AURO SPINNING MILLS

SAI ROAD, BADDI

Distt. - Solan (H.P.)
[A UNIT OF VARDHMAN TEXTILES LIMITED]
WINTER TRAINING REPORT
[02 Jan 2011 TO 31 Jan 2011]
SUBMITTED TO:- SUBMITTED BY:-
M. ASH!ANY SHARMA ABHISHE" #HAUHAN
(Mana$% P & IR) '
TH
SEMESTER
TE(TILE TE#HNOLOGY
)SPINNING*
(P+n,a- Instit+t% o. T%/til% T%01nolo$2, A3itsa, P+n,a-.)
AURO SPINNING MILLS
SAI ROAD, BADDI
Distt. - Solan (H.P.)
[A UNIT OF VARDHMAN TEXTILES LIMITED]
WINTER TRAINING REPORT
[02 Jan 2011 TO 31 Jan 2011]
SUBMITTED TO:- SUBMITTED BY:-
M. MAHENDER "ANODIA ABHISHE" #HAUHAN
( S.Mana$% Po4+0tion ) '
TH
SEMESTER
TE(TILE TE#HNOLOGY
)SPINNING*
(P+n,a- Instit+t% o. T%/til% T%01nolo$2, A3itsa, P+n,a-.)
A#"NO!LEDGEMENT
I am grateful to the management of Vardhman group for
giving me an opportunity to pursue my winter training at their
esteemed organization, AURO SPINNIN !I""S, at #addi and to
prepare this indu$tion manual for Auro Spinning%
&irstly I than'ful to M. G.S. BHATTI Sir, prin$ipal of my
reputed institute ( to M. NARENDER PAUL Sir )*%O%+% of
Spinning #ran$h,% I would also li'e to than's to my training offi$er
Ms. 5AS!INDER ARORA !adam%
I feel hearty than's to M. MAYAN" BINDAL )VP of
produ$tion, ( M. ASH!ANY SHARMA )VP of P ( IR,%
I pay my than's to M. MAHENDER "ANODIA )Sr%
!anager Produ$tion, ( M. SAR6ESH "ASHYAP )-.e$utive
Produ$tion,, M. GAURA6 MAHESH!ARI )!anager R(+ ,,
M. ANU5 AGGAR!AL )-.e$utive !aintenan$e, ( M. SHI6
SHAN"ER )Astt% -.e$utive, for their guidan$e ( their help%
I also pay my than's to Ms. POO5A MANDA!AT )S%O%,,
M. "AMESH!AR SINGH )S%O%, ( M. 6IS!A5EET )S%O%,
for their openly help% I also pay my than's to Miss GUN5AN, who
gave me openly help to pursue my training%
I also pay my than's to all of those who helped /ut it is not
possi/le to list all those%


ABHISHE" #HAUHAN
)0rainee,
P%I%0%0% Amritsar
6ARDHMAN PRO7ILE
"ate Sh% "A"A RA00AN 1*AN+ 2I OS3A", who was the
founder of Vardhman was /orn in 4546 and e.pired in 4557% After
that Sh% S% P% OS3A", old !edalist in !%1om% is the 1hairman
and !+ of Vardhman roup of Industries%
Vardhman have 47 units in different states, they are8 9
Pun:a/ 99999999999999999 ; units
*ima$hal Pradesh 999 5 units
u:arat 99999999999999999 4 unit
!adhya Pradesh 99999< units
0amilnadu 9999999999999 4 unit
=VAR+*!AN ROUP 0O3AR+S P-R&-10ION IN 0->0I"-?
0his group is ma:or integrated te.tile produ$er in India set up in
45@A and a$hieved Rs% <47@ $rore turn over in ABB79B5%
#USSIN-SS POR0&O"IO8 9
CARN8 9 $ontri/utes D7E of total turnover, 7 la$s spindles and
largest e.porter of yarn from India%
S-3IN 0*R-A+8 9 44E, S-0 UP IN 457A and And largest
selling /rand in India%
&A#RI1S8 9 AAE of total turnover%
A1RC"I1 &I#-R8 9 7E, 4555 and VAR"AN is /rand name%
S0--"8 9 4BE of total turnover and set up in 45;<%
ASM Po.il%
8A+o S9innin$ Mills:
AS! is the part of Vardhman spinning and eneral !ills limited%
It is the oldest yarn manufa$turing unit at #addi%
Auro is the first name of Aurovindo hosh a renowned
fighter n great philosopher%
AS! est% in 4554, oldest unit in #addi
Running $ount 9999999 ;Fs G ABBFs
Spindle $apa$ity 9999999 a/out 7B,BBB
Produ$tion 99999999 a/t% <; tonesHday
Produ$t a$tivity )1SC, $ompa$t, normal, slu/, in:e$ta slu/,
open end, ply, /lend, siro, $ompa$t siro,
!a:or $ustomers )Auro weaving, Ashima, !orar:ee,
Raymond, Arvind #V!, Sidharth, #erto, -OS,
+epartments8 9

AS! has various operations within itself%
Produ$tion house
!aintenan$e
R(+
-ngineering
Planning and +evelopment $ell
1ommer$ial related
Industrial resear$h department
0raining
1osting
Personal department
Se$urity
-le$troni$ and +ata Pro$essing
!aterial
A$$ounts
&-A0UR-S O& 1O!PANC
0P!
V0+1, "udhiana
Anti9 +is$rimination Poli$y%
Safety *ealth and -nvironment Poli$y
Iuality $ir$le
1ulture and System )intera$tion, $ommuni$ation, helpful and
fa$ilities,
1lean and reen 1olony

;PASSAGE O7 MATERIAL IN SPINNING LINE;
SORTING

MI(ING

BLO!ROOM

#ARDING

DRA!7RAME BREA"ER

#OMBING PREPARATORY

#OMBING

DRA!7RAME 7INISHER

SPEED 7RAME

RING7RAME

!INDING

T.7.O.

PA#"ING
SORTING
#onta3ination .o+n4 4+in$ sotin$:-
1oloured paper pie$e
Polythene pie$es
Nylon threads
*air
1otton threads
2ute pie$es
Paper pie$es
&eathers
!etal pie$es
"eather pie$es
&a/ri$
Stones
Ot1% #onta3ination:-
Cellow $otton
reasy $otton
Solid $otton
"eaf $otton
T29%s o. <ast% a44%4 4+in$ Mi/in$:-
Noil of $om/er
Sliver waste
Pneumafil waste
&an waste
BLO! ROOM
T1% 9o0%ss lin% in -lo< oo3 o. +nit = is as .ollo<s:-

Lin% > & ? Lin% = & @
Bal%-Pl+0A% Uni.lo0

6aio0l%an Uni0l%an

Uni3i/ Uni3i/

E.R.M. #l%an% E.R.M.
#l%an%

Lo9t%/



UNI7LO#

!anufa$turer8 9 Rieter
!odel8 9 Uniflo$ A 4HA
!OR"ING:-
Serves for a dust free opening of /ales of $otton%
3or'ing pro$ess is $ontrolled /y a mi$ro$omputer and is
fully automati$%
#ales are pla$ed dire$tly on the floor in mar'ed wor'ing
area%
!a$hine travels over the /ales with the deta$her /eing
lowers to the surfa$e of the /ales%
0he grid glides over the surfa$e of the /ales%
0he supporting rolls rotates at peripheral speed whi$h is
identi$al to the speed of tru$', they prevents the /ales from
/eing pushed over the toothed dish rolls on the grids%
0he teeth of the toothed dis$ roll plu$' the tufts from the
surfa$e of the /ales /ulging up and flying them into the air
stream whi$h removes them /y su$tion%
+ue to the depression e.isting in the su$tion system, the
tufts are su$'ed /y the su/seJuent fan through the inner
su$tion devi$e%
Automati$ally determines the length n ht of /ale group of a
lay down%
MAIN PARTS:-
4% 0urret
A% +eta$her
<% 1hassis
D% 0ru$'
6% Su$tion station
@% Su$tion du$t system
;% "ight /arriers
6ARIO#LEAN
!anufa$turer8 9 "a'shmi
!odel8 9 "# 5
MAIN PARTS:-
S'eleton
rids Arrangements
#eater
*ood ( +edusting Arrangement
31S Arrangement
!OR"ING O7 PARTS:-
4% S'eleton89
It is the /ase for the ma$hine% It has the
provision for holding the /eater, grid
arrangements ( hood et$%
A% rids89
0hese are lo$ated at the /ottom of the
/eater% 0otally for positions of grids are
availa/le in the ma$hine%
<% #eater89
It $onsists of dual /eating element whi$h
helps in effe$tive opening ( $leaning of the
material%
D% *ood ( +edusting Arrangement89
*ood is the main part whi$h helps in
opening the tuft% It has /affles inside,
designed in su$h a way that they ma'e the
fi/res to revolve around the /eater for many
num/er of revolutions% 0he hood also has a
false air entry into the air stream of outlet
material%
6% 31S Arrangement89
Vario$lean has got a pair of aluminum
rollers whi$h are hardened to have a /etter
life% Among the two rollers one is fi.ed and
another is floating to have a /etter
$ompa$ting% auge /etween these rollers is
A mm%
UNI#LEA N
!anufa$turer8 9 Rieter
!odel8 9 Uni$lean #4
MAIN PARTS:-
Pin roller
rids
uide plate
Airlo$' roller
1onduit
Ventilator
Perforated plated
!OR"ING:-
4% Air $onditions89
0he air i%e% su$'ed through the ventilator via
the perforated plate, thus raw material is
largely freed from dust%
Rest of the air is su$'ed together with
material%
A% 1leaning pro$ess89
!aterial $aught /y pin roller and opening
ta'es pla$e /y the pins on the rotating pin
roller
uide roller $arries the material si. times
over the grids%
0he amount of waste $an /e varied
progressively /y means of ele$tri$ $ylinder%
<% 3aste disposal89
3aste is removed pneumati$ally via the
airlo$' roller and $onduit%
0he airlo$' roller separates the waste room
from the transport air then waste e.tra$tion
pro$ess at the grids not affe$ted%
TE#HNI#AL DATA:-
Produ$tion rate <BB9
4BBB'gHh
Pin roller speed D7B97BB
rpm
Power $onsumption <9; 'w
+ia% Of pin roller ;6B mm
+ia% Of motor pulley 44@ mm
+ia% Of roller pulley DA5 mm
rid setting949grid $losed AN+ grid setting94B9
grid open
*
UNIMI(
!anufa$turer8 9 "a'shmi Rieter
!odel8 9 "# ;HD
!OR"ING:-
0run's are filled with material /y an e.ternal fan via the
$onne$tion for material feed% 0he material is drawn out of the
trun's on the feed latti$e whi$h transfer the material to the
in$lined latti$e% It $onsists of a stripper roller ( a ta'e off roll
whi$h ta'e off the material from the in$lined latti$e% It deliver
this material to delivery rollers whi$h gives feed to the
$ontinuous running opening roll, after this the material is
su$'ed through the material su$tion funnel and is transferred to
the su/seJuent ma$hine%
MAIN PARTS:-
Reserve trun' flap
Reserve trun'
"ight /arrier
&eed "atti$e
In$lined "atti$e
Stripper Roll
0a'e off roll
+elivery rolls
Opening roll
Su$tion du$t
E.R.M. #l%an%
!odel9 -%R%!%
!anufa$turer9 "a'shmi Rieter
!OR"ING:-
It wor's on the prin$ipal of K1entrifugal9&or$esF% 3hen the
material revolves around the /eater surfa$e, due to $entrifugal
for$e , the heavy parti$le present in the material tend to go
outside, while the light parti$les i%e% fi/res tufts remains
inside the air $urrents%
As grids are provided /elow ( lower side of the /eater, the
heavy parti$les are separated from the running material%
MAIN PARTS:-
"aminar du$t
1age
Plain drum
&eed rollers
#eater
rids
TE#HNI#AL DATA:-
1age dia A6B mm
Plain +rum dia A6B mm
#eater dia DBB mm
&eed roller large 7B mm
&eed roller small @B mm
#eater speed @DB, 76B, 4BBB r%p%m%
rid /ars setting 4 to D mm Lgauge
/Hw /eater ( gridsM
LOPTE(
!odel89 OP0OSONI1
!anufa$turer8 9 "OP0->
!OR"ING:-
It wor's on OP0OSONI1 prin$ipal%
OP0O8 9 Opti$al sensor s$ans the material ( find out the $oloured fi/res or
any other $oloured material% In this, light is emitted /y emitter
whi$h is re$eived /y re$eiver% It $he$'s out the wavelength of
ea$h parti$le in the running material% If the range of the
wavelength is out of the given range, then it separates that parti$le
from the running material%

SONI18 9 It $onsists of an Ultrasoni$ waves emitter whi$h emerges the
ultrasoni$ waves whi$h when passes through the parti$le, it
$he$'s out the density of ea$h parti$le% It $onsists of a re$eiver
whi$h re$eives the Amplitude of the parti$les% If the range of
the amplitude ranges out of the limit given to ma$hine, then it
separates that parti$le from the running material%
%
MAIN PARTS:-
0u/e "ights
#low Nozzle
Re$eivers
Ultrasoni$ 3aves -mitter
#ARD
!odel8 9 L#->B=
!anufa$turer8 9 "a'shmi Rieter

;HEART O7 SPINNING;
PURPOSE O7 #ARDING89
Opening to individual fi/res%
-limination of impurities%
Remova/le of dust%
+isentangling of neps%
-limination of short fi/res%
&i/er /lending%
&i/er orientation%
!OR"ING CONES:-
4% 0uft feeder )A-RO&--+,
A% &eeding zone
<% "i$'er9 in zone )3-#&--+,
D% 1arding zone
6% +offing zone
MAIN PARTS:-
0uft feeder
Opening roll
&eed roll
&eed plate
"i$'er9 in
!ote 'nives
1ylinder
&lats
+offer
rids
rooved roll
0a'e off roll
1rush rollers
0rumpet
1alendar rolls
Su$tion fan
Su$tion hoods
1arding segments
1oiler $alendar rollers
1oiler system
Autoleveller
#HANGE POINTS:-

&lat $hange gear
&eed roller $hange gear
+raft $hange pinion
1alendar roller $hange pinion
3e/ ta'e off $hange gear
1oil $hanging gear
#arrow wheel )Produ$tion wheel,
TE#HNI#AL DATA:-
Produ$tion Rate 46966 NgsHhour
1ylinder dia 4A5B mm
"i$'er Gin dia A6< mm
+offer dia @7B mm
0otal no% of &lats 44B
3or'ing no% of &lats D<
+raft 7B945B
0otal waste A9@E
3eight of feed )aero feed, 6BB97BB gHm
Sliver $ount range
Nte. ;%6 9 <%;
Nm B%4D G B%A;
Ne B%B7 G B%4@
rainsHyard 4BD G 6A
SPEEDS O7 DI77ERENT PARTS:-
!O0OR 6B *z
4DDB rpm
@B *z
4;<B rpm
1C"IN+-R A6B, <@B, D6B rpm A7B, <@B, D6B rpm
"i$'er G in
Pulley G A4B mm
Pulley G A<B mm
@DB, 5AB, 446B rpm
65B, 7DB, 4B6B rpm
;AB, 5AB, 446B rpm
@@B, 7DB, 4B6B rpm
+offer AA G 4BB rpm
SLI6ER D LAP
!anufa$turer G "a'shmi Rieter
!odel G "- AHDa
!OR"ING:-
Sliver lap ma$hine is used for preparing lap for the $oming ma$hine%
It is $alled KSliver G "apF /e$ause slivers delivered /y $arding
ma$hine are fed to this ma$hine ( this ma$hine prepare a lap of
those slivers%
+raft is also given to slivers for ma'ing even lap%
MAIN PARTS:-
1reel
+rafting arrangement
1alendar rollers
Shell rollers
&langes
Spool
TE#HNI#AL DATA:-
-nds upto AD
1ount of sliver fed Ne B%4A to B%47
1an dimension 4@? to DB? ODBB to 4BBB mmP
3eight of feed ;6 G 4AB gmHm
+raft 4%6 to A%B
"ap weight 6B to ;6 gmHm
"ap width A6B mm in $ase of feeding
Ri//on lap ( <BB mm in
$ase of feeding 1om/er
dire$tly
"ap weight up to 4< Ng
3or'ing speed up to @6 mHmin
+rafting system pneumati$
+rafting arrangement DH@
1alendar roller loading
Not$h 4 4A 'gHside Q AD 'g
Not$h A 4@ 'gHside Q <A 'g
Not$h < AB 'gHside Q DB 'g
in gmsHmtr


RIBBON D LAP
!anufa$turer G "a'shmi Rieter
!odel G "- DH4a
!OR"ING:-
Ri//on lap ma$hine is used for giving uniformity ( evenness to the
lap prepared /y sliver ma$hine for the $om/er ma$hine% It is $alled
KRi//on G "apF /e$ause laps prepared /y sliver lap ma$hine are fed
to this ma$hine ( this ma$hine prepare a lap of those lap /y
overlapping those laps on ea$h other after drafting%
MAIN PARTS:-
1reel
+rafting arrangement
1alendar rollers
Shell rollers
&langes
Spool
TE#HNI#AL DATA:-
*eads AD
3eight of lap feed 6B to ;6 gmHm
3eight of lap delivered 6B G ;6 gmHm
3or'ing speed 6B G @6 mHmin
+raft 6 to 7
"ap dia )ma.%, D6B mm
"ap width <BB mm
+rafting system pneumati$
+rafting arrangement <HD
Nipping distan$e
In main draft zone <B to 6D mm
In /rea' draft zone <4 to 66 mm
6 D P+ll%2 )Moto P+ll%2* D%liE%2 S9%%4 in 3B3in
4DB mm 6B
4;B mm @B
476 mm @6
#onstant .o 3ain 4a.t:-
3hen /rea' draft is 4%<D B%B;D@
3hen /rea' draft is 4%BA6 B%B5A6
STOP MOTIONS:-
4% &U"" "AP !-ASUR-!-N0
3hen reJuired amount of lap length is wound /y the lap roller
then the mH$ stops automati$ally%
A% &--+ "AP #R-ANA- S0OP !O0ION
3hen feed lap sheet /rea's then the mH$ is stopped% It is done
/y photo G ele$tri$ally%
AUTO LAP DO77ING:-
Si. sliver lap is 'ept in the mH$ at a time% 0here are two pistons,
one is horizontal ( other is verti$al% 0here is a timer, whi$h measure the pre9
setting lap length% 3hen timer gives the signal that full length is measured
then a varia/le speedometer a$$elerates and the lap /rea's% 0hen horizontal
piston released to drop t he full /o//in% 0hen verti$al piston will pla$e an
empty /o//in )spool, and the horizontal piston holds it% 0here is a hammer,
whi$h stri'e the full lap to pla$e it in proper position at time% 0he hole
me$hanism is done under ele$tri$al monitoring system%
#OMBER
Man+.a0t+%: - Rieter
Mo4%l: - - ;H6 A
TAS" O7 #OMBER:-
0o improve the Juality of raw material%
Carn evenness
Strength
1leanliness
Smoothness
Visual appearan$e
OB5E#TI6ES:-
-limination of pre$isely predetermined
Juantity of short fi/res%
Removal of hoo's ( neps
&ormation of sliver

TE#HNOLOGY O7 #OMBER:-
!ain parameters influen$ing $om/ing pro$ess%
Raw material
!aterial preparation
&a$tor asso$iated with the ma$hine
!a$hine setting
Atmospheri$ $ondition
MAIN PARTS:-
Nipper
Uni$om/
0op $om/
+eta$hing rolls
+rafting system
!OR"ING O7 PARTS: -
Ni99%: -0o nipped the material at the $om/ing a$tion%
Uni0o3-: - 1ir$ular $om/ have 4H< part needle on its surfa$e n $om/ up
the fed lap n remove the short fi/res%

To9 0o3-: - 0his $om/ing plate also ta'es part in $om/ing a$tion%
D%ta01in$ oll%: - 0o deta$h the material from $om/ing area%
Da.tin$ s2st%3: - 0o give proper draft to the sliver n for the sliver
dou/ling%
NIPPING RATE:-
Nipping rateHmin $orresponds to the no% of revolutions of the
uni$om/ $arriersHmin%
*igher nipping rate *igher produ$tion
DETA#HING SETTING:-
+istan$e #H3 nippers ( nip of deta$hing roller%
PIE#ING:-
It is a dis$ontinuous pro$ess /y whi$h individual pa$'ets of fi/res are
laid on top of one another and therefore the pie$ing is always visi/le in
pla$e%
0he pie$ing pla$es are not even out until the ne.t
passes through the ma$hine on the finisher%
TE#HNI#AL DATA: -
No% of wor'ing head 7
&eed system forward n /a$'ward feed
"ayout of deta$hing roller AHA
Points density on $om/s A@9<B needlesH$m
&eedHnip D%<H@.FH6%AH6%5mm
Speed <BB nipsHmin%
Noil E 79A6 E
+rafting range 79A6
+rafting system <H6
#HANGE POINTS: -
*eadsto$' $hange pulleys for various nipsHmin%
Nipper feed roller rat$het $hange wheel%
1hanging the amount of waste e.tra$ted /y ad:usting the deta$hing
distan$e%
Read:usting of $ir$ular $om/ /rush%
0op $om/ setting%
1hange point9 ta/le trumpet%
+rafting setting%
SOME IMPORTANT POINTS: -
"eading hoo' removes /y $ir$ular $om/%
0railing hoo' removes /y drafting system%
In forward feed, feed length de$reases then wasteE de$reases%
In /a$'ward feed, feed length in$reases then wasteE in$reases%
0here is always even num/er of ma$hines are used after the $arding
n /efore the $om/ing to maintain the produ$ed leading hoo's same
to give /etter $om/ing a$tion n avoid the neps generation%
DRA!7RAME
!anufa$turer8 9 "a'shmi Rieter ( Rieter
!odel8 9DO' ( LRSB GH> ( RSB >
OB5E#TI6ES: -
0o $ontri/ute towards dou/ling n draft of the $om/ed material n to $hange
hoo' disposition%
0o straighten the fi/er n to ma'e them parallel%
0o improve uniformity%
0o improve evenness )homogenous sliver stru$ture,
#HANGE POINTS: -
+raft $hange gears%
+raft range $hange gears%
#rea' draft $hange gears%
&eed $hange gear%
+elivery $hange gear, $oiler wheel $hange gear%
1an $hange gear%
!otor /elt pulley%
TE#HNI#AL DATA O7 D I': -
+elivery head A
+ou/ling @
+elivery speed ADB, <BB, <6B, DAB,
6BBmHmin
1an dimension AB?RDA?)47'g,
&eed up to DA%6'g
+raft <%@9 44)6%B7,
+rafting system <H<
+rafting system pneumati$
1an $hanging automati$ally
Sliver monitoring at delivery
SPEED 7RAME
!anufa$turer8 9 "a'shmi
!odel8 9 "& 4DBB ( "& 4DBB A
Num/er of simple.8 9 4A
No% of spindle in a simple.8 9 4AB
+rafting system8 9 <H<
PURPOSE: -
0o produ$e a well prepared roving of reJuired han' on a well /uilt /o//in
for ring frame from the draw frame sliver%
7UN#TION: -
Da.tin$: - Redu$tion of the sliver $ross se$tion is a$$omplished /y attenuating in
the drafting arrangement of the roving frame%
T<istin$: - ive the reJuired twist /y the rotating spindle%
!in4in$: - 0he twisted roving is wound on to a $ylindri$al pa$'age with $oni$al
ends%
+ust n fly li/erated in the drafting arrangement is $leared n $olle$ted /y the
$learer devi$e%
SOME IMPORTANT POINTS: -
0he no% of wrapping round the pressure finger affe$ts the winding on
tension n thus the hardness of /o//in%
If p'g% soft then the loss in weight n effi$ien$y de$reases%
No% of pressure finger wrapping depends on strength of roving%
-.$essive tight winding often lead to peeling off, over winding or
unrolling of the layer, espe$ially with the hard twisted roving%
#rea'age in roving $an /e $aused /y the e.$essive wdg% tension or
inadeJuate roving twist unless the pressure finger is $logged up%
OBSER6ED DATA:-
+rafting arrangement G <H<
Power $onsumption
!ain motor G 5%< '3, 4D7B rpm
&an motor G 4%7@ '3, A77B rpm
#uilding motion motor 9 B%B5 '3, 4DBB rpm
Installed total power G 44%A6 '3
&ront top roller pressure G AB9A6 Ng
0wist per in$h of roving G 4%<@
0wist multiplier G 4%46
+elivery speed G 46%6DmHmin
*an' of /o//in G 4%D
Spindle speed G 7<A rpm
No% of spindles G 4AB
-ffi$ien$y G 77 E
Utilization G 56 E
3aste G <%6 E
STOP MOTION:-
>. SliE% sto9 3otion
"ight is passed from a sour$e to photo$ell% A $urrent is flow is
sensed /y photometer% If any sliver /rea's then /ro'en end will
distur/ the flow of $urrent% 0hen mH$ would stop automati$ally%
?. RoEin$ sto9 3otion
3hen a roving is /rea's then a su$tion tu/e su$'s /ro'en end% It is
fitted to another side of the mH$% /ro'en end is passed /etween two
photo$ell and it will distur/ the $urrent flow% 0hen it would stop the
mH$ automati$ally%
=. 7+ll -o--in sto9 3otion
ReJuired length on /o//in is wound then mH$ stops automati$ally%

RING D 7RAME
!anufa$turer8 9 "a'shmi Rieter ( N00!
!odel8 9 "R 6H4 ( R>I ADBe )N00!,
Num/er of Ring &rame8 9 D4 )AD of 6H4 ( 4; of N00!,
No% of spindle in Ring &rame8 9 4BB7 )AA RH&, ( 7@D )45 RH&,
+rafting system8 9 Spring "oaded ( Pneumati$
!OR"ING:-
In a ring frame ma$hine roving is stret$hed or drafted to produ$e yarn%
After the formation of yarn, it is wound on the /o//in with the help of traveller%
MAIN PARTS:-
1reel
#o//in holder
Supply pa$'age
Roving guide
+rafting zone
"appet hoo'
A#1 ring
Spindle
0raveller
Ring
0raversing rail
#o//in pa$'age
2o$'ey pulley
Spindle tape
Spindle /rea'
Pressure arm
Spa$er
TE#HNI#AL DATA:- 8"TTM:

No% of spindles 7@D
Spindle gauge ;B mm
Spindle per shaft 7
!a.% spindle speed )!e$h%, AABBB rpm
Spindle driving system D spindle tape drive
"ift 4@BH4;BH476 mm
3harve diameter AB%AH47%6 mm
Spindle speed regulation /y inverter
Spindle taper 48DBH48@D
+raft system < line, A zone dou/le apron
#ottom apron type short /ottom apron
Carn $ount Ne 4B G 4AB
Raw material $otton9 of all lengths
!an made9 staple length @D mm
0%P%I% 7%4 G 6B%5
+ire$tion of twist KzF with single :o$'ey pulley
KsF ( KzF9 twin :o$'ey pulley
Ring diameter <@,<7,DB mm
Support gearing at out end for a/ove 6A7 spindles
0raverse system twin traverse
Pneumafil system twin du$t, single nozzle type
1reel si. rows with reserve /o//ins
Roving pa$'age size DB@ mm J 46B mm
!a$hine $ontrol P"1
Operation panel "1+
3eight of gear end 5BB Ng
3eight of out end AB6B Ng
3eight of middle /lo$' ;6B Ng
"ifting motion ( 0hrough ve$tor drive, Indu$tion
snarl elimination motor ( gear /o.
0u/e length 47BH45BHAB6HA4B mm
Roving traverse A mm
Apron thi$'ness 4%B5 mm
TE#HNI#AL DATA:- 8G HB>:
Raw material $otton of all provenan$es and
staple lengths, man9made fi/res
and /lends, staple length up to
7B mm
+rafts total drafts upto @B
#rea' draft 4%B; to A%AD
0wists 4DB to A66B 0%P%!%
<%66 to @D%;; 0%P%I%
Spindle speed !e$h% upto 47BBB rpm)!A4Spdl,
!e$h% upto AABBB rpm)!45Spdl,
+rafting system pneumati$
Spindle taper 48@D ( 48DB
0u/e length 47B mm ( A6B mm
Ring
&lange no% 4 / Q <%A mm
&lange no% A / Q D%B mm
Spindle gauge ;B mm ( ;6 mm
Ring diameter <@ mm
<7HDBHDAHD6HD7 mm
Roving traverse @ mm
Spindle wharve dia 45 mm in ! 45 spindle
A4 mm in ! A4 spindle
SIS- O& SPA1-RS (
0*-IR 1O"OUR
S-RIA0ION

Co!a"# S!$nn$n% S&'#(
&rom hand spinning to todayFs modern spinning
te$hnologies enormous human inventive efforts have
/een spent to develop /etter twist insertion me$hanisms
in terms of produ$tion speed and yarn Juality% A ma:or
/rea'through $ame with the invention of the ring
SPA#ER #OLOUR
A%6 mm #rown
A%;6 mm +ar' grey
< mm Natural white
<%A6 mm Cellow
<%6 mm #la$'
<%;6 mm 1ream
D mm Red
D%6 mm reen
6 mm #lue
6%6 mm rey
@ mm 1ream
; mm Cellow
spinning ma$hine more than 4@B years ago% 0he ring
spinning ma$hine is still the most widely used spinning
ma$hine all over the world at present, and it seems that
it will $ontinue to dominate the long and short9staple
spinning industries for some time% 0he popularity of ring
spinning $omes from its fle.i/ility with respe$t to type
of material and $ount range, and parti$ularly its optimal
yarn stru$ture, whi$h results in outstanding yarn
strength% At present ring spun yarn sets the standard
against whi$h all other yarn types are :udged% Up to a
few years ago, ring spun yarns were thought to have
rea$hed the ultimate perfe$tion in the art of ma'ing
yarns from staple fi/ers% *owever this $hanged with the
invention of $ompa$t spinning% 1ompa$t spinning, a
new version of the ring spinning pro$ess produ$es
su/stantially /etter yarn Juality and stru$ture%
Pin0i9l%s o. S+%ss%nKs EliT% S9innin$
S2st%3
0his system $onsists of an additional =drafting zone?,
whi$h is mounted on a standard <9roll ring spinning
ma$hine )&igure 46,% In this drafting zone an airGpermea/le
latti$e apron )&igure 4@, runs over a su$tion tu/e% 0he
su$tion tu/e is under negative pressure and there is a slot
tilted in the dire$tion of fi/er movement for ea$h spinning
position )&igure 4;,% After the fi/ers leave the front roller
nip line, they are guided /y means of the latti$e aprons over
the openings of the su$tion slots where they move sideways
and are $ondensed due to su$tion air flow% 0he openings of
the su$tion slots are at an in$line to the dire$tion of fi/er
flow% 0his helps $ondensing /y generating a transverse
for$e on the fi/er /and during the transport over the slot
and $ausing the fi/er /and to rotate around its own a.is%
0he latti$e apron $arries the fi/ers atta$hed to it up to the
delivery nip line% 0he diameter of delivery )driven, top
roller is slightly /igger than the diameter of the front top
)driving, roller% 0his generates a tension in the longitudinal
dire$tion during the $ondensing pro$ess% 0he tension
ensures the straightening of $urved fi/ers, and therefore,
supports the $ondensing effe$t of the negative pressure
a$ting on the fi/er /and in the slot area of the su$tion tu/e%
THE ELITE YARN:
The operating method of the SUESSEN EliTe Spinning
System is well-known. After the fibres leave the drafting
system they
are condensed by an air-permeable lattice apron, which
slides over an inclined sction slot. The fibres follow the
oter edge of
this sction slot and at the same time they perform a lateral
rolling motion.
Above the front bottom roller of the drafting system, the
fibre band inflenced by high draft is spreading. !n the area
of the
sction slot, which is covered by the lattice apron, the fibre
band is condensed. "ommencing from the semi-dotted
clamping
line of the EliTe # Top $oller, twist is being inserted. There
is no spinning triangle.
The improvement achieved is shown in %ig .The left side
displays the fibre triangle at the e&it of a conventional ring
frame
drafting system. The twist imparted by the spindle cannot
flow p to the clamping line. The oter fibres spread ot
and are ths
more highly tensioned than those on the inside. The right
side of the pictre does not show a spinning triangle. The
yarn twist
flows right p to the clamping line. The yarn is rond and
smooth.
Since the spinning triangle is very small, the end breaks
will be very less and therefore the fly liberation will also be
less.
"ondensing of the fibre bndle, which follows the drafting
process, can already be seen as a significant development
of the ring
spinning technology. "ondensed ring yarn is more than a
specialty. !n view of its manifold advantages.
!t is of technological importance that the sction leave l
relevant for the condensing operation is e&actly the same
for all
spinning positions. To flfill this criteria, individal motors
combined with sction nits for ' spinning positions, have
been
arranged accordingly. This provides short air-flow
distances with identical negative pressres at all spinning
points .
(ring yarn formation all fibres are perfectly condensed
and gathered parallel to each other in the compacting
)one.
"onse*ently all fibres are twisted in and contribting to
the sperior fibre tili)ation rate compared to conventional
ring yarn.
The reslt is e&ceptionally low hairiness combined with
higher yarn tenacity and elongation. These are the ni*e
characteristics of these yarns.
ADVANTAGES OF COMPACT YARN:
+ higher fibre tili)ation
+ higher tenacity with same twist factor, or
+ same tenacity with redced twist factor for higher
prodction
+ lowest hairiness ,highest redction in hairs longer than -
mm.
+ fewer weak points
+ better imperfections ,!/!. vales
+ higher abrasion resistance
+ greater brilliance of color
+ intensive dye penetration
+ no singeing before printing
(e to better tili)ation of fibre sbstance it is possible to
redce yarn twist of these 0arns, particlarly of knitting
yarns, by p to 123,maintaining the yarn strength of
conventional ring yarns. This increases yarn prodction.
The
ends-down rate in spinning these 0arns is redced by -2
to '23,which improves machine efficiency.
Applying the same winding speed as with conventional
ring yarns, there are less raised points in these 0arns and
the
increase in yarn imperfections is redced becase they
have a better resistance to shifting. 4igher winding speeds
are therefore possible with compact yarns.
!n accordance with p to 123twist redction in spinning
compact yarns, the twisting trns can be redced for
certain
types of yarn. As a reslt, prodction of twisting frame is
increased and twisting costs are redced.
5wing to the lower hairiness and higher tenacity of
compact 0arns, the ends-down rate in beaming is redced
by p
to -23.4igher beamer efficiency, higher prodction and
fewer personnel for repair of ends-down in beaming are
the
conse*ence.
"ompact 6arp yarns help to save p to 723of si)ing
agent, while the rnning behavior of weaving machines is
the
same or even better. "ost can be saved in si)ing and
desi)ing processes.
5wing to the better work capacity of compact 0arns ,ends
down can decreased by p to 723 in the warp and by p
to -23in the weft. Efficiency is conse*ently increased by
1 to -3, prodction is increased and weaving costs are
redced. !n practice, the average ends-down rate is
redced by --3 per 822,222 weft insertions of compact
0arns on
rapier weaving machines and by 973 on air-:et weaving
machines. !nstead of a weft insertion of 722 ;'22 m<min
with
conventional ring yarn,=22->22 m<min is possible with
compact 0arns on air-:et weaving machines.
(e to redced 0arn hairiness, singeing can sometimes
be dispensed with, or it can be carried ot at a higher cloth
advance speed. As a reslt, prodction costs are
considerably redced.
fibres p to =3 can be saved becase singing can be
avoided
(yeing and /rinting !mproved strctre of compact 0arns
and their redced twist favors the absorption of color
pigments and chemical finishing agents. Saving of dyestff
is possible.
5wing to the improved yarn strength, compact 0arns are
well sited for non-iron treatment of woven fabrics. !n the
corse of sch treatment, the strength of fabrics made
from conventional ring yarns can decrease by p to
173,with
fre*ent problems in the manfactre of clothes. compact
0arns make p for this loss in strength.
?nitting @"ompact 0arns with their increased yarn
strength and redced formation of flff permit to achieve
higher
machine efficiency and therefore prodction on knitting
machines at a redced ends-down rate, less interrptions
and
less fabric falts. /rodction costs therefore decrease. The
enormosly low hairiness of compact 0arns often permits
to dispense with sal wa&ing. "onsiderable cost saving is
achieved becase of this.
!n knitting fibre abrasion redced by 923 de to low
hairiness. %ewer defects< yarn breaks and better *ality.
Aess
contamination on all machines by foreign fibres . Aess
wear of needles, gide elements and sinkers de to less
dst
in the compact 0arn . Aow hairiness has positive impact on
loop strctre . A Aow pilling vales get more and more
important . !n many cases single compact 0arns sbstitte
conventional ply yarns. 6a&ing can be redced or
completely dispensed with .
"ompact 0arns are mch more sitable for warp knitting
than conventional ring yarns, becase of their higher work
capacity and lower hairiness. They are predestined to bear
the high load de to nmeros deflecting points with high
friction in the warp knitting machine.
(e to better embedding of fibres ,inclding short ones.in
compact 0arn,appro&.'3fewer combing noils are possible.
"heaper carded *alities instead of combed *alities can
be spn with the "ompact Spinning system.
in many cases single EliTe B 0arns can sbstitte
conventional ply yarns
new *alities can be developed, opening p a new
creative scope for prodcts
#ORE SPUN YARN )#SY*
0o produ$e the $ore spun yarn, in ring frame the roving is passed through the
drafting system in usual fashion then the filament of "C1RA or ROI1A or is
introdu$ed dire$tly through the nip of the front roller so that it is delivered along
with the strands of fi/ers /y passing through the further pro$ess of twisting%
Produ$ed twisted yarn has the filament as the $entral $ore,
whereas the drafted fi/ers form a sheath around the filament, so
it is $alled as 0o% s9+n 2an.
&ilament may /e of "y$ra or 1rorae or Roi$a%
Sheath fi/er is $otton fi/er%
!odified in properties of resultant yarn n produ$ed yarn will /e
of /etter strength%
Sheath fi/er gives good moisture a/sorption, redu$ed stati$
$harge generation n /etter $omfort%
POST SPINNING SE#TION
In Post Spinning there are three se$tions8
4% 3inding )Auto 1oner Se$tion,
A% 1onditioning of Carn Pa$'age
<% &inal pa$'aging
AUTO#ONER SE#TION
7EATURES:-
!anufa$turer G S$hlafhorst H Saurer
0ype G <<7 R!
No% of ma$hine G 4B
No% of operating $one G @B
Auto doffing arrangement
-le$tri$al monitoring system
Provided wa.ing arrangement
-le$troni$ Uster Iuantum Sensor ( 1utter )opti$al type,
-mpty /o//in ( full $one $arried /y $onveyor /elt
No% of turns of the drum G <
O-,%0tiE% o. <in4in$ s%0tion:-
4% 0o ma'e large pa$'age from small /o//in%
A% 0o remove the spinning faults of the yarn and to get a suita/le pa$'age of
$ontinuous length%
#ONDITIONING SE#TION
OB5E#TI6ES:-
4% 0he &INA" PA1NA- are regained moisture to in$rease strength%
A% 0he weight losses due to the removal of moisture $ontent in the raw
material during different spinning pro$ess are over$ome%
R & D D%9at3%nt
LIST O7 TESTING INSTRUMENT IN HALL D =
US0-R 0-S0-R G < LU0 G <M
US0-R 1"ASSI!A0 SCS0-!
LIST O7 TESTING INSTRUMENT IN HALL D >
US0-R 0-NSORAPI+ G < LU0R G <M
US0-R 0-S0-R G D LU0 G DM
Advan$ed &i/re Information System LA&ISM
*igh Volume Instrument L*VIM