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This document provides guidance for validating control measures managed through critical control points (CCPs) and operational prerequisite programs (OPRPs) at United Spirits Limited. It outlines several tasks that should be completed prior to validation, including identifying hazards to be controlled, required food safety outcomes, control measures to be validated, and prioritizing validation based on factors like adverse health effects and ability to monitor controls. The document defines key terms and concepts around control measures and validation.
This document provides guidance for validating control measures managed through critical control points (CCPs) and operational prerequisite programs (OPRPs) at United Spirits Limited. It outlines several tasks that should be completed prior to validation, including identifying hazards to be controlled, required food safety outcomes, control measures to be validated, and prioritizing validation based on factors like adverse health effects and ability to monitor controls. The document defines key terms and concepts around control measures and validation.
This document provides guidance for validating control measures managed through critical control points (CCPs) and operational prerequisite programs (OPRPs) at United Spirits Limited. It outlines several tasks that should be completed prior to validation, including identifying hazards to be controlled, required food safety outcomes, control measures to be validated, and prioritizing validation based on factors like adverse health effects and ability to monitor controls. The document defines key terms and concepts around control measures and validation.
Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 1 of &' United Spirits Limited has followed the methodolo! mentioned "elow for #alidation of $ontrol meas%res manaed thro%h $riti$al $ontrol points and operational pre&re'%isite prorammes( The Validation %ideline is in$orporated as %idan$e to %nits $arr!in o%t #alidation for CCP & OPRP( )( *%idan$e+ 1.1()ese %uide*ines a*+ to #a*idation of cont!o* measu!es at an+ sta%e of t)e food c)ain. 1.2()ese %uide*ines a!e intended as %uidance to indust!+ and %o#e!nments on t)e #a*idation of indi#idua* cont!o* measu!es, a *imited com-ination of cont!o* measu!es, o! sets of cont!o* measu!e com-inations fo!min% a food safet+ cont!o* s+stem .e.%. HACCP, /HP0. 1.3()e too*s, tec)ni1ues, and statistica* !inci*es t)at 2ou*d -e used to #a*idate secific food safet+ cont!o* measu!es a!e -e+ond t)e scoe of t)e cu!!ent document. 1.3Ad#ice on secific a*ications s)ou*d -e ac1ui!ed f!om scientific o!%ani4ations, cometent aut)o!ities, !ocess cont!o* e5e!ts o! !e*ated sou!ces of scientific e5e!tise t)at can !o#ide t)e secific !inci*es and -est !actices uon 2)ic) t)e #a*idation of a secific cont!o* measu!e s)ou*d -e -ased. ,( D-FINITIONS 2.1Control .eas%re+ An+ action and acti#it+ t)at can -e used to !e#ent o! e*iminate a food safet+ )a4a!d o! !educe it to an acceta-*e *e#e*. 2.2Food Safet! Control S!stem+ ()e com-ination of cont!o* measu!es t)at, 2)en ta6en as 2)o*e, ensu!es t)at food is safe fo! its intended use. 2.3.onitorin+ ()e act of conductin% a *anned se1uence of o-se!#ations o! measu!ements of cont!o* a!amete!s to assess 2)et)e! a cont!o* measu!e is unde! cont!o*. 2.3Validation+ 7-tainin% e#idence t)at a cont!o* measu!e o! com-ination of cont!o* measu!es, if !oe!*+ im*emented, is caa-*e of cont!o**in% t)e )a4a!d to a secified outcome. 2.&Verifi$ation+ ()e a*ication of met)ods, !ocedu!es, tests and ot)e! e#a*uations, in addition to monito!in%, to dete!mine 2)et)e! a cont!o* measu!e is o! )as -een oe!atin% as intended. ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 2 of &' 6( CONC-PT FOLLO7-D AND NATUR- OF VALIDATION 3.1Cu!!ent #a*idation focuses on t)e co**ection and e#a*uation of scientific, tec)nica* and o-se!#ationa* info!mation to dete!mine 2)et)e! cont!o* measu!es a!e caa-*e of ac)ie#in% t)ei! secified u!ose in te!ms of )a4a!d cont!o*. Va*idation in#o*#es measu!in% e!fo!mance a%ainst a desi!ed food safet+ outcome o! ta!%et, in !esect of a !e1ui!ed *e#e* of )a4a!d cont!o*. 3.2Va*idation is e!fo!med at t)e time a cont!o* measu!e o! a food safet+ cont!o* s+stem is desi%ned, o! 2)en c)an%es indicate t)e need fo! !e8#a*idation. Va*idation of cont!o* measu!es is, 2)ene#e! ossi-*e, e!fo!med -efo!e t)ei! fu** im*ementation. 8( TAS9S PRIOR TO VALIDATION OF CONTROL .-ASUR-S 3.1P!io! to t)e #a*idation of cont!o* measu!es -+ t)e Unit, it is imo!tant to com*ete ce!tain tas6s so t)at #a*idation can -e accom*is)ed effecti#e*+ and efficient*+. 3.2()e fo**o2in% tas6s cou*d -e ca!!ied out eit)e! indeendent*+ o! in con9unction 2it) t)e esta-*is)ment of /HPs, HACCP, etc. 3.3(as6s !io! to #a*idation inc*ude: 3.3.1 Identifi$ation of the ha:ards t)at a!e intended to -e cont!o**ed in t)e commodit+ and/o! en#i!onment conce!ned, ta6in% into account a** !e*e#ant info!mation, inc*udin% info!mation f!om a !is6 assessment. 3.3.2 Identifi$ation the food safet! o%t$ome re'%ired8()e food safet+ outcome can -e dete!mined in a num-e! of 2a+s. Unit s)ou*d dete!mine if t)e!e a!e e5istin% food safet+ outcomes o! ta!%ets, esta-*is)ed -+ t)e cometent aut)o!it+/In )ouse e5e!iment, !e*e#ant to t)e intended use of t)e food. In t)e a-sence of food safet+ outcomes o! ta!%ets esta-*is)ed -+ t)e cometent aut)o!it+ o! in8)ouse e5e!iment, ta!%ets s)ou*d -e identified -+ Unit, as a!o!iate. Unit ma+ a*so set st!icte! ta!%ets t)an t)ose set -+ t)e cometent aut)o!it+. 3.3.3 Identifi$ation of the meas%res that are to "e #alidated; ta<in into a$$o%nt+ 3.3.3.1 ()e imo!tance of t)e cont!o* measu!e in ac)ie#in% cont!o* of t)e )a4a!d to a secified outcome. ;5am*es mi%)t inc*ude: No fo!ei%n o-9ect )a4a!dous to )uman )ea*t). ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 3 of &' 3.3.3.2 <)et)e! t)e cont!o* measu!e )as a*!ead+ -een #a*idated 3.3.3.3 Identif+ 2)et)e! t)e cont!o* measu!e )as !e#ious*+ -een #a*idated in a 2a+ t)at is a*ica-*e and a!o!iate to t)e acti#it+ .e.%. a cont!o* measu!e !e1ui!ed -+ a cometent aut)o!it+ o! #a*idated -+ a cometent aut)o!it+ o! ot)e! nationa* o! inte!nationa* o!%ani4ation0 o! 2)et)e! its e!fo!mance is so 2e** esta-*is)ed fo! t)e a*ication unde! conside!ation t)at fu!t)e! #a*idation is not necessa!+. 3.3.3.3 In eit)e! case, a $ood Safet+ must ensu!e t)at t)e conditions .e.%. !a2 mate!ia*s, !e*e#ant )a4a!ds, com-inations of cont!o* measu!es, intended use, and dist!i-ution and consumtion atte!ns0 in t)ei! a!ticu*a! oe!ation do not diffe! f!om t)e conditions unde! 2)ic) t)e cont!o* measu!e 2as !e#ious*+ #a*idated. 3.3Priorit! of #alidation8Conside!in% t)at food safet+ outcomes a!e often deendent on mu*ti*e cont!o* measu!es, !io!iti4ation of #a*idation acti#ities ma+ -e necessa!+ and ma+ ta6e into account: 3.3.1 Ad#erse health effe$t+ ()e )i%)e! t)e otentia* fo! an ad#e!se )ea*t) effect f!om a )a4a!d, t)e mo!e attention s)ou*d -e aid to assu!in% t)at t)e set of cont!o* measu!es se*ected is effecti#e. Conside!ation s)ou*d -e %i#en to t)e si4e of t)e ou*ation and t)e a%e/se5 of %!ous most at !is6. 3.3.2 3istori$al e=perien$e+ =ased on e5tensi#e )isto!+ t)at secific measu!es used to cont!o* food -o!ne )a4a!ds a!e effecti#e. If *itt*e o! no e5e!ience e5ists 2it) !esect to t)e e!fo!mance of a cont!o* measu!e in cont!o**in% a a!ticu*a! )a4a!d 2it)in a secified conte5t, it -ecomes mo!e imo!tant t)at #a*idation -e unde!ta6en. In ce!tain instances, t)ese )isto!ica* data ma+ o-#iate t)e need to conduct #a*idations. Ho2e#e!, it is imo!tant to a#oid assumin% t)at a food !oduction o! !ocessin% s+stem is safe -ased so*e*+ on )isto!ica* e5e!ience. A** !e*e#ant cu!!ent info!mation s)ou*d -e conside!ed 2)en e#a*uatin% t)e ade1uac+ of )isto!ica* info!mation, as it ma+ -e outdated. $o! e5am*e, sam*in% and testin% !ocedu!es used to o-tain t)e o!i%ina* data ma+ -e insufficient in t)e conte5t of cu!!ent oe!atin% !ocedu!es. $o! e%. Ne2 st!ains of mic!o-ia* at)o%ens ma+ no2 e5ist t)at do not -e)a#e in t)e same manne! as t)e st!ains of at)o%ens o! su!!o%ate mic!oo!%anisms used fo! dete!minin% ea!*+ food cont!o* !ocesses o! ne2 t+e of c)emica* )a4a!ds a!e identified. Ne2 eidemio*o%ica* and/o! c*inica* info!mation ma+ indicate t)at t)e cont!o* measu!es used in t)e ast 2e!e *ess effecti#e t)an !e#ious*+ t)ou%)t. ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 3 of &' 3.3.3 Other fa$tors>$onstraints8A-i*it+ to monito! and #e!if+ t)e cont!o* measu!e. In !io!iti4in% cont!o* measu!es fo! #a*idation, conside!ation s)ou*d -e %i#en to t)e amena-i*it+ of t)e cont!o* measu!e to monito!in% and/o! #e!ification afte! im*ementation. Cont!o* measu!es t)at a!e of suc) a natu!e t)at it is not feasi-*e to dete!mine t)ei! 1uantitati#e effect on secific )a4a!ds ma+ not a*2a+s -e conside!ed !io!it+ fo! #a*idation. ;5am*es of suc) cont!o* measu!es inc*ude ai! *oc6s to minimi4e c!oss contamination, )and 2as)in% !ocedu!es, and se#e!a* ot)e! -asic )+%iene !actices desc!i-ed in t)e Inte!nationa* "ecommended Code of P!actice: /ene!a* P!inci*es of $ood H+%iene .CAC/"CP 1819>90. 3.3.3 S$ientifi$ and te$hni$al feasi"ilit!&In !io!iti4in% cont!o* measu!es fo! #a*idation, conside!ation s)ou*d -e %i#en to an+ scientific and/o! tec)nica* c)a**en%es to #a*idatin% t)e measu!e. ()is 2ou*d inc*ude conside!ation of t)e #a!ia-i*it+ associated 2it) t)e cont!o* measu!e -ein% #a*idated, t)e food -ein% conside!ed, and t)e )a4a!ds -ein% cont!o**ed. 3.3.& Reso%r$es&Va*idation acti#ities ma+ -e !esou!ce intensi#e. Pa!ticu*a! #a*idation acti#ities, suc) as e5e!imenta* t!ia*s, !ocess caa-i*it+ studies, su!#e+s, mat)ematica* mode**in%, !oduct o! en#i!onmenta* sam*in% and ana*+tica* testin%, a!ticu*a!*+ 2)en a*ied in an a!o!iate statistica* fas)ion, !e1ui!e si%nificant !esou!ces. ()e e5tent to 2)ic) sufficient !esou!ces a!e a#ai*a-*e and suc) acti#ities can -e unde!ta6en 2i** *ace *imits on t)e a-i*it+ to de#e*o and #a*idate food safet+ cont!o* measu!es. Necessa!+ assistance .e.%. de#e*oment of %uide*ines fo! indust!+, t!ainin% and tec)nica* assistance0, a!ticu*a!*+ to sma** and *ess8de#e*oed -usinesses, !o#ided -+ nationa* and inte!nationa* o!%ani4ations cou*d )e* to e!fo!m #a*idation of food safet+ cont!o* measu!es. ?( T3- VALIDATION PROC-SS &.1A !an%e of a!oac)es to #a*idation can -e used to #a*idate t)e !ocess. ()e !ecise a!oac) 2i** deend, amon% ot)e! t)in%s, on t)e natu!e of t)e )a4a!d, t)e natu!e of t)e !a2 in%!edients and !oduct, t)e t+e of cont!o* measu!es o! food safet+ cont!o* s+stem se*ected to cont!o* t)e )a4a!d, and t)e intended st!in%enc+ of cont!o* of t)e )a4a!d. &.2A!oac)es fo! #a*idatin% cont!o* measu!es8()e fo**o2in% a!oac)es to #a*idation ma+ -e used indi#idua**+ o! in com-ination, as a!o!iate. ()ese a!e !esented in no a!ticu*a! o!de!. ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. & of &' &.3Referen$e to s$ientifi$ or te$hni$al literat%re; pre#io%s #alidation st%dies or histori$al <nowlede of the performan$e of the $ontrol meas%re( Scientific o! tec)nica* info!mation needed to #a*idate cont!o* measu!es ma+, in man+ instances, -e a#ai*a-*e f!om man+ sou!ces. ()ese inc*ude scientific *ite!atu!e, %o#e!nment %uidance, %uide*ines on /HP and HACCP cont!o* measu!es 2it) a 6no2n )isto!+ of %ood e!fo!mance #a*idated -+ cometent aut)o!ities o! indeendent scientific aut)o!ities, inte!nationa* standa!ds o! %uide*ines .e.%. Code5 A*imenta!ius0, and #a*idation studies f!om indust!+ and/o! e1uiment manufactu!e!s. Ho2e#e!, if !e*+in% on suc) 6no2*ed%e, ca!e s)ou*d -e ta6en to ensu!e t)at t)e conditions of a*ication in a food safet+ cont!o* s+stem a!e consistent 2it) t)ose identified in t)e scientific info!mation e5amined. $o! ce!tain 2e**8esta-*is)ed !ocesses, it ma+ -e sufficient to ac1ui!e on*+ t)e data on t)e conditions o! att!i-utes secific fo! t)e oe!ation in 1uestion. &.3 S$ientifi$all! #alid e=perimental data that demonstrate the ade'%a$! of the $ontrol meas%re( La-o!ato!+ c)a**en%e testin% desi%ned to mimic !ocess conditions and indust!ia* o! i*ot *ant t!ia*s of a!ticu*a! asects of a food !ocessin% s+stem a!e #a*idation tec)ni1ues t)at a!e used common*+, a!ticu*a!*+ in food !ocessin% unit oe!ations. ?uantitati#e demonst!ation and documentation of a!o!iate to !eduction/!e#ention/ e*imination of )a4a!d is an e5am*e of #a*idation of a cont!o* measu!e -+ e5e!imenta* t!ia*s. Additiona* safet+ ma!%ins ma+ -e !e1ui!ed to account fo! t)e unce!taint+ o! #a!ia-i*it+ of t)e cont!o* measu!e o! com-ination of cont!o* measu!es in ac)ie#in% t)e desi!ed *e#e* of cont!o* 2)en im*emented in a fu** sca*e oe!ation. &.& Colle$tion of data d%rin operatin $onditions in the whole food operation( <)en t)is a!oac) is used, -io*o%ica*, c)emica* o! )+sica* data !e*atin% to t)e )a4a!ds of conce!n a!e co**ected fo! a secified e!iod .e.%. 38> 2ee6s of fu** sca*e !oduction0 du!in% oe!atin% conditions !e!esentati#e of t)e 2)o*e food oe!ation, inc*udin% e!iods 2)e!e !oduction is inc!eased, e.%. )o*ida+ !us). $o! e5am*e, 2)en t)e food safet+ cont!o* s+stem is contin%ent uon t)e use of %ood #ete!ina!+ o! a%!icu*tu!a* !actices in t)e fie*d o! %ood )+%ienic !actices in t)e !ocessin% esta-*is)ment, it ma+ -e necessa!+ to #a*idate t)ese measu!es t)!ou%) t)e use of inte!mediate/finis)ed !oduct and/o! en#i!onmenta* sam*in% and testin%. Sam*in% s)ou*d -e -ased on t)e use of a!o!iate sam*in% tec)ni1ues, sam*in% *ans and testin% met)odo*o%+. Data co**ected s)ou*d -e sufficient fo! t)e statistica* ana*+ses !e1ui!ed. &.> .athemati$al modellin( @at)ematica* mode**in% is a means of mat)ematica**+ inte%!atin% scientific data on )o2 facto!s affectin% t)e e!fo!mance of a cont!o* measu!e o! com-ination of cont!o* measu!es affect t)ei! a-i*it+ to ac)ie#e t)e intended food safet+ outcome. ()is can a*so inc*ude t)e use of !is68-ased mode*s t)at e5amine t)e imact of a cont!o* measu!e o! com-ination of cont!o* measu!es fu!t)e! a*on% t)e food c)ain. ;ffecti#e use of mat)ematica* mode**in% t+ica**+ ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. > of &' !e1ui!es t)at a mode* -e a!o!iate*+ #a*idated fo! a secific food a*ication. ()is ma+ !e1ui!e additiona* testin%. Va*idation -ased on t)e use of mat)ematica* mode**in% s)ou*d ta6e into conside!ation t)e unce!taint+/#a!ia-i*it+ *imits associated 2it) t)e mode*sA !edictions. &.' S%r#e!s( Su!#e+s can -e used to #a*idate cont!o* measu!es, as a!o!iate, in con9unction 2it) ot)e! a!oac)es to demonst!ate t)e e5ected *e#e* of cont!o* of )a4a!ds can -e ac)ie#ed. $o! e5am*e, an e#a*uation of consume!sA unde!standin% of info!mation on t)e *a-e* !io! to o! du!in% t)e desi%n of a *a-e* can -e conside!ed a #a*idation a!oac) fo! *a-e**in% as a cont!o* measu!e.9 Ca!e s)ou*d -e ta6en to ensu!e t)at statistica**+ #a*id su!#e+s o! ot)e! acti#it+ !o#ide data t)at a!e accu!ate and a!o!iate fo! use -+ an indi#idua* Unit o! cometent aut)o!it+. ()e com-inations defined 2i** dete!mine t)e !e1ui!ement -ased on !actica* a*ications. @( Steps In#ol#ed in the Validation Pro$ess Afte! com*etin% t)e tas6s needed !io! to #a*idation, t)e !ocess of #a*idatin% cont!o* measu!es inc*udes t)e fo**o2in% stes: >.1Decide on t)e a!oac) o! com-ination of a!oac)es. >.2Define t)e a!amete!s and decision c!ite!ia t)at 2i** demonst!ate t)at a cont!o* measu!e o! com-ination of cont!o* measu!es, if !oe!*+ im*emented, is caa-*e of consistent*+ cont!o**in% t)e )a4a!d to t)e secified outcome. >.3Assem-*e !e*e#ant #a*idation info!mation and conduct t)e studies 2)e!e needed. >.3Ana*+se t)e !esu*ts. >.&Document and !e#ie2 t)e #a*idation. "esu*ts of a #a*idation 2i** eit)e! demonst!ate t)at a cont!o* measu!e o! com-ination of cont!o* measu!es, is caa-*e of cont!o**in% t)e )a4a!d to t)e secified outcome if !oe!*+ im*emented, and t)us, cou*d -e im*emented, o! is not caa-*e of cont!o**in% t)e )a4a!d to t)e secified outcome and s)ou*d not -e im*emented. ()e *atte! ma+ *ead to !e8e#a*uation of !oduct fo!mu*ation, !ocess a!amete!s, o! ot)e! a!o!iate decisions/actions. Info!mation %ained in t)e #a*idation !ocess ma+ -e usefu* in desi%nin% #e!ification and monito!in% !ocedu!es. $o! e5am*e, if a cont!o* measu!e o! com-ination of cont!o* measu!es !oduces a !eduction of a at)o%en 2e** in e5cess of t)e !eduction ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. ' of &' needed fo! )a4a!d cont!o*, it ma+ -e ossi-*e to dec!ease t)e f!e1uenc+ of #e!ification e.%. f!e1uenc+ of c)emica*/@ic!o-io*o%ica* testin% of end !oduct. A( N--D FOR R-&VALIDATION '.1()e!e a!e man+ c)an%es t)at cou*d *ead to a need to !e8#a*idate a cont!o* measu!e o! com-ination of cont!o* measu!es. It ma+ -e in fo**o2in% instances suc) as '.2S!stem fail%re+ If monito!in% o! #e!ification identifies fai*u!es fo! 2)ic) a !ocess de#iation cause cannot -e identified, !e8 #a*idation ma+ -e needed. Non8com*iance 2it) monito!in% o! #e!ification c!ite!ia ma+ indicate a need fo! a c)an%e in t)e a!amete!s .i.e., t)e se*ection and secification of t)e cont!o* measu!es0 on 2)ic) t)e desi%n of t)e food safet+ cont!o* s+stem is -ased. A s+stem fai*u!e ma+ a*so !esu*t f!om an inade1uate )a4a!d ana*+sis and ma+ !e1ui!e !e8#a*idation. '.3Pro$ess $hanes+ ()e int!oduction in t)e food safet+ cont!o* s+stem of a ne2 cont!o* measu!e, tec)no*o%+ o! a iece of e1uiment t)at is *i6e*+ to )a#e a decisi#e imact on t)e cont!o* of t)e )a4a!d ma+ necessitate t)at t)e s+stem o! a!ts of it -e !e8#a*idated. Simi*a!*+, c)an%es made in !oduct fo!mu*ation o! t)e a*ication of cu!!ent cont!o* measu!es .e.%. time/teme!atu!e c)an%es0 ma+ !esu*t in t)e need fo! !e8#a*idation of cont!o* measu!es. '.3New s$ientifi$ or re%lator! information+ "e8#a*idation ma+ -e needed if t)e )a4a!d associated 2it) a food o! in%!edient c)an%es as a !esu*t of a0 )i%)e! concent!ations of )a4a!ds t)an o!i%ina**+ encounte!ed and accounted fo! in t)e desi%n, -0 a c)an%e in !esonse of a )a4a!d to cont!o* .e.%. adatation0, c0 eme!%ence of a !e#ious*+ unidentified )a4a!d, d0 ne2 info!mation indicatin% t)at t)e )a4a!d is not -ein% cont!o**ed to t)e *e#e* secified .e.%. ne2 eidemio*o%ica* findin%s o! ne2 #a*idated and inte!nationa**+ acceted ana*+tica* tec)no*o%ies 0 o! e0 a ne2 food safet+ outcome. ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. B of &' VALIDATION OF CONTROL .-ASUR- FOR CCP&B) 4C C3-C9>ONLIN- COTTL- INSP-CTION 2USL>3ACCP>CCP>B85 3ADARD TEP-+ P3ESICAL ST-P CC&)? A0 Pre&#alidation Tas<s+ a. 3a:ard+ C)ances of assin% fo!ei%n matte! )a4a!dous to )uman )ea*t) due to missed insection o! %ene!ated du!in% )and*in%. -. Food Safet! O%t$ome+ ()e!e s)ou*d -e no fo!ei%n matte! )a4a!dous to )uman )ea*t). c. Control .eas%re+ ;nsu!in% !oe! insection and e!iodic #e!ification and #a*idation of insection oints e!sons. Pe!iodic !e*acement of tu-e *i%)ts at insection oints. Ve!ification of t)e *i%)t intensit+ .1000 *u5/m 2 0 annua**+ to ensu!e t)e ade1uac+ of *i%)t. (!ained insecto!s, e!iodic e+e si%)t c)ec6s and Ca*i-!ation of insectin% e!son and ensu!in% t)e -ac6%!ound and *i%)t intensit+ of minimum 1000 *u5 etc to identif+ t)e fo!ei%n o-9ect unde! stud+. =0 Approa$h+ a( Colle$tion of data d%rin normal operation&Data fo! Inte! da+ and int!ada+ stud+ 2i** -e co**ected fo! & Da+s and & sam*es eac) da+ fo! one da!6 co*o!ed !oduct and one t!ansa!ent !oduct 2it)out info!min% to -ott*e insecto!. "( Literat%re reardin the ha:ard asso$iated and ade'%a$! of $ontrol meas%re with anal!sed data &As e! US $DA $oods a!e conside!ed adu*te!ated if: ()e !oduct contains a )a!d o! s)a! fo!ei%n o-9ect t)at measu!es ' mm to 2& mm, in *en%t), and ()e !oduct is !ead+8to8eat, o! acco!din% to inst!uctions o! ot)e! %uidance o! !e1ui!ements, it !e1ui!es on*+ minima* !ea!ation stes, e.%., )eatin%, t)at 2ou*d not e*iminate, in#a*idate, o! neut!a*i4e t)e )a4a!d !io! to consumtion .$DA, 19990. No meta* f!a%ments in finis)ed !oduct. .Note: $DACs Hea*t) Ha4a!d ;#a*uation =oa!d )as suo!ted !e%u*ato!+ action a%ainst !oduct 2it) meta* f!a%ments of 0.3D E' mmF to 1.0D E2&mmF in *en%t). See a*so $DA Com*iance Po*ic+ /uide G&&&.32&.0, o! No -!o6en o! missin% meta* a!ts f!om e1uiment at t)e CCPs fo! Dmeta* ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 9 of &' inc*usionD .$DA, 2001a0. No %*ass f!a%ments in finis)ed !oduct. .Note: $DACs Hea*t) Ha4a!d ;#a*uation =oa!d )as suo!ted !e%u*ato!+ action a%ainst !oducts 2it) %*ass f!a%ments of 0.3D E' mmF to 1.0D E2& mmF in *en%t). See a*so $DA Com*iance Po*ic+ /uide G&&&.32&.0 No -!o6en %*ass at t)e CCPs fo! D%*ass inc*usionD .$DA, 2001-0. $( USL 3istori$al 9nowlede a"o%t the performan$e of $ontrol meas%re of inspe$tion( 3( Parameters and De$ision Criteria Cont!o* measu!e 2i** -e conside!ed #a*idated if on*ine insection indicates t)at insection 2i** ensu!e detection of t)e fo!ei%n matte! )a!dous to )uman )ea*t) fo! fo!ei%n o-9ect si4es unde! stud+ 3. Assem"le rele#ant #alidation information( ;nsu!in% !oe! insection and e!iodic #e!ification and #a*idation of insection oints e!sons. Pe!iodic !e*acement of tu-e *i%)ts at insection oints. Ve!ification of t)e *i%)t intensit+ 1000 *u5/m 2 annua**+ to ensu!e t)e ade1uac+ of *i%)t. (!ained insecto!s, e!iodic e+e si%)t c)ec6s and Ca*i-!ation of insectin% e!son and ensu!in% t)e 2)ite -ac6%!ound and *i%)t intensit+ of minimum 1000 *u5 etc a0 Conductin% stud+ fo! & sam*es fo! & da+s to ensu!e fo!ei%n matte! )a4a!dous to )uman )ea*t) is %ettin% detected. A %*ass iece measu!in% #a!ious si4es !an%in% f!om 1 mm to 10 mm and meta* iece of si4e 1 mm to 10 mm is se*ected fo! stud+. One dar< $olored prod%$t and one transparent $olored prod%$t to -e se*ected fo! stud+ -0 ;+esi%)t c)ec6s to -e ca!!ied out fo! t)e insecto! -efo!e stud+ and if a*!ead+ c)ec6s a!e conducted !eo!t to -e attac)ed fo! t)is #a*idation. c0 Li%)t intensit+ to -e measu!ed -efo!e t)e stud+ and !e*e#ant )isto!ica* communication data to -e co**ected. $o! *i%)t intensit+. Li%)t intensit+ is -ased t)e !oduct co*o! and -ac6 %!ound co*o! of t)e insection a!ea and t)e a-i*it+ to identif+ t)e fo!ei%n matte!. d0 Ca*i-!ation of e!son o! #a*idation of t)e e!son -+ coma!in% insection caa-i*ities 2it) 6no2n addition and un6no2n addition. ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 10 of &' &( Anal!sis of the res%lts $o**o2in% stud+ is ca!!ied out fo! fo!ei%n o-9ect of si4e 1810 mm one 2it)out info!min% t)e -ott*e insecto! $o! da!6 Co*o! !oduct. P!oduct Name: Da+81 @eta* Sam*e Sam*e 1 Sam*e 2 Sam*e 3 Sam*e 3 Sam*e & Li%)t Intensit+ in Lu5 at insection oint 1000 ;+esi%)t of t)e Insecto! c)ec6ed once In Hea! <!ite Hes o! No Hes Sam*e No. Si4e of t)e fo!ei%n o-9ect /mate!ia* <)et)e! it is %ettin% detected <!ite H;S if %ets detected <!ite N7 if not detected -+ =ott*e insecto! du!in% 1 1 mm 2 2 mm 3 3 mm 3 3 mm ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 11 of &' & & mm > > mm ' ' mm B B mm 9 9 mm 10 10 mm ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 12 of &' Da+82 @eta* Sam*e Sam*e 1 Sam*e 2 Sam*e 3 Sam*e 3 Sam*e & Li%)t Intensit+ in Lu5 at insection oint 1000 ;+esi%)t of t)e Insecto! c)ec6ed once In Hea! <!ite Hes o! No Hes Sam*e No. Si4e of t)e fo!ei%n o-9ect /mate!ia* <)et)e! it is %ettin% detected <!ite H;S if %ets detected <!ite N7 if not detected -+ =ott*e insecto! du!in% 1 1 mm 2 2 mm 3 3 mm 3 3 mm & & mm > > mm ' ' mm B B mm ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 13 of &' 9 9 mm 10 10 mm Da+83 @eta* Sam*e Sam*e 1 Sam*e 2 Sam*e 3 Sam*e 3 Sam*e & Li%)t Intensit+ in Lu5 at insection oint 1000 ;+esi%)t of t)e Insecto! c)ec6ed once In Hea! <!ite Hes o! No Hes Sam*e No. Si4e of t)e fo!ei%n o-9ect /mate!ia* <)et)e! it is %ettin% detected <!ite H;S if %ets detected <!ite N7 if not detected -+ =ott*e insecto! du!in% 1 1 mm 2 2 mm 3 3 mm 3 3 mm & & mm ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 13 of &' > > mm ' ' mm B B mm 9 9 mm 10 10 mm Da+83 @eta* Sam*e Sam*e 1 Sam*e 2 Sam*e 3 Sam*e 3 Sam*e & Li%)t Intensit+ in Lu5 at insection oint 1000 ;+esi%)t of t)e Insecto! c)ec6ed once In Hea! <!ite Hes o! No Hes Sam*e No. Si4e of t)e fo!ei%n o-9ect /mate!ia* <)et)e! it is %ettin% detected <!ite H;S if %ets detected <!ite N7 if not detected -+ =ott*e insecto! du!in% 1 1 mm 2 2 mm ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 1& of &' 3 3 mm 3 3 mm & & mm > > mm ' ' mm B B mm 9 9 mm 10 10 mm Da+8& @eta* Sam*e Sam*e 1 Sam*e 2 Sam*e 3 Sam*e 3 Sam*e & Li%)t Intensit+ in Lu5 at insection oint 1000 ;+esi%)t of t)e Insecto! c)ec6ed once In Hea! <!ite Hes o! No Hes ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 1> of &' Sam*e No. Si4e of t)e fo!ei%n o-9ect /mate!ia* <)et)e! it is %ettin% detected <!ite H;S if %ets detected <!ite N7 if not detected -+ =ott*e insecto! du!in% 1 1 mm 2 2 mm 3 3 mm 3 3 mm & & mm > > mm ' ' mm B B mm 9 9 mm 10 10 mm Stud+ ca!!ied out -+: >. Do$%ment and re#iew the #alidation details ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 1' of &' a0 Va*idation stud+ !otoco* and !esu*ts fo! diffe!ent si4e of meta* and %*ass iece .1810 mm0 of t)e fo!ei%n o-9ects )a4a!dous to )uman )ea*t) -0 ;+esi%)t c)ec6s !eco!d fo! -ott*e insecto!. c0 Li%)t intensit+ at insection oint '. Con$l%sion a0 Cont!o* measu!e of on*ine insection fo! fo!ei%n matte! )a4a!dous to )uman )ea*t) is #a*idated as t)e inte! da+ and int!a da+ stud+ conducted !esu*ted in 100 I detection of t)e fo!ei%n matte! of si4es !an%in% f!om 1 mm to 10 mm. -0 ()e 7n*ine Insection can -e used afte! t)e #a*idation as an on8%oin% #e!ification acti#it+ to ensu!e t)at t)e fo!ei%n matte! )a4a!dous to )uman )ea*t) is cont!o**ed as intended. Va*idation Conducted -+: S.N7. Name of t)e Va*idation (eam @em-e! Si%n ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 1B of &' VALIDATION OF CONTROL .-ASUR- FOR OPRP&B) R-C-IVIN* OF RA7 7AT-R 2CANAL 7AT-R>DA. 7AT-R>COR- 7-LL 7AT-R>TAN9-R>.UNICIPAL 7AT-R5 3ADARD TEP-&C3-.ICAL ST-P 7&) A5 Pre&#alidation Tas<s+ a. 3a:ard+ C)ances of C)emica* contamination *i6e Pesticide "esidue, /an+ ot)e! un82anted c)emica* Hea#+ @eta*s in t)e 2ate! !ecei#ed f!om diffe!ent sou!ces. Contamination Limits not matc)in% to t)e IS 10&00:2012 -. Food Safet! O%t$ome+ Sam*e f!om Sou!ce of 2ate! ensu!e com*iance to IS 10&00:2012 Secification fo! D!in6in% 2ate! c. Control .eas%re+ <ate! is !ecei#ed f!om A!o#ed !esou!ces on*+. <ate! is tested f!om ;5te!na* sou!ces as e! IS 10&00 f!om NA=L A!o#ed ;5te!na* La-o!ato!+ at once in +ea! o! 2)en t)e!e is Ne2 sou!ce int!oduced. A!ea secu!it+ measu!es to !e#ent intentiona* contamination communication and im*ementation C5 Approa$h+ d( Colle$tion of res%lt of e=ternal la"orator! anal!sis of water sample e( Literat%re reardin the ha:ard asso$iated ph!si$al; $hemi$al and mi$ro"ioloi$al parameters F f( USL 3istori$al 9nowlede a"o%t the performan$e of $ontrol meas%re of inspe$tion( ( S$ientifi$ literat%re on ha:ards asso$iated with water( ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 19 of &' 8 As e! $SSAI !u*es, 2011 2ate! s)ou*d ota-*e and o!%ani4ation )as conside!ed t)e ";$;";NC;: =IS 10&00: 2012: D"INJIN/ <A(;" K SP;CI$ICA(I7NS .S;C7ND ";VISI7N0 8 P!e#ious Histo!ica* e5e!ience 8 http://www.who.int/water_sanitation_health/dwq/9241546301_chap2.pdf 8 D!in6in% <ate! Standa!ds K (est Pa!amete!s L $!e1uenc+ Ci!cu*a! Comi*ed: H7 ?ua*it+, Sandee =ansa* $e-A2013 and communicated to Units 3( Parameters and De$ision Criteria Cont!o* measu!e 2i** -e conside!ed #a*idated if t)e 2ate! sam*e ana*+sed meets t)e c!ite!ia as e! IS10&00:2012 3. Assem"le rele#ant #alidation information( (est !eo!t of t)e e5te!na* *a-o!ato!+ as e! IS 10&00:2012 &( Anal!sis of the res%lts Sou!ce Name: S.N7. (est Pa!amete! IS 10&00:2012 "efe!ence *imit Com*iance Hes o! No "ema!6 if noncom*+in% and fu!t)e! actions ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 20 of &' ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 21 of &' ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 22 of &' Ve!ification ca!!ied out -+: >. Do$%ment and re#iew the #alidation details a. "e#ie2 and #e!ification of t)e !eo!t of e5te!na* *a- 2it) IS10&00:2012 '. Con$l%sion Cont!o* @easu!e of c)ec6in% t)e sou!ces of 2ate! su*+ is #a*idated as it meets t)e standa!d !e1ui!ement of IS 10&00 2012 and %i#es assu!ance to ensu!e !e#ention and cont!o* of c)emica* )a4a!ds t)!ou%) 2ate!. Va*idation Conducted -+: S.N7. Name of t)e Va*idation (eam @em-e! Si%n ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 23 of &' VALIDATION OF CONTROL .-ASUR- FOR OPRP&B, COTTL- 7AS3IN* 2USL>3ACCP>OPRP>B?5 3ADARD TEP-+ P3ESICAL ST-P C7&) C0 Pre&#alidation Tas<s+ d. 3a:ard+ C)ances of assin% fo!ei%n matte! )a4a!dous to )uman )ea*t) due to im!oe! -ott*e 2as)in%. e. Food Safet! O%t$ome+ ()e!e s)ou*d -e no fo!ei%n matte! )a4a!dous to )uman )ea*t) afte! -ott*e 2as)in% f. Control .eas%re+ C)ec6in% fo! fo!ei%n o-9ect #isua**+. C)ec6in% of !insin% 2ate! !essu!e !e%u*a!*+. P!e#enti#e maintenance c)ec6s fo! t)e -ott*e 2as)e!, insection of 2as)ed -ott*es !io! to use and fu!t)e! sta%es fina* insection 2i** ensu!e !e#ention of food safet+ )a4a!d in !oduct. Pe!iodic ca*i-!ation of t)e insection e!son and ensu!e *i%)t intensit+ of minimum 2&0 *u5. D0 Approa$h+ h( Colle$tion of data d%rin normal operation&Data fo! Inte! da+ and int!ada+ stud+ 2i** -e co**ected fo! & Da+s and & sam*es eac) da+ fo! 2as)ed -ott*es 2it)out info!min% to -ott*e insecto!. i( Literat%re reardin the ha:ard asso$iated and ade'%a$! of $ontrol meas%re with anal!sed data &As e! US $DA $oods a!e conside!ed adu*te!ated if: ()e !oduct contains a )a!d o! s)a! fo!ei%n o-9ect t)at measu!es ' mm to 2& mm, in *en%t), and ()e !oduct is !ead+8to8eat, o! acco!din% to inst!uctions o! ot)e! %uidance o! !e1ui!ements, it !e1ui!es on*+ minima* !ea!ation stes, e.%., )eatin%, t)at 2ou*d not e*iminate, in#a*idate, o! neut!a*i4e t)e )a4a!d !io! to consumtion .$DA, 19990. No meta* f!a%ments in finis)ed !oduct. .Note: $DACs Hea*t) Ha4a!d ;#a*uation =oa!d )as suo!ted !e%u*ato!+ action a%ainst !oduct 2it) meta* f!a%ments of 0.3D E' mmF to 1.0D E2&mmF in *en%t). See a*so $DA Com*iance Po*ic+ /uide G&&&.32&.0, o! No -!o6en o! missin% meta* a!ts f!om e1uiment at t)e CCPs fo! Dmeta* inc*usionD .$DA, 2001a0. No %*ass f!a%ments in finis)ed !oduct. .Note: $DACs Hea*t) Ha4a!d ;#a*uation =oa!d )as ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 23 of &' suo!ted !e%u*ato!+ action a%ainst !oducts 2it) %*ass f!a%ments of 0.3D E' mmF to 1.0D E2& mmF in *en%t). See a*so $DA Com*iance Po*ic+ /uide G&&&.32&.0 No -!o6en %*ass at t)e CCPs fo! D%*ass inc*usionD .$DA, 2001-0. G( USL 3istori$al 9nowlede a"o%t the performan$e of $ontrol meas%re of inspe$tion( 3( Parameters and De$ision Criteria Cont!o* measu!e 2i** -e conside!ed #a*idated if 2as)in% and #isua* insection indicates cont!o* measu!e 2i** ensu!e detection of t)e fo!ei%n matte! )a!dous to )uman )ea*t) fo! fo!ei%n o-9ect 3. Assem"le rele#ant #alidation information( ;nsu!in% !oe! insection and e!iodic #e!ification and #a*idation of insection oints e!sons. Pe!iodic !e*acement of tu-e *i%)ts at insection oints. Ve!ification of t)e *i%)t intensit+ @inimum 2&0 *u5/m 2 annua**+ to ensu!e t)e ade1uac+ of *i%)t. (!ained insecto!s, e!iodic e+e si%)t c)ec6s and Ca*i-!ation of insectin% e!son and ensu!in% t)e 2)ite -ac6%!ound and *i%)t intensit+ of minimum 2&0 *u5 etc e0 Conductin% stud+ fo! & sam*es fo! & da+s to ensu!e fo!ei%n matte! )a4a!dous to )uman )ea*t) is %ettin% detected. A %*ass iece measu!in% #a!ious si4es !an%in% f!om 1 mm to 10 mm and meta* iece of si4e 1 mm to 10 mm is se*ected fo! stud+. ()e fo!ei%n o-9ect is added -efo!e 2as)in% and #isua* insection is ca!!ied out to #e!if+ it is %ettin% !emo#ed du!in% 2as)in%. f0 ;+esi%)t c)ec6s to -e ca!!ied out fo! t)e insecto! -efo!e stud+ and if a*!ead+ c)ec6s a!e conducted !eo!t to -e attac)ed fo! t)is #a*idation. %0 Li%)t intensit+ to -e measu!ed -efo!e t)e stud+ and !e*e#ant )isto!ica* communication data to -e co**ected. $o! *i%)t intensit+. Li%)t intensit+ is 6et minimum 2&0 as -ott*es 2i** -e emt+. )0 Ca*i-!ation of e!son o! #a*idation of t)e e!son -+ coma!in% insection caa-i*ities 2it) 6no2n addition and un6no2n addition. ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 2& of &' &( Anal!sis of the res%lts $o**o2in% stud+ is ca!!ied out fo! fo!ei%n o-9ect of si4e 1810 mm one 2it)out info!min% t)e -ott*e insecto! =ott*e t+e si4e etc: Da+81 @eta* Sam*e Sam*e 1 Sam*e 2 Sam*e 3 Sam*e 3 Sam*e & Li%)t Intensit+ in Lu5 at insection oint 1000 ;+esi%)t of t)e Insecto! c)ec6ed once In Hea! <!ite Hes o! No Hes Sam*e No. Si4e of t)e fo!ei%n o-9ect /mate!ia* <)et)e! it is %ettin% !emo#ed <!ite H;S, <!ite N7 if not %ettin% !emo#ed -+ =ott*e 2as)in% and not detected afte! -ott*e 2as)in% 1 1 mm 2 2 mm 3 3 mm 3 3 mm & & mm > > mm ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 2> of &' ' ' mm B B mm 9 9 mm 10 10 mm Da+82 @eta* Sam*e Sam*e 1 Sam*e 2 Sam*e 3 Sam*e 3 Sam*e & Li%)t Intensit+ in Lu5 at insection oint 1000 ;+esi%)t of t)e Insecto! c)ec6ed once In Hea! <!ite Hes o! No Hes Sam*e No. Si4e of t)e fo!ei%n o-9ect /mate!ia* <)et)e! it is %ettin% !emo#ed <!ite H;S, <!ite N7 if not %ettin% !emo#ed -+ =ott*e 2as)in% and not detected afte! -ott*e 2as)in% 1 1 mm 2 2 mm 3 3 mm ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 2' of &' 3 3 mm & & mm > > mm ' ' mm B B mm 9 9 mm 10 10 mm Da+83 @eta* Sam*e Sam*e 1 Sam*e 2 Sam*e 3 Sam*e 3 Sam*e & Li%)t Intensit+ in Lu5 at insection oint 1000 ;+esi%)t of t)e Insecto! c)ec6ed once In Hea! <!ite Hes o! No Hes Sam*e No. Si4e of t)e fo!ei%n o-9ect /mate!ia* <)et)e! it is %ettin% !emo#ed <!ite H;S, <!ite N7 if not %ettin% !emo#ed -+ =ott*e 2as)in% and not detected afte! -ott*e 2as)in% ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 2B of &' 1 1 mm 2 2 mm 3 3 mm 3 3 mm & & mm > > mm ' ' mm B B mm 9 9 mm 10 10 mm Da+83 @eta* Sam*e Sam*e 1 Sam*e 2 Sam*e 3 Sam*e 3 Sam*e & Li%)t Intensit+ in Lu5 at insection oint 1000 ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 29 of &' ;+esi%)t of t)e Insecto! c)ec6ed once In Hea! <!ite Hes o! No Hes Sam*e No. Si4e of t)e fo!ei%n o-9ect /mate!ia* <)et)e! it is %ettin% !emo#ed <!ite H;S, <!ite N7 if not %ettin% !emo#ed -+ =ott*e 2as)in% and not detected afte! -ott*e 2as)in% 1 1 mm 2 2 mm 3 3 mm 3 3 mm & & mm > > mm ' ' mm B B mm 9 9 mm 10 10 mm ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 30 of &' Da+8& @eta* Sam*e Sam*e 1 Sam*e 2 Sam*e 3 Sam*e 3 Sam*e & Li%)t Intensit+ in Lu5 at insection oint 1000 ;+esi%)t of t)e Insecto! c)ec6ed once In Hea! <!ite Hes o! No Hes Sam*e No. Si4e of t)e fo!ei%n o-9ect /mate!ia* <)et)e! it is %ettin% !emo#ed <!ite H;S, <!ite N7 if not %ettin% !emo#ed -+ =ott*e 2as)in% and not detected afte! -ott*e 2as)in% 1 1 mm 2 2 mm 3 3 mm 3 3 mm & & mm > > mm ' ' mm B B mm ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 31 of &' 9 9 mm 10 10 mm Stud+ ca!!ied out -+: >. Do$%ment and re#iew the #alidation details d0 Va*idation stud+ !otoco* and !esu*ts fo! diffe!ent si4e of meta* and %*ass iece .1810 mm0 of t)e fo!ei%n o-9ects )a4a!dous to )uman )ea*t) e0 ;+esi%)t c)ec6s !eco!d fo! -ott*e insecto!. f0 Li%)t intensit+ at insection oint '. Con$l%sion c0 Cont!o* measu!e of -ott*e 2as)in% and identification fo! fo!ei%n matte! )a4a!dous to )uman )ea*t) afte! -ott*e 2as)in% is #a*idated as t)e inte! da+ and int!a8da+ stud+ conducted !esu*ted in 100 I !emo#a* of t)e fo!ei%n matte! of si4es !an%in% f!om 1 mm to 10 mm. d0 ()e 7n*ine Insection can -e used afte! t)e #a*idation as an on8%oin% #e!ification acti#it+ to ensu!e t)at t)e fo!ei%n matte! )a4a!dous to )uman )ea*t) is cont!o**ed as intended. Va*idation Conducted -+: S.N7. Name of t)e Va*idation (eam @em-e! Si%n ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 32 of &' VALIDATION OF CONTROL .-ASUR- FOR OPRP&B6 R-C-IVIN* OF N-7>OLD *LASS COTTL-S>P-T COTTL-S 3ADARD TEP-&C3-.ICAL ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 33 of &' ST-P *C&)>ST-P U*C&) A5 Pre&#alidation Tas<s+ a. 3a:ard+ C)ances of C)emica* contamination *i6e oi*/%!ease o! an+ un2anted c)emica*/odou! o! im!oe! 1ua*it+ of =ott*e/)a4a!dous to )uman )ea*t) No C)emica* !esidues )a4a!dous to )uman )ea*t) @i%!ation ce!tificate fo! com*iance to mi%!ation test fo! P;( -ott*e as e! IS: 122&2 8 Secification fo! Po*+ a*6+*ene te!e)at)a*ates -. Food Safet! O%t$ome+ Sam*e f!om Sou!ce of 2ate! ensu!e com*iance to IS 10&00:2012 Secification fo! D!in6in% 2ate! c. Control .eas%re+ <ate! is !ecei#ed f!om A!o#ed !esou!ces on*+. <ate! is tested f!om ;5te!na* sou!ces as e! IS 10&00 f!om NA=L A!o#ed ;5te!na* La-o!ato!+ at once in +ea! o! 2)en t)e!e is Ne2 sou!ce int!oduced. A!ea secu!it+ measu!es to !e#ent intentiona* contamination communication and im*ementation C5 Approa$h+ <( Colle$tion of res%lt of e=ternal la"orator! anal!sis of report from S%pplier for .iration test as per IS+ ),,?, l( Literat%re reardin the ha:ard asso$iated P-T "ottles m( USL 3istori$al 9nowlede a"o%t the performan$e of $ontrol meas%re of inspe$tion( n( S$ientifi$ literat%re on ha:ards asso$iated with water( 3( Parameters and De$ision Criteria Cont!o* measu!e 2i** -e conside!ed #a*idated if t)e 2ate! sam*e ana*+sed meets t)e c!ite!ia as e! IS+ ),,?, 3. Assem"le rele#ant #alidation information( In )ouse stud+ and Com*iance t)!ou%) #e!ification of C7A and mi%!ation test !eo!t. IS: 122&2 Secification fo! Po*+ a*6+*ene te!e)at)a*ates and P!e#ious Histo!ica* e5e!ience (est !eo!t of t)e e5te!na* *a-o!ato!+ as e! IS+ ),,?, &( Anal!sis of the res%lts ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 33 of &' Sou!ce Name: S.N7. (est Pa!amete! IS+ ),,?, "efe!ence *imit Com*iance Hes o! No "ema!6 if noncom*+in% and fu!t)e! actions ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 3& of &' ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 3> of &' "eo!t Ve!ification ca!!ied out -+: >. Do$%ment and re#iew the #alidation details a. "e#ie2 and #e!ification of t)e !eo!t of e5te!na* *a- 2it) IS+ ),,?, '. Con$l%sion Cont!o* @easu!e of ensu!in% mate!ia* com*ies 2it) IS: 122&2 and )isto!ica* e5e!ience is #a*idated as it meets t)e standa!d !e1ui!ement of IS+ ),,?, and %i#es assu!ance to ensu!e !e#ention and cont!o* of c)emica* )a4a!ds t)!ou%) P;( -ott*es. Va*idation Conducted -+: S.N7. Name of t)e Va*idation (eam @em-e! Si%n ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 3' of &' VALIDATION OF CONTROL .-ASUR- FOR OPRP&B8 FILTRATION )B .ICRON 2Cartride .i$ron Filter5 2USL>3ACCP>OPRP>B?5 3ADARD TEP-+ P3ESICAL ST-P CC&)) ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 3B of &' ;0 Pre&#alidation Tas<s+ %. 3a:ard+ C)ances of assin% fo!ei%n matte! )a4a!dous to )uman )ea*t) due to dama%ed fi*te!s. ). Food Safet! O%t$ome+ ()e!e s)ou*d -e no fo!ei%n matte! )a4a!dous to )uman )ea*t) afte! fi*t!ation i. Control .eas%re+ P!essu!e d!o c)ec6in% t)!ou%) ca*i-!ated !essu!e %au%e and f*o2 !ate c)ec6in%, c)an%in% of fi*te! as and 2)en !e1ui!ed. P!e#ious ste of sa!6*e fi*te! 2it) !o#ision of non8 !etu!n #a*#e in outf*o2 *ine to a#oid fi*t!ation -ed distu!-ance f!om t)e !etu!ned *i1uo! du!in% o2e! t!iin%. $0 Approa$h+ o( Colle$tion of data d%rin normal operation&Data fo! Inte! da+ and int!ada+ stud+ 2i** -e co**ected fo! & Da+s and & sam*es eac) da+ fo! fi*t!ation, !essu!e d!o c)ec6s p( Literat%re reardin the ha:ard asso$iated and ade'%a$! of $ontrol meas%re with anal!sed data &As e! US $DA $oods a!e conside!ed adu*te!ated if: ()e !oduct contains a )a!d o! s)a! fo!ei%n o-9ect t)at measu!es ' mm to 2& mm, in *en%t), and ()e !oduct is !ead+8to8eat, o! acco!din% to inst!uctions o! ot)e! %uidance o! !e1ui!ements, it !e1ui!es on*+ minima* !ea!ation stes, e.%., )eatin%, t)at 2ou*d not e*iminate, in#a*idate, o! neut!a*i4e t)e )a4a!d !io! to consumtion .$DA, 19990. No meta* f!a%ments in finis)ed !oduct. .Note: $DACs Hea*t) Ha4a!d ;#a*uation =oa!d )as suo!ted !e%u*ato!+ action a%ainst !oduct 2it) meta* f!a%ments of 0.3D E' mmF to 1.0D E2&mmF in *en%t). See a*so $DA Com*iance Po*ic+ /uide G&&&.32&.0, o! No -!o6en o! missin% meta* a!ts f!om e1uiment at t)e CCPs fo! Dmeta* inc*usionD .$DA, 2001a0. No %*ass f!a%ments in finis)ed !oduct. .Note: $DACs Hea*t) Ha4a!d ;#a*uation =oa!d )as suo!ted !e%u*ato!+ action a%ainst !oducts 2it) %*ass f!a%ments of 0.3D E' mmF to 1.0D E2& mmF in *en%t). See a*so $DA Com*iance Po*ic+ /uide G&&&.32&.0 No -!o6en %*ass at t)e CCPs fo! D%*ass inc*usionD .$DA, 2001-0. '( USL 3istori$al 9nowlede a"o%t the performan$e of $ontrol meas%re of inspe$tion whene#er there is damae to filter press%re drops ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 39 of &' 3( Parameters and De$ision Criteria Cont!o* measu!e 2i** -e conside!ed #a*idated if fi*t!ation 2it) 10 mic!on as cont!o* measu!e 2i** ensu!e !e#ention of t)e fo!ei%n matte! )a!dous to )uman )ea*t) fo! fo!ei%n o-9ect and fu!t)e! stes of insection 3. Assem"le rele#ant #alidation information( a. C)ec6in% t)e fi*te! inte%!it+ and !essu!e d!o a*on% 2it) fu!t)e! stes of insection fo! fo!ei%n o-9ects at -ott*e insection oint. &( Anal!sis of the res%lts $o**o2in% stud+ is ca!!ied out fo! fi*te! inte%!it+, f*o2 !ate and !essu!e d!o du!in% !outine !ocess oe!ations fo! & fi*te!s at diffe!ent *ocation $i*te! t+e Location: Pa!amete! Da+ 1 Da+ 2 Da+ 3 Da+ 3 Da+ & P!essu!e <!ite t)e !essu!e at t)e time of insection 0 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 3 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection B )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 12 )ou!s ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 30 of &' P!essu!e <!ite t)e !essu!e at t)e time of insection 1> )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 20 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 23 )ou!s $i*te! inte%!it+ <!ite 7J if not dama%ed. <!ite Dama%ed if found to -e dama%ed. Stud+ ca!!ied out -+: $i*te! t+e Location: Pa!amete! Da+ 1 Da+ 2 Da+ 3 Da+ 3 Da+ & P!essu!e <!ite t)e !essu!e at t)e time of insection 0 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 3 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection B )ou!s ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 31 of &' P!essu!e <!ite t)e !essu!e at t)e time of insection 12 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 1> )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 20 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 23 )ou!s $i*te! inte%!it+ <!ite 7J if not dama%ed. <!ite Dama%ed if found to -e dama%ed. Stud+ ca!!ied out -+: $i*te! t+e Location: Pa!amete! Da+ 1 Da+ 2 Da+ 3 Da+ 3 Da+ & P!essu!e <!ite t)e !essu!e at t)e time of insection 0 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 3 )ou!s P!essu!e <!ite t)e !essu!e at t)e ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 32 of &' time of insection B )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 12 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 1> )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 20 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 23 )ou!s $i*te! inte%!it+ <!ite 7J if not dama%ed. <!ite Dama%ed if found to -e dama%ed. Stud+ ca!!ied out -+: $i*te! t+e Location: Pa!amete! Da+ 1 Da+ 2 Da+ 3 Da+ 3 Da+ & P!essu!e <!ite t)e !essu!e at t)e time of insection 0 )ou!s P!essu!e <!ite t)e !essu!e at t)e ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 33 of &' time of insection 3 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection B )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 12 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 1> )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 20 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 23 )ou!s $i*te! inte%!it+ <!ite 7J if not dama%ed. <!ite Dama%ed if found to -e dama%ed. Stud+ ca!!ied out -+: $i*te! t+e Location: Pa!amete! Da+ 1 Da+ 2 Da+ 3 Da+ 3 Da+ & P!essu!e <!ite t)e !essu!e at t)e ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 33 of &' time of insection 0 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 3 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection B )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 12 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 1> )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 20 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 23 )ou!s $i*te! inte%!it+ <!ite 7J if not dama%ed. <!ite Dama%ed if found to -e dama%ed. Stud+ ca!!ied out -+: >. Do$%ment and re#iew the #alidation details ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 3& of &' %0 Va*idation stud+ !otoco* and !esu*ts indicates t)at t)e fi*te! !essu!e monito!in% e!iodica**+ at 3 )ou!s '. Con$l%sion e0 Cont!o* measu!e of -ott*e 2as)in% and identification fo! fo!ei%n matte! )a4a!dous to )uman )ea*t) afte! -ott*e 2as)in% is #a*idated as t)e inte! da+ and int!a8da+ stud+ conducted !esu*ted in 100 I !emo#a* of t)e fo!ei%n matte! of si4es !an%in% f!om 1 mm to 10 mm. f0 ()e 7n*ine Insection can -e used afte! t)e #a*idation as an on8%oin% #e!ification acti#it+ to ensu!e t)at t)e fo!ei%n matte! )a4a!dous to )uman )ea*t) is cont!o**ed as intended. Va*idation Conducted -+: S.N7. Name of t)e Va*idation (eam @em-e! Si%n VALIDATION OF CONTROL .-ASUR- FOR OPRP&B? FILLIN*>COTTLIN* 3ADARD TEP-+ P3ESICAL ST-P CC&)6 ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 3> of &' /0 Pre&#alidation Tas<s+ 9. 3a:ard+ C)ances of /*ass a!tic*es in -ott*e du!in% fi**in% due to %*ass -!ea6a%e o! nec6 c)iin% and fo!ei%n matte! )a4a!dous to )uman )ea*t) du!in% fi**in% 6. Food Safet! O%t$ome+ ()e!e s)ou*d -e no fo!ei%n matte! )a4a!dous to )uman )ea*t) afte! fi**in%/-ott*in% *. Control .eas%re+ A#oidin% t)e %*ass contact 2it) meta*. "emo#a* of t)e -!o6en %*ass/C)ied -ott*es and )and*in% %*ass -!ea6a%e as e! %*ass -!ea6a%e )and*in% !ocedu!e. P!e#enti#e maintenance of fi**e! as e! !e#enti#e maintenance sc)edu*e and. Ve!ification of fi**in% no44*es/(ef*on !in%s condition -efo!e sta!t of t)e oe!ation. @aintainin% !oe! !essu!e du!in% fi**in%. H0 Approa$h+ r( Colle$tion of data d%rin normal operation&Data fo! Inte! da+ and int!ada+ stud+ 2i** -e co**ected fo! & Da+s and & sam*es eac) da+ fo! #e!ification of t)e %*ass contact 2it) meta*, !emo#a* o! -!o6en %*ass/c)ied -ott*es and )and*in% %*ass -!e6a%e as e! %*ass -!ea6a%e )and*in% !ocedu!e. P!e#enti#e maintenance of fi**e! as e! !e#enti#e maintenance sc)edu*e and. Ve!ification of fi**in% no44*es/(ef*on !in%s condition -efo!e sta!t of t)e oe!ation. @aintainin% !oe! !essu!e du!in% fi**in% s( Literat%re reardin the ha:ard asso$iated and ade'%a$! of $ontrol meas%re with anal!sed data &As e! US $DA $oods a!e conside!ed adu*te!ated if: ()e !oduct contains a )a!d o! s)a! fo!ei%n o-9ect t)at measu!es ' mm to 2& mm, in *en%t), and ()e !oduct is !ead+8to8eat, o! acco!din% to inst!uctions o! ot)e! %uidance o! !e1ui!ements, it !e1ui!es on*+ minima* !ea!ation stes, e.%., )eatin%, t)at 2ou*d not e*iminate, in#a*idate, o! neut!a*i4e t)e )a4a!d !io! to consumtion .$DA, 19990. No meta* f!a%ments in finis)ed !oduct. .Note: $DACs Hea*t) Ha4a!d ;#a*uation =oa!d )as suo!ted !e%u*ato!+ action a%ainst !oduct 2it) meta* f!a%ments of 0.3D E' mmF to 1.0D E2&mmF in *en%t). See a*so $DA Com*iance Po*ic+ /uide G&&&.32&.0, o! No -!o6en o! missin% meta* a!ts f!om e1uiment at t)e CCPs fo! Dmeta* inc*usionD .$DA, 2001a0. No %*ass f!a%ments in finis)ed !oduct. .Note: $DACs Hea*t) Ha4a!d ;#a*uation =oa!d )as ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 3' of &' suo!ted !e%u*ato!+ action a%ainst !oducts 2it) %*ass f!a%ments of 0.3D E' mmF to 1.0D E2& mmF in *en%t). See a*so $DA Com*iance Po*ic+ /uide G&&&.32&.0 No -!o6en %*ass at t)e CCPs fo! D%*ass inc*usionD .$DA, 2001-0. t( USL 3istori$al 9nowlede a"o%t the performan$e of $ontrol meas%re of inspe$tion whene#er there is no !e#enti#e maintenance of fi**e! as e! !e#enti#e maintenance sc)edu*e im!oe! #e!ification of fi**in% no44*es/(ef*on !in%s condition -efo!e sta!t of t)e oe!ation and not @aintainin% !oe! !essu!e du!in% fi**in% inc!ease c)ance of dama%e and fa**in% c)iin% into t)e !oduct. Com*iance to a!amete! mentioned ensu!es !e#ention and cont!o* of t)e )+sica* )a4a!ds. 3( Parameters and De$ision Criteria Cont!o* measu!e 2i** -e conside!ed #a*idated if !e#enti#e maintenance of fi**e! as e! !e#enti#e maintenance sc)edu*e and. Ve!ification of fi**in% no44*es/(ef*on !in%s condition -efo!e sta!t of t)e oe!ation, maintainin% !oe! !essu!e du!in% fi**in% ensu!e !e#ention and cont!o* of )+sica* )a4a!ds 3. Assem"le rele#ant #alidation information( a. P!e#enti#e maintenance of fi**e! as e! !e#enti#e maintenance sc)edu*e. Ve!ification !eo!t of fi**in% no44*es/(ef*on !in%s condition -efo!e sta!t of t)e oe!ation, maintainin% !oe! !essu!e du!in% fi**in% ensu!e !e#ention and cont!o* of )+sica* )a4a!ds &( Anal!sis of the res%lts $o**o2in% stud+ is ca!!ied out fo! #a*idation of t)e oe!ationa* !e!e1uisite !o%!amme $i**e! Location: ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 3B of &' Pa!amete! Da+ 1 Da+ 2 Da+ 3 Da+ 3 Da+ & P!e#enti#e maintenance sc)edu*e of fi**e! ca!!ied out Hes/No Ve!ification !eo!t on no44*e/(ef*on !in%s condition -efo!e sta!t of t)e oe!ation P!essu!e of fi**in% Ve!ification of t)e -ott*es -efo!e fi**in% fo! insection of fo!ei%n o-9ect )a4a!dous to )uman )ea*t). at insection oints <!ite detai* if an+ fo!ei%n o-9ect suc) as %*ass c)iin% is found Ve!ification of t)e fi**ed -ott*es fo! fo!ei%n o-9ect )a4a!dous to )uman )ea*t) at 7n*ine -ott*e insection <!ite detai* if an+ fo!ei%n o-9ect suc) as %*ass c)iin% is found "ema!6 $i**e! Location: ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. 39 of &' Pa!amete! Da+ 1 Da+ 2 Da+ 3 Da+ 3 Da+ & P!e#enti#e maintenance sc)edu*e of fi**e! ca!!ied out Hes/No Ve!ification !eo!t on no44*e/(ef*on !in%s condition -efo!e sta!t of t)e oe!ation P!essu!e of fi**in% Ve!ification of t)e -ott*es -efo!e fi**in% fo! insection of fo!ei%n o-9ect )a4a!dous to )uman )ea*t). at insection oints <!ite detai* if an+ fo!ei%n o-9ect suc) as %*ass c)iin% is found Ve!ification of t)e fi**ed -ott*es fo! fo!ei%n o-9ect )a4a!dous to )uman )ea*t) at 7n*ine -ott*e insection <!ite detai* if an+ fo!ei%n o-9ect suc) as %*ass c)iin% is found "ema!6 $i**e! Location: ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. &0 of &' Pa!amete! Da+ 1 Da+ 2 Da+ 3 Da+ 3 Da+ & P!e#enti#e maintenance sc)edu*e of fi**e! ca!!ied out Hes/No Ve!ification !eo!t on no44*e/(ef*on !in%s condition -efo!e sta!t of t)e oe!ation P!essu!e of fi**in% Ve!ification of t)e -ott*es -efo!e fi**in% fo! insection of fo!ei%n o-9ect )a4a!dous to )uman )ea*t). at insection oints <!ite detai* if an+ fo!ei%n o-9ect suc) as %*ass c)iin% is found Ve!ification of t)e fi**ed -ott*es fo! fo!ei%n o-9ect )a4a!dous to )uman )ea*t) at 7n*ine -ott*e insection <!ite detai* if an+ fo!ei%n o-9ect suc) as %*ass c)iin% is found "ema!6 $i**e! Location: ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. &1 of &' Pa!amete! Da+ 1 Da+ 2 Da+ 3 Da+ 3 Da+ & P!e#enti#e maintenance sc)edu*e of fi**e! ca!!ied out Hes/No Ve!ification !eo!t on no44*e/(ef*on !in%s condition -efo!e sta!t of t)e oe!ation P!essu!e of fi**in% Ve!ification of t)e -ott*es -efo!e fi**in% fo! insection of fo!ei%n o-9ect )a4a!dous to )uman )ea*t). at insection oints <!ite detai* if an+ fo!ei%n o-9ect suc) as %*ass c)iin% is found Ve!ification of t)e fi**ed -ott*es fo! fo!ei%n o-9ect )a4a!dous to )uman )ea*t) at 7n*ine -ott*e insection <!ite detai* if an+ fo!ei%n o-9ect suc) as %*ass c)iin% is found "ema!6 $i**e! Location: ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. &2 of &' Pa!amete! Da+ 1 Da+ 2 Da+ 3 Da+ 3 Da+ & P!e#enti#e maintenance sc)edu*e of fi**e! ca!!ied out Hes/No Ve!ification !eo!t on no44*e/(ef*on !in%s condition -efo!e sta!t of t)e oe!ation P!essu!e of fi**in% Ve!ification of t)e -ott*es -efo!e fi**in% fo! insection of fo!ei%n o-9ect )a4a!dous to )uman )ea*t). at insection oints <!ite detai* if an+ fo!ei%n o-9ect suc) as %*ass c)iin% is found Ve!ification of t)e fi**ed -ott*es fo! fo!ei%n o-9ect )a4a!dous to )uman )ea*t) at 7n*ine -ott*e insection <!ite detai* if an+ fo!ei%n o-9ect suc) as %*ass c)iin% is found "ema!6 ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. &3 of &' >. Do$%ment and re#iew the #alidation details )0 Va*idation stud+ !otoco* and !esu*ts indicates t)at t)e Cont!o* measu!e of !e#enti#e maintenance, #e!ification of t)e no44*es -efo!e use, maintainin% fi**e! !essu!e a*on% 2it) on*ine insection ste ensu!e !e#ention and cont!o* of )+sica* )a4a!d. '. Con$l%sion a0 Cont!o* measu!e of !e#enti#e maintenance, #e!ification of t)e no44*es -efo!e use, maintainin% fi**e! !essu!e a*on% 2it) on*ine insection ste ensu!e !e#ention and cont!o* of )+sica* )a4a!d is #a*idated as du!in% stud+ no fo!ei%n o-9ect suc) as %*ass c)iin% 2as e#ident. Va*idation Conducted -+: S.N7. Name of t)e Va*idation (eam @em-e! Si%n ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. &3 of &' $i*te! t+e Location: Pa!amete! Da+ 1 Da+ 2 Da+ 3 Da+ 3 Da+ & P!essu!e <!ite t)e !essu!e at t)e time of insection 0 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 3 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection B )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 12 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 1> )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 20 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 23 )ou!s $i*te! inte%!it+ <!ite 7J if not dama%ed. <!ite Dama%ed if found to -e dama%ed. ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. && of &' Stud+ ca!!ied out -+: $i*te! t+e Location: Pa!amete! Da+ 1 Da+ 2 Da+ 3 Da+ 3 Da+ & P!essu!e <!ite t)e !essu!e at t)e time of insection 0 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 3 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection B )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 12 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 1> )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 20 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 23 )ou!s $i*te! inte%!it+ <!ite 7J if not dama%ed. <!ite Dama%ed if found ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. &> of &' to -e dama%ed. Stud+ ca!!ied out -+: $i*te! t+e Location: Pa!amete! Da+ 1 Da+ 2 Da+ 3 Da+ 3 Da+ & P!essu!e <!ite t)e !essu!e at t)e time of insection 0 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 3 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection B )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 12 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 1> )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 20 )ou!s P!essu!e <!ite t)e !essu!e at t)e time of insection 23 )ou!s ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5 VALIDATION FOR CCP & OPRP Document No. USL/HACCP/VP/09 Date of Issue 01/10/2013 United Si!its Limited "e#. No. 01 $o!m Pa%e No. &' of &' $i*te! inte%!it+ <!ite 7J if not dama%ed. <!ite Dama%ed if found to -e dama%ed. Stud+ ca!!ied out -+: Referen$e for Validation )( *UID-LIN-S FOR T3- VALIDATION OF FOOD SAF-TE CONTROL .-ASUR-S CAC>*L @H & ,BBI ///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// CLASS&C The do$%ment is $ontrolled ele$troni$all!( All paper $opies of this do$%ment are %n$ontrolled %nless stamped as 0CONTROLL-D1 & iss%ed "! .R 2From 3O 4%alit!5