Heat Exchanger Thermal Design Shell&Tube V7.3.

1 CP1Page 1
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:13
Description
Company:
Location:
Service of Unit: Our Reference:
Item No.: Your Reference:
Date: Rev No.: Job No.:
Heading
Remarks
Application Options
Liquid, no phase change
Set default
Liquid, no phase change
Set default
Shell side
Rating / Checking
Set default
Set default
US
Set default
Advanced method
Application
Condenser type
Application
Vaporizer type
Location of hot fluid
Calculation mode
Simulation calculation
Simulation calculation
Select geometry based on this dimensional standard
Thermosiphon circuit calculation
Calculation Method
Process Data
3,8727 14,9408
75 25 17,96 55
1 0,89 35 34,55
0,11 0,49987
0 0
kg/s
C
bar
bar
m K/W
Heat load Heat load
kW
0 0 0 0
bar
0 0 bar
Geothermal fluid from production well->Geothermal fluid in injection well uid in injection well
Mass flow rate (total)
Temperature
Operating pressure (absolute)
Allowable pressure drop
Fouling resistance
Hot Side Cold Side
Heat exchanged
Heat Load Balance Options
In Out In Out
Vapor mass fraction
Pressure at liquid surface in column
Estimated pressure drop
Fluid name
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 2
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:14
Hot Side Databank
Ideal
Integral
User specified properties
Weight flowrate or %
Pressures
bar
1
1
BL1(273)
BL1(313)
BL1(314)
Vapor-Liquid-Liquid
B-JAC calculation method
B-JAC calculation type
Hot side composition specification
Aspen Plus or Aspen Properties run file
Physical property package
Aspen property method
Aspen free-water method
Aspen water solubility
Aspen flash option
Hot Side - Component
Components Composition Component type
Hot Side - Stream Properties
Temperature Specific
enthalpy
Vapor mass
fraction
C kJ/kg
25 0 0
29,56 19,7 0
34,11 39,3 0
38,67 59 0
43,22 78,6 0
47,78 98,3 0
52,32 117,9 0
56,87 137,6 0
61,41 157,3 0
65,95 176,9 0
70,48 196,6 0
75 216,2 0
Hot Side - Stream Properties
Temperature Specific
enthalpy
Vapor mass
fraction
C kJ/kg
25 0 0
29,56 19,7 0
34,11 39,3 0
38,67 59 0
43,22 78,6 0
47,78 98,3 0
52,32 117,9 0
56,87 137,6 0
61,41 157,3 0
65,95 176,9 0
70,48 196,6 0
75 216,2 0
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 3
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:14
Hot Side - Liquid Properties
TemperatureLiquid specific
heat
Liquid thermal
cond.
Liquid
viscosity
Liquid
density
Liquid surface
tension
C kJ/(kg K) W/(m K) mPa s kg/m N/m
25 4,313 0,611 0,8904 1007,34 0,0721
29,56 4,313 0,6176 0,8049 1003,9 0,0713
34,11 4,314 0,6239 0,7315 1000,45 0,0705
38,67 4,315 0,6298 0,6683 996,97 0,0697
43,22 4,317 0,6355 0,6133 993,48 0,0689
47,78 4,32 0,6408 0,5654 989,97 0,0681
52,32 4,323 0,6458 0,5233 986,44 0,0673
56,87 4,327 0,6504 0,4862 982,88 0,0665
61,41 4,331 0,6548 0,4533 979,31 0,0657
65,95 4,336 0,6589 0,424 975,72 0,0649
70,48 4,342 0,6627 0,3978 972,11 0,0641
75 4,349 0,6662 0,3743 968,47 0,0633
Hot Side - Liquid Properties
TemperatureLiquid specific
heat
Liquid thermal
cond.
Liquid
viscosity
Liquid
density
Liquid surface
tension
C kJ/(kg K) W/(m K) mPa s kg/m N/m
25 4,313 0,611 0,8904 1007,34 0,0721
29,56 4,313 0,6176 0,8049 1003,9 0,0713
34,11 4,314 0,6239 0,7315 1000,45 0,0705
38,67 4,315 0,6298 0,6683 996,97 0,0697
43,22 4,317 0,6355 0,6133 993,48 0,0689
47,78 4,32 0,6408 0,5654 989,97 0,0681
52,32 4,323 0,6458 0,5233 986,44 0,0673
56,87 4,327 0,6504 0,4862 982,88 0,0665
61,41 4,331 0,6548 0,4533 979,31 0,0657
65,95 4,336 0,6589 0,424 975,72 0,0649
70,48 4,342 0,6627 0,3978 972,11 0,0641
75 4,349 0,6662 0,3743 968,47 0,0633
Hot Side - Vapor Properties
TemperatureVapor specific
heat
Vapor thermal
cond.
Vapor
viscosity
Vapor density Vapor
weight
C kJ/(kg K) W/(m K) mPa s kg/m
25
29,56
34,11
38,67
43,22
47,78
52,32
56,87
61,41
65,95
70,48
75
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 4
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:15
Hot Side - Vapor Properties
TemperatureVapor specific
heat
Vapor thermal
cond.
Vapor
viscosity
Vapor density Vapor
weight
C kJ/(kg K) W/(m K) mPa s kg/m
25
29,56
34,11
38,67
43,22
47,78
52,32
56,87
61,41
65,95
70,48
75
Hot Side - 2-Phase liquid
Temperature Liquid 2
heat
Liquid 2
cond.
Liquid 2
viscosity
Liquid
density
Liquid 2
tension
C kJ/(kg K) W/(m K) mPa s kg/m N/m
25
29,56
34,11
38,67
43,22
47,78
52,32
56,87
61,41
65,95
70,48
75
Hot Side - 2-Phase liquid
Temperature Liquid 2
heat
Liquid 2
cond.
Liquid 2
viscosity
Liquid
density
Liquid 2
tension
C kJ/(kg K) W/(m K) mPa s kg/m N/m
25
29,56
34,11
38,67
43,22
47,78
52,32
56,87
61,41
65,95
70,48
75
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 5
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:15
Cold Side Databank
User specified properties
Weight flowrate or %
Ideal
Pressures
bar
35
35
BL1(316)
BL1(317)
BL1(318)
Vapor-Liquid-Liquid
B-JAC calculation methods
Aspen Plus or Aspen Properties run file
Cold side composition specification
Physical property package
Aspen flash option
Aspen water solubility
Aspen free-water method
Aspen property method
Cold Side - Component
Components Composition Component type
Cold Side - Stream Properties
Temperature Specific
enthalpy
Vapor mass
fraction
C kJ/kg
17,96 0 0
21,58 5,1 0
25,15 10,2 0
28,68 15,3 0
32,15 20,4 0
35,58 25,5 0
38,95 30,6 0
42,27 35,7 0
45,54 40,8 0
48,75 45,9 0
51,9 51 0
55 56 0
Cold Side - Stream Properties
Temperature Specific
enthalpy
Vapor mass
fraction
C kJ/kg
17,96 0 0
21,58 5,1 0
25,15 10,2 0
28,68 15,3 0
32,15 20,4 0
35,58 25,5 0
38,95 30,6 0
42,27 35,7 0
45,54 40,8 0
48,75 45,9 0
51,9 51 0
55 56 0
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 6
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:16
Cold Side - Liquid Properties
TemperatureLiquid specific
heat
Liquid thermal
cond.
Liquid
viscosity
Liquid
density
Liquid surface
tension
C kJ/(kg K) W/(m K) mPa s kg/m N/m
17,96 1,399 0,0887 0,2161 1245,98 0,0095
21,58 1,417 0,0869 0,2074 1233,28 0,0089
25,15 1,436 0,085 0,1993 1220,5 0,0085
28,68 1,456 0,0832 0,1916 1207,63 0,008
32,15 1,477 0,0813 0,1844 1194,66 0,0075
35,58 1,499 0,0795 0,1775 1181,58 0,007
38,95 1,522 0,0776 0,1709 1168,38 0,0066
42,27 1,547 0,0757 0,1647 1155,05 0,0062
45,54 1,573 0,0739 0,1587 1141,57 0,0057
48,75 1,6 0,072 0,1531 1127,93 0,0053
51,9 1,63 0,0701 0,1477 1114,1 0,0049
55 1,663 0,0682 0,1425 1100,06 0,0045
Cold Side - Liquid Properties
TemperatureLiquid specific
heat
Liquid thermal
cond.
Liquid
viscosity
Liquid
density
Liquid surface
tension
C kJ/(kg K) W/(m K) mPa s kg/m N/m
17,96 1,399 0,0887 0,2161 1245,98 0,0095
21,58 1,417 0,0869 0,2074 1233,28 0,0089
25,15 1,436 0,085 0,1993 1220,5 0,0085
28,68 1,456 0,0832 0,1916 1207,63 0,008
32,15 1,477 0,0813 0,1844 1194,66 0,0075
35,58 1,499 0,0795 0,1775 1181,58 0,007
38,95 1,522 0,0776 0,1709 1168,38 0,0066
42,27 1,547 0,0757 0,1647 1155,05 0,0062
45,54 1,573 0,0739 0,1587 1141,57 0,0057
48,75 1,6 0,072 0,1531 1127,93 0,0053
51,9 1,63 0,0701 0,1477 1114,1 0,0049
55 1,663 0,0682 0,1425 1100,06 0,0045
Cold Side - Vapor Properties
TemperatureVapor specific
heat
Vapor thermal
cond.
Vapor
viscosity
Vapor density Vapor
weight
Diffusivity
C kJ/(kg K) W/(m K) mPa s kg/m m/s
17,96
21,58
25,15
28,68
32,15
35,58
38,95
42,27
45,54
48,75
51,9
55
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 7
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:16
Cold Side - Vapor Properties
TemperatureVapor specific
heat
Vapor thermal
cond.
Vapor
viscosity
Vapor density Vapor
weight
Diffusivity
C kJ/(kg K) W/(m K) mPa s kg/m m/s
17,96
21,58
25,15
28,68
32,15
35,58
38,95
42,27
45,54
48,75
51,9
55
Cold Side - 2-Phase liquid
Temperature Liquid 2
heat
Liquid 2
cond.
Liquid 2
viscosity
Liquid
density
Liquid 2
tension
C kJ/(kg K) W/(m K) mPa s kg/m N/m
17,96
21,58
25,15
28,68
32,15
35,58
38,95
42,27
45,54
48,75
51,9
55
Cold Side - 2-Phase liquid
Temperature Liquid 2
heat
Liquid 2
cond.
Liquid 2
viscosity
Liquid
density
Liquid 2
tension
C kJ/(kg K) W/(m K) mPa s kg/m N/m
17,96
21,58
25,15
28,68
32,15
35,58
38,95
42,27
45,54
48,75
51,9
55
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 8
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:16
Exchanger Type
Normal
Expanded only (no groove)(App.A 'k')
None
B - bonnet bolted or integral with tubesheet
E - one pass shell
M - bonnet
Horizontal
Ellipsoidal
Yes
Ellipsoidal (M,P,S,T,W types)
Yes
Set default
Hub
Hub
Set default
Near rear head
336,55 355,6 mm
mm
mm
mm
336,55
336,55
9,52 2 1
mm
42,86
42,86
mm
mm
3,18
3,18
mm
mm
9,52
9,52
Flange type - cold side
Flange type - hot side
Include expansion joint
Tubesheet type
Shell cover type
Rear cover welded to a cylinder
Rear cover type
Front cover welded to a cylinder
Front cover type
Exchanger position
Rear head type
Shell type
Front head type
Location of front head for vertical units
"E" shell flow direction (inlet nozzle location)
Shell(s)
Front head
Rear head
Kettle
OD ID Thickness series parallel
Distance from U-bend center to shell cover
Front tubesheet thickness
Rear tubesheet thickness
Tube projection from front tubesheet
Tube projection from rear tubesheet
Tubes
mm
Plain
19,05
2,11
Average
30-Triangular
23,81
mm
mm
mm
mm
#/m
mm
mm
143
0
mm 6096 Carbon Steel
Smooth
As specified
2,11 mm
mm
mm
mm
mm
mm
None
mm
mm
mm
Set default
None
mm
mm
3,18 mm
60
Unspecified Tube internal enhancement
Tube wall roughness
Twisted tape 360 degree twist pitch
Outside/Inside surface area ratio
Fin density
Fin thickness
Fin height
Tube pitch
Tube pattern
Wall specification
Tube wall thickness
Tube outside diameter
Tube type
Number of tubes (total)
Number of tubes plugged
Tube length Tube material
Tube surface
Tube cut angle (degrees)
Lowfin Tube type
Tube wall thickness under fin
Tube root diameter
Distance unfinned at baffle
Longitudinal fins per tube
Longitudinal fin height
Longitudinal fin thickness
Longitudinal root spacing
Tube insert type
Twisted tape thickness
Longitudinal fin cut and twist length
Twisted tube twist pitch
Shell type: within shroud (convert to)
Shroud inlet location
Shroud inlet gap length
Shroud outlet gap length
Shroud thickness
Skid bar angle (deg)
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 9
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:16
Baffles
Single segmental
37,74
Horizontal
mm
Yes
3,18 mm
158,75 mm
36
223,84 mm
269,88 mm
269,88 mm
mm
mm
3,18 mm
0,79 mm
no
no
mm
mm
mm
mm
mm
Set default
mm
0
Yes Align baffle cut with tubes
Support/baffle to tangent of U-bend distance
Baffle cut orientation
Baffle cut (% of diam.) outer
Baffle type
Tubes are in baffle window
Baffle thickness
Baffle spacing center-center
Number of baffles
Baffle spacing at inlet
End length at front head (tube end to closest baffle)
End length at rear head (tube end to closest baffle)
Distance between baffles at central in/out for G,H,I,J shells
Distance between baffles at center of H shell
Baffle OD to shell ID diametric clearance
Baffle tube hole to tube OD diametric clearance
Special inlet nozzle support
Support or blanking baffle at rear end
Length of tube beyond support/blanking baffle
Number of extra supports for U-bends
Number of supports at center of H shell
Number of supports at inlet/outlet for G, H, I, J shells
Number of supports between central baffles
Number of supports at front head end space
Number of supports at rear head end space
Window length at rear head for F, G, H shells
Window length at front head for G, H shells
Window length at center for H shells
Baffle thickness
Percent leakage across longitudinal baffle
Multi-segmental baffle starting baffle
Longitudinal Baffle
Number of supports for K, X shells
Deresonating Baffles
Number of deresonating baffles
Largest deresonating baffle-baffle or baffle-shell distance
Baffles
Number of baffle spaces
Baffle spacing mm
Baffle cut percent, outer
Baffle cut percent, inner
Baffle cut percent,
intermediate
One region Number of regions for variable baffle pitch
Variable baffle pitch: First to last pitch ratio
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 10
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:16
Bundle
Use Layout value (warning)
35,02
35,02
Standard symmetry
1
mm
mm
mm
9,55 mm
15,88 mm
Use existing layout
Ribbon (single band)
Normal bundle
30-Triangular
23,81 mm
1
Standard (horizontal)
Undefined
15,88 mm
15,88 mm
12,7 mm
323,85 mm
mm
mm
0
0
Unaligned
Main input / Tube layout inconsistencies
Open distance at top of layout
Open distance at bottom of layout
Tube layout symmetry
Number of tie rods
Number of sealing strip pairs
Minimum U-bend diameter
Tie rod diameter
Spacer diameter
Tube layout option
Pass layout
Tube layout design
Tube pattern
Tube pitch
Tube passes
Pass layout orientation
Orientation of U-bends
Open distance on left side of layout
Open distance on right side of layout
Shell ID to outer tube limit diametric clearance
Outer tube limit diameter
Horizontal pass partition width
Vertical pass partition width
Number of horizontal pass partition lanes
Number of vertical pass partition lanes
Cleaning lane or tube alignment
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 11
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:16
Nozzles
-
Slip on Slip on
-
no
no
NozSizeSS
Nominal diameter mm
Actual OD mm 88,9 88,9 88,9
Actual ID mm 77,93 77,93 77,93
Wall thickness mm 5,49 5,49 5,49
Nozzle orientation Top Bottom Bottom
Distance to front tubesheet mm
Number of nozzles 1 1 1
Multiple nozzle spacing mm
Nozzle / Impingement type No impingement No impingement No impingement
Remove tubes below nozzle Equate areas Equate areas Equate areas
Maximum nozzle RhoV2 kg/(m
s)
Nozzle ignore options
NozSizeTS
Nominal diameter mm
Actual OD mm 168,28 101,6 101,6
Actual ID mm 154,05 90,12 90,12
Wall thickness mm 7,11 5,74 5,74
Nozzle orientation Bottom Top Top
Distance to tubesheet mm
Centerline offset distance mm
Maximum nozzle RhoV2 kg/(m
s)
Nozzle ignore options
Dome OD mm
Vapor belt diametric clearance mm
Vapor belt slot area m
Vapor belt axial length mm
unspecified
Set default
ID
Shell side nozzle flange rating
Shell side nozzle flange type
Shell Side Tube Side
Use separate outlet nozzles for hot side liquid/vapor flows
Use separate outlet nozzles for cold side liquid/vapor flows
Shell Side
Tube Side
Shell side nozzle location options
Location of nozzle at U-bend
Nozzle diameter displayed on TEMA sheet
Impingement protection
None
mm
mm
mm
mm
mm
mm
Impingement protection device
Impingement plate diameter
Impingement plate length (parallel to tube axis)
Impingement plate width (normal to tube axis)
Impingement plate thickness
Impingement plate distance in from shell ID
Impingement plate clearance to tube edge
Impingement plate perforated area %
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 12
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:16
Thermosiphon Piping
mm
mm
mm
Inlet circuit element
Internal diameter mm
Length (pipe) or Radius (arc) mm
Velocity heads (general element)
Elements in series
Elements in parallel
Outlet circuit element
Internal diameter mm
Length (pipe) or Radius (arc) mm
Velocity heads (general element)
Elements in series
Elements in parallel
Set default
Height of column liquid level
Height of heat transfer region inlet
Height of return line to column
Percent head loss in outlet pipe
Percent head loss in inlet pipe
Pipework loss calculation
Materials
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
Flat metal jacketed fiber
W/(m K)
kg/m
N/mm
Gaskets - cold side
Gaskets - hot side
Tubesheet cladding - cold side
Tubesheet cladding - hot side
Tube material thermal conductivity
Tube material
Baffles
Double tubesheet (inner)
Tubesheet
Cylinder - cold side
Cylinder - hot side
Tube material density
Tube material modulus of elasticity
Specifications
ASME Code Sec VIII Div 1
Normal
R - refinery service
ASME
ANSI - American
3,44738
110
3,18
38,61066
93,33
3,18
bar
C
bar
bar
mm
Spot Spot
Cold Side Hot Side
Corrosion allowance
Test pressure (gauge)
Vacuum design pressure (gauge)
Design temperature
Design pressure (gauge)
Dimensional standard
Material standard
TEMA class
Service class
Radiography
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 13
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Design Options
Set default
Set default
No
Set default
mm
mm
mm
m/s
m/s
15 15
unspecified
Set default
Set default
mm
Set default
Set default
0
One region
Previous
Highest cost or area ratio considered
Cold Side Hot Side
Maximum fluid velocity
Minimum fluid velocity
Use proportional baffle cut
Allow baffles under nozzles
Shells in parallel
Shells in series
Use shell ID or OD as reference
Maximum Minimum Increment
Tube passes
Tube length
Shell diameter
Target%AllowPresDropForNoz
Shell side nozzle location options
Location of nozzle at U-bend
Number of tube rows between sealing strips
Percent of tubes to be plugged
Percent of shell diameter for disengagement
Remove tubes for vapor disengagement space in flooded evaporator
Baffle cut (% of diameter)
Use pipe for shells below this diameter
Maximum exit entrainment ratio (mass liquid/vapor) (pool boilers only)
Allow local temperature cross
Basis for design optimization
Minimum % excess surface area required
Show units that meet maximum actual/allowed hot side pressure drop ratio
Show units that meet maximum actual/allowed cold side pressure drop ratio
Optimisation item number to repeat
Number of regions for variable baffle pitch
Variable baffle pitch: First to last pitch ratio
Design search thoroughness options
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 14
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:16
Thermal Analysis Options
1 1
1 1
Set default
W/(m K)
mm
Adjust both sides based on fouling input
W/(m K)
W/(m K)
1 1
1 1
mm
W/(m K)
Fraction of tube area submerged for shell side condensers
Falling film evaporator distributor velocity heads for pressure loss calculation
Weir height above bundle for kettle reboiler
U-bend area will be considered effective for heat transfer
Pressure drop multiplier
Liquid heat transfer coefficient multiplier
Liquid heat transfer coefficient
Cold Side Hot Side
Fouling calculation options
Two phase heat transfer coefficient
Vapor heat transfer coefficient
Two phase heat transfer coefficient multiplier
Vapor heat transfer coefficient multiplier
Minimum allowable MTD Ft correction factor
Hot Side Cold Side
Fouling layer thickness
Fouling thermal conductivity
Correlations
HTFS - Silver-Bell
Wet wall
friction+acceleration
friction+acceleration
Full HTFS analysis
12,49 N/mm
Use vapor shear enhancement
Not Used
Heat transfer & pressure drop
yes
kW/m
C
Boiling curve not used
HTFS / ESDU
HTFS recommended method
HTFS recommended method
Vapor-Gas Priority for condenser outlet temperature (mixtures)
Desuperheating heat transfer method
Condensation heat transfer model
Condensation Options
Vaporization Options
Hot side pressure drop calculation options
Cold side pressure drop calculation options
Vibration analysis method
Tube axial stress
Vapor shear heat transfer enhancement
Desuperheating heat transfer method
Subcooled boiling accounted for in
Post dryout heat transfer determined
BoilingCurveCorrection
Heat flux reference point
Temperature difference (Delta T) reference point
Boiling curve exponent on Delta T
Correction to boiling curve
Lowfin tube calculation method
Effective cross flow fraction
Single phase tubeside heat transfer method
Falling film evaporation method
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 15
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:16
Enhancements
BL1(305)
Reynolds number
Colburn J-factor
Friction factor
BL1(307)
Reynolds number
Colburn J-factor
Friction factor
Enhancement identification
Shell side enhancements
Tube side enhancements
Enhancement identification
CalculationOptions
Outlet, to max.pr.drop
Outlet, to max.pr.drop
100
0
Full HTFS analysis
0,5
Stop when fully converged
Medium
0,2 Calculation step size
Calculation grid resolution
Convergence criterion
Relaxation parameter
Convergence tolerance - pressure
Cold side pressure drop calculation options
Maximum number of Iterations
Pressure drop calculation options - cold side
Pressure drop calculation options - hot side
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 16
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:16
Warnings and Messages
Description
1828 Physical properties data for Stream 1 have been supplied at two identical, or near identical
pressures. Only the first set of data, at pressure 1 bar, has been accepted.
1828 Physical properties data for Stream 2 have been supplied at two identical, or near identical
pressures. Only the first set of data, at pressure 1 bar, has been accepted.
1860 The consolidated process conditions for Stream 1, prior to the main calculations, give a heat
load of -837,4 kW, for a flow of 3,8727 kg/s, with outlet temperature 25 C and quality (vapor
mass fraction) 0.
1860 The consolidated process conditions for Stream 2, prior to the main calculations, give a heat
load of 837,4 kW, for a flow of 14,9408 kg/s, with outlet temperature 55 C and quality (vapor
mass fraction) 0.
1446 The Advanced calculation has converged after 24 iterations
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 17
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:17
Optimization Path
Shell Tube Length Pressure Drop Baffle Tube Units Total
Item Size Actual Reqd. Area
ratio
Shell Dp Ratio Tube Dp Ratio Pitch No. Tube
Pass
No. P S Price Design
Status
mm mm mm bar bar mm Dollar(US)
1 336,55 6096 6086,4 1 0,08507 0,77 0,08105 0,16 158,75 36 1 143 1 2 48540 OK
1 336,55 6096 6086,4 1 0,08507 0,77 0,08105 0,16 158,75 36 1 143 1 2 48540 OK
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 18
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:17
Recap of Designs
A B
Shell size mm 336,55 336,55
Tube length - actual mm 6096 6096
Tube length - required mm 6086,4 6086,4
Pressure drop, SS bar 0,08507 0,08507
Pressure drop, TS bar 0,08105 0,08105
Baffle spacing mm 158,75 158,75
Number of baffles 36 36
Tube passes 1 1
Tube number 143 143
Number of units in series 2 2
Number of units in parallel 1 1
Total price Dollar(US) 48540 48540
Program mode Design Rating /
Checking
0
223,84
158,75
R - refinery service
Flat Metal Jacket Fibe
ASME Code Sec VIII Div 1
-
-
Single segmental Carbon Steel
-
Exp.
-
mm
Company:
Location:
Service of Unit: Our Reference:
Item No.: Your Reference:
Date: Rev No.: Job No.:
330,2 6096 BEM 1 2
102,8 m 2 51,4 m
Geothermal fluid from production well->G uid in injection well
3,8727 14,9408 kg/s
0 0 kg/s 0 0
3,8727 3,8727 kg/s 14,9408 14,9408
kg/s 0
75 25 C 17,96 55
C
kg/m
mPa s
kJ/(kg K)
W/(m K)
kJ/kg
1 35 bar
0,36 0,55 m/s
0,11 0,08507 bar 0,49987 0,08105
0 0 m K/W
kW 837,4 C 11,93
683,2 684,2 W/(m K) 684,2
bar 38,61066
110 93,33 C
1 1
3,18 3,18 mm
154,05 -
77,93 - 90,12 -
77,93 - 90,12 -
mm
1676,4 2169,8 kg 893,1
681 53 kg/(m s) 51
37,74
mm
mm
143 23,81 19,05 2,11 6096 mm mm mm
Plain Carbon Steel 30
mm 355,6
Carbon Steel
Carbon Steel
- None
-
-
-
Carbon Steel
Hor
H
Avg
-
336,55
0 0
0,91493 34,91895
3,44738
968,47 1007,34 1245,98 1100,06
0,3743 0,8904 0,2161 0,1425
4,349 4,313 1,399 1,663
0,6662 0,611 0,0887 0,0682
T1
S1
S2
T2
0
#/m
ID
77,93 - 1
1
1
1
1
1
None
Size/rating
Ao based
Vapor/Liquid
--
Remarks
TEMA class
Intermediate
Bundle Filled with water Weight/Shell
Code requirements
Floating head
Tube Side Gaskets - Shell side
Bundle exit Bundle entrance
Type Expansion joint
Tube-tubesheet joint Bypass seal
Type U-bend Supports-tube
Impingement protection
Tubesheet-floating
Channel cover
Floating head cover
Tubesheet-stationary
Channel or bonnet
Out
In
Surf/shell (eff.) Shells/unit Surf/unit(eff.)
series parallel Connected in Type Size
OD
Sketch
1
2
3
4
5
6
7
PERFORMANCE OF ONE UNIT 8
Fluid allocation 9
Fluid name 10
Fluid quantity, Total 11
Vapor (In/Out) 12
Liquid 13
Noncondensable 14
Temperature (In/Out)
15
Dew / Bubble point
16
17
18
19
20
21
22
23
24
25
26
27
28
Heat exchanged 29
Transfer rate, Service 30
CONSTRUCTION OF ONE SHELL 31
Design/vac/test pressure:g
32
Design temperature
33
Number passes per shell
34
Corrosion allowance
35
Connections
36
37
38
Tube No.
39
Tks- 40
41
Length
42
Pitch
43
Tube type
44
Material
45
Shell
46
ID
47
OD
48
Shell Side
49
Tube Side
50
Shell cover
51
Tube pattern
52
Baffle-crossing
53
Type
54
Cut(%d)
55
Spacing: c/c
56
Baffle-long
57
Seal type
58
Inlet
RhoV2-Inlet nozzle
Shell Side Tube Side
Fouling resist. (min)
Pressure drop, allow./calc.
Velocity
Pressure (abs)
Latent heat
Thermal conductivity
Specific heat
Molecular wt, NC
Molecular wt, Vap
Viscosity
Density
MTD corrected
Dirty Clean
Heat Exchanger Specification Sheet
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 20
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:17
3,8727
0
14,9408
0
N/m
0,6662 0,611
0,3743 0,8904
4,349 4,313
968,47 1007,34
0 0 0 0
3,8727 3,8727 14,9408 14,9408
W/(m K)
kg/s
C
m/s
kg/m
mPa s
kJ/(kg K)
W/(m K)
17750,15 7461,44
2,44 6,29
75 25 17,96 55
1 0,91493 35 34,91895
0,08105
0,36 0,35 0,49 0,55
0 0
bar
bar
bar
kg/m
mPa s
kJ/(kg K)
W/(m K)
kJ/kg
21722,5
3150,6
684,2
684,2
910,7
0
0
0,00005
0,00032
0,00146
0,00146
0,0011
0
0
3,15
21,72
75,13
m K/W
0,00246
0,00147
0,02662
0,00245
0,01206
1,83
33,01
3,04
3,05
14,95
0 0
0,0887 0,0682
0,2161 0,1425
1,399 1,663
1245,98 1100,06
41508,97 62934,14
3,41 3,47
0,03559 44,12
0 0
kW
0 0
0 0
11,93 C 11,92
0,00664 7,81
0,00401
0,00243
0,0473
0,01941
0,00259
2,85
55,6
22,82
4,71
3,04
0,0027 3,17
m/s
0,49
0,84
0,36
0,23
0,81
0,82
0,64
2,13
1,99
18,02 18,02 102,03 102,03
0 0
-837,4 837,4
0 0
kg/(m s)
681
655
664
516
4987
4670
837,4 kW
1 1
mm
mm
mm
1
1
1
1
1
1 1
143
30
6096
23,81
158,75
223,84
223,84
37,74
mm
mm
mm
H
1 Hor 336,55 2 6096 BEM
168,28
101,6
101,6
88,9
88,9
88,9
Single segmental
52,2
2
51,4
102,8 104,3 m
mm
m
36
6003,9
14,83 19,05
Plain
mm
0,08507 0,11 0,49987
None
No No No
0,35
0,22
0,55
Rating / Checking
None
kg/s
kg/s
kg/s
C
bar
kW
m/s kg/(m s)
Insert
/
/
/ Rho*V2
/ Vibration problem RhoV2 violation
Impingement protection
/
/
Dew / Bubble point
/
x
/
/
Surf/Shell (gross/eff/finned)
Shells/unit
series parallel Connected in Type
Cut orientation
/
/
/
/
/ /
Tube Side Shell Side
Spacing at outlet
Cut(%d)
Spacing: c/c
Spacing at inlet
Number
Type
Tube pattern
Tube pitch
Length act/eff
Tube passes
Tube No.
Actual/Reqd area ratio - fouled/clean
Total heat load
Heat Transfer Parameters
2-Phase liquid
Liquid only
Molecular weight
Tube nozzle interm
Tube nozzle outlet
Tubes
Tube nozzle inlet
Shell nozzle interm
Shell nozzle outlet
Shell baffle window
Velocity
Shell nozzle inlet
Shell bundle Xflow
Intermediate nozzle
Eff. MTD/ 1 pass MTD
Latent heat
2-Phase vapor
Vapor only
Intermediate nozzle
/
Inlet space Xflow
Inlet nozzle
1
2
3
4
7
8
9
10
11
12
13
14
Size
PERFORMANCE OF ONE UNIT
Total flow
Vapor
Liquid
Noncondensable
Cond./Evap.
Temperature
22
21
20
19
18
17
16
15 Quality
Pressure (abs)
Delta P allow/calc
Velocity
Liquid Properties
Density
Viscosity
30
29
28
27
26
25
24
23 Specific heat
Therm. cond.
Surface tension
Vapor Properties
Density
Viscosity
Specific heat
38
37
36
35
34
33
32
31 Therm. cond.
Latent heat
Molecular weight
Reynolds No. vapor
Reynolds No. liquid
Prandtl No. vapor
46
45
44
43
42
41
40
39
Prandtl No. liquid
54
53
52
51
50
49
48
47
Tubes
Type
ID/OD
6
5
Shell Side
Tube side fouling
Tube wall
Outside fouling
Outside film
Overall fouled
Overall clean
Tube Side Pressure Drop
Inlet nozzle
Entering tubes
Inside tubes
Exiting tubes
Outlet nozzle
Shell Side Pressure Drop
Baffle Xflow
Baffle window
Outlet space Xflow
Outlet nozzle
Heat Load
Coef./Resist.
Tube side film
Tube Side
In Out In Out
Surf/Unit (gross/eff/finned)
55
56
57
Baffles
Other
Outlet
Inlet
Nozzles: (No./OD)
%
Two-Phase Properties
Heat Transfer Parameters
Process Data
%
%
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 21
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:17
Thermal Details - General
0,36
Dollar(US) 48540 No
1
bar 34,91895 35 0,91493 1
kg/s
0 0 0 0
14,9408 3,8727
Single segmental
30
330,2
19,05
6096
14,9408 14,9408 3,8727 3,8727
kg/s
kg/s
C
C
W/(m K)
m K/W
m/s
bar
kW
W/(m K)
m
C
mm
mm
0 0 0 0
55 17,96 25 75
910,7 3150,6
0 0
0,55
0,08105 0,49987 0,08507 0,11
837,4
684,2
11,93
BEM 1
Hor
2 1
1
143 2,11
23,81 mm
Plain
37,74 No
102,8
W/(m K) 684,2
Rating / Checking
None Insert
RhoV2 problem
Overall dirty coef (plain/finned)
Cut(%d)
No.
Pitch Pattern
Baffles
Tks OD
Shell size
Unit
Total cost
Vibration problem
Actual/required area ratio(dirty/clean)
Operating pressures
Vapor mass quality
Total mass flow rate
Tubes
pass
Vapor mass flow rate (In/Out)
Liquid mass flow rate
Temperatures
Dew / Bubble point
Film coefficient (mean)
Fouling resistance (OD based)
Velocity (highest)
Pressure drop (allow./calc.)
Total heat exchanged
Overall clean coef (plain/finned)
Effective area (plain/finned)
Effective MTD
Shell Side Tube Side
ser par
Shell side / Fouling / Wall / Fouling / Tube side
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 22
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:18
1,28
75,13 75,13
0
3,15 3,15
0
21,72 21,72
0,0011
0
0,00005
0
0,00032
m K/W
910,7
21722,5
3150,6
W/(m K)
1 1
102,6 102,6 m
0,00146 0,00146 m K/W
W/(m K) 684,2 684,2
102,8
0,00146
683,2
75,01
0,08
3,14
0,08
21,68
m K/W 0
0
0
0
Dirty Clean Overall Coefficient/Resistance Summary
Overall coefficient
Overall resistance
Area required
Area ratio: actual/required
Resistance Distribution
Shell side film
Shell side fouling
Tube wall
Tube side fouling*
Tube side film *
* Based on outside surface - Area ratio: Ao/Ai =
Max Dirty
1.0
Shell side fouling
Tube side fouling*
0.0
0.0
% % %
Thermal Details
Thermal Details - Hot Side
Stream mass fractions
Liquid mass fractions at inlet
Liquid mass fractions at outlet
Vapor mass fractions at inlet
Vapor mass fractions at outlet
Liquid 2 mass fractions at inlet
Liquid 2 mass fractions at outlet
Stream mole fractions
Liquid mole fractions at inlet
Liquid mole fractions at outlet
Vapor mole fractions at inlet
Vapor mole fractions at outlet
Liquid-2 mole fractions at inlet
Liquid-2 mole fractions at outlet
Stream mass flow kg/s
Liquid mass flow at inlet kg/s
Liquid mass flow at outlet kg/s
Vapor mass flow at inlet kg/s
Vapor mass flow at outlet kg/s
Liquid 2 mass flow at inlet kg/s
Liquid 2 mass flow at outlet kg/s
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 23
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:18
Thermal Details - Cold Side
Stream mass fractions
Liquid mass fractions at inlet
Liquid mass fractions at outlet
Vapor mass fractions at inlet
Vapor mass fractions at outlet
Liquid 2 mass fractions at inlet
Liquid 2 mass fractions at outlet
Stream mole fractions
Liquid mole fractions at inlet
Liquid mole fractions at outlet
Vapor mole fractions at inlet
Vapor mole fractions at outlet
Liquid-2 mole fractions at inlet
Liquid-2 mole fractions at outlet
Stream mass flow kg/s
Liquid mass flow at inlet kg/s
Liquid mass flow at outlet kg/s
Vapor mass flow at inlet kg/s
Vapor mass flow at outlet kg/s
Liquid 2 mass flow at inlet kg/s
Liquid 2 mass flow at outlet kg/s
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 24
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:18
Thermal Details - Coefficients
3,47 3,41 6,29 2,44
62934,14 41508,97 7461,44 17750,15
3150,6 910,7
3150,6 910,7
W/(m K)
1169,6
1169,6
Bare area (OD) / ID area Bare area (OD) / Finned area
Reynolds numbers
Film Coefficients
Vapor Nominal
Liquid Nominal
Tube Side Shell Side
Liquid
Vapor
Heat Transfer Parameters
Prandtl numbers
Overall film coefficients
Vapor sensible
Two Phase
Liquid sensible
In Out In Out
C kW/m
15 12,41
11,93
11,92
0,96
8,2
C
45,2
42,49
71,32 23,45
Tube mean metal temperature
Tube wall temperatures (highest / lowest)
Shell mean metal temperature
Wall Temperatures
Heat Flux (based on tube O.D.) Temperature Difference
Highest ratio, actual/critical flux
Highest actual flux
Critical heat flux (at highest ratio)
LMTD based on end points
Overall actual flux Overall Effective MTD
One pass counterflow MTD
Effective MTD correction factor
837,4
0
0
0
0
0
0
0
0
0
0
0
0
-837,4
-837,4
0
0
0
kW kW
0
100 837,4 100
Tube Side Shell Side
Heat Load Summary
% total % total
Vapor only
2-Phase vapor
Latent heat
2-Phase liquid
Total
Liquid only
100 100
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 25
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:18
Thermal Details - Pressure Drop
0,00039 -0,00002
0,11
bar
m/s m/s
0,08507
0
0,08509
0,49987
0,08105
0
0,08066
0,23
0,35
0,22
0,22
0,81
55,6
22,82
3,17
0,49
0,49
0,55
2,13
1,83
33,01
3,04
14,95
bar
0,0473
0,01941
0,0027
0,00147
0,02662
0,00245
0,01206
bar
0,84 0,00401 4,71 0,64 0,00246 3,05
0,26 2,85 0,00243
0,25 3,04 0,00259
0,36
0,55
0,23
0,82 7,81 1,99 44,12 0,00664 0,03559 Intermediate nozzles
Vapor outlet nozzle
Liquid outlet nozzle
%dp %dp
Tube Side Shell Side
Outlet nozzle
Exiting bundle
Baffle windows
Bundle Xflow
Entering bundle
Pressure drop distribution
Inlet nozzle
Frictional
Gravitational
Total calculated
Maximum allowed
Pressure Drop
Momentum change
Inlet space Xflow
Outlet space Xflow
Inside tubes
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 26
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:18
Thermal Details - Shell Side Stream Analysis
968,47 0,84
kg/m m/s mm
4769
8928
5953
5953
5953
5953
2232
kg/(m s) kg/(m s)
4987
293
516
655
117
51
53
121
681
12,7
3,18
0,79
mm
0
0,1
0,1
0,19
0,71
0,61
0
0,07
0,17
0,32
0,5
0,43
0
0,09
0,1
0,19
0,71
0,61
11299
18639
4769
11299
17088
17088
6379
24713
2,13
0,49
0,64
0,81
0,34
0,22
0,23
0,35
1100,06
1245,98
1245,98
1007,34
1007,34
1007,34
968,47
968,47
332 24713 0,55 1100,06
mm m/s kg/m kg/(m s) kg/(m s)
Tube outlet
TEMA limit Density Velocity Flow Area Rho*V2 Rho*V2 analysis
Diam. Clearance Outlet Middle Inlet Shell Side Flow Fractions
Tube outlet nozzle
Tube inlet
Tube inlet nozzle
Shell outlet nozzle
Shell exit
Bundle exit
Bundle entrance
Shell entrance
Shell inlet nozzle
Pass lanes
Shell ID - bundle OTL
Baffle OD - shell ID
Baffle hole - tube OD
Window
Crossflow
Thermosiphons
Thermosiphon stability
Vertical Tube Side Thermosiphons
Kutateladze Number in axial nozzle
Fraction of tube length flooded
Flooding criterion - top of tubes (should be > 1.0)
Flow reversal criterion - top of tubes (should be > 0.5)
Kettles
Entrainment fraction
Quality at top of bundle
Recirculation ratio
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 27
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:18
Thermal Details - Vibration Analysis - Fluid Elastic Instability (HTFS)
7841,74 kg/m
12,49 N/mm
200446,5 N/mm
mm
Tube LocationTube natural
frequency
Natural frequency
method
Tube effective
mass
Dominant
span
cycle/s kg/m
1 373,1 Exact Solution 1,55
2 373,1 Exact Solution 1,55
4 1207,95 Exact Solution 1,55
5 373,1 Exact Solution 1,55
W/Wc W/Wc
Tube Location Vibration for heavy
(LDec=0.1)
for medium
(LDec=0.03)
for light
(LDec=0.01)
Estimated log
Dec
for estimated
damping
1 No 0 0,01 0,01 0,04 0,01
2 No 0,01 0,03 0,05 0,04 0,02
4 No 0 0,01 0,01 0,04 0,01
5 No 0 0,01 0,01 0,04 0,01
1/10 Region number:
4 - 1st row inside baffle overlap
3 - Top row inside baffle overlap
2 - 1st row outside baffle overlap
1 - 1st row in bundle at inlet
5 - Bottom row in bundle
Tube Locations:
Fluid Elastic Instability Analysis
U-bend longest unsupported length
Tube material Young's Modulus
Tube axial stress
Tube material density
1/2 Shell number:
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 28
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:19
Thermal Details - Vibration Analysis - Fluid Elastic Instability (HTFS)
7841,74 kg/m
12,49 N/mm
200446,5 N/mm
mm
Tube LocationTube natural
frequency
Natural frequency
method
Tube effective
mass
Dominant
span
cycle/s kg/m
1 370,48 Exact Solution 1,57
2 370,48 Exact Solution 1,57
4 1199,48 Exact Solution 1,57
5 370,48 Exact Solution 1,57
W/Wc W/Wc
Tube Location Vibration for heavy
(LDec=0.1)
for medium
(LDec=0.03)
for light
(LDec=0.01)
Estimated log
Dec
for estimated
damping
1 No 0 0,01 0,01 0,04 0,01
2 No 0,01 0,03 0,04 0,04 0,02
4 No 0 0,01 0,01 0,04 0,01
5 No 0 0,01 0,01 0,04 0,01
1/10 Region number:
4 - 1st row inside baffle overlap
3 - Top row inside baffle overlap
2 - 1st row outside baffle overlap
1 - 1st row in bundle at inlet
5 - Bottom row in bundle
Tube Locations:
Fluid Elastic Instability Analysis
U-bend longest unsupported length
Tube material Young's Modulus
Tube axial stress
Tube material density
2/2 Shell number:
Thermal Details - Vibration Analysis - Resonance Analysis (HTFS)
Location in
shell
Tube
Location
Vibration Span
length
Fv/Fn Fv/Fa Ft/Fn Ft/Fa Vortex
amplitude
Turbulent
amplitude
TEMA
limit
mm mm mm mm
Inlet 1 No 223,84 0,02 0 0,01 0
Inlet 2 No 382,59 0,01 0 0,01 0
Inlet 4 No 223,84 0 0 0 0
Inlet 5 No 382,59 0 0 0 0
Midspace 1 No 317,5 0 0 0 0
Midspace 2 No 317,5 0,01 0 0,01 0
Midspace 4 No 158,75 0 0 0 0
Midspace 5 No 317,5 0 0 0 0
Outlet 1 No 382,59 0 0 0 0
Outlet 2 No 223,84 0,01 0 0,01 0
Outlet 4 No 223,84 0 0 0 0
Outlet 5 No 223,84 0,01 0 0,01 0
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 29
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:19
Location in
shell
Natural
Fn
Acoustic
Fa
Flow
velocity
X-flow
fraction
RhoV2 Strouhal No.
cycle/s cycle/s m/s kg/(m s)
Inlet 373,1 2617,85 0,23 1 53 0,46
Inlet 373,1 2617,85 0,2 0,52 40 0,46
Inlet 1207,95 2617,85 0,2 0,52 40 0,46
Inlet 373,1 2617,85 0,04 0,52 2 0,46
Midspace 373,1 2598,98 0,04 0,52 2 0,46
Midspace 373,1 2598,98 0,2 0,52 40 0,46
Midspace 1207,95 2598,98 0,2 0,52 40 0,46
Midspace 373,1 2598,98 0,04 0,52 2 0,46
Outlet 373,1 2584,45 0,04 0,52 2 0,46
Outlet 373,1 2584,45 0,2 0,52 39 0,46
Outlet 1207,95 2584,45 0,2 0,52 39 0,46
Outlet 373,1 2584,45 0,23 1 52 0,46
Thermal Details - Vibration Analysis - Resonance Analysis (HTFS)
Location in
shell
Tube
Location
Vibration Span
length
Fv/Fn Fv/Fa Ft/Fn Ft/Fa Vortex
amplitude
Turbulent
amplitude
TEMA
limit
mm mm mm mm
Inlet 1 No 223,84 0,01 0 0,01 0
Inlet 2 No 382,59 0,01 0 0,01 0
Inlet 4 No 223,84 0 0 0 0
Inlet 5 No 382,59 0 0 0 0
Midspace 1 No 317,5 0 0 0 0
Midspace 2 No 317,5 0,01 0 0,01 0
Midspace 4 No 158,75 0 0 0 0
Midspace 5 No 317,5 0 0 0 0
Outlet 1 No 382,59 0 0 0 0
Outlet 2 No 223,84 0,01 0 0,01 0
Outlet 4 No 223,84 0 0 0 0
Outlet 5 No 223,84 0,01 0 0,01 0
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 30
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:19
Location in
shell
Natural
Fn
Acoustic
Fa
Flow
velocity
X-flow
fraction
RhoV2 Strouhal No.
cycle/s cycle/s m/s kg/(m s)
Inlet 370,48 2584,4 0,23 0,52 52 0,46
Inlet 370,48 2584,4 0,2 0,52 38 0,46
Inlet 1199,48 2584,4 0,2 0,52 38 0,46
Inlet 370,48 2584,4 0,04 0,52 2 0,46
Midspace 370,48 2574,8 0,04 0,52 2 0,46
Midspace 370,48 2574,8 0,2 0,52 39 0,46
Midspace 1199,48 2574,8 0,2 0,52 39 0,46
Midspace 370,48 2574,8 0,04 1 2 0,46
Outlet 370,48 2566,92 0,04 1 2 0,46
Outlet 370,48 2566,92 0,2 0,52 39 0,46
Outlet 1199,48 2566,92 0,2 0,52 39 0,46
Outlet 370,48 2566,92 0,22 0,52 51 0,46
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 31
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:19
Thermal Details - Methods
No No
No No
No No
friction+acceleration friction+acceleration
Wet wall
HTFS - Silver-Bell
Yes
Not Used
Set default
No
Boiling curve not used
HTFS recommended method
HTFS recommended method
HTFS / ESDU
Advanced method
1 Tube pass multiplier
Calculation method
Lowfin Calculation Method
Single phase tubeside heat transfer method
Falling film evaporation method
Correction to user-supplied boiling curve
Post dryout heat transfer accounted for
Subcooled boiling accounted for in
Liquid subcooling heat transfer (vertical shell)
Vapor shear enhanced condensation
Multicomponent condensing heat transfer method
Desuperheating heat transfer method
Pressure drop calculation option
Pressure drop multiplier
Heat transfer coefficient specified
Cold Side Hot Side
Heat transfer coefficient multiplier
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 32
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:19
Basic Geometry
mm
336,55
2 1
Hor
BEM
336,55
355,6 355,6
336,55
355,6
1
6096 mm
143
Plain
19,05 mm
23,81 mm
30
158,75 mm
Single segmental
36
223,84 mm
Shell Side Tube Side
Nozzle type Inlet Outlet Intermediate Inlet Outlet Intermediate
Number of nozzles 1 1 1 1 1 1
Actual outside diameter mm 88,9 88,9 88,9 168,28 101,6 101,6
Inside diameter mm 77,93 77,93 77,93 154,05 90,12 90,12
Height under nozzle mm 35,02 35,02 35,02
Dome inside diameter mm
Vapor belt inside diameter mm
Vapor belt inside width mm
Vapor belt slot area mm
Impingement protection No
impingement
No
impingement
No
impingement
Distance to tubesheet mm 5930,9 5930,9 158,75
mm
Spacing at inlet
Spacing (center-center)
Baffle number
Baffle type
Tube pattern
Tube pitch
Tube O.D.
Tube type
Tube number (calcs.)
Tube length actual
Tube passes
Unit Configuration
Arrangement
Position
Rear head Front head Kettle Shell
Outside diameter
Inside Diameter
ser par
Exchanger Type
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 33
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:19
Tubes
30
23,81
2,11
19,05
42,86
6096
mm
mm
mm
mm
mm
1,28
51,7623
Carbon Steel
Plain
0
143
W/(m K)
14,83
6003,9
mm
mm
#/m
mm
mm
mm
mm
0
mm
mm
mm
mm
mm Tube inside diameter under fins
Fin number
Fin thickness
Fin height
Fin spacing
Cut and twist length
Low longitudinal fins Low circumferential fins
Fin density
Fin height
Fin thickness
Tube root diameter
Tube wall thickness under fin
Pattern
Pitch
Wall thickness
Inside diameter
Outside diameter
Tubesheet thickness
Tube length effective
Tube length actual
Area ratio Ao/Ai
Thermal conductivity
Material
Internal enhancement External enhancement
Type
Number of tubes plugged
Total number
Tubes
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 34
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:19
Baffles
3,18 223,84
223,84
158,75
36
mm mm
mm
mm
H
Yes
Single segmental
4
4,5
269,88 mm
269,88 mm
mm
mm
0,79
3,18
mm
mm
34,56
37,74
37,74
Baffle spacing mm
Baffle cut percent, outer
Baffle cut percent, inner
Number of baffle spaces
Baffle region length mm
Baffle cut area percent, outer
Baffle cut area percent, inner
VariableBaffles
Baffle cut: inner / outer / interm
Baffle hole - tube od diam clearance
Shell id - baffle od diam clearance
Spacing at center of H shell
Spacing at central in/out for G,H,I,J shells
End length at rear head
End length at front head
Nominal (% diameter)
Baffles
Type
Tubes in window Actual (% diameter)
Actual (% area)
Cut orientation
Number
Spacing (center-center)
Spacing at inlet
Spacing at outlet Thickness
Tube rows in baffle window
Tube rows in baffle overlap
Supports Misc. Baffles
No
0
0
0
0
mm
mm
mm
mm
0
0
0
No Special support at inlet nozzle
Support blanking baffle
Supports between baffles
Supports in endspace at rear head
Supports in endspace at front head
Supports at U-bend
Thickness
Window length at front head
Window length at center
Window length at rear head
Longitudinal Baffle Supports-tube
Supports for K, X shells
Supports at center of H shell
Supports at each G,H,J shell inlet and I shell outlet
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 35
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:19
Bundle
m
mm
mm
No
323,85
1
None
mm
Exp.
3,18 mm
3,18 mm
35,02
mm
35,02
15,88
15,88
mm
0
51,4
0
0
mm 12,7
1
Ribbon (single band)
Standard (horizontal)
9,55 mm
Undefined
-1
mm
mm
mm
mm
51,4
52,2
m
m
m
m
Horizontal pass lane width
Vertical pass lane width
Interpass tube alignment
Outer tube limit
Sealing strips (pairs)
Tie rod number
Impingement protection
Impingement distance
Tube to tubesheet joint
Tube projection from front tsht
Tube projection from rear tsht
Shell ID to center 1st tube row
From top
From bottom
From right
From Left
Deviation in tubes/pass
Bare tube area per shell
Finned area per shell
U-bend area per shell
Shell id - bundle otl diam clearance
Bundle
Tube passes
Tube pass layout
Tube pass orientation
Tie rod diameter
U-bend orientation
Impingement plate diameter
Impingement plate width
Impingement plate length
Impingement plate thickness
Effective surface area per shell
Gross surface area per shell
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 36
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:19
Mechanical Details
None
mm
mm
hiTRAN part number
Internal enhancements
Tube insert type
Twisted tape thickness
Twisted tape 360 deg twist pitch
Cost/Weight
24270
Dollar(US) kg
36161
7575
4804
1676,4
2169,8
893,1
589,6
107,6
86,2
48540 Total cost (all shells)
Cost data Weights
Total cost (1 shell)
Labor cost
Material cost (except tubes)
Tube material cost
Total weight - empty
Total weight - filled with water
Bundle
Shell
Front head
Rear head
Shell cover
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 37
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:19
Setting Plan
102
2 Bolts
Fixed
51
3
0
8
7
7
102
2 Bolts
Sliding
51
3
0
8
7
7
6915 Overall
246 164159 5772 329
164 1219 3658
Pulling Length
5710
T1
S1
S2
T2
A
Nozzle Data
Ref OD Wall Standard Notes
S1 89 mm 5,5 mm 150 ANSI Slip on
S2 89 mm 5,5 mm 150 ANSI Slip on
T1 102 mm 5,7 mm 150 ANSI Slip on
T2 102 mm 5,7 mm 150 ANSI Slip on
Empty
1676 kg
Flooded
2170 kg
Bundle
893 kg
Weight Summary
Internal Volume m 0,5295 0,068
PWHT
Radiography
Number of Passes 1 1
Test Pressure bar
Corrosion Allowance mm 3,175 3,175
Full Vacuum
Design Temperature C 110, 93,33
Design Pressure bar 3,45 38,61
Design Data Units Shell Channel
Customer Specifications
Design Codes
ASME Section VIII Div. 1
TEMA R
Date: Rev No.: Job No.:
Item No.: Your Reference:
Service of Unit: Our Reference:
Location:
Company:
Revision Date
24.3.2014.
Dwg. Chk. App.
Aspen Shell & Tube Exchanger
Setting Plan
BEM 337 - 6096
Drawing Number
3
3
0
T1
3
3
0
3
3
0
S1
S2
3
6
8
3
3
0
T2
Views on arrow A
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 38
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:19
Tube Layout
1
2
3
,
7
3

m
m
1
2
3
,
7
3

m
m
Company:
Location:
Service of Unit:
Item No.:
Design Codes
ASME Code Sec VIII Div 1
TEMA R - refinery service
Customer Specifications
Aspen Shell & Tube
Tube Layout
Drawing Number
Revision Date Dwg. App.
24.3.2014.
Shell inside diameter mm 336,55
Front head inside diameter mm 336,55
Outer tube limit mm 323,85
Tube number (calcs.) 143
Tube number (layout) 143
Tube O.D. mm 19,05
Tube pitch mm 23,8125
Tube pattern 30
Tube passes 1
Tie rod number -1
Tie rod diameter mm 9,55
Sealing strips (pairs) 1
Baffle type Single segmental
Impingement protection None
Tube length mm 6096,
Shell Side Inlet Nozzle Inside Diameter mm 77,9272
Shell Side Outlet Nozzle Inside Diameter mm 77,9272
143
19,05
19,05
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 39
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:19
U-bend Details
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 40
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:19
Calculation Details - Shell Side
Point
No.
Shell
No.
Shell
No.
Distance
End
SS Bulk
Temp.
SS Fouling
Temp
Tube Metal
Temp
SS
Pressure
SS Vapor
fraction
SS void
fraction
SS Heat
Load
SS Heat
flux
SS Film
Coef.
mm C C C bar kW kW/m W/(m K)
1 1 1 6044 74,95 71,28 70,93 0,99596 0 0 -0,8 -15 4069,7
2 1 1 5832 73,37 69,77 69,44 0,99485 0 0 -27,4 -14,5 4038,9
3 1 1 5820 73,29 69,42 69,09 0,99499 0 0 -28,9 -14,3 3690,3
4 1 1 5316 69,76 66,08 65,77 0,99212 0 0 -88,2 -13,4 3626,8
5 1 1 4812 66,45 62,94 62,65 0,98925 0 0 -143,8 -12,5 3565,5
6 1 1 4308 63,34 59,98 59,71 0,98636 0 0 -196 -11,8 3507,2
7 1 1 3804 60,4 57,19 56,93 0,98345 0 0 -245,3 -11,1 3451,9
8 1 1 3300 57,64 54,55 54,31 0,98053 0 0 -291,7 -10,5 3398,4
9 1 1 2796 55,02 52,06 51,83 0,9776 0 0 -335,5 -9,9 3347,9
10 1 1 2292 52,54 49,7 49,48 0,97465 0 0 -377,1 -9,4 3298,9
11 1 1 1788 50,19 47,45 47,25 0,97169 0 0 -416,4 -8,9 3252,5
12 1 1 1284 47,96 45,32 45,13 0,96871 0 0 -453,8 -8,4 3207,6
13 1 1 780 45,83 43,3 43,11 0,96572 0 0 -489,3 -8 3165,1
14 1 1 276 43,81 41,36 41,19 0,96271 0 0 -523,1 -7,6 3123,6
15 1 1 264 43,76 41,49 41,31 0,96245 0 0 -523,8 -7,8 3415,9
16 1 1 52 42,93 40,69 40,51 0,96126 0 0 -537,8 -7,6 3397,1
17 2 1 7052 42,88 40,64 40,46 0,95455 0 0 -538,6 -7,6 3396
18 2 1 7264 42,07 39,86 39,68 0,95337 0 0 -552,2 -7,5 3377,6
19 2 1 7276 42,02 39,65 39,48 0,95349 0 0 -553 -7,3 3087,1
20 2 1 7780 40,18 37,89 37,73 0,95045 0 0 -583,8 -7 3049,1
21 2 1 8284 38,42 36,2 36,05 0,9474 0 0 -613,2 -6,7 3012,5
22 2 1 8788 36,73 34,59 34,45 0,94433 0 0 -641,3 -6,4 2977,6
23 2 1 9292 35,12 33,05 32,91 0,94124 0 0 -668,3 -6,1 2943,7
24 2 1 9796 33,58 31,57 31,44 0,93814 0 0 -694 -5,9 2911,1
25 2 1 10300 32,1 30,16 30,03 0,93502 0 0 -718,7 -5,6 2880,1
26 2 1 10804 30,69 28,8 28,67 0,93189 0 0 -742,4 -5,4 2850
27 2 1 11308 29,32 27,49 27,37 0,92874 0 0 -765,1 -5,2 2820,7
28 2 1 11812 28,02 26,24 26,12 0,92557 0 0 -787 -5 2792,8
29 2 1 12316 26,76 25,03 24,92 0,92239 0 0 -808 -4,8 2766,2
30 2 1 12820 25,55 23,87 23,76 0,91919 0 0 -828,2 -4,6 2740,9
31 2 1 12832 25,52 23,95 23,84 0,91893 0 0 -828,7 -4,7 2991,7
32 2 1 13044 25,01 23,46 23,36 0,91767 0 0 -837,2 -4,6 2980
Calculation Details - Shell Side - Properties
Temperature C 75 70,48 65,95 61,41 56,87 52,32 47,78 43,22 38,67 34,11 29,56 25
Pressure bar 1 0,99227 0,98453 0,9768 0,96907 0,96133 0,9536 0,94586 0,93813 0,9304 0,92266 0,91493
Vapor fraction 0 0 0 0 0 0 0 0 0 0 0 0
Liquid density kg/m 968,47 972,11 975,72 979,31 982,88 986,44 989,97 993,48 996,97 1000,45 1003,9 1007,34
Liquid specific heat kJ/(kg K) 4,349 4,342 4,336 4,331 4,327 4,323 4,32 4,317 4,315 4,314 4,313 4,313
Liquid thermal cond. W/(m K) 0,6662 0,6627 0,6589 0,6548 0,6504 0,6458 0,6408 0,6355 0,6298 0,6239 0,6176 0,611
Liquid viscosity mPa s 0,3743 0,3978 0,424 0,4533 0,4862 0,5233 0,5654 0,6133 0,6683 0,7315 0,8049 0,8904
Surface tension N/m
Latent heat kJ/kg
Vapor density kg/m
Vapor specific heat kJ/(kg K)
Vapor thermal cond. W/(m K)
Vapor viscosity mPa s
Heat Exchanger Thermal Design Shell&Tube V7.3.1 CP1Page 41
File: MOLVE.EDR Date: 24.3.2014. Time: 19:18:20
Calculation Details - Tube Side
Shell
No.
Tube
No.
Distance
End
SS Bulk TempSS Fouling
temp.
Tube Metal
Temp
TS Fouling
temp
TS Bulk
Temp.
TS
Pressure
TS Vapor
fraction
TS void
fraction
TS Heat
Load
TS Heat
flux
TS Film
Coef.
SS Clean
Coef.
mm C C C C C bar kW kW/m W/(m K) W/(m K)
2 1 13044 25,01 23,46 23,36 23,25 17,98 34,9967 0 0 0,2 4,6 876,3 2980
2 1 12832 25,52 23,95 23,84 23,73 18,38 34,99624 0 0 8,7 4,7 877,2 2991,7
2 1 12820 25,55 23,87 23,76 23,65 18,4 34,99621 0 0 9,1 4,6 877,2 2740,9
2 1 12316 26,76 25,03 24,92 24,81 19,37 34,9951 0 0 29,4 4,8 879,3 2766,2
2 1 11812 28,02 26,24 26,12 26,01 20,36 34,994 0 0 50,4 5 881,6 2792,8
2 1 11308 29,32 27,49 27,37 27,25 21,4 34,99289 0 0 72,2 5,2 883,9 2820,7
2 1 10804 30,69 28,8 28,67 28,55 22,47 34,99178 0 0 95 5,4 886,3 2850
2 1 10300 32,1 30,16 30,03 29,9 23,58 34,99067 0 0 118,7 5,6 888,8 2880,1
2 1 9796 33,58 31,57 31,44 31,3 24,74 34,98956 0 0 143,4 5,9 891,3 2911,1
2 1 9292 35,12 33,05 32,91 32,77 25,94 34,98845 0 0 169,1 6,1 894 2943,7
2 1 8788 36,73 34,59 34,45 34,3 27,19 34,98734 0 0 196 6,4 896,7 2977,6
2 1 8284 38,42 36,2 36,05 35,9 28,48 34,98623 0 0 224,2 6,7 899,6 3012,5
2 1 7780 40,18 37,89 37,73 37,57 29,83 34,98512 0 0 253,6 7 902,6 3049,1
2 1 7276 42,02 39,65 39,48 39,31 31,24 34,98401 0 0 284,4 7,3 905,6 3087,1
2 1 7264 42,07 39,86 39,68 39,51 31,27 34,98398 0 0 285,1 7,5 905,9 3377,6
2 1 7052 42,88 40,64 40,46 40,29 31,89 34,98352 0 0 298,8 7,6 907,2 3396
1 1 52 42,93 40,69 40,51 40,33 31,93 34,94578 0 0 299,6 7,6 907,3 3397,1
1 1 264 43,76 41,49 41,31 41,13 32,56 34,94531 0 0 313,5 7,8 908,7 3415,9
1 1 276 43,81 41,36 41,19 41,01 32,6 34,94528 0 0 314,3 7,6 908,6 3123,6
1 1 780 45,83 43,3 43,11 42,93 34,12 34,94417 0 0 348,1 8 911,9 3165,1
1 1 1284 47,96 45,32 45,13 44,93 35,71 34,94305 0 0 383,6 8,4 915,4 3207,6
1 1 1788 50,19 47,45 47,25 47,04 37,37 34,94193 0 0 421 8,9 919 3252,5
1 1 2292 52,54 49,7 49,48 49,26 39,11 34,94082 0 0 460,3 9,4 922,8 3298,9
1 1 2796 55,02 52,06 51,83 51,6 40,92 34,9397 0 0 501,8 9,9 926,8 3347,9
1 1 3300 57,64 54,55 54,31 54,07 42,82 34,93857 0 0 545,7 10,5 931 3398,4
1 1 3804 60,4 57,19 56,93 56,68 44,82 34,93745 0 0 592,1 11,1 935,4 3451,9
1 1 4308 63,34 59,98 59,71 59,44 46,91 34,93632 0 0 641,3 11,8 940,1 3507,2
1 1 4812 66,45 62,94 62,65 62,36 49,1 34,93519 0 0 693,6 12,5 945 3565,5
1 1 5316 69,76 66,08 65,77 65,46 51,41 34,93405 0 0 749,2 13,4 950,2 3626,8
1 1 5820 73,29 69,42 69,09 68,76 53,83 34,93291 0 0 808,5 14,3 955,7 3690,3
1 1 5832 73,37 69,77 69,44 69,1 53,89 34,93288 0 0 810 14,5 956,2 4038,9
1 1 6044 74,95 71,28 70,93 70,59 54,97 34,9324 0 0 836,6 15 958,6 4069,7
Calculation Details - Tube Side - Properties
Temperature C 17,96 21,58 25,15 28,68 32,15 35,58 38,95 42,27 45,54 48,75 51,9 55
Pressure bar 35 34,99263 34,98527 34,9779 34,97053 34,96316 34,95579 34,94843 34,94106 34,93369 34,92632 34,91895
Vapor fraction 0 0 0 0 0 0 0 0 0 0 0 0
Liquid density kg/m 1245,98 1233,28 1220,5 1207,63 1194,66 1181,58 1168,38 1155,05 1141,57 1127,93 1114,1 1100,06
Liquid specific heat kJ/(kg K) 1,399 1,417 1,436 1,456 1,477 1,499 1,522 1,547 1,573 1,6 1,63 1,663
Liquid thermal cond. W/(m K) 0,0887 0,0869 0,085 0,0832 0,0813 0,0795 0,0776 0,0757 0,0739 0,072 0,0701 0,0682
Liquid viscosity mPa s 0,2161 0,2074 0,1993 0,1916 0,1844 0,1775 0,1709 0,1647 0,1587 0,1531 0,1477 0,1425
Surface tension N/m
Latent heat kJ/kg
Vapor density kg/m
Vapor specific heat kJ/(kg K)
Vapor thermal cond. W/(m K)
Vapor viscosity mPa s