Tapguard260 en

Monitoring system TAPGUARD 260
Operating Instructions 301/04

All rights reserved by Maschinenfabrik Reinhausen
Copying and distribution of this document and utilization and communication of its contents are strictly prohibited
unless expressly authorized.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent,
utility model or ornamental design registration.
The product may have been modified after this document went to press.
We expressly reserve the right to make changes to the technical data, the design or the scope of delivery.
Generally, the information provided and the arrangements agreed during processing of the relevant quotations
and orders are binding.
The original operating instructions were drawn up in German.
Table of Contents

Maschinenfabrik Reinhausen 2011 301/04 EN TAPGUARD 260 3

Table of Contents
1 Introduction .................................................................................. 9
1.1 Manufacturer ........................................................................................... 9
1.2 Subject to change without notice ............................................................. 9
1.3 Completeness ......................................................................................... 9
1.4 Supporting documents ........................................................................... 10
1.5 Safekeeping .......................................................................................... 10
1.6 Notation conventions ............................................................................. 10
1.6.1 Abbreviations used ............................................................................................. 11
1.6.2 Hazard communication system ........................................................................... 13
1.6.3 Information system .............................................................................................. 14
2 Safety .......................................................................................... 15
2.1 General safety information ..................................................................... 15
2.2 Appropriate use ..................................................................................... 15
2.3 Inappropriate use .................................................................................. 16
2.4 Personnel qualification .......................................................................... 16
2.5 Operator duty of care ............................................................................. 16
3 Product description ................................................................... 19
3.1 Performance features ............................................................................ 20
3.2 Scope of delivery ................................................................................... 22

Table of Contents

4 TAPGUARD 260 301/04 EN Maschinenfabrik Reinhausen 2011

3.3 Hardware description ............................................................................ 23
3.3.1 Internal design .................................................................................................... 24
3.3.2 Communication Interfaces .................................................................................. 39
3.4 Operation and indicator elements .......................................................... 42
3.4.1 Operating concept .............................................................................................. 43
3.4.2 Description of the display.................................................................................... 44
3.4.3 Description of key functions ................................................................................ 45
3.4.4 Description of LEDs ............................................................................................ 46
4 Mounting ..................................................................................... 47
4.1 Cable recommendation for standard connections .................................. 47
4.2 Electromagnetic compatibility ................................................................ 48
4.2.1 Wiring requirement of installation site ................................................................. 48
4.2.2 Wiring requirement of operating site ................................................................... 49
4.3 Install and wire temperature sensors ..................................................... 51
4.3.1 Connecting the temperature sensor for the on-load tap-changer ...................... 51
4.3.2 Connect temperature sensor for transformer oil ................................................. 55
4.3.3 Check temperature sensors ............................................................................... 56
4.4 Wiring the tap-change supervisory control ............................................. 57
4.5 Communication connections ................................................................. 57
4.6 Need to wire the signalling relay ............................................................ 58
4.7 Wiring the signal for load current ........................................................... 58
4.8 Functional check ................................................................................... 59
5 Commissioning .......................................................................... 61
5.1 Configuration ......................................................................................... 61
Table of Contents


5.1.1 Setting the language ........................................................................................... 61
5.1.2 Activating/deactivating display dimming ............................................................. 62
5.1.3 Set date and time ................................................................................................ 63
5.1.4 Couple on-load tap-changer and motor-drive unit .............................................. 64
5.2 Configure communications interfaces .................................................... 66
5.2.1 Setting the COM1 serial interface ....................................................................... 67
5.2.2 Communications interface CIC1 (optional) ......................................................... 68
5.2.3 Communications interface CIC2 (optional) ......................................................... 84
5.2.4 Communications interface SID (optional) ........................................................... 89
5.3 Perform trial tap-change operations ..................................................... 103
6 Functions and settings ............................................................ 105
6.1 Databases ........................................................................................... 105
6.1.1 Erasable databases .......................................................................................... 105
6.1.2 Erasing non-erasable databases ...................................................................... 106
6.1.3 Displaying information on the databases .......................................................... 107
6.2 Event messages .................................................................................. 108
6.2.1 Display event messages ................................................................................... 109
6.2.2 Acknowledging event messages ...................................................................... 110
6.2.3 Change event text ............................................................................................. 111
6.3 Measuring load current ........................................................................ 111
6.3.1 Configuring load current measurement ............................................................ 111
6.3.2 Displaying load current ..................................................................................... 117
6.3.3 Displaying load current limit value .................................................................... 118
6.4 Heating ................................................................................................ 119
6.5 Measured values ................................................................................. 120
6.5.1 Display measured value raw data ..................................................................... 122
6.5.2 Temperature monitoring and load current monitoring ...................................... 131
6.5.3 Measured value memory .................................................................................. 134

Table of Contents


6.6 Torque monitoring ............................................................................... 141
6.6.1 Tap-change ranges (window) M1...M8 ............................................................. 142
6.6.2 Types of tap-change operations ....................................................................... 143
6.6.3 Limit values ....................................................................................................... 144
6.6.4 Tap-change supervisory control ....................................................................... 147
6.6.5 Evaluated and unevaluated tap changes ......................................................... 148
6.6.6 Displaying the torque curve .............................................................................. 149
6.7 Tap position capture ............................................................................ 151
6.7.1 Analog tap position capture .............................................................................. 151
6.7.2 Digital tap position capture with BCD signal (optional) ..................................... 151
6.8 Maintenance ....................................................................................... 152
6.8.1 Displaying the operation counter ...................................................................... 153
6.8.2 Displaying the maintenance status ................................................................... 153
6.8.3 Maintenance events .......................................................................................... 155
6.8.4 Confirm maintenance ........................................................................................ 159
6.8.5 Diverter switch inserts (DSI) ............................................................................. 160
6.8.6 Contact wear ..................................................................................................... 163
6.8.7 Operator limit values ......................................................................................... 167
6.9 Calling up general information ............................................................. 173
6.9.1 Displaying the info screen................................................................................. 173
6.9.2 Carrying out LED test ....................................................................................... 174
6.9.3 Displaying real-time clock ................................................................................. 174
6.9.4 Resetting parameters ....................................................................................... 176
7 Intervention in the ED motor-drive unit .................................. 177
7.1 Torque recording and output measurement for 3-phase alternating
current ................................................................................................. 177
7.2 Torque recording and output measurement for direct current .............. 179
7.3 Red event with and without release of the Q1 motor protective
switch .................................................................................................. 181
Table of Contents


7.4 Emergency operation with red event (bridge X100) ............................. 184
8 Fault elimination ....................................................................... 187
8.1 Operating faults ................................................................................... 187
8.1.1 Man Machine Interface ..................................................................................... 187
8.1.2 Digital inputs ..................................................................................................... 188
8.1.3 General fault ..................................................................................................... 188
8.1.4 No solution ........................................................................................................ 188
8.2 Event list .............................................................................................. 189
9 Technical Data .......................................................................... 191
9.1 Indicator elements ............................................................................... 191
9.2 Electrical data ...................................................................................... 191
9.3 Inputs and outputs ............................................................................... 191
9.4 Dimensions and weight ....................................................................... 192
9.5 Voltage and current measurement ....................................................... 193
9.6 Ambient conditions .............................................................................. 193
9.7 Tests ................................................................................................... 193
9.7.1 Electrical safety ................................................................................................. 193
9.7.2 EMC tests.......................................................................................................... 194
9.7.3 Environmental durability tests ........................................................................... 194
10 Menu overview ......................................................................... 195
11 MR worldwide ........................................................................... 205

1 Introduction


1 Introduction
This technical file contains detailed descriptions on the safe and proper
mounting, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the product.
This technical file is intended solely for specially trained and authorized per-
sonnel.

1.1 Manufacturer
The product is manufactured by:
Maschinenfabrik Reinhausen GmbH
Falkensteinstrae 8
93059 Regensburg
Tel.: (+49) 9 41/40 90-0
Fax: (+49) 9 41/40 90-7001
E-Mail: sales@reinhausen.com
Further information on the product and copies of this technical file are availa-
ble from this address if required.

1.2 Subject to change without notice
The information contained in this technical file comprise the technical specifi-
cations approved at the time of printing. Significant modifications will be in-
cluded in a new edition of the technical file.
The document and version numbers of this technical file are shown in the foo-
ter.

1.3 Completeness
This technical file is incomplete without the supporting documentation.

1 Introduction


1.4 Supporting documents
The following documents apply to this product:
Operating instructions
Quick reference guide
Connection diagrams
In addition, generally applicable legal and other binding regulations of Euro-
pean and national law and the regulations for accident prevention and envi-
ronmental protection in force in the country of use must be complied with.

1.5 Safekeeping
This technical file and all supporting documents must be kept ready to hand
and accessible for future use at all times.

1.6 Notation conventions
This section contains an overview of the abbreviations, symbols and textual
emphasis used.

1 Introduction


1.6.1 Abbreviations used

Abbreviation Definition
C Degrees Celcius
A Ampere
AC Alternating Current
BCD Binary Coded Decimal
ca. circa
CAN Regulator Area Network
CIC Communication Interface Card
CPU Central Processing Unit
DC Direct Current
DIN
Deutsches Institut fr Normung (German Institute for
Standardization)
DNP Distributed Network Protocol
ED Motor-drive unit ED
EMC Electromagnetic compatibility
ESC Escape
Hz Hertz
I Current
IEC International Electrotechnical Commission
IED Intelligent electronic device
IP Internet Protocol
kBaud Kilobaud
kg Kilogram
kV Kilovolt
LED Light Emitting Diode
Div. sw. Diverter switch
Div. sw. insert Diverter switch insert
Fiber-optic cable Fiber-optic cable
M1...M8 Torque ranges (window) M1...M8
max. maximum
MB Megabyte
MCI
Motor current index (in accordance with IEEE
PC57.143)
Mcos Change-over selector switching operation
Mlss Large tap change
MR Maschinenfabrik Reinhausen
Mrs Reverse switching operation
Msss Small tap change

1 Introduction


Abbreviation Definition
MHz Megahertz
min. minimum
mm Millimeter
ms Millisecond
N Neutral
nm Nanometer
OLTC On-load tap-changer
PH Phase
Phi () Phase angle
POS Position
ppm Parts per million
RTC Real-time clock
s Second
SCADA Supervisory Control and Data Acquisition
SID Interface card for IEC61850
SSE
Tap-change indicator section of the motor-drive unit
ED
t Time
TCP Transmission Control Protocol
Theta Temperature
U Voltage
UAct Actual voltage
URef Reference voltage
USB Universal serial bus
V Volt
Table 1 Abbreviations used

1 Introduction


1.6.2 Hazard communication system
Warnings in this technical file use the following format:

DANGER!

Danger
Consequences
Action
Action

The following signal words are used:

Signal word Hazard level Consequence of failure to comply
Danger Immediate threat of danger Death or serious injury could occur
Warning Possible threat of danger Death or serious injury could occur
Attention
Possible dangerous situation Minor or moderate injury could oc-
cur
Note Possible dangerous situation Damage to property could occur
Table 2 Signal words in warning notices

1 Introduction


Pictograms warn of dangers:

Picto
gram
Meaning

Danger

Dangerous electrical voltage

Fire hazard

Danger of tipping
Table 3 Symbols used in warning notices

1.6.3 Information system
Information is designed to simplify and improve understanding of particular
procedures. In this technical file they are laid out as follows:

Important information

2 Safety


2 Safety
2.1 General safety information
This technical file contains detailed descriptions on the safe and proper
mounting, connection, commissioning and monitoring of the product.
Read this technical file through carefully to familiarize yourself with the prod-
uct.
Particular attention should be paid to the information given in this chapter.

2.2 Appropriate use
The product and associated equipment and special tools supplied with it
comply with the relevant legislation, regulations and standards, particularly
health and safety requirements, applicable at the time of delivery.
If used as intended and in compliance with the specified requirements and
conditions in this technical file as well as the warning notices in this technical
file and attached to the product, then the product does not present any ha-
zards to people, property or the environment. This applies throughout the
product's full life, from delivery through installation and operation to disas-
sembly and disposal.
The operational quality assurance system ensures a consistently high quality
standard, particularly in regard to the observance of health and safety re-
quirements.
Use is considered to be appropriate if
the product is operated in accordance with this technical file and the
agreed delivery conditions and technical data, and
the associated equipment and special tools supplied with it are used sole-
ly for the intended purpose and in accordance with the specifications of
this technical file.
the product is used only with the transformer specified in the order.

2 Safety


2.3 Inappropriate use
Use is considered to be inappropriate if the product is used other than as de-
scribed in Appropriate use on page 17.
Maschinenfabrik Reinhausen does not accept liability for damage resulting
from unauthorized or inappropriate changes to the product. Inappropriate
changes to the product without consultation with Maschinenfabrik Reinhausen
can lead to personal injury, damage to property and operational disruption.

2.4 Personnel qualification
The product is designed solely for use in electrical energy systems and facili-
ties operated by appropriately trained staff. This staff comprises people who
are familiar with the installation, assembly, commissioning and operation of
such products.

2.5 Operator duty of care
To prevent accidents, disruptions and damages as well as unacceptable ad-
verse effects on the environment, those responsible for transport, installation,
operation, maintenance and disposal of the product or parts of the product
must ensure the following:
All warning and hazard notices are complied with.
Personnel are instructed regularly in all relevant aspects of operational
safety, the operating instructions and particularly the safety instructions
contained therein.
Regulations and operating instructions for safe working as well as the re-
levant instructions for staff procedures in the case of accidents and fires
are kept on hand at all times and are displayed in the workplace where
applicable.
The product is only used when in a sound operational condition and safe-
ty equipment in particular is checked regularly for operational reliability.
Only replacement parts, lubricants and auxiliary materials which are au-
thorized by the manufacturer are used.
The specified operating conditions and requirements of the installation lo-
cation are complied with.
All necessary devices and personal protective equipment for each activity
are made available.
2 Safety


The prescribed maintenance intervals and the relevant regulations are
complied with.
Fitting, electrical connection and commissioning of the product may only
be carried out by qualified and trained personnel in accordance with this
technical file.
The operator must ensure appropriate use of the product.

3 Product description


The TAPGUARD 260 monitoring system monitors the on-load tap-changer,
the control rods, and the motor-drive unit as well as calculating all important
maintenance criteria. For this purpose, it is equipped with a multitude of mea-
suring devices that record all relevant information.
The monitoring system is the ideal tool for condition-based maintenance. It in-
creases operating safety and the maintenance intervals of the on-load tap-
changer, thereby reducing operating costs.
The monitoring system signals when the next maintenance is due, taking into
account the soot content of the oil and calculates the contact wear in the on-
load tap-changer (Type OILTAP). This information is based on data from 50
years of service experience with our on-load tap-changers.
During operation, the monitoring system monitors the torque and the load cur-
rent of the on-load tap-changer as well as the temperatures of the on-load
tap-changer oil, the transformer oil and the motor-drive unit. This enables
problems that occur to be detected early on and the appropriate action taken.



Figure 1 Overview of on-load tap-changer monitoring



3.1 Performance features
The monitoring system receives all relevant data from several different mea-
surement devices in order to prevent damage to the on-load tap-changer and
the transformer.
The monitoring system assumes the following functions in the process:
Monitoring the on-load tap-changer
Torque
Load current
Temperature
Diverter switch action
Monitors the control rod and synchronization in case of a triple-column
design
Controls the heating in the motor-drive unit
Calculates all important maintenance criteria
Signals the next pending maintenance
Takes into account the soot content (only OILTAP)
Calculates the contact wear (only OILTAP)
Displays the service life of the vacuum interrupter (only VACUTAP VR
and VACUTAP VV)
The monitoring system records all measured values and events. These data
can be selected and prepared using the TAPCON-trol visualization software.



3.2 Scope of delivery
The following items are included in the delivery:
Scope of delivery
CD with TAPCON
-trol Software
Interface cable with USB adapter and CD driver
Technical documents (are located in the documents delivered with the mo-
tor-drive unit)
Table 4 Scope of delivery

Please note:
1. Use dispatch documents to check that delivery is complete.
2. Store the parts in a dry place until installation.

The functional range of the product is dependent on the equipment ordered or
the product version and not the content of this technical file.



3.3 Hardware description
The individual assemblies are fitted in a standardized 19-inch plug-in housing.
The front panels of the assemblies are secured to the plug-in housing at the
top and bottom. An IEC 60603-2 plug connector provides the electrical con-
nection.
The assemblies are connected to one another via a data bus and separate di-
rect current (DC) supply. This allows for an upgrade with additional plug-in
units and extension cards at a later date.
An LCD graphic display, LEDs and function keys are integrated in the front
panel of the product.

Figure 2 Front view of the monitoring system

1 19-inch plug-in housing (in accordance with DIN 41494 Part 5)
2 Operating panel with display and LEDs
3 Assembly for optional expansions



3.3.1 Internal design
The device is controlled by a microregulator and includes isolated optocoupler
inputs and floating output relay contacts in addition to the voltage and current
transformers.

3.3.1.1 Temperature measurement card TEM card
The temperature measurement card records and monitors different tempera-
tures in the transformer, on-load tap-changer, and the motor-drive unit.
The following temperatures can be monitored:
The temperature of the diverter switch oil compartment, up to 3 individual
on-load tap-changers.
The temperature of the selector oil, up to 3 separate on-load tap-
changers
The temperature of the transformer oil (top oil)
Measurement of the ambient temperature
Measurement of the inner temperature of the motor-drive unit (internal
sensor on the board)
To record the temperatures, the following sensors can be connected to the
temperature measurement card:
9 digital temperature sensors TT-TM40
2 analog temperature sensors Pt100, 3-wire technology
Figure 3 Temperature measurement card (TEM card)


3.3.1.2 Load current measurement card MI card
The transformer load current is measured using the load current measure-
ment card. The following functions are implemented via load current measu-
rement:
Overcurrent blocking
Contact wear and oil soot calculation
Calculation of the hot spot temperature (only inside the "cooling system
control" function module)
The load current is measured using the 1 A- or 5 A-measurement input of the
current transformer on the load current measurement card. Currents can be
measured that total up to 210% of the current transformer rated current on the
transformer. The measurement input of the voltage transformer is not switch-
ed.
As an alternative, the load current measurement can also be transferred as a
standardized signal (4...20 mA ) to the monitoring system. The load current is
then recorded via the optional analog input card AD 8.

If the load current equals 0 A for longer than 10 minutes, then the nominal
current of the on-load tap-changer is displayed on the main screen. In this
case, the nominal current is also drawn on to calculate the wear and the soot
content.

Figure 4 Load current measurement card MI card



3.3.1.3 Power measurement card MI3-G card
Using the power measurement card, current and voltage in the motor-drive
unit are measured as three-phase. Based on these measured values, the
monitoring system calculates the power intake of the motor-drive unit and the
resulting torque of the motor-drive unit and the on-load tap-changer.
Additionally, the power measurement card is used to measure and monitor
the supply voltage in the motor-drive unit.

Figure 5 Power measurement card MI3-G


3.3.1.4 Position card POS card
The position card is used to monitor the tap position of the on-load tap-
changer. The tap position is recorded by a resolver (rotation angle sender)
which is mounted on the position transmitter shaft of the motor-drive unit and
is forwarded to the monitoring system.

Figure 6 Position card (POS card)



3.3.1.5 CPU card
The CPU card processes measured values and monitors and controls other
components in the monitoring system.
The CPU card contains a flash memory (measured value memory) as a non-
volatile data storage in which the operating data such as measured values,
events, torques, contact wear are stored in databases. An EEPROM for stor-
ing parameters and an RTC (Real-time clock) for recording time are included
on the CPU card.

Figure 7 CPU card


3.3.1.6 Input and output card IO card
The IO card is used to wire the inputs and outputs of the monitoring system.

Figure 8 Input and output card (IO card)
The inputs and outputs are assigned as follows:

Input Function Terminal
E1 Hand crank connected IO-X1:11-15
E2 Motor protective switch Q1 triggered IO-X1:12-15
E3 Door open IO-X1:13-15
E4 Reserve IO-X1:14-15
E5 Tap-change supervisory control 1 IO-X1:16-27
E6 Tap-change supervisory control 2 IO-X1:17-27
E7 MD moves toward n + 1 IO-X1:28-30
E8 MD runs toward n - 1 IO-X1:29-30
E9 Monitoring deactivated IO-X1:31-32
E10 Overpressure oil filter unit IO-X1:33-34
Table 5 Inputs for the IO card



Output Function Contact* Terminal
A1 "YELLOW" Message no IO-X1:25-26
A2
Tripping of the motor protective
switch
no IO-X1:23-24
A3 "GREEN" message no IO-X1:23-22
A4
ON/OFF heating of the motor-
drive unit
no IO-X1:18-20
nc IO-X1:18-19
A5
"RED" message no IO-X1:8-10
nc IO-X1:8-9
A6 For internal use nc IO-X1:6-7
A7 For internal use nc IO-X1:4-5
A8
Status message no IO-X1:1-3
nc IO-X1:1-2
Table 6 Outputs for the IO card
* no = Normally open (N/O contact), nc = normally closed (N/C contact)



3.3.1.7 Wide range power supply SU card
The wide range power supply (SU card) supplies the device with power.

Figure 9 The wide range power supply (SU card) in a standard design
The device can be supplied in a standard design as follows:

Input Voltage Terminal
L1 / + DC 93...265 VAC/DC* SU-X1: 01
N / -DC 93...265 VAC/DC* SU-X1: 02
Table 7 Inputs for the SU card (standard)
* permissible frequency range when supplying with AC current : 45...60 Hz.

Alternatively, the device can also be delivered with a power supply pack for
the following voltage ranges.

+ DC 18...36 V DC SU-X1: 01
-DC 18...36 V DC SU-X1: 02
or
+ DC 36...72 V DC SU-X1: 01
- DC 36...72 V DC SU-X1: 02
Table 8 Inputs for the SU card come in 18...36 VDC version or 36...72 VDC
version



3.3.1.8 Tap position capture via BCD UC1 card (optional)
The UC1 card is an optional card that makes it possible to record the tap posi-
tion and forward it in BCD code. Moreover, additional inputs and outputs are
switchable.

Figure 10 Tap position capture via BCD (UC1 card)

Input Function Terminal
E1 Optional UC1-X1: 11-13
E2 Optional UC1-X1: 12-13
E3 BCD 1 UC1-X1: 33-34
E4 BCD 2 UC1-X1: 32-34
E5 BCD 4 UC1-X1: 31-34
E6 BCD 8 UC1-X1: 30-34
E7 BCD 10 UC1-X1: 17-29
E8 BCD 20 UC1-X1: 16-29
E9 BCD + UC1-X1: 15-29
E10 BCD - UC1-X1: 14-29
Table 9 Inputs for the UC1 card



Output Function Contact* Terminal
A1 Optional no UC1-X1: 01-02
A2 Optional no UC1-X1: 03-04
A3 BCD 1 no UC1-X1: 05-06
A4 BCD 2 no UC1-X1: 07-08
A5 BCD 4 no UC1-X1: 09-10
A6 BCD 8 no UC1-X1: 18-19
A7 BCD 10 no UC1-X1: 20-21
A8 BCD 20 no UC1-X1: 22-23
A9 BCD + no UC1-X1: 24-25
A10 BCD - no UC1-X1: 26-27
Table 10 Outputs for the UC1 card
* no = Normally open (N/O contact)



3.3.1.9 Analog input card AD8 card (optional)
The analog input card has 8 inputs that can record the analog signals (4...20
mA).

Figure 11 Analog input card (AD8 card)

Input Function Signal Terminal
E1 Optional
+ 4...20mA AD8-X1:1
- 4...20mA AD8-X1:2
E2 Optional
+ 4...20mA AD8-X1:3
- 4...20mA AD8-X1:4
E3 Optional
+ 4...20mA AD8-X1:5
- 4...20mA AD8-X1:6
E4 Optional
+ 4...20mA AD8-X1:7
- 4...20mA AD8-X1:8
E5 Optional
+ 4...20mA AD8-X1:9
- 4...20mA AD8-X1:10
E6 Optional
+ 4...20mA AD8-X1:11
- 4...20mA AD8-X1:12
E7 Optional
+ 4...20mA AD8-X1:13
- 4...20mA AD8-X1:14
E8 Optional
+ 4...20mA AD8-X1:15
- 4...20mA AD8-X1:16
Table 11 Inputs for the AD8 card


3.3.1.10 Analog input card AD card (optional)
The analog input card AD has 1 input that can be used to record 1 analog
signal. The AD card can be optionally equipped with an additional board
(AD1) in order to record 1 additional analog signal.
The analog input card AD can record the following signals:
0...10 V
0...20 mA
4...20 mA
Resistance measurement (50 ...2 k)
Figure 12 Analog input card (AD card)



3.3.1.11 Analog output card AN card (optional)
The analog output card consists of a motherboard (measuring transducer 1)
and an optional add-on board (measuring transducer). Each of these two
boards has two outputs through which the analog signals can be issued

Figure 13 Analog output card (AN card)

Output Function Signal Terminal
A1 Optional
+ 4...20mA AN-X1:1
- 4...20mA AN-X1:2
A2 Optional
+ 4...20mA AN-X1:3
- 4...20mA AN-X1:4
A3 Optional
+ 4...20mA AN-X1:5
- 4...20mA AN-X1:6
A4 Optional
+ 4...20mA AN-X1:7
- 4...20mA AN-X1:8
Table 12 Outputs for the AN card


3.3.1.12 Auxiliary power supply AC card (optional)
Using the AC card, independent control voltage of 60 VDC can be generated
if no direct current voltage is available for control inputs in the device.

Figure 14 Auxiliary power supply (AC card)

L1 230 VAC AC-X1:01
N 230 VAC AC-X1:02
Table 13 Inputs for the AC card

Output Voltage Terminal
+ DC 60 VDC AC-X2:01
- DC 60 VDC AC-X2:02
Table 14 Outputs for the AC card



3.3.1.13 Cooling system control UC3 card (optional)
The UC3 card monitors and controls a cooling system for power transformers.
The cooling system control can be optionally parameterized by Maschinenfa-
brik Reinhausen.
Up to five cooling phases with oil circulating pumps and different ventilator
groups can be controlled and monitored. The type of oil circulation and the
cooling medium used can be adjusted.
For each cooling phase, separate switch-on and switch-off thresholds can be
parameterized via the top oil temperature, the hot spot temperature, or a
combination of both. Additionally, for each cooling phase, one switching hys-
teresis and a switch-off delay can be adjusted. For equal cooling phases or
ventilator groups, alternating operation with monitoring of a consistent work-
load can be specified.

Figure 15 Cooling system control (UC3 card)


3.3.2 Communication Interfaces
3.3.2.1 Serial interface
The parameters for the product can be set using a PC. The COM 1 (RS232)
serial interface on the front panel is provided for this purpose.
TAPCON
-trol software is needed for parameterization. This can be obtained

from the Download Center on the Maschinenfabrik Reinhausen website
(www.reinhausen.com).

Figure 16 Connecting the monitoring system to a PC

1 PC with TAPCON
-trol software
2 Connection cable with RS232 / USB port
3 Monitoring system



3.3.2.2 CIC card
The device can be optionally equipped with up to 2 additional communications
interfaces (CIC card). These communication interfaces can be used to con-
nect to a control system protocol and for parameterization. The second com-
munication card (CIC2) is intended only for communication with the
TAPCON-trol visualization software.
The interface card is shown below.

Figure 17 CIC card

1 RS232 (9 pin female SUB-D connector)
2 RS485
3 Ethernet RJ45 (optional)
4 FH-ST or F-SMA fiber-optic cable in 850 nm or 660 nm (optional)
5 Reset key
6 TxD LED for transmit signal
7 RxD LED for receive signal
8 Clk LED for operating mode (flashes for 2 seconds)
9 Clip for connecting cable shield with functional ground

The available interfaces correspond to the information in the order. In other
words, not all interface cards have all the interfaces shown above.



3.3.2.3 SID card
The SID interface card is used to connect the device to the control station sys-
tem. The IEC 61850 protocol transfers the data.
The diagram below shows the interfaces available and the operating and dis-
play elements on the SID card.

Figure 18 SID card

1 Reset key
2 Status LED
3 Interface for SIC card updates
4 Ethernet RJ45



3.4 Operation and indicator elements
The front of the monitoring system is subdivided into different areas for oper-
ating the device and displaying information. Below you can see an overview of
the individual elements.
Figure 19 Operating field of the monitoring system

1 LEDs
2 Keys for parameterization and configuration
3 COM1 serial interface (RS232)
4 Manual key for activating manual mode
5 Labeling strip for LEDs
6 Setting options for display contrast



3.4.1 Operating concept
The monitoring system is operated by keys for parameterizing and configuring
on the front panel of the device. Alternatively, configuration is also possible
via the TAPCON-trol visualization software.

The monitoring system is equipped with a key lock to prevent unintentional
operation. To activate or deactivate, press the ESC and F5 keys simulta-
neously.

Manual mode
Manual mode is an additional safety feature of the monitoring system and pro-
tects the parameters from being unintentionally changed.
The following activities cannot be performed until manual mode is activated.
Acknowledging events
Acknowledging maintenance
Changing parameters

The parameters can be changed regardless of manual mode via the visuali-
zation software TAPCON-trol.

In order to activate manual mode, proceed as follows:
Press .
The relevant LED lights up.
Manual mode is activated. If no key on the monitoring system is pressed after
longer than 5 minutes, manual mode is automatically deactivated.



3.4.2 Description of the display

Figure 20 Main screen

1 Status line
2 Tap position or load current (change with or )
3 Current diverter switch insert
4 Serial number of the motor-drive unit
5 Serial number of the on-load tap-changer
6 On-load tap-changer type

By pressing the or keys, you can switch between tap position dis-
play and load current display.

If the load current equals 0 A for longer than 10 minutes, then the nominal
current of the on-load tap-changer is displayed on the main screen. In this
case, the nominal current is also drawn on to calculate the wear and the soot
content.



3.4.3 Description of key functions

Key Symbol Function
RAISE

No function.
LOWER

No function.
REMOTE

No function.
MANUAL

Activates manual mode (see "Operating concept" on page
45).
AUTO

No function.
Arrow keys
NEXT/ PREV

By pressing the arrow keys, you can set the display on the
main screen. They can also be used to switch between win-
dows in the submenus.
ENTER

Confirms or saves a changed parameter in the parameter
menu.
ESC

Pressing the ESC key takes you to the menu level above, in
other words, always back one menu level.
MENU

Pressing this key displays the menu selection window.
F1-F5

The function keys are menu selection keys. They are also
used to scroll through the menu subgroups and input screens
and to mark decimal points which can be set by the user.



3.4.4 Description of LEDs
The monitoring system has 10 light diodes above the display that signalize the
different operating modes or events.
Figure 21 Description of LEDs

1 Green Operating display
2 Red No function
3 Red No function
4 Red No function
5 Green Active password
6 Green Data are stored
7 Yellow "Trial tap-change operations" parameter active
8 Yellow No function
9 Yellow No function
10 Green/yellow/red Event display

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4 Mounting
4.1 Cable recommendation for standard connections
Please note the following recommendation from Maschinenfabrik Reinhausen
when wiring the device.

Cable Manufacturer / Model Cable type Wire dia-
meter
Sensors and tap-change
supervisory control
LAPP / Oil flex ROBUST
215C 7 G 1 (7 strands; 1
GnYI)
shielded 1 mm
Load current via a signal
4...20 mA
LAPP / Oil flex ROBUST
215C 3x1 (3 strands)
shielded 1 mm
Load current from the cur-
rent transformer
LAPP / lflex ROBUST 215C
3 G 2.5 (3 strands; GnYl)
unshielded 2.5 mm
Table 15 Recommendation for connection cable

NOTE
Output relay malfunction
Excessive electrical power can prevent the relay contacts from break-
ing the contact current.
The effect of the cable capacitance of long control lines in control cir-
cuits operated with alternating current on the function of the relay con-
tacts must be taken into account.

4 Mounting


4.2 Electromagnetic compatibility
The product was developed in compliance with the relevant EMC standards.
To ensure compliance with the EMC standards, please note the following
points.

4.2.1 Wiring requirement of installation site
Note the following when selecting the installation site:
The system's overvoltage protection must be effective.
The system's ground connection must comply with all technical regula-
tions.
Separate system parts must be joined by a potential equalization.
4 Mounting


4.2.2 Wiring requirement of operating site
Note the following when wiring the operating site:
The connection cables must be laid in metallic cable ducts with a ground
connection.
Do not route lines which cause interference (e.g. power lines) and lines
susceptible to interference (e.g. signal lines) in the same cable duct.
Maintain a gap of at least 10 cm between lines causing and those sus-
ceptible to interference.
Reserve lines must be grounded at both ends.
The connecting leads for the temperature sensors may only be grounded
on the grounding rails of the motor-drive unit.
The connecting leads for the tap-change supervisory control in the on-
load tap-changer may only be grounded on the grounding rails of the mo-
tor-drive unit.

Figure 22 Recommended wiring

1 Cable duct for lines causing interference
2 Interference-causing line (e.g. power line)
3 Cable duct for lines susceptible to interference
4 Line susceptible to interference (e.g. signal line)

4 Mounting


Signal lines must be routed in shielded cables.
The individual conductors in the cable core (outgoing/return conductors)
must be twisted in pairs.
The screen must be connected across the entire surface (360) to the
grounding rails of the motor-drive unit.
Figure 23 Recommended shielding connection, do not extend the shield to the
grounding point with a wire (pigtail).

NOTE
Reduced effectiveness of the shielding.
Using "pigtails" may considerably reduce the effectiveness of the
shielding.
Connect shield to cover all areas.

4 Mounting


4.3 Install and wire temperature sensors
The following sections describe how to install and wire the temperature sen-
sors for the diverter switch oil and the transformer oil.

4.3.1 Connecting the temperature sensor for the on-load tap-changer
A temperature sensor is mounted in the on-load tap-changer head cover in
each on-load tap-changer.

Figure 24 Temperature sensor in the on-load tap-changer head cover

4 Mounting


You have to do the wiring in accordance with the connection diagram that
came with the motor-drive unit. Please observe the following:

Do not loop the temperature sensor connecting leads when laying because
this can cause voltage coupling and result in measurement errors.

NOTE

Moisture can cause damage to the temperature sensor.
Insert the cable into the temperature sensor so that it is water-proof,
otherwise any resulting moisture can damage the temperature sensor.
Make sure that the cable is inserted into the temperature sensor so that it
is water-proof (see below figure).

To connect the temperature sensor for the on-load tap-changer oil, proceed
as follows:
1. Place the sensor connecting lead shielding on the grounding rails in the
motor-drive unit.
2. Connect the sensor connecting lead to the monitoring system as shown
in the connection diagram.
3. Remove the temperature sensor cover on the on-load tap-changer head
cover.

Figure 25 Remove the temperature sensor cover
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4. Remove the sensor connecting lead shielding on the temperature sensor.
5. Isolate temperature sensor connecting leads using shrink tubing.

Figure 26 Correct insulation

1 Correctly insulated sensor connecting lead
2 Exposed shielding

6. Wire sensor connecting lead in the temperature sensor as shown in the
connection diagram.
7. Close temperature sensor cover.

When you close the top of the temperature sensor, make sure that the seal is
correctly positioned and that no connecting leads are wedged in.

8. Ground the temperature sensor housing on the on-load tap-changer us-
ing the grounding cable on the transformer.

4 Mounting


Figure 27 Grounding screw on the temperature sensor housing on the on-load tap-changer

1 Grounding screw
2 On-load tap-changer head cover
3 Temperature sensor
4 Grounding cable

The temperature sensor is connected. Please continue with the next section
in order to connect the transformer oil sensor.

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4.3.2 Connect temperature sensor for transformer oil
came with the motor-drive unit.

Figure 28 Temperature sensor for the transformer oil

Do not loop the temperature sensor connecting leads when laying because
this can cause voltage coupling and result in measurement errors.

NOTE

Damage to temperature sensor for transformer oil due to moisture.
If you do not insert the cable into the temperature sensor for the trans-
former oil so that it is water-proof, any resulting moisture may cause
damage to the temperature sensor.
Make sure that the cable is inserted into the temperature sensor for the
transformer oil so that it is water-proof.

1. Open the transformer thermometer case.
2. Fill the thermometer case with oil until the heat conduction sensor is
completely immersed in oil.
3. Place the sensor connecting lead shielding on the grounding rails in the
motor-drive unit.
4. Connect the sensor connecting lead to the monitoring system as shown
in the connection diagram.
5. Remove the temperature sensor cover.

4 Mounting


6. Remove the sensor connecting lead shielding on the transformer oil sen-
sor.
7. Insulate the temperature sensor connecting leads for the transformer oil
sensor using shrink tubing.
8. Wire sensor connecting lead in the temperature sensor as shown in the
connection diagram.
9. Close temperature sensor cover.

When you close the top of the temperature sensor, make sure that the seal is
correctly positioned and that no connecting leads are wedged in.

The temperature sensor on the on-load tap-changer and the temperature
sensor on the transformer are connected. To check sensor functionality,
please read the following sections.

4.3.3 Check temperature sensors
After you have connected the sensors, you have to use the device to check
the values measured by the temperature sensors. To request the tempera-
tures, you have to request the status of the TEM card. You can find this de-
scription in the corresponding Section (on page 133).

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4.4 Wiring the tap-change supervisory control
came with the motor-drive unit. Please observe the following:
Avoid looping when laying the connecting leads to the pipe connection
box.
Ensure that the cable guide is inserted in the pipe connection box so that
it is water-proof.
Place the shielding of the tap-change supervisory control connecting lead
only in the motor-drive unit on the grounding rails.
Remove shielding on the pipe connection box.
Insulate displaced connecting lead using shrink tubing.

4.5 Communication connections
Communication occurs via the CIC card or the SID card (in the case of IEC
61850). The following interfaces can be used:
RS232
RS485
Ethernet RJ45
FH-ST or F-SMA fiber-optic cable in 850 nm or 660 nm (optional)
Please observe the following:

You have to place the communications connecting lead shielding in the mo-
tor-drive unit on the grounding rails.

You can find more information on the interface cards in the corresponding
Section (see "Communication Interfaces" on page 41).

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4.6 Need to wire the signalling relay
The status message signalizes the functionality of the device (on page 44).
You can find a description of the green, yellow, and red messages in the cor-
responding chapter (Event messages - color coding on page 112).

We recommend wiring these messages to the control system.

4.7 Wiring the signal for load current
You have to do the wiring for the load current measurement in accordance
with the connection diagram that came with the motor-drive unit. The following
signals can be wired:

Signal
Connection outline in the motor-drive unit's con-
nection diagram
4...20 mA AD8 card section
0.2 A MI card section
1 A MI card section
5 A MI card section
Table 16 Wiring the load current measurement

After you have done the wiring for the load current measurement, you have
to remove the jumpers in the input plug terminals X1:255 and X1:256.

After commissioning the transformer, you have to check the load current dis-
played in the TAPGUARD 260 display to make sure it is correct. To do so,
proceed as follows:

Press .
If, after a minute, a value for the load current is
displayed that does not equal the on-load tap-
changer nominal current, the connections are cor-
rectly wired.
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4.8 Functional check
Perform a function check to make sure the device is correctly wired.
Check the following:
After turning the device on, the screen displays an MR logo and then the
tap position.
The green "Operating display" LED top left on the device lights up.
The device can be configured. The actions required for this are described in
the following chapter (see "Commissioning" on page 63).

5 Commissioning


5 Commissioning
A number of parameters need to be set and function tests undertaken before
commissioning the device. These are described in the following chapter.

5.1 Configuration
The relevant settings for commissioning are described in more detail in the
following sections.

5.1.1 Setting the language
The display language can be set or changed as desired. The following lan-
guages are available:

English
German
French
Spanish
Italian
Portuguese
Russian

1. Press .
The manual mode is active and the asso-
ciated LED lights up.
2. > General
<00> language.
3. Press or to select the required lan-
guage.
4. Press .
The language is set.

5 Commissioning


5.1.2 Activating/deactivating display dimming
If you activate this function, the display is automatically dimmed if no key is
pressed within a period of 15 minutes. However, the display can still be read.
Activating this function extends the lifespan of the display. The display returns
to full brightness by pressing any key.

1. Press .
2. > General > 5x .
<05> Display dimming.
3. Press for "On" setting or for "Off"
setting.
4. Press .
The dimming of the display is set.

5 Commissioning


5.1.3 Set date and time
In this display, you can set the system date and the system time. The system
date can be set from 01.01.2001 to 12.29.2099 and has the following format:

DD:MM:YY

The time format for the system time is adjustable in the 24-hour format:

HH:MM:SS

To set the system date and the system time, proceed as follows:

If the TAPGUARD 260 is switched off longer than 4 weeks, the time is au-
tomatically reset. Yellow message 149 "The RTC was reset" appears in the
display. In this case, you have to reset the system date and system time.

The system time does not switch from daylight savings time to standard time
and back automatically. In this case, you have to change the system time
manually.

1. Press .
2. > General > 3x .
<03> Date and time.
3. Press to highlight a digit.
The digit position you want is highlighted
and the value can be changed.
4. Press to increase the value or to
reduce it.
5. Press .
The date and time are set.

5 Commissioning


5.1.4 Couple on-load tap-changer and motor-drive unit
The on-load tap-changer has to be connected to the motor-drive unit as de-
scribed in the operating instructions of the ED motor-drive unit.
Additionally, you can check the centering via the "POS card" status screen in
which the position of the diverter switch action is displayed.

In the "POS1 card" status screen, you can find information on the current tap
position that is determined via the resolver data (see "Analog tap position
capture" on page 155).
The status screen displays the following data:
Resolver 1 current: Rotary encoder 1 (via interface X1):
The displayed tap position presents the numerical raw value. Should tap posi-
tions exist, such as 17 B, for example, the raw value is assigned to the real
tap position via an assignment matrix.
Tap: Current on-load tap-changer position:
The current on-load tap-change position (numerical raw value) is displayed.
Sub-unit:
The value for the sub-unit serves to adjust the resolver.
Sub-unit direction:
The value shows the current position within the 33 tap-change indicator sec-
tions of a tap-change operation.
Seg. div. sw. act.:
The value shows the tap-change indicator section position at which the diver-
ter switch action occurred during the most recent tap-change operation.
5 Commissioning


LU action up to the end:
After connecting the on-load tap-changer, this value indicates whether the on-
load tap-changer is correctly centered. To check for correct centering,
proceed as follows:
1. Perform tap-change operation in the direction of N and 1 and record the
"Div. sw. action to end" values.
Perform tap-change operation in the direction of N and record the val-
ue for LU action up to end.
Perform tap-change operation in the direction of 1 and record the val-
ue for the DS action up to the end.
2. Calculate the difference between both values recorded.
If the difference is lower than 1, then the on-load tap-changer is cor-
rectly centered.
If no rotary encoder signal can be determined, event 93 "Error position record-
ing"occurs. If this is the case, you must check whether the connector plug is
correctly inserted into the POS card or whether it is damaged.

To request the status of the POS1 card, proceed as follows:

> Info > Status >9x
<12> POS1 card status.

5 Commissioning


5.2 Configure communications interfaces
The monitoring system has the following communication interfaces:
COM1 serial interface
CIC card
SID card
You can find an overview of the available interfaces in the section Communi-
cation interfaces on page 41.
When configuring the communication interfaces, you have 2 options to enter
the network data:
directly on the TAPGUARD 260
using TAPCON-trol software

If you use the TAPCON-trol software, we recommend you enter the network
data via your PC.

Before doing an initial configuration of the network data using the TAPCON-
trol software, you have to install this software on your computer. The TAP-
CON-trol software CD also contains relevant operating instructions.
Follow the below steps:
Please read the TAPCON-trol operating instructions thoroughly.
Connect your computer using the serial cable that came with the software
and, if applicable, the USB adapter, to the serial interface on the front
panel of the TAPGUARD

260.
In the system settings of your PC, define the COM interface used for the
serial connection.
Install the software on your computer and follow the steps described in
TAPCON-trol operating instructions.
5 Commissioning


5.2.1 Setting the COM1 serial interface
The COM1 serial interface is located on the front panel of the device. This in-
terface establishes a connection to a computer by means of the TAPCON-
trol visualization software.
The next section describes which parameters have to be set on the device to
establish a connection to the PC.

5.2.1.1 Setting the COM1 baud rate
In this display, you can set the baud rate for the COM1 interface, for example
to define the speed of transfer for communication with the TAPCON
-trol
software. The following values can be set:
9.6 kilobaud
19.2 kilobaud
38.4 kilobaud
57.6 kilobaud
To set the baud rate, proceed as follows:

1. Press .
2. > General > 2x .
<02> COM1 setting.
3. Press or to set the option you want.
4. Press .
The baud rate is set.

5 Commissioning


5.2.2 Communications interface CIC1 (optional)
The following section describes how to configure the communication interface.

5.2.2.1 Selecting the communication port
This enables the physical interface to be activated. The fol-lowing options are
available:
RS232
RS485
Ethernet
Fiber-optic cable
This display is only provided for the following interface protocols:
DNP3
IEC 60870-5-101
IEC 60870-5-103
MODBUS ASCII/RTU
ABB SPA

You can only select one communication port. All remaining ports remain dis-
abled. It is not possible to use several communication ports at the same time.

5 Commissioning


To select the communication port, proceed as follows:
1. Press .
2. > Configuration > 8x Continue
> Comm Interface 1.
<00> Comm connection CIC1.
4. Press .
The communication port is selected.

5 Commissioning


5.2.2.2 Selecting the communication baud rate
Here you can select the required transfer speed for the communication inter-
face. The following transfer rates are available:
9.6 kilobaud
19.2 kilobaud
38.4 kilobaud
57.6 kilobaud
DNP3
IEC 60870-5-101
IEC 60870-5-103
MODBUS ASCII/RTU
ABB SPA

The baud rate of 57.6 kilobaud is only active for communication interfaces
RS232, RS485 and optical fiber.
A baud rate of 57.6 kilobaud cannot be used for Ethernet.

To set the communication interface baud rate, proceed as follows:
1. Press .
> Comm Interface 1 > 1 x
<01> Baud rate Comm CIC1.
4. Press .
The baud rate is selected.

5 Commissioning


5.2.2.3 Assigning network address
If the device is equipped with an Ethernet module, you have to assign the de-
vice a valid network address (IPv4).

DNP3
MODBUS ASCII/RTU
Setting range Step size Factory setting
0.0.0.0...255255255255 1 0.0.0.0
Table 17 Setting range for network address

To assign the network address, proceed as follows:
1. Press .
> Comm Interface 1 > 2 x .
<02> CIC1 network address.
3. Press to highlight the position.
The position is highlighted and the value
can be changed.
reduce it.
5. Press .
The network address is assigned.

5 Commissioning


5.2.2.4 Assigning the TCP port
vice a valid TCP port.
DNP3
MODBUS ASCII/RTU
0...32767 1 1234
Table 18 Setting range for TCP port

To assign the TCP port, proceed as follows:
1. Press .
<03> TCP Port CIC1.
can be changed.
reduce it.
5. Press .
The TCP port is assigned.

5 Commissioning


5.2.2.5 Setting optical fiber transmission behavior
If the device is equipped with a fiber-optic cable module, communication can
occur in serial via the fiber-optic cable.
The transmission behavior of the transmit LED can be set. This setting deter-
mines whether or not the transmit LED lights up when the signal (logic 1) is
active. The table below shows how the transmit LED responds in its various
settings.

Parameters Logic 1 Logic 0
AN Light on Light off
OFF Light off Light on
Table 19 Transmission behavior with a different parameter: optical fiber, light
on / off

DNP3
IEC 60870-5-101
IEC 60870-5-103
MODBUS ASCII/RTU
ABB SPA
To set the optical fiber transmission behavior, proceed as follows:
1. Press .
<04> Optic fib. light ON/OFF.
4. Press .
The optical fiber transmission behavior is set.

5 Commissioning


5.2.2.6 Selecting MODBUS type
You can use this parameter to select the Modbus types. The following Mod-
bus types are available:
Modbus ASCII
Modbus RTU
This display is only provided for the following interface protocol:
MODBUS ASCII/RTU
Proceed as follows to select the Modbus types:
1. Press .
<05> Modbus ASCII / RTU CIC1.
4. Press .
The Modbus type is set.

5 Commissioning


5.2.2.7 Setting local SCADA address
This enables a valid SCADA address to be set for the chosen control system
protocol. When connecting to the control system protocol, the device's com-
munication address has to be defined.
DNP3
IEC 60870-5-101
IEC 60870-5-103
MODBUS ASCII/RTU
ABB SPA

5 Commissioning


0...9999 1 0
Table 20 Setting range for SCADA address
To set the SCADA address, proceed as follows:
1. Press .
2. Press > Configuration > 8x
Continue > Comm Interface 1 > as
often as it takes for the desired display to ap-
pear.
<06> Local SCADA Addr. CIC1.
3. Press to change the first digit.

If you wish to enter a multi-digit sequence, pro-
ceed to step 3. If you do not wish to enter addi-
tional digits, proceed to step 7:

4. Press repeatedly (> 9) until a further digit
position appears.
5. Press in order to highlight the digit posi-
tion.
The required digit is highlighted and can be
changed.
6. Press or to change the digit.
7. Repeat steps 3 to 5 until all required digits
have been entered.
8. Press .
The SCADA address is set.

5 Commissioning


5.2.2.8 Setting SCADA master address
When using the DNP3 interface protocol, you can set the master station ad-
dress. When restarting the device, the device's data are sent to this master
station unsolicited.
DNP3

5 Commissioning


0...9999 1 0
Table 21 Setting range for SCADA master address
To set the SCADA master address, proceed as follows:
1. Press .
pear.
<07> SCADA Master Addr. CIC1.
3. Press to change the first digit.

If you wish to enter a multi-digit sequence, pro-
ceed to step 3. If you do not wish to enter addi-
tional digits, proceed to step 7:

4. Press repeatedly (> 9) until a further digit
position appears.
5. Press in order to highlight the digit posi-
tion.
The required digit is highlighted and can be
changed.
6. Press or to change the digit.
7. Repeat steps 3 to 5 until all required digits
have been entered.
8. Press .
The SCADA master address is set.

5 Commissioning


5.2.2.9 Enabling unsolicited messages
When using the control system protocol DNP3, you can release the unsoli-
cited data transmission through the device with this parameter. Data is
transferred when a corresponding event occurs.

Parameters Function
On Unsolicited messages are transmitted
Off Unsolicited messages are not transmitted
Table 22 Setting range for unsolicited messages
DNP3

After changing this setting, the device has to be restarted.

To enable unsolicited messages, proceed as follows:
1. Press .
pear.
<08> Unsolicited messages CIC1.
4. Press .
Unsolicited messages are enabled/blocked.

5 Commissioning


5.2.2.10 Setting number of attempts to transmit unsolicited messages
This parameter is used to set the maximum number of attempts to transmit
unsolicited messages.
If the device receives no release for data transmission through the Master (for
example, in case of transmission errors), then the data transmission is re-
peated in accordance with the set maximum number of send attempts.
DNP3
0...100* 1 3
Table 23 Setting range for maximum number of attempts to transmit unsolicited
messages
*If the value "0" is set, then an infinite number of attempts are made to trans-
mit.

After changing this setting, the device has to be restarted.

5 Commissioning


To set the maximum number of attempts to transmit unsolicited messages,
proceed as follows:
1. Press .
pear.
<09> Unsolicited retries CIC1.
reduce it.
4. Press .
The maximum number of attempts to transmit un-
solicited messages is set.

5 Commissioning


5.2.2.11 Timeout for application confirm responses
This parameter is used to define the permissible time which a slave device
waits for an application confirm response from the master device. The per-
missible time for receiving confirmation of unsolicited messages is defined at
the same time.
If the permissible time is exceeded, another transmission request is sent to
the master device. The number of requests sent is dependent on the set
number of attempts to transmit unsolicited messages .
DNP3
1 s...60 s 1 s 5 s
Table 24 Setting range for timeout for application confirmation responses

To set the timeout for application confirm responses, proceed as follows:
1. Press .
pear.
<10> Appl conf timeout CIC1.
reduce it.
4. Press .
The timeout for application confirm responses is
set.

5 Commissioning


5.2.2.12 Setting the transmission delay time for the RS485 interface
You can use this parameter to set an appropriate transmission delay time for
the interface.
DNP3
IEC 60870-5-101
IEC 60870-5-103
MODBUS ASCII/RTU
ABB SPA
0 ms...254 ms 1 ms 5 ms
Table 25 Setting range for transmission delay time

To set the transmission delay time for the RS485 interface, proceed as fol-
lows:
1. Press .
pear.
<11> Transmission delay CIC1.
reduce it.
4. Press .
The transmission delay time for the RS485 inter-
face is set.

5 Commissioning


5.2.3 Communications interface CIC2 (optional)
Communications interface CIC2 is optional and is only used for communica-
tion with the TAPCON
-trol software. The following section describes how to

configure the communication interface.

5.2.3.1 Selecting the communication port
This enables the physical interface to be activated. The fol-lowing options are
available:
RS232
Ethernet
Fiber-optic cable

You can only select one communication port. All remaining ports remain dis-
abled. It is not possible to use several communication ports at the same time.

To select the communication port, proceed as follows:
1. Press .
> Comm Interface 2
<00> Comm. connection CIC2.
4. Press .
The communication port is selected.

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5.2.3.2 Selecting the communication baud rate
9.6 kilobaud
19.2 kilobaud
38.4 kilobaud
57.6 kilobaud

The baud rate of 57.6 kilobaud is only active for the communications inter-
faces RS232 and the optical fibers.
A baud rate of 57.6 kilobaud cannot be used for Ethernet.

To set the communication interface baud rate, proceed as follows:
1. Press .
<01> Baud rate Comm. CIC2.
4. Press .
The baud rate is selected.

5 Commissioning


vice a valid network address (IPv4).

0.0.0.0...255255255255 1 0.0.0.0

To assign the network address, proceed as follows:
1. Press .
<02> Network address CIC2.
can be changed.
reduce it.
5. Press .

5 Commissioning


5.2.3.4 Assigning the TCP port
vice a valid TCP port.

0...32767 1 1234
Table 27 Setting range for TCP port

To assign the TCP port, proceed as follows:
1. Press .
> Comm Interface 2 > 3 x
<03> TCP Port CIC2.
can be changed.
reduce it.
5. Press .
The TCP port is assigned.

5 Commissioning


5.2.3.5 Setting the transmission delay time for the RS485 interface
You can use this parameter to set an appropriate transmission delay time for
the interface.

0 ms...254 ms 1 ms 5 ms
Table 28 Setting range for transmission delay time

To set the transmission display for the interface, proceed as follows:
1. Press .
> Comm Interface 2 > 4x .
<05> Transmission display CIC2.
reduce it.
4. Press .
The transmission display for the interface is set.

5 Commissioning


5.2.4 Communications interface SID (optional)
Depending on the requirements, you have to enter the following data on the
device:
Network mask
Network address/IP address
Time server data
Gateway
IED name
The following sections describe how to enter these data.

5 Commissioning


5.2.4.1 Assigning a network mask
In this display, you can assign a valid, individual IP address to the Ethernet
module of the SID card.

0.0.0.0...255255255255 1 0.0.0.0
Table 29 Setting range for the network mask

To assign a network mask, proceed as follows:

1. Press .
2. > Configuration > Communi-
cation
<06> Network mask.
3. Press to mark a position.
The desired position is marked and the
value can be changed.
reduce it.
5. Press .
The network mask is assigned.

5 Commissioning


In this display, you can assign a valid, individual IP address to the Ethernet
module of the SID card.

0.0.0.0...255255255255 1 0.0.0.0

To assign a network address, proceed as follows:

1. Press .
cation > 1x .
<07> Network address.
reduce it.
5. Press .

5 Commissioning


5.2.4.3 Enter the time server address
In this display, you can enter the IP address of the SNTP time server to en-
sure that time is synchronized in the communication network.

0.0.0.0...255255255255 1 0.0.0.0
Table 31 Setting range for the time server address

In order to enter the time server address of the SNTP server, proceed as fol-
lows:

1. Press .
cation > 2x .
<08> time server address.
reduce it.
5. Press .
The time server IP address is entered.

5 Commissioning


5.2.4.4 Enter gateway
You can enter the gateway address in this display.

0.0.0.0...255255255255 1 0.0.0.0
Table 32 Setting range for gateway

To enter the gateway address, proceed as follows:

1. Press .
cation > 3x .
<09> Gateway.
reduce it.
5. Press .
The gateway address is entered.

5 Commissioning


5.2.4.5 Enter IED name
You can assign a device name (IED Name) in this display.

To enter the IED name, proceed as follows:

1. Press .
cation > 4x .
<10> IED name.
reduce it.
5. Press .
The IED name is entered.

5 Commissioning


5.2.4.6 Configure the SID communications interface via TAPCON-trol
You can optionally configure the SID card using TAPCON-trol. For this pur-
pose, you have to install the TAPCON-trol software on your computer. To
install correctly, please read the TAPCON-trol operating instructions.
After you have installed the TAPCON-trol software on your computer, you
can configure the SID card as follows:
1. If necessary, establish a cable connection between TAPGUARD 260
and your computer with the installed TAPCON-trol software via the
serial interface on the front panel.
2. Start TAPCON-trol.
3. Select the relevant device in the list function.

Figure 29 Start screen - equipment selection

4. Select the "Execute" button.
The MR Suite starts the visualization.

5 Commissioning


5. In the menu bar, select settings > communication.
The "communications options" dialog window opens.
Figure 30 Dialog box - communication options

6. Select "Serial interface".
7. Select the "Serial communication" tab.
Figure 31 Select automatic baud rate and COM interface.

5 Commissioning


8. Tick "Automatic baud rate selection" checkbox.
9. Select COM port in the "Serial communication" list function

You can view the COM interface used on your computer in the Windows op-
erating system by navigating as follows:
Start > Settings > Control Panel > System > Hardware > Device manager >
Connections (COM and LTP) > USB Serial Port (COM)

10. Confirm with OK.
11. In the toolbar, select "Establish connection to the device".
The "Select communication" dialog window opens.
Figure 32 Establish a connection to the device

Figure 33 Select communication

12. Select "Serial interface".

5 Commissioning


13. Press the "Connect" button.
The connection is established.
14. In the menu bar, select Configuration > Communication.
The data to be set are displayed.
Figure 34 Setting the communication interface

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15. Double-click on the desired (e.g. "Gateway") line in the "Values" column.
The "Parameter entry" dialog window appears.
The values can be edited.

Figure 35 Parameter entry (Gateway)

16. Enter IP
17. Confirm with "OK".
The value is entered and stored.

To enter other values for the communications interface, proceed as de-
scribed in Steps 15 to 17. After you have entered all values, continue with
Step 18.

18. Select the "Send configuration..." button.
The "Transfer parameters" window appears.
The changed and set parameters are compared by the program.
The message "Differences determined!" appears. Please confirm the
parameters to be transferred by pressing "OK".

5 Commissioning


19. Confirm message with "OK".
The result of the parameter comparison is displayed. The values of
TAPCON-trol and the set values are displayed.
20. Select the "Upload" button.
If the transfer is successful, the message "Data transferred and
checked" appears.

Figure 36 "Transfer parameters" dialog window

21. Confirm with "OK".
Wait about a half minute until the status display is filled.
22. Press the "Cancel" button.
The connection to the device is automatically interrupted.
The program can be closed.
23. Unplug the cable between the computer and TAPGUARD260.
The SID card is configured. After this configuration, you have to restart the
TAPGUARD260 and, if necessary, check for functionality. Please read the
following sections on this.
5 Commissioning


5.2.4.6.1 Restart TAPGUARD260
After you have reconfigured the SID card, you have to restart the device. To
do so, proceed as follows:
1. Shut down TAPGUARD 260 with the line protection switch.
2. Switch TAPGUARD 260 back on after about 5 seconds.
3. After the main screen appears, wait at least 1 minute.
You can continue working with TAPGUARD 260.

5.2.4.6.2 Preparing for the SID card test
Before you test the functionality and correct configuration of the SID card, you
have to prepare the PC and the monitoring system as follows:
1. Establish a connection between the SID card and the computer using a
crossed network cable.
2. Start the Windows operating system on your computer.
3. In Windows: Start > Settings > Network connections > LAN connections.
The "Network connections" window appears.
4. Select "LAN connection" with the left mouse button.
The "Status of the LAN connection" dialog window appears.
5. Select "Properties".
The "LAN connection properties" dialog window opens.
6. Mark "Internet protocol (TCP/IP).
7. Select the "Properties" button.
The "Internet protocol properties (TCP/IP)" dialog window opens".

5 Commissioning


8. Select "Use following IP address".

Make sure that when entering the IP address, the lead zeros are also en-
tered.
Example:
If your IP address is:172.16.70.21,
then enter the IP address as follows: 172.016.070.021.

Note that when entering the IP address, the last digit of the IP address for the
monitoring system has to differ by 1.
Example:
Monitoring system: 172.016.070.021
IP to be entered: 172.016.070.022

9. Enter IP address.

The sub-network mask is identical to the sub-network mask entered on the
monitoring system.
The standard gateway is identical to the customer gateway.

10. Enter the sub-network mask.
11. Enter the standard gateway.
12. Confirm entry with "OK".
The network settings are completely entered. You can close the open dialog
window. To fully complete the test, you have to perform the hardware test for
the SID card. Continue with the next section.
5 Commissioning


5.2.4.6.3 Test the SID card.
To complete the hardware test of the SID card, proceed as follows (see
"SID card" on page 43):
Press the reset button on the backside of the SID card.
After about 40 seconds, the LED in the SID card blinks in seconds.

If the LED in the SID card does not blink, please contact Maschinenfabrik
Reinhausen.

The SID card hardware test is completed.

5.3 Perform trial tap-change operations
In order to complete the commissioning of the TAPGUARD 260, you have to
perform trial tap-change operations. Before that, you have to activate the "trial
tap-change operations" option. Please observe the following instructions:
Perform tap-change operations twice across the entire control range.
No more events may occur.
The torque curve characteristic must be at least 50 Nm below the red
signal line.

This parameter puts the monitoring system into the "Trial tap-change opera-
tions" mode. If this parameter is activated, wear and the soot from the subse-
quently performed tap-change operations are not taken into account. The
"Trial tap-change operations" LED lights up if the parameter is activated.
The "Trial tap-change operations" mode is automatically deactivated under
the following conditions:
A load current was measured for more than 1 minute.
8 hours after the parameter was activated.

5 Commissioning


To activate the "Trial tap-change operations" parameter, proceed as follows:

1. Press .
2. > General > 6x .
<06> Trial tap-change operations.
4. Press .
The "Trial tap-change operations" parameter is
activated/deactivated.

6 Functions and settings


This chapter describes the functions and setting options for the device.

6.1 Databases
The monitoring system stores the measured values and events in databases.
These databases are divided into erasable databases and non-erasable da-
tabases.
The following section describes these two database types.

6.1.1 Erasable databases
Older data sets in the erasable database are automatically overwritten with
new data sets as soon as the contingent of the database is fully exhausted
and the 8 MB flash is completely written.
The following data are stored:

Database An entry is made in the database
Events
As soon as an event occurs, acknowledges itself or is
confirmed by you
Torque For each tap-change operation
Temperatures/meas
ured values
After the set time in the Mean value interval parame-
ter has expired
Maintenance history
After confirming a maintenance in the TAPGUARD
260
Fan Every 10 minutes
Wear For each tap-change operation
Evaluated torques For each evaluated tap-change operation
Table 33 Erasable databases



6.1.2 Erasing non-erasable databases
In the non-erasable databases, the events or cases of errors are permanently
stored and are available for a longer period of time. These data are not auto-
matically deleted. As soon as one of the events (170 to 175) occurs, the data-
base has achieved 90% of the contingent. An event with the request to read
out and delete the database is caused in this case. You can read out and de-
lete these data only with the TAPCON
-trol software.
The following data are stored:
Critical events
Faulty tap-change operations that were caused by a voltage drop or ex-
ceeding the maximum torque
When changing the contact wear in the second decimal place, this is
stored
For more information, please refer to the operating instructions for TAPCON
-
trol.


6.1.3 Displaying information on the databases
In this screen, you can display additional information on the individual data-
bases. The following information is displayed:
Name of the database
Date of the first data set
Number of the data sets
To display the information on the databases, proceed as follows:

1. > Info > Gen. information >
4x .
<04> Measured value memory.
2. Press Press or to to switch between
the different databases.



6.2 Event messages
The monitoring system monitors the different events during operation and is-
sues the corresponding event messages. After an event occurs, the event
message is immediately displayed on the monitoring system.
If an event message is displayed, this can be hidden by pressing the
button. The events are recorded and can be displayed in an event overview.
Possible events are, for example, general status reports or when limit values
are exceeded. You can find detailed list of the possible event messages in the
associated supplement.

The events are marked in color depending on their priority:

Green General status message
Yellow Shows advance warning and gives status info
Red Immediate activity by the service team is required
Table 34 Color coding of the events

If a red event appears, the "Red alarm message" relay is set. This blocks fur-
ther tap-change operations in the motor-drive unit.

NOTE

Damage to the transformer and/or on-load tap-changer after a red event.
Performing additional tap-change operations on the motor-drive unit
without analyzing the cause of the red event can lead to on-load tap-
changer and/or transformer damage.
Check what caused the red event, decide whether to further operate the
on-load tap-changer depending on the cause.
Contact Maschinenfabrik Reinhausen



6.2.1 Display event messages
The recorded event messages can be displayed in an overview.
To call up the event overview, proceed as follows:

> Info > Events
Event overview.

The event overview is displayed. By pressing the button, you can dis-
play the events in detail. In doing so, the red events are displayed first and
then the yellow events.
Example:



6.2.2 Acknowledging event messages
The monitoring system sorts the events into confirmable events and non-
confirmable events.
As a rule, non-confirmable events are events that are based on signals on in-
puts. These events acknowledge themselves as soon as the signal reas-
sumes a valid value. All other events have to be acknowledged by the
operator.
If you acknowledge an event message, this is no longer displayed in the event
overview.

We recommend contacting Maschinenfabrik Reinhausen before an event
message is acknowledged.
If a hardware defect caused the event message, this defect should be reme-
died first, before the event message is acknowledged.

To acknowledge an event, proceed as follows:

1. Press .
2. > Info > Events.
3. Press as often as it takes until the de-
sired event message appears.
4. Press to acknowledge the event.
A warning message is displayed.
5. Press and at the same time to ac-
knowledge the event.
The event is acknowledged.



6.2.3 Change event text
The event texts can be adapted to meet customer requirements. To do so, the
TAPCON-trol visualization software is needed.
The process is described in the operating instructions of the TAPCON-trol
visualization software that comes with TAPGUARD 260 (Document No.
2226829).

6.3 Measuring load current
The following functions are implemented via the transformer load current
measurement:
Overcurrent blocking
Contact wear and oil soot calculation
Calculation of the hot spot temperature (only inside the "cooling system
control" function module)
6.3.1 Configuring load current measurement

The load current is measured either using the MI card or the AD8 card. The
type of measurement will be set by Maschinenfabrik Reinhausen.

For the load current measurement using the MI card, the load current signal
has to be present as 1 A, 5 A or 0.2 A signal. For the load current measure-
ment using the AD8 card, the load current signal has to be present as a stan-
dardized 4...20 mA signal.

6.3.1.1 Load current measurement with the MI card
If the load current is measured using the MI card, the primary current of the
current transformer has to be set. The set value corresponds 100 % to the in-
put signal.
Example
If 1200 A is set as the primary current, when a current of 1 A is applied to the
1 A input, the 1200 A load current appears on the display.



Setting the primary current

The parameter is pre-set and may only be changed after consulting with Ma-
schinenfabrik Reinhausen.

0...10000 A 1 A acc. to order
Table 35 Primary current setting range for the MI card

To set the primary current for the current transformer, proceed as follows:

1. Press .
2. > Configuration >
transformer data.
<00> Primary current MI.
reduce it.
5. Press .
The primary current of the current transformer is
set.



Display status of the MI card
The current load current is displayed in the info screen "MI card status" as a
percentage value of the set primary current.
To display the MI card status, proceed as follows:

1. > Info > Status > Press
as often as it takes until the desired display
appears.
MI card status.

6.3.1.2 Load current measurement with the AD8 card
For the load current measurement using the AD8 card, the primary current
has to be present as a standardized signal (4...20 mA). The corresponding
load current has to be assigned to both the lower value (4 mA) and the upper
value (20 mA).
Example
In the following example, the lower value is set to 0 and the upper value is set
to 2100. If a 4 mA signal is present, a load current of 0 A is displayed on the
monitoring system. If a 20 mA signal is present, the monitoring system dis-
plays a load current of 2100 A.



Setting the lower value


0...9999 1 acc. to order
Table 36 Setting range for AD8 input 1 lower value

To assign the lower value, proceed as follows:

1. Press .
2. > Configuration > analog in-
puts.
<00> AD8 input 1 lower value.
reduce it.
5. Press .
The lower value is set.



Setting the upper value


0...9999 1 acc. to order
Table 37 Setting range for AD8 input 1 upper value

To assign the upper value, proceed as follows:

1. Press .
2. > Configuration > analog in-
puts. > Press as often as it takes until the
desired display appears
<01> AD8 input 1 upper value
reduce it.
5. Press .
The upper value is set.



Display status of the AD8 card
The signal to input 1 of the AD8 card is displayed in the info screen "AD8 card
status."
To display the AD8 card status, proceed as follows:

1. > Info > Status > Press
as often as it takes until the desired display
appears.
AD8 card status.

6.3.2 Displaying load current
The current load current can be displayed in the monitoring system on the
main screen and the "measured values" info screen.
To display the current load current on the main screen, proceed as follows:

If necessary, press in the main screen to
switch from the tap position display to the load
current display.

To call up the "measured values" info screen, proceed as follows:

> Info > Measured values.
<00> measured values.



6.3.3 Displaying load current limit value
The load current is checked for a limit value. If this load current limit is ex-
ceeded, the monitoring system issues the event message 0 "Load current lim-
it value exceeded".
To display the load current limit value, proceed as follows:

> Configuration > Continue >
Limit values.
<00> Max. load current.



6.4 Heating
The monitoring system is equipped with a heating control unit. This heating
control unit protects the components of the motor-drive unit from condensate
and corrosion.
For this purpose, the monitoring system uses the following measured values:
: ambient temperature
ED: Internal temperature of the motor-drive unit

If the monitoring system is switched off, the heating is permanently active.

If the heating is switched on longer than 8 hours and the interior temperature
of the motor-drive unit is more than 10 C, event 151 The heating is inac-
tive! occurs.

If the door of the motor-drive unit remains open for a longer period of time,
the ambient temperature and the internal temperature are on the same level.
The heating is then permanently active and after 8 hours the event 151
"Heating is inactive!" occurs.



6.5 Measured values
The current measured values of the on-load tap-changer are located in the
Measured value display under the Info menu point. The following table
contains information on which measured values the device accepts from
which card and in which of the device's components these are used:

Measured value
R
e
c
o
r
d
i
n
g

v
i
a

c
a
r
d

H
e
a
t
i
n
g

c
o
n
t
r
o
l

C
o
o
l
i
n
g

s
y
s
t
e
m

c
o
n
t
r
o
l

T
o
r
q
u
e

m
o
n
i
t
o
r
i
n
g

T
e
m
p
e
r
a
t
u
r
e

m
o
n
i
t
o
r
i
n
g

L
o
a
d

c
u
r
r
e
n
t

m
o
n
i
t
o
r
i
n
g

C
o
n
t
a
c
t

w
e
a
r

Load current for on-load
tap-changer
MI or AD8 X X X
Tap position POS X
3-phase motor current MI3-G X
3-phase motor voltage MI3-G X
ED interior temperature TEM X X
ED ambient temperature TEM X X
Oil temperature of the
transformer
TEM X X X
Oil temperature pole A of
the diverter switch
TEM X X
Oil temperature pole B of
the diverter switch
TEM X X
Oil temperature pole C of
the diverter switch
TEM X X
Oil temperature of the tap
selector pole A*
TEM X X
selector pole B*
TEM X X
selector pole C*
TEM X X
Table 38 Display of measured values via cards



* the oil temperature of the tap selector is necessary if the transformer oil and
the tap selector oil are separated from one another. The temperatures of
poles B and C are only necessary if several on-load tap-changers are moni-
tored by TAPGUARD 260.

If more than one on-load tap-changer is monitored, you can display the
measured value screens of the respective on-load tap-changers by pressing
the and keys. Below is an illustration of the visual screen display.
The red marking in the illustration shows which measured value screen you
are in:

Figure 37 Navigating through measured value screens

Red marking <Current screen number / maximum number of screens available>



To display the measured values, proceed as follows:

1. Menu > Info > Measured values.
<00> Measured values.
2. If needed, press or if more than one
on-load tap-changer is monitored.

6.5.1 Display measured value raw data
In the Status menu, you can call up all measured raw data from the respec-
tive cards. You can display the raw data of the following cards:
Input / Output Card
UC1 card
UC3 card (for cooling system control )
AD8 1 card (for load current)
TEM 1 card (for temperatures)
TEM 2 card (for temperatures when monitoring several on-load tap-
changers)
POS 1 card
MI card (for load current)
The following sections describe how you can display the respective status
windows.



6.5.1.1 Request input/output status
Under "INPUT / OUTPUT STATUS" and "IO STATUS RELAY," the state of
the respective optocoupler inputs is displayed. As soon as a continuous signal
is present at the input, it is shown in the display with a "1". "0" indicates no
signal at the input.

Input / output status display for control inputs
This status display shows all pending messages or signals. The displays have
the following structure:

Figure 38 Input / output status display for control inputs

1 Signalling status of the control input
2 Control input terminal
3 Signalling status of the control input
4 Control input terminal

To request the input/output status of the control inputs, proceed as follows:
> Info > Status
<00> Input/output status.



Status display for relay status
This status display shows the status of all relays (outputs) on the IO card. The
displays have the following structure:

Figure 39 Status display for signalling relay

1 Signalling relay status
2 Signalling relay terminal
3 Signalling relay status
4 Signalling relay terminal
To request the status of the signalling relay, proceed as follows:
> Info > Status > 1x .
<01> IO-Relay status.



6.5.1.2 Request the status of the UC cards
Under "UC1 card status" and "UC3 card status," the state of the respective
optocoupler inputs is shown. As soon as a continuous signal is present at the
input, it is shown in the display with a "1". "0" indicates no signal at the input.

Status display for control inputs
This status display shows all pending messages or signals. The displays have
the following structure:

Figure 40 UC1 card/UC3 card - status display for control inputs

1 Signalling status
2 Control inputs
3 Signalling status
4 Control inputs



To request the status of the control inputs of the UC1 card, proceed as fol-
lows:
> Info > Status > 2x
<02> UC1 card status.

To request the status of the control inputs of the UC3 card, proceed as fol-
lows:
<06> UC3 card status.



Status display for signalling relay
This status display shows the status of all relays (outputs) on the UC card.
The displays have the following structure:

Figure 41 UC1 card/UC3 card - status display for signalling relays

1 Signalling status
2 Signalling relay
3 Signalling status
4 Signalling relay

To request the status of the signalling relay on the UC1 card, proceed as fol-
lows:
<03> UC1 card status relay.

To request the status of the signalling relay on the UC3 card, proceed as fol-
lows:
<07> UC3 card status relay.



6.5.1.3 Requesting the status of the TEM card
Temperatures are measured using the TEM1 card or TEM2 card. These tem-
perature values correspond to the measured values on the measured value
screen. The TEM2 card is necessary when using several on-load tap-
changers.

The temperature can also be measured using the AD8 card (see "Request-
ing the AD8 card status" on page 134).

To request the status of the TEM1 card, proceed as follows:
> Info > Status >6x .
<08> TEM 1 card status.

To request the status of the TEM2 card, proceed as follows:
> Info > Status >7x .
<09> TEM 2 card status.



6.5.1.4 Requesting the AD8 card status
Using the AD8 card, the load current of the on-load tap-changer can be
measured. In the status display, the adjacent 4 mA...20 mA signal is dis-
played. For more details on load current measurement via the AD8 card, refer
to section Load current measurement via AD8 card on page 118.

The load current is measured either using the MI card or the AD8 card. The
type of measurement will be set by Maschinenfabrik Reinhausen.

Measuring the temperatures via the AD8 card
If temperatures should be measured using the AD8 card (4-20 mA) instead of
the TEM card (PWM or Pt100), you can use the status screen of the AD8 card
to check how many mA are availiable on a certain input.
In the Analog inputs on page 118 menu, you can assign which values should
correspond to 4 mA and to 20 mA. You can find an example for converting an
AD8 value into the corresponding measured values in the previously men-
tioned chapter.

6.5.1.5 Requesting the status of the POS card
In the "POS1 card" status screen, you can find information on the current tap
position that is determined via the resolver data (see "Analog tap position
capture" on page 155). You can find more information on this in the "Com-
missioning" (on page 66) chapter.

To request the status of the POS1 card, proceed as follows:

> Info > Status >9x
<12> POS1 card status.



6.5.1.6 Requesting the status of the MI card
The current load current is displayed in the info screen "MI card status" as a
percentage value of the set primary current. You can find out how to request
the status of the MI card in the section on "Load current measurement".

6.5.2 Temperature monitoring and load current monitoring
The temperatures and the load current are checked against the set upper and
lower limit values. As soon as these limit values are exceeded, events occur.
These events acknowledge themselves if the set upper or lower limit values
are not reached. The following hysteresis values are used in this case:

Temperatures 3 Kelvin
Load current 5 A
Table 39 Hysteresis (temperatures and load current)

6.5.2.1 Calling up the limit value for the load current
To request the limit value of the maximum load current, proceed as follows:

Limit values.
<00> Max. load current.



6.5.2.2 Calling up limit values for the diverter switch oil temperature
For each temperature, there is an upper and lower maximum limit each with
an associated advance warning limit. These are additionally marked with "yel-
low" in the parameter screens. Exceeding these advance warning limits re-
sults in a yellow event. If the upper and lower maximum limits are not reached
or are exceeded, respectively, this leads to a red event as long as these pa-
rameters are not configured differently (customer-specific).
To request the limit values for the diverter switch oil temperature, proceed as
follows:

Limit values > 6x .
<06> Div. sw. oil temp. limit max. y.

1. > Configuration > Continue >
Limit values > 8x .
<08> Div. sw. oil temp. limit min. y.



6.5.2.3 Calling up additional limit values
You can call up additional limit values also as described above. To request
the corresponding parameter screen, take a look at the following tables:

Limit values for temperatures
Press
Page number in the dis-
play
ED lower interior temperature 1x <01>
Transformer oil temperature upper limit 2x <02>
Transformer oil temperature lower limit 3x <03>
Transformer oil temperature upper limit yel-
low
4x <04>
Transformer oil temperature lower limit yel-
low
5x <05>
Diverter switch oil temperature upper limit 6x <06>
Diverter switch oil temperature lower limit 7x <07>
Diverter switch oil temperature upper limit
yellow
8x <08>
Diverter switch oil temperature lower limit
yellow
9x <09>
Tap selector oil temperature upper limit 10x <10>
Tap selector oil temperature lower limit 11x <11>
Tap selector oil temperature upper limit
yellow
12x <12>
Tap selector oil temperature lower limit yel-
low
13x <13>
Tap selector oil temperature difference up-
per
14x <14>
Tap selector oil temperature difference up-
per yellow
15x <15>
Table 40 Parameter screens (temperature limit values)



6.5.2.4 Calling up temperature differences
The difference between the transformer/tap selector oil temperature and the
diverter switch oil temperature is additionally checked by the device. If the
transformer/tap selector oil temperature is higher than the diverter switch oil
temperature and if, at the same time, the difference between the two tempera-
tures is greater than the set maximum value, then a yellow event occurs. A
yellow event also occurs as soon as the relevant advance warning limit is
reached.
To request the limit values, follow the previously described procedure.

6.5.3 Measured value memory
The measured values are stored cyclically in a measured value database.
You can determine which cycle the data should be stored in via the Mean
value interval parameter. In the set time period, the temperature values and
load current values are determined and stored at the end of a tap-change op-
eration. For the load current of the on-load tap-changer and the diverter
switch oil temperature, the peak values of the time period are also stored.
You can analyze the stored values using the TAPCON
-trol software. For

more information, please refer to the operating instructions for TAPCON
-trol.


1 min...1,440 min 1 min 60 min
Table 41 Setting range for the mean value interval

To set the mean value interval, proceed as follows:

1. Press .
2. > General > 6x .
<06> Mean value interval
3. Press to increase the time or to re-
duce it.
4. Press .
The mean value interval is set.



6.5.3.1 Issuing measured values via the measuring transducer (optional)
Using the AN card, the measured values can be issued as an analog signal
with the help of the measuring transducer module. As an output signal, the
range of 4...20 mA is set as standard.

Using the AN card, you can issue signals in the range of -20...+20 mA. If you
want to use a different signal range, please contact Maschinenfabrik Rein-
hausen.

The following measured values can be issued via the AN card:
Load current
Tap position
ED interior temperature
ED ambient temperature
Transformer oil temperature
Diverter switch oil temperature pole A
Diverter switch oil temperature pole B
Diverter switch oil temperature pole C
Tap selector oil temperature pole A
Tap selector oil temperature pole B
Tap selector oil temperature pole C



6.5.3.1.1 Setting the measured value for the 1/2 output
You can define the measured value to be issued using the "Output 1/2 meas-
ured value". The selection options for this parameter are listed in the previous
section (see "Issuing measured values via the measuring transducer
(optional)" on page 139).

To check or set the measured value for the output 1/2, proceed as follows:
1. Press .
> measuring transducer 1/2 or
measuring transducer 3/4 > Press as of-
ten as it takes until the desired display ap-
pears.
<00> output 1 measured value.
<05> Output 2 measured value.

If you want to change the value, then please
proceed with Step 3:

reduce it.
4. Press .
The value is set.



6.5.3.1.2 Setting the measured value for output 1/2 top/bottom
This parameter transfers the AN card configuration to the monitoring system.

These settings have to match the hardware configuration on the AN card and
therefore may only be changed after consulting with Maschinenfabrik Rein-
hausen.

To check or set the measured value for output 1/2 top/bottom, proceed as fol-
lows:
1. Press .
> measuring transformer 1/2 or
measuring transformer 3/4.
sired display appears
<01> Output 1 bottom.
<02> Output 1 top.
<06> Output 2 top.
<07> Output 2 top.

If you want to change the value, please contin-
ue with Step 3:

reduce it.
5. Press .
The value is set.



6.5.3.1.3 Setting absolute measured values for output 1/2 top/bottom
As soon as you have set the "Output 1 bottom"/"Output 2 bottom" parameters,
you can set the matching "Output 1 value bottom"/"Output 2 value bottom "
parameters. This also applies to the top values. The following table illustrates
the setting options:

1st setting
2nd setting possible as soon as
the 1st setting is completed
Output 1 bottom Output 1 value bottom
Output 1 top Output 1 upper value
Output 2 bottom Output 2 lower value
Output 2 top Output 2 upper value
Table 42 Sequence of settings for outputs 1 and 2

When assigning the absolute values, you can additionally define the number
of decimal places by pressing the key. You can set a maximum of 2 de-
cimal places.
Decimal places are used, for example, to issue temperature measured values
because the temperature measured values are measured and processed with
one decimal place.
Resetting decimal places
If you have set 2 decimal places and want to reset them, you can remove the
decimal place by pressing the again. The value is redisplayed without a
decimal place.



6.5.3.1.4 Setting absolute measured values for output 1/2 top/bottom
0...9999
0...999.9
0...99.99
1
0.1
0.01
0
Table 43 Setting range for output 1/2 lower value

0...9999
0...999.9
0...99.99
1
0.1
0.01
0
Table 44 Setting range for output 1/2 upper value



To check or set the absolute measured value for the output 1/2 top/bottom,
proceed as follows:
1. Press .
> measuring transformer 1/2 or
measuring transformer 3/4.
sired display appears
<03> Output 1 lower value.
<04> Output 1 upper value.

If you want to change the value, please contin-
ue with Step 3:

reduce it.
5. If needed, press 1x to set 1 decimal
place or press 2x to set 2 decimal places.
6. Press .
The value is set.



6.6 Torque monitoring
The monitoring system monitors the torque on the on-load tap-changer head
during a tap-change operation. The torque on the on-load tap-changer head is
calculated using key motor data, the active power of the motor, and the
transmission ratio.
For the torque, different limit values are defined across the entire tap-change
sequence and, if exceeded, the monitoring system triggers the corresponding
actions.
The following section describes the torque monitoring system functionality as
well as its display in the monitoring system. For more information on how the
torque is displayed in the TAPCON-trol visualization software, please ob-
serve the associated operating instructions.



6.6.1 Tap-change ranges (window) M1...M8
The torque curve is divided into as many as 8 ranges, or windows, depending
on the on-load tap-changer and tap-change type. These ranges describe the
individual tap changes that the on-load tap-changer runs through during a tap-
change process.
The tap-change ranges are shown as follows:

Figure 42 Tap-change display - torque



6.6.2 Types of tap-change operations
The monitoring system distinguishes between the following types of tap-
change operations:
Change-over selector tap-change operation (Mcos): The change-over se-
lector also changes in this tap-change operation.
Small tap change (Msss): Fine tap selector in which the distance between
the two taps used for this tap-change operation is small.
Large tap change (Mlss): Fine selector tap-change operation in which the
distance between the two taps used for this tap-change operation is
large.
Reverse tap-change operation (Mrs): Tap-change operation in which the
tap changes in the reverse direction to the most recent tap-change opera-
tion.



6.6.3 Limit values
The monitoring system monitors the tap-change sequence for the following
limits:
Limit value for the yellow event
Limit value for the red event
Maximum permissible motor torque (Md,max)

Limit values for the yellow or red event
For each tap-change range (window M1...M8), limit values for yellow and red
events are defined. These limit values depend on the tap changer, type of tap-
change operation, and the currently measured on-load tap-changer and trans-
former oil temperatures.
After completing the tap-change operation, the monitoring system checks the
torque curve for the defined limit values. If the limit range is exceeded, the
monitoring system generates a corresponding yellow or red event. In case of
a red event, a further tap-change operation is blocked.
Maximum permissible motor torque (Md,max)
During the tap-change operation, the maximum permissible motor torque is
monitored. If the limit value for the maximum permissible motor torque is ex-
ceeded, the monitoring system triggers the motor protective switch Q1. Addi-
tionally, the monitoring system triggers the event 104 "Max. motor torque
exceeded, motor protective switch triggered".
As soon as the motor protective switch is triggered, the monitoring system ob-
tains a corresponding signal from the motor-drive unit. The monitoring system
subsequently triggers the event 85 "Open motor protective switch!"

The motor protective switch Q1 cannot be re-engaged until the event 104
"Max. motor torque exceeded, motor protective switch triggered" is acknowl-
edged.

If the on-load tap-changer is not equipped with tap-change supervisory con-
trol, a separate maximum permissible motor torque (Md,max) is used, depend-
ing on the type of tap-change operation.



6.6.3.1 Display limit values for the yellow event
To display limit values for a yellow event, proceed as follows:

> Press as often as it takes until the
desired display appears.

You can have the following limit values displayed.

Limit value
Press
Page number in the
display
Yellow value M1...M7 - <00>
Yellow value M8 1x <01>
Table 45 Limit values for the yellow event



6.6.3.2 Display maximum permissible motor torque
You can display the motor torque limit values of the on-load tap-changer set
for each type of tap-change operation and the end index of each tap-change
range (window).

Type of tap-change
operation > Configuration >...
Mcos
...2x Continue > Mcos limit values
Msss
...2x Continue > Mss limit values
Mlss
...3x Continue > Mlss limit values
Mrs
...3x Continue > Mrs limit values
Table 46 Path to the respective type of tap-change operation

To display the maximum permissible motor torque, proceed as follows:

1. Call up the desired menu according to the
above-mentioned table.
sired display appears.



6.6.4 Tap-change supervisory control
The tap-change supervisory control monitors the control rod between the on-
load tap-changer(s) and the motor-drive unit as well as monitoring the correct
changeover in the diverter switch.
If the on-load tap-changer is equipped with tap-change supervisory control,
then the monitoring system uses the status of the monitoring contacts 1 and 2
for the following evaluations:
If both monitoring contacts report "OFF" (there is no signal) and no tap-
change operation is being performed at the moment, then the monitoring
system issues the event 88 "Error at tap-change supervisory control. Both
contacts OFF!"
If both monitoring contacts report "ON" (signal is available) and no tap-
change operation is being performed at the moment, then the monitoring
system issues the event 87 "Error at the tap-change supervisory control.
Both contacts ON!"
If a tap-change operation is performed and no change in the signals on
the monitoring contacts occurs (e.g. from 1 to 2), then the monitoring sys-
tem issues the event 178 "Tap change without diverter switch operation!"
If the on-load tap-changer is in an even-numbered tap position and the
monitoring system displays an odd-numbered tap position, then the moni-
toring system issues the event 337 "Tap-change supervisory control in-
correctly connected!"
If the signal of a monitoring contact changes from "ON" to "OFF" during a
tap-change operation, then this position is marked in the torque curve
with a vertical line. This indicates that a diverter switch action has
occurred.



6.6.5 Evaluated and unevaluated tap changes
The monitoring system distinguishes between evaluated and unevaluated tap
changes. A tap change is considered as evaluated if a diverter switch action is
detected and the torque limits were able to be checked.
Both in the case of evaluated as well as unevaluated tap changes, the entire
torque curve is stored in the "torques" database.
Evaluated tap changes are additionally stored in the database "Evaluated
torques." Here, the entire torque curve is not stored, but rather only the maxi-
mum torque value of each tap-change range (windows). Due to lower memory
requirements, a larger number of tap-change operations can be stored in this
database.
In the following cases, a tap-change operation is not evaluated:
A different frequency other than the one suitable for the motor is being
used. In this case, the monitoring system issues the event 319 "Incorrect
network frequency!"
No diverter switch action was detected. With on-load tap-changers with
tap-change supervisory control, a change in the tap-change supervisory
control contacts did not take place and the event 178 "Tap change with-
out diverter switch operation!" is issued. For tap-changers without tap-
change supervisory control, the diverter switch action is determined using
the torque curve. If the diverter switch action could not be correctly de-
termined, then the tap-change operation cannot be assessed.
If the on-load tap-changer has not changed taps at ambient temperatures
under -15 C for a longer period of time. Due to the cold, high torques oc-
cur at the beginning of the tap-change operation that make it impossible
to perform a reliable evaluation of the tap-change operation.
If the motor voltage amounts to less than 85% of the motor nominal vol-
tage. In this case, it is not possible to reliably determine the torques.

The torque is also checked for the maximum permitted motor torque (Md,max)
in cases where no diverter switch action was detected.



6.6.6 Displaying the torque curve
The torque curves recorded can be displayed in the monitoring system. Addi-
tionally, the torque curve can be accessed using the TAPCON-trol visualiza-
tion software. Follow the appropriate operating instructions.
To display the torque curves in the monitoring system, proceed as follows:

> Info > Measured values >
5x .
tap-change sequence.



The diagram contains the following information:

Figure 43 Illustration of the torque curve

1 Current time
2
Indicator of the current position in the diagram
(is normally set to the position of the diverter switch action)
3 Displays previous tap-change operation
4 Displays next tap-change operation
5 Moves position indicator to the left
6 Switches between zoom and overview mode
7 Moves position indicator to the right
8 Torque on the current position in the diagram
9 Date and time of the tap-change operation
10 Tap-change sequence (e.g. from step 14 to step 15)
11 Number of data sets in the torque database
12 Type of tap-change operation
13 Maximum torque within a tap-change range (window)
14 Limit value for the yellow event
15 Limit value for the red event



6.7 Tap position capture
The current tap position of the on-load- tap-changer is transferred from the
motor-drive unit to the monitoring system. The tap position can be transferred
via the following methods:
Analog signal by means of the tap position transmitter (resolver)
Digital signal via BCD
6.7.1 Analog tap position capture
In the standard design, tap position capture occurs as an analog signal. Here
the tap position is recorded using a position transmitter (resolver) and trans-
ferred to the monitoring system.
The resolver divides a complete rotation (360) into 4096 increments (INC).
For each on-load tap-change operation, the resolver rotates by 10. This
means that a maximum 36 tap positions can be reproduced with a resolver.

If the on-load tap-changer has more than 36 tap positions, then tap position
capture must occur via BCD.

The resolver signal is recorded by means of the POS1 card from the monitor-
ing system. The current status of the POS1 card can be displayed on the
monitoring system (see "Requesting the status of the POS card" on page
134).

6.7.2 Digital tap position capture with BCD signal (optional)
There is the option of transferring the tap position as a digital signal from the
motor-drive unit to the monitoring system. To do so, the tap position is con-
verted into a BCD signal. For this purpose, the following components in the
motor-drive unit are necessary:
A tap position reporting device tap position 1...n
A diode matrix installed downstream as code converter (tap position 1...n
to BCD)
The corresponding data lines between the motor-drive unit and the moni-
toring system.



6.8 Maintenance
The monitoring system monitors different maintenances. If a defined number
of tap-change operations or a certain operating state is achieved, the monitor-
ing system creates corresponding event messages.
If the operating states are achieved that directly endanger further operation of
the on-load tap-changer, the monitoring system blocks the motor-drive unit.
The monitoring system administers the following maintenances:
Abrasion parts
Parts replacement
Div. sw. insert replacement
Tap selector inspection
Tap selector replacement
Oil change and cleaning
Oil change and cleaning
Oil filter change (only when operating an oil filter unit)
Contact wear (only with OILTAP on-load tap-changer types)
Replacement of the vacuum interruptors (only VACUTAP on-load tap-
changer types)
Oil sample
On-site time interval and tap-change operation interval.



6.8.1 Displaying the operation counter
Most maintenance work is determined using the number of tap-change opera-
tions. The current number of tap-change operations can be displayed in the
monitoring system. In this regard, a distinction is made between the absolute
number of tap-change operations and the number of tap-change operations in
the current diverter switch insert.
To display the operation counter, proceed as follows:

2x .
<02> Operation counter.

6.8.2 Displaying the maintenance status
You will find an overview of the current maintenance status in this screen. The
different maintenances are combined into 5 groups and stored in a progress
bar. The progress bar shows the progress in percent of the maintenance in-
terval. The progress bar always refers to the most advanced maintenance.
To display the maintenance status, proceed as follows:

3x .
OLTC Monitoring.



Depending on the type of on-load tap-changer, the following maintenance cri-
teria are displayed:

OILTAP VACUTAP

Abrasion parts Abrasion parts

Oil change + cleaning Oil change + cleaning

Contact wear Vacuum interrupters

Oil sample Oil sample

Operator interval Operator interval
Table 47 Maintenance criteria

To request additional information on the maintenance criteria, proceed as fol-
lows:

1. Press desired functional key ( ... )
and hold down.
The information screen is displayed.
2. If neccessary, in addtiion to the already
pressed function key, press to display
further maintenances.

The forecast data indicate when the next maintenance is due. These data are
determined depending on condition.

For a correct forecast, at least 200 tap-change operations are required. If this
number of tap-change operations is not achieved, the standard values are
displayed.



6.8.3 Maintenance events
The monitoring system informs you of an impending maintenance in two
steps. To this end, consecutive event messages are generated:
Message of an impending maintenance (e. g. at 90 % of the respective
limit value)
Impending maintenance (at 100 % of the respective limit value)

If maintenance is categorized as a "yellow" priority, there is no maintenance
announcement.

If a maintenance event arises, the monitoring system for displaying the main-
tenance status changes. The impending maintenance is signaled by a blinking
progress bar.

6.8.3.1 Setting the maintenance announcement
The limit for announcing a maintenance is set using this parameter. If this limit
value is achieved, the monitoring system triggers an event message.

0.0 %...100.0 % 0.1 % 90 %
Table 48 Setting range for the maintenance announcement



To set the maintenance announcement, proceed as follows:

1. Press .
<00> abrasion parts message.
reduce it.
5. Press .
The maintenance announcement is set.

You can determine these parameters for the following maintenances sepa-
rately:

Maintenance
announcement Press
play
Abrasion parts - <00>
Diverter switch in-
sert exchange
1x <01>
Tap selector
inspection
2x <02>
Oil change and
cleaning
3x <03>
Contact wear 4x <04>
Oil sample 5x <05>
Table 49 Setting the maintenance announcement



6.8.3.2 Confirm maintenance event
Maintenance events can be acknowledged just like normal event messages.
You can find the description of the procedure in the Acknowledge event
messages (see "Acknowledging event messages" on page 114) section.

In order to reset a maintenance event permanently, maintenance has to be
performed and confirmed. Otherwise, the event reoccurs after a certain num-
ber of tap-change operations.
The number of tap-change operations can be determined using a parameter
(see "Setting the maximum number of tap-change operations for reset-
ting the confirmation" on page 162).



6.8.3.3 Setting the maximum number of tap-change operations for resetting the
confirmation
If a maintenance event is acknowledged, this event reoccurs for as long as mainten-
ance is not confirmed. This parameter specifies how many tap-change operations
should occur before a maintenance event occurs again.
Example: If the parameter is set to 100, then an acknowledged maintenance event oc-
curs again after 100 tap-change operations as long as maintenance is not yet con-
firmed.
If the value is set to 0, then an acknowledged maintenance event reoccurs after 1 tap-
change operation.

If it is a time-based maintenance event, then this setting has no influence. In
this case, an acknowledged event reoccurs after 1 tap-change operation.

0...5000 1 0
Table 50 Setting range for number of tap-change operations
To set the number of tap-change operations, proceed as follows:
1. Press .
The manual mode is active and the associated
LED lights up.
2. > Configuration > 5x Continue >
Operator. > 1x
<01> Max. tap-change operation after confirma-
tion
3. Press to increase the value or to reduce
it.
4. Press .
The number of tap-change operations is set.

After 5000 tap-change operations, an acknowledged but not confirmed maintenance
event occurs immediately after 1 tap-change operation.



6.8.4 Confirm maintenance
If maintenance was performed, this must be confirmed in the monitoring sys-
tem. Only confirmed maintenances do not result in new maintenance events.
As soon as a maintenance is confirmed, a corresponding note is written in the
maintenance history database.

The wear values of the on-load tap-changer contacts are measured during
maintenance work on the abrasion parts and have to be entered in the cor-
responding Menu (see "Setting contact wear" on page 169) prior to con-
firming maintenance.

To confirm maintenance, proceed as follows:

1. Press .
2. > Configuration > 6 x >
Service > Press as often as it takes until
the desired display appears.
<01> Reset abrasion parts.
3. Press to select the Yes option.
4. Press .
a security question appears.
5. Simultaneously press and to con-
firm maintenance.
Maintenance is confirmed.



Each maintenance can be confirmed separately:

Maintenance
Press
play
Abrasion parts 1x <01>
Oil change and
cleaning
2x <02>
Diverter switch in-
sert exchange
3x <03>
Tap selector
inspection
4x <04>
Oil sample 5x <05>
Operator number of
tap-change opera-
tions
6x <06>
Operator time 7x <07>
Oil filter change 8x <08>
Vacuum interruptor
(only VACUTAP)
9x <09>
Table 51 Confirm maintenance

6.8.5 Diverter switch inserts (DSI)
The monitoring system manages the installed diverter switch inserts (DSI).
For each monitored on-load tap-changer, 1 diverter switch insert is managed.
If 3 on-load tap-changers are monitored, the 3 associated diverter switch in-
serts form a set.
The following data are managed for each set:
User-defined text
Operation counter
Contact wear for the switching contacts and resistance contacts
Main switching contact A (SKA)
Main switching contact B (SKB)
Resistance contact A / 1A (WKA / WK1A)
Resistance contact B / 1B (WKB / WK1B)
Resistance contact 2A (WK2A)
Resistance contact 2B (WK2B)



The managed data can be viewed in the "DSI" menu.

6.8.5.1 Changing the text of the DSI set
The name of the diverter switch insert set can be adapted using the TAP-
CON-trol visualization software. The adapted text is displayed in the DSI
menu instead of the names DSI1... DSI 3.
You can find more information in the operating instructions for the TAPCON-
trol software.

6.8.5.2 Maintenance of the diverter switch insert
The monitoring system distinguishes between two types of maintenance in the
diverter switch insert:
Diverter switch insert replacement
Diverter switch insert exchange
Diverter switch insert replacement
The current diverter switch insert is scrapped and is replaced by a new diver-
ter switch insert. If this maintenance is confirmed in the monitoring system, all
contact wear and the operation counter in the diverter switch insert set are set
to 0.
To confirm maintenance, proceed as described in the Confirm maintenance
on page 163 section.



Diverter switch insert exchange
The current diverter switch insert is removed for maintenance and replaced by
a different diverter switch insert. If the diverter switch insert is exchanged, this
has to be entered in the "DSI" menu. This confirms maintenance and for fur-
ther tap-change operations, the contact wear of the currently used diverter
switch insert is calculated.
To enter the currently used diverter switch insert, proceed as follows:

1. Press .
2. > Div. sw. insert > DSI ex-
change.
<00> DSI number.
3. Press Press or to to select the de-
sired diverter switch insert.
4. Press .
The diverter switch insert was exchanged.



6.8.6 Contact wear
When monitoring the OILTAP type on-load tap-changers, the monitoring
system calculates the following values after each operation:
Switching contact wear
Resistance contact wear
Oil soot

If the parameter "Trial tap-change operation" (on page 106) is activated,
no wear and no soot is calculated.
This parameter serves to prevent falsification of the wear and soot values
during commissioning or transformer tests.

The monitoring system checks the calculated values with regard to the follow-
ing limit values:
Absolute value of the wear
Difference in wear between main switching contact and resistance con-
tact
Difference in wear between two resistance contacts
If these limit values are exceeded, event 81 "It is necessary to replace or ex-
change the contacts" or event 82 "Schedule exchange or replacement of con-
tacts" appears, depending on the limit value.
After maintenance work on the on-load tap-changer, the measured thickness
of the wear in the switching contacts and the resistance contacts have to be
entered into the monitoring system. The monitoring system adapts its calcula-
tion model automatically using the measured thickness of the layer of wear.
By doing so, future calculations on the thickness of the wear will be even
more precise.



6.8.6.1 Determining contact wear
The thickness of the wear to be entered is the sum of the wear of the movable
and the fixed contact part.

Figure 44 Determining the contact wear

1 Fixed contact
2 Movable contact
x1 Thickness of the contact coating when new (fixed contact)
y1 Thickness of the worn contact coating (fixed contact)
x2 Thickness of the contact coating when new (movable contact)
y2 Thickness of the worn contact coating (movable contact)

The thickness of the wear to be entered is determined as follows:

z = x1 - y1 + x2 - y2

If more than one on-load tap-changer is monitored by the monitoring system,
the thickest layer of wear has to be entered.



6.8.6.2 Setting contact wear
You have to enter the previously determined contact wear for each switching
and resistance contact.

0.000 mm...20.000 mm 0.001 mm 0.00 mm
Table 52 Setting range for contact wear

The monitoring system ignores contact wear entries that deviate heavily from
the calculated value (zentry > 10 zcalculated) in order to avoid entry errors.
Nevertheless, if you would like to enter a value that heavily deviates, the con-
tact wear has to be set to 0.00 mm beforehand.

To enter the determined thickness of the wear, proceed as follows:

1. Press .
2. > Div. sw. insert > / /
div. sw. insert 1 / 2 / 3 > Press as
often as it takes until the desired display ap-
pears.
<01> SKA.
reduce it.
5. Press .
The thickness of the wear is set.



You can also set the thickness of the wear z for all further contacts as de-
scribed above. To activate the corresponding parameter screen, pay attention
to the following table:

Contact
Press
play
SKA - <00>
SKB 1x <01>
WKA / WK1A 2x <02>
WKB / WK1B 3x <03>
WK2A* 4x <04>
WK2B* 5x <05>
Table 53 Setting contact wear

* The resistance contacts WK2A and WK2B are not available for every on-
load tap-changer. If these contacts are not available, the value 0.00 mm has
to be set.



6.8.7 Operator limit values
You can use these parameters to determine your own limit values. If the limit
value is exceeded, the monitoring system triggers a corresponding event
message.

6.8.7.1 Set maximum number of tap-change operations per day
This parameter defines the maximum permissible number of tap-change op-
erations within a 24-hour period. If the limit value is reached, the event 360
"Operator limit value for maximum tap-change operations per day is ex-
ceeded" is triggered.
If the value is set to 0, then no check takes place.

0...255 1 0
Table 54 Setting range for maximum number of tap-change operations permit-
ted per day

To set the maximum number of tap-change operations permitted per day,
proceed as follows:

1. Press .
2. > Configuration > 6x Contin-
ue.
<00> Max tap-change operations per day.
reduce it.
4. Press .
The maximum number of tap-change operations
permitted per day is set.



6.8.7.2 Setting the maximum permissible motor current
This parameter determines the maximum permissible motor current. If the lim-
it value is reached, event 347 "Operator limit value for 1 motor current is ex-
If the value 0.00 A is set, then no check takes place.

0.00 A 327.67 A 0.01 A 0.00 A
Table 55 Setting range for maximum permissble motor current (limit value 1)

To set the maximum permissible motor current (limit value 1), proceed as fol-
lows:

1. Press .
> 2x .
<02> motor current max.
reduce it.
5. Press .
The maximum permissible motor current (limit val-
ue 1) is set.



6.8.7.3 Setting the maximum permissible motor current (limit value 2)
This parameter determines the maximum permissible motor current. If the lim-
it value is reached, event 348 "Operator limit value 2 motor current is ex-
If the value 0.00 A is set, then no check takes place.

0.00 A 327.67 A 0.01 A 0.00 A
Table 56 Setting range for maximum permissible motor current (limit value 2)

To set the maximum permissible motor current (limit value 2), proceed as fol-
lows:

1. Press .
> 3x .
<03> motor current max. y.
reduce it.
5. Press .
The maximum permissible motor current (limit val-
ue 2) is set.



6.8.7.4 Setting the operator tap-change operation interval
This parameter defines a tap-change operation interval. This interval defines
the maximum number of tap-change operations. If the limit value is reached,
event 83 "Permissible operator limit value exceeded" is triggered.

0...1000* 1 300
Table 57 Setting range for the operator tap-change operation interval
* The set value has to be multiplied by 1000 to obtain the tap-change opera-
tion interval.
Example: if the value is set to 300, the tap-change interval is 300,000.

To set the tap-change operation interval, proceed as follows:

1. Press .
> 4x .
<04> Operator tap-change operation inter-
val.
reduce it.
5. Press .
The tap-change operation interval is set.



6.8.7.5 Setting the operator time interval
This parameter defines a time interval. Together with the "Operator date inter-
val" parameter, the time interval calculates the status bar.

0.00 years...50.00 years 0.01 years 50.00 years
Table 58 Setting range for operator time interval

To set the time interval, proceed as follows:

1. Press .
> 5x .
<05> Operator time interval.
reduce it.
5. Press .
The time interval is set.



6.8.7.6 Setting the date for the operator interval
This parameter defines the final date for the operator interval. If the limit value
is reached, event 83 "Permissible operator limit value exceeded" is triggered.

The date can be set from 01.01.2001 to 29.12.2099 and has the following
format:

DD:MM:YY

The time format can be set using the 24-hour format:

HH:MM:SS

To set the date of the operator interval, proceed as follows:

1. Press .
> 6x .
<06> Date of the operator interval.
reduce it.
5. Press .
The date for the operator interval is set.



6.9 Calling up general information
The following section describes the screens that allow you to call up general
information on the device.

6.9.1 Displaying the info screen
Information on the device can be viewed here.

Figure 45 Info screen

1 Type designation
2 Software version
3 Date of issue
4 Size of EEPROM / ID number of module
5 Flash memory
6 RAM memory

To display the info screen, proceed as follows:
> Info > Gen. information
<00> Info.



6.9.2 Carrying out LED test
An LED function test can be carried out based on the information displayed.
This checks whether all the LEDs are functioning properly.

This function only tests the functional reliability of the LEDs. The underlying
function is not therefore tested.

To carry out the LED test, proceed as follows:
1. > Info > Gen. information > 1x
.
<01> LED TEST.
2. To carry out the function test, press any F key
for the required LED.

Key LED no.
...
LED 1 ... LED 5
+ ... +
LED 6 ... LED 9

All LEDs
Table 59 Selecting the LEDs for tests



6.9.3 Displaying real-time clock
A counter is started when the voltage regulator is first switched on. This con-
tinues to run even if the device is switched off.

To display the real-time clock, proceed as follows:
> Info > Gen. information > 2x
.
<02> RTC.

If the monitoring system is switched off or is de-energized for a longer period
of time (about 4 weeks), the real-time clock is reset.



6.9.4 Resetting parameters
With this display you can reset your settings to the factory settings.

To reset the parameters, proceed as follows:

If you reset the parameters to the factory settings, then your settings are
permanently deleted.

1. > Info > Gen. information > 3x
.
<03> Parameter.
2. Press and at the same time.
3. Press .
All parameters have been reset to the factory set-
tings.

7 Intervention in the ED motor-drive unit


The following section describes how the monitoring system intervenes in the
ED motor-drive unit.

7.1 Torque recording and output measurement for 3-phase al-
ternating current
To determine the torque and the output of an alternating current motor-drive
unit, the current and voltage of the motor-drive unit are measured in 3-phase.
The measurement is performed from the motor circuit supply. For this pur-
pose, the wire connections in the motor circuit are routed from the Q1:2/4/6
motor protective switch via the MI3-G card to the K1:1/3/5 motor contactor.
The L1...L3 phases are connected to the MI3-G:1 to 12 card terminals via the
X7:1...9 terminal strip.
From the motor current and the motor voltage in each period, the CPU deter-
mines the current output and the torque in real time.
The following connection diagrams show the functionality in detail.



Figure 46 Torque recording and output measurement for 3-phase alternating current



7.2 Torque recording and output measurement for direct cur-
rent
To determine the torque and output of a direct current motor-drive unit, the
current and voltage in the motor-drive unit are measured in 1-phase.
The measurement is performed from the motor circuit supply (L+). To record
the current, the wire connection in the motor circuit is routed from the X20:3
auxiliary terminal to K1:4 through the measurement opening of the U11 (DC
signal converter). The simultaneously necessary voltage measurement occurs
via the U10 voltage transformer (on the +HT and HT terminals).
The CPU determines the current output and the torque in real time based on
the measured values obtained via the AD card.
The following connection diagrams show the functionality in detail.



Figure 47 Torque recording and output measurement for direct current


7.3 Red event with and without release of the Q1 motor protec-
tive switch
Red event without release of the Q1 motor protective switch
If a red event (see "Event messages" on page 112) occurs, the auxiliary re-
lay K53 is loaded with voltage via the IO-X1:08/10 output on the IO card.
This relay provides a potential-free signalling contact, K53:13/14. The contact
K53:43/44 activates the K20 step-by-step protective device. As long as K20
remains triggered, a further tap-change operation in the drive unit is blocked.
If the event is acknowledged or if the measured variable is once again within
the permitted limits, the drive can continue to be operated again. The Q1 is
not actuated in this case.
Red event with release of the Q1 motor protective switch
If the motor-drive unit torque exceeds the maximum permissible Motor tor-
que (see "Limit values" on page 148), the Motor protective switch OFF"
output is activated.
This output (IO-X1:23/24) directly affects the Q1 motor protective switch and
releases it via the trip coil. This shuts down the drive and prevents further op-
eration. Further operation is not possible until the alarm criterion is no longer
present and the red event is acknowledged on the monitoring system.

We recommend contacting Maschinenfabrik Reinhausen before an event
message is acknowledged.
If a hardware defect caused the event message, this defect should be reme-
died first, before the event message is acknowledged.



Figure 48 Red event without release of the Q1 motor protective switch



Figure 49 Red event with release of the Q1 motor protective switch



7.4 Emergency operation with red event (bridge X100)
If a red event is present, another tap-change operation is blocked. Despite a
pending red event, should further operation be absolutely necessary, emer-
gency operation can be activated by inserting the X100 bridge.
If the X100 bridge is inserted, the blocking of the drive by the monitoring sys-
tem is switched to inactive. All operating values continue to be recorded and
stored by the monitoring system.

NOTE

Damage to the transformer and/or on-load tap-changer after a red event.
If a red event is present in the monitoring system, then the cause of the
red event has to be analyzed before activating emergency operation.
Performing additional tap-change operations on the motor-drive unit
without a analyzing the cause of the red event can lead to on-load tap-
changer and/or transformer damage.
Check what caused the red event, decide whether to further operate the
on-load tap-changer depending on the cause.
Contact Maschinenfabrik Reinhausen

The K100 relay is activated by the bridge on the X100:1/2 terminals. Using the
K100:43/44 N/O contact, the H100 signal light is activated that displays the
"Emergency operation" function. While the K100: 31/32 break contact inter-
rupts control of the K20 (blocks a new tap-change operation), the K100:21/22
break contact severs the electrical connection between TG260, IO-X1:23/24,
and the Q1:C1 trip coil and prohibits motor protection from being released,
which would result in a shut-down of the drive by the monitoring system.
For the inherent safety of the ED motor-drive unit, the tap-change functions
remain unaffected by this.



Figure 50 Emergency operation with red event (bridge X100)
8 Fault elimination


8 Fault elimination
The following chapter describes how to eliminate simple operating faults and
the meaning of possible event messages.

8.1 Operating faults
If faults occur in the device during operation, these can usually be remedied
by the user. The tables below are intended to provide assistance in recogniz-
ing and remedying faults.

8.1.1 Man Machine Interface

Characteristics/detail Cause Remedy
Display
No display.
Contrast incorrectly set. Set contrast using resistor con-
tact series in front panel.
Voltage supply interrupted. Check voltage supply.
Fuse faulty. Replace fuse.
Display
Different brightness if
there are several moni-
toring systems.
Display dimming
activated/deactivated.
Check "Display dimming" setting.
COM1
Cannot be connected to
PC using TAPCONtrol
Different baud rates set. Check "Baud rate" parameter
(monitoring system and TAP-
CON-trol).
Correct if necessary.
Table 60 Troubleshooting: Man Machine Interface

8 Fault elimination


8.1.2 Digital inputs

Signal discontinuous. Intermittent DC voltage.
Check source of DC voltage.
Check signal transmitter.
Check wiring.
Table 61 Troubleshooting: Digital inputs

8.1.3 General fault

No function
Supply voltage.
Fuse tripped. Check all fuses.
Replace if necessary.
Relays chatter Supply voltage too low. Check supply voltage.
Table 62 Troubleshooting: General faults

8.1.4 No solution
If you cannot resolve a problem, please contact Maschinenfabrik Reinhausen.
Please have the following data to hand:
Serial number
This can be found:
Outer right side when viewed from the front
Info screen ( > Info)
Please provide answers to the following questions:
Has a firmware update been carried out?
Has there previously been a problem with this device?
Have you previously contacted Maschinenfabrik Reinhausen about this
issue? If yes, then who was the contact?
8 Fault elimination


8.2 Event list
You can find an overview of the possible event messages and corresponding
instructions on how to remedy the problem in the attached events list in the
appendix.

9 Technical Data


9 Technical Data
9.1 Indicator elements

Display LCD, monochrome, graphics-capable
128 x 128 pixels
LEDs 15 LEDs for operation display and messages
Table 63 Indicator elements

9.2 Electrical data

Power supply 110 (-20%)...350 V DC
88...265 V AC
Optional: 36...72 V DC or 18...36 V DC
Power consumption 25 VA
Table 64 Electrical data

9 Technical Data


9.3 Inputs and outputs

Control voltage of in-
puts
40...250 V DC
With pulsating DC voltage, the voltage minimum
must always exceed 40 V.
Contact loadability of
outputs

min. 12 V / 100 mA
max. AC 250 V / 5 A
max. DC see diagram
Table 65 Inputs and outputs

Figure 51 Maximum contact loadability of outputs with direct current

1 Ohmic load

9 Technical Data


9.4 Dimensions and weight

Housing
(W x H x D)
19-inch plug-in housing in accordance with DIN
41494 Part 5
483 x 133 x 178 mm
Weight 5.0 kg
Table 66 Dimensions and weight

9.5 Voltage and current measurement

Voltage transformer Measuring range: 49...140 V
Effective value: 40...60 Hz
Intrinsic consumption: < 1 VA
Current transformer 0.2 / 1 / 5 A
Effective value: 40...60 Hz
Intrinsic consumption: < 1 VA
Overload capacity: 2 x IN (continuously), 40 x IN /
1 s
Measuring error Voltage measuring: < 0.3 % 40 ppm/C
Current measuring: < 0.5 % 40 ppm/C
Table 67 Voltage and current measurement

9.6 Ambient conditions

Operating temperature -25C...+70C
Storage temperature -30C...+85C
Table 68 Permissible ambient conditions

9 Technical Data


9.7 Tests
9.7.1 Electrical safety

EN 61010-1 Safety requirements for electrical measurement
and control and regulation equipment and labora-
tory instruments
IEC 61131-2 Dielectric test with operating frequency 2.5 kV / 1
min
IEC 60255 Dielectric test with impulse voltage 5 kV, 1.2 / 50
s
IEC 60 644-1 Level of contamination 2, overvoltage category III
Table 69 Electrical safety

9.7.2 EMC tests

IEC 61000-4-2 Electrostatic discharges (ESD) 6 kV /8 kV
IEC 61000-4-3 Electromagnetic fields (HF) 10 V/m 80...3000
MHz
IEC 61000-4-4 Fast transients (burst) 2 kV
IEC 61000-4-5 Surge transient immunity 2 kV
IEC 61000-4-6 HF interference immunity (lines) 10 V, 150
kHz...80 MHz
IEC 61000-4-8 Power frequency magnetic field immunity 30 A/m,
50 Hz, continuous
IEC 61000-4-11 Voltage dips, short interruptions and voltage vari-
ations immunity tests
IEC 61000-4-29 Voltage dips, short interruptions and voltage vari-
ations on d.c. input power port immunity tests
IEC 61000-6-2 Immunity requirements for industrial environ-
ments
IEC 61000-6-4 Emission standard for industrial environments
Table 70 EMC tests

9 Technical Data


9.7.3 Environmental durability tests

DIN EN 60529 Degree of protection IP20
IEC 60068-2-1 Dry cold - 25 C / 20 hours
IEC 60068-2-2 Dry heat + 70 C / 16 hours
IEC 60068-2-3 Constant moist heat
+ 40 C / 93% / 2 days, no dew
IEC 60068-2-30 Cyclic moist heat (12 + 12 hours)
+ 55 C / 93 % / 6 cycles
Table 71 Environmental durability tests

10 Menu overview


10 Menu overview
The following sections give an overview of the relevant menus and submenus.

Level 1 Level 2 Parameters

Language
Regulator ID
COM1 Setting
Date and time
Display dark
Average value interval
Tap change operation tests
DSI number

SKA
SKB
WKA/WK1A
WKB/WK1B
WK2A
WK2B

SKA
SKB
WKA/WK1A
WKB/WK1B
WK2A
WK2B

10 Menu overview



SKA
SKB
WKA/WK1A
WKB/WK1B
WK2A
WK2B

Primary current MI

Network mask
Network address
Time server address
Gateway
IED name
10 Menu overview



AD8 input 1 lower value
AD8 input 1 upper value

Max. load current
ED lower interior temperature
Upper limit transformer oil temp
Lower limit transformer oil temp
Lower limit transformer oil temp yel-
low
Upper limit divert. sw. oil temp.
Lower limit divert. sw. oil temp.
Upper limit diverter sw. oil temp yel-
low
Lower limit diverter sw. oil temp yel-
low
Upper limit oil temp diff
Upper limit oil temp diff yellow

10 Menu overview



Yellow value M1.M7
Yellow value M8

M1 max. torque
M2 max. torque
M3 max torque
M4 max. torque
M5 max. torque
M6 max. torque
M7 max. torque
M8 max. torque
End index M1, M2, M3, M4, M5, M6,
M7, M8

M1 max. torque
M2 max. torque
M4 max. torque
M6 max. torque
M7 max. torque
M8 max. torque
End index M1, M2, M4, M6, M7, M8

M1 max. torque
M2 max. torque
M4 max. torque
M6 max. torque
M7 max. torque
M8 max. torque
End index M1, M2, M4, M6, M7, M8
10 Menu overview



M7 max. torque
M8 max. torque
End index M7, M8

Output 1, 2 measured value
Output 1, 2 bottom
Output 1, 2 bottom
Output 1, 2 lower value
Output 1.2 upper value

Output 3, 4 measured value
Output 3, 4 bottom
Output 3, 4 top
Output 3, 4 lower value
Output 3, 4 upper value

Announcement Abrasion parts
Announcement Diverter switch insert
exchange
Announcement of tap selector
inspection
Announcement Oil repair + cleaning
Announcement Cancelation achieved

On-load tap-changer type
Fab. no. on-load tap-changer
Lower operating position
Upper operating position
Average step voltage
R1
Factor 's' of current splitting
Parallel sectors

10 Menu overview



Max. tap change operations per day
Max. tap changes after
acknowledgement
Max. motor current
Max. motor current yellow
Number of tap change operations int.
Operator
Operator time interval
Operator date interval
Limit values for Motor Current Index
(only VACUTAP VM)
Limit values for average motor cur-
rent
(only VACUTAP VM)

TAPGUARD password
Reset abrasion parts
Reset oil change + cleaning
Reset DSI exchange
Reset tap selector inspection
Reset oil sample
Reset operator number of tap-change
operations
Reset operator time
Reset oil filter change
Reset vacuum interrupters
10 Menu overview



(only with cooling sys-
tem controllers)
Altern. interval
Hotspot factor
Calculating aging
Oil temperature alarm
Winding temperature alarm
Hysteresis alarm
Delay alarm
Oil temperature trip
Winding temperature trip
Hysteresis trip
Delay trip

tem controllers)
Oil temperature S1, S2, S3, S4, S5
Winding temperature S1, S2, S3, S4,
S5
Hysteresis S1, S2, S3, S4, S5
Delay S1, S2, S3, S4, S5
Alternating S1, S2, S3, S4, S5
Tap change criterion S1, S2, S3, S4,
S5

tem controllers)
Gradient S0, S1, S2, S3, S4, S5
Winding exponent S0, S1, S2, S3,
S4, S5
Time constants S0, S1, S2, S3, S4,
S5
Type of oil circulation S1, S2, S3, S4,
S5
Cooling medium S1, S2, S3, S4, S5

10 Menu overview



(only with CIC1 card)
Comm. interface CIC1
Baud rate comm. CIC1
Network address CIC1
TCP Port CIC1
Fiber-optic cable light ON/OFF CIC1
Local SCADA Address CIC1
SCADA Master Address CIC1
Unrequested Messages CIC1
Repeatedly unrequested Messages
CIC1
Appl. Conf. timeout CIC1
Send delay CIC1

(only with CIC2 card)
Comm. conn. CIC2
Baud rate comm. CIC2
Network address CIC2
TCP Port CIC2
Fiber-optic cable light ON/OFF CIC2
Send delay CIC2
10 Menu overview



Info
LED test
RTC
Parameters
Measured value memory

Measured values
Operation counter
Motor data
OLTC Monitoring
LOG file
Tap-change sequence
Tap change sequence NL
Cooling values
Cooling parameters
Cooling status

Event overview

10 Menu overview



Input/output status
IO status relay
UC1 card status
UC1 card status relay
UC3 card status
UC3 card status relay
TEM1 card status
TEM2 card status
AD8 1 card status
POS 1 card status
MI card status
CIC1 card SCADA information

11 MR worldwide


11 MR worldwide

Australia
Reinhausen Australia Pty. Ltd.
Ground Floor
6-10 Geeves Avenue
Rockdale N. S. W. 2216
Phone: +61 2 9556 2133
Fax: +61 2 9597 1339
E-mail: sales@au.reinhausen.com

Brazil
MR do Brasil Indstria Mecnica Ltda.
Av. Elias Yazbek, 465
CEP: 06803-000
Embu - So Paulo
Phone: +55 11 4785 2150
Fax: +55 11 4785 2185
E-mail: vendas@reinhausen.com.br

Canada
Reinhausen Canada Inc.
1010 Sherbrooke West, Suite 1800
Montral, Qubec H3A 2R7, Canada
Phone: +1 514 286 1075
Fax: +1 514 286 0520
Mobile: +49 170 7807 696
E-mail: m.foata@ca.reinhausen.com

India
Easun-MR Tap Changers Ltd.
612, CTH Road
Tiruninravur, Chennai 602 024
Phone: +91 44 26300883
Fax: +91 44 26390881
E-mail: easunmr@vsnl.com

Indonesia
Pt. Reinhausen Indonesia
German Center, Suite 6310,
Jl. Kapt. Subijanto Dj.
BSD City, Tangerang
Phone: +62 21 5315-3183
Fax: +62 21 5315-3184
E-Mail: c.haering@id.reinhausen.com

Iran
Iran Transfo After Sales Services Co.
Zanjan, Industrial Township No. 1 (Alia-
bad)
Corner of Morad Str.
Postal Code 4533144551
E-mail: itass@iran-transfo.com
Italy
Reinhausen Italia S.r.l.
Via Alserio, 16
20159 Milan
Phone: +39 02 6943471
Fax: +39 02 69434766
E-mail: sales@it.reinhausen.com

Japan
MR Japan Corporation
German Industry Park
1-18-2 Hakusan, Midori-ku
Yokohama 226-0006
Phone: +81 45 929 5728
Fax: +81 45 929 5741

Luxembourg
Reinhausen Luxembourg S.A.
72, Rue de Prs
L-7333 Steinsel
Phone: +352 27 3347 1
Fax: +352 27 3347 99
E-mail: sales@lu.reinhausen.com

Malaysia
Reinhausen Asia-Pacific Sdn. Bhd
Level 11 Chulan Tower
No. 3 Jalan Conlay
50450 Kuala Lumpur
Phone: +60 3 2142 6481
Fax: +60 3 2142 6422
E-mail: mr_rap@my.reinhausen.com

P.R.C. (China)
MR China Ltd. (MRT)

360
4E
200120
86 21 61634588
86 21 61634582
mr-sales@cn.reinhausen.com
mr-service@cn.reinhausen.com
Russian Federation
OOO MR
Naberezhnaya Akademika Tupoleva
15, Bld. 2 ("Tupolev Plaza")
105005 Moscow
Phone: +7 495 980 89 67
Fax: +7 495 980 89 67
E-mail: mrr@reinhausen.ru

South Africa
Reinhausen South Africa (Pty) Ltd.
No. 15, Third Street, Booysens Reserve
Johannesburg
Phone: +27 11 8352077
Fax: +27 11 8353806
E-Mail: support@za.reinhausen.com

South Korea
Reinhausen Korea Ltd.
Baek Sang Bldg. Room No. 1500
197-28, Kwanhun-Dong, Chongro-Ku
Seoul 110-718, Korea
Phone: +82 2 767 4909
Fax: +82 2 736 0049
E-mail: you-mi.jang@kr.reinhausen.com

U.S.A.
Reinhausen Manufacturing Inc.
2549 North 9th Avenue
Humboldt, TN 38343
Phone: +1 731 784 7681
Fax: +1 731 784 7682
E-mail: sales@reinhausen.com

301/04 EN 05/11

Maschinenfabrik Reinhausen GmbH
Falkensteinstrasse 8
93059 Regensburg

Phone:
Fax:
Email:

+49 941 4090 0
+49 941 4090 7001
sales@reinhausen.com

www.reinhausen.com

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Monitoring system TAPGUARD 260

Operating Instructions 301/04

-trol software is needed for parameterization. This can be obtained

-trol software. The following section describes how to

-trol software. For

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