Sharp XE-A203 Elsctronic Cash Register SM

CODE : 00Z
SERVICE MANUAL
CONTENTS
Parts marked with "!" are important for maintaining the safety of the set. Be sure to replace these parts with specified
ones for maintaining the safety and performance of the set.
SHARP CORPORATION
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
LEAD-FREE SOLDER MODEL
XEA203USME
ELECTRONIC
CASH REGISTER
MODEL XE-A203

(U and A version)
LEAD-FREE SOLDER
CHAPTER 1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
CHAPTER 2. OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CHAPTER 3. MASTER RESET AND PROGRAM RESET. . . . . . . . . 6
CHAPTER 4. HARDWARE DESCRIPTION . . . . . . . . . . . . . . . . . . . . 6
CHAPTER 5. TEST FUNCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CHAPTER 6. CIRCUIT DIAGRAM AND PWB LAYOUT . . . . . . . . . 15
XE-A203U/XE-A203A LEAD-FREE SOLDER
LEAD-FREE SOLDER
The PWB s of this model employs lead-free solder. The LF marks indicated on the PWBs and the Service Manual mean Lead-Free solder. The
alphabet following the LF mark shows the kind of lead-free solder.
Example:
(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD
When repairing a lead-free solder PWB, use lead-free solder thread. Never use conventional lead solder thread, which may cause a breakdown or an accident.
Since the melting point of lead-free solder thread is about 40C higher than that of conventional lead solder thread, the use of the exclusive-use soldering iron is rec-
ommendable.
(2) NOTE FOR SOLDERING WORK
Since the melting point of lead-free solder is about 220C, which is about 40C higher than that of conventional lead solder, and its soldering capacity is inferior to
conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed the heat-resistive tem-
perature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is confirmed.
Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently.
If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after com-
pletion of soldering work.
If the soldering iron tip is discolored black during soldering work, clean
and file the tip with steel wool or a fine filer.
5mm
Lead-Free
Solder composition
code (Refer to the
table at the right.)
<Solder composition code of lead-free solder>
Solder composition
Sn-Ag-Cu
Sn-Ag-Bi
Sn-Ag-Bi-Cu
Sn-Zn-Bi
Sn-In-Ag-Bi
Sn-Cu-Ni
Sn-Ag-Sb
Bi-Sn-Ag-P
Bi-Sn-Ag
a
b
z
i
n
s
p
Solder composition code
a
XE-A203U/XE-A203A SPECIFICATIONS
1
CHAPTER 1. SPECIFICATIONS
1. APPEARANCE
2. RATING
3. KEYBOARD
1) KEYBOARD LAYOUT
2) KEY LIST
Keyboard layout
Note: The small characters on the bottom or lower right in each key
indicates functions or characters which can be used for character
entries for text programming.
Key names
4. MODE SWITCH
1) LAYOUT
Rotary type
The mode switch can be operated by inserting one of the two supplied
mode keys - manager (MA) and operator (OP) keys. These keys can be
inserted or removed only in the REG or OFF position.
Model XE-A203
Dimensions 13.8 (W) x 16.9 (D) x 11.1 (H) in.
(350 (W) x 430 (D) x 281 (H) mm)
Weight 17.6 Ib (8 kg)
Power source 120V AC 10%, 60 Hz
Power consumption Stand-by 7.7 W
Operating 28 W (max.)
Working temperature 32 F to 104 F (0 C to 40 C)
Type Normal keyboard
Key position STD/MAX 53
Key pitch 19 (W) x 19 (H) mm
Key layout Fixed type
Printer
Front view Rear view
USB port SD card slot
Operator display
Receipt paper
Keyboard
Drawer lock
Drawer
Printer cover
Customer display
(Pop-up type)
Mode switch
Power cord
Take-up spool
Print roller
release lever
Print roller arm
Inner cover
Paper roll cradle
Paper positioning guides
1 2 3
4 5 6
7 8 9
CL
00 0
DEPT
SHIFT
CLK#
CONV
%1 RA
VOID RFND
%2
NUMBER
SHIFT
SPACE
DC
ESC
BS
RCPT
/PO
@/FOR
PLU
/SUB
DEPT
#
B
A
20
4
C
19
3
D
18
2
E
17
1
G
F
24
8
H
23
7
I
22
6
J
21
5
L
K
28
12
M
27
11
N
26
10
O
25
9
Q
32
P
16
R
31
15
S
30
14
T
29
13
AUTO TAX
TAX2
SHIFT
TAX1
SHIFT
MDSE
SBTL
#/TM
SBTL
CHK CH
Y
X
Z
V
U
W
CA/AT/NS
KEY TOP DESCRIPTION
2 Paper feed key
RA Received-on account key
RCPT/PO Receipt print/Paid-out key
VOID Void key
ESC Escape key
CONV Conversion key
%1, %2 Percent 1and 2 key
RFND Refund key
- Discount key
@/FOR Multiplication key
Decimal point key
CL Clear key
0-9,00 Numeric Keys
PLU/SUB PLU/Sub-department key
DEPT# Department code entry key
DEPT SHIFT Department shift key
CLK# Clerk code entry key
Dept1-32 Department keys
TAX Tax key
Tax 1 SHIFT Tax 1 shift key
Tax 2 SHIFT Tax 2 shift key
AUTO Automatic sequence key
CHK Check key
CH Charge key
MDSE SBTL Merchandise subtotal key
#/TM/SBTL Non-add code/Time display/Subtotal key
CA/AT/NS Total/Amount tender/No Sale key
PGM
VOID
OFF
OPX/Z
REG
MGR
X1/Z1
X2/Z2
O
P
M
A
Manager key (MA)
Operator key (OP)
O
P
M
A
2
The mode switch has these settings:
5. DISPLAY
1) OPERATOR DISPLAY
Layout:
2) CUSTOMER DISPLAY
Layout:
Machine state symbols
OFF: This mode locks all register operations. (AC power turns off.)
No change occurs to register data.
OP X/Z: To take individual clerk X or Z reports, and to take flash reports.
It can be used to toggle receipt state ON and OFF by
pressing he [RCPT/PO] key.
REG: For entering sales.
PGM: To program various items.
VOID: Enters into the void mode. This mode allows correction after
finalizing a transaction.
MGR: For managers entries. The manager can use this mode for
an override entry.
X1/Z1: To take the X/Z report for various daily totals.
X2/Z2: To take the X/Z report for periodic (weekly or monthly) consol-
idation.
Display device: LED
Number of line: 1 line
Number of positions: 10 positions
Color of display: Yellow / Green
Character form: 7 segment + DP
Character size: Numeric 14.2 (H) x 7.9 (W) mm
Display device: LED
Number of line: 1 line
Number of positions: 7 positions
Color of display: Yellow / Green
Style: Pop up type
Character form: 7 segment + Dp
Character size: 14.2mm (H) x 7.9mm (W)
0 . 1 . 2 . 3 . 4 . 5 . 6 . 7 . 8 . 9 .
3 . 4 . 5 . 6 . 7 . 8 . 9 .
Amount: Appears in the far-right eight (max.) positions. When the
amount is negative, the minus symbol - appears before the
amount.
Number of repeats for repetitive registrations:
The number of repeats is displayed, starting at 2 and incre-
mental with each repeat. When you have registered ten
times, the display will show 0. (2 3 3
.....
9 3 0 3 1 3 2
...
)
Receipt function status:
The indicator _ appears in the RCPT OFF position when
the receipt function is in the OFF status.
Time: Appears in the far-right six positions (hour-minute - or
hour-minute - ) in the OP X/Z, REG, or MGR mode.
is displayed in the morning (AM), and in the afternoon
(PM). In the REG or MGR mode, press the [#/TM/SBTL] key
to display the time.
: Appears during programming.
: Appears when an error is detected.
: Appears when the subtotal is displayed or when the amount
tendered is smaller than the sales amount.
: Appears when the [CONV] key is pressed to calculate a subto-
tal in foreign currency.
: Appears when a transaction is finalized by pressing the [CA/AT/
NS], [CHK] or [CH] key.
: Appears when the change due amount is displayed.
: May appear in the far-left three positions at the timing of key
entry when the electronic journal (EJ) memory is full. (Depend-
ing on programming.)
: Appears when the voltage of the installed batteries is under the
required level. You must replace with new ones within two days.
: Appears when the batteries are not installed, or the installed
batteries are dead. You must replace with new ones immedi-
ately.
: May appear right below the eighth and ninth places at the timing
of finalization of a transaction when the electronic journal (EJ)
memory is nearly full.
Also appears right below the tenth place when power save
mode is effective.
: Appears when the print roller arm is not locked.
: Appears when the paper is not set or out.
Operator display Customer display (Pop-up type)
PLU/SUB
DEPT REPEAT
RCPT
OFF
NUMBER SHIFT DC
Clerk code
3
Segment
Decimal Point
6. PRINTER
1) Printer
Part number : M-T53II
NO. of station : 1 (Receipt or journal)
Validation : No.
Printing system : Line thermal
No. of dot : 288 dots
Dot pitch : Horizontal 0.167mm
Vertical 0.174mm
Font : 10 dots (W) x 24 dots (H)
Printing capacity : max. 24 characters
Character size : 1.67mm (W) x 4.17mm (H) at 10 x 24 dots
Print pitch : Column distance 2.0mm
Row distance 5.21mm
Max. Print speed : Approximate 60mm/s (Approximate 12 l/s)
Max. Paper feed speed: Approximate 60mm/s (Approximate 12 l/s)
(Manual feed) : Approximate 40mm/s (Approximate 12 l/s)
Reliability : Mechanism LIFE 6 million lines used to
high-quality thermal paper
Paper end sensor : Set up
Cutter : No
Near end sensor : No
2) Paper
3) Logo stamp
No
4) Printing area
Number of thermal head heater elements 288 dots
Display
position
Description
Amount 1-8
Minus sign 2-10 -: Floating
Error 8-10 Exx: xx = error code
PGM Mode 10 P
CASH, CHECK,
CHARGE
10 F: Light up when a registration is
finalized by depressing [CASH],
[CHECK], [CHARGE] key
SUB TOTAL/
short tender
10 o
Change 10 C: Light up whenever the change due
amount appears in the display.
Currency
Conversion
10 c: Light up whenever the foreign
amount appears in the display.
Department 9-10 No zero-suppressed
PLU 7-10 No zero-suppressed
Repeat 8 Endless count, starting from 2.
Receipt OFF 9 _
DC _: Double size character entry status
SHIFT _: Shift character entry status
NUMBER _: Number character entry status
Clerk No. 2, 3 -xx-: clerk number
EJ FULL 8-10 E-E: Light up when EJ memory is
FULL at the timing of key entry
(by PGM selection).
Low Battery 10 L:
No Battery 10
L
:
Display
position
Description
Decimal point 7-1
TAB 4-1
EJ near full 8, 9 (by PGM selection)
Paper roll dimen-
sion:
57.5m 0.5mm in width
Max. 80mm in diameter
Paper quality: High-quality thermal paper
paper thickness: 0.06 to 0.08mm
Nihon seisi thermal paper : TF50KS-E
Oil thermal paper: PD150R,
PD160R
0.167
(4.75) (4.75) 48 (288 dots)
print area
(max.24 characters)
(units : mm)
57.50.5
(Paper dimension)
4
7. DRAWER
[OUTLINE]
Standard equipment: Yes (1)
Max. number of additional drawers: 1
The drawer consists of:
1) Drawer box (outer case) and drawer
2) Money case
3) Coin case
4) Lock (attached to the drawer)
[SPECIFICATION]
1) DRAWER BOX AND DRAWER
2) MONEY CASE
Layout:
3) Drawer Lock Key
This key locks and unlocks the drawer. To lock it, turn 90 degrees coun-
terclockwise. To unlock it, turn 90 degrees clockwise.
8. USB PORT
[DEVICE]
USB B Type
[OUTLINE]
This ECR has 1 port.
This is used in order to connect with a personal computer.
[SPECIDICATIONS]
1) Transmission tate
USB 2.0 Full Speed Max. 12Mbps
2) Connector
USB B Type
3) Pin assign
1Pin 5V
2Pin -D
3Pin +D
4Pin GND
9. BATTERY
1) MEMORY BACK UP BATTERY
For memory back up, the dry battery AA (3 pieces) are needed.
1. Memory holding time:
Approximate 1 year after New dry batteries are inserted.
2. Battery exchange method:
When the low battery symbol L lights up, batteries (3 pieces)
exhange by the following method, with 2 days.
1) Power on the ECR.
2) Mode switch turn to REG mode.
3) Release the OLD dry batteries (3 pieces).
4) Insert the NEW dry batteries (3 pieces).
5) Confirm the low battery symbol L lights off.
2) LOW BATTERY
Low battery indication will appear on the left side of display when the
battery voltage is low.
Type SEC SECL
Model name of
the drawer box
SJ415 SJ423
Size (mm) 330(W) x 418(D) x 98(H) 355(W) x 423(D) x 110(H)
Material Plastic
Bell
Release lever Standard equipment: situated at the bottom
Drawer open
sensor
Type SEC SECL

Separation from the drawer Disallowed
Separation of the bill compartments
from the coin compartments
Allowed
Bill separator
Number of compartments 4B/5C 5B/6C
4B/5C (U version) 5B/6C (A version)
CASE 1: When any numeric entry & any item entry is not done or just
after finalization.
The machine can indicate the low battery condition. (Always)
CASE 2: When numeric entry or item entry is done.
Battery condition will not appear.
Exceptionally, when the power is restored after a power failure, the
low battery condition will appear on the display only when the bat-
tery is low.
And the indicator will disappear after any key entry.
XE-A203U/XE-A203A OPTIONS
5
[Display sample]
After finalization
10. SD MEMORY CARD
[Device]
SD Card (Version. 1.01)
[Outline]
XE-A203U has a SD Memory Card slot.
[Specidications]
CHAPTER 2. OPTIONS
1. OPTIONS (NONE)
2. SERVICE OPTIONS (NONE)
3. SUPPLIES
4. SPECIAL SERVICE TOOLS
CHAPTER 3. MASTER RESET AND PROGRAM RESET
1. MASTER RESETTING
Master resetting clears the entire memory and resumes initial values.
Master resetting can be accomplished by using the following procedure:
The master reset can also be accomplished in the following case.
In case power failure occurs when the machine has no battery
attached to it, the master reset operation is automatically performed
after the power has been restored.
(This is because if power failure occurs with no battery attached to
the machine, all the memories are lost and the machine does not
work properly after power recovery; this requires the master reset
operation.)
2. PROGRAM RESETTING
(INITIALIZATION)
This resetting resumes the initial program without clearing memory.
This resetting can be operated at below sequence in PGM mode.
Note: In case power failure occurs when the machine has no battery
attached to it, the master reset operation is automatically
performed after the power has been restored.
0.00: Battery is OK.
L 0.00: Low battery (You have to change the batteries.)
L 0.00: No battery (You have to change the batteries immediately.)
F 12.34: Battery is OK.
L 12.34: Low battery. (L indicate instead of F.)
L 12.34: No battery. (L indicate instead of F.)
Note: NO BATTERY: When the NO BATTERY is display, the mas-
ter reset is executed at the timing of POWER
ON after the POWER OFF.
1) Variable clock rate : 0 - 25 MHZ
2) Other commands and memory access : 2.7 - 3.6V
3) Bus Protocol : SPI Bus
4) Correspondence capacity : 32MB - 512MB
5) Recommended manufacturer : SanDisk
NO NAME PARTS CODE PRICERANK DESCRIPTION
1 Thermal roll paper TPAPR6656RC05 BA 5 ROLLS/PACK
NO NAME PARTS CODE PRICE RANK DESCRIPTION
1 USB Cable
Procedure A: 1) Unplug the AC cord from the wall outlet or set the
mode switch to OFF Position.
2) Let the ECR be without the memory back up battery.
3) Wait over 1 muinite for discharging.
4) Set the mode switch to any position except OFF.
5) Plugin the AC cord to the wall outlet or turn the
mode switch from OFF Position to another position.
Procedure: 1) Unplug the AC cord from the wall outlet.
2) Wait over 1 muinite for discharging.
3) Set the mode switch to the PGM position.
4) While holding down the FEED key, plugin the AC
cord to the wall outlet.
XE-A203U/XE-A203A HARDWARE DESCRIPTION
6
CHAPTER 4. HARDWARE DESCRIPTION
1. HARDWARE BLOCK DIAGRAM
<Main parts>
2. MEMORY MAP
1MByte mode/The CS area PM13 = 1 is selected.
CPU: M30624MWP-D85FP (Renesus)
ROM 320KByte (MASK) RAM 24KByte
External RAM: 1Mbit (128K x 8)
CYPRESS CY62128BLL-70SXI
Printer: MT53II (EPSON)
USB controller: M66291GP (Renesus)
RESET IC
BUZZER
12MHz
32.768kHz
DRY Battery
POWER
5.8V
5.0V
3.3V
7.9V
23.8V
DRAWER
LV125
HCT04
SD CARD
USB
Type B
MOTOR
PRINTER
MT53II
Driver/Sensor
KEY RETURN
KEY SCAN
KEY
SWITCH
Decoder
74HC138 x 2
4 to 16
LED
Front 10
PopUp 7
DIG
Driver
SEG
Driver
74H374
USB
Controller
M66291GP
S-RAM
128KByte
CPU
Renesus
M30624MWP-
D85FP
ROM 320KByte
RAM 24KByte
CPU internal RAM: 24KByte 00400h-063FFh
External RAM: 128KByte 08000h-27000h
(Area that can be used 124KByte)
00000h
00400h
063FFh
CPU internal RAM
24KByte 00400h-063FFh
06400h
08000h External RAM
128KByte
27000h
28000h USB controller
30000h Segment Latch Address
80000h
B0000h
FFFFFh
CPU internal MASK ROM
320KByte B0000h-FFFFFh
/CS0
/CS2
/CS1
7
3. CPU PORT
PORT PIN No. Pin name Signal name I/O Initial value OFF MODE Function
P00 88 D0 D0 I/O H Out L DATE BUS D0
P10 80 P10 KST0 O L In KEY DISPLAY (4 TO 16)
P14 76 P14 IN2 O L Out L PAPER FEED MOTOR
P15 75 P15 IN1 O L Out L PAPER FEED MOTOR
P16 74 P16 ENA2 O L Out L PAPER FEED MOTOR
P17 73 P17 ENA1 O L Out L PAPER FEED MOTOR
P20 72 A0 A0 O H Out L ADDRESS BUS A0
P44 50 /CS0 /CS0 O H Out L SEGMENT LATCH
P45 49 /CS1 /CS1 O H Out L USB CONTROLLER
P46 48 /CS2 /CS2 O H Out H SRAM
P47 47 /CS3 (NU) O L Out L UNUSED
P50 46 /WR /WR O H Out L WRITE STROBE SIGNAL
P51 45 /BHE (NU) O L Out L UNUSED
P52 44 /RD /RD O H Out L READ STROBE SIGNAL
P53 43 BCLK (NU) O L Out L UNUSED
P54 42 /HLDA (NU) O L Out L UNUSED
P55 41 /HOLD /EMP I - In
P56 40 ALE (NU) O L Out L UNUSED
P57 39 /RDY /RDY I - In VCC PULL UP
P60 38 P60 DR1 O L Out L DRAWER DRIVE SIGNAL
P61 37 P61 SD_CLK O H Out L SD CLK
P62 36 P62 SD_RXD I - In SD RXD
P63 35 P63 SD_TXD O H Out L SD TXD
8
P64 34 P64 SD_POWER# O H Out L SD POWER#
P65 33 P65 SD_CS# O H Out L SD CS#
P66 32 P66 SD_CD# I - In SD CD#
P67 31 P67 SD_WP# I - In SD WP#
P70 30 TXD2 DAT O L Out L PRINTER DATA OUT
P71 29 P71 (NU) O L Out L UNUSED
P72 28 CLK2 CLK O L Out L PRINTER CLOCK
P74 26 P74 P74 I - In FIXED TO L
P75 25 P75 P75 I - In FIXED TO L
P76 24 P76 /RES_USB O L Out L USB RESET
P77 23 P77 /EPM CTRL O H Out L /EPM CONTROL SIGNAL WHEN IPL
P80 22 P80 BUZZER O L Out L BUZZER
P81 21 P81 MOTOR O L Out L PAPER TAKE UP MOTOR
P82 20 /INT0 POFF I - In POWER INTERRUPT
P83 19 /INT1 /DREQUSB I - In USB DMA REQUEST
P84 18 /INT2 /INTUSB I - In USB INTERRUPT
P85 17 /NMI (NU) I - In UNUSED
P86 11 XCOUT XCOUT I - In 32.768kHz
P87 10 XCIN XCIN I - In 32.768kHz
P90 7 P90 P90 I - In KEY IN
P97 100 P97 P97 I - In KEY IN
P100 97 AN0 P100 I - In HEAD TEMPERATURE MONITOR
P101 95 AN1 P101 I - In HEAD VOLTAGE MONITOR
P102 94 P102 /STB2 O H In PRINTER/STB2
P103 93 AN3 VBAT I - In BATTERY VOLTAGE
P105 91 P105 VPON O L Out L PRINTER HEAD POWER
P106 90 P106 /LAT O H Out L PRINTER DATA LATCH
P107 89 P107 /STB1 O H In PRINTER/STB1
BYTE 8 BYTE I - In CONNECTED TO VDD
CNVss 9 CNVss I - In NOMAL: L/ BOOT: H
/RESET 12 /RESET I - In RESET
Xout 13 Xout O Out CLOCK
Vss 14 Vss power CONNECTED TO GND
Xin 15 Xin I In CLOCK
Vcc 16 Vcc power CONNECTED TO VDD
Vcc 62 Vcc power CONNECTED TO VDD
Vss 64 Vss power CONNECTED TO GND
AVss 96 AVss power CONNECTED TO GND
Vref 98 Vref ref CONNECTED TO VDD
AVcc 99 AVcc power CONNECTED TO VDD
PORT PIN No. Pin name Signal name I/O Initial value OFF MODE Function
9
4. USB PORT
One port for USB Port (Slave) is provided as a standard provision.
The Renesus-make USB general-use ASSP device M66291 is used.
The M66291 is mapped to the /CS1 area 28000h-29FFFh.
<CPU PORT>
5. SD CARD I/F (XE-A203U ONLY)
One port for SD card I/F is provided as a standard provision.
Communication with the SD card is made in the SPI mode.
6. PRINTER CONTROL
6-1. STEPPING MOTOR CONTROL
The two-phase bi-polar stepping motor is driven at a constant voltage.
1step : 0.087mm, 1dot : 2step
<CPU PORT>
<DRIVE STEP>
6-2. HEAD CONTROL
HEAD : All 288dot, Width 0.167mm/dot (6dot/mm)
<CPU PORT>
6-3. PAPER TAKE UP MOTOR CONTROL
<CPU PORT>
6-4. OUT OF PAPER DETECTION
<CPU PORT>
6-5. PLATEN OPEN (HEAD UP DETECTION)
<CPU PORT>
7. A/D CONVERSION
The following three signals are inputted to the A/D conversion port.
<CPU PORT>
No. CPU PORT Use signal Purpose
19 P83 (INT1) /DREQUSB USB DMA channel 0 DMA request
signal
18 P84 (INT2) /INTUSB USB interruption 0 request signal
24 P76 (TA3OUT) /REUSB M66291 Reset control
No. CPU PORT Use signal Purpose
31 P67 (TXD1) /SD_WP SD card write protect detection signal
32 P66 (RXD1) /SD_CD SD card insertion detection signal
33 P65 (CLK1) /SD_CS SD card chip select signal
34 P64 (CLKS1) /SD_POW SD card power on signal
35 P63 (TXD0) SD_TXD TxD signal
36 P62 (RXD0) SD_RXD RxD signal
37 P61 (CLK0) SD_CLK Serial CLK signal
Pin No. CPU PORT Use signal Function
76 P14 IN2 Paper feed motor (IN2)
75 P15 IN1 Paper feed motor (IN1)
74 P16 ENA2 Paper feed motor (ENA2)
73 P17 ENA1 Paper feed motor (ENA1)
1
2
27
1.5k
27
3
4
1.0uF
CPU

A0
A1-A6
D0-D7
/CS1
/RD
/WR
/RESUSB
/DREQUSB
/INTUSB
M66291
D15/AD0
AD1-AD6
VBuss
D0-D7 TrON
CS
RD
D+
LWR
D-
/RESET
/Dreq0
Vbus
D+
D-
GND
24MHz
USB
CONN-
ECTOR
Driver IC input (CPU output) Motor drive signal
STEP IN1 IN2 ENA1 ENA2
A
(OUT1)
B
(OUT3)
/A
(OUT2)
/B
(OUT4)
1 L L H H H H L L
2 H L H H L H H L
3 H H H H L L H H
4 L H H H H L L H
Pin No. CPU PORT Use signal Function
89 P107 STRB1# Printer STB1#
94 P102 STRB2# Printer STB2#
30 P70 DAT Printer print data
28 P72 PCLK Printer forwarding clock
90 P106 LATCH# Printer data latch
91 P105 VPON Printer head motor power
Pin No. PORT Use signal Function
21 P81 MOTOR Printer paper take up motor
Pin No. PORT Strobe signal Function
6 P91 /S4 Printer out of paper detection
(It reads according to the timing of /S4)
Pin No. PORT Strobe signal Function
6 P91 /S3 Platen open detection
(It reads according to the timing of /S3)
PIN
No.
PORT
Use
signal
Function
97 AN0/P100 TM Printer head temperature monitor
95 AN1/P101 VPTEST Printer head voltage monitor
93 AN3/P103 VBAT Battery voltage monitor
10
7-1. PRINTER HEAD TEMPERATURE MONITOR
The voltage divided by the thermistor for detecting the printer head tem-
perature and the resistor is inputted to the AN0 pin.
7-2. PRINTER HEAD VOLTAGE MONITOR
The voltage supplied by the printer head power and passed through the
printer and divided by the resistor is inputted to the AN1 pin.
The printable voltage range for the printer is 140~252 in A/D conversion
value.
7-3. BATTERY VOLTAGE MONITOR
The voltage of VDD is inputted to AN3 pin. For an A/D value of 189
(3.69V) or less, it is judged as LOW BATTERY. For 174 (3.40V) or less,
it is judged as NO BATTERY.
8. KEY/DISPLAY
The front display is of 10 digits of LED, and the POPUP display is of 7
digits of LED.
<KEY/DISPLAY COMPOSITION>
8-1. LED DIGIT SIGNAL
The above /S0~/S9 are considered as LED DIGIT signals.
S0#: First digit~S9#: 10th digit (For the POPUP side, ST0~ST6 are used.)
8-2. LED SEGMENT SIGNAL
By writing the segment data to 30000h, the LED segment signal can be
outputted.
Data~Segment correspondence
8-3. CPU PORT AND REGISTER
<POPUP DISPLAY-RELATED RESISTER>
<LED SEGMENT SIGNAL WRITE>
<CPU PORT>
Strobe signals of /S0~/S9 are made by using SN74HC138 from KST0~KST3
signals.
<OTHERS CPU PORT>
9. POWER
10. DRAWER
The XE-A203U/A203A is provided with 1CH of a drawer port.
* The drawer solenoid drive time is as follow: 55ms (max) 50ms (min)
Head
temperature
A/D conversion
value (DEC)
Operation
Less than -10C 929~1023 Motor lock
-10C ~
Less than 0C
869~928 Print in the conduction time at 0C.
0C ~
Less than 70C
232~868 Print in the conduction time speci-
fied on the MT-T53II specifications.
70C or above 0~231 Motor lock
D0~D6 3 a~g
D7 3 DP
FRONT:
POP UP:
ST0#
ST9#
HC138
KS0
KS3
Front Display
10 segment
POPUP Display
segment
Keyboard / MODE SW
MATRIX
ST0#
ST9#
HC374
D0D7 ag, dp
P90P97
CPU
/CS0 30000h
Function Address R/W
LED Segment Signal 30000h W
Address Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
30000h dp g f e d c b a
PIN No. PORT Use signal Function
80 P10 KST0 Key strobe signal 0
ST0 ST1 ST2 ST3 ST4 ST5 ST6 ST7 ST8 ST9
MODE P90 SRV PGM Time REG MGR X1/
Z1
X2/
Z2
P91 PF HEAD
UP
Out of
paper
PIN No. PORT Use signal Function
38 P60 DR1 Drawer drive signal
VO 24V
(DRAWER)
VDD 5.0V
VCC 5.0V
Battery
POFF# detect
point
TRANS.
PQ1CG203
PQ1CG203
LM2574
+ Tr
.
VP 8V
PRINTER headMotor
ON/OFF Control
(MODE SWPOFF#
VPON)
ON/OFF Control
(MODE SW)
After occurrence of POFF#, the power
interruption must be made within 10ms.
VLED 5.7V
BA033
VCC
3.3V
XE-A203U/XE-A203A TEST FUNCTION
11
CHAPTER 5. TEST FUNCTION
1. TEST ITEMS
The test items are as follows.
1) STARTING DIAG
Mode switch position: PGM mode
Key operation: Above code + RCPT/PO key
2. DESCRIPTION OF EACH DIAGNOSTIC
PROGRAM
1) DISPLAY BUZZER TEST
1 Key operation
2 Test procedure
The decimal point will shift in steps of 1 digit from the lower digit to
the upper (every 200m sec).
After that, all segments turn on (about 1 sec).
This mode is repeated.
At the same time, the buzzer sounds continuously.
3 Display
4
End of testing
You can exit the test mode by pressing any key. The following is
printed.
2) KEY CODE
1
Key operation
2
Test procedure
Every time a key is pressed, the code of that key is displayed as
a decimal number.
3
Display
4
End of testing
You can exit the test mode by turning the mode switch to a position
other than the SRV mode. The printer prints as follows.
3) PRINTER TEST
1
Key operation
2
Test procedure
3 lines of 24 Z's are printed.
3
Display
4
End of testing
The test will automatically be terminated after the printer prints.
NO. Code Description
1) 100 DISPLAY BUZZER TEST
2) 101 KEY CODE
3) 102 PRINTER TEST
4) 104 KEYBOARD TEST
5) 105 MODE SWITCH TEST
6) 106 PRINTER SENSOR TEST
7) 107 CLOCK DISPLAY TEST
8) 110 DRAWER OPEN TEST
9) 120 EXTERNAL RAM TEST
10) 121 CPU INTERNAL RAM TEST
11) 140 CPU INTERNAL ROM TEST
12) 160 AD CONVERSION PORT TEST
13) 173 WINDING SPOOL CHECK TEST
14) 520 USB COMMUNICATION TEST
15) 550 SLEEP MODE TEST
16) 620 SD CARD TEST
RCPT/PO 1 0 0
OP display:
POPUP display:
1. 2. 3. 4. 5. 6. 7. 8. 9. 0.
4. 5. 6. 7. 8. 9. 0.
OP display:
POPUP display:
8. 8. 8. 8. 8. 8. 8. 8. 8. 8.
8. 8. 8. 8. 8. 8. 8.
Repeat
100
End print:
RCPT/PO 1 0 1
(*) * * * = Key code
OP display:
POPUP display:
1 0 1 * **
* * *
101
End print:
RCPT/PO 1 0 2
OP display:
POPUP display:
1 0 2
ZZZZZZZZZZZZZZZZZZZZZZZZ
Print:
12
4) KEYBOARD TEST
1 Key operation
2 Test procedure
The keyboard is checked with the sum check data of the key code
except for the paper feed key.
The sum check data of each model is inputted to the upper 4 digits
of the diag code, and the data is compared with the key data accu-
mulated until the final key (TL key) is pressed.
When the data are in accord with each other, the end print is made.
If not, an error print is made.
(*) The final key: CA/AT Key
(*) XE-A203U/A203A sum check code: 3417
3 Display
4 End of testing
5) MODE SWITCH TEST
1 Key operation
2 Test procedure
Turn the mode SW from PGM position to X2/Z2 one by one
sequentially and return to PGM position again. Check that the
positions are changed in the proper sequence.
If the test is completed normally, the end print is made. If not, an
error print is made.
3 Display
4 End of testing
6) PRINTER SENSOR TEST
1 Key operation
2 Test procedure
Check the status of paper end sensor and head up sensor.
3 Display
(*) X = Paper end sensar 1: Paper present 0: Out of paper
(*) Y = Head up sensor 1: Head down 0: Head up
4 End of testing
You can exit the test mode by pressing any key and the printer prints
the following.
7) CLOCK DISPLAY TEST
1 Key operation
2 Test procedure
The clock is displayed.
3 Display
4 Check that
A) Check - blinks at an interval of 500ms.
B) Check the clock counts up normally.
5 End of testing
When any key is pressed, the date and time are printed and the test
mode will terminated.
RCPT/PO 1 0 4
(*) **** = Sum check code on each model (omissible)
****
OP display:
POPUP display:
1 0 4
104
When the
test ends normally:
104
KEY SUM ERROR XXXX-YYYY
When an error occurs:
RCPT/PO 1 0 5
MODE
*
PGM VOID OFF OP X/Z REG MGR X1/Z1 X2/Z2
1 2 3 4 5 6 7
(*) * = Mode SW position code
(*1) LED not displayed due to OFF
nondis-
play*1
OP display:
POPUP display:
1 0 5 *
*
105
When the
test ends normally:
105
MODE KEY ERROR
RCPT/PO 1 0 6
OP display:
POPUP display:
1 0 6 X
-
Y
X
-
Y
106
RCPT/PO 1 0 7
(*) hh = hour mm = min ss = sec
OP display:
POPUP display:
h h - mm s s
h - mm s s
107
End print:
yymmdd-hhmmss
(*) yy = year mm = month dd = day
hh = hour mm = min ss = sec
13
8) DRAWER OPEN TEST
1 Key operation
2 Test procedure
Drawer open.
3 Display
4 Check that
The drawer opens normally.
5 End of testing
The test will automatically be terminated and the printer prints as
follows.
9) EXTERNAL RAM TEST
1 Key operation
2 Test procedure
The standard 128 Kbyte RAM is checked.
The contents of the memory are lost after this test.
RAM (08000H ~ 27FFFH area) is tested in the following procedure.
a) Data in the test area is stored.
b) Write 00H
c) Read and compare 00H and then write 55H
d) Read and compare 55H and then write AAH
e) Read and compare AAH
f) Restore stored data.
3 Display
4 End of testing
follows.
(*) x = 1: Data error x = 2: Address error
(*) When an error occurs, the printer outputs the error message
and then the address where the error has occurred in the
area *****.
10) CPU INTERNAL RAM TEST
1 Key operation
2 Test procedure
The test program checks internal RAM (24Kbyte) of the CPU.
The contents of the memory are lost after this test.
RAM (00400H - 053FFH area) is tested in the following procedure.
a) Data in the test area is stored.
b) Write 00H
c) Read and compare 00H and then write 55H
d) Read and compare 55H and then read AAH
e) Read and compare AAH
f) Stored data is restored.
3 Display
4 End of testing.
follows.
(*) x = 1: Data error x = 2: Address error
(*) When an error occurs, the printer outputs the error message
and then the address where the error has occurred in the
area *****.
11) CPU INTERNAL ROM TEST
1 Key operation
2 Test procedure
The test program checks that the checksum of the CPU internal
flash ROM (C0000H - FFFFFH) is correct.
The lower two digits of the checksum should be 10H.
3 Display
4 End of testing
follows.
RCPT/PO 1 1 0
OP display:
POPUP display:
1 1 0
110
End print:
RCPT/PO 1 2 0
OP display:
POPUP display:
1 2 0
120
When the
test ends normally:
120
RAM ERROR X *****h
RCPT/PO 1 2 1
OP display:
POPUP display:
1 2 1
121
When the
test ends normally:
121
RAM ERROR X *****h
RCPT/PO 1 4 0
OP display:
POPUP display:
1 4 0
140
When the
test ends normally:
120
RAM ERROR X *****h
ROM ********
********
ROM ********
********
14
12) AD CONVERSION PORT TEST
1 Key operation
2 Test procedure
The AD value of each AD conversion port is sequentially displayed
for every 1 sec.
3 Display
4 End of testing
When any key is pressed, the test is terminated and the AD value at
the terminating point is printed.
13) WINDING SPOOL CHECK TEST
1 Key operation
2 Test procedure
The winding spool motor is rotated for 2 sec.
3 Display
4 End of testing
follows.
14) USB COMMUNICATION TEST (ID/ADDRESS PRINT)
1 Key operation
2 Test procedure
The USB revision, the vendor ID, the product ID, and the device
address assigned by the host are printed.
3 Display
4 End of the test
follows.
15) SLEEP MODE TEST
1 Key operation
2 Test procedure
Check to confirm that the machine has entered the sleep mode
(display OFF, Dp ON), and wait for a change in status (key input,
change in RS port).
3 Display
4 End of the test
follows.
16) SD CARD TEST (SD CARD INFORMATION)
1 Key operation
2 Test procedure
The SD card is detected and the write protect status is displayed.
After completion of the test, the SD card register value is printed.
Error print list
3 Display
4 End of the test
When any key is pressed, the SD card register is read and the end
print is made.
RCPT/PO 1 6 0
(*) X = 1: Head temperature X = 2: Head voltage X = 3: Battery voltage
(*) * * * * = A /D value
OP display:
POPUP display:
1 6 0 X * * * *
End print:
160
HEAD TEMP
HEAD VOLTAGE
BATTERY VOLTAGE
***
***
***
RCPT/PO 1 7 3
OP display:
POPUP display:
1 7 3 .
173
End print:
RCPT/PO 5 2 0
OP display:
POPUP display:
5 2 0
520
print:
USB Rev. Ver. XXX
VENDOR ID XXX
PRODUCT ID XXX
DEVICE ADDRESS XXX
Error print Error content
SD CARD NO DETECT SD Card not detected
SD READ ERROR SD read error
RCPT/PO 5 5 0
OP display:
POPUP display:
.
550
End print:
RCPT/PO 6 2 0
OP display:
POPUP display:
6 2 0 X
-
Y
X
-
Y
(*) X = SD card detection
(*) Y = WP detection
1 SD card YES
1 Write Protect state
0 : SD card NO
0 : Write Protect NO
When the
test ends normally:
620
XXXXXXXXXXXXXXXX--
XXXXXXXXXXXXXXXXh
XXXXXXXXXXXXXXXX--
XXXXXXXXXXXXXXXXh
12345678h
******
620
(*) ****** = Error print (Refer to the error print.)
CID
CSD
OCR
XE-A203U/XE-A203A CIRCUIT DIAGRAM AND PWB LAYOUT
15
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28
4. REAR DISPLAY PWB LAYOUT
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q
SHARP CORPORATION
Information and Communication Systems Group
Quality Assurance Department
Yamatokoriyama, Nara 639-1186, Japan
2006 July Printed in Japan t
COPYRIGHT 2006 BY SHARP CORPORATION
All rights reserved.
Printed in Japan.
No part of this publication may be reproduced,
stored in a retrieval system, or transmitted.
In any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise,
without prior written permission of the publisher.

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