P kgf/cm2 5.

8
D mm 5700
t
r,int
mm 9.92
t
r,ext
mm 0
S
v
kgf/cm2 1670.295
c.a.
,shell
mm 0
t
'
mm 11
d' mm 132
t
n
'
mm 14.87
L
pr1
mm 40
S
n
kgf/cm2 1172.67
Off mm 0
t
r n,ext
mm 0
D
p
mm 0
t
e
mm 0
h mm 40
L' mm 3
X mm 14.87
leg
1
mm 0
leg
2
mm 10
c.a.
,nozzle
mm 0
S
p
kgf/cm2 1670.295
t mm 11
t
n
mm 14.87
d mm 102.26
W mm 0
radian 0
t
r n mm 0.32579
t
r
mm 9.92
height of beveled transition
Internal pressure
Internal diameter of the shell
SHELL INPUTS
hub height of integral nozzle
thickness of reinforcing pad
type of nozzle
is it split type padding
Nozzle O.D.
Doc. No. Revision
Page No
DESIGN CALCULATION FOR SET IN, SET ON NOZZLE WITH
AND WITHOUT PAD AND SELF REINFORCED NOZZLE
Reqd. thickness of shell (corresponding to external pressure)
self reinforcing nozzle
Allowable stress in shell at given temp
outside diameter of reinforcing pad
Corrosion allowance of shell
NO
Nozzle wall thickness provided
nozzle projection outside the vessel wall
Offset distance
USE ASME CODE SECTION-8 DIVISION I (UG-37)
allowable stress in reinforcing pad at given temp
width of reinforcing pad
layout angle
NOZZLE INPUTS
REINFORCING PAD INPUTS
Reqd. thickness of shell (governing the case)
corrosion allowance of nozzle (internal only)
hub thickness of integral nozzle
reqd. nozzle thk
INTEGRAL NOZZLE INPUTS
weld leg between pad and shell
CERTAIN DERIVED PARAMETERS
Nozzle wall thickness after corrosion
Shell thickness after corrosion
Shell thickness provided
WELD LEGS INPUTS
reqd. nozzle thickness(corresponding to external pressure)
inside diameter of nozzle
Reqd. thickness of shell (corresponding to internal pressure)
weld leg between nozzle and pad/shell
allowable stress in nozzle

SELECT FROM DROP DOWN LIST
SELECT FROM DROP DOWN LIST
WITHOUT CORROSION ALLOWANCE
WITHOUT CORROSION ALLOWANCE
CONSIDER LIQUID HEAD
CALCULATIONS BY ASME CODE SECTION-8 DIVISION I (UG-37)
CALCULATION OF CERTAIN FACTORS
PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT
2*max(d,R
n
+t
n
+t)
limit normal to vessel wall (t
lnp
)
204.52
0.702074
min(2.5t,2.5t
n
+t
e
)
0.702074
27.5
-
tlnp mm
-
LIMITS OF REINFORCEMENT
limit parallel to vessel wall (D
1
)
D1 mm
-
-
min(Sn,Sp)/Sv
Sn/Sv
t
ext
+c.a.
,nozzle
t
b3
from table +c.a.
,nozzle
mm 5.73
fr1,fr2
min nozzle thickness(t
ug45
)
fr3
mm 5.73
MIN NOZZLE THICKNESS (ACCORDING TO UG-45)
t
a
(P(d')/(2(S
n
+(0.4*P)))+c.a.
,nozzle
t
b1
t
int
+c.a.
,nozzle
max(t
a
,.min(t
b3
,max(t
b2
,t
b1
)))
t
b2
mm 0.32579
mm 9.92
mm 0
0
A
62
0
mm
2
mm
2
mm
2
-
-
Area required
mm
2
-
A
r
OPENING IS NOT ADEQUATELY REINFORCED, INCREASE THICKNESS OF
REINFORCING ELEMENTS
A
61
+A
62
mm
2
mm
2
A
2
A
4
A
5
A
1
+A
2
+A
41
+A
42
+A
5
+A
61
+A
62
Area available in pad
Area available in hub
A
T
A
6
0
1102.314
100.8716
561.6108
100
Area available in shell
Area available in welds
(min(D
p
,2*d,2*(R
n
+t
n
+t))-d-2t
n
)t
e
f
r4
2*min(h,t
lnp
,L
pr1
)*(X-t
n
')*f
r2
fr4
Sp/Sv
force correlation factor
min(5f
r2
t(t
n
-t
r n
),2f
r2
t
n
(t
n
-t
r n
)(2.5t
n
+t
e
)
(leg
1
)
2
f
r1
Area available in nozzle
mm
2
A
61
-
if integral type(0.75+0.25cos2),else 1
1
1
mm
2
A
1
max(d[E
1
t-Ft
r
]-2t
n
(E
1
t-Ft
r
)(1-f
r1
) , 2(t+t
n
)(E
1
t-Ft
r
)-2t
n
(E
1
t-Ft
r
)(1-f
r1
))
total area available
Area available in bevel
Area available in hub plus bevel
mm
2
0
762.4825
max(t
lnp
-h,0)*((max(t
lnp
-h,0)/L')*(X-t
n
))+(X-t
n
-((max(t
lnp
-h,0)/L'))*(X-tn))*max(t
lnp
-h,0)*2
[if fr<1] dt
r
F + 2t
n
t
r
F(1-f
r1
), else dt
r
F
AREA CALCULATION
CALCULATION BY APPENDIX 1-10
R
n
mm 51.13
5.73
t
ext
+c.a.
,nozzle
t
b1
LIMITS OF REINFORCEMENT
PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT
R
eff
2850
CERTAIN PARAMETERS
mm
(d'-2t
n
)/2
inside radius of nozzle
0
mm
max(t
a
,.min(t
b3
,max(t
b2
,t
b1
)))
effective vessel wall length
effective pressure radius
D/2+c.a
,shell
.
8t,10t,8(t+t
e
)(acc to diff condtns.)
t
b3
mm 5.73
from table +c.a.
,nozzle
min nozzle thickness(t
ug45
)
t
b2
mm
mm L
R
88
MIN NOZZLE THICKNESS (ACCORDING TO UG-45)
t
a
mm 0.32579
(P(d')/(2(S
n
+(0.4*P)))+c.a.
,nozzle
mm
t
int
+c.a.
,nozzle
9.92
L
H
mm 32.5074

t
eff
L
H3
L
H4
L
H2
51
A
5
A
T
S
allow
R
nc
for calculating A
1
min(10, (2R
n
+t
n
)/((D+t
eff
)t
eff
)
0.5
area contributed by nozzle
17004.41
-
if(L
H
<h+t)t
n
L
H
else(X(h+t)+0.78(t
n
2
/(X-c.a.))(R
n
t
n
)
0.5
)
total area available
A
1
+A
2
+A
41
+A
42
+A
5
allowable local primary membrane stress
for calculating L
H
for calculating L
H
X(h+t)+0.78(t
n
/(X-c.a.))(R
n
t
n
)
0.5
0
1501.385
1759.005
FORCE CALCULATION
R
n
/cos
mm
mm
mm
88
72.5074
f
S
kgf
11
63.78107
51.13
kgf
8(t+t
e
)
for calculating LH
mm
effective nozzel wall length
if(h=0),min(L
H1
,L
H2
,L
H3
) else min(L
H1
,L
H2
,L
H4
)
nozzle radius opening in vessel along long chord
if t
e
>0.5tand w>8(t+t
e
),t+t
e
else t
mm
mm
50
effective thickness used in calc. of pressure stress
968
483.3851
1.5*S
n
A
1
mm
2
mm
2
area contributed by reinforcing pad
min(A
5a
,A
5b
)
A
4
CALCULATION OF AREAS
mm
2
A
2
area contributed by welds
0.467321
ALLOWABLE STRESS
kgf/cm
2
mm
2
f
N
internal pressure force on nozzle
32.5074
L
pr1
+ t
0.5Leg
1
2
+ 0.5leg
2
2
for calculating L
H
t+0.78(R
n
t
n
)0.5
L
H1
PR
n
(L
H
-t)
internal pressure force on shell
PR
eff
(L
R
+t
n
)
area contributed by vessel
tL
R
max(1,/4)
mm
2
max. local primary membrane stress at nozzle intersection
min(P
max1
,P
max2
)
nozzle maximum allowable pressure
used in calculation of P
max
average primary membrane stress
discontinuity force from internal pressure
PR
eff
R
nc
used in calculation of P
max1
used in calculation of P
max
kgf/cm
2
kgf/cm
2
A
P mm
2
kgf
P
L
kgf/cm
2
kgf/cm
2
kgf/cm
2
kgf/cm
2
R
n
(L
H
-t)+R
eff
(L
R
+t
n
+R
nc
)
439999.7
8451.789
P
max1
f
Y
1896.798
1699.763
MAXIMUM ALLOWABLE PRESSURE CALCULATION
5.378659
4.526095
4.526095
STRESS CALCULATION
general primary membrane stress
S
n
*(t/R
eff
)
P
max2
P
max

avg

circ
1502.727
max[2
avg
-
circ
,
circ
]
(f
N
+f
S
+f
Y
)/A
T
Pr
eff
/t
eff
S
allow
/(2(A
p
/A
T
)-(R
eff
/t
eff
))
OPENING IS NOT ADEQUATELY REINFORCED, INCREASE THICKNESS OF
REINFORCING ELEMENTS
CALCULATION BY APPENDIX 1-7
CONDITION ON LIMIT OF REINFORCEMENT
(A
T,l
>A
R
)
LIMITS OF REINFORCEMENT
area required for reinforcement
required for reinforcement remains the same and thus we will directly use it
two third of area required
max(t
a
,.min(t
b3
,max(t
b2
,t
b1
)))
0.6666666*A
T
PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT
from ug-37
area contributed by welds
area contributed by pad
mm
2
100
A
5
same as in ug-37
2*max(0.75*d,R
n
+t+t
n)
min(2.5*t,2.5t
n
+t
e
)
limit normal to vessel wall
limit parallel to vessel wall
mm 154 d
1
A
2 mm
2
561.6108
A
4
mm
2
0
A
T mm
2
1102.314
A
R mm
2
734.8758
min nozzle thickness(t
ug45
)
mm 5.73
t
b3
mm 5.73
from table +c.a.
,nozzle
t
b2
mm 0
t
ext
+c.a.
,nozzle
area contributed by shell
AREA CALCULATION
t
b1
mm 9.92
t
int
+c.a.
,nozzle
MIN NOZZLE THICKNESS (ACCORDING TO UG-45)
t
a
mm 0.32579
(P(d')/(2(S
n
+(0.4*P)))+c.a.
,nozzle
(d
1
-2*R
n
)*[E
1
t-Ft
r
]-2t
n
(E
1
t-Ft
r
)(1-f
r1
)
mm 27.5
A
1
same as in ug-37
d
2
area contributed by nozzle
some additional conditions are imposed on ug-37 when we use appendix 1-7 but area
min((d
1
-d-2t
n
)t
e
f
r4
,(D
p
-d-2t
n
)t
e
f
r4
)
mm
2
46.31004
and 3.4 (Rt)
0.5
and and vessel I.D. is greater than 1500mm
0 A
61 mm
2
0
A
T,l mm
2
707.9209
FOR GIVEN INPUTS IT NEED NOT BE CHECKED
area contributed by bevel
mm
2
CONDITION ON STRESSES
(S
m
<S
m,allow
and S
m+b
<S
m+b,allow
)
check following condition on stresses only if nozzle I.D. is greater than 1000mm
area contributed by hub
total area within limits
LIMIT OF REINFORCEMENT IS NOT SATISFIED
same as in ug-37
A
q
+A
2
+A
41
+A
42
+A
5
+A
61
+A
62
same as in ug-37
A
62
CALCULATION OF SHADED AREAS FOR MEMBRANE STRESS
758.37
0
shaded area in fig 1-7-1 A
s mm
2
2551.92
R
m
mm
R
eff
+ t/2
mean radius of shell
mean radius of nozzle
distance between neutral axis and shell bottom
STRESS CALCULATION
33.31573
11661906
mm
4
moment of inertia
t*max(16t,(R
m
t)
0.5
)
t
e
*min(16t,W,(R
m
t)
0.5
)
area of reinforcing pad
R
n
+ t
n
/2
CALCULATION OF AREAS FOR BENDING STRESS
R
nm
mm 58.565
S
m+b kgf/cm
2
A
2
area of shell
combined membrane and bending stress
max bending stress
bending moment
P(R
n
3
/6 +RR
n
e)
Ma/I
S
m
+S
b
A
1
t
n
*min(L
pr1
+t,max(t+t
e
+(R
nm
t
n
)
0.5
,t+t
e
+16t
n
))
area of nozzle
mm
2
1949.531
mm
2
0
area of bevel
A
3 mm
2
a mm
e mm
(X-t
n
')*(k
1
+t)
CALCULATION OF MOMENT OF INERTIA
2855.5
e+t/2
P(R(R
n
+t
n
+(R
m
t)
0.5
)+R(t+(R
nm
t
n
)
0.5
))/A
s
kgf/cm
2
S
m
1580.225
28286.97
max. membrane stress
1674.376
M
S
b kgf/cm
2
94.15092
38.81573
I
kgfcm
mm
2
A
4
A
5 mm
2
0
distance between neutral axis &shell midwell
area of hub
0.5*(X-tn')*k
2
STRESS CONDITION IS NOT SATISFIED,INCREASE REINFORCEMENTS
allowable membrane stress
S
m,allow kgf/cm
2
1172.67
S
m+b,allow kgf/cm
2
1759.005
1.5*Sn
allowable combined membrane and bending stress
S
n
0.5*(X-t
n
')*min(L',(t+t
n
+(R
nm
t
n
)
0.5
-h))+(X-t
n
')*(t+min(t+t
e
+(R
nm
t
n
)
0.5
,h))+t
n
(t+t
e
+(R
nm
t
n)
0.5
)+ t*(R
m
t)
0.5
+ t
e
(min(16t,W)
0.5*(X-t
n
')*min(L',(t+t
n
+(R
nm
t
n
)
0.5
-h))+(X-t
n
')*(t+min(t+t
e
+(R
nm
t
n
)
0.5
,h))+t
n
(t+t
e
+(R
nm
t
n)
0.5
)+ t*(R
m
t)
0.5
+ t
e
(min(16t,W)
P Kgf/cm2 5.8
E - 1
Di mm 5700
Do mm 132
Rn mm 51.13
D mm 102.26
t mm 70
tn2 mm 14.87
tn mm 14.87
Lx3 mm 40
C mm 0
S Kgf/cm2 1670.295
SN Kgf/cm2 1172.67
Leg mm 10
Lx4-Lx3 mm 0
Lpr1 mm 62.305
DO THK.
323.8 8.34
273 8.11
219.1 7.16
168.3 6.22
141.3 5.73
114.3 5.27
101.6 5.02
88.9 4.8
73 4.52
60.3 3.42
48.3 3.22
42.2 3.12
33.4 2.96
26.7 2.51
21.3 2.42
17.1 2.02
13.7 1.96
10.3 1.51
132 5.73
NOZZLE MATERIAL FACTOR
frn - 0.702074
MIN(Sn/S,1)
THIS IS MINIMUM REQUIRED THICKNESS OF NOZZLE AS PER TABLE 4.5.2 .
BUT WE HAVE TO CHECK MINIMUM THICKNESS OF NOZZLE BY INTERNAL
PRESSURE & EXTERNAL PRESSURE CALCULATION ALSO
HENCE MIN REQIRED THK OF NOZZLE MAX(tnX,tnY) 5.73
THICKNESS OF NOZZLE IS ADEQUATE
THICKNESS OF NOZZLE IS NOT ADEQUATE
NOZZLEALLOWBLE
OUTSIDE NOZZLE FILLET WELD
BEVEL HEIGHT
GIVEN PERPENDICULAR LIMIT OF REINFORCEMENT
COMPUTED MINIMUM REQUIRED THICKNESS
0.5*D*(EXP(P/(S*E))-1)+C tn2 mm 0.253514
HEAD THICKNESS
NOZZLE THICKNESS
HUB THICKNESS
HUB HEIGHT
CORROSION ALLOWANCE
SHELL ALLOWBLE
INTERNAL PRESSURE
JOINT EFFICIENCY
INSIDE DIA OF SHELL
OUTSIDE DIA OF NOZZLE
INSIDE RADIUS OF NOZZLE
INSIDE DIA OF NOZZLE
DESIGN CALCULATION FOR VARIBLE THICKNESS NOZZLE TO
HEMI HEAD
Page No
Doc. No. Revision
(DI+2C)/t - 81.42857
Reff mm 2850
Fp - 1
LH1 mm 27.57359
LH2 mm 62
- 0.184302
A2 cm
2
14.50919
A2a cm
2
5.948
A2b cm
1
-8.0124
A2C cm
2
8.561193
A2 cm
2
14.50919
A4 cm
2
0.5
At cm
2
82.26852
AREA PROVIDE BY NOZZLE-SHELL FILLET WELD
TOTAL AREA
AREA REINFORCEMENT & MAWP CALCULATION
NOZZLE RADIUS FOR FORCE CALCULATION
Rxn mm 58.24725
tn/ In(1+tn/Rn)
A2 (IF PERPENDICULAR LIMIT IF LESS THAN HUB HEIGHT)
A2a ( REINFORCEMENT BY HUB)
A2b ( REINFORCEMENT BY BEVEL)
A2c ( REINFORCEMENT BY BEVEL+ NOZZLE WALL)
TOTAL AREA PROVIDED BY NOZZLE
AREA CALCULATION
AREA PROVIDED BY VESSEL WALL
A1 cm2 71.582 t x LR x max(/5^0.85),1)
EFFECTIVE NOZZLE WALL LENGTH OUTSIDE THE VESSEL
LH mm 97.57359
MIN(LH1,LH2) + t
NON LINERATITY PARAMETER
NOZZLE ATTACHMENT FACTOR
LH1 ( Fp x SQRT(Rn,tn) )
LH2 (Equal to Lpr1)
MIN(SQRT(Reff x t),2 x Rn)
PERPENDICULAR LIMIT OF REINFORCEMENT
FEA DERIVED FACTOR TO MODIFY NOZZLE LENGTH
Cn - 1
MIN((t/tn)^0.35,1)
SHELL DIA TO THICKNESS RATIO
EFFECTIVE RADIUS OF SHELL
PARALLEL LIMIT OF REINFORCEMENT
EFFECTIVE LENGTH OF VESSEL WALL
LR mm 102
EFFECTIVE NOZZLE THICKNESS
tn2eff mm 14.87
tn2-c
EFFECTIVE HUB THICKNESS
tneff mm 14.87
tn-c
PL Kgf/cm2 230.7069
Sallow Kgf/cm2 2505.443
WELD LENGTH OF NOZZLE
L

- 103.62
STRENGTH OF NOZZLE ATTACHMENT WELDS
DICONTINUITY FORCE FACTOR
Ky - 1.290827
(Rn+tn) / Rnc
SUMMARY OS STRESS RESULT
LOCAL PRIMARY MEMBRANE STRESS
ALLOWED LOCAL PRIMARY MEMBRANE STRESS
STRESSES ARE UNDER PERMISIBLE LIMIT
LOCAL PRIMARY MEMBRANE STRESS
PL Kgf/cm2 230.7069
MAX(2 x avg -circ , circ)
GENERAL PRIMARY MEMBRANE STRESS
circ Kgf/cm2 119.512
P x Rxs / (2 X teff)
NOZZLE PASS
STRESS CALCULATION
AVERAGE PRIMARY MEMBRANE STRESS
avg Kgf/cm2 175.1094
( fs + fy + fn )/ At
MAXIMUM ALLOWABLE WORKING PRESSURE CANDIDATE
Pmax1 Kgf/cm2 62.98713
MIN(Pmax1,Pmax2)
MAXIMUM ALLOWABLE WORKING PRESSURE CANDIDATE 1
Pmax1 Kgf/cm2 81.06059
2 X S/ (t / Rxs)
MAXIMUM ALLOWABLE WORKING PRESSURE CANDIDATE 1
Pmax1 Kgf/cm2 62.98713
Sallow/ ( 2 x Ap/At - Rxs/2 X teff )
AREA RESISTING INTERNAL PRESSURE
Ap cm2 2483.792
( fs + fy + fn )/ P
DISCONTINUITY FORCE FROM INTERNAL PRESSURE
fy kgf 4277.453
P x Rxs x Rnc/2
FORCE ACTING ON THE SHELL
fs kgf 9798.906
P x Rxs (LR + tn)
FORCE ACTING ON THE NOZZLE
fn kgf 329.6368
P x Rxn x LH
ALLOWABLE LOCAL PRIMARY MEMBRANE STRESS
Sallow Kgf/cm2 2505.443
1.5 x S x E
SHELL RADIUS FOR FORCE CALCULATION
Rxs mm 2884.772
teff/ In(1+teff/Reff)
- mm 7.071
DATE
WELD STRENGTH IS OK
PREPARED BY
VERIFIED BY
5521.453
MIN(fy x ky , 1.5 x Sn x A2) , x P x Rn^2 x ky^2)
WELD STRESS VALUE
Kgf/cm2 1.172019
WELD THROAT DIMENSION
WELD LOAD VALUE
fwelds kgf
L

- 103.62
/2 x (Rn/tn)
1.09962 8577.037
0.092082