TM Monitor Thrust Position and Differential Expansion Monitor Specifications I Two-channel, 3U size, 1-slot plug-in module decreases cabinet space requirements in half from traditional four-channel 6U size cards I API 670 compliant, hot swappable module I Front and rear buffered and proportional outputs, 0/4 - 20 mA output, 0 - 10 V output I Self-checking facilities include monitoring hardware, power input, hardware temperature, simplifies and cable I Built-in software linearization easing sensor adjustment after installation I Use with displacement sensor 6422, 6423, 6424 and 6425 and driver CON 011/91, 021/91, 041/91 www.assetweb.com/mhm Shaft thrust monitoring, second only to overspeed, is one of the most critical measurements on turbo machinery. Sudden axial movements should be detected in 40 msecs or less to avoid or minimize rotor to case contact. Redundant sensors are recommended. Temperature of the thrust bearing is highly recommended as a complement to thrust position monitoring. The CSI 6000 Machinery Health Monitor is an integral part of PlantWeb
and the AMS
Suite. PlantWeb provides operations- integrated machinery health combined with the Ovation
and DeltaV
process control system.
The AMS Suite provides maintenance personnel advanced predictive and performance diagnostic tools to confidently and accurately determine machine malfunctions early. The Thrust Position and Differential Expansion (D.E.) Monitor is designed for high reliability for the plants most critical rotating machinery. This 1-slot monitor is used together with other CSI 6000 monitors to build a complete API 670 machinery protection monitor. Applications include steam, gas, compressors and hydro turbo machinery. The main functionality of the Thrust Position and D.E. monitoring module is to accurately monitor thrust position and reliably provide machinery protection by comparing vibration parameters against alarm setpoints, driving alarms and relays. The 6210 can also be configured for a differential expansion measurement. For super-critical safety applications, consider the A6250 triple redundant thrust monitor built on the SIL 3- rated overspeed system platform. Shaft thrust monitoring consists of one to three displacement sensors mounted in the axial direction, parallel to the shaft at the shaft-end or thrust collar. The displacement sensor is a non-contact sensor measuring shaft position. Specifications Sheet June 2007 CSI 6000 Machinery Health TM Monitor Analysis Measurement modes Configurable parameters Analysis parameters CSI 4500 interface Hot configurable Axial shaft movement Axial shaft position Measures cone, ramp and collar differential expansion Measures radial shaft position and bend Measures tandem configurations Measures conical disc with temperature compensation or radial displacement compensation Measuring range Engineering units Sensitivity Alert and Danger x, 1 to 10x and phase angle of same Available via ModBus TCP/IP output 4 channel connector designed for CSI 4500 plug & play Page 2 Transducer Inputs Number of inputs Type of inputs Emerson sensor inputs Isolation Input resistance Input voltage range Input frequency range Two, independent Eddy current differential Part number: 6422, 6423, 6424, 6425 Galvanically separated from power supply >100 k 0 to -22 VDC 0 to 8 Hz (10 Hz, -3 dB) Measuring Range Range Sensor power supply Nominal voltage Available current Continuously adjustable with the configuration software Separate buffered sensor supply Galvanically separated from all system voltages and system supply voltage Open and short circuit proof -26.7 VDC Nominal 20 mA, maximum 35 mA Front Panel Outputs Green LEDs Red LEDs Front panel buffered outputs Mini DIN configuration socket Handle Two LEDs, indicates channel OK separately for each channel Four LEDs, indicates alert and danger separately for each channel Two, identical to transducer sensor inputs -1 to - 24 V, >100 k load Module interface connection for configuration and parameter and status monitoring RS-232 Easily remove card and provide plate for module and sensor identification Specifications Sheet June 2007 CSI 6000 Machinery Health TM Monitor Page 3 Alarm Setpoints Alarm Time Delays Alert Danger OK Limit multiply Trip bypass Selectable normally open, normally closed 0 5 second delay per channel 0 36 second delay with relay card Selectable to be blocked on channel not OK Adjustable range 5 to 100% of full scale value Resolution 1% of full scale value Alarm hysteresis on decreasing signal value, 0 to 20% of full scale value Selectable normally open, normally closed 0 5 second delay per channel 0 36 second delay with relay card Selectable to be blocked on channel not OK Adjustable range 5 to 100% of full scale value Resolution 1% of full scale value Alarm hysteresis on decreasing signal value, 0 to 20% of full scale value Self checking: I power supply, sensor, cable, module checking, overload, internal temperature, system watchdog (normally closed) Green LED: I off when not OK I during delay time, LED flashes I reason for not OK can be read from communication bus Remote, relay input, 1.00 to 4.99 factor Remote, relay input Rear Outputs Available Current mode outputs Permissible load Accuracy Settling time Voltage mode outputs Permissible load Rear buffered outputs Frequency range Permissible load DC voltage outputs Accuracy Permissible load 0/4-20 mA output for each channel proportional to operating mode I For example, both outputs are identical combined for Smax (combined mode) I For example, both ouputs are independent for Y and X (independent mode) Open/short circuit proof <500 1% of full scale configurable, 0 to 10 seconds 0 to 10 VDC output proportional to operating mode for each channel Open/short circuit proof >10 k Raw buffered output signal, AC and DC Open/short circuit proof 0.1 to 16 kHz (-3 dB) >10 k 0 to 20 VDC output proportional to the shaft position (gap) Open/short circuit proof 1% of range >10 k Specifications Sheet June 2007 CSI 6000 Machinery Health TM Monitor Environmental, General Module Front plate Climate Operating temperature Storage temperature Relative humidity Vibration Shock EMC resistance Power consumption Configuration IP 00, DIN 40050 IP 21, DIN 40050 DIN 40040 class KTF 0 to 65 C (32 to 149 F) -30 to 85 C (-22 to 185 F) 5 to 95%, non condensing IEC 68-2, part 6 0.15 mm, 10 to 55 Hz 16.6 gs, 55 to 150 Hz IEC 68-2, part 29 98 gs peak, 16 msec EN50081-1 / EN50082-2 Max. 6 W, 250 mA at 24 VDC Password protected Page 4 Specifications Sheet June 2007 CSI 6000 Machinery Health TM Monitor www.assetweb.com/mhm 2007, Emerson Process Management. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice. All rights reserved. Machinery Health is a mark of one of the Emerson Process Management group of companies. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners. Emerson Process Management Asset Optimization Division 835 Innovation Drive Knoxville, TN 37932 USA T (865) 675-2400 F (865) 218-1401 Online Machinery Health Management powers PlantWeb through conditon monitoring of mechanical equipment to improve availability and performence. Ordering Information Model Number Product Description A6210 Dual-channel Thrust and Differential Expansion Vibration Monitor