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Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 1

File: MOLVE.EDR

Date: 24.3.2014.

Time: 19:18:13

Description

Heading

Company:

Location:

Service of Unit:

 

Our Reference:

Item No.:

Your Reference:

Date:

Rev No.:

Job No.:

Remarks

   

Application Options

 

Calculation mode Location of hot fluid Select geometry based on this dimensional standard Calculation Method

Rating / Checking Shell side US Advanced method

Application

Liquid, no phase change Set default Set default

Condenser type

 

Simulation calculation

Application Vaporizer type Simulation calculation Thermosiphon circuit calculation

 

Liquid, no phase change Set default Set default Set default

 

Process Data

 

Hot Side

Cold Side

Fluid name

Geothermal fluid from production well->Geothermal fluiduidinininjectioninjectionwellwell

 

In

Out

In

Out

Mass flow rate (total) Temperature Vapor mass fraction Operating pressure (absolute) Pressure at liquid surface in column

kg/s

3,8727

14,9408

°C

75

25

17,96

55

0

0

0

0

bar

1

0,89

35

34,55

bar

Heat exchanged

 

kW

Heat Load Balance Options

 

Heat load

Heat load

Estimated pressure drop Allowable pressure drop

bar

0

0

bar

0,11

0,49987

Fouling resistance

 

m˛ K/W

0

0

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 2

File: MOLVE.EDR

Date: 24.3.2014.

Time: 19:18:14

Hot Side Databank

User specified properties Weight flowrate or %

Ideal

Integral

BL1(273)

BL1(313)

BL1(314)

Vapor-Liquid-Liquid

Pressures

bar

1

1

Physical property package Hot side composition specification

B-JAC calculation method B-JAC calculation type

Aspen property method Aspen free-water method Aspen water solubility Aspen flash option Aspen Plus or Aspen Properties run file

Hot Side - Component

Components

Composition Component type

Hot Side - Stream Properties

Temperature

Specific

Vapor mass

enthalpy

fraction

°C

kJ/kg

25

0

0

29,56

19,7

0

34,11

39,3

0

38,67

59

0

43,22

78,6

0

47,78

98,3

0

52,32

117,9

0

56,87

137,6

0

61,41

157,3

0

65,95

176,9

0

70,48

196,6

0

75

216,2

0

Hot Side - Stream Properties

Temperature

Specific

Vapor mass

enthalpy

fraction

°C

kJ/kg

25

0

0

29,56

19,7

0

34,11

39,3

0

38,67

59

0

43,22

78,6

0

47,78

98,3

0

52,32

117,9

0

56,87

137,6

0

61,41

157,3

0

65,95

176,9

0

70,48

196,6

0

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 3

File: MOLVE.EDR Hot Side - Liquid Properties

Date: 24.3.2014.

Time: 19:18:14

TemperatureLiquid specific Liquid thermal

Liquid

Liquid

Liquid surface

 

heat

cond.

viscosity

density

tension

°C

kJ/(kg K)

W/(m K)

mPa s

kg/mł

N/m

25

4,313

0,611

0,8904

1007,34

0,0721

29,56

4,313

0,6176

0,8049

1003,9

0,0713

34,11

4,314

0,6239

0,7315

1000,45

0,0705

38,67

4,315

0,6298

0,6683

996,97

0,0697

43,22

4,317

0,6355

0,6133

993,48

0,0689

47,78

4,32

0,6408

0,5654

989,97

0,0681

52,32

4,323

0,6458

0,5233

986,44

0,0673

56,87

4,327

0,6504

0,4862

982,88

0,0665

61,41

4,331

0,6548

0,4533

979,31

0,0657

65,95

4,336

0,6589

0,424

975,72

0,0649

70,48

4,342

0,6627

0,3978

972,11

0,0641

75

4,349

0,6662

0,3743

968,47

0,0633

Hot Side - Liquid Properties

 

TemperatureLiquid specific Liquid thermal

Liquid

Liquid

Liquid surface

 

heat

cond.

viscosity

density

tension

°C

kJ/(kg K)

W/(m K)

mPa s

kg/mł

N/m

25

4,313

0,611

0,8904

1007,34

0,0721

29,56

4,313

0,6176

0,8049

1003,9

0,0713

34,11

4,314

0,6239

0,7315

1000,45

0,0705

38,67

4,315

0,6298

0,6683

996,97

0,0697

43,22

4,317

0,6355

0,6133

993,48

0,0689

47,78

4,32

0,6408

0,5654

989,97

0,0681

52,32

4,323

0,6458

0,5233

986,44

0,0673

56,87

4,327

0,6504

0,4862

982,88

0,0665

61,41

4,331

0,6548

0,4533

979,31

0,0657

65,95

4,336

0,6589

0,424

975,72

0,0649

70,48

4,342

0,6627

0,3978

972,11

0,0641

75

4,349

0,6662

0,3743

968,47

0,0633

Hot Side - Vapor Properties

 

TemperatureVapor specific Vapor thermal

Vapor

Vapor density

Vapor

 

heat

cond.

viscosity

weight

°C

kJ/(kg K)

W/(m K)

mPa s

kg/mł

25

29,56

34,11

38,67

43,22

47,78

52,32

56,87

61,41

65,95

70,48

75

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 4

File: MOLVE.EDR Hot Side - Vapor Properties

Date: 24.3.2014.

Time: 19:18:15

TemperatureVapor specific Vapor thermal

Vapor

Vapor density

Vapor

 

heat

cond.

viscosity

weight

°C

kJ/(kg K)

W/(m K)

mPa s

kg/mł

25

29,56

34,11

38,67

43,22

47,78

52,32

56,87

61,41

65,95

70,48

75

Hot Side - 2-Phase liquid

 

Temperature

Liquid 2

Liquid 2

Liquid 2

Liquid

Liquid 2

heat

cond.

viscosity

density

tension

°C

kJ/(kg K)

W/(m K)

mPa s

kg/mł

N/m

25

29,56

34,11

38,67

43,22

47,78

52,32

56,87

61,41

65,95

70,48

75

Hot Side - 2-Phase liquid

 

Temperature

Liquid 2

Liquid 2

Liquid 2

Liquid

Liquid 2

heat

cond.

viscosity

density

tension

°C

kJ/(kg K)

W/(m K)

mPa s

kg/mł

N/m

25

29,56

34,11

38,67

43,22

47,78

52,32

56,87

61,41

65,95

70,48

75

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 5

File: MOLVE.EDR

Date: 24.3.2014.

Time: 19:18:15

 

Cold Side Databank

Physical property package Cold side composition specification

User specified properties Weight flowrate or %

Pressures

 

bar

B-JAC calculation methods

 

Ideal

35

 

35

Aspen property method Aspen free-water method Aspen water solubility Aspen flash option Aspen Plus or Aspen Properties run file

BL1(316)

BL1(317)

BL1(318)

Vapor-Liquid-Liquid

Cold Side - Component

Components

Cold Side - Stream Properties

Temperature

Specific

Vapor mass

enthalpy

fraction

°C

kJ/kg

17,96

0

0

21,58

5,1

0

25,15

10,2

0

28,68

15,3

0

32,15

20,4

0

35,58

25,5

0

38,95

30,6

0

42,27

35,7

0

45,54

40,8

0

48,75

45,9

0

51,9

51

0

55

56

0

Cold Side - Stream Properties

Temperature

Specific

Vapor mass

enthalpy

fraction

°C

kJ/kg

17,96

0

0

21,58

5,1

0

25,15

10,2

0

28,68

15,3

0

32,15

20,4

0

35,58

25,5

0

38,95

30,6

0

42,27

35,7

0

45,54

40,8

0

48,75

45,9

0

51,9

51

0

55

56

0

Composition Component type

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 6

File: MOLVE.EDR Cold Side - Liquid Properties

Date: 24.3.2014.

Time: 19:18:16

TemperatureLiquid specific Liquid thermal

Liquid

Liquid

Liquid surface

 

heat

cond.

viscosity

density

tension

°C

kJ/(kg K)

W/(m K)

mPa s

kg/mł

N/m

17,96

1,399

0,0887

0,2161

1245,98

0,0095

21,58

1,417

0,0869

0,2074

1233,28

0,0089

25,15

1,436

0,085

0,1993

1220,5

0,0085

28,68

1,456

0,0832

0,1916

1207,63

0,008

32,15

1,477

0,0813

0,1844

1194,66

0,0075

35,58

1,499

0,0795

0,1775

1181,58

0,007

38,95

1,522

0,0776

0,1709

1168,38

0,0066

42,27

1,547

0,0757

0,1647

1155,05

0,0062

45,54

1,573

0,0739

0,1587

1141,57

0,0057

48,75

1,6

0,072

0,1531

1127,93

0,0053

51,9

1,63

0,0701

0,1477

1114,1

0,0049

55

1,663

0,0682

0,1425

1100,06

0,0045

Cold Side - Liquid Properties

 

TemperatureLiquid specific Liquid thermal

Liquid

Liquid

Liquid surface

 

heat

cond.

viscosity

density

tension

°C

kJ/(kg K)

W/(m K)

mPa s

kg/mł

N/m

17,96

1,399

0,0887

0,2161

1245,98

0,0095

21,58

1,417

0,0869

0,2074

1233,28

0,0089

25,15

1,436

0,085

0,1993

1220,5

0,0085

28,68

1,456

0,0832

0,1916

1207,63

0,008

32,15

1,477

0,0813

0,1844

1194,66

0,0075

35,58

1,499

0,0795

0,1775

1181,58

0,007

38,95

1,522

0,0776

0,1709

1168,38

0,0066

42,27

1,547

0,0757

0,1647

1155,05

0,0062

45,54

1,573

0,0739

0,1587

1141,57

0,0057

48,75

1,6

0,072

0,1531

1127,93

0,0053

51,9

1,63

0,0701

0,1477

1114,1

0,0049

55

1,663

0,0682

0,1425

1100,06

0,0045

Cold Side - Vapor Properties

 

TemperatureVapor specific Vapor thermal

Vapor

Vapor density

Vapor

Diffusivity

 

heat

cond.

viscosity

weight

°C

kJ/(kg K)

W/(m K)

mPa s

kg/mł

m˛/s

17,96

21,58

25,15

28,68

32,15

35,58

38,95

42,27

45,54

48,75

51,9

55

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 7

File: MOLVE.EDR Cold Side - Vapor Properties

Date: 24.3.2014.

Time: 19:18:16

TemperatureVapor specific Vapor thermal

Vapor

Vapor density

Vapor

Diffusivity

 

heat

cond.

viscosity

weight

°C

kJ/(kg K)

W/(m K)

mPa s

kg/mł

m˛/s

17,96

21,58

25,15

28,68

32,15

35,58

38,95

42,27

45,54

48,75

51,9

55

Cold Side - 2-Phase liquid

 

Temperature

Liquid 2

Liquid 2

Liquid 2

Liquid

Liquid 2

heat

cond.

viscosity

density

tension

°C

kJ/(kg K)

W/(m K)

mPa s

kg/mł

N/m

17,96

21,58

25,15

28,68

32,15

35,58

38,95

42,27

45,54

48,75

51,9

55

Cold Side - 2-Phase liquid

 

Temperature

Liquid 2

Liquid 2

Liquid 2

Liquid

Liquid 2

heat

cond.

viscosity

density

tension

°C

kJ/(kg K)

W/(m K)

mPa s

kg/mł

N/m

17,96

21,58

25,15

28,68

32,15

35,58

38,95

42,27

45,54

48,75

51,9

55

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 8

File: MOLVE.EDR

Date: 24.3.2014.

Time: 19:18:16

 

Exchanger Type

 

Front head type Shell type

 

B

- bonnet bolted or integral with tubesheet

 

E

- one pass shell

M

- bonnet

Rear head type Exchanger position Location of front head for vertical units "E" shell flow direction (inlet nozzle location)

Horizontal

Set default Near rear head

 
 

ID

OD

Thickness

series

parallel

 

Shell(s)

 

mm

336,55

355,6

9,52

2

1

Front head

mm

336,55

9,52

Rear head

mm

336,55

9,52

Kettle

mm

Front cover type Rear cover type Shell cover type Front cover welded to a cylinder Rear cover welded to a cylinder

Ellipsoidal Ellipsoidal (M,P,S,T,W types) Set default Yes Yes

Front tubesheet thickness Rear tubesheet thickness Tube projection from front tubesheet Tube projection from rear tubesheet Distance from U-bend center to shell cover

mm

42,86

mm

42,86

mm

3,18

mm

3,18

mm

Tubesheet type

 

Normal

 

Expanded only (no groove)(App.A 'k')

 

Include expansion joint

None

Flange type - hot side Flange type - cold side

 

Hub

Hub

 

Tubes

Number of tubes (total) Number of tubes plugged Tube length Tube type Tube outside diameter Tube wall thickness Wall specification

 

143

Tube pitch

mm

23,81

0

Tube pattern

30-Triangular

mm

6096

Tube material Tube surface

 

Carbon Steel

Plain

Smooth

mm

19,05

Tube wall roughness

 

mm

mm

2,11

Tube cut angle (degrees)

 

Average

Lowfin Tube type Fin density Tube wall thickness under fin Tube root diameter Fin height Fin thickness Outside/Inside surface area ratio Distance unfinned at baffle

As specified

Longitudinal fins per tube Longitudinal fin height Longitudinal fin thickness

 

#/m

 

mm

mm

2,11

mm

mm

Longitudinal root spacing

mm

mm

Longitudinal fin cut and twist length

 

mm

mm

 

Twisted tube twist pitch

 

mm

mm

Shell type: within shroud (convert to) Shroud inlet location Shroud inlet gap length Shroud outlet gap length

 

Set default

 

None

 

mm

Tube insert type Twisted tape 360 degree twist pitch Twisted tape thickness Tube internal enhancement

 

None

mm

mm

Shroud thickness

 

mm

3,18

mm

Skid bar angle (deg)

 

60

 

Unspecified

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 9

File: MOLVE.EDR

Date: 24.3.2014.

Time: 19:18:16

 

Baffles

Baffle type Tubes are in baffle window Baffle cut (% of diam.) outer Align baffle cut with tubes Multi-segmental baffle starting baffle Baffle cut orientation Baffle thickness Baffle spacing center-center Number of baffles Baffle spacing at inlet End length at front head (tube end to closest baffle) End length at rear head (tube end to closest baffle) Distance between baffles at central in/out for G,H,I,J shells Distance between baffles at center of H shell

 

Single segmental

 

Yes

37,74

Yes

Set default

Horizontal

 

mm

3,18

mm

158,75

 

36

 

mm

223,84

mm

269,88

mm

269,88

mm

mm

Special inlet nozzle support Support or blanking baffle at rear end Length of tube beyond support/blanking baffle Number of extra supports for U-bends Support/baffle to tangent of U-bend distance Baffle OD to shell ID diametric clearance Baffle tube hole to tube OD diametric clearance

 

no

no

Number of supports at center of H shell Number of supports at inlet/outlet for G, H, I, J shells

mm

Number of supports between central baffles Number of supports at front head end space

mm

Number of supports at rear head end space

mm

3,18

Number of supports for K, X shells

mm

0,79

Longitudinal Baffle Window length at rear head for F, G, H shells Window length at front head for G, H shells Window length at center for H shells Baffle thickness Percent leakage across longitudinal baffle

 

mm

mm

mm

mm

Deresonating Baffles Number of deresonating baffles Largest deresonating baffle-baffle or baffle-shell distance

mm

0

Baffles

Number of regions for variable baffle pitch

One region

Number of baffle spaces

 

Baffle spacing

mm

Baffle cut percent, outer

Baffle cut percent, inner

Baffle cut percent, intermediate

Variable baffle pitch: First to last pitch ratio

 

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 10

File: MOLVE.EDR

Date: 24.3.2014.

Time: 19:18:16

 

Bundle

Tube layout option

Use existing layout

Open distance at top of layout Open distance at bottom of layout Open distance on left side of layout Open distance on right side of layout

mm

35,02

Main input / Tube layout inconsistencies

Use Layout value (warning)

mm

35,02

Tube layout design Tube pattern Tube pitch Tube passes Pass layout orientation Pass layout Tube layout symmetry Number of sealing strip pairs Orientation of U-bends Minimum U-bend diameter Cleaning lane or tube alignment Number of tie rods Tie rod diameter Spacer diameter

mm

mm

mm

mm

Normal bundle

mm

15,88

30-Triangular

mm

15,88

23,81

 

Shell ID to outer tube limit diametric clearance Outer tube limit diameter

mm

12,7

1

mm

323,85

Standard (horizontal)

Ribbon (single band) Standard symmetry

Horizontal pass partition width Vertical pass partition width

mm

mm

1

Number of horizontal pass partition lanes Number of vertical pass partition lanes

 

0

Undefined

0

 

Unaligned

9,55

15,88

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 11

File: MOLVE.EDR

Date: 24.3.2014.

Time: 19:18:16

 

Nozzles

 

Shell Side

Tube Side

 

Shell side nozzle flange rating Shell side nozzle flange type

 

-

-

Slip on

Slip on

Use separate outlet nozzles for hot side liquid/vapor flows Use separate outlet nozzles for cold side liquid/vapor flows

no

no

 

Shell Side

NozSizeSS

 

Nominal diameter

mm

Actual OD

 

mm

88,9

88,9

88,9

Actual ID

mm

77,93

77,93

77,93

Wall thickness

mm

5,49

5,49

5,49

Nozzle orientation

Top

Bottom

Bottom

Distance to front tubesheet

mm

Number of nozzles

 

1

1

1

Multiple nozzle spacing

mm

Nozzle / Impingement type

 

No impingement

No impingement

No impingement

Remove tubes below nozzle

Equate areas

Equate areas

Equate areas

Maximum nozzle RhoV2

kg/(m

Nozzle ignore options

s˛)

Shell side nozzle location options Location of nozzle at U-bend Nozzle diameter displayed on TEMA sheet

 

unspecified

Set default

ID

 

Tube Side

 

NozSizeTS

Nominal diameter

mm

Actual OD

 

mm

168,28

101,6

101,6

Actual ID

mm

154,05

90,12

90,12

Wall thickness

mm

7,11

5,74

5,74

Nozzle orientation

Bottom

Top

Top

Distance to tubesheet

mm

Centerline offset distance

mm

Maximum nozzle RhoV2

kg/(m

Nozzle ignore options

s˛)

Dome OD

 

mm

Vapor belt diametric clearance

mm

Vapor belt slot area

Vapor belt axial length

mm

Impingement protection

mm

mm

mm

mm

mm

mm

None

Impingement protection device Impingement plate diameter Impingement plate length (parallel to tube axis) Impingement plate width (normal to tube axis) Impingement plate thickness Impingement plate distance in from shell ID Impingement plate clearance to tube edge Impingement plate perforated area %

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 12

File: MOLVE.EDR

Date: 24.3.2014.

Time: 19:18:16

 

Thermosiphon Piping

Pipework loss calculation Percent head loss in inlet pipe Percent head loss in outlet pipe

 

Set default

Height of column liquid level Height of heat transfer region inlet Height of return line to column

 

mm

mm

mm

Inlet circuit element Internal diameter Length (pipe) or Radius (arc) Velocity heads (general element) Elements in series Elements in parallel

Outlet circuit element Internal diameter Length (pipe) or Radius (arc) Velocity heads (general element) Elements in series Elements in parallel

mm

mm

mm

mm

 

Materials

Cylinder - hot side Cylinder - cold side Tubesheet Double tubesheet (inner) Baffles Tube material

 

Carbon Steel

Carbon Steel

Carbon Steel

Carbon Steel

Carbon Steel

Tube material thermal conductivity Tube material density Tube material modulus of elasticity

W/(m K)

kg/mł

N/mm˛

Tubesheet cladding - hot side Tubesheet cladding - cold side Gaskets - hot side Gaskets - cold side

 

Flat metal jacketed fiber

 

Specifications

Service class

 

ASME Code Sec VIII Div 1 Normal R - refinery service ASME ANSI - American

TEMA class

Material standard

Dimensional standard

 
 

Hot Side

Cold Side

Design pressure (gauge) Design temperature Vacuum design pressure (gauge) Test pressure (gauge) Corrosion allowance Radiography

bar

3,44738

38,61066

°C

110

93,33

bar

bar

mm

3,18

3,18

Spot

Spot

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 13

File: MOLVE.EDR

Date: 24.3.2014.

Time: 19:18:16

 

Design Options

Use shell ID or OD as reference Shell side nozzle location options Location of nozzle at U-bend Allow baffles under nozzles Use proportional baffle cut Number of tube rows between sealing strips Percent of tubes to be plugged Remove tubes for vapor disengagement space in flooded evaporator Percent of shell diameter for disengagement Number of regions for variable baffle pitch Variable baffle pitch: First to last pitch ratio

 

Set default

unspecified

Set default

No

Set default

Set default

One region

 

Increment

Minimum

Maximum

Shell diameter

 

mm

Tube length

mm

Tube passes

 

Set default

 

mm

Baffle cut (% of diameter) Shells in series Shells in parallel

 

Use pipe for shells below this diameter

mm

 

Hot Side

Cold Side

Minimum fluid velocity Maximum fluid velocity Target%AllowPresDropForNoz

m/s

m/s

 

15

15

Maximum exit entrainment ratio (mass liquid/vapor) (pool boilers only) Allow local temperature cross

Set default

Design search thoroughness options Basis for design optimization Highest cost or area ratio considered Minimum % excess surface area required

Previous

Set default

Show units that meet maximum actual/allowed hot side pressure drop ratio Show units that meet maximum actual/allowed cold side pressure drop ratio Optimisation item number to repeat

0

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 14

File: MOLVE.EDR

Date: 24.3.2014.

Time: 19:18:16

 

Thermal Analysis Options

 

Hot Side

Cold Side

Liquid heat transfer coefficient Two phase heat transfer coefficient Vapor heat transfer coefficient

W/(m˛ K)

W/(m˛ K)

W/(m˛ K)

Liquid heat transfer coefficient multiplier Two phase heat transfer coefficient multiplier Vapor heat transfer coefficient multiplier

 

1 1

1 1

1 1

Pressure drop multiplier

 

1 1

U-bend area will be considered effective for heat transfer Fraction of tube area submerged for shell side condensers

 

Set default

Weir height above bundle for kettle reboiler

mm

Falling film evaporator distributor velocity heads for pressure loss calculation Minimum allowable MTD Ft correction factor

 

Fouling calculation options

 

Adjust both sides based on fouling input

 

Hot Side

Cold Side

Fouling layer thickness Fouling thermal conductivity

 

mm

W/(m K)

 

Correlations

Hot side pressure drop calculation options Cold side pressure drop calculation options Vibration analysis method Tube axial stress Effective cross flow fraction Lowfin tube calculation method Single phase tubeside heat transfer method

 

friction+acceleration friction+acceleration Full HTFS analysis

N/mm˛

12,49

HTFS / ESDU HTFS recommended method

Condensation Options Desuperheating heat transfer method Condensation heat transfer model Vapor shear heat transfer enhancement Desuperheating heat transfer method Priority for condenser outlet temperature (mixtures)

Wet wall HTFS - Silver-Bell Use vapor shear enhancement Not Used Vapor-Gas

Vaporization Options Subcooled boiling accounted for in Post dryout heat transfer determined

Heat transfer & pressure drop yes

BoilingCurveCorrection Heat flux reference point Temperature difference (Delta T) reference point Boiling curve exponent on Delta T Correction to boiling curve

kW/m˛

°C

 

Boiling curve not used

Falling film evaporation method

HTFS recommended method

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 15

File: MOLVE.EDR

Date: 24.3.2014.

Time: 19:18:16

 

Enhancements

Shell side enhancements Enhancement identification

BL1(305)

Reynolds number

 

Colburn J-factor

Friction factor

Tube side enhancements Enhancement identification

BL1(307)

Reynolds number

 

Colburn J-factor

Friction factor

 

CalculationOptions

 
   

Maximum number of Iterations

100

Cold side pressure drop calculation options Convergence tolerance - pressure

0

Full HTFS analysis

Relaxation parameter Calculation grid resolution

 

0,5

Medium

Convergence criterion Calculation step size

Stop when fully converged

0,2

Pressure drop calculation options - hot side Pressure drop calculation options - cold side

Outlet, to max.pr.drop Outlet, to max.pr.drop

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 16

File: MOLVE.EDR Warnings and Messages

Date: 24.3.2014.

Description

Time: 19:18:16

1828

Physical properties data for Stream 1 have been supplied at two identical, or near identical pressures. Only the first set of data, at pressure 1 bar, has been accepted.

1828

Physical properties data for Stream 2 have been supplied at two identical, or near identical pressures. Only the first set of data, at pressure 1 bar, has been accepted.

1860

The consolidated process conditions for Stream 1, prior to the main calculations, give a heat load of -837,4 kW, for a flow of 3,8727 kg/s, with outlet temperature 25 C and quality (vapor mass fraction) 0.

1860

The consolidated process conditions for Stream 2, prior to the main calculations, give a heat load of 837,4 kW, for a flow of 14,9408 kg/s, with outlet temperature 55 C and quality (vapor mass fraction) 0.

1446

The Advanced calculation has converged after 24 iterations

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 17

File: MOLVE.EDR Optimization Path

 

Date: 24.3.2014.

 

Time: 19:18:17

 
 

Shell

Tube Length

 

Pressure Drop

 

Baffle

Tube

Units

Total

Item

Size

Actual

Reqd.

Area

Shell

Dp Ratio

Tube

Dp Ratio

Pitch

No.

Tube

No.

P

S

Price

Design

 

ratio

Pass

Status

 

mm

mm

mm

bar

bar

mm

Dollar(US) 4854 0 OK

1 336,55

6096

6086,4

1

0,08507

0,77

0,08105

0,16

158,75

36

1

143

1

2

1 336,55

6096

6086,4

1

0,08507

0,77

0,08105

0,16

158,75

36

1

143

1

2

4854 0 OK

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 18

File: MOLVE.EDR Recap of Designs

Date: 24.3.2014.

Time: 19:18:17

 

A

B

Shell size

mm

336,55

336,55

Tube length - actual

mm

6096

6096

Tube length - required

mm

6086,4

6086,4

Pressure drop, SS

bar

0,08507

0,08507

Pressure drop, TS

bar

0,08105

0,08105

Baffle spacing

mm

158,75

158,75

Number of baffles

36

36

Tube passes

1

1

Tube number

143

143

Number of units in series

2

2

Number of units in parallel

1

1

Total price

Dollar(US)

48540

48540

Program mode

Design

Rating /

 

Checking

Heat Exchanger Specification Sheet

1

Company:

2

Location:

3

Service of Unit:

 

Our Reference:

 

4

Item No.:

Your Reference:

 

5

Date:

Rev No.:

 

Job No.:

 

6

Size

330,2

--

6096

mm

Type

BEM

Hor

Connected in

1

parallel

 

2

series

 

7

Surf/unit(eff.)

 

102,8

 

Shells/unit

2

Surf/shell (eff.)

 

51,4

m˛

8

 

PERFORMANCE OF ONE UNIT

 

9

Fluid allocation

   

Shell Side

   

Tube Side

 

10

Fluid name

Geothermal fluid from production well->G

 

uid in injection well

 

11

Fluid quantity, Total

 

kg/s

 

3,8727

   

14,9408

 

12

Vapor (In/Out)

 

kg/s

 

0

 

0

 

0

0

13

Liquid

kg/s

 

3,8727

 

3,8727

 

14,9408

 

14,9408

 

14

Noncondensable

 

kg/s

 

0

 

0

 

0

0

15

         

16

Temperature (In/Out)

 

°C

 

75

 

25

 

17,96

 

55

17

Dew / Bubble point

 

°C

       

18

Density

Vapor/Liquid

 

kg/mł

 

968,4718 Density Vapor/Liquid   kg/mł     1007,34   1245,98 1100,06

 

1007,3418 Density Vapor/Liquid   kg/mł   968,47     1245,98 1100,06

 

1245,9818 Density Vapor/Liquid   kg/mł   968,47   1007,34   1100,06

1100,0618 Density Vapor/Liquid   kg/mł   968,47   1007,34   1245,98

19

Viscosity

mPa s

 

0,374319 Viscosity mPa s     0,8904   0,2161 0,1425

 

0,890419 Viscosity mPa s   0,3743     0,2161 0,1425

 

0,216119 Viscosity mPa s   0,3743   0,8904   0,1425

0,142519 Viscosity mPa s   0,3743   0,8904   0,2161

20

Molecular wt, Vap

         

21

Molecular wt, NC

         

22

Specific heat

 

kJ/(kg K)

 

4,34922 Specific heat   kJ/(kg K)     4,313   1,399   1,663

 

4,31322 Specific heat   kJ/(kg K)   4,349     1,399   1,663

 

1,39922 Specific heat   kJ/(kg K)   4,349   4,313     1,663

 

1,66322 Specific heat   kJ/(kg K)   4,349   4,313   1,399  

23

Thermal conductivity

 

W/(m K)

 

0,666223 Thermal conductivity   W/(m K)     0,611   0,0887 0,0682

 

0,61123 Thermal conductivity   W/(m K)   0,6662     0,0887 0,0682

 

0,088723 Thermal conductivity   W/(m K)   0,6662   0,611   0,0682

0,068223 Thermal conductivity   W/(m K)   0,6662   0,611   0,0887

24

Latent heat

kJ/kg

       

25

Pressure (abs)

 

bar

 

1

 

0,91493

 

35

34,91895

 

26

Velocity

m/s

 

0,36

   

0,55

 

27

Pressure drop, allow./calc.

 

bar

 

0,11

 

0,08507

 

0,49987

 

0,08105

 

28

Fouling resist. (min)

 

m˛ K/W

 

0

 

0

0

Ao based

29

Heat exchanged

 

837,4

kW

MTD corrected

 

11,93

°C

30

Transfer rate, Service

683,2

Dirty

684,2

 

Clean

684,2

 

W/(m˛ K)

31

 

CONSTRUCTION OF ONE SHELL

   

Sketch

 

32

   

Shell Side

   

Tube Side

 

33

Design/vac/test pressure:g

 

bar 3,44738

 

38,61066

34

Design temperature

 

°C

 

110

 

93,33

35

Number passes per shell

   

1

 

1

   

S1

T2

 

36

Corrosion allowance

 

mm

 

3,18

 

3,18

T1

S2

37

Connections

 

In

mm

1

77,93

-37 Connections   In mm 1 77,93   1 154,05 -  

 

1 154,05

-37 Connections   In mm 1 77,93 -   1 154,05  

 

38

Size/rating

Out

1

77,93

-38 Size/rating Out 1 77,93   1 90,12 -

 

1 90,12

-38 Size/rating Out 1 77,93 -   1 90,12

39

ID

Intermediate

1

77,93

-39 ID Intermediate 1 77,93   1 90,12 -

 

1 90,12

-39 ID Intermediate 1 77,93 -   1 90,12

40

Tube No.

143

OD

19,05

Tks- Avg

2,11

mm

Length

6096

 

mm

Pitch

23,81

mm

41

Tube type

Plain

#/m

Material

Carbon Steel

 

Tube pattern

30

42

Shell

Carbon Steel

 

ID 336,55

OD 355,6

mm

Shell cover

 

-

43

Channel or bonnet

Carbon Steel

 

Channel cover

 

-

44

Tubesheet-stationary

Carbon Steel

 

-

Tubesheet-floating

 

-

45

Floating head cover

-

 

Impingement protection

 

None

 

46

Baffle-crossing

Carbon Steel

 

Type

Single segmental

Cut(%d)

37,74

H

Spacing: c/c

 

158,75

mm

47

Baffle-long

-

Seal type

 

Inlet

 

223,84

mm

48

Supports-tube

 

U-bend