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DCM8054/8027StepperMotorDrive
Pulse/DirectionorCW/CCWControlMode,2080VDC,5.5A/2.8A
Descriptions
TheDCM8054/8027isafullydigitalstepperdrivedevelopedwithadvancedDSPcontrolalgorithmbasedon
thelatestmotioncontroltechnology.Ithasachievedauniquelevelofsystemsmoothness,providingoptimal
torque and nulls midrange instability. Compared with traditional analog drives, DCM8054/8027 can drive a
stepper motor at much lower noise, lower heating, and smoother movement. Its unique features make
DCM8054/8027anidealchoiceforhighperformanceapplications.
Applications
Suitableforawiderangeofsteppermotors,fromNEMAsize17to34.Itcanbeusedinvariousapplications
suchaslaser cutters,lasermarkers,highprecisionXYtables,labeling machines,CNCrouter,etc.Itsunique
features make the DCM8054/8027 an ideal choice for applications that require both lowspeed smoothness
andhighspeedperformances.
AntiResonanceprovidesoptimaltorqueandnullsmidrangeinstability
MicroSteppingallowsalowresolutionstepinputtoproduceahigher
microstepoutput,thusofferssmoothermotormovement
Softstartwithnojumpwhenpoweredon
TTLcompatibleandopticallyisolatedinput
SupportPUL/DIRandDoublePulsemodes
14selectableresolutionsindecimalandbinary,upto51,200steps/rev
Supplyvoltageupto+80VDC
Outputcurrentupto5.5A(DCM8054),2.8A(DCM8027)
Automaticidlecurrentreduction
Overvoltage,overcurrent,Shortcircuit
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StepperMotorDriveDCM8054/DCM8027Datasheet
Specifications
ElectricalSpecifications
Parameter Min Typical Max Unit
InuptVoltage 20 48 80 VDC
OutputCurrent 0 5.5(8054)2.8(8027) A
PulseInputFrequency 0 200 kHz
PulseVoltage 0 5 V
LogicSignalCurrent 7 10 16 mA
IsolationResistance 100 0 0 M
OperatingEnvironment
Cooling NaturalCoolingorForcedCooling
OperatingEnvironment
Environment Avoiddust,oilfogandcorrosivegases
AmbientTemperature 0C40C(32F104F)
Humidity 40%RH90%RH
OperatingTemperature(HeatSink) 70C(158F)Max
StorageTemperature 20C125C(4F257F)
Weight DCM8054:460g(15.5oz),DCM8027:350g(12.34oz)
MechanicalSpecifications
FrontView
FrontView SideView SideView
(a)DCM8054 (b)DCM8027
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ProtectionIndications
Thegreenindicatorturnsonwhenpowerup.Whenthedriveprotectionisactivated,theredLEDblinksperiodically
(3S)toindicatetheerrortype.Foreachfaultcycle,theredLEDturnsonfor0.2secondthenturnsofffor0.3second.
ConnectorsandPinAssignment
TheDCM8054/DCM8027hastwoconnectors,connectorforcontrolsignalsconnectionsandconnectorforpower
connections.Allofthemarescrewterminalsandcanbeplug/unplugeasily.
ControlSignalConnector
Pin Name I/O Description
1 PUL+(+5V) I PulseSignal:Insinglepulse(pulse/direction)mode,thisinputrepresentspulsesignal,
activeeachrisingorfallingedge;Indoublepulsemode(setbyinsidejumperJ2),this
inputrepresentsclockwise(CW)pulse,activebothathighlevelandlowlevel.4.55V
whenPULHIGH,00.5VwhenPULLOW.Forreliableresponse,pulsewidthshouldbe
longerthan2.5s.
2 PUL(PUL) I
3 DIR+(+5V) I DirectionSignal:Insinglepulsemode,thissignalhaslow/highvoltagelevels,
representingtwodirectionsofmotorrotation.Indoublepulsemode(setbyinside
jumperJ2),thissignaliscounterclock(CCW)pulse,activebothathighlevelandlow
level.Forreliablemotionresponse,DIRsignalshouldbeaheadofPULsignalby5sat
least.4.55VwhenDIRHIGH,00.5VwhenDIRLOW.Themotordirectioncanalsobe
changedbyinsidejumperJ3.Therotationdirectionisalsorelatedtomotordriverwiring
match.Exchangingtheconnectionoftwowiresforacoiltothedriverwillreverse
motiondirection.
4 DIR(DIR) I
5 ENA+(+5V) I EnableSignal:Thissignalisusedforenabling/disablingthedriver.Indefault,highlevel
forenablingthedriverandlowlevelfordisablingthedriver.UsuallyleftUNCONNECTED
(ENABLED).
6 ENA(ENA) I
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PowerConnector
Pin Name I/O Description
1 GND GND PowerGround(Negative)
2 +V I PowerSupplyInput(Positive)
2080VDC(recommendleavingroomforvoltagefluctuationandbackEMF)
3 A+ O MotorPhaseA+
4 A O MotorPhaseA
5 B+ O MotorPhaseB+
6 B O MotorPhaseB
DIPSwitchSettings
OutputCurrent(SW1SW3)
TheoutputRMScurrentissetbytheDIPswitchesSW1SW3asshowninthefollowingtable.Notetheactualcurrentisalso
relatedtomotorvelocity.
IdleCurrentReduction(SW4)
TheDIPswitchSW4isusedtoswitchon/offautocurrentcurrentreduction.Theautoreductionlevelis50%oftheruncurrent
setting.
ON OFF
SW4
AutoidlecurrentreductionisOFF.
AutoidlecurrentreductionisON.
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MicroStepResolution(SW5SW8)
ThemicrostepresolutionissetbytheDIPswitchesSW5SW8asshowinthefollowingtable:
SelectingPulseActiveEdgeandControlMode(J1J2)
TherearetwojumpersJ1andJ2insidetheDCM8027andDCM8028specificallyforselectingeffectivepulseedgeand
controlsignalmode,asshowninthefollowingfigure.DefaultsettingisPUL/DIRmodeandupwardrisingedgeeffective.
PleasenotethatthereisalsoaninternalJumperJ3whichcanbeusedtochangethemotordirectioninPUL/DIRmode.
(a) J1, J 2 open circuit (b) J 1 short circuit, J 2 open circuit
PUL/DIR mode and effective at upward-rising edge PUL/DIR mode and effective at downward-falling edge
(c)J 1 open circuit, J 2 short circuit (d) J 1 short circuit, J 2 short circuit
CW/CCW mode and effective at upward-rising edge CW/CCW mode and effective at downward-falling edge
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Sold & Serviced By:
StepperMotorDriveDCM8054/DCM8027Datasheet
ELECTROMATE
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