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INSPECTION & TEST PROGRAM


I.T.P No. : HCB - 2011 - 070 REV. No : 0 PAGE : 2 of 9
CLIENT : SAUDI ELECTRICITY COMPANY
EASTERN OPERATING AREA
PROJECT NAME
EQUIPMENT : SF6 GAS INSULATED SWITCHGEAR
420kV 63kA 3150A CONSTRUCTION OF
RAS AL KHAIR 380kV SUBSTATION
CLASSIFICATION
DESCRIPTION
OF
TEST & INSPECTION
APPLICABLE
REGULATION OR RULE
PARTICIPATION BY
COMPANY / PLACE
HHI SEC
Component test 1. Bushing current transformer test
1) Polarity test
2) Exciting current characteristic test
3) Current ratio test
4) Dielectric test on secondary windings
5) Inter-turn voltage test
6) Measurement of error
7) Visual inspection of construction
8) Verification of terminal marking
9) Measurement of insulation resistance
of secondary windings
10) Secondary winding resistance measurement
2. Voltage transformer test
1) Polarity test
2) Power frequency test on secondary winding
3) Ratio error
4) Power frequency withstand test on primary
winding
5) Partial discharge measurement
6) Measurement of winding resistance
7) Insulation resistance test
8) Visual inspection of construction
9) Verification of terminal marking
10) Gas leakage test
IEC 60044-1 8
IEC 60044-6 7
IEC 60044-2 9
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MAKER or
HHI/ULSAN
REMARKS
H : HOLDING POINT T : TOTAL INSPECTION
W : WITNESS POINT S : SAMPLE INSPECTION
R : REPORT REVIEW N/A : NOT APPLICABLE
HHI A24-418(B)-1 A4(297mm X 210mm)
. INSPECTION & TEST PROGRAM
I.T.P No. : HCB - 2011 - 070 REV. No : 0 PAGE : 3 of 9
CLIENT : SAUDI ELECTRICITY COMPANY
EASTERN OPERATING AREA
PROJECT NAME
EQUIPMENT : SF6 GAS INSULATED SWITCHGEAR
420kV 63kA 3150A CONSTRUCTION OF
RAS AL KHAIR 380kV SUBSTATION
CLASSIFICATION
DESCRIPTION
OF
TEST & INSPECTION
APPLICABLE
REGULATION OR RULE
PARTICIPATION BY
COMPANY / PLACE
HHI SEC
Component test 3. Local control cubicle
1) Visual check
2) Insulation test
3) Dielectric test
4) Measurement of insulation resistance
5) Wiring check/tests
6) Functional test
7) Control circuit test
8) Sequence test
9) Coil check test
4. Disconnect and Earthing Switch
1) Power frequency voltage tests on main circuit
2) Partial discharge measurement
3) Dielectric tests on auxiliary and control circuit
4) Measurement of the resistance
of the main circuit
5) Design and visual check
6) Verification of correct wiring
7) Mechanical operation tests
8) Gas tightness test
9) Timing test
10) SF6 Gas density switch test
Approval specification
IEC 62271-203 7.2
IEC 60694 7.2
IEC 62271-102 7
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MAKER or
HHI/ULSAN
REMARKS
H : HOLDING POINT T : TOTAL INSPECTION
W : WITNESS POINT S : SAMPLE INSPECTION
R : REPORT REVIEW N/A : NOT APPLICABLE
HHI A24-418(B)-1 A4(297mm X 210mm)
. INSPECTION & TEST PROGRAM
I.T.P No. : HCB - 2011 - 070 REV. No : 0 PAGE : 4 of 9
CLIENT : SAUDI ELECTRICITY COMPANY
EASTERN OPERATING AREA
PROJECT NAME
EQUIPMENT : SF6 GAS INSULATED SWITCHGEAR
420kV 63kA 3150A CONSTRUCTION OF
RAS AL KHAIR 380kV SUBSTATION
CLASSIFICATION
DESCRIPTION
OF
TEST & INSPECTION
APPLICABLE
REGULATION OR RULE
PARTICIPATION BY
COMPANY / PLACE
HHI SEC
Component test 5. Circuit Breaker
1) Power frequency voltage tests on main circuit
2) Partial discharge measurement
3) Dielectric tests on auxiliary and control circuit
4) Measurement of the resistance
of the main circuit
5) Verification of correct wiring
6) Hydraulic system pump-up time measurement
7) Hydraulic system pressure test
8) Hydraulic system leakage test
9) Mechanical operation tests
10) Gas tightness test
11) Design and visual check
12) Timing test
13) SF6 Gas density switch test
14) Pressure switch test
15) Stored energy test
6. SF6/Air Bushing Test
1) Dry power-frequency voltage withstand test
2) Measurement of partial discharge quantity
3) Internal pressure test on gas-filled,
gas-insulated and gas-impregnated bushings
4) Tightness test on gas-filled, gas-insulated and
gas-impregnated bushings
5) Tightness test at the flange or other fixing
device
6) Visual inspection and dimensional check
IEC 62271-100 7
IEC 60137 9.3
IEC 60137 9.4
IEC 60137 9.6
IEC 60137 9.8
IEC 60137 9.9
IEC 60137 9.10
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MAKER or
HHI/ULSAN
REMARKS
H : HOLDING POINT T : TOTAL INSPECTION
W : WITNESS POINT S : SAMPLE INSPECTION
R : REPORT REVIEW N/A : NOT APPLICABLE
HHI A24-418(B)-1 A4(297mm X 210mm)
. INSPECTION & TEST PROGRAM
I.T.P No. : HCB - 2011 - 070 REV. No : 0 PAGE : 5 of 9
CLIENT : SAUDI ELECTRICITY COMPANY
EASTERN OPERATING AREA
PROJECT NAME
EQUIPMENT : SF6 GAS INSULATED SWITCHGEAR
420kV 63kA 3150A CONSTRUCTION OF
RAS AL KHAIR 380kV SUBSTATION
CLASSIFICATION
DESCRIPTION
OF
TEST & INSPECTION
APPLICABLE
REGULATION OR RULE
PARTICIPATION BY
COMPANY / PLACE
HHI SEC
In-process
inspection
1. Pressure tests of enclosures
2. Bushing current transformer test
1) Polarity test
2) Current ratio test
3) Visual inspection of construction
4) Verification of terminal markings
5) Measurement of insulation resistance
of secondary windings
6) Excitation current characteristic
7) Measurement of secondary resistance
8) Dielectric test on secondary windings
9) Secondary winding short & isolate test
and single point earthing test
10) Inter-turn voltage test
11) Measurement of error
3. Voltage Transformer Test
1) Visual inspection of construction
2) Verification of terminal marking
3) Gas leakage test
4. Local Control Cubicle
1) Visual check
2) Insulation test
3) Dielectric test
4) Control circuit test
5) Measurement of insulation resistance
6) Wiring check/tests
7) Functional test
8) Coil check test
9) Sequence test
ASME Code , Div.1
IEC 60044-1 8
IEC 60044-6 7
IEC 60044-2 9
Approval specification
IEC 62271-203 7.2
IEC 60694 7.2
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HHI/ULSAN
REMARKS
H : HOLDING POINT T : TOTAL INSPECTION
W : WITNESS POINT S : SAMPLE INSPECTION
R : REPORT REVIEW N/A : NOT APPLICABLE
HHI A24-418(B)-1 A4(297mm X 210mm)
. INSPECTION & TEST PROGRAM
I.T.P No. : HCB - 2011 - 070 REV. No : 0 PAGE : 6 of 9
CLIENT : SAUDI ELECTRICITY COMPANY
EASTERN OPERATING AREA
PROJECT NAME
EQUIPMENT : SF6 GAS INSULATED SWITCHGEAR
420kV 63kA 3150A CONSTRUCTION OF
RAS AL KHAIR 380kV SUBSTATION
CLASSIFICATION
DESCRIPTION
OF
TEST & INSPECTION
APPLICABLE
REGULATION OR RULE
PARTICIPATION BY
COMPANY / PLACE
HHI SEC
In-process
inspection
5. Disconnect and Earthing Switch
1) Power frequency voltage tests on main circuit
2) Partial discharge measurement
3) Dielectric tests on auxiliary and control circuit
4) Measurement of the resistance
of the main circuit
5) Design and visual check
6) Verification of correct wiring
7) Mechanical operation tests
8) Gas tightness test
9) Timing test
10) SF6 Gas density switch test
6. Circuit Breaker
1) Power frequency voltage tests on main circuit
2) Partial discharge measurement
3) Dielectric tests on auxiliary and control circuit
4) Measurement of the resistance
of the main circuit
5) Verification of correct wiring
6) Hydraulic system pump-up time measurement
7) Hydraulic system pressure test
8) Hydraulic system leakage test
9) Mechanical operation tests
10) Gas tightness test
11) Design and visual check
12) Timing test
13) SF6 Gas density switch test
14) Pressure switch test
15) Stored energy test
IEC 62271-102 7
IEC 62271-100 7
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HHI/ULSAN
REMARKS
H : HOLDING POINT T : TOTAL INSPECTION
W : WITNESS POINT S : SAMPLE INSPECTION
R : REPORT REVIEW N/A : NOT APPLICABLE
HHI A24-418(B)-1 A4(297mm X 210mm)
. INSPECTION & TEST PROGRAM
I.T.P No. : HCB - 2011 - 070 REV. No : 0 PAGE : 7 of 9
CLIENT : SAUDI ELECTRICITY COMPANY
EASTERN OPERATING AREA
PROJECT NAME
EQUIPMENT : SF6 GAS INSULATED SWITCHGEAR
420kV 63kA 3150A CONSTRUCTION OF
RAS AL KHAIR 380kV SUBSTATION
CLASSIFICATION
DESCRIPTION
OF
TEST & INSPECTION
APPLICABLE
REGULATION OR RULE
PARTICIPATION BY
COMPANY / PLACE
HHI SEC
In-process
inspection
7. SF6/Air Bushing Test
1) Dry power-frequency voltage withstand test
2) Measurement of partial discharge quantity
3) Internal pressure test on gas-filled,
gas-insulated and gas-impregnated bushings
4) Tightness test on gas-filled, gas-insulated and
gas-impregnated bushings
5) Tightness test at the flange or other fixing
device
6) Visual inspection and dimensional check
8. Pressure test on partitions
IEC 60137 9.3
IEC 60137 9.4
IEC 60137 9.6
IEC 60137 9.8
IEC 60137 9.9
IEC 60137 9.10
IEC 62271-203 7.104
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R
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R
HHI/ULSAN
REMARKS
H : HOLDING POINT T : TOTAL INSPECTION
W : WITNESS POINT S : SAMPLE INSPECTION
R : REPORT REVIEW N/A : NOT APPLICABLE
HHI A24-418(B)-1 A4(297mm X 210mm)
. INSPECTION & TEST PROGRAM
I.T.P No. : HCB - 2011 - 070 REV. No : 0 PAGE : 8 of 9
CLIENT : SAUDI ELECTRICITY COMPANY
EASTERN OPERATING AREA
PROJECT NAME
EQUIPMENT : SF6 GAS INSULATED SWITCHGEAR
420kV 63kA 3150A CONSTRUCTION OF
RAS AL KHAIR 380kV SUBSTATION
CLASSIFICATION
DESCRIPTION
OF
TEST & INSPECTION
APPLICABLE
REGULATION OR RULE
PARTICIPATION BY
COMPANY / PLACE
HHI SEC
Routine test 1. Construction & dimension check
2. Measurement of the resistance of the
main circuit & closing, tripping coils
3. Sequence test
4. Mechanical operation test
1) Circuit breaker
2) Disconnection s/w & Earthing s/w
3) CB Anti-pumping test
4) CB stored energy test
5) VT primary isolation device
5. Dielectric tests
1) Power frequency withstand voltage test
2) Partial discharge measurements
6. Bushing current transformer test
1) Polarity test
2) Measurement of insulation resistance
secondary windings
3) Dielectric test on secondary windings
4) Secondary winding short & isolate test
and single point earthing test
5) Verification of terminal marking
6) Measurement of secondary resistance at 75
7) Turns ratio error
8) Exciting current characteristic test
9) Visual inspection of construction
Approval specification
IEC 62271-203 7.3
IEC 60694 7.3
Approval specification
IEC 62271-203 7.102
IEC 60694 5.6, 5.8
IEC 62271-100 7.101
IEC 62271-102 7.101
IEC 62271-203 7.1
IEC 60694 7.1
IEC 60044-1 8
IEC 60044-6 7
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HHI/ULSAN
REMARKS
H : HOLDING POINT T : TOTAL INSPECTION * W : Witness for Sampling Bay (1 Bay) - C14 Bay.
S : SAMPLE INSPECTION R : REPORT REVIEW
N/A : NOT APPLICABLE
HHI A24-418(B)-1 A4(297mm X 210mm)
. INSPECTION & TEST PROGRAM
I.T.P No. : HCB - 2011 - 070 REV. No : 0 PAGE : 9 of 9
CLIENT : SAUDI ELECTRICITY COMPANY
EASTERN OPERATING AREA
PROJECT NAME
EQUIPMENT : SF
6
GAS INSULATED SWITCHGEAR
420kV 63kA 3150A
CONSTRUCTION OF
RAS AL KHAIR 380kV SUBSTATION
CLASSIFICATION
DESCRIPTION
OF
TEST & INSPECTION
APPLICABLE
REGULATION OR RULE
PARTICIPATION BY
COMPANY / PLACE
HHI SEC
Routine test 7. Measurement of insulation resistance
1) Main circuit
2) Control and auxiliary circuit
8. Gas tightness test
9. SF6 gas density switch test
(Operating pressure)
10. Test of auxiliary electrical, hydraulic devices
11. Local control cubicle (LCC)
1) Visual check
2) Wiring test
3) Functional test
(Control circuit & sequence test)
4) Insulation test
5) Dielectric test on auxiliary and control circuit.
12. Voltage transformer test
1) Verification of terminal marking
2) Gas leakage test
3) Dielectric test on secondary winding
13. 10kV isolation test for earth switches poles
with enclosure
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IEC 62271-203 7.4/60694 7.4
Approval specification
Approval specification
Approval specification
IEC 62271-203 7.2
IEC 60694 7.2
IEC 60044-2 9
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HHI/ULSAN
REMARKS
H : HOLDING POINT T : TOTAL INSPECTION * W : Witness for Sampling Bay (1 Bay) - C14 Bay.
S : SAMPLE INSPECTION R : REPORT REVIEW
N/A : NOT APPLICABLE
HHI A24-418(B)-1 A4(297mm X 210mm)