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AplJVM

... GAS ..
Gerencia Proyecto Aumento de la EDpp...
Capacidad de Fraccionamiento Jose (ACFJ) .
- Technical Documents -
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1010701 PW0I3MD1601 0
DEPARTMENT ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
FOR VALVES
DISCIPLINE: PIPING DATE
PROJECT NUMBER: D81010701 02
I
23
I
09
APROV.
REV}
TOTAL REV. APROV.
REV.
DATE DESCRIPTION THE CHANGE
PAG BY
BY
PDVSA
CONS.
BY
B 02/23/09 ISSUE WITH COMMENTS INCOPORATED 20 AT. AA.S. V.H.
A 12131/08 PRELIMINARY ISSUE FOR COMMENTS 20 AT. AAS V.H.
REV1E\NED BY 'ENP?]' ; APPROVED BYlEN??;'; APPROVED BY rpDVSA':

/

SIGN: SIGN: SIGN:
NAME: Ahmed Tawheed NAME: Ahmed Abusenna NAME: Valmore Haddad
By Luis Guzmn at 3:05 pm, May 05, 2009
.. . ....
... PDvaA. Gerencia Proyecto Aumento de la EDpp"
GAS Capacidad de Fraccionamiento Jose (ACFJ)
- Technical Documents -
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1010701 PW0I3MD16010
DEPARTMENT: ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: Date:
FOR VALVES
DISCIPLINE: PIPING B 02123/09
PROJECTW: D81010701
Page 20f20
DETAILED ENGINEERING
SUPPLEMENTARY PURCHASING
REQUIREMENTS FOR
VALVES
V FRACTIONATION TRAIN AT JOSE
ACFJ PROJECT
PROJECT W 081010701
e Gerencia Proyecto Aumento de la E .....
- GAS Capacidad de Fraccionamiento Jose (ACFJ) -
- Technical Documents -
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1010701PW0I3MD16010
DEPARTMENT: ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: Date:
FOR VALVES
DISCIPLINE: PIPING B 02123/09
W PROJECT: 081010701
Page 30f20
INDEX
PAG.
1. GENERAL 6
1.1. Scope 6
1.2. Substitutions 6
1.3. Codes And Standard 6
PETROLEOS DE VENEZUELA, SA (PDVSA) 6
International Codes 7
2. VALVE REQUIREMENTS 8
2.1. General 8
2.2. Valve Categories 9
2.3. Non-Standard Valves 9
2.4. Material Substitutions 9
2.5. Face-to-Face 10
2.6. End Connections 10
2.7. Raised Face Finish 10
2.8. Back Seating 11
2.9. Stem Packing 11
2.10. Trim Materials 11
2.11. Body-Bonnet Joint 11
2.12. Bonnet and Gland Bolting 11
.. .... ...........
... PDVIIA Gerencia Proyecto Aumento de la Enpp31.
GAS Capacidad de Fraccionamiento Jose (ACFJ)
- Technical Documents -
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1010701 PW0I3MD16010
DEPARTMENT: ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: Date:
FOR VALVES
DISCIPLINE: PIPING B 02123/09
PROJECT N": 081010701
Page 4 of 20
2.13. Valve Operators 12
2.14. Drain Taps 12
2.15. End Protection 12
2.16. Valve Coding 13
2.17. Flanged or Buttweld Series Steel Gate Valves 13
2.18. Flanged or Buttweld Series Steel Globe Valves 13
2.19. Flanged or Buttweld Series Check Valves 14
2.20. Ferritic Alloy Steel Valves 14
2.21. Small Steel and Ferritic Alloy Steel Valves 14
2.22. Bronze/Brass Valves 14
2.23. Valves in Sour Service 14
2.24. Plug Valves 15 .
2.25. Ball Valves 15
2.26. Butterfly Valves 15
2.27. Cast Iron Valves 15
2.28. Copper Alloys 15
2.29. Welding Procedures 16
3. INSPECTION AND TESTING 16
3.1. Visual Inspection 16
3.2. Non-Destructive Tests 16
3.3. Pressure Testing 1/
t
PD\f8A, Gerencia Proyecto Aumento de la Ea;p.p1
GAS Capacidad de Fraccionamiento Jose (ACFJ)
- Technical Documents -
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1010701PWOl3MD16010
DEPARTMENT: . ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: Date:
FOR VALVES
DISCIPLINE: PIPING B 02/23/09
PROJECT W: 081010701
Page 5 of 20
3.4. Impact Testing 17
3.5. Number of Valves to be Tested 18
3.6. Repairs 18
4. VALVE MARKING 19
4.1. BODY MARKING 19
4.2. Identification plate marking 19
5. ACCESSORIES AND SPARE PARTS 20
5.1. Accessories and Spare Parts 20
5.2. Locking Device 20
6. PAINTING 20
6.1. Above Grade Valves 20
6.2. Buried Valves 20
e Gerencia Proyecto Aumento de la E-.ppl
". GAS Capacidad de Fraccionamiento Jose (ACFJ) .
- Technical Documents -
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1010701PWOl3MD16010
DEPARTMENT ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: Dale:
FOR VALVES
DISCIPLINE: PIPING B 02/23/09
PROJECT N: 081010701
Page 6 of20
1. GENERAL
1.1. Scope
This specification covers the general requirements for valves that will be
installed in the piping systems which will be constructed by V Fractionation
Train at Jose Project. It is the intent of this specification to supplement the
long descriptions in the material requisitions. These requirements form part of
the inquiry and purchase order.
1.2. Substitutions
Items specified or referenced by manufacturer and figure number are not
intended to exclude equal items offered by other manufacturers. Products of
reputable manufacturers and of comparable type, quality and characteristics
may be submitted for ENPPI's review. Deviations from the purchase
descriptions in the requisitions and/or this specification should be clearly
highlighted in the bidder's quotation.
1.3. Codes And Standard
The latest issue of all standards, codes and specifications referred to herein
form a part of the requirements of this specification. Piping materials std.
included in this specification shall be in accordance with the referenced
standards shown.
PETROLEOS DE VENEZUELA, SA (PDVSA)
PDVSA NPI-08-01-01
PDVSA HA-221
PDVSA N10605.1.750
PDVSA IR-S-04
Manual de inspecci6n valvulas de bolas,
mariposa, tap6n, compuerta, globo y retenci6n.
Materiales De Tuberias
Accesibilidad y espacio para valvulas. (Manual de
Ingenieria de Disei'io)
Gufa para la elaboraci6n de permisos
PDVSA
PD\ftli4l. Gerencia Proyecto Aumento de la EDppl
GAS Capacidad de Fraccionamiento Jose (ACFJ) .
- Technical Documents -
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1010701PW0l3MD16010
DEPARTMENT: ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: Date:
FOR VALVES
DISCIPLINE: PIPING B 02/23/09
PROJECT W: 081010701
Page 70f20
International Codes
API
API 593
API 594
API 595
API 599
API 600
API 609
ASME
ASME B1.1
ASME B16.1
ASME B16.10
ASME B16.11
ASME B16.25
ASME B16.34
ASME B16.5
ASME B31.3
ASTM
ASTM A193
American Petroleum Institute
Ductile Iron Plug Valves, Flanged Ends
Check Valves- Wafer, Wafer-Lug, and Double
Flanged Type
Cast Iron Gate Valves, Flanged Ends
Metal Plug Valves-Flanged and Welding Ends
Bolted Bonnet Steel Gate Valves for Petroleum
and Natural Gas Industries
Butterfly Valves- Double Flanged, Lug- and
Wafer-Type
American Society of Mechanical Engineers
Unified Inch Screw Threads
Cast Iron Pipe Flanges and Flanged Fittings
Face to face and end to end dimension of valves
Forged Fittings, Socket-Welding and Threaded
Buttwelding Ends
Valves- Flanged, Threaded, and Welding End
Pipe Flanges and Flanged Fittings NPS %
through NPS 24
Process Piping
American Society of Testing and Material
Standard Specification for Alloy-Steel and
Stainless Steel Bolting Materials for High
Temperature or High Pressure Service and Other
Special Purpose Applications
PD1I8Al Gerencia Proyecto Aumento de laB:.ppl
GAS Capacidad de Fraccionamiento Jose (ACFJ) .
- Technical Documents -
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1 010701 PW0l3MD1601 0
DEPARTMENT: ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: Date:
FOR VALVES
DISCIPLINE: PIPING B 02/23/09
PROJECT W: 081010701
Page 80f20
for Standard Test Methods and Definitions
Mechanical Testing of Steel Products
American Water Works Association
MSS
MSS SP-55
ASTM A370
AWWA
AINWAC-500 Standard for Metal-Seated Gate Valves for Water
Supply Service
Manufacturers Standardization Society
Quality Standard for Steel Castings for Valves,
Flanges, and Fittings and Other Piping
Components - Visual Method for Evaluation of
Surface Irregularities
NACE National Association Of Corrosion Engineers
NACE MR 0175/1S0 15156 Material Requirements - Metals for Sulfide Stress
Cracking and Stress Corrosion Cracking
Resistance in Sour Oilfield Environments
In case of contradiction, PDVSA inspection will solve it consulting other
involved departments and will notify in due course of time in writing to the
contractor
2. VALVE REQUIREMENTS
2.1. General
The following valve requirements are intended to supplement the basic valve
purchase description. Manufacturer's names and model numbers are shown
in the purchase descriptions to indicate the desired requirement of valves
only. Equals in design, construction, material, and rating may be offered
unless otherwise specified.
Requirements of this section apply to valve types indicated in 2.2.
Gerencia Proyecto Aumento de la E_p.pl
GAS Capacidad de Fraccionamiento Jose (ACFJ)
- Technical Documents -
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1010701PWOl3MD16010
DEPARTMENT: ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: Date:
FOR VALVES
DISCIPLINE: PIPING B 02123/09
PROJECT W: 081010701
Page 9 of20
2.2. Valve Categories
The valve categories are as follows:
Gate valve
Globe valve
Check valve
Alloy valves
Small steel and ferritic alloy steel valves
Brass valves
Corrosion-resistant valves
Plug valves
Soft-seated ball valves
Butterfly valves
2.3. Non-Standard Valves
Certain type valves do not conform entirely to ASME pressure and
temperature ratings or the standards mentioned in this specification. In such
cases, valves that differ somewhat in pressure rating or temperature limits
from those of the manufacturer and model number listed in the material
requisitions may be offered. Any exceptions to the description in the material
requisition form, however, must be clearly noted in the quotation.
2.4. Material Substitutions
Alternative valve designs suitable for the service in the requisition forms may
be offered separately. Valve bodies of 9 chrome may be offered when the
specified 5 chrome valve bodies are not available. Where Type 304 stainless
steel is specified, Type 316 stainless steel may be offered. Substitution of
austenitic stainless steel valves for ferritic alloy valves must be approved by
PDVSA before the order is placed. Where pressure containing parts have
been noted as forged, substitution of castings is not permitted without
approval.
PDV8A Gerencia Proyecto Aumento de la liH_l
GAS Capacidad de Fraccionamiento Jose (ACFJ)
- Technical Documents
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1 010701 PWOl3MD16010
DEPARTMENT: ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: Date:
FOR VALVES
DISCIPLINE: PIPING B 02/23/09
PROJECT W: 081010701
Page 10 of 20
2.5. Face-to-Face
All flanged and buttwelded end valves shall be face-to-face dimensions in
accordance with ASME B16.10, where applicable.
2.6. End Connections
End connections of flanged steel and cast iron valves shall be in accordance
with ASME B16.5 and ASME B16.1 respectively. Flanged valves larger than
24 inches shall have the drilling as stated in the description of the valve.
End flanges shall be integral with body. Flanges applied by full penetration
buttwelding are allowed only if specified.
End connections of threaded and socketweld valves shall be in accordance
with the following:
Threaded valves
Internally tapered threads per ASME B1.1
Socketweld valves
Internal sockets per ASME B16.11.
End connections of carbon steel buttweld end valves shall have machined
ends in accordance with ASME B16.25, Figures 1,2 or 3.
2.7. Raised Face Finish
The valve flange contact face finish shall be in accordance with the following:
Class 150 and 300 flanges shall have a serrated finish (concentric or
spiral) with a roughness between 250 and 500 AARH (micro inches)
for non-metallic gaskets.
Whenever smooth flanges finish between 125 and 250 AARH is
required, it will be specified in ENPPl's purchase description.
For all flanged valves, the face finishing must be per ASME B16.5.
When the line spec. specify spiral wound gaskets, the finish of serrated
face must have a rugosity from 125 up 200 AARH, unless otherwise
specified.
e PD8A, Gerencia Proyecto Aumento de la . Enppl
. GAS Capacidad de Fraccionamiento Jose (ACFJ) . ..
- Technical Documents -
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1 01 0701 PW0I3MD16010
DEPARTMENT: ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: Date:
FOR VALVES
DISCIPLINE: PIPING B 02123/09
PROJECT W: D81010701
Page 11 of 20
2.8. Back Seating
Back seating is required for gate and globe valves to permit repacking under
pressure while the valve is in the open position.
2.9. Stem Packing
Packing for all valves shall be manufacturer's standard and subject to ENPPI
approval.
2.10. Trim Materials
Valve trim materials shall be in accordance with the project piping class. Hard
facing shall be manufacturer's standard. Where 11-13 chrome trim is
specified, stellited seats or stellited seat and disc may be substituted.
2.11. Body-Bonnet Joint
Metallic and non-metallic bonnet gaskets shall have corrosion resistance
equal, or greater than that of the body and bonnet materials. Bonnet gasket
material shall be as specified in the project piping class.
2.12. Bonnet and Gland Bolting
Bonnet bolting shall be ASTM A193, Grade B7 for carbon steel and ferritic
alloy steel valves. Strain hardened austenitic stainless steel bonnet bolts
shall be used for stainless steel and 3 1/2 percent nickel valves. Bonnet
bolting for killed carbon steel valves shall be ASTM A193, Grade B7,
quenched and tempered, or strain hardened austenitic stainless steel.
Where corrosion resistant bonnet bolting is specified in the valve purchase
description, bonnet bolts smaller than 1/2-inch shall be ASTM A193, Grade
B6, and bonnet bolts 1/2 inch and larger shall be ASTM A193, Grade B7, hot
dip galvanized. Where corrosion resistant gland bolting is specified in the
valve purchase description, the bolting material for the eyebolts and the lug
bolts shall be Type 304 or Type 316 stainless steel or 13 chrome.
PDVSA
e PDvtlA Gerencia Proyecto Aumento de la E pl
GAS Capacidad de Fraccionamiento Jose (ACFJ)
- Technical Documents -
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1010701 PW0l3MD16010
DEPARTMENT ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: Date:
FOR VALVES
DISCIPLINE: PIPING B 02123/09
PROJECT N: 081010701
Page 12 of 20
2.13. Valve Operators
Where gear operators are specified, valves shall be provided with
manufacturer's standard enclosed gear operators.
Chain operators, gear operators, and impact hammers shall have hot dipped
galvanized clamps and austenitic stainless steel bolting. Chains shall be hot
dipped galvanized.
2.14. Drain Taps
Any valve specified with drain taps shall be furnished drilled and tapped at
locations indicated in the project valve description. The letter indicating the
drain tap position corresponds to those shown in MSS SP-4S. Threads shall
be tapered pipe threads in accordance with ASME 81.1. Drain taps shall be
fitted with forged plugs in accordance with ASME 816.11 of the same basic
body material as the valve body.
All gate valves shall have inspection and testing in accordance with API-598,
by the manufacturer.
2.15. End Protection
Gate and globe valves shall be shipped in the closed position and plug and
ball valves shall be shipped in the open position. Butterfly valves shall be
shipped with the disc cracked slightly open but the disc shall not protrude
beyond the valve body. Valves shall be shipped with the stem packing
installed. Faces of flanged valves shall be protected over the entire gasket
surface with metal, hardboard, heavy solid plastic, or solid wood flange
protectors securely attached to the valve. Valves with screwed or socketweld
ends shall have the ends protected with metal, wood, or plastic plugs.
e PD.. Gerencia Proyecto Aumento deja En1
GAS Capacidad de Fraccionamiento Jose (ACFJ)
- Technical Documents -
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1 010701 PWOl3MD16010
DEPARTMENT ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: Date:
FOR VALVES
DISCIPLINE: PIPING B 02123/09
PROJECT N": 081010701
Page 13 of 20
2.16. Valve Coding
Valve codes are composed of letters and numbers. The valve size prefixes
the code. Examples of typical codes are given below:
Size, inches
12 A B 001 A
T 1
Specialtv (gear operator)
Gate valve Valve number (flanged, Raised face).
All buttweld valve call-outs must specify the wall thickness at the weld bevel
along with the size. For example, a 6-inch schedule 40-bore buttweld valve is
called out as 6"x.280. The size and the wall thickness shall prefix the valve
code.
The valve code identifies the valve from the time it is ordered until it is
installed. The valve manufacturer shall attach to each valve a corrosion
resistant tag with project's valve code number, as a part of valve marking (see
paraA.1). The tag shall be placed either under the handwheel nut or a bonnet
bolt.
2.17. Flanged or Buttweld Series Steel Gate Valves
Gate valves shall conform to all requirements of API-600, and ASME B16.34.
Where the gate valve specified has a solid wedge, a valve with a flexible
wedge may be offered for consideration.
2.18. Flanged or Buttweld Series Steel Globe Valves
Globe valves shall conform to API-600, and ASME B16.34 where applicable
(handwheel and trim material, bonnet gasket, bonnet bolting, marking, body
and bonnet wall thickness, etc).
PDV$A Gerencia Proyecto Aumento de la E:uppl
GAS Capacidad de Fraccionamiento Jose (ACFJ)
- Technical Documents -
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1010701PWOl3MD16010
DEPARTMENT: ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: Date:
FOR VALVES
DISCIPLINE: PIPING B 02123109
PROJECT NQ: 081010701
Page 14 of 20
2.19. Flanged or Buttweld Series Check Valves
Check valves shall conform to API-600, and ASME 816.34 where applicable
(materials, bonnet bolting, marking, body wall thicknesses, etc.). Any
deviations from ASME 816.10 face to face dimensions shall be clearly stated
in the quotation.
Wafer-type check valves shall conform to API-594.
2.20. Ferritic Alloy Steel Valves
Flanged gate, globe, and check valves constructed of Ferritic alloy, P-6 and
under, shall meet the above requirements for steel gate, globe, and check
valves.
2.21. Small Steel and Ferritic Alloy Steel Valves
These valves shall conform to API-602.
Where small forged alloy steel valves have been specified in the valve
descriptions, the substitution of cast valves is not permitted without approval
from PDVSA.
2.22. Bronze/Brass Valves
Manufacturer's standard valves are acceptable unless specific requirements
are given in the valve description.
2.23. Valves in Sour Service
Where valves are subject to sour service as defined by the code NACE
MR-01-75, the materials of construction, heat treatments, welding and
hardness shall be in accordance with the requirements of this applicable
code.
~ p l W A
GAS
Gerencia Proyecto Aumento de la Euppl
Capacidad de Fraccionamiento Jose (ACFJ)
- Technical Documents -
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1010701 PWOl3MD16010
DEPARTMENT: ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: Date:
FOR VALVES
DISCIPLINE: PIPING B 02123/09
PROJECTW: 081010701
Page 15 of 20
2.24. Plug Valves
These valves shall conform to API-599 and API-593 where applicable. All
lubricated plug valves shall have giant button head lubricators. Each
wrench-operated plug valve shall be furnished with wrench.
2.25. Ball Valves
These valves shall conform to ASME B16.34 where applicable. Soft seated
ball valves ordered with fire-tested design shall include a secondary metal
seal as a back-up for the primary seat. Each wrench-operated ball valve shall
be furnished with a wrench. Metal seated ball valve shall be specified for high
temperature services and/or erosive services.
2.26. Butterfly Valves
These valves shall conform to API-609 where applicable. All
wrench-operated butterfly valves shall have notched throttling plates.
Rubber seated butterfly valves shall be used for fighting service. Metal seated
types shall be used for high temperature services with tight shut-off
requirements.
2.27. Cast Iron Valves
Cast iron gates, globes and checks shall generally conform to API-595 and
where applicable AWWA C-500.
2.28. Copper Alloys
Where valves are specified "no brass, copper, or copper alloys permitted",
this shall be understood to mean that no copper alloy material shall be used
in the construction of these valves, including internal and external parts.
_ PDVSA Gerencia Proyecto Aumento de la E:nppl
GAS Capacidad de Fraccionamiento Jose (ACFJ)
- Technical Documents -
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1 01 0701 PWOl3MD16010
DEPARTMENT: ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: Date:
FOR VALVES
DISCIPLINE: PIPING B 02/23/09
PROJECT N": D81010701
Page 16 of 20
2.29. Welding Procedures
The supplier shall, furnish welding procedure qualifications for POVSA's
approval, for valves requiring pressure retaining welds (including seal welds
and weld repairs to casting). The procedures and qualification shall include
hardness testing in accordance with ASTM-A370 (specifically 16.0 and 17.0)
for materials with maximum hardness limitations Shown in ASME B31.3, table
331.3.1 as well as all the materials under the regulations of NACE code
MR-01-75 latest revision. The hardness testing shall be performed on the
weld and the heat affected zone and after any required heat treatment.
3. INSPECTION AND TESTING
3.1. Visual Inspection
Cast steel valve bodies shall be sound and free of visual defects in
accordance with MSS-SP-55. Visual inspection shall be done by the
manufacturer for 100% of the cast valves in the lot and may be witnessed by
ENPPI's inspector.
3.2. Non-Destructive Tests
Radiographic, ultrasonic or magnetic particle examinations of valve bodies
shall be executed by the manufacturer only in the following cases:
Valves with ASME rating 900 pound and higher.
Valves bodies and bonnets made by weld assembly of segments of
castings, forgings, bars, tubular products or plates or combinations. All
pressure retaining welds shall be examined in accordance with ASME
SEC.vIlI-division I for 100% of the valves to assure a weld joint
efficiency of 1.0. Certified records of these tests shall be submitted to
ENPPI for review.
All cast valves with BWends NO :5 2" shall be 100% radio graphed in
accordance with code ASME 816.34
All forged and cast valves with BW ends NO :;; 1%" shall undergo a
1000/0 ultrasonic examination in accordance'vvith code ASME 816.34.
ePDVSA Gerencia Proyecto Aumento de la Enpp::'
GAS Capacidad de Fraccionamiento Jose (ACFJ)
- Technical Documents -
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1010701PW0l3MD16010
DEPARTMENT: ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: .Date:
FOR VALVES
DISCIPLINE: PIPING B 02123/09
PROJECT W: 081010701
Page 17 of 20
3.3. Pressure Testing
Pressure testing for valves shall generally be conducted in accordance with
the codes specified herein and the standards to which they are designed.
All steel and ductile iron valves shall basically be pressure tested in
accordance with API-598 and ASME 816.34. Manufacturer's standard
pressure test may be used only after the consent of approval by ENPPI
to the manufacturer's submitted procedures. Also 8S 5146 may be
used as an alternative after the consent of approval by ENPPI.
Pressure tests shall be as follows:
1. Shell test pressure including body, bonnet and cover plate at not
less than 1.5 times the pressure rating at 38C rounded off to
the next higher one bar increment.
2. Seat test pressure at 1.1 times the pressure rating at 38 C
rounded off to the next higher one bar increment.
3. Low-pressure seat test at 6.9 bars (air test).
4. High-pressure closure at 1.1 times the pressure rating at 38C
rounded off to the next higher one bar increment. (See para. 7.2
of ASME 816.34).
Assigned inspector shall witness all the pressure tests.
3.4. Impact Testing
Requirements for impact testing of materials shall be governed by the
provisions of paragraph 323.2.2 of ASME 831.3. The testing methods and
acceptance criteria shall be in accordance with paragraph 323.3 of ASME
831.3.
e PDVSA Gerencia Proyecto Aumento de la liHappl
GAS Capacidad de Fraccionamiento Jose (ACFJ)
- Technical Documents
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1010701 PW0I3MD16010
DEPARTMENT: ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: Date:
FOR VALVES
DISCIPLINE: PIPING B 02/23/09
PROJECT W: 081010701
Page 18 of 20
3.5. Number of Valves to be Tested
Valves to be tested in the presence of ENPPI inspector are as follows:
For nominal valves sizes 24 inch and smaller and rating up to 300
pound ASME, the number of valves to be tested = Square root of the
quantity in the lot.
For nominal valves sizes 14 inch and smaller and rating Up to 800
pound ASME, the number of valves to be tested =square root of the
quantity in the lot.
For nominal valves sizes 16 inch and larger and rating up to 800 pound
ASME, all valves shall be tested.
For nominal valves all sizes rating greater than 900 pound ASME, all
valves shall be tested.
For nominal valve sizes larger than 26 inches, all valves shall be
tested.
3.6. Repairs
Repair of shell defects in cast steel valves, as defined in the applicable
ASTM, code are permitted only after the consent of approval by ENPPI
on the manufacturer's repair weld procedure.
Casting repairs of cast iron and ductile iron valves is not permitted.
Repair of castings mechanical means with metal plugs, or
impregnation with metallic or non metallic materials are not permitted.
_ PDVSA Gerencia Proyecto Aumento de la E;.p.l
GAS Capacidad de Fraccionamiento Jose (ACFJ)
- Technical Documents -
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1 010701 PWOl3MD1601 0
DEPARTMENT: ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: Date:
FOR VALVES
DISCIPLINE: PIPING B 02123/09
PROJECT N": D81010701
Page 19 of 20
4. VALVE MARKING
All valves shall generally be marked in accordance with MSS-SP-25 and ASME
816.34 as well as the following:
4.1. BODY MARKING
Manufacturer name or trade name.
Material designation.
Melt identification.
ASME pressure rating
Size.
On valves where size of shape limits the body marking, they may be omitted
in the opposite direction of the above sequence.
4.2. Identification plate marking.
Manufacturer name or trade mark.
Valve trim identification.
Valve body identification.
ASME pressure rating.
Valve size and code (as per para. 2.16).
Limiting maximum temperature (for soft seated valves).
WHAT MATERIAL KIND MUST BE USED
FOR THESE PLATES ???
e PD\fSA Gerencia Proyecto Aumento de la Enppl
GAS Capacidad de Fraccionamiento Jose (ACFJ)
- Technical Documents -
DESCRIPTION
DOCUMENT NUMBER
PROJECT: V FRACTIONATION TRAIN AT JOSE.
DB1 010701 PWOl3MD16010
DEPARTMENT: ENGINEERING
DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS
Rev.: Date:
FOR VALVES
DISCIPLINE: PIPING B 02/23/09
PROJECT W: 081010701
Page 20 of 20
5. ACCESSORIES AND SPARE PARTS
5.1. Accessories and Spare Parts
Accessories and spare parts to be furnished together with the ordered valves
shall be suitable for 2 years service. Bidders shall propose these items and
include them in a separate quotation.
5.2. Locking Device
When valve locking device is called for, the valve shall be locked in either the
closed or open position by means of padlock or pin as standard. Such device
with padlock shall be included in the vendor's supply scope. Vendor shall
propose his locking system for the valves for acceptance by ENPPI.
6. PAINTING
6.1. Above Grade Valves
All valves installed above grade shall be prepared and painted according to
the manufacturer standard, unless otherwise agreed upon between ENPPI
and manufacturer.
6.2. Buried Valves
Shall be protected by two or three layers of epoxy-tar painting reaching a total
min. thickness of 400 microns.
Before painting, surfaces shall be clean, free of rust or grease and completely
dried up.

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