PT YUSONDA MAHAYASA NUSANTARA

Standard Procedure

Responsible Department

Inspection Procedure

Quality Control

Procedure No.

QP.001.YMN.001

Revision No.

INSPECTION PROCEDURE
OF
PRESSURE VESSEL

Item No
Client
End User
Project Name
Project No.
Your P.O. No.
Our Job. No.

0
Rev

4 Mar 03
Date of
Issue

: F-01(A,B,C,D)
: PT.Elnusa Petro Teknik
: Pertamina
: Stasiun Pengumpul Minyak & Gas-Tambun
::: 001/SKJ/2003

For Approval
Status

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Ade.M
Prepared

Mahdi.W
Checked

Richard
Approved
Page 1 of 4

PT YUSONDA MAHAYASA NUSANTARA

Standard Procedure

Inspection Procedure

Responsible Department

Quality Control

Procedure No.

QP.001.YMN.001

Revision No.

1.Scope
This procedure covers the minimum requirement of inspection have to be done on
Pressure Vessels start from material receiving inspection up to ready for shipment.
1. Reference
1.1. ASME Section V
1.2. ASME Section VIII div. 1
1.3. ASME Section IX
1.4. Customer Specification
1.5. Quality Plan of each Equipment
2. Procedure
2.1. Material Receiving Inspection
2.1.1. All materials receiving have to be inspected for visual, dimensional
and material certificate. Visual and dimensional inspection has to be
done to make sure that all materials coming are met with Code and
Customer Specification.
3.1.2. All accepted materials will be segregated from rejected material to
make sure that only accepted materials are used for fabrication of these
Pressure Vessels and Heat Exchanger.
3.1.3. Stainless Steel materials have to be segregated from Carbon Steel
materials to avoid contamination.
3.2.

Material Trace ability Control (Material Identification).

3.2.1. Prior to cutting of materials, visual and dimensional inspection has to
be done to make sure that dimensional has conformed with fabrication
drawing and the identification of material have been transferred
correctly.
3.2.2. Make sure that all stamp have been done in accordance with
Fabrication Procedure.

3.3. Fit up.

Prior to weld visual and dimensional inspection have to be done to make sure
that all dimensional conformed to fabrication drawing and Code.
3.4. Welding.
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PT YUSONDA MAHAYASA NUSANTARA

Standard Procedure

Inspection Procedure

Responsible Department

Quality Control

Procedure No.

QP.001.YMN.001

Revision No.

3.4.1. During welding visual inspections have to be done to make sure that all
parameters weld have been met with qualified Welding Procedure
Specification.
3.4.2. After welding and prior to Radiographic Test, visual inspection has to
be done to make sure that all requirements as mentioned in Inspection
and Test Plan of each Pressure Vessel have been met.
3

3.5. Final Inspection.

3.5.1. Prior to Hydrostatic Test final visual and dimensional inspection has to
be done to make sure that all dimensional have been met with
fabrication drawing and all parts have been weld completely.
3.5.2. Prior to Hydrostatic Test, pneumatic test has to be done to make sure
that there is no leakage using bubble soap.
3.5.3. Make sure that all equipment, which will be used for hydrostatic test,
has been calibrated and the range of pressure has been met with
requirements.
3.5.4. During hydrostatic test, visual inspection has to be done to make sure
that there are no leakage on weld seam and flange connections.
3.5.5. After Hydrostatic Test, visual inspection has to be done to make sure
that all test water was drain and inside of vessels dried.
3.6. Sand Blasting and Painting.
3.6.1. Prior to painting, visual inspection has to be done to make sure that all
surfaces, which will be coated, have been sand blasted as per
requirement as mentioned in approved painting procedure.
3.6.2. After painted visual and dimensional inspection has to be done to make
sure that the dried thickness of paint has been met with requirement.
3.7.

Shipping Preparation.
3.7.1. Prior to shipment, visual inspection has to be done to make sure that all
shipping marking and packing conditions have been met with
requirement.
3.7.2. Visual check to make sure that lashing method has been met with
requirement and the equipment sitting on truck correctly.

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Page 3 of 4

PT YUSONDA MAHAYASA NUSANTARA

Standard Procedure

Inspection Procedure

3.8.

Responsible Department

Quality Control

Procedure No.

QP.001.YMN.001

Revision No.

Documentation.
All report of inspections has to be collected as Manufacturer Data Report and
will be parts of Migas certification.

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