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No.SS2-AVP302-0100 (Rev.

1)

Specification
SVP3000 Alphaplus
Model AVP302

Smart Valve Positioner with HART

Communication Protocol

OVERVIEW
YAMATAKE SVP3000 Alphaplus Series Smart Valve
Positioners (SVP) are high performance microprocessor based current-to-pneumatic valve positoners.
The SVP receives a control signal from a control device and modulates the air supply to the control valve
actuator, providing an accurate valve position that is
proportional to the control signal.
SVP uses a two-wire 4 to 20 mA loop making it a direct
addition or replacement for any existing control system.
The SVP has communications capabilities, automatic
configuration, and self-diagnostics that increase productivity and efficiency of plant operation.

FEATURES
Easy to use
Auto setup software is a fully automatic configuration program. Unlike other smart positioners, the SVP
has no need for handhelds or PCs for basic configuration. Program can be run from an external switch
that is isolated from electrical components.
Smart communication is possible for calibration and
configuration with HART 275 and SFC Smart Field
communicators.expansion flexibility.

Self-diagnostic of the SVP permit monitoring the


valves dynamic operation remotely for earlier detection of deterioration of failure.

Optimum settings for v arious applications


Positive seating. When the process needs tight
shut-off, the SVP cuts-off any unnecessary air to the
actuator at a specified signal value.
Positioner can be modified to match the valve
characteristics.
Effectiv e maintenance
With the full ability to configure, a single SVP model
can satisfy most requirements

HART is a registered trademark of the HART Communication

Specifications are subject to change without notice.

HART communication protocol


This model (AVP302) uses HART communication
protocol for its calibration, configuration and monitoring

Foundation.

- 1-

First issue: Dec.1999 Rev.1: Aug.2000

No. SS2-AVP302-0100 (Rev .1)


Ambient Temperature Limits

FUNCTIONAL SPECIFICATIONS
Applicable Actuator

Single/double acting linear motion actuator

Lever feedback type rotary motion actuator

-40oC to 80oC

Ambient humidity Limits


10% to 90% RH

Type of protection

CE conformity

NEMA Type 4X (JIS C0920 waterproof)

Electro-magnetic compatibility

FM Explosionproof approval

EN50081-2 and EN50082-2 (CE Marking)

Explosionproof for Class I, II, III Division 1, Group A, B, C,


D, E, F, G

Configuration Tools

Flameproof for Class I, Zone 1, AEx d IIC T6 at Ambient


temperature <80 oC

Control Signal Input

SFC160 or SFC260 (SFC Smart Field Communicator)

HART model 275 communicator

PERFORMANCE SPECIFICATIONS

4-20mA DC (Split Range Configurable-4mA span Min.)

Accuracy

Input Resistance

For 8 mA input signal span 16 mA

600 max/20mA DC

1% F.S. (2.5% with custom output characteristics)

Output Characteristics

For 4mA input signal span< 8mA, 1.5% F.S.

Linear, Equal percentage, Quick opening

(Exception case arises when selected actuator has short travel

Custom Configurable- 15 segments

specification)

Stem Trav el Range

Valv e Stem Position Accuracy

Feedback Lever Angle 4o to 20o

1% F.S. ( 2.5% with output characteristics modification)

Bypass Operation

PHYSICAL SPECIFICATIONS

Auto/Manual external Switch

Color

(For single acting type only)

Dark blue

Air Supply Pressure

Material

140 to 700 kPa (1.4 to 7.0 kgf/cm2)

Aluminum casting

Air Consumption

Weight

4 L(N)/minutes maximum at 140 kPa (1.4 kgf/cm2)

For single acting type :

5 L(N)/minutes maximum at 280 kPa (2.8 kgf/cm2)


6 L(N)/minutes maximum at 500 kPa (5.0 kgf/cm2)
10 L(N)/minutes maximum at 400kPa (4.0kgf/cm2) for double

Without Pressure regulator with filter

: 2.5kg

With Pressure regulator with filter

: 3.2 kg

For double acting type :

acting type

Maximum Air Consumption


110L(N)/minutes at 140 kPa (1.4 kgf/cm2)

Without Pressure regulator with filter

: 2.8kg

With Pressure regulator with filter

: 3.5 kg

INSTALLATION

250L(N)/minutes at 400 kPa (4.0kgf/cm2) for double acting type

Air Connections

Lightning protection

NPT internal thread

Peak value of voltage surge : 12 kV

Electrical Connections

Peak value of current surge: 1000A

NPT internal thread

Vibration Tolerance

Conditions of Supply Air

2G (5 to 400 Hz)

Particles

(with standard mounting kit on Yamatake HA actuator)

Maximum diameter 3m
Oil Mist
None acceptable
Dew Point
10C below ambient temperature

-2 -

No. SS2-AVP302-0100 (Rev .1)

TYPICAL INSTALLATION

HART Model 275 communicator is us ed for the following SVP basic calibration /configuration parameters : ID, Auto setup, Zero /Span,

Stem Travel monitoring, Self-Diagnostics.

Yamatake SFC smart field communicator is used for parameters not supported by HART communicator. For more information on the

SFC160 or SFC260 Smart Field Communicator Refer to Operator Manual CM2-SFC100-2001

-3 -

No. SS2-AVP302-0100 (Rev.1)

MODEL SELECTION
AVP302
Analog Signal(4 to 20mA.DC.) with HART communication protocol

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

Note
*1 No domestic sales in Japan due to Non-SI unit.
*2 Code "A" &"C" of selection (10) can not be selected at the sametime.
*3 Code "E" &"N" of selection (10) can not be selected at the sametime.
*4 Code "F" &"G" of selection (10) can not be selected at the sametime. For JIS F lameproof model, these adapter should be put on press.-tight cable.
Code
(1)T ype of

Ai r piping

protection
(2)F inish

El ectri cal connection

Bracket

Water-pro of

1/4 NPT interna l

1/2 NPT interna l

5/ 16 -18

FM Expro sionp roof and Flame proo f

1/4 NPT interna l

1/2 NPT interna l

5/ 16 -18

Standard (Baked Acrylic)

(3)Positioner
Action

Corrosion proof (Baked Acrylic)

Silver finish (Baked Epoxy)

Direct Action - Air pressure increases with Control signal increase

Reverse Action - Airpressure decreases with Control signal increase


Air sup ply range

(4)Supply Airpressure
classification

Pressu re g aug e scale

R
Max regu lator setti ng

13 0<=Ps<=15 0kPa

{1.3<=Ps<=1 .5k gf/cm2}

20 0kPa

{2kg f/cm2}

40 0kPa

{4kg f/cm2}

15 0<Ps<=3 00kPa

{1.5<Ps<=3.0kgf/cm2}

40 0kPa

{4kg f/cm2}

40 0kPa

{4kg f/cm2}

30 0<Ps<=4 00kPa

{3.0<Ps<=4.0kgf/cm2}

60 0kPa

{6kg f/cm2}

40 0kPa

{4kg f/cm2}

40 0<Ps<=4 50kPa

{4.0<Ps<=4.50kg f/cm2}

60 0kPa

{6kg f/cm2}

70 0kPa

{7kg f/cm2}

45 0<Ps<=5 00kPa

{4.5<Ps<=5.0kgf/cm2}

10 00kPa

{10 kgf/cm2 }

70 0kPa

{7kg f/cm2}

kPa
(5)Scale Unit
kgf/cm2
(Pressure gauge)
MPa

A
*1

B
C

bar
psi

D
*1

No selection

(6)Pressure
Model KZ03 Pressure Regulator with F ilter (Mounted on Positioner)
regulator with filter
Model KZ04 Pressure Regulator with F ilter (with bracket for separated mount)

1
2

(7) Material of

No Selection

Bracket

Steel - Zinc plated

S30C -Z inc plated

Steel - Hot dip zinc

Stainless Steel

Steel - Zinc plated

Stainless Steel

Stainless steel

Stainless Steel

Bolts

No Selection
(8)(9) Actuators
(for bracket)

XX
Re fe r to ta ble 1

For Single acting actuator

Re fe r to ta ble 2

For Double acting actuator


(10) Option
(Plural selection
available)

No selection

Universal Elbow Explosion-proof (SUS304 G1/2) 1pc . *2

Universal Elbow Explosion-proof (SUS304 G1/2) 2pcs. *2

2 pcs of adapter for Air piping connection (RC1/4 to 1/4NPT) *3

3 pcs of Adapter for Air piping connection (RC1/4 to 1/4NPT) *3

1 pc of adapter for electric connection (G1/2 to 1/2NPT ) *4

2 pcs of adapter for electric connection (G1/2 to 1/2NPT) *4

Filter (Screen for air-exhaust port)

Reversing Relay for Double acting actuator

-4 -

(10)

No. SS2-AVP302-0100 (Rev.1)


Table 1. Mounting Bracket for Single acting actuator
(8)(9)Mounting bracket to pneumatic actuators

Table 2. Mounting Bracket for Double acting actuator


Code

(8)(9)Mounting bracket to pneumatic actuators

Code

PSA1,PSA2

YS

VP5, 6, 7

Y1

PSA3,PSA4 / VA1~VA3 *1 for new valve

YQ

SLOP560, 1000, 1000X

Y2

YY

SLOP1500, 1500X

Y3

DAP560, 1000, 1000X

Y4

PSA3, PSA4 for existing valves on/before 1999


produces.
PSA6 / VA4~VA6 *1

YL

DAP1500, 1500X

Y5

Kitamura Valve AK09,AK12,AK15

KA

HA1
HA2,HA3, HL2,HL3

YA
YT

HA4, HL4
HK1, VM1

YN
YK

VR1
VR2,VR3

YV
YR

Actuator

GOM83S,GOM84S,GOM103S

YG

HA1

GOM124S

YM

VA1 - VA3 (for old-model motion connectors)


800-1~800-3 *2
VA4,VA5 (for old-model motion connectors)
800-4~800-5 *2
Motoyama Mfg. 2800 Series 240,280,330
Nihon Kohso A100 Series 270,320 *3
Motoyama Mfg. 2800 Series 400,500S,500L
Nihon Kohso A100 Series 400,500 *3
Motoyama Mfg. 2800Series 650S,650L
Motoyama Mfg. 2800 Series 240,280,330
(w/side manual)
Motoyama Mfg. 2800 Series 400,500S,500L
(w/side manual)
Motoyama Mfg. 2800 Series 650S,650L
(w/side manual)
Motoyama Mfg. 3800 Series (multi-spring type)
24,N28,N33S
Motoyama Mfg. 3993 Series (GyrolII)
G.R.II
Masoneilan 37,38 Series #11

*3

Masoneilan 37,38 Series #13

*3

Masoneilan 37,38 Series #15,#18 *3


Masoneilan 37,38 Series #15,#18
(w/side manual)
Masoneilan type 35002 Camflex II
#41/2,#6 (Valve size 1in.~4in.)
Masoneilan type 35002 Camflex II
#7 (Valve size 6in.~12in.)
Kitamura Valve AK09S,AK12S, AK15S

Table 3. Standard travel range and accuracy

HA2

YW
HA3

YJ

HA4

TA

VA5

TB
TC
TD

TJ
TG
MA
MB
MC
MF
MG
MH
KA

Note to Quotation
*1 Select "YW" or "YJ" for old-type motion connectors.
*2 Consult to sales in case of no mounting hole at the side of valve yoke
*3 Consult to sales in case of without manual handle or manual handle
mounted on the actuators

-5 -

3.0

14.3, 25

1.0

10

3.0

14.3, 25, 38

1.0

14.3

3.0

25, 38, 50

1.0

14.3

3.0

25, 38, 50, 75

1.0

25, 37.5, 50, 75, 100

1.0
3.0

VA6

14.3
25, 37.5, 50

1.0

PSA1, 2

20

1.0

HK1

TF

Accuracy[% FS]

6, 8, 10

PSA6
PSA3, 4

TE

Travel[mm]

38

1.0

10

3.0

19

1.0

No.SS2-AVP302-0100 (Rev .1)

DIMENSIONS
For Single Acting Actuator
Without Pressure Regulator w ith filter

[Unit : mm]

Extension
lever

No

~Mounting plate ref erence dimension~

Terminal Connections
Terminal screw size M4

Type of protection

FM explosionproof or waterproof
type
Parts on drawings

-6-

YES

Actuator model

Code

PSA1, 2
PSA3, 4
HA1
HA2, 3
HK1
VA1 to 3
PSA6
HA4
VA4 to 6
VR1
VR2, 3
GOM83S, 84S, 103S

YS
YQ
YA
YT
YK
YQ
YL
YN
YL
YV
YR
YG

GOM124S

YM

Electrical
connection

Air piping
connection

Mounting
threads

1/2NPT

1/4NPT

5/16-18UNC

*1

*2

*3

No.SS2-AVP302-0100 (Rev .1)


For Single Acting Actuator
With Pressure Regulator w ith filter

[Unit : mm]

Extension
lever

No

YES

Actuator model

Code

PSA1, 2
PSA3, 4
HA1
HA2, 3
HK1
VA1 to 3
PSA6
HA4

YS
YQ
YA
YT
YK
YQ
YL
YN

VA4 to 6
VR1
VR2, 3
GOM83S, 84S, 103S

YL
YV
YR
YG

GOM124S

YM

Type of protection

Electrical
connection

Air piping
connection

Mounting
threads

FM explosionproof or waterproof
type

1/2NPT

1/4NPT

5/16-18UNC

*1

*2

*3

Parts on drawings

-7-

No.SS2-AVP302-0100 (Rev .1)


For double acting Actuator
With Reversing-Relay type

[Unit:mm]

Without Pressure regulation with filter

With Pressure regulator with Filter

-8-

Yamatake Corporation
Totate International Building
2-12-19 Shibuya
Shibuya-ku, Tokyo 150-8316
Tel :
81-3-3486-2216
Fax :
81-3-3486-2503

Sav emation
Yamatake-SIC Control Systems Co., Ltd.
Shanhai Yamatake Jinshan Control Instruments Co., Ltd.

Yamatake Korea Co., Ltd.


Yamatake Taiwan Co., Ltd.
Yamatake (Thailand) Co., Ltd.
Yamatake Philippines, Inc.
PT. Yamatake Berca Indonesia
Yamatake Controls Singapore Pte. Ltd.
Yamatake Automation (M) Sdn. Bhd
YCV Corporation
SICAL Yamatake Ltd.

Yamatake Industrial Systems Co., Ltd.


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