Beruflich Dokumente
Kultur Dokumente
Release 01/2010
Ordering online now at www.schmalz.com
Design data Bell suction pads SAOG (oval)
SAOG 60x20 to 95x40 IG SAOG 60x20 to 95x40 AG
SAOG 60x20 to 95x40 RA (rectangular adapter)
Suction pads for handling sheet metal
Bell suction pads SAOG (oval)
2.5
Release 01/2010
Ordering online now at www.schmalz.com
Design data Bell suction pads SAOG (oval)
Type Dimensions in mm*
B B1** dn G1 H L L1** L2 LG1 SW1 Z
SAOG 60x20 NBR-45 G1/4-AG 21,5 26 5,0 G1/4-M 35,0 61,5 66 - 10,5 17 4,5
SAOG 60x20 NBR-45 G1/4-IG 21,5 26 6,0 G1/4-F 29,0 61,5 66 - 9,5 17 4,5
SAOG 60x20 NBR-45 G1/8-IG 21,5 26 5,0 G1/8"-F 32,0 61,5 66 - 11,0 22 4,5
SAOG 60x20 NBR-45 G3/8-IG 21,5 26 6,0 G3/8-F 29,5 61,5 66 - 9,5 22 4,5
SAOG 60x20 NBR-45 M10-AG 21,5 26 4,0 M10-M 33,5 61,5 66 - 11,0 16 4,5
SAOG 60x20 NBR-45 M14x1.5-AG 21,5 26 5,0 M14x1.5-M 33,5 61,5 66 - 11,0 22 4,5
SAOG 60x20 NBR-45 RA 21,5 26 4,0 - 24,5 61,5 66 31,8 - - 4,5
SAOG 80x30 NBR-45 G1/4-AG 31,3 36 5,0 G1/4-M 27,5 81,3 86 - 10,5 17 5,5
SAOG 80x30 NBR-45 G1/4-IG 31,3 36 6,0 G1/4-F 32,0 81,3 86 - 9,5 17 5,5
SAOG 80x30 NBR-45 G1/4-IG 31,3 36 5,0 G1/8"-F 24,0 81,3 86 - 11,0 22 5,5
SAOG 80x30 NBR-45 G1/8-IG 31,3 36 6,0 G3/8-F 32,5 81,3 86 - 8,0 22 5,5
SAOG 80x30 NBR-45 M10-AG 31,3 36 4,0 M10-M 24,5 81,3 86 - 12,0 16 5,5
SAOG 80x30 NBR-45 M14x1.5-AG 31,3 36 5,2 M14x1.5-M 26,5 81,3 86 - 12,0 22 5,5
SAOG 80x30 NBR-45 RA 31,3 36 4,0 - 27,5 81,3 86 31,8 - - 5,5
SAOG 95x40 NBR-45 G1/4-AG 41,3 46 5,0 G1/4-M 30,5 96,5 102 - 10,5 17 6,0
SAOG 95x40 NBR-45 G1/4-IG 41,3 46 6,0 G1/4-F 35,0 96,5 102 - 9,5 17 6,0
SAOG 95x40 NBR-45 G1/8-IG 41,3 46 5,0 G1/8"-F 38,0 96,5 102 - 11,0 22 6,0
SAOG 95x40 NBR-45 G3/8-IG 41,3 46 6,0 G3/8-F 35,5 96,5 102 - 8,0 22 6,0
SAOG 95x40 NBR-45 M10-AG 41,3 46 4,0 M10-M 27,5 96,5 102 - 12,0 17 6,0
SAOG 95x40 NBR-45 M14x1.5-AG 41,3 46 5,2 M14x1.5-M 29,5 96,5 102 - 12,0 22 6,0
SAOG 95x40 NBR-45 RA 41,3 46 4,0 - 30,5 96,5 102 31,8 - - 6,0
Suction pads for handling sheet metal
Bell suction pads SAOG (oval)
2.5
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
Release 01/2010
Ordering online now at www.schmalz.com
Suction pad SAG
Our highlights
Applications
Your advantages
Very high stroke
Special structured suction
interior
Large-area inner support
Soft and flexible sealing lip
Nipple vulcanised to the
suction pad
Handling of metal sheets with very dynamic movements (shorter
cycle times)
Handling of thin steel sheets and aluminum sheets without
deformation
For use e.g. in feeder systems for press lines in the automobile
industry
Handling of pre-shaped sheet-metal parts, since stroke permits
optimum adaptation
Construction
Robust and hard-wearing suction pad SAG with single sealing
lip, specialised structure and inner support
Suction pad SAG vulcanised to the connection nipple (very
high strength)
Suction pad available with various connection types
Suction pads are delivered assembled
Interior view Suction pad SAG
> Optimum adaptation to the
workpiece
> Optimal handling of high
lateral forces
> Prevention of deep-drawing
> Excellent sealing, even on
slightly curved surfaces
> Prevention of damage and
downtimes as the result of lost
suction pads
Suitability for industry-specific applications
Suction pads for handling sheet metal
Bell suction pads SAG
2.6
Laser-
welding
Destacker Body-shop Press-shop
Release 01/2010
Ordering online now at www.schmalz.com
Designation code Bell suction pads SAG
Short designation Diameter in mm Material and shore hardness Connection thread
Example: SAG 60 NBR-60 G1/4-AG
SAG 45 NBR-60 G1/4-AG (AG = male)
60 G1/4-IG (IG = f emale)
80 G3/8-IG
M10-AG
RARectangular adapter
Ordering data Bell suction pads SAG
Type Connection
G1/4" (male) G1/4" (female) G3/8" (female) M10 (male) rectangular adapt.
SAG 45 NBR-60 10.01.01.12161 10.01.01.12160 10.01.01.12258 10.01.01.12296 10.01.01.12162
SAG 60 NBR-60 10.01.01.12167 10.01.01.12267 10.01.01.12166 10.01.01.12297 10.01.01.12169
SAG 80 NBR-60 10.01.01.12171 10.01.01.12268 10.01.01.12170 10.01.01.12301 10.01.01.12173
Technical data Bell suction pads SAG
Type Suction Lateral Lateral force oily Volume Min. curve radius Recom. Internal hose
force [N]* force [N]** surface [N]** [cm] [mm] (convex) diameter d [mm]
SAG 45 NBR-60 68 61 51 8 40 4
SAG 60 NBR-60 122 153 80 22 50 6
SAG 80 NBR-60 217 284 167 44 70 6
Suction pads for handling sheet metal
Bell suction pads SAG
2.6
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
** The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
Release 01/2010
Ordering online now at www.schmalz.com
SAG 45 to 80 RA (rectangular adapter)
Suction pads for handling sheet metal
Bell suction pads SAG
2.6
Design data Bell suction pads SAG
SAG 45 to 80 IG SAG 45 to 80 AG
Release 01/2010
Ordering online now at www.schmalz.com
Design data Bell suction pads SAG
Type Dimensions in mm
D1** dn Ds G1 H LG1 L2 SW1 Z
SAG 45 G1/4-AG 51,5 6 47,0 G1/4-M 24,5 10 - 17 7,8
SAG 45 G1/4-IG 51,5 4 47,0 G1/4-F 24,5 12 - 17 7,8
SAG 45 G3/8-IG 51,5 4 47,0 G3/8-F 40,5 8 - 22 7,8
SAG 45 M10-AG 51,5 4 47,0 M10-M 26,5 12 - 17 7,8
SAG 45 RA 51,5 4 47,0 - 27,7 - 31,8 - 7,8
SAG 60 G1/4-AG 70,4 6 63,5 G1/4-M 31,0 10 - 17 10,6
SAG 60 G1/4-IG 70,4 6 63,5 G1/4-F 31,0 15 - 17 10,6
SAG 60 G3/8-IG 70,4 6 63,5 G3/8-F 31,2 15 - 22 10,6
SAG 60 M10-AG 70,4 4 63,5 M10-M 43,2 12 - 17 10,6
SAG 60 RA 70,4 6 63,5 - 30,7 - 31,8 - 10,6
SAG 80 G1/4-AG 90,7 6 83,0 G1/4-M 35,0 10 - 22 12,8
SAG 80 G1/4-IG 90,7 6 83,0 G1/4-F 35,0 15 - 22 12,8
SAG 80 G3/8-IG 90,7 6 83,0 G3/8-F 35,2 15 - 22 12,8
SAG 80 M10-AG 90,7 4 83,0 M10-M 47,0 12 - 22 12,8
SAG 80 RA 90,7 6 83,0 - 34,7 - 31,8 - 12,8
Suction pads for handling sheet metal
Bell suction pads SAG
2.6
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
Release 01/2010
Ordering online now at www.schmalz.com
Bell suction pads SAOG-S
Our highlights Your advantages
Special structured suction
interior
Large-area inner support
Soft and flexible sealing lip
Nipple vulcanised to the
suction pad
> Optimal handling of high
lateral forces
> Prevention of deep-drawing
> Excellent sealing, even on
slightly curved surfaces
> Prevention of damage and
downtimes as the result of
lost suction pads
Applications
Handling of metal sheets with very dynamic movements (shorter
cycle times)
Handling of thin steel sheets and aluminium sheets without
deformation
For use e.g. in feeder systems for press lines in the automobile
industry
Handling of long, narrow parts made of sheet metal, such as
reinforcing ribs and plates
Handling of pre-shaped sheet-metal parts, since stroke permits
optimum adaptation.
Construction
Interior view SAOG-S
Suitability for industry-specific applications
Suction pads for handling sheet metal
Bell suction pads SAOG-S
2.7
Robust and hard-wearing oval suction pad SAG with single
sealing lip, specialised structure and inner support
Suction pad SAG vulcanised to the connection nipple (very
high strength)
Suction pad available with various connection types
Suction pads are delivered assembled
Laser-
welding
Destacker Body-shop Press-shop
Release 01/2010
Ordering online now at www.schmalz.com
Designation code Bell suction pads SAOG-S
Short designation Length x width in mm Material and shore hardness Connection thread
Example: SAOG-S 80x30 NBR-60 G3/8-IG
SAOG-S 60x20 NBR-60 G1/4-AG (AG = male)
80x30 G1/4-IG (IG = f emale)
95x40 G1/8-IG
G3/8-IG
M10-AG
RArectangular adapter
Ordering data Bell suction pads SAOG-S
Technical data Bell suction pads SAOG-S
Type Suction Lateral Lateral force oily Volume Min. curve radius Recom. Internal hose
force [N]* force [N]** surface [N]** [cm] [mm] (convex) diameter d [mm]
SAOG-S 60x20 56 45 30 4 12,5 4
SAOG-S 80x30 105 130 91 11 20,0 4
SAOG-S 95x40 165 192 110 18 35,0 6
Type Connection
1/4" (male) with 1/4" (female) 3/8" (female) M10 (male) Rectangular
Locking nuts adapter
SAOG-S 60x20 NBR-60 10.01.01.12175 10.01.01.12247 10.01.01.12253 10.01.01.12302 10.01.01.12176
SAOG-S 80x30 NBR-60 10.01.01.12178 10.01.01.12248 10.01.01.12254 10.01.01.12303 10.01.01.12179
SAOG-S 95x40 NBR-60 10.01.01.12181 10.01.01.12249 10.01.01.12255 10.01.01.12304 10.01.01.12182
Suction pads for handling sheet metal
Bell suction pads SAOG-S
2.7
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
** The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
Release 01/2010
Ordering online now at www.schmalz.com
Design data Bell suction pads SAOG-S
SAOG-S 60x20 to 95x40 AG SAOG-S 60x20 to 95x40 IG
SAOG-S 60x20 to 95x40 RA (rectangular adapter)
Suction pads for handling sheet metal
Bell suction pads SAOG-S
2.7
Release 01/2010
Ordering online now at www.schmalz.com
Design data Bell suction pad SAOG-S
Type Dimensions in mm
B B1** dn G1 H L L1** L2 LG1 SW1 Z
SAOG-S 60x20 NBR-60 G1/4-AG 21,5 25,8 5,0 G1/4-M 25,0 61,5 65,8 - 10,0 17 5
SAOG-S 60x20 NBR-60 G1/4-IG 21,5 25,8 5,5 G1/4-F 28,0 61,5 65,8 - 8,0 17 5
SAOG-S 60x20 NBR-60 G1/8-IG 21,5 25,8 5,5 G1/8"-F 28,0 61,5 65,8 - 8,0 17 5
SAOG-S 60x20 NBR-60 G3/8-IG 21,5 25,8 6,0 G3/8-F 28,5 61,5 65,8 - 9,0 22 5
SAOG-S 60x20 NBR-60 M10-AG 21,5 25,8 4,0 M10-M 32,5 61,5 65,8 - 10,0 16 5
SAOG-S 60x20 NBR-60 RA 21,5 25,8 4,0 - 23,5 61,5 65,8 31,8 - - 5
SAOG-S 80x30 NBR-60 G1/4-AG 31,5 35,8 5,0 G1/4-M 25,0 81,5 85,8 - 10,0 17 6
SAOG-S 80x30 NBR-60 G1/4-IG 31,5 35,8 5,5 G1/4-F 29,0 81,5 85,8 - 8,0 17 6
SAOG-S 80x30 NBR-60 G1/8-IG 31,5 35,8 5,5 G1/8"-F 29,0 81,5 85,8 - 8,0 17 6
SAOG-S 80x30 NBR-60 G3/8-IG 31,5 35,8 6,0 G3/8-F 29,5 81,5 85,8 - 9,0 22 6
SAOG-S 80x30 NBR-60 M10-AG 31,5 35,8 4,0 M10-M 33,5 81,5 85,8 - 10,0 16 6
SAOG-S 80x30 NBR-60 RA 31,5 35,8 4,0 - 24,5 81,5 85,8 31,8 - - 6
SAOG-S 95x40 NBR-60 G1/4-AG 41,2 44,7 5,0 G1/4-M 29,0 96,2 99,6 - 10,0 17 6
SAOG-S 95x40 NBR-60 G1/4-IG 41,2 44,7 5,5 G1/4-F 29,0 96,2 99,6 - 8,0 17 6
SAOG-S 95x40 NBR-60 G1/8-IG 41,2 44,7 5,5 G1/8"-F 29,0 96,2 99,6 - 8,0 17 6
SAOG-S 95x40 NBR-60 G3/8-IG 41,2 44,7 6,0 G3/8-F 29,5 96,2 99,6 - 9,0 22 6
SAOG-S 95x40 NBR-60 M10-AG 41,2 44,7 4,0 M10-M 33,5 96,2 99,6 - 10,0 16 6
SAOG-S 95x40 NBR-60 RA 41,2 44,7 4,0 - 24,5 96,2 99,6 31,8 - - 6
Suction pads for handling sheet metal
Bell suction pads SAOG-S
2.7
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
Release 01/2010
Ordering online now at www.schmalz.com
Suction pad SAFT-C
Our highlights Your advantages
Modular concept of suction-
pad and connection
Two different material
components, hard wearing
friction plate
Suction-pad completely made
of synthetics
Applications
Suction pad with special connection - primarily used by Asian
tooling suppliers and OEMs
The SAFT-C is specially developed for these type of tooling
Handling of metal sheets with very dynamic movements (shorter
cycle times).
Inner support permits handling of thin steel sheets and aluminum
sheets without deformation.
For use e.g. in feeder systems for press lines
> Easy separation of rubber
part an adapter nipple
> Optimized lateral forces and
long lifetime
> For recycling a separation of
the supporting plate and the
cup is not required
Suitability for industry-specific applications
Construction
The suction pads are made of two different materials
The sealing lip is made of NBR and the inner support is made of
more hard-wearing Material X-NBR
Suction pads are delivered completely assembled
Designation code Suction pad SAFT-C
Short designation Diameter in mm Material and shore hardness Connection thread
Example: SAFT-C 60 NBR-60 M10-AG
SAFT-C 60 NBR-60 M10-AG (AG = male)
80
Suction pads for handling sheet metal
Suction pad SAFT-C
2.8
Laser-
welding
Destacker Body-shop Press-shop
Release 01/2010
Ordering online now at www.schmalz.com
Ordering data Suction pad SAFT-C
Type Connection
M10x1,5 (male)
SAFT-C 60 NBR-60 10.01.01.11938
SAFT-C 80 NBR-60 10.01.01.11940
Technical data Suction pad SAFT-C
Type Suction Lateral Lateral force oily Volume Min. curve radius Recom. Internal hose
force [N]* force [N]** surface [N]** [cm] [mm] (convex) diameter d [mm]
SAFT-60 NBR-60 150 112 95 15,0 75 6
M10x1,5-AG
SAFT-C 60 NBR-60 272 212 185 34,5 100 6
M10x1,5-AG
Ordering data accessories Suction pad SAFT-C
Type Article No.
Suction pad SAFT 60 NBR-60 10.01.01.11937
Suction pad SAFT 80 NBR-60 10.01.01.11939
REIB-SCHE 28x13.5 XNBR-45 10.01.01.11943
SA-NIP-M10-AG-400 10.01.01.11942
Suction pads for handling sheet metal
Suction pad SAFT-C
2.8
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
** The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
Release 01/2010
Ordering online now at www.schmalz.com
Design data Suction pad SAFT-C
SAFT-C 60 to 80 M10x1,5-AG
Type Dimensions in mm*
Dk d G1 LG1 dn H H2 SW1 Ds D1** Z
SAFT-C 60 NBR-60 40 19 M10x1,5-M 11,5 4 34 2 8 63 66 5,3
M10x1,5-AG
SAFT-C 80 NBR-60 40 19 M10x1,5-M 11,5 4 36 2 8 83 86 7,3
M10x1,5-AG
Suction pads for handling sheet metal
Suction pad SAFT-C
2.8
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
Release 01/2010
Ordering online now at www.schmalz.com
Suction pad SABT-C
Our highlights Your advantages
Modular concept of suction-
pad and connection
Two different material
components, hard wearing
friction plate
Suction-pad completely made
of synthetics
Applications
> Easy separation of rubber
part and adapter nipple
> Optimized lateral forces and
long lifetime
> For recycling a separation of
the supporting plate and the
cup is not required
Suitability for industry-specific applications
Construction
Designation code Suction pad SABT-C
Short description Diameter in mm Material and shore hardness Connection thread
Example: SABT-C 60 NBR-60 M10-AG
SABT-C 60 NBR-60 M10-AG (AG = male)
80
Suction pads for handling sheet metal
Suction pad SABT-C
2.9
Handling of pre-shaped sheet-metal parts, since bellows shape
permits optimum adaptation
Suction pad with specially connection - primarily used by Asian
tooling suppliers and OEMs
The SABT-C is specially developed for this type of tooling
adaptation
For use e.g. in feeder systems for press lines
Special slot on the bottom prevents oily sheets from slipping,
permitting precise positioning in laser-cutting machines and
stamping presses:
The suction pads are made of two different materials
The sealing lip is made of NBR and the inner support is made of
more hard-wearing Material X-NBR
Suction pads are delivered completely assembled
Laser-
welding
Destacker Body-shop Press-shop
Release 01/2010
Ordering online now at www.schmalz.com
Ordering data Suction pad SABT-C
Type Connection
M10x1,5 (male)
SABT-C 60 NBR-60 10.01.06.01878
SABT-C 80 NBR-60 10.01.06.01880
Technical data Suction pad SABT-C
Type Suction Pull-off Lateral Lateral force oily Volume Min. curve radius Recom. Internal hose
force [N]* vorce [N] force [N]** surface [N]** [cm] [mm] (convex) diameter d [mm]
SABT-60 NBR-60 52 137 89 84 23 50 6
M10x1,5-AG
SABT-C 80 NBR-60 135 245 172 158 54 100 6
M10x1,5-AG
Ordering data accessories Suction pad SABT-C
Type Article No.
Suction pad SABT 60 NBR-60 10.01.06.01877
Suction pad SABT 80 NBR-60 10.01.06.01879
REIB-SCHE 28x9.5 XNBR-45 10.01.01.11944
SA-NIP-M10-AG-400 10.01.01.11942
Suction pads for handling sheet metal
Suction pad SABT-C
2.9
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
** The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
Release 01/2010
Ordering online now at www.schmalz.com
Design data Suction pad SABT-C
SABT-C 60 to 80 M10x1,5-AG
Type Dimensions in mm
Dk d G1 LG1 dn H H2 SW1 Ds D1** Z
SABT-C 60 NBR-60 40 19 M10x1,5-M 11,5 4 39 2 8 63 66 14,3
M10x1,5-AG
SABT-C 80 NBR-60 40 19 M10x1,5-M 11,5 4 39 2 8 83 86 14,3
M10x1,5-AG
Suction pads for handling sheet metal
Suction pad SABT-C
2.9
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
Release 01/2010
Ordering online now at www.schmalz.com
Special suction pads SGGN
Our highlights Your advantages
Special material: Vulkollan
VU1 (only VU1-version)
Bell-shaped suction pad with
long, flexible sealing lip
Optimized shape
> Very hard-wearing suction pad
for maximum loading, operating
up to lifetime 20 times
compared with standard NBR
> Particularly suitable for han-
dling convex or concave
workpieces, such as car body-
work components
> Particularly suitable for multi-
shift operations with very short
cycle times
Suction pads for handling sheet metal
Bell suction pads SGGN
Pick-up behaviour SGGN
Applications
Handling of concave or convex workpieces
Loading of presses with bodywork components in the automobile
industry
Handling of curved furniture components
Construction
Robust and hardwearing bell-shaped suction pad SGGN with
single sealing lip, consisting of suction pad SGG and
connection nipple
Model SGGN 85: nipple plugged in
Model SGGN 115: nipple vulcanised into position
Modular suction-pad system
2.10
Release 01/2010
Ordering online now at www.schmalz.com
Suitability for industry-specific applications
Designation code Bell suction pads SGGN
Short designation Diameter in mm Material and shore hardness Connection thread
Example: SGGN 85 VU1-72 G1/4-AG
SGGNwith connection nipple 85 NBR-60 G1/4-AG (AG = male)
SGGwithout connection nipple 115 VU1-72
Ordering data Bell suction pads SGGN
Type Suction pad material / hardness in Shore A
Perbunan NBR 605ShA Vulkullan VU1 725ShA
SGGN 85 G1/4-AG - 10.01.01.00835
SGGN 115 G1/4-AG 10.01.01.00628 -
Ordering data spare parts suction pads and suction pad nipples
Type Bell suction pad (round) Article No.
SGGN 85 G1/4-AG SGG 85 VU1-72 N036 10.01.01.00707
SGGN 115 G1/4-AG* - -
Suction pads for handling sheet metal
Bell suction pads SGGN
Type Suction pad connction nipple Article No.
SGGN 85 G1/4-AG Sa-NIP N036 G1/4-AG DN 500 10.01.01.00836
SGGN 115 G1/4-AG* - -
* No replacement suction pads are available because the nipple is vulcanised to the pad
Technical data Bell suction pads SGGN
Type Suction Volume Min. curve radius Min. curve radius Recom. Internal hose Nipple
force [N]* [cm] [mm] (convex) [mm] (concave) diameter d [mm] family
SGGN 85 G1/4-AG 200 56,0 100 350 6 N 036
SGGN 115 G1/4-AG 350 114,1 200 250 6 -
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do not
include a safety factor
More connection possibilities SGG VU1
Replacement pads Nipple G3/8" (male) Nipple M10 (male)
SGG 85 VU1 N036 - 10.01.01.00755
2.10
Laser-
welding
Destacker Body-shop Press-shop
Release 01/2010
Ordering online now at www.schmalz.com
Design data Bell suction pads SGGN
Suction pads for handling sheet metal
Bell suction pads SGGN
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
SGGN 85 to 115
Type Dimensions in mm*
dn Ds G1 H LG1 SW1 Z
SGGN 85 G1/4-AG 5 85 G1/4"-M 38 12 22 16
SGGN 115 G1/4-AG 7 115 G1/4"-M 54 12 22 13
Design data Bell suction pads SGG
SGG 85
Type Dimensions in mm*
d d1 Dk Ds H H2 H3 Z
SGG 85 10 16 22 82 35 10 13 16
2.10
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
Release 01/2010
Ordering online now at www.schmalz.com
Bell suction pads SGGN 53 and 80
Our highlights Your advantages
Bell-shaped suction pad
Specially structured bottom
surface
Very stiff suction pad
Nipple vulcanised to pad
> Optimal adaptation to strongly
curved surfaces
> Suitable for extremely dynamic
handling operations
> Very good stability when sub-
jected to horizontal forces and
acceleration
> Prevents damage and down-
times which result from loss of
suction pads
Suction pads for handling sheet metal
Bell suction pads SGGN 53/80
Pick-up behavior SGGN 53 / 80
Applications
Handling of workpieces with very small radii of curvature
Handling of sheet metal in very dynamic applications (shorter
cycle times)
Prevention of oscillation of workpieces during handling, thanks to
very stiff construction
Suitable for use in, for example, feeder systems for press lines in
the automotive industry
Non-slip handling of oily metal sheets thanks to special groove in
lower surface
Construction
Round, bell-shaped suction pad with single sealing lip, special
groove and inner support
Made of natural rubber NBR, material hardness 60 Shore
Delivered with nipple already installed
Interior view bell suction pads SGGN 53/80
2.11
Release 01/2010
Ordering online now at www.schmalz.com
Suitability for industry-specific applications
Designation code Bell suction pads SGGN 53/80
Short designation Diameter in mm Material and shore hardness Connection thread
Example: SGGN 85 NBR-60 G1/4-AG
SGGN 53 NBR-60 G1/4-AG (AG = male)
80 G3/8-IG (IG = f emale)
M10-AG
Suction pads for handling sheet metal
Bell suction pads SGGN 53/80
Ordering data Bell suction pads SGGN 53/80
Type Connection
G1/4" (male) G3/8" (female) M10 (male)
SGGN 53 NBR-60 10.01.01.11172 10.01.01.10422 10.01.01.10429
SGGN 80 NBR-60 10.01.01.11173 10.01.01.10423 10.01.01.10430
Technical data Bell suction pads SGGN 53/80
Type Suction force [N]* Volume [cm] Min. curve radius [mm] Recom. Internal hose
(convex) diameter d [mm]
SGGN 53 NBR-60 85 17 40 6
SGGN 80 NBR-60 190 60 50 6
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do not
include a safety factor
2.11
Laser-
welding
Destacker Body-shop Press-shop
Release 01/2010
Ordering online now at www.schmalz.com
Design data Bell suction pads SGGN 53/80
Suction pads for handling sheet metal
Bell suction pads SGGN 53/80
SGGN 53 IG
Type Dimensions in mm*
dn Ds G1 H LG1 SW1 Z
SGGN 53 NBR-60 G1/4-AG 7,5 53,5 G1/4"-M 36,5 10 22 10
SGGN 53 NBR-60 G3/8-IG 14,9 53,5 G3/8-F 30,5 18 22 10
SGGN 53 NBR-60 M10-AG 3,4 53,5 M10-M 30,5 12 22 10
SGGN 80 NBR-60 G1/4-AG 7,5 79,5 G1/4"-M 51,5 10 22 21
SGGN 80 NBR-60 G3/8-IG 14,9 79,5 G3/8-F 45,5 18 22 21
SGGN 80 NBR-60 M10-AG 3,4 79,5 M10-M 45,5 12 22 21
SGGN 53 AG
SGGN 80 IG SGGN 80 AG
2.11
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
Release 01/2010
Ordering online now at www.schmalz.com
Flat suction pads PFYN VU1
Our highlights Your advantages
Special pad material Vulkollan
VU1; very resistant to tearing
Good resistance to chemicals
Very low wear: about 10- 12
mm to DIN 53516
Supports on the bottom
Temperature resistance: -40
C to +80 C, short-term
resistance up to +100 C
> Extremely hard-wearing
suction pad for very high loads
and a long lifetime
> Unaffected by oil (handling of
sheet metal)
> Up to lifetime 20 times
compared with standard NBR
> No permanent deformation of
thin-walled workpieces
> Also suitable for use at very
low and high temperatures
System with wear-resistant suction pads PFYN-VU1 for handling
large sheet-metal parts
Applications
Demanding applications in multi-shift operation with very short
cycle times
Handling of oily metal sheets (automobile production), cardboard,
sheets of wood and similar workpieces
Handling of extremely abrasive workpieces such as rough
cardboard sheets
Construction
Robust, hard-wearing suction pad PFYN with single sealing lip,
consisting of suction pad PFG, made of Vulkollan U1, and
connection nipple
Suction pad with positive connection to nipple which withstands
even very high loading
Suction pads are delivered assembled
Modular suction-pad system
Suction pads for handling sheet metal
Flat suction pads PFYN VU1
2.12
Release 01/2010
Ordering online now at www.schmalz.com
Suitability for industry-specific applications
Designation code Flat suction pads PFYN VU1
Short designation Diameter in mm Material and shore hardness Connection thread
Example: PFYN 30 VU1-72 G1/8-AG
PFYNwith connection nipple 15 to 95 VU1-72 G1/8-AG (AG = male)
PFGwithout connection nipple G1/8-IG (IG = f emale)
G1/4-AG
G1/4-IG
Ordering data Flat suction pads PFYN VU1
Type Connection
G1/4" (male) G1/4" (female) G1/8" (male) G1/8" (female)
PFYN 15 VU1 - - 10.01.01.00556 10.01.01.00557
PFYN 30 VU1 - - 10.01.01.00550 10.01.01.00558
PFYN 50 VU1 10.01.01.00521 10.01.01.00547 - -
PFYN 60 VU1 10.01.01.00608 10.01.01.00609 - -
PFYN 80 VU1 10.01.01.00522 10.01.01.00524 - -
PFYN 95 VU1 10.01.01.00523 10.01.01.00525 - -
Ordering data spare parts suction pads
Type Flat suction pad Article No.
PFYN 15 VU1 PFG 15 VU1-72 N005 10.01.01.00555
PFYN 30 VU1 PFG 30 VU1-72 N007 10.01.01.00549
PFYN 50 VU1 PFG 50 VU1-72 N011 10.01.01.00424
PFYN 60 VU1 PFG 60 VU1-72 N011 10.01.01.00606
PFYN 80 VU1 PFG 80 VU1-72 N012 10.01.01.00426
PFYN 95 VU1 PFG 55 VU1-72 N012 10.01.01.00430
Suction pads for handling sheet metal
Flat suction pads PFYN VU1
2.12
Laser-
welding
Destacker Body-shop Press-shop
Release 01/2010
Ordering online now at www.schmalz.com
Technical data Flat suction pads PFYN VU1
Type Suction force Volume [cm] Min. curve radius [mm] Recom. Internal hose Nipple
[N]* (convex) diameter d [mm] family
PFYN 15 VU1 8,5 0,5 13 4 N 005
PFYN 30 VU1 32,0 1,7 30 4 N 007
PFYN 50 VU1 95,0 6,0 75 6 N 011
PFYN 60 VU1 130,0 15,0 75 6 N 011
PFYN 80 VU1 260,0 30,0 100 6 N 012
PFYN 95 VU1 350,0 42,0 140 6 N 012
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
Type Suction pad connection nipple Article No.
PFYN 15 VU1 G1/8-AG SA-NIP N005 G1/8-AG DN200 10.01.01.03529
PFYN 15 VU1 G1/8-IG SA-NIP N005 G1/8-IG DN200 10.01.01.03521
PFYN 30 VU1 G1/8-AG SA-NIP N007 G1/8-AG DN240 10.01.01.03531
PFYN 30 VU1 G1/8-IG SA-NIP N007 G1/8-IG DN350 10.01.01.03523
PFYN 50 VU1 G1/8-AG SA-NIP N011 G1/4-AG DN350 10.01.01.10663
PFYN 50 VU1 G1/8-IG SA-NIP N011 G1/4-IG DN350 10.01.01.00412
PFYN 60 VU1 G1/8-AG SA-NIP N011 G1/4-AG DN350 10.01.01.10663
PFYN 60 VU1 G1/8-IG SA-NIP N011 G1/4-IG DN350 10.01.01.00412
PFYN 80 VU1 G1/8-AG SA-NIP N012 G1/4-AG DN500 10.01.01.10664
PFYN 80 VU1 G1/8-IG SA-NIP N012 G1/4-IG DN600 10.01.01.00528
PFYN 95 VU1 G1/8-AG SA-NIP N012 G1/4-AG DN500 10.01.01.10664
PFYN 95 VU1 G1/8-IG SA-NIP N012 G1/4-IG DN600 10.01.01.00528
Suction pads for handling sheet metal
Flat suction pads PFYN VU1
Ordering data spare parts suction pad nipples
More connection possibilities PFG-VU1
Replacement pads Nipple G3/8" (male) Nipple M10 (male)
PFG 15 VU1 - -
PFG 30 VU1 - -
PFG 50 VU1 N011 10.01.01.01086 -
PFG 60 VU1 10.01.01.01086 -
PFG 80 VU1 N012 - 10.01.01.00542
PFG 95 VU1 N012 - 10.01.01.00542
2.12
Release 01/2010
Ordering online now at www.schmalz.com
Type Dimensions in mm*
dn Ds G1 H LG1 SW1 Z
PFYN 15 VU1 G1/8-AG 2,0 14,5 G1/8"-M 14,5 8 14 1,5
PFYN 15 VU1 G1/8-IG 2,0 14,5 G1/8-F 25,5 9 14 1,5
PFYN 30 VU1 G1/8-AG 2,0 30,0 G1/8"-M 18,0 8 14 3,0
PFYN 30 VU1 G1/8-IG 2,0 30,0 G1/8-F 29,0 9 14 3,0
PFYN 50 VU1 G1/8-AG 3,5 50,0 G1/4"-M 22,0 10 17 4,5
PFYN 50 VU1 G1/8-IG 3,5 50,0 G1/4-F 32,0 12 17 4,5
PFYN 60 VU1 G1/8-AG 3,5 60,0 G1/4"-M 23,5 10 17 6,0
PFYN 60 VU1 G1/8-IG 3,5 60,0 G1/4-F 33,5 12 17 6,0
PFYN 80 VU1 G1/8-AG 6,0 80,0 G1/4"-M 30,0 10 22 6,0
PFYN 80 VU1 G1/8-IG 6,0 80,0 G1/4-F 40,0 12 22 6,0
PFYN 95 VU1 G1/8-AG 6,0 95,0 G1/4"-M 30,0 10 22 6,0
PFYN 95 VU1 G1/8-IG 6,0 95,0 G1/4-F 40,0 12 22 6,0
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
Suction pads for handling sheet metal
Flat suction pads PFYN VU1
PFYN 15 to 95 VU1 IG PFYN 15 to 95 VU1 AG
Design data Flat suction pads PFYN VU1
2.12
Release 01/2010
Ordering online now at www.schmalz.com
Design data Flat suction pads PFG VU1
Type Dimensions in mm*
d d1 Dk Ds H H2 H3 Z
PFG 15 VU1 4,5 8,5 11,5 14,5 9,5 2,5 4,5 1,5
PFG 30 VU1 6,0 11,0 16,0 30,0 13,0 7,0 7,0 3,0
PFG 50 VU1 8,0 13,0 18,0 50,0 17,0 8,0 11,0 4,5
PFG 60 VU1 8,0 20,0 20,0 60,0 18,5 8,0 11,0 6,0
PFG 80 VU1 12,0 25,0 25,0 80,0 25,0 12,0 17,5 6,0
PFG 95 VU1 12,0 25,0 31,0 95,0 25,0 12,0 16,5 6,0
PFG VU1
Suction pads for handling sheet metal
Flat suction pads PFYN VU1
2.12
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
Release 01/2010
Ordering online now at www.schmalz.com
Bellows suction pads FSGA VU1
Our highlights Your advantages
Special material Vulkollan
VU1 with high resistance to
cracking
Good resistance to chemicals
Minimum abrasion: approx.
10 - 12 mm to DIN 53516
Supports on the bottom
Very stiff top fold
> Very hard-wearing suction
pad for very high loads and a
long lifetime
> Unaffected by oil (handling of
sheet metal)
> Up to lifetime 20 times longer
compared with standard NBR
> No permanent deformation of
thin-walled workpieces
> Good resistance to horizontal
forces at high acceleration
values
Wear-resistant bellows suction pad FSGA VU1 for handling of
sheet metal
Applications
For hard use in multi-shift operations with very short cycle times
Suction pad with special groove: for handling oily metal sheets
(better resistance to lateral forces)
Suction pad without special groove: for handling cardboard, wood
and similar materials
Handling of workpieces with very abrasive surfaces such as
rough cardboard sheets
Construction
Robust and hard-wearing suction pad FSG with single sealing
lip, consisting of suction pad FG (Vulkollan VU1) with 1.5 folds
and connection nipple
Suction pad connected positively to nipple; no turning even
when handling heavy loads
Suction pads are delivered assembled
Modular suction-pad system
Bellows suction pads
Bellows suction pads FSGA VU1 (1,5 folds)
2.13
Release 01/2010
Ordering online now at www.schmalz.com
Suitability for industry-specific applications
Designation code Bellows suction pads FSGA VU1 (1,5 folds)
Short designation Diameter in mm Material and shore
hardness
Connection thread Additional function
Example: FSGA 50 VU1-72 G1/8-AG ON
FSGAwith connection
nipple
30 to 110 VU1-72 G1/2-IG (IG = f emale)
G1/4-AG (AG = male)
ONoil slot
FGAwithout connection
nipple
G1/4-IG
Ordering data Bellows suction pads FSGA VU1 (1,5 folds)
Type Connection
G1/2"-M G1/4"-M G1/4"-F
FSGA 30 VU1 - 10.01.06.00197 10.01.06.00169
FSGA 40 VU1 ON - 10.01.06.00306 10.01.06.00299
FSGA 50 VU1 ON - 10.01.06.00307 10.01.06.00300
FSGA 60 VU1 - 10.01.06.00242 10.01.06.00240
FSGA 60 VU1 ON - 10.01.06.00198 10.01.06.00172
FSGA 85 VU1 - 10.01.06.00243 10.10.60.00241
FSGA 85 VU1 ON - 10.01.06.00199 10.01.06.00170
FSGA 110 VU1 ON 10.01.06.00497 - -
Ordering data spare parts suction pads
Type Bellows suction pad (round) Article No.
FGA 30 VU1 FGA 30 VU1-72 N013 10.01.06.00177
FGA 40 VU1 ON FGA 40 VU1-72 N011 ON 10.01.06.00301
FGA 50 VU1 ON FGA 50 VU1-72 N011 ON 10.01.06.00302
FGA 60 VU1 FGA 60 VU1-72 N014 10.01.06.00178
FGA 60 VU1 ON FGA 60 VU1-72 N014 ON 10.01.06.00207
FGA 85 VU1 FGA 85 VU1-72 N015 10.01.06.00179
FGA 85 VU1 ON FGA 85 VU1-72 N015 ON 10.01.06.00190
FGA 110 VU1 ON FGA 110 VU1-72 N037 ON 10.01.06.00492
Bellows suction pads
Bellows suction pads FSGA VU1 (1,5 folds)
2.13
Laser-
welding
Destacker Body-shop Press-shop
Release 01/2010
Ordering online now at www.schmalz.com
Type Suction pad connection nipple Article No.
FSGA 30 VU1 G1/4-AG SA-NIP N013 G1/4-AG DN350 10.01.01.00183
FSGA 30 VU1 G1/4-IG SA-NIP N013 G1/4-IG DN350 10.01.01.00180
FSGA 40 VU1 G1/4-AG SA-NIP N011 G1/4-AG DN350 10.01.01.10663
FSGA 40 VU1 G1/4-IG SA-NIP N011 G1/4-IG DN350 10.01.01.00412
FSGA 50 VU1 G1/4-AG SA-NIP N011 G1/4-AG DN350 10.01.01.10663
FSGA 50 VU1 G1/4-IG SA-NIP N011 G1/4-IG DN350 10.01.01.00412
FSGA 60 VU1 G1/4-AG SA-NIP N014 G1/4-AG DN600 10.01.06.00184
FSGA 60 VU1 G1/4-IG SA-NIP N014 G1/4-IG DN600 10.01.06.00181
FSGA 85 VU1 G1/4-AG SA-NIP N015 G1/4-AG DN600 10.01.06.00185
FSGA 85 VU1 G1/4-IG SA-NIP N015 G1/4-IG DN600 10.01.06.00182
FSGA 110 VU1 G1/2-IG SA-NIP N037 G1/2-IG 10.01.06.00593
Technical data Bellows suction pads FSGA VU1 (1,5 folds)
Type Suction Pull-off Volume Min. curve radius Recom. Internal Nipple
force [N]* force [N] [cm] [mm] (convex) hose diameter d [mm] family
FSGA 30 VU1 13,5 32 4,2 25 6 N 013
FSGA 40 VU1 33,0 56 11,3 30 6 N 011
FSGA 50 VU1 52,0 88 22,6 40 6 N 011
FSGA 60 VU1 75,0 120 31,0 50 6 N 014
FSGA 85 VU1 140,0 250 78,0 80 6 N 015
FSGA 110 VU1 295,0 420 350,0 100 9 N 037
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do not
include a safety factor
Bellows suction pads
Bellows suction pads FSGA VU1 (1,5 folds)
Ordering data spare parts suction pad nipples
More connection possibilities FGA-VU1
Replacement pads Nipple G3/8" (male) Nipple M10 (male)
FGA 30 VU1 - -
FGA 40 VU1 10.01.01.01086 -
FGA 50 VU1 10.01.01.01086 -
FGA 60 VU1 -
FGA 85 VU1 10.01.06.00548 10.01.06.00216
FGA 110 VU1 - -
2.13
Release 01/2010
Ordering online now at www.schmalz.com
Design data Bellows suction pads FSGA VU1 (1,5 folds)
Type Dimensions in mm*
d2 dn Ds G1 H LG1 SW1 Z (Stroke)
FSGA 30 VU1 G1/4-AG 17,0 3,5 29 G1/8"-M 32,0 10 17 8,5
FSGA 30 VU1 G1/4-IG 17,0 3,5 29 G1/8-F 42,0 12 17 8,5
FSGA 40 VU1 G1/4-AG 26,8 3,5 38 G1/8"-M 31,0 10 17 12,8
FSGA 40 VU1 G1/4-IG 26,8 3,5 38 G1/8-F 41,0 12 17 12,8
FSGA 50 VU1 G1/4-AG 33,5 3,5 47 G1/4"-M 37,5 10 17 14,5
FSGA 50 VU1 G1/4-IG 33,5 3,5 47 G1/4-F 47,5 12 17 14,5
FSGA 60 VU1 G1/4-AG 41,0 6,0 59 G1/4"-M 39,0 10 17 12,5
FSGA 60 VU1 G1/4-IG 41,0 6,0 59 G1/4-F 49,0 12 17 12,5
FSGA 85 VU1 G1/4-AG 55,0 6,0 84 G1/4"-M 52,0 10 22 15,0
FSGA 85 VU1 G1/4-IG 55,0 6,0 84 G1/4-F 62,0 12 22 15,0
FSGA 110 VU1 G1/2-IG 80,0 - 110 G1/2"-F 69,0 14 - 30,0
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
Bellows suction pads
Bellows suction pads FSGA VU1 (1,5 folds)
FSGA 30 to 85 VU1 IG FSGA 30 to 85 VU1 AG
FSGA 110 VU1 IG
2.13
Release 01/2010
Ordering online now at www.schmalz.com
Design data Bellow suction pad FGA VU1 (1,5 folds)
Type Dimensions in mm*
d d1 d2 D1 Dk Ds H H2 H3 Z (Stroke)
FGA 30 VU1 8 15,0 17,0 30 18,0 29 27,0 12 16,0 8,5
FGA 40 VU1 8 13,6 26,8 40 14,0 38 27,0 8 11,5 12,8
FGA 50 VU1 8 13,6 33,5 50 17,5 47 32,5 8 18,0 14,5
FGA 60 VU1 12 20,0 41,0 60 21,0 59 34,0 12 22,0 12,5
FGA 85 VU1 12 25,0 55,0 85 25,0 84 47,0 20 32,0 15,0
FGA 110 VU1 30 - 80,0 120 85,0 110 56,0 10 - 30,0
FGA 30 VU1
Bellows suction pads
Bellows suction pads FSGA VU1 (1,5 folds)
FGA 40 to 85 VU1
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
FGA 110 VU1
2.13
Release 01/2010
Ordering online now at www.schmalz.com
Bellows suction pads FSG VU1
Our highlights Your advantages
Suction-pad material
Vulkollan VU1 with high
resistance to tearing
Good resistance to chemicals
Minimum abrasion: approx.
10 - 12 mm to DIN 53516
Supports on the bottom
Very stiff top fold
> Very hard-wearing suction pad
for very high loading and a
long lifetime
> Unaffected by oil (handling of
sheet metal)
> Up to lifetime 20 times longer
compared with standard NBR
> No permanent deformation of
thin-walled workpieces
> Good resistance to horizontal
forces at high acceleration
values
Applications
For hard use in multi-shift operations with very short cycle times
Suction pad with special groove: for handling oily metal sheets
(better handling of lateral forces)
Suction pad without special groove: for handling cardboard, wood
and similar materials
Handling of workpieces with very abrasive surfaces
Construction
Robust and hard-wearing suction pad FSG with single sealing
lip, consisting of suction pad FG (Vulkollan VU1) with 2.5 folds
and connection nipple
Suction pad positively connected to nipple to prevent turning,
even when lifting heavy loads
Suction pads are delivered assembled
Bellows suction pads
Bellows suction pads FSG VU1 (2,5 folds)
2.14
Wear-resistant bellows suction pad FSGA VU1 for handling of
sheet metal
Modular suction-pad system
Release 01/2010
Ordering online now at www.schmalz.com
Suitability for industry-specific applications
Designation code Bellows suction pads FSG VU1 (2,5 folds)
Short designation Diameter in mm Material and shore
hardness
Connection thread Additional
function
Example: FSG 30 VU1-72 G1/4-AG ON
FSGwith connection 30 VU1-72 G1/4-AG (AG = male) ONoil slot
nipple 60 G1/4-IG (IG = f emal)
FGwithout connection 85
nipple
Ordering data Bellows suction pads FSG VU1 (2,5 folds)
Type Connection
G1/4"-M G1/4"-F
FSG 30 VU1 10.01.06.00200 10.01.06.00166
FSG 60 VU1 10.01.06.00238 10.01.06.00236
FSG 60 VU1 ON 10.01.06.00201 10.01.06.00171
FSG 85 VU1 10.01.06.00239 10.01.06.00237
FSG 85 VU1 ON 10.01.06.00202 10.01.06.00167
Ordering data spare parts suction pads
Type Bellows suction pad (round)
FSG 30 VU1 FG 30 VU1-72 N013 10.01.06.00173
FSG 60 VU1 FG 60 VU1-72 N014 10.01.06.00174
FSG 60 VU1 ON FG 60 VU1-72 N014 ON 10.01.06.00208
FSG 85 VU1 FG 85 VU1-72 N015 10.01.06.00175
FSG 85 VU1 ON FG 85 VU1-72 N015 ON 10.01.06.00209
Bellows suction pads
Bellows suction pads FSG VU1 (2,5 folds)
Type Suction-pad connection nipple
FSG 30 VU1 G1/4-AG SA-NIP N013 G1/4-AG DN350 10.01.06.00183
FSG 30 VU1 G1/4-IG SA-NIP N013 G1/4-IG DN350 10.01.06.00180
FSG 60 VU1 G1/4-AG SA-NIP N014 G1/4-AG DN600 10.01.06.00184
FSG 60 VU1 G1/4-IG SA-NIP N014 G1/4-IG DN600 10.01.06.00181
FSG 85 VU1 G1/4-AG SA-NIP N015 G1/4-AG DN600 10.01.06.00185
FSG 85 VU1 G1/4-IG SA-NIP N015 G1/4-IG DN600 10.01.06.00182
2.14
Ordering data spare parts suction pad nipples
Laser-
welding
Destacker Body-shop Press-shop
Release 01/2010
Ordering online now at www.schmalz.com
Technical data Bellows suction pads FSG VU1 (2,5 folds)
Type Suction Pull-of Volume Min. curve radius Recom. internal hose Nipple
force [N]* force [N]* [cm] [mm] (convex) diameter d [mm] family
FSG 30 VU1 13,5 32 9 25 6 N 013
FSG 60 VU1 61,0 100 61 50 6 N 014
FSG 85 VU1 120,0 250 195 60 6 N 015
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do not
include a safety factor
Bellows suction pads
Bellows suction pads FSG VU1 (2,5 folds)
Design data Bellows suction pads FSG VU1 (2,5 folds)
Type Dimensions in mm*
d2 dn Ds G1 H LG1 SW1 Z (Stroke)
FSG 30 VU1 G1/4-AG 15 3,5 29,0 G1/4"-M 45 10 17 15
FSG 30 VU1 G1/4-IG 15 3,5 29,0 G1/4-F 55 12 17 15
FSG 60 VU1 G1/4-AG 36 6,0 59,0 G1/4"-M 60 10 17 30
FSG 60 VU1 G1/4-IG 36 6,0 59,0 G1/4-F 70 12 17 30
FSG 85 VU1 G1/4-AG 51 6,0 80,2 G1/4"-M 90 10 22 38
FSG 85 VU1 G1/4-IG 51 6,0 80,2 G1/4-F 100 12 22 38
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
FSG 30 to 85 VU1 IG FSG 30 to 85 VU1 AG
More connection possibilities FG VU1
Replacement pads Nipple G3/8" (male) Nipple M10 (male)
FG 85 VU1 10.01.06.00548 10.01.06.00216
2.14
Release 01/2010
Ordering online now at www.schmalz.com
Design data Bellow suction pads FG VU1 (2,5 folds)
Type Dimensions in mm*
d d1 d2 D1 Dk Ds H H2 H3 Z (Stroke)
FG 30 VU1 8 15 15 30 18 29,0 40 12 16 15
FG 60 VU1 12 20 36 60 21 59,0 55 12 18 30
FG 85 VU1 12 25 51 85 25 80,2 85 20 27 38
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
FG 30 to 85 VU1
Bellows suction pads
Bellows suction pads FSG VU1 (2,5 folds)
2.14
Release 01/2010
Ordering online now at www.schmalz.com
Bellows suction pads FSGAO
Our highlights... Your advantages...
Special material Vulkollan
VU1 with high resistance to
tearing
Oval, bellows suction pad
with 1.5 folds
Good resistance to chemicals
Minimum abrasion: approx.
10 - 12 mm to DIN 53516
Optimized shape with 1.5
folds
> Very hard-wearing suction
pad for heavy loads and a
long lifetime
> For all long, narrow workpiec-
es (sections, pipes) and for
stamped metal parts (such as
car bodywork components)
> Unaffected by oil (handling of
sheet-metal parts)
> Up to lifetime 20 times longer
compared with standard NBR
> High suction force and opti-
mum damping effected during
placement on the workpiece
Bellows suction pads (oval)
Bellows suction pads FSGAO (1,5 folds)
Bellows suction pads FSGAO for lifting long, narrow workpieces
Applications
For hard use in multi-shift operations with very short cycle times
Handling of oily and narrow, curved sheet-metal parts
Handling of cardboard, wood and similar materials under rough
operating conditions
Handling of workpieces with extremely abrasive surfaces such as
rough cardboard sheets
Construction
Robust and hard-wearing suction pad FSGAO with single sealing
lip, consisting of suction pad FGAO (Vulkollan VU1) with 1.5 folds
and connection plate
Connection plate screwed to suction pad and capable of handling
very heavy loads
The suction pad can be replaced separately when worn
Suction pads are delivered assembled
2.15
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Suitability for industry-specific applications
Designation code Bellows suction pads FSGAO (1,5 folds)
Short designation Length x width in mm Material and shore hardness Connection thread
Example: FSGAO 140x65 VU1-72 G1/4-AG
FSGAOwith mounting plate 90x40 VU1-72 G1/4-AG (AG = male)
FGAOwithout mounting plate 140x65 G1/8-AG
Bellows suction pads (oval)
Bellows suction pads FSGAO (1,5 folds)
Ordering data Bellows suction pads FSGAO (1,5 folds)
Type Article No.
FSGAO 95x40 VU1-72 G1/8 AG 10.01.06.00503
FSGAO 140x65 VU1-72 G1/4 AG 10.01.06.00498
Ordering data spare parts suction pads
Type Bellow suction pad (oval) Article No.
FSGAO 95x40 VU1-72 G1/8 AG FGAO 95x40 VU1-72 N038 10.01.06.00499
FSGAO 140x65 VU1-72 G1/4 AG FGAO 140x65 VU1-72 N039 10.01.06.00468
Technical data Bellows suction pads FSGAO (1,5 folds)
Type Suction Pull-of Volume Min. curve radius Recom. internal Nipple
force [N]* force [N]* [cm] radius [mm] hose diameter family
(convex) d [mm]
FSGAO 95x40 VU1-72 G1/8-AG 95 110 31 20 9 N 038
FSGAO 140x65 VU1-72 G1/4-AG 225 255 89 30 9 N 039
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do not
include a safety factor
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Bellows suction pads (oval)
Bellows suction pads FSGAO (1,5 folds)
Design data Bellows suction pads FSGAO (1,5 folds)
Type Dimensions in mm*
B dn G1 H L LG1 SW1 Z (Stroke)
FSGAO 95x40 VU1-72 G1/8-AG 40 5 G1/8"-M 28 95 8 4 12
FSGAO 140x65 VU1-72 G1/4-AG 65 8 G1/4"-M 38 140 10 8 16
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
FSGAO 95x40 to 140x65 VU1
Design data Bellows suction pads FGAO (oval, 1,5 folds)
Type Dimensions in mm*
B B2 d d1 H L L2 L3 X1 Z (stroke)
FGAO 95x40 VU1-72 N038 40 15 11,5 7,5 23,5 95 70 78 55 12
FGAO 140x65 VU1-72 N039 65 25 15,5 9,5 30,0 140 100 111 75 16
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
FGAO 95x40 to 140x65 VU1
2.15
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Our highlights
Applications
Your advantages
Special, silicone-free material
HT2, Temperature-resistant
up to 250C (permanent)
Wide range of different types
Large-area, structured inner
support
Handling of hot sheet-metal parts up to 250 C
Removal of workpieces after hot forming
Process-safe handling in highly dynamic operations
> Replacement for mechanical
gripping systems
> Reduction of the total tooling
weight
> Cost reductions
> Optimal solutions for many
different sizes and shapes of
workpieces
> Suitable for universal use
> Reduction of tooling complexity
> Very fast installation and
modification of the tooling
> No deep-drawing
> Handling of very high horizontal
forces
> Productivity improvements
> Hard-wearing
Suction pads for handling sheet metal
Hot forming suction pad HT2
Suction pads SAF HT2
2.16
Sheet-metal suction pad for hot forming
Release 01/2010
Ordering online now at www.schmalz.com
Type Connection
1/4" (male) 1/4" (female) 3/8" (female)
SAF 30 HT2 65 10.01.01.12349 10.01.01.12348 10.01.01.12350
SAF 40 HT2 65 10.01.01.12353 10.01.01.12352 10.01.01.12354
SAF 50 HT2 65 10.01.01.12357 10.01.01.12356 10.01.01.12358
SAF 60 HT2 65 10.01.01.12361 10.01.01.12360 10.01.01.12362
Short designation Diameter in mm Material and shore hardness Connection thread
Example: SAF 50 HT2 65 G1/4-AG
SAF 30 to 60 HT2 65 G1/4-AG (AG = male)
G1/4-IG (IG = f emale)
G3/8-IG
Designation code Flat suction pads SAF HT2
Ordering data Flat suction pads SAF HT2
Interior view flat suction pads SAF HT2
Construction
Various series of robust and hard-wearing suction pads
Various connection types
Connection nipple vulcanised to the pad for maximum
strength
Delivered fully assembled
Suction pads for handling sheet metal
Flat suction pads SAF HT2
Suitability for industry-specific applications
2.16
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SAF HT2 30 to 60 IG SAF HT2 30 to 60 AG
Type Dimensions in mm*
D1** dn Ds G1 H LG1 SW1 Z
SAF 30 HT2 G1/4-AG 34 4 32 G1/4-M 20 10 17 3
SAF 30 HT2 G1/4-IG 34 4 32 G1/4-F 20 12 17 3
SAF 30 HT2 G3/8-IG 34 4 32 G3/8-F 36 9 22 3
SAF 40 HT2 G1/4-AG 46 4 42 G1/4-M 22 10 17 4
SAF 40 HT2 G1/4-IG 46 4 42 G1/4-F 22 12 17 4
SAF 40 HT2 G3/8-IG 46 4 42 G3/8-F 38 9 22 4
SAF 50 HT2 G1/4-AG 56 6 52 G1/4-M 28 10 22 5
SAF 50 HT2 G1/4-IG 56 6 52 G1/4-F 33 15 22 5
SAF 50 HT2 G3/8-IG 56 6 52 G3/8-F 28 15 22 5
SAF 60 HT2 G1/4-AG 67 6 63 G1/4-M 31 10 22 6
SAF 60 HT2 G1/4-IG 67 6 63 G1/4-F 36 15 22 6
SAF 60 HT2 G3/8-IG 67 6 63 G3/8-F 31 15 22 6
Design data Flat suction pads SAF HT2
Design data Flat suction pads SAF HT2
Type Suction force Lateral force Volume Min. curve radius Recom. internal hose
[N*] [N**] [cm] [mm] (convex) diameter d [mm]
SAF 30 HT2 65 38 29 1,7 40 4
SAF 40 HT2 65 69 51 3,8 50 4
SAF 50 HT2 65 100 78 7,0 65 4
SAF 60 HT2 65 150 102 13,0 75 6
Technical data Flat suction pads SAF HT2
Suction pads for handling sheet metal
Flat suction pads SAF HT2
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
** The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
2.16
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Type Connection
1/4" (male) 1/4" (female) 3/8" (female)
SAB 22 10.01.06.02420 10.01.06.02419 10.01.06.02421
SAB 30 10.01.06.02424 10.01.06.02423 10.01.06.02425
SAB 40 10.01.06.02428 10.01.06.02427 10.01.06.02429
SAB 50 10.01.06.02432 10.01.06.02431 10.01.06.02433
SAB 60 10.01.06.02436 10.01.06.02435 10.01.06.02437
Short designation Diameter in mm Material and shore hardness Connection thread
Example: SAB 50 HT2 65 G1/4-AG
SAB 22 to 60 HT2 65 G1/4-AG (AG = male)
G1/4-IG (IG = f emale)
G3/8-IG
Designation code Bellows suction pads SAB HT2
Ordering data Bellows suction pads SAB HT2
Interior view bellows suction pads SAB HT2
Construction
Various series of robust and hard-wearing suction pads
Various connection types
Connection nipple vulcanised to the pad for maximum
strength
Delivered fully assembled
Suction pads for handling sheet metal
Bellows suction pads SAB HT2
Suitability for industry-specific applications
2.17
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Suction pads for handling sheet metal
Bellows suction pads SAB HT2
Technical data Bellows suction pads SAB HT2
SAB HT2 22 to 60 IG SAB HT2 22 to 60 AG
Type Dimensions in mm*
D1** dn Ds G1 H LG1 SW1 Z
SAB 22 G1/4-AG 22 3,5 21 G1/4"-M 25 10 16 5,8
SAB 22 G1/4-IG 22 3,5 21 G1/4"-F 25 12 16 5,8
SAB 22 G3/8-IG 22 3,5 21 G3/8"-F 41 9,5 22 5,8
SAB 30 G1/4-AG 34 4 32 G1/4"-M 28 10 17 9,0
SAB 30 G1/4-IG 34 4 32 G1/4"-F 28 12 17 9,0
SAB 30 G3/8-IG 34 4 32 G3/8"-F 44 9,5 22 9,0
SAB 40 G1/4-AG 45 4 42 G1/4"-M 29 10 17 10,0
SAB 40 G1/4-IG 45 4 42 G1/4"-F 29 12 17 10,0
SAB 40 G3/8-IG 45 4 42 G3/8"-F 44 9,5 22 10,0
SAB 50 G1/4-AG 56 6 52 G1/4"-M 37 10 22 11,5
SAB 50 G1/4-IG 56 6 52 G1/4"-F 42 20 22 11,5
SAB 50 G3/8-IG 56 6 52 G3/8"-F 37 15 22 11,5
SAB 60 G1/4-AG 67 6 63 G1/4"-M 41,5 10 22 14,5
SAB 60 G1/4-IG 67 6 63 G1/4"-F 46,5 20 22 14,5
SAB 60 G3/8-IG 67 6 63 G3/8"-F 41,5 15 22 14,5
Design data Bellows suction pads SAB HT2
Design data Bellows suction pads SAB HT2
Type Suction force Pull-off Lateral force Volume Min. curve radius Recom. internal hose
[N*] force [N] [N**] [cm] [mm] (convex) diameter d [mm]
SAB 22 HT2-65 16 24 17 1,5 20,0 4
SAB 30 HT2-65 22 33 29 5,6 40,0 4
SAB 40 HT2-65 38 59 34 7,0 40,0 4
SAB 50 HT2-65 53 87 53 11,5 50,0 4
SAB 60 HT2-65 82 130 80 24,0 65,0 6
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
** The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
2.17
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Type Anschluss
1/4" (male) 1/4" (female) 3/8" (female)
SAOF 60x23 10.01.05.00743 10.01.05.00742 10.01.05.00741
SAOF 90x30 10.01.05.00747 10.01.05.00746 10.01.05.00745
SAOF 80x40 10.01.05.00751 10.01.05.00750 10.01.05.00749
SAOF 100x50 10.01.05.00755 10.01.05.00754 10.01.05.00753
Short designation Diameter in mm Material and shore hardness Connection thread
Example: SAOF 90x30 HT2 65 G1/4-IG
SAOF 60x23 to 100x50 HT2 65 G1/4-AG (AG = male)
G1/4-IG (IG = f emale)
G3/8-IG
Designation code Flat suction pads SAOF HT2
Ordering data Flat suction pads SAOF HT2
Interior view flat suction pads SAB HT2
Construction
Various series of robust and hard-wearing suction pads
Various connection types
Connection nipple vulcanised to the pad for maximum
strength
Delivered fully assembled
Suction pads for handling sheet metal
Flat suction pads SAOF HT2
Suitability for industry-specific applications
2.18
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Suction pads for handling sheet metal
Flat suction pads SAOF HT2
Technical data Flat suction pads SAOF HT2
Type Suction force Lateral force Volume Min. curve radius Recom. internal hose
[N*] [N**] [cm] [mm] (convex) diameter d [mm]
SAOF 60 x 23 57 36 3,0 20,0 4
SAOF 90 x 30 122 94 7,0 40,0 4
SAOF 80 x 40 140 108 10,7 50,0 4
SAOF 100 x 50 217 177 20,0 75,0 6
SAOF HT2 60x23 to 100x50 IG SAOF HT2 60x23 to 100x50 AG
Type Dimensions in mm*
B B1** dn G1 H L L1** LG1 SW1 Z
SAOF 60x23 G1/4-AG 23 25 5 G1/4""-M 18 62 64 8 17 3
SAOF 60x23 G1/4-IG 23 25 6 G1/4"-F 26 62 64 8 17 3
SAOF 60x23 G3/8-IG 23 25 6 G3/8"-F 26 61 64 8 22 3
SAOF 90x30 G1/4-AG 30 34 5 G1/4"-M 19 92 94 8 17 3
SAOF 90x30 G1/4-IG 30 34 6 G1/4"-F 26 92 94 8 17 3
SAOF 90x30 G3/8-IG 30 34 6 G3/8"-F 27 92 94 9 22 3
SAOF 80x40 G1/4-AG 40 43 5 G1/4"-M 20 82 85 8 17 4
SAOF 80x40 G1/4-IG 40 43 6 G1/4"-F 28 82 85 8 17 4
SAOF 80x40 G3/8-IG 40 43 6 G3/8"-F 28 82 85 9 22 4
SAOF 100x50 G1/4-AG 50 54 6 G1/4"-M 22 102 106 8 17 5
SAOF 100x50 G1/4-IG 50 54 8 G1/4"-F 30 102 106 8 17 5
SAOF 100x50 G3/8-IG 50 54 8 G3/8"-F 31 102 106 9 22 5
Design data Flat suction pads SAOF HT2
Design data Flat suction pads SAOF HT2
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
** The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
2.18
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Typ Anschluss
1/4" (male) 1/4" (female) 3/8" (female)
SAOB 60x30 10.01.06.02443 10.01.06.02442 10.01.06.02441
SAOB 80x40 10.01.06.02447 10.01.06.02446 10.01.06.02445
Short designation Diameter in mm Material and shore hardness Connection thread
Example: SAOB 60x30 HT2 65 G3/8-IG
SAOB 60x30 and 80 x40 HT2 65 G1/4-AG (AG = male)
G1/4-IG (IG = f emale)
G3/8-IG
Designation code Bellows suction pads SAOB HT2
Ordering data Bellows suction pads SAOB HT2
Interior view bellows suction pads SAOB HT2
Construction
Various series of robust and hard-wearing suction pads
Various connection types
Connection nipple vulcanised to the pad for maximum
strength
Delivered fully assembled
Suction pads for handling sheet metal
Bellows suction pads SAOB HT2
Technical data Bellows suction pads SAOB HT2
Suction force Lateral force Volume Min. curve radius Recom. internal hose
[N*] [N**] [cm] [mm] (convex) diameter d [mm]
38 56 9,6 30 4
65 98 20,6 40 6
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
** The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
Suitability for industry-specific applications
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Suction pads for handling sheet metal
Bellows suction pads SAOB HT2
SAOB HT2 60x30 and 80x40 female SAOB HT2 60x30 and 80x40 female
Type Dimensions in mm*
B B1** dn G1 H L L1** LG1 SW1 Z
SAOB 60x30 G1/4-AG 32 33 5 G1/4"-M 27,0 62 63 8 17 7
SAOB 60x30 G1/4-IG 32 33 6 G1/4"-F 34,5 62 63 8 17 7
SAOB 60x30 G3/8-IG 32 33 6 G3/8"-F 35,0 62 63 9 22 7
SAOB 80x40 G1/4-AG 42 43 5 G1/4"-M 29,7 82 83 8 17 9
SAOB 80x40 G1/4-IG 42 43 6 G1/4"-F 37,2 82 83 8 17 9
SAOB 80x40 G3/8-IG 42 43 6 G3/8"-F 37,7 82 83 9 22 9
Design data Bellows suction pads SAOB HT2
Design data Bellows suction pads SAOB HT2
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
2.19
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Designation
Overview
Universal holder
HTR-UNI
4.11 The holder for suction pads with single ejector for
varying cross-beams
Holder with connections for suction pads
and ejectors
Holder for single
ejector SEAC
4.3 Spring plungers with integrated damping and
height compensation. With high-quality guide
sleeves for rough operating conditions. Overload
protection (FSTA-HD only). Plungers with
anti-rotation guard.
Connections: G1/8 to G1/2
Stroke: 15 to 95 mm
Spring plunger
FSTE-HD
4.4 The spring plunger with integrated damping,
protection against excessively long strokes,
suitable for continuous use under rough
conditions.
Connections: G1/4" to G1/2"
Stroke: 25 to 95 mm
Spring plunger
FSTA-HD
4.5 Spring plungers with internal damping spring
with high quality sliding bearings.
Connections: G1/4 and G3/8
Stroke: 10 and 25 mm
Holder-Tooling-
System HTS
4.7 Holders for mounting on square-section tubes.. Mountings for spring plungers
FSTE/FSTA M5 to G1/2
Square sections 30x30 to 60x60 mm
Holder for square
tubes HTR-STS
4.2 Mounting which flexes in all directions, permitting
adaptation to angled surfaces.
Connections: G1/4 and G1/2
Deflection: max. 15
Ball joints KGL
4.1 Mounting which flexes in all directions, permitting
adaptation to angled surfaces.
Connections: G1/4 and G1/2
Deflection: max. 12
Flexolink FLK
Basic data Application areas
Mounting elements
Section
4.0
Release 01/2010
Ordering online now at www.schmalz.com
Flexolink FLK
Our highlights Your advantages
Fully flexible mounting of suc-
tion pads and suction plates
Joint made of rubber and
metal
Low pivoting fulcrum
High-strength connection be-
tween rubber and metal parts
> Very good adaptation to
sloping workpiece surfaces
> Automatic reset function to
neutral position
> Reduced wear on suction
pads when they are placed on
sloping surfaces
> Vacuum-tight design with
integrated protection against
damage
Jointed mountings
Flexolink FLK
Applications
Handling of workpieces with sloping surfaces with large-area
suction pads or plates
Handling of large sheets of materials (such as wood or sheet
metal) which may sag when lifted (Flexolink prevents the sheet
from being pulled off due to one-sided forces)
Can be used together with spring plungers to compensate for
differing workpiece heights and uneven surfaces
Adaptation of the suction plate to a sloping workpiece surface with
FLK
4.1
Flexible mounting made of high-quality steel with a rubber
buffer (vulcanised into position) as a joint
Maximum deflection angle limited by a screw-in stop
Force is transferred via a shaped metal connection within the
joint
Flats on upper and lower halves for damage-free installation
Construction
Suction plates mounted with Flexolink units for the handling
of checker plate
Release 01/2010
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Jointed mountings
Flexolink FLK
Short designation Connection thread 1 Connection thread 2
Example: FLK G1/4-IG M10x1,25-AG
FLK G1/2-AG (AG = male) G1/2-AG (AG = male)
G1/2-IG (IG = f emale) G1/4-AG
G1/4-AG M10x1,25-AG
G1/4-IG
Designation code Flexolink FLK
Ordering data Flexolink FLK
Type* Article No.
FLK G1/4-IG M10x1.25-AG 10.01.03.00206
FLK G1/4-IG G1/4-AG 10.01.03.00178
FLK G1/4-AG G1/4-AG 10.01.03.00152
FLK G1/2-IG G1/2-AG 10.01.03.00175
FLK G1/2-AG G1/2-AG 10.01.03.00153
FLK G1/2-IG G1/2-AG V 10.01.03.00207
Suitability for industry-specific applications
* V = Special reinforced Flexolink for use with suction plates SPU 300 and SPU 400.
Technical data Flexolink FLK
Type Vertical load [N] Bending moment [Nm] Weight [g]
FLK G1/4-IG M10x1.25-AG 500 8 26
FLK G1/4-IG G1/4-AG 750 10 30
FLK G1/4-AG G1/4-AG 750 10 30
FLK G1/2-IG G1/2-AG 3000 50 100
FLK G1/2-AG G1/2-AG 3000 65 100
FLK G1/2-IG G1/2-AG V 4500 65 190
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FLK AG-AG
Jointed mountings
Flexolink FLK
Design data Flexolink FLK
FLK AG-IG
Type Dimensions in mm
dn G1 G2 H LG1 LG2 SW1 W []
FLK G1/4-IG M10x1.25-AG 2,8 G1/4"-F M10 x1.25-M 27,0 10,5 8 17 12
FLK G1/4-IG G1/4-AG 3,0 G1/4"-F G1/4"-M 27,0 12,0 12 17 12
FLK G1/4-AG G1/4-AG 3,0 G1/4"-M G1/4"-M 16,5 10,5 12 17 12
FLK G1/2-IG G1/2-AG 6,0 G1/2"-F G1/2"-M 33,5 14,0 14 27 12
FLK G1/2-AG G1/2-AG 5,5 G1/2"-M G1/2"-M 21,0 14,0 14 27 12
FLK G1/2-IG G1/2-AG V 6,0 G1/2"-M G1/2"-F 53,0 14,0 14 36 8
4.1
Release 01/2010
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Ball joints KGL
Our highlights Your advantages
Fully flexible mounting of
suction pads and suction
plates
Sealed ball-and-socket joint
with vacuum-tight seal
Low center of flexure
> Very good adaptation to
workpieces with sloping
surfaces
> Vacuum-tight construction
> Minimum wear on the suction
pad when it is placed on a
sloping surface
Jointed mountings
Ball jointed KGL
Handling of workpieces with sloping surfaces with the aid of
large-size suction pads or suction plates
Handling of large sheets of materials (such as wood or sheet
metal) which may sag when lifted (flexible mounting with KGL
prevents premature pulling-off of the sheet as the result of one-
sided loading)
Can be used together with spring plungers to compensate for
differing workpiece heights and uneven surfaces
Applications
Construction
Ball and socket made of galvanized steel (KGL G1/8-IG, G1/8-
AG stainless-steel)
Ball and socket with O-ring seal to prevent vacuum leaks
Adaptation of the suction plate to a sloping workpiece surface with
KGL
Suitability for industry-specific applications
4.2
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Jointed mountings
Ball joints KGL
Short designation Connection thread 1 Connection thread 2 Material
Example: KGL G1/8-IG G1/8-AG A2
KGL G1/8-IG (IG = f emale) G1/8-AG (AG = male) -Steel galvanised
G1/4-IG G1/4-AG A2Stainless steel
G1/2-IG M10x1,25-AG
G1/2-AG
Designation code Ball joints KGL
Ordering data Ball joints KGL
Type Article No.
KGL G1/8-IG G1/8-AG A2 10.01.03.00109
KGL G1/4-IG G1/4-AG 10.01.03.00110
KGL G1/4-IG M10x1.25-AG 10.01.03.00137
KGL G1/2-IG G1/2-AG 10.01.03.00111
Technical data Ball joints KGL
Type Vertical load [N] Weight [g]
KGL G1/8-IG G1/8-AG A2 300 26
KGL G1/4-IG G1/4-AG 1500 67
KGL G1/4-IG M10x1.25-AG 1500 67
KGL G1/2-IG G1/2-AG 2500 116
KGL 1/8 to 1/2
Design data Ball joints KGL
Type Dimensions in mm
H LG1 LG2 SW1 W[]
KGL G1/8-IG G1/8-AG A2 26,5 8,5 7 14 15
KGL G1/4-IG G1/4-AG 37,5 12,0 10 19 15
KGL G1/4-IG M10x1.25-AG 37,5 12,0 10 19 15
KGL G1/2-IG G1/2-AG 40,0 14,0 12 24 15
4.2
Type Dimensions in mm
dn G1 G2
KGL G1/8-F G1/8-M A2 2,0 G1/8"-F G1/8"-M
KGL G1/4-F G1/4-M 3,5 G1/4"-F G1/4"-M
KGL G1/4-F M10x1.25-M 3,5 G1/4"-F M10x1,25-M
KGL G1/2-F G1/2-M 4,0 G1/2"-F G1/2"-M
Release 01/2010
Ordering online now at www.schmalz.com
Spring plunger FSTE-HD
Our highlights Your advantages
Spring plunger with high-
quality sliding bearings and
smoothed plunger rod
Spring plunger with one or
two damping springs
Wide range of connection
threads and stroke lengths
Anti-rotation guard available
as option
Applications
Handling of workpieces with differing heights (such as curved
metal sheets, etc.)
Handling of easily damaged workpieces (such as sheets of
glass) without additional control functions to prevent damage,
since the plunger ensures soft placement
For use under rough operating conditions
For handling tasks with very dynamic motion and short cycle
times
Spring plunger consisting of high-strength stainless steel rod,
brass sleeve with integrated bearing and damping springs
Plunger rod with integrated vacuum feed (connection thread at
top)
Anti-rotation guard due to flat side on the rod and a
correspondingly shaped guide sleeve
Thread for suction pad is always a male thread
Thread for vacuum line is always a female thread
Construction
> Maintenance-free, with
extremely long operating
lifetime; suitable for short cycle
times
> Guarantees soft placement on
easily damaged workpieces.
Absorbs shocks and vibration.
Prevents excessively long
strokes.
> Available for a wide range of
applications and for all standard
suction pads
> Suitable for use with oval
suction pads
Spring plunger
Spring plunger FSTE-HD
Spring plungers FSTE-HD on a vacuum spider for handling of
sheet metal in the automobile industry
4.3
Release 01/2010
Ordering online now at www.schmalz.com
Suitability for industry-specific applications
Short designation Version Suction-pad connection Plunger stroke in mm Aditional function
Example: FSTE-HD HD G1/8-AG 15 VG
FSTE-HD HDHeavy Duty (hard G1/8-AG (AG = male) 15 to 90 VGwith anti-rotation guard
use) G1/4-AG
G1/2-AG
G3/8-AG
Designation code Spring plunger FSTE-HD
Ordering data Spring plunger FSTE-HD
Type* Plunger stroke in mm**
15 25 50 75 90
FSTE-HD G1/8 10.01.02.00756 10.01.02.00757 10.01.02.00758 - -
FSTE-HD G1/8 VG 10.01.02.00872 10.01.02.00873 10.01.02.00874 - -
FSTE-HD G1/4 - 10.01.02.00763 10.01.02.00764 10.01.02.00765 -
FSTE-HD G1/4 VG - 10.01.02.00875 10.01.02.00876 10.01.02.00877 10.01.02.01056
FSTE-HD G3/8 - 10.01.02.00811 - 10.01.02.00812 10.01.02.00813
FSTE-HD G3/8 VG - 10.01.02.00878 - 10.01.02.00879 10.01.02.00880
FSTE-HD G1/2 - 10.01.02.00770 - 10.01.02.00771 10.01.02.00772
FSTE-HD G1/2 VG - 10.01.02.00881 - 10.01.02.00882 10.01.02.00883
Spring plunger
Spring plunger FSTE-HD
* VG = Version with rotation lock for repeatable accurate positioning of suction pads
** Commendation: To raise the lifetime in continuous duty, prevent the maximal slide stroke
4.3
Laser-
welding
Destacker Body-shop Press-shop
Release 01/2010
Ordering online now at www.schmalz.com
Technical data Spring plunger FSTE-HD
Spring plunger
Spring plunger FSTE-HD
Type Springrate Spring preten- Spring Vertical load Horizontal- Weight Operation tem-
[N/mm] sion [N] force [N]* [N]** load [N]*** [g] peratur [C]
FSTE-HD G1/8-AG 15 0,221 3,53 5,19 3700 385 80 080
FSTE-HD G1/8-AG 15 VG 0,221 3,53 5,19 3700 385 80 080
FSTE-HD G1/8-AG 25 0,143 3,57 5,36 3700 283 90 080
FSTE-HD G1/8-AG 25 VG 0,143 3,57 5,36 3700 283 90 080
FSTE-HD G1/8-AG 50 0,097 2,92 5,34 3700 173 110 080
FSTE-HD G1/8-AG 50 VG 0,097 2,92 5,34 3700 173 110 080
FSTE-HD G1/4-AG 25 0,711 6,47 15,36 2400 747 145 080
FSTE-HD G1/4-AG 25 VG 0,711 6,47 15,36 2400 747 145 080
FSTE-HD G1/4-AG 50 0,452 1,40 12,70 2400 466 175 080
FSTE-HD G1/4-AG 50 VG 0,452 1,40 12,70 2400 466 175 080
FSTE-HD G1/4-AG 75 0,262 5,38 15,20 2400 340 190 080
FSTE-HD G1/4-AG 75 VG 0,262 5,38 15,20 2400 340 190 080
FSTE-HD G1/4-AG 90 VG 0,262 1,49 13,28 1500 - - -
FSTE-HD G3/8-AG 25 3,829 25,64 73,50 4800 1870 400 080
FSTE-HD G3/8-AG 25 VG 3,829 25,64 73,50 4800 1870 400 080
FSTE-HD G3/8-AG 75 1,072 37,20 77,40 4800 800 530 080
FSTE-HD G3/8-AG 75 VG 1,072 37,20 77,40 4800 800 530 080
FSTE-HD G3/8-AG 90 1,072 24,38 75,30 4800 730 545 080
FSTE-HD G3/8-AG 90 VG 1,072 24,38 75,30 4800 730 545 080
FSTE-HD G1/2-AG 25 3,829 25,64 73,50 4900 1870 400 080
FSTE-HD G1/2-AG 25 VG 3,829 25,64 73,50 4900 1870 400 080
FSTE-HD G1/2-AG 75 1,072 37,20 77,40 4900 800 530 080
FSTE-HD G1/2-AG 75 VG 1,072 37,20 77,40 4900 800 530 080
FSTE-HD G1/2-AG 90 1,072 24,38 75,30 4900 730 544 080
FSTE-HD G1/2-AG 90 VG 1,072 34,38 75,30 4900 730 545 080
* Referred to 50% of operating stroke
** Maximum static loading
*** The horizontal loading is a maximum static loading and has a negative effect on the in and out movement in a horizontal position
4.3
Release 01/2010
Ordering online now at www.schmalz.com
Spring plunger
Spring plunger FSTE-HD
Design data Spring plunger FSTE-HD
Type Dimensions in mm
G1 G2 G3 H H2 LG1 LG2 LG3 SW1 Z (Stroke)
FSTE-HD G1/8-AG 15 G1/8"-F G1/4"-M M16x1.5-M 72,5 28,5 8 6,5 30 22 15
FSTE-HD G1/8-AG 15 VG G1/8"-F G1/4"-M M16x1.5-M 72,5 28,5 8 6,5 30 22 15
FSTE-HD G1/8-AG 25 G1/8"-F G1/4"-M M16x1.5-M 85,5 41,5 8 6,5 30 22 25
FSTE-HD G1/8-AG 25 VG G1/8"-F G1/4"-M M16x1.5-M 85,5 41,5 8 6,5 30 22 25
FSTE-HD G1/8-AG 50 G1/8"-F G1/4"-M M16x1.5-M 116,5 72,5 8 6,5 30 22 50
FSTE-HD G1/8-AG 50 VG G1/8"-F G1/4"-M M16x1.5-M 116,5 72,5 8 6,5 30 22 50
FSTE-HD G1/4-AG 25 G1/8"-F G1/4"-M M20x1.5-M 86,0 40,5 12 8,5 40 24 25
FSTE-HD G1/4-AG 25 VG G1/8"-F G1/4"-M M20x1.5-M 86,0 40,5 12 8,5 40 24 25
FSTE-HD G1/4-AG 50 G1/8"-F G1/4"-M M20x1.5-M 115,5 70,0 12 8,5 40 24 50
FSTE-HD G1/4-AG 50 VG G1/8"-F G1/4"-M M20x1.5-M 115,5 70,0 12 8,5 40 24 50
FSTE-HD G1/4-AG 75 G1/8"-F G1/4"-M M20x1.5-M 145,5 100,0 12 8,5 40 24 75
FSTE-HD G1/4-AG 75 VG G1/8"-F G1/4"-M M20x1.5-M 145,5 99,5 12 8,5 40 24 75
FSTE-HD G1/4-AG 90 VG G1/8"-F G1/4"-M M20x1.5-M 160,0 - 12 8,5 40 24 90
FSTE-HD G3/8-AG 25 G1/8"-F G3/8"-M M30x1.5-M 106,0 41,0 12 10,5 53 36 25
FSTE-HD G3/8-AG 25 VG G1/8"-F G3/8"-M M30x1.5-M 106,0 41,0 12 10,5 53 36 25
FSTE-HD G3/8-AG 75 G1/8"-F G3/8"-M M30x1.5-M 177,0 112,0 12 10,5 53 36 75
FSTE-HD G3/8-AG 75 VG G1/8"-F G3/8"-M M30x1.5-M 177,0 112,0 12 10,5 53 36 75
FSTE-HD G3/8-AG 90 G1/8"-F G3/8"-M M30x1.5-M 189,0 124,0 12 10,5 53 36 90
FSTE-HD G3/8-AG 90 VG G1/8"-F G3/8"-M M30x1.5-M 189,0 124,0 12 10,5 53 36 90
FSTE-HD G1/2-AG 25 G1/8"-F G3/8"-M M30x1.5-M 105,5 40,5 12 10,5 53 36 25
FSTE-HD G1/2-AG 25 VG G1/8"-F G3/8"-M M30x1.5-M 105,5 40,5 12 10,5 53 36 25
FSTE-HD G1/2-AG 75 G1/8"-F G3/8"-M M30x1.5-M 176,5 111,5 12 10,5 53 36 75
FSTE-HD G1/2-AG 75 VG G1/8"-F G3/8"-M M30x1.5-M 176,5 111,5 12 10,5 53 36 75
FSTE-HD G1/2-AG 90 G1/8"-F G3/8"-M M30x1.5-M 188,5 123,5 12 10,5 53 36 90
FSTE-HD G1/2-AG 90 VG G1/8"-F G3/8"-M M30x1.5-M 188,5 123,5 12 10,5 53 36 90
Design data Spring plunger FSTE-HD
FSTE-HD 1/8 to 1/2(-VG)
4.3
Release 01/2010
Ordering online now at www.schmalz.com
Spring plunger FSTA-HD
Our highlights Your advantages
Spring plunger with lower
damping spring
Upper damping spring with
spring rate
Construction
Spring plunger consisting of a high-strength steel rod, guide
sleeve and upper and lower damping springs
Plunger rod with integrated vacuum feed (connection thread at
top)
Thread for suction pad is always a male thread
Thread for vacuum line is always a female thread
> Soft placement of the suction
pad on easily damaged
workpieces; good compensation
for varying workpiece heights
> Prevention of excessive stroke
lengths; uniform load distribution
Spring plunger
Spring plunger FSTA-HD
Applications
Handling of workpieces with differing heights (such as curved
metal sheets, etc.)
Handling of easily damaged workpieces (such as sheets of
glass) without additional control functions to prevent damage,
since the plunger ensures soft placement
Suitability for industry-specific applications
4.4
Laser-
welding
Destacker Body-shop Press-shop
Release 01/2010
Ordering online now at www.schmalz.com
Short designation Version Suction-pad connection Plunger stroke in mm Aditional function
Example: FSTA-HD HD G1/4-AG 25 VG
FSTA-HD HDHeavy Duty (Hard G1/4-AG (AG = male) 25 to 90 VGwith anti-rotation guard
Use) G3/8-AG
G1/2-AG
Designation code Spring plunger FSTA-HD
Ordering data Spring plunger FSTA-HD
Type Plunger stroke in mm*
25 50 90
FSTA-HD G1/4 10.01.02.00777 10.01.02.00778 -
FSTA-HD G1/4 VG 10.01.02.00884 10.01.02.00885 -
FSTA-HD G3/8 10.01.02.00814 10.01.02.00815 10.01.02.00816
FSTA-HD G3/8 VG 10.01.02.00886 10.01.02.00887 10.01.02.00888
FSTA-HD G1/2 10.01.02.00779 10.01.02.00780 10.01.02.00781
FSTA-HD G1/2 VG 10.01.02.00889 10.01.02.00890 10.01.02.00891
Spring plunger
Spring plunger FSTA-HD
* Commendation: To raise the lifetime in continuous duty, prevent the maximal slide stroke
Technical data Spring plunger FSTE-HD
Type Springrate Spring preten- Spring Vertical load Horizontal- Weight Operation tem-
[N/mm] sion [N] force [N]* [N]** load [N]*** [g] peratur [C]
FSTA-HD G1/4-AG 25 0,711 8,95 17,8 2400 800 185 080
FSTA-HD G1/4-AG 25 VG 0,711 8,95 17,8 2400 800 185 080
FSTA-HD G1/4-AG 50 0,262 14,10 20,6 2400 490 210 080
FSTA-HD G1/4-AG 50 VG 0,262 14,10 20,6 2400 490 210 080
FSTA-HD G3/8-AG 25 3,828 25,65 73,5 4800 1870 495 080
FSTA-HD G3/8-AG 25 VG 3,828 25,65 73,5 4800 1870 495 080
FSTA-HD G3/8-AG 50 1,810 3,95 49,2 4800 1200 540 080
FSTA-HD G3/8-AG 50 VG 1,810 3,95 49,2 4800 1200 540 080
FSTA-HD G3/8-AG 90 1,072 24,38 75,3 4800 730 645 080
FSTA-HD G3/8-AG 90 VG 1,072 24,38 75,3 4800 730 645 080
FSTA-HD G1/2-AG 25 3,828 25,65 73,5 4900 1870 493 080
FSTA-HD G1/2-AG 25 VG 3,828 25,65 73,5 4900 1870 495 080
FSTA-HD G1/2-AG 50 1,810 3,95 49,2 4900 1200 539 080
FSTA-HD G1/2-AG 50 VG 1,810 3,95 49,2 4900 1200 540 080
FSTA-HD G1/2-AG 90 1,072 24,38 75,3 4900 730 645 080
FSTA-HD G1/2-AG 90 VG 1,072 24,38 75,3 4900 730 645 080
* Referred to 50% of operating stroke
** Maximum static loading
*** The horizontal loading is a maximum static loading and has a negative effect on the in and out movement in a horizontal position
4.4
Release 01/2010
Ordering online now at www.schmalz.com
Spring plunger
Spring plunger FSTA-HD
Design data Spring plunger FSTA-HD
Type Dimensions in mm
G1 G2 G3 H H2 LG1 LG2 LG3 SW1 Z (Stroke)
FSTA-HD G1/4-AG 25 G1/8"-F G1/4"-M M20x1.5-M 114,5 37,0 12 8,5 40 24 25
FSTA-HD G1/4-AG 25 VG G1/8"-F G1/4"-M M20x1.5-M 114,5 37,0 12 8,5 40 24 25
FSTA-HD G1/4-AG 50 G1/8"-F G1/4"-M M20x1.5-M 144,0 66,5 12 8,5 40 24 50
FSTA-HD G1/4-AG 50 VG G1/8"-F G1/4"-M M20x1.5-M 144,0 66,5 12 8,5 40 24 50
FSTA-HD G3/8-AG 25 G3/8"-F G3/8"-M M30x1.5-M 146,5 49,5 12 10,5 53 36 25
FSTA-HD G3/8-AG 25 VG G3/8"-F G3/8"-M M30x1.5-M 147,0 57,0 12 10,5 53 36 25
FSTA-HD G3/8-AG 50 G3/8"-F G3/8"-M M30x1.5-M 176,5 79,5 12 10,5 53 36 50
FSTA-HD G3/8-AG 50 VG G3/8"-F G3/8"-M M30x1.5-M 177,0 87,0 12 10,5 53 36 50
FSTA-HD G3/8-AG 90 G3/8"-F G3/8"-M M30x1.5-M 229,5 132,5 12 10,5 53 36 90
FSTA-HD G3/8-AG 90 VG G3/8"-F G3/8"-M M30x1.5-M 230,0 140,0 12 10,5 53 36 90
FSTA-HD G1/2-AG 25 G3/8"-F G1/2"-M M30x1.5-M 146,5 56,5 12 10,5 53 36 25
FSTA-HD G1/2-AG 25 VG G3/8"-F G1/2"-M M30x1.5-M 146,5 56,5 12 10,5 53 36 25
FSTA-HD G1/2-AG 50 G3/8"-F G1/2"-M M30x1.5-M 176,5 86,5 12 10,5 53 36 50
FSTA-HD G1/2-AG 50 VG G3/8"-F G1/2"-M M30x1.5-M 176,5 86,5 12 10,5 53 36 50
FSTA-HD G1/2-AG 90 G3/8"-F G1/2"-M M30x1.5-M 229,5 139,5 12 10,5 53 36 90
FSTA-HD G1/2-AG 90 VG G3/8"-F G1/2"-M M30x1.5-M 229,5 139,5 12 10,5 53 36 90
FSTA-HD 1/4 to 1/2 (-VG)
4.4
Release 01/2010
Ordering online now at www.schmalz.com
Spring plunger FSTI
Our highlights Your advantages
Spring plunger with high-
quality sliding bearings and
excellent guidance
Internal damping spring
Minimum overall height;
weight optimized
Anti-rotation guard available
as option
Construction
Spring plunger consisting of high-strength steel rod, guide sleeve
with integrated sliding bearing and internal damping spring
Burnished surface finish; on the version with anti-turning
function, the plunger rod is specially coated for optimum sliding
behaviour
Plunger rod with integrated vacuum feed (connection thread at
top)
Anti-rotation guard by a flat side machined on the plunger rod
and a correspondingly shaped guide sleeve
Thread for suction pad is always a male thread
Thread for vacuum line is either a female or male thread, as
desired
> Very economical operation,
since no maintenance needed
> Soft placement on easily
damaged workpieces; spring
protected against dirt and
external mechanical forces
> Suitable for use in very small
spaces and with highly dynamic
motion
> Suitable for use with oval
suction pads
Spring plunger
Spring plunger FSTI
Applications
Handling of workpieces with differing heights (such as curved
sheet-metal parts, etc.)
Handling of easily damaged workpieces (such as sheets of
glass) without additional control functions to prevent damage,
since the plunger ensures soft placement
Particularly suitable for handling tasks in the automobile sector
Vacuum cross-beam with spring plungers FSTI
Robot vacuum spider with spring plungers FSTI
4.5
Release 01/2010
Ordering online now at www.schmalz.com
Short designation Version Suction-pad connection Plunger stroke in mm Aditional function
Example: FSTI G1/4-AG G1/8-AG 10 VG
FSTI G1/4-AG (AG = male) G1/8-AG (AG = male) 10 to 50 VGwith anti-rotation guard
G3/8-AG G1/8-IG (IG = f emale)
Designation code Spring plunger FSTI
Ordering data Spring plunger FSTI
Type* Plunger stroke in mm**
15 25 50
FSTI G1/4-AG G1/8-AG 10.01.02.00864 10.01.02.00868 10.01.02.00992
FSTI G1/4-AG G1/8-AG VG 10.01.02.00865 10.01.02.00869 10.01.02.00993
FSTI G1/4-AG G1/8-IG 10.01.02.00866 10.01.02.00870 10.01.02.00994
FSTI G1/4-AG G1/8-IG VG 10.01.02.00867 10.01.02.00871 10.01.02.00995
FSTI G3/8-AG G1/8-AG 10.01.02.00755 10.01.02.00843 10.01.02.00996
FSTI G3/8-AG G1/8-AG VG 10.01.02.00860 10.01.02.00862 10.01.02.00997
FSTI G3/8-AG G1/8-IG 10.01.02.00851 10.01.02.00850 10.01.02.00998
FSTI G3/8-AG G1/8-IG VG 10.01.02.00861 10.01.02.00863 10.01.02.00999
Spring plunger
Spring plunger FSTI
Suitability for industry-specific applications
* VG = Version with rotation lock for repeatable accurate positioning of suction pads
** Commendation: To raise the lifetime in continuous duty, prevent the maximal slide stroke
4.5
Laser-
welding
Destacker Body-shop Press-shop
Release 01/2010
Ordering online now at www.schmalz.com
Technical data Spring plunger FSTI
Type Springrate Spring preten- Spring Vertical load Horizontal- Weight Operation tem-
[N/mm] sion [N] force [N]* [N]** load [N]*** [g] peratur [C]
FSTI G1/4-AG G1/8-AG 10 0,097 7,08 7,57 1000 700 150 080
FSTI G1/4-AG G1/8-AG 10 VG 0,097 7,08 7,57 1000 500 150 080
FSTI G1/4-AG G1/8-IG 10 0,097 7,08 7,57 1000 700 150 080
FSTI G1/4-AG G1/8-IG 10 VG 0,097 7,08 7,57 1000 500 150 080
FSTI G1/4-AG G1/8-AG 25 0,097 5,63 6,84 1000 700 180 080
FSTI G1/4-AG G1/8-AG 25 VG 0,097 5,63 6,84 1000 500 180 080
FSTI G1/4-AG G1/8-IG 25 0,097 5,63 6,84 1000 700 180 080
FSTI G1/4-AG G1/8-IG 25 VG 0,097 5,63 6,84 1000 500 180 080
FSTI G1/4-AG G1/8-AG 50 0,097 2,30 4,70 1000 700 230 080
FSTI G1/4-AG G1/8-AG 50 VG 0,097 2,30 4,70 1000 500 230 080
FSTI G1/4-AG G1/8-IG 50 0,097 2,30 4,70 1000 700 230 080
FSTI G1/4-AG G1/8-IG 50 VG 0,097 2,30 4,70 1000 500 230 080
FSTI G3/8-AG G1/8-AG 10 0,097 7,08 7,57 1000 700 150 080
FSTI G3/8-AG G1/8-AG 10 VG 0,097 7,08 7,57 1000 500 150 080
FSTI G3/8-AG G1/8-IG 10 0,097 7,08 7,57 1000 700 150 080
FSTI G3/8-AG G1/8-IG 10 VG 0,097 7,08 7,57 1000 500 150 080
FSTI G3/8-AG G1/8-AG 25 0,097 5,63 6,84 1000 700 180 080
FSTI G3/8-AG G1/8-AG 25 VG 0,097 5,63 6,84 1000 500 180 080
FSTI G3/8-AG G1/8-IG 25 0,097 5,63 6,84 1000 700 180 080
FSTI G3/8-AG G1/8-IG 25 VG 0,097 5,63 6,84 1000 500 180 080
FSTI G3/8-AG G1/8-AG 50 0,097 2,30 4,70 1000 700 230 080
FSTI G3/8-AG G1/8-AG 50 VG 0,097 2,30 4,70 1000 500 230 080
FSTI G3/8-AG G1/8-IG 50 0,097 2,30 4,70 1000 700 230 080
FSTI G3/8-AG G1/8-IG 50 VG 0,097 2,30 4,70 1000 500 230 080
FSTIAGAG (-VG)
Spring plunger
Spring plunger FSTI
Design data Spring plunger FSTI
FSTIAGIG (-VG)
4.5
* Referred to 50% of operating stroke
** Maximum static loading
*** The horizontal loading is a maximum static loading and has a negative effect on the in and out movement in a horizontal position
Release 01/2010
Ordering online now at www.schmalz.com
Spring plunger
Spring plunger FSTI
Design data Spring plunger FSTI
Type Dimensions in mm
G1 G2 G3 H H2 LG1 LG2 LG3 SW1 Z (Stroke)
FSTI G1/4-AG G1/8-AG 10 G1/8"-M G1/4"-M M18x1.5-M 71,0 21,0 6,5 10 41 27 10
FSTI G1/4-AG G1/8-AG 10 VG G1/8"-M G1/4"-M M18x1.5-M 71,0 21,0 6,5 10 41 27 10
FSTI G1/4-AG G1/8-IG 10 G1/8"-F G1/4"-M M18x1.5-M 79,5 19,5 12,0 10 41 27 10
FSTI G1/4-AG G1/8-IG 10 VG G1/8"-F G1/4"-M M18x1.5-M 79,5 19,5 12,0 10 41 27 10
FSTI G1/4-AG G1/8-AG 25 G1/8"-M G1/4"-M M18x1.5-M 101,0 36,0 6,5 10 56 27 25
FSTI G1/4-AG G1/8-AG 25 VG G1/8"-M G1/4"-M M18x1.5-M 101,0 36,0 6,5 10 56 27 25
FSTI G1/4-AG G1/8-IG 25 G1/8"-F G1/4"-M M18x1.5-M 109,5 34,5 12,0 10 56 27 25
FSTI G1/4-AG G1/8-IG 25 VG G1/8"-F G1/4"-M M18x1.5-M 109,5 34,5 12,0 10 56 27 25
FSTI G1/4-AG G1/8-AG 50 G1/8"-M G1/4"-M M18x1.5-M 176,5 59,0 6,5 8 96 27 50
FSTI G1/4-AG G1/8-AG 50 VG G1/8"-M G1/4"-M M18x1.5-M 176,5 59,0 6,5 8 96 27 50
FSTI G1/4-AG G1/8-IG 50 G1/8"-F G1/4"-M M18x1.5-M 180,0 59,0 12,0 8 96 27 50
FSTI G1/4-AG G1/8-IG 50 VG G1/8"-F G1/4"-M M18x1.5-M 180,0 59,0 12,0 8 96 27 50
FSTI G3/8-AG G1/8-AG 10 G1/8"-M G3/8"-M M18x1.5-M 72,0 22,0 6,5 9 41 27 10
FSTI G3/8-AG G1/8-AG 10 VG G1/8"-M G3/8"-M M18x1.5-M 72,0 22,0 6,5 9 41 27 10
FSTI G3/8-AG G1/8-IG 10 G1/8"-F G3/8"-M M18x1.5-M 82,5 22,5 12,0 9 41 27 10
FSTI G3/8-AG G1/8-IG 10 VG G1/8"-F G3/8"-M M18x1.5-M 82,5 22,5 12,0 9 41 27 10
FSTI G3/8-AG G1/8-AG 25 G1/8"-M G3/8"-M M18x1.5-M 102,0 37,0 6,5 9 56 27 25
FSTI G3/8-AG G1/8-AG 25 VG G1/8"-M G3/8"-M M18x1.5-M 102,0 37,0 6,5 9 56 27 25
FSTI G3/8-AG G1/8-IG 25 G1/8"-F G3/8"-M M18x1.5-M 112,5 37,5 12,0 9 56 27 25
FSTI G3/8-AG G1/8-IG 25 VG G1/8"-F G3/8"-M M18x1.5-M 112,5 37,5 12,0 9 56 27 25
FSTI G3/8-AG G1/8-AG 50 G1/8"-M G3/8"-M M18x1.5-M 176,5 54,0 6,5 8 96 27 50
FSTI G3/8-AG G1/8-AG 50 VG G1/8"-M G3/8"-M M18x1.5-M 176,5 54,0 6,5 8 96 27 50
FSTI G3/8-AG G1/8-IG 50 G1/8"-F G3/8"-M M18x1.5-M 180,0 54,0 12,0 8 96 27 50
FSTI G3/8-AG G1/8-IG 50 VG G1/8"-F G3/8"-M M18x1.5-M 180,0 54,0 12,0 8 96 27 50
4.5
Release 01/2010
Ordering online now at www.schmalz.com
Holder-Tooling-System HTS
Our highlights Your advantages
Fast and reliable adaptation
to different shapes of
workpieces
Adaptation to al common
systems
Lightweight design, combined
with very high durability
Varied threads and adapter-
connections
Optimized shape
Flat construction
> Universal use
> Fast assembly, change and
reusability of devices
> Very low weight, maximum
availability
> High flexibility
> No collision between champ
and workpiece
> Minimum space required
Holders for suction pads and spring plunger
Holder-Tooling-System HTS
Applications
Assembling of tooling-systems
Assemble of suction pads, de-central ejectors, spring plungers
etc.
Suitability for industry-specific applications
4.6
Vacuum spider with Holder HTS in the automobile industry
Laser-
welding
Destacker Body-shop Press-shop
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Holder-Tooling-System HTS
Modular concept
4.6
Plug-in-screw-unions for
vacuum connection
Ejector SEAC VE-SH
(with vacuum-switch
and protection covering)
Ejector SEAC
Holder HTS
Suction cup
Spring plunger /
Sensor
Ejector SEAC RP
(pneumatically controlled)
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Holder-Tooling-System HTS
Designation code Holder-Tooling-System HTS
HTS X X X X
A2
A3
Beispiel Typ
HTS-A2 FST G2 G8 15 FST Spring plunger
HTS-A3-SE1 SE Sensor
HTS-A2 SP G17 G5 SP Suction pad
HTS-A3 E G17 G5 E ejector
4.6
A2 Connector pin with slot 19mm
A3 Connector ball 28,5mm
1. Type of connector 2. Type of system 3. Connection bottom side 4. Connection top side
1. Connectors
3. Connection bottom side
4. Connection top side
2. System
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Holder-Tooling-System HTS
Type Article No. Type of system Connection
Bottom** Top
HTS-A3-E-RA-G5 10.07.06.00185 A3 Rectangular adapter G1/4 F
HTS-A3-E-G17-G5 10.07.06.00168 A3 G1/4-M, long G1/4 F
HTS-A3-E-G2-G5 10.07.06.00170 A3 G1/4-M G1/4 F
HTS-A3-E-G18-G5 10.07.06.00169 A3 G3/8-M, long G1/4 F
HTS-A3-E-G9-G5 10.07.06.00171 A3 G3/8-M G1/4 F
HTS-A2-E-RA-G5 10.07.06.00186 A2 Rectangular Adapter G1/4 F
HTS-A2-E-G17-G5 10.07.06.00187 A2 G1/4-M, long G1/4 F
HTS-A2-E-G2-G5 10.07.06.00188 A2 G1/4-M G1/4 F
HTS-A2-E-G18-G5 10.07.06.00189 A2 G3/8-M, long G1/4 F
HTS-A2-E-G9-G5 10.07.06.00190 A2 G3/8-M G1/4 F
HTS-A2-20 E G18 G5 10.07.06.00195 A2 G1/4-M, long G1/4 F
HTS-A3-G19 10.07.06.00179* A3 M18x1-F pass
HTS-A3-G3 10.07.06.00180* A3 M18x1,5-F pass
HTS-A3-D3 10.07.06.00172* A3 Hole 18,5 pass
HTS-A3-G5 10.07.06.00173* A3 G1/4-F pass
HTS-A2-G19 10.07.06.00182* A2 M18x1-F pass
HTS-A2-G3 10.07.06.00181* A2 M18x1,5-F pass
HTS-A2-D3 10.07.06.00184* A2 Hole 18,5 pass
HTS-A2-G5 10.07.06.00183* A2 G1/4-F pass
Ordering data Holder-Tooling-System HTS-A2 E/ HTS-A3 E
4.6
* Without specification E the holders are universal holders to mount spring plungers, thread bars etc. It is not possible to mount
ejectors.
**All thread with versions long are inclusive counter nut and O-ring.
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Design data Holder-Tooling-System HTS-A2 E/ HTS-A3 E
HTS-A2-E--AG
HTS-A2-E--IG/pass
HTS-A2-E-RA
HTS-A3-E--AG
HTS-A3-E--IG/pass
HTS-A3-E-RA
4.6
Holder-Tooling-System HTS
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Design data Holder-Tooling-System HTS-A2 E/ HTS-A3 E
Type Dimensions in mm*
B d D1 Dk G1* G2** G3** H H2 L L1 LG1 X1
HTS-A3 E RA G5 42 - - 28,5 - G1/4 M4 31,0 20,0 47,0 76 - 28
HTS-A3 E G17 G5 40 5.0 - 28,5 G1/4 G1/4 M4 24,0 16,0 47,0 59 25 28
HTS-A3 E G2 G5 40 6.0 - 28,5 G1/4 G1/4 M4 24,0 17,0 47,0 67 12 28
HTS-A3 E G18 G5 40 6.0 - 28,5 G3/8 G1/4 M4 35,5 16,0 47,0 67 25 28
HTS-A3 E G9 G5 40 6.0 - 28,5 G3/8 G1/4 M4 24,0 16,0 47,0 59 12 28
HTS-A2 E RA G5 42 - 19 - - G1/4 M4 31,0 20,0 52,0 81 - 28
HTS-A2 E G17 G5 40 5.0 19 - G1/4 G1/4 M4 24,0 16,0 52,0 64,0 25 28
HTS-A2 E G2 G5 40 5.0 19 - G1/4 G1/4 M4 24,0 16,0 52,0 64,0 12 28
HTS-A2 E G18 G5 40 6.0 19 - G3/8 G1/4 M4 24,0 16,0 52,0 64,0 25 28
HTS-A2 E G9 G5 40 6.0 19 - G3/8 G1/4 M4 24,0 16,0 52,0 64,0 12 28
HTS-A3 G19 40 - - 28,5 - M18x1 - 24,0 16,0 44,0 59,0 - -
HTS-A3 G3 40 - - 28,5 - M18x1,5 - 24,0 16,0 44,0 59,0 - -
HTS-A3 D3 40 18,5 - 28,5 - - - 24,0 16,0 44,0 59,0 - -
HTS-A3 G5 40 - - 28,5 - G1/4 - 24,0 16,0 44,0 59,0 - -
HTS-A2 G19 40 - 19 - - M18x1 - 24,0 16,0 49,0 64,0 - -
HTS-A2 G3 40 - 19 - - M18x1,5 - 24,0 16,0 49,0 64,0 - -
HTS-A2 D3 40 18,5 19 - - - - 24,0 16,0 49,0 64,0 - -
HTS-A2 G5 40 - 19 - G1/4 24,0 16,0 49,0 64,0 - -
4.6
Holder-Tooling-System HTS
* = male
** = female
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Holder-Tooling-System HTS
Type Article No. Type of system Connection
Bottom* Top
HTS-A3-SP-G17-G5 10.07.06.00174 A3 G1/4-male, long G1/4 f emale
HTS-A3-SP-G18-G5 10.07.06.00177 A3 G3/8-male, long G1/4 f emale
HTS-A2-SP-G17-G5 10.07.06.00192 A2 G1/4-male, long G1/4 f emale
HTS-A2-SP-G18-G5 10.07.06.00193 A2 G3/8-male, long G1/4 f emale
Ordering data Holder-Tooling-System HTS-A2 SP/ HTS-A3 SP
* All threads inclusive counter nut and O-ring.
HTS-A2-SP HTS-A3-SP
Type Dimensions in mm
B d D1 Dk G1 G2 H H2 L L1 LG1
HTS-A3 SP G17 G5 22 5,0 - 28,5 G1/4-M G1/4-F 10,5 21,0 36,5 49,5 25
HTS-A3 SP G18 G5 22 6,0 - 28,5 G3/8-M G1/4-F 10,5 21,0 36,5 47,5 25
HTS-A2 SP G17 G5 22 5,0 19 - G1/4-M G1/4-F 10,5 21,0 42,0 53,0 25
HTS-A2 SP G18 G5 22 6,0 19 - G3/8-M G1/4-F 10,5 21,0 42,0 53,0 25
4.6
Design data Holder-Tooling-System HTS-A2 SP/ HTS-A3 SP
Release 01/2010
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Holders for suction pads and spring plunger
Holder-Tooling-System HTS
Type Article No. Type of system Connection
Bottom Top
HTS-A3-SE1 10.07.06.00175 A3 Hole 13,2
HTS-A2-SE1 10.07.06.00194 A2 Hole 13,2
HTS-A3 SE-UNI 10.07.06.00167 A3 Hole 12 (on the side) Hole 19 (bottom/top)
Ordering data Holder-Tooling-System HTS-A2 SE/ HTS-A3 SE
4.6
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Holder-Tooling-System HTS
4.6
HTS-A2-SE1 HTS-A3-SE1
Type Dimensions in mm
B d d1 D1 Dk H H2 L L1
HTS-A3 SE1 22 13,2 - - 28,5 10,5 21,0 36,5 47,5
HTS-A2 SE1 22 13,2 - 19 - 10,5 21,0 42,0 53,0
HTS-A3 SE-UNI 33 18,0 12 - 28,5 27,0 - 35,0 47,0
HTS-A3-SE-UNI
Design data Holder-Tooling-System HTS-A2 SE/ HTS-A3 SE
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Holder-Tooling-System HTS
Type Article No. Type of system Connection
Bottom Top
HTS-A3 FST G9 G5 15 10.07.06.00100 A3 G3/8 male G1/4 f emale
HTS-A3 FST G2 G5 15 10.07.06.00162 A3 G1/4 male G1/4 f emale
HTS-A2 FST G9 G5 15 10.07.06.00132 A2 G1/4 male G1/4 f emale
HTS-A2 FST G2 G5 15 10.07.06.00133 A2 G3/8 male G1/4 f emale
Ordering data Holder-Tooling-System HTS-A2 FST/ HTS-A3 FST
HTS-A2-FST HTS-A3-FST
Type Dimensions in mm
B d D1 Dk G1 G2 H H2 L L1 LG1 LG2 SW Z
HTS-A3 FST G9 G5 15 40 5,5 - 28,5 G3/8"-M G1/4"-F 67 57 47 67 12 12 36 15
HTS-A3 FST G2 G5 15 40 5,5 - 28,5 G1/4"-M G1/4"-F 67 57 47 67 12 12 36 15
HTS-A2 FST G9 G5 15 40 5,5 19 - G3/8"-M G1/4"-F 67 57 60 80 12 12 36 15
HTS-A2 FST G2 G5 15 40 5,5 19 - G1/4"-M G1/4"-F 67 57 60 80 12 12 36 15
4.6
Design data Holder-Tooling-System HTS-A2 FST/ HTS-A3 FST
Release 01/2010
Ordering online now at www.schmalz.com
Holder HTR-STS
Our highlights Your advantages
Sliding mounting on square-
section tubes
Direct mounting of suction
pads and spring plungers
Secured with clamping lever
(type STS-...-D30)
Fits spring plungers of the
sizes M5 to G1/2"
> Flexible use, quick
conversion, short set-up
times
> For universal use
> Can be secured and adjusted
without tools
> Very versatile
Holders for suction pads and spring plunger
Holders for square tubes HTR-STS
Mounting of suction pads and spring plungers on square-
section tubes in all applications where flexible mounting with
quick conversion is required
Construction
Mounting example: Holder HTR-STS 40x40 D30 WI
Applications
Folded sheet-steel holder with mounting holes
Size D10/16: secured to square-section tube with machine
screw
Size D30: secured to square-section tube with clamping lever
and machine screw
Mounting example: Holder HTR-STS 40x40 D10/16 WI
4.7
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Holders for square tubes HTR-STS
Type Article No.
HTR-STS 30x30 D10/16 WI 10.08.03.00088
HTR-STS 40x40 D10/16 WI 10.08.03.00089
HTR-STS 40x40 D30 WI 10.08.03.00090
HTR-STS 50x50 D30 WI 10.08.03.00091
HTR-STS 60x60 D30 WI 10.08.03.00092
Ordering data Holders for square tubes HTR-STS
Suitability for industry-specific applications
Ordering data accessories Holders for square tubes HTR-STS
Type* Spacer washer - M16 Spacer washer - M20 Flat washer - M30 for Flat washer - M18 for
for spring plunger for spring plunger spring plunger spring plunger
FSTE G1/8 FSTE/FSTA G1/4 FSTE/FSTA G1/2 FSTI G1/4; G1/8
HTR-STS 30x30 D10/16 WI - - - -
HTR-STS 40x40 D10/16 WI - - - 10.01.03.06140
HTR-STS 40x40 D30 WI 10.01.01.10025 10.01.01.10015 20.06.01.00044 10.01.03.06140
HTR-STS 50x50 D30 WI 10.01.01.10025 10.01.01.10015 20.06.01.00044 10.01.03.06140
HTR-STS 60x60 D30 WI 10.01.01.10025 10.01.01.10015 20.06.01.00044 10.01.03.06140
* Attention: For mounting of each spring plunger use 2 washers always
HTR-STS D10/16
Design data Holders for square tubes HTR-STS
HTR-STS D30
4.7
Laser-
welding
Destacker Body-shop Press-shop
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Holders for square tubes HTR-STS
Design data Holders for square tubes HTR-STS
Type Dimensions in mm
B B1 B2 d d1 H H1 L L1 L2 s
HTR-STS 30x30 D10/16 WI 43 7,5 1,5 16,5 10,5 30 36 66 11 8,5 3
HTR-STS 40x40 D10/16 WI 43 7,5 1,5 16,5 10,5 40 46 76 11 8,5 3
HTR-STS 40x40 D30 WI 53 - - 31,0 - 40 95 114 32 - 7
HTR-STS 50x50 D30 WI 53 - - 31,0 - 50 105 124 32 - 7
HTR-STS 60x60 D30 WI 53 - - 31,0 - 60 115 134 32 - 7
4.7
Release 01/2010
Ordering online now at www.schmalz.com
Spring plunger holder HTR-FST
Our highlights Your advantages
Continuous adjustment of the
spring plunger FSTI with the
aid of a thread
Various mounting options for
mounting on load beams
Minimum size costs
> Quick and reliable adaptation
to workpieces of varying
sizes and shapes
> Adaptation to all common
systems possible; quick
installation, changing and
reuse of modules; extremely
flexible
> Lower weight and thus
reduced
Holders for suction pads and spring plunger
Holder for spring plunger HTR-FST
Used in combination with spring plungers, primarily in
applications where it is necessary to compensate for
workpieces with varying heights.
Typical applications are the removal of metal sheets from a
stack or the handling of curved car bodywork components in
automobile factories.
Mounting example HTR-FST 2N on an aluminium section
Applications
Spring-plunger holder made of high-strength, anodized
aluminium, consisting of a holder, optionally with clamping
screw, and various adapters
Mounting example HTR-FST A3 on a vacuum spider
4.8
Construction
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Holder for spring plunger HTR-FST
Type* Article No.
HTR-FST A1 10.01.03.06135
HTR-FST A2 10.01.03.06134
HTR-FST A3 10.01.03.06136
HTR-FST 1N 10.01.03.06142
HTR-FST 2N 10.01.03.06143
Ordering data Holder for spring plunger HTR-FST
Suitability for industry-specific applications
Ordering data accessories Holder for spring plunger HTR-FST
Type* Article No.
ADP-A A1 10.01.03.06132
ADP-A-A2 10.01.03.06131
ADP-A-A3 10.01.03.06133
* Mounting adapters ADP-A A1, ADP-A A2, ADP-A A3 available as spare parts under these Article Nos.
* A1 = adapter, cylindrical; A2 = adapter, cylindrical, notched; A3 = adapter spherical; 1N = 1 screw + 1 block; 2N = 2
screws + 2 blocks
4.8
Laser-
welding
Destacker Body-shop Press-shop
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Holder for spring plunger HTR-FST
Type Dimensions in mm
B D D1 G1 L L1 L2 L3
HTR-FST A1 15 19,0 44,5 M18x1.5-F 59,0 72,3 25,0 19
HTR-FST A2 15 19,0 44,5 M18x1.5-F 59,0 72,3 25,0 19
HTR-FST A3 15 28,5 44,5 M18x1.5-F 58,3 71,5 26,4 19
HTR-FST 1N 15 44,5 - M18x1.5-F 20,0 33,3 - -
HTR-FST 2N 15 44,5 - M18x1.5-F 20,0 33,3 - -
Holder for spring plunger HTR-FST A1
Design data Holder for spring plunger HTR-FST
Holder for spring plunger HTR-FST A2
Holder for Spring plunger HTR-FST A3 Holder for Spring plunger HTR-FST 1N / 2N
4.8
Release 01/2010
Ordering online now at www.schmalz.com
Universal holder HTR-UNI
Our highlights Your advantages
Adjustment and fixing with
ball clamp
Adjustable height and
inclination
Suitable for mounting on
square and round tubes
Suction pads can be screwed
directly into the G 1/4" thread
> Flexible use, rapid changing,
short set-up times
> Flexible adaptation to work-
pieces with, for example,
curved metal sheets (body
parts)
> For universal use
> Quick and cheap construction
of a load cross-beam
Holders for suction pads and spring plunger
Universal holder HTR-UNI
Simple mounting of vacuum components on existing cross-
beams made of square or round tubes with the aid of various
adapters
HTR-UNI 1N G2 can be mounted together with the section
adapter STB or tube adapter STC on rectangular and round
tubes, respectively
Construction
Mounting example HTR-UNI 1N G2
Applications
Holder made of high-strength, coated aluminum, consisting of
holder tube, ball clamp and various adapters for mounting of
square and round tubes
Threaded tube has a G 1/4" thread at the bottom for a suction
pad and a G 1/4" thread at the top for connection of a vacuum
line or an inline ejector
Mounting example HTR-UNI 1N G2
4.9
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Universal holder HTR-UNI
Suitability for industry-specific applications
Type Article No.
HTR-UNI 1N G2 80 10.01.03.00107
HTR-UNI 2N G2 80 10.01.03.00223
HTR-UNI 2N G2 80* 10.01.03.00298
HTR-UNI 2N G2 140* 10.01.03.00299
HTR-UNI 2N G2 200* 10.01.03.00309
Ordering data Holders for square tubes HTR-UNI
Ordering data accessories Holders for square tubes HTR-STS
Type Description Article No.
HTR-STB 30x30 UNI* Square-section adapter HTR-STB 30x30 UNI f or mount. on square sections 30x30 mm 10.01.03.00135
HTR-STC D32 UNI* Tube adapter HTR-STC D32 UNI f or mounting on round tubes with diameter 32 mm 10.01.03.00108
BUCHSE 32-25x21 PA* Tube adapter reducing piece BUCHSE 32-25x21 PA f or tubes with diameter 25 mm 10.01.03.00097
HTR-STC D18 UNI Universal holder D18: Ball clamp, ball, with 1 mounting screw; to couple FSTI 10.01.03.00257
HTR-STC D18 UNI Universal holder D18-F: Ball clamp, ball, with 2 mounting screws; to couple FSTI 10.01.03.00258
HTR-UNI 2N G1/4 Universal holder f or mounting of suction-pad connections 10.01.03.00296
SAUG-ANB 80x1/4 Suction-pad connection G 1/4", lenght: 80mm 10.01.03.00292
SAUG-ANB 140x1/4 Suction-pad connection G 1/4", lenght: 140mm 10.01.03.00291
SAUG-ANB 200x1/4 Suction-pad connection G 1/4", lenght: 200mm 10.01.03.00308
* Adapter accessories for mounting the HTR-UNI 1N G2 on tubes and square sections
Universal holder HTR-UNI 1N G2 80
Design data Holders for square tubes HTR-UNI
Universal holder HTR-UNI 2N G2
4.9
Laser-
welding
Destacker Body-shop Press-shop
Type Dimensions in mm
B D G1 G2 G3 H L L1 L2 L3 LG2 W []
HTR-UNI 1N G2 80 - 58,2 G1/4"-M M6-M G1/4"-F 27,5 30 80 70 20 6 15
HTR-UNI 2N G2 80 44 58,2 G1/4"-M M6-M G1/4"-F 27,5 30 80 70 20 6 15
HTR-UNI 2N G2 80 44 58,2 G1/4"-M M6-M G1/4"-F 27,5 30 80 70 20 6 15
HTR-UNI 2N G2 140 44 58,2 G1/4"-M M6-M G1/4"-F 27,5 30 140 130 20 6 15
HTR-UNI 2N G2 200 44 58,2 G1/4"-M M6-M G1/4"-F 27,5 30 200 190 20 6 15
* Inclusive 2 locknuts
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Universal holder HTR-UNI
Design data accessories Holders for square tubes HTR-UNI
Square-section adapter HTR-STB 30x30 UNI Tube adapter HTR-STC D32 UNI
Reducing piece BUCHSE 32-25x21 PA
4.9
Suction-pad connection SAUG-ANB
Universal holder HTR-UNI 2N G1/4
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Universal holder HTR-UNI
Type Dimensions in mm
B d D Dk G1 G2 H H1 L L1 L2 L3 LG1 LK W[] SW1
HTR-STB 30x30 UNI 20 - 58,9 - M6-F 25 52,5 30,5 - 20,1 10 - - -
HTR-STC D32 UNI 20 32 58,9 - M6-F 25 - - - 20,1 12 - - -
BUCHSE 32-25x21 PA - 25 32 40 - - - 21 - - - 3 - -
HTR-UNI 2N G1/4 44 - 59 - - M6-M 27,5 - 30 - - 20 - - 15 -
SAUG-ANB 80x1/4 - - - - G1/4"-M G1/4"-F - - 80 70 - - - - - SW17
SAUG-ANB 140x1/4 - - - - G1/4"-M G1/4"-F - - 140 130 - - - - - SW17
SAUG-ANB 200x1/4 - - - - G1/4"-M G1/4"-F - - 200 190 - - - - - SW17
4.9
Release 01/2010
Ordering online now at www.schmalz.com
Holder HTR-STS
Our highlights Your advantages
Direct mounting of suction
pads with rectangular adapter
Optionally available with ball
joint or stud
> Quick, tool-free changing of
suction pads result in time
savings
> Easily adjusted for specific
applications
Holders for suction pads and spring plunger
Holder for suction-pads HTR-S
Aluminum holder with vacuum connection on the side
Available with ball head or stud
Construction Applications
Tool-free mounting of suction pads with rectangular adapters
Adaptation to beam systems with ball or stud mountings
Suitability for industry-specific applications
Typ Artikel-Nr.
Suction-pad holder HTR-S A3 RA 10.01.10.00239
Suction-pad holder HTR-S G2 RA 10.01.10.00103
Ordering data Holder for suction-pads HTR-S
4.10
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Holders for suction pads and spring plunger
Holder for suction-pads HTR-S
Suction-pad holder HTR-S A3 RA
Design data Holder for suction-pads HTR-S
Suction-pad holder HTR-S G2 RA
Type Dimensions in mm
B D G1(Vacuum-connector) G2 H L L1 L2 LG1 LG2
HTR-S A3 RA 40 28,5 G1/4"-F - 30 81 11 30 9 -
HTR-S G2 RA 40 - G1/4"-F M16x1.5-M 30 45 11 30 9 35
4.10
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Holder for single ejector
Our highlights Your advantages
Single ejector can be directly
mounted
Flexible connection
Flexible connection to the
suction pad (bottom or side)
> No additional connection
required
> Can be mounted with all beam
and profile systems
> One holder for varying
applications
Holders for suction pads and spring plunger
Universal holder for single ejector SEAC
Holder made of aluminum and two possible vacuum
connections
Mounting facilities on the side or the bottom
Construction Applications
Mounting from single ejectors with connection to suction pads
Adaptation to beam system
Suitability for industry-specific applications
Type Short designation Article No.
ADP-EJ-45.5X21 Holder for single ejector with vacuum 10.02.02.03483
connection on the side.
ADP-EJ-45.5X21 Holder for single ejector with vacuum 10.02.02.03484
connection at the bottom
Ordering data Holder for single ejector SEAC
4.11
Laser-
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Release 01/2010
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Ejector holder for vacuum connection at the bottom
Type Dimensions in mm
B B2 d d2 G1 L L2 X1
ADP-EJ-45.5X21 21 7 11 G1/4"-F G1/4"-F 45,5 44 30
ADP-EJ-45.5X21 21 7 11 G1/4"-F G1/4"-F 45,5 44 30
Design data Holder for single ejector SEAC
Holders for suction pads and spring plunger
Holder for single ejector SEAC
Ejector holder for vacuum connection on the side
4.11
Release 01/2010
Ordering online now at www.schmalz.com
Overview
Designation
5.8 Powerful single ejector with pneumatic air-saving
function and optional programmable vacuum
switch.
Nozzle diameters 1,0 mm
Suction capacity 36 l/min
Max. Vacuum 87%
Pneumatically-
controlled ejector
SEAC-10-RP
5.9 The ejector family with integrated monitoring
and with a high suction capacity for safe and
fast handling of porous materials in applications
with short cycle times.
Multi-stage nozzle system
Suction capacity 1071 l/min
Max. Vacuum 85%
Multi-stage ejectors
SEM
5.3 Compact ejector "MEGA PUMP" with power
function blow-off and optionally with potential
splitting.
Nozzle diameters 2,5 and 3,0 mm
Suction capacity to 200 l/min
Max. Vacuum 85%
Compact ejectors
SMP NO ASRD
2xM12
5.4 Compact ejector for external control with
pneumatic air-saving function and digital vacuum
switch.
Nozzle diameters 1,5 and 2,5 mm
Suction capacity up to 161 l/min
Max. Vacuum 85%
Compact ejectors
SCP 25 NO FS RP VD
5.5 Compact ejector for external control with
pneumatic air-saving function.
Nozzle diameters 2,0 and 3,0 mm
Suction capacity up to 200 l/min
Max. Vacuum 85%
Compact ejectors
SCP FS RP
5.6 High power tiny dimensions. With integrated
blow-off function, inline installation recommended.
Nozzle diameters 1,0 mm
Suction capacity 28 l/min
Max. Vacuum 90%
Release 01/2010
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Compact ejectors
Compact ejectors SMPi
Type Nozzle- Degree of Max. suction Max. suction Air consumpt. Air consumpt. Air consumpt.
[mm] evacuation [%] rate [l/min] rate [m/h]* d. evac. [l/min] d. evac. [m/h]* blow off [l/min]
SMPi 15... 1,5 85 75 4,5 115 7,2 200
SMPi 20... 2 85 135 8,1 180 10,8 200
SMPi 25... 2,5 85 185 11,1 290 17,4 200
Technical data compact ejectors SMPi
! The supply voltage is 24V DC
* At optimal operation pressure
Typ Noise level Operating Recom. int. hose diam- Recom. int. hose diam- Weight Operating temp-
free [db(A)] pressure [bar] eter compr. air [mm]** eter vacuum [mm]** [kg] erature [C]
SMPi 15... 75 4...7 6 6 0,56 -10...60
SMPi 20... 75 4...7 6 8 0,56 -10...60
SMPi 25... 78 4...7 8 9 0,56 -10...60
Performance data Compact ejectors SMPi
Achievable vacuum at various operating pressures Evacuation times for various vacuum ranges
Suction capacity SMPi... at various degrees of evacuation
5.2
! The supply voltage is 24V DC
** For max. length 2 m
SMPi
SMPi 15
SMPi 20
SMPi 25
SMPi 15
SMPi 20
SMPi 25
Release 01/2010
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Compact ejectors
Compact ejectors SMPi
Suction capacity in l/min at various degrees of evacuation
Type Degree of evacuation in mbar
0 -50 -100 -200 -300 -400 -500 -600 -700 -800
SMPi 15... 75,0 70,3 65,4 55,2 46,3 38,3 31,2 23,9 13,5 3,4
SMPi 20... 135,0 127,5 119,5 103,7 89,8 77,0 63,3 50,0 31,1 8,2
SMPi 25... 185,0 178,6 167,8 145,8 126,7 106,2 84,7 64,0 37,6 11,1
Evacuation time in s/l for various vacuum ranges
Type Degree of evacuation in mbar
-50 -100 -200 -300 -400 -500 -600 -700 -800
SMPi 15... 0,03 0,07 0,16 0,27 0,42 0,63 0,91 1,37 2,60
SMPi 20... 0,02 0,04 0,08 0,14 0,22 0,31 0,44 0,66 1,54
SMPi 25... 0,01 0,02 0,05 0,09 0,14 0,20 0,28 0,42 0,86
Design data compact ejectors SMPi
SMPi
5.2
Type Dimensions in mm
B d G1 G2 G3 G4 H H1 H2 H3 H4 L L1 L2 L3 X1 X2 Y2
SMPi 15... 22 6,6 G3/8"-F G3/8"-F M12x1-M M4-F 181,5 131,5 71,5 87,5 76 118,5 129,7 112,5 67,5 27,5 14 30
SMPi 20... 22 6,6 G3/8"-F G3/8"-F M12x1-M M4-F 181,5 131,5 71,5 87,5 76 118,5 129,7 112,5 67,5 27,5 14 30
SMPi 25... 22 6,6 G3/8"-F G3/8"-F M12x1-M M4-F 181,5 131,5 71,5 87,5 76 118,5 129,7 112,5 67,5 27,5 14 30
Release 01/2010
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Compact ejectors
Compact ejectors SMPi
Compressed-air connection plate GP... Ejector blanking plate EJEK-PL...
Quick Change Connection ADP-Q1...
Type Dimensions in mm
Number of
B B2 B3 d G1 G2 H H1 H2 X1 X2 Y1 Y2 L L1 L2 L3 outputs
GP 2 SMPi 15..30 38 7 16 7 G1/2"-F - 49,5 - 8 62 62 - 34 78 - - - 2
GP 3 SMPi 15..25 38 7 16 7 G1/2"-F - 49,5 - 8 85 85 - 34 101 - - - 3
GP 4 SMPi 15..20 38 7 16 7 G1/2"-F - 49,5 - 8 108 108 - 34 124 - - - 4
GP 5 SMPi 15 38 7 16 7 G1/2"-F - 49,5 - 8 131 131 - 34 147 - - - 5
GP 6 SMPi 15 38 7 16 7 G1/2"-F - 49,5 - 8 154 154 - 34 170 - - - 6
EJEK-PL SMPi 15..30 22 - - - M4-F - 8,0 - - 30 - 14 - 38 - - - -
ADP-Q1 90.5x22x29.7 SMPi 22 - - 8 - M5-F 29,7 43,9 - 30 9 14 - 90,5 102,5 49,6 12 1
5.2
Design data accessories compact ejectors SMPi
Release 01/2010
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Our highlights Your advantages
High suction and blow-off
capacity thanks to the power
function
Wide range of models with
various performance figures
Automatic air-saving function
Versatile modular system
Digital vacuum monitoring
> Minimum cycle times due to
extremely fast gripping and
release of the workpieces
> Versions with optimum power
ratings for all tasks
> Economical use in continuous
operation
> Flexible adaptation to
customer requirements
> Easy adjustment with settings
shown on an LED display
Compact ejectors
Compact ejectors SMP NO AS RD 2xM12
Applications
For use in the handling of sheet metal, in the automobile industry,
in packing machines and in industrial robot technology for
minimization of the cycle times
Pick-and-place applications with very short cycle times (very fast
release of workpieces thanks to the power function)
Handling of non-porous workpieces
Construction
Compact ejector SMP, consisting of an anodized aluminium
body, filter, silencer, two control valves (grip/blow-off) and non-
return valve
Power function for reduction of the blow-off time by about 50 %
Vacuum monitoring with digital vacuum switch
Suitable for mounting on block mounting plate GP
Suitability for industry-specific applications
Cable distributor
2 x M12
or
connection adapter
2xM12-pot. speration
Designation code compact ejectors SMP NO AS RD 2xM12
Type Nozzle size Idle position Blow-off and safety Systemberwachung Connection cable
in mm*10 suction valve valve
Example: SMP 25 NO AS RD 2xM12
SMP 252,5 mm NOnormally open ASblow-of f valve RDautomatic air-saving
303,0 mm and saf ety non- with digital vacuum
return valve switch
5.3
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Compact ejectors
Ordering data spare parts compact ejectors SMP NO ASRD 2xM12
Type Article No.
Connection distributor NO-2xM12 10.02.02.01289
Connection adapter NO-2xM12-pot. Seperation 10.02.02.01252
Ordering data compact ejectors SMP NO ASRD 2xM12
Type Article No.
SMP 25 NOASRD-2xM12 10.02.02.01133
SMP 30 NOASRD-2xM12 10.02.02.01134
SMP 25 NOASRD-2xM12-potfrei 10.02.02.01250
SMP 30 NOASRD-2xM12-potfrei 10.02.02.01251
Plant settings of compact ejectors SMP NO ASRD 2xM12
Out1 (for internal regulation) Out2 (for external evaluation)
Switching f unction NO Switching f unction NO
Modus Hysteresis Modus Hysteresis
Switching point H1 750 mbar Switching point H2 550 mbar
Hysteresis h1 150 mbar Hysteresis h2 10 mbar
Compact ejectors SMP NO ASRD 2xM12
5.3
Electrical connection
+24V (continuous signal) 4 in
0V 3
Blow-off on 2
unused 1
Function Pin No. Male connect
VS Out put 4 out
unused 3
unused 2
unused 1
Function Pin No. Male connect
1 2
3 4
5
1 2
3 3 4 4
5 5
1 2
3 4
5
1 2
3 3 4 4
5 5
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Compact ejector SCP 25 NO RP VD
Our highlights Your advantages
Applications
Handling of airtight or porous workpieces in the electronics,
electrical engineering, packing, robotics and automobile
industries
Compact ejectors
Compact ejector SCP 25 NO RP VD
Construction
Compact ejector SCP, consisting of an anodized aluminum body,
filter, silencer and pneumatic regulation block
Power function for reduction of the blow-off time by about 50 %
Vacuum monitoring with digital vacuum switch
Suitable for mounting on block mounting plate GP
Suitability for industry-specific applications
Designation code compact ejector SCP 25 NO RP VD
Short designation Nozzle size in mm*10 Idle state of suction Blow-off and System monitoring
valve safety valve
Example: SCP 25 NO AS VD
SCP 151.5 mm NO normally open ASblow-of f valve VD digital vaccum
252.5 mm and saf ety non- switch
return valve
5.4
Vacuum inlet
Screw for adjustable
the vacuum ranges
Vacuum switch
P2 blow-off
Compressed-air inlet
P1 suction
Filter
Silencer
Compressed-air inlet
Pneumatic air-saving function
Externally controlled compact
ejector
High suction and blow-off
capacity
Digital vacuum monitoring
> E-stop air-saving function,
thus minimum energy costs
and continuous operation
> No additional lines needed,
since everything is
controllable via valve island
> Minimal gripping and blow-off
times
> Easy adjustment with settings
shown on an LED display
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Compact ejectors
Compact ejector SCP 25 NO RP VD
Plant settings of compact ejector SCP 25 NO RP VD
Ordering data compact ejector SCP 25 NO RP VD
Type Article No.
SCP 15 NO RP VD 10.02.02.02012
SCP 25 NO RP VD 10.02.02.01730
Design data compact ejector SCP 25 NO RP VD
Ordering data accessories compact ejector SCP 25 NO RP VD
Type Article No. Article No. Article No.
Replacement silencer Replacement filter Vacuum switch VS-V-D PNP
SCP 15 NO RP VD 10.02.02.00651 10.02.02.01318 10.06.02.00325
SCP 25 NO RP VD 10.02.02.00651 10.02.02.01318 10.06.02.00325
5.4
Out1 (for internal regulation) Out2
Switching f unction NO Switching f unction NO
Modus Hysteresis Modus Hysteresis
Switching point H1 550 mbar Switching point H2 550 mbar
Hysteresis h1 10 mbar Hysteresis h2 10 mbar
Release 01/2010
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Compact ejectors
Pneumatic circuit diagram compact ejector SCP 25 NO RP VD
Compact ejector SCP 25 NO RP VD
5.4
Blow-off valve
SCP 25 FSASVDRP
10.02.02.01730
Suction valve
Valve place 1 Valve place 2
Release 01/2010
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Our highlights Your advantages
Applications
Compact ejectors
Compact ejector SCP FS RP
Construction
Suitability for industry-specific applications
Designation code compact ejector SCP FS RP
Short designation Nozzle size in mm*10 Blow-off and System monitoring
safety valve
Example: SCP 25 FS PR
SCP 252.5 mm FS external control PRpneumatic regulation
303.0 mm
Compact ejector SCP 25 FS RP
5.5
Handling of airtight or porous workpieces in the electronics,
electrical engineering, packing, robotics and automobile
industries
Pneumatic air-saving function
Externally controlled compact
ejector
High suction and blow-off
capacity
Digital vacuum monitoring
> E-stop air-saving function,
thus minimum energy costs
and continuous operation
> No additional lines required,
since everything is
controllable via valve island
> Minimal gripping and blow-off
times
> Easy adjustment with settings
shown on an LED display
Compact ejector SCP, consisting of an anodized aluminum body,
filter, silencer and non-return valve
Power function for reduction of the blow-off time by about 50 %
Air-saving function with pneumatic vacuum switch
Suitable for mounting on block mounting plate GP
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Compact ejectors
Compact ejector SCP FS RP
Ordering data compact ejector SCP FS RP
Type Article No.
SCP 20 FS RP 10.02.02.01623
SCP 30 FS RP 10.02.02.01643
Design data Compact ejector SCP FS RP
Ordering data accessories compact ejector SCP 25 NO RP VD
Type Article No. Article No.
Replacement silencer Replacement filter
SCP 20 FS RP 10.02.02.00651 10.02.02.01318
SCP 30 FS RP 10.02.02.00652 10.02.02.01318
5.5
Release 01/2010
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Compact ejectors
Pneumatic circuit diagram compact ejector SCP FS RP
Compact ejector SCP FS RP
5.5
Release 01/2010
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Ejectors with blow-off system SEA
Our highlights Your advantages
Powerful compact ejector for
inline installation
Pneumatically controlled
blow-off pulse
Very small size and low
weight
> Rapid evacuation due to small
internal volume, for mounting
directly on the suction pad
> Powerful blow-off pulse
reduces the cycle times in
automatic operation
> Particularly suitable for
systems with highly dynamic
motion
Vacuum spider with ejectors SEA used in the automobile industry
Applications
Various applications with short cycle times, such as in machining
of sheet metal, the automobile industry, packing machines and
industrial robots
Compact ejectors
Ejectors with blow-off system SEA
Construction
Body made of anodized aluminum
Integrated release function
Optional silencer
5.6
System design compact ejector SEA
Release 01/2010
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Suitability for industry-specific applications
Designation code ejectors with blow-off system SEA
Short designation Nozzle size in mm*10
Example: SEA 10
SEA 101.0 mm
Compact ejectors
Ejectors with blow-off system SEA
Ordering data ejectors with blow-off system SEA
Type Ejector Additional silencer
SEA 10 10.02.02.00298 10.07.07.00013
Technical data ejectors with blow-off system SEA
Type Nozzle- Degree of Max. suc- Max. suc- Air consum. Air consum. Air consump- Operation Weight
[mm] evacuation tion rate tion rate during evac. during evac. tion blow off pressure [g]
[%] [l/min] [m/h]* [l/min] [m/h]* [l/min] [bar]
SEA 10 1 90 34,0 1,7 60,0 3,3 76 5 90
* At optimal operation pressure
5.6
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Compact ejectors
Ejectors with blow-off system SEA
Performance data ejectors with blow-off system SEA
Achievable vacuum at various operating pressures Evacuation times for various vacuum ranges
Suction capacity at various degrees of evacuation
Suction capacity in l/min at various degrees of evacuation
Type Degree of evacuation in mbar
0 -50 -100 -200 -300 -400 -500 -600 -700 -800
SEA 10 34,0 30,0 27,7 24,4 21,6 17,0 13,4 9,6 6,0 1,5
Evacuation time in s/l for various vacuum ranges
Type Degree of evacuation in mbar
-50 -100 -200 -300 -400 -500 -600 -700 -800
SEA 10 0,09 0,16 0,34 0,59 0,96 1,42 2,03 3,30 7,36
5.6
Release 01/2010
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Design data ejectors with blow-off system SEA
Type Dimensions in mm
B B2 B3 d d3 G1 G2 G4 H L L2 L3
SEA 10 40 20,5 20,5 8,2 - G1/8"-F G1/8"-F G1/8"-F 22,5 59,5 36 18
Compact ejectors
SEA 10
Ejectors with blow-off system SEA
5.6
Release 01/2010
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Ejectors with blow-off system SEAC 10 / SEAC 10 VE-SA
Our highlights Your advantages
Short gripping and blow-off
times
Minimum size and low weight
Suitable for modular ejector-
holder system
With silencer
Optional available with
vacuum switch
> Very short cycle times in
automated operations
> Particularly suitable for highly
dynamic systems
> Direct mounting of suction
pad and connector
> Reduced noise level
> System monitoring function
for optimisation of cycle times
Vacuum spider with ejectors SEAC 10 VE-SH used in
the automobile industry
Applications
Many different applications with short cycle times, such as in
sheet-metal working, the automotive industry, in packaging
machines and robot technology
Compact ejectors
Ejectors with blow-off system SEAC 10
Construction
Body made of anodised aluminium
Integrated blow-off function
Optional vacuum switch with fixed switching point at 600 mbar, 3-
metre connection cable and protective cover with pull-relief
2 M4 mounting screws included in delivery
System design compact ejector SEAC 10 / SEAC 10 VE-SH
5.7
Release 01/2010
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Suitability for industry-specific applications
Designation code ejectors with blow-off system SEAC 10
Short designation Nozzle size in mm*10 System monitoring
Example: SEAC 10 VE-SH
SEAC 101.0 mm -without vacuum swith
VE-SHwith vacuum swith incl. Cover
Compact ejectors
Ejectors with blow-off system SEAC 10
Ordering data ejectors with blow-off system SEAC 10
Type Ejector
SEAC 10 10.02.02.03058
SEAC 10 VE-SH 10.02.02.03219
Technical data ejectors with blow-off system SEAC 10
Type Nozzle- Degree of Max. suc- Max. suc- Air consum. Air consum. Air consump-Operation Weight
[mm] evacuation tion rate tion rate during evac. during evac. tion blow off pressure [g]
[%] [l/min] [m/h]* [l/min] [m/h]* [l/min] [bar]
SEAC 10 1,0 85 35 2,1 52 3,1 60 46 95
SEAC 10 VE-SH 1,0 85 35 2,1 52 3,1 50 46 190
* At optimal operating pressure
5.7
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Compact ejectors
Ejectors with blow-off system SEAC 10
Performance data ejectors with blow-off system SEAC 10
Achievable vacuum at various operating pressures Evacuation times for various vacuum ranges
Suction capacity at various degrees of evacuation
Suction capacity in l/min at various degrees of evacuation
Type Degree of evacuation in mbar
0 -50 -100 -200 -300 -400 -500 -600 -700 -800
SEAC 10 35,0 32,0 30,0 27,0 23,5 18,0 12,0 8,0 4,5 2,0
Evacuation time in s/l for various vacuum ranges
Type Degree of evacuation in mbar
-50 -100 -200 -300 -400 -500 -600 -700 -800
SEAC 10 0,09 0,16 0,34 0,59 0,96 1,42 2,03 3,30 7,36
5.7
Release 01/2010
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Design data ejectors with blow-off system SEAC 10
Type Dimensions in mm
B B1 B3 d D D1 G1 G2 G4 H H1 H2 L L1 L3 X1
SEAC 10 32 35,2 16,1 4,3 27 13,8 G1/8"-F G1/8"-F G1/8"-F 20,5 27 - 46 77 6 28
SEAC 10 VE-SH 32 35,5 16,1 4,3 27 13,8 G1/8"-F G1/8"-F G1/8"-F 20,5 27 42,0 46 77 6 28
Compact ejectors
Ejectors with blow-off system SEAC 10
SEAC 10
5.7
SEAC 10 VE-SH
Release 01/2010
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Ejector SEAC-10-RP
Our highlights Your advantages
Pneumatic vacuum generator
with integrated air-saving
function
Adjustable threshold value
for air-saving function
Optional vacuum switch
Suitable for mounting on
holder systems HTS
Compact design with light
weight
Easily accessible
compressed-air connectors
Blow-off function via a
second compressed-air
connector
Open silencer
Applications
Peripheral vacuum generation with high requirements with
regards to process safety, speed and reduced compressed-air
consumption
Vacuum spiders and feeder in the area of press-shops and
body-shops and other metal handling processes
Vacuum systems with purely pneumatic actuation
Suitable for combination with the new Schmalz holder systems
HTS
> Efficient use of compressed-air
without additional components
> Maximum vacuum value
adjustable
> Electronic monitoring of the
evacuation process
> Different combination and
mounting options on vacuum
spiders
> Ideal for use on industrial
robots and feeder systems
> Fast and easy installation
> Extremely short cycle times
possible
> Requires little maintenance
Pneumatic controlled single ejector
Pneumatic controlled ejector SEAC-10-RP
Silencer on the side
Adjusting screw for air-saving
function
Aluminum basic body with
integrated air-saving function
Mounting with holder system
with two screws only
Electronic vacuum switch with
two digital switch outputs
(optionally)
Connections for compressed-air
and blow-off control on the side
Construction
Vacuum spider with ejector SEAC RP VS-T
5.8
Release 01/2010
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Suitability for industry-specific applications
Example: SEAC 10 RP R VS-T
SEAC 1.010 mm Pneumatic regulated Rright - without vacuum switch
Llef t VS.T with vacuum switch
Designation code Pneumatic controlled ejector SEAC-10-RP
Ordering data Pneumatically-controlled ejector SEAC-10-RP
Type Article No.
SEAC-10-RP-R 10.02.02.03289
SEAC-10-RP-R-VS-T 10.02.02.03290
SEAC-10-RP-L 10.02.02.03296
SEAC-10-RP-L-VS-T 10.02.02.03297
Technical data Pneumatic controlled ejector SEAC-10-RP
Typ Degree of evacuation Max. suction rate Air consumpt. during Switch hysteresis*
[%] [l/min] [l/min] [mbar]
SEAC 10 RP 85 36 65 40-130
5.8
* Depends on operating pressure (optimum operating pressure: 4,5 bar)
Pneumatic controlled single ejector
Pneumatic controlled ejector SEAC-10-RP
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Performance data Pneumatic controlled ejector SEAC-10-RP
Achievable vacuum at various operating pressures Evacuation times for various vacuum ranges
Suction capacity at various degrees of evacuation
Suction capacity in l/min at various degrees of evacuation
Type Degree of evacuation in mbar
0 -50 -100 -200 -300 -400 -500 -600 -700 -800
SEAC 10 RP 36,0 34,0 32,0 27,5 24,0 19,5 12,0 8,0 5,0 3,0
5.8
Evacuation time in s/l for various vacuum ranges
Type Degree of evakuation in mbar
-50 -100 -200 -300 -400 -500 -600 -700 -800
SEAC 10 RP 0,12 0,20 0,39 0,62 0,93 1,35 1,98 3,26 6,50
Pneumatic controlled single ejector
Pneumatic controlled ejector SEAC-10-RP
Release 01/2010
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Design data Pneumatic controlled ejector SEAC-10-RP
Type Dimensions in mm
L L1 L2 L3 L4 B B3 H H1 H2 X1 D d d1 G1 G2 G3 G4
SEAC-10-RP-R 52,0 81,5 29,5 8,0 22,0 45 14,2 38,3 40 29,3 28,0 27,0 4,3 13,1 G1/8"-F - - G1/8"-F
SEAC-10-RP-R-VS-T 52,0 81,5 29,5 8,0 22,0 45 14,2 38,3 40 29,3 28,0 27,0 4,3 13,1 G1/8"-F G1/8"-F M8-M G1/8"-F
SEAC-10-RP-L 52,0 81,5 29,5 8,0 22,0 45 14,2 38,3 40 29,3 28,0 27,0 4,3 13,1 G1/8"-F G1/8"-F G1/8"-F
SEAC-10-RP-L-VS-T 52,0 81,5 29,5 8,0 22,0 45 14,2 38,3 40 29,3 28,0 27,0 4,3 13,1 G1/8"-F G1/8"-F M8-M G1/8"-F
5.8
SEAC 10 RP (VS-T) L
SEAC 10 RP (VS-T) R
Pneumatic controlled single ejector
Pneumatic controlled ejector SEAC-10-RP
Release 01/2010
Ordering online now at www.schmalz.com
Multi-stage ejectors SEM
Our highlights Your advantages
Range of ejectors with a very
high suction capacity
Multi-stage ejector nozzle
with high efficiency
Optional connection
possibilities for compressed
air, exhaust air and sensors
> Fast and safe handling of all
porous materials
> Rapid evacuation in the lower
vacuum range, reduced costs
and shorter cycle times
> Flexible mounting; reduced
design costs
Multi-stage ejectors
Multi-stage ejectors SEM
Vacuum cross-beam with a multi-stage ejector SEM for the
handling of sheets of wood
Applications
Handling of cardboard, packing materials, insulating materials
and other porous items
Construction
Body made of robust aluminium
Aluminium nozzle system
Gaskets and valve flaps made of NBR
Options: silencer, solenoid valves, vacuum switch/manometer,
filter
System design multi-stage ejector SEM
5.9
Release 01/2010
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Suitability for industry-specific applications
Designation code multi-stage ejectors SEM
Short designation Size Version
Example: SEM 50 SDA
SEM 25 without silencer
50 SDAwith axial silencer
100 SDSwith side-mounted silencer
Multi-stage ejectors
Multi-stage ejectors SEM
Ordering data multi-stage ejectors SEM
Type* Article No.
SEM 25 10.02.01.00313
SEM 25 SDA 10.02.01.00314
SEM 25 SDS 10.02.01.00315
SEM 50 10.02.01.00316
SEM 50 SDA 10.02.01.00317
SEM 50 SDS 10.02.01.00318
SEM 100 10.02.01.00319
SEM 100 SDA 10.02.01.00320
SEM 100 SDS 10.02.01.00321
* The exhaust-air outlets of the basic version (without silencer) are open axially and to the side
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Multi-stage ejectors
Multi-stage ejectors SEM
Type* Article No.
SEM 25 -
SEM 25 SDA 10.02.01.00309
SEM 25 SDS 10.02.01.00309
SEM 50 -
SEM 50 SDA 10.02.01.00312
SEM 50 SDS 10.02.01.00312
SEM 100 -
SEM 100 SDA 10.02.01.00312
SEM 100 SDS 10.02.01.00312
* The exhaust-air outlets of the basic version OSD (without silencer) are open axially and to the side
Ordering data spare parts Multi-stage ejectors SEM
Ordering data accessories multi-stage ejectors SEM
Type Further technical SEM 25 SEM 50 SEM 100
information
Hose-sleeve ST for compressed- Main Vacuum Components ST G1/4-AG 9 ST G1/4-AG 9 ST G1/4-AG 9
air connection catalogue, page 8/39 10.08.03.00157 10.08.03.00157 10.08.03.00157
Hose sleeve ST for vacuum Main Vacuum Components ST G1/2-AG 19 ST G3/4-AG 25 ST G1-AG 32
connection catalogue, page 8/39 10.08.03.00163 10.08.03.00166 10.08.03.00168
Recommended internal diamater Main Vacuum Components VSL 27/20 PU VSL 36/25 PU VSL 42/32 PU
for vacuum hose and a hose catalogue, page 8/17 (20 mm) (25 mm) (32 mm)
length of 2 m 10.07.09.00047 10.07.09.00051 10.07.09.00036
Vacuum manometer, 40 mm; Main Vacuum Components VAM 40 V DR VAM 40 V DR VAM 40 V DR
rear connection catalogue, page 5/36 10.07.02.00035* 10.07.02.00035* 10.07.02.00035*
Vacuum switch VS-V-PNP* Main Vacuum Components VS-V-PNP VS-V-PNP VS-V-PNP
catalogue, page 5/36 10.06.02.00191* 10.06.02.00191* 10.06.02.00191*
Vacuum switch VS-V-W-D-PNP* Main Vacuum Components VS-V-W-D-PNP VS-V-W-D-PNP VS-V-W-D-PNP
catalogue, page 5/36 10.06.02.00192* 10.06.02.00192* 10.06.02.00192*
Accessories for vacuum switch Main Vacuum Components Male connect straight Male connect straight Male connect straight
- Connection cable PUR, 5 m, M8-4 pin catalogue, page 7/44 10.06.02.00031 10.06.02.00031 10.06.02.00031
Accessories for vacuum switch Main Vacuum Components Male connect 90 Male connect 90 Male connect 90
- Connection cable PUR, 5 m, M8-4 pin catalogue, page 7/44 10.06.02.00032 10.06.02.00032 10.06.02.00032
Solenoid valve** "Vacuum on/off", EMVP 6 EMVP 6 EMVP 6
24 VDC, NO 10.05.01.00156 10.05.01.00156 10.05.01.00156
Solenoid valve** "Vacuum on/off", EMVP 6 EMVP EMVP 6
24 VDC, NC 10.05.01.00161 10.05.01.00161 10.05.01.00161
Recommended vacuum filter Main Vacuum Components VFT 3/4 L 80 VFT 3/4 L 80 STF 1-1/4 N
(external) catalogue, page 7.4/7.6 10.07.01.00128 10.07.01.00128 10.07.01.00008
* The vacuum switch and manometer are delivered separately, complete with all mounting accessories. For safety reasons, their
mounting screws should be secured with medium-strength locking compound.
** If a solenoid valve is used, the input pressure should be increased by about 0.5 bar.
5.9
Release 01/2010
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Multi-stage ejectors
Multi-stage ejectors SEM
Technical data multi-stage ejectors SEM
Type Degree of Max. suction rate Max. suction rate Air consumpt. duAir consumpt. duNoise level free
evacuation [%] [l/min] [m/h]* ing evac. [l/min] ing evac. [m/h]* [db(A)]
SEM 25 85 402 24,1 101 6,1 90
SEM 25 SDA 85 393 23,6 101 6,1 77
SEM 25 SDS 85 332 19,9 101 6,1 75
SEM 50 85 706 42,4 197 11,8 90
SEM 50 SDA 85 704 42,2 197 11,8 80
SEM 50 SDS 85 642 38,5 197 11,8 78
SEM 100 85 1071 64,3 376 22,6 90
SEM 100 SDA 85 976 58,6 376 22,6 81
SEM 100 SDS 85 909 54,5 376 22,6 80
*At optimal operating pressure
Type Noise level workp. Operating Recomm. int hose dia- Recomm. int hose dia- Weight Operating tem-
gripped [db(A)] pressure [bar] meter compr. air [mm]**meter vacuum [mm]** [kg] perature [C]
SEM 25 72 5 4 20 1,0 050
SEM 25 SDA 64 5 4 20 1,1 050
SEM 25 SDS 62 5 4 20 1,1 050
SEM 50 75 5 6 25 1,2 050
SEM 50 SDA 66 5 6 25 1,4 050
SEM 50 SDS 64 5 6 25 1,3 050
SEM 100 74 5 6 32 1,5 050
SEM 100 SDA 60 5 6 32 1,7 050
SEM 100 SDS 65 5 6 32 1,6 050
* At optimal operating pressure
** For max. length 2 m
5.9
Release 01/2010
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Multi-stage ejectors SEM
Performance data multi-stage ejectors SEM
Achievable vacuum at various operating pressures Evacuation times for various vacuum ranges (averaged for
SDA/SDS)
Suction capacity at various degrees of evacuation
Suction capacity in l/min at various degrees of evacuation
Type Degree of evacuation in mbar
0 -50 -100 -200 -300 -400 -500 -600 -700 -800
SEM 25 332 269 199 118 70 38 26 16 8 1
SEM 25 SDA 393 319 227 112 72 37 27 15 7 2
SEM 25 SDS 642 503 354 223 141 78 57 34 13 2
SEM 50 704 611 452 269 173 91 56 37 19 6
SEM 50 SDA 909 843 642 463 281 161 121 78 40 11
SEM 50 SDS 976 884 669 476 278 158 119 77 36 11
SEM 100 1233 1141 847 560 352 218 150 96 49 13
SEM 100 SDA 1433 1220 940 644 358 236 160 113 47 11
SEM 100 SDS 3110 2750 2065 1381 762 482 364 288 223 140
Multi-stage ejectors
5.9
Release 01/2010
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Evacuation time in s/l for various vacuum ranges
Type Degree of evacuation in mbar
-50 -100 -200 -300 -400 -500 -600 -700 -800
SEM 25 0,021 0,038 0,074 0,136 0,265 0,463 0,805 1,505 3,368
SEM 50 0,015 0,026 0,050 0,081 0,139 0,232 0,377 0,672 1,693
SEM 100 0,013 0,022 0,040 0,066 0,099 0,142 0,208 0,337 0,267
Design data Multi-stage ejectors SEM
SEM 25 to 100 SDA/SDS
Type Dimensions in mm
B B1 d D1 G1 G2 G3 H L L2 X1 Y1
SEM 25 85 - 5,5 - G1/4"-F G1/2"-F G1/2"-F 48 195 - 183 55
SEM 25 SDA 85 - 5,5 40 G1/4"-F G1/2"-F G1/2"-F 48 195 275 183 55
SEM 25 SDS 85 165 5,5 40 G1/4"-F G1/2"-F G1/2"-F 48 195 - 183 55
SEM 50 85 - 5,5 - G1/4"-F G3/4"-F G3/4"-F 58 215 - 183 55
SEM 50 SDA 85 - 5,5 50 G1/4"-F G3/4"-F G3/4"-F 58 215 335 183 55
SEM 50 SDS 85 205 5,5 50 G1/4"-F G3/4"-F G3/4"-F 58 215 - 183 55
SEM 100 85 - 5,5 - G1/4"-F G1"-F G3/4"-F 68 215 - 183 55
SEM 100 SDA 85 - 5,5 50 G1/4"-F G1"-F G3/4"-F 68 215 335 183 55
SEM 100 SDS 85 205 5,5 50 G1/4"-F G1"-F G3/4"-F 68 215 - 183 55
Multi-stage ejectors SEM
Multi-stage ejectors
5.9
Release 01/2010
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Overview
Designation
Switching function NO
> Extremely short opening and
closing times
> Also suitable for high volume
flow rates
> Control of vacuum on/off or
venting functions
> Safety in the case of a power
failure
Solenoid valves
Solenoid valves EMVP
Applications
Control at high nominal flow rates
Vacuum on/off and venting functions possible
NO function ensures the workpiece is held even in the case of a
power failure
For handling tasks with very short switching times
Suitable for use with filtered air
Construction
Solenoid valve with pneumatic pilot control
Seat valve in aluminum housing (EMVP-32 and EMVP-50:
plastic housing)
Degree of protection IP 65
Connection socket complies with DIN 43 650, Form A
Supplied complete with plug connector and (for DC operation)
with quenching diode
Suitability for industry-specific applications
Ordering data solenoid valves EMPV
Type Operating voltage
230V-AC 24V-DC
EMVP 10 10.05.02.00070 10.05.02.00064
EMVP 15 10.05.02.00071 10.05.02.00049
EMVP 19 10.05.02.00072 10.05.02.00048
EMVP 25 10.05.02.00073 10.05.02.00067
EMVP 32 10.05.02.00074 10.05.02.00068
EMVP 50 10.05.02.00075 10.05.02.00069
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Ordering data accessories solenoid valves EMVP
Type Venting filter with mounting kit
EMVP 10 10.05.01.00065
EMVP 15 10.05.01.00061
EMVP 19 10.05.01.00062
EMVP 25 10.05.01.00063
EMVP 32 10.05.01.00062
EMVP 50 10.05.01.00064
Solenoid valves
Solenoid valves EMVP
Technical data solenoid valves EMVP
Type Nominal size Principle of Nominal flow Nominal flow Power consump- Closing Weight
[mm] operation rate [m/h] rate [l/min] tion DC [W] time [ms] [kg]
EMVP 10 10 Optionally NO/NC 10 167 11 30 0,93
EMVP 15 15 Optionally NO/NC 20 333 11 40 1,62
EMVP 19 19 Optionally NO/NC 35 583 11 50 1,61
EMVP 25 25 Optionally NO/NC 90 1500 11 100 2,14
EMVP 32 32 Normally open 130 2167 5 300 0,50
EMVP 50 50 Normally open 310 5167 5 500 1,36
6.2
Release 01/2010
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Design data solenoid valves EMVP
Solenoid valves
Solenoid valves EMVP
EMVP 10 EMVP 15 to 25
EMVP 32 and 50
Type Dimensions in mm
B B1 B2 d D G1 G2 G3 G4 H H1 H2 H3 H4 L L1 L2 X1 Y1
EMVP 10 32,0 64 - 4,5 56 G3/8"-F G3/8"-F G3/8"-F G1/8"-F 141 - 36 24,5 47 - 124 81 40 23
EMVP 15 85,0 - - 6,5 80 G1/2"-F G1/2"-F G1/2"-F G1/8"-F 154 174,0 21 - - 78,5 122 89 63 33
EMVP 19 85,0 - - 6,5 80 G3/4"-F G3/4"-F G3/4"-F G1/8"-F 154 174,0 21 - - 78,5 120 89 63 33
EMVP 25 90,0 - - 8,5 80 G1"-F G1"-F G1"-F G1/8"-F 174 186,5 21 - - 101,0 123 98 76 37
EMVP 32 90,5 101 61,5 - 80 G1-1/4"-F G1-1/4"-F G3/4"-F G1/8"-F 101 - - - - 163,0 204 - - -
EMVP 50 114,0 151 105,5 - 80 G2"-F G2"-F G2"-F G1/8"-F 142 - - - - 225,0 260 - - -
6.2
Release 01/2010
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Solenoid valves
Solenoid valves EMVP
Functional circuit diagram solenoid valves EMVP
Circuit diagram EMVP 10 to 50
6.2
Release 01/2010
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Overview
Designation Basic data Application areas
Switches and system monitoring
Section
7.0
7.3 Two digital switch outputs, PNP switching function,
optionally with fixed or adjustable hysteresis.
Electronic vacuum switch
Adjustment range -1 to 0 bar
Vacuum switch
VS-V-AH/AV-T
7.4 Digital and analogue outputs, switching point
and hysteresis adjustable.
Electronic vacuum switch
Adjustment range von -1 to 0 bar
8.0
Release 01/2010
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Inline filter VFI
Our highlights Your advantages
Fast and easily replaceable
filter insert
Indication of degree of
contamination through
transparent housing
Simple hose connection
Vacuum filter capable of
withstanding short-term
pressures of up to 7 bar
> Low operating costs,
environmentally friendly
product
> Fast identification permits
efficient maintenance
> Quick installation
> Suitable for universal use in
systems with vacuum and
pressure
Inline filter on a vacuum spider to protect the vacuum generators
Applications
For use in vacuum systems with minor to medium dirt levels
Can be mounted on individual suction pads for the handling of
dirty workpieces
Construction inline filter VFI
Construction
Nozzles with union nuts on both ends for connection of hoses
(internal hose diameter 4 and 6 mm)
Transparent filter housing with arrow for indication of the flow
direction
Filter head with knurled screw cap
Slide-in filter element made of transparent material for visual
monitoring
Vacuum filters
Inline filter VFI
8.1
Release 01/2010
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Suitability for industry-specific applications
Designation code inline filter VFI
Short designation Hose connection Filter pore size
Example: VFI 6/4* 50
VFI 6/4* 50 m
8/6*
Ordering data inline filter VFI
Type Article No.
VFI-6/4-50 10.07.01.00241
VFI-8/6-50 10.07.01.00245
Inline filter VFI
Vacuum filters
* External diameter / internal diameter
Ordering data accessories inline filter VFI
Type Article No.
VFI-6/4-50 10.07.01.00244
VFI-8/6-50 10.07.01.00248
* In the case of a pressure drop of max. 40 mbar while gripping
Technical data inline filter VFI
Type Filter pore size Nominal flow Nominal flow Max. vacuum Max. overpres- Max. overpres- Weight
[m] rate [l/min]* rate [m/h]* [mbar] sure at 25C [bar] sure at 50C [bar] [g]
VFI-6/4-50 50 32 1,92 -990 7 5 6
VFI-8/6-50 50 66 3,96 -990 7 5 10
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Design data inline filter VFI
VFI-6/4, VFI-8/6
Inline filter VFI
Vacuum filters
Type Dimensions in mm
d D L
VFI-6/4-50 6 16,0 61
VFI-8/6-50 8 23,0 68
8.1
Release 01/2010
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Vacuum filters VF / STF
Our highlights Your advantages
Wide range of sizes with
various performance figures
Replaceable filter cartridges
Filter elements with almost
100% removal of dust and
dirt
Optionally with monitoring of
the degree of contamination
of the filter cartridge
> The right filter for each vacuum
generator
> Low operating costs,
environmentally friendly design
> Optimum protection of vacuum
generators against dust and dirt
> Maximum system availability
Applications
Protection of easily damaged vacuum generators (such as
pumps and blowers) by filtering the incoming air
For use in dusty surroundings; removal of almost 100% of the
dust and dirt
Construction
Vacuum filter type VF: aluminium filter house, cover screwed
on, filter cartridge with wire mesh (VF 1-4) or paper (VF 3-8)
filter
Vacuum filter type STF N: sheet-steel filter housing, cover
clipped on, filter cartridge with special paper filter
Vacuum filter types STF P: plastic filter housing, cover clipped
on, with mounting bracket, filter cartridge with special paper
filter, large-size connections
Type STF-D P: with additional pressure monitor for measuring
the degree of contamination
Vacuum filters
Vacuum filters VF / STF
Suitability for industry-specific applications
Ordering data vacuum filters VF / STF
Type Article No.
VF-6 G1/4-IG 15 10.07.01.00003
VF-10 G3/8-IG 30 10.07.01.00004
STF G3/4-IG N 10.07.01.00007
STF G1-1/4-IG N 10.07.01.00008
STF G2-1/2-IG N 10.07.01.00010
8.2
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Vacuum filters VF / STF
Vacuum filters
Ordering data accessories and spare parts vacuum filters VF / STF
Type Mountig bracket Replacement filter cartridge
VF-6 G1/4-IG 15 10.07.01.00011 10.07.01.00013
VF-10 G3/8-IG 30 10.07.01.00011 10.07.01.00014
STF G3/4-IG N - 10.07.01.00017
STF G1-1/4-IG N - 10.07.01.00018
STF G2-1/2-IG N - 10.07.01.00020
Technical data vacuum filters VF / STF
Type Nominal flow Nominal flow Max. vacuum Max. vacuum Filter pore Weight
rate [m/h] rate [l/min] [mbar] bei 25C [bar] size [m] [kg]
VF-6 G1/4-IG 15* 6 100 -950 6,0 15 0,13
VF-10 G3/8-IG 30* 10 166 -950 6,0 30 0,22
STF G3/4-IG N** 42 700 -950 1,0 3 0,50
STF G1-1/4-IG N** 96 1600 -950 1,0 3 1,00
STF G2-1/2-IG N** 360 6000 -950 1,0 3 4,30
Design data vacuum filters VF / STF
VF G1/4 to G3/8 STF G3/4 to G2-1/2
Type Dimensions
B1 D G1 G2 H H2 L L1 L2 LG1
VF-6 G1/4-IG 15 - 48 G1/4"-F - 54 30 41 108 42 -
VF-10 G3/8-IG 30 - 48 G3/8"-F - 54 30 70 157 42 -
STF G3/4-IG N 59 97 G3/4"-F G3/4"-F - - 89 159 - 5,5
STF G1-1/4-IG N 81 136 G1-1/4"-F G1-1/4"-F - - 116 191 - 17,0
STF G2-1/2-IG N 123 200 G2-1/2"-F G2-1/2"-F - - 250 490 - 12,0
8.2
* Suitable for overpressure
**Conditionally suitable for overpressure
Release 01/2010
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Vacuum cup filter VFT
Our highlights Your advantages
Wide range of sizes
Filter elements with very
good separation
Filter pore sizes 80 and 100
m
Filter elements made of
stainless steel (100 m) and
polyethylene (80 m)
Filter cup made of clear nylon
> Suitable filter for all vacuum
generators
> Optimum protection of vacuum
generators against dust and dirt
> Ideal for use as pre-filters and
fine filters for air with varying
amounts of contamination
> Long-life filter elements which
can be cleaned and reused
> Degree of contamination easily
visible
Applications
Protection of vacuum generators (such as ejectors or small
pumps) by filtering the incoming air
Filtering of vacuum and compressed air at pressures up to 7 bar
Filtering with pore size 80 m of air with a small to medium
amount of contamination
Filtering with pore size 100 m of air with larger amounts of
contamination
Construction
Vacuum cup filter with filter cup made of clear nylon
Filter cartridge made of polyethylene (pore size 80 m) or
stainless steel (pore size 100 m)
Stainless steel cartridge can be cleaned and reused several
times
Vacuum filters
Vacuum cup filter VFT
Suitability for industry-specific applications
8.3
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Vacuum filters
Vacuum cup filter VFT
Ordering data vacuum cup filter VFT
Type Article No.
VFT G1/8-IG 80 10.07.01.00116
VFT G1/8-IG 100 10.07.01.00117
VFT G1/4-IG 80 10.07.01.00119
VFT G1/4-IG 100 10.07.01.00120
VFT G3/8-IG 80 10.07.01.00122
VFT G3/8-IG 100 10.07.01.00123
VFT G1/2-IG 80 10.07.01.00125
VFT G1/2-IG 100 10.07.01.00126
VFT G3/4-IG 80 10.07.01.00128
VFT G3/4-IG 100 10.07.01.00129
Ordering data spare parts and accessories vacuum cup filter VFT
Type Holder Replacement filter cartridge Replacement filter cartridge
packaging unit 5 pieces packaging unit 5 pieces
VFT G1/8-IG 80 10.07.01.00228 10.07.01.00141 10.07.01.00131
VFT G1/8-IG 100 10.07.01.00228 10.07.01.00132 -
VFT G1/4-IG 80 10.07.01.00228 10.07.01.00141 10.07.01.00131
VFT G1/4-IG 100 10.07.01.00228 10.07.01.00132 -
VFT G3/8-IG 80 10.07.01.00228 10.07.01.00143 10.07.01.00134
VFT G3/8-IG 100 10.07.01.00228 10.07.01.00135 -
VFT G1/2-IG 80 10.07.01.00228 10.07.01.00143 10.07.01.00134
VFT G1/2-IG 100 10.07.01.00228 10.07.01.00135 -
VFT G3/4-IG 80 10.07.01.00229 10.07.01.00145 10.07.01.00137
VFT G3/4-IG 100 10.07.01.00229 10.07.01.00138 -
Technical data vacuum cup filter VFT
Type Filter pore Nominal flow Nominal flow Max. vacuum Max. overpres- Max. overpres- Weight
size [m] rate [l/min] rate [m/h] [mbar] sure at 25 C [bar] sure at 50 C [bar] [g]
VFT G1/8-IG 80 80 45 2,7 -990 7 5 49
VFT G1/8-IG 100 100 50 3,0 -990 7 5 49
VFT G1/4-IG 80 80 110 6,6 -990 7 5 47
VFT G1/4-IG 100 100 140 8,4 -990 7 5 47
VFT G3/8-IG 80 80 245 14,7 -990 7 5 79
VFT G3/8-IG 100 100 290 17,4 -990 7 5 79
VFT G1/2-IG 80 80 300 18,0 -990 7 5 76
VFT G1/2-IG 100 100 320 19,2 -990 7 5 76
VFT G3/4-IG 80 80 600 36,0 -990 7 5 164
VFT G3/4-IG 100 100 770 46,2 -990 7 5 164
8.3
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Vacuum cup filter VFT
Vacuum filters
Design data vacuum cup filter VFT
VFT G1/8 to G3/4
Type Dimensions in mm
D G1 H H1 L
VFT G1/8-IG 80 48,0 G1/8"-F 60 50 76,0
VFT G1/8-IG 100 48,0 G1/8"-F 60 50 76,0
VFT G1/4-IG 80 48,0 G1/4"-F 60 50 76,0
VFT G1/4-IG 100 48,0 G1/4"-F 60 50 76,0
VFT G3/8-IG 80 48,5 G3/8"-F 101 88 77,2
VFT G3/8-IG 100 48,5 G3/8"-F 101 88 77,2
VFT G1/2-IG 80 48,0 G1/2"-F 101 88 77,2
VFT G1/2-IG 100 48,5 G1/2"-F 101 88 77,2
VFT G3/4-IG 80 75,0 G3/4"-F 137 118 90,5
VFT G3/4-IG 100 75,0 G3/4"-F 137 118 90,5
Design data filter holder
Article No. Dimensions in mm
Typ B d H L X1 Y1
10.07.01.00228 HTR-FIL 2S WI 65 6 48 45 50 10
VFT1/8-1/2
10.07.01.00229 HTR-FIL 2S WI 85 6 52 70 70 10
VFT3/4
Filter holder HTR-FIL
8.3
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9.1
Schmalz worldwide
Schmalz worldwide competence with subsidiaries and sales partners in more than
50 countries
Brazil
Schmalz do Brazil, Curitiba
China
Schmalz (Shanghai) Co. Ltd., Shanghai
Finland
Oy Schmalz Ab, Vantaa
France
Schmalz S.A.S, Champs sur Marne
India
Schmalz India Pvt. Ltd., Pune
Italy
Schmalz S.r.l., Novara
Switzerland
Schmalz GmbH, Nurensdorf
Spain
Schmalz S.A., Erandio (Vizcaya)
South Korea
Schmalz Co. Ltd., Seoul
Turkey
Schmalz Vakum
San. Ve Tic. Ltd. ti.
USA
Schmalz Inc., Raleigh NC
A full list of contact details is available on our website www.schmalz.com
Japan
Schmalz K.K., Yokohama
Canada
Schmalz Ltd., Mississauga
Netherlands
Schmalz B.V., Hengelo
Poland
Schmalz Sp. z o.o., Warschau
Russia
Schmalz Representative
Office, Moskau
Release 01/2010
Ordering online now at www.schmalz.com
References
MAGNA
MAGNETTO AUTOMOTIVE
MITSUBISHI
MLLER WEINGARTEN
NISSAN
NOBLE
OPEL
PERODUA
PEUGEOT
POLYNORM
PROTON
PSA
RENAULT
SCHULER
SEAT
SKODA
SMG
SPRINGER
STROTHMANN
SUZUKI
THYSSEN KRUPP
THYSSEN NOTHELFER
TOWER AUTOMOTIVE
TOYOTA
TNKERS
VALIANT
VOEST ALPINE
VOLKSWAGEN
VOLVO
ABB
ALLGAIER
AMG
ARECLOR NEEL
AUDI
AUGUST LPPLE
BENTELER
BMW
CITROEN
COMAU
COSMA
DAIMLER
DIEFFENBACHER
EDAG
ERFURT
FAGOR
FANUC
FIAT
FORD
GESTAMP
GENERAL MOTORS
GDEL
HONDA MOTORS
HYUNDAI
ISUZU
KARMANN
KAWASAKI
KIA MOTORS
KUKA
Customers trusting in SCHMALZ
9.2
Release 01/2010
Ordering online now at www.schmalz.com
9.3
OEM specifications
BMW
AUDI
MERCEDES
VOLKSWAGEN
Construction specification AU316 (Q3)
Construction specification AU210
Construction specification B8
Construction specification 6 (PL6)
Construction specification 7 (PL7)
Construction specification W212
Construction specification PKW
Construction specification EURO-Gripper
PORSCHE
Construction specification Panamera
If you have any questions, please do not hesitate to contact our system consultants in
Germany and abroad.
Release 01/2010
Ordering online now at www.schmalz.com
More solutions for the gripping systems in the automotiv branche
Flexible systemes for many different automated handling tasks
Large-area vacuum gripping system FXC for handling of
windows
Vacuum suction spider SSP-FMC for handling of metal
sheets
Large-area vacuum gripping system FXC for handling of car
body parts
Special industry requirements
Dynamic, safe and precise handling of metal sheets
Ability to handle large, dynamic force and short cycle times with extended lifetime
Resistance to oil and, in many cases, silicone free
Varying materials properties, such as non-rigid cardboard boxes, plastic films and poorous materials
Possible applications of vacuum technology
Large-area vacuum gripping system FXC for handling workpieces such as metal sheets, glass, cardboard or plastic
Vacuum suction spider SSP for handling workpieces such as metal sections, blanks, car body parts, glass components
Large-area vacuum gripping system FXC-SG for handling of non-rigid workpieces such as cardboard boxes
Large-area vacuum gripping system FXC-SG for handling of
bending cardboard boxes
10.1
Release 01/2010
Ordering online now at www.schmalz.com
More solutions for the handling in the automotiv industry
Einfache Handhabung auch bei speziellen Anwendungen
Aluminium overhead crane with JumboErgo for handling of
metal sheets
VacuMaster Comfort, 750 kg maximum load, with horizontal
loading of the machine of metal sheets
VacuMaster Coil, 750 kg maximum load, with 90 swivelling,
for handling of coils
Special industry requirements
Beschdigungsfreies Greifen und Transportieren, auch von Fertigprodukten
Gesundheitsschonende Handhabung von schweren und unhandlichen Werkstcken durch nur eine Person
Untersttzung der Mitarbeiter bei Montagevorgngen
Kundenspezifische Lsungen
Possible applications of vacuum technology
VacuMaster Coil for handling of coils and rings of split strip etc.
VacuMaster Comfort for handling of metal sheets, glass etc.
JumboFlex for handling of cardboard boxes etc.
Aluminium overhead crane for safe and ergonomical handling of heavy workpieces
JumboFlex, 35 kg maximum load, with double suction pads for
handling of cardboard boxes
10.2
Release 01/2010
Ordering online now at www.schmalz.com