GE JVM1540 OTR Microwave

OTR Models:
JVM1540DP1BB
JVM1540DP1WW
JVM1540DP1CC
JVM1540DP1SS
IMPORTANT SAFETY NOTICE
The information in this presentation is intended for use by individuals
possessing adequate backgrounds of electrical, electronic, &
mechanical experience Any attempt to repair a major appliance may mechanical experience. Any attempt to repair a major appliance may
result in personal injury & property damage. The manufacturer or seller
cannot be responsible for the interpretation of this information, nor can it
assume any liability in connection with its use.
WARNING WARNING
To avoid personal injury, disconnect power before servicing this product.
If electrical power is required for diagnosis or test purposes, disconnect
the power immediately after performing the necessary checks. the power immediately after performing the necessary checks.
RECONNECT ALL GROUNDING DEVICES
If grounding wires, screws, straps, clips, nuts, or washers used to
complete a path to ground are removed for service, they must be
returned to their original position & properly fastened.
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GE Factory Service Employees are required to use safety glasses with side
hi ld t i t t (D ) l & t l t h f ll i shields, cut resistant (Dyneema) gloves & steel toe shoes for all repairs.
Plano Safety Glasses
Dyneema Cut
Steel Toe Shoes
y
Resistant Glove
Prescription Safety Glasses
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Safety Glasses must be compliant with
ANSI Z87.1-2003
Warranty
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Nomenclature
5 4
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Model/Serial Mini-Manual
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Grille Removal
To remove grille from OTR: g
1. Remove three Phillips screws from the top, front of the cabinet.
2. Slide grille to the left and remove.
3. Reverse process to re-install grille.
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Control Panel Access / Removal
To remove / access control panel:
1. Remove grille.
2 R i l Philli i t l l t f
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2. Remove a single Phillips securing control panel to frame.
Control Panel Access / Removal
3 Grasp panel on both sides and lift straight up to disengage four 3. Grasp panel on both sides and lift straight up to disengage four
tabs from panel frame.
4. Panel is supported by and will pivot on two extended bottom tabs.
5 Continue to lift panel vertically to fully remove from frame
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5. Continue to lift panel vertically to fully remove from frame.
Control Board Plug Locations
Key Panel
Ribbon
CN202
CN401
CN202
CN201
RY203
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Control Panel Assembly
Control panel assembly consists of a PCB, Key Panel / Escutcheon
and metal support frame
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and metal support frame.
Key Panel Test
If necessary, the key panel pads can be
verified by a continuity test. y y
Check continuity between the connections
at the end of the ribbon. (Use high scale).
Top of Ribbon
Pin #16
Pin #1
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Door Assembly
On the door assembly itself,
there is a pin at the top and a
i t th b tt f th d pin at the bottom of the door on
the hinge side.
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Door Assembly
The door pins merely drop into p y p
circular openings on the chassis
hinge arms.
To remove the door assembly:
Remove the grille.
Open door fully.
Lift d i f hi Lift door pins from hinge arms
and remove from cabinet.
The door assembly is serviceable The door assembly is serviceable
as an assembly or as individual
parts.
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Fuse / Noise Filter Board
Pull bottom of protective grille forward to release tabs securing it to frame.
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Remove grille to access board.
Fuse / Noise Filter Board
20 Amp Fuse
L1 & N In L1 & N In
L1 & N Out
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Cavity Light Replacement
After removing grille, press in on tab & lift light cover from frame.
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Cavity Light Replacement
Unscrew bulb from socket & remove from light recess to replace.
Bulb is a 40w, screw-in type.
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Cavity Light Socket
If lamp socket would need replacement, remove wires from terminals,
( ) & f
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press in on tab (arrow), twist socket slightly clockwise & pull from opening.
TCOs - Accessible from Front
Hood TCO
Closes at 158F
Bottom TCO
Opens at 248F
Closes at 158 F
Opens at 104F
The hood & bottom TCOs are accessible from the front after dropping
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the control panel. Bottom TCO is non-resettable.
Interlock Assembly
Door Sensing Switch
Monitor Switch
The switch housing is not adjustable.
Primary Interlock Switch
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g j
It is fixed on the front frame with two screws.
Night Light
Night light bulb is accessible from the bottom of the cabinet by Night light bulb is accessible from the bottom of the cabinet by
removing a single screw and dropping light cover.
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Night Lights
After removing cover, unscrew bulb to replace.
Bulb is 40w, screw-in type.
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Turntable Motor
Turntable operation can be turned off & on at control panel.
To access turntable motor, first drop the bottom panel by removing
six screws.
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six screws.
Turntable Motor
Remove two wire harness from motor terminals.
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Turntable Motor
Remove single Phillips screw and twist motor slightly clockwise
to release motor from tab on frame.
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NOTE: Motor is a 21vac motor. (See schematic)
Turntable Motor
Turntable coupler has a D shaped opening that slips over the turntable
motor shaft.
There is also a locking tab on the side that keeps it from slipping off.
F f i t ll ti & l t h ld b d d i
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For ease of installation & removal, motor should be unsecured during process.
Stirrer Blade & Cover
Stirrer blade is air driven.
To access blade, first remove plastic pin by prying out.
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Turn cover slightly clockwise to release tabs holding it to upper cavity.
Stirrer Blade & Cover
Blade rotates on a plastic pin on the underside of the cover.
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Blade rotates on a plastic pin on the underside of the cover.
Both blade and cover can be ordered separately.
Stirrer Blade Air Flow
After passing by the magnetron the air from the cooling fan flows upward After passing by the magnetron, the air from the cooling fan flows upward
through an opening in the upper frame, through a channel in the
duct assembly and finally through holes in the backside of the oven
cavity rotating the blade in a counter clockwise direction
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cavity rotating the blade in a counter clockwise direction.
Oven Removal
All components mentions from this point require
removing oven from its installation on the wall.
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HV Capacitor & Diode
The High Voltage capacitor and diode are located on the right side
rear of the cabinet.
Th t t d b l d t l
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They are separate components and can be replaced separately.
HV Capacitor & Diode
Th di d b di t d b i ( ) & i The diode can be disconnected by removing screw (arrow) & removing
connector from capacitor terminal.
The capacitor can be released removing screw (arrow) and sliding out
from under clamp
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from under clamp.
Magnetron
To replace magnetron, begin by removing two Phillips screws securing
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To replace magnetron, begin by removing two Phillips screws securing
it to the metal frame.
Magnetron
Next, remove wires from the magnetron terminal and from the terminals
of the magnetron TCO.
Finally, pull magnetron to the left to disengage tabs from slots in the
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y, p g g g
metal frame.
Magnetron TCO
Mag TCO
Opens at 302F
Resets at 140F
The mag TCO is secured to the case of the magnetron with two
ll Philli
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small Phillips screws.
Wave Guide Cover
The wave guide cover is made of a heavy plastic material.
Its held in place with three tabs on the front side & four compression
pins (two on the rear side and one on the top & bottom).
T i t it f i id th it d th i
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Trying to remove it from inside the cavity may damage the pins.
Wave Guide Cover
To remove, compress the four pins (arrows) with a pair of needle
nose pliers.
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Slide cover slightly towards the front to release tabs on front side.
Wave Guide Cover
View of the back side of the wave guide cover.
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Duct Assembly
The plastic air duct assembly is mounted to the top of the chassis frame. p y p
It provides for the passage of air from the cooling & vent fans.
The duct assembly needs to be removed to access the cavity TCO.
Begin disassembly by removing the Phillips screw in front.
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Duct Assembly
Next, remove the Phillips screws located to the right of the cavity lamp.
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p g y p
Duct Assembly
Remove final Phillips screw located on the ducts right side, in front
of the HV capacitor.
Lastly lift duct up at the rear and pull towards the back to release
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Lastly, lift duct up at the rear and pull towards the back to release
the tabs securing it to the front frame.
Cavity TCO
Cavity TCO
Opens at 212F
The Cavity TCO is accessible after removing the duct assembly.
The Cavity TCO is non- resettable.
T lid th TCO t f d th i li
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To remove, slide the TCO out from under the spring clips.
HV Transformer
To replace the high voltage transformer, begin by removing the primary
wire connector (arrow) and the secondary wires from the mag & capacitor.
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HV Transformer
After dropping the cabinet bottom panel, remove the four large Phillips
screws securing the transformer to the bottom frame.
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Magnetron Cooling Fan
To access cooling fan motor & blade assembly:
First remove one screw securing front frame to support (circle).
Next remove three screws securing fan bracket to frame (circles).
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Next remove three screws securing fan bracket to frame (circles).
Remove wire harness from fan motor.
Magnetron Cooling Fan
Remove primary wires from HV transformer.
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Slide fan motor / blade bracket from main fram.
Magnetron Cooling Fan Blade
Remove blade from shaft by pulling straight off.
Di t f b k t b i t Philli
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Disengage motor from bracket by removing two Phillips screws.
Vent Fan
Vent fan is accessible for redirection before installation by first removing
a single screw on rear of cabinet
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a single screw on rear of cabinet.
Vent Fan
Bend fan cover upward to access fan motor.
Remove second screw on rear cover to lift fan motor from cabinet.
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See installation instruction for methods of directing exhaust air flow.
Vent Fan Plug
Cover is removed here for better view, but vent fan electrical plug
can be accessed with outer cover in place by lifting out fan motor
and reaching in to disconnect or connect plug.
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g p g
Vent Fan Capacitor
Outer cover needs to be removed to replace vent fan capacitor.
It is held in place with a single Phillips screw
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It is held in place with a single Phillips screw.
FAULT CODES
FAULT DISPLAYED FAULT DISPLAYED
KEYPAD SHORTED --- SERVICE MAY BE NEEDED
FAULT DETECTED FAULT DETECTED
Key pad shorted for > 60 seconds
Any key pad shorted / closed for more than 60 seconds will generate Any key pad shorted / closed for more than 60 seconds will generate
this display along with a periodic 3 beep tone.
All control pads are deactivated and unit is inoperative. p p
If pad un-shorts / opens, hitting the clear/off pad will resume
operation of unit.
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Schematic
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Wiring Diagram
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END OF
PRESENTATION PRESENTATION
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