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Sch 26 PART I - BOP LOOP TEST


1 BOP TESTS
Sch.3 (EPA Section VIII) & Sch.26 (Tests
on Completion) of EPC contract.
1.1 BOP Loop testing
1.1.1 BOP Loop Mechanical Completion Tests
A Circuit Breakers
A1
The circuit breakers bays shall be assembled, placed, leveled, aligned and grouted on concrete foundations and
connected in accordance with Issued For Construction (IFC) drawings.
Test Report for RMU FWEL-2 / 23 H R M
A2 Test of circuit breaker. Test Report for RMU FWEL-2 / 23 H R M
A3 Measurement of insulation resistance (Megger tests) Test Report for RMU FWEL-2 / 23 H R W
A4 Measurement of earthing isolators and checking of there operations. Test Report for RMU FWEL-2 / 23 H M M
B Control, power and fibre optic cable
B1 Verification of shield continuity and grounding, armor continuity and grounding.
In progress. Almost 70 %
done
Test Report for Control cables FWEL-2 / 25 H M M
B2 Verification of tightness of connection. Test Report for Control cables FWEL-2 / 25 H M W
B3 Megger Testing LV/MV cable (excluding LV / Control Cable from WTG which is factory tested
In progress. Almost 80 %
done
Test Report for LV / MV Cables FWEL-2 / 18,19 H M W
B4 Verification of connectivity of fiber optic cables in splicing box
In progress. Almost 60 %
done
Test Report for OTDR FWEL-2 / 36 H M W
C Grounding and Lightening Protection System
C1
Visual verification of each grounding connection and verification of tightness of
grounding connections.
Test Report for Earthing System FWEL-2 / 6 M M M
C2 Measurement of grounding resistance with earth resistance tester of following: Test Report for RMU FWEL-2 / 23
C2.1 - RMU Housing grounding. Test Report for RMU FWEL-2 / 23 H M M
C2.2 - Panels and equipment inside the RMU Housing. Test Report for RMU FWEL-2 / 23 M M M
1.1.2 BOP Loop Readiness For Commissioning Tests
A1 Insulation resistance test of medium voltage cables.
In progress. Almost 80%
done
Test Report for MV Cables FWEL-2 / 19 H M W
A2 Testing of Fibre Optic Cable system including attenuation loss test.
In progress. Almost 60 %
done
Test Report for OTDR FWEL-2 / 36 H M W
A3 Verification of functional test and insulation of RMU. Test Report for RMU FWEL-2 / 23 H M W
1.1.3 BOP Loop Commissioning Tests
A1 RMU Metal clad switchgear with VCBs and disconnectors tests Test Report for RMU FWEL-2 / 23 H M W
A2 Verification of all alarm, trip, interlocking circuits related to RMUs. Test Report for RMU FWEL-2 / 23 H M W
Remarks
Engineer
(For EPA testing)
Tests Required Acceptance Criteria Verifying Document NDX/DEL QC
(a) Issuance of "BOP Loop Mechanical Completion" Certificate by Owner for each of the 04 loops
(Clause 11.2A.1)
(b) Issuance of "BOP Loop Readiness For Commissioning" certificate by Owner for each of the 04 loops
(Clause 11.2A.2)
NO. Status FWEL
Inspection Parties Involved
Status Sign Status Sign Status Sign
Remarks
Engineer
(For EPA testing)
Tests Required Acceptance Criteria Verifying Document NDX/DEL QC NO. Status FWEL
Inspection Parties Involved
Sch 26 PART II - OWNER INTERCONNECTION FACILITY TEST
1.1 Owner Interconnection Tests
1.1.1 Owner Interconnection Mechanical Completion Tests
A Power Transformer
A1
The transformers shall be assembled on respective foundation in conformity with erection manuals and Issued for
Construction (IFC) drawings.
Test Report for Power Transformer FWEL-2 / 1 W M M
A2
The tank and the neutral should be grounded as specified , connection to oil, winding temperature and oil level
indications should be carried out with control cable and connected with terminal boxes.
Test Report for Power Transformer FWEL-2 / 1 W M M
A3
The oil filling shall be completed by passed through filter and should be clean and dry after filling the transformers
under vacuum .
Test Report for Power Transformer FWEL-2 / 1 M M W
A4 Checking the oil leaks and final sample testing of the insulation oil. Test Report for Power Transformer FWEL-2 / 1 W M W
B GIS Bays
B1
The GIS bays shall be assembled, placed, leveled, aligned and grouted on concrete foundations and connected in
accordance with Issued For Construction (IFC) drawings
Test Report for GIS FWEL-2 / 26 M M M
B2
Measurement of air and humidity content in SF6 gas before and after filling in cylinder and SF6 gas leakage test, if
applicable or checks to be performed on circuit breakers
Test Report for GIS FWEL-2 / 26 H M W
B3 Measurement of contact resistance and open and closing time of CBs and Disconnectors
In progress. Almost 90 %
done
Test Report for GIS FWEL-2 / 26
B4
Measurement of insulation resistance (Megger tests) and check the direction of
rotation of motors.
Pls check with Riasat Test Report for GIS FWEL-2 / 26 W M W
C Surge Arresters
C1 Verification of grounding connections, continuity and measurement of ground resistance. Test Report for Surge Arrester FWEL-2 / 4 H M W
D Instrument Transformers
D1
Verification of insulation resistance (Megger tests), primary to ground , each
secondary winding to ground, primary to each secondary windings.
done Test Report for CT & VT FWEL-2 / 2,3 H M W
D2 Verification of polarity and turn ratio done Test Report for CT & VT FWEL-2 / 2,3 H M W
D3 Verification of grounding connection, continuity and resistance done Test Report for CT & VT FWEL-2 / 2,3 W M W
Telecommunication and SAS (Substation Automation System) Equipment for Substation
E Power line carrier equipment
E1 Installation checks wiring, termination and earthing checks. Pls check with Riasat Test Report for ETL600R4 FWEL-2 / 30 H M W
E2 Interfacing to SAS, PABX, power supply Pls check with Riasat Test Report for ETL600R4 FWEL-2 / 30 H M M
E3 Checking unit and system functions as far as possible. Pls check with Riasat Test Report for ETL600R4 FWEL-2 / 30 H M W
F Substation Automation System
F1 Installation checks Test Report for SAS system FWEL-2 / 34 H M W
F2 Wiring, termination and earthing checks Test Report for SAS system FWEL-2 / 34 H M W
G Control and power cable
G1 Verification of shield continuity and grounding, armor continuity and grounding.
In progress. Almost 90 %
done
Test Report for Control cables FWEL-2 / 25 H M M
(c) Issuance of "BOP Loop Commissioning certificate" by Owner for each of the 04 loops
(Clause 11.2A 3)
Status Sign Status Sign Status Sign
Remarks
Engineer
(For EPA testing)
Tests Required Acceptance Criteria Verifying Document NDX/DEL QC NO. Status FWEL
Inspection Parties Involved
G2 Verification of tightness of connections.
In progress. Almost 90 %
done
Test Report for Control cables FWEL-2 / 25 H M M
G3 Megger Testing LV / MV cable.
In progress. Almost 90 %
done
Test Report for LV,MV Cables FWEL-2 / 18,19 H M M
H Grounding and Lightening Protection System
H1
Visual verification of each grounding connection and verification of tightness of
grounding connections.
Test Report for Earthing System FWEL-2 / 8 H M W
H2 Measurement of grounding resistance with earth resistance tester of following: Test Report for Earthing System FWEL-2 / 8
H2.1 Each neutral connection of transformer. Test Report for Earthing System FWEL-2 / 8 W M W
H2.2 Each surge arrester connection . Test Report for Earthing System FWEL-2 / 8 H M W
H2.3 Buildings grounding. Test Report for Earthing System FWEL-2 / 8 W M W
H3 Panels and equipment inside the buildings. Test Report for Earthing System FWEL-2 / 8 W M W
I AC and DC distribution panel Test Report for AC Distribution Panel FWEL-2 / 9
I1 Installation & Wiring checks Test Report for AC Distribution Panel FWEL-2 / 9 H M W
I2 Setting of breakers/MCBs Test Report for AC Distribution Panel FWEL-2 / 9 H M W
I3 Earthing Checks Test Report for AC Distribution Panel FWEL-2 / 9 H M W
J HV Bus work/Equipment Connections
J1 Verification of tightness of nuts/bolts, insulators inspection. Test Report for HV Buswork FWEL-2 / 33 W M M
1.1.2 Owner Interconnection Readiness For Commissioning Tests
A
Verification of operating mechanism of OLTC, Forced air cooling equipment and
verification of ratio and functional test for bucholz relay, thermal relay ,oil level and temperature indicators for
Transformers.
Pls check with Riasat Test Report for Power Transformer FWEL-2 / 1 H M W
B
Winding insulation resistance test, insulation power test, , for all equipments including power transformer, CT, VT,
control boards, metering board ,protection boards for HV GIS, cables shall be included
Inprogress. Almost 70
percent done
Test Reports for T/F, CT, VT,22kV GIS,
Metering, GIS
FWEL-2 / 1,2,3,16,17,26 H M W
C Insulation resistance and HV testing of switchgear. Test Report for HIPOD Test FWEL-2 / 31 H M W
D
HV Bus work/Equipment connection shall check of visible corona after energization and perform voltage drop test
with minimum 100A current.
Test Report for HV Buswork FWEL-2 / 33 H M W
E
Measurement of current in tripping circuits , starting and running current of motor
and operating time for minimum & maximum DC supply for operating mechanisms
of the HV and MV Switchgear.
Test Report for GIS FWEL-2 / 26 H M W
(d) Issuance of "Interconnection Mechanical Completion" certificate by Owner(Clause 11.2.1)
Status Sign Status Sign Status Sign
Remarks
Engineer
(For EPA testing)
Tests Required Acceptance Criteria Verifying Document NDX/DEL QC NO. Status FWEL
Inspection Parties Involved
F Reactive power compensation system test and power factor relay test Test Report for Vishay FWEL-2 / 21 H M W
G Verification of insulation test of surge arrester and surge counter. Test Report for Surge Arrester FWEL-2 / 4 W M M
H
Verification of operation of protection relays and devices (CT, VT, CCVT, voltage
circuits, current circuit, polarity test, and verification of ratio and load test shall be included.
Pls check with Riasat Test Report for Relay, CT, VT
FWEL-2 /
2,3,7,10,11,13,21,22,28
H M W
I
Measurement of cross talk, verification of scope of DC supply, interfacing to SAS, PAX, and power supply shall be
checked in Telecommunication and SAS system
Test Report for SAS system, ETL600R4 FWEL-2 / 30,34 H M W
J
Function test of analogue channels, indicator alarm and battery back up for control
and recording equipments for metering and SAS. Battery back up test for SAS system
Test Report for Battery Test FWEL-2 / 8 H M W
K
Verification of calibration of electrical indication instruments, energy meters, MVAR, Voltmeters, Ammeters in control
board and metering board
Test Report for Energy Meter,
Ammeter, Voltmeter
FWEL-2 / 17, H M W
L Testing of Fibre Optic Cable system including attenuation loss test
Inprogress. Almost 60
percent done
Test Report for OTDR FWEL-2 / 36 H M W
M Fire alarm & Fire protection healthiness checks. Pls check with Riasat Test Report for Power Transformer FWEL-2 / 1 H M W
1.1.3 Owner Interconnection Commissioning Tests
A
Grounding measurements of each main installation in the Wind Farm ( i.e. main transformer, HV/MV Substation,
control room building, Workshop building)
Test Report for Earthing System FWEL-2 / 6 H M W
B Protection relay testing for HV protection, MV protection thru secondary current injection tests
Inprogress. Almost 70
percent done
Test Report for Relays FWEL-2 / 7,10,11,13,21,22,28 H M W
C On load tests for AC/DC auxiliary supplies distribution boards with change over mechanism checks.
Test Report for AC , DC Distribution
Panel
FWEL-2 / 9,12 H M W
D SAS testing with FWEL / NORDEX Test Report for SAS system FWEL-2 / 34 H M W
E Reactive power compensation and power factor controller tests Test Report for Vishay FWEL-2 / 21 H M W
F CTs Polarity & Primary injection tests for metering and measurement system Test Report for CT FWEL-2 / 2 H M W
G Metering system tests.(Loop circuit of CTs & PTs) Test Report for CT, VT FWEL-2 / 2,3 H M W
H Lighting indoor and outdoor with backup lighting in control room and substation testing NA NA H M W
I Indoor GIS with Circuit breaker tests.
Inprogress. Almost 80
percent done
Test Rport for GIS FWEL-2 / 26 H M W
J Verification of all alarm, trip, interlocking circuits HV/MV Substations. Test Report for MV Panel, GIS, RMU FWEL-2 / 23,26,35 H M W
L Point to point signal tests with NTDC. Test Report for Signal List FWEL-2 / 37 H M W
L
Emergency Diesel Generating set commissioning shall include continuous Four hour run at 100 percent (100%) load
rating operation, performance of Governing
characteristics and protective systems
Test Report for DG FWEL-2 / 24 H M W
PART III (GSU Transformers)
2.1
A GSU Transformers
A1
The transformers shall be assembled on respective foundation in strict conformity with erection manuals and Issued
for Construction (lFC) drawings.
Test Report for GSU T/F FWEL-2 / 32 H M W
A2
The tank and the neutral should be grounded as specified, connection to oil, winding temperature and oil level
indications should be carried out with control cable and
Test Report for GSU T/F FWEL-2 / 32 H M W
A3
The oil filling shall be completed by passed through filter and should be clean and dry after filling the transformers
under vacuum
Test Report for GSU T/F FWEL-2 / 32 H M W
A4 Checking the oil leaks and final sample testing of the insulation oil Test Report for GSU T/F FWEL-2 / 32 H M W
2.2 H M W
(e) Issuance of "Interconnection Readiness For Commissioning" certificate by Owner (Clause 11.2.2)
(f) Issuance of "Interconnection Commissioning" certificate by Owner (Clause 11.2.3)
Status Sign Status Sign Status Sign
Remarks
Engineer
(For EPA testing)
Tests Required Acceptance Criteria Verifying Document NDX/DEL QC NO. Status FWEL
Inspection Parties Involved
A1 GSU Transformer
A1.1
Verification of operating mechanism of Tap Changer and verification of ratio and functional test for bucholz relay,
thermal relay, oil level and temperature indicators for GSU Transformers
Test Report for GSU T/F FWEL-2 / 32 W M W
PART IV (EPA TESTING - Article VIII)
Sec 8.2 a Testing of the seller interconnection facilities (EPA requirements)
i)
Function testing and timing of high voltage switchgear in the switchyard of the
complex
Inprogress. Almost 80
percent done
Test Report for GIS FWEL-2 / 26 H M W
ii) Substation transformer over-current and earth fault done Test Report for RET650 FWEL-2 / 7 H M W
iii) High voltage bus-bar protection Test Report for Busbar FWEL-2 / 20 H M W
iv)
Voltage phasing checks will be carried out between the substation of the complex
and the grid system
Test Report for GIS, MV Panel FWEL-2 / 26,35 H M W
v)
Inspection of all inter-tripping circuits between the substation of the complex and
purchasers equipment
Test Report for Trip Logic FWEL-2 / 38 H M W
vi) Trip logic test Test Report for Trip Logic FWEL-2 / 38 H M W
vii) The following transformer tests Test Report for Power Transformer FWEL-2 / 1
A. Visual inspection done Test Report for Power Transformer FWEL-2 / 1 H M W
B. Vector group test done Test Report for Power Transformer FWEL-2 / 1 H M W
C. Ratio test done Test Report for Power Transformer FWEL-2 / 1 H M W
D. Functional test Pls check with Riasat Test Report for Power Transformer FWEL-2 / 1 H M W
E. Protection relay test 50 % done Test Report for Power Transformer FWEL-2 / 1 H M W
viii) Over current protection relay test done Test Report for REF6XX FWEL-2 / 13 H M W
ix) Numerical line protection relay testing 60 % done Test Report for REL670 FWEL-2 / 11 H M W
x) High Voltage cable tesing In progress Test Report for UGC RED670 FWEL-2 / 22 H M W
xi) CT primary injection test Test Report for CT FWEL-2 / 2 H M W
xii) Breaker failure logic test Test Report for Trip Logic FWEL-2 / 38 H M W
Sec 8.2 b
The seller will energize the seller interconnection facilities and performthe
following tests:(EPA Requirements)
i) Operation and interlocking checks Test Report for MV Panel, GIS, RMU FWEL-2 / 23,26,35 H M W
ii) MV panels tests Test Report for MV Panel FWEL-2 / 35 H M W
8.3 (a) Testing and commissioning (EPA Requirement)
A1 Turbine step up transformer over-current and earth fault relays tests Test Report for RET650 FWEL-2 / 7 H M W
A2 Multi-function relay test NA NA H M W
Issuance of "Readiness for energization of the seller interconnection facilities" certificate by the Engineer.
Issuance of "Completeness of the seller interconnection facility commissioning" by the Engineer
No Multi function relay in this project
Remarks
Remarks
Remarks
Remarks
Remarks
No Multi function relay in this project