COATING LINES

www.sml.at
SML MASCHINENGESELLSCHAFT MBH BUNDESSTRASSE 1A A-4860 LENZING AUSTRIA - EUROPE PHONE: +43 7672 912 0 FAX: +43 7672 912 9 EMAIL: SML@SML.AT
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SML customised line design for
every product
Extrusion coated and laminated products are used
in a large number of differing market segments and
can range from simple PE coated substrates to fast
running coated nonwovens for hygiene applications
and to complex multilayer barrier structures for
exible packaging. Dedicated line concepts are
therefore essential to the fullment of specic
customer requirements with regard to both products
and output. SML designs reach from simple extrusion
coating lines to sophisticated tandem coextrusion
lamination lines.
SML coating lines are tted with high-output extruders
for materials as diverse as polyolens, EAA, EVA,
EVOH and ionomers. Coextrusion involving up to
9 layers and production speeds of up to 600 m/min
are both possible, while unwinds can be of shafted or
shaft-less design and are able to handle a variety of
substrates that includes paper, BOPP, PET and
BOPET lms, PA, aluminium foil and metallised lms.
In this context we would like to mention SMLs turret
unwinds EcoFlex and PowerFlex.
Feed block technology and automatic dies with an
adjustable, internal deckling system and edge bead
reduction in combination with single or differential
thickness measurement assure an optimum cross
prole distribution. The coating unit is equipped
with a large-diameter cooling roller and a non-sticky
rubber pressing roller with steel support roller.
Contact pressure and gap of both sides is individually
adjustable. For over-coating a teon tape attachment
is provided.
Furthermore, in order to achieve perfect adhesion
between the different substrates, the lines can be
equipped with treatment systems such as for example
corona treatment or liquid primer stations. Web
handling includes sensitive web tension control and
edge trimming by shear cut, crush cut or razor blade
slitting devices.
SML has a complete portfolio of winders for coating
applications. Its surface contact winders series W100
are basic models suitable for paper and fabric
applications. Turret winders series W1100 are designed
for medium speed while the horizontal sliding winder
W2000 is the high end model for high speed. All these
winders are able to slit rolls inline. Thus the SML winder
programme is both comprehensive and attractive,
which enables SML to deliver customised turnkey
plants with an excellent price/performance ratio.
HIGH-SPEED EXTRUSION COATING LINES
SML-00011_Produktbl_COAT.indd 1 21.10.2010 10:30:55 Uhr
line
con guration
product
www.sml.at
SML MASCHINENGESELLSCHAFT MBH BUNDESSTRASSE 1A A-4860 LENZING AUSTRIA - EUROPE PHONE: +43 7672 912 0 FAX: +43 7672 912 9 EMAIL: SML@SML.AT
COATING LINES
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Applications: snack food bags, soup sachets, wrap paper, medical pouches,
vacuum packaging, barrier lms, hygenic lms, customised laminates
Raw materials: LDPE, LLDPE, HDPE, PP, EVA, EAA, EVOH, masterbatch
Coating weight: 8 - 80 g/m, others on request
Substrates: papers, lms, nonwovens, aluminium foil, metallised lms
Final end lm width: up to 2400mm
RAW MATERIAL HANDLING
Feeding system: individual pneumatic hopper loaders
Gravimetric dosing: up to 6 components per extruder
Extruder output control: integrated in SML control system
EXTRUSION
Extruder diameters: 60 / 75 / 90 / 105 / 120 / 135 / 150mm
L/D ratio: 28 or 33, depending on raw material and extruder size
Melt ltration: hydraulic screen changers
Melt pumps: available on request
Coextrusion structures: up to 9 layers
Extrusion die: automatic die with cross-prole control
UNWIND
Basic concept: turret unwinds
shafted or shaftless design, depending on type and application
COOLING UNIT
Rubber pressing roll: rubberised roller, temperated
seperately adjustable pressing gap and pressing force
Supporting roll: steel roller, driven and temperated
Cooling roll: chrome-plated roller, driven and temperated
Roller width: 1500 / 1800 / 2600mm, others on request
Features: teon tape attachment, strip-off roll, spreader rollers
Mechanical line speed: 300 / 600 m/min
ADDITIONAL EQUIPMENT
Thickness measuring: beta and reective infrared gauge
single frame or two frame system for differential measuring
Corona treatment: one-sided, double-sided or reversible treatment
TRIMMING
Knife: shear cut system
Inline slitting: up to 9 part bobbins
WINDING
Basic concepts: series W100 surface centre winder
series W1100 turret winder
series W2000 horizontal sliding winder
AUTOMATION SMILE control system
HIGH-SPEED EXTRUSION COATING LINES
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