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DURATHANE-LP1 (VARO-80R/H)
Elastomeric Polyurethane Coating
Waterproofing System

DESCRIPTION
DURATHANE-LP1 is a polyurethane based
material system designed to work as high-flex
waterproofing and flooring system. It has USES
outstanding workability and high resistance to • Water tanks.
abrasion, oil, grease, chemicals and others. • Beverage Plants.
DURATHANE-LP1 is a system consisting of • Hospitals.
primer, high elastic water proofing coating • Laboratories.
VARO-80R/H is used where high elongation is • Food processing factories.
required.
• Warehouses.
• Mechanical Rooms.
• Kitchens and Toilets.
• Roofs.
• Swimming pools.

VARO-80R/H (DURATHANE-LP1)
VARO-BP
Well Prepared Concrete Base

* Typical layout for Durathane-LP1 system

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CHARACTERISTICS OF DURATANE-LP1
1. Composite
DURATHANE-LP1 is a combination of: - VARO-BP as primer. - VARO-80R/H 1:1 dual component
polyurethane system.
2. Coverage
1.15Kg/m² at 1mm thickness.
3. Suitable for High-flex Applications
Under repeated flexing, DURATHANE-LP1 will not crack. DURATHANE-LP1 offers an important
advantage; it retains its strength and toughness regardless of section thickness.
4. Flexible At Low Temperatures
DURATHANE-LP1 has the property of remaining flexible when subjected to cold conditions to -35o C. As
well, DURATHANE-LP1 is resistant to thermal shock without cracking, or losing its bond.
5. Stable Up To 120oC
For temporary and some immersion applications, DURATHANE-LP1 is suitable for continuous use up to
about 90oC, although they can withstand temperatures as high as 120o C for short periods in certain
applications. This depends on the composition of the medium to which DURATHANE-LP1 is applied, and
the type of exposure to which it is subjected. A test piece should be sampled before full application.
6. Won’t Sweat or Deteriorate In Water
DURATHANE-LP1 remains stable, even when immersed in water as warm as 50oC for very long periods,
but is not recommended for continuous use in water hotter than 70oC. DURATHANE-LP1 absorbs
practically no water – barely 0.3% to 1.6% by weight and shows negligible swell in volume, even after
prolonged immersion.
7. Electrical Properties
VARO-80R/H is an excellent insulator. It can be used extensively in electronic equipment rooms.
8. Resistant To Oil, Grease, and Chemicals
While rubbers and plastics show excellent resistance to resistance to certain solvents, oils and chemicals,
DURATHANE-LP1 will resist a much wider range of substances. DURATHANE-LP1 is more suitable for
floors that will come in contact with a number of different substances. As with any material, we recommend
that DURATHANE-LP1 be tested for the specific resistance in actual use, or at least in a test that simulates
the intended actual use as closely as possible.
9. Radiation Resistant
Of all elastomers, polyurethane’s are considered to have the best resistance to gamma ray radiation. After
exposure, DURATHANE-LP1 retains virtually all of their original flexibility and toughness.
10. Bonds to Wood, Metals, Concrete and Most Plastics
During the pouring process, and under controlled conditions, DURATHANE-LP1 can be bonded to a wide
variety of materials. Bond strengths on wood, metal and plastic substrate are often stronger than the
substrate itself, and are usually several times stronger than a similar rubber-to-substrate bond. Special
techniques have also been developed to achieve maximum bond strength to various substrate materials. You
may call us for further information.
11. Noise Reduction Capacity
DURATHANE-LP1 is ideal for sound-deadening and anti-vibration applications. Depending on its
thickness, DURATHANE-LP1 will substantially reduce noise and vibration because of its flexibility and
extreme resilience.
12. Colors
DURATHANE-LP1 polyurethane is available in all RAL colors and optional custom colors.

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TYPICAL PHYSICAL PROPERTIES OF DURATHANE-LP1
As Per ASTM test Methods@ 23°C

PROPRETY ASTM Method RESULTS


1. Hardness, Shore A D-2240 80±10 Shore A
2. Specific Gravity D-792 1.3±1kg/L
3. Tensile Strength D-412 >1500 psi
4. % Elongation D-412 350-450%
5. Sécant Modules @ 200 % Elongation D-412 600-700 psi
@ 300 % Elongation 1000-1100 psi
6. Tear Resistance Die C D-624 160pli
7. Taber Abrasion Resistance D-1044 13 mg
(Weight loss using 100 gm weight @1000 Cycles CS-1)
8. Ross flex (% crack growth per 50,000 cycles) FIA-308 0
9. Flexural Modules D-790 4750 psi
10. Water Absorption (24 hours) D-570 ≤ 1.6%
11. Dielectric Strength ASTM D149 320Volts/MIL
12. Volume Resistance ASTM D257 5.5 x 10 (12) ohm-inches
13. Dielectric Constant ASTM D150 5.4 MGh
14. Flammability (UL rating class A) MVSS-302 Self-extinguishing
15. Dissipation Factor ASTM D150 0.058(MGh)
16. bridging over cracks ASTM C836 4.5mm
17. Water Vapor Transmission ASTM-E96 0.012 Pound/Foot2 .hr

CHEMICAL RESISTANCE OF DURATHANE-LP1


Samples measured after 200 hours of storage at room temperature
Key :Decreasing of mechanical properties A=0-5% B = 5 – 15% C = 15%
Acetic Acid , 2-10% A Formic Acid , 2-5 % A Phosphoric Acid , 25-50% A
Acetic Acid , 50% B Hydrochloric Acid , 45% B Potash Lye , 20% A
Ammonia , 5% A Hydrogen Peroxide , 10% A Saline Solution , 30% A
Boracic Acid , 4% B Lactic Acid , 45% B Soda Solution , 20% B
Caustic Soda Lye , 10-50% A Linseed Fatty Acid A Sugar Solution , 30% A
Chlorine Lye , 3% B Methanol B Sulphuric Acid , 10-25% A
Citric Acid , 10% A Methylene Chloride B Sulphuric Acid , 50-60% B
Formaldehyde , 37% B Nitric Acid , 10% A Tannic Acid , 20% A
Formic Acid , 10% B Petrol ( Super ) C Xylol B

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STORAGE HANDLING & PACKING
Shelf life of Varo-80R/H materials is 6 months,
Store in cool, dry, well-ventilated place.
APPLICATION METHOD Please avoid exposure to humidity or temperature
above 50°C for long time.
Please avoid contamination of water and alcohol.
Surface Preparation: Packing:
• New concrete substrate should be cured at VARO-BP: 180Kg/Drum or 20Kg/pail
least 28 days at 20° C. VARO80: Part A 20Kg/pail; Part B 20Kg/pail
• Existing or old concrete substrate need to
be refurbished and prepared to ensure
strong adhesion of the system. HEALTH, SAFETY & PRECAUTIONS
• Clean the surface in order to be free of Avoid contact with skin or eyes. Avoid inhalation of
laitance, this can be accomplished by vapors and ensure adequate ventilation. Some
finishing techniques, abrasive, blasting, people are sensitive to resins, hardeners and
grinding, etc. (please consult one of our solvents. Wear suitable protective clothing, gloves
engineers). and eye/face protection. Barrier creams provide
• Remove all residues and fill up damage additional skin protection. if accidental skin contact
area (crack, pitting) on the surface. occur, remove immediately with a resin removing
Application condition: cream followed by washing with soap and water -
• Temperature above 10° C. do not use solvent, in case of accidental eye
• Relative humidity under 85%. contamination, rinse immediately with plenty of
water and seek medical advice.
• Surface humidity under 6%.
Material Application:
• Apply Primer onto desired surface with roller or
airless spray. (0.2 – 0.3 kg/m²).
• Allow primer to be tacky recoating interval
should not exceed 8 hrs.
• Now using a mixing tool and a heavy duty low
speed drill mix the Poly part of VARO-80R/H till
you get a homogeneous liquid then mix the 2
parts of VARO-80R/H to reach even color.
• Do not mix materials more then you can spread
to preserve the pot life of the materials which HEPCE CHEM Co., Ltd. Is offering a
can vary depending on the ambient
temperature. wide range of construction products as:
• Using appropriate Nylon roller apply VARO-
80R/H materials on the surface required as first • Single component polyurethane water
coat in order to reach a dry film thickness of
proofing materials.
1mm, do not exceed 1.5mm per coat in order to
avoid bubbling. • Flooring materials.
• Allow VARO-80R/H to dry for minimum 12hrs
prior to recoat. • Ultra fast curing PU spray coating
• Depending on the use, Recoat with the same film
application recoating interval cannot be more systems.
than 24hrs, from preceding coat.
• Joint sealants.
• Allow at least 48 hours curing before the use or
refilling with water on the coated area. • Play Courts flooring materials.
• In addition, Durathane-LP1 can be applied
using a 1:1 air less spray machine. • Many PU based products.

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