Following are few general points to remember for civil site engineers to make
theconstruction work easier while maintaining quality of construction.
Lapping is not allowed for the bars having diameters more than 36 mm. Chair spacing maximum spacing is 1.00 m (or) 1 No per 1m 2 . For dowels rod minimum of 12 mm diameter should be used. Chairs minimum of 12 mm diameter bars to be used. Longitudinal reinforcement not less than 0.8% and more than 6% of gross C/S. Minimum bars for square column is 4 Nos and 6 Nos for circular column. Main bars in the slabs shall not be less than 8 mm (HYSD) or 10 mm (Plain bars) and the distributors not less than 8 mm and not more than 1/8 of slab thickness. Minimum thickness of slab is 125 mm. Dimension tolerance for cubes + 2 mm. Free fall of concrete is allowed maximum to 1.50m. Lap slices not be used for bar larger than 36 mm. Water absorption of bricks should not be more than 15 %. PH value of the water should not be less than 6. Compressive strength of Bricks is 3.5 N / mm 2.
In steel reinforcement binding wire required is 8 kg per MT. In soil filling as per IS code, 3 samples should be taken for core cutting test for every 100m 2 .
Density of Materials: Material Density Bricks 1600 1920 kg/m 3
Concrete block 1920 kg/ m 3
Reinforced concrete 2310 2700 kg/ m 3
Curing time of RCC Members for different types of cement: Super Sulphate cement: 7 days Ordinary Portland cement OPC: 10 days Minerals & Admixture added cement: 14 days De-Shuttering time of different RCC Members RCC Member De-shuttering time For columns, walls, vertical form works 16-24 hrs. Soffit formwork to slabs 3 days (props to be refixed after removal) Soffit to beams props 7 days (props to refixed after removal) Beams spanning upto 4.5m 7 days Beams spanning over 4.5m 14 days Arches spanning up to 6m 14 days Arches spanning over 6m 21 days Cube samples required for different quantity of concrete: Quantity of Concrete No. of cubes required 1 5 m 3 1 Nos 6 0 15 m 3 2 Nos 16 30 m 3 3 Nos 31 50 m 3 4 Nos Above 50 m 3
4 + 1 Nos of addition of each 50 m 3
Brick Masonry Construction Tips 1. Good brick masonry should utilize bricks which are sound, hard, well burnt and tough with uniform colour shape and size. 2. The bricks should be compact, homogeneous, free from holes, cracks, flaws, air-bubbles and stone lumps. These bricks should be properly soaked in water for at least two hours before use. 3. In the brick work, the bricks should be laid on their beds with the frogs pointing upwards. 4. The brick courses should be laid truly horizontal and should have truly horizontal and should have truly vertical joints. 5. As far as possible the use of brick-bats should be discouraged. 6. As far a possible the brick walls should be raised uniformly with proper bond. Generally the height of brick masonry construction in a day should be less than 1.5m. The maximum difference in rise of the wall between the different portions should not be more than one meter. 7. When the mortar is green, the face joints should be raked to a depth of 12 to 19mm in order to have a proper key for plastering or pointing. The mortar joints should be stuck flush and finished if no plastering or pointing is to be done. 8. In order to ensure continuous bond between the old and the new, the walls should be stopped with a toothed end. 9. Finished brickwork in lime mortar should be cured for a period of 2 to 3 weeks. This period can be reduced to 1 to 2 weeks in case of brickwork with cement mortar. 10. In order to carry out the brickwork at higher level, a single scaffolding is used.
Minimum Thickness of Structural Concrete members and Concrete embedded Elements Structural concrete member sizes should be as per Design Requirements. However, minimum dimensions of structural members can be considered as given below:
Sl. No. Structural Element Minimum Thickness 1 Pile cap 600mm 2 Levelling concrete below liquid retainingstructures 100mm 3 Levelling concrete for other RCC foundations 75mm 4 Footings (All types including raft foundation without beams) 300mm 5 Grade slabs 150mm 6 Underground pit / reservoir (below ground water table) walls and slab 200mm 7 Underground pit (above water table) walls and slab 200mm 8 Columns and pedestal length 250mm width, 250mm depth 9 Beams 250mm width, 300mm depth 10 Floor / roof slab walkway 150mm 11 Parapet wall 100mm 12 Chajja 100mm 13 Cable / pipe trench walls and base slab 125mm 14 Precast trench cover 125mm 15 Insert plate 12mm 16 Corner angle 6mm
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