SR. NO.

EQUIPMENT
1 C. I. WEIGHTS
2 C. I. WEIGHTS
3 C. I. WEIGHTS
4 C. I. WEIGHTS
EQUIPMENT DISTRIBUTION WITH RESPONSIBILITIES
DEPARTMENT:INSTRUMENTATION
TAG NO. RESPONSIBILITY FREQUENCY
SH (1- 75) RAHUL ONCE IN 3 MONTHS
SH W11 ( 76- 80) RAHUL ONCE IN 3 MONTHS
PCI (1- 65) ARUN ONCE IN 3 MONTHS
SP (1- 5) AKHIL ONCE IN 3 MONTHS
EQUIPMENT DISTRIBUTION WITH RESPONSIBILITIES
DEPARTMENT:INSTRUMENTATION
Sub Zone Sub Sub Zone Sub Sub Zone leader Area Responsibility
Table1 Suresh
Table2 Pramod
Table3 Ahuja
Table4 Ravi
Table5 Subhaiya
Table6 Subhaiya
Table7 Shiva
Cupboard 1 Pramod
Cupboard 2 Abey/ Mahesh
Cupboard 3 Shiva
Cupboard 4 Subhaiya
Cupboard 5 Abey/ Mahesh
Cupboard 6 Ravi
AC's Rahul
Calibration room Rahul
2 Storage room PCI Shiva Tagged equipment room Arun
PCI inst office room All
PLC 01 panel Shift Engineer
PLC 11 panel Shift Engineer
PLC 21 panel Shift Engineer
PLC 22 panel Shift Engineer
PLC 31 panel Shift Engineer
PLC 32 panel Shift Engineer
PLC 33 panel Shift Engineer
PLC 34 panel Shift Engineer
PLC 35 panel Shift Engineer
PLC 36 panel Shift Engineer
PLC 37 panel Shift Engineer
3QAC Puffing panel Shift Engineer
3TAC Stock rod panel Shift Engineer
3VAC Distributor panel Shift Engineer
3DAC Sevo drive panel Shift Engineer
UPS1 Shift Engineer
UPS2 Shift Engineer
AC's Shift Engineer
PLC 23 panel Shift Engineer
PLC 24 panel Shift Engineer
PLC 25 panel Shift Engineer
PLC 26 panel Shift Engineer
PLC 27 panel Shift Engineer
Stock House PLC PC Shift Engineer
Hydraulic room Shift Engineer
1
Shiva 4
3
5S AREA DISTRIBUTION BF-3 WITH RESPONSIBILITIES
Engineers room
BF Main PLC room
BF 1
Subhaiya
Stock House/ Charging system
DEPARTMENT:INSTRUMENTATION
AC's Shift Engineer
Field panel/ Instruments Shift Engineer
PLC 12 panel Shift Engineer
Diesel engine panel Shift Engineer
CWPS PLC PC Shift Engineer
Gas analyser panel Shift Engineer
Flare stack panel Shift Engineer
Field panel/ Instruments Shift Engineer
Telephone system Shift Engineer
AC's Shift Engineer
PLC 41 Shift Engineer
PLC 42 Shift Engineer
11AC1 Weigh feeder Shift Engineer
11AC2 PCI Mill Shift Engineer
11AC3 PCI DD Shift Engineer
Gas analyser Shift Engineer
PLC 51 Shift Engineer
Blower PLC PC Shift Engineer
AC's Shift Engineer
Field panel/ Instruments Shift Engineer
Hydraulic room Shift Engineer
Fire hydrant panel/ Instruments Shift Engineer
Field panel/ Instruments Shift Engineer
PLC 13 panel Shift Engineer
PLC 14 panel Shift Engineer
PLC 15 panel Shift Engineer
Field panel/ Instruments Shift Engineer
Camera Shift Engineer
AC's Shift Engineer
Hydraulic system panel Shift Engineer
Lubraication system panel Shift Engineer
Camera Shift Engineer
Field panel/ Instruments Shift Engineer
7
PCM/ Cast house/ slag granulation Arun 8
HBS/ GCS/ Fire hydrant/ Fresh water system
Shiva 4
9
CWPS/ Gas Analyser/ Flarestack 5 Ratheesh BF 1
Stock House/ Charging system
6
BF top Shiva
Jasir PCI/ Blower House
Arun
Production Weigh bridge
Raw Material Weigh bridge
Dispatch Weigh bridge
Weigh bridge PC's
Main gate/ Raw material gate camera
LAN Network
AC's
Sub Sub Zone Sub Sub Zone leader Area Responsibility
Table 1 Shripad
Cupboard 11,12 Mayank
PLC Panels Mayank
UPS and battery banks Mayank
Static Switch Mayank
Isolation Transformers Mayank
Key Holder Mayank
AC's Mayank
Instrumenation table and PC Aniket
Engineers & Technicians lockers Aniket
Fan control PLC panel Aniket
Dedusting control PLC panels Aniket
AC's Aniket
3 KVA UPS and battery bank Aniket
Fan control PLC Panel Aniket
ESP control PLC panel Aniket
AC Aniket
12 Head end ESP PLC room Mayank Arya Head ESP PLC Panel Mayank
Fan control PLC panel Anup
Dedusting control PLC panel Anup
AC Anup
PLC Panels Anup
Table 1 Anup
UPS and battery banks Anup
Rahul Weigh bridge 10
BF 1
11 Main Sinter shop PLC room Mayank Arya
5S AREA DISTRIBUTION WITH RESPONSIBILITIES IN SINTER PLANT
12 Proportioning & Screening DD PLC room Aniket V Bhagat
Flux & fuel PLC room Anup Parab
14 Proportioning PLC room Anup Parab
11 Tail end ESP PLC room Aniket V Bhagat
SP
13
Isolation Transformers Anup
Cupboards Anup
AC's Anup
PLC Panel Aniket
Table Aniket
UPS, PC and battery banks Aniket
Gas analyser panel Aniket
Calibration cylinders Aniket
AC's Aniket
PLC Pannel Mayank
AC Mayank
14 Proportioning PLC room Anup Parab
16 Machine lubrication system PLC Room Mayank Arya
SP
Main Exhaust Fan and Gas Analyser room 15 Aniket V Bhagat
Remarks
Remarks
5S AREA DISTRIBUTION WITH RESPONSIBILITIES IN SINTER PLANT
INTERNAL
Slno Day Area
1 Monday BF Main PLC room
2 Tuesday Stock House/ Charging system
3 Wednesday CWPS/ Gas Analyser/ Flarestack
4 Thursday PCI/ Blower House
5 Friday HBS/ GCS/ Fire hydrant/ Fresh water system
6 Saturday PCM/ Cast house/ slag granulation,BF top
7 Sunday Weigh bridge
Slno Day Area
1 Monday Main Sinter shop PLC room
2 Tuesday Proportioning & screening DD PLC room
3 Wednesday Tail end ESP PLC room
4 Thursday Head end ESP PLC room,Flux & fuel PLC room
5 Friday Proportioning PLC room
6 Saturday , Main Exhaust Fan and Gas Analyser room
7 Sunday Machine lubrication system PLC Room
Person Review Responsibility
Jitin Shift engineer/Technician
Ayoob Shift engineer/Technician
Rateesh Shift engineer/Technician
Shiva Shift engineer/Technician
Hrushikesh Shift engineer/Technician
Arun Shift engineer/Technician
Rahul Shift engineer/Technician
Person Review Responsibility
Slno AREA Responsibility Insp frequency Remarks
1 PCI critical cupboard Pramod/Engineers Monthly/Weekly
2 Cupboard 01 Abey/Technicians Monthly/Weekly
3 Cupboard 02 Mahesh Hinde Monthly/Weekly
4 Shift Cupboard MCK Technicians Monthly/Weekly
5 Inst Calibration room Jithin/Techinicians Monthly/Weekly
6 PCI inst store room Shiva/Techinicians Monthly/Weekly
1 Monday PCI critical cupboard
2 Tuesday Cupboard 01
3 Wednesday Cupboard 02
4 Thursday Shift Cupboard
5 Friday Inst Calibration room
6 Saturday PCI inst store room
7 Sunday All areas checking
S.NO
SUB
ZONE SUB SUB ZONE S.NO CHECK POINTS
1 Condition of furniture
2 Indexing & labeling of records and cupboards
3 Conditions of electrical fittings
4 Cleanliness of floor & walls & ceiling
5 Condition of labeling & visual display
6 Arrangements in table drawers
7 List of spares
8 Condition Of Panels
9 Red tag & yellow tag area
10
Condition Of UPS,Batteries banks,Isolation
Transformers
11 Participation of all the employees
12 Instrumenation table and PC condition
13 Cleanliness of floor & walls & ceiling
14 Condition of labeling & visual display
15 Conditions of electrical fittings
16 Condition of UPS and batteries
17 Condition of labelling and visual Display
18 Proper Labelling of Lockers
19 Condition of PLC Panels
20 Condition of PLC Panels
21 Condition of electrical fittings
22
Proper labelling of each cupboard and personal
cupboards
23 Condition of labelling and visual Display
24 Cleanliness of floor & walls & ceiling
D Head ESP PLC panel 25 Condition of PLC Panel
26 Condition & Cleaning of floor
27 Conditions of electrical fittings
28 Condition of labelling and visual Display
29 Condition Of PLC panel
30 Condition & Cleaning of floor
31 Conditions of electrical fittings
32 Condition Of Furnitures
33 Condition of PLC Panels
34 Condition OF weighing Controllers Panel
35
Condition Of UPS,Batteries bank,Isolation
Transformers
36 Red tag & yellow tag area
37 Condition OF lockers and Listings of Spares
38 Condition Of Panels
39 Condition Of HMI PC
40 Condition of UPS,Batteries
41 Condition of Furnitures
42
Condition of floor ceiling and walls & electrical
fittings
43 Cleanliness of room.
44 Condition Of PLC panel
45 Condition of labeling & visual display
G Main Exhaust Fan And Gas Analyser Room
H Machine Lubrication System PLC Room
DEPARTMENT:INSTRUMENTATION
1
MAIN STORAGE AREA
A Main Sinter Shop PLC Room
B Proportioning And Screening DD PLC room
C Tail End ESP PLC Room
E Flux And Fuel PLC Room
F Proportioning PLC room
46 Proper Illumination
47 List of cupboard & racks pasted & updated
Total
Percentage
Date:
Auditor:
H Machine Lubrication System PLC Room
MARKS
ALLOTED Remark
DEPARTMENT:INSTRUMENTATION
MAIN STORAGE AREA
0
0
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STANDARD PRACTICES FOR THE YEAR 2014-2015
STANDARD PRACTICES
All equipments coming from the field should be cleaned at site and tagged before keeping in yellow tag bin.
working and Repairing should be cleaned once the job is over
Common Area Cleaning should be done regularly.
PLC Program backup to be saved in Backup Folder Only
PC s to be Switched OFF before Leaving
Daily Round of in charge in Respective 5S Areas
All Spare lists to be updated regularly
Scrap Materials to be Scraped only after HOD Approval
Ensuring good housekeeping at all sites (Scrap materials to be kept in Scrap Bin or Scrap Area identified)
Ensuring Tools And Tackles in Good Working Condition
Calibration and maintenance to be done as per annual planner
Calibration Reports & stickers to be updated regularly
Rubbish Scrap generated should be kept in Rubbish Scrap Bin kept at various location in Plant
STANDARD PRACTICES FOR THE YEAR 2014-2015