1 When using the magnetizing coil method, spacing between the turns of a coil should be

(a) not more than1 inch apart

(b) 1.5 times the cross sectional diameter of the wire
(c) less than the cross sectional diameter of the wire
2 In grinding and heat treating, the lamination discontinuity
(a) is not common
(b) is due to nonmetallic inclusion
(c) is caused by shrin!age ca"ity
# $he time base control is connected to the ...... of the %&$ and repeated ..... a second
(a) 'plate, 5(( times
(b) )plate, 5(( times
(c) )plate, 1((( times
* +urpose of the lead foil screens ()ray radiography)
(a) filter out low energy radiation
(b) shorten e,posure time
(c) both (a) and (b)
5 -tress corrosion crac!ing
(a) is primarily caused by a tensile stress
(b) results in multiple hairline crac!s
(c) begins at the surface
. Indication of fretting corrosion on aluminum alloy
(a) blac! powder
(b) brown powder
(c) white powder
/ %onstruction of pencil probe
(a) a series capacitor for tuning
(b) coil mounted o"er a ferrite core
(c) permanent plastic protecti"e co"er
+age 1
0 1iftoff effect in eddy current inspection
(a) must be compensated to gi"e a reliable reading
(b) can be used to measure paint thic!ness
(c) means a smaller deflection with any mo"ement of the coil
2 3 blac! light is used
(a) to re"eal a penetrant indication
(b) to see radiographic films
(c) with fluorescent materials
1( $he )ray tube is sealed and made of
(a) lead
(b) depleted uranium
(c) glass
11 4ltrasonic inspection can be used
(a) to measure thic!ness of turbine blades
(b) to find fatigue crac!s and other ser"ice defects
(c) both (a) and (b)
12 3n applicable safety rule for corrosi"e fluid
(a) ne"er add acid to water
(b) wash hands before eating
(c) use heatresistant containers for a free mi, of chemicals
1# %ondensation is li!ely to be found
(a) inner surfaces of the pressurized cabin
(b) regions ha"ing poor "entilation
(c) metal tubes and piping
1* 5roup II metals are
(a) magnesium alloys and 5(52 aluminum alloys
(b) chromium and nic!el
(c) cadmium and aluminum
+age 2
15 Which is li!ely to be missed for improper rinse techni6ues (li6uid penetrant test)
(a) shallow and broad discontinuities
(b) deep pitting
(c) forging lap
1. In )ray radiography,
(a) contrast is the same as definition
(b) film contrast is the same as film density
(c) definition is sharpness of lines
1/ 7,foliation
(a) means corrosion of laminarstructured metals
(b) is based on the same mechanism as filiform
(c) is the result of e,panding corrosion products at grain boundaries
10 $o measure the reduction of thic!ness of an o,ygen bottle, use
(a) dial gauge
(b) ultrasonic method
(c) eddy current tester
12 $he temper $# applied to /(/5 alloy
(a) accelerates the cooling rate
(b) causes case hardening
(c) impro"es corrosion resistance
2( In film radiography, I8I are usually placed
(a) on the source side of the test ob9ect
(b) on the film side of the test ob9ect
(c) between the intensifying screen and the film
21 %olour of fluorescent indication
(a) brilliant red
(b) greenish yellow
(c) shining sil"er
+age #
22 In radiographic inspection, a "oid in structural material
(a) causes a reduction of )ray intensity
(b) absorbs the )rays less
(c) produces a lighter image on the radiography
2# 3 median lethal dose for a 2*hour period is
(a) 1(( &7:-
(b) 2(( to 25( &7:-
(c) 5(( &7:-
2* In a concentration cell, low o,ygen areas
(a) are prone to corrosion
(b) are cathodic
(c) are protected in the electrochemical reaction
25 When applying sealants to a fillet
(a) a flow gun should be pulled along the fillet
(b) the sealant should be placed into place using a lubricated fairing tool
(c) none of the abo"e
2. In metallizing,
(a) the coating metal is zinc uni"ersally
(b) an airless spray gun is used
(c) an o,yacetylene flame melts the coating metal
2/ $he rectification done on finding intergranular corrosion
(a) decorrode and reprotect
(b) renew the corroded part by patching
(c) replace the affected component
20 In the through transmission method, a crac! is indicated
(a) as a pip
(b) as a reduction in amplitude
(c) as a shorter cycle
+age *
22 +hase analysis techni6ue in eddy current testing ser"es
(a) to isolate the cause of needle deflection
(b) to calibrate the accuracy of the reading
(c) to separate the permeability factor and the dimension factor
#( When alclad aluminum loses its passi"e film at one area,
(a) that area is sub9ect to pitting corrosion
(b) the unbro!en film acts as the anode
(c) corrosion fatigue mechanisms will first occur
#1 In eddy current differential coil arrangement,
(a) primary coil is to detect impedance difference
(b) secondary coil is to detect impedance difference
(c) both coils are used for inducing eddy currents
#2 -urface preparation for eddy current
(a) thorough cleaning up to the remo"al of protecti"e coatings
(b) pro"ision of a coupling fluid
(c) not re6uired e,cept for free probe mo"ement
## Which is not a welding fault
(a) fatigue crac!
(b) undercut
(c) porosity
#* In ultrasonic inspection, the thic!ness of the test sample is most e"ident from
(a) 3scan display
(b) ;scan display
(c) %scan display
#5 <ysterises plot
(a) a narrow loop shows low permeability
(b) a wide loop shows high reluctance
(c) both (a) and (b)
+age 5
#. ;efore attempting crac! repairs, it is re6uired
(a) to do dye penetrant testing
(b) to stop drill the crac!
(c) both (a) and (b)
#/ In eddy current testing, a higher fre6uency means
(a) a higher penetration
(b) a more pronounced s!in effect
(c) greater sensiti"ity with subsurface detection
#0 -ources of radiographic transmission for ) rays
(a) cobalt .( isotope
(b) iridium 122
(c) impact of electrons on tungsten
#2 3 blasting e6uipment must be pro"ided with
(a) temperature control "al"es for blasting unit
(b) moisture separator
(c) a single type of media for uni"ersal application
*( 3n ultrasonic probe consists of
(a) crystal, case and damping material
(b) an electromechanical transducer
(c) coa,ial cable and amplifier
*1 $he ad"antage of postemulsifiable "isible penetrant
(a) is sensiti"ity
(b) is its wide applicability to machined parts and castings ali!e
(c) is its suitability in dar!er areas of the aircraft
*2 In )ray setup figures, generator settings are e,pressed in
(a) => and :3-
(b) 3-$: size and e,posure number
(c) -?@ and size of radiation source
+age .
*# 5rinding crac!s
(a) ha"e no specific direction
(b) are normally right angles to the grinding wheel
(c) usually start at sharp corners
** $he layer of the o,ide film obtainable by anodizing is
(a) (.1 to (.5 thou
(b) 1 to # thou
(c) purple in colour
*5 %hromium plating on steel
(a) increases surface hardness only
(b) is an e,ample of sacrificial protection coating
(c) produces chemical inhibition
*. $he signal generator (ultrasonic inspection) usually generates wa"es in the fre6uency
range
(a) 2( to 2(((( <z
(b) #(!<z to 1((!<z
(c) 5(!<z to 1(:<z
*/ $he damage assessment must be made
(a) before remo"ing corrosion products
(b) before remo"ing corrosion coatings
(c) before rectification
*0 1((A International 3nnealed %opper -tandard (I3%-) is
(a) 50mB ohm mm2
(b) #/5mB ohm mm2
(c) 15((mB ohm mm2
*2 $he blast nozzle (of blasting e6uipment) should best be controlled
(a) close to the surface 2 inches away
(b) o"er a 1inch diameter path
(c) both (a) and (b)
+age /
5( In intergranular corrosion,
(a) the boundary is cathodic to the grain
(b) the p.d. between the grain and boundary is due to alloy composition
(c) both (a) and (b)
51 -tatic mar!s on a )ray film is due to
(a) the effect of placing hea"y ob9ects on the film cassette
(b) the effect of crimping and bending the film
(c) static charges
52 $he common unit to e,press the energy of )rays
(a) mega9oule
(b) million electron "olts
(c) !ilowatt
5# $he fre6uency of 3% source applied in eddy current testing is
(a) 1(( <z to . :<z
(b) 1( :<z to 1(( :<z
(c) 5 !<z to * :hz
5* +enetrant can be applied by
(a) spraying
(b) brushing and dipping
(c) all of the abo"e
55 $he smallest classified radiographic operator is
(a) 10
(b) 2(
(c) 22
5. @ifference between hole o"ality and crac! readout in eddy current testing
(a) o"ality indication is smaller
(b) o"ality indication is slower
(c) o"ality indication is offscale
+age 0
5/ :ercury globules on aircraft structures may be remo"ed by
(a) household sweep
(b) a brush with fine metal bristles
(c) adhesi"e tape
50 $he dwell time (li6uid penetrant test) is longer
(a) for stress corrosion crac!s than damage type crac!s
(b) at high temperatures than at low temperatures
(c) both (a) and (b)
52 $he attac! of mercury on metallic structures
(a) causes embrittlement and crac!s
(b) forms o,ide products
(c) forms amalgam with the basic metal at about the same strength
.( ?or a testpiece of irregular geometry, ultrasonic inspection is usually done
(a) using an angle beam and shear wa"e transducer
(b) using a normal beam and two transducers
(c) using surface modes of reflection
.1 +ic!ling is essentially used for
(a) protecting steel
(b) coating a sacrificial film
(c) remo"al of corrosion products
.2 ?iliform corrosion is mostly found
(a) ad9acent to fastener heads and s!in edges
(b) with magnesium alloys
(c) on polyurethane coated s!ins
.# +orosity in a billet could cause a lamination if the metal were formed into a flat plate
(a) $rue
(b) ?alse
(c)
+age 2
.* When high carbon steels fractures by tension
(a) the material first begins to nec!
(b) the fracture is always *5 degrees to the a,is of stress
(c) the fracture surface has a bright appearance
.5 $he eddy current inspection is not suitable
(a) to locate subsurface flaws
(b) to detect heat damage
(c) to measure the coating thic!ness
.. %onstruction of penetrameter
(a) wire type only
(b) standard material such as /(/5 aluminum alloy
(c) a higher wire number has the bigger diameter
./ In )ray film processing, purpose of the reducer is to
(a) change the e,posed sil"er grains to blac! metallic sil"er
(b) remo"e the protecti"e layer and swell the emulsion
(c) stop de"eloping action and fi, image on film
.0 $he corrosion mechanism probable to happen on the titanium failsafe strip is
(a) surface corrosion
(b) gal"anic attac!
(c) intergranular corrosion
.2 $he purpose of high atomic number metal filter ()ray radiography)
(a) impro"es contrast of different radiographic sub9ects
(b) helps eliminate scatter
(c) absorbs high energy radiation
/( $richlorethylene "apour method is satisfactory for
(a) degreasing components
(b) remo"ing old protecti"e finishes
(c) remo"ing metal coating
+age 1(
/1 In magnetic flaw detection, indications for tool mar!s
(a) are similar to those for crac!s
(b) are more widespread
(c) are flatter without a ridge in the middle
/2 Weld decay encountered in stainless steels is
(a) comparable to intergranular corrosion
(b) caused by stress corrosion crac!ing
(c) due to the presence of alloying elements li!e titanium or niobium
/# 3n o"erall pin!ish effect is obser"ed after li6uid dye penetrant, this is due to
(a) insufficient cleaning
(b) gross porosity on the surface
(c) e,cessi"e de"eloper
/* Which corrosion product is grey powdery deposit
(a) aluminum o,ide
(b) alloy and carbon steels
(c) magnesium alloys
/5 3n ingot or casting should be inspected for
(a) lattice dislocation effects
(b) ser"ice discontinuities such as stress and fatigue
(c) pipes and blowholes
/. $o achie"e heat treatment control, eddy current inspection measures
(a) magnetic permeability by case depth
(b) electrical conducti"ity by plating thic!ness
(c) geometry by metal thic!ness
// ?alse colour spots (li6uid penetrant test) are due to
(a) penetrant on hand of operator
(b) contamination of de"eloper
(c) both (a) and (b)
+age 11
/0 &emo"al of metal coating is best achie"ed by
(a) applying stripper chemicals
(b) mechanical cleaning methods
(c) immersion in an acid solution
/2 Cn structural parts, oil and grease must be remo"ed
(a) with a sol"ent wash
(b) by wiping with sol"entsoa!ed cloth
(c) with hand brushes with nonmetallic bristles
0( $he penetrating ability of )rays is go"erned by
(a) fre6uency
(b) time of e,posure
(c) filament current (milliamperage)
01 1ac! of penetration and lac! of fusion both refer to the same type of welding
discontinuity
(a) $rue
(b) ?alse
(c)
02 ?or best results, the ultrasonic wa"e has to
(a) pass through an oil film to the test piece
(b) applied normal to the surface
(c) both (a) and (b)
0# $he method suitable to determine a lea! on a pressure "essel
(a) li6uid penetrant
(b) ultrasonic inspection
(c) both (a) and (b)
0* :agnetic flu, lines parallel to discontinuity produce
(a) strong indications
(b) wea! indications
(c) no indications
+age 12
05 %oncentration cells are gal"anic corrosion mechanisms
(a) in"ol"ing o,ygen concentrations only
(b) that happen on the same metal
(c) that do not re6uire an electrolyte
0. When chec!ing fastener holes for crac! using eddy current probe,
(a) calibrate instrument for ad9ust for lifeoff
(b) set a lower fre6uency to start
(c) insert and hold the probe in fastener hole
0/ %ontact beam angle transducers are identified by the
(a) reflected angle of shear wa"es generated
(b) refracted angle of shear wa"es generated
(c) reflected angle of longitudinal wa"es generated
00 Which is not suitable for personnel monitoring
(a) directreading dosimeter
(b) film badge
(c) ionization chamber meter
02 $he fatigue strength of a material impro"es if
(a) the surface is polished
(b) sharp changes of section are gi"en small fillet radius
(c) the mean stress is tensile
2( ;lendout of corrosion pits must be
(a) elliptically shaped
(b) length of cleaned up area 1( times depth
(c) both (a) and (b)
21 $he de"eloper in dye penetrant inspection
(a) acts as a blotter
(b) is applied before dwell time is e,ceeded
(c) usually red in colour
+age 1#
22 $he s!in effect of the test specimen is re"ealed
(a) in the fre6uency of magnetic field
(b) in the magnitude of magnetic field
(c) in the modulation of magnetic field
2# In magnetic flaw detection, iron filings are attracted to areas of
(a) lea!age flu,
(b) sudden increase flu, density
(c) sudden decrease flu, density
2* ?retting corrosion
(a) is an independent corrosion mechanism
(b) is connected to concentration cell corrosion
(c) is connected to corrosion fatigue
25 :agnetic lines of forces
(a) ne"er cross
(b) always flow from north to south inside and outside magnets
(c) see! the path of least permeability
2. $o )ray a structural part for fatigue crac!s
(a) appropriate filters must be used
(b) sensiti"ity must be carefully preset
(c) an I8I with a simulating defect is used
2/ $o clean and prepare a surface for dye penetrant test in situ
(a) use "olatile sol"ents
(b) use sol"ent immersion cleaning
(c) use steam cleaning
20 $he typical conducti"ity of aluminum alloy in terms of A I3%-
(a) 2(2*$# is higher than /(/5$/#
(b) 2(2*$# is lower than /(/5$/#
(c) 2(2*$# is nearly e6ual to /(/5$/#
+age 1*
22 Which is correct for magnetic flaw detection
(a) @ry particles are powder in only white colour
(b) Wet particles are suspended in turpentine
(c) ?luorescent in!s are also used
1(( 3fter mercury is spilled, it is necessary
(a) to tow the aircraft into hangar for thorough inspection
(b) use )rays to detect small particles of mercury
(c) both (a) and (b)
+age 15