MP I Objective

Shrof S.R.
Rotary Institute of Chemical Technology

Principal Supporter & Sponsor-United Phosphorus Ltd (UPL)/ Shrof family
Managed By n!lesh"ar #otary $ducation Society
ppro%ed &y '()$* +e" ,elhi* -o%t. of -u/arat & -)U 0liated
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Sr.No. Question Answer
1.
Side rake angle of a single point cutting tool is the angle
A. By which the face of the tool is inclined towards back
B. By which the face of the tool is inclined sideways
C. Between the surface of the flank immediately below the point and a
plane at right angles to the centre line of the point of the tool
D. Between the surface of the flank immediately below the point and a line
drawn from the point perpendicular to the base
B
.
!nternal gears can be made by
A. "obbing
B. shaping with pinion cutter
C. shaping with rack cutter
D. milling
B
#.
Segmental chips are formed during machining
A. mild steel
B. cast iron
C. high speed steel
D. high carbon steel
B
$. Drilling is an e%ample of
A. orthogonal cutting
B
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B. obli&ue cutting
C. simple cutting
D. uniform cutting
'.
(hen the cutting edge of the tool is dull) then during machining
A. continuous chips are formed
B. discontinuous chips are formed
C. continuous chips with built*up edge are formed
D. no chips are formed
C
+.
A single point thread cutting tool should ideally ha,e
A. -ero rake angle
B. positi,e rake angle
C. negati,e rake angle
D. point angle
A
..
/he work or surface speed for cylindrical grinding ,aries from
A. ' to 10 m1min
B. 10 to 0 m1min
C. 0 to #0 m1min
D. $0 to +0 m1min
C
2.
/he cutting tool in a milling machine is mounted on
A. A. spindle B. C. arbor
D. B. column 3. D. knee
C
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4.
A push broach as compared to pull broach
A. "as less number of teeth
B. !s short and stocky
C. remo,es less material for each pass of the tool
D. all of the abo,e
D
10.
/wist drills are made of
A. high speed steel
B. carbon steel
C. stainless steel
D. either 5a6 or 5b6
D
11.
A twist drill is a
A. side cutting tool
B. front cutting tool
C. end cutting tool
D. none of these
C
1.
/he lip angle of a single point tool is usually
A. A. 07 to $07
B. B. $07 to +07
C. C. +07 to 207
D. D. none of these
C
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1#
A fi%ture is defined as a de,ice which
A.
holds and locates a workpiece and guides and controls one or more cutting
tools
B.
holds and locates a workpiece during an inspection or for a manufacturing
operation
C. is used to check the accuracy of workpiece
D. all of the abo,e
B
1$
A drill considered as a cutting tool ha,ing -ero rake) is known as a
A. flat drill
B. straight fluted drill
C. parallel shank twist drill
D. tapered shank twist drill
B
1'
/he lead screw of a lathe has 8888888888 threads.
A. single start
B. double start
C. multi*start
D. any one of these
A
1+ A left hand tool on a lathe cuts most efficiently when it tra,els
A. from left to right end of the lathe bed
B. from right to left end of the lathe bed
C. with the help of a compound slide
A
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D. across the bed
1.
(hich of the following statement is incorrect with reference of lathe cutting
tools9
A.
/he flank of the tool is the surface or surfaces below and ad:acent to the
cutting edges
B.
/he nose is the corner) arc or chamfer :oining the side cutting and the end
cutting edges
C.
/he heel is that part of the tool which is shaped to produce the cutting
edges and face
D.
/he base is that surface of the shank which bears against the support and
takes tangent pressure of the cut
C
12
;apping is an operation of
A. <aking a cone*shaped enlargement of the end of a hole
B. Smoothing and s&uaring the surface around a hole
C. Si-ing and finishing a small diameter hole
D.
=roducing a hole by remo,ing metal along the circumference of a hollow
cutting tool
C
14
/he different spindle speeds on a lathe form
A. Arithmetical progression
B. >eometrical progression
C. "armonical progression
D. any one of these
B
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0
/he e%ample of snag grinding is
A. /rimming the surface left by sprues and risers on castings
B. >rinding the parting line left on castings
C. ?emo,ing flash on forgings
D. All of these
D
1
/he lathe spindles are usually made hollow and pro,ided with
A. !nternal taper
B. 3%ternal taper
C. !nternal and e%ternal taper
D. No taper
A
/he top and sides of the table of a shaper usually ha,e

A. ;*type slots B. /*type slots
C. !*type slots D. Any one of these B
#
!n machining metals) chips break due to 8888888888 of work material.
A. /oughness
B. Ductility
C. 3lasticity
D. (ork hardening
D
$ (hich of the following statement is correct regarding grinding of high carbon
steel9
A.
>rinding at high speed results in the reduction of chip thickness and
D
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B. Aluminum o%ide wheels are employed.
C. /he grinding wheel has to be of open structure.
D. all of the abo,e
'
/he rear teeth of a broach
A. perform burnishing operation
B. remo,e minimum metal
C. remo,e ma%imum metal
D. remo,e no metal
C
+
(hen the end of a tap is tapered for about three or four threads) it is known as a
A. /aper tap B. Bottoming tap
C. Second tap D. None of these
C
.
Crater wear is predominant in
A. Carbon tool steels B. /ungsten carbide tools
C. high speed steel tools D. ceramic tools
B
2
!n a shaper) the length of stroke is increased by
A. increasing the centre distance of bull gear and crank pin
B. decreasing the centre distance of bull gear and crank pin
C. increasing the length of the arm
D. decreasing the length of the slot in the slotted le,er
A
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4
/he abrasi,e recommended for grinding materials of high tensile strength is
A. silicon carbide
B. Aluminum o%ide
C. sand stone
D. diamond
B
#0
/he factor responsible for the formation of continuous chips with built up edge is
A. low cutting speed and large rake angle
B. low cutting speed and small rake angle
C. high cutting speed and large rake angle
D. high cutting speed and small rake angle
B
#1
An important geometrical &uantity in the cutting of metals which can be used as a
criterion for machinability of metals is
A. cutting speed
B. feed rate
C. shear angle
D. tool geometry
C
#
!n metal cutting) use of low feeds and high cutting speeds is desired when the
ob:ecti,e is
A. high metal remo,al rate
B. dry machining
C. use of soft cutting tool
D. surface finish
D
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##
/he angle on which the strength of the tool depends is
A. rake angle
B. cutting angle
C. clearance angle
D. lip angle
A
#$
(hich of the following statement is correct for orthogonal cutting system9
A. /he cutting edge of the tool is perpendicular to the direction of tool tra,el.
B. /he cutting edge clears the width of the workpiece on either ends.
C.
/he chip flows o,er the tool face and the direction of the chip flow
,elocity is normal to the cutting edge.
D. all of the abo,e
D
#'
/hread grinding re&uires work speed from
A. 1 to # m1min
B. ' to 10 m1min
C. 10 to 1$ m1min
D. 1$ to 0 m1min
A
#+
/hreading is an operation of
A. smoothing and s&uaring the surface around a hole
B. si-ing and finishing a small diameter hole
C.
producing a hole by remo,ing metal along the circumference of a hollow
cutting tool
D. cutting helical groo,es on the e%ternal cylindrical surface
D
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#.
/he cutting speed is minimum while machining 8888888888 with a high speed
steel tool.
A. cast iron
B. mild steel
C. brass
D. aluminum
A
#2
A process of remo,ing metal by pushing or pulling a cutting tool is called
A. up milling
B. down milling
C. forming
D. broaching
D
#4
(hich of the following operations can be performed with milling cutters9
A. cutting key ways on shafts
B. cutting e%ternal screw threads
C. cutting teeth of spur gears
D. all of these
D
$0
(hile cutting helical gears on a non*differential gear hobber) the feed change gear
ratio is
A. independent of inde% change gear ratio
B. dependent on speed change gear ratio
C. inter*related to inde% change gear ratio
D. independent of speed and inde% change gear ratio
C
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$1
/he swing diameter o,er the bed is 8888888888 the height of the centre measured
from the bed of the lathe.
A. e&ual to B. /wice
C. thrice D. one*half
B
$
Down milling is also called
A. con,entional milling
B. climb milling
C. end milling
D. face milling
B
$#
Any number of e&ual di,isions can be obtained on milling machine by
A. direct inde%ing
B. simple inde%ing
C. compound inde%ing
D. differential inde%ing
B
$$
/he depth of cut in drilling is 8888888888 the drill diameter.
A. e&ual to
B. one*fourth
C. one*half
D. double
C
$' /he type of tool used on lathe) shaper and planer is
A. single point cutting tool
B. two point cutting tool
A
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C. three point cutting tool
D. multi*point cutting tool
$+
/he relation between tool life 5T6 and cutting speed 5V6 is VT
n
@ Constant. !n this
relation) the ,alue of n depends upon
A. work material B. /ool material
C. working conditions D. type of chip produced
B
$.
!n order to grind soft material
A. coarse grained grinding wheel is used
B. fine grained grinding wheel is used
C. medium grained grinding wheel is used
D. any one of these
A
$2
/he type of reamer used for reaming operation in a blind hole) is
A. straight fluted reamer
B. left hand spiral fluted reamer
C. right hand spiral fluted reamer
D. any one of these
C
$4 !n a single point tool) the angle between the surface of the flank immediately
below the point and a line drawn from the point perpendicular to the base) is
known as
A. side relief angle
B. end relief angle
C. back rake angle
B
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D. side rake angle
'0
/he grinding operaion is a
A. shaping operation
B. forming operation
C. surface finishing operation
D. dressing operation
C
'1
/he guideways are of
A. flat type B. A*type
C. Do,etail type D. any one of these
D
'
/he ,elocity of tool along the tool face is known as
A. shear ,elocity
B. chip ,elocity
C. cutting ,elocity
D. mean ,elocity
B
'#
/he purpose of :igs and fi%tures is to
A. increase machining accuracy
B. facilitate interchangeability
C. decrease e%penditure on &uality control
D. all of these
D
'$
!n which of the following milling machine) the table can be tilted in a ,ertical
plane by pro,iding a swi,el arrangement at the knee9
A. Bni,ersal milling machine
C
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B. =lain milling machine
C. Cmni,ersal milling machine
D. "and milling machine
''
"igh speed steel cutting tools operate at cutting speeds 8888888888 than carbon
steel tools.
A. to # times lower
B. to # times higher
C. ' to 2 times higher
D. 2 to 0 times higher
B
+1
"igh speed steel tools retain their hardness upto a temperature of
A. '07C B. #'07C
C. '007C D. 4007C
D
'.
/he cutting force in up milling 8888888888 per tooth mo,ement of the cutter.
A. is -ero
B. is ma%imum
C. decreases from ma%imum to -ero
D. increases from -ero to ma%imum
D
'2
/he height of each tooth of a broach is
A. same throughout
B. in progressi,ely decreasing order
C. in progressi,ely increasing order
D. none of these
C
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'4
/he surface finish is impro,ed by the increase in
A. cutting speed
B. nose radius
C. true rake angle
D. all of these
D
+0
/he cutting speed for drilling copper with high speed steel drills ,aries from
A. 10 to 0 m1min
B. 12 to #0 m1min
C. $ to $' m1min
D. +0 to 40 m1min
B
+
Dor machining a mild steel workpiece using carbide tool) the ma%imum material
will be remo,ed at a temperature of
A. '07C B. 1007C
C. 1.'7C D.
.'7C
B
+#
(hich of the following statement is wrong9
A.
/he diamond is the hardest tool material and can run at cutting speeds
about '0 times that of high speed steel tool.
B.
/he ceramic tools can be used at cutting speeds $0 times that of high speed
steel tools.
C.
/he cemented carbide tools can be used at cutting speeds 10 times that of
high speed steel tools.
D. /he ceramic tools can withstand temperature upto +007C only.
D
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+$
Climb milling is chosen while machining because
A. the chip thickness increase gradually
B. it enables the cutter to dig in and start the cut
C. the specific power consumption is reduced
D. better surface finish can be obtained
B
+'
/he material which on machining produces chips with built up edge is
A. brittle material
B. tough material
C. hard material
D. ductile material
D
++
/he chuck used for setting up of hea,y and irregular shaped work should be
A. four :aw independent chuck
B. three :aw uni,ersal chuck
C. magnetic chuck
D. drill chuck
A
+.
(hich of the following operations is carried out at a minimum cutting ,elocity if
the machines are e&ually rigid and the tool work materials are the same9
A. /urning B. >rinding
C. Boring D. <illing
D
+2 /he si-e of a shaper is gi,en by
A. stroke length
B. motor power
A
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C. mass of machine
D. rate si-e
+4
/he main purpose of a boring operation) as compared to drilling) is to
A. drill a hole
B. finish the drilled hole
C. correct the hole
D. enlarge the e%isting hole
D
.0
Carbide tipped tools usually ha,e
A. negati,e rake angle
B. positi,e rake angle
C. any rake angle
D. no rake angle
A
.1
/he saw milling is an operation of
A.
producing groo,es around the periphery of a cylindrical or conical
workpiece
B. producing narrow slots or groo,es on a workpiece
C. reproduction of an outline of a template on a workpiece
D. machining se,eral surfaces of a workpiece simultaneously
B
. /he high cutting speed and large rake angle of the tool will result in the formation
of
A. continuous chips
B. discontinuous chip
A
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C. continuous chips with built up edge
D. none of these
.#
!n obli&ue cutting system) the ma%imum chip thickness
A. occurs at the middle
B. may not occur at the middle
C. depends upon the material of the tool
D. depends upon the geometry of the tool
B
.$
/he tool material) for faster machining) should ha,e
A. wear resistance
B. red hardness
C. toughness
D. all of these
D
.'
!n a single point turning operation with a cemented carbide and steel combination
ha,ing a /aylor e%ponent of 0.') if the cutting speed is hal,ed) then tool life will
become
A. half
B. two times
C. eight times
D. si%teen times
D
.+ An open structure of a grinding wheel is used for
A. soft materials
B. tough materials
D
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C. ductile materials
D. all of these
..
A twist drill is specified by its
A. shank) material and diameter
B. shank) lip angle and si-e of flute
C. material) length of body and heli% angle
D. any one of these
A
.2
>la-ing in grinding wheels takes place when the
A. wheel is too hard or wheel re,ol,es at a ,ery high speed
B. wheel is too soft or wheel re,ol,es at a ,ery slow speed
C. wheel is too hard and wheel re,ol,es at ,ery slow speed
D. wheel is too soft and wheel re,ol,es at a ,ery high speed
A
.4
!n which of the following machine) the work remains stationary and the tool is
rotated9
A. Aertical boring machine
B. "ori-ontal boring machine
C. =recision boring machine
D. Eig boring machine
B
20 /he cutting speed of a drill depends upon the
A. material of drill
B. type of material to be drilled
C. &uality of surface finish desired
D
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D. all of these
21
/he chamfering is an essential operation after
A. knurling
B. rough turning
C. boring
D. thread cutting
D
2
/he broaching operation in which either the work or the tool mo,es across the
other) is known as
A. pull broaching
B. push broaching
C. surface broaching
D. continuous broaching
C
2#
A :ig is defined as a de,ice which
A.
holds and locates a workpiece and guides and controls one or more cutting
tools
B.
holds and locates a workpiece during an inspection or for a manufacturing
operation
C. is used to check the accuracy of workpiece
D. all of the abo,e
A
2$ A mandrel is used to hold
A. an eccentric work
B. a hea,y work
D
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C. a thin work
D. none of these
2'
A dense structure of a grinding wheel is used for
A. hard materials
B. brittle materials
C. fnishing cuts
D. all of these
D
2+
>ears can be best produced on mass production by
A. shaping B. casting
C. forming D. hobbing
D
2.
!n a plain milling machine) the table can be mo,ed
A. longitudinally
B. crosswise
C. ,ertically
D. all of these
D
22
!n drilling operation) the metal is remo,ed by
A. shearing
B. e%trusion
C. shearing and e%trusion
D. shearing and compression
C
24
Chip breakers are used to
A. increase tool life
C
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B. remo,e chips from bed
C. break the chips into short segments
D. to minimise heat generation
40
/he factor responsible for the formation of discontinuous chips is
A. low cutting speed and large rake angle
B. low cutting speed and small rake angle
C. high cutting speed and large rake angle
D. high cutting speed and small rake angle
B
41
/he actual feed in centreless grinders is gi,en by 5where d @ Dia. of regulating
wheel)n @ ?e,olutions per minute) and F @ Angle of inclination of wheel6
A. Gd
B. Gd n
C. Gd n sin F
D. Gd n cos F
C
4
An operation of embossing a diamond shaped pattern on the surface of a
workpiece) is known as
A. counter*boring B. groo,ing
C. knurling D. facing
C
4# /he lathe centres are pro,ided with standard taper known as
A. <orse taper
B. SellerHs taper
C. Chapman taper
A
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D. Brown and Sharpe taper
4$
!n a plain milling cutter) the portion of the gash ad:acent to the cutting edge on
which the chip impinges is called
A. face B. fillet
C. land D. lead
A
4'
Cutting fluids are used to
A. cool the tool
B. impro,e surface finish
C. cool the workpiece
D. all of these
D
4+
!n which of the following machine) the work rotates and the tool is stationary9
A. Aertical boring machine
B. "ori-ontal boring machine
C. =recision boring machine
D. Eig boring machine
A
4.
/he cutting fluid mostly used for machining alloy steels is
A. water
B. soluble oil
C. dry
D. sulphurised mineral oil
D
42
!n reaming process
A. metal remo,al rate is high
C
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B. high surface finish is obtained
C. high form accuracy is obtained
D. high dimensional accuracy is obtained
44
Dlank wear occurs mainly on the
A. nose part) front relief face and side relief face of the cutting tool
B. face of the cutting tool at a short distance from the cutting edge
C. cutting edge only
D. front face only
A
100
/he process of changing the shape of grinding wheel as it becomes worn due to
breaking away of the abrasi,e and bond) is called
A. truing B. dressing
C. facing D. clearing
A
Discontinuous chips are formed during machining of
A. brittle metals
B. ductile metals
C. hard metals
D. soft metals
A
!n a planer
A. tool is stationary and work reciprocates
B. work is stationary and tool reciprocates
C. tool mo,es o,er stationary work
D. tool mo,es o,er reciprocating work
A
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(hich of the following operation is first performed9
A. Spot facing
B. Boring
C. /apping
D. Drilling
B
/he si-e of a lathe is specified by the
A. length between centres
B. swing diameter o,er the bed
C. swing diameter o,er the carriage
D. all of these
D
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MP I Objective

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Shrof S.R.

Rotary Institute of Chemical Technology

/he top and sides of the table of a shaper usually ha,e

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