Tbts Parts Catalogue

SPARE PARTS CATALOGUE THUNDERBIRD TWINSPARK VERSION 2.
Spare Parts Catalogue
Version 2.0
Foreword
We take pleasure in releasing this Updated THUNDERBIRD TWINSPARK Spare Parts Catalogue (Version 2.0).
The Catalogue has been specially designed for identification of correct part number to help in ordering Spare Parts, Special Tools and Service Publications
from the company.
The Royal Enfield Spare Parts are manufactured under stringent quality control to ensure ultimate riding experience. It is therefore important to use only
Royal Enfield Genuine Spares.
The illustration of the various parts are not to scale and is intended to serve only as a means of identification of the component for its shape and relative
location in its respective assembly.
Due to continuous improvements in the motorcycle, the part nos and / or illustrations are subject to change without prior notice. However the changes will
be intimated through technical Service Bulletin subsequently and periodically which must be updated by you in the catalogue at your end.
The part numbers and description were correct at the time of printing. While extreme care is taken in publishing this catalogue. We shall not be held
responsible for any errors/omissions or wrong interpretations and consequent loss of any nature due to any of the above.
For enquiry, suggestions or feedback may write to us ...
SERVICE HEADQUARTERS :
ROYAL ENFIELD
(A Unit of Eicher Motors Limited)
Thiruvottiyur High Road, Thiruvottiyur, Chennai - 600 019. India.
Tel : +91-44-4223 0400, Fax : +91-44-4201 1719. Website : www.royalenfield.com
E-mail : customerservice@royalenfield.com
distributed or otherwise dealt without the express permission in written from the Eicher Motors Limited, Royal Enfield Unit who remains
Part No. 597435/b, Version 2.0 / TRAB / Qty. 400 / Jan. 2013
Developed & Printed at Jiju Graphics 98400 57140
00-00 General Information

For easy reference and quick identification, the parts are grouped into relevant categories. Details are given in the illustrated Group index.
Kindly follow the below tips on usage of this catalogue
ILLUSTRATION
Illustration given with this catalogue helps in identifying the shape of part in its relative assembly.
02-10 AIR FILTER

Group no.
Alpha-Numeric Key
No. for assy.
A1
14
2
Key Nos.
All Except
1,3
4
5
7
Key No. Which make
up the assy.
13
12
11
Numeric Key No.
9
9
10
PART NUMBER LIST

1
KEY
No.
Part
Number
DESCRIPTION
1.
QTY. REFERENCE
REMARKS
MOQ
Nos.
KEY NUMBER (KEY NO.)

The numeric key number is provided to serve as the identification of the part with its part number.
Serviceable assemblies or kits in a particular group are identified by alpha-numeric key numbers. e.g. A1, A2 etc. In such cases, key
numbers of individual items or group number which make up such assembly / kit are given in illustration.

2.
PART NUMBER
The Part number of the individual item, kit OR the assembly is given in this column for unique identification. The parts for which part
numbers are not given, are not individually serviced.
3.
DESCRIPTION
The description of the part assigned to the individual item kit / assembly is mentioned in this column.
4.
QUANTITY
The number of individual items, kits or assemblies required for one vehicle is mentioned here.
Though quantity is indicated for oversize (O/S) or undersize (U/S) of some items, it is to be understood that for a vehicle the
sizes only is applicable, depending upon the repair / matching requirements.
5.
REFERENCE
Parts Revision / Modifications related to Technical Service Bulletin Number mentioned in this column. The part numbers which are
displayed in this column are meant for reference only (Belongs to Kits Child Part or Not Served Items).
6.
REMARKS
Updated / Modified or alternate Part Numbers is provided for reference purpose.
7.
M.O.Q.
Number of Items Minimum Quantity to be ordered to our Spare Parts department (SPD). So that they can serve you minimum
packed / ordered quantity. It may varies from item to item by Price, Size or Shape as applicable.
Contents
Group No.
Description
Page No.
Group No.
Description
Page No.
00-00
GENERAL INFORMATION ........................................................................ 2
04-10
SEAT ASSEMBLY ..................................................................................... 95
00-10
GROUP INDEX PICTORIAL ..................................................................... 6
05-00
REAR SHOCK ABSORBER & CENTER STAND ASSEMBLY ................. 97
01-10
ENGINE .................................................................................................. 13
05-10
REAR CHAIN & GUARD ......................................................................... 99
01-20
ENGINE COVER RH .............................................................................. 15
05-20
SWING ARM ASSEMBLY ....................................................................... 101
01-30
CRANK CASE RH - COVER SIDE ........................................................ 21
05-30
REAR WHEEL ...................................................................................... 103
01-40
CYLINDER & HEAD ASSEMBLY ............................................................ 27
05-40
REAR BRAKE (DRUM) ......................................................................... 107
01-50
ENGINE COVER LH ............................................................................... 33
05-50
BRAKE PEDAL ..................................................................................... 109
01-60
CRANK CASE LH - COVER SIDE .......................................................... 35
05-60
REAR MUDGUARD ............................................................................... 111
01-70
CLUTCH ................................................................................................. 39
06-00
RIDER & PILLION FOOT REST ASSEMBLY - LH & RH ....................... 117
01-80
CRANK CASE LH ................................................................................... 41
06-10
SIDE PANEL LH & RH .......................................................................... 119
01-90
CRANK CASE RH .................................................................................. 43
06-20
SIDE DECOR ....................................................................................... 121
01-100
GEAR TRAIN ASSEMBLY ....................................................................... 49
06-30
FRAME .................................................................................................. 123
02-00
CV CARBURETOR (BS 29) .................................................................... 53
07-00
BATTERY, BATTERY CARRIER AND HARNESS .................................. 127
02-10
AIR FILTER ............................................................................................. 59
07-10
HEAD LAMP & TAIL LAMP .................................................................... 129
02-20
SILENCER & EXHAUST PIPE ................................................................ 61
07-20
INSTRUMENTAL CLUSTER ................................................................ 131
03-00
HANDLE BAR & CONTROLS ................................................................. 65
07-30
SWITCHES AND FITMENTS ................................................................ 133
03-10
CONTROL CABLES ............................................................................... 67
07-40
TCI SYSTEM ......................................................................................... 135
03-20
MASTER CYLINDER ASSEMBLY (OLD TYPE) ...................................... 69
07-50
TRAFFICATOR LIGHTS ........................................................................ 137
03-30
CALIPER ASSEMBLY (OLD TYPE) ......................................................... 71
08-00
TOOL KIT, FIRST AID KIT AND HELMET LOCK ................................... 139
03-40
MASTER CYLINDER ASSEMBLY (BBI) .................................................. 73
08-10
SPECIAL TOOLS LIST - A (COMMON) ................................................. 141
03-50
CALIPER ASSEMBLY (BBI) .................................................................... 75
08-20
SPECIAL TOOLS LIST - B .................................................................... 143
03-60
HEAD BRACKET & STEERING STEM ................................................... 77
09-00
WALL CHARTS LIST (DOMESTIC) ...................................................... 145
03-70
FRONT FORK (GABRIEL) ...................................................................... 81
09-10
ALL UCE SERVICE PUBLICATION LIST (DOMESTIC) ....................... 147
03-80
FRONT MUDGUARD .............................................................................. 85
09-20
AFTER MARKET PARTS - A .................................................................. 149
03-90
FRONT WHEEL ...................................................................................... 87
09-30
AFTER MARKET PARTS - B ................................................................. 151
04-00
FUEL TANK ............................................................................................. 91
10-00
PART NUMBER INDEX ........................................................................ 152
11-00
SERVICE BULLETINS CHECKLIST FOR PARTS CATALOGUE UPDATE ............. 161
00-10 Group Index - Pictorial

01-10 Engine
01-30 Crankcase RH - Cover Side
01-20 Engine Cover RH

Page
12
01-40 Cylinder & Head assembly
01-60 Crankcase LH - Coverside
01-50 Engine Cover LH

Page
26
01-70 Clutch
LOCTITE
Page
32
01-80 Crankcase LH
Page
38
Page
20
Page
14
Page
34
01-90 Crankcase RH
Page
40
LOCTITE
Page
42

01-100 Gear Train Assembly
02-10 Air Filter
02-00 CV Carburetor (BS 29)

Page
48
03-00 Handle Bar & Controls
02-20 Silencer & Exhaust Pipe
Page
68
03-10 Control Cables

Page
64
Page
60
03-20 Master Cylinder Assembly (Old Type)
Page
58
Page
52
03-30 Caliper Assembly (Old Type)
Page
66
03-40 Master Cylinder Assembly (BBI)

Page
70
Page
72

03-50 Caliper Assembly (BBI)
03-70 Front Fork (Gabriel)
03-60 Head Bracket & Steering Stem

Page
74
03-80 Front Mudguard
04-00 Fuel Tank
03-90 Front Wheel

Page
84
04-10 Seat Assembly
Page
86
05-00 Rear Shock Absorber & Center Stand Assy.

Page
94
Page
80
Page
76
Page
96
Page
90
05-10 Rear Chain & Guard

Page
98

05-20 Swing Arm Assembly
05-40 Rear Brake (Drum)
05-30 Rear Wheel

Page
100
05-60 Rear Mudguard
05-50 Brake Pedal
06-00 Rider Foot Rest Assy-LH&RH

Page
110
Page
108
06-10 Side Panel LH & RH
06-20 Side Decor

Page
118
Page
106
Page
102
Page
116
06-30 Frame
Page
120
Page
122
10

07-00 Battery, Battery Carrier and Harness
07-10 Head Lamp & Tail Lamp
07-20 Instrumental Cluster

Page
128
Page
126
07-40 TCI System
07-30 Switches and Fitments

Page
132
08-00 Tool Kit, First Aid Kit & Helmet Lock

Page
138
Page
130
07-50 Trafficator Lights

Page
134
08-10 Special Tools List - A (Common)
Page
136
08-20 Special Tools List - B

Page
140
Page
142
11

09-10 All UCE Service Publication List (Domestic)
09-00 Wall Charts List (Domestic)
Page
146
Page
144
Page
150
Part No. Key No. Page No. Part No. Key No. Page No. Part No. Key No. Page No.
Page
148
11-00 SB Checklist for Parts Cat. Update
10-00 Part Number Index
09-20 After Market Parts - B
09-20 After Market Parts - A
Page
152
SB RECEIVED UPDATED DATE & SIGN OF SB RECEIVED UPDATEDDATE & SIGN OF

BY
PARTS
BY
PARTS
NO. DATE
NO. DATE
INCHARGE
INCHARGE
Page
161
12
01-10 Engine
4,5
13
01-10 Engine
KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
859021
Engine without Carburetor, Self Starter Motor
859030
Crankcase Assembly with Bearings
861020
Engine with Self Starter Motor (UCE ES Buffed)
390066
15W50 API SL Engine Oil - 210 LTS
390067
15W 50 API SL Engine Oil - 50 LT
390068
390069
10
24
14

A1
50
51
Key Nos
1 to 4, 8 to 19, 20 (2 Nos.),
21, 25 (2 Nos.) 28, 39, 31,
32, 34 to 37, 50 & 51
55
42
40
49
Key Nos.
12 to 18
Key Nos.
52
42
A2
A3
Alternate Type
41
48
47
25
53
47
39
38
35 33
34
37
36
43 to 49
Key Nos.
22
A2
13
12
14
15 16
17 18
19
20
21
23
32
31
10
A4
11
43
44
46
54
11 (2 Nos.),
22, 23 (10 Nos),
24 (2 Nos),
26 (2 Nos),
27 (4 Nos) & 33
49
43
44
45
46
23
30
20
24
25
26
29
28
27
23
15

KEY
No.
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
A1
861027
RH Cover Assembly Complete
A2
570726
Cap, Oil Filter Sub Assembly
A3
888100
Kick Boss Repair Kit (TBTS)
A4
888103
Bolt Reapir Kit RH Crankcase Cover
861028
Cover RH Sub Assembly
570183/d
Jet, Crankshaft RH
20
500622/b
Oil Seal, Crank Feed 24 x 10 x 7
550028
Circlip 24N
10
570013
Pulser Coil Fixing Screw (Hex Socket Head Cap Screw M5X16)
20
570718/a
Hex Socket Head Cap Screw -M5 x 30 12.9 Grade
SB - 681
Alternate No. 570720
550095/a
Allen Screw - M6x30
SB - 681
Old Type
10
570416/i
Gasket - Cover RH
570425
Hex. Screw, M5 X 12
50
570426/h
Gasket, Cover Plate
10
570424/d
Cover Plate, Breather Chamber
11
570431
Hex Flange Bolt M5 X 1 X 16
40
572005/c
Cap, Oil Filter - Powder Coated
Old Type, Not Serviced
861004
Cap, Oil Filter - Buffed
New Type
13
570123/c
Gasket, Cap Oil Filter
14
14
572014/a
O - Ring, Filter Cap
15
500637/b
Spring
20
16
500617/a
Washer
20
17
500621/a
O - Ring Cap Oil Filler
20
12
Buffed
MOQ
Nos.
SB - 650
16

A1
50
51
Key Nos
1 to 4, 8 to 19, 20 (2 Nos.),
21, 25 (2 Nos.) 28, 39, 31,
32, 34 to 37, 50 & 51
55
42
40
49
Key Nos.
12 to 18
Key Nos.
52
42
A2
A3
Alternate Type
41
48
47
25
53
47
39
38
35 33
34
37
36
43 to 49
Key Nos.
22
A2
13
12
14
15 16
17 18
19
20
21
23
32
31
10
A4
11
43
44
46
54
11 (2 Nos.),
22, 23 (10 Nos),
24 (2 Nos),
26 (2 Nos),
27 (4 Nos) & 33
49
43
44
45
46
23
30
20
24
25
26
29
28
27
23
17

KEY
No.
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
18
571201/a
Screw Spring Cap
19
500616/a
Spring Cap
20
500619/a
O - Ring
20
21
500613/a
Element - Oil Filter
22
570423/a
Hex.Socket HD. Cap Screw, M6 X 40
10
23
144436/a
Copper Washer
10
20
24
570021
25
570241
Oil seal Kick Starter, g20 x 27 x 5 double lip
10
26
570463/a
10
27
570422
28
570059/c
Oil Level Window
29
570604/a
Circlip Oil Level Window
SB - 680
> Sep. 11
861001
Cover RH - Powder Coated
SB - 669
Not Serviced
861043
Cover RH - Buffed
SB - 669
861058
Cover RH - Buffed
SB - 669
New Type
31
144846/a
Washer, Inspection Screw
14
32
570176/e
Inspection Screw, Ignition Timing
570025
10
570130
146459/a
O - Ring
570467/b
Oil Filler Cap, Metal
Old Type, < Feb. 12
570872/a
Oil Filler Cap, Plastic (Cover RH)
New Type, > Mar. 12
30
33
34
35
SB - 555
> Mar. 10
MOQ
Nos.
10

20
18

A1
50
51
Key Nos
1 to 4, 8 to 19, 20 (2 Nos.),
21, 25 (2 Nos.) 28, 39, 31,
32, 34 to 37, 50 & 51
55
42
40
49
Key Nos.
12 to 18
Key Nos.
52
42
A2
A3
Alternate Type
41
48
47
25
53
47
39
38
35 33
34
37
36
43 to 49
Key Nos.
22
A2
13
12
14
15 16
17 18
19
20
21
23
32
31
10
A4
11
43
44
46
54
11 (2 Nos.),
22, 23 (10 Nos),
24 (2 Nos),
26 (2 Nos),
27 (4 Nos) & 33
49
43
44
45
46
23
30
20
24
25
26
29
28
27
23
19

KEY
No.
36
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
570155
Sealing Washer 12 X 15.5
570444/e
Bolt Breather
Old Type, < Feb. 12 (N.S.)
573968/a
Bolt Breather
New Type, > Mar. 12
146882/a
Clip Breather Pipe (Hose Clip Large)
20
573964/a
Clip Breather Pipe
New Type, > Mar. 12
20
39
570286/c
Breather Pipe
40
570242/e
Kick Start Crank Assembly
41
570243/c
Lever Kick Start
42
145157/c
Sleeve Rubber Kick Start Lever
43
Spring Kick Crank
570257/c
Served in Kit, Ref. A3
44
Ball Dia 6.35
140201
45
Washer
570258/b
46
Circlip 10
570259/d
Hex Nut M8
Boss, Kick Start Crank
37
38
47
141051
48
20
30
40
570260/c
49
111914
Hex Bolt M8 X 40 L
20
50
570102/d
Plug Dummy
25
51
570182/b
Plug ID 2.3 mm Restrictor - LEE Plug
20
52
570808/d
Lever Kick Starter Crank
Alternate Type
53
570814/c
Boss, Kick Start Crank
Alternate Type, Not Serviced
54
570807/d
Kick Start Crank Assembly
Alternate Type
55
570815/b
Pin Kick Start Crank
Not Serviced, Ref. Key No. 54
20

A1
A1 (350cc)
5
4
Key Nos
2, 3, 4, 5, 6
56
11
3
6
A4
1
7
Key Nos
46 & 48
51
A5
Key Nos
(Qty. 2 Nos. 38,
39, 41 & 42)
10
49
52
53
40
45
46
50
44
47
43
48
41
42
12
40
A6
Key Nos
(Qty. 2 Nos. 38,
39, 41 & 42)
A7
Key Nos
(Qty. 2 Nos. 38,
39, 41 & 42)
13
14
15
54
55
16
37
38
34
17
A2
39
26
27
18
19
20
36
35
A3
29
33
32
31
28
21
30
23
25
24
22
21

KEY
No.
Part
Number
A1
570048/f
Oil Pump Assembly
A2
570309/c
Cam Gear Assembly - Exhaust with Decompressor Assembly
A3
570600/a
Gear Changer Assembly
A4
888104
Cover Kick Start with Oil Seal
A5
888179
Eccentric Cam Spindle Repair Kit - STD
A6
888180
Eccentric Cam Spindle Repair Kit - 0.1mm oversize
A7
888181
Eccentric Cam Spindle Repair Kit - 0.2mm oversize
570051
Hex. Socket HD. Cap Screw, M4 X 30
20
570052
Circlip - Oil Pump
14
571166/b
Pump Drive Pinion
570293/a
O Ring, Oil Pump Outlet
570294/a
O Ring, Oil Pump Base
10
570292/a
O Ring, Oil Pump Inlet
10
580076/b
Cover Starter Motor
570813/b
Button Head Screw M4 X 0.7 X 10 - 6G Stainless Steel
570302/a
Hex Socket Head Cap Screw M6 X 35
14
10
580306/f
Starter Motor Assembly UCE350
11
570181/b
Restrictor (Lee Plug 1.8 MM) - RCC
20
12
570102/d
Plug dummy hole
25
13
570304/b
Hex. Socket Head Cap Screw, M6 X 16 SS
859014
Pivot Bearing, Rocker Shaft Upper - Powder coated
861035
Pivot Bearing, Rocker Shaft Upper - Buffed
New Type
15
570234
O Ring Black Nitrile Rubber
10
16
550072/b
Return Spring Gear Change
10
17
570227/f
Spacer
14
DESCRIPTION
QTY.
REFERENCE
REMARKS
SB - 653
MOQ
Nos.
50
5
22

A1
A1 (350cc)
5
4
Key Nos
2, 3, 4, 5, 6
56
11
3
6
A4
1
7
Key Nos
46 & 48
51
A5
Key Nos
(Qty. 2 Nos. 38,
39, 41 & 42)
10
49
52
53
40
45
46
50
44
47
43
48
41
42
12
40
A6
Key Nos
(Qty. 2 Nos. 38,
39, 41 & 42)
A7
Key Nos
(Qty. 2 Nos. 38,
39, 41 & 42)
13
14
15
54
55
16
37
38
34
17
A2
39
26
27
18
19
20
36
35
A3
29
33
32
31
28
21
30
23
25
24
22
23

KEY
No.
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
MOQ
Nos.
18
550256/a
O Ring
25
19
570229/d
Stop Pin
25
20
570230/f
Spring, Gear Change Striker
10
21
570235/e
Dowel, Lower Pivot Bearing
50
22
570219/f
Assembly, Gear Lever Shaft
23
570231/h
Lower Pivot Bearing, Rocker Shaft Bottom
24
570184/b
Spacer - Shaft, Gear Lever
20
25
570233
Hex. Socket Head Cap Screw, M5 X 40
14
861053
Tappet Door - Powder coated
861018
Tappet Door - Buffed
New Type
570198/c
CSK Socket Head Screw M5 X 0.8 X 12
570719/a
Fly Wheel Magneto Assembly (6mm dia MTG holes)
570605/a
Fly Wheel Magneto Assembly 3 Phase (White)
6mm dia MTG holes
580822/a
Fly Wheel Magneto Assembly
5mm dia MTG holes
570606/a
Rotor and Reluctor Assembly
Old Type
592237/a
Rotor and Reluctor Assembly (Color Olive Green)
SB - 652
New Type
147058/a
Stator and Pulser Coil Assembly (ES) - 3 PHASE-350CC
SB - 652
6mm dia MTG holes
570720/a
Stator and Pulser Coil Assembly (ES) - 3 PHASE-350CC
SB - 681
5mm dia MTG holes
502070/a
Magneto Key
145708/a
Plain Washer 12mm
14
586008/a
Plain Washer M12
New Type, > Mar. 12
14
33
550025
Hex. Nut M12 X 1.25
10
34
570421/a
10
35
570132/a
10
36
570044/j
Cam Steady Plate
26
27
28
29
30
31
32
1
1
20
SB - 652
20
24

A1
A1 (350cc)
5
4
Key Nos
2, 3, 4, 5, 6
56
11
3
6
A4
1
7
Key Nos
46 & 48
51
A5
Key Nos
(Qty. 2 Nos. 38,
39, 41 & 42)
10
49
52
53
40
45
46
50
44
47
43
48
41
42
12
40
A6
Key Nos
(Qty. 2 Nos. 38,
39, 41 & 42)
A7
Key Nos
(Qty. 2 Nos. 38,
39, 41 & 42)
13
14
15
54
55
16
37
38
34
17
A2
39
26
27
18
19
20
36
35
A3
29
33
32
31
28
21
30
23
25
24
22
25

KEY
No.
Part
Number
37
570298/a
Dowel 6 mm
10
38
570100/b
Nut - Cam Spindle Adjuster
10
39
570280/b
Shim, Cam Gear
20
40
570298/a
Dowel Pin
10
570039/d
Cam Spindle Adjustable (Standard Size)
570040/c
Cam Spindle Adjustable (0.1 mm over Size)
570041/c
Cam Spindle Adjustable (0.2 mm over Size)
42
570099/c
Cam Sleeve
43
571164/a
Cam, Gear - Inlet Sub Assembly
44
146450/b
Spring Kick Start
45
145090/a
Hex Screw M6x16
20
859013
Cover, Kick Start Shaft - Powder Coated
861034
Cover, Kick Start Shaft - Buffed
New Type
47
570300/b
Hex Socket Button Head Screw M5 X 12
50
48
570241
Oil Seal Kick Starter G20 X 27 X5 Double Lip
10
49
570246/e
Nut, Sleeve Gear
50
570247/d
Tab Washer
51
570254/c
FD Sprocket 15 Teeth
52
570214/f
Distance Piece
53
570213
Oil Seal (580144C - 55 X 42 X 7 Double Lip)
54
144600/a
Copper Washer
Applicable > May 12
25
55
570713/a
Hex. Flanged Bolt M8 X 1.25 X 12 (Oil Drain Bolt)
Applicable > May 12
10
Copper Brush Set for Starter Motor (350cc)
41
46
56
DESCRIPTION
QTY.
REMARKS
REFERENCE
Modified Mtrl.
MOQ
Nos.
10
26
01-40 Cylinder & Head Assembly

A1
New Type
Key Nos
(Qty. 2 Nos. 15, 17, 18,
19, 42 ),
(Qty. 4 Nos. 16),
22, 23, 24, 40, 41
A2
A3
Key Nos
30 & 38
Key Nos
20 & 21
A4
A5
Key Nos
2&8
Key Nos
1&7
A6
A7
Key Nos
10 & 12
Key Nos
11 & 13
A8
Key Nos
(Qty. 2 Nos. 17,18 & 42),
(Qty. 4 Nos. 16)
23, 24, 40 & 41,
A9
Key Nos
22,40, 41, (Qty. 2 Nos.42)
Old Type
5
6
25
26
29
27
26
27
27
26
12
15
11
34
30
33
16
10
15
16
28
28 28
13
17
14
31
35
18
17
36
19
18
19
42
42
21
32
37
38
31
20
22
41
23
24
40
39
27

KEY
No.
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
MOQ
Nos.
570082/d
Cylinder Head Assembly (350cc)
SB - 574
859034
Cylinder Head Assembly (350cc) Complete with Valve
New Type
Powder Coated
A2
600003
Cylinder barrel & Piston with Rings Assembly (350cc)
A3
888003
Spark Plug Kit UCE 350cc Domestic
888105
Rocker Cover with Gasket - Exhaust (Old Type)
888106
Rocker Cover with Gasket - Exhaust (New Type)
888107
Rocker Cover with Gasket - Inlet (Old Type)
888108
Rocker Cover with Gasket - Inlet (New Type)
A6
888109
Roker Bearing Set with Rocker Arm - Exhaust - UCE
A7
888110
Roker Bearing Set with Rocker Arm - Inlet - UCE
A8
888111
Valve Repair Major Kit (UCE 350cc)
859018
Cyl. Head Sub Assy. (Cylinder Head, Valve Guide, Valve Seats)
859035
Cyl. Head Sub Assy. (Cylinder Head, Valve Guide, Valve Seats)
861005
Rocker Cover - Inlet
861023
Rocker Cover - Inlet
861016
A1
A4
A5
A9
1
M14 & M10 Plugs
SB - 574
Powder Coated, Old Type
Powder Coated, New Type
Old Type
Powder Coated - Not Serviced
SB - 574
Buffed
Rocker Cover - Inlet ( Common)
SB - 574
Buffed New Type
861006
Rocker Cover - Exhaust
Old Type
Powder Coated - Not Serviced
861024
Rocker Cover - Exhaust
SB - 574
Buffed
861017
Rocker Cover - Exhaust (Common)
SB - 574
Buffed New Type
570129/h
Hex. Head Screw Rocker Cover MTG.
SB - 574
Old Type, < Feb. 12
573932/a
Bolt (Rocker Cover)
New Type, > Mar. 12
570129/h
Hex. Head Screw Rocker Cover MTG.
Old Type, < Feb. 12
573932/a
Bolt (Rocker Cover)
New Type, > Mar. 12
28

A1
New Type
Key Nos
(Qty. 2 Nos. 15, 17, 18,
19, 42 ),
(Qty. 4 Nos. 16),
22, 23, 24, 40, 41
A2
A3
Key Nos
30 & 38
Key Nos
20 & 21
A4
A5
Key Nos
2&8
Key Nos
1&7
A6
A7
Key Nos
10 & 12
Key Nos
11 & 13
A8
Key Nos
(Qty. 2 Nos. 17,18 & 42),
(Qty. 4 Nos. 16)
23, 24, 40 & 41,
A9
Key Nos
22,40, 41, (Qty. 2 Nos.42)
Old Type
5
6
25
26
29
27
26
27
27
26
12
15
11
34
30
33
16
10
15
16
28
28 28
13
17
14
31
35
18
17
36
19
18
19
42
42
21
32
37
38
31
20
22
41
23
24
40
39
29

KEY
No.
Part
Number
DESCRIPTION
QTY.
New Type, > Mar. 12
Washer Seal
Washer Seal Rocker Cover
New Type, > Mar. 12
571117/c
Hex. Head Screw - Rocker Cover
573933/a
Bolt Rocker Cover
New Type, > Mar. 12
571118/a
Washer Seal
30
573907/a
New Type, > Mar. 12
30
570126/e
Rubber Gasket, Rocker Cover - Inlet
Old Type
572021/c
Rubber Gasket, Rocker Cover - Inlet (Common)
New Type, Common UCE
570127/e
Rubber Gasket, Rocker Cover Exhaust
Old Type
572022/c
Rubber Gasket, Rocker Cover Exhaust (Common)
New Type, Common UCE
570131/a
20
10
570533/n
Rocker Bearing Set - Exhaust
11
570532/n
Rocker Bearing Set - Inlet
12
570535/h
Rocker Arm - Exhaust
13
570536/g
Rocker Arm - Inlet
14
570298/a
Dowel (6 mm)
10
15
500352/a
Retainer, Spring
16
500307/a
Split Collar (Valve Collet)
20
17
500309/b
Valve Spring
18
500322/a
Valve Stem Seal
19
500347/a
Seat, Spring
20
20
500904/a
Spark Plug - M14, WR5DC
21
580395/a
Spark Plug - M10 - Bosch (UR 5DC)
5
6
7
8
Washer Seal
573906/a
570128/f
573906/a
SB - 574
MOQ
Nos.
570128/f
REMARKS
REFERENCE
SB - 574
SB - 574
30

A1
New Type
Key Nos
(Qty. 2 Nos. 15, 17, 18,
19, 42 ),
(Qty. 4 Nos. 16),
22, 23, 24, 40, 41
A2
A3
Key Nos
30 & 38
Key Nos
20 & 21
A4
A5
Key Nos
2&8
Key Nos
1&7
A6
A7
Key Nos
10 & 12
Key Nos
11 & 13
A8
Key Nos
(Qty. 2 Nos. 17,18 & 42),
(Qty. 4 Nos. 16)
23, 24, 40 & 41,
A9
Key Nos
22,40, 41, (Qty. 2 Nos.42)
Old Type
5
6
25
26
29
27
26
27
27
26
12
15
11
34
30
33
16
10
15
16
28
28 28
13
17
14
31
35
18
17
36
19
18
19
42
42
21
32
37
38
31
20
22
41
23
24
40
39
31

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
MOQ
Nos.
22
859031
Cylinder Head (350cc)
23
570164/e
Valve Exhaust (350cc)
24
570163/e
Valve Inlet (350cc)
25
570478/b
Damper Pad LH - Cylinder Head
10
26
570482/b
Damper Pad - Cylinder Barrel Tapper
27
570480/b
Damper Pad Straight - Cylinder Barrel
28
570479/b
Damper Pad RH - Cylinder Head
570489/a
Stud - Exhaust
10
570730/a
Stud - Exhaust
New Type, > Mar. 12
10
570272/a
Piston Assembly with Rings (Std size) Kit 350cc
Piston Assembly with Rings (0.25 mm over size) Kit 350cc
29
30
31
Not Serviced
REMARKS
Alternate No. Ref. A9
Circlip 20 X 1
32
570273
Piston Ring Set Std (350cc)
500207/a
20
1
33
570537/d
Push Rod Assembly, Exhaust
34
570538/d
Push Rod Assembly, Inlet - UCE
35
570192/c
MLS Gasket (Cylinder Head to Cylinder Barrel) (350cc)
36
500123/a
Dowel Pin, Inlet
10
37
500116/a
Dowel Pin, Exhaust
38
859024
Cylinder Barrel Assembly (350cc)
39
570018/g
Gasket (Cylinder Barrel to Crankcase)
40
570166/c
Valve Seat Insert - Inlet
Alternate Ref. A8
41
500303/2
Valve Seat Insert - Exhaust
Alternate Ref. A8
42
570165/c
Valve Guide
Alternate Ref. A8
20
Powder Coated
1
1
32

A1
Key Nos.
6 to 10 & 17
LOCTITE
A2
Key Nos.
6&7
A3
Key Nos.
(Qty. 11 Nos.
8 & 9), 10
17
16
13
15
14
7
17
12
10
11
33

KEY
No.
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
MOQ
Nos.
A1
861025
Cover LH Assembly
A2
861026
LH Cover Sub Assembly
A3
888114
Seal and Bolt Repair Kit LH Engine Cover - TBTS
570601
Clutch Operating Lever and Clevis Sub Assembly
570452/e
Spring, Clutch Operating Lever
20
570291/a
Lock Pin Spring, Clutch Operating Mech.
10
570407
Oil Seal INA G 12 X 18 X 5, Clutch Operating lever
570410/f
Gasket LH Cover
SB - 587
Liquid Gasket (Loctite 5699)
570278
Bush
Cover, LH - Buffed
5
6
550061/b
1
Buffed
2
861002
Not Serviced (Ref. A2)
144636/a
Copper Washer
11
20
570030
11
20
550102/a
Oil Seal 14 X 20 X 3
SB - 550
550661/a
Oil Seal
SB - 550
New Type
11
572015/a
Hex Flange Bolt M6X1X30-10.9
30
12
550507/a
Sleeve, Gear Lever - Rubber
10
13
570244/c
Gear Pedal Assembly (Lever)
14
502019/a
O - Ring (Plug)
145833/a
Oil Filler Plug
502018/c
Oil Filler Plug
New Type
16
570409/e
Clutch Cable Assembly
17
570298/a
Dowel
20
10
15
34
01-60 Crankcase LH - Cover Side

A1
2
4
Key Nos
31 & 32 in Group
5
6
40
6
39
22
36
38
37
34 35
6
33
32
A1
23
31
29
20
22
21
30
27 26
25
19
18
18
24
17
16
28
15
5
14
13
12
11
10
35

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
570153/e
Sprag Clutch Assembly (Steiber)
SB - 595
592593/a
Sprag Clutch Assembly (Tsubaki)
SB - 595
New Type
570094
20
570016
10
Housing Starter Drive - Powder coated
861003
Housing Starter Drive - Buffed
570025
Hex. Socket Head Cap Screw, M6 x 90
10
550086/a
Nut M6X1, Flange Nyloc Type
22
30
593090/c
Flange Nyloc Type Nut M6X1
22
New Type, > Mar. 12
30
570298/a
Dowel (6mm)
10
570255/b
Neutral Switch with Packing
570249/g
Collar, Mainshaft
570443/c
Clutch Assembly Complete (6 Plates)
10
570465/c
Plain Washer
20
11
560525/a
Nylock Nut M16 X 1.5
10
12
570442
Ball Bearing 6001
13
570446/k
Clutch Push Pad
14
570090/d
Stud M6 X 106 L
25
15
570088/d
Stud M6 X 168 L
10
16
144636/a
Copper Washer (for Stud)
20
17
570089/d
Stud M6 X 196 L
10
18
570030
Hex. Socket Head Cap Screw, M6X20
10
19
570047/d
Auto Chain Tensioner Assembly with O Ring
A1
3
4
5
859005
Not Serviced, Old Type
36

A1
2
4
Key Nos
31 & 32 in Group
5
6
40
6
39
22
36
38
37
34 35
6
33
32
A1
23
31
29
20
22
21
30
27 26
25
19
18
18
24
17
16
28
15
5
14
13
12
11
10
37

KEY
No.
Part
Number
20
570295/a
O Ring, Chain Tensioner Assembly
10
21
570086/d
Stud M6 X 226 L
10
22
570024
20
23
570095/e
Stud, Chain Tensioner Pad
20
24
570029/d
Chain Tensioner Pad
25
500961/a
Bush, Chain Tensioner Pad
140293/1
Plain Washer - C.T. Pad
20
586033/a
Plain Washer
New Type, > Mar. 12
20
27
141051
Hex Nut (M8) - Tensioner Pad
40
28
570414/b
Primary Chain
570064
Hex. Head Screw M12 X 1.25 X 20
571216/a
Hex Flange Screw M12 X 1.25 X 25
570063/f
Washer M12 Thick 5 MM
10
Engine Sprocket (Tsubaki)
26
29
30
31
DESCRIPTION
QTY.
REFERENCE
SB - 668
REMARKS
MOQ
Nos.
N.S., Alt. No. 571216/a
570551/c
32
570073
Needle Bearing - SCE 228 SNL - C 3
33
570074/i
Distance Washer, Sprag Clutch
34
570130
Hex. Socket Head Cap Screw, M6X85
35
570091/d
Stud M6 X 80 L
10
36
570007/f
Gear - Jack Shaft
37
500635/a
Key - Jack Shaft
20
38
570032
Circlip 12X1N (Jack Gear)
20
39
570072/c
Shaft, Double Gear
40
570570/d
Double Gear - Starter Drive
Gasket Netural Switch
41
With 2 bush
1
10
38
01-70 Clutch
A2
Key Nos.
7 (Qty. 6 Nos. &
8 (Qty. 5 Nos.)
A1
39
01-70 Clutch
KEY
No.
Part
Number
A1
570443/e
Clutch Assembly Complete (6 Plates KIT)
A2
597459
Clutch Plates Kit (UCE 350)
570440
Hex. Screw M6 X 1 X 35
10
570442
Ball Bearing 6001
570447/b
Bearing Cup
570439/b
Holder, Clutch Spring
570438/b
Clutch Spring
570434/d
Clutch Hub / Back Plate
570436/c
Clutch Friction Plate
570437/c
Clutch Plain Plate
570435/b
Wheel Clutch - (6 Plates type)
10
570451/b
Thrust Washer
11
570433/b
Clutch Drum / Sprocket
12
570441
Needle Roller Bearing SCE 228
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
40
01-80 Crankcase LH
1
16
15
3
4
5
14
12
13
10
11
6
7
8
41
01-80 Crankcase LH
KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
MOQ
Nos.
145867/a
Flange Hex Nut - M8 X 1.25
145867/a
500104/d
Stud, M8 X 128L
570008/g
Jack Shaft
110037/3
Circlip 62 X 2N (IS:3075)
10
110050
Ball Bearing 6305 C3 (25 X 62 X17)
570006/e
Bearing Spacer Crankcase LH
10
570005/c
Bearing Spacer - LH Crankshaft
10
571205/a
NU305E Cylinderical Roller Bearing with Cage, Single Row
111887
Roller Bearing NU 305 C4 (25 X 62 X 17)
570201/f
Washer, Thrust
10
10
550032/a
Needle Bearing Counter Shaft
11
570013/a
Hex. Socket Head Cap Screw, M5 X 0.8 X 16
20
12
570012/c
Retainer Plate, Main Shaft Bearing
10
13
570087/d
Stud M6 X 133 L
10
14
570011
Ball Bearing 6006, C3 (G/B Main Shaft)
570708/a
Copper Washer M8
570715/a
Copper Washer M8
570709/a
Nut M8 - Cylinder Head
570716/a
Nut M8 - Cylinder Head (Cap Nut)
15
16
SB - 685
REMARKS
New System (2+4)
30
Old System (All 6)
30
Not Serviced

SB - 685
8
SB - 685
New System (2+4)
42
01-90 Crankcase RH
A1
42
Key Nos
17 to 23
LOCTITE
1
43
44
45
46
47
A2
Key Nos
20 to 23
40
48
9
A3
Key Nos
21 to 23
10
9
11
13
51
41
12
14
50
25
15
24
16
49
21
22
23
A2
19
20
26
39
38
27
28
29
37
36
35
30
34
31
18
17 18
A1
32
33
43
01-90 Crankcase RH
KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
A1
570470
Kick Starter Shaft Assembly
A2
570310/b
Kick Start Shaft Sub Assembly
A3
888182
Kick Pawl, Plunger and Spring Kit
570097/b
Hydraulic Valve Lifter Roller (Tappet)
145867/a
145867/a
570716/a
Nut M8 -Cylinder Head (Cap Nut)
SB - 685
570715/a
Copper Washer M8
SB - 685
500104/d
Stud, M8 X 128
570141/e
Bracket - Pin - Hydraulic - Tappet
500355
Hex. Socket Head Cap Screw, M6 x12
10
570125
Needle Roller-NRB-Type-BP-Dia. 4 X 37 L
10
120005/b
Dowel - Hallow (Centre Crankcase)
20
10
570037
Bearing NRB (NBI 30 X 45 X 20)
11
570028
Locating Pin, (Pivot) - NRB 3 X 21.8
10
12
550032/a
Needle Bearing - RH Crank
13
570201/f
Washer, Thrust
10
14
570208/b
Needle Bearing RH
15
570206/m
Sleeve Gear
16
570207
Needle Bearing
17
570209
Circlip 18N
20
18
550030/c
Washer Thrust
10
19
570248/d
Kick Start Gear with Bush 35T
SB - 685
New System (2+4)
30
Old System (All 6)
30
New System (2+4)
8
8
Alternate Bearing - INA Make
44
01-90 Crankcase
RH RH
01-30
Crankcase
A1
42
Key Nos
17 to 23
LOCTITE
1
43
44
45
46
47
A2
Key Nos
20 to 23
40
48
9
A3
Key Nos
21 to 23
10
9
11
13
51
41
12
14
50
25
15
24
16
49
21
22
23
A2
19
20
26
39
38
27
28
29
37
36
35
30
34
31
18
17 18
A1
32
33
45
01-90
RH RH
01-30Crankcase
Crankcase
KEY
No.
Part
Number
20
570236/k
Kick Starter Shaft
21
140333/b
Pawl Kick
22
140332/b
Plunger Kick
10
23
140331/a
Spring Kick
50
24
110037/3
Circlip 62 x 2N
10
25
570469/a
Deep Groove Ball Bearing Sleeve Gear
26
550082/c
Pawl, Cam Plate
27
550083/b
Spring Index, Pawl
10
28
550087
Machined Washer 6.4
10
550086/a
Flange Nyloc Nut M6 X 1
570702/a
Hex Nut M6X1 ( U-type Nut)
30
30
570240/a
Hex Socket Head Cap Screw M5 X 0.8 X 35
10
31
570239/c
Oil Thrower
10
32
146714/a
Hex Screw M8 X 23
10
33
142257/b
Stop Plate (KSS)
10
34
570431
Hex. Flange Bolt M5x16
20
35
570078/d
Sump Drain Cap Assembly with Magnetic Tip
36
570057/b
O Ring - Drain Cap
10
37
570054/g
Suction Filter Assy
38
570276/d
Magnetic Plug Assembly (Oil Drain Bolt)
39
144846/a
Washer Drain Plug (Inspection Screw Ignition Timing)
14
570215/f
Bolt, Pawl
573983/a
Bolt, Pawl
29
40
DESCRIPTION
QTY.
REFERENCE
SB - 634
SB - 687
REMARKS
MOQ
Nos.
Not Applicable
New Type, > Mar. 12
46
01-90 Crankcase RH
A1
42
Key Nos
17 to 23
LOCTITE
1
43
44
45
46
47
A2
Key Nos
20 to 23
40
48
9
A3
Key Nos
21 to 23
10
9
11
13
51
41
12
14
50
25
15
24
16
49
21
22
23
A2
19
20
26
39
38
27
28
29
37
36
35
30
34
31
18
17 18
A1
32
33
47
01-90 Crankcase RH
KEY
No.
41
Part
Number
571170/d
42
DESCRIPTION
QTY.
Crank Shaft Assembly (ES)
Loctite 5699 (Alternate : Liquid Sealant 5702)
REFERENCE
REMARKS
MOQ
Nos.
1
570278
43
570481
Hex Flange Bolt M5 X 12
20
44
144636/a
Copper Washer
20
45
570468/b
Cap, Pivot Pin
46
146031/a
O Ring, Oil Pump Outlet
14
47
550108
O Ring - Rock Shaft Pivot
20
48
570218/c
Pivot, Cam plate
49
570186/d
Crank Pin
SB - 665
50
570185/c
Connecting Rod Assembly
SB - 665
51
570193/b
Bearing Needle Roller - Conrod
SB - 665
48

A1
1
Key Nos
8 to 14
21
A3
22
A2
Key Nos
12 (2 Nos),
15 to 20
A3
13
14
Key Nos
1, 2, 21
A1
12
11
10
A2
16
20
19
18 12
12
17
15
49

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
A1
570157
Lay Shaft Sub Assembly
A2
570158/b
Main Shaft Sub Assembly
A3
570615
Cam Plate, Neutral Pin with Rollers Complete UCE
550075/a
Ratchet Roller
12
Cam Plate Assembly
570216/e
Not Serviced, Ref. A3
550091/ f
Selector Fork RH
550081/ f
Selector Fork Centre
550090/ f
Selector Fork LH
550078/a
Selector Fork Shaft
550141
Circlip (10N)
20
570202/g
Lay Shaft 1st Gear Assembly (with Bush)
550030/c
Washer Thrust
10
10
550011/g
Lay Shaft 3rd Gear / 4th double gear
11
550216/d
Lay Shaft
12
550023/e
Washer, Thrust M8 & LS
13
570596/b
Lay Shaft 2nd Gear Assy. (with Bush)
14
550007/d
Lay Shaft High Gear 16T
15
550008/c
Main Shaft 2nd Gear
16
570205/k
Main Shaft
17
570823/a
Main Shaft 4th Gear Assembly (with Bush)
18
550024
Circlip
14
19
570821/a
Main Shaft 3rd Gear Assembly (with Bush)
20
570204/h
Main Shaft 1st Gear
50

A1
1
Key Nos
8 to 14
21
A3
22
A2
Key Nos
12 (2 Nos),
15 to 20
A3
13
14
Key Nos
1, 2, 21
A1
12
11
10
A2
16
20
19
18 12
12
17
15
51

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
21
550119/b
Neutral Pin, Finder
10
22
572044/a
Washer Special Cam Plate Assembly
52
A1
A2
A3
A4
A5
Key Nos
35, 36, 37, 43, 44
Key Nos
27 & 45
Key Nos
26 & 33
Key Nos
28, 29 & 30
Key Nos
12, 13 & 46
14
5
6
7
8
9
1
2
34
3
42
40
41
32
11
15
16
10
38
31
17
4
46
12
19
22
35 36
30
18
20
29
28
21
39
23
13
24
25
A5
33
26
27
45
37
43
44
53

KEY
No.
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
MOQ
Nos.
A1
888083
Mixture (Pilot) Screw Repair Kit CV Carb BS 29
A2
888084
Drain Screw Repair Kit CV Carb BS 29
A3
888085
Drain Pipe Kit CV Carb BS 29
A4
888086
Idle Screw Repair Kit CV Carb BS 29
A5
570832/a
Piston Valve and Diaphragm Assembly Kit - CV Carb. BS 29
570282/g
Carburetor BS 29
570282/h
Carburetor BS 29
500854
Top Cover Fixing Screw
10
570831/a
Diaphragm Top Cover
570833/a
Piston Valve Spring
500848
Jet Needle Plate Fixing Screw
10
500836
Jet Needle Fixing Plate
10
500837
Jet Needle Retainer Spring
10
500839
Jet Needle Washer - CV Carb
10
500838
Jet Needle - Ring (CV Carb)
10
10
570834/a
Jet Needle
11
570874/a
Clip, Air Vent
20
Diaphragm - CV Carb
500834
Diaphragm Retainer Ring - CV Carb
570843/a
Air Vent Hose
570873/a
Air Vent Hose - CV Carb
New Type
12
13
14
Not Serviced
500835
Old Type, Pilot Air Screw

Thread Type, < Mar. 12
New Type, Pilot Air Screw

Press Fit, > Apr. 12
N.S., Alt. No. Ref. A5
1
10
5
54
A1
A2
A3
A4
A5
Key Nos
35, 36, 37, 43, 44
Key Nos
27 & 45
Key Nos
26 & 33
Key Nos
28, 29 & 30
Key Nos
12, 13 & 46
14
5
6
7
8
9
1
2
34
3
42
40
41
32
11
15
16
10
38
31
17
4
46
12
19
22
35 36
30
18
20
29
28
21
39
23
13
24
25
A5
33
26
27
45
37
43
44
55

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
15
570835/a
Needle Jet
16
570845/a
O Ring
10
17
570838/a
Main Jet Holder
18
570837/a
Main Jet (BS29-110)
19
500846
Float Pin - CV Carb
20
500847
Float Pin Fixing Screw - CV Carb
10
21
500841
O Ring Float Chamber Cover
22
500843
Float Assembly with Needle Valve - CV Carb
500860
Float Body Assembly Old Type
Not Serviced
Without O Ring Drain Screw

< Mar. 12
570732/a
Float Body Assembly New Type
Alt.No.500860
With O Ring type Drain Screw

and L Type Bend, > Apr. 12
24
141963
Spring Washer
20
25
500842
Screw Assembly Bowl MTG. - CV Carb
10
26
570842/a
Hose Drain
27
500871
Screw - Drain
28
500857
Idle Adjuster Screw - CV Carb
29
500856/a
Packing, Idle Adjusting Screw
20
30
500855
Spring, Idle Adjusting - CV Carb
10
31
570840/a
Pilot (Slow) Jet (BS 29-12.5)
32
570839/a
Pilot Air Jet
33
500874
Clip Drain Hose
34
570841/a
Plunger Assembly - CHOKE
23
10
1
56
A1
A2
A3
A4
A5
Key Nos
35, 36, 37, 43, 44
Key Nos
27 & 45
Key Nos
26 & 33
Key Nos
28, 29 & 30
Key Nos
12, 13 & 46
14
5
6
7
8
9
1
2
34
3
42
40
41
32
11
15
16
10
38
31
17
4
46
12
19
22
35 36
30
18
20
29
28
21
39
23
13
24
25
A5
33
26
27
45
37
43
44
57

KEY
No.
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
MOQ
Nos.
35
500870
O Ring Pilot Screw
20
36
500869
Washer Pilot Screw
20
37
500862
Spring Pilot Screw
20
38
143144/2
Clip Carb Flange
39
570261/b
Flange (Carburetor to Cylinder Head)
40
521200/a
O Ring Flange
571206/a
SS Hex Socket Head Cap Screw M6 X 25
500355
SS Hex Socket Head Cap Screw M6 X 16
42
144636/a
Copper Washer - Sealing
43
570844/b
Adjuster C Pilot (Mixture) Screw
44
570845/a
O Ring - Mixture Screw
45
570846/a
41
46
SB - 687
New Type
10

20
Modified Taperness
20
O Ring - Drain Screw
20
Piston C.V Carburetor (BS 29)
58
02-10 Air Filter

A1
Key Nos.
1 to 14
A2
Key Nos.
New Type
Old Type
1
14
2
2,4,6,8 &
(Qty. 5 Nos. 9)
6
7
12
13
8
11
9
9
10
59
02-10 Air Filter

KEY
No.
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
MOQ
Nos.
A1
580559
Air Filter Assembly Complete
A2
521237/b
Air Filter Assembly
142258
Hex Screw M8 X 16
145862/a
Flange Hex Bolt M8 X 20
591534/a
30
586025/a
New Type, > Mar. 12
30
521238/c
Air Filter Body
141051
Hex Nut M8
521129/b
O-Ring
521172/a
Air Filter Element
521093/d
Cover, Filter Element
142065
Slotted Cheese Head Screw M5 X 20 T1
20
521092/d
Lid - Air Filter
10
521125
Star Head Screw M5 X 25 T1
40
10
141560/a
Air Polution Sticker
10
11
500712/a
Clip Hose
12
500823/b
Outlet Bellow - Air Filter
13
147897/b
Hose Clip
SB - 661
140437/1
Washer
SB - 639
586036/a
Plain Washer, M8
14
Old Type
SB - 639
50
Not Serviced
1
Old Type (Loose Nut)
40
5
New Type, > Mar. 12
40
60

A1
Key Nos.
All Except
2, 3, 8 & 9
3
15
11
10
3
12
13
1
9
8
6
14
5
4
14
5
61

KEY
No.
A1
7
8
9
10
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
580561
Silencer Assembly Complete
580612/d
Exhaust Pipe - BS II
580807/c
Exhaust Pipe - BS III
Not Serviced
580875/a
Exhaust Pipe Assembly
New Type
500334/a
Gasket Ring Exhaust (Pipe)
510804/a
Gasket Ring Exhaust (Pipe)
New Type
30
145867/a
Flanged Hex. Nut M8 X 1.25
30
586005/a
Flanged Hex. Nut M8 X 1.25
New Type, > Mar. 12
30
580613/a
Exhaust Guard - BS II
580786/a
Exhaust Guard - BS III
Not Serviced
580877/a
Exhaust Guard
New Type
580445/a
Mushroom Head Screw M5 X 0.8 X 15
147896/a
Philips Pan Head Screw M6 X 1.0 X 6
New Type
20
141061/1
Plain Washer
50
586032/a
Plain Washer
New Type, > Mar. 12
50
141044
Hex. Screw, M6 X 35
40
591578/a
Flange Hex. Bolt M6 X 35
New Type, > Mar. 12
40
540040/a
140080
Plain Washer
50
586036/a
Plain Washer, M8
New Type, > Mar. 12
50
580614/a
Silencer
SB - 645
580762/ f
Silencer
SB - 645
New Type (Reduced Length)
SB - 551, 590
SB - 590
Not Serviced
Not Serviced
10
62

A1
Key Nos.
All Except
2, 3, 8 & 9
3
15
11
10
3
12
13
1
9
8
6
14
5
4
14
5
63

KEY
No.
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
MOQ
Nos.
145872/b
Flanged Hex, Bolt M8X1.25X10
10
586014/a
Flanged Hex, Bolt M8X1.25X10
New Type, > Mar. 12
10
580611/a
Bracket, Front MTG Silencer
591163/a
Bracket, Front MTG Silencer
New Type
141060
Hex. Nut M6
40
586029/a
Hex. Nut M6 X 1
New Type, > Mar. 12
40
14
580788/a
Washer M5
New Type
20
15
580660/b
Bracket Silencer Rear Mounting
New Type
11
12
13
64

A1
A2
A3
A4
A5
Key Nos.
Key Nos.
Key Nos.
Key Nos.
Key Nos.
1, 2, 3, 8 to11
(Qty. 2 Nos. 4,5 & 14 )
( Qty. 4 Nos. 19)
6&7
10, 13 & 14
12 & 20
12 & 20
20
18
13
12
17
14
16
15
10
A3
11
1
19
9
3
7
4
5
65

KEY
No.
Part
Number
A1
580402/a
Handle Bar Assembly
A2
597382
Mirror Set - Thunderbird Kit
A3
888082
Clutch Switch Repair Kit (TBTS)
A4
888094
Clutch & Front Brake Lever Kit - (BBI) (TBTS)
Powder Coated, Black
A5
888093
Clutch & Front Brake Lever Kit - (Pricol) (TBTS)
Powder Coated, Black
560539/c
Handle Bar
560195/a
Switch Module RH
146044/a
Rotor Grip Assembly
580404/a
Damper Weight
521202/c
Counter Weight Screw, M8 X 50
10
521265/a
Rear View Mirror - RH
521264/a
Rear View Mirror - LH
521186/a
Dummy Grip
580441/a
Switch Module LH
10
560632/a
Clutch Switch
11
146875/a
Lever Assembly LH
12
560581
Lever RH (Master Cylinder Assembly)
13
147270/a
Add on Lead Clutch Switch
14
560633/a
Screw Clutch Switch
10
15
591975
Stud Release Lever
16
591972
Screw
10
17
591973
Washer
10
18
591974
Nut Nylock
10
145782/b
Cable Strap Small 6
580250/a
Cable Strap - Black (Tie)
New Type
592300/a
Lever LH ( Clutch)
19
20
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
10
2
66

A1
Key Nos.
1, 2 & 3
3
4
67

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
A1
888075
Control Cable Kit (Thunderbird Twinspark)
580387/a
Throttle Cable
10
570409/e
Clutch Cable
170398/a
Speedo Cable Assembly
10
141161/c
Cable Strap 6 Inches
40
141162/c
Cable Strap 8 Inches
40
SB - 643
Length Modified
10
68

A1
Key Nos
2 to 6, (Qty. 2
Nos. 1, 7),
8 to 13 & 19
2
A1
A2
19
Key Nos
18, (Qty. 2 Nos.
16), (Qty. 4 Nos.
17)
8
13
12
11
14
9
15
10
16
16
17
17
17
17
18
69

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
146199/a
Master Cylinder Assembly Set
560513/b
Master Cylinder Assembly Set with Lever
A2
888095
Brake Hose and Banjo Bolt Kit - Pricol (TBTS)
560574
Casket Philips Head Screw
10
560575
Cover
560573
Diaphragm
560568
Banjo - Bolt Kit
560609
Screw - Lever
560581
Lever - Disc Brake
146337
Bolt Clamp
20
560579
Nut - Lever
40
146336
Clamp, Mirror Mounting
10
560570
Switch Assembly Kit
11
560567
Piston Sub Assembly
12
560571
Circlip
10
13
560572
Boot
10
14
560530/d
Socket Button Head Cap Screw
10
15
560511/b
Disc
16
560534
Banjo Bolt
17
560535/a
Washer
10
18
560529/a
Brake Hose - Pricol
Plate Diaphragm
A1
19
Not Serviced
70

A1
Key Nos.
A2 page No. 70 &
(A1, 16, 17, 18 in
Page No. 68)
A2
17
18
A2
Key Nos.
1 to 15
A3
Key Nos.
(Qty. 2 Nos. 2, 3 & 4),
7, 13 & 14
5
4
16
3
4
8
9
8
15
14
12
11
10
13
71

KEY
No.
Part
Number
A1
560510/a
Disc Brake Assembly Kit - Pricol (TBTS)
A2
560512/b
Caliper Assembly - Pricol
A3
888096
Caliper Seal & Piston Kit - Pricol (TBTS)
560584
Pad Assembly Caliper
560588
Dust Seal
560587
Seal Piston
560586
Piston
560593
Spring Pad
560585
Body Caliper
560589
Boot Caliper - Pricol
10
560594
Pin Bolt
10
560595
Grub Screw
20
10
560534
Banjo Bolt
10
11
560535
Washer (Copper)
20
12
560591
Bleed Screw
13
560592
Cap - Bleed Screw
10
14
560590
Bellow
10
15
560583
Mounting Bracket Assembly
16
560545/a
Hex. Flange Bolt M8 X 30
10
17
Brake Pad RH
560533
Served in Kit, Ref. Key No. 1
18
Brake Pad LH
560536
DESCRIPTION
QTY.
REMARKS
REFERENCE
Old Type
MOQ
Nos.
72

A1
A1
1
Key Nos.
2 to 6, 8, 9, 11, 12,
13, 19, 20, 21,
(Qty. 2 Nos. 1 & 7)
A2
Key Nos.
16 (Qty. 2 Nos)
17 (Qty. 4 Nos), 18
19
12
A3
11
Key Nos.
(Qty. 2 Nos. 1),
2, 3 & 19
14
9
15
A4
Key Nos.
10, 20 & 21
13
16
4
10
16
17
17
17
17
20
21
18
73

KEY
No.
Part
Number
A1
147650/a
Master Cylinder Assembly - (BBI)
A2
888078
Brake Hose and Banjo Bolt Kit - (BBI)
A3
888009
Reservoir Cover Kit and Diaphragm - (BBI)
A4
888168
Switch Assembly Kit Front Disc - (BBI) TBTS
592260/a
Reservoir Screw - Disc FR (Casket Philips Head Screw)
20
594614
Cover Reservior - (BBI)
592257/a
Diaphragm - (BBI)
Banjo - Bolt Kit
DESCRIPTION
QTY.
REFERENCE
REMARKS
> Jun. 12
MOQ
Nos.
1
594611
Bolt - Handle Lever NT
10
592281/a
Lever - Disc Brake - (BBI)
594619
Bolt Clamp
10
594612
Nut - Lever
20
594618
Clamp
10
582519
Addon Lead Front Brake Switch - Disc (BBI) TBTS
Piston Sub Assembly
11
10
12
594607
Circlip
10
13
594608
Boot Piston Sub Assembly
10
14
560530/e
15
147652/a
Disc - (BBI)
16
594507
Banjo Bolt
10
17
594508
Washer Banjo Bolt
20
18
147981/a
Brake Hose - (BBI)
19
592258/a
Plate Diaphragm - (BBI)
20
580892
Front Disc Brake Switch (Plate Type)
New Type, > Jun. 12
21
594620
Screw Switch Mounting
10
74

A1
1
2
Key Nos.
A2 page No. 74 &
(A1, 16, 17, 18 in
Page No. 72)
A2
A3
Key Nos.
1&2
3
7
18
A4
Key Nos.
5, (Qty. 2 Nos. 6)
17
12
10
11
16
15
17
A5
Key Nos.
(Qty. 2 Nos.
7, 8, 9),
11,14 & 15
13
6
14
75

KEY
No.
Part
Number
A1
147980/a
Disc Brake Assembly Kit - (BBI)
> Jun. 12
A2
147649/a
Caliper Assembly - (BBI)
> Jun. 12
A3
888008
Disc Pad Kit - (BBI)
> Jun. 12
A4
888007
Banjo Bolt Kit BBI (Disc Brake Caliper) TBTS
> Jun. 12
A5
Caliper Seal and Piston Kit Front Disc - (BBI)
> Jun. 12
Pad (Piston Side)
592254/a
Pad (Opp Side)
592255/a
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
592256/a
Spring Pad
591321/a
Hex Flange Bolt M8 X 1.25 X 38
10
594507
Banjo Bolt
Not Serviced
594508
Washer (Copper)
Not Serviced
594628
Dust Seal (Scrapper Ring)
10
594629
Seal Piston (Front Disc)
10
594624
Piston Front Caliper
10
594623
Body Caliper
11
594625
Boot (Insulator)
10
12
Mounting Bracket Assembly
13
Bleed Screw
14
Cap (Rubber Boot Bleed Screw)
15
594626
Bellow (Dust Cover)
20
16
594627
Pin Sub Assembly Special Pad Mounting
10
17
594632
Clip Lock Pin
20
18
594630
Wear Pad Clip
10
76

A1
20
Key Nos.
2, (Qty. 38 Nos. 3),
(Qty. 2 Nos. 4), 5
A2
Key Nos.
2
3
4
2, (Qty. 38 Nos. 3),

(Qty. 2 Nos.1 & 4), 5
A3
Key Nos.
(Qty. 2 Nos. 11, 12

& 13)
27
22
23
28
16
27
28
15
26
25
17
21
19
18
14
25
29
13
12
11
10
10
30
13
12
24
11
77

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
A1
597010
Ball Race Kit
A2
597204
Ball Race Kit with Cover
A3
888121
Rubber Spacer, Bush and Cover Tube Short Kit
145446/a
Cover - Ball Race
20
Ball Race, Head Lamp Casing
Ball 6.35 mm (Dia 1/4)
38
Ball Race, Frame
144582
Served in Kit Ref. A2
Ball Race - Fork Crown
144581
801269
Steering Stem Assembly Black
580339/a
Washer
586036/a
Plain Washer, M8
New Type, > Mar. 12
142182
Hex. Nut with Nylon Insert M8
20
845001
Number Plate, Front
10
580545/b
Hex. Screw M8 X 70 - Number Plate, Pinch Bolt
20
11
521067/b
Cover Tube, Short
12
143906/b
Bush
13
140193/b
Rubber Spacer
14
14
521131/c
Head Lamp Holder LH
15
521132/b
Head Lamp Holder RH
16
804023
Head Bracket
17
124168/7
Clamp, Handle Bar
140080/2
Plain Washer
50
586036/a
Plain Washer, M8
New Type, > Mar. 12
50
2
3
6
7
18
140201
Alt. No. 597204
MOQ
Nos.
144583/e
1
50
1
50
78

A1
20
Key Nos.
2, (Qty. 38 Nos. 3),
(Qty. 2 Nos. 4), 5
A2
Key Nos.
2
3
4
2, (Qty. 38 Nos. 3),

(Qty. 2 Nos.1 & 4), 5
A3
Key Nos.
(Qty. 2 Nos. 11, 12

& 13)
27
22
23
28
16
27
28
15
26
25
17
21
19
18
14
25
29
13
12
11
10
10
30
13
12
24
11
79

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
146430/a
Domed Cap Nut, M8
145233
Domed Cap Nut, M8
10
20
521162/a
Cup - Lock Nut
10
21
521134/b
Lock Nut
22
521133/c
Taper Lock Nut
23
124169/9
Stud
10
24
560516/a
Clamp Holder (For Disc Brake Bikes)
20
140304/1
Plain Washer
50
586018/a
Plain Washer
New Type, > Mar. 12
50
145862/a
10
586002/a
New Type, > Mar. 12
20
27
146231
Bolt M10 X 1.25
28
146230
Washer Stainless Steel
29
145867/a
Flange Hex. Nut M8 X 1.25
20
145867/a
30
586005/a
New Type, > Mar. 12
30
19
25
26
30
Not Serviced
80

A1
A6
Key Nos.
Key Nos.
All Except 2
2 to 6 & 14
A2
22
21
20
19
3
A7
Key Nos.
Key Nos.
All Except 1,
8 to 10
1, 3, 4, 5, 6 & 14
14
17
16
13
A3
Key Nos.
3, 5, 6, 14,
18 & 19
17
12
A4
11
Key Nos.
Qty 2 Nos. each 3, 5, 6, 14 & 19
9
6
A5
Key Nos.
Qty 2 Nos. each 17, 19, 21 & 22
15
10
18
81

KEY
No.
Part
Number
A1
145940/c
Fork End RH Assembly (Disc)
A2
145941/c
Fork End LH Assembly (Disc)
A3
888027
Fork Pipe Spining Repair Kit
A4
888030
Fork Oil Seal, O Ring & Piston Ring Kit
A5
888031
Main Spring Fork Major Kit
A6
888029
Bottom Tube LH Sub Assembly Kit
A7
888028
Bottom Tube RH Sub Assembly Kit
146212
Fork End RH Complete (Bottom Tube RH-Disc)
146213
Fork End LH Complete (Bottom Tube LH-Disc)
146219
Seal, Dust
146218
Circlip
40
146217
Oil Seal
146221
Gasket (Copper Washer)
50
146222
Bolt Hex Socket Head (M10 X 1.25)
146236
Bolt Hex Head M6 X 1
Alternate No. 560564
10
146237
Washer
Alternate No. 586032/a
50
10
143238
Nyloc Nut
Alternate No. 141306/2
20
11
146220
Tapper Spindle (Oil Control Collar)
12
146216
Spring Short
20
13
146215
Spring Stud Assembly (Piston)
14
146226
Piston Ring
10
15
146229
Spacer
10
16
146228
Washer - Spring Seat
10
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
82

A1
A6
Key Nos.
Key Nos.
All Except 2
2 to 6 & 14
A2
22
21
20
19
3
A7
Key Nos.
Key Nos.
All Except 1,
8 to 10
1, 3, 4, 5, 6 & 14
14
17
16
13
A3
Key Nos.
3, 5, 6, 14,
18 & 19
17
12
A4
11
Key Nos.
Qty 2 Nos. each 3, 5, 6, 14 & 19
9
6
A5
Key Nos.
Qty 2 Nos. each 17, 19, 21 & 22
15
10
18
83

KEY
No.
17
Part
Number
146223
18
DESCRIPTION
QTY.
Spring Long
Main Tube
REFERENCE
REMARKS
MOQ
Nos.
1
146214
Alt. No. Ref. A3
19
146224
O Ring
30
20
146225
Bolt Cap
21
146230
Washer Stainless Steel
22
146231
Bolt (M10 x 1.25)
84
A1
1
Key Nos.
(Qty. 3 Nos. 5, 6, 8),
2, 7 & 9
3
4
3
4
5
7
6
4
3
4
3
6 8
2
New Type
9
2
8
6
5
85

KEY
No.
A1
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
888116
Front Mudguard Extension and Clip Kit - TBTS
855005
Front Mudguard, Jet Black
855009
Front Mudguard, Jet Black
856005
Front Mudguard, MTL Red
856009
Front Mudguard, MTL Red
857005
Front Mudguard, Silver MTL
857010
Front Mudguard, Silver MTL
858005
Front Mudguard, Blue MTL
858009
Front Mudguard, Blue MTL
142532/b
Cable Guide - Rubber
580229/b
Clip - Speedo Cable - Metal Guide
New Type
20
580349/a
20
586002/a
New Type, > Mar. 12
20
210026
Spring Washer M8
50
145882/a
Cross Recessed Pan Head Screw M6 X 14
20
141061/1
Punched Washer 6.4
50
560516/a
Clamp Holder - Brake Hose
20
141306/2
Hex Nut with Nyloc Insert M6
40
146797/a
Mudguard Extension - Plastic
2
3
1
SB - 611
Not Serviced
New Type
SB - 611
Not Serviced
New Type
SB - 611
Not Serviced
New Type
SB - 611
Not Serviced
New Type
SB - 611
Alt. No. Ref. A1
10
86
03-90 Front Wheel

A1
Key Nos.
(Qty. 40 Nos. 12),
(Qty. 20 Nos. 11 & 13),
(Qty. 6 Nos. 4),
(Qty. 2 Nos. 8& 9),
2, 10,6, 14, 19,
20 & 21
21
20
19
A2
Key Nos.
(Qty. 2 Nos. 8 & 9)

10,14,
2
12
A3
11
Key Nos.
1, 17 & 18
A4
Key Nos.
Qty. 2 Nos. 8 & 9
14
10
A5
Key Nos.
19 & 20
13
15
16
A6
A7
Key Nos.
(Qty. 20 Nos.11 &13)
(Qty. 40 Nos. 12)
Key Nos.
6 & 10
17
18
87
03-90 Front Wheel

KEY
No.
Part
Number
A1
147285/e
Front Wheel Sub Assembly 3.25 X 19 - Disc Type
A2
888120
Front Hub Sub Assembly - Disc (TBTS)
A3
888097
Front Wheel Spindle Kit - Disc (TBTS)
A4
888118
Front Wheel Bearing & Seal Kit - Disc (TBTS)
A5
888048
Front Wheel Tyre & Tube Kit - 3.25 X 19
A6
888119
Front Wheel Spokes & Nipple Kit Disc (TBTS)
A7
597273
Front Hub Sub Kit for Disc (TBTS)
560520/e
Spindle
560679/b
Spindle
141133/b
Wheel Rim WM 1.85 X 19 (2mm THK)
147507/b
Wheel Rim WM 1.85 X 19 (1.5mm THK)
560511/b
Disc Front
560530/e
560545/a
Hex. Flange Bolt M8 X 30
560504/f
Adopter plate
560523/e
Spacer
593063/c
Spacer
New Type, > Mar. 12
141109/1
Grease Seal
145552/b
Bearing 6203.RS1-C3 (17X40X12) - Single Side Sealed
SB - 541
150324/a
Wheel Bearing 6203 Deep Grove (Double Side Sealed)
SB - 541
New Type
10
804027
Hub, Front Brake Disc (Powder Coated)
11
560502/e
Spokes, Long 19 (Inner)
20
20
12
110349
Spoke Nipples
40
40
1
2
7
8
9
DESCRIPTION
QTY.
REFERENCE
SB - 515
REMARKS
MOQ
Nos.
Not Serviced
1
Old Type, N.S.
Alt.No. 147507/b
1
1
Alternate No. 147652/a (BBI)
5
2
88
03-90 Front Wheel

A1
Key Nos.
(Qty. 40 Nos. 12),
(Qty. 20 Nos. 11 & 13),
(Qty. 6 Nos. 4),
(Qty. 2 Nos. 8& 9),
2, 10,6, 14, 19,
20 & 21
21
20
19
A2
Key Nos.
(Qty. 2 Nos. 8 & 9)

10,14,
2
12
A3
11
Key Nos.
1, 17 & 18
A4
Key Nos.
Qty. 2 Nos. 8 & 9
14
10
A5
Key Nos.
19 & 20
13
15
16
A6
A7
Key Nos.
(Qty. 20 Nos.11 &13)
(Qty. 40 Nos. 12)
Key Nos.
6 & 10
17
18
89
03-90 Front Wheel

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
13
560519/e
Spokes, Short 19 (Outer)
20
20
14
560521/b
Spacer Assembly
560522/e
Spacer Disc Side
593062/c
Spacer Disc Side
New Type, > Mar. 12
560524/c
Speedo Hub Drive Assembly - Disc Type
142835
Plain Washer
20
586070/a
Plain Washer, M16
New Type, > Mar. 12
20
560525/a
Hex Nut with Nyloc Insert M16x1.5
10
593038/d
Hex Nut with Nyloc Insert M16x1.5
New Type, > Mar. 12
10
19
Tyre Ribbed 3.25 X 19
110278/a
20
Tube 3.25 X 19
110280/a
Rim Tape
15
16
17
18
21
140355/b
90
04-00 Fuel Tank
2
1
6
8
7
28
30
9
27
30
26
25
29
24
23
10
11
12
13
14
15
17
16
18
13
19
20
21
22
91
04-00 Fuel Tank

KEY
No.
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
MOQ
Nos.
855001
Fuel Tank with Stickers, Jet Black
Key No. 1 + 28
856001
Fuel Tank with Stickers, MTL Red
Key No. 1 + 28
857001
Fuel Tank with Stickers, Silver MTL
Key No. 1 + 28
858001
Fuel Tank with Stickers, Blue MTL
Key No. 1 + 28
140536
Washer Flat Rubber - Petrol Tank Filler Cap
Child applicable for 143180/b
10
143180/b
Fuel Tank Cap with Key
Old Type
801557
Tank Decor Assembly LH
801556
Tank Decor Assembly RH
Reflex Reflector with Nut
580303/a
580297/a
Decor Assembly LH
580296/a
Decor Assembly RH (Level Sensor)
170374
Gasket - Fuel Gauge
10
170372
Tank Fuel Guage Unit
141061/4
Plain Washer
50
586032/a
Plain Washer
New Type, > Mar. 12
50
141093
Hex. Screw M6 X 10
591702/a
Hex. Bolt M6 X 1 X 12
580336/a
Flange Hex Nut M10 X 1.25
50
593011/c
Flange Hex Nut M10
New Type, > Mar. 12
50
145368/a
Sleeve Long Petrol Tank Rubber
Old Type, < Aug. 11
147891/a
Sleeve
New Type, > Sep. 11
145369/a
Tube
Old Type, < Aug. 11
147372/b
Tube
New Type, > Sep. 11
11
12
13
14
15
SB - 638
Not Serviced
50
92
04-00 Fuel Tank
2
1
6
8
7
28
30
9
27
30
26
25
29
24
23
10
11
12
13
14
15
17
16
18
13
19
20
21
22
93
04-00 Fuel Tank

KEY
No.
16
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
110422
Sleeve Assembly, Fuel Tank
580335/a
Flanged Hex Bolt M10 X 1.25 X 85
50
593009/c
New Type, > Mar. 12
50
18
570175/b
Flanged Hex. Bolt M8x90
Alternate No. 594210/b
50
19
570262/f
Steady Bracket Cylinder Head
570299/a
Spacer Steady Bracket
40
586056/a
Spacer Steady Bracket
New Type, > Mar. 12
40
500829/a
Spacer
Not Serviced
570263/b
Spacer
580340/a
Hex. Nyloc Nut, M8
50
586004/a
Hex. Nyloc Nut, M8 X 9.5
New Type, > Mar. 12
50
580337/b
594545/a
Flanged Hex Bolt M10 X 1.25 L
New Type, > Mar. 12
521159/a
Fuel Tap Assembly
143498
Hex Screw M6 X 25
40
586053/a
Hex Bolt M6 X 25
New Type, > Mar. 12
40
144636/a
Copper Washer
Not Serviced
140143
Plain Washer
50
586071/a
Plain Washer
New Type, > Mar. 12
50
143496/1
Fibre Washer
30
146152/a
Sticker DG Chrome - Royal Enfield
146042
Sticker DG Gold - Royal Enfield
29
Fuel Pipe
10
30
Clip Fuel pipe
50
17
20
21
22
23
24
25
26
27
28
10
10
94
04-10 Seat Assembly
12
10
11
11
13
14
A1
5
6
Key Nos.
5, 9, 10, 11 & 14
A2
Key Nos.
1, (Qty. 2 Nos. 4)
4
3
95
04-10 Seat Assembly

KEY
No.
Part
Number
A1
580544/a
Back Rest Assembly with Sticker
A2
580563
Seat Assembly with Support
580292/c
Seat Assembly
580411/a
Seat Cover
801546
Seat Pan Complete
580290/a
Seat Support
10
521110/b
Plug
10
580247/a
Decor - Back Rest RH
580248/b
Decor - Back Rest LH
580122/b
Hex Socket Head Cap Screw M8 x 48
10
580442/b
Sticker Twinspark
10
521086/a
Sticker Thunderbird
11
580572/a
Cushion Assembly, Back Rest
12
580431/e
Side Handle
580340/a
Hex Nyloc Nut M8
586004/a
Hex Nyloc Nut M8 X 9.5
580547
Tube - Back Rest Assembly
13
14
DESCRIPTION
QTY.
REFERENCE
SB - 657
SB - 657
REMARKS
Seat Pan Weld Nut, Alternate Ref. A2
MOQ
Nos.
50
New Type, > Mar. 12
50
1
96
05-00 Rear Shock Absorbers & Center Stand Assembly

A1
LH
RH
2
Key Nos.
3, (Qty. 3 Nos. 4),
(Qty. 2 Nos. 5 & 6)
4
4
5
10
9
4
4
1
11
3
1
4
5
6
12
4
5
6
A2
Key Nos.
2, (Qty. 3 Nos. 4),
(Qty. 2 Nos. 5 & 6)
97
05-00 Rear Shock Absorbers & Center Stand Assembly

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
A1
888099
Bolt, Washer & Nut Kit LH Rear Shocks
A2
888098
Bolt, Washer & Nut Kit RH Rear Shocks
146347/b
Shock Absorber - Gas filled
170399/a
Hex Bolt - 3/8" X 45 (For RH side only)
593110/b
Hex Bolt - 3/8" X 45 (For RH side only)
New Type, > Mar. 12
111696/1
Hex Bolt - 3/8" BSF X 2" (For LH side only)
10
593113/b
Hex Bolt - 3/8" BSF X 2" (For LH side only)
New Type, > Mar. 12
10
140304/1
Plain Washer
50
586018/a
Plain Washer
New Type, > Mar. 12
50
143407
Spring Lock Washer
50
586019/a
Spring Lock Washer
New Type, > Mar. 12
50
170352/1
Dome Nut (3/8" BSF)
801531
Center Stand
580295/a
Spindle, Center Stand
591393/b
586015/a
New Type, > Mar. 12
141234
Plain Washer (Spacer)
40
586016/a
Plain Washer
New Type, > Mar. 12
40
580361/a
Split Pin
20
586017/a
Split Pin
New Type, > Mar. 12
20
145186/c
Rubber Stop
144766/a
Spring
591991/b
Spring
2
3
4
5
9
10
11
12
SB - 664
10
Not Serviced
10
98
A1
Key Nos.
3, 4, 5 & 6
Old Typ
2
1
2
New Ty
p
2
3
99

KEY
No.
A1
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
MOQ
Nos.
597457
Chain and Sprocket Kit
867008
Chain Guard Assembly
801535
Chain Guard Assembly
580592/a
Flange Hex Bolt M8 X 10 X 1.25
580592/a
Flange Hex Bolt M8 X 10 X 1.25
580100/b
Chain - Rear (100 Pitches O Ring Type LGB)
145854/a
Connecting Link
570254/c
FD Sprocket - 15T
801479
Sprocket Drum
1
2
SB - 575
SB - 575
100L + 15T
New Type
Old Type
New Type, > Mar. 12
20
Old Type, < Feb. 12
20
100

Old Type
New Type
2
32
9
1
4
8
A1
A1
6
8
5
7
A1
A1
Key Nos.
6 (Qty 2 Nos) & 7
Key Nos.
(Qty. 2 Nos. 6) & 7
A2
Key Nos.
(Qty. 2 Nos. 6, 8 ) & 4
A3
Key Nos.
(Qty. 2 Nos. 3) & 9
101

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
A1
867006
Swing Arm Sub Assembly, Black (Powder Coated)
A2
888079
Swing Arm End Cap, Bush and Spacer Kit
A3
570547/c
Pad Assembly, Rear Chain Protection
580343/a
Hex Nyloc Nut 1/2
580344/a
Washer
Old Type, < Feb. 12
40
586008/a
Plain Washer M12
New Type, > Mar. 12
40
570545/a
Flange Hex. Bolt M6 X 1.25 X 45
580037/h
Spacer - Chain Stay
580347/c
Hex Flange Bolt 1/2 - 16T
580038/e
Bush (Celcon)
SB - 651
Swing Arm Complete, Black (Powder Coated)
801534
SB - 651
7
8
580749/d
End Cap -Swing Arm
570544/c
Pad Rear Chain
SB - 651
1
10
10
SB - 651
1
1
2
N.S., Ref. 867006, SB - 651
2
102
05-30 Rear Wheel

29
A1
28
Key Nos.
A2
1,2,14 to 18,
(Qty. 2 Nos. 20),
21,22,26 to 29
10
13
A2
27
26
Key Nos.
14 to 18, (Qty. 2
Nos. 20), 21 & 22
24
23
A3
25
4 30
3 19
5
14
Key Nos.
17, 18, (Qty. 2
Nos. 20), 21 & 22
15
A4
16
Key Nos.
1 & 28
A5
A6
A7
Key Nos.
Key Nos.
Key Nos.
4, 19, (Qty. 2 Nos.

20), 22 & 30
(Qty. 40 Nos. 15),

(Qty 20 Nos.16 & 18)
4, 30,
(Qty. 2 Nos. 20)
22
20
21
18
17
20
2
11
12
103
05-30 Rear Wheel

KEY
No.
Part
Number
A1
580170/g
Rear Wheel Assembly with Tyre
A2
580427/b
Rear Wheel Sub Assembly 3.50 X 19
A3
170547/a
Rear Hub Assembly Drum
A4
888053
Rear Tyre & Tube Kit - 3.50 X 19
A5
888080
Bearing, O Ring and Seal Kit Rear Wheel (TBTS)
A6
112153
Wheel Spokes and Nipple Kit - Rear19 Drum
A7
144296
Rear Wheel Bearing Kit
1
2
3
DESCRIPTION
QTY.
REMARKS
REFERENCE
141769
N.S., Alt. No. 888053
MOQ
Nos.
Tube Rear 3.50 X 19"
144471/a
Cushion Rubber - Rear Hub
580355/a
Spindle, Short
141114/b
Spindle, Short
New Type, > Mar. 12
4
SB - 618
586011/a
Spindle, Short
145553/b
Bearing 6005 C3
801479
Sprocket Drum
580356/a
Distance Piece
141115/c
Distance Piece
580182/d
Cover Plate (Sub) Assembly - Complete
580354/a
Distance Collar Stepped
141119/c
Distance Collar
580309/a
Spacer Cover Plate
593039/d
Spacer Cover P4late
New Type, > Mar. 12
580358/b
Chain Adjuster LH
593142/b
Chain Adjuster LH
New Type, > Mar. 12
580359/a
Hex. Lock Nut M22X1.5 Thin
50
586009/a
Hex. Lock Nut M22X1.5 Thin
New Type, > Mar. 12
50
580361/a
Split Pin
20
586012/a
Split Pin
New Type, > Mar. 12
20
6
7
8
9
10
11
12
1
1
SB - 664

New Type
5
1
SB - 664
Not Serviced
5
Cover Plate Side
104
05-30 Rear Wheel

29
A1
28
Key Nos.
A2
1,2,14 to 18,
(Qty. 2 Nos. 20),
21,22,26 to 29
10
13
A2
27
26
Key Nos.
14 to 18, (Qty. 2
Nos. 20), 21 & 22
24
23
A3
25
4 30
3 19
5
14
Key Nos.
17, 18, (Qty. 2
Nos. 20), 21 & 22
15
A4
16
Key Nos.
1 & 28
A5
A6
A7
Key Nos.
Key Nos.
Key Nos.
4, 19, (Qty. 2 Nos.

20), 22 & 30
(Qty. 40 Nos. 15),

(Qty 20 Nos.16 & 18)
4, 30,
(Qty. 2 Nos. 20)
22
20
21
18
17
20
2
11
12
105
05-30 Rear Wheel

KEY
No.
13
14
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
MOQ
Nos.
580360/a
Rear Hub Spindle Nut (Hex Castle Nut M16)
10
586010/a
Rear Hub Spindle Nut (Hex Castle Nut M16 X 1.5)
New Type, > Mar. 12
10
141133/b
Rim (1.85 X 19-2mm Thick)
New Type
147507/b
Rim 19" Rear (1.85 X 1.5 Thick)
15
110349
Nipple - Rear Spoke
40
40
16
141135
Spokes Inner - 19 Rear - Long
20
20
17
804006
Center Hub Rear 6
18
141136
Spoke Outer 19 Rear - Short
20
20
19
146256/a
O Ring - Rear Sprocket
40
145552/b
Bearing 6203.RS1-C3(17X40X12) - Single Side Sealed
SB - 541
150324/a
Deep Groove Ball Bearing 6203 (17 X 40 X 12)
New Type
Double side sealed
21
146499/b
Spacer Assembly
22
141109/1
Grease Seal, 25 X 40 X 7
580308/b
Spindle, Long
593041/c
Spindle, Long
New Type, > Mar. 12
580357/b
Chain Adjuster RH
593143/b
Chain Adjuster RH
New Type, > Mar. 12
580311/b
Spacer Rear Wheel
593040/d
Spacer Rear Wheel
New Type, > Mar. 12
580370/a
Hex. Head Collar Bolt M5 X 10
147878
Hex. Head Collar Bolt M5 X 10 (Dust Cover Fixing Screw)
New Type
804005
Dust Cover (Poly Chrome Silver Grey)
Tyre Studed 3.50 X 19" Rear
20
23
24
25
26
27
28
29
140355/b
Rim Tape
30
141113/1
Grease Seal 25 X 47 X 7 - Rear Sprocket
Spindle Side
20
1
141768
Alt. No. Ref. A4
1
1
106
A1
Key Nos.
1
1 to 16
A1
A2
Key Nos.
3, 4, 7, 11,
(Qty. 2 Nos.
12)
2
4
9 10
12
3
1
11
12
13
14 15
16
107

KEY
No.
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
MOQ
Nos.
A1
580182/d
Cover Plate (Sub) Assembly Complete
A2
888122
Cover Plate Sub Assembly (Powder Coated)
144570/d
Brake Shoe Assembly
124313/a
Spring Brake Shoe - Rear
147150/c
Spring Brake Shoe - Rear
580371/a
Screw,1/4 CEX13/16
145089/b
Screw,1/4 CEX13/16
580371/a
Screw M6 X 16
145090/a
Hex Head Screw M6x16,
580363/a
Operating Cam
593075/b
Operating Cam Special
New Type, > Mar. 12
580362/c
Shoe Pin
10
New Type, > Mar. 12
10
2
3
4
5
6
2
SB - 656
New Type
40
Not Serviced
16
Not Serviced
20
SB - 646
593076/d
Shoe Pin
801540
Cover Plate Assembly Black
580310/a
Lock Nut - Cover Plate
580367/b
Washer
40
586040/a
Plain Washer, M12
New Type, > Mar. 12
40
580368/b
Hex Nut M12 X 1.25
10
586028/a
Hex Nut M12 X 1.25
New Type, > Mar. 12
10
11
145088/b
Cam Bush
12
145091
Hex Thin Nut M6 x 1
20
13
580139/c
Spring Rear Brake (Torsion Spring)
580365/a
Spring Washer, M8
50
586039/a
Spring Washer, M10
New Type, > Mar. 12
50
580366/a
Nut Brake Assembly 7/16
20
586027
Nut Brake
New Type, > Mar. 12
20
580364/b
Lever Assembly
591451
Lever Assembly
New Type, > Mar. 12
9
10
14
15
16
1
5
10
108
05-50 Brake Pedal

A1
Key Nos.
5, 8, 9 & 10
1
2
8
3
4
7
6
10
109
05-50 Brake Pedal

KEY
No.
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
MOQ
Nos.
A1
888081
Rear Brake Rod Kit (TBTS)
580202/d
Brake Light Switch Assembly
144886/c
Brake Pedal Rubber
580265/e
Brake Pedal Assembly
580785/a
Brake Pedal Assembly
580412/a
Support - Brake Pedal
14
110298/2
Split Pin
50
586045/a
Split Pin
New Type, > Mar. 12
50
580200/a
Washer
New Type, > Mar. 12
10
586041/a
Washer
10
580349/a
Flanged Hex Bolt, M8 X 20
Not Serviced
580633/a
Binding Head Screw M8X1.25X20
586002/a
Flanged Hex Bolt, M8 X 20
New Type, > Mar. 12
20
580423/b
Pin - Brake Rod
10
586076/a
Pin - Brake Rod
New Type, > Mar. 12
10
580408/ f
Brake Rod Assembly
580662/b
Brake Rod Assembly
SB - 687
593070/d
Brake Rod Assembly
SB - 687
New Type, > Mar. 12
580369/a
Nut, Brake Rod
SB - 687
10
586077/a
Nut, Brake Rod
SB - 687
New Type, > Mar. 12
10
3
4
5
6
10
1
New Type
1
5
Not Serviced
110
05-60 Rear Mudguard
2
10
3
4
11
12
1
6
A1
13
14
24
15
25 26
29 27
25 26
28 27
16
17
15
16
17
18
19
20
21
22
23
18
111
05-60 Rear Mudguard

KEY
No.
A1
1
2
3
4
5
6
7
8
9
10
11
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
MOQ
Nos.
855006
Rear Mudguard Jet Black
856006
Rear Mudguard MTL Red (33)
857006
Rear Mudguard Silver MTL J
858006
Rear Mudguard Blue MTL 5
801566
Sub Frame
801504
Sub Frame - Rear
New Type
145882/a
Screw
141061/1
Washer, Plain
50
586032/a
Washer, Plain
New Type, > Mar. 12
50
141306/2
Nut
40
586021/a
Nyloc Nut M6 X 1 X 7
New Type, > Mar. 12
40
170242/a
Grommet
140402/c
Nut
14
586046/a
Washer Faced Hex. Nut, 3/8 C
New Type, > Mar. 12
14
146143/b
Stud - 3/8 X 26
586047/a
Stud
New Type, > Mar. 12
140293/1
Washer
20
586033/a
Plain Washer, M10
New Type, > Mar. 12
20
140302/3
Nut
20
586057/a
Nut
New Type, > Mar. 12
20
145862/a
20
586002/a
New Type, > Mar. 12
20
521111/a
Beading, Tail Lamp Bracket
1
20
50
112
05-60 Rear Mudguard
2
10
3
4
11
12
1
6
A1
13
14
24
15
25 26
29 27
25 26
28 27
16
17
15
16
17
18
19
20
21
22
23
18
113
05-60 Rear Mudguard

KEY
No.
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
MOQ
Nos.
521060/d
Bracket - Tail Lamp
580837/a
Tail Lamp Bracket Assembly
New Type
13
801289
Bracket, Number Plate (RR ENG. Spacer Stud)
14
845003
Number Plate, Rear
141060
Nut M6
40
586029/a
Nut M6
New Type, > Mar. 12
40
140129
Star Washer
50
586031/a
Star Washer M6
New Type, > Mar. 12
50
141061/1
Washer, Plain
50
586032/a
Washer, Plain
New Type, > Mar. 12
50
141093
Hex Screw M6X10
50
586048/a
Hex Screw M6X10
New Type, > Mar. 12
50
19
521095/b
Bracket, Reflector
20
141306/2
Nut, Nyloc
40
170357/b
Spacer
Not Serviced
580847/a
Spacer
10
586050
Spacer
New Type, > Mar. 12
10
143657
Hex Screw M6X35
40
586049/a
Hex Screw M6X35
New Type, > Mar. 12
40
23
143275/b
Reflector Assembly with Washer and Nut
24
801530
Piece Mudguard
140383/3
Washer, Plain
50
586035/a
Washer, Plain M6
New Type, > Mar. 12
50
12
15
16
17
18
21
22
25
SB - 654
1
1
114
05-60 Rear Mudguard
2
10
3
4
11
12
1
6
A1
13
14
24
15
25 26
29 27
25 26
28 27
16
17
15
16
17
18
19
20
21
22
23
18
115
05-60 Rear Mudguard

KEY
No.
26
27
28
29
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
141060
Nut
40
586029/a
Hex. Nut M6 X 1
New Type, > Mar. 12
40
140090/1
Star Washer
50
586034/a
Star Washer, M6
New Type, > Mar. 12
50
142274/a
Hex. Screw M6X16
40
586052/a
Hex. Screw M6X16
New Type, > Mar. 12
40
111846/4
Hex. Screw M6X20
50
586051/a
Hex. Screw M6X20
New Type, > Mar. 12
50
116
06-00 Rider & Pillion Foot Rest Assembly - LH & RH

A1
A2
A3
A4
A5
A6
Key Nos.
1, 3 to 13 & 16
Key Nos.
2 to 5, 13 & 17
Key Nos.
12, 13 & 16
Key Nos.
12, 13 & 17
Key Nos.
(Qty. 4 Nos. 12), (Qty. 2 Nos. 13)
Key Nos.
1, 6 to 11
Pillion Foot Peg
Rider Foot Rest RH
Rider Foot Rest Sub Assembly LH
13
13
13
3
4
1
12
12
15
2
8
15
5
14
13
10
9
17
11
16
15
16
12
17
12
117
06-00 Rider & Pillion Foot Rest Assembly - LH & RH

KEY
No.
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
MOQ
Nos.
A1
580388/d
Foot Rest Sub Assembly Rider LH
A2
580389/f
Foot Rest Sub Assembly Rider RH
A3
580392/b
Foot Peg Assembly LH
A4
580393/b
Foot Peg Assembly RH
A5
888077
Foot Rest Rubber Repair Kit (Rider or Pillion)
A6
580064/c
Side Stand Assembly without Foot Peg Assembly
580293/d
Foot Rest Assembly LH
580277/d
Foot Rest Weld Assembly RH
580394/b
Lock Pin
Rider Foot Rest Spring
580376/c
Not Serviced
570259/d
Circlip
30
580349/a
Flanged Hex Bolt M8 X 20 (LH)
20
144766/a
Spring Side Stand
591991/b
Spring Side Stand
580340/a
Hex Nyloc Nut M8
50
586004/a
Hex Nyloc Nut M8 X 9.5
New Type, > Mar. 12
50
580294/b
Side Stand
580064/b
Side Stand
New Type
10
580399/a
Plain Washer
40
11
521199
12
580401
Socket Head Screw M5
20
13
580281/c
Foot Rest Rubber Pillion
14
Spring Pillion Foot Peg
580381/d
Not Serviced
15
Ball
580380/a
Not Serviced
16
Foot Rest Casting LH
801532
Not Serviced
17
Foot Rest Casting RH
801533
Not Serviced
7
8
9
N.S., Alt. No. 591991/b

1
118
3
5
6
119

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
855004
Side Panel LH (with Sticker), Jet Black
856004
Side Panel LH (with Sticker), MTL Red
857004
Side Panel LH (with Sticker), Silver MTL
858004
Side Panel LH (with Sticker), Blue MTL
855003
Side Panel RH (with Sticker), Jet Black
856003
Side Panel RH (with Sticker), MTL Red
857003
Side Panel RH (with Sticker), Silver MTL
858003
Side Panel RH (with Sticker), Blue MTL
521066/b
Side Panel Boot
30
521112/b
Grommet
30
521124/a
Side Panel Monogram - LH
521142/a
Side Panel Monogram - RH
580548
Sticker Twinspark, Jet Black
10
580549
Sticker Twinspark, MTL Red
10
580551/a
Sticker Twinspark, Silver MTL
10
580550/a
Sticker Twinspark, Blue MTL
10
580442
Sticker Twinspark
10
120
06-20 Side Decor

A1
3
Key Nos.
1&8
4
5
7
8
4
2
121
06-20 Side Decor

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
A1
888117
Side Decor Assembly LH & RH Kit (TBTS)
521108/e
Side Decor LH (TBTS)
580447/b
Side Panel Beading
10
142274
Hex Screw (M6 X 16)
40
141061/1
Plain Washer
50
586032/a
Plain Washer
New Type, > Mar. 12
50
521088/b
Grommet
14
521087/e
Back Plate
521089/b
Rubber Strap
580210/b
Side Decor RH (TBTS)
122
06-30 Frame
1
7
9 8
18
20
10
2
3
4
16
5
14
12
11
13
6
17
15
19
123
06-30 Frame
KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
801545
Frame
801527
Engine Mounting Plate LH Front
801528
Engine Mounting Plate RH Front
580342/c
Hex Flange Bolt 1/2 BSFX120
593049/c
Hex Flange Bolt 1/2 BSFX120
New Type, > Mar. 12
580343/a
Hex. Nyloc Nut 1/2
10
593050/c
Hex. Nyloc Nut 1/2
New Type, > Mar. 12
10
801529
Engine Mounting Plate, Rear
580114/b
Hex Bolt M12 X 226
593022/c
Hex Bolt M12 X 226
New Type, > Mar. 12
580344/a
Plain Washer
40
586008/a
Plain Washer, M12
New Type, > Mar. 12
40
580346/a
Hex. Nut with Nyloc M12 X 1.25
50
586081/a
Hex. Nut with Nyloc M12 X 1.25
New Type, > Mar. 12
50
580338/b
Flanged Hex. Bolt, M8 X 1.25 X 120
593060/c
New Type, > Mar. 12
580339/a
Plain Washer, M8
20
586036/a
Plain Washer, M8
New Type, > Mar. 12
50
580340/a
Hex Nyloc Nut M8
50
586004/a
Hex Nyloc Nut M8
New Type, > Mar. 12
50
580203/d
Cap Swing Pivot
580341/b
586001/a
New Type, > Mar. 12
4
5
6
7
8
9
10
11
12
13
14
124
06-30 Frame
1
7
9 8
18
20
10
2
3
4
16
5
14
12
11
13
6
17
15
19
125
06-30 Frame
KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
580345/b
Flanged Hex Bolt, M8 X 1.25 X 100
Not Serviced
591386/a
593061/c
New Type, > Mar. 12
16
580448/a
17
801530
Bracket (Piece Mudguard)
18
580151/a
Tank Decor Grommet - Rubber
20
19
586002/a
Flanged Hex Bolt M8 X 1.25
20
20
592897/c
Cover Tube
15
1
TPL - 580314/a
SB - 686
10
126
7
6
9
10
14
12
13
11
127

KEY
No.
Part
Number
146134/c
DESCRIPTION
QTY.
Battery,12V-14 AH MF14-A2 - Dry Battery
Battery,12V-14 AH - Pre Charged
592913/a
Battery,12V-14 AH
580275/e
147294/a
REMARKS
REFERENCE
MOQ
Nos.
Old Type
592212/a
SB - 589
SB - 615
FIAMM Battery
Main Cable Harness
SB - 536
Wiring Harness, Tail Light
Cable Battery +ve to Relay Starter
147262/a
Cable Battery -ve to Body Earth
580424/a
Battery Cable +ve (Cable Relay Starter to Starter Motor)
580199/a
1
1
Applicable For Old Type Relay
1
1
Applicable For Old Type Relay
146418
Fuse 15 Amps (Tubular)
16
146451
Fuse 10 Amps (Tubular)
20
521089/b
Rubber Strap
10
801292
Back Plate Assembly
Alt. No.
11
801541
Battery Carrier Complete
Alt. No. 521204/g
12
142258
Hex Bolt M8 X 16
13
142237
Hex Screw M6 X 16
Rubber Holder Fuse Carrier
14
50
Alt. No. 142274
40
10
128
A1
10
Key Nos.
3
4
1 to 10
9
A2
Key Nos.
A1
11 to 16
5
6
8
16
14
A2
15
13
12
11
129

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
A1
580575/c
Head Lamp Assembly with Bulb
SB - 654
A2
146780/c
Tail Lamp Assembly with Bulb
SB - 654
580581/a
Head Lamp Shell Assembly
580584/a
Bulb Holder with Wiring - 2W
Rubber Holder Head Light Bullb
Not Serviced
580580/a
Bulb 12V 35/35W, Halogen
580583/a
Bulb 12V - 2W Wedge Base
10
580582/a
Lens Cum Reflector
Insert Plastic Rim Fixing Screw
Not Serviced
Screw Head Light Fixing
Not Serviced
Rim Head Light
Not Serviced, Ref. A1
10
Clip Head Lamp Fixing with Rim
Not Serviced
11
170448/a
Screw - Tail Lamp Mounting
10
12
146915/a
Lens - Tail Lamp
Washer - Tail Lamp Mounting
13
14
141862
Hex. Nut
15
141755
Bulb - Tail Lamp 12V 21/5W
16
146914/a
Base Assembly - Tail Lamp
141801/a
20
10
Alt. No. 141718
10
1
130
07-20 Instrument Cluster
3
4
A1
10
10
11
7
8
131
07-20 Instrument Cluster

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
A1
521250/d
Instrument Cluster Assembly
521210/b
Knob Reset
20
144514
Speedometer Bulb 12V, 3.4W
10
141715
Bulb 12V, 2W (BA 9S)
10
521206/b
Speedometer Assembly without Cover & Knob Reset
521278
RPM Meter with Fuel Gauge without Back Cover
521209
Back Cover (Dual Guage)
521208/b
Back Cover (Speedometer)
Soft illumination Module
140542
Screw Mounting Meter Assembly
586068/a
10
11
146781/b
SB-536,
Old Type, < Sep. 09 (N.S.)
50
Slotted Head Screw - Allen Screw
New Type, > Mar. 12
50
586034/a
Spring Washer M6
50
170398/a
Speedo Cable Assembly
14
132
New Type
16
1
13
Old Type
8
14
12
10
6
15
4
11
133

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
147548/a
Common Key Set
Melamine Base
N.S., Old Type
521153
Common Key Set
Backlite Base
New Type
144519/a
Bracket, Flasher Mounting
144349/1
Flasher unit
580396/a
Electronic Flasher Unit
142274
Screw (M6x16)
40
141061/1
Washer
50
586032/a
Plain Washer
New Type, > Mar. 12
50
500905/c
Spark Plug Cap M14
580407/b
Horn
147593/a
Relay Starter
580648/e
Relay Starter
146435/a
Steering Lock Mounting Screw (M6 x 12)
20
10
146173/c
Holder (For Relay Starter)
11
580397/a
Spark Plug Cap, M10
141060
Nut M6
40
586029/a
Hex. Nut M6
New Type, > Mar. 12
40
13
521145/a
Ignition Switch Assembly with Key
14
143180
Cap Assembly Fuel Tank with Key
15
Bracket Horn Mounting
16
Side Panel Lock with Key
1
2
3
4
5
12
14
SB - 502
N.S., Alt. No. 580396/a
Not Serviced
SB - 538
1
Round Cap
134
07-40 TCI System
8
10
1
6
9
10
14 13
5
4
14 13
12
11
135
07-40 TCI System

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
For White Passivation Magneto
147067/f
TCI - Unit (Black Colour)
570607/a
TCI - Unit Dual Spark (Green Colour)
SB - 652
For Yellow Passivation Magneto
592238/a
Digital TCI - Unit (Blue Colour)
SB - 652
For Olive Green Passivation

Magneto
147098/c
R/R Unit - 3 Phase (Double Coupler)
581027/b
Primary Ignition Coil
147096/a
Secondary Ignition Coil
502071
Hex. Screw M5 X 0.8 X 10 L (Ignition Coil Mounting)
50
142274
Hex. Screw for TCI M6 X 16
40
502026/b
Bracket TCI Unit
10
143498
Hex. Screw RR Mounting M6 X 25
40
140129
Lock Washer
50
586031/a
Lock Washer M6
New Type, > Mar. 12
50
141061/1
Plain Washer
50
586032/a
Plain Washer
New Type, > Mar. 12
50
11
580377/b
Bracket, Ignition Coil
12
580288/d
Throttle Position Switch (TPS) Assembly (With Water Proof Rubber)
13
142606
Lock Washer Internal Teeth
50
14
502071
Hex. Screw M5 X 0.8 X 10 L
50
9
10
136
A1
Key Nos.
1 to 4
A2
Key Nos.
9 &10 (Qty.
2 Nos.)
10
8
11
10
3
6
5
7
137

KEY
No.
A1
Part
Number
597404
A2
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
Trafficator Kit
Stay Kit Trafficator LH & RH
146773/c
Trafficator Assembly RH Front (MFR)
SB - 654
146775/c
Trafficator Assembly RH Rear (MFR)
SB - 654
146774/c
Trafficator Assembly LH Rear (MFR)
SB - 654
146772/c
Trafficator Assembly LH Front (MFR)
SB - 654
521219
Bulb 12V 10W
10
146917
Lens - Trafficator
146918
Screw - Trafficator Lens 1/4
142182
Nut, Nyloc M8
586004/a
Hex. Nyloc Nut M8
New Type, > Mar. 12
Stay Rubber Trafficator LH
10
Stay Rubber Trafficator RH
580339/a
Single Coil Washer
586036/a
Single Coil Washer
New Type, > Mar. 12
11
50
50
138
08-00 Tool Kit, First Aid Kit and Helmet Lock
A1
7
1
9
11 10
10
11
139
08-00 Tool Kit, First Aid Kit and Helmet Lock

KEY
No.
Part
Number
A1
570288/b
DESCRIPTION
QTY.
REFERENCE
REMARKS
Tool Kit
Tool Bag
521150/a
Screw Driver
521104/a
Tommy Bar
521105/a
Tubular Spanner 21 X 24 MM
142631
Round Spanner, Spark Plug - 16 MM
570287/a
Double End Spanner 10 X 12 mm
580695/a
MOQ
Nos.
1
521097/a
First Aid Kit
145475/a
Helmet Lock with 2 Keys
521183/a
Helmet Lock Bracket
140129
Lock Washer Internal Teeth
586031/a
Lock Washer M6, Internal Teeth
New Type, > Mar. 12
141093
Hex. Screw M6 X 10
10
11
50
50
140
08-10 Special Tools List - A (COMMON)
141
08-10 Special Tools List - A (COMMON)

KEY
No.
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
MOQ
Nos.
ST-26199-3
Cylinder Head Nut Tightening Tool (UCE models)
New Design, Common Old No.ST-25118/4, Not Serviced
ST-25123-1
Valve Spring Compressor
Common
ST-25128-2
Puller for Magneto Rotor
Common
ST-25151-4
Puller for Chaincase Outer
Common
ST-25153-4
Extractor for Gear Box Rocker Pivot Pin
Common
ST-25114-4
Extractor for Fork Oil Seal
Common
ST-25113-4
Mandrel for Oil Seal Sprocket
Common
ST-25112-4
Expander for Front Fork Oil Seal
Common
ST-25110-3
Gauge Plate for Tightening Chain Stay
Common
142
10
13
16
17
11
12
14
15
18
143

KEY
No.
Part
Number
10
ST-25244-4
Special Spanner Adjuster
11
ST-25612-4
Rotor Tightening & Loosening Tool
12
ST-25592-4
Connecting Rod Locking Tool
13
ST-25591-4
Sprocket & Clutch Tightening Tool
14
ST-25594-4
Clutch Plate Tightening Tool
15
ST-25835-2
FD Sprocket Removing Tool
16
Front Fork Dismantling Tool
ST-25834-2
Reference only
17
Front Fork Tool 1/2 SD (Special Spanner - Fork)
NA
ST-25833-4
Reference only
18
DOL Tool for EFI Diagnosis - ECU
NA
CR0060
Reference only
DESCRIPTION
QTY.
REMARKS
REFERENCE
Common
MOQ
Nos.
1
144
A1
Key Nos.
1 to 9
145

KEY
No.
A1
Part
Number
597473
DESCRIPTION
QTY.
Classic Model Blow up Charts Kit
NA
Crankcase RH 500 - Exploded View
NA
Crankcase RH 350 - Exploded View
REFERENCE
REMARKS
MOQ
Nos.
Consists of Sl. No.1 to 9

Reference only
597464
From Sl. No. 1 to 9 are

Served in Kit, Reference only
597465
Served in Kit
Cylinder & Head 500 & 350 - Exploded View
597466
Served in Kit
Crankcase LH 500 & 350 - Exploded View
597467
Served in Kit
Cover LH & RH 500 & 350 - Exploded View
597468
Served in Kit
Crankcase LH & RH 500 & 350 - Exploded View
597469
Served in Kit
EFI Components - Exploded View - Classic 500
NA
597470
Complete Wiring Diagram - Classic 500 - Version 1.0
NA
597471
Single Horn +
Fuse (3+3)
Complete Wiring Diagram - Classic 350
NA
597472
Served in Kit
146
09-10 All UCE Models Service Publication List (Domestic)
6-a
10
6-b
11
12
13
147
09-10 All UCE Models Service Publication List (Domestic)

KEY
No.
Part
Number
DESCRIPTION
QTY.
REMARKS
REFERENCE
MOQ
Nos.
Bullet 350 UCE Owners Manual
NA
592814/b
Version 2.0, Reference only
Electra 350 UCE Owners Manual
NA
592579/b
Classic 350 Owners Manual
NA
592025/b
Classic 500 Owners Manual
NA
591822/b
Dealers Directory
581677/a
New Layout, Jan12 version
DVD Spare Parts Catalogue & Service Manual - Classic models
NA
597475
Reference only
DVD Parts Catalogue - Electra & Bu 350UCE
NA
597480
Reference only
888002
Self Learning UCE Service Module DVD
597435
Thunderbird Twinspark Parts Catalogue (2012 Revision 2.0)
(Book)
10
597436
Thunderbird Twinspark Service Manual
(Book)
11
580589/b
TBTS Owners Manual
Version 2.0
12
Combined UCE Models Spare Parts Catalogue
NA
888005
Book (Hard copy), Reference only
13
Combined UCE & Retired Models Spare Parts Catalogue DVD
NA
888006
PDF (Soft copy), Reference only
148
A1
Key Nos.
1 to 9
6
4
3
5
9
1
2
149

KEY
No.
A1
Part
Number
597438
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
Silencer Short Kit - TBTS
Lock Washer, Internal Teeth
140129
50
Hex. Bolt, M6X35
141044
40
Nut, Pillion Holding
141060
40
Hex. Screw M6 X 16
142274
40
Plain Washer
141061/1
50
Flange Nut M8X1.25
145867/a
30
Silencer Bracket Rear Mounting
580645/a
Silencer Short TBTS Plated
580647/a
Hex. Socket Head Cap Screw M8 x 35
581158/a
150
151

KEY
No.
Part
Number
DESCRIPTION
QTY.
REFERENCE
REMARKS
MOQ
Nos.
320050
Touch Up Paint Aerosal, Black (440 ML)
320051
Touch Up Paint Aerosal, Black (180 ML)
320119
Touch Up Paint Aerosal, Silver (400 ML)
320038
Touch Up Paint Aerosal, Royal Maroon C5 (440 ML)
NA
320040
Reference Only
Touch Up Paint Aerosal, Classic Green C5 (440 ML)
NA
320039
Reference Only
Touch Up Paint Aerosal, Classic Green C5 (180 ML)
NA
320052
Reference Only
Touch Up Paint Aerosal, Desert Storm (180 ML)
NA
320064
Reference Only
Touch Up Paint Aerosal, Rivera Red
NA
320321
Reference Only
Touch Up Paint Aerosal, Magic Black
NA
320012
Reference Only
Touch Up Paint Aerosal, Dark Silver (120 GSM)
NA
320055
Reference Only
Touch Up Paint Aerosal, PU Clear (Lacquer) (440 ML)

Touch Up Paint Aerosol, Olive Green (180 ML)
1
NA
1
320060
Reference Only
320014
Touch Up Paint Aerosol, PO Red EZPU
580624/b
Saree Guard Assembly with Rubber Sleeve
580637/a
Flange Hex. Bolt - M8 X 1.25 X 22
10
152

Part No.
Key No. Page No.
Part No.
Key No. Page No.
Part No.
Key No. Page No.
Part No.
Key No. Page No.
110050
41
141093
11
139
144296
A7
103
146336
110278
19
89
141135
16
105
144514
131
146337
110280
20
89
141136
18
105
144766
117
146418
110349
12
87
141234
97
145091
12
107
110349
15
105
141715
131
145233
19
110422
16
93
141755
15
129
145854
111887
41
141768
28
105
146042
111914
49
19
141769
103
146212
112153
A6
103
141801
13
129
140129
16
113
141862
14
129
140129
135
141963
24
140129
10
139
142065
140129
149
142182
140143
26
93
140201
44
19
140201
77
142258
140536
91
142258
140542
131
142274
141044
61
141044
149
141051
47
19
141051
27
37
141051
59
141060
13
63
141060
15
141060
141060
Part No.
Key No. Page No.
69
500834
13
53
69
500835
12
53
127
500836
53
146451
127
500837
53
79
146714
32
45
500838
53
99
146914
16
129
500839
53
28
93
146915
12
129
500841
21
55
81
146917
137
500842
25
55
146213
81
146918
137
500843
22
55
146214
18
83
147878
26
105
500846
19
55
55
146215
13
81
170374
91
500847
20
55
59
146216
12
81
170398
11
131
500848
53
77
146217
81
170448
11
129
500854
53
142182
137
146218
81
210026
85
500855
30
55
142237
13
127
146219
81
320012
151
500857
28
55
59
146220
11
81
320014
151
500860
23
55
12
127
146221
81
320038
151
500862
37
57
121
146222
81
320039
151
500869
36
57
142274
133
146223
17
83
320040
151
500870
35
57
142274
135
146224
19
83
320050
151
500871
27
55
142274
149
146225
20
83
320051
151
500874
33
55
142606
13
135
146226
14
81
320052
151
502071
135
142631
139
146228
16
81
320055
151
502071
14
135
142835
17
89
146229
15
81
320060
151
521125
59
113
143180
14
133
146230
28
79
320064
151
521153
133
26
115
143238
10
81
146230
21
83
320119
151
521199
11
117
12
133
143407
97
146231
27
79
320321
151
521209
131
141060
149
143498
25
93
146231
22
83
500355
43
521219
137
141093
12
91
143498
135
146236
81
500355
41
57
521278
131
141093
18
113
143657
22
113
146237
81
500829
21
93
550024
18
49
153

Part No.
Key No. Page No.
Part No.
33
23
560595
550028
15
550087
28
45
47
550141
560533
560536
560567
Key No. Page No.
Part No.
Key No. Page No.
Part No.
71
570234
15
21
580550
560609
69
570240
30
45
570011
14
41
570241
25
17
47
570013
15
570241
48
49
570013
11
41
570259
17
71
570016
35
570273
18
71
570021
24
17
570278
11
69
570024
22
37
570278
560568
69
570025
33
17
570292
560570
10
69
570025
35
570293
11
43
550025
550108
Key No. Page No.
Part No.
Key No. Page No.
119
594611
73
580551
119
594612
73
580559
A1
59
594614
73
25
580561
A1
61
594618
73
117
580563
A2
95
594619
73
32
31
580580
129
594620
21
73
33
580581
129
594623
10
75
42
47
580582
129
594624
75
21
580583
129
594625
11
75
21
580584
129
594626
15
75
570294
21
580892
20
73
594627
16
75
560571
12
69
570028
560572
13
69
570030
33
570295
20
37
582519
10
73
594628
75
560573
69
570030
18
35
570407
33
586002
26
79
594629
75
560574
69
570032
38
37
570422
27
17
586002
109
594630
18
75
560575
69
570040
41
25
570425
15
586002
10
111
594632
17
75
560579
69
570041
41
25
570431
11
15
586002
19
125
597010
A1
77
560581
12
65
570051
21
570431
34
45
586027
15
107
597204
A2
77
21
570440
39
586050
21
113
597273
A7
87
560581
69
570052
560583
15
71
570064
29
37
570441
12
39
591451
16
107
597382
A2
65
560584
71
570073
32
37
570442
12
35
591972
16
65
597404
A1
137
560585
71
570094
35
570442
39
591973
17
65
597435
147
560586
71
570125
43
570470
A1
43
591974
18
65
597436
10
147
560587
71
570130
33
17
570481
43
47
591975
15
65
597438
A1
149
560588
71
570130
34
37
570615
A3
49
593011
13
91
597457
A1
99
36
19
570726
A2
15
594507
16
73
597459
A2
39
560589
71
570155
560590
14
71
570157
A1
49
580339
137
594507
75
597464
145
560591
12
71
570208
14
43
580401
12
117
594508
17
73
597465
145
560592
13
71
570209
17
43
580442
119
594508
75
597466
145
560593
71
570213
53
25
580548
119
594607
12
73
597467
145
560594
71
570233
25
23
580549
119
594608
13
73
597468
145
154

Part No.
Key No. Page No.
Part No.
597469
145
140383/3
597470
145
597471
145
597472
597473
597475
Key No. Page No.
Part No.
Key No. Page No.
Part No.
Key No. Page No.
Part No.
Key No. Page No.
25
113
143180/b
91
145446/a
77
146199/b
A1
69
140402/c
111
143275/b
23
113
145475/a
139
146256/a
19
105
140437/1
14
59
143496/1
27
93
145552/b
87
146347/b
97
145
141061/1
61
143906/b
12
77
145552/b
20
105
146430/a
19
79
A1
145
141061/1
85
144349/1
133
145553/b
103
146435/a
133
147
141061/1
11
91
144436/a
23
17
145708/a
32
23
146450/b
44
25
597480
147
141061/1
111
144471/a
103
145782/b
19
65
146459/a
34
17
110037/3
41
141061/1
17
113
144519/a
133
145833/a
15
33
146499/b
21
105
110037/3
24
45
141061/1
121
144570/d
107
145862/a
59
146772/c
137
110298/2
109
141061/1
133
144581/e
77
145862/a
26
79
146773/c
137
111696/1
97
141061/1
10
135
144582/e
77
145862/a
10
111
146774/c
137
111846/4
29
115
141061/1
149
144583/e
77
145867/a
41
146775/c
137
120005/b
43
141109/1
87
144600/a
54
25
145867/a
41
146780/c
A2
129
124168/7
17
77
141109/1
22
105
144636/a
33
145867/a
43
146781/b
131
124169/9
23
79
141113/1
30
105
144636/a
16
35
145867/a
43
146797/a
85
124313/a
107
141114/b
103
144636/a
44
47
145867/a
61
146875/a
11
65
140080/2
61
141115/c
103
144636/a
42
57
145867/a
30
79
146882/a
38
19
140080/2
18
77
141119/c
103
144636/a
26
93
145867/A
149
147058/a
30
23
140090/1
27
115
141133/b
87
144766/a
12
97
145867/b
29
79
147067/f
135
140193/b
13
77
141133/b
14
105
144846/a
31
17
145872/b
11
63
147096/a
135
140293/1
26
37
141161/c
67
144846/a
39
45
145882/a
85
147098/c
135
140293/1
111
141162/c
67
144886/c
109
145882/a
111
147150/b
107
140302/3
111
141306/2
85
145088/b
11
107
145940/c
A1
81
147262/a
127
140304/1
25
79
141306/2
111
145089/b
107
145941/c
A2
81
147270/a
13
65
140304/1
97
141306/2
20
113
145090/a
45
25
146031/a
46
47
147285/d
A1
87
140331/a
23
45
141560/a
10
59
145090/a
107
146044/a
65
147294/a
127
140332/b
22
45
142257/b
33
45
145157/b
42
19
146134/c
127
147372/b
15
93
140333/b
21
45
142274/a
28
115
145186/c
11
97
146143/b
111
147507/b
87
140355/b
21
89
142532/b
85
145368/a
14
91
146152/a
28
93
147507/b
14
105
140355/b
29
105
143144/2
38
57
145369/a
15
93
146173/c
10
133
147548/a
133
155

Part No.
Key No. Page No.
Part No.
Key No. Page No.
Part No.
Key No. Page No.
Part No.
147593/a
133
500613/a
21
17
521097/a
139
521265/a
147649/a
A2
75
500616/a
19
17
521104/a
139
147650/a
A1
73
500617/a
16
15
521105/a
139
147652/a
15
73
500619/a
20
17
521108/c
147891/A
14
91
500621/a
17
15
521110/a
147896/a
61
500622/b
15
521111/a
147897/b
13
59
500635/a
37
37
521112/b
147980/a
A1
75
500637/b
15
15
521124/a
147981/a
18
73
500712/2
11
59
150324/a
87
500820/a
29
55
150324/a
20
105
500823/a
12
170242/a
111
500904/a
170352/1
97
500905/c
170357/b
21
113
170372/b
10
91
170398/a
170399/a
170547/a
Key No. Page No.
Part No.
Key No. Page No.
65
560504/f
87
540040/a
61
560510/a
A1
71
550007/c
14
49
560511/b
15
69
121
550008/b
15
49
560511/b
87
95
550011/g
10
49
560512/b
A2
71
11
111
550023/e
12
49
560513/b
A1
69
119
550030/c
18
43
560516/a
24
79
119
550030/c
49
560516/a
85
521129/b
59
550032/a
10
41
560519/d
13
89
521131/c
14
77
550032/a
12
43
560520/e
87
59
521132/b
15
77
550061/b
33
560521/b
14
89
20
29
521133/c
22
79
550072/b
16
21
560522/d
15
89
133
521134/b
21
79
550075/a
49
560523/e
87
500961/a
25
37
521142/a
119
550078/a
49
560524/b
16
89
502018/c
15
33
521145/a
13
133
550081/e
49
560525/a
11
35
67
502019/a
14
33
521150/a
139
550082/c
26
45
560525/a
18
89
97
502026/b
135
521159/a
24
93
550083/b
27
45
560529/a
18
69
A3
103
502070/a
31
23
521162/a
20
79
550086/a
35
560530/e
14
69
500104/d
41
510804/a
61
521172/a
59
550086/a
29
45
560530/e
14
73
500104/d
43
521060/d
12
113
521183/a
139
550090/e
49
560530/e
87
500116/a
37
31
521066/b
119
521186/a
65
550091/e
49
560534/a
16
69
500123/a
36
31
521067/b
11
77
521200/a
40
57
550095/a
15
560534/a
10
71
500207/a
31
31
521086/a
10
95
521202/c
65
550102/a
10
33
560535/a
17
69
500303/2
41
31
521087/c
121
521206/b
131
550119/b
21
51
560535/a
11
71
500307/a
16
29
521088/b
121
521208/b
131
550216/d
11
49
560539/d
65
500309/b
17
29
521089/b
121
521210/b
131
550256/a
18
21
560545/a
16
71
500322/a
18
29
521089/b
127
521237/b
A2
59
550507/a
12
33
560545/a
87
500334/a
61
521092/d
59
521238/c
59
550661/a
10
33
560632/a
10
65
500347/a
19
29
521093/c
59
521250/d
A1
131
560195/a
65
560633/a
14
65
500352/a
15
29
521095/b
19
113
521264/a
65
560502/d
11
87
560679/b
87
156

Part No.
570005/c
Key No. Page No.
Part No.
Key No. Page No.
Part No.
Key No. Page No.
Part No.
Key No. Page No.
Part No.
Key No. Page No.
41
570102/d
50
19
570202/g
49
570260/c
48
19
570423/a
22
17
570006/e
41
570102/d
12
21
570204/m
20
49
570261/b
39
57
570424/d
10
15
570007/g
36
37
570123/c
13
15
570205/k
16
49
570262/f
19
93
570426/h
15
570008/g
41
570126/e
29
570206/m
15
43
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21
93
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11
39
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12
41
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29
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16
43
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30
31
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39
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39
31
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29
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52
25
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38
45
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39
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24
37
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29
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40
45
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39
25
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39
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10
43
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27
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49
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53
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39
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41
25
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27
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48
47
570282/h
53
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39
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36
25
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29
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22
23
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39
19
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39
570047/d
19
35
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35
23
570227/f
17
21
570287/a
139
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35
570048/f
A1
21
570141/d
43
570229/d
19
23
570288/b
A1
139
570443/e
A1
39
570054/g
37
45
570153/e
A1
35
570230/f
20
23
570291/a
33
570444/e
37
19
570057/b
36
45
570158/b
A2
49
570231/h
23
23
570298/a
37
25
570446/k
13
35
570059/c
28
17
570163/e
24
31
570235/e
21
23
570298/a
40
25
570447/b
39
570063/f
30
37
570164/e
23
31
570236/k
20
45
570298/a
14
29
570451/b
10
39
570072/d
39
37
570165/c
42
31
570239/c
31
45
570298/a
17
33
570452/e
33
570074/i
33
37
570166/c
40
31
570242/c
40
19
570298/a
35
570463/a
26
17
570078/d
35
45
570175/b
18
93
570243/c
41
19
570299/a
20
93
570465/c
10
35
570082/d
A1
27
570176/e
32
17
570244/c
13
33
570300/b
47
25
570467/a
35
17
570086/d
21
37
570181/b
11
21
570246/e
49
25
570302/a
21
570468/b
45
47
570087/d
13
41
570182/b
51
19
570247/d
50
25
570304/b
13
21
570469/a
25
45
570088/d
15
35
570183/d
15
570248/e
19
43
570309/b
A2
21
570478/b
25
31
570089/d
17
35
570184/b
24
23
570249/g
35
570310/a
A2
43
570479/b
28
31
570090/d
14
35
570185/c
50
47
570254/c
51
25
570409/e
16
33
570480/b
27
31
570091/d
35
37
570186/d
49
47
570254/c
99
570409/e
67
570482/b
26
31
570095/d
23
37
570192/c
35
31
570255/b
35
570410/f
33
570489/a
29
31
570097/b
43
570198/c
27
23
570257/c
43
19
570414/b
28
37
570532/n
11
29
570099/c
42
25
570201/f
41
570258/b
45
19
570416/i
15
570533/n
10
29
570100/b
38
25
570201/f
13
43
570259/d
46
19
570421/a
34
23
570535/g
12
29
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Part No.
Key No. Page No.
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Key No. Page No.
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Key No. Page No.
570536/g
13
29
570813/b
21
571205/a
41
580182/d
A1
107
580337/b
23
93
570537/d
33
31
570814/c
53
19
571206/a
41
57
580199/a
127
580338/a
10
123
570538/d
34
31
570815/b
55
19
571216/a
29
37
580200/a
109
580339/a
77
570544/c
101
570821/a
19
49
572005/c
12
15
580202/d
109
580339/a
11
123
570545/b
101
570823/a
17
49
572014/a
14
15
580203/d
13
123
580340/a
22
93
570547/c
A3
101
570831/a
53
572015/a
11
33
580210/b
121
580340/a
13
95
570551/b
31
37
570832/a
A5
53
572021/c
29
580229/b
85
580340/a
117
570570/d
40
37
570833/a
53
572022/c
29
580247/a
95
580340/a
12
123
570596/b
13
49
570834/a
10
53
572044/a
22
51
580248/b
95
580341/b
14
123
570600/a
A3
21
570835/a
15
55
573906/a
29
580250/a
19
65
580342/c
123
570601/a
33
570837/a
18
55
573906/a
29
580265/e
109
580343/a
101
570604/a
29
17
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17
55
573907/a
29
580275/e
127
580343/a
123
570605/a
28
23
570839/a
32
55
573932/a
27
580277/d
117
580344/a
101
570606/a
29
23
570840/a
31
55
573932/a
27
580281/c
13
117
580344/a
123
570607/a
135
570841/a
34
55
573933/a
29
580288/d
12
135
580345/b
15
125
570702/a
29
45
570842/a
26
55
573964/a
38
19
580290/a
95
580346/a
123
570708/a
15
41
570843/a
14
53
573968/a
37
19
580292/c
95
580347/a
101
570709/a
16
41
570844/b
43
57
573983/a
40
45
580293/d
117
580349/a
85
570713/a
55
25
570845/a
16
55
580037/h
101
580294/b
117
580349/a
109
570715/a
15
41
570845/a
44
57
580038/e
101
580295/a
97
580349/a
117
570715/a
43
570846/a
45
57
580064/b
117
580296/a
91
580354/a
103
570716/a
16
41
570872/a
35
17
580064/c
A6
117
580297/a
91
580355/a
103
570716/a
43
570873/a
14
53
580076/b
21
580303/a
91
580356/a
103
570718/a
15
570874/a
11
53
580100/b
99
580306/f
10
21
580357/b
24
105
570719/a
28
23
571117/c
29
580114/b
123
580308/b
23
105
580358/b
10
103
570720/a
30
23
571118/a
29
580122/a
95
580309/a
103
580359/a
11
103
570730/a
29
31
571164/a
43
25
580139/c
13
107
580310/a
107
580360/a
13
105
570732/a
23
55
571166/b
21
580151/a
18
125
580311/b
25
105
580361/a
10
97
570807/c
54
19
571170/d
41
47
580170/f
A1
103
580335/a
17
93
580361/a
12
103
570808/c
52
19
571201/a
18
17
580182/d
103
580336/a
13
91
580362/c
107
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Part No.
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Part No.
580363/a
107
580423/b
580364/b
16
107
580365/a
14
107
580366/a
15
580367/b
580368/b
580369/a
580370/a
Key No. Page No.
Part No.
Key No. Page No.
109
580749/d
580424/a
127
580762/e
580427/b
A2
103
580785/b
107
580431/b
12
95
107
580441/a
10
107
580442/b
10
109
580445/a
26
105
580447/b
580371/a
107
580371/a
107
580376/c
580377/b
580380/a
580381/d
580387/a
Part No.
101
586015/a
10
61
109
580786/a
65
580788/a
95
580807/c
61
580822/a
121
580837/a
580448/a
16
125
580544/c
A1
95
117
580545/b
10
11
135
580547/b
15
117
580572/a
14
117
67
580388/d
A1
580389/e
A2
580392/b
Key No. Page No.
Part No.
Key No. Page No.
97
586036/a
77
586016/a
97
586036/a
18
77
586017/a
10
97
586036/a
11
123
61
586018/a
25
79
586036/a
137
14
63
586018/a
97
586039/a
14
107
61
586019/a
97
586040/a
107
28
23
586021/a
111
586041/a
109
12
113
586025/a
59
586045/a
109
580847/a
21
113
586028/a
10
107
586046/a
111
580875/a
61
586029/a
13
63
586047/a
111
77
580877/a
61
586029/a
15
113
586048/a
18
113
14
95
581027/b
135
586029/a
26
115
586049/a
22
113
11
95
581158/A
149
586029/a
12
133
586051/a
29
115
580575/c
A1
129
586001/a
14
123
586031/a
16
113
586052/a
28
115
580589/b
11
147
586002/a
85
586031/a
135
586053/a
25
93
117
580592/a
99
586004/a
22
93
586031/a
10
139
586056/a
20
93
117
580592/a
99
586004/a
13
95
586032/a
61
586057/a
111
A3
117
580611/a
12
63
586004/a
117
586032/a
11
91
586068/a
131
580393/b
A4
117
580612/d
61
586004/a
12
123
586032/a
111
586070/a
17
89
580394/a
117
580613/a
61
586004/a
137
586032/a
17
113
586071/a
26
93
580395/a
21
29
580614/a
10
61
586005/a
61
586032/a
121
586076/a
109
580396/a
133
580624/b
151
586005/a
30
79
586032/a
133
586077/a
10
109
580397/a
11
133
580633/a
109
586008/a
32
23
586032/a
10
135
586081/a
123
580399/a
10
117
580637/a
151
586008/a
101
586033/a
26
37
586177/a
147
580402/a
A1
65
580645/A
149
586008/a
123
586033/a
111
591061/c
91
580404/a
65
580647/A
149
586009/a
11
103
586034/a
27
115
591163/a
12
63
580407/b
133
580648/e
133
586010/a
13
105
586034/a
10
131
591321/A
75
580408/e
109
580660/c
15
63
586011/a
103
586035/a
25
113
591386/a
15
125
580411/a
95
580662/a
109
586012/a
12
103
586036/a
14
59
591393/b
97
580412/a
109
580695/a
139
586014/a
11
63
586036/a
61
591534/a
59
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591578/a
591702/a
591822/b
Part No.
Key No. Page No.
Part No.
Key No. Page No.
Part No.
Key No. Page No.
61
593060/c
10
123
801540
107
857010
12
91
593061/c
15
125
801541
11
127
858001
147
593062/c
15
89
801545
123
858003
591991/b
12
97
593063/c
87
801546
95
858004
591991/b
117
593070/d
109
801556
91
858005
592025/a
147
593075/b
107
801557
91
858006
592212/a
127
593076/d
107
801566
111
858009
592237/a
29
23
593090/c
35
804005
27
105
859005
592238/a
135
593110/b
97
804006
17
105
592254/a
75
593113/b
97
804023
16
77
592255/a
75
593142/b
10
103
804027
10
592256/a
75
593143/b
24
105
845001
592257/a
73
594545/a
23
93
845003
592258/a
19
73
600003
A2
27
855001
592260/a
73
801269
77
855003
592281/a
73
801289
13
113
592300/a
20
65
801292
10
127
592579/a
147
801479
592593/a
A1
35
801479
592814/b
147
801504
592897/c
20
125
592913/a
127
593009/c
17
93
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123
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18
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Key No. Page No.
85
861026
A2
33
91
861027
A1
15
119
861028
15
119
861034
46
25
85
861035
14
21
A1
111
861043
30
17
85
861053
26
23
35
861058
30
17
859013
46
25
867006
A1
101
859014
14
21
867008
99
87
859018
A9
27
888002
147
77
859021
13
888003
A3
27
14
113
859024
38
31
888005
12
147
91
859030
13
888006
13
147
119
859031
22
31
888008
A3
75
855004
119
859034
A1
27
888009
A3
73
855005
85
859035
A9
27
888027
A3
81
99
855006
A1
111
861001
30
17
888028
A7
81
103
855009
85
861002
33
888029
A6
81
111
856001
91
861003
35
888030
A4
81
801527
123
856003
119
861004
12
15
888031
A5
81
801528
123
856004
119
861005
27
888048
A5
87
801529
123
856005
85
861006
27
888053
A4
103
801530
24
113
856006
A1
111
861016
27
888075
A1
67
89
801530
17
125
856009
85
861017
27
888077
A5
117
103
801531
97
857001
91
861018
26
23
888078
A2
73
25
105
801532
16
117
857003
119
861020
13
888079
A2
101
23
105
801533
17
117
857004
119
861023
27
888080
A5
103
123
801534
101
857005
85
861024
27
888081
A1
109
123
801535
99
857006
A1
111
861025
A1
33
888082
A3
65
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Part No.
888083
Key No. Page No.

A1
Part No.
Key No. Page No.
Part No.
Key No. Page No.
53
888180
A6
21
A3
43
A7
21
888084
A2
53
888181
46
57
888085
A3
53
888182
A3
43
19
69
888086
A4
53
CR0060
18
143
A4
73
888093
A5
65
ST-25110-3
141
73
888094
A4
65
ST-25112-4
141
11
73
888095
A2
69
ST-25113-4
141
A4
75
888096
A3
71
ST-25114-4
141
A5
75
141
888097
A3
87
ST-25123-1
12
75
888098
A2
97
ST-25128-2
141
13
75
888099
A1
97
ST-25151-4
141
14
75
888100
A3
15
ST-25153-4
141
14
127
888103
A4
15
ST-25244-4
10
143
129
888104
A4
21
ST-25591-4
13
143
129
888105
A4
27
ST-25592-4
12
143
129
14
143
888106
A4
27
ST-25594-4
129
888107
A5
27
ST-25612-4
11
143
10
129
888108
A5
27
ST-25833-4
17
143
A2
137
888109
A6
27
ST-25834-2
16
143
10
137
888110
A7
27
ST-25835-2
15
143
11
137
888111
A8
27
ST-26193-3
141
888114
A3
33
390066
13
13
888116
A1
85
390067
888117
A1
121
390068
13
888118
A4
87
390069
13
888119
A6
87
13
888120
A2
87
30
31
31
888121
A3
77
30
888122
A2
107
30
31
21
30
31
888179
A5
Part No.
Key No. Page No.
Part No.
Key No. Page No.
161
11-00 Service Bulletins Checklist for Parts Catalogue Update

SB NO.
SB - 687
SB - 688
SB - 689
SB - 690
RECEIVED DATE
UPDATED BY
DATE & SIGN OF PARTS INCHARGE
Last SB No. 687 had been updated in this parts catalogue
SB NO.
RECEIVED DATE
UPDATED BY
162

SB NO.
RECEIVED DATE
UPDATED BY
SB NO.
RECEIVED DATE
UPDATED BY
163

SB NO.
RECEIVED DATE
UPDATED BY
SB NO.
RECEIVED DATE
UPDATED BY
164

SB NO.
RECEIVED DATE
UPDATED BY
SB NO.
RECEIVED DATE
UPDATED BY
USE ONLY GENUINE

ROYAL ENFIELD
SPARE PARTS
Royal Enfield (A Unit of Eicher Motors Limited)

Tiruvottiyur High Road, Tiruvottiyur, Chennai - 600 019. India.
Tel : +91-44-4223 0400, Fax : +91-44-4201 1719. Website : www.royalenfield.com
All Specification and features are subjected to change without prior notice. All rights reserved.
We encourage you to ride safely and always wear helmet.

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SPARE PARTS CATALOGUE THUNDERBIRD TWINSPARK VERSION 2.

Spare Parts Catalogue

00-00 General Information

02-10 AIR FILTER

00-00 General Information

PART NUMBER LIST

KEY NUMBER (KEY NO.)

00-00 General Information

GENERAL INFORMATION ........................................................................ 2

SEAT ASSEMBLY ..................................................................................... 95

GROUP INDEX PICTORIAL ..................................................................... 6

REAR SHOCK ABSORBER & CENTER STAND ASSEMBLY ................. 97

REAR CHAIN & GUARD ......................................................................... 99

ENGINE COVER RH .............................................................................. 15

SWING ARM ASSEMBLY ....................................................................... 101

CRANK CASE RH - COVER SIDE ........................................................ 21

REAR WHEEL ...................................................................................... 103

CYLINDER & HEAD ASSEMBLY ............................................................ 27

REAR BRAKE (DRUM) ......................................................................... 107

ENGINE COVER LH ............................................................................... 33

BRAKE PEDAL ..................................................................................... 109

CRANK CASE LH - COVER SIDE .......................................................... 35

REAR MUDGUARD ............................................................................... 111

RIDER & PILLION FOOT REST ASSEMBLY - LH & RH ....................... 117

CRANK CASE LH ................................................................................... 41

SIDE PANEL LH & RH .......................................................................... 119

CRANK CASE RH .................................................................................. 43

SIDE DECOR ....................................................................................... 121

GEAR TRAIN ASSEMBLY ....................................................................... 49

FRAME .................................................................................................. 123

CV CARBURETOR (BS 29) .................................................................... 53

BATTERY, BATTERY CARRIER AND HARNESS .................................. 127

AIR FILTER ............................................................................................. 59

HEAD LAMP & TAIL LAMP .................................................................... 129

SILENCER & EXHAUST PIPE ................................................................ 61

INSTRUMENTAL CLUSTER ................................................................ 131

HANDLE BAR & CONTROLS ................................................................. 65

SWITCHES AND FITMENTS ................................................................ 133

CONTROL CABLES ............................................................................... 67

TCI SYSTEM ......................................................................................... 135

MASTER CYLINDER ASSEMBLY (OLD TYPE) ...................................... 69

TRAFFICATOR LIGHTS ........................................................................ 137

CALIPER ASSEMBLY (OLD TYPE) ......................................................... 71

MASTER CYLINDER ASSEMBLY (BBI) .................................................. 73

SPECIAL TOOLS LIST - A (COMMON) ................................................. 141

CALIPER ASSEMBLY (BBI) .................................................................... 75

SPECIAL TOOLS LIST - B .................................................................... 143

HEAD BRACKET & STEERING STEM ................................................... 77

WALL CHARTS LIST (DOMESTIC) ...................................................... 145

FRONT FORK (GABRIEL) ...................................................................... 81

ALL UCE SERVICE PUBLICATION LIST (DOMESTIC) ....................... 147

FRONT MUDGUARD .............................................................................. 85

AFTER MARKET PARTS - A .................................................................. 149

FRONT WHEEL ...................................................................................... 87

AFTER MARKET PARTS - B ................................................................. 151

FUEL TANK ............................................................................................. 91

PART NUMBER INDEX ........................................................................ 152

SERVICE BULLETINS CHECKLIST FOR PARTS CATALOGUE UPDATE ............. 161

00-10 Group Index - Pictorial

01-30 Crankcase RH - Cover Side

01-20 Engine Cover RH

01-40 Cylinder & Head assembly

01-60 Crankcase LH - Coverside

01-50 Engine Cover LH