MATERIAL SPECIFICATION COMPARISON SHEET

PROJECT TITLE : LUSAIL EXPRESSWAY PROJECT CODE : (2012/18) P-003

SUBMITTAL TITLE : MATERIAL APPROVAL MATERIAL SOURCE : UK
PROPOSED MATERIAL : ISOLATION VALVES FOR LUSAIL SW PUMP STATION MANUFACTURER / SUPPLIER : AVK-GLENFIELD / ROOTS Energy & Eng. Services
Specification Clause /
Reference
Compliant
(Y or N)
QCS 2010 Section 8
Part 5
5.3
1
N
Y
Specification Requirement
Proposed Material
Specification
Proposed Gate Valves are metal seated to BS EN
1171 and with BS 5163 face to face dimensions.
Valves, Penstocks and Appurtenances
These specifications are applicable to all sizes of sluice valves larger than 80 mm
diameter. Sluice valves shall be of the following types.
(a) Potable and treated sewage effluent - 80mm diameter up to and including 300mm
diameter, to BS 5163 with resilient seating.
Not applicable as the proposed valves are Metal
seated as per clause (b) and also as per clause 8.4
(b) All other uses other than (a) above, 80mm diameter up to and including 1,000mm
diameter to BS EN 1171metal seated.
SLUICE VALVES
2
Offered Gelenfield series 37/46 (rising stem design-
sizes up to DN 300) are with ductile iron body and
Gunmetal seats.
Valves shall be of the double flanged cast iron wedge-gate type unless otherwise
stated. Valves shall be cast iron body with renewable gun metal faces on body and
wedge and bolt-on cast iron bonnet. All exposed valves shall be of the rising stem
type unless otherwise specified or shown on the Contract Drawing. Rising stem
valves shall also incorporate a combined yoke. Valves shall close clockwise.
Y
Series 54/31 gate valves are double flanged with
ductile iron wedge with aluminum bronze (CC331G)
seats on body and wedge. Offered gate valves
incorporate a bolted bonnet and combined Yoke.
(Applicable only for rising stem design valves and
not applicable for non-rising stem gate valves).
Valves shall close clockwise.
Specification Clause /
Reference
Compliant
(Y or N)
Specification Requirement
Proposed Material
Specification
3 Y
4 Y
5 Y
6
Y
Y
Y
7 The following shall apply to spindles :
N
Y
Y
Proposed valves are rated to PN 16
(a) diameter will be adequate for the duty required
(b) gearing will be supplied where necessary to
ensure that the required operating force applied by
hand to the rim of the wheel does not exceed 25N.
Stem seals on valves of 350mm diameter and above shall be of the stuffing box and
gland form arranged for easy replacement of packing and seal and shall be
accessible for maintenance without removal of the valve from service. Stem seals on
valves below 350mm diameter may be stuffing box and gland or 'O' ring. If 'O' ring
seals are provided they shall be arranged such that they can be replaced without
removal of the valve from service. If 'O' ring stem seals are provided, the Contractor
shall provide with the valve, two replacement sets of rings labelled with the project
number, manufacturer, valve model reference and size of valve.
(b) for valves of 300mm bore and above, and for all motorised/actuated valves
spindles shall be of the rising type. Thrust tubes shall be provided between the valve
andheadstock in order to absorb the thrust in both direction of operation. Thrust tubes
shall incorporate all necessary fixings brackets and spindle guide plates. Headstocks
shall incorporate a valve position indicator.
(c) where rising stem valves are subject to submergence the extension spindle shall
also be of the rising type with the threaded portion positioned above top water level.
(a) diameter shall be adequate for the duty required
(b) gearing shall be supplied where necessary to ensure that the required operating
force applied by hand to the rim of the wheel does not exceed 25N
(c) Handwheels shall have smooth rims and the direction of closing, which shall be
clockwise, shall be cast on them.
(a) where possible and providing the valve is not subject to submergence, spindles
shall be of the non-rising type and a cast iron bridle piece, or similar, shall be
incorporated on valves of the rising spindle type for this purpose.
Valves shall be provided with suitable handwheels as follows:
Stem seals for gate valves of sizes up to DN 600 is
O-ring type. For gate valves of sizes DN 700 and
above, the stem sealing is of Stuff box type. For
replacement of seals, it is not required to remove the
valve from service but the line must be
depressurized while carrying out the seal
replacement activity. Extra O-rings can be supplied
at optional extra cost to the contractor.
Proposed valves are of rising spindle design. Thrust
tubes, brackets, spindle guide plates, headstocks
are not part of contractor BOQ and hence not
offered.
Proposed valves are of rising stem design. Extension
spindles are not part of contractor BOQ. If required
are available as optional extra.
(c) Handwheels will have smooth rims and the
direction of closing, which will be clockwise, will be
cast on them or marked separately by means of a
name plate.
Proposed valves are of rising stem design as per
clause 8.4 of Project specification. Hence, this
clause is not applicable.
Valves pressure ratings shall equal the class of pipe unless otherwise indicated on
the Drawings.
Valve stems shall be of forged aluminium bronze or stainless steel, machined all
over, with a machine cut robust trapezoidal or square form thread, operating in
gunmetal.
Valves are offered with Stainless Steel 316 Stem,
machined all over with machine cur robust
trapezoidal or square form thread, operating in
Aluminum bronze wedge nut.
Specification Clause /
Reference
Compliant
(Y or N)
Specification Requirement
Proposed Material
Specification
Y
Y
Y
8 N
9 Y
10 N
11 Y
12 Y
Reviewed by : QC Manager
Where sluice valves above 350 mm bore are
mounted with the spindle in the horizontal plane
valve bodies will be fitted with renewable gunmetal
machined gate slides and the gates with renewable
hard bronze soes accurately machined to reduce
sliding friction.
(f) all spindles shall be of stainless steel Grade 316S31 and shall be compliant with
the requirements for valve stems.
Proposed valve stems are of Grade SS 316
(SS31631). Extension spindles are not part of
contractor BOQ. If required are available as optional
extra.
(d) extended spindle installations shall include all necessary brackets, intermediate
supports etc.
Extension spindles are not part of contractor BOQ. If
required are available as optional extra.
(e) where extended spindles require to be operated at open flooring level, spindle
guides or guide brackets shall be provided close to flooring level.
Extension spindles are not part of contractor BOQ. If
required are available as optional extra.
All sluice valves above 500 mm bore (300 mm if power actuated) shall be provided
with jacking screws. Valves above 350 mm bore where mounted in a horizontal
pipeline shall be provided with feet.
All sluice valves above 500 mm bore (300 mm if
power actuated) will be provided with jacking screws.
Valves above 350 mm bore where mounted in a
horizontal pipeline will be provided with feet.
Extension spindle couplings shall be of the muff type and shall be drilled with a nut
and bolt for securing the spindle to the valve stem, which will likewise be drilled to
accept the bolt.
This point is applicable only when extension spindles
are offered. Since, extension spindles are not part of
contract BOQ, muff couplings are not applicable for
current scope of supply.
Vandal and weatherproof clear polycarbonate tube covers shall be securely fitted to
protect the threads of rising stems and spindles. Tubes shall be clearly and
permanently engraved to indicate the position of the valve.
Vandal and weatherproof clear polycarbonate tube
covers will be securely fitted to protect the threads of
rising stems and spindles. Tubes will be clearly and
permanently engraved to indicate the position of the
valve.
Where valves are required to be operated by tee keys, spindle caps shall be fitted.
The caps shall be drilled and each provided with nut and bolt for securing to the
spindle which shall likewise be drilled to accept the bolt. Where caps are fitted they
shall be supplied complete with operating tee key. The extended spindle shall be
such that the tee key will be operated at 0.9 to 1.2 m above floor level.
Where sluice valves above 350 mm bore are mounted with the spindle in the
horizontal plane, valve bodies shall be fitted with renewable gunmetal machined gate
slides and the gates with renewable hard bronze shoes accurately machined to
reduce sliding fraction.
Spindle caps are not applicable to the current scope
of supply.gate valves are offered with Handwheels.
For actuated valves, handwheels are part of actuator
manual override.
MATERIAL SPECIFICATION COMPARISON SHEET
: AVK-GLENFIELD / ROOTS Energy & Eng. Services
Comments
N/A
We have offered Ductile iron body
instead of Cast iron. Ductile iron being
superior material compared to cast iron.
Comments
We have offered the Wedge nut in
Aluminum bronze for better corrosion
resistance and wear resistance
compared to Gunmetal.
N/A
Extension spindles are not part of
contractor BOQ. If required are
available as optional extra.
Comments
N/A
N/A
MATERIAL SPECIFICATION COMPARISON SHEET
PROJECT TITLE : LUSAIL EXPRESSWAY PROJECT CODE : (2012/18) P-003
SUBMITTAL TITLE : MATERIAL APPROVAL MATERIAL SOURCE : UK
PROPOSED MATERIAL : REFLUX VALVES FOR LUSAIL SW PUMP STATION MANUFACTURER / SUPPLIER : AVK-GLENFIELD / ROOTS Energy & Eng. Services
Specification Clause /
Reference
Compliant
(Y or N)
QCS 2010 Section 8
Part 5
5.5
1 Y
2 Y
3 Y
4 Y
5 N
6 Y
7 Y
Specification Requirement
Proposed Material
Specification
Valves, Penstocks and Appurtenances
Reflux Valves
Reflux valves shall comply with BS EN 12334 and be double flanged cast iron unless
otherwise specified.
Reflux valves shall comply with BS EN 12334-2001 (BS
5153. 1974 (1991) and are double flanged with Ductile iron
body.
Comply. All reflux valves will be suitable for operating in the
horizontal plane unless otherwise specified.
Comply. Cover plates will be of sufficient size to allow easy
hand access for cleaning and service and will be supplied
complete with tapped bosses fitted with air release cocks.
The valves shall be of the quick acting single door type designed to minimise slam on
closure by means of heavy gunmetal-faced doors weighted as necessary. The valves
shall be fitted with renewable gunmetal door sealing faces which shall be positively fixed.
The door hinge pin/shaft shall extend through a sealing gland on the side of the body and
be fitted with an external lever to permit back flushing.
Comply. The valve will be of the quick acting single door type
designed to minimize slam on closure by means of heavy
gunmetal-faced doors (for valve sizes up to DN 300)
weighted as necessary. For valve sizes DN 350 and above,
the valves are provided with Aluminum bronze CC331G
Seats for superior strength and wear resistance. The door
hinge pin/shaft will extend through a sealing gland on the
side of the body and be fitted with an external lever to permit
back flushing.
Glands shall be of the stuffing-box type with the exception that for valves below 450 mm
bore they shall be of the O ring type.
The glands for all check mvalves are offered with O-rings for
superior seating.
The valve door shall be weighted to suit the application and the lever shall be of the
heavy duty type designed for the additional of external weights should these be required
at some future date.
Comply. The valve door will be weighted to suit the
application and the lever will be of the heavy duty type
designed for the additional of external weights should these
be required at some future date.
Where there is a likelihood of surge pressures being generated reflux valves shall be of
the low loss non-slam wafer type. They shall feature a spring action giving drip tight shut-
off. The movement of the sealing plate shall not lead to scuffing of the seat material.
Not applicable for current scope of supply. Offered valves
are swing check valves as per clause 1.
All reflux valves shall be suitable for operating in the horizontal plane unless otherwise
specified.
Cover plates shall be of sufficient size to allow easy hand access for cleaning and
service and shall be supplied complete with tapped bosses fitted with air release cocks.
Specification Clause /
Reference
Compliant
(Y or N)
Specification Requirement
Proposed Material
Specification
8 Y
9 Y
10 Y
11 Y
Reviewed by : QC Manager
Comply. Valves above 350 mm bore will be provided with
feet.
The design of the valve body will be such that there is
adequate clearance around and at the back of the door to
minimise jamming by rags and debris. No additional stops
are applicable.
The hinge pin/shaft is stainless steel 316. The lever is
located on the squared/hexagonal section on the shaft. Both
lever and door are positively and securely fixed to the hinge
pin/shaft. All internal fixing devices are of stainless steel 316.
Proposed check valves are provided with lever and weight to
minimize slam. They are provided with 1 proximity switch.
The proximity switch will be of the metal clad type with
sealed actuator and cable entry.
The hinge pin/shaft shall be stainless steel and preferably square in section to ensure
positive location of the door. If circular shafts are utilised the back flushing lever shall be
located on a squared section, the diagonal dimensions of which shall be equivalent to the
full diameter of the shaft. Both door and lever shall be positively and securely fixed to the
hinge pin/shaft. Grub screws, pins (parallel to taper) or clamps will not be acceptable. All
internal fixing devices shall be of stainless steel.
Reflux valves fitted to the delivery side of pumps shall be fitted with balance weights to
minimise slam. If specified, they shall be provided with a totally enclosed proximity switch
operated by an external cam fitted to the extended spindle. The proximity switch shall be
of the metal clad type with sealed actuator and cable entry. Cam operated micro-
switches will not be acceptable.
Valves above 350 mm bore shall be provided with feet.
The design of the valve body shall be such that there is adequate clearance around and
at the back of the door to minimise jamming by rags and debris. Stops shall be provided
to limit the back lift of the door and shall be positioned to prevent fouling.
MATERIAL SPECIFICATION COMPARISON SHEET
: (2012/18) P-003
: AVK-GLENFIELD / ROOTS Energy & Eng. Services
Comments
We have offered body in Ductile iron
which is superior to Cast iron.
Not applicable for current scope of
supply.
Comments