ChemCAD 5.

00
Page 1

HEAT EXCHANGER SIZING REPORT

Customer: Padang airport

Address: di padang
Plant Location: di airport padang
Service of Unit:
Reference No.:
Proposal No.:
Item No.:
Revision:
Date:
Calculation Mode: Rating
Job Name:
Case Name: HEAT
Unit ID: 1
Unit Label:
Remarks:

ChemCAD 5.00
Page 2
SUMMARY REPORT
-------------General Data:
Exch Class/Type
R/BFL
180.79
Shell I.D.
101.60
6.61
Shell in Series/Parallel
1/1
708.92
Number of Tubes
500
Tube Length
6.10
12107760.30
Tube O.D./I.D.
1.9050/1.5748
442890.00
Flow Area [In2]
0.00
2633.81
Tube Pattern
TRI60
004
Tube Pitch
2.38
Number of Tube Passes
2
133.70
Number of Baffles
8
21.50
Baffle Spacing
60.96
0.000045
Baffle Cut %
32
463.58
Baffle Type
SSEG
0.05
Thermodynamics:
K: SRK
H: SRK
D: Library
Number of Components: 5
Calculation Mode: Rating
Engineering Units:
Temperature
Flow/Hour
Pressure
Enthalpy
Diameter/Area
Length/Velocity
Film
Fouling

C
kmol/h
bar
kcal
cm/m2
m/sec
kcal/h-m2-C
h-m2-C/kcal

Heat Transfer Data:

Effective Transfer Area
Area Required
COR LMTD
U (Calc/Service)
Heat Calc

94.47/3.46

Heat Spec
Excess %
Foul(S/T)
Del P(S/T)
SS Film Coef
SS CS Vel
TW Resist
TS Film Coef
TS Vel

2.047E-004/2.047E0.57/0.00

ChemCAD 5.00
Page 3
TEMA SHEET
1
---------2 Customer
Padang airport
Ref No.
3 Address
di padang
Prop No.
4 Plant Loc. di airport padang
Date
Rev
5 Service of Unit
Item
6 Size 101.6cm x 6.1m TYPE BFL Horizontal Connected in 1 Parallel 1
Series
7 Surf/Unit 182.4/180.8 m2 Shell/Unit
1.0
Surf/Shell 182.4/180.8
m2
8
PERFORMANCE OF ONE UNIT
9 Type of Process
Sensible
Sensible
10 Fluid Allocation
Shell Side
Tube Side
11 Fluid Name
12 Flow
3447.8
8037.5
kg/h
13 Liquid
0.0
8037.5
kg/h
14 Vapor
3447.8
0.0
kg/h
15 NonCondensable
0.0
0.0
kg/h
16 Steam
0.0
0.0
kg/h
17 Evap/Cond
0.0
0.0
kg/h
18 Density
0.332/984.053
0.269/984.053
kg/m3
19 Conductivity
0.066/0.546
0.077/0.546
kcal/h-m-C
20 Specific Heat
0.308/1.003
0.319/1.003
kcal/kg-C
21 Viscosity at Avg.
0.043/0.640
0.048/0.640
cP
22 Latent Heat
0.00
0.00
kcal/kg
23 Temperature(In/Out)
985.000/570.698
25.000/80.000
C
24 Operating Pressure
156.14
104.73
bar
25 Fouling Factor
0.000205
0.000205
h-m2C/kcal
26 Velocity
35.04
0.05
m/sec
27 Press Drop Allow/Calc
0.345/0.565
0.345/0.001
bar
28 Heat Exchanged 4.429e+005 kcal; MTD(Corrected): 708.92 C
29 Transfer Rate, Service: 94.5
Clean: 98.3
kcal/h-m2-C
30
CONSTRUCTION DATA/SHELL
Sketch
31
Shell Side
Tube Side
32 Design/Test Press bar 1.000000/Code
1.000000/Code
33 Design Temperature
C
0.000
0.000
34 No. Passes per Shell
2
2
35 Corrosion Allowance cm
0.000
0.000
36 Connections IN
cm
15.240
15.240
37 Size &
OUT
cm
15.240
15.240
38 Rating
39 Tube No. 500 Dia. 1.905 cm Thk. 0.1651 cm Length 0.00 m Pit
2.381 cm
40 Tube Type Bare
Material
1 Carbon Steel
41 Shell A-285-C
101.60 ID 101.60 OD cm
Shell Cover
42 Channel or Bonnet
A-285-C
Channel Cover
43 Tubesheet Stationary
A-285-C
Tubesheet Floating
44 Floating Heat Cover
Impingement Protection: Yes
45 Baffles Cross A-285-C
Type SSEG Cut(Diameter) 32 Spacing C/C
60.96 cm
46 Baffles Long
Seal Type

47 Supports Tube C.S.

U-Bend
48 Bypass Seal Arrangement
Tube-Tubesheet Joint
49 Expansion Joint No.
Type
50 Rho-V2-Inlet Nozzle 10347.24 Bundle Entrance 0.00
Bundle Exit
0.00
51 Shell Side
Tube Side
52 Gasket Floating Head
53 Code Requirements
Tema Class
R
54 Weight/Shell
55 Remarks:
56

ChemCAD 5.00
Page 4
Zone Press.
Crit.
Pres.
---- ------------1
1.00
221.18
2
1.00
221.18
3
1.00
221.18
4
1.00
221.18
5
1.00
221.18
6
1.00
221.18
7
1.00
221.18
8
1.00
221.18
9
1.00
221.18
10
1.00
221.18
11
1.00
221.18
Zone
Vapor
Liquid
Ht.Cap.
Density
---- ------------1
0.32
996.71
2
0.32
995.19
3
0.32
993.41
4
0.32
991.38
5
0.32
989.12
6
0.32
986.65
7
0.32
983.96
8
0.32
981.08
9
0.32
978.02
10
0.32

HEATING CURVE REPORT (Tubeside)

-------------------------------Heat
Vapor
Liquid
Latent

Surface

Load

Flow.

Flow.

Heat

Tension

-------

-------

-------

-------

-------

25.00 0.00e+000 0.00e+000 4.46e+002

0.00

0.07

30.50 4.43e+004 0.00e+000 4.46e+002

0.00

0.07

36.00 8.86e+004 0.00e+000 4.46e+002

0.00

0.07

41.50 1.33e+005 0.00e+000 4.46e+002

0.00

0.07

47.00 1.77e+005 0.00e+000 4.46e+002

0.00

0.07

52.50 2.21e+005 0.00e+000 4.46e+002

0.00

0.07

58.00 2.66e+005 0.00e+000 4.46e+002

0.00

0.07

63.50 3.10e+005 0.00e+000 4.46e+002

0.00

0.07

69.00 3.54e+005 0.00e+000 4.46e+002

0.00

0.06

74.50 3.99e+005 0.00e+000 4.46e+002

0.00

0.06

80.00 4.43e+005 0.00e+000 4.46e+002

0.00

0.06

Temp.

-------

Vapor

Vapor

Vapor

Liquid

Liquid

Liquid

Visco.

Cond.

Density

Ht.Cap.

Visco.

Cond.

-------

-------

-------

-------

-------

-------

0.05 7.60e-002 2.71e-001 1.00e+000

0.92

0.52

0.05 7.62e-002 2.71e-001 1.00e+000

0.82

0.53

0.05 7.63e-002 2.70e-001 1.00e+000

0.73

0.53

0.05 7.64e-002 2.70e-001 1.00e+000

0.66

0.54

0.05 7.65e-002 2.69e-001 1.00e+000

0.60

0.55

0.05 7.67e-002 2.69e-001 1.00e+000

0.54

0.55

0.05 7.68e-002 2.68e-001 1.00e+000

0.49

0.56

0.05 7.69e-002 2.68e-001 1.00e+000

0.45

0.56

0.05 7.70e-002 2.67e-001 1.00e+000

0.42

0.56

0.05 7.72e-002 2.67e-001 1.00e+000

0.39

0.57

974.79
11
971.40

0.32

0.05 7.73e-002 2.66e-001 1.00e+000

Engineering Units:
Pressure:
Temperature:
Heat Load:
Vapor Flow:
Liquid Flow:
Latent Heat:
Surf. Ten.:
Crit. Pres.:
Vapor Ht. Cap.:
Vapor Visco.:
Vapor Cond.:
Vapor Density:
Liquid Ht. Cap.:
Liquid Visco.:
Liquid Cond.:
Liquid Density:

bar
C
kcal/h
kmol/h
kmol/h
kcal/kmol
N/m
bar
kcal/kg-C
cP
kcal/h-m-C
kg/m3
kcal/kg-C
cP
kcal/h-m-C
kg/m3

0.36

0.57

ChemCAD 5.00
Page 5
Zone Press.
Crit.

Temp.

HEATING CURVE REPORT (Shellside)

-------------------------------Heat
Vapor
Liquid
Latent

Load
Flow.
Pres.
---- ------- ------- ------- ------------1
1.00 570.70 0.00e+000 1.24e+002
31.48
2
1.00 613.57 4.43e+004 1.24e+002
31.48
3
1.00 656.09 8.86e+004 1.24e+002
31.48
4
1.00 698.21 1.33e+005 1.24e+002
31.48
5
1.00 739.98 1.77e+005 1.24e+002
31.48
6
1.00 781.42 2.21e+005 1.24e+002
31.48
7
1.00 822.57 2.66e+005 1.24e+002
31.48
8
1.00 863.46 3.10e+005 1.24e+002
31.48
9
1.00 904.14 3.54e+005 1.24e+002
31.48
10
1.00 944.64 3.99e+005 1.24e+002
31.48
11
1.00 985.00 4.43e+005 1.24e+002
31.48
Zone
Vapor
Vapor
Vapor
Vapor
Liquid
Ht.Cap. Visco.
Cond.
Density
Density
---- ------- ------- ------- ------------1
0.30
0.04 5.38e-002 3.97e-001
996.71
2
0.30
0.04 5.63e-002 3.78e-001
995.19
3
0.30
0.04 5.88e-002 3.61e-001
993.41
4
0.31
0.04 6.12e-002 3.45e-001
991.38
5
0.31
0.04 6.36e-002 3.31e-001
989.12
6
0.31
0.04 6.59e-002 3.18e-001
986.65
7
0.31
0.04 6.83e-002 3.06e-001
983.96
8
0.31
0.05 7.06e-002 2.95e-001
981.08
9
0.32
0.05 7.28e-002 2.85e-001
978.02
10
0.32
0.05 7.51e-002 2.75e-001

Surface

Flow.

Heat

-------

-------

-------

0.00e+000

0.00

0.07

0.00e+000

0.00

0.07

0.00e+000

0.00

0.07

0.00e+000

0.00

0.07

0.00e+000

0.00

0.07

0.00e+000

0.00

0.07

0.00e+000

0.00

0.07

0.00e+000

0.00

0.07

0.00e+000

0.00

0.06

0.00e+000

0.00

0.06

0.00e+000

0.00

0.06

Liquid

Liquid

Tension

Liquid

Ht.Cap.

Visco.

Cond.

-------

-------

-------

1.00e+000

0.92

0.52

1.00e+000

0.82

0.53

1.00e+000

0.73

0.53

1.00e+000

0.66

0.54

1.00e+000

0.60

0.55

1.00e+000

0.54

0.55

1.00e+000

0.49

0.56

1.00e+000

0.45

0.56

1.00e+000

0.42

0.56

1.00e+000

0.39

0.57

974.79
11
971.40

0.32

0.05 7.73e-002 2.66e-001 1.00e+000

Engineering Units:
Pressure:
Temperature:
Heat Load:
Vapor Flow:
Liquid Flow:
Latent Heat:
Surf. Ten.:
Crit. Pres.:
Vapor Ht. Cap.:
Vapor Visco.:
Vapor Cond.:
Vapor Density:
Liquid Ht. Cap.:
Liquid Visco.:
Liquid Cond.:
Liquid Density:

bar
C
kcal/h
kmol/h
kmol/h
kcal/kmol
N/m
bar
kcal/kg-C
cP
kcal/h-m-C
kg/m3
kcal/kg-C
cP
kcal/h-m-C
kg/m3

0.36

0.57

ChemCAD 5.00
Page 6
Shellside Data:
Crossflow Vel. m/sec 2.2E+001 EndZone Vel. 1.4E+001 Window Vel.
2.3E+001
Film Coef. kcal/h-m2-C
133.70 Reynold's No.
3085
Allow Press. Drop
bar
0.34 Calc. Press. Drop
bar
0.57
Inlet Nozzle Size
cm
15.24 Press. Drop/In Nozzle bar
0.14
Outlet Nozzle Size cm
15.24 Press. Drop/Out Nozzle bar
0.03
Interm. Nozzle Size cm
0.00 Mean Temperature
C
777.85
Rho V2 IN kg/m-sec2
10347.24 Press. Drop (Dirty)
bar
0.96
Stream Analysis:
SA Factors:
A
Idea Cross Vel.

10.97
m/sec

B 61.35
C 12.38
35.04 Idea Window Vel. m/sec

15.30
30.69

ChemCAD 5.00
Page 7
Tubeside Data:
Film Coef. kcal/h-m2-C
782
Allow Press. Drop
bar
0.00
Inlet Nozzle Size
cm
0.00
Outlet Nozzle Size cm
0.00
Interm. Nozzle Size cm
52.50
Velocity
m/sec

463.58
0.34

Reynold's No.
Calc. Press. Drop

bar

15.24

Press. Drop/In Nozzle

bar

15.24

Press. Drop/Out Nozzle bar

0.00
0.05

Mean Temperature

ChemCAD 5.00
Page 8
Overall Data:
Area Total
m2
2633.81
Area Required
m2
94.47
Area Effective
m2
3.46
Area Per Shell
m2
4.43E+005
Weight LMTD C 710.27

182.41
6.61

% Excess
U Calc.

kcal/h-m2-C

180.79

U Service

kcal/h-m2-C

6.61

Heat Duty

kcal

LMTD CORR Factor

1.00

CORR LMTD C

708.92

ChemCAD 5.00
Page 9

Stream No.
2
Stream Name
Temp C
570.6978
Pres bar
1.0000*
Enth kcal/h
-1.6343E+006
Vapor mole fraction
1.0000
Total kmol/h
123.7086
Total kg/h
3447.7784
Total std L m3/h
4.0798
Total std V m3/h
2772.76
Flowrates in kmol/h
Carbon Dioxide
10.0084
Nitrogen
85.2640
Water
20.9642
Oxygen
7.4109
Sulfur Dioxide
0.0610

25.0000*

80.0000*

985.0000*

1.0000*

1.0000*

1.0000*

-3.0499E+007

-3.0056E+007

-1.1914E+006

0.00000

0.00000

1.0000

446.1567

446.1567

123.7086

8037.5133

8037.5133

3447.7784

8.0388

8.0388

4.0798

10000.00

10000.00

2772.76

0.0000

0.0000

10.0084

0.0000

0.0000

85.2640

446.1567

446.1567

20.9642

0.0000

0.0000

7.4109

0.0000

0.0000

0.0610