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Sentron Busway System

Straight Sections Elbows

Tees

Offsets and
Combinations

End Tap Boxes

Center Tap Boxes Flanged Ends

Service Heads

32-33

35

36-37

38

39

43

30

34

40-42

800-5000Amp
Expansion Fittings Panelboard and,
Reducers and
Meter Center
Phase Rotation
Modules
Fittings

End Closures
Flanges

Hangers

Technical Data
Busway
Specifications

Catalog
Numbering
System

44

44-45

47

48-49

50-52

53

P
0
1

TOP

46

Sentron Busway

In-Line
Disconnect
Cubicles

C
0

4
S

31

Straight Sections

Plug-In, Riser and Feeder

Standard Plug-In Section (Standard plug-in outlets on both sides on 24 in. centers)
Suffix PL04 (4 ft.), PL06 (6 ft.), PL08 (8 ft.), PL10 (10 ft.)

12 in.
(305 mm)

24 in.
(610 mm)
G
Sentron Busway

CL of Joint

CL Plug-in Outlet

A
B
C
Neutral

CL of Joint

Standard Riser Section (Standard Plug-In outlets on one side on 24 in. centers)
Suffix RI04 (4 ft.), RI06 (6 ft.), RI08 (8 ft.), RI10 (10 ft.)

12 in.
(305 mm)

24 in.
(610 mm)

G
Sentron Busway

CL of Joint

CL Plug-in Outlet

A
B
C
Neutral

CL of Joint

Standard Feeder Section


Suffix F024 - 120 (last 3 digits = length in Inches, 024=24 in., 120=120 in.)

A
B
C
Neutral

Sentron Busway

CL of Joint

Straight Sections
Sentron Busway can be ordered with
Aluminum or Copper bus bars. Aluminum
bars are available in 800-4000 ampere
sections. Copper bars are available in 8005000 ampere sections. Sentron Busway
includes an integral housing ground, and is
available with an internal ground bar or an
isolated ground bar in all ampere ratings.
Sentron Busway housing is a four-piece
aluminum design.
Plug-In Sections
Sentron plug-in sections are designed with
plug-in openings centered on 24 in. (610mm)
intervals, and are located on both sides of the
busway for optimum utilization. Plug-in sections are available in standard lengths of 4 ft.
(1.22m), 6 ft. (1.83m), 8 ft. (2.44m) and 10 ft.
(3.05m). Sentron plug-in sections meet IP40
(indoor), IP43 (spray proof), and IP54 (splash
proof) requirements. One joint stack assembly
is provided with each plug-in section.
32

CL of Joint

Riser Sections
Sentron Riser sections are designed with
plug-in openings centered on 24 in. (610mm)
intervals on one side of the busway only.
This eliminates unusable plug-in outlets in
vertical applications. Riser busway is available
in standard lengths of 4 ft. (1.22m), 6 ft.
(1.83m), 8 ft. (2.44m) and 10 ft. (3.05m).
Sentron Riser Busway is available in IP40
(indoor), IP43 (spray proof), and IP54 (splash
proof). One joint stack assembly is provided
with each riser section.
Plug-In Outlet Features
The plug-in outlet molded guard design prevents incidental finger contact with live conductors. Sentron plug-in outlets are IP 2X
rated: a .472 in. (12mm) or larger probe is
unable to enter a plug-in outlet.

Feeder Sections
Feeder busway carries the current of the
busway system from the supply source.
Feeder busway does not have plug-in
outlets. Sentron Feeder busway is available in custom lengths from 2 ft. (.61m) to
10 ft. (3.05m). Place orders for Sentron
Feeder sections in inches to meet exact
length requirements. Feeder sections are
rated as IP40 (Indoor), IP43 (Spray Proof),
IP54 (Splash Proof), IP65 (Outdoor), and
IP66 (Severe Outdoor). Outdoor feeder
sections require field applied caulking
and gasketing to meet IP65/IP66
requirements. Outdoor installation kits are
supplied with IP65/IP66 orders. One joint
stack assembly is provided with each
feeder section.

Sentron Busway, Widths and Weights


Ampere Rating

Dimension Inches (mm)

Approximate Weight lbs per ft. (kg per meter)


3-Phase
3-Phase
3-Wire
3-Wire
with Ground

3-Phase
4-Wire

3-Phase
4-Wire
with Ground

3-Phase
4-Wire
200% Neutral

3-Phase
4-Wire
200% Neutral
with Ground

Aluminum
800

W1

4.5 (115)

6 (9)

6 (9)

7 (10)

7 (10)

7 (11)

8 (11)

1000

W1

5.4 (137)

7 (10)

7 (11)

8 (12)

8 (12)

9 (13)

9 (14)

1200

W1

6.5 (166)

8 (12)

9 (13)

9 (14)

10 (15)

11 (16)

11 (17)

1350

W1

7.5 (191)

9 (13)

10 (15)

11 (16)

11 (17)

12 (18)

13 (19)

1600

W1

8.6 (219)

10 (15)

11 (17)

12 (18)

13 (19)

14 (21)

15 (22)

2000

W1

10.9 (277)

13 (19)

14 (21)

15 (23)

16 (24)

18 (26)

19 (28)

2500

W2

13.6 (345)

16 (24)

18 (27)

19 (29)

21 (31)

23 (34)

24 (36)

3000

W2

15.8 (402)

18 (27)

20 (30)

22 (33)

24 (36)

26 (39)

28 (41)

4000
Copper

W2

20.3 (516)

23 (34)

26 (38)

28 (42)

31 (46)

33 (50)

36 (53)

800

W1

3.9 (99)

9 (13)

10 (14)

10 (16)

11 (17)

12 (18)

13 (19)

1000

W1

4.4 (112)

10 (15)

11 (17)

12 (19)

14 (20)

15 (22)

16 (23)

1200

W1

5.0 (128)

12 (18)

14 (20)

15 (23)

16 (24)

18 (26)

19 (29)

1350

W1

5.6 (143)

14 (21)

16 (24)

17 (26)

19 (29)

21 (31)

23 (34)

1600

W1

6.6 (169)

17 (26)

19 (29)

22 (32)

24 (35)

26 (38)

28 (42)

2000

W1

8.1 (207)

22 (32)

25 (37)

28 (41)

30 (45)

33 (50)

36 (54)

2500

W1

10.6 (270)

30 (44)

34 (50)

38 (56)

42 (62)

46 (68)

50 (74)

3000

W2

11.8 (300)

34 (50)

38 (57)

43 (64)

48 (71)

52 (78)

57 (84)

4000

W2

15.3 (389)

44 (65)

51 (76)

57 (85)

63 (94)

69 (103)

76 (113)

5000

W2

19.3 (491)

57 (85)

65 (97)

73 (109)

81 (121)

90 (133)

98 (146)

W1

Sentron Busway

5.00 in.
(127 mm)

W2

33

Elbows

Elbows
Sentron Busway elbows provide a simple, convenient method of changing the
direction (left, right, up or down) of a
busway run. All elbows are shipped with
a joint stack assembly on one end for
direct connection to the busway system.
Flatwise elbows are used for left and
right directional changes when the
busway system is mounted in the
horizontal plane; bus bars run parallel to
the floor. The nameplate (NP) lies on the
neutral side of flatwise elbows, which is
the side of the elbow that faces the floor.
The joint stack assembly may be moved
to the opposite leg to change the orientation from left to right/right to left.
Edgewise elbows create up and down
directional changes. The nameplate and
neutral side lie on the outside of the bend
for edge up elbows. The nameplate and
neutral side lie on the inside of the bend
for edge down elbows. The joint stack
assembly on edgewise elbows can not
be moved in order to change orientation
from up to down/down to up.

Flatwise Elbows, Dimensions (standard/min.)

Edgewise Elbows, Dimensions (standard/min.)

Ampere Rating

Ampere Rating

Dimensions Inches (mm)


A, B

Aluminum

Aluminum

800

12 (305)

800

10 (254)

1000

12 (305)

1000

10 (254)

1200

12 (305)

1200

10 (254)

1350

12 (305)

1350

10 (254)

1600

18 (457)

1600

10 (254)

2000

18 (457)

2000

10 (254)

2500

18 (457)

2500

10 (254)

3000

18 (457)

3000

10 (254)

4000

24 (610)

4000

10 (254)

Copper

Copper

800

12 (305)

800

10 (254)

1000

12 (305)

1000

10 (254)

1200

12 (305)

1200

10 (254)

1350

12 (305)

1350

10 (254)

1600

12 (305)

1600

10 (254)

2000

12 (305)

2000

10 (254)

2500

18 (457)

2500

10 (254)

3000

18 (457)

3000

10 (254)

4000

18 (457)

4000

10 (254)

5000

24 (610)

5000

10 (254)

Flat Right
Suffix ELFR

Edge Up
Suffix ELEU

CL
of Joint

CL

CL

For both edgewise and flatwise elbows


the sum of the two legs may not exceed
10 ft. (3.05m). See drawings for minimum
dimensions. Custom lengths available.

Dimensions Inches (mm)


A, B

A
CL

CL

CL
of Joint

NP

NP
CL

Sentron Busway

A
CL

Flat Left
Suffix ELFL

Edge Down
Suffix ELED
CL
A
CL

CL
B

A
CL

NP

CL
of Joint

NP

CL

CL
of Joint

34

Tees

Flatwise tees are used to create left


and right branches. The nameplate (NP)
lies on the neutral side of the tee.
Edgewise tees are used to create
branches that stem up or down from
the busway run. The nameplate and
neutral side lie toward the floor on edge
down tees while the nameplate and
neutral side lie toward the ceiling on edge
up tees. Edgewise tees are housed in a
special box enclosure to provide rigidity
and shield against dirt and dust.

Flatwise Tees, Dimensions (standard/min.)

Edgewise Tees, Dimensions (standard/min.)

Ampere Rating

Ampere Rating

Dimensions Inches (mm


A, B, C

Aluminum

Dimensions Inches (mm)


C

Aluminum

800

12 (305)

800

13 (330)

1000

12 (305)

1000

13 (330)

1200

12 (305)

1200

18 (457)

1350

12 (305)

1350

18 (457)

1600

18 (457)

1600

18 (457)

2000

18 (457)

2000

18 (457)

2500

18 (457)

2500

27 (686)

3000

18 (457)

3000

27 (686)

4000

24 (610)

4000

29 (737)

Copper

Copper

800

12 (305)

800

13 (330)

1000

12 (305)

1000

13 (330)

1200

12 (305)

1200

13 (330)

1350

12 (305)

1350

13 (330)

1600

12 (305)

1600

18 (457)

2000

12 (305)

2000

18 (457)

2500

18 (457)

2500

18 (457)

3000

18 (457)

3000

27 (686)

4000

18 (457)

4000

27 (686)

5000

24 (610)

5000

29 (737)

Flat Right
Suffix TEFR

Edge Up
Suffix TEEU

CL

8 in.
(203 mm) C
L
16 in.
(406 mm)

CL
A

CL

CL

24 in.
(610 mm)

CL
of Joint

32 in.
(813 mm)

"C"

Flat Left
Suffix TEFL

8 in.
CL
(203 mm)
8 in.
C
(203 mm) L
Of
Joint

CL

CL

8 in.
(203 mm)

48 in.
(1220 mm)

Sentron Busway

Tees
Tees are used to simplify directional and
plane orientation changes in a busway
system. Tees can make 90 bends left
or right, and up and down along the
busway run. All tees are supplied with
two joint stack assemblies.

CL

Edge Down
Suffix TEED
8 in.
(203 mm)

CL
C

"C"

C
16 in. L
(406 mm)

CL

CL

24 in.
(610 mm)

CL
A

CL

NP
CL

CL
of Joint

8 in.
(203 mm)
CL

32 in.
48 in.
(1220 mm) (813 mm)

24 in.
(610 mm)
CL

CL of Joint

35

Offsets and Combinations

Offsets
Offsets can be utilized to solve difficult
contour problems and save space.
In applications where space does not
allow for two connected elbows, a
single offset can bypass an obstruction.
All offsets are supplied with one joint
stack assembly. Overall length may not
exceed 10 ft. (3.05m).
Combinations
Combinations are used to create edge to
flat/flat to edge changes in the busway
run. One joint stack assembly is shipped
with combination. Overall length may not
exceed 10 ft. (3.05m).

Flatwise Offsets, Dimensions (standard/min.)

Edgewise Offsets, Dimensions (standard/min.)

Ampere
Rating
Aluminum

Ampere
Rating
Aluminum

Dimensions Inches (mm)


A
B

Dimensions Inches (mm)


A
B

800

12 (305)

5 (127)

12 (305)

800

10 (254)

6 (152)

10 (254)

1000

12 (305)

5 (127)

12 (305)

1000

10 (254)

6 (152)

10 (254)

1200

12 (305)

5 (127)

12 (305)

1200

10 (254)

6 (152)

10 (254)

1350

12 (305)

5 (127)

12 (305)

1350

10 (254)

6 (152)

10 (254)

1600

18 (457)

5 (127)

18 (457)

1600

10 (254)

6 (152)

10 (254)

2000

18 (457)

5 (127)

18 (457)

2000

10 (254)

6 (152)

10 (254)

2500

18 (457)

5 (127)

18 (457)

2500

10 (254)

6 (152)

10 (254)

3000

18 (457)

5 (127)

18 (457)

3000

10 (254)

6 (152)

10 (254)

4000

24 (610)

8 (203)

24 (610)

4000

10 (254)

6 (152)

10 (254)

Copper

Copper

800

12 (305)

5 (127)

12 (305)

800

10 (254)

6 (152)

10 (254)

1000

12 (305)

5 (127)

12 (305)

1000

10 (254)

6 (152)

10 (254)

1200

12 (305)

5 (127)

12 (305)

1200

10 (254)

6 (152)

10 (254)

1350

12 (305)

5 (127)

12 (305)

1350

10 (254)

6 (152)

10 (254)

1600

12 (305)

5 (127)

12 (305)

1600

10 (254)

6 (152)

10 (254)

2000

12 (305)

5 (127)

12 (305)

2000

10 (254)

6 (152)

10 (254)

2500

18 (457)

5 (127)

18 (457)

2500

10 (254)

6 (152)

10 (254)

3000

18 (457)

5 (127)

18 (457)

3000

10 (254)

6 (152)

10 (254)

4000

18 (457)

5 (127)

18 (457)

4000

10 (254)

6 (152)

10 (254)

5000

24 (610)

8 (203)

24 (610)

5000

10 (254)

6 (152)

10 (254)

Flat Right
Suffix OFFR

C
CL

CL
of Joint

CL
of Joint

Edge Up
Suffix OFEU

C
CL

A
CL

B
CL
A

NP
CL

CL

Sentron Busway

CL

NP

Flat Left
Suffix OFFL

Edge Down
Suffix OFED

CL
CL

CL

NP
CL

CL

B
A

NP

CL

CL

CL
of Joint

36

CL
of Joint

Combinations, Dimensions (standard/min.)


Ampere
Rating
Aluminum

Dimensions Inches (mm)


A
B

800

8 (203)

1000
1200

Flat Right - Edge Up


Suffix CORU

Edge Up - Flat Left


Suffix COUL

10 (254)

12 (305)

8 (203)

10 (254)

12 (305)

8 (203)

10 (254)

12 (305)

1350

8 (203)

10 (254)

12 (305)

1600

12 (305)

10 (254)

18 (457)

2000

12 (305)

10 (254)

18 (457)

2500

12 (305)

10 (254)

18 (457)

3000

12 (305)

10 (254)

18 (457)

4000

16 (406)

10 (254)

24 (610)

CL
of Joint

CL
C

CL
CL

NP

CL

CL

CL

CL
of Joint

NP
CL

CL

Copper
8 (203)

10 (254)

12 (305)

8 (203)

10 (254)

12 (305)

1200

8 (203)

10 (254)

12 (305)

1350

8 (203)

10 (254)

12 (305)

1600

8 (203)

10 (254)

12 (305)

2000

8 (203)

10 (254)

12 (305)

2500

12 (305)

10 (254)

18 (457)

3000

12 (305)

10 (254)

18 (457)

4000

12 (305)

10 (254)

18 (457)

5000

16 (406)

10 (254)

24 (610)

Flat Left - Edge Up


Suffix COLU

CL
of Joint

Edge Up - Flat Right


Suffix COUR
CL

CL
of Joint

CL

CL

NP

CL

CL

CL

Flat Right - Edge Down


Suffix CORD

CL

NP
CL

Edge Down - Flat Left


Suffix CODL
CL

CL
A

CL

CL
of Joint

CL

CL

NP

CL

CL

NP
CL

CL
of Joint

Flat Left - Edge Down


Suffix COLD
CL
CL

Edge Down - Flat Right


Suffix CODR
CL

CL

CL

CL

CL
A

Sentron Busway

800
1000

NP

NP

CL
of Joint

CL

CL
of Joint

37

End Tap Boxes

End Tap Boxes


End tap boxes are non-fusible devices
used to connect cable and conduit to the
end of a busway run or where busway
runs connect without the need for overcurrent protection. End tap boxes may be
installed at the end or beginning of a run.
Vertical end tap boxes and horizontal end
tap boxes can be installed in both horizontal and vertical applications. Extended end
tap boxes are available if the application
requires additional wire bending space.
One joint stack assembly is shipped with
each end tap box.

Horizontal End Tap Box


Suffix ETHS (Std.) ETHX (Ext.)
A

Dimensions Inches (mm)


A
B Std.

B Ext.

Wire Bend Space


C Std. C Ext.

Cable Lugs
Per Phase and Neutral
Qty.
Size

CL
6.75"
(171 mm)

24"
(610 mm)

Vertical End Tap Box


Suffix ETVS (Std.) ETVX (Ext.)

8 in.
(203 mm)

800
1000
1200
1350
1600
2000
2500
3000
4000
Copper

13 (330)
13 (330)
18 (457)
18 (457)
18 (457)
18 (457)
27 (686)
27 (686)
29 (737)

29 (737)
29 (737)
32 (813)
32 (813)
32 (813)
32 (813)
33 (838)
33 (838)
33 (838)

33 (838)
33 (838)
36 (914)
36 (914)
36 (914)
36 (914)
36 (914)
37 (940)
37 (940)

17 (432)
17 (432)
20 (508)
20 (508)
20 (508)
20 (508)
20 (508)
20 (508)
20 (508)

21 (533)
21 (533)
24 (610)
24 (610)
24 (610)
24 (610)
24 (610)
24 (610)
24 (610)

3
4
4
4
5
6
8
9
12

2
2
2
2
2
2
2
2
2

1
1
1
1
1
2
2
2
3

800
1000
1200
1350
1600
2000
2500
3000
4000
5000

13 (330)
13 (330)
13 (330)
13 (330)
18 (457)
18 (457)
18 (457)
27 (686)
27 (686)
29 (737)

29 (737)
29 (737)
32 (813)
32 (813)
32 (813)
32 (813)
32 (813)
33 (838)
33 (838)
33 (838)

33 (838)
33 (838)
36 (914)
36 (914)
36 (914)
36 (914)
36 (914)
37 (940)
37 (940)
37 (940)

17 (432)
17 (432)
20 (508)
20 (508)
20 (508)
20 (508)
20 (508)
20 (508)
20 (508)
20 (508)

21 (533)
21 (533)
24 (610)
24 (610)
24 (610)
24 (610)
24 (610)
24 (610)
24 (610)
24 (610)

3
4
4
4
5
6
8
9
12
15

2
2
2
2
2
2
2
2
2
2

1
1
1
1
1
2
2
2
3
4

Aluminum

800
1000
1200
1350
1600
2000
2500
3000
4000
Copper

13 (330)
13 (330)
18 (457)
18 (457)
18 (457)
18 (457)
27 (686)
27 (686)
29 (737)

25 (635)
25 (635)
28 (711)
28 (711)
28 (711)
28 (711)
28 (711)
28 (711)
28 (711)

29 (737)
29 (737)
32 (813)
32 (813)
32 (813)
32 (813)
32 (813)
32 (813)
32 (813)

17 (432)
17 (432)
20 (508)
20 (508)
20 (508)
20 (508)
20 (508)
20 (508)
20 (508)

21 (533)
21 (533)
24 (610)
24 (610)
24 (610)
24 (610)
24 (610)
24 (610)
24 (610)

3
4
4
4
5
6
8
9
12

2
2
2
2
2
2
2
2
2

1
1
1
1
1
2
2
2
3

800
1000
1200
1350
1600
2000
2500
3000
4000
5000

13 (330)
13 (330)
13 (330)
13 (330)
18 (457)
18 (457)
18 (457)
27 (686)
27 (686)
29 (737)

25 (635)
28 (711)
28 (711)
28 (711)
28 (711)
28 (711)
28 (711)
28 (711)
28 (711)
28 (711)

29 (737)
32 (813)
32 (813)
32 (813)
32 (813)
32 (813)
32 (813)
32 (813)
32 (813)
32 (813)

17 (432)
17 (432)
20 (508)
20 (508)
28 (711)
28 (711)
28 (711)
28 (711)
28 (711)
28 (711)

21 (533)
21 (533)
24 (610)
24 (610)
24 (610)
24 (610)
24 (610)
24 (610)
24 (610)
24 (610)

3
4
4
4
5
6
8
9
12
15

2
2
2
2
2
2
2
2
2
2

1
1
1
1
1
2
2
2
3
4

1 #6 AWG - 350 kcmil, Cu / Al


CL

CL

C B

3 24 in. (610mm) for isolated ground.

38

Ground
Lugs 1

Aluminum
B

Sentron Busway

Ampere
Rating

Standard and Extended Vertical End Tap Boxes, Dimensions

CL

8"
(203 mm)

Standard and Extended Horizontal End Tap Boxes, Dimensions

20 in.
(508 mm)
3

2 #4 AWG - 600 kcmil, Cu / Al

Center Tap Boxes

Center Tap Boxes


Center tap boxes are non-fusible devices
utilized to feed to or take off power from
the busway run. When loads served by
the busway run do not require over-current protection, center tap boxes may be
used. If the application requires additional
wiring bending space, extended center
tap boxes are available. Center tap boxes
are an actual part of the busway run and
require a space of 32 in. (810mm) for
installation. One joint stack assembly is
provided with each center tap box.

Center Tap Box


Suffix CTBS (Std.) CTBX (Ext.)
A
8 in.
(203 mm)

CL Busway

8 in.
(203 mm)

20 in.
(508 mm)
3

Standard and Extended Center Tap Boxes, Dimensions


Ampere
Rating

Dimensions Inches (mm)


A Std. B
D

A Ext.

Wire Bend Space


C Std.
C Ext.

Cable Lugs
Ground
Per Phase and Neutral Lugs1
Qty.
Size

Aluminum
800

25 (635)

16 (406)

4.3 (109)

29 (737)

17 (432)

21 (533)

1000

25 (635)

16 (406)

4.7 (119)

29 (737)

17 (432)

21 (533)

1200

29 (737)

16 (406)

5.3 (135)

33 (838)

20 (508)

24 (610)

1350

29 (737)

16 (406)

5.8 (147)

33 (838)

20 (508)

24 (610)

1600

33 (838)

20 (508)

6.3 (160)

37 (940)

20 (508)

24 (610)

2000

33 (838)

20 (508)

7.4 (188)

37 (940)

20 (508)

24 (610)

2500

37 (940)

24 (610)

8.7 (221)

41 (1041)

20 (508)

24 (610)

3000

37 (940)

24 (610)

9.7 (246)

41 (1041)

20 (508)

24 (610)

4000
Copper

45 (1143)

28 (711)

11.9 (302)

49 (1245)

20 (508)

24 (610)

12

800

25 (635)

16 (737)

3.9 (99)

29 (737)

17 (432)

21 (533)

1000

25 (635)

16 (737)

4.2 (107)

29 (737)

17 (432)

21 (533)

1200

29 (737)

16 (813)

4.5 (114)

33 (838)

20 (508)

24 (610)

1350

29 (737)

16 (813)

4.8 (122)

33 (838)

20 (508)

24 (610)

1600

29 (737)

20 (813)

5.3 (135)

33 (838)

20 (508)

24 (610)

2000

29 (737)

20 (813)

6.1 (155)

33 (838)

20 (508)

24 (610)

2500

33 (838)

24 (813)

7.3 (185)

37 (940)

20 (508)

24 (610)

3000

33 (838)

24 (838)

7.9 (201)

37 (940)

20 (508)

24 (610)

4000

37 (940)

28 (838)

9.4 (239)

41 (1041)

20 (508)

24 (610)

12

5000

40 (1016)

34 (838)

11.7 (297)

44 (1118)

20 (508)

24 (610)

15

1 #6 AWG - 350 kcmil, Cu / Al

2 #4 AWG - 600 kcmil, Cu / Al

CL

B
"C" Wire Bend Space

Sentron Busway

3 24 in. (610mm) for isolated ground.

39

Flanged Ends

Flanged Ends
Flanged ends provide a direct connection
to low voltage switchgear, switchboards,
motor control centers, large power
panels, and other electrical distribution
equipment. Flanged ends are shipped
with one joint stack assembly. The
switchgear manufacture supplies lugs and
mounting hardware. See illustration for
flanged end drilling patterns.

Flanged End, Dimensions


Ampere
Rating
Aluminum

Figure 1

Dimensions Inches (mm)


W

Figure No.

800

2.38 (60.5)

1000

3.25 (82.6)

1200

4.38 (111.3)

1350

5.38 (136.7)

1600

6.50 (165.1)

2000

8.75 (222.3)

2500

5.63 (143.0)

3000

6.75 (171.5)

4000

9.00 (228.6)

800

1.75 (44.4)

1000

2.25 (57.2)

1200

2.88 (73.2)

1350

3.50 (88.9)

1600

4.50 (114.3)

2000

6.00 (152.4)

2500

8.50 (215.9)

3000

4.75 (120.7)

4000

6.50 (165.1)

5000

8.50 (215.9)

CL

CL
Joint
Stack

8.00 in.
203 mm
Ref.

CL
Joint
Stack

8.00 in.
(203 mm)
Ref.

CL

Joint

8.00 in.
203 mm
Ref.

2.00 in.
51 mm

4.00 in.
102 mm

Isolated
Ground

CL
Bars

Sentron Busway

Flanged End Bus Bar Drilling Pattern (NEMA)


(Same pattern for 2 bus bars per pole, see figure 2 above.)
1.75 in.
44.5 mm
.88 in.
22.4 mm

.563 Dia. Typ.


14.30 mm

1.75 in.
44.5 mm

CL

CL

1.75 in.
44.5 mm

1.75 in.
44.5 mm

CL

.88 in.
22.4 mm
1.75 in.
44.5 mm

1.75 in.
44.5 mm

CL

1.75 in.
44.5 mm

1.75 in.
44.5 mm
1.75 in.
44.5 mm

1.75 in.
44.5 mm
CL

1.75 in.
44.5 mm
.63 in.
16.0 mm

For 1.75 in., 2.25 in., For 3.25 in., 3.50 in.,
2.38 in. and 2.88 in. 4.38 in., 4.50 in. and
Bars
4.75 in. Bars

40

.18 in.
(5 mm)

CL
Case and Bars
Two Bars Per Pole

CL
Case and Bars
One Bar Per Pole

Copper

Flanged End
Suffix FEND

Figure 2

For 5.38 in., 5.63 in.,


6.00 in., 6.50 in. and
6.75 in. Bars

For 8.50 in. and


8.75 in. Bars

For 9.00 in. Bars

Flanged End, Dimensions


Ampere
Rating
Aluminum

Dimensions Inches (mm)


Ref. Bar Width

Figure No.

800

2.38 (60.5)

10.00 (254)

8.00 (203)

4.38 (111)

1.94 (49)

3.88 (99)

1000

3.25 (82.6)

10.00 (254)

8.00 (203)

4.38 (111)

1.03 (26)

2.06 (52)

1200

4.38 (111.3)

15.50 (395)

13.50 (343)

7.13 (181)

1.60 (41)

3.19 (81)

1350

5.38 (136.7)

15.50 (395)

13.50 (343)

7.13 (181)

2.10 (53)

4.19 (106)

1600

6.50 (165.1)

15.50 (395)

13.50 (343)

7.13 (181)

2.66 (67)

5.31 (135)

2000

8.75 (222.3)

15.50 (394)

13.50 (343)

7.13 (131)

3.78 (96)

7.56 (192)

2500

5.63 (143.0)

20.00 (508)

18.00 (457)

4.50 (114)

0.68 (17)

1.37 (36)

4.44 (113)

3000

6.75 (171.5)

20.00 (508)

18.00 (457)

4.50 (114)

0.68 (17)

1.37 (36)

5.56 (141)

4000

9.00 (228.6)

24.00 (610)

22.00 (569)

5.50 (140)

0.68 (17)

1.37 (36)

7.81 (198)

Copper
800

1.75 (44.4)

10.00 (254)

8.00 (203)

4.38 (111)

1.63 (41)

3.25 (83)

1000

2.25 (57.2)

10.00 (254)

8.00 (203)

4.38 (111)

1.88 (48)

3.75 (95)

1200

2.88 (73.2)

10.00 (254)

8.00 (203)

4.38 (111)

0.85 (21)

1.69 (43)

1350

3.50 (88.9)

10.00 (254)

8.00 (203)

4.38 (111)

1.16 (29)

2.31 (59)

1600

4.50 (114.3)

15.50 (395)

13.50 (343)

7.13 (181)

1.66 (42)

3.31 (84)

2000

6.00 (152.4)

15.50 (395)

13.50 (343)

7.13 (181)

2.41 (61)

4.81 (122)

2500

8.50 (215.9)

15.50 (395)

13.50 (343)

7.13 (181)

3.66 (93)

7.31 (186)

3000

4.75 (120.7)

20.00 (508)

18.00 (457)

4.50 (114)

0.68 (17)

1.37 (36)

3.56 (90)

4000

6.50 (165.1)

20.00 (508)

18.00 (457)

4.50 (114)

0.68 (17)

1.37 (36)

5.31 (135)

5000

8.50 (215.9)

24.00 (610)

22.00 (569)

5.50 (140)

0.68 (17)

1.37 (36)

7.31 (186)

Figure 1

Figure 3
E
D

6.13 in.
156 mm
1
15.0 in.
381 mm
1
1.50 in.
38 mm

Ground Bus
Connection

2.00 in.
51 mm

CL
Case

Dashed Lines Denote


Opening Cutout

6.13 in.
156 mm
1
15.0 in.
381 mm
1
1.50 in.
38 mm

Figure 2

6.13 in.
156 mm
1
15.0 in.
381 mm
1
1.50 in.
38 mm

.438 in. Dia.


11 mm

2.00 in.
51 mm
3.13 in.
79.5 mm
CL
Case

Dashed Lines Denote


Opening Cutout

.625 in.
16 mm
B/2
B
A
CL
Case

E
D

.44 in. Dia.


11 mm

.625 in.
16 mm

Ground Bus
Connection

B/2

.625 in.
16 mm

.375 in.
9.5 mm

F
E
D

13.00 in.
330 mm
6.12 in. 1 6.50 in.
155 mm 165 mm

.625 in.
16 mm

.625 in.
16 mm

3.13 in.
79.5 mm

13.00 in.
330 mm
1
6.12 in. 6.50 in.
155 mm 165 mm

.44 in. Dia.


11 mm

.375 in.
9.5 mm

Ground Bus
Connection

B
A
CL
Case

.625 in.
16 mm

1 Add 4.00 in. (102 mm) for isolated ground applications

.375 in.
9.5 mm
.625 in.
16 mm

Sentron Busway

.44 in. Dia.


11 mm

Internal Ground Bus Drilling Detail

2.00 in.
51 mm
3.13 in.
79.5 mm

CL

.059 in.
1.50 mm

.059 in.
1.50 mm

CL
Case

13.00 in.
330 mm
1
6.12 in. 6.50 in.
155 mm 165 mm

Dashed Lines Denote


Opening Cutout

B/2

.625 in.
16 mm

1.25 in.
31.75 mm
For 1.75 in., 2.25 in., For 2.88 in. and
and 2.38 in. Bars
Larger Bars

.625 in.
16 mm

2.00 in.
50.0 mm
0.75 in.
19.05 mm
All Slots (51 are
.44 in. (11.2 mm)
.88 in. (22.4 mm)

B
A
CL
Case

41

Combination Flange/Elbows

Combination Flange/Elbows
A combination flange/elbow may be used
when the busway is in close proximity to
the switchgear. Flatwise and edgewise
combination flange/elbows require a minimum clearance of 5 in. (127mm), off the
top of the switchboard to the centerline
of the busway.

Flat Elbow with Flanged End, Dimensions


Ampere
Rating

Dimensions Inches (mm)


Minimum
A
B
Aluminum

Maximum
A

Minimum
A
Copper

Maximum
A

800

4.75 (121)

12 (305)

22 (559)

48 (1219)

4.50 (114)

12 (305)

22 (559)

48 (1219)

1000

5.20 (132)

12 (305)

22 (559)

48 (1219)

4.70 (119)

12 (305)

22 (559)

48 (1219)

1200

5.75 (146)

12 (305)

22 (559)

48 (1219)

5.00 (127)

12 (305)

22 (559)

48 (1219)

1350

6.25 (159)

12 (305)

22 (559)

48 (1219)

5.30 (135)

12 (305)

22 (559)

48 (1219)

1600

6.80 (173)

18 (457)

22 (559)

48 (1219)

5.80 (147)

12 (305)

22 (559)

48 (1219)

2000

8.00 (203)

18 (457)

28 (711)

48 (1219)

6.60 (168)

12 (305)

22 (559)

48 (1219)

2500

9.30 (236)

18 (457)

28 (711)

48 (1219)

7.80 (198)

18 (457)

28 (711)

48 (1219)

3000

10.40 (264)

18 (457)

28 (711)

48 (1219)

8.40 (213)

18 (457)

28 (711)

48 (1219)

4000

12.70 (323)

24 (607)

34 (864)

48 (1219)

10.20 (259)

18 (457)

28 (711)

48 (1219)

5000

12.20 (310)

24 (607)

34 (864)

48 (1219)

Edge Elbow with Flanged End, Dimensions


Dimensions Inches (mm)
Minimum
A
B

Maximum
A

5.00 (127)

18.00 (457)

48.00 (1219)

10.00 (254)

Flat Left Elbow with Flanged End

Edge Down Elbow with Flanged End

C
L of Joint
B

C
L of Joint

CL
B
CL

NP
CL

Sentron Busway

CL

42

CL

NP

Service Heads

Service Heads
Service Heads are used to connect
busway to a service entrance. In the
Sentron Busway line, 3-single phase
service heads and 3-phase service head
connections are available. The standard
service entrance connection is the
3-phase service head which consists of
one service head for all three phases.
3-single phase service heads consist of
three heads one for each phase and
may be used to meet the requirements of
certain applications. To ensure ease of
installation of incoming cables, both types
of Sentron service heads are constructed
so that the lugs face the Glastic bottom
of the box. The Glastic bottom provides
insulation and protection to the incoming
cables.

Single- and Three-Phase Service Heads, Dimensions


Ampere
Rating
Aluminum

Dimensions Inches (mm)


Single-Phase A
Three-Phase B

800

13 (330)

13 (330)

13 (330)

13 (330)

1200

18 (457)

18 (457)

1350

18 (457)

18 (457)

1600

18 (457)

18 (457)

2000

20 (508)

18 (457)

2500

27 (686)

27 (686)

3000

29 (737)

27 (686)

4000

29 (737)

29 (737)

12

Copper
800

13 (330)

13 (330)

1000

13 (330)

13 (330)

1200

13 (330)

13 (330)

1350

13 (330)

13 (330)

1600

18 (457)

18 (457)

2000

20 (508)

18 (457)

2500

20 (508)

18 (457)

3000

27 (686)

27 (686)

4000

27 (686)

27 (686)

12

5000

29 (737)

29 (737)

15

2 #4 AWG - 600 kcmil, Cu / Al

Three Single-Phase Service Heads


Suffix V1TX

A
16 in.
(406mm)
8 in.
(203mm)

CL
16 in.
(406mm

8 in.
(203mm)

Ground
Lugs 1

1000

1 #6 AWG - 350 kcmil, Cu / Al

Three-Phase Service Head


Suffix V3TX

Cable Lugs per Phase and Neutral


Qty.
Size

CL

22 in
(589mm)
8.5 in.
(216 mm)
CL

6.75 in.
(171mm)

18 in.
(457mm)

24 in.
(610mm)
.25 in. (6mm)
Glastic Panel
CL

Single-Phase Service Head


8 in.
(203mm)

TOP

CL

18 in.
(457mm)

13.5 in.
(343mm)

CL

Sentron Busway

CL

18.5 in.
(357mm)

8 in
(203mm)

CL
8 in.
(203mm)

TOP

C
L
.25 in. (6mm) Glastic Panel

43

In-Line Disconnect Cubicles, Expansion Fittings,


Reducers and Phase Rotation Fittings

In-Line Disconnect Cubicles


Cubicles provide a means of mounting
switches or circuit breakers where power
feeds to or pulls from the busway
system. When bolted connections are
preferred, cubicles may be used in place
of plug-in units. Cubicles can also be used
at ampere ratings that exceed standard
plug-in unit ratings. Modifications to
cubicles can be made in order to accommodate kirk key interlocks, ground fault
detector systems and the Siemens
Access System. (Refer to Siemens
publication number SG3099 for more
information on Access System.)

Sentron Busway
Busway
Sentron

Expansion Fittings
Expansion fittings accommodate for
expansion and contraction of a busway
run. In order to compensate for the difference in the coefficient of expansion
between the copper/aluminum bus bars
and the aluminum housing, an expansion
fitting must be used. Expansion fittings
are installed in the center of long busway
runs, where both ends of the run are held
in a permanent, fixed positions or where
a busway run crosses an expansion joint
of a building. Additionally, NEMA recommends the use of expansion fittings
when the run exceeds 200 ft. (608m).
Expansion fittings allow for a +/- 2 in.
(50.8mm) movement along the length of
the busway system.
Fused Reducers
The NEC (Art. 364-11) requires overcurrent protection when busway systems
are reduced in ampacity. A fused reducer
is used to reduce the allowable ampere
rating in those sections of the busway
that do not require a higher rating (i.e. at
branch circuit junctures).

44

In-Line Disconnect Cubicle, Dimensions


Description of Unit

Fusible Switch

Type of Disconnect

Dimensions Inches (mm)


A
B

400-600A FK Visible Blade

36 (914)

28 (711)

28 (711)

800-1200A Vacu-Break

36 (914)

36 (914)

32 (813)

Molded Case

JXD6, JD6, LD6, MD6, ND6

36 (914)

28 (711)

28 (711)

Circuit Breaker

PD6, RD6

36 (914)

36 (914)

32 (813)

Digital Sentron

SJD6, SLD6, SMD6, SND6

36 (914)

28 (711)

28 (711)

Series MCCBs 1

SPD6 1600A Frame

36 (914)

36 (914)

32 (813)

Power

RL800 (Stationary)

36 (914)

32 (813)

28 (711)

Circuit Breaker 1

RL800, RLF800 (Drawout)

48 (1219)

32 (813)

28 (711)

RL1600, RL2000, RL3200, RL4000 (Stationary) 48 (1219)

36 (914)

32 (813)

RL1600, RL2000, RLF1600 (Drawout)

36 (914)

32 (813)

Bolted Pressure Switch 800A

48 (1219)
33 (838)

36 (914)

32 (813)

1200-2500A

37 (940)

40 (1016)

32 (813)

3000A

37 (940)

40 (1016)

48 (1219)

4000A

41 (1041)

40 (1016)

48 (1219)

1 ACCESS-compatible

Non-Fused Reducers
Non-fused reducers are used in conjunction with the following exception to the
NEC (Art. 364-11): "For industrial establishments only, omission of overcurrent
protection shall be permitted at points
where busways are reduced in ampacity,
provided that the length of the busway
having the small ampacity does not
exceed 50 ft. (15.2m) and has an ampacity of at least equal to one-third the rating
or setting of the overcurrent device next
back on the line, and provided that such
busway is free from contact with combustible material." Special joint stack connections are provided for non-fused
reducer connections. Consult factory for
specific design guidelines.
Phase-Rotation Fittings
Phase-rotation fittings can be used when
the application requires a phase rotation
in the power supply. Phase rotation fittings can be ordered for "phase and
ground", "phase only" and "ground only"
rotations.

In-Line Disconnect Cubicle


CL of Joint
8 in.
(203mm)

8 in.
(203mm)
CL of Joint

Fused Reducers, Dimensions

Expansion Fittings, Dimensions

Phase Rotation Fittings, Dimensions

Ampere
Rating
Aluminum

Dimensions Inches (mm)


A

Ampere
Rating
Aluminum

Dimensions Inches (mm)


A

Ampere
Rating
Aluminum

Dimensions Inches (mm)


A

800
1000
1200
1350
1600
2000
2500
3000
4000

11.4 (289)
12.5 (318)
13.5 (343)
14.6 (372)
16.9 (429)
19.6 (498)
21.3 (541)
31.5 (800)

800
1000
1200
1350
1600
2000
2500
3000
4000

13 (330)
13 (330)
18 (457)
18 (457)
18 (457)
18 (457)
23 (584)
23 (584)
25 (635)

800
1000
1200
1350
1600
2000
2500
3000
4000

8.5 (216)
9.4 (239)
10.5 (267)
11.5 (293)
12.6 (321)
14.9 (376)
17.6 (447)
19.8 (503)
24.3 (617)

Copper

Copper

800
1000
1200
1350
1600
2000
2500
3000
4000
5000

10.4 (264)
11.0 (280)
11.6 (296)
12.6 (321)
14.1 (359)
16.6 (423)
17.9 (455)
20.9 (531)
31.5 (800)

Copper

800
1000
1200
1350
1600
2000
2500
3000
4000
5000

13 (330)
13 (330)
13 (330)
13 (330)
18 (457)
18 (457)
18 (457)
23 (584)
23 (584)
25 (635)

800
1000
1200
1350
1600
2000
2500
3000
4000
5000

Expansion Fitting
Suffix XPFT

Fused Reducer
Suffix RFRF

Phase Rotation Fitting


Suffix TRPG, Phase and Ground
TRPO, Phase only
TRGO, Ground only

CL of Joint
36 in.
(914mm)
1.0 in.
(25mm)
CL
of Joint

7.9 (200)
8.4 (213)
9.0 (229)
9.6 (245)
10.6 (270)
12.1 (308)
14.6 (372)
15.8 (402)
19.3 (490)
23.3 (592)

Lower Amper Rating

48 in.
(1219mm)

A
CL of Joint

Fuse Box
CL

32 in.
(813mm)

4.5 in.
(114mm)

CL of Joint

8 in.
(203mm)

8 in.
(203mm)

8 in.
(203mm)

20 in.
20 in. (508mm) 38 in.
(965mm)
(508mm)
22 in.
(559mm)

CL of Joint
CL

20 in.
(508mm)

9 in.
(229mm)

8 in.
(203mm)

CL

Phase Rotation Examples


A

CL of Joint
CL

Note: Expansion Fitting allows for


+
_ 2 in. (51mm) Expansion.

45
G

Sentron Busway

Higher Amper Rating

Panelboards and Meter Center Modules

Panelboards and Meter Center Modules


Meter center modules provide a quick
and convenient method of connecting to
metering devices for both commercial
and residential applications.

Meter Center module

Side mount Panelboard

Top-off
Joint-Stack
Extension

Side Mounted

Meter
Module

Joint
Stack

Meter center modules connect at the side


of a busway run to special joint stacks;
these special joints can be added to existing busway to accommodate meter center
module connections. When using multiple
metering stacks, main disconnects are
available if the system reaches the 6 circuit
rule (see metering bulletin for further
information). Panelboards can be custom
engineered for use with Sentron Busway.

12 in. Min.
(305mm)

Busway
Section

9 in.
(229mm)

Panelboards are installed at special


engineered joint stacks and are preassembled in the factory to ensure
quality connections.

Dimensional Data Required


Dimensions Inches (mm)

Sentron Busway

Distance between floor and bottom of meter


panel as require by the customer.
Dimension from bottom of meter panel to center
line of meter panel joint connection stack:
100-125A Panel, B = 16.5 (419)
200A Panel, B = 22.0 (559)

Equals A plus B

Individual metering panel height.


Consult Module Metering bulletin.

Meter Modules

Wall

Meter Modules

Top-off
Joint-Stack
Extension
Main Switch

3 in.
(76mm)(Min.
Recommended
Dim.)
A C
B or B Busway
C A Phasing is
N N Mandatory

Dim.Varies
Depending
on Type of
Unit Used
as a Main

Meter
Module
Joint
Stack

Busway Riser
Main Disconnect
(Switch Breaker)

CL Of Meter Panel
Connecting
Joint-Stack
A

Busway
Section

9 in.
CL
8'8 in.
(2.65 m)

4'0 in.
(1.22 m)
D

Tap-Off
Joint Stack

CL
B

A
200A
8'8 in.
(2.65 m)

4.8 in.
(122mm)

100/125A

CL
4'0 in.
(1.22 m)
Joint Stacks

CL Of Joint-Stacks For
Busway and Meter Panels
3'8 in. Nameplate
(1.12 m)
CL

Elevation View

46

9 in.
(229mm)

End Closures and Flanges

End Closures (Joint stack and covers not included)


Suffix ECLS

Roof Flanges, Dimensions

Wall, Ceiling and Floor Flanges, Dimensions

Ampere
Dimensions Inches (mm)
Rating
A
Aluminum Busway

800

12 (305)

18 (457)

800

11 (279)

7 (178)

12 (305)

18 (457)

1000

12 (305)

8 (203)

1200

12 (305)

18 (457)

1200

13 (330)

9 (229)

1350

16 (406)

22 (559)

1350

14 (356)

10 (254)

1600

16 (406)

22 (559)

1600

15 (381)

11 (279)

2000

16 (406)

22 (559)

2000

17 (432)

13 (330)

2500

20.5 (521)

26.5 (673)

2500

20 (508)

16 (406)

3000

20.5 (521)

26.5 (673)

3000

22 (559)

18 (457)

4000

25 (635)

31 (787)

4000

26 (660)

22 (559)

Flanges
Roof, wall and floor flanges are available
for Sentron Busway. When the busway
run passes thorough a roof, wall or ceiling, a flange should be used. Flanges do
not offer support to the busway, only a
means of covering the hole created in the
existing structure. An additional sealant
may be required to meet fire codes and
all other local requirements; no caulking
or gasketing is provided with Sentron
flanges. Roof flanges provide a watertight
seal for use with IP65/ IP66 rated
busway. Roof pitch must be indicated on
drawings when ordering roof flanges.

Copper Busway

800

12 (305)

18 (457)

800

10 (254)

6 (152)

1000

12 (305)

18 (457)

1000

11 (279)

7 (178)

1200

12 (305)

18 (457)

1200

12 (305)

8 (203)

1350

12 (305)

18 (457)

1350

12 (305)

8 (203)

1600

12 (305)

18 (457)

1600

13 (330)

9 (229)

2000

16 (406)

22 (559)

2000

15 (381)

11 (279)

2500

16 (406)

22 (559)

2500

17 (432)

13 (330)

3000

20.5 (521)

26.5 (673)

3000

18 (457)

14 (356)

4000

20.5 (521)

26.5 (673)

4000

21 (533)

17 (432)

5000

25 (635)

31 (787)

5000

26 (660)

22 (559)

Roof Flanges
Suffix GRFL

Wall, Ceiling and Floor Flanges


Suffix GWFL

CL

A
B
TOP

CL
of Joint

1000

Copper Busway

6 in.
(152mm)

Ampere
Dimensions Inches (mm)
Rating
A
Aluminum Busway

10 in.
(254mm)

24 in.
(610mm)
Curb (by
Others)

16 in.
(406mm)

A /2
B /2

5 in.
(127mm)

0.375 x 0.625
(9.5 x 16mm) Slot
Typ

3.5 in.
(89mm)
7 in.
CL
(178mm)

10 in.
(254mm)

24 in.
(610mm)

0.63 in.
(5.9mm)
0.63 in.
(5.9mm)

Opening
Cutout
3.25 in.
(82.6mm)

Center Slots Required


Only For Busway With
Two Bars Per Hole

Sentron Busway

End Closures
End closures safely terminate a busway
run and protect the bus bar ends. End closures may be removed easily in order to
extend a busway run. End closures are
shipped with Glastic insulation pieces,
however, joint stacks and inspection covers are not included. To ensure proper
installation refer to end closure installation
sheet shipped with each end closure.

CL

47

Hangers

Hangers
A complete offering of hangers is available to support Sentron Busway in both
vertical and horizontal applications.
Standard trapeze hangers and single drop
rod hangers support Sentron Busway in
horizontal applications; both hangers are
designed to be hung on 10 ft. (3.05m)
centers, however, additional hangers may
be used if structural requirements
mandate their use. The contractor must
supply drop rods to complete assembly
for both single drop rod and trapeze
hangers. Spring hangers and floor support
hangers must be used to provide secure
mounting of the busway run in vertical
applications. Spring hangers counter the
weight of the busway on each floor and
also compensate for minimal building
movement and thermal expansion.
Maximum distance between spring hangers may not exceed 16 ft. (4.88m). When
ordering 18 ft. (5.49m) floor to ceiling
height assemblies, intermediate support
hangers are necessary.

Wall Mounted Hanger,


Dimensions and Catalog Numbers
Ampere
A Dimensions
Rating
Inches (mm)
Aluminum Busway

Trapeze Hanger,
Dimensions and Catalog Numbers
Catalog Number

Ampere
A Dimensions
Rating
Inches (mm)
Aluminum Busway

Catalog Number

800

10.0 (254)

SXWH1

800

10.0 (254)

SXTH1

1000

10.0 (254)

SXWH1

1000

10.0 (254)

SXTH1

1200

10.0 (254)

SXWH1

1200

10.0 (254)

SXTH1

1350

13.5 (343)

SXWH2

1350

13.5 (343)

SXTH2

1600

13.5 (343)

SXWH2

1600

13.5 (343)

SXTH2

2000

13.5 (343)

SXWH2

2000

13.5 (343)

SXTH2

2500

18.5 (470)

SXWH3

2500

18.5 (470)

SXTH3

3000

18.5 (470)

SXWH3

3000

18.5 (470)

SXTH3

4000

23.0 (584)

SXWH4

4000

23.0 (584)

SXTH4

Copper Busway

Copper Busway

800

10.0 (254)

SXWH1

800

10.0 (254)

SXTH1

1000

10.0 (254)

SXWH1

1000

10.0 (254)

SXTH1

1200

10.0 (254)

SXWH1

1200

10.0 (254)

SXTH1

1350

10.0 (254)

SXWH1

1350

10.0 (254)

SXTH1

1600

10.0 (254)

SXWH1

1600

10.0 (254)

SXTH1

2000

13.5 (343)

SXWH2

2000

13.5 (343)

SXTH2

2500

13.5 (343)

SXWH2

2500

13.5 (343)

SXTH2

3000

18.5 (470)

SXWH3

3000

18.5 (470)

SXTH3

4000

18.5 (470)

SXWH3

4000

18.5 (470)

SXTH3

5000

23.0 (584)

SXWH4

5000

23.0 (584)

SXTH4

Wall Mounted Hanger


4

Trapeze Hanger
.50 in.
(12mm) Dia.
Threaded Rod

.63 in.
(15.9mm)
A

Sentron Busway

B
CL
A

B = 4.0 in. plus D/2 (for "D" dimension see page 33

48

Rods and Nuts


Not Included

Structural Steel Hanger,


Dimensions and Catalog Numbers
Ampere
A Dimensions
Rating
Inches (mm)
Aluminum Busway

Spring Hanger,
Requirements

Single Drop Rod Hanger,


Catalog Numbers
Catalog Number

Ampere
Rating
Aluminum Busway

Catalog
Number

Ampere
Catalog Assembly for Floor to Ceiling Height 1
Rating
10 ft.
12 ft.
14 ft.
16 ft.
18 ft.2
Aluminum Busway

800

10.0 (254)

SXSS1

800

SXDRA2

800

SXSH4

SXSH4

SXSH4

SXSH4

SXSH4

1000

10.0 (254)

SXSS1

1000

SXDRA3

1000

SXSH4

SXSH4

SXSH4

SXSH4

SXSH4

1200

10.0 (254)

SXSS1

1200

SXDRA4

1200

SXSH4

SXSH4

SXSH4

SXSH4

SXSH4

1350

13.5 (343)

SXSS2

1350

SXDRA5

1350

SXSH4

SXSH4

SXSH4

SXSH4

SXSH4

1600

13.5 (343)

SXSS2

1600

SXDRA6

1600

SXSH4

SXSH4

SXSH4

SXSH4

SXSH4

2000

13.5 (343)

SXSS2

2000

SXDRA7

2000

SXSH4

SXSH4

SXSH4

SXSH4

SXSH4

2500

18.5 (470)

SXSS3

2500

2500

SXSH4

SXSH4

SXSH4

SXSH6

SXSH6

3000

18.5 (470)

SXSS3

3000

3000

SXSH4

SXSH4

SXSH6

SXSH6

SXSH6

4000

23.0 (584)

SXSS4

4000

4000

SXSH4

SXSH6

SXSH6

SXSH6

SXSH8

SXSH4
SXSH4
SXSH4
SXSH4
SXSH6
SXSH6
SXSH8
SXSH8
SXSH10

Copper Busway

Copper Busway

Copper Busway

800

10.0 (254)

SXSS1

800

SXDRC1

1000

10.0 (254)

SXSS1

1000

SXDRC2

1200

10.0 (254)

SXSS1

1200

SXDRC3

1350

10.0 (254)

SXSS1

1350

SXDRC4

1600

10.0 (254)

SXSS1

1600

SXDRC5

2000

13.5 (343)

SXSS2

2000

SXDRC6

2500

13.5 (343)

SXSS2

2500

SXDRC7

3000

18.5 (470)

SXSS3

3000

4000

18.5 (470)

SXSS3

4000

5000

23.0 (584)

SXSS4

5000

Structural Steel Hanger

800
1000
1200
1350
1600
2000
2500
3000
4000

SXSH4
SXSH4
SXSH4
SXSH4
SXSH4
SXSH6
SXSH6
SXSH6
SXSH8

SXSH4
SXSH4
SXSH4
SXSH4
SXSH4
SXSH6
SXSH6
SXSH8
SXSH8

SXSH4
SXSH4
SXSH4
SXSH6
SXSH6
SXSH6
SXSH8
SXSH10
SXSH12

SXSH4
SXSH4
SXSH4
SXSH6
SXSH6
SXSH8
SXSH8
SXSH10
SXSH12

5000

SXSH8

SXSH10 SXSH12 SXSH14

SXSH14

Single Drop Rod Hanger

1 For height not listed, use next higher value


2 Additional floor support necessary for intermediate support

Spring Hanger
CL of Joint
Stack

0.50 in.
(12mm) Dia.
Threaded Rod

Support
Bolt

16 in.Min.
(406mm)

Jam Nut
Piercing
Screw
Leveling

Note: Rod and Nut


Not Included.

Sentron Busway

10 in.
(254mm)

Floor Flange
(optional
Spring Hanger
2 in.Min.
(51mm)
by others

49

Technical Data

Temperature Heat Rise, ALUMINUM

Temperature Heat Rise, COPPER

Load in Amps
5500

Busway
Size

Load in Amps
5500

5000

Busway
Size
5000 A

5000

4500

4000 A

4500

4000

4000 A

4000

3500

3000 A

3000

2500 A

3500

3000 A

3000
2500 A

2500

2500

2000 A
2000

2000 A
2000

1600 A
1350 A
1200 A
1000 A
800 A
600 A

1500
1000
500

1600 A
1350 A
1200 A
1000 A
800 A

1500
1000
500

10

Ampere
Rating

20 30 40 50 55 60 70
Temperature Rise C (above ambient)
Bus Bar Width
x 0.25 in. (6.4mm) Thick

80

Ohms x 10-3 per 100 feet


Line to Neutral
R
X

2.38 (60.5)
3.25 (82.6)
4.38 (111.3)
5.38 (136.7)
6.50 (165.1)
8.75 (222.3)
(2) 5.63 (143.0)
(2) 6.75 (171.5)
(2) 9.00 (228.6)

3.10
2.25
1.70
1.38
1.14
0.84
0.69
0.57
0.42

1.75 (44.5)
2.25 (57.2)
2.88 (73.2)
3.50 (88.9)
4.50 (114.3)
6.00 (152.4)
8.50 (215.9)
(2) 4.75 (120.7)
(2) 6.50 (165.1)
(2) 8.50 (215.9)

2.47
1.89
1.51
1.17
0.89
0.69
0.46
0.43
0.34
0.23

10

20 30 40 50 55 60 70
Temperature Rise C (above ambient)

100

Voltage Drop - Concentrated Loads, Line-to-Line per 100 feet at 100% Rated Load, 35C Ambient
Power Factor
0.3
0.4
0.5
0.6
0.7
0.8
0.9

1.0

0.96
0.71
0.53
0.44
0.36
0.27
0.21
0.19
0.13

3.24
2.36
1.78
1.45
1.20
0.88
0.72
0.60
0.44

2.56
2.34
2.12
1.95
1.90
1.78
1.77
1.81
1.75

2.93
2.68
2.43
2.23
2.18
2.03
2.04
2.07
2.00

3.30
3.01
2.73
2.50
2.44
2.27
2.29
2.32
2.25

3.64
3.32
3.01
2.76
2.69
2.50
2.53
2.55
2.48

3.95
3.60
3.27
2.99
2.92
2.71
2.75
2.76
2.69

4.23
3.85
3.49
3.20
3.13
2.90
2.94
2.95
2.88

4.44
4.04
3.66
3.35
3.28
3.03
3.09
3.09
3.02

4.30
3.90
3.53
3.23
3.16
2.91
2.99
2.96
2.91

1.19
0.98
0.79
0.66
0.52
0.39
0.28
0.25
0.19
0.14

2.74
2.13
1.70
1.34
1.03
0.79
0.54
0.50
0.39
0.27

2.59
2.60
2.51
2.28
2.11
2.01
1.76
1.91
1.98
1.72

2.87
2.87
2.76
2.50
2.30
2.20
1.91
2.09
2.17
1.88

3.13
3.11
2.99
2.69
2.43
2.37
2.05
2.24
2.34
2.01

3.37
3.32
3.19
2.87
2.63
2.52
2.17
2.38
2.48
2.14

3.57
3.50
3.37
3.01
2.75
2.64
2.26
2.49
2.60
2.23

3.72
3.64
3.49
3.11
2.84
2.73
2.32
2.57
2.69
2.30

3.80
3.69
3.54
3.13
2.85
2.74
2.32
2.58
2.70
2.31

3.42
3.27
3.14
2.74
2.47
2.39
1.99
2.23
2.36
1.99

Aluminum
800
1000
1200
1350
1600
2000
2500
3000
4000

Sentron Busway

Copper
800
1000
1200
1350
1600
2000
2500
3000
4000
5000

Notes:
1. For plug-in distributed loads, divide voltage
drop values by 2.
2. To determine voltage drop line-to-neutral,
multiply line-to-line values by 0.577.
3. Actual voltage drop for different lengths and at
loadings less than full rated current can be
calculated using the formula:
Vd (actual) = Vd (table) x actual load x actual length (ft)
rated load
100 feet

50

4. For 50 Hz, multiply reactance (X) by 0.85 and


resistance values do not change. For 400 Hz,
multiply reactance by 3.75 and multiply resistance
by 1.4. Calculate new voltage drop:
Vd = amps load x =3(Rcos + X sin ) per 100 ft,
where cos = Power Factor.

5. For metric conversion R, X, Z values


in Ohms per meters Line to Neutral
R x .0328
X x .0328
Z x .0328
6. For metric conversion
Line to Line per meter at 25 C ambient in mV/A/m
(Vd 32.8) / A Divide Vd by 2 for distributed loads.

Ground Capacity
Ampere
Rating

Bus Bar Width


Inches (mm)

Bars
per Pole

Min. Sectional Area


Ground Bus or Enclosure
UL 857 Table 6.1
In2

(mm2)

Sectional Area
50% Internal
Ground Bar
In2

Sectional Area
Integral (Housing)
Ground
In2

(mm2)

Current Carrying
Capacity Ratio
Integral/Internal
(mm2)

Aluminum
800

2.38 (60.5)

0.166

(107.10)

0.294

(189.68)

2.389

(1541.29)

6.64

1000

3.25 (82.6)

0.196

(126.45)

0.403

(260.00)

2.582

(1630.96)

5.06

1200

4.38 (111.3)

0.227

(146.45)

0.544

(350.97)

2.709

(1747.74)

3.94

1350

5.38 (136.7)

0.669

(431.61)

2.869

(1850.96)

3.35

1600

6.50 (165.1)

0.294

(189.68)

0.809

(521.93)

3.048

(1966.45)

2.91

2000

8.75 (222.3)

0.353

(227.74)

1.090

(703.22)

3.408

(2198.71)

2.36

2500

5.63 (143.0)

0.515

(332.26)

1.401

(903.87)

4.822

(3110.96)

2.59

3000

6.75 (171.5)

0.589

(380.00)

1.681

(1084.51)

5.180

(3341.93)

2.28

4000

9.00 (228.6)

0.810

(522.58)

2.243

(1447.09)

5.900

(3806.44)

1.91

Copper
800

1.75 (44.5)

0.105

(67.74)

0.215

(138.71)

2.288

(1476.13)

5.20

1000

2.25 (57.2)

0.132

(85.16)

0.278

(179.35)

2.368

(1527.74)

4.13

1200

2.88 (73.2)

0.177

(114.19)

0.357

(230.32)

2.469

(1592.90)

3.32

1350

3.50 (88.9)

0.434

(280.00)

2.568

(1656.77)

2.81

1600

4.50 (114.3)

0.236

(152.26)

0.559

(360.64)

2.728

(1760.00)

2.28

2000

6.00 (152.4)

0.294

(189.68)

0.747

(481.93)

2.968

(1914.83)

1.83

2500

8.50 (215.9)

0.353

(227.74)

1.059

(683.22)

3.368

(2172.90)

1.42

3000

4.75 (120.7)

0.412

(265.81)

1.181

(761.93)

4.540

(2929.03)

1.73

4000

6.50 (165.1)

0.589

(380.00)

1.618

(1043.87)

5.100

(3290.32)

1.39

5000

8.50 (215.9)

20.707

(456.13)

2.118

(1366.45)

5.740

(3703.22)

1.17

Note: Ground bar thickness = .125 in.(3.18mm)

SpecSeal Sealant

Two Hour Fire Rating


Gypsum Wallboard

UL Short Circuit Ratings


Ampere
Rating

Bus Bar Width


x 0.25 in. (6.4mm) Thick

RMS Symmetrical (kA)


6 cycle 1 sec. 3 sec.

Aluminum

50% Internal or
Isolated
Ground (PE)
A Phase (L1)
B Phase (L2)

800

2.38 (60.5)

100

47

27

C Phase (L3)

1000

3.25 (82.6)

100

50

29

100% Neutral (N)

1200

4.38 (111.3)

125

60

35

200% Neutral (N)

1350

5.38 (136.7)

150

75

43

1600

6.50 (165.1)

150

90

52

2000

8.75 (222.3)

150

110

64

2500

(2) 5.63 (143.0)

200

130

75

3000

(2) 6.75 (171.5)

200

160

92

4000

(2) 9.00 (228.6)

200

200

115

Sentron Busway

UL 1479 Fire Rated Installations


Sentron Busway has been tested in accordance with UL 1479 and offers a certified
two hour fire rating for gypsum wallboard
construction, and a three hour fire rating for
concrete slab or block penetrations. These
ratings were achieved using standard
busway installed with SpecSeal sealant
from Specified Technologies Inc. The
SpecSeal fire stop system provides superior performance at the industrys lowest
installed cost. Sentron is the first busway
system to achieve a fire rating for gypsum
wallboard construction.

Copper
800

1.75 (44.5)

85

40

23

1000

2.25 (57.2)

100

50

29

1200

2.88 (73.2)

100

65

38

1350

3.50 (88.9)

100

80

46

1600

4.50 (114.3)

125

95

55

2000

6.00 (152.4)

150

115

66

2500

8.50 (215.9)

150

130

75

3000

(2) 4.75 (120.7)

200

175

101

4000

(2) 6.50 (165.1)

200

200

115

5000

(2) 8.50 (215.9)

200

200

115

Three Hour Fire Rati


Concrete Slab

51

Installation and Application Information

1.0 General
A.
B.

C.

Furnish and install a complete low


impedance prefabricated busway distribution system as shown on the plans.
Busway shall be ____ volts ____ phase
____ wire with minimum 50% capacity
integral ground. Aluminum housing shall
qualify for grounding purposes.
The ampere ratings, approximate
footage, fitting, plug-in units, etc., are
shown on the plans. The electrical contractor shall be responsible for routing
the busway to coordinate with the other
trades. Final field measurements shall be
made by the contractor prior to release of
the busway for fabrication.

C.

2.0 Short-Circuit Rating and Tests


A.

B.

The short-circuit rating of the busway


shall be (consulting engineers calculated
required rating), RMS symmetrical
amperes.
The short circuit rating of the busway
shall be determined according to UL
Standard No. 857 or IEC 439-1 and 439-2.
This rating must be based upon actual
tests at the rated short-circuit current for
six (6) cycles.

D.

3.0 Basic Construction

Sentron Busway

A.

B.

Housing
1. The busway housing shall be of
extruded aluminum painted with
polyester urethane powder paint to
provide protection against corrosion.
2. The busway housing shall be totally
enclosed non-ventilated for protection
against mechanical damage and dust
accumulation.
3. The busway shall be certified for ___
IP 40 Indoor, ___ IP 43 Spray Proof,
___ IP 54 Splash Proof, or ___IP 65/66
Outdoor (feeder only).
Joint
1. The busway joint shall be of the onebolt type which utilizes a high
strength steel bolt(s) and Belleville
washers to maintain proper pressure
over a large contact surface area.
2. The bolt shall be torque indicating,
fully insulated and at ground potential.
3. The bolt shall be two-headed design
to indicate when proper torque has
been applied and require only a
standard long handle wrench to be
properly activated.

E.

F.

Joint (contd)
4. Access shall be required to only one
side of the busway for tightening joint
bolts.
5. It shall be possible to remove any
joint connection assembly to allow
electrical isolation or physical removal
of a busway length without disturbing
adjacent busway lengths.
Bus Bars
1. The bus bars shall be tin plated at all
contact surfaces.
2. Each bus bar shall be insulated over
its entire length with Class B, 130C
electrostatically applied epoxy
insulation.
3. The temperature rise at any point in
the busway shall not exceed 55C
rise above ambient temperature
when operating at rated load current.
4. Both feeder and plug-in busway shall
be of sandwich type construction.
Plug-in Openings
1. On plug-in busway there shall be five
dead front, hinged cover type plug-in
openings on each side of ten-foot
lengths.
2. All openings shall be usable simultaneously.
3. Busway shall be installed so that
plugs are side mounted to permit
practical use of all ten plug-in
openings.
4. It shall be possible to inspect the
plug-in opening and bus bars prior to
the installation of the plug-in unit.
5. All plug-in openings should be
rated IP2X.
Support of Busway
1. Hanger spacing shall be noted on layout drawings and should not exceed
manufacturers recommendations.
2. Feeder and plug-in busway shall be
approved for hanger spacing of up to
10 ft. for horizontally mounted runs
and up to 16 ft. for vertically mounted
runs.
Underwriters Laboratories Listing
1. All straight lengths, fittings, and plugin units shall be listed and marked in
accordance with UL Standard No. 857
or IEC 439-1 and 439-2.
2. This listing shall include mounting of
the busway in any position (i.e., horizontal, flatwise, edgewise, and vertical) without derating.

4.0 Voltage Drop


A.

B.

The voltage drop (input voltage minus


output voltage) specified shall be based
on the busway operating at full rated current and at stabilized operating temperature in 35C ambient temperature.
The three-phase, line-to-line voltage drop
shall not exceed 4.0 volts per hundred
feet at 70% power factor concentrated
load, which condition may exist during
motor starting.

5.0 Plug-In Units


A.

B.

C.

Plug-in units shall be ___ circuit breaker


type or ___ fusible switch type with visible blade, and quick-make / quick-break
mechanism.
Plug-in units which cannot be operated
directly from the floor shall be equipped
with suitable means for hookstick operation.
The interrupting rating of circuit breaker
plug-in units shall be [ ] RMS symmetrical amperes.

6.0 Plug-In Unit Safety Devices


A.

B.

C.

D.

Each plug-in unit shall be mechanically


interlocked with the busway housing to
prevent installation or removal of plug-in
units while the switch is in the ON position.
Plug-in enclosures shall make positive
ground connection with the ground bus
before the contact fingers make contact
with the phase bars.
The plug-in units shall be equipped with
internal barriers to prevent accidental
contact with live parts on the line side of
the protective device during time of wire
pulling.
Covers of all plug-in units must have
releasable type interlocks to prevent
the cover from being opened when the
switch is in the ON position.

7.0 Fire Rating


A.

The busway shall be UL Listed


to meet two-hour fire ratings for gypsum
wallboard construction and three-hour
fire rating for poured concrete or concrete block construction.

8.0 Quality
A.

All busway products shall be manufactured in a facility which is Quality


Systems registered to ISO9001.

9.0 Approved Suppliers


A.

52

All major components shall be of the


same manufacturer as the busway. The
busway and plug-in units shall be manufactured by Siemens.

Sentron Catalog Numbering System


Suffix part of Catalog Numbers

0 2

Sentron

Length in Inches, ex.: 2'-3" = 027


Feeder lengths available from 2'-0"
(024 Inches) up to 10'-0' (120 Inches)

Plug-in

Length

04 = 4'0"
06 = 6"0"
08 = 8'0"
10 = 10'0"

Riser

Length

04 = 4'0"
06 = 6'0"
08 = 8'0"
10 = 10'0"

Elbows

L = 90
Edge
O = Odd
degree angle Flat
3

Up
Down
Right
Left

Tees

Up
Down
Right
Left

3 = 3, 3W
4 = 3, 4W 100% Neutral
5 = 3, 4W 200% Neutral
Ampere Rating
08 = 800A
10 = 1000A
12 = 1200A
13 = 1350A
16 = 1600A
20 = 2000A
25 = 2500A

Edge
Flat

30 = 3000A
40 = 4000A
50 = 5000A1

Feeder

SX = US Lengths
Configuration

Offsets

Edge
Flat

Bus Bar Material


C = Copper

Up
Down
Right
Left

Combinations

Edge Up
Edge Down
Edge Up
Edge Down
Flat Left
Flat Left
Flat Right
Flat Right

Flat Left
Flat Left
Flat Right
Flat Right
Edge Up
Edge Down
Edge Up
Edge Down

EXpansion
Fittings

Center Cable
Tap Boxes

Standard
EXtension

End Cable
Tap Boxes

3 = IP43

Vertical
Horizontal

Standard
EXtension

4 = IP54

End Closers

FlanGe

Roof
Wall

Joint Stacks

Standard
Isolation

SerVice Heads

1 = 1 Phase
2 = 3 Phase
T = Throat

Transformer
Utility

Reducers

Fused
Non-fused

R
R

F
N

Flanged Ends

E = Standard N
O = Others

Transposition

M = 1000 Copper
A = Aluminum
L = 750 Aluminum
Ground
1 = Integral (Housing)
2 = Internal Bus Bar2
3 = Isolated Ground2
IP Rating
0 = IP40

5 = IP65
6 = IP66
1 Copper only
2 Copper or aluminum ground bar
3 For odd degree angle (other than 90) specify the degree angle of the turn.

Catalog Numbers for Hangers can be found on pages 48


Specials must be ordered by description (drawing must be included)
See page 56 for New Order Checklist

Florida Pwr/Light
Houston Pwr/Light
Commonwealth ED
Pacific Gas/Electric
Detroit Edison
Other

PG = Phase & Ground


PO = Phase only
GO = Ground only

53

Sentron Busway

S X

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