Sony KDL-32EX523 Service Manual

SERVICE MANUAL
Version Date Subject

1.0 2/2011 Original manual issue.
2.0 3/2011 Addition of missing part numbers.
3.0 3/2011 Addition of missing 32 Inch part numbers.
4.0 4/2011 Addition of KDL-37EX521/524/525.
Replace pages with the latest information. (P.10, P.11, P.46, P.85)
Addition of Appendix-1.
5.0 06/2011 Correction of main board KDL-32EX524 (P24)
LCD Digital Color TV
9-883-492-05
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
ORIGINAL MANUAL ISSUE DATE: 2/2011
AZ2W CHASSIS
Segment: P-1
KDL-22/24/26/32/40/46/55EX320,321,325,421,425,520,521,523,524,525 (AEP/UK/RUSSIA)
S/N range 6,000,001-6,999,999 (WS)
SERVICE MANUAL
LCD Digital Color TV
AZ2W CHASSIS
Segment: P-1
9-883-492-05
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 3
MODEL LIST
MODEL COLOR COMMANDER DEST.
KDL-40EX520 Black RM-ED045 AEP
KDL-40EX523 Black RM-ED045 UK
UK
UK
MODEL COLOR COMMANDER DEST.
UK
RUSSIA
KDL-24EX320 Black/White RM-ED045 AEP
UK
RUSSIA
KDL-24EX325 Black/White RM-ED045 AEP
UK
RUSSIA
KDL-32EX523 Black RM-ED045 UK
UK
UK
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 4
WARNINGS AND CAUTIONS - ENGLISH
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
Carry the TV with an adequate number of people; larger size TVs require two or more people.
Correct hand placement while carrying the TV is very important for safety and to avoid damages.
SAFETY-RELATED COMPONENT WARNING!!
Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony
parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 5
WARNINGS AND CAUTIONS - FRENCH
ATTENTION!!
Ces instructions de service sont lusage du personnel de service qualifi seulement.
Pour prvenir le risque de choc lectrique, ne pas faire lentretien autre que celui contenu dans le Mode demploi moins que vous soyez qualifi faire ainsi.
WARNING!!
Afi n deviter tout risque delectrocution provenant dun chssis sous tension, un transformateur disolement doit etre utilis lors de tout dpannage. Le chssis de ce rcepteur est
directement raccord lalimentation du secteur.
POUR TRANSPORTER LE TLVISEUR
Tenez compte de ce qui suit pendant linstallation du tlviseur :
Dbranchez tous les cbles avant de transporter le tlviseur.
Transportez le tlviseur avec le nombre de personnes appropri ; un tlviseur de grande taille doit tre transport par au moins deux personnes.
Lors du transport du tlviseur, lemplacement des mains est trs important pour votre scurit, ainsi que pour viter de causer des dommages.
ALERTE!!
Afi n deviter tout risque delectrocution provenant dun chassis sous tension, un transformateur disolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est
directement raccorde a lalimentation du secteur.
ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont dune importance critique pour la securite du
fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages
de circuit dont limportance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de
composants critiques, ou lorsquun mauvais fonctionnement suspecte.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 6
WARNINGS AND CAUTIONS
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 7
When you insert / pull out FFC, please grasp a reinforcement board and main body of FFC.
<GOOD> <NG>
< Insertion >
Please hold reinforcement board and plunge it to the depths.
Please pull out FFC while pushing the upper button
at the same time.
Reinforce
plate
B board
2
1
Push!!
B board
FFC can reverse insertion to connector of B board.
If reverse insertion FFC, all pins short-circuit, and board is broken.
Upper side is GND shield
Upper side is terminal
<Pull out>
HANDLING THE FFC
WARNINGS AND CAUTIONS
Reinforce
plate
<GOOD> <NG>
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 8
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 9
SAFETY CHECK-OUT
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
limit indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also
at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance
between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot
side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the
lamp should light at normal brilliance if the screw is at ground potential (see Figure B).
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 10
SELF DIAGNOSIS FUNCTION
DIAGNOSTIC TEST INDICATORS
When an error occurs, the STANDBY LED will flash a set number of times to
indicate the possible cause of the problem.
If there is more than one error, the LED will identify the first of the problem areas.
Result for all of the following diagnostic items are displayed on screen.
If the screen displays a 0, no error has occurred .
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the users knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these
problems occur.
0.5
0.5
3
DISPLAY OF STANDBY LED FLASH COUNT
SELF-DIAGNOSTIC SCREEN DISPLAY
For errors with symptoms such as power sometimes shuts off or screen sometimes goes out that cannot be confirmed, it is possible to bring up past occurrences of failure for
confirmation on the screen:
[To Bring Up Screen Test]
In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
5
* : Note that this differs from entering the service mode (volume +)
*
DISPLAY TV POWER Channel Volume
STBY LED
Flash time
Service menu Item
name
(Screen Display)
Diagnostic Item Description
2 MAIN_POWE Main Power Over Voltage Protection
DC_ALERT DC_ALERT
AUD_PROT Audio Abnormal Detection
4 BALANCER Not used
TCON_ERR Not used
HFR_ERR Not used
P_ID_ERR Panel ID NVM Error
6 BACKLITE Back Light Error (Panel Inverter) or Power Board Error
TEMP_ERR Thermal Error
FAN_ERR Fan Error
8 - Software Error
9 - Not used
10 EMITTER Not used
11 - Not used
12 - Not used
3
5
7
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 11
SELF DIAGNOSIS FUNCTION
[SELF DIAGNOSTIC SAMPLE SCREEN DISPLAY]
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to 0.
Clearing the Self Check Diagnostic List
1. Error history and Error count : Press the Channel 8 => Channel 0 .
2. Panel operation time : Press the Channel 7 => Channel 0 .
Exiting the Self-diagnostic screen
To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.
SELF CHECH <1> NEXT PAGE->
000 RGB_SEN ---------- ---------- ---------- 00
002 MAIN_POWE ---------- ---------- ---------- 00
003 DC_ALERT ---------- ---------- ---------- 00
003 AUD_PROT ---------- ---------- ---------- 00
003 DTT_WDT ---------- ---------- ---------- 00
004 VLED ---------- ---------- ---------- 00
004 BALANCER ---------- ---------- ---------- 00
005 HFR_ERR ---------- ---------- ---------- 00
005 TCON_ERR ---------- ---------- ---------- 00
005 P_ID_ERR ---------- ---------- ---------- 00
006 BACKLITE ---------- ---------- ---------- 00
007 TEMP_ERR ---------- ---------- ---------- 00
007 FAN_ERR ---------- ---------- ---------- 00
010 EMITTER ---------- ---------- ---------- 00
011 IA ---------- ---------- ---------- 00
12345-67891-23456
Error count (00-99)
Error history (Last failure time beforehand)
Error history (Failure time before last)
Error history (The last failure time)
Item name
STBY LED flash time
Total operation time by hour (MAX:65535)
Boot count (MAX:65535)
Panel operation time by hour (MAX:65535)
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 12
Items with no part number and no description are not stocked because they are seldom required for roution service.
The construction parts of an assembled part are indicated with a collation number in the remark colum.
Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts.
SEC 1. DISASSEMBLY AND PARTS LIST
IMPORTANT: When replacing LCD Panel or Circuit Boards ensure that all Radiation Sheets and Insulation Sheets are in their
correct positions in the TV set.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 13
1-1. KDL-22EX320/325
1-1-1. STAND BLOCK, REAR COVER, AC COVER
REF. No. PART No. DESCRIPTION REMARK
1 WS0010301 REAR COVER (22 SYR)
WS0010401 REAR COVER (22 SYR) EX325
2 WS0010501 COVER, AC(S)
3 WS0004901 STAND, PIPE L(SS)
4 WS0005001 STAND, PIPE R(SS)
5 WS0011101 STAND, HEAD P (SS)
WS0002801 SCREW, +PSW M4X12
WS0010101 SCREW +BVTP 3X12 TYPE2 IT-3
WS0003201 SCREW, +PSW M3X6 W12
1-1-2. HEAD STAND, PIPE STAND
DISASSEMBLY AND PARTS LIST
1
2
3
4
5
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 14
1-1. KDL-22EX320/325
1-1-3. G1A BOARD, SPEAKER, SWITCH UNIT, HMS3 BOARD,
WIFI MODULE AND SIDE BRACKET
10 WS0000401
STATIC CONVERTER (TV)-G1A
11 WS0000701
SWITCH UNIT
12 WS0002501
LOUDSPEAKER 30X100MM
13 WS0005901
POWER-SUPPLY CORD (WITH CONN.)
WS0014701
POWER-SUPPLY CORD (WITH CONN.)
UK ONLY
14 WS0010601
BRACKET SIDE (22/24/26)
15 WS0006201
LABEL (BAT-S MOLD SIDE)
16 WS0000101
WIRELESS LAN CARD
WS0000201
WIRELESS LAN CARD
RUSSIA ONLY
17 WS0001001
ANTENNA
18 WS0001101
ANTENNA
19 WS0002301
FRENEL LENS
20 WS0013701
HMS3 COMPLETE
WS0006001 SCREW (+PSW) (M3X6)
10
11
20
19
12
12
13
14
15
16
18
17
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 15
1-1. KDL-22EX320/325
1-1-4. BATS BOARD, BEZEL, HLR2 BOARD
1-1-5. LCD PANEL
50 WS0021601 SHEET, INSULATION (G1)
51 WS0012901 BATS COMPL (SERVICE) EX320 AEP, RU
WS0013101 BATS COMPL (SERVICE) EX325 AEP
WS0013001 BATS COMPL (SERVICE) EX320 IT
52 WS0001901 FLEXIBLE FLAT CABLE I1 22WS
53 WS0010701 BEZEL(22 SYR)
54 WS0013601 HLR2 MOUNT(B-O-AEP)
55 WS0006801 BRACKET, LCD (22)
56 1-811-320-11 LCD PANEL (L216SDA2)
LCD BRACKET
INSULATION SHEET
Note:
The Bezel and LCD panel use double sided tape during installation.
Please refer to APPENDIX-2 for the correct procedure for disassembly
and assembly methods.
51
53
56
54
52
55
50
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 16
1-2. KDL-24EX320/325
1-2-1. STAND BLOCK. REAR COVER, AC COVER
1 WS0012101 REAR COVER (24 SYR) BLACK
WS0012201 REAR COVER (24 SYR) LIGHT GREY
2 WS0010501 COVER, AC(S) BLACK
WS0012001 COVER, AC(S) LIGHT GREY
3 WS0005101 STAND, PIPE L(S) BLACK
WS0005201 STAND, PIPE L(S) WHITE
4 WS0005301 STAND, PIPE R(S) BLACK
WS0005401 STAND, PIPE R(S) WHITE
5 WS0011101 STAND, HEAD P (SS) BLACK
WS0012401 STAND, HEAD P (SS) WHITE
WS0002801 SCREW, +PSW M4X12 BLACK
WS0002801 SCREW, +PSW M4X12 LIGHT GREY
WS0003201 SCREW, +PSW M3X6 W12 BLACK
WS0020801 SCREW, +PSW M3X6 W12 LIGHT GREY
1-2-2. HEAD STAND, PIPE STAND
1
2
3
4
5
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 17
10 WS0000501 STATIC CONVERTER (TV)-G1B
11 WS0000701 SWITCH UNIT BLACK
WS0000801 SWITCH UNIT LIGHT GREY
12 WS0002501 LOUDSPEAKER 30X100MM
13 WS0005901 POWER-SUPPLY CORD (WITH CONN.)
WS0014701 POWER-SUPPLY CORD (WITH CONN.) UK ONLY
14 WS0010601 BRACKET SIDE (22/24/26) BLACK
WS0006701 BRACKET SIDE (22/24/26) LIGHT GREY
15 WS0006201 LABEL (BAT-S MOLD SIDE) BLACK
WS0006301 LABEL (BAT-S MOLD SIDE) WHITE
16 WS0000101 WIRELESS LAN CARD
WS0000201 WIRELESS LAN CARD RUSSIA ONLY
17 WS0001001 ANTENNA
19 WS0002301 FRENEL LENS BLACK
WS0002401 FRENEL LENS WHITE
20 WS0013701 HMS3 COMPLETE
1-2. KDL-24EX320/325
1-2-3. G1B BOARD, SPEAKER, SWITCH UNIT, HMS3 BOARD,
WIFI MODULE AND SIDE BRACKET
10
11
12 12
14
20
19
13
15
16
18
17
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 18
INSULATION SHEET
51
51 WS0013901 BATS COMPL (SERVICE) EX320 AEP, RU
52 WS0002701 FLEXIBLE PRINT CIRCUIT I1 24S
53 WS0009701 BEZEL(24 SYR) BLACK
WS0009801 BEZEL(24 SYR) WHITE
54 WS0013601 HLR2 MOUNT(B-O-AEP) BLACK
WS0013801 HLR2 MOUNT(W-O-AEP) WHITE
55 1-811-316-11 LCD PANEL (A24V0)
1-2. KDL-24EX320/325
1-2-5. LCD PANEL
LCD BRACKET
Note:
55
53
54
52
50
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 19
3
1-3. KDL-26EX320/321/325
1-3-1. STAND BLOCK, REAR COVER, AC COVER
1 WS0010801 REAR COVER (26 SYR)
2 WS0010501 COVER, AC(S)
3 WS0005101 STAND, PIPE L(S)
4 WS0005301 STAND, PIPE R(S)
5 WS0011101 STAND, HEAD P (SS)
6 WS0011001 STAND, HEAD(S2)
7 WS0021101 NECK(S2)
8 WS0004501 STAND, BASE(M2)
WS0007001 USER SCREW ST
1-3-2a. HEAD STAND, PIPE STAND (EX320/EX325)
1
2
1-3-2b. HEAD STAND, NECK AND BASE STAND (EX321)
8
7
6
4
5
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 20
1-3. KDL-26EX320/321/325
1-3-3. G1B BOARD, SPEAKER, SWITCH UNIT, HMS3 BOARD,
WIFI MODULE
10 WS0000501 STATIC CONVERTER (TV)-G1B
11 WS0000701 SWITCH UNIT
12 WS0002501 LOUDSPEAKER 30X100MM
14 WS0010601 BRACKET SIDE (22/24/26)
15 WS0006201 LABEL (BAT-S MOLD SIDE)
16 WS0000101 WIRELESS LAN CARD
WS0000201 WIRELESS LAN CARD RUSSIA ONLY
19 WS0002301 FRENEL LENS
20 WS0013701 HMS3 COMPLETE
10
11
20
19
12
12
14
13
15
16
18
17
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 21
1-3. KDL-26EX320/321/325
1-3-5. LCD PANEL
51 WS0012901 BATS COMPL (SERVICE) EX320/321 AEP, RU
52 WS0002001 FLEXIBLE FLAT CABLE I1 26WS
53 WS0011201 BEZEL(26 SYR)
55 1-811-321-11 LCD PANEL (L26SDA2)
LCD BRACKET
INSULATION SHEET
Note:
51
55
53
54
52
50
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 22
1-4. KDL-32EX421/425/523/524/525
1-4-1. STAND BLOCK
1-4-2. HEAD STAND, NECK AND BASE STAND
3
2
1
1 WS0011401 STAND, HEAD(M9)
2 WS0003401 NECK(M9) EX421,523,524,525
WS0003501 NECK(M9) EX425
3 WS0011501 STAND, BASE(M2) EX421
WS0004501 STAND, BASE(M2) EX421,523,524,525
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 23
10 WS0009901 REAR COVER(32) EX425,525
WS0015101 REAR COVER(32) EX421,523,524
11 WS0011801 COVER, AC(M)
12 WS0000301 STATIC CONVERTER (TV)-GE2A
13 WS0011301 BRACKET SIDE (BAT-V32) MOLD
14 WS0006101 LABEL(BAT-V MOLD SIDE)
WS0015301 LABEL(BAT-V MOLD SIDE) EX523
16 WS0030401 LOUDSPEAKER
WS0004701 SCREW, ORNAMENTAL M6X12
WS0006901 JOINT STAND
WS0005801 SCREW, +BVTP 4X12 TYPE2 IT-3
1-4. KDL-32EX421/425/523/524/525
1-4-3. REAR COVER, AC COVER
1-4-4. GE2A BOARD, SWITCH UNIT, SPEAKER
10
11
12
15
16
17 16
13
14
Note:
When removing the rear cover, care must be taken to avoid damage to the rear
cover and power supply cord.
For removal of the rear cover and power supply cord, please refer to
APPENDIX-1.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 24
21 * WS0009001 CONNECTOR ASSY 28P
22 WS0013401 BAT-V COMPL (SERVICE) EX425
WS0014301 BAT-V COMPL (SERVICE) EX421, 523, 524
WS0014401 BAT-V COMPL (SERVICE) EX525
WS0013301 BAT-V COMPL (SERVICE) EX421(IT)
WS0030301 FFCWITH CONNECTOR l1 32S EX523,524,525
23 WS0009301 HARNESS ASSY
24 * WS0015001 HARNESS ASSY EX523
* WS0013601 HLR2 MOUNT(B-O-AEP)
25 WS0002301 FRENEL LENS
26 * WS0013701 HMS3 MOUNT
27 WS0011701 BRACKET, PANEL (H)
28 WS0011601 BRACKET, PANEL (C)
29 1-811-323-11 LCD PANEL (S32ESB) EX421,425
30 1-811-324-12 LCD PANEL (S32ESL) EX523,524,525
WS0004401 BEZEL(32 SYR)
31 WS0015201 BEZEL(32 SYR) EX523
1-4. KDL-32EX421/425/523/524/525
1-4-5. BAT-V BOARD, HLR2 BOARD, HMS3 BOARD
1-4-6. LCD PANEL, BEZEL
Note:
21
23
22
24
25
26
27
29
29
28
31
30
20
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 25
1 WS0012601 STAND, HEAD(ML9)
2 WS0014801 NECK(ML9)
3 WS0012701 STAND, BASE(ML2)
SCREW, +PSW M5X16 IN BAG, ASSY
USER SCREW ST IN BAG, ASSY
1-5. KDL-37EX521/524/525
1-5-1. STAND BLOCK
3
2
1
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 26
REF. No. PART No. DESCRIPTION MARK
10 WS0029301 REAR COVER(37) EX521, EX524
WS0029601 REAR COVER(37) EX525
13 WS0011301 BRACKET SIDE (BAT-V) MOLD
14 WS0006101 LABEL(BAT-V MOLD SIDE)
1-5. KDL-37EX521/524/525
10
11
12
15
16
17 16
13
14
Note:
APPENDIX-1.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 27
1-5. KDL-37EX521/524/525
INSULATION SHEET
22 WS0014101 BAT-V COMPLETE EX521 AEP
WS0014201 BAT-V COMPLETE EX521 IT
WS0014301 BAT-V COMPLETE EX524
23 * WS0029001 FLEXIBLE FLAT CABLE I1 37S
24 * WS0030901 HARNESS ASSY
26 * WS0002301 FRENEL LENS
27 WS0013701 HMS3 MOUNT
30 1-811-318-11 LCD PANEL (A37VO)
31 WS0028601 BEZEL(37 SYR)
Note:
21
23
22
24
25
26
27
29
28
31
30
29
20
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 28
1-6. KDL-40EX523/524/525
1-6-1. STAND BLOCK
2 WS0014801 NECK(ML9)
3 WS0012701 STAND, BASE(ML2)
3
2
1
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 29
1-6. KDL-40EX523/524/525
10 WS0007401 REAR COVER(40) EX523, EX524
14 WS0006401 LABEL,SHEET(BAT-V MOLD SIDE) EX524, EX525
WS0006501 LABEL,SHEET(BAT-V MOLD SIDE) EX523
10
11
12
15
16
17 16
13
14
Note:
APPENDIX-1.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 30
1-6. KDL-40EX523/524/525
22 WS0014301 BAT-V COMPLETE EX523, EX524
23 * WS0021001 FFCWITH CONNECTOR l1 40S
24 * WS0009401 HARNESS ASSY EX524, EX525
* WS0014501 HARNESS ASSY EX523
30 1-811-325-12 LCD PANEL (S40ESL)
31 WS0004301 BEZEL(40 SYR) EX524, EX525
WS0014901 BEZEL(40 SYR) EX523
Note:
21
23
22
24
25
26
27
29
28
31
30
29
20
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 31
1-7. KDL-46EX520/521/524/525
1-7-1. STAND BLOCK
2 WS0003801 NECK(L9)
3 WS0012801 STAND, BASE(L2)
3
2
1
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 32
1-7. KDL-46EX520/521/524/525
1-7-4. GE2A BOARD, SWITCH UNIT, SPEAKER, WIFI MODULE
10 WS0007201 REAR COVER(46) EX520,EX521,EX524
14 WS0006401 LABEL,SHEET(BAT-V MOLD SIDE) EX521,EX524,EX525
WS0006501 LABEL,SHEET(BAT-V MOLD SIDE) EX520
10
11
12
15
16
17 16
13
14
Note:
APPENDIX-1.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 33
22 WS0014101 BAT-S COMPLETE EX520/521 AEP
WS0014401 BAT-S COMPLETE EX525 AEP
WS0014301 BAT-S COMPLETE EX524 AEP
WS0014201 BAT-S COMPLETE EX521 IT
23 * WS0002201 FFCWITH CONNECTOR l1 46S
24 * WS0009501 HARNESS ASSY
* WS0009601 HARNESS ASSY EX520
30 1-811-326-11 LCD PANEL (S46ESL)
31 WS0004001 BEZEL(46 SYR)
WS0004201 BEZEL(46 SYR) EX520
1-7. KDL-46EX520/521/524/525
Note:
21
23
22
24
25
26
27
28
31
30
20
29
29
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 34
1-8-1. MISCELLANEOUS
22 Inches
WS0021301 BAG, SCREW ASSY (PS) - See note on page 32.
WS0003901 CLAMPER, CABLE
WS0003301 SHEET, RADIATION (BAT-L/V) - Not shown.
WS0008901 CONNECTOR ASSY 14P CN6201 (G1A) - PANEL (1)
WS0008101 CONNECTOR ASSY 28P CN6001 (BAT-S) - CN6002 (BAT-S) - CN6701 (G1A) (1)
WS0008401 HARNESS ASSY CN9006 (BAT-S) - CN100 (HLR2) - WIFI - HMS3 - SW / CN4601 (BAT-S) - SP (1)
24 Inches
WS0008201 CONNECTOR ASSY 28P CN6001 (BAT-S) - CN6002 (BAT-S) - CN6701 (G1B) (1)
26 Inches
WS0008301 CONNECTOR ASSY 28P CN6001 (BAT-S) - CN6002 (BAT-S) - CN6701 (G1B) (1)
1-8. OTHER PARTS
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 35
32 Inches
WS0020901 BAG, SCREW ASSY (M) - See note below. Note
WS0003901 CLAMPER, CABLE The "Bag , Screw Assy (PS)" contains the following:-
WS0003301 SHEET, RADIATION (BAT-L/V) - Not shown. Screw, +PSW M4x12 (4 pcs.)
37 Inches The "Bag , Screw Assy (M)" contains the following:-
WS0020901 BAG, SCREW ASSY (M) - See note below. Screw, +PSW M5x16 (3 pcs.)
WS0003901 CLAMPER, CABLE Hex Wrench (1pc.)
WS0003301 SHEET, RADIATION (BAT-L/V) - Not shown. User Screw ST (3 pcs.)
40 Inches The "Bag , Screw Assy (L)" contains the following:-
WS0020901 BAG, SCREW ASSY (M) - See note below. Screw, +PSW M5x16 (3 pcs.)
WS0003901 CLAMPER, CABLE Hex Wrench (1pc.)
WS0003301 SHEET, RADIATION (BAT-L/V) - Not shown. User Screw ST (4 pcs.)
46 Inches
WS0015501 BAG, SCREW ASSY (L) - See note below.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 36
1-8-2. COMMON PARTS
*WS0005601 TAPE (3M 1350FW-1)15MMX66M WHT 1 ROLL
1-8-3. ACCESSORIES
*WS0014601 MANUAL, INSTRUCTION - EX320 AEP, EX523, EX524
*WS0007601 MANUAL, INSTRUCTION - EX320 AEP, EX421 AEP, EX520 AEP, EX521 AEP
*WS0007701 MANUAL, INSTRUCTION - EX320 AEP, EX421 AEP, EX520 AEP, EX521 AEP, EX524 AEP
*WS0007801 MANUAL, INSTRUCTION - EX320 RU, EX321 AEP, EX421 AEP, EX521 AEP
*WS0007901 MANUAL, INSTRUCTION - EX325 AEP, EX425 AEP, EX525 AEP
*WS0029201 MANUAL, INSTRUCTION - EX320 IT, EX421 IT, EX521 IT
*WS0008001 MANUAL, INSTRUCTION - 32EX525 AEP, 40EX525 AEP
WS0000901 REMOTE COMMANDER (RM-ED045)
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 37
CHASSIS SERVICE
000 WYVERN
000 S2_NOISE_TH 32
Item name
Category name Data
SEC 2. ADJUSTMENT
HOW TO ENTERING SERVICE MODE
1) Turn on the main power switch to place this set in standby mode.
2) Press the buttons on the remote commander as follows, and entering service mode.
3) Service mode display.
Note: First of all, when you enter Service Mode, you can see Digital service mode.
Whenever you press OPTIONS or JUMP on remote, each service mode is changed.
Digital -> Chassis -> VPC
Press OPTIONS
or JUMP button
Item number
Category number
5 DISPLAY TV POWER Channel Volume
DIGITAL SERVICE
001 OP
000 VERS ---
<MAIN> <EXT>
DM1.301W00AA RF:01.05
WF1.003W00AA WF:2.0.0.99
DF1.001W00AA WF:0B
YM1.010W00AA CAM:X.XXX
DB2.105W00AA FD:XXXX
(DM1.301W00AA)
DD1.016W00AA
WP0.521W00AA <PEM>
MID:1C117081 PM1.012W00LU
PID:04020000 PB1.000W00LU
PNL:LTY320AB01 PL1.011J46LUX
POP:X.XXX PD1.011J46LUX
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 38
ADJUSTMENT
4) How to use the remote commander.
5) After entering service mode, then turn off the power switch.
<Test>+<TV>/<Display><5><Vol Up><Power> Service mode on
<Other> / <Power off + on> Service mode off
<Jump> / <Option>
<Mute> + <0>
<10 or 0>
<9> + <0>
<8> + <Mute> + <0>
<3>/<6>
<2>/<5>
<1>/<4>
The flow of control
Change module
Write data
Execute
Read data
Test reset
Data up / down
Category up / down
Item up / down
Function
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 39
ADJUSTMENT
WHITE BALANCE ADJUSTMENT
Note: Please execute this adjustment if necessary.
Change Data of VPC service mode. (006 WB category)
a. Press 1 or 4 on remote to select WB adjustment menu.
b. Change data by pressing 3 or 6. Each range of these items is 0~255.
c. Press mute 0 on remote to save the data.
SERVICE comment is changed to WRITE, indicating writing process.
d. After a while, WRITE comment returns to SERVICE, which means writing process is done. .
VPC SERVICE
006 WB
000 R_DRV 128
VPC SERVICE
006 WB
001 G_DRV 128
VPC SERVICE
006 WB
002 B_DRV 128
VPC SERVICE
006 WB
003 R_BKG 128
VPC SERVICE
006 WB
004 G_BKG 128
VPC SERVICE
006 WB
005 B_BKG 128
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 40
ADJUSTMENT
VCOM ADJUSTMENT
Note: Please execute this adjustment if necessary.
1) Change Data of Digital service mode.
a. Select 003 DIG_SRV_MODE category by pressing 2 / 5 on remote.
b. Press 0 to go to TEST PATTERN Mode.
c. Press Enter or 12 to go into Video TEST PATTERN.
d. Press 7 or 8 to select the test pattern.
e. Press Enter or 12 twice to show the VCOM TEST PATTERN.
DIGITAL (DIG_SRV_MODE) SERVICE
TEST PATTERN
--> 1 Video
*1 White
2 Ramp
3 R Raster
4 G Raster
5 B Raster
6 Color Bar
7 VCOM Pattern1
8 VCOM Pattern2
9 O
Please input a white level.
(00-10)
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 41
ADJUSTMENT
2) Change Data of VPC service mode.
a. Select 002 VCOM category by pressing 2 / 5 on remote.
b. Select 000 ENABLE item by pressing 1 / 4 on remote.
c. Change ENABLE from 0 to 1 to enable VCOM adjustment.
VPC SERVICE
002 VCOM
000 ENABLE 0
d. Select 001 ADJUST item by pressing 1 / 4 on remote.. .
e. Change data by pressing 3 / 6 on remote.
f. Finish the adjustment when the picture seems OK.
VPC SERVICE
002 VCOM
001 ADJUST 64
3) Change Data of Digital service mode.
a. Select 007 VCOM category by pressing 2 / 5 on remote.
b. Change data from 1 to 0 by pressing 3 on remote.
c. Confirm the final result of the VCOM adjustment.
d. If OK, Finish the VCOM adjustment.
If NG, pressing 6 to show the OSD again and go back to VCOM adjustment 2)-d.
VPC SERVICE
010 VCOM
000 SRV_OSD_EN 1
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 42
SAVE CHANGING DATA
1) Change Data of Chassis or VPC service mode
2) Write data for Chassis or VPC service mode
a. Press Mute on remote.
It shows green SERVICE changes to green WRITE.
b. Press 0 or enter on remote. Green WRITE changes to red WRITE. It indicate writing is processing.
c. After a while, red WRITE changes to green SERVICE. Writing process is done at this point.
3) TV reboot is necessary for applying data change.
ADJUSTMENT
CHASSIS WRITE
000 WYVERN
000 S2_NOISE_TH 32
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 43
DIGITAL(DIG_SRV_MODE) SERVICE
TEST_PATTERN
*1 Video
2 Audio
DIGITAL SERVICE
003 DIG_SRV_MODE
000 TEST_PATTERN ---
DIGITAL SERVICE
004 TUNER
000 !A_NOSIG_DET 001
ADJUSTMENT
CHANGE DATA
Note: Digital service mode dont have to Save. (except 002 MODEL and 005 CHAPRESET category)
1) Change Data of Digital service mode. (except 003 DIG_SRV_MODE category)
a. Press 2 / 5 on remote to select (up / down) category.
b. Press 1 / 4 on remote to select (up / down) Item.
c. Press 0 / 10 on remote to select item.
2) Change Data of Digital service mode. ( 003 DIG_SRV_MODE category)
003 DIG_SRV_MODE is one category of Digital service mode.
Please note because this operation is special.
a. Press 2 / 5 on remote to select 003 DIG_SRV_MODE.
b. Press 1 / 4 on remote to select (up / down) Item.
c. Press 0 / 10 on remote to select item.
d. Press number key 1~9 directly. * stamp move.
e. Press 12 / enter / select to decide and advance next step. Press return, when returning on the
previous page.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 44
ADJUSTMENT
3) Write data for Digital service mode. ( 002 MODEL category)
Note: This procedure operation, when replaced the B board.
Note: Do not write a wrong segment or destination information in Product ID.
When the wrong setting is written, TV may not operate.
000 SEG -----------------Select JDM code information
001 DEST ---------------Select destination information
002 MODELNAME ---Select model name
004 SERIAL ------------ Can be set only once for the new board
a. Change data for each model.
b. Press Mute, 0 on remote sequentially.
It shows red WRITE. It indicate writing is processing.
c. After a while. Red WRITE disappears. Writing process is done after a while.
DIGITAL SERVICE
002 MODEL
000 SEG I-1
Write
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 45
ADJUSTMENT
SET TO SHIPPING CONDITION
How to do shipping condition.
a. Move to Digital service mode.
Press 8 on remote.
It shows green SERVICE changes to green RST-.
Press mute on remote.
Added green EXE after green RST- .
d. Press 0 on remote. Green EXE-RST changes to red EXE-RST. It indicate writing is processing.
After a while, red EXE-RST changes to green SERVICE.
And all LED lights.
Writing process is done at this point.
<Another way>
You can set to shipping condition w/o entering Service Mode.
-> Cursor Up on remote + Power Key on Front panel.
TIMER Standby POWER
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 46
ADJUSTMENT
HDD REC SETTING
DIGITAL (REC_SETTING) SERVICE
REC_SETTING
1 Key Copy
*2 HDD Re-Register
(x) HDDs OK ( xx )
HDD Re-Register
a. Press 2 to select HDD Re-Register Item.
b. . Press Enter or 12 twice to execute the command.
c. If OK, xx= x+1
If NG, xx=x
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 47
SEC 3. TROUBLE SHOOTING
3-1. TRIAGE CHART
Note: Main board and Power board is different in name every inch. Therefore this section displays difference point in "*".
No
Power
Remote Network Audio Skype
2 3 5 6 7 8
No Green Power
LED (Dead Set)
Stationary
colored lines
or dots
No video
one of Inputs
No video
all Inputs
No
Remote
Wireless
can't
connect
No Audio
Skype
Can't Work
B* BOARD
G* BOARD
HLR2 BOARD
SPEAKER
Skype MODULE
WIFI MODULE
LVDS CABLE
T-CON
LCD PANEL
Problem POWER
POWER
AUDIO
PANEL
(TCON)
PANEL
(INVERTER)
TEMP Software
: doubtful part
: Few possibility
Reference
Video - missing or distorted
Symptoms - Shutdown. Power LED
blinking red diagnostics sequences
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 48
TROUBLE SHOOTING
3-2. FLOW CHART
START
Does the Power Led
stay on when the
TV is switched on ?
Is the Standby Led
blink ?
Is the Picture and
Sound OK ?
END
See
No Power
See
Standby LED Blink
See
No Picture / No Sound
Is the network
connection OK?
See
Cant connect network
No
Yes
Yes
No
No
Yes
Do the buttons
on the TV & Remote
Commander work
properly?
See
TV/ Commander
button malfunction
No No
Yes
No
Yes
See
Skype malfunction
No
Is the Skype
function OK?
See
HDD Rec malfunction
No
Is the HDD Rec
function OK?
Yes
Yes
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 49
TROUBLE SHOOTING
3-3. NO POWER
No Power
Check STBY 3.3V
at 10 pin of CN6001
on the B* Board
Harness
G* Board
Replace
Between G* Board to
B* Board Harness
B* Board
NG
OK
NG
OK
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 50
1) 2 times blinking (Main Power Error)
TROUBLE SHOOTING
3-4. STANDBY LED BLINK
2 times blinking
Check REG12V at
pins 2/3 of
CN6001 on
the B* Board
B* Board Harness
G* Board
Replace
Between G* Board to
B* Board Harness
12V NG
12V OK
NG
OK
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 51
TROUBLE SHOOTING
2) 3 times blinking (DC Alert, Audio Error and Communication Error)
3 times blinking
Check D+1.2V at
pin 14 of IC6005
on the B* Board
F6001,IC6005,etc
(B* Board)
Speaker
Check +3.3V_MAIN
at pins 9/10 of CN9003
on the B* Board
Check
Speaker Impedance
at SP Connector
F6003,IC6003,etc
(B* Board)
Check AUDIO+12.5V
at pin 8/9 of
CN6001 on
the B* Board
G* Board
Check +12.5V
at F4601 on
the B* Board
F4601,IC4601,etc
(B* Board)
IC4601,etc
(B* Board)
DC_ALERT
NG
OK
AUDIO
AUDIO
FE/BE Communication
NG
OK
NG
OK
NG
OK
NG
OK
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 52
TROUBLE SHOOTING
3) 5 times blinking (T-con Error)
5-time blinking
Check PANEL_VCC
at pin 1 of
CN6001 on
on the B* Board
G* Board
Replace the Harness
Between G* and Panel
(a)
Replace
the LVDS Harness
Panel (T-con)
change
B* Board Harness
LVDS Harness Panel (T-con)
about 5V : 22 Model
about 12V : ex. 22 Model
(a) exclude 60Hz Panel Model
NG
OK
NG
Symptom
improvement
Symptom
improvement
Symptom
improvement
NG
NG
RGB sensor Change RGB Sensor
(b) Only for Y* Models
Symptom
improvement
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 53
TROUBLE SHOOTING
4) 6 times blinking (Backlight Error)
6-time blinking
Check
BL_ERR at
pin 7 of CN6002
on the B* Board
B* Board
Under 2.65V
G* board
NG
Over 2.65V
Symptom
improvement
Change G* Board
Panel
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 54
TROUBLE SHOOTING
5) 7 times blinking (Temperature Error)
7 times blinking
Setting circumstance
is OK?
Temperature,
Ventilation, etc.
Set to another
Location, etc.
NO
YES
Change B* Board,
and Aging a few hours
B* Board
OK
Panel
6) 8 times blinking (Software Error)
8 times blinking
If the Symptom
Improved by changing
the WIFI module
B* Board
NO
WIFI Module
YES
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 55
TROUBLE SHOOTING
3-5. NO PICTURE
No Picture
Press HOME Key
XMB (Menu) displayed?
B* Board
Replace
the LVDS Harness
LCD Panel
(T-con)
Harness
(LVDS)
Check BL_ON
at pin 6 of CN6002
on the B* Board
BL_ON:H
B* Board
Replace Harness
(Between G* Board
to B* Board)
Harness
(G* to B*)
BL_ON: L
Change B* Board G* Board
NO
YES
NG
OK
NG
OK
NG
OK
PANEL_VCC
at pin 1 on CN6001
B* Board
G* Board
YES
NO
about 5V : 22/26 Model
about 12V : ex. 22/26 Model
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 56
TROUBLE SHOOTING
3-6. NO SOUND
No Sound
Check the Speaker
Harness
Speaker Harness
Replace
the B* Board
B* Board
Speaker
OK
NG
NG
OK
Check the
Speakers setting
Change to
TV Speaker
Audio System
TV Speakers
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 57
3-7. TV COMMANDER BUTTONS MALFUNCTION
TROUBLE SHOOTING
1) TV button malfunction
Button malfunction
on the TV
Replace the Harness
between B* to
Switch Unit
Switch Unit
Harness
Switch Unit change
B* Board
OK
NG
OK
NG
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 58
TROUBLE SHOOTING
2) IR remote commander malfunction
TV isnt controlled
by remote commander
Green LED light
at power indicator
OK
NG
Sensor is broken
HLR Board
B* Board
OK
NG
Mechanical
(ex. bezel)
Green LED blinks
at power indicator
when using commander
near sensors window
Check the Harness
between the B* Board
and the HLR Board
Exchange the Harness
Exchange the
HLR Board
Harness
OK
NG
OK
OK
NG
NG
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 59
TROUBLE SHOOTING
3-8. NETWORK MALFUNCTION
1) Wired Network malfunction
Wired Network
on the TV
Connection result
Local Access
Connection result
Cable Connection
OK
NG
OK
NG
Connection result
Internet Access
Proxy setting
NG
B* Board
Check the Ethernet Cable Ethernet Cable
Check IP address
and Local router setting
Wired Set-up
IP address setting
Check Local router DHCP server
Auto
Manual
OK
NG
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 60
TROUBLE SHOOTING
2) USB Wireless Network malfunction
Wireless Network
on the TV
Is the radio field
Strength too weak
or even No signal?
Access Point
B* Board
Error Message appear
when the Wireless
Network is selected?
USB Dongle
NO
YES
NO
YES
3) Internal Wireless Network malfunction
Wireless Network
on the TV
Is the radio field
Strength too weak
or even No signal?
Access Point
B* Board
Error Message appear
when the Wireless
Network is selected?
Wireless Module, Harness
NO
YES
NO
YES
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 61
3-9. HDD-Rec MALFUNCTION
TROUBLE SHOOTING
HDD Rec
Malfunction
B board
HDD is connected
to the appropriate
USB port?
Connect to the
appropriate port
No
Yes
USB Hub is inserted
in between the
USB port and HDD?
USB Hub is
not supported
Yes
No
Is the drive size larger
than 32GB and
Smaller than 2TB??
Only 32GB~2TB
is supported
No
Yes
All the setups and
restrictions listed in
iManual are cleared?
Check the iManual
No
Yes
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 62
DDR3
1Gb/2Gb
DDR3
1Gb/2Gb
One NAND
2Gb
USB
HUB
Ether
PHY
Audio
AMP
RMII
YCbCr /
CVBS
RGB /
CVBS
RGB
TMDS
TMDS TMDS
SPDIF
USB2.0
75
L/R
TS
LVDS
LED
IR Remote Rx
Ladder
GPIO
UART
SIRCS
GPIO
IIC
Temp.
Sensor
IIC
PWM
Human Sensor
IIS
Audio
Sub AMP L/R
Lumi Sensor
Key (Normal)
HDMI
EQSW
ATREYU
HORUS
(Si Tu- S)
GAIA
(DVB-T2 Demod)
SEKITO2
(DVB-S2 Demod)
ATV
IF
IF
TS
TS
IF
ASCOT2Ssip
(Si Tu- T)
60HzCCFL/
60HzLED
L/R
PC AUDIO (Shared
w/ HDMI)
L/R
HP / LINE
OUT
BATS BOARD
SEC 4. DIAGRAMS
4-1. BLOCK DIAGRAM
4-1-1. KDL-22/24EX320, 26EX320/321
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 63
DDR3
1Gb/2Gb
DDR3
1Gb/2Gb
One NAND
2Gb
USB
HUB
Ether
PHY
HORUS
(Si Tu- S)
GAIA
(DVB-T2 Demod)
SEKITO2
(DVB-S2 Demod)
Audio
AMP
IF
IF
TS
TS
RMII
YCbCr /
CVBS
RGB /
CVBS
RGB
TMDS
TMDS TMDS
SPDIF
USB2.0
75
IF
L/R
TS
LVDS
LED
IR Remote Rx
Ladder
GPIO
UART
SIRCS
GPIO
IIC
Temp.
Sensor
IIC
PWM
Human Sensor
IIS
Audio
Sub AMP L/R
Lumi Sensor
Key (Normal)
HDMI
EQSW
ATREYU
ASCOT2Ssip
(Si Tu- T)
60HzCCFL/
60HzLED
ATV CATV
L/R
PC AUDIO (Shared
w/ HDMI)
L/R
HP / LINE
OUT
BATS BOARD
4-1. BLOCK DIAGRAM
4-1-1. KDL-22/24/26EX325
DIAGRAMS
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 64
4-1. BLOCK DIAGRAM
DIAGRAMS
4-1-2. KDL-32/40/46EX425,520,521,523,524,525
27M
4M
41M
41M
[HORUS3]
[ASCOT2Sip] [ZHUI]
[Sil9287B]
[SEKITO2]
[LNBH23]
[NJM2561]
0
0
[NJU72040V]
[D510D]
[D510D]
[NJU72011RB]
0
0
H/L
[TPS2553DBV] [TPS2553DBV]
[RTL8201E] [GL850G]
12M
One
NAND
DDR3
Muxed
2Gb
1333
2Gb
DDR3
1333
2Gb
48M
GND
32.76
8K
[PST3629]
[LM75B]
P
A
N
E
L
Push
Cable
Satellite
Terrestrial
HDMI1
(ARC)
HDMI2
HDMI3
HDMI4
PC
COMP
SCART
SPDIF
HP/Line
Out
Main
SPEAKER
Analog Video
Digital Video/TS/TMDS
Analog Audio
UART
I2C Analog Signal
PWM SPI
X_AUDIO_MUTE1
X_AUDIO_MUTE2
X_FAULT
Main Speaker_Out_LR
SPDIF
HP/Line Out LR
HP_/ Line Out Det
PC_R,PC_G,PC_B,PC_H,PC_V
PC_LR
PC_5V, PC_DDC
PC_CON_Det
COMP_LR
VideoB_Det
ASPECT1
TV_Out
Scart_CV,R,G,B,FB
Scart_LR
TV_Out_LR
ASPECT1
VideoA_Det
S_Det
CEC3
DDC4
HPD4
CEC4
DDC_5V_4
TMDS4
CEC2
DDC3
HPD3
DDC_5V_3
TMDS3
TMDS1
DDC1
HPD1
CEC1
TMDS2
DDC2
HPD2
DDC_5V_1
DDC_5V_2
ARC
LNA
SW
Xtal
Xtal
LNA
Silicon
Tuner
Silicon
Tuner
Zero-IF
27MHz
Ext Demod
IFAGC
Ext Demod
IFAGC
Xtal
TS1
TS2
DiSEqC_Out
DiSEqC_In
DDC
I2CB
DMD_RST
DMD_CLK_ENABLE1
DMD_CLK_ENABLE2
I2CB
CI/CI+
5
V
Current
Limit
MS
P
o
w
e
r
_
K
E
Y
K
E
Y
B
D
_
D
IS
C
1
,2
B
D
_
E
J
E
C
T
U
A
R
T
E
H Con.
USB4
BD
USB3
Wifi
5
V
USB2
USB1
Current
Limit
USB
HUB
Crystal
X
_
S
Y
S
T
E
M
1
_
R
S
T
5
V
Current
Limit
X
_
S
Y
S
T
E
M
1
_
R
S
T
Ether
Ether
PHY
BACKLIGHT
TCON
S
A
_
M
O
D
E
/L
U
T
_
S
E
L
0
P
E
M
_
W
D
T
/X
B
U
S
Y
/B
IN
T
X
_
P
E
M
_
R
S
T
/L
U
T
_
S
E
L
2
/X
_
F
R
C
_
R
S
T
M
O
D
E
_
P
E
M
/T
C
O
N
_
R
D
Y
L
U
T
_
S
E
L
1
/X
_
T
C
O
N
_
R
S
T
/L
R
_
F
L
A
G
T
_
P
A
N
E
L
_
S
E
L
I2
C
_
C
1.5V
SYSTEM2_PWR
DDC REG_12V REG_12V
1.2V
SYSTEM1_PWR
DDC
STBY 3.3V
T-CON_VCC
REG12V
AUDIO_12V
AUDIO_12V
REG12V
P
o
w
e
r
SYSTEM2_PWR
DDC REG_12V
3.3V
5V
SYSTEM2_PWR
DDC REG_12V
SYSTEM2_PWR
S1.8V
LDO
3.3V
LDO
S1.2V
LDO
3.4V
LDO
2.5V
LDO
P
o
w
e
r
_
C
o
n
t
r
o
l
MAIN_PWR
BACKLIGHT_ON
DIMMER
BACKLIGHT_MON
PFC_PWR
AC_MON
DIMMER_DC
TCON-ON
UARTA(LOG)
UARTC(Hotel/ECS)
UARTD
PEM_LOG
MODE_PEM
Reset
DIMMER2
I2CA(Hotel_Clock)
SIRCS
T
L
-
J
I
G
H
o
t
e
l
/
E
C
S
Temp Sensor
Xtal
Reset
Xtal
AC_MON
Reset
I2CA (EQSW, Temp Sensor, Hotel Clock)
I2CB (Ext Demod)
I2CC (Panel, RGB Sensor)
UARTA (LOG)
UARTB (RF-Remote)
UARTC (IR Blaster/ECS)
I2CA
X_Hotel_PWR_CTRL
Temp
Sensor
Sircs
KEY
LED
Human Sensor
Light Sensor
STBY_LED
POWER_LED
TIMER_LED
PIC_MUTE_LED
REC_LED
Light_Sensor_Det
Human_Sensor_Det
Power_KEY
KEY
UARTE
SIRCS
DIMMER
LOGO
DIMMER_DC
DMD_CLK_ENABLE2
DMD_RST
DEBUG_LED2
DEBUG_LED3
DMD_CLK_ENABLE1
PANEL_PWR
HP_DET
X_WIFI_RST
SPDIF_SEL
X_AUDIO_MON
HDMIEQ_INT
D
C
_
M
O
N
K
E
Y
L
ig
h
t_
S
e
n
s
o
r
_
D
e
t
A
S
P
E
C
T
1
H
u
m
a
n
_
S
e
n
s
o
r
_
D
e
t
P
A
N
E
L
_
S
E
L
B
A
C
K
L
IG
H
T
_
M
O
N
P
A
N
E
L
_
P
W
R
_
D
e
t
S
T
B
Y
_
L
E
D
T
IM
E
R
_
L
E
D
M
A
IN
_
P
W
R
M
A
IN
_
S
S
_
M
O
N
S
Y
S
T
E
M
2
_
P
W
R
S
Y
S
T
E
M
1
_
P
W
R
P
IC
_
M
U
T
E
_
L
E
D
A
C
_
M
O
N
P
F
C
_
M
O
N
P
O
W
E
R
_
K
E
Y
D
E
B
U
G
_
L
E
D
1
X
_
R
F
_
R
S
T
X
_
H
O
T
E
L
_
P
W
R
_
C
T
R
L
P
O
W
E
R
_
L
E
D
R
E
C
_
L
E
D
X
_
S
Y
S
T
E
M
1
_
R
S
T
P
F
C
_
P
W
R
X
_
A
U
D
IO
_
M
U
T
E
1
X
_
A
U
D
IO
_
M
U
T
E
2
V
ID
E
O
A
_
D
E
T
V
ID
E
O
B
_
D
E
T
B
A
C
K
L
IG
H
T
_
O
N
N
M
I
P
C
_
C
O
N
_
D
E
T
C
R
_
D
E
T
L
U
T
_
S
E
L
2
L
U
T
_
S
E
L
1
L
U
T
_
S
E
L
0
B
IN
T
T
C
O
N
_
R
D
Y
D
A
T
A
1
Panelless
B
T
V
_
P
IN
T
N
A
N
D
_
W
P
B
T
V
_
G
P
IO
x
6
X
_
R
F
_
R
S
T
S
Y
S
T
E
M
1
_
P
W
R
ASURA
U
A
R
T
B
B
T
V
_
S
E
L
I2
S
_
D
0
B
T
V
_
S
P
D
IF
I2
C
A
UART_E
B
T
V
_
F
ID
ASURA
Audio
Power AMP
TV_Out_LR
Tuner_LR
Main Speaker_Out_LR
Atreyu_SPDIF
Line Out_LR
PC_LR
COMP_LR
AV3_LR
Scart1_LR
Tuner_LR
PC_G
PC_B
PC_R
PC_H
PC_V
COMP_Y
COMP_Pb
COMP_Pr
Scart_CV
Scart_G
Scart_B
Scart_R
Scart_FB
75
Drv
TV_Out
TMDS
DDC
CEC
Xtal
IF1
TS
EQ SW
I2CA
3.3->1
Atreyu
OPAMP
OPAMP
AUDIO_MON
X_SYSTEM1_RST
LVDS_ODD
LVDS_EVEN
Digital Audio
X_SYSTEM1_RST
IF2
IF1
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 65
DIAGRAMS
4-2. CONNECTOR DIAGRAM
J AM3pinStraight
0 3 0 3 1 W S _ C C V _ L E N A P A D S _ E C I V E D R L H / 2 Y E K R D B / x R T R A U D B 1 C N 0 3 1 D N G 1 NC (Aging pin)
9 2 9 2 2 W S _ C C V _ L E N A P V 3 . 3 + _ Y B T S R D B 2 6 8 2 2 S N E S _ N O I T O M r o s n e S n o i t o M 2 SCL
8 2 8 2 3 W S _ C C V _ L E N A P X T _ T R A U F R / x T _ T R A U R D B 3 4 9 2 3 V 5 + G E R 2 / V / X - a 3 3 SDA
P-1/2 1- 821- 130- 11 7 2 7 2 4 W S _ C C V _ L E N A P X R _ T R A U _ F R / x R _ T R A U R D B 4 5 4 GND
6 2 6 2 5 W S _ C C V _ L E N A P L E S F R / N O C I M _ Y B T S _ P U E K A W R D B 5 1 5 RX0-
5 2 5 2 6 C N T S R _ F R / 0 O I P G R D B 6 2 6 RX0+
3 7 BDR GND 4 2 4 2 7 D N G 7 GND
5 8 WIFI GND 3 2 3 2 8 D N G 8 RX1-
P _ B S U I F I W 9 3 7 2 1 D N G 2 2 2 2 9 T N I B / 9 l r t C _ l e n a P 9 RX1+
D N G I F I W 0 1 1 5 2 2 T N I _ R E W O P e l u d o m W S 1 2 1 2 0 1 C N 10 GND
N _ B S U I F I W 1 1 4 6 2 3 1 Y E K L L A 0 2 0 2 1 1 L E S _ L E N A P / 8 l r t C _ l e n a P 11 RX2-
1- 822- 693- 11 NC 12 WIFI GND 9 1 9 1 2 1 D N G 12 RX2+
2 13 WIFI VBUS 8 1 8 1 3 1 P _ 3 D D O _ L E N A P 13 GND
7 1 7 1 4 1 N _ 3 D D O _ L E N A P L C S _ E C I V E D R L H 4 1 C N 14 RXCLK-
6 1 6 1 5 1 D N G R E M I T _ N O _ D E L R L H 5 1 5 15 RXCLK+
12 16 HLR SIRCS 5 1 5 1 6 1 P _ K L C _ D D O _ L E N A P 16 GND
4 1 4 1 7 1 N _ K L C _ D D O _ L E N A P Y B T S _ D E L R L H 7 1 4 3 2 1 V 3 . 3 + Y B T S 17 RX3-
3 1 3 1 8 1 D N G R E W O P _ D E L R L H 8 1 6 1 2 2 D N G r o s n e S _ T P O / r o s n e S B G R / R I / D E L 18 RX3+
C E R _ D E L R L H 9 1 3 9 1 3 C E R _ D E L 3 - b 2 2 1 2 1 9 1 P _ 2 D D O _ L E N A P 19 GND
1 1 1 1 0 2 N _ 2 D D O _ L E N A P E T U M _ C I P _ D E L R L H 0 2 7 7 1 4 Y B T S _ D E L V - a 3 20 PANEL_SEL
D N G R L H 1 2 2 5 1 5 R E M I T _ D E L 2 - a 3 0 1 0 1 1 2 D N G 21 SELLVDS(Default:VESA)
9 9 2 2 P 1 D D O _ L E N A P S N E S _ T P O R L H 2 2 0 1 8 1 6 R E W O P _ D E L 1 - P 22 B-INT / WP
8 8 3 2 N _ 1 D D O _ L E N A P V 3 . 3 _ Y B T S R L H 3 2 1 0 2 7 E T U M _ C I P _ D E L 2 - P 23 GND
V 3 . 3 R L H 4 2 1 1 C N 8 D N G / A D S _ E C I V E D 7 7 4 2 D N G 24 GND
6 6 5 2 P _ 0 D D O _ L E N A P Y E K _ R E W O P W S 5 2 2 C N 9 R D B _ D E L / L C S _ E C I V E D 25 NC(Open: Inside of panel)
Y E K _ W S 6 2 3 2 2 0 1 S N E S _ T P O 5 5 6 2 N _ 0 D D O _ L E N A P 26 VCC
D N G W S 7 2 1 4 2 1 1 V 3 . 3 + D V 4 4 7 2 D N G 27 VCC
3 3 8 2 A D S / 1 1 l r t C _ l e n a P O G O L Y N O S / T E D S M H 8 2 2 6 1 2 1 S C R I S 28 VCC
1- 821- 139- 11 2 2 9 2 L C S / 2 1 l r t C _ l e n a P V 5 O G O L / V 5 S M H 9 2 3 29 VCC
1 1 0 3 C N D N G O G O L / D N G S M H 0 3 1 30 VCC
CN9006 CN2000 Hirose
182016211 KDF71G- 30S- 1H
30pinconnector 26",22" Only 26",22" Only
SYNC 1 5
RESET 2 6
3 D N G e l u d o m C R F R 7
4 X R 1 - P / 2 - a 3 / 1 - a 3 / 3 - b 2 / 2 - b 2 / 1 - b 2 3
5 X T n a p a J y l n o 4
VDD 6 2
J AM SYT10-06-WL-ET
1-821-146-11
0 1 1 D N G
3 1 2 C C V I F I W
9 3 P _ B S U I F I W
1 1 4 M _ B S U I F I W
WIFI GND 5 8
SM05B-GHS-TB
1-819-334-11
1- 842- 088- 11
HMS3 board
HLR board HLR board HLR board HLR board HLR board HLR board HLR board
BAT- S board
BV - H Harness
H-B
Wifi module (EU Only)
WXGA Panel
FFC
B- WXGA
panel
30pin FFC
W/Plug Tcon side
SWmodule
RFRC module RFRC module RFRC module RFRC module
[P-1 BAT-S 22/26(WXGA) 24(FHD) 1/2]
4-2-1. KDL-22/24/26EX320,321,325 (1/2)
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 66
1 1 STBY3.3V
or
2 2 RS232_RXD
1 C N C N Panel_sel
2 C N C N NC
3 2 1 C N SCL
4 1 1 C N SDA
CN9005 Panel_Ctrl5 / LR_FLAG (For Asura) 5 5 9 C N WP
6 E D O M _ A S / 6 l r t C _ l e n a P 1 1 3 3 1 1 2 8 1 r o t c e n n o c n i p 6 6 C N C N NC
Panel_Ctrl7 / SETON2(NC) 7 7 C N C N LVDS_SEL =NC
Panel_Ctrl8 / PANEL_SEL 8 8 C N C N NC
1 1 L+ Panel_Ctrl9 / BINT 9 9 C N 5 NC
2 2 L- Panel_Ctrl10 / T_TD_VSYNC 10 0 1 C N C N NC
2 3 R- Panel_Ctrl11 / SDA 11 1 1 3 1 4 GND
SPEAKER L+(Fasten #187) 1 1 1 4 R+ Panel_Ctrl12 / SCL 12 2 1 2 4 3 RO[0]N
Front L- (Fasten #110) r o t c e n n o C r e k a e p S g n i s u o H 2 2 3 1 D N G 3 1 1 4 1 1 RO[0]P
Lch PANEL_EVEN4_P 14 4 1 0 4 1 4 RO[1]N
PANEL_EVEN4_N 15 5 1 9 3 0 4 RO[1]P
10 10 STBY_+3.3V PANEL_EVEN3_P 16 6 1 8 3 9 3 RO[2]N
12 9 AUDIO+12.5V PANEL_EVEN3_N 17 7 1 7 3 8 3 RO[2]P
SPEAKER R- (Fasten #110) 2 V 5 . 2 1 + O I D U A 8 4 1 3 8 1 D N G 8 1 6 3 7 3 GND
Front R+(Fasten #187) 1 4 11 9 1 P _ K L C _ N E V E _ L E N A P D N G _ V 5 . 2 1 + O I D U A 7 9 1 5 3 6 3 ROCLK-
Rch 0 2 N _ K L C _ N E V E _ L E N A P D N G _ V 5 . 2 1 + O I D U A 6 3 1 0 2 4 3 5 3 ROCLK+
15 1 2 D N G D N G _ V 5 . 2 1 + G E R 5 1 2 3 3 4 3 GND
2 2 P _ 2 N E V E _ L E N A P D N G _ V 5 . 2 1 + G E R 4 7 1 2 2 2 3 3 3 RO[3]N
Refer to Sheet [ Appendix_SP_Connector ] 16 3 REG+12.5V PANEL_EVEN2_N 23 3 2 1 3 2 3 RO[3]P
18 2 REG+12.5V PANEL_EVEN1P 24 4 2 0 3 1 3 RO[4]N
24 1 T-CON_VCC PANEL_EVEN1_N 25 5 2 9 2 0 3 RO[4]P
CN6701 SJ M20-28WLB CN6001 PANEL_EVEN0_P 26 6 2 4 4 9 2 GND
To B board(100106) 1-842-569-11 PANEL_EVEN0_N 27 7 2 3 4 8 2 GND
T-CON_Vcc12V 28 NC HEADER ASSEMBLY FOR PWB 10P 8 2 D N G 8 2 7 2 3 4 RE[0]N
GND 27 NC PANEL_ODD4_P 29 9 2 6 2 5 2 RE[0]P
T-CON_VCC12V T E D _ F F O _ C A 9 7 C N 6 2 PANEL_ODD4_N 30 0 3 5 2 4 2 RE[1]N
GND 25 NC 1 8 POWERON PANEL_ODD3_P 31 1 3 4 2 3 2 RE[1]P
T-CON_VCC_12V To B R R E _ L B 7 6 1 4 2 PANEL_ODD3_N 32 2 3 3 2 2 2 RE[2]N
GND 23 NC 5 6 BL_ON 3 3 D N G 3 3 2 2 1 2 RE[2]P
BDR_ASU_12V R E M M I D 5 2 C N 2 2 PANEL_ODD_CLK_P 34 4 3 1 2 0 2 GND
GND 21 NC 4 5 3 N _ K L C _ D D O _ L E N A P C D _ R E M M I D / C N Y S H 4 5 3 0 2 9 1 RECLK-
BDR_ASU_12V N O _ N O C T 3 8 C N 0 2 6 3 D N G 6 3 9 1 8 1 RECLK+
GND 19 NC 3 2 PFC_PWR PANEL_ODD2_P 37 7 3 8 1 7 1 GND
REG12V 18 2 9 1 GND PANEL_ODD2_N 38 8 3 7 1 6 1 RE[3]N
GND 17 4 CN6002 PANEL_ODD1P 39 9 3 6 1 5 1 RE[3]P
REG12V 16 3 1-819-452-11 PANEL_ODD1_N 40 0 4 5 1 4 1 RE[4]N
GND 15 5 1 GND PANEL_ODD0_P 41 1 4 4 1 3 1 RE[4]P
AU_12V 14 8 2 UARTD_TX PANEL_ODD0_N 42 2 4 6 4 2 1 GND
AU_GND 13 6 3 UARTD_RX 3 4 D N G 3 4 8 2 7 2 GND
AU_12V 12 9 4 RESET 4 4 D N G 4 4 C N 6 2 GND
AU_GND 11 7 5 STBY_+3.3V Panel_Ctrl13 45 5 4 C N C N GND
STBY3.3V 10 10 6 MODE_TVM 6 4 D N G 6 4 C N 2 4 GND
GND 9 1 7 UARTA_RX PANEL_VCC_SW 47 7 4 C N C N NC
T-CON_ON 8 3 8 NC (MD2) PANEL_VCC_SW 48 8 4 8 4 8 4 Vcc(12V)
AC_OFF_DET 7 9 9 UARTC_RX PANEL_VCC_SW 49 9 4 9 4 9 4 Vcc(12V)
BL_ERR 6 7 10 UARTC_TX PANEL_VCC_SW 50 0 5 0 5 0 5 Vcc(12V) P-TWO Flip tyoe
BL ON 5 6 11 GND PANEL_VCC_SW 51 1 5 1 5 1 5 Vcc(12V) 196334-51041-3(model name of P-two)
NC 4 4 12 UARTA_TX CN2001 No T-Con Board
PFC_ON 3 2 13 ECS_MATRIX 1- 842- 546- 11 1 1 24V DC
PWM_DIMMER 2 5 14 STBY_+3.3V NC 2 24V DC
POWER_ON 1 8 15 MODE_PEM 24"Only NC 3 24V DC
16 PEM_LOG_RX I- PEX NC 4 24V DC
17 PEM_LOG_TX NC 5 24V DC
18 GND 2 6 GND
CN9004 NC 7 GND
1-774-667-51 NC 8 GND
CN6201 TL-EX1 Connector,FFC/FPC 18P NC 9 GND
To LEDDiiver NC 10 GND
VLED_VCC 1 1 4 11 BL Status
VLED_GND 2 6 3 12 BL ON/OFF
LED_ON 3 12 NC 13 NC
GL_ERR 4 11 6 14 EXT PWM
GND 5 NC
PWM_DIMMER 6 14 24" CI1114M1HR0-NH (J ST compatible SM14B-SRSS-TB)
1-815-022-11 (Civilux)
J ST XA 6P 22" J ST SM14B-SRSS-TB
AC_IN
AC-N 1 1
AC-L 2 2
CN6001
SFP79-02WLB J AM
1-822-908-11
STBY3.3V 1 1
RS232_RXD 2 2
RS232_TXD 3 3
SIRCS_IN 4 4
SIRCS_OUT 5 5
GND 6 6
CN101
182018311
FFC Direct inConnector
B board
T- con
Option
G-B Harness
G-B
AC pigtail
LVDS-FFC
FHD Panel
TL- EX1J IG board
51pin
FPC
(Sumiden)
R3 or RU board
B board
T- con
Option
G-B Harness
G-B
AC pigtail
1 C N / 1 l r t C _ l e n a P D X T _ 2 3 2 S R 3 3
2 Y D R _ N O C T / 2 l r t C _ l e n a P T U O _ S C R I S 4 4
3 C N Y S H _ D T _ T / 3 l r t C _ l e n a P N I _ S C R I S 5 5
4 T S R _ C R F _ X / 4 l r t C _ l e n a P D N G 6 6
BAT- S board
WXGA Panel
[P-1 BAT-S 22/26(WXGA) 24(FHD) 2/2]
DIAGRAMS
4-2-2. KDL-22/24/26EX320,321,325 (2/2)
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 67
(Only Interface between board and board)
J AM3pinStraight To BAT
1 W S _ C C V _ L E N A P D N G B S U D B 1 6 0 4 1 D N G 30 VCC
2 W S _ C C V _ L E N A P S U B V D B 2 1 8 3 2 S N E S _ N O I T O M r o s n e S n o i t o M 29 VCC
3 W S _ C C V _ L E N A P P _ B S U D B 3 3 9 3 3 V 5 + G E R 2 / V / X - a 3 28 VCC
P-1/2 1- 821- 130- 11 4 W S _ C C V _ L E N A P D N G D B 4 4 27 VCC
5 W S _ C C V _ L E N A P N _ B S U D B 5 2 26 VCC
6 C N F I D P S B S U D B 6 5 25 NC(Open: Inside of panel)
7 D N G N O R D B / T C E J E D B 7 24 GND
8 D N G 1 O I P G R D B / 1 C S I D D B 8 23 GND
GND 1 37 9 T N I B / 9 l r t C _ l e n a P T A T S _ L D _ U / 2 C S I D D B 9 22 B-INT / WP
5 3 2 T N I _ R E W O P e l u d o m W S 0 1 C N 1 Y E K R D B / x T T R A U D B 0 1 21 SELLVDS(Default:VESA)
/ 8 l r t C _ l e n a P A D S _ E C I V E D R L H / 2 Y E K R D B / x R T R A U D B 1 1 C N 6 3 3 1 Y E K L L A PANEL_SEL 11 20 PANEL_SEL
1- 822- 693- 11 2 1 D N G V 3 . 3 + _ Y B T S R D B 2 1 6 19 GND
3 1 P _ 3 D D O _ L E N A P X T _ T R A U F R / x T _ T R A U R D B 3 1 4 18 RX3+
4 1 N _ 3 D D O _ L E N A P X R _ T R A U _ F R / x R _ T R A U R D B 4 1 5 17 RX3-
5 1 D N G L E S F R / N O C I M _ Y B T S _ P U E K A W R D B 5 1 1 16 GND
6 1 P _ K L C _ D D O _ L E N A P T S R _ F R / 0 O I P G R D B 6 1 2 15 RXCLK+
7 1 N _ K L C _ D D O _ L E N A P D N G R D B 7 1 3 3 3 1 V 3 . 3 + Y B T S 14 RXCLK-
LED/IR/RGB Sensor/OPT_Sensor GND 2 31 8 1 D N G D N G I F I W 8 1 13 GND
9 2 3 C E R _ D E L 3 - b 2 9 1 P _ 2 D D O _ L E N A P P _ B S U I F I W 9 1 12 RX2+
7 2 4 Y B T S _ D E L V - a 3 0 2 N _ 2 D D O _ L E N A P D N G I F I W 0 2 11 RX2-
5 2 5 R E M I T _ D E L 2 - a 3 1 2 D N G N _ B S U I F I W 1 2 10 GND
8 2 6 R E W O P _ D E L 1 - P 2 2 P 1 D D O _ L E N A P D N G I F I W 2 2 9 RX1+
0 3 7 E T U M _ C I P _ D E L 2 - P 3 2 N _ 1 D D O _ L E N A P S U B V I F I W 3 2 8 RX1-
4 2 D N G L C S _ E C I V E D R L H 4 2 C N C N 8 D N G / A D S _ E C I V E D 7 GND
5 2 P _ 0 D D O _ L E N A P R E M I T _ N O _ D E L R L H 5 2 5 C N 9 R D B _ D E L / L C S _ E C I V E D 6 RX0+
6 2 N _ 0 D D O _ L E N A P S C R I S R L H 6 2 2 1 2 3 0 1 S N E S _ T P O 5 RX0-
7 2 D N G Y B T S _ D E L R L H 7 2 4 4 3 1 1 V 3 . 3 + D V 4 GND
8 2 A D S / 1 1 l r t C _ l e n a P R E W O P _ D E L R L H 8 2 6 6 2 2 1 S C R I S 3 SDA
1- 821- 139- 11 9 2 L C S / 2 1 l r t C _ l e n a P C E R _ D E L R L H 9 2 3 2 SCL
0 3 C N E T U M _ C I P _ D E L R L H 0 3 7 1 NC (Aging pin)
2 31 HLR GND
10 32 HLR OPT_SENS 1- 842- 088- 11
1 33 HLR STBY_3.3V
V 3 . 3 R L H 4 3 1 1 5 1 1 C N Y S
Y E K _ R E W O P W S 5 3 2 6 1 2 T E S E R
Y E K _ W S 6 3 3 7 1 3 D N G e l u d o m C R F R
D N G W S 7 3 1 3 1 4 X R 1 - P / 2 - a 3 / 1 - a 3 / 3 - b 2 / 2 - b 2 / 1 - b 2
O G O L Y N O S / T E D S M H 8 3 2 4 1 5 X T n a p a J y l n o
V 5 O G O L / V 5 S M H 9 3 3 2 1 6 D D V
J AM SYT10-06-WL-ET 1 40 HMS GND/ LOGO GND
1-821-146-11 CN9006
1- 818- 692- 211 (J ST)
HEADER ASSENBLY 40P
SPEAKER L+(Fasten #187) 1 1
Front L- (Fasten #110) 2 2
Lch 1 1 L+
2 2 L-
2 3 R-
1 4 R+
SPEAKER R- (Fasten #110) 2 r o t c e n n o C r e k a e p S g n i s u o H 3
Front R+(Fasten #187) 1 4
Rch
1 1 STBY3.3V
2 2 RS232_RXD
Refer to Sheet [ Appendix_SP_Connector ] 3 3 RS232_TXD
4 4 SIRCS_OUT
5 5 SIRCS_IN
6 6 GND
CN9005
6pin connector 182113311
10 10 STBY_+3.3V
12 9 AUDIO+12.5V
14 8 AUDIO+12.5V
11 7 AUDIO+12.5V_GND
1 D N G D N G _ V 5 . 2 1 + O I D U A 6 3 1
15 2 X T _ D T R A U D N G _ V 5 . 2 1 + G E R 5
3 X R _ D T R A U D N G _ V 5 . 2 1 + G E R 4 7 1
16 4 T E S E R V 5 . 2 1 + G E R 3
5 V 3 . 3 + _ Y B T S V 5 . 2 1 + G E R 2 8 1
24 6 M V T _ E D O M C C V _ N O C - T 1
CN6001 UARTA_RX 7
1-842-569-11 NC (MD2) 8
HEADER ASSEMBLY FOR PWB 10P UARTC_RX 9
UARTC_TX 10
1 1 D N G T E D _ F F O _ C A 9 7
1 2 1 X T _ A T R A U N O R E W O P 8
3 1 X I R T A M _ S C E R R E _ L B 7 6
5 6 BL_ON STBY_+3.3V 14
5 1 M E P _ E D O M R E M M I D 5 2
4 6 1 X R _ G O L _ M E P C D _ R E M M I D / C N Y S H 4
7 1 X T _ G O L _ M E P N O _ N O C T 3 8
3 8 1 D N G R W P _ C F P 2
9 1 GND CN9004
CN6002 1-774-667-51
T 1 1 - 2 5 4 - 9 1 8 - 1 L-EX1 Connector,FFC/FPC 18P
CN6704 (32" GE2A)
SJ M20-28WLB
To B board(100106)
T-CON_Vcc12V 28 NC
GND 27 NC
T-CON_VCC12V 26 NC
GND 25 NC
T-CON_VCC_12V To B 24 1
GND 23 NC
BDR_ASU_12V 22 NC
GND 21 NC
BDR_ASU_12V 20 NC
GND 19 NC
REG12V 18 2
GND 17 4
REG12V 16 3
GND 15 5
AU_12V 14 8
AU_GND 13 6
AU_12V 12 9
AU_GND 11 7
STBY3.3V 10 10
GND 9 1
T-CON_ON 8 3
AC_OFF_DET 7 9
BL_ERR 6 7
BL ON 5 6
DC_DIMMER 4 4
PFC_ON 3 2
PWM_DIMMER 2 5
POWER_ON 1 8
To LS CN6701 (32" GE2A)
+OUT1 1
NON 2
+OUT3 3
NON 4
MOLEX L 4P
1-822-359-11
To LS CN6702 (32" GE2A)
-OUT1 1
NON 2
-OUT3 3
NON 4
NC 5
MOLEX L 5P
1-822-360-11
AC_IN
AC-N 1 1
AC-L 2 2
CN6001
SFP79-02WLB J AM
1-822-908-11
STBY3.3V 1 1
RS232_RXD 2 2
RS232_TXD 3 3
SIRCS_IN 4 4
SIRCS_OUT 5 5
GND 6 6
CN101
182018311
PANEL FFC
96pin
CN2000
B board
T- con
Option
LS
SWmodule
HMS3 board
HLR board HLR board HLR board HLR board HLR board HLR board HLR board HLR2 board
BAT- V board
BV - H Harness
H-B
G-B Harness
G-B
T- con Board(60Hz)
30pin FFC
LVDS-FFC
B-WXGA panel
B board
TL- EX1J IG board
AC pigtail
R3 or RU board
B board
T- con
Option
LS
G-B Harness
G-B
B board
AC pigtail
RFRC module RFRC module RFRC module RFRC module
[P-1 BAT-V 32(WXGA)]
DIAGRAMS
4-2-3. KDL-32EX421/425
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 68
(OnlyInterface between board and board)
J AM3pinStraight To BAT
GND 1 40 NC C N / 1 l r t C _ l e n a P 1 5 1 C N / 1 l r t C _ l e n a P D N G B S U D B 1 6
8 3 2 S N E S _ N O I T O M r o s n e S n o i t o M NC Y D R _ N O C T / 2 l r t C _ l e n a P 0 5 2 Y D R _ N O C T / 2 l r t C _ l e n a P S U B V D B 2 1
9 3 3 V 5 + G E R 2 / V / X - a 3 NC / 3 l r t C _ l e n a P P _ B S U D B 3 3 NC / 3 l r t C _ l e n a P 9 4 3 NC
P-1/2 1- 821- 130- 11 / 4 l r t C _ l e n a P D N G D B 4 4 LUT_SEL2 / 4 l r t C _ l e n a P 8 4 4 LUT_SEL2
/ 5 l r t C _ l e n a P N _ B S U D B 5 2 LUT_SEL1 / 5 l r t C _ l e n a P 7 4 5 LUT_SEL1
/ 6 l r t C _ l e n a P F I D P S B S U D B 6 5 LUT_SEL0 / 6 l r t C _ l e n a P 6 4 6 LUT_SEL0
/ 7 l r t C _ l e n a P N O R D B / T C E J E D B 7 NC / 7 l r t C _ l e n a P 5 4 7 NC
E N A P / 8 l r t C _ l e n a P 4 4 8 L E S _ L E N A P / 8 l r t C _ l e n a P 1 O I P G R D B / 1 C S I D D B 8 L_SEL
GND 1 37 T N I B / 9 l r t C _ l e n a P 3 4 9 T N I B / 9 l r t C _ l e n a P T A T S _ L D _ U / 2 C S I D D B 9
5 3 2 T N I _ R E W O P e l u d o m W S / 0 1 l r t C _ l e n a P 1 Y E K R D B / x T T R A U D B 0 1 NC / 0 1 l r t C _ l e n a P 2 4 0 1 NC
1 1 l r t C _ l e n a P A D S _ E C I V E D R L H / 2 Y E K R D B / x R T R A U D B 1 1 C N 6 3 3 1 Y E K L L A A D S / 1 1 l r t C _ l e n a P 1 4 1 1 A D S /
1- 822- 693- 11 L C S / 2 1 l r t C _ l e n a P 0 4 2 1 L C S / 2 1 l r t C _ l e n a P V 3 . 3 + _ Y B T S R D B 2 1
D N G 9 3 3 1 D N G X T _ T R A U F R / x T _ T R A U R D B 3 1
P _ 4 N E V E _ L E N A P 8 3 4 1 P _ 4 N E V E _ L E N A P X R _ T R A U _ F R / x R _ T R A U R D B 4 1
N _ 4 N E V E _ L E N A P 7 3 5 1 N _ 4 N E V E _ L E N A P L E S F R / N O C I M _ Y B T S _ P U E K A W R D B 5 1
P _ 3 N E V E _ L E N A P 6 3 6 1 P _ 3 N E V E _ L E N A P T S R _ F R / 0 O I P G R D B 6 1
STBY+3.3V 1 33 N _ 3 N E V E _ L E N A P 5 3 7 1 N _ 3 N E V E _ L E N A P D N G R D B 7 1
LED/IR/RGB Sensor/OPT_Sensor GND 2 31 5 D N G 4 3 8 1 D N G D N G I F I W 8 1
9 2 3 C E R _ D E L 3 - b 2 3 P _ K L C _ N E V E _ L E N A P 3 3 9 1 P _ K L C _ N E V E _ L E N A P P _ B S U I F I W 9 1
7 2 4 Y B T S _ D E L V - a 3 1 N _ K L C _ N E V E _ L E N A P 2 3 0 2 N _ K L C _ N E V E _ L E N A P D N G I F I W 0 2
5 2 5 R E M I T _ D E L 2 - a 3 4 D N G 1 3 1 2 D N G N _ B S U I F I W 1 2
8 2 6 R E W O P _ D E L 1 - P NC P _ 2 N E V E _ L E N A P 0 3 2 2 P _ 2 N E V E _ L E N A P D N G I F I W 2 2
0 3 7 E T U M _ C I P _ D E L 2 - P 2 N _ 2 N E V E _ L E N A P 9 2 3 2 N _ 2 N E V E _ L E N A P S U B V I F I W 3 2
1 N E V E _ L E N A P 8 2 4 2 P 1 N E V E _ L E N A P L C S _ E C I V E D R L H 4 2 C N C N 8 D N G / A D S _ E C I V E D P
_ L E N A P 7 2 5 2 N _ 1 N E V E _ L E N A P R E M I T _ N O _ D E L R L H 5 2 5 C N 9 R D B _ D E L / L C S _ E C I V E D EVEN1_N
P _ 0 N E V E _ L E N A P 6 2 6 2 P _ 0 N E V E _ L E N A P S C R I S R L H 6 2 2 1 2 3 0 1 S N E S _ T P O
N _ 0 N E V E _ L E N A P 5 2 7 2 N _ 0 N E V E _ L E N A P Y B T S _ D E L R L H 7 2 4 4 3 1 1 V 3 . 3 + D V
D N G 4 2 8 2 D N G R E W O P _ D E L R L H 8 2 6 6 2 2 1 S C R I S
1- 821- 139- 11 P _ 4 D D O _ L E N A P 3 2 9 2 P _ 4 D D O _ L E N A P C E R _ D E L R L H 9 2 3
N _ 4 D D O _ L E N A P 2 2 0 3 N _ 4 D D O _ L E N A P E T U M _ C I P _ D E L R L H 0 3 7
P _ 3 D D O _ L E N A P 1 2 1 3 P _ 3 D D O _ L E N A P D N G R L H 1 3 2
N _ 3 D D O _ L E N A P 0 2 2 3 N _ 3 D D O _ L E N A P S N E S _ T P O R L H 2 3 0 1
D N G 9 1 3 3 D N G V 3 . 3 _ Y B T S R L H 3 3 1
P _ K L C _ D D O _ L E N A P 8 1 4 3 P _ K L C _ D D O _ L E N A P V 3 . 3 R L H 4 3 1 1
N _ K L C _ D D O _ L E N A P 7 1 5 3 N _ K L C _ D D O _ L E N A P Y E K _ R E W O P W S 5 3 2
GND 1 20 D N G 6 1 6 3 D N G Y E K _ W S 6 3 3
WIFI VCC 2 23 P _ 2 D D O _ L E N A P 5 1 7 3 P _ 2 D D O _ L E N A P D N G W S 7 3 1
C N 9 1 3 P _ B S U I F I W N _ 2 D D O _ L E N A P 4 1 8 3 N _ 2 D D O _ L E N A P O G O L Y N O S / T E D S M H 8 3 2
C N 1 2 4 M _ B S U I F I W P 1 D D O _ L E N A P 3 1 9 3 P 1 D D O _ L E N A P V 5 O G O L / V 5 S M H 9 3 3
C N 8 1 5 D N G I F I W N _ 1 D D O _ L E N A P 2 1 0 4 N _ 1 D D O _ L E N A P D N G O G O L / D N G S M H 0 4 1
SM05B-GHS-TB CN9006 P _ 0 D D O _ L E N A P 1 1 1 4 P _ 0 D D O _ L E N A P
1-819-334-11 1- 818- 692- 211 (J ST) N _ 0 D D O _ L E N A P 0 1 2 4 N _ 0 D D O _ L E N A P
D N G 9 3 4 D N G P 0 4 Y L B N E S S A R E D A E H
D N G 8 4 4 D N G
3 1 l r t C _ l e n a P 7 5 4 3 1 l r t C _ l e n a P
D N G 6 6 4 D N G
SPEAKER L+(Fasten #187) 1 1 W S _ C C V _ L E N A P 5 7 4 W S _ C C V _ L E N A P
Front L- (Fasten #110) 2 2 W S _ C C V _ L E N A P 4 8 4 W S _ C C V _ L E N A P
Lch 1 1 L+ W S _ C C V _ L E N A P 3 9 4 W S _ C C V _ L E N A P
2 2 L- W S _ C C V _ L E N A P 2 0 5 W S _ C C V _ L E N A P
2 3 R- W S _ C C V _ L E N A P 1 1 5 W S _ C C V _ L E N A P
1 4 R+
SPEAKER R- (Fasten #110) 2 r o t c e n n o C r e k a e p S g n i s u o H 3 1- 842- 548- 11
Front R+(Fasten #187) 1 4
Rch Yamaichi
1 1 STBY3.3V
2 2 RS232_RXD
3 3 RS232_TXD
4 4 SIRCS_OUT
5 5 SIRCS_IN
6 6 GND
CN9005
6pin connector 182113311
10 10 STBY_+3.3V
12 9 AUDIO+12.5V
14 8 AUDIO+12.5V
11 7 AUDIO+12.5V_GND
1 D N G D N G _ V 5 . 2 1 + O I D U A 6 3 1
15 2 X T _ D T R A U D N G _ V 5 . 2 1 + G E R 5
3 X R _ D T R A U D N G _ V 5 . 2 1 + G E R 4 7 1
16 4 T E S E R V 5 . 2 1 + G E R 3
5 V 3 . 3 + _ Y B T S V 5 . 2 1 + G E R 2 8 1
24 6 M V T _ E D O M C C V _ N O C - T 1
CN6001 UARTA_RX 7
1-842-569-11 NC (MD2) 8
HEADER ASSEMBLY FOR PWB 10P UARTC_RX 9
UARTC_TX 10
1 1 D N G T E D _ F F O _ C A 9 7
1 2 1 X T _ A T R A U N O R E W O P 8
3 1 X I R T A M _ S C E R R E _ L B 7 6
5 6 BL_ON STBY_+3.3V 14
5 1 M E P _ E D O M R E M M I D 5 2
4 6 1 X R _ G O L _ M E P C D _ R E M M I D / C N Y S H 4
7 1 X T _ G O L _ M E P N O _ N O C T 3 8
3 8 1 D N G R W P _ C F P 2
9 1 GND CN9004
CN6002 1-774-667-51
T 1 1 - 2 5 4 - 9 1 8 - 1 L-EX1 Connector,FFC/FPC 18P
CN6201(40",46" GE3)
CN6704 (37"32" GE2A)
SJ M20-28WLB
To B board(100106)
T-CON_Vcc12V 28 NC
GND 27 NC
T-CON_VCC12V 26 NC
GND 25 NC
T-CON_VCC_12V To B 24 1
GND 23 NC
BDR_ASU_12V 22 NC
GND 21 NC
BDR_ASU_12V 20 NC
GND 19 NC
REG12V 18 2
GND 17 4
REG12V 16 3
GND 15 5
AU_12V 14 8
AU_GND 13 6
AU_12V 12 9
AU_GND 11 7
STBY3.3V 10 10
GND 9 1
T-CON_ON 8 3
AC_OFF_DET 7 9
BL_ERR 6 7
BL ON 5 6
DC_DIMMER 4 4
PFC_ON 3 2
PWM_DIMMER 2 5
POWER_ON 1 8
To LS
CN6601(40",46" GE3) +OUT1 1
CN6701 (37"32" GE2A) NON 2
+OUT3 3
NON 4
MOLEX L 4P
1-822-359-11
To LS
CN6602(40",46" GE3) -OUT1 1
CN6702 (37"32" GE2A) NON 2
-OUT3 3
NON 4
NC 5
MOLEX L 5P
1-822-360-11
AC_IN
AC-N 1 1
AC-L 2 2
CN6001
SFP79-02WLB J AM
1-822-908-11
STBY3.3V 1 1
RS232_RXD 2 2
RS232_TXD 3 3
SIRCS_IN 4 4
SIRCS_OUT 5 5
GND 6 6
CN101
182018311
PANEL FFC
96pin
CN2001
FFC Direct inConnector
B board
T- con
Option
LS
SWmodule
HMS3 board
HLR board HLR board HLR board HLR board HLR board HLR board HLR board HLR2 board
BAT- V board
BV - H Harness
H-B
G-B Harness
G-B
T- con Board(60Hz)
51pin FFC
LVDS-FFC
B-PEL3
B board
TL- EX1J IG board
AC pigtail
R3 or RU board
B board
T- con
Option
LS
G-B Harness
G-B
B board
AC pigtail
NC and No HMS3 Board for the
followingEurope models only.
- KDL-32EX520
- KDL-32EX523
- KDL-40EX520
- KDL-40EX523
- KDL-46EX520
NC for the followingEurope models only.
- KDL-32EX520
- KDL-32EX523
- KDL-40EX520
- KDL-40EX523
- KDL-46EX520
Wifi module
(US 32, 40 &46 Only)
[P-1 BAT-V 32/37/40/46]
DIAGRAMS
4-2-4. KDL-32/37/40/46EX520,521,523,524,525
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 69
DIAGRAMS
4-3. CIRCUIT BOARDS LOCATION
KDL-24EX320/325
BATS Board
HLR2 Board
Switch Unit
G1B Board
T-CON
Switch Unit
KDL-32EX421/425/520/521/523/524/525
HLR2 Board
BATV Board
HMS3 Board
HMS3 Board
T-CON
GE2A Board
KDL-22EX320/325
HLR2 Board
G1A Board
HMS3 Board
KDL-26EX320/321/325
HLR2 Board HMS3 Board
G1B Board
Switch Unit
Switch Unit
BATS Board
BATS Board
T-CON
T-CON
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 70
DIAGRAMS
Switch Unit
Switch Unit
KDL-40EX520/521/523/524/525
KDL-46EX520/521/523/525
HLR2 Board
HLR2 Board
BATV Board
BATV Board
HMS3 Board
HMS3 Board
T-CON
T-CON
GE3A Board
GE3A Board
KDL-37EX521/524/525
Switch Unit
HLR2 Board
BATV Board
HMS3 Board
T-CON
GE2A Board
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 71
END
9-883-492-05
English
11FP7100-1
Made in U.K.
2011. 06
Sony Corporation
Sony UK
Service Promotions Dept.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 72
APPENDIX-1
1
2
3
Push
2
3
1
2
3
Please lift Up
the minimum.
Insert plastic part (less than 15mm)
*Do not use metal one.
*Take care not to scratch parts.
Notice:
6 6
5
4
3
2
1
PROCEDURE TO REMOVAL OF REAR COVER (32)
1. Remove all screws on Rear Cover and AC Cover.
2. Open Rear Cover in order as below.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 73
3. Open RC with COVER AC and AC cable are attached.
Note: Make sure to hold cable not to give any tension to connector and scratch damage for cable.
4. Release AC cable connector.
5. Release hook of COVER AC and remove it.
APPENDIX-1
AC Cable
3 4
5
AC Cover
Note:
Confirm the hook broken before reuse COVER AC.
In case hook broken is occurred, replace with new one.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 74
Note: Do not open quickly with 1~6 hooks are locked.
5
4
6
6 6 6 6 6
1
2
3
These hooks are automatically
released .
Notice:
1st and 2nd
1
2
Insert your hand in the place shown in picture.
3rd
3
Insert your hand below screw hole as shown in picture.
Open RC slowly with care.
APPENDIX-1
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 75
APPENDIX-1
AC Cable
3 4
5
AC Cover
Note:
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 76
5
5 5 5 5 5
4
3
1
2
This hooks are automatically
released .
Notice:
Insert your hand in the place shown in picture.
Insert your hand below screw hole as shown in picture.
1
2
APPENDIX-1
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 77
APPENDIX-1
AC Cable
3 4
5
AC Cover
Note:
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 78
1
Please lift Up
the minimum.
Insert plastic part (less than 15mm)
*Do not use metal one.
*Take care not to scratch parts.
Notice:
6
6 6 6 6 6
5
3
1
2
4
This hooks are automatically
released .
1
1.Push
2.Move
2
Insert your hand above screw
hole as shown in picture.
APPENDIX-1
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 79
APPENDIX-1
AC Cable
3 4
5
AC Cover
Note:
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 80
1 1
2
3
4
5
6
4
5
6
APPENDIX-1
PROCEDURE TO ASSEMBLEL OF REAR COVER (32)
1. Put Rear Cover from top side.
2. Push and confirm Locks in order as below.
3. Confirm all locks are fitting..
Notice:
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 81
APPENDIX-1
PROCEDURE TO ASSEMBLEL OF REAR COVER (37/40/46)
1. Put Rear Cover from top side.
2. Push and confirm Locks in order as below.
3. Confirm all locks are fitting..
1 1 1 1 1 1
2
3
9
8
7
4
5
6
1 1 1 1 1 1
2
4
7
6
3
5
1 1 1 1 1 1
2
3
6
5
4
<37 Inch> <40 Inch> <46 Inch>
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 82
2.Peel off the double sided tape
To peel off the double sided tape between the bezel assembly and the panel, push bezel down and pull panel up.
To prevent breaking the panel it is prohibited to push the panel from front.
1.Release hooks of Bezel
(2) Move hands along, peeling off the tape, pull up and push down near the tape as you go along.
Please release hooks of top and side.
and install a cushion to avoid hooks
restored.
Top
Side (L &R)
Cushion
(1) Pull Panel up and push down Bezel like picture.
APPENDIX-2
1. PROCEDURE TO REMOVE THE LCD PANEL FROM THE BEZEL ASSY
<22/24/26 inch>
Peel off the double sided tape between the bezel assembly and the LCD panel when exchanging the LCD panel, etc, follow the
instructions below.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 83
APPENDIX-2
<32/37/40/55/60 inch>
2.Peel off the double sided tape
To peel off the double sided tape between the bezel assembly and the panel, push bezel down and pull panel up.
To prevent breaking the panel it is prohibited to push the panel from front.
1.Take off Bracket, Panel
Take off Bracket, Panel by pushing bezel hook.
The positions are shown on the following pages.
Pushing hook
Put off
(1)Take off LED board to assist with tape peel off (2)Put hand between the bezel and panel from side, pull
panel up and push down bezel like picture.
Should pull up
metal area,
should not cell area.
(3)Move hands along, peeling off tape, pull up and push down near the tape as you go along.
Moving hands
step by step
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 84
Because the double sided tapes strength weakens when peeled off, peel off all the tape from bezel assembly, and stick on new ones (P/N: See Common
Parts list).
1.Peel off the double sided tape from Panel.
(Possibly remain on Bezel side)
2.Stick the double sided tapes
Peel off separate papers before putting panel on.
2. EXCHANGING THE DOUBLE SIDED TAPE
1position
5x440mm t=0.4
22
2position
5x240mm t=0.4
26
2position
5x240mm t=0.4
24
<22/24/26 inch>
APPENDIX-2
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 85
Because double sided tapes strength weaken when tapes once peeled off, peel off all tapes from bezel assembly, and stick new ones (P/N: 4-272-200-01).
1.Peel off double sided tapes from Panel.
(Possibly remain on Bezel side)
2. EXCHENGE DOUBLE SIDED TAPES
2position
5x290mm t=0.4
2position
5x350mm t=0.4
32
37
2position
5x380mm t=0.4
40
46
3position
5x290mm t=0.4
<32/37/40/46 inch>
2.Stick double sided tapes
Peel off separate papers before panel puts on.
APPENDIX-2
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 86
1.Putting the panel on to bezel
(1) Put from upper side adjusting position to L/R side.
(2) Down panel on to bottom caring about fitting bezel position
ribs and panel cutout area.
Pay attention to the double sided tape, put the panel on to the bezel assembly as shown below.
3. PUTTING THE PANEL ON TO THE BEZEL
(1)Put on upper side
(2)Put down
Care about positioning rib (L&R)
<32~40/55/60 inch>
<22/24/26 inch>
Please lock Panel with hooks of Bezel.
2.Lock with hooks of Bezel / Putting on Bracket, panel
<32~40/55/60 inch>
<22/24/26 inch>
Put brackets and confirm fixed by hook.
APPENDIX-2

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