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MALAYSIAN

STANDARD

MS 1204:2013

Compressed natural gas (CNG) refuelling


stations - Code of practice
(Second revision)

ICS: 75.060
Descriptors: code of practice, compressed natural gas (CNG), refuelling station

Copyright 2013
DEPARTMENT OF STANDARDS MALAYSIA

DEVELOPMENT OF MALAYSIAN STANDARDS


The Department of Standards Malaysia (STANDARDS MALAYSIA) is the national standards and
accreditation body of Malaysia.
The main function of STANDARDS MALAYSIA is to foster and promote standards, standardisation and
accreditation as a means of advancing the national economy, promoting industrial efficiency and
development, benefiting the health and safety of the public, protecting the consumers, facilitating domestic
and international trade and furthering international cooperation in relation to standards and
standardisation.

Malaysian Standards (MS) are developed through consensus by committees which comprise
balanced representation of producers, users, consumers and others with relevant interests, as
may be appropriate to the subject at hand. To the greatest extent possible, Malaysian
Standards are aligned to or are adoption of international standards. Approval of a standard as a
Malaysian Standard is governed by the Standards of Malaysia Act 1996 [Act 549]. Malaysian
Standards are reviewed periodically. The use of Malaysian Standards is voluntary except in so
far as they are made mandatory by regulatory authorities by means of regulations, local by-laws
or any other similar ways.
For the purposes of Malaysian Standards, the following definitions apply:
Revision: A process where existing Malaysian Standard is reviewed and updated which resulted
in the publication of a new edition of the Malaysian Standard.
Confirmed MS: A Malaysian Standard that has been reviewed by the responsible committee and
confirmed that its contents are current.
Amendment: A process where a provision(s) of existing Malaysian Standard is altered. The
changes are indicated in an amendment page which is incorporated into the existing Malaysian
Standard. Amendments can be of technical and/or editorial nature.
Technical corrigendum: A corrected reprint of the current edition which is issued to correct
either a technical error or ambiguity in a Malaysian Standard inadvertently introduced either in
drafting or in printing and which could lead to incorrect or unsafe application of the publication.
NOTE: Technical corrigenda are not to correct errors which can be assumed to have no consequences in the application of
the MS, for example minor printing errors.

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MS 1204:2013

CONTENTS
Page

Committee representation .........................................................................................................iv


Foreword.................................................................................................................................... v

SECTION 1: SCOPE AND GENERAL ...................................................................................... 1


1.1
1.2
1.3
1.4
1.5
1.6

Scope............................................................................................................................ 1
Normative references ................................................................................................... 1
Terms and definitions ................................................................................................... 2
Additional requirements for public refuelling stations ................................................... 5
Approvals ...................................................................................................................... 5
Supply enquiries ........................................................................................................... 5

SECTION 2: COMPONENTS .................................................................................................... 6


2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11

General ......................................................................................................................... 6
Gas-fired appliances..................................................................................................... 6
Compressors ................................................................................................................ 6
Piping (including flexible piping/hoses and tubing) ...................................................... 8
Valves, piping and tubing components......................................................................... 8
Safety devices for pressure protection ......................................................................... 9
Pressure gauges .......................................................................................................... 9
Electrical equipment and wiring .................................................................................... 9
Refuelling hose assemblies ........................................................................................ 14
Refuelling connectors ................................................................................................. 14
Refuelling hose assembly breakaway couplings ........................................................ 14

SECTION 3: INSTALLATIONS................................................................................................ 16
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10

General ....................................................................................................................... 16
Location, security and physical protection of equipment ............................................ 16
Refuelling station elements ........................................................................................ 19
Inlet gas supply equipment ......................................................................................... 20
Gas compression equipment ...................................................................................... 20
Compressed gas storage systems ............................................................................. 20
Dispensers/fill posts .................................................................................................... 21
High pressure discharge system ................................................................................ 22
Safety and control systems ........................................................................................ 24
Power and control electrical systems ......................................................................... 25

SECTION 4: TESTING AND COMMISSIONING .................................................................... 26


4.1
4.2

General ....................................................................................................................... 26
Station compliance documentation ............................................................................ 26

STANDARDS MALAYSIA 2013 - All rights reserved

MS 1204:2013

CONTENTS (continued)
Page

4.3

Commisioning documentation and records ................................................................ 26

SECTION 5: OPERATION AND MAINTENANCE .................................................................. 27


5.1
5.2
5.3
5.4
5.5
5.6

General ....................................................................................................................... 27
Establishment of procedures ...................................................................................... 27
Supervision ................................................................................................................. 30
Records ...................................................................................................................... 30
Specific operating procedures .................................................................................... 30
Specific maintenance, inspection and testing ............................................................ 31

Table 1

Safety distances from buildings and boundaries to gas storage unit .................. 17

Figure 1

Hazardous area delineation for public refuelling stations .................................... 10

Figure 2

Hazardous area delineation (enclosed compressor) for public refuelling


stations ................................................................................................................. 11

Figure 3

Hazardous area delineation (outdoor installation) for public refuelling


stations ................................................................................................................. 12

Figure 4

Hazardous area delineation for dispenser at public refuelling stations ............... 13

Figure 5

Deflection wall ...................................................................................................... 18

Figure B1

Piping isometric .................................................................................................... 37

Figure B2

Piping schematic .................................................................................................. 38

Figure C1a) Typical layout for a mother stations ..................................................................... 39


Figure C1b) Typical layout for a daughter station .................................................................... 39

Annex A

Approving Authority .............................................................................................. 35

Annex B

Example of gas inlet train ..................................................................................... 37

Annex C

Typical layout of mobile storage units .................................................................. 39

Annex D

Refuelling instructions and procedures ................................................................ 40

Annex E

Examples of signs and notice .............................................................................. 41

ii

STANDARDS MALAYSIA 2013 - All rights reserved

MS 1204:2013

CONTENTS (concluded)
Page

Annex F

Checklist for putting the station into service and annual safety inspections of
refuelling stations ................................................................................................. 45

Annex G

Example of hot work permit ................................................................................. 47

STANDARDS MALAYSIA 2013 - All rights reserved

iii

MS 1204:2013

Committee representation
The Industry Standards Committee on Petroleum and Gas (ISC H) under whose authority this Malaysian Standard
was developed, comprises representatives from the following organisations:
Association of Consulting Engineers Malaysia
Association of Malaysian Oil and Gas Engineering Consultants
Department of Occupational Safety and Health Malaysia
Department of Standards Malaysia
Federation of Malaysian Manufacturers - Malaysian Industrial Gases Manufacturers Group
Jabatan Bomba dan Penyelamat Malaysia
Jabatan Pengangkutan Jalan Malaysia
Kastam Diraja Malaysia
Malaysian Gas Association
Malaysian Palm Oil Board
Malaysian Plastics Manufacturers Association
Ministry of Domestic Trade, Co-operatives and Consumerism
Ministry of International Trade and Industry
Petroliam Nasional Berhad
PETRON Malaysia Refining & Marketing Bhd
PETRONAS Technical Services Sdn Bhd
Shell Malaysia Trading Sdn Bhd
SIRIM Berhad (Secretariat)
Suruhanjaya Tenaga
The Institution of Engineers, Malaysia
Universiti Teknologi Malaysia
Universiti Teknologi PETRONAS
The Working Group on Compressed Natural Gas Compressor Refuelling Station which developed this Malaysian
Standard consists of representatives from the following organisations:
Asia Pacific Natural Gas Vehicles Association
Department of Environment, Malaysia
Department of Occupational Safety and Health Malaysia
Dewan Bandaraya Kuala Lumpur
Gas Malaysia Berhad
Jabatan Bomba dan Penyelamat Malaysia
Majlis Bandaraya Shah Alam
Ministry of Domestic Trade, Co-operatives and Consumerism
PETRONAS Dagangan Berhad
Sime Darby Industrial Sdn Bhd
SIRIM Berhad (Secretariat)
SIRIM QAS International Sdn Bhd
Suruhanjaya Tenaga
UMW Industrial Power Sdn Bhd
Universiti Teknologi Malaysia

iv

STANDARDS MALAYSIA 2013 - All rights reserved

MS 1204:2013

FOREWORD
This Malaysian Standard was developed by the Working Group on Compressed Natural Gas
Compressor Refuelling Station under the authority of the Industry Standards Committee on
Petroleum and Gas.
This Malaysian Standard is the second revision of MS 1204, Code of practice for CNG
compressor refuelling stations: On site storage and location of equipment.
Major modifications in this revision are as follows:
a) components of the refuelling station have been incorporated as Section 2;
b) table 1, the safety distances from buildings and boundaries to gas storage unit for total
storage capacity of above 1100 m3 has been amended;
c)

description and location of deflection wall have been incorporated as Table 1 and Figure
5;

d) testing and commission have been incorporated as Section 4;


e) operation and maintenance have been incorporated as Section 5;
f)

the example of gas inlet train has been incorporated as Annex B;

g) the examples of signs and notice have been incorporated as Annex E;


h) the checklist for putting the station into service and annual safety inspections of refuelling
stations has been incorporated as Annex F; and
i)

the example of hot work permit has been incorporated as Annex G.

This Malaysian Standard cancels and replaces MS 1204:2001.


Compliance with a Malaysian Standard does not of itself confer immunity from legal
obligations.

STANDARDS MALAYSIA 2013 - All rights reserved

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