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INSTRACTION FOR OUTLET IIEADERS
MANAFACTURING/
POSTUPAKZA IZRADU IZLAZNIH KOMORA
27 .4264
-
Weisweiler F1&F2
60FK-0453/12
TERtvlOENERGETSKA
P0STR0,IFN,lA d o n
ease4i or
l\
nakon zavarivanja svakog
NAPOMENA: nakon
the base material.
Welcls shall be controlled after welding of each
row ofthe nozzles.
VERY IMPORTAN NOTE: a.fter weldirtg,
subassernbly lrurtillirtg, Itansport etc. huve lo be
very curefulllt, willtor.tl ony stress to the tinte
ufter PI4/HT.
osnovni matenjal.
Zavare kontrolirati
reda prikljucaka.
VRLO VAZNA
zavarivanja sa podsklopom se mora
paZljivo rukovati, transportirati itd., bez
ikakvih udaraca do trenutka nakon
odZarivanja.
11 Cleaning of the headers internals ancl control o/ Ci5cenje unutra5nlosti komora i vizualna
the cleanless by the encloscope. kontrola cistode putem endoskopa
12 Inductive preheating of the headers encls arrl lnduktivno predgrijavanje kraja komora, te
preheating of Flat heacls ltent 7 crncl nozzle ltem
predgrijavanje ravnih danaca poz 7 i
1, GTAW tackwelding according to WPSs.
prikljucaka poz 4, pripalanle TIG postupkom
prema WPS-ovima.
Visual and dimensional control of the i,uelc1s Kontrola pripreme za zavare, vizuelna i
preparation. dimenzionalna.
lVelding of the butt weld Flat head Itent 7 v,ith Zavarivanje suceonih zavata Ravno dance
Itent 4, and ltent 7 and headers ltent 2&26, pozT sapoz 4, te poz 7 sa komoramapozZ
according to WPS 001-6-814/02-01-H or WpS i26, premaWPS 004-6-8W02-01-H iliWPS
01 1-6-8W02-01-H. Control of the interpass
011-6-8W02-0'1-H. Kontrola meduprolazne
temperature with the contact therntonteter.
temperature sa kontaktnim termometrom.
Visual
qnd
dintensional control of the v,elds Vizuelna i dimenzionalna kontrola zavara
PWHT of the headers with nozzles in Electro
-
Toplinska obrada komora sa prikljuccima u
resistance Ftu'nace, acc. to Instruction
for
heat elektro
-
otpornoj peci, prema uputi za TO
treatn.tent No. 6-043, Holding temperatltre and br. 6-043, temperatura i vrijeme drlan)a
time 760-10"C / lS0mintttes. Sketch shall shov
760110"C / 180 minuta. Skica ce prikazivati
therntocotrples placement.
poloZaj termoparova.
Conn'ol of the PWHT record and the chart, Kontrola dijagrama i izvje5taja o TO
Grinding of the butt v,elds Flat heads ltems Z i 8 BruSenje nadvi5enja suceonih zavara Ravna
-headersltents2,26tothelevel
withbasemetal dancapozTi 8-komorepoz2,26 donivoa
and cleaning of the
fillet
welds
for
exantinations, osnovnog materijala, te ciScenje kutnih
IJ
14
1E
t.J
16
II
18
19
by grinding.
Exantination of thewelds after PWHT.
.
MTI00% and HTI0% of the
fillet
welds
.
MT, HT, RT&UT 100% of the butt welds
o
Flat heads
-
headers.
UT scanining shall not be done
front
area of
uT skeniranje
,nece
biti provedeno sa
nozzles, because of that RT 100%o sttalt be clone.'
strane prema prikljuccima, pa se zbog toga
radi RT'100%..
Assemblv ond weldins of the, transition
pieces,
Sastav i zavarivanie,
priielaznih
komada.
connectirts tubes, suspensions and PWHT spoinih ciievi, zavie5enia i toplinska
obrada
Preheating of the Transition piece Itent 3a & 4a Predgrijavanje prijelaznog komada poz3a,4a
and the nozzles ltem 3 & 4 with Electro
-
i prikljucaka poz 3,4 Elektro
-
otpornim
resistance heater and/or Gas
flante
torch,
gtijacem i/ili plinskim plamenikom, ugradnja i
assentbly and tack welding of the Itent 3a&|a,
pripajanje poz3a,4a prema WPS
according to wPS
remperaturu predgrijavanja kontrolirati sa
zavara bruSenjem za ispitivanja.
lspitivanje zavara nakon TO:
nozzles o MT100% i HT10% kutnih zavara
prikljudaka
MT, HT i UT 100% sudeonih zavara
ravna danca
-
komore.
3.1 .13
Rev. 3
1
Prepared bv: /t
-' /--
. ---l-
Ftrgnjo Kolar---
t\
Date.
14.01.2013
Revision:
3
Checked by:
M:/tehnoloiki postupal</ 27 4264 lzlazne komore P91