QUALITY CONTROL PLAN

Client : SULTANIA ENGINEERING SERVICE

Final Client : NUCLER POWER CORPORATION OF INDIA LIMITED
Name of the Project : TAPS 3& 4
Work order No. : JEW/SES/60 QC No.: QA/SES/ 13003 Rev : Page 1/2 Date: 20.06.14 ORDER No: SES/2011-2012/1078 DTD. 11.05.13
Drawing No. JE/SES/40713003 Description: CONICAL VEE WIRE TYPE SCREEN MOC SS 316L Amendment No. DTD.
Sr.
No.
Fabrication & Control Operation Operation Characteristic Class Type of Check
Quantum
of Check
Reference Document Acceptance Norm Record Format
Agency
Remarks
P W R H
A Preparation for Manufacturing
A1 WPS, PQR & WPQ Qualification of WPS, PQR & WPQ Major Visual 100% ASME Sec. IX ASME Sec. IX WPS, PQR & WPQ 3
B In Process Control
B1 Raw Material Checking & Testing
Visual, chemical & mechanical
Properties with comply with to
order
Major
FOR Plates: Chemical, tensile,
hardness, micro test in solution
annealed condition & IGC Practice
A as per ASTM A 262 no mill T.C
For pipes: Chemical, tensile,
hardness, micro test in solution
annealed condition & IGC Practice
A as per ASTM A 262 no mill T.C
For Screens: Chemical, tensile,
hardness, micro test in solution
annealed condition & IGC Practice
A as per ASTM A 262 check
testing of the round wires from
third party laboratories no mill T.C
Visual
100%
NPCIL/PLL
TDS & ASME Sec .II
Part A
NPCIL/PLL
TDS & ASME Sec .II
Part A
Internal Reports
& Test Certificate
3
B2 Manufacturing
Visual dimensional control &
identification of components
Major
Visual & Dimensional Checked
with measuring instruments
100% Approved Drawing Approved Drawing Inspection Report 3
B3 DP Test
DP test on accessible welds & Butt
weld ring ends preparation
Major
DP test on accessible welded &
butt weld ring ends preparation
100%
NPCIL/PLL
Approved procedure
NPCIL/PLL
Approved procedure
ASME, SEC III
DP Test Reports 3
Written By : Date:
A
g
e
n
c
y
P = ACTION PERFORM BY
A
g
e
n
c
y
1 = NPCIL or his Authorized Representative NPCL Remarks
A = APPROVED BY 2 = SES or his Authorized Representative Approved without Comment
Checked by &
Approved by
R = DOCUMENTS SUBMITTAL FOR REVIEW 3 = Jagtap Engineering Works Approved with Comment
H = HOLD POINT Not Approved
W= CONVOCATION FOR WITNESS
QUALITY CONTROL PLAN
Client : SULTANIA ENGINEERING SERVICE
Final Client : NUCLER POWER CORPORATION OF INDIA LIMITED
Name of the Project : TAPS 3& 4
Work order No. : JEW/SES/60 QC No.: QA/SES/ 13003 Rev : Page 2/2 Date: 20.06.14 ORDER No: SES/2011-2012/1078 DTD. 11.05.13
Drawing No. JE/SES/40713003 Description: CONICAL VEE WIRE TYPE SCREEN MOC SS 316L Amendment No. DTD.
Sr.
No.
Fabrication & Control Operation Operation Characteristic Class Type of Check
Quantum
of Check
Reference
Document
Acceptance Norm Record Format Agency
Remarks
P W R H
C. Final Inspection
C1 Visual Examination General Visual Aspect Major Visual 100%
NPCIL/PLL
Approved procedure
NPCIL/PLL
Approved procedure
Visual inspection Report 3 2,1
C2 Dimensional Inspection (AS-Built) Overall Dimension Major Measurement 100% Approved Drawing Approved Drawing
Dimensional Report & as
Built Drawing
3 2,1
C3
Examination of conformity with respect
to purchase order stipulations
Check compliance with clients
requirement as per PO
Major
Verification of clients
requirements & standards
100%
clients requirements &
standards
clients requirements &
standards
Certification 3 1,2
C4 Dispatch Clearance Inspection documents Major Verification of documents 100%
clients requirements &
standards
clients requirements &
standards
Inspection Release Note 3 1,2 (Hold)
D Packing & Forwarding
D1 Packing Packaging Major Visual 100%
NPCIL/PLL
Approved procedure
NPCIL/PLL
Approved procedure
Packing List
Written By : Date:
A
g
e
n
c
y
P = ACTION PERFORM BY
A
g
e
n
c
y
1 = NPCIL or his Authorized Representative NPCL Remarks
A = APPROVED BY 2 = SES or his Authorized Representative Approved without Comment
Checked by &
Approved by
R = DOCUMENTS SUBMITTAL FOR REVIEW 3 = Jagtap Engineering Works Approved with Comment
H = HOLD POINT Not Approved
W= CONVOCATION FOR WITNESS
General Note :
1 Co-related original material test certificate is acceptable. In absence of co-related original material test certificate, sample per lot (lot means, all material having same heat mark/material specification requirements) for chemical and physical test shall be drawn and witnessed by PLL. Chemical and
physical test shall be carried out in NPCIL approved labs only and PLL shall witness physical tests. PLL shall submit all material verification report as per material specification to NPCIL QS for checking / verification and clearance. NPCIL-QS Hold point is only review and clearance. Stamping of Raw
material and stamp transfer shall be done by PLL. NPCIL - QS however, reserves the right to physically verify such activities by surprise visits and by retesting the material at NPCILs cost. In case the test results are not in line with TC submitted/material specification the cost will have to be borne by
manufacturer/supplier.
2 Welding procedure shall be qualified as per Sec-IX, with additional requirement of Sec-III-NC/ND. (delta ferrite requirement in welding consumable and WPS qualification)
3 Pull out test of which to be conducted & value reported
4 Welding consumable and DP material shall be of NPCIL approved brand make.
5 Witness quantum for NPCIL, QA may be of 10% at random selection basis.
6 Raw material (Like, Vee wire, V wire screen cylinder, flange and Rod) shall be specified with full material specification in bill of material presently only grade is specified in bill of material.