FORENSIC INVESTIGATIONS OF PAVEMENT PRE-MATURE FAILURE OF A NATIONAL HIGHWAY 153
PAVEMENT DUE TO POOR SUB-SURFACE DRAINAGE
Journal of the Indian Roads Congress, July-September 2010 Paper No. 562 FORENSIC INVESTIGATIONS OF PAVEMENT PRE-MATURE FAILURE OF A NATIONAL HIGHWAY PAVEMENT DUE TO POOR SUB-SURFACE DRAINAGE A. VEERARAGAVAN* & LT. COL. SHAILENDRA GROVER** ABSTRACT This Paper presents investigations of premature failure of a section of a national highway pavement due to poor sub-surface drainage. Forensic investigation to ascertain the cause for the failure was carried out by testing the different pavement layers in the field and through laboratory tests on core samples of various pavement component layer materials. The contributing factors for the pre-mature failure were identified as inadequate compaction of subgrade/ embankment, excess fines and high plasticity index in the Granular Sub-Base (GSB) layers, low binder content in the bituminous layers, etc. The laboratory tests on GSB layer materials and permeability tests indicate that the dramatic pavement failures may be attributable to poor sub-surface drainage and also due to the heavy commercial traffic allowed on the dense bituminous macadam layers. Benkelman Beam Deflection (BBD) survey was carried out for structural evaluation of the pavement. Dynamic Cone Penetration (DCP) test data was used in the analysis. Empirical relations from published literature were used to compute the resilient moduli of various pavement layers. The moduli values were used as input in MICHPAVE (Michigan Flexible Pavement Design System) computer program to compute the stresses and strains in the pavement layers. The tensile strain values in the bituminous layers and vertical compressive strain values on top of the subgrade were calculated. The computed strain values were used to predict the performance of the pavement section in terms of cracking and rutting. These predicted pavement distresses were then compared with the field performance data to validate the test results. The analysis shows that the theoretically computed stresses and strains can be advantageously used to predict the field performance. Remedial measures to repair the pavement section and to improve the sub-surface drainage are presented. 1 INTRODUCTION Indian road network at over 3.3 million km falls under one of the world's longest road networks. Most of the highways and airfield pavements built in our country in the past 30 years or so, have very slow draining systems, largely because standard design practices emphasizes on density and stability but place little importance on sub- surface drainage. The poor sub-surface drainage on these roads leads to large amount of costly repairs or replacements long before reaching their design life. Not much importance has been given to this aspect in India. The current practices of pavement construction in India consider the Granular Sub-Base (GSB) as a drainage layer. However, the gradation and properties of layer materials seldom permit the layer to be an effective drainage layer, leading to entrapment of water within the pavement causing a "bathtub" condition, resulting in premature failures and chronic pavement distresses. The present study is an investigation of the pre-mature failure of a National Highway pavement section constructed as part of the National Highway Development Programme (NHDP). The construction of pavement layers upto the second layer of Dense Bituminous Macadam (DBM) was completed on this road stretch during the last week of December 2003 and the road was opened to traffic movement by January 2004. The * Professor of Civil Engineering, ** Former M.Tech Student. Indian Institute of Technology Madras, Chennai - 600 036. } Journal of the Indian Roads Congress, July-September 2010 154 VEERARAGAVAN & GROVER ON annual average rainfall in the region varied between 384 and 949 mm per year during the ten years period 1996- 2005. The traffic was allowed on the Dense Bituminous Macadam layer before the Bituminous Concrete (BC) surface course was laid. Premature failures were observed on this stretch within one year after opening to traffic with pavement showing signs of distress in the form of deformation, cracks, potholes, ravelling and rutting. The forensic investigation was carried out to study the effect of sub-surface drainage on the pre-mature failures and suggest possible remedial measures to prevent subsequent failures. OBJECTIVES The purposes of this investigation are as follows: (i) To identify the causes of the premature problems of the national highway pavement section. (ii) Compare the computed pavement performance based on laboratory studies with the field performance values and validation of results. (iii) To make suggestions for rectification of the failure and for the improvement of the pavement section. 1.1 Failure Investigation To reduce the probability of recurring premature pavement failures, the causes of problems need to be identified and the lessons learnt incorporated into future project designs. Investigations of pavement failures are hence critical, as the information gained can be used to identify the underlying cause of the problem and develop an optimal rehabilitation strategy. In conducting investigation, a thorough review and analysis of existing construction records and tests was required. Field tests, such as, BBD, Dynamic Cone Penetration (DCP), coring, and laboratory testing were also conducted, to validate/confirm the initial hypothesis. 1.1.1 Pavement Composition A typical pavement cross section of the failed pavement section is as shown in Fig. 1. The composition of the pavement is as follows: a) Subgrade-500 mm (Min CBR value 10 %) b) GSB-300 mm in two layers (0-10% passing 75 micron sieve; LL < 25 %; PI < 6 %) c) Wet Mix Macadam- 250 mm in two layers d) Bituminous Macadam-75 mm e) Dense Bituminous Macadam-110 mm in two layers f) Bituminous Concrete-50 mm 1.1.2 Observations of the Failures Extensive deformation and cracking of the pavement surface was observed near pavement edge along median portion. Potholes and ravelling, interconnected cracks and rutting were observed along wheel path. It was observed that water had entered the pavement layers through the wide cracks and resulted in further rapid deterioration of the dense bituminous macadam surface. Fig. 2 to 7 show different types of pre-mature failures observed on the pavement section. Fig. 1. Typical Pavement Cross- Section of National Highway Failed Section FORENSIC INVESTIGATIONS OF PAVEMENT PRE-MATURE FAILURE OF A NATIONAL HIGHWAY 155 PAVEMENT DUE TO POOR SUB-SURFACE DRAINAGE Journal of the Indian Roads Congress, July-September 2010 Fig. 3(a). Ravelling at Few Locations Fig. 2(b). Longitudinal Cracks Along Median Fig. 2(a). Wide Cracks Towards Median Fig. 3(b). Ravelling on DBM Layer Fig. 4(a). Hair Line Cracks on DBM Layer Fig. 4(b). Extensive Cracks and Ravelling Journal of the Indian Roads Congress, July-September 2010 156 VEERARAGAVAN & GROVER ON Fig. 5(a). Fill Soil in the Median Slopes Towards the Depressed Carriageway Fig. 5(b). Fill Soil in the Median Slopes Towards the Depressed Carriageway Fig. 6(a). Segregation in DBM Mixes Fig. 6(b). Cracks in DBM Layers Fig. 7(a). Test Pit Showing Pavement Component Layers Fig. 7(b). Rutting on DBM Layer FORENSIC INVESTIGATIONS OF PAVEMENT PRE-MATURE FAILURE OF A NATIONAL HIGHWAY 157 PAVEMENT DUE TO POOR SUB-SURFACE DRAINAGE Journal of the Indian Roads Congress, July-September 2010 The ravelling in the bituminous layer may be due to the weathered rock aggregates that were used in the construction. It may also be due to the reason that the binder content was low or due to the fast traffic over the newly laid DBM layer. This needs further detailed investigation. 1.1.3 Embankment and Subgrade Soil Test Results Field investigation and laboratory tests are carried out on the gradation and other properties of the materials used in the embankment and subgrade soil used in the construction. The results are given in Table 1 and Table 2. Table 1 Test Results of Fill/Embankment (Average of Three Samples) Properties Pavement Edge Field m/c % 9.2 LL 41 PI 10 Dry Density kg/m 3 1700 % Compaction 87.6 Gradation Size mm % finer > 4.75 17.34 > 0.075 < 4.75 41.54 < 0.075 41.12 Table 2 Test Results of Subgrade (Average of three samples) Properties Pavement Pavement Edge Failed Location Sound Location Field M/c % 9.2 5.5 LL 35 33 CBR, % 9.0 11 PI 10 7 Dry density kg/m3 1590 1900 % Compaction 81.96 97.9 Gradation Size mm % Finer % Finer % Finer > 10 36.5 53.1 > 4.75 16.0 14.7 17.3 > 0.075 < 4.75 22.9 20.3 25.3 < 0.075 24.7 11.9 57.3 It is found that the dry density values and the degree of compaction achieved on the embankment just below the subgrade layer were much lower than the desirable limits. The density of the fill soil at the failed location was as low as 1.7 g/cc and the degree of compaction achieved was only about 88 per cent near the edge of the pavement, whereas, this should be more than 95 per cent (MORTH Specifications, 2001). The density of compaction of the subgrade soil at the failed locations was around 82 per cent which was much lower than the desirable value of 97 per cent (MORTH Specifications, 2001). However, at sound locations, the degree of compaction of the subgrade was over 97 per cent. This indicates the erratic compaction controls exercised in the fill and subgrade layers during the construction. Journal of the Indian Roads Congress, July-September 2010 158 VEERARAGAVAN & GROVER ON 1.1.4 Granular Subbase Layer Test Results The results of the tests carried out on Granular sub-base layer material as part of failure investigation of the pavement is as given in Table 3. It is observed that the material used in GSB layer contained excessive fines. The percentage of material passing through 75 micron sieve varied from 14 per cent Table 3 Tests Results of GSB layers (Average of three locations) Properties Pavement Pavement Edge Failed Location Sound Location Field M/c % 8.5 6.2 15.3 LL 31 35 40 PI 10 10 8 Gradation of GSB Sieve Size mm Specified % Finer at % Finer at sound % Finer at pavement Limits failed locations locations edge and shoulder > 10 100 100 100 100 > 4.75 55-75 97.3 64.06 100 > 0.075 < 4.75 10-30 56.4 36.04 92.61 < 0.075 0-10 25.3 14.24 75.10 Table 4 Variation of Permeability with Percentage of Fines Type of fines Permeability, m/day Percent passing 75 micron sieve 0 5 10 15 Silica or 3 0.021 0.024 0.009 limestone Silt 3 0.024 0.0003 0.000 06 Clay 3 0.003 0.000 15 0.000 027 Ref: AASHTO Guide for Design of Pavement Structures, 1986 NOTE- The coefficient of permeability for impervious soils such as stiff clay, semi-pervious soil such as silty clay and pervious soil such as sand and gravel are <1x10-8 m/sec, 1x10-8 to1x10-8 m/sec and >1 x 10-5 m/ sec respectively as per IRC:SP:42-1994 to as high as 25 per cent. The GSB layer has to serve as a drainage layer. The permeability and drainage characteristics of the GSB layer depends on the percentage passing through 75 micron sieve. The permeability characteristics of dense graded aggregates drastically reduces with the increase in the percentage of fines as can be seen in the table given in Table 4. The permeability test results are shown in Table 5: Table 5 Permeability Test Results Test Test Results WMM GSB material Material Modified Proctor Compaction Test Results: Optimum Moisture Content, % 5.9% 6.25% Maximum Dry Density, kg/m3 2400 2360 Permeability by falling weight 2.47 2.35 method, m/day It can be inferred that the gradation of the material to be used in the granular subbase layer as per Ministry's specification Table 400-1 (per cent passing 75 micron FORENSIC INVESTIGATIONS OF PAVEMENT PRE-MATURE FAILURE OF A NATIONAL HIGHWAY 159 PAVEMENT DUE TO POOR SUB-SURFACE DRAINAGE Journal of the Indian Roads Congress, July-September 2010 sieve upto 10 per cent) has a permeability of 0.03 x 10-3 cm/sec whereas the minimum permeability requirements of a drainage layer is 0.023 cm/sec. (20 m/day) (AASHTO, 1986) The very high percentages of fines in the GSB layers have prevented efficient drainage. The high value of plasticity index added to the problem. Soils with higher plasticity have higher clay content. Higher the percentage of clay content, lower will be the permeability. If the percent passing 75 micron sieve is restricted to 3 to 5 per cent, the permeability increases to 7.6 x 10-3 cm/sec (250 times permeability when compared to MoRTH Specifications of Table 400-1). When the percent of fines lesser than 2.0 mm sieve are zero, the permeability increases to 12 x 10-3 cm/sec (400 times permeability when compared to MoRTH specifications of Table 400-1) During the investigation the percent of fines in the drainage layer was found to vary from 14 per cent to as high as 75 per cent towards the pavement edge and shoulders, indicating poor drainage characteristics of the granular sub-base layer, particularly towards the shoulders This has prevented effective drainage of water to the drains. This has also resulted in the rising of water level entering the pavement layers to rise through the WBM and BM layers. The field moisture content of the layer used at the pavement edge is as high as 15.3 per cent. It is seen that the gradation of material used at sound location is better than at failed location. 1.1.5 Bituminous Macadam Layer Test Results The samples of the Bituminous Macadam mix taken from test pits at failed and sound locations during the field investigations were tested. The results of bitumen content and aggregate gradation and mix properties of BM layer are as given in Table 6. Table 6 Test Results of Bituminous Macadam Layer (Average of three samples) Properties of Test pits from Standard BM layer Failed Sound values as per Location Location MoRTH Specifications Bitumen Content % 2.83 4.14 3.3-3.5 AIV % 17.67 Max 30% Bulk Density, kg/m3 2380 2440 VMA, % 13 11 Gradation Sieve Size mm % Finer % Finer 26.5 97.47 100 100 19 89.47 79.43 90-100 13.2 74.27 73.86 26-88 4.75 41.33 48.29 16-36 2.36 35.07 38.71 4-19 0.3 16.4 17.14 2-10 0.075 7.47 6.31 0-8 However, some core samples could not be taken as the BM specimen samples crumbled while extraction, due to stripping and consequent loss in strength of BM layers, as can be seen in Fig. 8. Substantial stripping of the Fig. 8. Core Samples of BM Journal of the Indian Roads Congress, July-September 2010 160 VEERARAGAVAN & GROVER ON bitumen was observed in the BM layer. The percentage of bitumen in the BM layer is higher than the specified limits of 3.3 and 3.5 per cent. Higher bitumen was used as the mix was harsh with more percentage of fine material passing 2.36 mm sieve viz., about 35 to 38 per cent when compared to the desirable percentage in the range of 4-19 per cent. This indicates inconsistent values of bitumen content and poor gradation in the BM layer and poor implementation of quality control during construction. 1.1.6 Dense Bituminous Macadam Layer Test Results The average bitumen content extracted from the core samples of DBM first layer was 3.62 per cent, whereas the bitumen content required as per the mix design was 4.5 per cent. The binder content in the second layer of DBM was 3.08 per cent at the failed location. Table 7 shows the gradation of the dense bituminous macadam layer at the failed location as well as sound location. Table 7 Test Results of Dense Bituminous Macadam Layer Properties Pavement Standard Values as per Failed Location Sound Location MoRTH Bitumen Content % 3.62 Min 4.5% Bulk Density, kg/m3 2390 2470 Effective bitumen content, % 4.18 4.5 Bulk sp. Gravity of aggregates 2.695 2.745 Air voids, % 3.98 4.5 Gradation Sieve Size mm Limits % Finer % Finer 45 100 100 100 100 37.5 100 100 100 100 26.5 90-100 100 100 90-100 19 71-95 100 94.67 71-95 13.2 56-80 86.27 74.4 56-80 9.5 - 71.07 61.6 - 4.75 38-54 56.53 44 38-54 2.36 28-42 50.4 34.8 28-42 1.18 - 37.6 25.47 - 0.6 - 31.33 19.47 - 0.3 7-21 26.13 14.4 7-21 0.15 - 20.93 9.47 - 0.075 2-8 18.8 4.53 2-8 Lower values of bitumen content and higher proportion of fines in the aggregate mix of DBM layer was noticed at the failure locations. This also indicates inconsistent quality control measures in the DBM layer during construction. FORENSIC INVESTIGATIONS OF PAVEMENT PRE-MATURE FAILURE OF A NATIONAL HIGHWAY 161 PAVEMENT DUE TO POOR SUB-SURFACE DRAINAGE Journal of the Indian Roads Congress, July-September 2010 Table 8 Classified Daily Traffic Volume Day Cars, Buses Trucks, LCV, Two Animal Drawn Cycles Tractor jeeps, vans Multi-axle wheelers vehicles 1 1369 646 2785 1190 38 758 523 2 1610 605 3034 1447 51 1025 556 3 1439 618 3131 1359 106 1150 569 4 1398 618 3182 1316 100 1175 484 5 1401 582 3082 1312 95 1216 580 6 1354 638 3165 1233 101 1391 560 7 1438 607 3058 1484 165 1321 534 Total 10009 4314 21437 9341 656 8036 3806 AADT 1430 616 3062 1334 94 1148 544 Table 9 Test Results of Benkelman Beam Deflection Study Sl No. Chainage MSA Characteristic Benkelman beam Required equivalent of BM Rebound Deflection, mm overlay, mm Outer lane Inner lane Outer lane Inner lane LWP RWP LWP RWP LWP RWP LWP RWP 1 370.4-371.3 52 0.993 2.109 0.853 0.915 100 205 80 90 2 371.42 - 372.3 52 1.520 0.949 1.212 0.742 160 90 130 60 3 372.4 - 373.3 52 1.185 1.090 0.921 0.762 125 110 90 60 4 373.4 - 374.4 52 0.990 1.121 1.080 0.714 100 110 110 80 2 TRAFFIC DETAILS The details of the daily traffic along the section are given in Table 8. 2.1 Benkelman Beam Deflection Studies Benkelman beam deflection studies were carried out as per IRC:81-1997. The results of the Benkelman beam deflection studies are given in Table 9. The thickness of overlay required varies from 50 to 140 mm. Therefore, an additional overlay thickness requirement of 75 to 80 mm dense bituminous macadam/ bituminous concrete overlay is indicated over the existing DBM layer depending on the location. But, if the overlay or next layer is directly laid over failed stretches, even this overlay will fail pre-maturely. 2.2 Observations during Test Pit Studies a) The subgrade CBR of the soil was found to be more than 10 per cent and varied in the range 12.4 per cent to 21 per cent. b) The CBR value of the GSB layer was found to be in the range 36 to 44.5 per cent. Journal of the Indian Roads Congress, July-September 2010 162 VEERARAGAVAN & GROVER ON c) Substantial stripping of the bituminous macadam layer was observed. d) No clear indication of the crack width with varying depth was observed in the dense bituminous macadam layer. e) The field moisture content in the wet mix macadam layer was found to be high. The percentage of fines (finer than 75 micron) was high even in the wet mix macadam layer and this has resulted in poor drainage. f) The granular sub-base layer consisted of only moorum soil. The soil used in the GSB layer had high percent of fines passing 75 micron sieve and also high plasticity index. This is the primary cause for poor drainage. g) The field moisture content of the GSB layer was above 10 per cent, which was due to poor drainage characteristics of the GSB layer. h) The soil used in the sub-base layer and the subgrade layer appeared to have similar properties. i) The field moisture content of the subgrade is above the optimum moisture content. 2.3 Summary of the Observations on Various Tests Results a) The field density value in the fill/embankment portion of the road stretch was 1.7 g/cc, which is low. This corresponds to 88 per cent of the maximum dry density, resulting in settlement of till during heavy rains and consequent damages to pavement layers b) The field density values on the subgrade layer at the locations where cracks were observed was found to be 1.59 g/cc. This corresponds to 82 per cent of maximum dry density. This also results in settlement of subgrade and failure of pavement layers. However, the field density values were higher at locations which are not cracked/failed. c) The granular sub-base layer has excessive fines, ranging from 14 to 25 per cent. The proportion of fines in the GSB layer at shoulder portion was much higher. The plasticity index value was also found to be high, ranging from 8 to 10 per cent. This has resulted in poor drainage characteristics of the GSB layer. d) The binder content in the bituminous macadam layer was found to be inconsistent. Due to ingress of water, stripping of the aggregates was found in the layer materials. The core samples could not be taken out and the samples crumbled. e) The binder content in the dense bituminous macadam layer was found to be 3 to 3.62 per cent which was lower than the specified values. Segregation of aggregates during construction was observed. f) The median along the embankment portion was found to be sloping filled with uncompacted soil. Due to lack of lateral confinement, wide cracks were observed all along the central median. g) The results of the Benkelman beam deflection studies indicate the structural inadequacy and the need for a strengthening layer, after removal and reconstruction of failed portions in large patches. 2.4 Primary Causes of Premature Pavement Failure a) Grossly inadequate compaction of soil in the fill and subgrade at the failed locations, resulting in settlement and yielding of pavement layers on failed locations b) High proportion of fines and PI value in GSB layer, particularly very high proportion of fines and PI values in the portion of GSB layer towards the pavement edge and shoulders. This has resulted in GSB layer to be totally ineffective as a drainage layer, particularly at locations where premature failure of the DBM layer occurred. There was no possibility for the water to drain out of the pavement layers. c) Porous/open textured locations on the top of the DBM layer at several locations due to segregation of mix that has occurred during various stages of construction. This has resulted entry of rain water from the surface also. FORENSIC INVESTIGATIONS OF PAVEMENT PRE-MATURE FAILURE OF A NATIONAL HIGHWAY 163 PAVEMENT DUE TO POOR SUB-SURFACE DRAINAGE Journal of the Indian Roads Congress, July-September 2010 d) The water which entered into the pavement layers during rains from (a) loose soil fill in the median (b) shoulders and (c) pervious surface at some locations of the DBM layer, could not drain out through the impervious GSB layer and thus the entrapped water level increased within the pavement, saturating the WMM and BM layers. Consequently, the BM layer and part of DBM layers got deteriorated and failed as a result of stripping and weakening of the bituminous mix. 2.5 Other Contributing Factors for Pavement Failure a) Inconsistent quantity of binder in the bituminous macadam layer and poor gradation of materials b) Low quantity of binder in the dense bituminous macadam layer and gradation of aggregates not fulfilling the specifications c) Inadequate compaction and poor quality of materials used in the median d) Permitting heavy commercial vehicles to use the partly completed carriageway over the DBM layer. The DBM layer is a binder course and traffic should not have been allowed on this layer before the construction of the wearing course. 3 COMPUTED PAVEMENT PERFORMANCE BASED ON DCP FIELD DATA The effect of inadequate sub-surface drainage on pavement performance has been quantified by using the Dynamic Cone Penetrometer data of failure section to calculate the resilient modulus of the different layers and then using these material layer properties as input in MICHPAVE program the maximum tensile strain in asphalt layer and compressive vertical strain at top of subgrade are calculated and these values are compared with the laid down limits, hence predicting the performance of pavement in terms of cracking and rutting. These predicted pavement distresses are then compared with the field performance values for validation of results 3.1 Calculation of Resilient Modulus from DCP data On the failed pavement stretch a total of 28 test pits were dug at known chainages where DCP test has been carried. This DCP data is analysed and resilient modulus (MR) is calculated using PR-MR Relationship (Chen et al., 2005): MR = 537.8 X PR 0.664 where, PR (Penetration Rate) is in mm/blow and MR is in MPa. The value of CBR is calculated by TRL relationship (1993): CBR = 302 X PR 1.057 .The results of calculated resilient modulus of various layers of pavement are as shown in Fig. 9. It is to be mentioned that the above empirical relation is valid only for the range of values that were considered in the model development and are not the actual values of resilient moduli values. Repeated load triaxial tests are to be conducted to get the resilient moduli values in the laboratory. However, the laboratory moduli values are dependent on the specimen size, aggregate size, confining pressure, load, frequency, rest period, etc. The traffic was allowed to ply for a period of four months before the failure was observed. 3.2 Calculation of Stresses and Strains in Pavement Layers Using MICHPAVE The calculated resilient moduli from the DCP data are used as an input in MICHPAVE (Michigan State University 2000) (Michigan Flexible Pavement Design System) computer program, which uses nonlinear finite element program for analysis of flexible pavements. After giving the various inputs data the program is run for all the 28 test locations and stresses and strains in various pavement component layers were determined. Fig. 9. Resilient Modulus Variations at Different Pit Locations Journal of the Indian Roads Congress, July-September 2010 164 VEERARAGAVAN & GROVER ON Cracking occurs when the tensile (radial) strain in the asphalt layer exceeds the allowable limit of 538 micro- strains under 106 load applications (Shell, 1978). A graph showing the calculated radial tensile strains along with the laid down permissible limit, and cracking observed at various pit locations is shown in Fig. 10 Rutting occurs when the compressive (vertical) strain at the top of subgrade exceeds the permissible limit of 885 micro-strains under 106 load applications (Shell, 1978). A graph showing the calculated vertical compressive strains along with the laid down permissible limit, and rutting observed at various pit locations is shown in Fig. 11 locations and it is seen in the field that cracking has occurred in field at these locations of the failed stretch (Fig. 10) in the intensity that is proportional to the calculated tensile strains using MICHPAVE. When the observed cracking in field is plotted against calculated radial tensile strain, we get an R 2 of 0.83 as shown in Fig. 12. The values of compressive strains at top of subgrade exceed the permissible compressive strain limit at 16 of the 28 pit locations and it is seen in the field that rutting has occurred in field at these locations of the failed stretch (Fig. 13.) in the intensity that is proportional to the calculated compressive strains using MICHPAVE. 3.3 Validation of MICHPAVE Results The material properties considered in the analysis are as follows: a) Bituminous layer - 1377 MPa b) Wet Mix Macadam -864 MPa c) Granular sub-base- 195 MPa d) Subgrade soil - 93 MPa The values of calculated tensile strains in asphalt layer exceed the permissible tensile strain limit at all the 28 pit Hence, from the plot of observed field cracking vs calculated radial tensile strain as shown in Fig. 12., and observed field rutting vs calculated vertical compressive strain in Fig. 13, it is inferred that the results of MICHPAVE are validated. 4 RECOMMENDATIONS FOR IMPROVE- MENT OF PAVEMENT PERFORMANCE It is recommended that the following measures be taken to improve the sub-surface drainage of the pavement section at the edge in order to improve the performance of the pavement: Fig. 10. Radial Tensile Strain Calculated and Cracking Observed at Different Pit Locations on Failed Stretch Fig. 12. Cracking Observed vs Radial Tensile Strain Fig. 13. Rutting Observed vs Vertical Compressive Strain Fig. 11. Vertical Compressive Strain Calculated and Rutting Observed at Different Pit Locations on Failed Stretch FORENSIC INVESTIGATIONS OF PAVEMENT PRE-MATURE FAILURE OF A NATIONAL HIGHWAY 165 PAVEMENT DUE TO POOR SUB-SURFACE DRAINAGE Journal of the Indian Roads Congress, July-September 2010 a) Construction of longitudinal aggregate drains by digging trenches at the pavement edge on the shoulder portion with a minimum width of 500 mm at the bottom as shown in Fig. 14. The aggregate drain should fulfill the requirements of drainage as given in Table 10 (Type A grading of Table 300-4 of MORTH Specifications for Road and Bridge Works). b) Transverse aggregate drains (shoulder drains) of width 500 mm and depth 500 mm connecting the longitudinal aggregate drains as shown in Fig.14, to be provided at 10 m intervals on the straight portion and at 5 m intervals at the curve portion. Table 10 Grading Requirements for Aggregate Drains (MORTH Specifications, 2001) Sieve Size, mm Percent Passing by Weight 63 - 37.5 100 19 - 9.5 45-100 3.35 25-80 600 micron 8-45 150 micron 5-10 75 micron < 5 c) In the straight portion, where, both the carriageways are at the same level, longitudinal aggregate drains of width 500 mm and required depth upto the top of the subgrade level to be installed by excavating trenches in the median (Fig. 15, along the kerb and filled with the aggregates as per the above table specifications upto the top of the median fill to prevent water from the fill to enter into the Fig. 14. Construction of Longitudinal and Transverse Aggregate Drains at Pavement Edge Fig. 15. Construction of Longitudinal Aggregate Drain in the Median Journal of the Indian Roads Congress, July-September 2010 166 VEERARAGAVAN & GROVER ON pavement layers. Alternatively, a cut-off may be constructed along the kerb upto the GSB layer which could also serve as a retaining wall of the median fill. Retaining walls with provision for drains are to be constructed to prevent shear failure. The drains should have weep holes at the bottom level of the sub-base layer to facilitate internal drainage. d) The cracked areas of the DBM surface (having wide, medium and fine cracks) should be marked into large rectangular areas. The cracked DBM layer/or both layers of DBM should be milled and removed and patched up and compacted well using DBM mix, before the overlay is constructed. e) The entire road stretch may be divided into two sets of sub-stretches (A) the stretch, where, the failures and cracking has been extensive and (B) stretches where only longitudinal cracks and some fine cracks have developed in less than 10 per cent of paved area. The damaged portion is to be marked and cut to the depth to which the cracks have propagated, loose material to be removed and cleaned using compressed air and later, tack coat to be applied both to the sides and bottom of the cut portion and patched with pre-mixed material with DBM gradation and compacted to the required density and profile using suitable rollers. After patching, it is suggested that: 1. Sub-stretches of category A may be overlaid with (i) 50 mm thick DBM layer and (ii) 50 mm thick BC layer using 2 per cent by weight of lime as a filler and SBS polymer modified bituminous binder using good quality SBS polymer modified binder from the refinery. 2. Sub-stretches of category 'B' may be overlaid with 50 mm thick BC layer as above. 5 CONCLUSIONS a) The forensic investigations of the pre-mature failure of the highway pavement helped the researchers to identify the root cause of the problem, which was poor sub-surface drainage. There is a need to revise the specifications for the granular sub-base layers. The specification should consider the permeability of the layer as an essential requirement. b) The comparison of the computed stressed and strains in the pavement layers based on the field data with the observed performance validated the findings of the investigation. c) There is a need to study the effect of construction quality on the performance of all the highway pavements constructed so far and incorporate the lessons learnt in the revised guidelines/ specifications for pavement construction. d) The suggested remedial measures are likely to retard the rate of deterioration due to good sub- surface drainage. e) The lessons learned from this study may be incorporated in future road project designs. REFERENCES 1 AASHTO (1986). "Pavement Design Guide." American Association of State Highway and Transportation Officials. 2 Chen D.H., Lin D.F., Liau P.H., and Bilyen J. (2005). "A Correlation Between Dynamic Cone Penetrometer Values and Pavement Layer Moduli." Geotech. Test. Journal, 28(1), pp 42-49. 3 IRC:81-1997, Guidelines for Strengthening of Flexible Road Pavements Using Benkelman Beam Deflection Technique, First Revision, Indian Roads Congress, New Delhi. 4 Michigan State University (2000), MICHPAVE User Manual, Department of Civil and Environmental Engineering, Michigan State University, East Lansing, USA. 5 MORTH Specifications for Road and Bridge Works (2001). Ministry of Road Transport and Highways, Government of India, New Delhi. 6 Shell (1978). "Shell Pavement Design Manual - Asphalt Pavements and Overlays for Road Traffic." Shell International Petroleum Company Limited, London, UK. 7 Transport Research Laboratory (TRL) (1993). "Overseas Road Note 31: A Guide to the Structural Design of Bitumen-Surfaced Roads in Tropical and Subtropical Countries." Transport Research Laboratory, Crowthorne, U.K. 166 VEERARAGAVAN & GROVER ON FORENSIC INVESTIGATIONS OF PAVEMENT PRE-MATURE FAILURE OF A NATIONAL HIGHWAY PAVEMENT DUE TO POOR SUB-SURFACE DRAINAGE