Beruflich Dokumente
Kultur Dokumente
INDEX
Page
HowtoSpecifyBlasting.1
Abrasive/ProfileComparativeChart.2
ReductioninSolidsContentbyAddingThinner..3
VolumeofThinnerRequiredtoThin%Shown4
WetFilmThicknessRequirements..5
TheoreticalCoverageinSquareFeet..6
CoatingCoverageCalculations7
AbrasiveConsumptionperHour8
ExamplesofAbrasiveCleaningRates.9
ExamplesofCleaningProductionRates9
PressureLossinAirLine.............1011
CommonlyUsedFormulasandCalculations.12
EstimatingSquareFootageinVariousShapes.1314
1116E.ScottAve.WichitaFalls,TX76308(940)7679912www.excaliburpaint.com
SSPC
SWEDISH*
DESCRIPTION
N/A
St2
N/A
St3
SP5,WhiteMetalBlast
Cleaning
Sa3
SP6,CommercialBlast
Cleaning
Sa2
SP7,BrushOffBlast
Cleaning
Sa1
SP1,SolventCleaning
SP2,handToolCleaning
SP3,PowerTool
Cleaning
NACE
N/A
N/A
SP8,Pickling
SP10,NearWhiteBlast
Cleaning
Sa2
SP1187T,PowerTool
CleaningtoBareMetal
N/A
N/A
1MilProfile
1.5MilProfile
30/60MeshSilicaSand
G80SteelGrit
S110SteelShot*
80MeshGarnet
100AluminumOxide
Clemtex#4
BlackBeauty3060
16/35MeshSilicaSand
G50SteelGrit
S170SteelShot*
36MeshGarnet
50GritAluminumOxide
Clemtex#3
BlackBeauty3060
2MilProfile
2.5MilProfile
16/35MeshSilicaSand
G40SteelGrit
S230SteelShot*
36MeshGarnet
36GritAluminumOxide
Clemtex#3
BlackBeauty2040
8/35MeshSilicaSand
G40SteelGrit
S280SteelShot*
16MeshGarnet
24GritAluminumOxide
Clemtex#2
BlackBeauty2040
3MilProfile
8/20MeshSilicaSand
G25SteelGrit
S330or390SteelShot*
16MeshGarnet
16GritAluminumOxide
Clemtex#2
BlackBeauty1240
*Steel shot alone will not give a good angular pattern and should be used in combination with steel
gritforbestresults.
Original
Solids
Contentof
Material
Before
Adding
Thinner
2%
5%
7%
100
95
90
85
80
75
70
65
60
55
50
45
40
35
30
25
98
93
88
83
78
74
69
64
59
54
49
44
39
34
29
24
95
90
86
81
76
71
67
62
57
52
48
43
38
33
29
24
93
89
84
79
75
70
65
61
56
51
47
42
37
32
28
23
89
85
80
76
71
67
63
58
54
49
45
40
36
31
27
22
87
83
78
74
70
65
61
57
52
48
44
39
35
30
26
22
85
81
77
73
68
64
60
56
51
47
43
38
34
30
26
21
83
79
75
71
67
63
59
54
50
46
42
37
33
29
25
21
80
76
72
68
64
60
56
52
48
44
40
36
32
28
24
20
77
73
69
65
62
58
54
50
46
42
39
35
31
27
23
19
74
70
67
63
59
56
52
48
44
41
37
33
30
26
22
19
Solids
Content
After
Thinner
Oz.
2.6
6.5
9.0
12.8
15.4
19.2
21.8
25.6
32.0
38.4
44.8
5GallonKit
Liter
0.08
0.19
0.27
0.38
0.46
0.57
0.64
0.76
0.95
1.14
1.32
%
2
5
7
10
12
15
17
20
25
30
35
5LiterKit
%
2
5
7
10
12
15
17
20
25
30
35
Liter
0.10
0.25
0.35
0.50
0.60
0.75
0.85
1.00
1.25
1.50
1.75
Oz.
13.0
32.5
45.0
64.0
77.0
96.0
109.0
128.0
160.0
192.0
224.0
Liter
0.40
0.95
1.35
1.90
2.30
2.85
3.20
3.80
4.75
5.70
6.60
20LiterKit
Oz.
3.5
8.5
12.0
17.0
20.5
25.5
29.0
34.0
42.5
50.5
59.0
%
2
5
7
10
12
15
17
20
25
30
35
Liter
0.4
1.0
1.4
2.0
2.4
3.0
3.4
4.0
5.0
6.0
7.0
Oz.
14.0
34.0
48.0
68.0
82.0
102.0
116.0
136.0
170.0
202.0
236.0
%
100
95
90
85
80
Solids
75
Contentof
70
Material
65
After
60
Thinning
55
50
45
40
35
30
25
10
11
12
13
14
15
16
17
2.0
2.1
2.2
2.4
2.5
2.7
2.9
3.1
3.3
3.6
4.0
4.4
5.0
5.7
6.7
8.0
3.0
3.2
3.3
3.5
3.8
4.0
4.3
4.6
5.0
5.5
6.0
6.7
7.5
8.6
10.0
12.0
4.0
4.2
4.4
4.7
5.0
5.3
5.7
6.2
6.7
7.3
8.0
8.9
10.0
11.4
13.3
16.0
5.0
5.3
5.6
5.9
6.3
6.7
7.1
7.7
8.3
9.1
10.0
11.1
12.5
14.3
16.7
6.0
6.3
6.7
7.1
7.5
8.0
8.6
9.2
10.0
10.9
12.0
13.3
15.0
17.1
7.0
7.4
7.8
8.2
8.8
9.3
10.0
10.8
11.7
12.7
14.0
15.6
17.5
8.0
8.4
8.9
9.4
10.0
10.7
11.4
12.3
13.3
14.6
16.0
17.8
9.0
9.5
10.0
10.6
11.3
12.0
12.9
13.9
15.0
16.4
18.0
10.0
10.5
11.1
11.8
12.5
13.3
14.3
15.4
16.7
18.2
11.0
11.6
12.2
12.9
13.7
14.6
15.7
16.9
18.3
12.0
12.6
13.3
14.1
15.0
16.0
17.1
18.5
13.0
13.7
14.4
15.3
16.3
17.3
18.6
14.0
14.7
15.6
16.5
17.5
18.7
20.0
15.0
15.8
16.7
17.7
18.8
20.0
21.4
16.0
16.8
17.8
18.8
20.0
21.3
22.9
17.0
17.9
18.9
20.9
21.3
22.7
24.3
Note:Dryfilmthicknessesareminimum.Noallowanceismadeforevaporationofsolventsduringapplication.
WetFilm
Thickenss
Required
Example:
Matl.=70%
Solids
DFT=6mils
WetFilm=
8.6mils
%
100
95
90
85
80
75
Solids
70
Contentby
65
Volume
60
55
50
45
40
35
30
25
10
11
12
13
14
15
16
1604
1524
1444
1363
1283
1203
1123
1043
962
882
802
772
642
561
481
401
802
762
722
682
642
602
561
521
481
441
401
361
321
281
241
201
535
511
481
455
428
401
374
348
321
294
267
241
214
187
160
134
401
381
361
341
321
301
281
261
241
221
201
181
160
140
120
100
321
305
289
273
257
241
225
209
193
176
160
144
128
112
96
80
267
254
241
227
214
201
187
174
160
147
134
120
107
94
80
67
229
218
206
195
183
172
160
149
138
126
115
103
92
80
69
57
201
191
181
170
160
150
140
130
120
110
100
90
80
70
60
50
178
169
160
152
143
134
125
116
107
98
89
80
71
62
54
45
160
152
144
136
128
120
112
104
96
88
80
72
64
56
48
40
146
139
131
124
117
109
102
95
88
80
73
66
58
51
44
37
135
127
120
114
107
100
94
87
80
74
67
60
54
47
40
33
123
117
111
105
98
92
86
80
74
68
62
55
49
43
37
31
115
109
104
98
92
86
80
75
69
63
58
52
46
40
35
29
107
102
96
91
86
80
75
70
64
59
54
48
43
37
32
27
100
95
90
85
80
75
70 Theoretical
CoveragePer
65
Gallon
60
55
50
45
40
35
30
25
= TheoreticalCoverage
PracticalCoverage
Consumption
ft/U.S.gal =
%SBV/100x1604
dft(mils)
m/1 =
%SBV/100x1000
dft(micronsn)
TheoreticalCoveragex%Loss
100
Area(ftorm)
PracticalCoverage(gallonsorliters)
FilmThickness
WettoDry:
wftx%SBV
100
DrytoWet:
dftx100
%SBV
%SolidsbyVolumeandwetfilmthicknessadjustmentsduetothinning
W
=
A
W
X
Y
Z
=
=
=
=
=
X
1+Y
adjustedWFTrequiredforthinnedmaterial
adjusted%solidsbyvolumeduetothinning
originalmaterials%solidsbyvolume
%thinneradded
requireddryfilmthickness
Z
W
60PSI
70PSI
80PSI
90PSI
100PSI
30
171
7
54
312
12
89
534
20
126
764
28
170
1032
38
224
1336
50
356
2140
80
504
3056
112
33
196
7.5
61
354
13.5
101
604
22.5
143
864
32
194
1176
43.5
252
1512
56
404
2422
90
572
3456
127
38
216
8.5
68
408
15
113
672
25.5
161
960
36
217
1312
48.5
280
1680
62.5
452
2690
100
644
3840
143
41
238
9.5
74
448
16.5
126
740
28
173
1052
38.5
240
1448
53.5
309
1856
69
504
2973
112
692
4208
154
45
264
10
81
494
18
137
812
30.5
196
1152
44
254
1584
56.5
338
2024
75
548
3250
122
784
4608
175
Air(CFM)
Sand(lb/hr)
H.P.*
Air
Sand
H.P.
Air
Sand
H.P.
Air
Sand
H.P.
Air
Sand
H.P.
Air
Sand
H.P.
Air
Sand
H.P.
Air
Sand
H.P.
*ElectricmotorhorsepowerrequiredtoproductindicatedC.F.M.
Abrasive
Consumption
Production
Rate
Comments
2.6lbs./sq.ft.
275ft/hr.
1milprofile
dusty
3.6lbs./sq.ft.
161ft/hr.
3mils
3.1lbs./sq.ft.
291ft/hr.
1milprofile
smoothsurface
3.2lbs./sq.ft.
230ft/hr.
2milprofile
3.1lbs./sq.ft.
262ft/hr.
2milprofile
*3.6lbs./sq.ft.
213ft/hr.
*3.1lbs./sq.ft.
275ft/hr.
*5.5lbs./sq.ft.
184ft/hr.
1milprofile
verylittledust
1milprofile
verylittledust
2milprofile
nodust
*Theseabrasivesarenormallyreused
Newlyfabricatedsteelusinga3/8"I.D.orificenozzleand100psitoaSSPCSP10
nearwhitecondition.
1.
2.
3.
4.
5.
6.
7.
Method
ProductionRate
SSPCSP1
SSPCSP2
SSPCSP3
SSPCSP5
SSPCSP6
SSPCSP7
SSPCSP10
500ft/hour
250300ft/hour
100ft/hour
1000ft
2500ft
5200ft
1500ft
AbrasiveUsed
1gal/hour
4units/day
2units/day
10,000lbs.
8,000lbs.
7,000lbs.
12,500lbs.
Pera3personcrewdayonlightlyrustedsteel,using30/40meshmediumhardness
abrasive,3/8"orificenozzleat80psi.
50Feet
3/4"
50Feet
1"
50Feet
1"
50Feet
1"
cfm
Free
Air
60
80
100
120
140
160
180
200
220
120
150
180
210
240
270
300
330
360
390
420
450
200
250
300
350
400
450
500
550
600
650
700
750
800
300
400
500
600
700
800
900
1000
1100
1200
1300
LinePressurepsig
60
80
100
3.1
5.3
8.1
2.4
4.2
6.4
9.0
12.0
2.0
3.5
5.2
7.4
9.9
12.7
2.7
4.1
5.8
7.7
2.1
3.2
4.6
6.1
7.9
9.8
12.0
2.4
3.7
5.2
7.0
8.9
2.1
3.7
5.6
8.0
120
150
200
300
2.9
4.5
6.3
8.4
10.8
13.6
16.6
2.4
3.6
5.1
6.9
8.9
11.1
13.5
16.2
1.8
2.8
3.9
5.3
6.8
8.5
10.5
12.4
1.2
1.9
2.7
3.6
4.6
5.8
7.1
8.4
2.6
3.5
4.5
5.6
6.9
8.2
9.7
11.3
13.0
14.8
2.0
2.7
3.4
4.3
5.3
6.3
7.4
8.7
10.0
11.4
1.3
1.8
2.3
2.9
3.6
4.3
5.0
5.9
6.8
7.7
2.3
3.1
4.0
5.0
6.2
7.4
8.7
10.2
11.7
13.3
15.0
1.8
2.4
3.1
3.9
4.7
5.7
5.7
7.8
9.0
10.2
11.5
1.2
1.6
2.1
2.6
3.2
3.9
4.6
5.3
6.1
6.9
7.8
2.5
3.6
4.9
6.3
7.8
9.5
11.4
13.6
15.8
1.9
2.8
3.7
4.8
6.0
7.3
8.8
10.4
12.1
1.3
1.9
2.5
3.2
4.1
4.9
6.0
7.1
8.3
2.7
3.8
4.0
6.5
8.1
9.9
11.8
13.9
2.3
3.2
4.3
5.5
6.9
8.4
10.0
11.9
13.8
15.9
2.9
4.1
5.5
7.0
8.8
10.8
2.4
3.4
4.5
5.8
7.3
8.9
10.7
12.6
14.6
2.0
2.9
3.8
4.9
6.2
7.6
9.1
10.7
12.4
14.3
2.9
4.4
6.3
8.5
10.9
2.4
3.7
5.2
7.0
9.0
11.2
13.6
2.0
3.1
4.4
5.9
7.7
9.5
11.6
14.0
HoseLength
and
cfm
Free
InsideDiameter
Air
60
600
800
1000
1200
1400
1600
1800
2000
2200
2400
2600
2800
1000
1500
2000
2500
3000
3500
4000
4500
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
5000
6000
7000
8000
9000
10000
11000
12000
13000
14000
15000
16000
17000
1.9
3.2
5.0
7.0
9.3
50Feet
2"
50Feet
2"
50Feet
3"
25Feet
4"
1.7
3.7
6.5
10.0
2.5
3.9
5.5
7.5
9.8
1.9
2.7
3.6
4.7
5.9
7.2
8.7
80
100
2.5
3.9
5.5
7.4
9.6
12.1
2.1
3.2
4.5
6.1
7.9
9.9
12.2
14.6
2.9
5.1
7.9
11.2
2.4
4.2
6.5
9.3
12.4
2.0
3.6
5.5
7.9
10.6
13.7
2.5
3.6
4.9
6.3
7.9
9.6
11.5
13.6
2.1
3.1
4.1
5.3
6.7
8.2
9.8
11.5
13.5
15.6
2.0
3.0
4.4
5.9
7.6
9.6
11.7
2.1
2.8
3.7
4.6
5.7
6.8
8.1
9.4
1.7
2.3
3.0
3.8
4.7
5.6
6.7
7.8
9.0
120
150
200
300
2.7
3.8
5.2
6.7
8.4
10.4
12.5
14.7
2.2
3.1
4.2
5.5
6.9
8.5
10.2
12.0
14.1
16.2
1.7
2.4
3.2
4.2
5.3
6.5
7.8
9.2
10.8
12.4
1.1
1.6
2.2
2.8
3.6
4.4
5.3
6.3
7.3
8.5
2.9
4.5
6.4
8.7
11.2
14.0
2.2
3.4
4.9
6.6
8.6
10.7
1.5
2.3
3.3
4.5
5.8
7.3
2.5
3.4
4.4
5.5
6.7
8.0
9.4
11.0
12.7
14.5
1.9
2.6
3.3
4.2
5.1
6.1
7.2
8.4
9.8
11.1
1.3
1.7
2.3
2.8
3.5
4.2
4.9
5.7
6.6
7.6
2.1
2.6
3.2
3.9
4.6
5.4
6.2
7.1
8.0
9.1
1.2
1.6
2.0
2.5
3.0
3.5
4.1
4.8
5.4
6.2
6.9
2.0
2.6
3.2
4.0
4.8
5.7
6.6
7.6
8.7
9.8
rectangle = a x b
a
Cubes
a
a
Spheres
L
d
Pipes
The surface area of a pipe is 3.1416
multiplied by the diameter (d) and by the
length (L) i.e.
3.1415 x d x L
L
R
d
Cylindrical Tanks
The surface area consists of the
cylindric shell plus the top and
bottom area i.e.
3.1416 x d x L + 2 x (3.1416 x R x R)
Cylinder
a. Determine area of both ends of cylinder
(circles) by multiplying 3.1416 times the
radius (in feet) squared.
b. Determine area of side of cylinder by
multiplying circumference (in feet) times
height (in feet).
c. Add square feet of both ends to square
feet of side for total square feet of
cylinder.
Cone
a. Determine area of base by multiplying
3.1416 times the radius (in feet)
squared.
b. Determine the area of the side of the
cone by multiplying circumference of
base (in feet) times one-half of the slant
height (in feet).
c. Add the square foot area of the base to
the square foot area of the cone side for
total square foot area.
Triangle
Multiply the base measurement (in feet)
times one-half the altitude (in feet).
Circle
To determine the square footage of the area
of a circle, multiply 3.1416 times the radius (in
feet) squared.
Circumference
To determine the circumference of a circle,
multiply 3.1416 times the diameter (twice the
radius).
Square or Rectangle
Multiply the base measure (in feet)
times the height (in feet).
Thickness
of Steel
(inches)
Square
Foot Area
Per Ton
1/8
3/16
1/4
5/16
800
533
400
3/8
1/2
5/8
3/4
7/8
1-1/2
320
267
200
160
133
114
100
67
50