You are on page 1of 202

1

Foreword
We take pleasure in releasing THUNDERBIRD 350 & THUNDERBIRD 500 Spare Parts Catalogue.
The Catalogue has been specially designed for identification of correct part number to help in ordering Spare Parts, Special Tools and Service Publications
from the company.
The Royal Enfield Spare Parts are manufactured under stringent quality control to ensure ultimate riding experience. It is therefore important to use only
Royal Enfield Genuine Spares.
The illustration of the various parts are not to scale and is intended to serve only as a means of identification of the component for its shape and relative
location in its respective assembly.
Due to continuous improvements in the motorcycle, the part nos and / or illustrations are subject to change without prior notice. However the changes will
be intimated through technical Service Bulletin subsequently and periodically which must be updated by you in the catalogue at your end.
The part numbers and description were correct at the time of printing. While extreme care is taken in publishing this catalogue. We shall not be held
responsible for any errors/omissions or wrong interpretations and consequent loss of any nature due to any of the above.
For enquiry, suggestions or feedback may write to us ...

SERVICE HEADQUARTERS :
ROYAL ENFIELD
(A Unit of Eicher Motors Limited)
Thiruvottiyur High Road, Thiruvottiyur, Chennai - 600 019. India.
Tel : +91-44-4223 0400, Fax : +91-44-4201 1719. Website : www.royalenfield.com
E-mail : customerservice@royalenfield.com
“ © Copyright 2012 Eicher Limited, Royal Enfield Unit. All Rights Reserved. No part of this Service technical manual shall be copied, distributed
or otherwise dealt without the express permission in written from the Eicher Motors Limited, Royal Enfield Unit who remains the sole owner of
this manual .”
Developed & Printed at Jiju Graphics  98400 57140

Part No. 888189/a , Version 1.01 / TRAB / Qty. 300 / Apr. 2013

2

00-00 General Information
For easy reference and quick identification, the parts are grouped into relevant categories. Details are given in the illustrated Group index. Kindly follow
the below tips on usage of this catalogue

ILLUSTRATION

Illustration given with this catalogue helps in identifying the shape of part in its relative assembly.

02-30 Air Filter (500cc)
Alpha-Numeric Key
No. for Assembly

Group No.

A1

10

A1

9

Key Nos.
1 to 14
A2
Key Nos.
2 to 5, 7, 8, 13,
(Qty. 4 Nos. 1)
A3
Key Nos.
4&5

Key No. Which make up
the Assembly

8

14

6

13
Numeric Key No.

7

6

3

00-00 General Information

PART NUMBER LIST
1

2

3

PART NUMBER
KEY
Thunderbird
Thunderbird
No.
350

1.

500

DESCRIPTION

4

5

QTY. REFERENCE

6

7

REMARKS

MOQ
Nos.

KEY NUMBER (KEY NO.)
The numeric key number is provided to serve as the identification of the part with its part number.
Serviceable assemblies or kits in a particular group are identified by alpha-numeric key numbers. e.g. A1, A2 etc. In such cases, key numbers of
individual items or group number which make up such assembly / kit are given in illustration.

Though quantity is indicated for oversize (O/S) or undersize (U/S) of some items. kits or assemblies required for one vehicle is mentioned here. QUANTITY The number of individual items. The applicable part numbers are shown as per Thunderbird 350 & 500 models.O. REFERENCE Parts Revision / Modifications related to Technical Service Bulletin Number mentioned in this column. this catalogue is updated upto SB / Tech / 687. REMARKS Updated / Modified or Child / alternate Part Numbers is mentioned for reference purpose. So that they can serve you minimum packed / ordered quantity. DESCRIPTION The description of the part assigned to the individual item. PART NUMBER The Part number of the individual item. Number of Items Minimum Quantity to be ordered to our Spare Parts department (SPD). 7. 4. depending upon the repair / matching requirements. . It may varies from item to item by Price.Q. However Service Bulletin are issued from SHQ for updating the catalogue.4 00-00 General Information 2. Kindly note. The numbers which are mentioned in Remarks column are for reference only along with Service Bulletin Index. 6. Size or Shape as applicable. The part numbers which are displayed in this column are meant for reference only (Belongs to Kits Child Part or Not Served Items). kit / assembly is mentioned in this column. M. 5. 3. kit OR assembly is given in this column for unique identification. are not individually serviced. it is to be understood that for a vehicle the sizes only is applicable. The parts for which part numbers are not given.

......................................... 103 09-40 AFTER MARKET PARTS .... 00-00 GENERAL INFORMATION ......... BATTERY CARRIER AND HARNESS ..................................... 13 05-20 REAR WHEEL ........ 133 01-70 CLUTCH .................................................................... 21 05-40 REAR CALIPER ASSEMBLY................................................... TOOLS & FIRST AID KIT .......A (UCE) ............ 93 09-10 WALL CHARTS LIST .......................... 43 06-10 SIDE PANEL LH & RH ......................... 73 07-50 TCI & EFI IGNITION COMPONENTS .................................................................................. 169 03-20 FRONT MASTER CYLINDER ASSEMBLY .................. 81 08-10 03-30 FRONT CALIPER ASSEMBLY .................................................... 159 02-40 SILENCER & EXHAUST PIPE ........................................................ 2 05-00 REAR SHOCK ABSORBER & CENTER STAND ASSEMBLY ................................................... FOR THUNDERBIRD 350 & 500 MODELS) 03-40 HEAD BRACKET & STEERING STEM .............. 109 11-00 SERVICE BULLETINS CHECKLIST FOR PARTS CATALOGUE UPDATE .....................................................................................................................................................................BBI ........ 85 SPECIAL TOOLS LIST ........................................................................................................... 125 01-40 CYLINDER & HEAD ASSEMBLY ..................................................................................B (COMMON & .......... 171 (EXCL.................................................................................................................................................................... 181 04-10 SEAT ASSEMBLY ......................................................................................BBI ...................................... HORN & RELAYS ................................ 55 07-00 BATTERY......................................B (DOMESTIC) .............................................................. 71 07-40 SWITCHES...................... 113 01-10 ENGINE ............ 139 01-90 CRANK CASE RH .................................................................... 145 01-110 GEAR TRAIN ASSEMBLY (ANTI SKIP MECHANISM) ...................... 111 00-10 GROUP INDEX PICTORIAL ................. 129 01-50 ENGINE COVER LH ........................................................................................................................................... 131 01-60 CRANK CASE LH ...................................COVER SIDE .................................. 75 07-60 TRAFFICATOR LIGHTS.............................................. 163 03-00 HANDLE BAR & CONTROLS ...........BBI ..............................................................................................A (DOMESTIC) .......................................................................................... 179 04-00 FUEL TANK ...................................................................................................................................... Group No....... 97 09-20 ALL UCE SERVICE PUBLICATION LIST ........................................................................ 135 01-80 CRANK CASE LH ...................... TRAFFICATOR & SAREE GUARD .......................................................................................................................................................................................................................................................... 79 08-00 SPECIAL TOOLS LIST ........................................................................................................................................................................................................... 184 04-20 SEAT SUB FRAME ........... 157 02-30 AIR FILTER (550CC) .............. 175 03-60 FRONT MUDGUARD .............................................................B (DOMESTIC) ..........................................................COVER SIDE ......................................... 121 01-30 CRANK CASE RH ...................................... 151 02-00 CV CARBURETOR (BS 29) ........................................ 167 03-10 CONTROL CABLES ......................... Description Page No.................................................................................................. 153 02-10 EFI COMPONENTS IN CYLINDER HEAD ..................................................................................................... 65 07-20 TAIL LAMP ......................................... 143 01-100 GEAR TRAIN ASSEMBLY (OLD TYPE) .................................................. 99 09-30 ALL UCE SERVICE PUBLICATION LIST ......................................................................... 41 06-00 CRADLE ASSEMBLY LH & PILLION FOOT REST ASSEMBLY ............................................................. 37 05-70 TAIL LAMP BRACKET........................................ 107 10-00 PART NUMBER INDEX ......................................................................................................................................................... 15 05-30 REAR MASTER CYLINDER ASSEMBLY................... 89 09-00 WALL CHARTS LIST ...............................................A (COMMON) ............................... 117 01-20 ENGINE COVER RH ............................................ 51 06-30 FRAME ...........................................................DIA 41) ................................................................................................ 69 07-30 INSTRUMENTAL CLUSTER ............... 155 02-20 AIR FILTER (350CC) .................. Description Page No............................. 45 06-20 SIDE DECOR LH & RH ................................... 35 05-60 REAR MUDGUARD ............................... 59 07-10 HEAD LAMP .................. 173 03-50 FRONT FORK (GIL ... 29 05-50 CRADLE ASSEMBLY RH ............................... 191 .................................................. 6 05-10 SWING ARM ASSEMBLY & REAR CHAIN GUARD ...........................................5 Contents Group No....................... 177 03-70 FRONT WHEEL ...............................................................................................................BBI ......................

Cover Side 01-20 Engine Cover RH Page 12 01-40 Cylinder & Head assembly Page 20 Page 14 01-60 Crankcase LH .Pictorial 01-10 Engine 01-30 Crankcase RH .6 00-10 Group Index .Coverside 01-50 Engine Cover LH Page 28 Page 34 Page 36 LOCTITE 01-70 Clutch 01-80 Crankcase LH Page 40 01-90 Crankcase RH Page 42 LOCTITE Page 44 .

Pictorial 01-100 Gear Train Assembly (Old Type) 01-110 Gear Train Assembly (Anti Skip Mechanism) Page 50 Page 54 03-10 Control Cables 03-00 Handle Bar & Controls Page 72 Page 70 Page 68 Page 64 02-40 Silencer & Exhaust Pipe Page 58 02-30 Air Filter (500cc) 02-20 Air Filter (350cc) 02-10 EFI Components in Cylinder Head 02-00 CV Carburetor (BS 29) Page 74 Page 78 .7 00-10 Group Index .

Pictorial 03-20 Front Master Cylinder Assembly (BBI) 03-30 Front Caliper Assembly (BBI) 03-40 Head Bracket & Steering Stem Page 84 Page 80 03-60 Front Mudguard 03-50 Front Fork (GIL-Dia 41) 03-70 Front Wheel Page 96 Page 92 04-10 Seat Assembly 04-00 Fuel Tank Page 102 Page 88 Page 98 04-20 Seat Sub Frame Page 106 Page 108 .8 00-10 Group Index .

Pictorial 05-00 Rear Shock Absorber & Center Stand Assy. Trafficator & Saree Guard 06-00 Cradle Assembly LH & Pillion Foot Rest Assy Page 132 Page 134 .9 00-10 Group Index . 05-10 Swing Arm Assembly & Rear Chain Guard Page 110 Page 112 Page 120 05-60 Rear mudguard Page 130 Page 116 05-50 Cradle Assembly RH 05-40 Rear Caliper Assembly 05-30 Rear Master Cylinder Assembly 05-20 Rear Wheel Page 124 Page 128 05-70 Tail Lamp Bracket.

10 00-10 Group Index .Pictorial 06-30 Frame 06-20 Side Decor LH & RH 06-10 Side Panel LH & RH 07-20 Tail Lamp 07-10 Head Lamp 07-00 Battery. Battery Carrier & Harness Page 152 Page 150 07-30 Instrumental Cluster Page 154 07-50 TCI & EFI Ignition Components 07-40 Switches. Horn & Relays Page 156 Page 144 Page 142 Page 138 Page 158 Page 162 .

A (Domestic) Page 176 10-00 Part Number Index Page 180 Part Number Page No.A (Common) Page 166 09-00 Wall Charts List .B (Domestic) Page 178 Page 174 09-40 After Market Parts 08-10 Special Tools List .B (Domestic) Page 172 09-30 All UCE Models Service Publication List .A (UCE) Page 168 09-10 Wall Charts List .Pictorial 07-60 Trafficator Lights. Page 184 11-00 SB Checklist for Parts Catalogue Update SB NO. Page 191 RECEIVED UPDATED DATE & SIGN OF DATE BY PARTS INCHARGE .11 00-10 Group Index .B (Common & (Exclusive for Thunderbird 350 & 500 Models) Page 170 09-20 All UCE Models Service Publication List . Key No. Tools & First Aid Kit 08-00 Special Tools List .

12 01-10 Engine 1 1 5&6 3&4 2 .

Black LH & RH with Bearings .) Recommended oil for replacement 10 6 390069 390069 15W 50 API SL Engine Oil (1.350 1 1 Cr.) Recommended oil for replacement 1 4 390067 390067 15W 50 API SL Engine Oil (50 Ltrs.0 Ltr.) Recommended oil for Top-up 20 1 .50 Ltrs.500 1 1 Cr. REFERENCE REMARKS MOQ Nos.350 1 Matt Black-Powder Coated 1 Unit Construction Engine with Electric Starter .500 (Anti Skip Mechanism) 1 1 3 390066 390066 15W 50 API SL Engine Oil (210 Ltrs. Black LH & RH with Bearings .) Recommended oil for replacement 1 5 390068 390068 15W 50 API SL Engine Oil (2. Case Assy. Case Assy. Black LH & RH with Bearings . 350 500 1 869033 869032 888207 2 888208 DESCRIPTION QTY.13 01-10 Engine PART NUMBER KEY Thunderbird Thunderbird No.500 1 Matt Black-Powder Coated 1 Cr. Case Assy.350 (Anti Skip Mechanism) 1 1 Cr. Black LH & RH with Bearings . Case Assy. Unit Construction Engine with Electric Starter .

16 & 17 29 31 9 A4 1. 2 Nos.14.13. 33 & 47 41 Key No’s 4 34 to 40 3 37 2 36 34 35 5 A3 (Qty. 6.15. 11). 21 & 25). 32. 7 Nos. 3 Nos. (Qty. 7. 44 & 45 40 39 38 A2 Key No’s 42 43 19 20 27 26 19 21 22 1 23 11 47 46 24 25 . (Qty.14 01-20 Engine Cover RH 44 A1 45 Key No’s 1 All Except 5. 23) 22 6 33 8 7 32 A4 A5 Key No’s 12 13 14 15 16 17 48 48 Key No’s 18 28 30 10 12.

Black 1 A2 888101 888101 Kick Boss Repair Kit 1 1 A3 888112 888112 Bolt Reapir Kit RH Crankcase Cover 1 1 A4 888169 888169 Cap. M5 X 12 6 50 9 570426/H 570426/H Gasket. Crank Feed 24 x 10 x 7 1 1 4 550028 550028 Circlip 24N 1 10 5 570013 570013 Pulser Coil Fixing Screw (Hex Socket Head Cap Screw M5X16) 2 20 6 550095 550095 Hex Socket Head Cap Screw M6X 30 3 10 7 570416/I 570416/I Gasket . 869007 1 2 570183/D 570183/D Jet.Cover RH 1 2 8 570425 570425 Hex.Black 1 Black 1 A5 869006 869006 Cover RH Sub Assembly . Breather Chamber 1 1 11 572011/A 572011/A Hex Flange Bolt M6 X 1 X 20 3 40 Cap. REFERENCE A1 869005 869005 RH Cover Assembly Complete .15 01-20 Engine Cover RH PART NUMBER KEY Thunderbird Thunderbird No.Black 1 Matt Black-Powder Coated 1 Served in Kit Ref. Cover Plate 1 5 10 570424/D 570424/D Cover Plate. Screw.Ring 1 20 17 571201/A 571201/A Screw Spring Cap 1 10 18 500616/A 500616/A Spring Cap 1 10 .Ring. A5 1 1 Cover RH . A4 13 572014/A 572014/A ‘O’ . Crankshaft RH 1 20 3 500622/B 500622/B Oil Seal.Black Matt Black-Powder Coated MOQ Nos. Oil Filter (Matt Black-Powder Coated) 1 12 869008 Served in Kit Ref. Oil Filter Sub Assembly . Filter Cap 1 6 14 500637/B 500637/B Spring 1 20 15 500617/A 500617/A Washer 1 20 16 500621/A 500621/A ‘O’ . 350 500 DESCRIPTION REMARKS QTY.

15. 44 & 45 40 39 38 A2 Key No’s 42 43 19 20 27 26 19 21 22 1 23 11 47 46 24 25 . 3 Nos. (Qty. 7. (Qty. 33 & 47 41 Key No’s 4 34 to 40 3 37 2 36 34 35 5 A3 (Qty.14.16 01-20 Engine Cover RH 44 A1 45 Key No’s 1 All Except 5.13. 21 & 25).16 & 17 29 31 9 A4 1. 11). 6. 7 Nos. 23) 22 6 33 8 7 32 A4 A5 Key No’s 12 13 14 15 16 17 48 48 Key No’s 18 28 30 10 12. 32. 2 Nos.

Metal 1 1 30 570155 570155 Sealing Washer 1 20 31 573968/A 573968/A Bolt Breather 1 4 32 573964/A 573964/A Clip Breather Pipe 1 20 Breather Pipe 1 2 581084/C Breather Pipe 1 2 141051 Hex Nut M8 1 35 Circlip 10 .Ring 2 20 20 500613/A 500613/A Element . Ignition Timing 1 6 28 146459/A 146459/A ‘O’ . 19 500619/A 500619/A ‘O’ .35 (1/4”) 37 33 34 570286/C 141051 Served in Kit Ref.Kick Start Crank 1 570815/B Served in Kit Ref. REFERENCE REMARKS MOQ Nos. Key 43 20 39 Spring .Oil Filter 1 1 21 572019/A 572019/A Hex. g20 x 27 x 5 double lip 2 10 23 572017/A 572017/A Hex. Flange Bolt M6X1X70 7 10 24 570059/C 570059/C Oil Level Window 1 2 25 572016/A 572016/A Hex. A2 . Bolt M8X40 1 111914 Served in Kit Ref. Inspection Screw 1 14 27 570176/D 570176/D Inspection Screw. Flange Bolt M6X1X45 1 10 22 570241 570241 Oil Seal Kick Starter. A2 30 1 140201 Served in Kit Ref. A2 40 Pin .Kick Crank 1 570257/C Served in Kit Ref.Ring 1 20 29 570467/A 570467/A Oil Filler Cap. A2 50 Boss. Kick Start Crank 1 570814/C Served in Kit Ref. Flange Bolt M6X1X85 2 5 26 144846/A 144846/A Washer. A2 1 38 Hex.17 01-20 Engine Cover RH PART NUMBER KEY Thunderbird Thunderbird No. 350 500 DESCRIPTION QTY. Key 43 40 570259/D Served in Kit Ref.IS 3075 1 36 Ball Dia 6.

32. 23) 22 6 33 8 7 32 A4 A5 Key No’s 12 13 14 15 16 17 48 48 Key No’s 18 28 30 10 12. (Qty.15. 2 Nos.13.14. 33 & 47 41 Key No’s 4 34 to 40 3 37 2 36 34 35 5 A3 (Qty. (Qty. 21 & 25).16 & 17 29 31 9 A4 1. 6. 11).18 01-20 Engine Cover RH 44 A1 45 Key No’s 1 All Except 5. 3 Nos. 7 Nos. 44 & 45 40 39 38 A2 Key No’s 42 43 19 20 27 26 19 21 22 1 23 11 47 46 24 25 . 7.

43 1 42 145157/C 145157/C Sleeve Kick Start Lever 1 Alt.3 mm Restrictor .19 01-20 Engine Cover RH PART NUMBER KEY Thunderbird Thunderbird No. 146642/A 5 43 570807/C 570807/C Kick Start Crank Assembly 1 1 44 570723/A 570723/A Plug Dummy 1 25 45 570182/B 570182/B Plug ID 2. Key No. No. REFERENCE REMARKS MOQ Nos. 350 500 DESCRIPTION QTY. 41 570808/D 570808/D Lever Kick Start Crank 1 Kit Ref.LEE Plug 1 20 46 144636/A 144636/A Copper Washer 2 20 47 570604/A 570604/A Circlip Oil Window 1 2 48 570298/A 570298/A Dowel Pin 2 20 .

A6. 3 6 2 A1 (500cc) Key No’s 2 to 4 A4 Key No’s 46 & 48 10 9 500cc A1 5 51 1 2 8 7 4 56 1 1 3 49 52 0.20 01-30 Crankcase RH . 57 W 7K c c 0 5 3 40 45 46 44 47 43 1 11 10 9 53 50 W 9K c c 0 0 5 41 48 12 42 40 A5. 38. 39. 5 & 6 0. 3.Cover Side A1 350cc A1 (350cc) 5 4 Key No’s 2. 41 & 42 38 34 17 A2 39 19 26 27 18 20 36 35 A3 33 29 29 32 31 30 28 33 32 31 28 21 30 23 25 24 22 . 4. A7 13 14 15 54 55 16 37 Key No’s Each Qty 2 Nos.

Oil Pump 1 10 570292/A ‘O’ Ring.Cover Side PART NUMBER KEY Thunderbird Thunderbird No. Socket Head Cap Screw M6 X 30 3 20 1 570051/A 2 570052 570052 Circlip .0.0.Exhaust with Decompressor Assembly 1 Served in Kit Assy. Socket Head Cap Screw M4 X 30 4 20 571155/A Hex. Socket Head Cap Screw M6x60 2 10 5 6 7 8 9 570294/A 571115/C 573929/A 570813/A 570300/B 570302/A 570303/A . 1 A4 888170 888170 Cover Kick Start with Oil Seal 1 Black Colour 1 A5 888179 888179 Eccentric Cam Spindle Repair Kit . Socket Button Head Screw M5 X 12 1 50 Mounting Allen Screw 2 14 Hex. Oil Pump Assembly 1 1 571047/D Oil Pump Assembly 1 1 A2 570309/B 570309/B Cam Gear Assembly .STD 1 1 A6 888180 888180 Eccentric Cam Spindle Repair Kit . Oil Pump Outlet 1 5 ‘O’ Ring.2mm oversize 1 1 Hex.Oil Pump 1 14 3 571166/B 571166/B Pump Drive Pinion 1 2 4 570293/A 570293/A ‘O’ Ring.1mm oversize 1 1 A7 888181 888181 Eccentric Cam Spindle Repair Kit .21 01-30 Crankcase RH . Oil Pump Base 1 10 Gasket. REFERENCE REMARKS MOQ Nos. 350 500 A1 570048/F DESCRIPTION QTY. Oil Pump Inlet 1 10 573928/A Cover Starter Motor (350cc) Black 1 1 Cover Starter Motor (500cc) Black 1 1 Button Head Screw M4 X 10-SS 1 50 Hex. 1 A3 570600/A 570600/A Gear Changer Assembly 1 Served in Kit Assy.

A6. 57 W 7K c c 0 5 3 40 45 46 44 47 43 1 11 10 9 53 50 W 9K c c 0 0 5 41 48 12 42 40 A5. 38. 3 6 2 A1 (500cc) Key No’s 2 to 4 A4 Key No’s 46 & 48 10 9 500cc A1 5 51 1 2 8 7 4 56 1 1 3 49 52 0. 4. 5 & 6 0. A7 13 14 15 54 55 16 37 Key No’s Each Qty 2 Nos. 39.22 01-30 Crankcase RH .Cover Side A1 350cc A1 (350cc) 5 4 Key No’s 2. 3. 41 & 42 38 34 17 A2 39 19 26 27 18 20 36 35 A3 33 29 29 32 31 30 28 33 32 31 28 21 30 23 25 24 22 .

Cover Side PART NUMBER KEY Thunderbird Thunderbird No. Starter Motor 0.8 MM) . Socket Head Cap Screw. Socket Head Cap Screw. Gear Change Striker 1 10 21 570235/E 570235/E Dowel.RCC 1 20 570102/D 570102/D Plug dummy hole 4 25 570723/A 570723/A Dummy Plug AVDEL Dia 7 X10 L 4 25 13 570304/B 570304/B Hex. 572305/B 1 570198/C CSK Socket Head Screw M5 X 0.Shaft.5 MTG Holes 1 10 11 12 26 27 28 573993/A DESCRIPTION 869011 570198/C 570866/A 570862/A Alt.9KW 1 1 570181/B 570181/B Restrictor (Lee Plug 1.5 MTG Holes 1 Fly Wheel Magneto Assembly (EFI) 1 Dia M 5.7KW 1 1 573992/A Starter Motor 0. M6 X 12 2 50 14 869020 869020 Pivot Bearing. Rocker Shaft Bottom 1 1 24 570184/B 570184/B Spacer . Gear Lever Shaft 1 1 23 570231/H 570231/H Pivot Bearing.8 X 12 4 Fly Wheel Magneto Assembly (3 Phase TCI) 1 Dia M 5. 350 500 QTY. Lower Pivot Bearing 1 50 22 570219/F 570219/F Assembly. No.23 01-30 Crankcase RH . Gear Lever 1 20 25 570233 570233 Hex. No. No. 570817/B 1 869031 Tappet Door Matt Black-Powder Coated 1 Alt. M5 X 40 2 14 Tappet Door Matt Black-Powder Coated 1 Alt. 570228/G 1 20 . REFERENCE REMARKS MOQ Nos. Rocker Shaft Upper Matt Black-Powder Coated 1 15 570234 570234 ‘O’ Ring Black Nitrile Rubber 1 10 16 550072/B 550072/B Spring 1 10 17 570227/F 570227/F Spacer 1 5 18 550256/A 550256/A ‘O’ Ring 1 25 19 570229/D 570229/D Stop Pin 1 25 20 570230/F 570230/F Spring.

3 6 2 A1 (500cc) Key No’s 2 to 4 A4 Key No’s 46 & 48 10 9 500cc A1 5 51 1 2 8 7 4 56 1 1 3 49 52 0.Cover Side A1 350cc A1 (350cc) 5 4 Key No’s 2. A7 13 14 15 54 55 16 37 Key No’s Each Qty 2 Nos. 57 W 7K c c 0 5 3 40 45 46 44 47 43 1 11 10 9 53 50 W 9K c c 0 0 5 41 48 12 42 40 A5.24 01-30 Crankcase RH . A6. 38. 3. 5 & 6 0. 41 & 42 38 34 17 A2 39 19 26 27 18 20 36 35 A3 33 29 29 32 31 30 28 33 32 31 28 21 30 23 25 24 22 . 4. 39.

Cam Spindle 2 10 39 570280/B 570280/B Shim.Matt Black Powder Coated 1 47 570300/B 570300/B Hex Socket Pan Head Screw M5 X 12 4 41 20 Old No. 350 500 29 30 592237/A DESCRIPTION REMARKS QTY.3 Phase .24T (Olive Green) 1 N. M6 X 30 2 10 35 570132/A 570132/A Hex.Cover Side PART NUMBER KEY Thunderbird Thunderbird No. A6 2 570041/C 570041/C Cam Spindle Adjustable (0. Gear .500cc 1 Dia M5. A4 1 50 . 593023/B 14 20 Served in Kit.350cc 1 Dia M5. Rotor and Reluctor Assembly (Olive Green) 1 Rotor and Reluctor Assembly .25 01-30 Crankcase RH .1 mm Over Size) 2 Served in Kit. A7 2 42 570099/C 570099/C Cam Sleeve 2 2 43 571164/A 571164/A Cam. 145708/A. Socket Head Cap Screw. Ref. REFERENCE MOQ Nos. Ref. M6 X 25 1 10 36 570044/J 570044/J Cam Steady Plate 1 1 37 570298/A 570298/A Dowel 6 mm 2 10 38 570100/B 570100/B Nut . Ref. Cam Gear 2 20 40 570298/A 570298/A Dowel Pin 2 10 570039/D 570039/D Cam Spindle Adjustable (Standard Size) 2 Served in Kit.5 MTG Holes 1 570863/A Stator and Pulser Coil Assembly (ES) .2 mm Over Size) 2 Served in Kit.25 1 10 34 570421/A 570421/A Hex. Kick Start Shaft . Nut M12 X 1. 580344/A. Socket Head Cap Screw. A5 2 570040/C 570040/C Cam Spindle Adjustable (0.S. Ref.Inlet Sub Assembly 1 1 44 146450/B 146450/B Spring Kick 1 5 45 145090 145090 Hex Screw M6 X 16 1 46 869019 869019 Cover.3 Phase . 1 Stator and Pulser Coil Assembly (ES) .5 MTG Holes 1 571062/B 570867/A 1 31 502070/A 502070/A Magneto Key 1 32 586008/A 586008/A Plain Washer 1 33 550025 550025 Hex.

41 & 42 38 34 17 A2 39 19 26 27 18 20 36 35 A3 33 29 29 32 31 30 28 33 32 31 28 21 30 23 25 24 22 . 39. 4. 57 W 7K c c 0 5 3 40 45 46 44 47 43 1 11 10 9 53 50 W 9K c c 0 0 5 41 48 12 42 40 A5. 3. A6. 5 & 6 0. 3 6 2 A1 (500cc) Key No’s 2 to 4 A4 Key No’s 46 & 48 10 9 500cc A1 5 51 1 2 8 7 4 56 1 1 3 49 52 0.Cover Side A1 350cc A1 (350cc) 5 4 Key No’s 2.26 01-30 Crankcase RH . A7 13 14 15 54 55 16 37 Key No’s Each Qty 2 Nos. 38.

350 500 DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos.27 01-30 Crankcase RH . Socket Head Screw M8 X 1.25 X 14 1 10 570132/A CSK Socket Head Screw M6 X 25 2 50 Grommet (Starter Motor Cover) 1 40 56 57 580286/A . 48 570241 570241 Oil Seal Kick Starter G20 X 27 X 5 Double Lip 1 10 49 570246/E 570246/E Nut. Sleeve Gear 1 1 50 570247/D 570247/D Tab Washer 1 5 FD Sprocket 16 Teeth 1 1 571032/B FD Sprocket 18 Teeth 1 1 51 570809/A 52 570214/F 570214/F Distance Piece 1 1 53 570213 570213 Oil Seal 1 2 54 144600/A 144600/A Copper Washer 1 25 55 570713 570713 Hex.Cover Side PART NUMBER KEY Thunderbird Thunderbird No.

17. 4 Nos.28 01-40 Cylinder & Head Assembly 4 A1 (350cc) Key No’s (Qty. 16). 41 & 42 30 17 11 35 18 17 A6 (350 & 500 cc) A8 28 26 1 Key No’s (A1 350cc). 2 Nos. 41 & 42 A9 Key No’s Key No’s Key No’s 10 & 12 13 & 14 (Qty. 2 Nos. 22. 40). 18 & 40). 16). 4 Nos. (Qty. (Qty. 40). 2 Nos. 15 to 19. 41 & 42 23 5 2 43 3 28 6 25 A1 (500cc) 29 8 27 27 7 A2 A3 Key No’s 30 & 38 Key No’s 20 & 24 A4 A5 Key No’s 6&8 Key No’s 1&7 9 26 9 12 27 26 15 14 34 A10 33 16 10 15 16 13 Key No’s (Qty. 21. 22. 43 & 44 A7 28 19 18 36 31 31 40 19 40 37 24 38 20 41 A10 Key No’s 30 & 32 42 22 21 A9 32 39 . 21.

Black 1 Black 1 Cylinder Barrel & Piston with Rings Assembly (500cc) .Inlet 1 1 8 572022/B 572022/B Gasket.Black 1 Black 1 Spark Plug Kit UCE 350cc Domestic 1 M14 & M10 Plugs 1 Spark Plug Kit UCE 500cc Domestic 1 M14 & M10 Plugs 1 Rocker Cover with Gasket . Valve Guide.Inlet .Black Powder Coated 1 Matt Black 1 2 573932/A 573932/A Bolt Rocker Cover (white Passivation) 1 Old No. REFERENCE MOQ Nos. Head. 570129/H 1 3 573906/A 573906/A Washer Seal 1 4 573933/A 573933/A Bolt Rocker Cover (white Passivation) 3 5 573907/A 573907/A Washer Seal 3 6 869010 869010 Rocker Cover .Exhaust . Valve Guide.Exhaust 1 1 A8 888110 888110 Rocker Bearing Set with Rocker Arm . Head. Rocker Cover . Cylinder Head Assembly with Valves .Black 500 cc 1 Powder Coated 1 Cylinder Barrel & Piston with Rings Assembly (350cc) . Valve Seats) 500cc 1 Matt Black-Powder Coated 1 Piston Assembly with Rings (Std size) Kit 350cc 1 1 Piston Assembly with Rings (Std size) Kit 500cc 1 1 A9 A10 869047 869044 570272/A 1 869009 869009 Rocker Cover .Exhaust 1 7 572021/B 572021/B Gasket.29 01-40 Cylinder & Head Assembly PART NUMBER KEY Thunderbird Thunderbird No.Black 1 Black 1 Valve Repair Major Kit UCE 350cc 1 1 888113 Valve Repair Major Kit UCE 500cc 1 1 A7 888109 888109 Rocker Bearing Set with Rocker Arm .Inlet 1 1 Cylinder Head Sub Assembly (Cyl.Inlet . Valve Seats) 350cc 1 Matt Black-Powder Coated 1 Cylinder Head Sub Assembly (Cyl.Exhaust 1 1 5 Old No.Black 1 Black 1 Rocker Cover with Gasket . 350 500 A1 A2 A3 869046 869043 888171 888172 888003 888004 A4 888174 A5 888173 A6 888174 888173 888111 DESCRIPTION REMARKS QTY. Rocker Cover .Black 350cc 1 Powder Coated 1 Cylinder Head Assembly with Valves . 571117/C 1 30 Matt Black-Powder Coated 1 .

15 to 19. 40). 41 & 42 30 17 11 35 18 17 A6 (350 & 500 cc) A8 28 26 1 Key No’s (A1 350cc). 2 Nos. 18 & 40). 40). 17. 22. 16). 2 Nos. (Qty. 21. 16). 21. 41 & 42 A9 Key No’s Key No’s Key No’s 10 & 12 13 & 14 (Qty. 4 Nos.30 01-40 Cylinder & Head Assembly 4 A1 (350cc) Key No’s (Qty. 2 Nos. (Qty. 43 & 44 A7 28 19 18 36 31 31 40 19 40 37 24 38 20 41 A10 Key No’s 30 & 32 42 22 21 A9 32 39 . 22. 4 Nos. 41 & 42 23 5 2 43 3 28 6 25 A1 (500cc) 29 8 27 27 7 A2 A3 Key No’s 30 & 38 Key No’s 20 & 24 A4 A5 Key No’s 6&8 Key No’s 1&7 9 26 9 12 27 26 15 14 34 A10 33 16 10 15 16 13 Key No’s (Qty.

Black 8 10 570533/B 570533/N Rocker Bearing Set .Cylinder Barrel 3 2 28 570479/B 570479/B Damper Pad RH .Cylinder Head 2 10 26 570482/B 570482/B Damper Pad . A8 1 15 500352/A 500352/A Retainer. Ref.Cylinder Barrel Tapper 6 2 27 570480/B 570480/B Damper Pad . A7 1 10 Spark Plug (UR5DC) M10 1 1 572328/A Spark Plug (UR6DC) M10 1 1 25 570478/B 570478/B Damper Pad LH .350cc 1 1 Valve Exhaust .Exhaust 1 11 570298/A 570298/A Dowel (6 mm) 8 12 570535/G 570535/G Rocker Arm .Cylinder Head 4 1 . 9 570131/A 570131/A Hex. Ref.500cc 1 1 Valve Inlet .500cc 1 1 572318/A Adaptor .Inlet 1 Served in Kit. Spring 2 5 16 500307/A 500307/A Split Collar 4 20 17 500309/B 500309/B Valve Spring 2 2 18 500322/A 500322/A Valve Stem Seal 2 2 19 500347/A 500347/A Seat. REFERENCE REMARKS MOQ Nos. Socket Head Cap Screw.350cc 1 1 571034/C Valve Inlet . Spring 2 20 Spark Plug (W5DC) M14 1 1 Spark Plug (WQR8DP) M14 1 1 Valve Exhaust .Cylinder Head (PAV Connection) 1 1 20 21 22 500904/A 572339/A 570164/D 571035/C 570163/D 23 24 580395/A 20 Served in Kit. A8 1 14 570532/N 570532/N Rocker Bearing Set-Inlet 1 Served in Kit.31 01-40 Cylinder & Head Assembly PART NUMBER KEY Thunderbird Thunderbird No. M6 X 55 . Ref.Exhaust 1 Served in Kit. 350 500 DESCRIPTION QTY. Ref. A7 1 13 570536/G 570536/G Rocker Arm .

21. 16). (Qty. 41 & 42 30 17 11 35 18 17 A6 (350 & 500 cc) A8 28 26 1 Key No’s (A1 350cc). 4 Nos. 4 Nos. 17. 21.32 01-40 Cylinder & Head Assembly 4 A1 (350cc) Key No’s (Qty. 15 to 19. 22. 43 & 44 A7 28 19 18 36 31 31 40 19 40 37 24 38 20 41 A10 Key No’s 30 & 32 42 22 21 A9 32 39 . 41 & 42 A9 Key No’s Key No’s Key No’s 10 & 12 13 & 14 (Qty. 41 & 42 23 5 2 43 3 28 6 25 A1 (500cc) 29 8 27 27 7 A2 A3 Key No’s 30 & 38 Key No’s 20 & 24 A4 A5 Key No’s 6&8 Key No’s 1&7 9 26 9 12 27 26 15 14 34 A10 33 16 10 15 16 13 Key No’s (Qty. 2 Nos. 40). 2 Nos. 18 & 40). 2 Nos. 40). (Qty. 22. 16).

Exhaust (500cc) 1 Served in Kit. Exhaust 1 20 Cylinder Barrel Assembly . A6 10 144844 Sealing Washer 16 X 20 (TC Feed Plug Washer) 1 38 39 40 41 42 43 869052 869049 570018/G 570165/C 570166/C 571036/B 500303/2 10 . Exhaust 1 1 34 570538/D 570538/D Push Rod Assembly. Ref. A6 2 Valve Seat Insert .Inlet (500cc) 1 Served in Kit.350cc 1 Matt Black-Powder Coated 1 Cylinder Barrel Assembly . REFERENCE REMARKS MOQ Nos. Ref. Stud .Exhaust (350cc) 1 Served in Kit.500cc 1 Matt Black-Powder Coated 1 Gasket (Crankcase to Cylinder Barrel) 1 1 571043/C Gasket (Crankcase to Cylinder Barrel) 1 1 570165/C Valve Guide UCE 2 Served in Kit. A6 10 571037/B Valve Seat Insert . Ref. Inlet 1 1 35 570192/C MLS Gasket (Cylinder Head to Cylinder Barrel) (350cc) 1 1 571039/B MLS Gasket (Cylinder Head to Cylinder Barrel) (500cc) 1 1 36 500123/A 500123/A Dowel Pin. Ref. A6 10 Valve Seat Insert .33 01-40 Cylinder & Head Assembly PART NUMBER KEY Thunderbird Thunderbird No.Inlet (350cc) 1 Served in Kit. 350 500 29 573931/A 30 31 32 573931/A DESCRIPTION QTY.Exhaust 2 10 Piston Assembly (Std size) Kit 350cc 1 1 Piston Assembly (Std size) Kit 500cc 1 1 Circlip (UCE 350) 2 20 Circlip 20 X 1 (UCE 500) 2 20 Piston Ring Set Std (350cc) 1 1 571109 Piston Ring Set Std (500cc) 1 1 571108 500207/A 571119/A 570273 33 570537/D 570537/D Push Rod Assembly. A6 10 Valve Seat Insert . Inlet 1 10 37 500116/A 500116/A Dowel Pin. Ref.

2 3&4 10 12 9 A4 14 Key Nos. 12). 5) A5 Key Nos. 6. (Qty. 10 A2 11 1 A3 Key Nos. (Qty. 2 Nos. 6. 3. 8. (Qty. 4. 11 Nos.34 01-50 Engine Cover LH A1 Key Nos. 5). 6. (Qty. 5) 8 3 7 12 4 13 LOCT IT E 6 5 . 11 Nos. 1. 3. 7. 11 Nos.

Ring (Plug) 1 2 8 502018/B 502018/B Oil Filler Plug 1 1 9 570409/F 570409/F Clutch Cable Assembly 1 1 10 570407 570407 Oil Seal INA G 12 X 18 X 5. REFERENCE REMARKS A1 869002 869002 LH Cover Assembly . Bush & Seal Repair Kit LH Engine Cover 1 1 1 573925/A 573925/A Clutch Operating Lever and Clevis Assembly 1 1 2 570291/A 570291/A Lock Pin Spring. LH .Black 1 4 Powder Coated MOQ Nos. Clutch Operating Lever 1 1 11 570452/E 570452/E Spring. Clutch Operating Mech. 350 500 DESCRIPTION QTY. 1 10 3 550061/B 550061/B Bush 1 1 Cover.Black 1 A2 573926/a 573926/A Clutch Operating Lever Clevis and Lock Pin Spring Assembly 1 A3 869003 869003 LH Cover Sub Assembly 1 A4 888115 888115 Seal and Bolt Repair Kit LH Engine Cover 1 1 A5 888175 888175 Bolt.30 ML (Liquid Sealent) 1 Gasket LH Cover 1 13 14 570410/F 570410/F 570278 Recommended Sealent 1 After Market usage 10 . 1 1 Matt Black-Powder Coated 869004 Served in Kit. Ref A3 1 1 5 572015/A 572015/A Hex Flange Bolt M6 X 1 X 30 11 20 6 550661/A 550661/A Oil Seal 1 1 7 502019/A 502019/A ‘O’ .35 01-50 Engine Cover LH PART NUMBER KEY Thunderbird Thunderbird No. Clutch Operating Lever 1 20 12 570298/A 570298/A Dowel Pin 2 10 Liquid Gasket (Loctite 5699) .

36 01-60 Crankcase LH .Cover Side A1 2 4 Key No’s 31 & 32 3 1 5 6 40 26 7 6 39 22 36 38 37 34 35 6 33 32 A1 23 31 29 6 20 22 21 30 27 25 19 17 16 28 8 18 18 24 9 350cc 15 5 14 13 12 11 10 9 500cc .

M5 X 45 3 10 3 869001 869001 Housing Starter Drive .Powder Coated Matt Black 1 4 570025 570025 Hex. REFERENCE MOQ Nos.37 01-60 Crankcase LH . Flange Nyloc Type 22 6 570298/A 570298/A Dowel (6mm) 2 591494/A 591494/A Neutral Switch with Packing 1 Old Type 1 582510/A 582510/A Neutral Switch with Packing 1 New Type 1 570249/G 570249/G Collar. 560525/A 10 . M6 X 20 2 10 19 573918/A 573918/A Auto Chain Tensioner Assembly . No. Nut with Nylock Insert M16 X 1. Socket Head Cap Screw. Socket Head Cap Screw. 570017/K 1 10 Old No. Socket Head Cap Screw.5 1 12 570442 570442 Ball Bearing 6001 1 1 13 570446/K 570446/K Clutch Push Pad 1 1 14 570090/D 570090/D Stud M6 X 106 L 1 25 15 570088/D 570088/D Stud M6 X 168 L 1 10 16 144636/A 144636/A Copper Washer (for Stud) 2 20 17 570089/D 570089/D Stud M6 X 196 L 2 10 18 570030 570030 Hex.350cc 1 1 571113/A Clutch Assembly Complete (7 Plates) . Mainshaft 1 1 Clutch Assembly Complete (6 Plates) . A1 592593/A 592593/A Sprag Clutch Gear Set Assembly (Tsubaki) 1 1 1 570094 570094 Hex.500cc 1 1 20 7 8 9 570443/C Alt.Cover Side PART NUMBER KEY Thunderbird Thunderbird No.Pricol Powder Coated Matt Black 1 1 20 570295/A 570295/A ‘O’ Ring. Chain Tensioner Assembly 1 10 Old No. 350 500 DESCRIPTION REMARKS QTY. M5 X 25 1 20 2 570016 570016 Hex. M6 x 90 4 5 593090/C 593090/C Nut M6 X 1. 593090/A 30 10 10 570465/C 570465/C Plain Washer 1 11 593038/D 593038/D Hex. Socket Head Cap Screw.

38 01-60 Crankcase LH .Cover Side A1 2 4 Key No’s 31 & 32 3 1 5 6 40 26 7 6 39 22 36 38 37 34 35 6 33 32 A1 23 31 29 6 20 22 21 30 27 25 19 17 16 28 8 18 18 24 9 350cc 15 5 14 13 12 11 10 9 500cc .

Chain Tensioner Pad 1 24 570029/D 570029/D Chain Tensioner Pad 1 1 25 141246/C 141246/C Bush. 141051. Sprag Clutch 1 1 34 570130 570130 Hex.25 1 28 570414/B 570414/B Primary Chain 1 29 571216/A 571216/A Hex Flange Screw M12 X 1.Cover Side PART NUMBER KEY Thunderbird Thunderbird No.Jack Shaft 1 20 38 570032 570032 Circlip 12 X 1N 1 20 39 570072/C 570072/C Shaft. 570064. Old Type 5 10 570551/C Alt.S. 21 570086/D 570086/D Stud M6 X 226 L 2 10 22 570024 570024 Hex. Socket Head Cap Screw. No.25 X 25 1 30 570063/F 570063/F Washer M12 Thick 5 MM 1 Engine Sprocket (Tsubaki) 1 31 Alt. Chain Tensioner Pad 1 6 Gasket Neutral Switch 1 After Market 10 Alt. M6 X 85 1 5 35 570091/D 570091/D Stud M6 X 80 L 1 10 36 570007/F 570007/F Gear . 350 500 DESCRIPTION REMARKS QTY. Socket Head Cap Screw.Starter Drive 1 With 2 bush 1 .Jack Shaft 1 1 37 500635/A 500635/A Key . No. M6 X 50 2 20 23 571221/A 571221/A Stud. No. 1 32 570073 570073 Needle Bearing 1 33 570074/I 570074/I Distance Washer. REFERENCE MOQ Nos.39 01-60 Crankcase LH . Old Type 20 26 27 586084/A 586084/A Flanged U Nut M8 X 1. Double Gear 1 1 40 570570/C 570570/C Double Gear . 570070 1 N. 570095/e 20 1 Old No.

7). 7 Nos. 8) .40 01-70 Clutch A3 (500cc) 11 500CC 9 Key Nos. (Qty. 5 Nos. 8) 1 2 8 7 4 5 7 Plate Clutch 12 10 6 A1 3 A1 6 Plate Clutch 11 9 6 350CC 1 4 2 7 10 12 8 5 3 A2 (350cc) Key Nos. 6 Nos. 6 Nos. (Qty. (Qty. (Qty. 7).

350cc 6 6 Clutch Friction Plate .500cc 7 7 Clutch Plain Plate .500cc 1 1 7 8 9 570436/C 570436/C 570437/C 570437/C 570435/B 10 570451/B 570451/B Thrust Washer 1 2 11 570433/B 570433/B Clutch Drum / Sprocket 1 1 12 570441 570441 Needle Roller Bearing .41 01-70 Clutch PART NUMBER KEY Thunderbird Thunderbird No.(6 Plates Type) . 350 500 A1 A2 570443/C DESCRIPTION QTY.SCE 228 1 1 . REFERENCE REMARKS MOQ Nos.500cc 1 1 571113/A 597459 1 570440 570440 Hex.500cc 6 6 Wheel Clutch .350cc 1 1 Clutch Assembly Complete (7 Plates Kit) . Screw M6 6 10 2 570442 570442 Ball Bearing 6001 1 1 3 570447/B 570447/B Bearing Cup 1 1 4 570439/B 570439/B Holder.350cc 1 1 571100/A Wheel Clutch .500cc 1 1 Clutch Plates Kit . Clutch Assembly Complete (6 Plates Kit) .350cc 1 1 888102 Clutch Plates Kit . Clutch Spring 1 1 5 570438/B 570438/B Clutch Spring 6 6 6 570434/D 570434/D Clutch Hub / Back Plate 1 1 Clutch Friction Plate .(7 Plates Type) .350cc 5 5 Clutch Plain Plate .

42 01-80 Crankcase LH 1 16 15 2 3 4 5 4 10 12 14 13 11 9 6 7 8 .

M8 X 1. Socket Head Cap Screw.43 01-80 Crankcase LH PART NUMBER KEY Thunderbird Thunderbird No. Old Type 593008/A.25 1 2 500104/D 500104/D Stud. 145867/A 30 1 586005/A 586005/A Flange Hex Nut .LH Crankshaft 1 10 571205/A 571205/A NU 305E Cylinderical Roller Bearing with Cage. REFERENCE REMARKS MOQ Nos. M5 X 16 2 20 12 570012/C 570012/C Retainer Plate. M8 X 128L 3 2 3 570008/F 570008/F Jack Shaft 1 2 4 110037/3 110037/3 Circlip 62 X 2N 2 5 110050 110050 Ball Bearing 6305 C3 1 1 6 570006/E 570006/E Bearing Spacer Crankcase LH 1 10 7 570005/C 570005/C Bearing Spacer . Single Row 1 570898/A 570898/A NU 305. No. Main Shaft Bearing 1 10 13 570087/D 570087/D Stud M6 X 133 L 2 10 14 570011 570011 Ball Bearing 6006 C3 1 1 15 570715/A 570715/A Copper Washer M8 2 8 16 570716/A 570716/A Nut M8 -Cylinder Head (Cap Nut) 2 8 8 Alt. Thrust 1 10 10 550032/A 550032/A Needle Bearing Counter Shaft 1 1 11 570013 570013 Hex. 350 500 DESCRIPTION QTY. 110037/ 7 Polymide Cage 10 1 . ECP Cylinderical Roller Bearing 1 1 9 570201/F 570201/F Washer.

44

01-90 Crankcase RH
A1

A2

Key No’s
17 to 23

Key No’s
20 to 23

42
4

LOCT IT E
50

52

53
54

1
43

5

A3
Key No’s
21 to 23

2

3

52

45
46

44

49

55

40

47
48

51

9
6

7

8
10

9
11

13

12
14

25

15

24

16

19

41

21
22
23

A2

20

26

39
38

27
28
29

56

37
36

35

30

34

31

18
17 18

A1

32

33

45

01-90 Crankcase RH
PART NUMBER
KEY
Thunderbird Thunderbird
No.
350
500

DESCRIPTION

QTY. REFERENCE

REMARKS

MOQ
Nos.

A1

570804

570804

Kick Starter Shaft Assembly

1

1

A2

570805/B

570805/B

Kick Start Shaft Sub Assembly

1

1

A3

888182

888182

Kick Pawl, Plunger and Spring Kit

1

1

Conrod Kit (UCE 350 / 500)

1

1
1

A4
1

570097/B

570097/B

Hydraulic Valve Lifter Roller

2

2

586005/A

586005/A

Flange Hex Nut - M8 X 1.25

1

3

570716/A

570716/A

Nut M8 - Cylinder Head (Cap Nut)

2

8

4

570715/A

570715/A

Copper Washer M8

2

8

5

500104/D

500104/D

Stud, M8 X 128

3

2

6

570141/E

570141/E

Bracket - Pin - Hydraulic - Tappet

1

2

Hex Socket Head Cap Screw M6 X 16

1

10

Hex. Socket Head Cap Screw, M6 X 12

1

10

Needle Roller -NRB-Type-BP-DIA 4 X 37 L

1

10

571116/B

Needle Roller - DIA. 4 X 29.8L (Lockpin Hydraulic Tappet)

2

10

7
8

500355
570232
570125

Old Type 593008/A, 145867/A

30

9

120005/B

120005/B

Dowel - Hallow (Centre Crankcase)

2

20

10

570037

570037

Bearing NRB (NBI 30 X 45 X 20)

1

1

11

570028

570028

Locating Pin, (Pivot) - NRB 3 X 21.8

1

10

12

550032/A

550032/A

Needle Bearing - Layshaft TS

1

1

13

570201/F

570201/F

Washer, Thrust

1

10

14

570208/B

570208/B

Needle Bearing

1

1

15

570206/J

570206/J

Sleeve Gear

1

1

16

570207

570207

Needle Bearing - INA HK 2012

1

1

17

570209

570209

Circlip 18N

1

20

46

01-90 Crankcase
RH RH
01-30
Crankcase
A1

A2

Key No’s
17 to 23

Key No’s
20 to 23

42
4

LOCT IT E
50

52

53
54

1
43

5

A3
Key No’s
21 to 23

2

3

52

45
46

44

49

55

40

47
48

51

9
6

7

8
10

9
11

13

12
14

25

15

24

16

19

41

21
22
23

A2

20

26

39
38

27
28
29

56

37
36

35

30

34

31

18
17 18

A1

32

33

47

01-90
RH RH
01-30Crankcase
Crankcase
PART NUMBER
KEY
Thunderbird Thunderbird
No.
350
500

DESCRIPTION

REMARKS

QTY. REFERENCE

MOQ
Nos.

18

550030/C

550030/C

Washer Thrust

2

10

19

570248/D

570248/D

Kick Start Gear with Bush 35T

1

1

Kick Starter Shaft

1

20

570806/D

1

21

140333/B

140333/B

Pawl Kick

1

Served in Kit, Ref. A3

1

22

140332/B

140332/B

Plunger Kick Starter

1

Served in Kit, Ref. A3

10

23

140331/A

140331/A

Spring Kick

1

Served in Kit, Ref. A3

50

24

110037/3

110037/3

Circlip 62 x 2N

1

10

25

570469/A

570469/A

Deep Groove Ball Bearing - Sleeve Gear

1

1

26

550082/C

550082/C

Pawl, Cam Plate

1

27

550083/B

550083/B

Spring, Pawl

1

550087

550087

Machined Washer 6.4

1

Old Type

10

570664/A

570664/A

Washer Shift Cam Plate Stopper

1

Anti Skip Mechanism

10

29

570702/A

570702/A

Hex. Nut M6X1 ( U-type Nut)

1

5

30

570240

570240

Hex Socket Head Cap Screw M5 X 35

3

10

31

570239/C

570239/C

Oil Thrower

1

10

32

146714/A

146714/A

Hex Screw M8 X 23

1

10

33

142257/B

142257/B

Stop Plate (KSS)

1

5

34

570431

570431

Hex. Flange Bolt M5 X 16

2

20

35

869023

869023

Sump Drain Cap Assembly with Magnetic Tip, Matt Black-Powder Coated

1

36

570057/B

570057/B

‘O’ Ring - Drain Cap

1

10

37

570054/G

570054/G

Suction Filter Assembly

1

5

38

570276/D

570276/D

Magnetic Plug Assembly (Oil Drain Bolt)

1

2

28

Old Type

2
10

Alt. No. 570078/D

4

48 01-90 Crankcase RH A1 A2 Key No’s 17 to 23 Key No’s 20 to 23 42 4 LOCT IT E 50 52 53 54 1 43 5 A3 Key No’s 21 to 23 2 3 52 45 46 44 49 55 40 47 48 51 9 6 7 8 10 9 11 13 12 14 25 15 24 16 19 41 21 22 23 A2 20 26 39 38 27 28 29 56 37 36 35 30 34 31 18 17 18 A1 32 33 .

REFERENCE REMARKS MOQ Nos. Shift Cam Plate (Roller Type) 1 Alt No. 39 144846/A 144846/A Washer Drain Plug (Inspection Screw Ignition Timing) 1 14 40 573983/A 573983/A Bolt.Conrod 1 1 52 570187/B 570187/B Thrust Washer . Pivot Pin 1 5 46 146031/A 146031/A ‘O’ Ring.49 01-90 Crankcase RH PART NUMBER KEY Thunderbird Thunderbird No. 350 500 DESCRIPTION QTY. Cam Plate 1 4 49 570186/D 570186/D Crank Pin 1 1 50 570185/B 570185/B Connecting Rod Assembly 1 1 51 570193/B 570193/B Bearing Needle Roller . 586042/A Anti Skip Mechanism 10 1 . Flange Bolt Anti Skip Plate M6 X 1 X 20 1 54 570666/A 570666/A Copper Washer M6 1 20 55 570665/B 570665/B Plate Anti Skip 1 1 56 570658/B 570658/B Stopper Assy. Oil Pump Outlet 1 14 47 550108 550108 ‘O’ Ring 1 20 48 570218/C 570218/C Pivot. Pawl ( White Passivation) 1 2 Crank Shaft Assembly (UCE 350) 1 1 Crank Shaft Assembly (UCE 500) 1 1 Loctite 5699 (Alternate : Liquid Sealent 5702) 30 ML 1 41 571170/C 571172/C 42 570278 Recommended Sealent 1 43 570481 570481 Hex Flange Bolt M5 X 12 1 20 44 144636/A 144636/A Copper Washer 1 20 45 570468/B 570468/B Cap.Conrod 2 10 53 572338/B 572338/B Hex.

15 to 20 5 6 4 3 7 13 A3 14 8 Key No’s 1.50 01-100 Gear Train Assembly (Old Type) A1 1 2 21 Key No’s 8 to 14 A3 22 A2 Key No’s 12 (2 Nos). 2 & 21 A1 9 12 11 10 A2 16 20 19 18 12 12 17 15 .

350 500 DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. Ref. Thrust 1 5 13 570596/B 570596/B Lay Shaft 2nd Gear Assembly (with Bush) 3 1 14 550007/C 550007/C Lay Shaft High Gear 1 1 15 550008/B 550008/B Main Shaft 2nd Gear 1 1 16 570205/N 570205/N Main Shaft UCE 5S 1 1 17 570823/A 570823/A Main Shaft 4th Gear Assembly (with Bush) 1 1 18 550024 550024 Circlip 1 14 19 570821/A 570821/A Main Shaft 3rd Gear Assembly (with Bush) 1 1 20 570204/H 570204/H Main Shaft 1st Gear 1 1 . A1 570157 570157 Lay Shaft Sub Assembly 1 1 A2 570158/B 570158/B Main Shaft Sub Assembly 1 1 A3 570615 570615 Cam Plate. Neutral Pin with Rollers Complete UCE 1 1 1 550075/A 550075/A Roller 4 12 Cam Plate Assembly 1 2 570216/E Served in Kit.51 01-100 Gear Train Assembly (Old Type) PART NUMBER KEY Thunderbird Thunderbird No. A3 3 550091/C 550091/C Selector Fork Long RH 1 1 4 550081/C 550081/C Selector Fork Short (Centre) 1 1 5 550090/C 550090/C Selector Fork Middle LH 1 1 6 550078/A 550078/A Selector Fork Shaft 1 2 7 550141 550141 Circlip (10N) 1 20 8 570202/E 570202/E Lay Shaft 1st Gear Assembly (with Bush) 1 1 9 550030/C 550030/C Washer Thrust 1 10 10 550011/C 550011/C Lay Shaft 3rd Gear / 4th Double Gear 1 1 11 550216/D 550216/D Lay Shaft 1 1 12 550023/E 550023/E Washer.

2 & 21 A1 9 12 11 10 A2 16 20 19 18 12 12 17 15 . 15 to 20 5 6 4 3 7 13 A3 14 8 Key No’s 1.52 01-100 Gear Train Assembly (Old Type) A1 1 2 21 Key No’s 8 to 14 A3 22 A2 Key No’s 12 (2 Nos).

Finder 1 10 22 572044/A 572044/A Washer Special Cam Plate Assembly (Top Side) 1 5 . 21 550119/B 550119/B Neutral Pin. REFERENCE REMARKS MOQ Nos. 350 500 DESCRIPTION QTY.53 01-100 Gear Train Assembly (Old Type) PART NUMBER KEY Thunderbird Thunderbird No.

2 & 21 9 12 11 10 A2 16 20 19 18 12 12 17 15 . 15 to 20 5 6 3 7 A1 A3 4 13 14 8 Key No’s 1. 3 Nos. 12).54 01-110 Gear Train Assembly (Anti Skip Mechanism) A1 A3 1 Key No’s 8 to 14 2 21 22 A2 Key No’s (Qty.

. Main Shaft 1 1 20 570204/H 570204/H Main Shaft 1st Gear 1 1 . 4th Gear Main Shaft 1 1 18 550024 550024 Circlip. (Anti Skip Mechanism) 1 2 570707/B New Type..A3 1 3 550091/C 550091/C Selector Fork Long 1 1 4 550081/C 550081/C Selector Fork Short (Centre) 1 1 5 550090/C 550090/C Selector Fork Middle (Length Cut) 1 1 6 550078/A 550078/A Shaft. 350 500 DESCRIPTION QTY.. Selector Fork 1 2 7 550141 550141 Circlip 10 N 1 20 8 570202/E 570202/E Assy. 3rd Gear. Layshaft 2nd Gear 1 1 14 550007/C 550007/C Layshaft High Gear 1 1 15 550008/B 550008/B Mainshaft 2nd Gear 1 1 16 570205/N 570205/N Mainshaft 1 1 17 570823/A 570823/A Assy. Thrust MS & L 1 10 10 550011/C 550011/C Layshaft 3rd / 4th Gear 1 1 11 550216/D 550216/D Layshaft 1 1 12 550023/E 550023/E Washer. External. Din:5108 Inv. Ref. REFERENCE REMARKS MOQ Nos. Thrust 3 5 13 570596/B 570596/B Assy. A1 570157 570157 Lay Shaft Sub Assembly 1 1 A2 570158/B 570158/B Main Shaft Sub Assembly 1 1 A3 570706/B 570706/B Cam Plate.55 01-110 Gear Train Assembly (Anti Skip Mechanism) PART NUMBER KEY Thunderbird Thunderbird No.. Served in Kit. Layshaft 1st Gear 1 1 9 550030/C 550030/C Washer. Dia 24 1 14 19 570821/A 570821/A Assy. Neutral Pin with Rollers Complete UCE (Anti Skip Mechanism) 1 1 1 550075/A 550075/A Roller 4 12 Cam Plate Assy.

12). 3 Nos. 2 & 21 9 12 11 10 A2 16 20 19 18 12 12 17 15 . 15 to 20 5 6 3 7 A1 A3 4 13 14 8 Key No’s 1.56 01-110 Gear Train Assembly (Anti Skip Mechanism) A1 A3 1 Key No’s 8 to 14 2 21 22 A2 Key No’s (Qty.

350 500 DESCRIPTION QTY.Cam Plate (Top Side) 1 1 . 21 550119/B 550119/B Pin. Neutral Finder 1 10 22 572044/A 572044/A Washer .57 01-110 Gear Train Assembly (Anti Skip Mechanism) PART NUMBER KEY Thunderbird Thunderbird No. REFERENCE REMARKS MOQ Nos.

16. 44.58 02-00 CV Carburetor (BS 29) A1 A2 A3 A4 A5 A6 A7 Key No’s 35. 45. 35. 18. 35. 36. 44. 12. 43 & 44 Key No’s 27 & 45 Key No’s 11. 26. 16. 13 & 46 Key No’s 12. 37. 15. 9. 47 & 50 1 42 40 41 38 2 2 5 6 7 8 9 49 10 3 4 50 34 48 15 16 47 17 31 19 22 35 36 30 18 46 12 32 11 14 29 20 28 21 39 23 13 27 24 25 33 A5 26 45 37 43 44 . 21. 33 Key No’s 28. 5. 14. 31. 32. 21. 10. 29 & 30 Key No’s 12. 45. 47 & 50 Key No’s 2.

1 Alt.CV Carb. A3.CV Carb. > Apr. (4DHL42-2/3) 1 2 11 570874/A Clip. No. 350 500 DESCRIPTION QTY. 2013 3 . 1 Served in Kit.CV Carb. Ref.Ring . Alt.CV Carb. BS 29 1 1 A6 888224 Carburetor BS 29 Minor Kit 1 1 A7 888225 Carburetor BS 29 Major Kit 1 1 1 570282/K Carburetor BS 29 1 2 570936 Top Cover Fixing Screw . > Mar.CV Carb. Ref.59 02-00 CV Carburetor (BS 29) PART NUMBER KEY Thunderbird Thunderbird No. 1 Served in Kit. 500831/A or 570831/A New Type. No. Ref. Air Vent .CV Carb. Ref.S) 1 13 500834 Diaphragm Retainer Ring .CV Carb.CV Carb. A3 20 12 500835 Diaphragm . ‘12 1 10 Old No. Pilot Air Screw Press Fit. 1 10 8 500839 Jet Needle Washer . REFERENCE REMARKS MOQ Nos.CV Carb. A5 (N. A5 10 14 570873/A Air Vent Hose . (PET Type .CV Carb. 1 2 5 500848 Jet Needle Plate Fixing Screw .CV Carb. (Shank Type) 2 3 570943 Diaphragm Top Cover .CV Carb. 1 10 7 500837 Jet Needle Retainer Spring . 1 10 10 570834/A Jet Needle .Single Piece) 1 4 570833/A Piston Valve Spring . 1 Served in Kit. A1 888083 Mixture (Pilot) Screw Repair Kit CV Carb BS 29 1 2 A2 888084 Drain Screw Repair Kit CV Carb BS 29 1 2 A3 888085 Drain and Vent Pipe Kit CV Carb BS 29 1 2 A4 888086 Idle Screw Repair Kit CV Carb BS 29 1 2 A5 570944 Piston Valve and Diaphragm Assembly Kit .CV Carb.CV Carb. 2 10 6 500836 Jet Needle Fixing Plate . 1 10 9 500838 Jet Needle “E” . 570843 5 570282/H New Type.

29 & 30 Key No’s 12. 10. 21. 35. 12. 15. 45. 5. 47 & 50 Key No’s 2. 14. 32. 36. 16.60 02-00 CV Carburetor (BS 29) A1 A2 A3 A4 A5 A6 A7 Key No’s 35. 33 Key No’s 28. 44. 26. 35. 9. 31. 13 & 46 Key No’s 12. 45. 16. 44. 47 & 50 1 42 40 41 38 2 2 5 6 7 8 9 49 10 3 4 50 34 48 15 16 47 17 31 19 22 35 36 30 18 46 12 32 11 14 29 20 28 21 39 23 13 27 24 25 33 A5 26 45 37 43 44 . 18. 43 & 44 Key No’s 27 & 45 Key No’s 11. 37. 21.

350 500 DESCRIPTION QTY. Ref. Ref. 1 Served in Kit.CV Carb. Ref.CV Carb.CV Carb. Ref. 1 2 20 500847 Float Pin Fixing Screw .CV Carb. (Thread Type . Ref.CV Carb. 1 Served in Kit. Ref. (P-2M-922) 1 2 16 500845 ‘O’ Ring Jet Holder . No. Ref. (Yellow) 1 Served in Kit.CV Carb.CV Carb. 1 2 22 500843 Float Assembly . Idle Adjusting . ‘12 10 1 2 1 . Idle Adjusting Screw . 1 Served in Kit. 1 24 141963 Spring Washer . 1 35 500870 ‘O’ Ring Pilot Screw Front .CHOKE . A1 20 36 500869 Washer Pilot Screw . 15 570835/A Needle Jet . 2 10 26 570842/A Hose Drain . A4 1 29 500856/A Packing. 1 2 18 570837/A Main Jet (BS29-110) 1 2 19 500846 Float Pin .CV Carb.CV Carb. 1 17 570838/A Main Jet Holder . 1 2 23 570732/B Float Body Assembly New Type . A2 2 28 500857 Idle Adjuster Screw . > Apr.CV Carb.CV Carb.CV Carb.CV Carb. 1 Served in Kit. REFERENCE REMARKS MOQ Nos. (Yellow) 1 Served in Kit. 1 10 21 500841 ‘O’ Ring Float Chamber Cover . A3 5 27 500871 Screw .CV Carb. 1 Served in Kit.CV Carb.2) 1 Old Type < Apr’ 2012 2 33 500874 Clip Drain Hose .CV Carb. (White Plastic) 1 Served in Kit.500860 With ‘O’ Ring type Drain Screw and ‘L’ Type Bend.Drain . A1 20 Alt. A4 20 30 500855 Spring. 1 32 570839/A Pilot Air Jet . Ref.CV Carb.ID 1.CV Carb.61 02-00 CV Carburetor (BS 29) PART NUMBER KEY Thunderbird Thunderbird No.CV Carb.CV Carb.CV Carb.5) . 2 20 25 500842 Screw Bowl MTG with Washer . A4 10 31 570840/A Pilot (Slow) Jet (BS 29-12. 570845/A OldNo. A3 10 34 570841/A Plunger Assembly .

16. 33 Key No’s 28. 16.62 02-00 CV Carburetor (BS 29) A1 A2 A3 A4 A5 A6 A7 Key No’s 35. 45. 29 & 30 Key No’s 12. 44. 9. 31. 44. 13 & 46 Key No’s 12. 35. 14. 12. 36. 21. 47 & 50 1 42 40 41 38 2 2 5 6 7 8 9 49 10 3 4 50 34 48 15 16 47 17 31 19 22 35 36 30 18 46 12 32 11 14 29 20 28 21 39 23 13 27 24 25 33 A5 26 45 37 43 44 . 43 & 44 Key No’s 27 & 45 Key No’s 11. 5. 47 & 50 Key No’s 2. 26. 37. 32. 15. 18. 10. 35. 45. 21.

Ref. No. Ref.CV Carb. 1 Served in Kit.V Carburetor (BS 29) 1 Served in Kit. 350 500 DESCRIPTION REMARKS QTY. Ref.CV Carb.CV Carb. 1 1 40 521200/A ‘O’ Ring Flange 1 5 41 571206/A SS Hex Socket Head Cap Screw M6 X 25 2 42 144636/A Sealing Washer 2 43 570844/B Adjuster ‘E’ Pilot (Mixture) Screw . A2 20 46 570832/A Piston C. A1 2 44 570846/A ‘O’ Ring . REFERENCE MOQ Nos. Ref. Ref. 1.CV Carb.(BS 29) 1 5 48 500872 Cap Throttle Shaft 1 5 49 571253 Shim Jet Needle 1 5 50 570940/A ‘O’ Ring Plunger Assembly Choke 1 10 New Type 10 10 . No. Alt. A5 1 47 570836/B Needle Assy.CV Carb. A1 20 45 570845/A ‘O’ Ring . A1 20 38 143144/2 Clip Carb Flange .5 . 37 500862 Spring Pilot Screw .Drain Screw . 146882/A 2 39 570261/B Flange (Carburetor to Cylinder Head) . 1 Modified Taperness. 1 Served in Kit.Mixture / Pilot Screw Head .CV Carb. 2 Alt.63 02-00 CV Carburetor (BS 29) PART NUMBER KEY Thunderbird Thunderbird No. 1 Served in Kit.

64

02-10 EFI Components in Cylinder Head
A1

A2

A3

A4

Key No’s
12, 13 & 14

Key No’s
3, 4 & 5

Key No’s
3&8

Key No’s
5, 6, 10, 12 to 17

15

14

12

13

3
10

23

17
22

24

9

10

16

7

7

21
10 9 7

20

18

11

9

7

8

3

19
6

5

4

2

1

65

02-10 EFI Components in Cylinder Head
PART NUMBER
KEY
Thunderbird Thunderbird
No.
350
500

DESCRIPTION

QTY. REFERENCE

REMARKS

MOQ
Nos.

A1

571086

Injector Kit Assembly

1

1

A2

888183

Insulator Kit

1

1

A3

888192

Adaptor with PAV Connection & ‘O’ Ring Kit

1

1

A4

888176

Sub Assembly Manifold - Inlet, Thunderbird 500

1

1

Cylinder Head (500cc) Black

1

1

869045

1

2

571055/A

Engine Temperature Sensor with ‘O’ Ring

1

1

3

521200/A

‘O’ Ring for Insulator and Adaptor

2

2

4

571079/D

Insulator

1

5

144981/B

‘O’ Ring for Manifold

1

6

869025

Manifold - Inlet - Black

1

7

144636/A

Copper Washer M6

4

10

8

572304/A

Adaptor with PAV Connection

1

1

9

571206/A

Hex. Socket Head Cap Screw M6 X 25

4

10

10

593055/A

Hex. Nut with Nylon Insert M6

3

10

11

571051/B

Throttle Body Assy.

1

1

12

571053/A

Injector

1

13

571090/A

Seal Ring

1

10

14

571087/A

‘O’ Ring, Injector (I.D 7.47 X Wire Dia 3.6)

1

10

15

571088/C

Cap, Injector Assembly

1

1

16

573935/A

Spacer - EFI

1

1

17

571249/A

Stud Injector M6

1

18

143144/2

Clip Hose - Adaptor

1

1

19

572607/A

‘O’ Ring - Temperature Sensor

1

10

N.S., Ref. A2
10
Matt Black-Powder Coated

1

N.S., Ref. A1

Alt. No. 573966/A, Old Type

1

66

02-10 EFI Components in Cylinder Head
A1

A2

A3

A4

Key No’s
12, 13 & 14

Key No’s
3, 4 & 5

Key No’s
3&8

Key No’s
5, 6, 10, 12 to 17

15

14

12

13

3
10

23

17
22

24

9

10

16

7

7

21
10 9 7

20

18

11

9

7

8

3

19
6

5

4

2

1

67

02-10 EFI Components in Cylinder Head
PART NUMBER
KEY
Thunderbird Thunderbird
No.
350
500

DESCRIPTION

QTY. REFERENCE

REMARKS

MOQ
Nos.

20

571226/A

Valve BI-Starter

1

2

21

571227/A

Spring Compression Valve BI-Starter

1

10

22

571228/A

Holder Cable Valve

1

5

23

571229/A

Guide Cable Valve

1

5

24

571230/A

Cap Cable Sealing

1

10

5 Nos. 1 to 14 1 A2 14 Key Nos. 4. 8. 9) 2 4 5 7 6 7 12 13 8 11 9 9 10 .68 02-20 Air Filter (350cc) A1 Key Nos. (Qty. 6. 2.

69 02-20 Air Filter (350cc) PART NUMBER KEY Thunderbird Thunderbird No. A1 580559 Air Filter Assembly Complete 1 1 A2 521237 Air Filter Assembly 1 1 1 586025/A Flange Hex Bolt M8 X 16 2 2 521238/B Air Filter Body 1 1 3 141051 Hex Nut M8 3 1 4 521129/B ‘O’ Ring 1 1 5 521172/A Air Filter Element (350cc) 1 1 6 521093/D Cover. 591534/a Alt. 140080/2 30 1 20 . 593028/A. REFERENCE REMARKS MOQ Nos.Air Filter 1 10 9 521125 Cross Recessed Pan Head Screw M5 X 25 5 40 10 141560 Air Polution Sticker 1 10 11 572611/A Clip Hose 1 12 500823/B Bellow Air Filter Outlet 1 1 13 147897/B Hose Clip 1 1 14 586036/A Washer 2 Old No. 350 500 DESCRIPTION QTY. 500712/2 Old No. 140437/1. No. Filter Element 1 2 7 142065 Slotted Cheese Head Screw M5 X 20 3 40 8 521092/D Lid .

4 Nos. 8.70 02-30 Air Filter (500cc) A1 Key Nos. 1) A3 Key Nos. 4&5 8 6 11 7 13 12 6 5 4 3 2 1 14 . 7. 13 (Qty. 1 to 14 A1 10 A2 9 Key Nos. 2 to 5.

593030/A. 582511/A 10 582511/A Strap .V.White 1 Alt.71 02-30 Air Filter (500cc) PART NUMBER KEY Thunderbird Thunderbird No. – Air Filter 1 1 9 500712/A Clip Hose 1 6 10 500823/B Bellow (C. 500917/B 10 13 14 Old No. No. B) 1 1 11 111098/2 Washer. 145872/A 581009/A 30 10 5 .LID 1 1 3 586004/A Hex Nut with Nylock Insert M8 1 4 581008/A Cover . A1 581114/A Air Filter Assembly Complete 1 1 A2 581004/E Air Filter Assembly 1 1 A3 888127 Air Filter with Cover 1 1 1 142095 Slotted Cheese Head Screw M5 X 18 4 20 2 581006/B Air Filter .Black 1 Old No. Socket Head Cap Screw M8 X 25 1 5 ‘O’ Ring 1 500917/B Strap . 142182/A Old No. REFERENCE REMARKS MOQ Nos. Bolt M8 X 1. 350 500 DESCRIPTION QTY.25 X 10 2 7 581005/D Air Filter Body 1 1 8 581044/C Arrester Comp.Filter Element 1 2 5 581007/A Air Filter Element 1 1 6 586014/A Flanged Hex. Plain 1 20 12 560506 Hex.

ALL 16 1 7 10 8 6 5 2 8 9 3 14 New Type 14 17 14 4 13 14 12 14 Old Type 11 .72 02-40 Silencer & Exhaust Pipe A1 16 15 Key Nos.

< Feb. 350 500 A1 A2 1 888210 888209 DESCRIPTION REMARKS QTY. M6 X 8 X 1 3 10 5 594079/B 594079/B Bracket . 141061/ 1 50 9 591578/A 591578/A Flanged Hex. Ref.500cc 1 1 594191/B 2 594077/B 594077/B Silencer Assembly 1 Served in Kit. Bolt.73 02-40 Silencer & Exhaust Pipe PART NUMBER KEY Thunderbird Thunderbird No. 210026 50 7 586025/A 586025/A Flange Hex Bolt M8 X 16 2 Old No.Exhaust Pipe (Copper Type) 1 Old No. < Feb. 510804/A 10 16 586005/A 586005/A Flanged Hex.Exhaust Pipe (without Clip) 1 New Type. Nut M6 1 Old No. 141060 40 11 594081/B 594081/B Exhaust Guard (with Clip) 1 Old Type. > Mar. ‘13 2 13 594209/A 594209/A Guard .25 2 Old Type 593008/A. 591534/A 30 8 586032/A 586032/A Plain Washer 2 Old No. ‘13 1 14 10 1 . 145867/A 5 17 594474/C 594474/C Guard . Exhaust Pipe Assembly Kit (350cc) 1 1 888211 Exhaust Pipe Assembly Kit (500cc) 1 1 888209 Silencer Assembly Kit TB 350 / 500 cc 1 1 Exhaust Pipe Assembly . REFERENCE MOQ Nos.Silencer 1 147896/A 147896/A Philips Pan Head Screw M6 X 6 3 Old Type 10 147896/A 147896/A Philips Pan Head Screw M6 X 6 5 New Type 10 15 582638/A 582638/A Gasket . A2 1 3 867072 867072 End Cone Silencer (Cup) 1 Dual Tone Colour 1 4 581122/A 581122/A Mushroom Head Screw.350cc 1 1 594076/B Exhaust Pipe Assembly . ‘13 1 12 500711/A 500711/A Hose Clip 2 Old Type. M6 X 1 X 35 1 10 586029/A 586029/A Hex.Silencer Front Mounting 1 1 6 586038/A 586038/A Spring Washer M8 2 Old No. Nut M8 X 1.

74 03-00 Handle Bar & Controls A1 A2 Key Nos. 13. (Qty. 3. 18 & 21 6 21 18 19 13 14 22 20 17 16 23 15 14 7 (500cc) 12 1 Choke Lever 4 5 10 2 11 8 3 9 24 12 (350cc) 25 2 10 . 2 Nos. 2 Nos. 6. 7. 14) 8&9 A4 Key Nos. 2). (Qty. A3 Key Nos. 12. 11. 14 & 23 Key Nos. 10. 5). (Qty. 7. 1. 4. 4 Nos.

350 500 A1 594397/A DESCRIPTION QTY. 521202/a 10 11 521186/A 521186/A Grip LH FR Counter Weight 1 1 Switch Module LH . Ref. Ref.500cc 1 Two Holes for Twin Cable 1 Alternate No. REFERENCE REMARKS MOQ Nos. Ref. Ref.500cc 1 147270/A 12 13 580441/A 147270/A 1 With Choke Lever Add on Lead Clutch Switch 1 14 Screw Clutch Switch 2 560633/A 15 Stud Release Lever 1 591975 1 Served in Kit. A3 10 10 . 560195/A 10 3 4 146044/A 581098/A 560195/A Clear Coated 1 5 594425/A 594425/A Cable Tie 4 6 581083/A 581083/A Lever and Holder Assembly LH 1 7 560632/A 560632/A Clutch Switch 1 Served in Kit. Ref. Throttle RH (Twin Cable Type) .350cc 1 1 581029/A Switch Module LH .Thunderbird (Black) 500cc 1 1 A3 888168 888168 Clutch Switch Repair Kit 1 1 A4 888128 888128 Clutch & Front Brake Lever Kit 1 1 594005/B 594005/B Handle Bar Comp.75 03-00 Handle Bar & Controls PART NUMBER KEY Thunderbird Thunderbird No.350cc 1 1 Grip Comp. M8 X 50 (White) 2 Old No.350cc 1 1 594004/A Handle Bar Assembly .350cc 1 Single Hole Throttle Cable 1 581097/A Switch Module RH . A2 2 9 594014/A 594014/A Rear View Mirror . Handle Bar Assembly .500cc 1 1 Switch Module RH . A2 2 10 594426/A 594426/A Counter Weight Screw.500cc 1 1 A2 888193 888193 Mirror Set . (Classic) 1 1 2 580404/A 580404/A Damper Weight (Nickle Plated) 2 2 Hand Grip Comp. A3 5 Served in Kit. (with Rotor) Throttle Assembly . A3 5 8 594013/A 594013/A Rear View Mirror .LH 1 Served in Kit.RH 1 Served in Kit.

3. 6. 4. 11. 1. 7. 2 Nos. 14 & 23 Key Nos. 10. 7.76 03-00 Handle Bar & Controls A1 A2 Key Nos. 14) 8&9 A4 Key Nos. (Qty. 2 Nos. (Qty. 12. 13. 4 Nos. (Qty. 5). 2). 18 & 21 6 21 18 19 13 14 22 20 17 16 23 15 14 7 (500cc) 12 1 Choke Lever 4 5 10 2 11 8 3 9 24 12 (350cc) 25 2 10 . A3 Key Nos.

U. Clear Coated) 1 19 Nut Nyloc 1 591974 20 Bracket LH Lever (Holder) 1 594683 Alt. No. 16 Screw 1 591972 10 17 Washer 1 591973 10 Lever Assy.BBI 1 594621 Alt. REFERENCE MOQ Nos. 350 500 DESCRIPTION REMARKS QTY. No.U.Disc Brake (P.77 03-00 Handle Bar & Controls PART NUMBER KEY Thunderbird Thunderbird No. Clear Coated) . 143332 1 21 Lever RH .S. 418083 1 10 5 141460/A N. LH . 594551/A 1 Add On Lead (Disc Brake) 1 Mirror Thread Guard 2 18 22 594635/A 592857/B 594635/A 592857/B 23 24 591521/A 591521/A Rotor Plate 1 25 591522/A 591522/A Pan Head Screw M5 X 10 10 Alt. 10 20 .Clutch (P. No.

78 03-10 Control Cables A1 (350cc) Key Nos. 1. 2 & 3 500cc 350cc 1 1 1 3 2 3 2 . 1&2 A1 (500cc) Key Nos.

79 03-10 Control Cables PART NUMBER KEY Thunderbird Thunderbird No. 350 500 A1 1 2 3 888186 QTY. REFERENCE REMARKS MOQ Nos.350cc 1 1 Control Cable Kit Thunderbird .500cc 1 1 Throttle Cable 1 1 594279/A Throttle Cable Assembly (Twin Cable) 1 1 570409/E Clutch Cable Assembly (350cc) 1 1 594278/A Choke Cable Assembly 1 1 888187 580387/D 570409/E DESCRIPTION . Control Cable Kit Thunderbird .

(Qty. 26. 2 Nos.12 & 31 24 30 23 11 23 & 24 A7 A11 17 17 27 28 28 10 9 15 12 3 14 4 8 26 5 25 2 1 22 13 A13 Key Nos. All except 9. 17) Key Nos. 2 Nos. 14. 15.2 to 5 & 315 A9 A10 Key Nos. 2 Nos. 26 to 28 6 7 29 19 18 21 20 22 27 28 28 . Key Nos. 21 & 222 A12 Key Nos.19 & 202 Key Nos. 16.BBI A1 A2 Key Nos.11. 27) (Qty. 28) 16 A3 A4 Key Nos. 27) (Qty. (Qty. 28) 2 16 & 172to A8 Key Nos. 18. 2. 14 & 152 9. (Qty.80 03-20 Front Master Cylinder Assembly . Key Nos. A5 A6 Key Nos. 2 to 8 & 31 Key Nos. 4 Nos. 4 Nos. All except 26 to 28 Key Nos.

S.. Ref. and Banjo Bolt Kit Front M/C 1 1 1 A3 888009 888009 Reservoir Cover Kit and Diaphragm Front M/C 1 1 A4 594710/A 594710/A Switch Repair Kit Front Brake . Served in Kit.S. Served in Kit. A7.. A1 2 Piston . A8 3 Primary Seal Disc 1 594604/A N. 7 Boot Disc 1 594608/A N.S. Served in Kit. Ref.S. Served in Kit. 592825/A MOQ Nos. A7. A1 . 350 500 DESCRIPTION REMARKS QTY. Ref.. Ref.Front Master Cylinder 1 594603/A N. A7.Buffed 1 Clear Coated 1 A13 Master Cylinder without Brake Lever 1 Common 1 1 Master Cylinder Body Front 1 594602/A N.S. Ref. A7.S. Ref. Ref. Ref. Served in Kit.BBI PART NUMBER KEY Thunderbird Thunderbird No.. A7..S. Served in Kit. A12 10 Shim FR Disc 1 594610 N. A7.. Served in Kit. A8 5 Spring Disc 1 594606/A N.. Served in Kit.(BBI) 1 A2 594704/A 594704/A Front Brake Hose Assy. 8 Push Rod Disc 1 594609/A N. A1 594631/A 594631/A Master Cylinder Assembly with Brake Lever . No. Ref.S... Ref. REFERENCE Alt.S. 9 Brake Lever (Clear Coated) 1 594621/A N. Served in Kit.(BBI) 1 1 A5 594712/A 594712/A Reservoir Cover Kit Front M/C 1 1 A6 594721/A 594721/A Banjo Bolt Kit 1 1 A7 594705/A 594705/A Major Kit Front Master Cylinder Front M/C 1 1 A8 594706/A 594706/A Minor Kit Front Master Cylinder Front M/C 1 1 A9 594707/A 594707/A Oil Window Kit Front M/C 1 1 A10 594708/A 594708/A Clamp Kit Front M/C 1 1 A11 594709/A 594709/A Diaphragm Kit Front M/C 1 1 A12 594711/A 594711/A Lever Brake Kit Front M/C .S.81 03-20 Front Master Cylinder Assembly . A8 4 Secondary Seal Disc 1 594605/A N. A8 6 Circlip Disc 1 594607/A N. Served in Kit.. A7.

4 Nos. 4 Nos. 18. All except 9. 14. (Qty. 28) 16 A3 A4 Key Nos. 28) 2 16 & 172to A8 Key Nos. 2 Nos. Key Nos. 14 & 152 9. (Qty. 21 & 222 A12 Key Nos. 27) (Qty. 27) (Qty. 15. A5 A6 Key Nos. 16. 17) Key Nos.19 & 202 Key Nos. (Qty. 2 Nos.11. 2 to 8 & 31 Key Nos.2 to 5 & 315 A9 A10 Key Nos. 26. 2.12 & 31 24 30 23 11 23 & 24 A7 A11 17 17 27 28 28 10 9 15 12 3 14 4 8 26 5 25 2 1 22 13 A13 Key Nos. Key Nos.82 03-20 Front Master Cylinder Assembly . All except 26 to 28 Key Nos. 26 to 28 6 7 29 19 18 21 20 22 27 28 28 .BBI A1 A2 Key Nos. 2 Nos.

S. A6 28 Copper Washer Disc 4 594508/A N. 10 N.. A7.BBI PART NUMBER KEY Thunderbird Thunderbird No.S. Ref. A2. Served in Kit. Ref. Ref. A9 20 Clip FR Disc 1 594617/A N. Served in Kit. Served in Kit. A11 15 Plate Diaphragm Disc 1 592258/A N. Served in Kit.S. Ref. A9 21 Clamp FR Disc 1 594618/A N. Ref.S. A3. Served in Kit..S. A10 22 Screw Clamp 2 594619/A N. A1 Addon Lead Front Brake Switch . Served in Kit. A4 24 Screw Switch FR M/C 1 594620/A N..S. Ref. Served in Kit. Served in Kit. REFERENCE 11 Bolt Handle Lever 1 594611/A N. Served in Kit... A3.S. Served in Kit. A3.. Ref.S. Served in Kit. No.A5 18 Window Assembly FR Disc 1 594615/A N. Served in Kit. A12 13 Cap Sub Assembly Disc 1 594613/A N.S.. Ref.Disc (BBI) 1 Grease Pouch (Reference only) 1 30 31 582519/A 582519/A MOQ Nos. Ref. Ref.A8.. A11 16 Reservoir Cover Front Disc 1 594614/A N.S. Served in Kit. Ref. A12 10 .S.. 350 500 DESCRIPTION REMARKS QTY. Ref. Alt..S.S. A5 17 Reservoir Screw Disc 2 592260/A N. Ref...S.83 03-20 Front Master Cylinder Assembly .S. Ref. A10 23 Switch Assembly Front 1 580892/A N.. A6 29 Mirror Thread Guard 1 141460/A N..S.S. A3.. Served in Kit. Ref. Served in Kit. A12 12 Hex. A2 27 Banjo Bolt Disc 2 594507/A N.. Ref. A4 25 Thread Protector 1 26 Brake Hose Assembly . A1 14 Diaphragm Front Disc 1 592257/A N. Served in Kit.S. A2. A9 19 ‘O’ Ring FR Disc 1 594616/A N. Ref. Nut Lever Disc 1 594612/A N. Served in Kit. Ref. Served in Kit. 592857/a 594728/A N.S.Black Trivalant 1 594622/A N...S.. Ref. Served in Kit.

76) A5 Key Nos. 12. 3. A2 in Page No. 11. 17. Key Nos. (Qty. 13 & 21 A7 A8 Key Nos. 4. 8.BBI A1 A2 A4 A3 Key Nos. 2. 4. 8.84 03-30 Front Caliper Assembly . 13 & 21 8 7 14 5 15 2 18 3 22 16 13 12 1 19 20 20 Key Nos. All Except 18 14 & 15 (A1. 20) Key Nos. 7. Key Nos. 7. 10 & 21 A6 Key Nos. 2 Nos. 4. 3. 3. 21 & 22 9 6 18 A9 10 4 17 11 . 19. All Except 18 to 20. 5&9 12. Key Nos.

(BBI) 1 1 A4 594721/A 594721/A Banjo Bolt Kit (Disc Brake Caliper) 1 1 A5 594720/A 594720/A Primary Pin Kit Front Caliper . Ref. Ref..BBI PART NUMBER KEY Thunderbird Thunderbird No..Front Caliper 2 594624/A N. Served in Kit. A8 10 Primary Pin FR Disc 1 594737/A N. Served in Kit. Ref.(BBI) 1 1 A2 147649/B 147649/B Caliper Assembly . Served in Kit. Front Caliper 1 1 1 Caliper Body Front Kit 1 594623/A N. A7 9 Clip Special FR Disc 1 594632/A N. A2 2 Piston . A8 Spring Pad FR Disc 1 7 Scrapper Ring FR Disc 2 594628/A N. A6.. A6.S..(BBI) 1 1 A3 594715/A 594715/A Disc Pad Kit Front .S. Ref. Served in Kit. Ref...(BBI) 1 1 A8 594717/A 594717/A Pad Pin Kit Front Caliper ... A9 12 Bleeder Screw Front 1 594742/A N. A6 3 Insulator FR Disc 1 594625/A N.S.S. A5 11 Caliper Bracket Assembly Front Disc 1 594738/A N.. Served in Kit. Ref.S.A9 4 Dust Cover FR Disc 1 594626/A N. Ref.(BBI) . A6..S. REFERENCE REMARKS MOQ Nos.Thunderbird 1 1 A6 594713/A 594713/A Major Kit Front Caliper . A6. A7 5 Pin Sub Assembly FR Disc 1 594627/A N. Ref. 350 500 DESCRIPTION QTY. Served in Kit.S. Served in Kit. A7 13 Bleeder Cap 1 594741/A N. A6.S..(BBI) 1 1 A9 594718/A 594718/A Bracket Sub Assy.A7.S. A7 8 Seal FR Disc 2 594629/A N. Served in Kit.S.85 03-30 Front Caliper Assembly . Ref. Ref. Served in Kit. A1 594517/A 594517/A Disc Brake System Assembly Kit Front . Ref.S. A7 6 592256/A 592256/A 1 10 .(BBI) 1 1 A7 594714/A 594714/A Minor Kit Front Caliper . Served in Kit. Ref. Served in Kit. Served in Kit. A6..S.

A2 in Page No. 17. 4. 13 & 21 8 7 14 5 15 2 18 3 22 16 13 12 1 19 20 20 Key Nos. 3. 7. 20) Key Nos. 4. Key Nos.86 03-30 Front Caliper Assembly . 10 & 21 A6 Key Nos. 7. 2. Key Nos. 4.BBI A1 A2 A4 A3 Key Nos. (Qty. Key Nos. All Except 18 to 20. 12. 8. 3. All Except 18 14 & 15 (A1. 8. 13 & 21 A7 A8 Key Nos. 76) A5 Key Nos. 2 Nos. 11. 19. 5&9 12. 3. 21 & 22 9 6 18 A9 10 4 17 11 .

5 10 . A9 MOQ Nos.25 X 45 2 19 Banjo Bolt 1 594507/A 20 Washer (Copper) 2 594508/A 21 Grease Pouch (Reference only) 1 594728/A N. A3 15 Pad (Opposite Side) 1 592255/A N. A5. Served in Kit. Served in Kit. 350 500 DESCRIPTION REMARKS QTY. Served in Kit.S..87 03-30 Front Caliper Assembly . Served in Kit. Served in Kit.BBI PART NUMBER KEY Thunderbird Thunderbird No.S. Bolt M8 X 1..S.S.S. Ref.. N.. REFERENCE 14 Pad (Piston Side) 1 592254/A N. A9 22 Secondary Pin FR Caliper 1 594740/A N. A7. A6. Ref. A3 16 Thread Protector 1 N. Ref. Ref.S. A9 17 594630/A 594630/A Wear Pad 1 18 586022/A 586022/A Flange Hex. Ref..

21. 6). 22 & 27) 20 20 23 22 21 19 A2 Key Nos. (Qty. (Qty. (Qty. 3). 4 Nos. 38 Nos. 2. 7&8 16 16 3 27 22 15 6 14 14 13 25 13 6 27 7 25 30 26 31 30 8 9 13 14 13 14 17 18 17 3 32 6 29 28 1 2 6 18 10 11 12 11 12 25 25 4 5 5 32 29 28 . 2 Nos.88 03-40 Head Bracket & Steering Stem A1 24 Key Nos.

145708/A. Nyloc Nut M10 2 19 859042 859042 Top Raiser . Ref.Topyoke 1 1 Alt. No.35 (Dia 1/4”) 38 Top:19 + Bottom Race:19 Balls 38 4 845019 845019 Number Plate Assembly . A1 2 3 140201 140201 Ball Dia 6. 145861/A 10 6 140193/B 140193/B Rubber Head Lamp Holder 4 Alt.No. Internal Teeth 2 12 570030 570030 Hex.89 03-40 Head Bracket & Steering Stem PART NUMBER KEY Thunderbird Thunderbird No. Socket Head Cap Screw M6 X 20 2 10 13 594253/A 594253/A Rubber Damper Sleeve Handle Bar 4 4 14 594252/B 594252/B Cover .Fork Crown 1 Served in Kit. Bolt M6 X 20 2 Old No.Bottom Raiser 4 4 15 859043 859043 Bottom Raiser (Metalic Silver) 1 16 594008/A 594008/A Hex. Bolt M10X60 2 17 586008/A 586008/A Washer 2 18 594009/B 594009/B Hex. No. 859044 1 1 Old No.Handle Bar (Metalic Silver) 1 20 594356/B 594356/B Domed Cap Bolt 4 21 594288/A 594288/A Upper Ball Race . Head Lamp Holder RH & LH Kit (Thunderbird 350 & 500) 1 1 1 859045 859045 Steering Assembly (Metalic Silver) . 594503/B 10 7 594161/B 594161/B Holder RH-Head Lamp Assembly Plated 1 1 8 594160/B 594160/B Holder LH-Head Lamp Assembly Plated 1 1 9 594195/A 594195/A Topyoke (Metalic Silver) 1 10 888056/A 888056/A Ignition Switch cum Steering Lock Assembly with Keys 1 11 586031/A 586031/A Lock Washer M6. 594251/A 40 1 10 Old No. No. 580344/A. No. A1 . 140129 Alt. 594218/C 1 2 144581/E 144581/E Ball Race .Bottom Yoke Assembly 1 Alt. 593023/B 20 10 Alt. Ref. 350 500 DESCRIPTION QTY. A1 888133 888133 Ball Race Kit with Cover (Thunderbird 350 & 500) 1 1 A2 888134 888134 Rubber. REFERENCE REMARKS MOQ Nos. 594212/A 1 4 Served in Kit.Front (Milky White) 1 5 586042/A 586042/A Flanged Hex.

7&8 16 16 3 27 22 15 6 14 14 13 25 13 6 27 7 25 30 26 31 30 8 9 13 14 13 14 17 18 17 3 32 6 29 28 1 2 6 18 10 11 12 11 12 25 25 4 5 5 32 29 28 . 2 Nos. 6). 2. 22 & 27) 20 20 23 22 21 19 A2 Key Nos. 21. (Qty. 38 Nos. 4 Nos. (Qty.90 03-40 Head Bracket & Steering Stem A1 24 Key Nos. 3). (Qty.

Ref. 140129 50 . A2 MOQ Nos. 580349/A. REFERENCE REMARKS Served in Kit. 594310/A. 141061/1 20 30 586002/A 586002/A Flanged Hex. Bolt M8 X 20 2 Old No. Bolt M6 X 1 X 12 2 29 586032/A 586032/A Plain Washer 2 Old No. Allen Bolt M8 X 25 4 10 26 594121/A 594121/A Head Lamp Stopper (Plated) 1 5 27 144581/E 144581/E Ball Race Frame 2 28 591702/A 591702/A Hex. A1 20 10 Old No. 593927/A 5 31 586025/A 586025/A Flanged Hex. 350 500 DESCRIPTION QTY.91 03-40 Head Bracket & Steering Stem PART NUMBER KEY Thunderbird Thunderbird No. Internal Teeth 2 Served in Kit. 22 145446/A 145446/A Cover Ball Race 2 10 23 594287/A 594287/A Ring Nut 1 2 24 594286/A 594286/A Lock Nut 1 2 25 594215/A 594215/A Hex. Bolt M8 X 16 1 32 586031/A 586031/A Lock Washer M6. Ref. 145862/A.

All Except 10 2. 8. 7 to 9. 14 & 18 Qty.Dia 41) A1 A2 A3 A4 A5 A6 Key Nos. 12 & 14 2. Key Nos. 2. 5. Key Nos. 12. 8. 2 Nos. 2 Nos. Key Nos. 8. 12. 4. Key Nos.92 03-50 Front Fork (GIL . 14 & 18 Qty. 10. 12 & 14 3 2 15 A7 10 6 1 16 7 9 5 18 19 4 11 12 8 17 13 14 . 9. All Except 5 & 7 Each Qty. 2 Nos. 18 & 19 Key Nos. 2. 15. Key Nos.

A4. A1 594018/A 594018/A Front Fork Assembly LH 1 1 A2 594019/A 594019/A Front Fork Assembly RH 1 1 A3 888135 888135 Fork Pipe Spining Replacement Kit 1 1 A4 888136 888136 Fork Oil Seal.A6&A7 2 10 594412/a Served in Kit.A6&A7 20 9 594411/A 594411/A Bolt M10 X 1 2 10 594401/A 594401/A Outer Tube LH Kit Dia 41 1 11 594405/A 594405/A Bush Washer 2 12 594406/A 594406/A Oil Seal Dia 41 2 13 594407/A 594407/A Circlip (Snap Ring) Dia 41 2 14 594408/A 594408/A Dust Seal Dia 41 2 Spring . Ref.Main Dia 41 2 Washer Spring Top 2 15 16 594413/A 594413/A 2 Served in Kit.Front Fork 2 2 Piston Ring Dia 41 2 2 594552/A Served in Kit. A3 2 10 Served in Kit. Ref.25 X 45 1 10 6 594409/A 594409/A Spindle Tapper . Ref. A3.Rebound Fork 2 4 594402/A 594402/A Inner Tube Assembly with Bush 2 5 594419/A 594419/A Allen Bolt M8 X 1. A3. Ref.Washer 2 Served in Kit. A3. 350 500 DESCRIPTION QTY. A6 1 10 Served in Kit.Dia 41) PART NUMBER KEY Thunderbird Thunderbird No. Ref. A3. Ref. Ref.A6&A7 10 3 594553/A 594553/A Spring 2 (Sub Spring) .Oil Lock Piece 2 2 7 594400/A 594400/A Outer Tube RH Kit Dia 41 1 Served in Kit.93 03-50 Front Fork (GIL . ‘O’ Ring & Piston Ring Kit 1 1 A5 888137 888137 Main Spring Fork Major Kit 1 1 A6 888139 888139 Bottom Tube LH Sub Assembly Kit 1 1 A7 888138 888138 Bottom Tube RH Sub Assembly Kit 1 1 1 594403/A 594403/A Piston . A5 2 10 .A4. REFERENCE REMARKS MOQ Nos. A7 1 8 594410/A 594410/A Gasket .A4.A6&A7 2 Served in Kit.A4. Ref.

7 to 9. 2. 4. 10. 14 & 18 Qty. 2. 9. 5. 8. 8. Key Nos. 12. 2 Nos. 2 Nos. 12. 14 & 18 Qty. 12 & 14 3 2 15 A7 10 6 1 16 7 9 5 18 19 4 11 12 8 17 13 14 . Key Nos. 12 & 14 2. Key Nos. Key Nos. 8. All Except 5 & 7 Each Qty.94 03-50 Front Fork (GIL .Dia 41) A1 A2 A3 A4 A5 A6 Key Nos. 2 Nos. 18 & 19 Key Nos. 15. Key Nos. All Except 10 2.

REFERENCE Spacer Dia 41 2 ‘O’ Ring Dia 41 2 Bolt Cap (Special Square 38mm Head) 2 REMARKS MOQ Nos.Dia 41) PART NUMBER KEY Thunderbird Thunderbird No.95 03-50 Front Fork (GIL . A3.A4 & A5 10 2 . 350 500 17 594414/A 594414/A 18 19 594415/A 594415/A DESCRIPTION QTY. 2 594416/A Served in Kit. Ref.

9.96 03-60 Front Mudguard A1 1 Key Nos. (Qty. 2 Nos. 4. 8). 7. 5) 2 3 8 5 10 3 4 5 2 6 9 5 7 6 5 4 8 . 6. 10. (Qty. 4 Nos.

593016/A 10 3 586038/A 586038/A Spring Washer M8 4 Old No. 145862/A. 888140 888140 Front Mudguard Extension & Clip Kit 1 1 874001 874001 Front Mudguard.4 4 Old No. 350 500 A1 DESCRIPTION QTY.97 03-60 Front Mudguard PART NUMBER KEY Thunderbird Thunderbird No. 210026 20 4 145882/A 145882/A Cross Recessed Pan Head Screw M6 2 5 586032/A 586032/A Punched Washer 6. Nut with Nylon Insert 2 Old No. REFERENCE REMARKS MOQ Nos. Stone Black 1 1 879007 879007 Front Mudguard. A1 10 8 591702/A 591702/A Hex. 593927/A. Bolt M6 X 1 X 12 2 20 9 594078/B 594078/B Cable Guide . 594310/A. Bolt M8 X 20 4 Old No. 141061/1 20 6 586021/A 586021/A Hex. Flicker 1 1 2 586002/A 586002/A Flange Hex. 141306/2 20 7 146797/A 146797/A Mudguard Extension 1 Served in Kit. Ref.Speedo Cable (Metal) 1 5 10 594233/A 594233/A Cable Guide (Metal) 1 5 1 20 . Twilight 1 1 875001 Front Mudguard. 580349/A.

8). 5). 11. 1. 11. 6 Nos. 12. 9. (Qty. 7. (Qty. (Qty. (Qty. Key Nos. (Qty. 19 & 20 Key Nos. 2 Nos. 9. 10). (Qty. 20 Nos. 20 Nos. 3. (Qty. 12.98 03-70 Front Wheel 2 20 1 3 19 4 14 12 15 13 5 16 17 18 6 7 8 11 8 9 10 A1 A2 Key Nos. 13 & 15) 14. 19 & 20 A3 A4 Key Nos. 9. 20 Nos. (Qty. 2.(Qty. (Qty. 17 & 18 A5 Key Nos. 9. 5). 6 Nos. (Qty. 13 & 15) 14. 7 & 8) A6 Key Nos. 8). 40 Nos. 13) . (Qty. & 11 Key Nos. 6 & 7. 7. 2 Nos. (Qty. 2 Nos. 1&2 A7 A8 Key Nos. 5) 11. 2 Nos. 40 Nos. 8). (Qty. 12. 7. 6 & 10). 6 Nos. 40 Nos. 8). 6 & 10). 2 Nos.

560504/C 2 1 1 . Ref. Disc with Tyre and Tube 1 1 A2 888166 888166 Front Wheel Assembly Adaptor Plate. Disc without Tyre and Tube 1 1 A3 888141 888141 Front Hub Sub Assembly 1 1 A4 888142 888142 Front Spindle Kit 1 1 A5 888118 888118 Front Wheel Bearing and Seal Kit 1 A6 888051 888051 Front Wheel Tyre & Tube Kit . A6 2 Seals are packed in Common Kit Served in Kit. 25X40X7 1 5 8 150324/A 150324/A Deep Groove Ball Bearing (6203 17 X 40 X 12) 2 10 9 859040 859040 Hub-Front Wheel (Metalic Silver) 1 10 560502/E 560502/E Spokes Long (Inner) 20 20 11 560521/B 560521/B Spacer Assembly 1 1 12 859041 859041 Adaptor Plate (Metalic Silver) 1 13 560546/A 560546/A Hex. Ref.Front 90/90-19" 1 591985/A N.99 03-70 Front Wheel PART NUMBER KEY Thunderbird Thunderbird No. A1 594006/A 594006/A Front Wheel Assembly Adaptor Plate. Flange Bolt M8X25 6 6 14 594071/A 594071/A Disc.Front 90/90-19" 1 591986/A N.Front Wheel 1 4 594238/A 594238/A Wheel Speed Sensor Assembly 1 2 5 110349 110349 Nipple 40 40 6 560519/E 560519/E Spokes Short (Outer) 20 20 7 141109/1 141109/1 Grease Seal.90/90-19" 1 1 A7 888119 888119 Spokes & Nipple Kit Front Wheel 19” 1 1 A8 888143 888143 Hub Front Adaptor Plate and Bolt Kit 1 1 1 Tyre . 350 500 DESCRIPTION QTY. A4 1 3 594421/A 594421/A Spindle . No. Front (Black) 1 1 15 560530/D 560530/D Socket Button Head Cap Screw 6 6 Alt No. A6 2 Tube . Ref.S.S... REFERENCE REMARKS MOQ Nos. 594007/C Alt.

(Qty. (Qty.100 03-70 Front Wheel 2 20 1 3 19 4 14 12 15 13 5 16 17 18 6 A1 7 8 11 8 9 10 A2 Key Nos. 19 & 20 A5 Key Nos. 6 & 10). 7 & 8) A6 Key Nos. 5) 11. (Qty. 7. 6 Nos. 7. 6 Nos. 9. 5). 40 Nos. 9. (Qty. 8). 20 Nos. 2 Nos. (Qty. 12. (Qty. 2 Nos. 13) . 6 Nos. 40 Nos. (Qty. 2 Nos. 20 Nos. Key Nos. 2 Nos. (Qty. 5). (Qty. 11. 13 & 15) 14. 8). 19 & 20 A3 A4 Key Nos. (Qty. 1. 9. 2. 17 & 18 Key Nos. 1&2 A7 A8 Key Nos. 11. 12. 6 & 10). 12.(Qty. (Qty. 8). 40 Nos. 6 & 7. 9. 8). 2 Nos. 13 & 15) 14. 20 Nos. 7. 3. 10). & 11 Key Nos. (Qty. (Qty.

142835 10 18 593038/D 593038/D Hex. REFERENCE REMARKS MOQ Nos. 16 594422/A 594422/A Spacer Disc Side 1 2 17 586070/A 586070/A Plain Washer 1 Served in Kit. Ref.5 THK) 1 1 .5 1 Served in Kit. No. 593005/A Old No. A4 Alt.101 03-70 Front Wheel PART NUMBER KEY Thunderbird Thunderbird No.85X19” . 350 500 DESCRIPTION QTY.1. Ref. A4 5 19 140355/B 140355/B Rim Tape 1 20 147507/A 147507/A Rim (1. Nut with Nyloc Insert M16X1.

18 & 27 . 2 Nos. 12 7 12 3 7 6 18 A2 29 28 9 31 17 16 8 8 9 8 9 10 1. 2 Nos. 15 30 31 26 25 24 23 13 4 A1 Key Nos. 2) A2 Key Nos. (Qty. 6 14 1 A2 2 11 12 A1 6 Key Nos.102 04-00 Fuel Tank 500cc 350cc 12 27 A2 18 27 11 2 7 A1 7 13 4 8 3 1. 18 & 27 32 33 14 15 16 9 10 34 19 22 20 21 A1 Key Nos. (Qty. 2) 11.

M6 X 10 4 Old No. No. No. Flicker 1 A2 888057 888057 Cap Assembly Fuel Filler with Key 1 1 A3 594816/A Fuel Hose and Clip Assembly Set (L 150mm) 1 1 1 594002/A Cover . 855013 Alt.Fuel Tap. 141061/1 50 16 586048/A 586048/A Hex. 145861/A Alt. A2 .Fuel Gauge MTG 4 Old No. REFERENCE REMARKS MOQ Nos. 350 500 874002 DESCRIPTION QTY. 813044 1 1 6 594538/A 594538/A Washer .M4 3 13 594222/A 594222/A ‘O’ Ring . Silver Ash 1 2 594208/A 594208/A Sticker 2 2 3 594264/B 594264/B Rear Damper Tank 2 10 4 571063/A 571063/A ‘O’ Ring – Fuel Pump Module 1 10 571052/A Fuel Pump Module 1 1 10 A1 5 Alt. Screw. Twilight 1 1 875002 Fuel Tank with Sticker. No.Fuel Guage 1 14 594244/A 594244/A Fuel Gauge Unit 1 15 586032/A 586032/A Plain Washer . Bolt M6 X 1 X 20 2 8 143496/A 143496/A Washer 5 10 9 144636/A 144636/A Copper Washer 5 20 10 500355 500355 M6 Screw 5 10 11 594513/A 594513/A Ring .Fuel Cap. No.103 04-00 Fuel Tank PART NUMBER KEY Thunderbird Thunderbird No. Metallic Silver 1 12 594514/A 594514/A CSK Screw . 141093 20 17 594470/A 594470/A Drain Hose . 874002 Fuel Tank with Sticker.Tank 2 Fuel Tank Cap Filler 1 18 Old No. 859048 10 2 20 Alt. Stone 1 1 879006 879006 Fuel Tank with Sticker. Ref. 170374 5 1 2 594131/B Served in Kit.Tank 2 7 586042/A 586042/A Flanged Hex.

(Qty. 2) A2 Key Nos. 12 7 12 3 7 6 18 A2 29 28 9 31 17 16 8 8 9 8 9 10 1. 6 14 1 A2 2 11 12 A1 6 Key Nos. 15 30 31 26 25 24 23 13 4 A1 Key Nos. 18 & 27 . (Qty. 2 Nos. 2 Nos. 2) 11. 18 & 27 32 33 14 15 16 9 10 34 19 22 20 21 A1 Key Nos.104 04-00 Fuel Tank 500cc 350cc 12 27 A2 18 27 11 2 7 A1 7 13 4 8 3 1.

Cylinder Head Engine 1 5 23 586004/A Hex. 19 594165/A Fuel Tap 1 1 20 143496/A Washer 2 20 21 500355 Hex. 570299/a 20 32 594092/B 594092/B Tank Decor Plate RH 1 Alt. 593030/A. REFERENCE REMARKS MOQ Nos. 867036 1 34 147870/A Joint Packing Fuel Tap 1 20 . Bolt M6 X 14 2 10 22 570262/F Steady Bracket . No.Blank 2 10 28 594089/B Fuel Hose 1 10 29 146318/A Clip Fuel Hose 2 50 Fuel Pipe (L 150mm) 1 594815/A 10 Clip Fuel Pipe 2 594814/A 50 30 141454 31 Old No. 350 500 DESCRIPTION QTY. Bolt M8 X 90 1 5 27 594231/B 594231/B Key Complete . Nut with Nylon Insert M8 1 24 570263/B Spacer 1 25 586056/A Spacer Steady Bracket 1 26 594210/B Flanged Hex. 867037 1 33 594091/B 594091/B Tank Decor Plate LH 1 Alt.105 04-00 Fuel Tank PART NUMBER KEY Thunderbird Thunderbird No. 142182/A 10 5 Old No. No.

106 04-10 Seat Assembly 7 14 8 A2 9 8 16 9 1 13 9 9 5 5 10 2 A1 2 12 15 4 3 3 17 4 17 11 5 6 5 .

1 14 Seat Cushion Pillion 1 594299/A N.Rider Seat 2 2 3 580290/A 580290/A Rubber . 350 500 DESCRIPTION REMARKS QTY.Pillion 1 1 1 594281/B 594281/B Seat . 594096/B 2 15 594275/C 594275/C Seat Pan Assembly Rider 1 1 16 594300/A 594300/A Seat Pan Assembly Pillion 1 1 17 592030/A 592030/A Plug (Rubber) Cable Seat Latch 2 20 .107 04-10 Seat Assembly PART NUMBER KEY Thunderbird Thunderbird No.Pillion Seat 2 2 9 594306/A 594306/A Grommet Rear . A1 594094/A 594094/A Seat Assembly .S.Rider Seat 2 5 594660/A 594660/A CSK Screw M6 X 20 4 4 6 594102/A 594102/A Rider Seat Lock (Latch) with Cable 1 1 7 594305/A 594305/A Seat .Pillion Seat 4 4 10 594106/A 594106/A Pillion Seat Lock (Latch) with Cable 1 1 11 594681/A 594681/A Cable.Support 2 2 4 594655/A 594655/A Grommet Rear . 1 Alternate No. Pillion Seat Latch 1 10 13 Seat Cushion Rider 1 594280/B N. Rider Seat Latch 1 10 12 594682/A 594682/A Cable.Rider 1 1 A2 594298/A 594298/A Seat Assembly .Cover Pillion Rexine 1 1 8 594453/A 594453/A Rubber Boot . REFERENCE MOQ Nos.Cover Rider Rexine 1 1 2 594284/A 594284/A Rubber Boot .S.

6) 11 11 10 13 1 7 3 8 12 9 8 9 2 4 4 6 . 5.108 04-20 Seat Sub Frame A1 14 Key Nos. 5 2. 3. (Qty 2 Nos.

No. 580349/A. M8 X 20 4 Old No. 594100/A 1 4 586002/A 586002/A Flanged Hex.25 X 20 2 7 145882/A 145882/A Cross Recessed Pan Head Screw M6 X 14 2 8 586032/A 586032/A Punched Washer 6. 594310/A. 593927/A. 580349/A. 594310/A.Pillion 1 6 586002/A 586002/A Hex. No. 867045 1 2 859049 859049 Pillion Grab Rail .LH (Metalic Silver) 1 Alt. 141061/A 50 9 586021/A 586021/A Hex.4 2 Old No. 867039 1 11 594046/A 594046/A Hex. 145862/A. No. No. 1 1 594125/B 594125/B Sub Frame (Black Powder Coated) 1 Alt.109 04-20 Seat Sub Frame PART NUMBER KEY Thunderbird Thunderbird No. 350 500 A1 DESCRIPTION QTY. REFERENCE Pillion Gabriel and Back Rest Kit 1 REMARKS 594097/A MOQ Nos. Bolt.RH (Metalic Silver) 1 Alt. 593016/A 10 5 594097/A 594097/A Back Rest . 141306/2 40 10 594108/B 594108/B Luggage Carrier Plate (Black Powder Coated) 1 Alt. Socket Button Head Screw M6 X 1 4 10 12 580431/E 580431/E Side Handle LH 1 2 13 594601/A 594601/A Side Handle RH 1 2 14 594680/A 594680/A Rexine Back Rest 1 1 1 Old No. 145862/A. 593927/A. 594099/A 1 3 859050 859050 Pillion Grab Rail . Socket Head Screw M8 X 1. 593016/A 10 20 . Nut with Nylon Insert B M6 2 Old No.

3 Nos. 2) 5 2 2 3 6 2 6 3 2 7 A2 Key Nos. (Qty. 2 Nos. 11 & 12). 7 Nos. 4 & 5). 8. (Qty. 3 & 6). 9. 2 Nos. 7.110 05-00 Rear Shock Absorbers & Center Stand Assembly LH RH 13 4 14 6 3 2 1 9 2 1 12 11 8 9 12 4 10 2 11 5 A1 Key Nos. (Qty. 10 . (Qty.

592159/B 1 8 586015/A 586015/A Spindle Main (Center) Stand 1 Old No. 141234 40 10 145186/C 145186/C Rubber Stop Center Stand Main 1 5 11 144766/A 144766/A Spring New 2 10 12 586012/A 586012/A Split Pin Rear Spindle 2 13 594601/A 594601/A Side Handle RH 1 14 580431/E 580431/E Side Handle LH 1 Old No. Black-Powder Coated 1 Alt.111 05-00 Rear Shock Absorbers & Center Stand Assembly PART NUMBER KEY Thunderbird Thunderbird No. 350 500 DESCRIPTION QTY. 580361/A 20 . No.Gas Filled 2 1 2 593046/A 593046/A Plain Washer 8 5 3 593109/A 593109/A Single Coil Spring Lock Washer M10 4 5 4 594492/A 594492/A Domed Bolt . A1 888195 888195 Bolt. 580295/C 1 9 586016/A 586016/A Washer Plain .3/8"X45 2 10 6 594493/B 594493/B Hex. REFERENCE REMARKS MOQ Nos. Washer & Nut Kit Rear Shocks (Thunderbird 350 & 500) 1 1 A2 888146 888146 Center Stand and Spindle Kit 1 1 1 146347/B 146347/B Shock Absorber . Nut 3/8” BSF 3 20 7 867003 867003 Center Stand.3/8"X60 2 10 5 594491/A 594491/A Domed Bolt .Center Stand 2 Old No.

4 9 8 A1 2 19 4 9 17 12 11 1 18 11 2 3 7 20 6 10 14 15 13 16 15 16 16 16 A2 A3 . 2 & 3). 2 Nos.112 05-10 Swing Arm Assembly & Rear Chain Guard A4 5 Key Nos. 3 (Qty.

593050/B 10 8 594540/A 594540/A Chain Pad 1 9 146435/A 146435/A CSK Screw M6 X 12 2 Alt. 350 500 DESCRIPTION QTY. Ref. REFERENCE REMARKS MOQ Nos. A2 10 15 594365/A 594365/A Plate-Chain Adjuster 2 Served in Kit. A1 867034 867034 Swing Arm Sub Assembly Black (Powder Coated) 1 1 A2 888147 888147 Chain Adjuster Kit (RH & LH) 1 1 Chain and Sprocket Kit (350cc) 1 16T (102 Pitches ‘O’ Ring Type) 1 888149 Chain and Sprocket Kit (500cc) 1 18T (102 Pitches ‘O’ Ring Type) 1 A3 888148 A4 888079 888079 Swing Arm End Cap. 145867/A 20 17 581085/B 581085/B Chain . 594660/A 20 10 594484/B 594484/B Bracket Complete . No. Ref.Chain Guard. A2 10 14 594216/B 594216/B Chain Tensioner LH 1 Served in Kit.Shake Proof M12 1 Old No.25 4 Old Type 593008/A. Bush and Spacer Kit 1 1 1 594028/B 594028/B Swing Arm Complete.Chain Stay 1 1 5 580347/A 580347/A Flanged Hex. No.Rear (102 Pitches ‘O’ Ring Type LGB) 1 Served in Kit. A3 1 18 145854 145854 Connecting Link 1 1 1 . Nut M8 X 1. Black-Powder Coated 1 Alt. 593023/A 10 7 593050/C 593050/C Hex Nylock nut 1 Old No. A2 20 16 586005/A 586005/A Flanged Hex. 580344/A.M6 X 1 2 10 12 591667/B 591667/B Chain Guard 1 1 13 594533/A 594533/A Chain Tensioner RH 1 Served in Kit. Ref. Bolt 1/2 X 16 TPI X 235 1 1 6 586008/A 586008/A Washer .113 05-10 Swing Arm Assembly & Rear Chain Guard PART NUMBER KEY Thunderbird Thunderbird No. 145708/A.Celcon 2 2 3 580749/D 580749/D End Cup 2 2 4 580037/H 580037/H Spacer . Black-Powder Coated 1 1 2 580038/E 580038/E Bush . 580343/A. Ref. 867035 1 11 593108/A 593108/A Flange Bolt with Collar .

114 05-10 Swing Arm Assembly & Rear Chain Guard A4 5 Key Nos. 4 9 8 A1 2 19 4 9 17 12 11 1 18 11 2 3 7 20 6 10 14 15 13 16 15 16 16 16 A2 A3 . 2 Nos. 3 (Qty. 2 & 3).

REFERENCE REMARKS MOQ Nos. Ref. A3 1 . 350 500 19 20 570809/A 594048/B DESCRIPTION QTY.115 05-10 Swing Arm Assembly & Rear Chain Guard PART NUMBER KEY Thunderbird Thunderbird No. FD Sprocket 16 Teeth 1 1 571032/B FD Sprocket 18 Teeth 1 1 594048/B Sprocket Rear Drive 38T 1 Served in Kit.

2 Nos. 20 Nos. 11. 14 & 16 Key Nos. 4).116 05-20 Rear Wheel A1 A2 Key Nos. 3. (Qty. 12. 20 Nos. Key Nos. 18. 7. 18 & 20 & 9). 6 7 A5 A6 A7 Key Nos. (Qty. 20 25 & 28 11 8 3 6 4 16 4 5 A10 Key Nos. 6. 15). 5. 10). Key Nos. 7. 40 Nos. 6. 5. 1&2 (Qty. 27) 10 9 . 3. (Qty. 1. (Qty.8 6. 26. 2 Nos. 8 & 9). (Qty. 2 Nos. 11. (Qty. 10). (Qty. 2 Nos. 40 Nos. 2 Nos. 6 Nos. 4). (Qty. Key Nos. 10) A8 A9 Key Nos. 2 Nos. 2. 3. (Qty. (Qty. 13. (Qty. (Qty. 8 & 9). 4). 4). 6 26 27 23 15 A4 Key Nos. 4). 17. 14 & 16 1 A3 2 21 17 18 14 19 22 25 28 27 13 20 22 12 24 15 Key Nos. 5. 6 Nos. (Qty. 15). 40 Nos. 20 Nos.

120/ 80 . 593043/2 10 1 .18” 1 591984/A N.S. A3 10 5 146499/A 146499/A Rear Hub Spacer Assembly 1 Served in Kit.18” 1 1 A6 888151 888151 Bearing and Seal Kit Rear Wheel TB 350 & 500cc 1 1 A7 888152 888152 Wheel Spokes and Nipple Kit . Washer and Nut Kit 1 1 1 Tube. A1 594042/A 594042/A Rear Wheel Assembly with Tyre & Tube 1 1 A2 888167 888167 Rear Wheel Sub Assembly without Tyre & Tube 1 1 A3 594043/C 594043/C Rear Hub Assembly 1 1 A4 888150 888150 Rear Wheel Bearing Kit 1 A5 888050 888050 Rear Wheel Tyre & Tube Kit . A7 20 10 110349 110349 Nipple 40 Served in Kit. Rear (Short) 20 Served in Kit. A5 2 Seals are packed in Kit 1 3 859046 859046 Centre Hub.18” Zapper C 1 591983/A N. Ref. A7 20 9 594428/A 594428/A Spokes Outer. Rear (Long) 20 Served in Kit.Thunderbird 500 1 1 A8 888153 888153 Adaptor Rear Sprocket Sub Assembly Kit 1 1 A9 888154 888154 Short Spindle and Nut Kit 1 1 A10 888178 888178 Rear Spindle.S.Rear 1 8 594427/A 594427/A Spokes Inner. A5 2 Tyre. 25 X 40 X 7 1 Served in Kit. Old No.5 1 Old No. Ref. Ref. Ref. Ref. Rear 120/ 80 . Ref. Rear 120/ 80 .. M16 x 1. 350 500 DESCRIPTION QTY. Ref. REFERENCE REMARKS MOQ Nos. 141105/C 5 6 141109/1 141109/1 Grease Seal.. Castle Nut. A3 10 7 591210/A 591210/A Rim . A7 40 11 140355/B 140355/B Rim Tape 1 12 586010/A 586010/A Hex. A3. Rear (Metalic Silver) 1 1 4 150324/A 150324/A Deep Groove Ball Bearing 6203 (17 X 40 X 12) 2 Served in Kit. Ref.117 05-20 Rear Wheel PART NUMBER KEY Thunderbird Thunderbird No.

20 Nos. 4). 40 Nos. 2 Nos. 6 26 27 23 15 A4 Key Nos. 15). 6. 7. Key Nos. (Qty. (Qty. (Qty. 2 Nos. 20 25 & 28 11 8 3 6 4 16 4 5 A10 Key Nos. 4). 10). 14 & 16 Key Nos. 14 & 16 1 A3 2 21 17 18 14 19 22 25 28 27 13 20 22 12 24 15 Key Nos. 27) 10 9 . Key Nos. 4). 18 & 20 & 9). 10) A8 A9 Key Nos. 2 Nos. 13. 3. 20 Nos. 4). 5. 8 & 9). 7.8 6. (Qty. (Qty. 1&2 (Qty. 3. (Qty. 6. 10). Key Nos. (Qty. 2 Nos. 11. 40 Nos. 6 Nos. 26. (Qty. 1. (Qty. (Qty. (Qty. 6 Nos. 18. 2.118 05-20 Rear Wheel A1 A2 Key Nos. 8 & 9). 2 Nos. 40 Nos. 11. (Qty. 17. 5. 4). 12. 6 7 A5 A6 A7 Key Nos. 5. 20 Nos. 15). 2 Nos. 3. (Qty.

No. 594046/A.Disc Side 1 5 24 594051/A 594051/A Spacer . A10 5 27 593095/A 593095/A Plain Washer 2 Served in Kit. Old Type Served in Kit. Nut. 593044/A MOQ Nos.Rear Drive 1 1 22 560530/D 560530/D Socket Button Head Cap Screw 6 6 23 594050/A 594050/A Spacer . A10 10 28 586009/A 586009/A Hex.RD Sprocket 1 21 594048/B 594048/B Sprocket . A8 10 5 1 Served in Kit. 13 586012/A 586012/A Split Pin 1 50 14 594045/A 594045/A Rear Disc Plate 1 15 590906/B 590906/B Hex. Ref. M22X1.119 05-20 Rear Wheel PART NUMBER KEY Thunderbird Thunderbird No. Socket Head Screw M6 X 1 X 14 6 16 144471/A 144471/A Cushion Rubber 4 4 17 859047 859047 Adaptor . 350 500 DESCRIPTION QTY. A8 10 .RD Sprocket (Metalic Silver) 1 1 18 145553/B 145553/B Bearing 6005 (25 X 47 X12) (double side rubber sealed) 1 19 594054/A 594054/A Rear Caliper Assembly 1 20 594562/A 594562/A Dust Seal . Ref.Sprocket Side 1 5 25 594087/A 594087/A Spindle Short 1 Served in Kit. REFERENCE REMARKS Alt. 593042/B 10 1 Alt.5 1 Old No. Ref. No. A9 26 594088/A 594088/A Spindle Long 1 Served in Kit. Ref. Ref.

(Qty. 18) A1 17 19 20 18 24 21 25 22 24 23 26 10B . 17. 25 Key Nos. 2 Nos. 12 & 13 A6 A9 Key Nos. 4 Nos. (Qty. 8 & 9 Key Nos. 17). 24 & 25 A4 A1 16 A7 Key Nos. 24). 2 Nos. 2 to 5.120 05-30 Rear Master Cylinder Assembly . 2 to 9 & 10E A5 A8 Key Nos. 16. 20. 21 & 22 Key Nos.BBI A1 14 Key Nos. 2 Nos. 18) A3 18 17 Key Nos. 19 to 23. (Qty. (Qty. 1 to 15 11 1 12 A2 10 13 2 3 4 5 6 8 7 9 10A 10D 10C 15 Key Nos.

) Served in Kit. Ref. A7 7 Seal (‘O’ Ring) Rear M/C 1 594590/A (N.) Served in Kit.) Served in Kit.S.) Served in Kit 5 .) Served in Kit.A6. Key 10 10B Fork Push Rod Rear M/C 1 594724/A (N. Ref.A6. Ref.S..A6. Ref. A7 4 Primary Seal Rear M/C 1 594593/A (N. Ref.) Served in Kit.Rear Body 1 2 Spring Rear M/C 1 594595/A (N. Key 10 10C Lock Nut Rear M/C 1 594725/A (N.S.BBI 1 1 A3 594695/A 594695/A Reservoir Tube Kit Rear M/C 1 1 A4 888157 888157 Rear Reservoir Kit 1 1 A5 594694/A 594694/A Reservoir Kit Rear M/C Threaded 1 1 A6 594690/A 594690/A Minor Kit Rear M/C 1 1 A7 594689/A 594689/A Major Kit Rear M/C 1 1 A8 594693/A 594693/A Connector Kit Rear M/C 1 1 A9 594721/A 594721/A Banjo Bolt Kit (Disc Brake) 1 1 1 Master Cylinder M/C . REFERENCE REMARKS MOQ Nos. Ref.S. Ref. Ref. A7 8 Spacer Rear M/C 1 594722/A (N. A7 Push Rod Assembly Kit Rear M/C 1 10A Push Rod Rear M/C 1 594723/A (N.S.) Served in Kit.S. A7 3 Spring Guide Rear M/C 1 594594/A (N.S.S.) Served in Kit.A6. Ref.S.) Served in Kit. Ref.) Served in Kit.S.A6.Rear Master Cylinder 1 594591/A (N. Key 10 10 594691/A 594691/A N. A1 594055/A 594055/A Rear Master Cylinder Assembly 1 1 A2 594688/A 594688/A Rear Brake Hose Assembly Kit with Banjo Bolt .) Served in Kit. A1 (N. Key 10 10D Push Rod Assembly Rear M/C 1 594509/A (N.S. A7 6 Piston . Ref. A7 9 Circlip Rear M/C 1 594510/A (N.S. A7 5 Primary Washer 1 594592/A (N.121 05-30 Rear Master Cylinder Assembly .S.BBI PART NUMBER KEY Thunderbird Thunderbird No. Ref. Ref.) Served in Kit.A6. 350 500 DESCRIPTION QTY.) Served in Kit.S.

24). 25 Key Nos. 19 to 23. (Qty. 8 & 9 23 26 10B .122 05-30 Rear Master Cylinder Assembly . 2 to 5. 4 Nos. 12 & 13 A6 A1 16 17 A1 17 19 20 18 24 21 25 22 24 Key Nos. (Qty. 2 Nos. 2 to 9 & 10E A5 A8 Key Nos. 20. 2 Nos. 1 to 15 11 1 12 A2 10 13 2 3 4 5 6 8 7 9 10A 10D 10C 15 Key Nos. 21 & 22 Key Nos. (Qty. 17). 18) A3 18 Key Nos.BBI A1 14 Key Nos. 16. 24 & 25 A4 A7 Key Nos.

A9 Hex. 15 Thread Protector 1 N. Ref. A4. A5 21 Diaphragm Rear Disc Reservoir 1 594504/A (N. A2 17 Banjo Bolt (Black Tri-Valent) 2 594507/A (N. A4 10 10 5 20 . 350 500 10E DESCRIPTION REMARKS QTY.S.S.S. A4. Ref. Ref. A5 Cover Reservoir 1 24 Clip (Reservoir) 2 594727/A (N.) Served in Kit. A3 Cable Strap 8” (Black) 2 11 19 23 26 594511/A 594046/A 594518/A 582511/A 594511/A 594046/A 594518/A 582511/A 594728/A MOQ Nos. Ref. A5 22 Lid Reservoir Threaded 1 594633/A (N.) Served in Kit. Ref. Ref.S.S.) Served in Kit.) Served in Kit.123 05-30 Rear Master Cylinder Assembly . A8 14 Cap 1 N. Ref.) Served in Kit. Ref.BBI PART NUMBER KEY Thunderbird Thunderbird No. A3 25 Rubber Tube .) Served in Kit. A2.Rear Disc 1 594059/A (N.) Served in Kit.) Served in Kit. Ref. A2. A1 (N. Ref.S.) Served in Kit.S.) Served in Kit. (N.S.S. A7. A9 18 Copper Washer Disc 4 594508/A (N. Ref.S. A4 (N. Ref. Ref. A4.) Served in Kit. A4.) Served in Kit.S.) Served in Kit. REFERENCE Grease Pouch (Reference Only) 1 Boot Rear M/C 1 12 Bush Rear M/C 1 594726/A (N. A8 13 Connector Rear M/C 1 594586/A (N. Socket Button Head Screw M6 X 1 1 20 Reservoir Rear (Threaded) 1 594057/A (N.S. 16 Brake Hose Rear 1 594056/A (N.S. 10 Figure not shown (N.S.S.S.) Served in Kit. Ref.

(Qty. 19 & 21 5 20 9 15 9 8 2 3 4 10 16 14 13 1 6 11 19 17 7 12 18 . (In Page No. 15. 10. 4 Nos. 13. 20 to 23 & 25) Key Nos. 1 to 20 Key Nos. 10. 12. 2. 18. 9) Key Nos. 8.BBI A8 A1 A2 A3 A4 A5 A6 A7 Key Nos. 12 & 21 10. 17 & 24). Key Nos. Key Nos. 12. (Qty. 3. 16. (Qty. 3.124 05-40 Rear Caliper Assembly . 14 & 21 11. 14 & 21 Key Nos. 2. A2. 13. 116 A1. 2 Nos. 6&7 Key Nos. 17. 2 Nos. 18). 4.

S.S. A7 12 Dust Cover Rear Caliper 1 594597/A (N. A6 10 Insulator Rubber Rear Caliper 1 594599/A (N. A1 594053/A 594053/A Disc Brake Assembly Rear . A5 3 Scrapper Ring Rear Caliper 1 594433/A (N. Ref.) Served in Kit.) Served in Kit. REFERENCE REMARKS MOQ Nos. A8 5 594729/A 594729/A (N.S.Ref. Ref. Ref. A5 4 Piston .) Served in Kit.A5.) Served in Kit. A5 15 Bracket Sub Assembly Rear Caliper 1 594731/A (N. A1 10 .S.Ref.) Served in Kit.S. Ref.) Served in Kit.S.A7 13 Bleeder Screw Rear Caliper 1 594435/A (N. A4.) Served in Kit. Ref.) Served in Kit.S. A4.Ref.Rear Caliper 1 594431/A (N.) Served in Kit.A4.Ref.) Served in Kit.S.S.S.S.Ref. A3 8 Pad Pin Rear Caliper 1 594730 (N.) Served in Kit. Ref.A4. A2. A5 14 Bleeder Cap Rear Caliper 1 594434/A (N. A3 7 Pad (Opposite Piston Side) Rear Caliper 1 594429/A (N.125 05-40 Rear Caliper Assembly . A4.S.) Served in Kit.A8 11 Primary Pin Rear Caliper 1 594598/A (N.A5.S. Ref. 350 500 DESCRIPTION QTY.S.BBI PART NUMBER KEY Thunderbird Thunderbird No. A4. A6 9 Clip Hanger Rear Caliper 2 594600/A (N. A4 Pad Spring Rear Caliper 1 6 Pad (Piston Side) Rear Caliper 1 594430/A (N. Ref. Ref.BBI 1 1 A3 594698/A 594698/A Disc Pad Kit Rear Caliper .BBI 1 1 A2 594054/A 594054/A Caliper Assembly Rear .) Served in Kit.) Served in Kit.BBI 1 1 A4 594696/A 594696/A Major Kit Rear Caliper 1 1 A5 594697/A 594697/A Minor Kit Rear Caliper 1 1 A6 594700/A 594700/A Pad Pin Kit Rear Caliper 1 1 A7 594703/A 594703/A Primary Pin Kit Rear Caliper 1 1 A8 594701/A 594701/A Bracket Sub Assembly Rear Caliper 1 1 1 Caliper Body 1 2 Piston Seal Rear Caliper 1 594432/A (N.

19 & 21 5 20 9 15 9 8 2 3 4 10 16 14 13 1 6 11 19 17 7 12 18 . 2 Nos. 10. 13. 12. 17 & 24). A2.126 05-40 Rear Caliper Assembly . 1 to 20 Key Nos. (Qty. Key Nos. 6&7 Key Nos. 20 to 23 & 25) Key Nos. 2. 3. 116 A1. 17. 16. 14 & 21 11. 15.BBI A8 A1 A2 A3 A4 A5 A6 A7 Key Nos. 4 Nos. 8. 18. 2. 12 & 21 10. 4. 9) Key Nos. 3. 12. (In Page No. 18). (Qty. Key Nos. 13. 10. 14 & 21 Key Nos. (Qty. 2 Nos.

) Served in Kit. 350 500 DESCRIPTION QTY.) Served in Kit. Ref.S. Ref.S.A7.A8 MOQ Nos. A2 594728/a (N. A8 19 Secondary Pin Rear Caliper 1 594734/a (N. A8 18 Bracket Machined Rear Caliper 1 594732/a (N.) Served in Kit. A8 20 Pad Spacer 1 21 Grease Pouch ( Reference Only) N. Ref. Ref.A5.) Served in Kit. Ref... A2 17 Wear Pad Rear Caliper 1 594733/a (N.Ref.S. .S. A4.S.BBI PART NUMBER KEY Thunderbird Thunderbird No.S. REFERENCE REMARKS 16 Thread Protector 1 N.127 05-40 Rear Caliper Assembly .

(Qty.128 05-50 Cradle Assembly RH 18 18 16 17 6 4 5 1 3 13 15 12 2 7 9 9 8 14 11 10 A1 A2 A3 A4 Key Nos. Key Nos. 17). (Qty. 2 Nos. Key Nos. 5. 4 Nos. 4. 6 & 7 12 & 16 All 1 to 18 . Key Nos. 8 Nos. 18) 2. 3). (Qty.

593004/A.Foot Rest 1 Served in Kit. 141061/A 10 1 20 . A1 888164 888164 Foot Rest Rubber Kit 1 1 A2 888162 888162 Foot Rest Assembly RH with Holder Kit 1 1 A3 888197 888197 Rear Brake Pedal with Rubber 1 1 A4 594220/A 594220/A Cradle Tube Sub Assembly RH 1 1 1 594116/B 594116/B Cradle Tube Complete .RH 1 5 594334/B 594334/B Spring . A2 20 7 550141 550141 Circlip 10 X 1N 1 Served in Kit. No.RH Black (Powder Coated) 1 Alt. 867043 1 2 594358/B 594358/B Foot Rest Holder . 859052 1 3 586002/A 586002/A Flanged Hex.Pedal Return 1 40 11 594393/A 594393/A Brake Light Switch with Spring 1 1 12 594526/A 594526/A Rear Brake Pedal 1 13 594537/A 594537/A Pin Master Cylinder 1 10 14 594066/A 594066/A Split Pin 1 40 15 586032/A 586032/A Punched Washer 6. Ref. 350 500 DESCRIPTION QTY. Bolt M8 X 20 2 Old No. Ref.RH.129 05-50 Cradle Assembly RH PART NUMBER KEY Thunderbird Thunderbird No. 145861/A Served in Kit. 580349/A. 594310/A. A2 20 8 594055/A 594055/A Master Cylinder Assembly 1 9 586042/A 586042/A Flanged Hex. Ref. A3 Old No. REFERENCE REMARKS MOQ Nos. Ref. 593016/A 5 4 594118/A 594118/A Foot Rest Assembly . Metalic Silver 1 Alt. Bolt M6 X 20 2 10 594067/A 594067/A Spring . No. 593927/A. A2 20 6 5943702/B 594372/B Lock Pin . 145862/A.4 1 16 144886/C 144886/C Brake Pedal Rubber 1 7 17 594351/A 594351/A Foot Rest Rubber Large 1 5 18 594350/A 594350/A Foot Rest Rubber Small 2 10 1 1 Old No.Rider Foot Rest 1 Served in Kit.

130 05-60 Rear Mudguard 8 1 8 10 7 9 12 4 6 2 11 6 5 3 4 6 5 .

141306/2 40 8 586042/A 586042/A Flanged Hex. REFERENCE REMARKS MOQ Nos. 140383/A 50 5 140090/1 140090/1 Star Washer 2 6 586029/A 586029/A Hex. Flicker 1 1 2 586052/A 586052/A Hex. 145861/A 10 9 586025/A 586025/A Flanged Hex. 141060 40 7 586021/A 586021/A Hex. Nut M6 2 Old No. 142274 40 3 586051/A 586051/A Hex. Stone 1 1 879001 879001 Rear Mudguard Assembly. Screw M6 X 20 1 Old No. Screw M6 X 16 1 Old No. Bolt M8 X 16 1 Old No. 874007 Rear Mudguard Assembly. Bolt M6 X 20 2 Old No.131 05-60 Rear Mudguard PART NUMBER KEY Thunderbird Thunderbird No. 350 500 874007 DESCRIPTION QTY. 591534/A 30 10 594214/A 594214/A Reflex Reflector 1 5 11 580811/B 580811/B Piece Mudguard Assembly 1 1 12 586035/A 586035/A Plain Washer M6 1 1 50 . Nut with Nylon Insert B M6 1 Old No. Twilight 1 1 875005 Rear Mudguard Assembly. 111846 50 4 586035/A 586035/A Plain Washer 2 Old No.

11. (Qty. 12) 8 7 3 13 10 2 3 11 2 7 4 1 5 5 6 12 12 .132 05-70 Tail Lamp Bracket. 2 Nos. Trafficator & Saree Guard A1 9 Key No’s 10.

Socket Button Head Screw M6 X 1 2 20 13 591023/A 591023/A Beading 1 5 Old No.Tail Lamp Plated 1 1 2 586028/A 586028/A Hex.Add On (Powder Coating Black) 1 1 12 594046/A 594046/A Hex. Milky White 1 1 7 581122/A 581122/A Mushroom Head Screw M6X8 2 10 8 594016/A 594016/A Trafficator Assembly RH 2 1 9 594036/A 594036/A Tail Lamp Led 1 1 10 867070 867070 Saree Guard (Powder Coating Black) 1 11 867071 867071 Saree Guard . Ref. 350 500 DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. Nut M12 2 3 502006/A 502006/A Spring Washer M12 2 50 4 594015/A 594015/A Trafficator Assembly LH 2 1 5 146375 146375 Hex. Trafficator & Saree Guard PART NUMBER KEY Thunderbird Thunderbird No.Rear. 580368/B 868037 Served in Kit. Screw M6 X 14 2 5 6 845020 845020 Number Plate . A1 10 1 . A1 888159 888159 Saree Guard Complete Kit 1 1 1 594101/B 594101/B Bracket Assembly .133 05-70 Tail Lamp Bracket.

(Qty. 8 Nos. 25) (Qty. 31) 8 14 27 28 15 13 12 A6 A2 Key No’s 1 to 23 Key No’s 4. 17. 4 Nos. 22 & 23) 19 16 6 24 27 18 17 2 26 1 20 4 Key No’s 24. 21.134 06-00 Cradle Assembly LH & Pillion Foot Rest Assembly A3 RH A1 Key No’s 16. 5. 26 to 30 29 30 . 2 Nos. 3) 4. 2 Nos. (Qty. 6 & 7 A5 Key No’s (Qty. 26 to 30 28 21 23 22 29 5 7 32 3 30 23 22 3 LH 26 4 31 25 25 15 10 11 9 A4 Key No’s 2.

140437/1. Bolt M8 X 20 2 Old No.LH. M8 1 Old No. Socket Head Screw M8 X 45 1 4 11 586036/A 586036/A Washer 1 Old No. Side Stand 1 Alt.Foot Rest 1 Served in Kit Ref. A1 594047/A 594047/A Gear Shifter Assembly without Rubber 1 1 A2 594221/A 594221/A Pillion Foot Rest Sub Assembly LH 1 1 A3 594371/A 594371/A Pillion Foot Rest Sub Assembly RH 1 1 A4 888163 888163 Foot Rest Assembly LH with Holder Kit 1 1 A5 888164 888164 Foot Rest Rubber Kit 1 1 A6 594063/A 594063/A Cradle Tube Sub Assembly LH 1 1 1 594117/B 594117/B Cradle Tube Complete LH . No. 867041 1 2 594120/B 594120/B Foot Rest Holder . 140080/2 5 12 586004/A 586004/A Hex. Metalic Silver 1 Alt. 142182/A 5 13 591992/B 591992/B Spring 1 Old No. Nut with Nylon Insert. 593030/A.135 06-00 Cradle Assembly LH & Pillion Foot Rest Assembly PART NUMBER KEY Thunderbird Thunderbird No. 580349/A.S. 593016/A 5 4 594119/A 594119/A Foot Rest Assembly . No. Ref. Screw Head Cap Screw M5 X 20 2 16 594177/B 594177/B Gear Lever (Shifter Complete) 1 867042 1 10 N. 146147/C 1 15 500632 500632 Hex. Black-Powder Coated 1 9 591713/C 591713/C Side Stand Assembly 1 1 10 521199 521199 Hex. A4 20 8 594122/B 594122/B Side Stand Mounting Complete. REFERENCE REMARKS MOQ Nos. A4 20 7 550141 550141 Circlip 10 X 1N 1 Served in Kit Ref. 350 500 DESCRIPTION QTY.Black-Powder Coated 1 Alt. 593927/A. 145862/A. 147849/A 5 14 581738/A 581738/A Switch. 594521/B 1 5 594334/C 594334/C Spring Rider Foot Rest 1 Served in Kit Ref. 859051 1 3 586002/A 586002/A Flanged Hex. 593028/A.LH 2 Old No. A1 1 . 594310/A. A4 6 594372/B 594372/B Lock Pin . No.

(Qty. 4 Nos. 6 & 7 A5 Key No’s (Qty. 22 & 23) 19 16 6 24 27 18 17 2 26 1 20 4 Key No’s 24. 26 to 30 29 30 . 2 Nos.136 06-00 Cradle Assembly LH & Pillion Foot Rest Assembly A3 RH A1 Key No’s 16. 21. 26 to 30 28 21 23 22 29 5 7 32 3 30 23 22 3 LH 26 4 31 25 25 15 10 11 9 A4 Key No’s 2. 2 Nos. 25) (Qty. 31) 8 14 27 28 15 13 12 A6 A2 Key No’s 1 to 23 Key No’s 4. 5. 8 Nos. 17. (Qty. 3) 4.

350 500 17 DESCRIPTION QTY. A1 20 Old No. A1 20 594066/B Served in Kit Ref. REFERENCE Actuator Complete 1 594452/A REMARKS MOQ Nos. Socket Head Cap Screw M6X 30 1 10 21 Link Rod 1 594235/B Served in Kit Ref. 594522/B 1 23 593019/B 593019/B Split Pin 4 X 32 2 24 594118/A 594118/A Foot Rest Assembly Pillion / Rider .25 X 30 1 10 594448/B 1 5 Old No. 593014/A .Foot Rest 2 Served in Kit Ref.4 2 594641/B Served in Kit Ref.Pillion Foot Rest 2 29 580380/A 580380/A Ball 2 Served in Kit Ref. A1 5 22 Punched Washer 6. A4 50 30 550141 550141 Circlip 10 X 1.RH 1 25 594350/A 594350/A Foot Rest Rubber Small 2 26 594372/B 594372/B Lock Pin . A4 50 31 594351/A 594351/A Foot Rest Rubber Large 1 32 586003/A 586003/A Hex. A3. A1 18 594065/A 594065/A Pivot Pin 1 5 19 550507/A 550507/A Gear Lever Rubber (Sleeve) 1 5 20 572015/A 572015/A Hex. A3.Foot Rest 2 Served in Kit Ref.137 06-00 Cradle Assembly LH & Pillion Foot Rest Assembly PART NUMBER KEY Thunderbird Thunderbird No. A3. A4 20 27 580381/D 580381/D Spring Pillion Foot Rest 2 Served in Kit Ref. A3. A4 20 28 594447/B 594447/B Bracket Assembly . Flange Bolt M8 X 1. Served in Kit Ref.

138 06-10 Side Panel LH & RH A1 4 4 Key No’s 6&7 4 A2 4 Key No’s 8&9 A3 2 1 Key No’s 3. 4 Nos. 10 & (Qty. 4) 10 A4 6 Key No’s 6&7 5 3 7 8 9 8 9 .

Twilight 1 1 875004 Side Panel LH (with Sticker). Washer and Boot Repair Kit 1 1 A4 888058 888058 Side Panel Lock with Key 1 1 879004 Side Panel RH (with Sticker).500cc 1 Served in Kit.139 06-10 Side Panel LH & RH PART NUMBER KEY Thunderbird Thunderbird No. Flicker 1 1 874006 Side Panel LH (with Sticker). Side Panel Lock Assembly with Key Kit 1 1 Sticker Side Panel RH and LH Kit 350cc 1 1 888161 Sticker Side Panel RH and LH Kit 500cc 1 1 888160 A3 888198 888198 Side Panel Grommet. Flicker 1 1 879002 Side Panel LH (with Sticker). A1 Sticker RH . Flicker 1 1 1 2 3 594500/A 594500/A Washer Side Panel 1 10 4 521112/B 521112/B Grommet 4 10 5 594501/A 594501/A Side Panel Screw M6 (Special) 1 20 Side Panel Lock 1 Key Set Blank 1 Served in Kit. A1 1 . A2 2 Sticker RH . A2 2 6 7 8 594231/B 594231/B 594109/A 594138/A 594473/A Served in Kit. Ref. Ref. Stone Black 1 1 879005 Side Panel RH (with Sticker). Twilight 1 1 874003 Side Panel RH (with Sticker). Twilight 1 1 874005 Side Panel LH (with Sticker). Ref.350cc 1 Served in Kit. 350 500 A1 A2 888058 888058 DESCRIPTION QTY. Flicker 1 1 874004 Side Panel RH (with Sticker). Ref. REFERENCE REMARKS MOQ Nos. Twilight 1 1 875003 Side Panel RH (with Sticker). Stone Black 1 1 879003 Side Panel LH (with Sticker).

140 06-10 Side Panel LH & RH A1 4 4 Key No’s 6&7 4 A2 4 Key No’s 8&9 A3 2 1 Key No’s 3. 10 & (Qty. 4 Nos. 4) 10 A4 6 Key No’s 6&7 5 3 7 8 9 8 9 .

500cc 1 Served in Kit.350cc 1 Served in Kit. A2 2 594136/A Sticker LH . Sticker LH . Ref. A2 2 521066/B Side Panel Boot 1 10 . REFERENCE REMARKS MOQ Nos. Ref.141 06-10 Side Panel LH & RH PART NUMBER KEY Thunderbird Thunderbird No. 350 500 9 10 594110/A 521066/B DESCRIPTION QTY.

142 06-20 Side Decor LH & RH 1 7 6 2 7 6 4 5 3 11 13 4 3 12 5 10 13 5 8 4 12 3 3 4 5 9 9 8 .

Screw. 1 594543/A 594543/A Back Plate Assembly LH Black (Powder Coated) ) 1 Alt. 141061/1 50 . Internal Teeth 4 Old No. 867038 1 3 586031/A 586031/A Lock Washer M6. REFERENCE REMARKS MOQ Nos. 801526 1 2 594144/A 594144/A Back Plate Assembly RH Black (Powder Coated) ) 1 Alt. 141061/1 10 5 586052/A 586052/A Hex. M6 X 16 4 Old No.3 Phase 1 1 12 591702/A 591702/A Hex.143 06-20 Side Decor LH & RH PART NUMBER KEY Thunderbird Thunderbird No. Bolt M6 X 1 X 12 2 50 13 586032/A 586032/A Plain Washer 1 Old No. 142274 40 6 860009 860009 Side Decor . 350 500 DESCRIPTION QTY. 140129 50 4 586032/A 586032/A Plain Washer 4 Old No. No. No.LH (Chrome Plated) 2 2 7 521088/B 521088/B Grommet 2 14 8 580447/A 580447/A Beading 2 10 9 147559/A 147559/A Mushroom Head Screw M5 2 20 10 521089/B 521089/B Strap Rubber 1 5 11 147098/C 147098/C R/R Unit .

144 06-30 Frame 3 52 53 54 51 50 49 6 2 7 1 61 65 64 63 46 5 62 61 7 45 59 60 57 47 2 12 48 9 11 4 7 28 27 29 16 17 16 17 19 21 22 67 18 13 14 15 20 31 41 40 38 14 32 34 33 31 39 42 30 30 26 17 34 33 32 35 16 10 16 43 41 40 17 8 59 58 56 55 44 57 24 25 39 37 66 37 23 .

No. Bolt 1/2"x120 1 11 586008/A 586008/A Plain Washer M12 1 12 593050/C 593050/C Hex.LH.Black (Powder Coated) 1 Alt. Bolt M8 X 100 2 10 15 594420/A 594420/A Hex.25 X 176 1 10 16 586036/A 586036/A Plain Washer 5 Old No. No. 593023/A 5 5 . 867032 1 10 593049/C 593049/C Flanged Hex. Flange Bolt M8 X 1. 145708/A. Black Matt .Plate LH . 580344/A.RH. 140437/1. 593030/A.Black (Powder Coated) 1 1 2 144582/E 144582/E Ball Race Frame 2 1 3 140201 140201 Ball. 867031 1 9 594469/B 594469/B Engine Mounting Bracket . M5 X 6 6 8 594202/B 594202/B Engine Mounting Bracket .35 MM) 19 38 4 145446/A 145446/A Cover Ball Race 1 20 5 594091/B 594091/B Tank Decor . 867037 1 7 147896/A 147896/A Philips Pan Head Screw. 1 867040 867040 Frame Assembly . Bolt M8 X 120 1 10 14 593061/C 593061/C Flanged Hex. 142182/A 5 18 594389/A 594389/A Engine Mounting Plate Rear Complete . 593023/A Old No. Black-Powder Coated 1 Alt. Black-Powder Coated 1 Alt. No.Black (Powder Coated) 1 Alt. 145708/A. REFERENCE REMARKS Alternate No. 350 500 DESCRIPTION QTY. 580344/A.Plate RH . Bolt M12 X 266 1 1 21 586008/A 586008/A Plain Washer M12 1 22 593024/D 593024/D Hex. Bolt M10 1 10 50 5 Old No. No. 867036 1 6 594092/B 594092/B Tank Decor . Nut with Nylon Insert. Nut with Nyloc M12 1 10 23 594330/A 594330/A Flanged Hex. Dia 1/4” (6. Black-Powder Coated 1 Alt. 867033 1 19 801529 801529 Engine Mounting Plate Rear “R” 1 1 20 593022/C 593022/C Hex.LH. 594115/C MOQ Nos.145 06-30 Frame PART NUMBER KEY Thunderbird Thunderbird No. Nut with Nyloc Insert 1 5 13 593060/C 593060/C Flanged Hex. M8 5 Old No. 593028/A. 140080/2 5 17 586004/A 586004/A Hex. No.

146 06-30 Frame 3 52 53 54 51 50 49 6 2 7 1 61 65 64 63 46 5 62 61 7 45 59 60 57 47 2 12 48 9 11 4 7 28 27 29 16 17 16 17 19 21 22 67 18 13 14 15 20 31 41 40 38 14 32 34 33 31 39 42 30 30 26 17 34 33 32 35 16 10 16 43 41 40 17 8 59 58 56 55 44 57 24 25 39 37 66 37 23 .

593011/B 5 29 593011/C 593011/C Flanged Hex. 140302/3 10 35 594545/A 594545/A Flanged Hex.25 1 25 580203/D 580203/D Cap Swing Pivot 2 26 867044 867044 Spacer . Bolt M10 X 1.Cradle Tube. 594333 Old No. 350 500 DESCRIPTION QTY. 142274 40 39 586035/A 586035/A Plain Washer 2 Old No. 5 2 Alt.25 1 5 30 142258 142258 Hex. Bolt M10 X 60 1 5 Steady Bracket 1 4 581048/B Steady Bracket 1 4 28 570262/F Old No. Screw M6 X 16 1 Old No. Nut M10x1. Black-Powder Coated 1 Alt. 141060 40 42 586051/A 586051/A Hex. No. Black-Powder Coated 1 Alt.5 2 10 38 586052/A 586052/A Hex. 140383/A 50 40 140090/1 140090/1 Star Washer 2 41 586029/A 586029/A Hex.25 1 5 37 594009/B 594009/B Hex. Black-Powder Coated 1 27 593010/C 593010/C Flanged Hex. Nut M10 X 1. Nyloc Nut M10 X 1. 111846 50 43 801530 801530 Bracket (Piece Mudguard). 140402/C 14 32 586047/A 586047/A Stud 3/8” X 26” TPI 2 Old No. No. Screw M6 X 20 1 Old No. 593011/B MOQ Nos. Nut M10 X 1. 580314/A 1 44 581019/B ECU Carrier Assembly. 142835 20 34 586057/A 586057/A Hex. Nut 2 Old No. No. Nut 3/8” 2 Old No. 146143/B 6 33 586070/A 586070/A Plain Washer 2 Old No.25 X 75 1 10 36 593011/C 593011/C Flanged Hex.147 06-30 Frame PART NUMBER KEY Thunderbird Thunderbird No. Screw M8 X 16 2 31 586046/A 586046/A Washer Faced Hex. Nut M6 2 Old No. 801538 1 45 571056/A ECU Unit 1 50 50 1 . REFERENCE REMARKS 24 593011/C 593011/C Flanged Hex.

148 06-30 Frame 3 52 53 54 51 50 49 6 2 7 1 61 65 64 63 46 5 62 61 7 45 59 60 57 47 2 12 48 9 11 4 7 28 27 29 16 17 16 17 19 21 22 67 18 13 14 15 20 31 41 40 38 14 32 34 33 31 39 42 30 30 26 17 34 33 32 35 16 10 16 43 41 40 17 8 59 58 56 55 44 57 24 25 39 37 66 37 23 .

Nut M6 2 Old No. 140129 50 65 586052/A Hex. Internal Teeth 2 Old No. 867046 1 47 48 521089/B DESCRIPTION 594210/B 586004/A 61 594268/B 62 594158/A Old No. Internal Teeth 2 Old No. 142182/A 5 10 N. 140129 50 54 586029/A Hex. Screw M6 X 16 2 Old No. Nut with Nylon Insert. Strap 1 5 Flanged Hex. Black-Powder Coated . 350 500 46 QTY. REFERENCE REMARKS MOQ Nos. No. Bolt M6 X 35 2 50 147504/A Bush . 141061/1 50 64 586031/A Lock Washer M6. Bolt M8 X 1.S. Bolt M8 X 55 1 5 586004/A Hex.Air Filter 1 1 59 147701/A Wire Clip 2 50 60 573985/A PAV Tube Adaptor 1 1 594268/B Front Damper Tank 2 2 Bracket Filter Box Mounting.PAV 2 40 58 573984/A PAV Hose .350cc 1 Alt.PAV 2 50 52 510187/B Pulse Air Valve . M8 1 49 591578/A Flanged Hex. 573977/A 2 63 586032/A Punched Washer 2 Old. 593030/A.149 06-30 Frame PART NUMBER KEY Thunderbird Thunderbird No.25 X 112 1 5 . 141060 40 55 573986/A Braided Hose Assembly 1 1 56 146318/A SS Hose Clip 1 2 57 140573/B Clip . No.Ucal 1 1 53 586031/A Lock Washer M6. No. Bolt M8 X 90 1 5 593144/A Flanged Hex. Old No. 801630 1 66 580314/A 580314/A Bracket Piece Mudguard 1 67 586001/A 586001/A Flanged Hex.PAV 2 51 147502/A Grommet . 142274 40 Alt..

150 07-00 Battery. Battery Carrier and Harness 1 350-TCI 1 500-EFI 4 2 11 5 6 15 14 13 6 3 8 7 17 12 10 16 18 19 9 .

151

07-00 Battery, Battery Carrier and Harness
PART NUMBER
KEY
Thunderbird Thunderbird
No.
350
500
1

594440/A

DESCRIPTION

QTY. REFERENCE

REMARKS

MOQ
Nos.

Harness Main Cable - 350 TCI

1

1

594038/A

Harness Main Cable - 500 EFI

1

1

2

592212/A

592212/A

Battery, 12V-14 AH MF14-A2

1

Alt. No. 146134/C

1

3

521204/F

521204/F

Battery Carrier Complete (ES)

1

Alt. No. 801541

1

4

594104/B

594104/B

Cover Battery

1

5

521204/F

521204/F

Back Plate Assembly

1

6

142258

142258

Hex. Bolt M8 X 16

2

50

7

141162/C

141162/C

Cable Strap - Long 8”

4

40

8

141161/C

141161/C

Cable Strap - Small 6”

5

40

9

582511/A

582511/A

Strap (White)

3

Old No. 500917/B

30

10

594542/A

594542/A

Cable - Battery Negative

1

Alt. No.147956/A

1

11

594173/A

594173/A

Wiring Harness - Tail Light

1

2

12

594525/A

Mini Blade Fuse 10 Amps (Red Colour) (4+1)

4

10

13

594524/A

Mini Blade Fuse 15 Amps (Blue Colour) (2+1)

4

10

1
Alt. No. 801292

1

14

582512/A

Blade Fuse 10 Amps (Red Colour) (1+1)

3

10

15

582513/A

Blade Fuse 15 Amps (Blue Colour) (1+1)

3

10

16

594744/A

Rubber Holder Fuse Carrier

1

10

17

573993/A

Starter Motor 0.7KW

1

1

573992/A

Starter Motor 0.9KW

1

1

591494/A

Neutral Switch with Gasket

1

1

18
19

591494/A

152

07-10 Head Lamp
A1
Key Nos.
All

A2
4
5

3

4
1
6

A3

2
6

153

07-10 Head Lamp
PART NUMBER
KEY
Thunderbird Thunderbird
No.
350
500

DESCRIPTION

QTY. REFERENCE

REMARKS

MOQ
Nos.

A1

594029/A

594029/A

Head Lamp Assembly with Bulb

1

1

A2

594579/A

594579/A

Lens & Inner Housing Sealed Body with Bulb

1

1

A3

594580/A

594580/A

Lens & Inner Housing Sealed Body without Bulb

1

1

1

594573/A

594573/A

Outer Housing Chrome Plating

1

1

2

594574/A

594574/A

Rim Chrome Plating

1

1

3

594575/A

594575/A

HL Installation (Addon Lead - Head Lamp)

1

5

4

594576/A

594576/A

Mounting Grommet

2

10

5

594577/A

594577/A

Bulb H7 12V 55W

2

5

6

594578/A

594578/A

Bolt M6 HL (NT)

2

20

154

07-20 Tail Lamp
A1
Key Nos.
All

A2

3

1

2

4
2

155

07-20 Tail Lamp
PART NUMBER
KEY
Thunderbird Thunderbird
No.
350
500

DESCRIPTION

QTY. REFERENCE

REMARKS

MOQ
Nos.

A1

594036/A

594036/A

Tail Lamp LED Assembly Complete

1

1

A2

594572/A

594572/A

Lens & Inner House Sealed Body Tail Lamp

1

1

1

594570/A

594570/A

Outer Housing Chrome Plating

1

2

2

594571/A

594571/A

Screw 8 X 19 mm (Mask & Housing)

1

20

3

Cover-LH Chrome Plating

1

2

4

Cover-RH Chrome Plating

1

2

156

07-30 Instrument Cluster

A1
500cc

MIL

6

A2
350cc
6

2
4

5

3

1

157

07-30 Instrument Cluster
PART NUMBER
KEY
Thunderbird Thunderbird
No.
350
500
A1

594030/A

DESCRIPTION

QTY. REFERENCE

REMARKS

MOQ
Nos.

Instrument Cluster Assembly, TB 500cc (EFI)

1

1

Instrument Cluster Assembly, TB 350cc (TCI)

1

1

A2

594634/A

1

594652/A

594652/A

Rubber Grommet Bulb Window

1

10

2

594650/A

594650/A

Mounting Bracket - Instrument Cluster Bracket

1

1

3

594656/A

594656/A

Grommet - Instrument Cluster Bracket

2

10

4

594657/A

594657/A

Nut - Instrument Cluster Bracket

2

20

5

594658/A

594658/A

Washer - Instrument Cluster

2

20

6

594651/A

594651/A

Bulb 12V, 1.4W (Neutral and Side Stand)

2

10

158

07-40 Switches, Horn & Relays

A1
5
3

2

11

A2

A3

A4

Key Nos.
1&2

Key Nos.
1&5

Key Nos.
1&4

12

10

1

13

4
16

8

6

20

15

14

17

18

19

9

7
21

15
22

14

Metalic Silver 1 6 594102/A 594102/A Rider Seat Latch with Cable 1 1 7 594106/A 594106/A Pillion Seat Latch with Cable 1 1 8 147955/B 147955/B Relay Starter 1 1 Holder (For Relay Starter) 1 5 571059/A Relay 2 1 9 10 11 594228/B 594228/B Bracket LH Assembly . M10 (Spark Plug) 1 1 17 500905/C 500905/C Suppressor Cap. 867047 1 12 594332/B 594332/B Bracket RH Assembly . M14 (Spark Plug) 1 1 18 594541/A 594541/A Electronic Flasher Unit . A4 1 Alt. Horn & Relays PART NUMBER KEY Thunderbird Thunderbird No. 593927/A. 594437/A 1 .Horn MTG. Ref. Ref. A1 594129/B 594129/B Common Key Set 1 1 A2 888056 888056 Switch Assembly Combination and Key 1 1 A3 888057 888057 Cap Assembly Fuel Filler and Key 1 1 A4 888058 888058 Side Panel Lock and Key 1 1 1 594231/B 594231/B Key Complete . Black-Powder Coated 1 Alt. 593016/A 20 16 580397/A 580397/A Suppressor Cap. REFERENCE REMARKS MOQ Nos. 580349/A.Horn MTG.Blank 2 1 2 Ignition Switch cum Steering Lock Assembly 1 594130/B Served in Kit. A3 1 4 Side Panel Lock 1 594473/A Served in Kit. Ref. 210026 50 15 586002/A 586002/A Flanged Hex. No.40W 1 1 Alt. Bolt M8X20 2 Old No. 859048 2 5 594513/A 594513/A Ring Fuel Cap. Black-Powder Coated 1 Alt. No. 594310/A.159 07-40 Switches. No. 145862/A. No. 867048 1 13 591980/A 591980/A Horn LT 1 14 586038/A 586038/A Spring Washer M8 2 Old No. 350 500 DESCRIPTION QTY. A2 1 3 Cap Assembly Fuel Tank 1 594131/B Served in Kit.

1&4 12 10 1 13 4 16 8 6 20 15 14 17 18 19 9 7 21 15 22 14 . Horn & Relays A1 5 3 2 11 A2 A3 A4 Key Nos. 1&2 Key Nos.160 07-40 Switches. 1&5 Key Nos.

REFERENCE REMARKS MOQ Nos. 19 591981/A 591981/A Horn HT 1 1 20 594681/A 594681/A Cable. 350 500 DESCRIPTION QTY. Pillion Seat Latch 1 10 22 144519 Flashet Bracket AC/DC 1 10 .161 07-40 Switches. Rider Seat Latch 1 10 21 594682/A 594682/A Cable. Horn & Relays PART NUMBER KEY Thunderbird Thunderbird No.

2 Nos. 24) . 25. 158) A2 Key Nos.162 07-50 TCI & EFI Ignition Components EFI System 3 2 20 1 7 8 2 9 10 3 21 22 11 23 16 19 15 16 15 18 18 A1 13 17 19 12 24 24 16 15 4 25 Key Nos. 14 5 6 23. (Qty. 23. (16 & 17 in Page No.

143498 50 10 7 592238/A Digital TCI .Domestic 1 1 . Screw M6 x 25 1 Old No.163 07-50 TCI & EFI Ignition Components PART NUMBER KEY Thunderbird Thunderbird No.4 1 20 6 586053/A Hex.3 Phase 1 1 2 591702/A 591702/A Hex. Screw M6 X 16 2 Old No. Screw M5 4 50 17 580288/D Throttle Position Switch 1 1 18 142606 Lock Washer Internal Teeth 2 40 19 502071 Hex. 142274 40 9 586031/A Lock Washer M6. REFERENCE REMARKS MOQ Nos.Unit 1 1 8 586052/A Hex. 141061/1 Old No. Internal Teeth 2 Old No.Rubber (Thunderbird) 1 2 21 592861/B Electronic Control Unit . 141061/1 50 11 502026/B Bracket . 140129 50 10 586032/A Plain Washer 2 Old No. Screw M5 2 20 20 521089/B Strap .ECU 500 EFI . Bolt M6 X 12 2 50 3 586032/A 586032/A Plain Washer 1 4 581054/B Roll Over Sensor 1 1 5 141061 Punched Washer 6. C5 1 1 1 147098/C 147098/C R/R Unit .TCI Unit 1 10 12 147096/A Primary Ignition Coil without Bracket 1 1 13 581027/B Secondary Ignition Coil with Resistive Cable 1 1 14 580377/B Bracket. Ignition Coil 1 1 15 142606 Lock Washer Internal Teeth 4 40 16 502071 Hex. 350 500 DESCRIPTION QTY. A1 591837/A Dual Ignition Coil Assembly with Spark Plug Caps 1 1 A2 591879/A Dual Ignition Coil Assy.

23. 158) A2 Key Nos. 24) . (Qty. 25. 14 5 6 23.164 07-50 TCI & EFI Ignition Components EFI System 3 2 20 1 7 8 2 9 10 3 21 22 11 23 16 19 15 16 15 18 18 A1 13 17 19 12 24 24 16 15 4 25 Key Nos. (16 & 17 in Page No. 2 Nos.

Screw Head Cap Screw M5 2 20 25 591874/A Bracket. Dual Ignition Coil 1 1 .ECU 1 10 23 591837/B Dual Ignition Coil without Bracket 1 1 24 500632 Hex. 22 592862/B Sticker . 350 500 DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos.165 07-50 TCI & EFI Ignition Components PART NUMBER KEY Thunderbird Thunderbird No.

7 to 13 13 15 3 2 14 5 LH . 2. 1. 3. 3.166 07-60 Trafficator Lights & Tools. 4 & 6 A2 4 A3 3 A2 A1 1 Key Nos. 4 & 5 Rear LH Rear RH 6 RH A3 A2 A4 7 4 A3 8 9 10 11 A4 12 Key Nos. First Aid Kit Front LH A2 Front RH A3 Key Nos.

Ref.S.. A1 888199 888199 Trafficator Kit . No.S. Tools & First Aid Kit PART NUMBER KEY Thunderbird Thunderbird No.. Ref. A1 11 Tool Spark Plug 1 570826/B N. A1 10 Box Spanner 20.S. A1 9 Tommy Bar 1 570827/B N. 146348 or 142721 594582/a 10 20 5 594404/A 594404/A TSL Gum Arm FLH / RRH 2 2 6 594418/A 594418/A TSL Gum Arm FRH / RLH 2 2 7 Tool Bag 1 521150/B N. 9 X 13 Trafficator 1 4 Alt.167 07-60 Trafficator Lights.. A1 12 Double End Spanner 10 X 12mm 1 580695/A N. Ref.S. REFERENCE MOQ Nos..S. A1 13 Double End Spanner 1/4” X 5/16” 1 140501 N.S.S. 1 . Ref. 350 500 DESCRIPTION REMARKS QTY...Thunderbird 1 1 A2 594016/A 594016/A Trafficator Assembly RH 2 1 A3 594015/A 594015/A Trafficator Assembly LH 2 1 A4 570828/B 570828/B Tool Kit Assembly 1 1 1 594583/A 594583/A Lens & REF Sealed Body FLH / RRH 1 2 2 594584/A 594584/A Lens & REF Sealed Body FRH / RLH 1 2 3 594581/A 594581/A Bulb 12V R10W 1 Screw M2.9X24 1 142631 N. Ref. A1 8 Screw Driver 1 521104/A N.S. Ref.. Ref. A1 Allen Key 4mm 1 First Aid Kit 1 14 15 595008/A 595008/A 10 521097/A N.

A (Common) 1 2 3 4 5 6 7 8 9 10 11 12 .168 08-00 Special Tools List .

169 08-00 Special Tools List . (New Design. 1 ST 26199-3 ST 26199-3 Cylinder Head Nut Tightening Tool (UCE models) 1 Old No. REFERENCE MOQ Nos.S.A (Common) PART NUMBER KEY Thunderbird Thunderbird No. 350 500 DESCRIPTION REMARKS QTY. ST 25113-4 1 8 Expander for Front Fork Oil Seal 1 Reference only. Common) 1 2 ST 25123-1 ST 25123-1 Valve Spring Compressor 1 Common 1 3 ST 25128-2 ST 25128-2 Puller for Magneto Rotor 1 Common 1 4 ST 25151-4 ST 25151-4 Puller for Chaincase Outer 1 Common 1 5 ST 25153-4 ST 25153-4 Extractor for Gear Box Rocker Pivot Pin . ST 25112-4 1 9 Extractor for Fork Oil Seal 1 Reference only.ST-25118/4. ST 25114-4 1 10 ST-25244-4 ST-25244-4 Special Spanner Adjuster Rear Shox 1 Common 1 11 ST-25612-4 ST-25612-4 Rotor Tightening & Loosening Tool 1 Common 1 12 ST-25592-4 ST-25592-4 Connecting Rod Locking Tool 1 Common 1 .5 Speed 1 Common 1 6 ST 25110-3 ST 25110-3 Gauge Plate for Tightening Chain Stay 1 Common 1 7 Mandrel for Oil Seal Pressing 1 Reference only. N.

B (Common & Exclusive for Thunderbird 350 & 500 Models) 13 14 17 18 19 20 15 21 16 .170 08-10 Special Tools List .

171 08-10 Special Tools List . ST-25834-2 1 17 NA NA Front Fork Tool 1/2” SD 1 Reference only. REFERENCE REMARKS MOQ Nos. 350 500 DESCRIPTION QTY. ECU 1 1 19 ST-26461-2 ST-26461-2 Front Fork Assembling & Dismantling Tool Dia 41mm 1 1 20 ST-26455-4 ST-26455-4 Steering Ring Nut “C” Spanner 1 1 21 ST-26485-3 ST-26485-3 Front Fork Oil Seal Driver Dia 41mm 1 1 . 13 ST-25591-4 ST-25591-4 Sprocket & Clutch Tightening Tool 1 1 14 ST-25594-4 ST-25594-4 Clutch Plate Tightening Tool 1 1 15 ST-25835-2 ST-25835-2 FD Sprocket Removing Tool 1 1 16 NA NA Front Fork Dismantling Tool 1 Reference only.B (Common & Exclusive for Thunderbird 350 & 500 Models) PART NUMBER KEY Thunderbird Thunderbird No. ST-25833-4 1 18 NA CR0060 DOL Tool for EFI Diagnosis.

1 to 5 1 2 3 4 5 6 7 8 .A (UCE) A1 Key Nos.172 09-00 Wall Charts .

888092. 888185. Ref. A1 Torque Value Chart . 888091. Ref. A1 Complete Wiring Diagram . No. A1 NA Complete Wiring Diagram .Thunderbird 350 & 500 1 888188 Served in Kit.Electra 350 UCE . 350 500 A1 888081 888081 DESCRIPTION QTY. A1 4 5 NA 6 NA 7 8 NA NA MOQ Nos.0) 1 Served in Kit Reference only. Ref.Thunderbird 500 (Version 1.0) 1 888090 Served in Kit. 888204. Ref.173 09-00 Wall Charts .Thunderbird 350 (Version 1.A (UCE) PART NUMBER KEY Thunderbird Thunderbird No. Ref. A1 NA Complete Wiring Diagram . Ref.Bullet 350 UCE . A1 2 NA NA Complete Wiring Diagram .0) 1 Served in Kit Reference only. A1 3 NA NA Complete Wiring Diagram .Classic 500 (Version 2. Ref.ES 1 Served in Kit Reference only.1 to 8 1 NA NA Complete Wiring Diagram .0) 1 888089 Served in Kit.KS 1 Served in Kit Reference only. 888088.Electra 1 Served in Kit Reference only. Ref. A1 Torque Value Chart . 888081 consists of Sl. 1 . REFERENCE UCE Bike Wiring Diagram & Torque Value Wall Charts 8 Kit 1 REMARKS Reference only.Classic 350 (Version 2.

1 to 9 1 2 3 4 5 6 7 8 9 .B (Domestic) A1 Key Nos.174 09-10 Wall Charts .

A1 1 597473 DESCRIPTION NA 2 NA Reference only. No. A1 EFI Components . Ref. 350 500 A1 597473 QTY. Ref. REFERENCE REMARKS Classic Model Blow up Charts Kit 1 Crankcase RH 500 . Ref. A1 MOQ Nos.Exploded View 1 597469 Served in kit. Ref. A1 Crankcase RH 350 . 597472. 1 . A1 3 Cylinder & Head 500 & 350 .175 09-10 Wall Charts . A1 6 Crankcase LH & RH 500 & 350 .Exploded View 1 597464 From Sl.1 to 9 7 NA 8 NA NA Complete Wiring Diagram .Classic 500 (Version 1. A1 5 Cover LH & RH 500 & 350 . A1 9 NA NA Complete Wiring Diagram .Exploded View 1 597467 Served in kit. 597471.Exploded View 1 597468 Served in kit. 597473 consists of Sl.0) 1 Reference only.Exploded View 1 597466 Served in kit. Ref. Ref.0) 1 Reference only. Ref.Classic 350 (Version 1. 1 to 9 are Served in Kit. No.Exploded View 1 597465 Served in kit. Ref. Ref.B (Domestic) PART NUMBER KEY Thunderbird Thunderbird No.Exploded View 1 597470 Served in kit. A1 4 Crankcase LH 500 & 350 .

176 09-20 All UCE Models Service Publication List .A (Domestic) 1 3 2 4 5 .

177 09-20 All UCE Models Service Publication List . REFERENCE REMARKS MOQ Nos.Book 1 4 Spare Parts Catalogue Thunderbird 500 & 350 (+TBTS) DVD 1 5 Service Manual Thunderbird 500 & 350 1 3 888189 888189 1 888190 1 1 . 1 Owner’s Manual Thunderbird 350 1 594069 1 2 Owner’s Manual Thunderbird 500 1 594132 1 Spare Parts Catalogue Thunderbird 500 & 350 .A (Domestic) PART NUMBER KEY Thunderbird Thunderbird No. 350 500 DESCRIPTION QTY.

178 09-30 All UCE Models Service Publication List .B (Domestic) 1 2 3 6-a 10 7 6-b 5 9 4 11 12 8 13 .

591822/B 1 Dealer’s Directory 1 New Layout.Electra & Bu 350UCE 1 Reference only. 597435 1 10 NA NA Thunderbird Twinspark Service Manual 1 Reference only.Classic models 1 Reference only. Jan. 592025/A 1 4 NA NA Classic 500 Owner’s Manual 1 Reference only. 597436 1 11 NA NA TBTS Owner’s Manual 1 Reference only. 592579/A 1 3 NA NA Classic 350 Owner’s Manual 1 Reference only. 1 NA NA Bullet 350 UCE Owner’s Manual 1 Reference only. 13 Version 1 5 581677/A 6 NA NA DVD Spare Parts Catalogue & Service Manual . 888005 1 13 NA NA Combined UCE & Retired Models Spare Parts Catalogue DVD 1 Reference only. 580589/B 1 12 NA NA Combined UCE Models Spare Parts Catalogue 1 Reference only. 597475 1 7 NA NA DVD Parts Catalogue . 592814/B 1 2 NA NA Electra 350 UCE Owner’s Manual 1 Reference only. 350 500 DESCRIPTION QTY.B (Domestic) PART NUMBER KEY Thunderbird Thunderbird No. 597480 1 Self Learning UCE Service Module DVD 1 8 888002 888002 1 9 NA NA Thunderbird Twinspark Parts Catalogue (2012 Revision 2.179 09-30 All UCE Models Service Publication List .0) 1 Reference only. 888006 1 . REFERENCE REMARKS MOQ Nos.

180 09-40 After Market Parts 7 4 5 4 5 3 1 6 2 6 .

320012 1 NA NA Touch Up Paint Aerosal. 320039 1 NA NA Touch Up Paint Aerosal. 320062 1 Off Road Silencer 1 595549/B 1 . 320014 1 NA NA Touch Up Paint Spray. 320055 1 NA NA Touch Up Paint Aerosol. Classic Green C5 (180 ML) 1 Reference Only. Classic Green C5 (440 ML) 1 Reference Only. 320060 1 NA NA Touch Up Paint Aerosol. Black (440 ML) 1 1 320051 320051 Touch Up Paint Aerosal. 320064 1 NA NA Touch Up Paint Aerosal. Black (180 ML) 1 1 320038 320038 Touch Up Paint Aerosal. RJ 1580 Silver (400 ML) Thunderbird 321010 321010 NA 1 DESCRIPTION AW Black Apply vehicle body painted sheet metal parts 1 1 Apply NT/VT powder coating parts 1 Touch Up Paint Spray. 320052 1 NA NA Touch Up Paint Aerosal. Royal Maroon C5 (440 ML) 1 Reference Only. REFERENCE REMARKS MOQ Nos. 320321 1 NA NA Touch Up Paint Aerosal. Stone 1 1 Touch Up Paint Aerosal. Rivera Red 1 Reference Only. 1 Touch Up Paint Aerosol.181 09-40 After Market Parts PART NUMBER KEY Thunderbird Thunderbird No. Dead Matt Black (440 ML) 1 Apply engine black parts like crankcase. cylinder & head etc. Magic Black 1 Reference Only. Flicker 1 1 NA NA Touch Up Paint Aerosal. 888216 888216 Off Road Silencer Kit (TB 350 & 500) 1 1 320050 320050 Touch Up Paint Aerosal. Desert Storm (440 ML) 1 Reference Only. covers. Olive Green (180 ML) 1 Reference Only. PO Red 1 Reference Only. 320040 1 NA NA Touch Up Paint Aerosal. Dark Silver 1 Reference Only. Desert Storm (180 ML) 1 Reference Only. Twilight (440 ML) 1 320119 320119 Touch Up Paint Spray. PU Clear (Lacquer) 440 ML 1 1 320118 320118 Touch Up Paint Spray. 350 500 A1 2 QTY.

182 09-40 After Market Parts 7 4 5 4 5 3 1 6 2 6 .

591534/A 50 5 Spring Washer M8 2 586038/A Old No. Bolt M8 X 16 2 586025/A Old No. 210026 50 6 Phillips Pan Head Screw M6 X 6 2 147896/A 50 7 Bracket Silencer Mounting (Off Road) 1 595244/A 1 . 350 500 DESCRIPTION QTY.183 09-40 After Market Parts PART NUMBER KEY Thunderbird Thunderbird No. REFERENCE REMARKS MOQ Nos. 3 Heat Shield 1 595230/B 1 4 Flange Hex.

110050 110349 110349 140201 140201 141051 141051 141061 141963 142065 142095 142258 142258 142606 142606 144519 145854 146375 144844 110037/3 110037/3 111098/2 120005/B 140090/1 140090/1 140193/B 140331/A 140332/B 140333/B 140355/B Page Key No. No. No.184 10-00 Part Number Index Part No. 147896/A 147896/A 147897/B 147955/B 150324/A 150324/A 320038 320050 320051 320118 320119 321010 390066 390067 390068 390069 500355 500355 500355 500632 500632 500834 500835 500836 500837 500838 500839 500841 500842 500843 Page Key No. No. 43 99 117 89 145 17 69 163 61 69 71 147 151 163 163 161 113 133 33 43 47 71 45 131 147 89 47 47 47 101 5 5 10 3 3 34 3 5 24 7 1 30 6 15 18 22 18 5 43 4 24 11 9 5 40 6 23 22 21 19 Part No. 145157/C 145186/C 145446/A 145446/A 145553/B 145882/A 145882/A 146031/A 146044/A 146318/A 146318/A 146347/B 146435/A 146450/B 146459/A 146499/A 146714/A 146797/A 147096/A 147098/C 147098/C 147270/A 147502/A 147504/A 147507/A 147559/A 147649/B 147701/A 147870/A 147896/A Page Key No. No. 140355/B 140573/B 141109/1 141109/1 141161/C 141162/C 141246/C 141560 142257/B 143144/2 143144/2 143496/A 143496/A 144471/A 144581/E 144581/E 144582/E 144600/A 144636/A 144636/A 144636/A 144636/A 144636/A 144636/A 144766/A 144846/A 144846/A 144886/C 144981/B 145090 Page Key No. 117 149 99 117 151 151 39 69 47 63 65 103 105 119 89 91 145 27 19 37 49 63 65 103 111 17 49 129 65 25 11 57 7 6 8 7 25 10 33 38 18 8 20 16 2 27 2 54 46 16 44 42 7 9 11 26 39 16 5 45 Part No. 73 145 69 159 99 117 181 181 181 181 181 181 13 13 13 13 45 103 105 135 165 59 59 59 59 59 59 61 61 61 14 7 13 8 8 4 1 1 1 1 1 1 3 4 5 6 7 10 21 15 24 13 12 6 7 9 8 21 25 22 Part No. 19 111 91 145 119 97 109 49 75 105 149 111 113 25 17 117 47 97 163 143 163 75 149 149 101 143 85 149 105 73 42 10 22 4 18 4 7 46 3 29 56 1 9 44 28 5 32 7 12 11 1 13 51 50 20 9 A2 59 34 14 Part No. 500845 500846 500847 500848 500855 500857 500862 500869 500870 500871 500872 500874 502071 502071 521125 521199 521237 550024 550024 550025 550028 550087 550095 550108 550141 550141 550141 550141 550141 560506 Page Key No. 570011 570013 570013 570016 570024 570025 570028 570030 570030 570032 570037 570052 570073 570094 570125 570130 570155 570157 570157 570207 570209 570213 570232 570233 570234 570240 570241 570241 570273 570407 Page Key No. 61 61 61 59 61 61 63 61 61 61 63 61 163 163 69 135 69 51 55 25 15 47 15 49 51 55 129 135 137 71 16 19 20 5 30 28 37 36 35 27 48 33 16 19 9 10 A2 18 18 33 4 28 6 47 7 7 7 7 30 12 Part No. No. No. 43 15 43 37 39 37 45 37 89 39 45 21 39 37 45 39 17 51 55 45 45 27 45 23 23 47 17 27 33 35 14 5 11 2 22 4 11 18 12 38 10 2 32 1 8 34 30 A1 A1 16 17 53 7 25 15 30 22 48 32 10 .

No.185 10-00 Part Number Index Part No. 15 47 41 41 37 41 49 51 45 59 59 59 65 33 63 69 41 175 43 45 33 33 33 33 31 31 31 31 31 17 8 34 1 12 12 2 43 A3 A1 2 3 A5 A1 32 49 A1 A2 A1 2 5 37 36 31 42 16 17 18 19 15 20 Part No. 15 15 17 15 15 39 15 73 71 69 71 61 31 159 71 133 35 35 163 25 149 141 143 143 149 163 69 69 139 69 18 15 19 16 3 37 14 12 9 12 10 29 20 17 14 3 8 7 11 31 52 10 7 10 46 20 8 6 4 4 Part No. 69 75 63 65 151 151 69 51 55 51 55 51 55 51 55 47 51 55 43 45 35 23 51 55 51 55 51 55 47 47 5 11 40 3 3 5 2 14 14 15 15 10 10 12 12 18 9 9 10 12 3 16 1 1 6 6 4 4 26 27 Part No. 21 21 47 47 17 39 39 39 39 43 37 37 37 39 45 25 25 23 31 25 27 45 51 55 31 31 33 33 17 23 A1 1 37 36 24 30 39 33 21 13 15 17 14 35 1 42 38 12 9 35 56 6 A2 A2 22 21 40 41 27 11 Part No. 51 55 51 55 53 57 51 55 23 137 35 75 99 99 99 99 119 99 75 43 43 39 43 43 33 39 25 25 25 25 5 5 3 3 21 21 11 11 18 19 6 4 10 6 11 15 22 13 7 7 6 36 3 12 39 24 41 41 41 36 Part No. 570425 570431 570440 570441 570442 570442 570481 570615 570804 570936 570943 570944 571086 571109 571253 580559 597459 597473 500104/D 500104/D 500116/A 500123/A 500207/A 500303/2 500307/A 500309/B 500322/A 500347/A 500352/A 500613/A Page Key No. 550090/C 550090/C 550091/C 550091/C 550119/B 550119/B 550216/D 550216/D 550256/A 550507/A 550661/A 560195/A 560502/E 560519/E 560521/B 560530/D 560530/D 560546/A 560632/A 570005/C 570006/E 570007/F 570008/F 570012/C 570018/G 570029/D 570039/D 570040/C 570041/C 570044/J Page Key No. 500616/A 500617/A 500619/A 500621/A 500622/B 500635/A 500637/B 500711/A 500712/A 500823/B 500823/B 500856/A 500904/A 500905/C 500917/B 502006/A 502018/B 502019/A 502026/B 502070/A 510187/B 521066/B 521088/B 521089/B 521089/B 521089/B 521092/D 521093/D 521112/B 521129/B Page Key No. No. 570182/B 570183/D 570184/B 570185/B 570186/D 570187/B 570192/C 570193/B 570198/C 570201/F 570201/F 570202/E 570202/E 570204/H 570204/H 570205/N 570205/N 570206/J 570208/B 570214/F 570218/C 570219/F 570227/F 570229/D 570230/F 570231/H 570235/E 570239/C 570246/E 570247/D Page Key No. No. 521172/A 521186/A 521200/A 521200/A 521204/F 521204/F 521238/B 550007/C 550007/C 550008/B 550008/B 550011/C 550011/C 550023/E 550023/E 550030/C 550030/C 550030/C 550032/A 550032/A 550061/B 550072/B 550075/A 550075/A 550078/A 550078/A 550081/C 550081/C 550082/C 550083/B Page Key No. No. 19 15 23 49 49 49 33 49 23 43 45 51 55 51 55 51 55 45 45 27 49 23 23 23 23 23 23 47 27 27 45 2 24 50 49 52 35 51 27 9 13 8 8 20 20 16 16 15 14 52 48 22 17 19 20 23 21 31 49 50 . 570048/F 570051/A 570054/G 570057/B 570059/C 570063/F 570072/C 570074/I 570086/D 570087/D 570088/D 570089/D 570090/D 570091/D 570097/B 570099/C 570100/B 570102/D 570131/A 570132/A 570132/A 570141/E 570158/B 570158/B 570163/D 570164/D 570165/C 570166/C 570176/D 570181/B Page Key No. No. No.

47 37 63 105 147 105 29 47 25 59 17 35 21 21 21 37 19 25 25 31 35 37 21 25 21 21 23 21 79 35 19 8 39 22 28 24 A10 38 39 1 33 2 6 4 5 20 48 37 40 11 12 6 8 47 9 9 13 A2 2 9 Part No. No. 571206/A 571206/A 571216/A 571221/A 571226/A 571227/A 571228/A 571229/A 571230/A 571249/A 572011/A 572014/A 572015/A 572015/A 572016/A 572017/A 572019/A 572021/B 572022/B 572044/A 572044/A 572304/A 572318/A 572328/A 572338/B 572339/A 572607/A 572611/A 573906/A 573907/A Page Key No. 570248/D 570249/G 570261/B 570262/F 570262/F 570263/B 570272/A 570276/D 570280/B 570282/K 570286/C 570291/A 570292/A 570293/A 570294/A 570295/A 570298/A 570298/A 570298/A 570298/A 570298/A 570298/A 570300/B 570300/B 570302/A 570303/A 570304/B 570309/B 570409/E 570409/F Page Key No. 570823/A 570823/A 570828/B 570832/A 570833/A 570834/A 570835/A 570836/B 570837/A 570838/A 570839/A 570840/A 570841/A 570842/A 570844/B 570845/A 570846/A 570862/A 570863/A 570866/A 570867/A 570873/A 570874/A 570898/A 570940/A 571032/B 571032/B 571034/C 571035/C 571036/B Page Key No. 571037/B 571039/B 571043/C 571047/D 571051/B 571052/A 571053/A 571055/A 571056/A 571059/A 571062/B 571063/A 571079/D 571087/A 571088/C 571090/A 571100/A 571108 571113/A 571113/A 571115/C 571116/B 571119/A 571155/A 571164/A 571166/B 571170/C 571172/C 571201/A 571205/A Page Key No. 35 39 15 25 15 15 41 41 41 41 41 41 41 37 41 37 41 41 35 37 17 49 47 31 31 31 31 31 31 31 14 28 7 34 10 9 11 6 9 7 8 5 4 9 A1 13 3 10 11 10 29 45 25 25 28 27 26 14 10 12 Part No. 51 55 167 63 59 59 61 63 61 61 61 61 61 61 63 63 63 23 25 23 25 59 59 43 63 27 115 31 31 33 17 17 A4 46 4 10 15 47 18 17 32 31 34 26 43 45 44 28 30 28 30 14 11 8 50 51 19 22 21 41 Part No. 570536/G 570537/D 570538/D 570570/C 570596/B 570596/B 570600/A 570604/A 570658/B 570664/A 570665/B 570666/A 570702/A 570706/B 570713 570715/A 570715/A 570716/A 570716/A 570723/A 570723/A 570732/B 570805/B 570807/C 570808/D 570809/A 570809/A 570813/A 570821/A 570821/A Page Key No. No. 31 33 33 39 51 55 21 19 49 47 49 49 47 55 27 43 45 43 45 19 23 61 19 19 27 115 21 51 55 13 33 34 40 13 13 A3 47 56 28 55 54 29 A3 55 15 4 16 3 44 12 23 A2 43 41 51 19 8 19 19 Part No. No.186 10-00 Part Number Index Part No. 570410/F 570414/B 570416/I 570421/A 570424/D 570426/H 570433/B 570434/D 570435/B 570436/C 570437/C 570438/B 570439/B 570443/C 570443/C 570446/K 570447/B 570451/B 570452/E 570465/C 570467/A 570468/B 570469/A 570478/B 570479/B 570480/B 570482/B 570532/N 570533/N 570535/G Page Key No. 33 33 33 21 65 103 65 65 147 159 25 103 65 65 65 65 41 33 37 41 21 45 33 21 25 21 49 49 15 43 42 35 39 A1 11 5 12 2 45 10 29 4 4 14 15 13 9 30 9 A1 5 8 31 1 43 3 41 41 17 8 Part No. No. 63 65 39 39 67 67 67 67 67 65 15 15 35 137 17 17 17 29 29 53 57 65 31 31 49 31 65 69 29 29 41 9 29 23 20 21 22 23 24 17 11 13 5 20 25 23 21 7 8 22 22 8 23 24 53 20 19 11 3 5 . No. No.

No. No. 586008/A 586009/A 586010/A 586012/A 586012/A 586014/A 586015/A 586016/A 586021/A 586021/A 586021/A 586022/A 586025/A 586025/A 586025/A 586025/A 586028/A 586029/A 586029/A 586029/A 586029/A 586031/A 586031/A 586031/A 586031/A 586031/A 586031/A 586032/A 586032/A 586032/A Page Key No. No. 581738/A 582510/A 582511/A 582511/A 582512/A 582513/A 582519/A 582638/A 586001/A 586002/A 586002/A 586002/A 586002/A 586002/A 586002/A 586002/A 586003/A 586004/A 586004/A 586004/A 586004/A 586004/A 586005/A 586005/A 586005/A 586005/A 586008/A 586008/A 586008/A 586008/A Page Key No. 586052/A 586053/A 586056/A 586057/A 586070/A 586070/A 586084/A 590906/B 591023/A 591210/A 591494/A 591494/A 591521/A 591522/A 591578/A 591578/A 591667/B 591702/A 591702/A 591702/A 591702/A 591713/C 591837/A 591837/B 591874/A 591879/A 591980/A 591981/A 591992/B 592030/A Page Key No. 103 109 129 143 143 149 163 163 131 131 147 69 135 145 73 97 159 89 103 129 131 147 147 103 131 147 131 143 147 149 15 8 15 4 13 63 3 10 4 12 39 14 11 16 6 3 14 5 7 9 8 31 32 16 3 42 2 5 38 65 Part No. No. 586032/A 586032/A 586032/A 586032/A 586032/A 586032/A 586032/A 586032/A 586035/A 586035/A 586035/A 586036/A 586036/A 586036/A 586038/A 586038/A 586038/A 586042/A 586042/A 586042/A 586042/A 586046/A 586047/A 586048/A 586051/A 586051/A 586052/A 586052/A 586052/A 586052/A Page Key No. No. 163 163 105 147 101 147 39 119 133 117 37 151 77 77 73 149 113 91 97 143 163 135 163 165 165 163 159 161 135 107 8 6 25 34 17 33 27 15 13 7 7 19 24 25 9 49 12 28 8 12 2 9 A1 23 25 A2 13 19 13 17 . 37 35 35 21 21 33 29 29 65 17 17 49 149 149 149 23 151 23 151 113 113 147 27 163 107 149 113 163 137 137 19 1 A2 7 7 29 2 4 16 32 31 40 58 60 55 10 18 10 17 4 2 25 57 17 3 66 5 14 29 27 Part No. 79 31 159 75 109 111 75 143 113 131 71 71 71 71 71 147 163 75 71 147 163 75 17 113 75 75 71 71 73 133 1 24 16 2 12 14 12 8 3 11 A2 7 2 5 4 44 13 12 8 28 4 6 33 17 4 3 A1 14 4 7 Part No.187 10-00 Part Number Index Part No. 580387/D 580395/A 580397/A 580404/A 580431/E 580431/E 580441/A 580447/A 580749/D 580811/B 581004/E 581005/D 581006/B 581007/A 581008/A 581019/B 581027/B 581029/A 581044/C 581048/B 581054/B 581083/A 581084/C 581085/B 581097/A 581098/A 581114/A 582511/A 581122/A 581122/A Page Key No. 573918/A 573925/A 573926/A 573928/A 573929/A 573931/A 573932/A 573933/A 573935/A 573964/A 573968/A 573983/A 573984/A 573985/A 573986/A 573992/A 573992/A 573993/A 573993/A 580037/H 580038/E 580203/D 580286/A 580288/D 580290/A 580314/A 580347/A 580377/B 580380/A 580381/D Page Key No. No. 145 119 117 111 119 71 111 111 97 109 131 87 69 73 91 131 133 73 131 147 149 149 149 89 91 143 163 73 91 97 21 28 12 12 13 6 8 9 6 9 7 18 1 7 31 9 2 10 6 41 54 53 64 11 32 3 9 8 29 5 Part No. 135 37 123 151 151 151 83 73 149 91 97 109 109 129 135 159 137 71 105 135 145 149 43 45 73 113 25 89 113 145 14 7 26 9 14 15 30 15 67 30 2 4 6 3 3 15 32 3 23 12 17 48 1 2 16 16 32 17 6 11 Part No.

594053/A 594054/A 594054/A 594055/A 594055/A 594063/A 594065/A 594066/A 594067/A 594071/A 594076/B 594077/B 594078/B 594079/B 594081/B 594087/A 594088/A 594089/B 594091/B 594091/B 594092/B 594092/B 594094/A 594097/A 594101/B 594102/A 594102/A 594104/B 594106/A 594106/A Page Key No. 594334/C 594350/A 594350/A 594351/A 594351/A 594356/B 594358/B 594365/A 5943702/B 594371/A 594372/B 594372/B 594389/A 594393/A 594397/A 594400/A 594401/A 594402/A 594403/A 594404/A 594405/A 594406/A 594407/A 594408/A 594409/A 594410/A 594411/A 594413/A 594414/A 594415/A Page Key No. No. 109 139 141 129 135 129 137 135 135 91 109 159 141 139 143 149 89 89 105 151 135 73 89 145 103 73 105 149 131 91 10 8 9 1 1 4 24 4 2 26 1 A1 9 8 2 62 8 7 19 11 16 1 9 8 2 13 26 47 10 25 Part No. 125 119 125 121 129 135 137 129 129 99 73 73 97 73 73 119 119 105 105 145 105 145 107 109 133 107 159 151 107 159 A1 19 A2 A1 8 A6 18 14 10 14 1 2 9 5 11 25 26 28 33 5 32 6 A1 5 1 6 6 4 10 7 Part No. 594108/B 594109/A 594110/A 594116/B 594117/B 594118/A 594118/A 594119/A 594120/B 594121/A 594125/B 594129/B 594136/A 594138/A 594144/A 594158/A 594160/B 594161/B 594165/A 594173/A 594177/B 594191/B 594195/A 594202/B 594208/A 594209/A 594210/B 594210/B 594214/A 594215/A Page Key No. No. No. No. 151 25 163 85 37 77 163 165 147 147 147 147 145 145 37 101 111 145 113 145 65 145 145 37 119 113 111 149 103 75 2 29 7 6 A1 22 21 22 27 24 29 36 20 22 11 18 2 10 7 12 10 13 14 5 27 11 3 47 1 A1 Part No. 594216/B 594220/A 594221/A 594222/A 594228/B 594231/B 594231/B 594231/B 594233/A 594238/A 594244/A 594252/B 594253/A 594264/B 594268/B 594275/C 594278/A 594279/A 594281/B 594284/A 594286/A 594287/A 594288/A 594298/A 594300/A 594305/A 594306/A 594330/A 594332/B 594334/B Page Key No. 113 129 135 103 159 105 139 159 97 99 103 89 89 103 149 107 79 79 107 107 91 91 89 107 107 107 107 145 159 129 14 A4 A2 13 11 27 7 1 10 4 14 14 13 3 61 15 3 1 1 2 24 23 21 A2 16 7 9 23 12 5 Part No. No. No. 592212/A 592237/A 592238/A 592256/A 592593/A 592857/B 592861/B 592862/B 593010/C 593011/C 593011/C 593011/C 593022/C 593024/D 593038/D 593038/D 593046/A 593049/C 593050/C 593050/C 593055/A 593060/C 593061/C 593090/C 593095/A 593108/A 593109/A 593144/A 594002/A 594004/A Page Key No.188 10-00 Part Number Index Part No. 594005/B 594006/A 594008/A 594009/B 594009/B 594013/A 594014/A 594015/A 594015/A 594016/A 594016/A 594018/A 594019/A 594028/B 594029/A 594030/A 594036/A 594036/A 594038/A 594042/A 594043/C 594045/A 594046/A 594046/A 594046/A 594047/A 594048/B 594048/B 594050/A 594051/A Page Key No. 135 129 137 129 137 89 129 113 129 135 135 137 145 129 75 93 93 93 93 167 93 93 93 93 93 93 93 93 95 95 5 18 25 17 31 20 2 15 6 A3 6 26 18 11 A1 7 10 4 1 5 11 12 13 14 6 8 9 16 17 19 . 75 99 89 89 147 75 75 133 167 133 167 93 93 113 153 157 133 155 151 117 117 119 109 123 133 135 115 119 119 119 1 A1 16 18 37 8 9 4 A3 8 A2 A1 A2 1 A1 A1 9 A1 1 A1 A3 14 11 19 12 A1 20 21 23 24 Part No.

189 10-00 Part Number Index Part No. 594418/A 594419/A 594420/A 594421/A 594422/A 594425/A 594426/A 594427/A 594428/A 594440/A 594453/A 594469/B 594470/A 594474/C 594484/B 594491/A 594492/A 594493/B 594500/A 594501/A 594511/A 594513/A 594513/A 594514/A 594517/A 594518/A 594524/A 594525/A 594526/A 594533/A Page Key No. 139 139 139 139 131 97 103 139 139 131 131 139 139 139 139 103 97 179 29 29 81 117 99 159 103 159 139 139 159 113 1 1 2 2 1 1 A1 1 2 1 1 2 2 1 1 A1 1 8 A3 A3 A3 A5 A6 A2 A2 A3 A1 A4 A4 A4 . 594709/A 594710/A 594711/A 594712/A 594713/A 594714/A 594715/A 594717/A 594718/A 594720/A 594721/A 594721/A 594721/A 594729/A 594744/A 594816/A 595008/A 801529 801530 845019 845020 859040 859041 859042 859043 859045 859046 859047 859049 859050 Page Key No. 167 93 145 99 101 75 75 117 117 151 107 145 103 73 113 111 111 111 139 139 123 103 159 103 85 123 151 151 129 113 6 5 15 3 16 5 10 8 9 1 8 9 17 17 10 5 4 6 3 5 11 11 5 12 A1 23 13 12 12 13 Part No. 81 81 81 81 85 85 85 85 85 85 81 85 121 125 151 103 167 145 147 89 133 99 99 89 89 89 117 119 109 109 A11 A4 A12 A5 A6 A7 A3 A8 A9 A5 A6 A4 A9 5 16 A3 14 19 43 4 6 9 12 19 15 1 3 17 2 3 Part No. No. 157 157 107 157 157 157 107 109 107 161 107 161 121 121 121 121 121 121 121 125 125 125 125 125 125 81 81 81 81 81 6 1 4 3 4 5 5 14 11 20 12 21 A2 A7 A6 10 A8 A5 A3 A4 A5 A3 A6 A8 A7 A2 A7 A8 A9 A10 Part No. 860009 867003 867034 867040 867044 867071 867072 869001 869002 869003 869005 869006 869009 869010 869011 869019 869020 869023 869025 869031 869032 869033 869043 869044 869046 869047 869049 869052 874001 874002 Page Key No. 594651/A 594652/A 594655/A 594656/A 594657/A 594658/A 594660/A 594680/A 594681/A 594681/A 594682/A 594682/A 594688/A 594689/A 594690/A 594691/A 594693/A 594694/A 594695/A 594696/A 594697/A 594698/A 594700/A 594701/A 594703/A 594704/A 594705/A 594706/A 594707/A 594708/A Page Key No. No. 129 103 113 159 151 143 147 93 119 155 155 155 153 153 153 153 153 153 153 153 167 167 167 109 111 87 81 157 77 157 13 6 8 18 10 1 35 3 20 1 2 A2 1 2 3 4 5 6 A2 A3 3 1 2 13 13 17 A1 A2 18 2 Part No. 143 111 113 145 147 133 73 37 35 35 15 15 29 29 23 25 23 47 65 23 13 13 29 29 29 29 33 33 97 103 6 7 A1 1 26 11 3 3 A1 A3 A1 A5 1 6 26 46 14 35 6 26 1 1 A1 A9 A1 A9 38 38 1 A1 Part No. No. 874003 874004 874005 874006 874007 875001 875002 875003 875004 875005 879001 879002 879003 879004 879005 879006 879007 888002 888003 888004 888009 888050 888051 888056 888057 888057 888058 888058 888058 888079 Page Key No. No. No. No. 594537/A 594538/A 594540/A 594541/A 594542/A 594543/A 594545/A 594553/A 594562/A 594570/A 594571/A 594572/A 594573/A 594574/A 594575/A 594576/A 594577/A 594578/A 594579/A 594580/A 594581/A 594583/A 594584/A 594601/A 594601/A 594630/A 594631/A 594634/A 594635/A 594650/A Page Key No.

ST-25592-4 ST-25594-4 ST-25612-4 ST-25835-2 ST-26455-4 ST-26461-2 ST-26485-3 Page Key No. NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA ST 25110-3 ST 25123-1 ST 25128-2 ST 25151-4 ST 25153-4 ST 26199-3 ST-25244-4 ST-25591-4 Page Key No. No. 169 171 169 171 171 171 171 13 13 29 33 39 45 81 83 87 121 123 123 125 127 127 155 155 159 171 171 171 181 181 12 14 11 15 20 19 21 2 2 A10 30 26 A4 A13 25 16 1 14 15 1 16 20 3 4 9 7 8 9 5 1 Part No. 179 179 179 179 179 179 179 179 179 179 179 181 181 181 181 181 181 181 181 181 181 181 169 169 169 169 169 169 169 171 1 2 3 4 6 7 9 10 11 12 13 1 1 1 1 1 1 1 1 1 1 1 6 2 3 4 5 1 10 13 Part No.190 10-00 Part Number Index Part No. 45 65 79 79 177 65 75 111 129 139 167 13 13 73 73 73 181 59 59 89 171 171 171 173 173 173 173 173 175 175 A3 A2 A1 A1 3 A3 A2 A1 A3 A3 A1 2 2 A2 A1 A1 A1 A6 A7 10 16 17 18 1 2 3 5 8 8 9 Part No. Page Key No. 173 59 59 59 59 15 41 29 29 29 15 29 35 99 99 71 75 89 89 93 93 93 93 93 97 99 99 99 111 113 A1 A1 A2 A3 A4 A2 A2 A7 A8 A6 A3 A6 A4 A5 A7 A3 A4 A1 A2 A3 A4 A5 A7 A6 A1 A3 A4 A8 A2 A2 Part No. 888182 888183 888186 888187 888189 888192 888193 888195 888197 888198 888199 888207 888208 888209 888210 888211 888216 888224 888225 888056/A NA NA CR0060 NA NA NA NA NA NA NA Page Key No. . 888148 888149 888150 888151 888152 888153 888154 888157 888159 888160 888161 888162 888163 888164 888164 888166 888167 888168 888169 888170 888171 888172 888173 888174 888175 888176 888178 888179 888180 888181 Page Key No. No. No. 113 113 117 117 117 117 117 121 133 139 139 129 135 129 135 99 117 75 15 21 29 29 29 29 35 65 117 21 21 21 A3 A3 A4 A6 A7 A8 A9 A4 A1 A2 A2 A2 A4 A1 A5 A2 A2 A3 A4 A4 A2 A2 A5 A4 A5 A4 A10 A5 A6 A7 Part No. No. No. No. 888081 888083 888084 888085 888086 888101 888102 888109 888110 888111 888112 888113 888115 888118 888119 888127 888128 888133 888134 888135 888136 888137 888138 888139 888140 888141 888142 888143 888146 888147 Page Key No.

687 SB .191 11-00 Service Bulletins Checklist for Parts Catalogue Update SB NO.688 SB .689 SB .690 RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE Last SB No. 687 had been updated in this parts catalogue SB NO. SB . RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE .

RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE .192 11-00 Service Bulletins Checklist for Parts Catalogue Update SB NO. RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE SB NO.

RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE SB NO.193 11-00 Service Bulletins Checklist for Parts Catalogue Update SB NO. RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE .

194 11-00 Service Bulletins Checklist for Parts Catalogue Update SB NO. RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE SB NO. RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE .

RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE SB NO.195 11-00 Service Bulletins Checklist for Parts Catalogue Update SB NO. RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE .

RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE .196 11-00 Service Bulletins Checklist for Parts Catalogue Update SB NO. RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE SB NO.

RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE SB NO.197 11-00 Service Bulletins Checklist for Parts Catalogue Update SB NO. RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE .

RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE . RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE SB NO.198 11-00 Service Bulletins Checklist for Parts Catalogue Update SB NO.

RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE SB NO.199 11-00 Service Bulletins Checklist for Parts Catalogue Update SB NO. RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE .

RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE SB NO.200 11-00 Service Bulletins Checklist for Parts Catalogue Update SB NO. RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE .