Beruflich Dokumente
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Process Control for Every Requirement
Various additional systems and equipment
28 Your Powerful Partner for Complete Systems
Flexible systems
30 Energy Compact Units
Solutions for the Modern Power Plant
Process cooling systems
31 PHE Plate Heat Exchanger
Water desalination system
32 FWG Fresh Water Generator
33 Single Stage Evaporating System
Service that counts
34 Our serv&care Commitment
Proactive Service for Optimum Reliability
in Power Plants
4
GEA Westfalia Separator
Power Station System Solutions
More quality in power stations
The power station industry often uses diesel
engines that burn heavy fuel oil, crude oil or
diesel oil. By supplying sepa ration systems
specifically designed for continuous operation
under tough conditions, GEA Westfalia Separator
provides for optimum power output and a
long service life while taking environmental
standards into consideration.
Self-cleaning separators with GEA Westfalia
Separator unitrol systems automatically
monitor the water level in the oil and
the separation of the solid material
round the clock. As a result, optimum
separation efficiency for different fuel and lube
oils is ensured.
Like clockwork
Normally, servicing is necessary after 8,000
to 16,000 operating hours. Additionally,
surveillance-free operation reduces personnel
costs.
The accumulated oil sludge can be processed in
the power station, thereby reduc ing disposal
costs. All separation systems are available as
modules. Other ready-to-connect systems are
also avail able as compact units in combination
with components such as GEA Westfalia
Separator ViscoBoosterUnits (VBU) or Plate
Heat Exchangers (PHE).
Applications
Fuel oil separation
Lube oil separation
Separation of sludge containing
oil and water
Separation of wastewater
System engineering
GEA Westfalia Separator minimaXx
OTC 2
Energy Compact Unit
for lube oil
GEA Westfalia Separator eagleclass
Smart. Strong. Reliable.
5
GEA Westfalia Separator
High Performance Equipment for
Diesel Engine Power Plants
System overview for diesel engine power plants
GEA Westfalia Separator offers leading
technologies and individual systems for power
station use. System engineering from one source,
high quality of workmanship or unrivalled
worldwide service GEA Westfalia Separator
provides systems to rely on.
Product range overview
Fuel oil treatment
Fuel oil conditioning system
Lube oil treatment
Sludge treatment
Wastewater treatment
Central cooling system
Lube oil cooling system
Water desalination system
1
2
3
7
9
13
15
11
12
14
10
4
6
8
5
1
Fuel oil service tank
2
Fuel oil storage tank
3
Fuel oil sludge tank
4
Lube oil sludge tank
5
Fuel oil conditioning system
6
Fuel oil treatment
7
Sludge treatment
8
Lube oil treatment
9
Wastewater tank
10
Water desalination system
11
Auxiliaries
12
Charge air cooler M.E.
13
Wastewater treatment
14
HT central coolers
15
LT central coolers
6
GEA Westfalia Separator
Process Overview
The centerpiece of a fuel or lube oil treat ment
system is the centrifugal separator.
Effective treatment ensures that only clean oil
enters the drive unit. The wear on the injection
system and on components such as cylinders,
cylinder liners and the crankshaft of the diesel
engine is minimized.
Suitable types of centrifugal
separators for these duties:
Self-cleaning separators with disc bowl
and automatic bowl ejection facility
Manual cleaning separators with
solid-wall disc bowl
Main duties of centrifugal separators:
Separation of solids
Separation of water
Solids discharge
Untreated
oil feed
Treated
oil discharge
Separated
water discharge
Double centripetal pump Sealing and displacement water
Double Centripetal Pump
Self-cleaning separators
Self-cleaning separators with disc bowl and
automatic solids ejection are used where the
percentage of solids in the oil is too high for
manual cleaning. They are used mainly for
the clarification and purification of fuel
oils such as gas oil, diesel oil, crude oil,
heavy fuel oil and lube oil. The separated
solids slide down the underside of the
disc into the solids hold ing space. Self-cleaning
separators eject solid matter automatically while
the separator is running. This avoids shutting
down the separator frequently for cleaning.
The clean oil and the sepa rated water are
conveyed to the discharge under pressure by a
centripetal twin pump.
Self-cleaning separators operate continuously.
Solids ejection occurs either by total or partial
ejections or in a combination. In the case of total
ejection and the combination of total and partial
ejections, there is additional self-clean ing of the
disc stack.
Labor-intensive and costly measures to clean the
discs using CIP (cleaning in place with chemicals)
systems are not necessary. Optimum separation
efficiency over long operating times is ensured.
Major maintenance work is required only after
8,000 to 16,000 operating hours.
Features
Automatic operation
Continuous operating mode
Self-cleaning effect of the bowl
without CIP system
Highly concentrated solids
High separation efficiency
Can be used as clarifier and purifier
Discharge of the light and heavy phase
under pressure by centripetal twin pump
Low noise level
Belt drive
Bowl cross section of a self-cleaning
mineral oil separator with disc bowl
Modern fuel oil and lube oil treatment plants
from GEA Westfalia Separator provide easy
handling and optimum separating efficiency in
difficult situations.
The heart of these systems is a new gene ration
of self-cleaning mineral oil separators with
the GEA Westfalia Separator unitrol system.
These separators operate without regulating
rings and can be used for a wide range of heavy
fuel oils with a specific density up to 1.01 kg / l
as well as for a wide range of lube oils.
The essential features of these separators are the
continuous monitoring of the oil for water and
the continuous monitoring of the solids holding
space for optimum solids filling. Automatic
monitoring means that regulating rings are
unnecessary and operating errors caused
through manual adjustment are eliminated.
The Water Monitoring System (WMS) ensures
reliable water separation. The water in the oil is
separated out and discharged. The Sludge Space
Monitoring System (SMS) checks the solids
space for separated foreign matter.
The oil is displaced prior to a bowl ejection.
The precisely defined displacement volume
minimizes oil losses.
A further innovative feature of these separators
is the bowls new hydraulic system (GEA
Westfalia Separator hydrostop). Extremely short
ejection times combined with maximized solid
ejection ports provide highly concentrated
solids. Further disposal measures are simplified,
disposal costs reduced and environmental
considerations fully taken into account.
During total ejections, preferred by GEA
Westfalia Separator, the disc stack is also cleaned.
Work and cost intensive measures for cleaning
the disc stack by CIP systems are not necessary.
This ensures optimum separating efficiency
over a long period of operation. Maintenance
work is required only after 8,000 to 16,000
operating hours.
Just a few basic models are sufficient to cover
all capacity ranges with the benefit of very
economical spare parts and servicing.
8
GEA Westfalia Separator
GEA Westfalia Separator unitrol System
WMS / SMS in Single Stage
Self-cleaning separators
Features
GEA Westfalia Separator unitrol system
in one stage WMS and SMS
Treatment of fuel oils up to 1.01 kg / I
Regulating rings are not required
High separation efficiency even in
critical situations
Automatic adjustment as
clarifier or purifier
Automatic bowl ejection
Highly concentrated solids
Continuous processing
Self-cleaning effect of bowl
and disc stack by total ejection
Versatility of application
Safe operation
Belt drive
Low noise level
9
GEA Westfalia Separator
Sealing and displacement water
Untreated
oil feed
Treated oil discharge
Separated
water discharge
Solids discharge
GEA Westfalia Separator unitrol System
GEA Westfalia Separator minimaXx
separator
Pump / Prefilter
Absorption filter
Control unit
All the components are small and lightweight to
make them easy for transporting and fitting into
the engine room. The components are installed
on a common base frame. The modular concept
can be incorporated into an existing system.
23
GEA Westfalia Separator
1
Pre-de-oiled wastewater feed
2
Pre-filter
3
Waste oil collection tank
4
Treated wastewater return
5
Feed pump
6
Manual cleaning separator
7
Treated water discharge
8
Oil monitor
9
Absorption filter
The wastewater treatment system
with the GEA Westfalia Separator
minimaXx
separator.
Motorstarter separator
Motorstarter feed pump
Flow monitoring FAH
Flow monitoring FAL
Clean oil outlet
Temperature monitoring TAL / TAH
Preheater interlocking
Sludge pump control
D10
27
GEA Westfalia Separator
Your Powerful Partner for Complete Systems
Various additional systems and equipment
28
GEA Westfalia Separator
Desalting module for fuel oil washing
Container enclosure for complete modules Fuel oil unloading module
Heat recovery module
29
GEA Westfalia Separator
Additive dosing module Air compressor module
Fuel oil transfer module
Water booster module
ECU 1 ECU 2
The Economical Solution
Energy Compact Units Solutions for
the Modern Power Plant
Flexible systems
GEA Westfalia Separator design engineers have
integrated flexibility into all their products.
Customer benets
All systems:
are installed, piped and electrically wired,
ready for operation on rigid,
stable foundation frames
are completely checked and tested
require small installation costs
are of very compact design, small volume
and weight (less transportation costs)
can be started up immediately
are very easy to operate
Single-, Double- and Multiple-Energy Compact
Units (ECU) are available as standard modules.
30
GEA Westfalia Separator
31
GEA Westfalia Separator
1
2
4
5
6
3
7
8
9
10
11
12
13
14
1
From main engine
2
To main engine
3
Circulation pump
4
From main engine
5
To main engine
6
Circulation pump
7
Auxiliaries
8
Charge air cooler
9
Lube oil cooler
10
Cooling water pump
11
Cooling water
12
LT central cooler
13
HT central cooler
14
Cooling water
PHE Plate Heat Exchanger
Process cooling systems
PHEs are used for cooling purposes, e.g., mainly
for central, lube oil, jacket water circuits, as well
as for auxiliaries, charge air, etc.
A wide range of flexible plate configurations are
offered to cover all heat exchange applications.
Suitable materials like titanium and different
grades of stainless steel, etc. are available.
Features
High heat transmission coefficient
Optimized heat transfer surfaces
Compact design
Low life cycle costs
Simple inspection and maintenance
Low liquid content
Glued and glueless gaskets
FWG Fresh Water Generator
Water desalination system
Sea water is fed through the condenser, where it
absorbs the latent heat of the condensing vapor.
Some sea water is used as feed water for the
evaporator while the remaining brine and non-
condensible gases are discharged using a
combined ejector. In the evaporator the sea water
is heated up to the saturation temperature
corresponding to the vacuum maintained by the
ejector, and part of it is evaporated.
The evaporator generally utilizes the waste
heat from the main diesel engine jacket water,
however, other heating media may also be used
(e.g., steam, thermal oil).
The vapor produced passes through the demister
located in the upper casing to remove trapped
droplets of water and is led to the condenser.
The distillate is drawn from the condenser by
the distillate pump and discharged through
the salinity measuring unit. Depending on the
residual salt content of the distillate, it is either
led to the distillate tank or, if the maximum
allowable residual salt content is exceeded, back
to the evaporator.
All parts in contact with sea water are made of
corrosion-resistant materials (CuNi, stainless
steel). The plates are made of titanium.
On request GEA Westfalia Separator can also supply
Multi Flash Water Generators in a range from
100 3000 t/d.
32
GEA Westfalia Separator
Process overview
Sea water Jacket water
Fresh water
Fresh water
Fresh water
generator
Thermal oil / hot water heated
Benefits
Compact
Easy operating, fully automatically
controlled
Reliable
Low weight
Low maintenance costs
Integrated anti-scaling system
Corrosion resistant materials
High performance
1
Heat exchanger
2
Jack water
3
Circulation pump
4
Steam heated
5
Steam
6
Steam jet liquid pump
7
Condensate
8
Sea water
9
Distillate
10
Heating water
11
Jacket water heated
12
Circulation pump
13
Feed water
14
Brine
15
Brine
16
Demister
1
8
9
10
11
12
13
14
15
16
2
3
4
5
6
7
Single Stage Evaporating System
33
GEA Westfalia Separator
34
GEA Westfalia Separator
Our serv&care Commitment
As an EN ISO 9001 company we stand behind the quality of both our products and
our service. Our continuing commitment is to provide customers with the support
they need to maximize productivity and minimize downtime through our serv&care
program. Count on us for round-the-clock assistance in all service areas.
Power pl ant operators not onl y benefi t
from traditional services such as inspection,
maintenance, original spare parts and repair
work provided by the original manufacturer;
they also benefit from pro-active solutions
which avoid risk, e. g. , online and offline
monitoring with GEA Westfalia Separator
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