Chris Straub, PE Argus Consulting, Inc. Why This Topic? Fueling Infrastructure is Aging No Real Data on Life Expectancy of Systems Limited Opportunities to be Involved in the Construction of these Facilities Need a Working Knowledge Components of an Aviation Fueling System Specific Environmental Concerns Rules and Regulations that Govern Fueling Facilities
Small Tank Farm Medium Tank Farm Large Tank Farm Pipeline or truck receiving Filtration Fuel storage (Horizontal or Vertical Tanks) Pumping and controls Secondary containment Inbound filtration to remove water, surfactants and/or particulates
Tank Floor CP Tank Ringwall Foundation Containment beneath the tank Dike walls and berms sized for largest tank Impermeable liners Double walled tanks Tank liner Dike liner Hydrant System 90% Truck Fueling 10% Large Airports Hydrant System 67% Truck Fueling 33% Medium Airports Piping system to aircraft Isolation valve pits/vaults High points and low points Hydrant pits Emergency Fuel Shutoff (EFSO) Welded steel piping 100% x-ray of joints Single vs. double wall piping Leak detection systems
Leak Detection Concrete or fiberglass construction
Isolation for leaks/spills
Isolation for maintenance and construction Used to remove water and air from the system Flanged connections inside pit Seal at pit wall penetration is critical Low points serviced monthly, high points quarterly Pit construction is similar to high/low points Point of connection between piping system and aircraft Regulates pressure into the aircraft Final chance to filter Maintained on a daily basis
Required by code
Positive means to shut down the flow of fuel in an emergency
Shut Down Pumps or Close Valves to Isolate Gates
Within Line of Site of Fueling Operation
Used where hydrant systems are not available or as backup Equipment provided to prevent truck overfills Fuel is metered and filtered Sized secondary containment Foam fire protection in some jurisdictions Site investigations for property transfer Pre-construction planning and investigations Lead paint and asbestos Lease negotiations Construction management Emergency response and investigation Remediation and reporting Operating Plans & Permits (Air/SPCC/FRP/SWPPP)
Overfilling of Trucks at Load Racks Overfilling of Aircraft Vents Leaking Gaskets Damaged Pit or Boot Damaged Pipe Coating or Weld Leaking Storage Tanks Well-planned Construction and Oversight
Overfill Prevention Equipment
Maintenance Practices (ATA 103) Daily Checks of Pits Boot Seal Inspection/Testing Removing Accumulated Liquids Vault Inspections
Cathodic Protection
Pipeline Leak Detection Systems
Quality Operator is Key
NFPA 30 Flammable and Combustible Liquids Code NFPA 30A Code for Motor Fuel Dispensing Facilities and Repair Garages NFPA 407 Standard for Aircraft Fuel Servicing 40 CFR 112 Oil Pollution Prevention API 650 Field Fabricated Tank Construction API 653 Tank Inspection, Repair, and Alteration *40 CFR 280 Underground Storage Tanks *ATA 103 Specification for Jet Fuel Quality *49 CFR 195 Transportation of Hazardous Liquids Many, Many More Most airport fueling facilities have ASTs 90% of volume must be aboveground or defined as a UST Airport hydrant systems are typically exempt from most of the Code
Not Obligated to Follow Unless Adopted by Airlines Includes Critical Design Criteria Provides Procedures for Fuel Quality Testing Provides Criteria for Flushing New Systems Includes Criteria for Routine Inspections
Mandated for DOT Pipelines Adopted for Airport Systems at a few Locations Requires Testing with Water Welding Inspection is Not as Stringent as Normal Commercial Standard Provides Detailed Testing and Inspection Criteria During Operation May be coming to your Airport???