Cladding Divisional Brochure2

Technical Supplies & Services Co.
Ltd
Profiled Cladding Sheets
Profiled Composite Panels
Metal Decking
Purlins & Girts
Technical Supplies & Services Co. Ltd. (TSSC) was founded in 1961 and is a primary member of Harwal Group
of companies. With its diverse range of products manufactured for a range of applications, TSSC is today one
of the largest manufacturer of building materials in the Middle East.

Harwal Group, an international investment and management company specialized in various manufacturing
technologies has companies and subsidiaries spread across the Middle East, Europe, USA and the CIS region.
The Group companies in the Gulf region include
Building Materials
Profled Composite Panels
& Cladding Sheets
Seamless Roofng System
Aluminium Composite Panels
Electrical Systems
Doors, Windows & Profles
Ceiling & Partition Systems
Curtain walls & Glazing systems
Industrial Products
Plastic Compounds
Storage Racking Systems
Pallets
Transport Crates
Aluminium Ingots
Pipeline Systems
Infrastructure Pipeline
Systems
Plumbing Systems
Refrigeration
Chillers
Freezers
Stainless Steel
water coolers
Insulated Truck body
Consumer Products
Plastic Household products
Keep Cold & Ice boxes
Insulated Containers
Garden Products
Travelling Gear, Suitcases
Drum / Bucket / Basin /
Jerrycans
Beverages
Services
Galvanizing
Coil Coating
Contract beverage flling
Furniture
Hospitality
Institutional
Outdoor
Prefab Solutions
Pre-Engineered Houses
Telecom Shelters
Portacabins
Containerised Houses
Packaging Solutions
Flexible Packaging
Film & Bags
Luxury bags
Thermoformed Products
PET Preforms and Bottles
Cold Stores
Chillers
Freezers
Home Improvement
Fences
Sheds
Shelters
Kitchens
Kitchen Fittings
Doors
Wardrobes
Cabinets
Work tables
Stainless Steel Kitchen
Equipments
www.harwal.net
INTERPOLYMER
Collectively the companies cater to diverse market sectors with their customer base spanning across the
Middle East, Europe, USA, Asia Pacifc, Africa, CIS and beyond. In the GCC, Harwal Group is the largest
converter of plastic, wood and metals into fnished products.
Range of products manufactured by Harwal Group
Refrigeration solutions
Cancoolers
Chillers
Freezers
SS water coolers
Metal products
Galvanizing
Services
Metal Sheds
Cable Trays
Cable Trunking
Cable Ladders
Switchgears
Building Materials
Composite Panels
Profiled Sheet Cladding
Seamless Roofing
Doors & Windows
Curtain Walls
Glazing System
Stainless Steel
Products
Stainless Steel Kitchen
Equipments
Cold Stores
Chillers
Freezers
Prefab solutions
Pre-Engineered Houses
Telecom Shelters
Portacabins
Containerised Houses
www.harwal.net
The range of products manufactured by TSSC include
www.tsscuae.com
TSSC is an ISO 9001:2000 certified company and follows stringent quality procedures in
manufacturing products to international standards. TSSC also manufactures custom made
products to specific customer requirements. In addition to manufacturing its diverse range of
products, TSSC offers a range of services that include galvanizing and commissioning of cold
stores and prefabricated houses. The products manufactured by TSSC are certified by Lloyds
Register in London and are approved by the Dubai Central Laboratory. The building
materials manufactured are fire rated and has individual product specifications.
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Technical Supplies & Services Co. Ltd | 2
The modular metallic components manufactured by TSSC include high quality corrugated metal sheets and
polyurethane pre-insulated composite panels. These products are manufactured to meet the prescribed
specifcations of design engineers and building contractors. The components manufactures by TSSC are
aesthetically pleasant, weatherproof, provide thermal insulation as well as resistance to fre, fungi and
mildew.
The panels are manufactured to the exact measurement to ft perfectly and are mounted without mastic
(dry joints) assuring short, cost-saving construction time.
Following Sections provides detail description of various metalic components manufacture by TSSC -
Modular Metalic Components and Accessories
Profled Sheet Cladding
TSSC profled sheets offer architects and designers a range of choices
for roof and wall cladding such as internal linings, external cladding
and for industrial and commercial buildings. Designed to conciliate
high static characteristic with reduced weight, these sheets guarantee
the optimization of the structures realisation costs while providing safe
working platforms.
The main advantages of profled sheets are that
They are inexpensive
Allows rapid and rational execution
Minimum labour required for execution
Easy to dismantle for building transformations
Made to site measurement thus eliminating wastage and installation
complications
Modifcations or extensions can be done at any time.
TSSC supplies profled sheets based on chosen customer parameters
such as weight, strength, durability, surface fnish and colour. Our
dedicated staffs offer the best possible advice for your profled sheet
requirements.
Composite Panel
TSSC composite panels range represent a complete system of pre-
insulated monolithic metallic panels used for building roofs and walls for
various kinds of industrial and civil structures. The differentiated sections
of corrugations offer structural characteristics to the building giving
the ability to bear the unforeseen overloads in various employment
conditions.
The unique sandwich construction of the panel is a result of injection
of rigid polyurethane foam at high density between two rigid facings.
Combinations of a wide choice of best quality facing materials offer the
customers a choice of sandwich panels to choose from. Some of the
facings provided by TSSC include
Plain and corrugated fnish
Pre-painted and mill fnish in Aluminium, Aluzinc and galvanized steel
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Technical Supplies & Services Co. Ltd| 3
Z-Purlin
C and Z Section purlins that act as secondary support for roofng
sheets and composite panels are manufactured by TSSC to be used
in a wide range of industrial and commercial applications. The purlins
are accurately roll formed from high strength zinc coated steel and
provide an effcient, light weight, economical solution for roofng &
cladding.
C and Z Section purlins are available in different sizes, ranging from 142
to 302 mm deep. We also supply a full range of designed accessories
needed to complete the cladding and roofng of the buildings. The
data sheets provide more detailed technical information about the
purlins and accessories.
Metal Decking profle

TSSC Metal Decking profles are considered as international steel
design standards with maximum strength. The Steel Floor Deck has
a ribbed profle with embossments designed to bind together with
concrete slabs, creating a reinforced concrete slab serving the dual
purpose of taking up a permanent form to become part of the foor
and also offer positive reinforcement.
TSSC Metal Floor Deck is typically used for multi-story buildings,
mezzanines, bridge walkways, porches, in-flls, platforms and parking
garages, storage facilities, etc.
TSSC supplies decking profles with thickness ranging between 0.5
mm and 1.5mm. The data sheets provide more detailed technical
information about the decking.
TSSC supplies panels based on the customer chosen parameters
such as weight, strength, durability, surface fnish, colour and
thermal insulation properties. Our dedicated staffs offer the best
possible advice for your requirements of laminated panels. We also
offer composite insulated panels for use in residential and industrial
sectional door applications and rigid and secure but highly insulated
low conductivity panels for use as residential exterior door blades.
The use of polyurethane foam for insulation offers several advantages.
Most notable are its energy saving characteristic, light weight,
absence of thermic-bridges, and its long lasting quality. Therefore,
they perform the dual role of structural and insulation elements
after installation. Most importantly, these panels also conform to the
fre protection requirements of European guidelines for fammable
materials in building construction. With the heating and cooling
contributing the most to the operating expenses of a building, TSSC
panels with its excellent thermal insulation provide its customers
considerable savings.
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Opening Frame for
Single walk door
Fascia Panel
Cap Flashing
Opening Frame for
window or Louver
Vertical Fascia
secondary Framing
End wall Panel
Profle
Eave Gutter
Illustration of Metallic Components Application
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Ridge Monitor
Roof Panel Profle
Cross Bracing
Valley gutter
Ridge Ventilator
Sag Rod
Bend Ridge Profle
Skylight Profle
Gable side Flashing
Roof Panel Profle
Eave Curve
Corner Wall Flashing
Side wall panel
Dip fashing
Block wall (by:others)
Double leaf sliding Door
Eave Gutter
Double sliding door frame
Eave strut
Bottom Ridge Flashing
Cross Bracing
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Insulated Composite panel Material
Specifcations (Options)
Insulation : On continuous System
Surface Coating (Options)
Aluminium alloy A3105, H-16, tension leveled coils in pre-coated or mill fnish condition. Data provided are for
yeild strength of 170 N/mm
2
.
Galvanized iron (Gl) sheets conforming to ASTMA653, lock forming quality (LFQ), yeild strength 250 N/mm
2
,
Zinc coating (G60) 180gms/m
2
Galvanized iron (Gl) sheets conforming to ASTMA653, Grade D yeild strength 345N/mm
2
. Zinc coating (G90)
275gms/m
2
Alu-zinc alloy coated steel sheets conforming to ASTM A792 lock forming quality yeild strength 280 N/mm
2
.
On continuous System Density K value Flame Spread Smoke Develope
Polyurethane 35 - 38 Kg/m
3
0.022
B3
25
B2
20
< 450
Polyisocyanurate 40 - 45 Kg/m
3
0.022 < 20 < 300
Mineral wool 80 - 100 Kg m
3
0.04
Class A
(Non Combustable)
< 50
Metalllic top skin and the liner material (other than the aluminium foi) can be supplied with surface coating
as follows:-
Top coat 20 micron regular modifed polyester (RMP) over 5 micron primer on the outer surface (weathering
side) and 5 to 7 micron primer on the reverse. PVDF, Platisol, ARS shall be applicable on request.
Sr.# Top skin Sr.# Liner Sr..#
Insulation Thickness
(t)
1 Aluminium Mill Finish 1 Aluminium Mill Finish
1 35/40 mm
2 Aluminium Polyester Coated 2 Aluminium Polyester Coated
3 Aluminium PVDF Coated 3 Aluminium PVDF Coated
2 50 mm
4 Gl Mill Finish 4 Gl Mill Finish
5 Gl Polyester Coated 5 Gl Polyester Coated
3 60 mm
6 Gl PVDF Coated 6 Gl PVDF Coated
7 Alu-zinc alloy coated steel mill fnish 7 Alu-zinc alloy coated steel mill fnish
4 75/80 mm
8
Alu-zinc alloy coated steel PVDF
Coated
8
Coated
9
Coated
9 Alu-zinc alloy coated steel 5 100 mm
10 Aluminium foil 0.05 mm thick
* For Mineral Wool Panel (Firespan) insulation thickness 50 & 100 mm only
Specifcation
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Low thermal conductivity
Benefts of FIRESPAN
Fire resistance
Noise Protection
Easy to Install
Easy to handle
FIRESPAN panels are the exciting latest addition to our
family of insulated panels. The new product is a stress
skin sandwich panel with metal facings permanently
bonded to mineral wool core. FIRESPAN panel is
through-fxed insulated mineral wool panel for wall
and partition application, developed to meet the
specifc demands of the architects and specifers
who require aesthetic looking steel faced composite
panels with high performance such as effcient and
superior fre resistance. The product has been specially
developed for use in commercial and industrial light
weight cladding applications to satisfy the thermal, fre
and acoustic requirements of roofs, walls & partitions.
FIRESPAN is manufactured in a variety of thicknesses to
suit the cladding needs of any framed building.
Mineral wool does not burn unlike plastic foams such
as expanded polystyrene, polyurethane foam or
cellular modifed isocyanurate. FIRESPAN panels made
with mineral wool and steel facing are completely
inorganic.
Though mineral wool core panels have an extensive
history in Europe and America, FIRESPAN is an exciting
new product in the Gulf region. As building owners and
designers become more aware of non-combustible
sandwich panels, the applications of mineral wool
panels also have grown rapidly in recent times. In
applications where one needs a wall or ceiling that
are insulating, which is sanitary or washable and at the
same time truly non combustible capable of resisting
fre up to two (2) hours, one can look at FIRESPAN as
the ideal solution.
FIRESPAN Panels can save on insurance, loss of
business, and indeed save lives.
Advantages
Fire classifcation A1 (As per ASTM E084)
Water repellent
Excellent thermal insulation
Chemically inert
Non-combustible core
Foam, CFC, HCFC, free
Excellent acoustic insulation
NRC can be achieved 0.7 as per ASTM C 423
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Thermal Performance
Insulation Core Thickness (mm) U-Value W/m
2
K
50 0.80
100 0.40
Mineral wool
Mineral wool possesses excellent fre resistance and
does not contribute to spread fre, the main compo-
nent is volcanic rock manufactured at temperatures in
excess of 10000c. The product does not react with any
other building materials. Being made of volcanic rock,
the material wool is unaffected by changes in humidity
and temperature.
Insulated panel incorporating mineral wool as insula-
tion has been fre tested to comply with fre calssifca-
tion A1 non combustible. Mineral wool insulation also
offers excellent sound reduction.
Applications of FIRESPAN Panels
Roof and Wall cladding
Partitions for commercial & Industrial purpose
Cold Rooms
Food Processing Areas
Machinery
Equipment Rooms
Chemical Storage Rooms
High Occupancy Areas, Clean rooms
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Fixing Techniques For Profled Sheet Cladding
One Layer Of
Sealant Tape
TSP 35/205
Bent Ridge
Self Tapping Screw
TSP 35/205 Roof
Single Skin
Typical Detail @ Ridge
(For Single Skin Sheet)

Fixing Detail Of Roof Single
Skin TSS 35/205
- At every low corrugation on end and
overlapping purlins
- At alternative low corrugation on interme-
diate purlins
Fixing Detail Of Wall Single Skin
TSS 35/205
- At every low corrugation on end and
overlapping purlins
- At alternative low corrugation on
intermediate purlins
Side-lap detail of roof Single
Skin Sheet
Covering width detail of TSS 35/205
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TSSC manufactures various range of composite panel . In below the installation and application of compos-
ite panel is explained for further details please contact technical support team of TSSC.
Fixing detail of Roof Composite
Panel TSP 35/205
- at every high corrugation on
end and overlapping purlins
- at alternative high corrugation
on intermediate purlins
Fixing Detail of Wall composite
panel TSP 35/205
- at every low corrugation on end
and overlapping purlins
- at alternative low corrugation
on intermediate purlins
Covering width detail of TSP 35/205
ISO Wall Fixing Details
Side-lap detail of roof
composite panel
Fixing Techniques of Profled Composite Panel
1
1
2
3
4
5
6
8
7
2
3
9
4
5
6
7
8
TSRP FIXING
(Horizontal)
TSRP FIXING
(Vertical)
1. Color Cap 6. Aluminium Liner
2. STS screw 7. Inserted Sheet Flashing
3. Compriband Gasket 8. Wall Z - purlin
4. Cladding wall sheet 9. Sealant
5. Injected P.U
t
1200
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Concealed Fastener Composite Panel
1
2
3
4
5
Concealed capping
Self drilling Screw
Metal Washer
Corrugated Sheet Profle 45/250
Injected Pu 50 mm thickness
Concealed Capping
Self drilling Screw
Metal Washer
Corrugated Sheet Profle 45/250
Injected Pu 50 mm thickness
Bottom liner Slighty Ribbed
Purlin Tape
Roof Purlin
Exploded view of erection
Erection Method for Fixing
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Polyurethane Properties
General Feature
a. Mechnical Characteristic of the foam (at Overall Density of 35 - 37 kg/m
3
)
- Tensile stress : 150 kpa
- Compression resistance : 100 kpa
- Shear resistance : 100 kpa
- Fire property : B3 as per DIN 4102 (B2 & PIR upon request)
b. Insualtion capacity
- K value (Thermal conductivity of PU) - 0.022 W/mK
- Tolerance +/- 0.002
Polyrethane Core Thickness (mm) T = 35 T = 40 T = 50 T = 60 T = 70 T = 80 T = 90 T = 100
Overall Heat
Transfer
Coefcient
U Value
W/M
2 0
C 0.6000 0.525 0.420 0.350 0.300 0.280 0.262 0.210
KCAL/M
2
h
0
C 0.516 0.451 0.361 0.301 0.258 0.241 0.225 0.181
BTU/Ft
2
h
0
F 0.106 0.092 0.074 0.062 0.053 0.049 0.046 0.037
c. Water absorption of the foam
- after 24 hours :
:
1.0% of Volume
d.Closed Cells
-93%
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Flashings
Eave Curve
Drip Flashing
Corner Flashing
Eave Gutter
Door Head Flashing
Gable Flashing
Valley Gutter Ridge Panel
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Using forklift with panels - under 6 meters
Spreader bar with slings
Using Lifting beam with panels over 6 Meters Long
RIGHT
WRONG
Handling and Storage
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Keep Panel Dry
Any moisture that entres the bundle can effect
the products fnish. Remove any moisture from the
bundles by breaking open and allowing the individual
components to dry. Place tarps or encapsualated
bundles may create a Greenhouse effect with
temperature greatly exceeding the surrounding air
temperature. Combined with moisture, this condition
can result in bacterial & chemical damage to the
fnish.
Note:
Bundles received wet must be dried prior to storage
to prevent corrosion or paint failure.
1. Block above ground to keep water out.
2. Stop bundles for drainage.
3. Cover with tarp or plastic to protect from rain
4. Tie down cover ends away from bundles to permit
free air movement. DO NOT wrap under or restrict air
movement.
Remove Protective Film:
CAUTION: Strippable flms on the surface of the panels
must be removed immediately after panel installation.
Exposure to weather will make flm diffcult to remove
without damage to the panel fnish.
Panel Storage:
1. Locate material at convenient locations to minimize
handling during erectio.
2. Storage should be resonably level, but slightly
sloped to allow for drainage.
3. Block bundles above ground to keep water out.
4. Cover opened bundles with a tarp or plastic to
protect from rain.
USE SPACERS
THE DOWN LEAVE
BOTTOM OPEN
SLOPE FOR DRAINAGE
COVER WITH
PLASTIC OR TAP
AIR CIRCULATION
BLOCK ABOVE
GROUND
MAXIMUM
SPACING
60
5. Do not stack bundles more than two (2) bundles
high. when stacking bundles on top of each other,
make sure collars are in vertical alignment.
6. If collars do not align, place 2 x 6 wood planks
longitudinally on top of tower bundle collars to
distrubute load.
Overhead Pick-UP
DONT CHOKE
CHOKING WILL DAMAGE PANELS AT
SPREADERR
BAR
Bundle
LOCATE AI
PICK-UP-POINTS
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Quality Assurance Policy & Guarantee
For decades, the Quality Management System followed by TSSC has ensured that the products
and services offered by the company always surpass the expectations of its customers.
Continuous improvement is an ongoing characteristic of our ISO 9001:2000 system to improve
every operational process. As a leading manufacturer, TSSC has always stayed focused on
fnding new ways to design, produce, sell and deliver quality products at economic prices.
TSSC has QA/QC departments to continuously monitor their operational processes and
product quality. TSSCs state of the art QC laboratories ensure that products supplied meet
the various international standards to which they are designed and produced. The production
line implements a continuous quality system that conforms the quality at each stage of
production. Most of TSSC products are approved by third party certifying agencies. The
longest certifcation held by TSSC is for the insulated panels by the Lloyds Register in London.
TSSC composite panels have very high fre ratings and TSSC is under the process of obtaining
FM approval for all the panels they manufacture. Besides these, most of TSSC products are
DCL approved.
Moreover, TSSCs stringent vendor qualifcation system selects the best international
manufacturers and suppliers for the production and procurement needs. Some of the major
suppliers for TSSC include
HUNTSMAN USA
BAYER GERMANY
KASON USA
DAN-DOORS DENMARK
PASTORE & LOMBARDI ITALY
CORUS UK
OTEFAL ITALY
ARCELOR EUROPE
HINDALCO INDIA
UNI COIL KSA
BLUESCOPE AUSTRAILIA
JSW STEEL INDIA
UTTAM GALVA INDIA
Guarantee:
TSSC offers up to 25 years guarantee (according to the specifcations) against manufacturing
defects for all polyurethane insulated panels.
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Standard Colour chart
RAL 9003
(White color )
RAL 9002
(Off-white color )
RAL1014
(Ivory color )
RAL 1001
(Beige color )
RAL 5012
(Light Blue Color )
Colour Coated Aluminium / Steel /
Alu Zinc for roof & Wall cladding
Bringing everlasting life to buildings
Long decorative life coupled with low
maintenance
Color coating as per RAL 840 - HR & RAL 841 - GL
After supplying millions of square meters yet not
reported single failure
Virtually unlimited color choice available subject to
external lead time
Metallic colors & harsh weather proof coatings are
also available
Applicable for Polyester, Silicon Polyester, ARS, Platisol & PVDF
coatings
Color indicated are representation of TSSC standard color range
to be used for guidance only. Shade difference shall be upto
Delta E-2
TERMS & CONDITIONS APPLY
Profled Cladding Sheets
Product Range
TSS 35 / 205
TSS 42 / 206
TSS 45 / 250
TSS 40/ 200 TSS 45 / 150
TSS 32 / 366
TSSC supplies Profled Cladding Sheets
based on chosen customer parameters
such as weight, strength, durability,
surface fnish and colour.
Specifcation
Profled Cladding Sheet
Specifcations
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TSSC | Profled Cladding Sheets| 20
3
5
205
1025
TSS 35 / 205 - Aluminium & Steel Sheet
All Dimensions are in mm
Applications
Roof and wall Panel
Specifcation
Aluminium profled sheet is 0.5 mm. up to 0.9 mm. thick
Alloy A3105 - H16 Temper from tension leveled coils -
different Alloy can be supplied on request.
GI & Alu Zinc coated steel profle sheets 0.5 to 0.9 mm
thick as per ASTM A 656 for GI & ASTM A 792 for Alu Zinc -
Different grades Can be supplied on request
Painting is baked regular modifed enamel polyester, with
5 micron primer and 20 micron coat on the weathering
side and 5/7 micron primer on the reverse - PVDF, Silicon,
Modifed Polyester, Platisol & ARS coating on request is
applicable.
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Thickness
mm
Area mm
2
Inertia mm
4
Z top mm
3
Z Bot mm
3
Aluminium Steel Aluminium Steel
Max Moment Top Max Moment Bottom
fy=160
KN m
fy=250
KN m
fy=160
KN m
fy=250
KN m
0.50 574 107847 4770 8366 0.55 0.81 0.97 1.42
0.60 689 129418 5712 10001 0.66 0.97 1.15 1.70
0.70 804 150992 6649 11623 0.77 1.13 1.34 1.97
0.80 919 172568 7582 13233 0.87 1.29 1.53 2.24
0.90 1034 194149 8512 14831 0.98 1.44 1.71 2.52
1.00 1148 215734 9438 16417 1.09 1.60 1.89 2.79
Thickness
mm
Span Condition
Purlins Spacing C.C. in mm Weight
*
1000 1250 1500 1750 2000 2250 2500 Kg/m
2
0.50
6.81 4.35 2.52 1.58 1.06 0.75 0.54
4.67
8.52 5.45 3.79 2.78 2.00 1.41 1.03
0.60
8.16 5.22 3.02 1.90 1.27 0.89 0.65
5.60
10.20 6.53 4.53 3.33 2.40 1.69 1.23
0.70
9.50 6.08 3.52 2.22 1.49 1.04 0.76
6.54
11.88 7.60 5.28 3.88 2.80 1.97 1.44
0.80
10.83 6.93 4.03 2.53 1.70 1.19 0.87
7.47
13.55 8.67 6.02 4.42 3.20 2.25 1.64
0.90
12.16 7.78 4.53 2.85 1.91 1.34 0.98
8.40
15.21 9.73 6.76 4.96 3.60 2.53 1.85
1.00
13.48 8.63 5.03 3.17 2.12 1.49 1.09
9.34
16.86 10.79 7.49 5.50 4.00 2.81 2.05
Thickness
mm
Span Condition
*
1000 1250 1500 1750 2000 2250 2500 Kg/m
2
0.50
2.90 1.48 0.86 0.54 0.36 0.25 0.19
1.61
5.45 2.80 1.62 1.02 0.68 0.48 0.35
0.60
3.48 1.78 1.03 0.65 0.43 0.31 0.22
1.93
6.54 3.36 1.94 1.22 0.82 0.58 0.42
0.70
4.06 2.08 1.20 0.76 0.51 0.36 0.26
2.25
7.63 3.92 2.27 1.43 0.96 0.67 0.49
0.80
4.64 2.37 1.37 0.87 0.58 0.41 0.30
2.58
8.72 4.48 2.59 1.63 1.09 0.77 0.56
0.90
5.22 2.67 1.55 0.97 0.65 0.46 0.33
2.90
9.81 5.04 2.92 1.84 1.23 0.86 0.63
1.00
5.80 2.97 1.72 1.08 0.72 0.51 0.37
3.22
10.90 5.60 3.24 2.04 1.37 0.96 0.70
Uniformly distributed loads in KN/M
2
and defection L/200
Data provided for Yeild Stress 250 N/mm
2
2
and defection L/200
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* Tolerance applicable as per international Standards
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Specifcation
applicable.
4
5
250
1000
TSS 45 / 250 - Aluminium & Steel Panel
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Thickness
mm
Area mm
2
Inertia mm
4
Z top mm
3
Z Bot mm
3
fy=170
KN m
fy=250
KN m
fy=160
KN m
fy=250
KN m
0.50 591 166039 5524 10753 0.64 0.94 1.24 1.82
0.60 709 199241 6615 12869 0.76 1.12 1.48 2.18
0.70 827 232444 7705 14965 0.89 1.31 1.73 2.54
0.80 945 265648 8791 17048 1.01 1.49 1.97 2.89
0.90 1063 298854 9874 19117 1.14 1.68 2.21 3.24
1.00 1181 332062 10953 21174 1.26 1.86 2.44 3.59
Thickness
mm
Span Condition
*
1000 1250 1500 1750 2000 2250 2500 Kg/m
2
0.50
4.46 1.83 0.88 0.48 0.28 0.17 0.11
1.61
6.52 4.18 2.49 1.57 1.05 0.74 0.54
0.60
5.36 2.19 1.06 0.57 0.33 0.21 0.14
1.93
7.81 5.00 2.99 1.88 1.26 0.89 0.65
0.70
6.25 2.56 1.23 0.67 0.39 0.24 0.16
2.25
9.10 5.82 3.49 2.20 1.47 1.03 0.75
0.80
7.14 2.92 1.41 0.76 0.45 0.28 0.18
2.51
10.38 6.64 3.99 2.51 1.68 1.18 0.86
0.90
8.03 3.29 1.59 0.86 0.50 0.31 0.21
2.89
11.66 7.46 4.49 2.83 1.89 1.33 0.97
1.00
8.93 3.66 1.76 0.95 0.56 0.35 0.23
3.21
12.94 8.28 4.99 3.14 2.10 1.48 1.08
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Thickness
mm
Span Condition
*
1000 1250 1500 1750 2000 2250 2500 Kg/m
2
0.50
7.89 5.05 3.51 2.44 1.63 1.15 0.84
4.78
9.87 6.32 4.39 3.22 2.47 1.95 1.58
0.60
9.45 6.05 4.20 2.93 1.96 1.38 1.00
5.74
11.82 7.56 5.25 3.86 2.95 2.33 1.89
0.70
11.00 7.04 4.89 3.41 2.29 1.61 1.17
6.70
13.77 8.81 6.12 4.49 3.44 2.72 2.20
0.80
12.56 8.04 5.58 3.90 2.61 1.84 1.34
7.66
15.71 10.05 6.98 5.13 3.93 3.10 2.51
0.90
14.10 9.03 6.27 4.39 2.94 2.07 1.51
8.61
17.64 11.29 7.84 5.76 4.41 3.48 2.82
1.00
15.64 10.01 6.95 4.88 3.27 2.29 1.67
9.57
19.57 12.52 8.69 6.39 4.89 3.86 3.13
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and defection L/200
2
2
and defection L/200
2
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Roof and wall Panel
Specifcation
applicable.
4
5
150
900
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Thickness
mm
Area mm
2
Inertia mm
4
Z top mm
3
Z Bot mm
3
fy=170
KN m
fy=250
KN m
fy=160
KN m
fy=250
KN m
0.50 643 197063 7947 9519 0.92 1.35 1.10 1.61
0.60 772 236467 9730 11103 1.12 1.65 1.28 1.88
0.70 900 275869 11306 12952 1.30 1.92 1.49 2.20
0.80 1029 315272 12832 14850 1.48 2.18 1.71 2.52
0.90 1157 354676 14505 16537 1.67 2.46 1.91 2.81
1.00 1286 394115 16085 18333 1.86 2.73 2.11 3.11
Thickness
mm
Span Condition
*
1000 1250 1500 1750 2000 2250 2500 Kg/m
2
0.50
5.30 2.17 1.05 0.56 0.33 0.21 0.14
1.83
9.39 5.12 2.96 1.86 1.25 0.88 0.64
0.60
6.36 2.60 1.26 0.68 0.40 0.25 0.16
2.20
11.49 6.14 3.55 2.24 1.50 1.05 0.77
0.70
7.42 3.04 1.46 0.79 0.46 0.29 0.19
2.27
13.35 7.16 4.14 2.61 1.75 1.23 0.90
0.80
8.47 3.47 1.67 0.90 0.53 0.33 0.22
2.93
15.16 8.19 4.74 2.98 2.00 1.40 1.02
0.90
9.53 3.91 1.88 1.02 0.60 0.37 0.24
3.30
17.13 9.21 5.33 3.35 2.25 1.58 1.15
1.00
10.59 4.34 2.09 1.13 0.66 0.41 0.27
3.67
19.00 10.23 5.92 3.73 2.50 1.75 1.28
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Thickness
mm
Span Condition
*
1000 1250 1500 1750 2000 2250 2500 Kg/m
2
0.50
11.35 7.26 4.60 2.89 1.94 1.36 0.99
5.32
14.20 9.09 6.31 4.63 3.55 2.57 1.87
0.60
13.90 8.89 5.52 3.47 2.33 1.63 1.19
6.38
17.39 11.12 7.72 5.67 4.34 3.08 2.25
0.70
16.15 10.32 6.43 4.05 2.71 1.91 1.39
7.44
20.20 12.93 8.98 6.59 5.05 3.60 2.62
0.80
18.33 11.73 7.35 4.63 3.10 2.18 1.59
8.51
22.93 14.67 10.19 7.48 5.73 4.11 3.00
0.90
20.72 13.26 8.27 5.21 3.49 2.45 1.79
9.57
25.92 16.58 11.51 8.46 6.48 4.62 3.37
1.00
22.97 14.70 9.19 5.79 3.88 2.72 1.99
10.64
28.74 18.39 12.77 9.38 7.18 5.14 3.75
2
and defection L/200
2
2
and defection L/200
2
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Applications
Roof and wall Panel
Specifcation
applicable.
4
0
200
1000
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Thickness
mm
Area mm
2
Inertia mm
4
Z top mm
3
Z Bot mm
3
fy=160
KN m
fy=250
KN m
fy=160
KN m
fy=250
KN m
0.50 592 139307 5489 9214 0.63 0.93 1.06 1.56
0.60 711 167166 6574 11020 0.76 1.12 1.27 1.87
0.70 829 195025 7654 12814 0.88 1.30 1.48 2.17
0.80 948 222887 8730 14597 1.01 1.48 1.68 2.48
0.90 1066 250750 9802 16368 1.13 1.66 1.89 2.78
1.00 1184 278617 10871 18128 1.25 1.84 2.09 3.08
Thickness
mm
Span Condition
*
1000 1250 1500 1750 2000 2250 2500 Kg/m
2
0.50
3.74 1.53 0.74 0.40 0.23 0.15 0.10
1.65
6.48 3.62 2.09 1.32 0.88 0.62 0.45
0.60
4.49 1.84 0.89 0.48 0.28 0.18 0.12
1.98
7.76 4.34 2.51 1.58 1.06 0.74 0.54
0.70
5.24 2.15 1.04 0.56 0.33 0.20 0.13
2.31
9.04 5.06 2.93 1.84 1.24 0.87 0.63
0.80
5.99 2.45 1.18 0.64 0.37 0.23 0.15
2.64
10.31 5.79 3.35 2.11 1.41 0.99 0.72
0.90
6.74 2.76 1.33 0.72 0.42 0.26 0.17
2.97
11.58 6.51 3.77 2.37 1.59 1.12 0.81
1.00
7.49 3.07 1.48 0.80 0.47 0.29 0.19
3.30
12.84 7.23 4.19 2.64 1.76 1.24 0.90
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Thickness
mm
Span Condition
*
1000 1250 1500 1750 2000 2250 2500 Kg/m
2
0.50
7.84 5.02 3.25 2.05 1.37 0.96 0.70
4.78
9.81 6.28 4.36 3.20 2.45 1.82 1.32
0.60
9.39 6.01 3.90 2.46 1.64 1.16 0.84
5.74
11.74 7.52 5.22 3.83 2.93 2.18 1.59
0.70
10.93 7.00 4.55 2.86 1.92 1.35 0.98
6.70
13.68 8.75 6.08 4.46 3.42 2.54 1.85
0.80
12.47 7.98 5.20 3.27 2.19 1.54 1.12
7.66
15.60 9.98 6.93 5.09 3.90 2.91 2.12
0.90
14.00 8.96 5.85 3.68 2.47 1.73 1.26
8.61
17.51 11.21 7.78 5.72 4.38 3.27 2.38
1.00
15.53 9.94 6.50 4.09 2.74 1.93 1.40
9.57
19.42 12.43 8.63 6.34 4.85 3.63 2.65
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2
and defection L/200
2
2
and defection L/200
2
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Applications
Roof and wall Panel
Specifcation
applicable.
3
2
366
1100
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Thickness
mm
Area mm
2
Inertia mm
4
Z top mm
3
Z Bot mm
3
fy=160
KN m
fy=250
KN m
fy=160
KN m
fy=250
KN m
0.50 542 59773 2307 9073 0.27 0.39 1.05 1.54
0.60 651 71731 2763 10807 0.32 0.47 1.25 1.83
0.70 759 83691 3217 12514 0.37 0.55 1.44 2.12
0.80 867 95653 3670 14196 0.42 0.62 1.64 2.41
0.90 976 107620 4122 15855 0.48 0.70 1.83 2.69
1.00 1084 119591 4571 17489 0.53 0.78 2.02 2.97
Thickness
mm
Span Condition
*
1000 1250 1500 1750 2000 2250 2500 Kg/m
2
0.50
1.61 0.82 0.48 0.30 0.20 0.14 0.10
1.50
2.72 1.55 0.90 0.57 0.38 0.27 0.19
0.60
1.93 0.99 0.57 0.36 0.24 0.17 0.12
1.80
3.26 1.86 1.08 0.68 0.45 0.32 0.23
0.70
2.25 1.15 0.67 0.42 0.28 0.20 0.14
2.10
3.80 2.17 1.26 0.79 0.53 0.37 0.27
0.80
2.57 1.32 0.76 0.48 0.32 0.23 0.16
2.40
4.34 2.48 1.44 0.90 0.61 0.43 0.31
0.90
2.89 1.48 0.86 0.54 0.36 0.25 0.19
2.70
4.87 2.79 1.62 1.02 0.68 0.48 0.35
1.00
3.21 1.32 0.63 0.34 0.20 0.13 0.08
3.00
5.40 3.10 1.80 1.13 0.76 0.53 0.39
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Thickness
mm
Span Condition
*
1000 1250 1500 1750 2000 2250 2500 Kg/m
2
0.50
3.29 2.11 1.39 0.88 0.59 0.41 0.30
4.35
4.12 2.64 1.83 1.35 1.03 0.78 0.57
0.60
3.95 2.53 1.67 1.05 0.71 0.50 0.36
5.22
4.94 3.16 2.19 1.61 1.23 0.93 0.68
0.70
4.60 2.94 1.95 1.23 0.82 0.58 0.42
6.09
5.75 3.68 2.55 1.88 1.44 1.09 0.80
0.80
5.24 3.35 2.23 1.40 0.94 0.66 0.48
6.96
6.56 4.20 2.91 2.14 1.64 1.25 0.91
0.90
5.89 3.77 2.51 1.58 1.06 0.74 0.54
7.83
7.36 4.71 3.27 2.40 1.84 1.40 1.02
1.00
6.53 4.18 2.79 1.76 1.18 0.83 0.60
8.70
8.17 5.23 3.63 2.67 2.04 1.56 1.14
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L
2
and defection L/200
2
2
and defection L/200
2
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2
206
1030
Applications
Roof Panel
Specifcation
applicable.
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Thickness
mm
Area mm
2
Inertia mm
4
Z top mm
3
Z Bot mm
3
fy=170
KN m
fy=250
KN m
fy=160
KN m
fy=250
KN m
0.50 552 129994 5805 6465 0.67 0.98 0.75 1.10
0.60 663 156015 6952 7740 0.80 1.18 0.89 1.31
0.70 773 182029 8093 9007 0.93 1.37 1.04 1.53
0.80 884 208078 9231 10271 1.05 1.57 1.18 1.74
0.90 994 234175 10366 11530 1.20 1.76 1.33 1.96
1.00 1105 259736 11446 12790 1.32 1.94 1.48 2.17
Thickness
mm
Span Condition
*
1000 1250 1500 1750 2000 2250 2500 Kg/m
2
0.50
4.66 2.39 1.38 0.87 0.58 0.41 0.30
1.50
6.86 4.39 3.05 2.24 1.66 1.17 0.85
0.60
5.59 2.86 1.66 1.04 0.70 0.49 0.36
1.80
8.21 5.25 3.65 2.68 2.00 1.40 1.02
0.70
6.52 3.24 1.93 1.22 0.82 0.57 0.42
2.10
9.56 6.12 4.25 3.12 2.33 1.64 1.19
0.80
7.46 3.82 2.21 1.39 0.93 0.65 0.48
2.40
10.90 6.98 4.84 3.56 2.66 2.15 1.36
0.90
8.39 4.30 2.49 1.57 1.05 0.74 0.40
2.71
12.24 7.83 5.44 4.00 0.99 2.10 1.53
1.00
9.31 4.77 2.76 1.74 1.16 0.82 0.60
3.01
13.52 8.65 6.01 4.41 3.33 2.34 1.71
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Thickness
mm
Span Condition
*
1000 1250 1500 1750 2000 2250 2500 Kg/m
2
0.50
8.29 5.31 3.68 2.55 1.71 1.20 0.87
4.33
10.37 6.64 4.61 3.39 2.59 2.05 1.66
0.60
9.93 6.35 4.41 3.06 2.05 1.44 1.05
5.20
12.42 7.95 5.52 4.05 3.10 2.45 1.99
0.70
11.56 7.40 5.14 3.56 2.39 1.68 1.22
6.07
14.46 9.25 6.42 4.72 3.61 2.86 2.31
0.80
13.18 8.44 5.86 4.08 2.73 1.92 1.40
6.93
16.49 10.55 7.33 5.38 4.12 3.26 2.64
0.90
14.80 9.48 6.58 4.59 3.07 2.16 1.57
7.80
18.52 11.85 8.23 6.05 4.63 3.66 2.96
1.00
16.35 10.46 7.27 5.09 3.41 2.39 1.74
8.66
20.45 13.09 9.09 6.68 5.11 4.04 3.27
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2
and defection L/200
2
2
and defection L/200
Profled Composite Panel
Product Range
TSSC supplies Profled Composite Panels
based on chosen customer parameters
such as weight, strength, durability,
surface fnish and colour.
TSP 35 / 205
TSP 45 / 150
TSP 32 / 366
TSP 45 / 250
TSP 40/ 200
TSP 42 / 206
Specifcation
Profled Composite Panel
Specifcations
TSSC is the largest manufacturer of composite panels in the Gulf region with a production capacity in excess of 500,000 meter squares per
month manufactured using 3 continuous laminator production lines in its facilities in Sharjah and Dubai (D.I.P). Polyurethane foam
chemical is sprayed uniformly on the profile sheet and is covered with the liner which together sandwiches the foam. The panel is carried
forward on a conveyor that uniformly presses the sandwich panel to assure uniform insulation. By the time the panel comes out of the
conveyor, the foam is cured well in order for the panel to be handled manually. The process is continuous and does not require the production
to be stopped at any stage.
Advantages of chemical spraying laminator over the chemical injection and press process are as follows : -
1. Uniform foam density is assured on all panels
2. No air pockets are formed as the chemical is uniformly sprayed on the entire surface of the profile sheet ensuring proper adhesion of the
foam to the top skin and liner.
3. The continuous process assures much improved product output.
4. Provides TSSC the capacity to meet large quantity requirement at short notice.
5. Better quality is assured as rejection rate on account of damages is nil.
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TSSC | Insulated Composite Panel| 34
TSP 35 / 205 - Composite Panels (Roof & Wall Cladding)
3
5
205
1205
Top Skin
Covering Width
t
Liner
Applications
Roof and wall Panel
Specifcation
Aluminium profled sheet is 0.5 mm. up to 0.9 mm. thick Alloy A3105 - H16
Temper from tension leveled coils - different Alloy can be supplied on
request.
GI & Alu Zinc coated steel profle sheets 0.5 to 0.9 mm thick as per ASTM
A 656 for GI & ASTM A 792 for Alu Zinc - Different grades Can be supplied
on request
Painting is baked regular modifed enamel polyester, with 5 micron
primer and 20 micron coat on the weathering side and 5/7 micron primer
on the reverse - PVDF, Silicon, Modifed Polyester, Platisol & ARS coating
on request is applicable.
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(t) Panel Core
Thickness
(mm)
I x (cm
4
)
for 1m width
z top
for 1m width cm
3
z bottom
for 1m width cm
3
Moment
kN m Top
Moment
Bottom kN m
50 38 11 22 1.31 2.58
75 99 23 31 2.66 3.53
100 198 38 42 4.37 4.79
Based on 0.7 mm external and 0.5 mm internal Aluminium skin
(t) Panel
Thickness
(mm)
I x (cm
4
)
for 1m width
z top
for 1m width cm
3
z bottom
for 1m width cm
3
Moment
kN m Top
Moment
kN m Bottom
50 31 9 21 1.46 3.53
75 84 18 30 3.01 5.05
100 170 29 41 4.91 6.96
Based on 0.5 mm external and 0.5 mm internal GI skin
(t)
Panel
Core
Thick-
ness
(mm)
Allowable Uniform Loads kN/m
2
1.0 m 1.5 m 2.0 m 2.5 m 3.0 m 3.5 m 4.0 m 4.5 m 5.0 m
S D S D S D S D S D S D S D S D S D
50 10.47 14.46 4.65 4.28 2.62 1.81 1.68 0.93 1.16 0.54 0.85 0.34 0.65 0.23 0.52 0.16 0.42 0.12
75 21.28 37.86 9.46 11.22 5.32 4.73 3.40 2.42 2.36 1.40 1.74 0.88 1.33 0.59 1.05 0.42 0.85 0.30
100 34.92 76.06 15.52 22.54 8.73 9.51 5.59 4.87 3.88 2.82 2.85 1.77 2.18 1.19 1.72 0.83 1.40 0.61
f
y
Al 170 N/mm
2
permisible span - defection ratio = 100
(t)
Panel
Thick-
ness
(mm)
2
1.0 m 1.5 m 2.0 m 2.5 m 3.0 m 3.5 m 4.0 m 4.5 m 5.0 m
50 11.70 34.27 5.20 10.16 2.92 4.28 1.87 2.19 1.30 1.27 0.95 0.80 0.73 0.54 0.58 0.38 0.47 0.27
75 24.10 93.85 10.71 27.81 6.03 11.73 3.86 6.01 2.68 3.48 1.97 2.19 1.51 1.47 1.19 1.03 0.96 0.75
100 39.32 191.01 17.47 56.59 9.83 23.88 6.29 12.22 4.37 7.07 3.21 4.45 2.46 2.98 1.94 2.10 1.57 1.53
Permisible span-defection ratio = 100
t = Thickness S = Strength D = Defection
Assumes bond with insulation ensures that lateral sliding of sheets does not occur & insulation does not have signifcant
compression
compression
f
y
GI 250 N/mm
2
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P
a
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4
5
250
1000
t
Top Skin
Covering Width
Liner
Applications
Roof and wall Panel
Specifcation
request.
on request
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(t Panel Core
Thickness
(mm)
I x (cm
4
)
for 1m width
z top
for 1m width cm
3
z bottom
for 1m width cm
3
Moment
kN m Top
Moment
kN m Bottom
50 35 9 28 1.08 3.28
75 85 18 30 2.09 3.52
100 174 31 40 3.56 4.62
based on 0.7 mm external and 0.5 mm internal Aluminium skin
(t)
Panel
Thick-
ness
(mm)
2
1.0 m 1.5 m 2.0 m 2.5 m 3.0 m 3.5 m 4.0 m 4.5 m 5.0 m
50 8.63 13.52 3.84 4.00 2.16 1.69 1.38 0.86 0.96 0.50 0.70 0.32 0.54 0.21 0.43 0.15 0.35 0.11
75 16.71 32.71 7.42 9.69 4.18 4.09 2.67 2.09 1.86 1.21 1.36 0.76 1.04 0.51 0.82 0.36 0.67 0.26
100 28.45 66.86 12.65 19.81 7.11 8.36 4.55 4.28 3.16 2.48 2.32 1.56 1.78 1.04 1.41 0.73 1.14 0.53
f
y
Al 170 N/mm
2
(t) Panel
Thickness
(mm)
I x (cm
4
)
for 1m width
z top
for 1m width cm
3
z bottom
for 1m width cm
3
Moment
kN m Top
Moment
kN m Bottom
50 27 7 25 1.17 4.26
75 71 14 29 2.37 4.93
100 148 24 39 4.05 6.63
(t)
Panel
Thick-
ness
(mm)
2
1.0 m 1.5 m 2.0 m 2.5 m 3.0 m 3.5 m 4.0 m 4.5 m 5.0 m
50 9.39 30.48 4.17 9.03 2.35 3.81 1.50 1.95 1.04 1.13 0.77 0.71 0.59 0.48 0.46 0.33 0.38 0.24
75 18.94 79.51 8.42 23.56 4.74 9.94 3.03 5.09 2.10 2.94 1.55 1.85 1.18 1.24 0.94 0.87 0.76 0.64
100 32.37 166.60 14.39 49.36 8.09 20.82 5.18 10.66 3.60 6.17 2.64 3.89 2.02 2.60 1.60 1.83 1.29 1.33
compression
compression
f
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GI 250 N/mm
2
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4
5
150
t
900
Top Skin
Covering Width
Liner
All the Dimensions are mentioned in mm
Applications
Roof and wall Panel
Specifcation
request.
on request
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(t) Panel Core
Thickness
(mm)
I x (cm
4
)
for 1m width
z top
for 1m width
z bottom
for 1m width cm
3
Moment
kN m Top
Moment
kN m Bottom
50 48 14 29 1.66 3.38
75 109 26 34 2.96 3.87
100 210 41 43 4.71 4.99
based on 0.7 mm external and 0.5 mm internal Aluminium skin
(t)
Panel
Core
Thick-
ness
(mm)
2
1.0 m 1.5 m 2.0m 2.5m 3.0m 3.5m 4.0m 4.5m 5.0m
50 13.27 18.53 5.90 5.49 3.32 2.32 2.12 1.19 1.47 0.69 1.08 0.43 0.83 0.29 0.66 0.20 0.53 0.15
75 23.70 41.88 10.53 12.41 5.93 5.24 3.79 2.68 2.63 1.55 1.93 0.98 1.48 0.65 1.17 0.46 0.95 0.34
100 37.72 80.67 16.76 23.90 9.43 10.08 6.03 5.16 4.19 2.99 3.08 1.88 2.36 1.26 1.86 0.89 1.51 0.65
f
y
Al 170 N/mm
2
(t) Panel
Thickness
(mm)
I x (cm
4
)
for 1m width
z top
for 1m width cm
3
z bottom
for 1m width cm
3
Moment
kN m Top
Moment
kN m Bottom
50 37 10 26 1.76 4.45
75 90 19 32 3.26 5.40
100 178 31 42 5.23 7.13
(t)
Panel
Thick-
ness
(mm)
2
1.0 m 1.5 m 2.0 m 2.5 m 3.0 m 3.5 m 4.0 m 4.5 m 5.0 m
50 14.10 41.86 6.27 12.40 3.53 5.23 2.26 2.68 1.57 1.55 1.15 0.98 0.88 0.65 0.70 0.46 0.56 0.33
75 26.09 109.09 11.60 29.95 6.52 12.64 4.17 6.47 2.90 3.74 2.13 2.36 1.63 1.58 1.29 1.11 1.04 0.81
100 41.81 199.86 18.58 59.22 10.45 24.98 6.69 12.79 4.65 7.40 3.41 4.66 2.61 3.12 2.06 2.19 1.67 1.60
compression
compression
f
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GI 250 N/mm
2
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P
a
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4
0
200
1000
t
Top Skin
Covering Width
Liner
Applications
Roof and wall Panel
Specifcation
request.
on request
I
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(t) Panel
Thickness
(mm)
I x (cm
4
)
for 1m width
z top
for 1m width cm
3
z bottom
for 1m width cm
3
Moment
kN m Top
Moment
kN m Bottom
50 38 11 25 1.26 2.86
75 95 22 31 2.49 3.56
100 192 36 41 4.13 4.75
(t)
Panel
Thick-
ness
(mm)
2
1.0 m 1.5 m 2.0m 2.5m 3.0m 3.5m 4.0m 4.5m 5.0m
50 10.07 14.54 4.48 4.31 2.52 1.82 1.61 0.93 1.12 0.54 0.82 0.34 0.63 0.23 0.50 0.16 0.40 0.12
75 19.92 36.57 8.85 10.83 4.98 4.57 3.19 2.34 2.21 1.35 1.63 0.85 1.25 0.57 0.98 0.40 0.80 0.29
100 33.04 73.56 14.68 21.80 8.26 9.19 5.29 4.71 3.67 2.72 2.70 1.72 2.06 1.15 1.63 0.81 1.32 0.59
f
y
Al 170 N/mm
2
(t) Panel
Thickness
(mm)
I x (cm
4
)
for 1m width
z top
for 1m width cm
3
z bottom
for 1m width cm
3
Moment
kN m Top
Moment
kN m Bottom
50 30 8 23 1.39 3.82
75 80 17 30 2.82 5.04
100 164 28 41 4.67 6.87
(t)
Panel
Thick-
ness
(mm)
2
1.0 m 1.5 m 2.0 m 2.5 m 3.0 m 3.5 m 4.0 m 4.5 m 5.0 m
50 11.12 33.78 4.94 10.01 2.78 4.22 1.78 2.16 1.24 1.25 0.91 0.79 0.70 0.53 0.55 0.37 0.44 0.27
75 22.58 89.99 10.04 26.66 5.65 11.25 3.61 5.76 2.51 3.33 1.84 2.10 1.41 1.12 1.12 0.99 0.90 0.72
100 37.36 184.32 16.61 54.61 9.34 23.04 5.98 11.80 4.15 6.83 3.05 4.30 2.34 2.88 1.85 2.02 1.49 1.47
compression
compression
f
y
GI 250 N/mm
2
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P
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4
2
206
1030
t
Top Skin
Covering Width
Liner
Applications
Roof and wall Panel
Specifcation
request.
on request
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(t) Panel
Thickness
(mm)
I x (cm
4
)
for 1m width
z top
for 1m width cm
3
z bottom
for 1m width cm
3
Moment
kN m Top
Moment
kN m Bottom
50 41 12 24 1.41 2.81
75 101 24 32 2.71 3.66
100 199 38 42 4.35 4.89
(t)
Panel
Thick-
ness
(mm)
2
1.0 m 1.5 m 2.0m 2.5m 3.0m 3.5m 4.0m 4.5m 5.0m
50 11.30 15.66 5.02 4.64 2.83 1.96 1.81 1.00 1.26 0.58 0.92 0.37 0.71 0.24 0.56 0.17 0.45 0.13
75 21.66 38.84 9.62 11.51 5.41 4.86 3.46 2.49 2.41 1.44 1.77 0.91 1.35 0.61 1.07 0.43 0.87 0.31
100 34.79 76.60 15.46 22.70 8.70 9.58 5.57 3.87 4.90 2.84 2.84 1.79 2.17 1.20 1.72 0.84 1.39 0.61
f
y
Al 170 N/mm
2
(t) Panel
Thickness
(mm)
I x (cm
4
)
for 1m width
z top
for 1m width cm
3
z bottom
for 1m width cm
3
Moment
kN m Top
Moment
kN m Bottom
50 33 9 23 1.56 3.82
75 85 18 31 3.04 5.22
100 170 29 42 4.87 7.08
(t)
Panel
Thick-
ness
(mm)
2
1.0 m 1.5 m 2.0 m 2.5 m 3.0 m 3.5 m 4.0 m 4.5 m 5.0 m
50 12.48 36.71 5.55 10.88 3.12 4.59 2.00 2.35 1.39 1.36 1.02 0.86 0.78 0.57 0.62 0.40 0.50 0.29
75 24.33 95.54 10.81 28.31 6.08 11.94 3.89 6.11 2.70 3.54 1.99 2.23 1.52 1.49 1.20 1.05 0.97 0.76
100 38.95 191.26 17.31 56.67 9.74 23.91 6.23 12.24 4.33 7.08 3.18 4.46 2.43 2.99 1.92 2.10 1.56 1.53
compression
compression
f
y
GI 250 N/mm
2
I
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C
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P
a
n
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l
3
2
366
t
1100
Top Skin
Covering Width
Liner
Applications
Roof and wall Panel
Specifcation
request.
on request
I
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C
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P
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(t) Panel Core
Thickness
(mm)
I x (cm
4
)
for 1m width
z top
for 1m width cm
3
z bottom
for 1m width cm
3
Moment
kN m Top
Moment
kN m Bottom
50 25 7 18 0.82 2.02
75 80 18 27 2.03 3.12
100 172 31 39 3.59 4.46
(t)
Panel
Thick-
ness
(mm)
2
1.0 m 1.5 m 2.0m 2.5m 3.0m 3.5m 4.0m 4.5m 5.0m
50 6.58 9.74 2.93 2.88 1.65 1.22 1.05 0.62 0.73 0.36 0.54 0.23 0.41 0.15 0.33 0.11 0.26 0.08
75 16.23 30.71 7.21 9.10 4.06 3.84 2.60 1.97 1.80 1.14 1.32 0.72 1.01 0.48 0.80 0.34 0.65 0.25
100 28.70 66.15 12.75 19.60 7.17 8.27 4.59 4.23 3.19 2.45 2.34 1.54 1.79 1.03 1.42 0.73 1.15 0.53
f
y
Al 170 N/mm
2
(t) Panel
Thickness
(mm)
I x (cm
4
)
for 1m width
z top
for 1m width cm
3
z bottom
for 1m width cm
3
Moment
kN m Top
Moment
kN m Bottom
50 21 6 17 0.94 2.81
75 68 14 27 2.33 4.52
100 148 24 38 4.08 6.51
(t)
Panel
Thick-
ness
(mm)
2
1.0 m 1.5 m 2.0 m 2.5 m 3.0 m 3.5 m 4.0 m 4.5 m 5.0 m
50 7.52 23.35 3.34 6.92 1.88 2.92 1.20 1.49 0.84 0.86 0.61 0.54 0.47 0.36 0.37 0.26 0.30 0.19
75 18.66 76.49 8.29 22.66 4.67 9.56 2.99 4.90 2.07 2.83 1.52 1.78 1.17 1.20 0.92 0.84 0.75 0.61
100 32.64 166.20 14.51 49.25 8.16 20.78 5.22 10.64 3.63 6.16 2.66 3.88 2.04 2.60 1.61 1.82 1.31 1.33
compression
compression
f
y
GI 250 N/mm
2
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ISO WALL Composite Panels (Celing, Partition & Wall Cladding)
Almunium / Alluzinc / GI Sheets
Injected Polyurethane foam
Wall sheet cladding
t
1200
Applications
Roof and wall Panel
Specifcation
request.
on request
I
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Profle TSP 40 / 200
Applications
Roof, Walls & Partitions
Specifcation
Cover width : 1000 mm + 2 mm
Panel facings : Steel, aluminium or Aluzinc
External weather sheet : Polyester, PVF2, Platisol & ARS
Internal liner sheet : Polyester
Insulation core : Mineral Wool
Fire performance : According to fre classifcation A1
External weather sheet gauge : From o.5 mm to 1 mm
Internal liner sheet gauge : 0.4 mm / 0.7 mm
4
0
200
1000
t
Top Skin
Covering Width
Liner
TSD 55 / 148
TSD 45 / 150
Z Purlins C Purlins
TSD 75 / 254
TSD 75/ 305
Structural Components
Product Range
TSSC manufactures a range of
Structural Components for industrial
and commercial applications.
Specifcation
Structural Components
Specifcations
M
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D
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S
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s
t
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m
TSSC | Metal Decking System| 50
Thickness
mm
span
Condition
Thickness of concrete above deck sheet
for 1 m with
Units mm
4
Weight
*
50 75 100 125 150 175 200
Kg/m
2
permisble span in mm for construction stage - wt of cocrete + LL 1.5 kN/m
2
0.7
2272 2151 2053 1970 1899 1838 1783
inertia 490240
Z
top
17322
Z
bot
19690
9.05
2807 2658 2536 2434 2347 2271 2203
Ultimate moment
Of resistance
Composite (kNm)
22.4 29.56 36.71 43.86 51.01 58.17 65.32
0.8
2376 2249 2146 2060 1986 1921 1864
inertia 560233
Z
top
19760
Z
bot
22456
10.35
2935 2779 2652 2545 2453 2374 2304
Ultimate moment
Of resistance
Composite (kNm)
25.62 33.79 41.96 50.14 58.31 66.48 74.66
0.9
2471 2339 2232 2142 2065 1998 1939
inertia 630221
Z
top
22189
Z
bot
25211
11.64
3053 2890 2758 2647 2552 2469 2396
Ultimate moment
Of resistance
Composite (kNm)
22.83 38.03 47.22 56.42 65.61 74.80 84.00
1.0
2559 2423 2312 2219 2139 2070 2008
inertia 700203
Z
top
24610
Z
bot
27954
12.94
3162 2994 5856 2741 2643 2557 2481
Ultimate moment
Of resistance
Composite (kNm)
28.98 42.27 52.48 62.7 72.91 83.13 93.34
1.2
2719 2575 2457 2358 2273 2199 2134
inertia 840158
Z
top
29426
Z
bot
33408
15.53
3360 3181 3035 2913 2808 2717 2637
Ultimate moment
Of resistance
Composite (kNm)
29.05 50.49 63.01 75.27 87.52 99.78 112.03
1.4
2862 2710 2586 2482 2393 2315 2247
inertia 980108
Z
top
34206
Z
bot
38821
18.11
3537 3349 3195 3068 2956 2860 2776
Ultimate moment
Of resistance
Composite (kNm)
29.13 50.58 73.56 87.85 102.14 116.44 130.73
1.5
2929 2773 2646 2540 2448 2369 2299
inertia 1050085
Z
top
36573
Z
bot
41509
19.41
3619 3426 3269 3138 3025 2927 2840
Ultimate moment
Of resistance
Composite (kNm)
29.17 50.64 78.00 94.15 109.46 124.72 140.09
5
5
148
740
Applications
Composite Deck
Specifcation
Pre Galvanzed steel 0.7 to 1.5 mm thick as per ASTM A 653
Grade D (SS 340), Zinc G 90 (275 gms/m
2
)
- Different grades Can be supplied on request
TSD 55 / 148 - Metal Decking
* Tolerance applicable as per international Standards Uniformly distributed loads in KN/M
2
and defection L/200
M
e
t
a
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D
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k
i
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S
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s
t
e
m
Thickness
mm
Span
Condition
Purlins Spacing C.C. in MM
for 1m width
units
Weight
*
Kg/m
2
1000 1250 1500 1750 2000 2250 2500
0.5
11.35 7.26 4.60 2.89 1.94 1.36 0.99
inertia mm
4 197063
Z
top mm
3 7947
Z
bot mm
3 7947
5.32
14.20 9.09 6.31 4.63 3.55 2.57 1.87
0.6
13.90 8.89 5.52 3.47 2.33 1.63 1.19
inertia mm
4 236466
Z
top mm
3 9730
Z
bot mm
3 11103

6.38
17.39 11.12 7.72 5.67 4.34 3.08 2.25
0.7
16.15 10.32 6.43 4.05 2.71 1.91 1.39
inertia mm
4 275869
Z
top mm
3 11305
Z
bot mm
3 12951

7.44
20.02 12.93 8.98 6.59 5.05 3.6 2.62
0.8
18.33 11.73 7.35 4.63 3.1 2.18 1.59
inertia mm
4 315272
Z
top mm
3 12831
Z
bot mm
3 14849

8.51
22.93 14.46 10.19 7.48 5.73 4.11 3
0.9
20.72 13.26 8.27 5.21 3.49 2.45 1.79
inertia mm
4 354676
Z
top mm
3 14504
Z
bot mm
3 16536

9.57
25.92 16.58 11.51 8.46 6.48 4.62 3.37
1.0
22.97 14.7 9.19 5.79 3.88 2.72 1.99
inertia mm
4 394115
Z
top mm
3 16084
Z
bot mm
3 18332

10.64
28.74 18.39 12.77 9.38 7.18 5.14 3.75
Applications
Decking
Specifcation
2
)
4
5
150
900
* Tolerance applicable as per international Standards Uniformly distributed loads in KN/M
2
and defection L/200
M
e
t
a
l

D
e
c
k
i
n
g

S
y
s
t
e
m
7
5
254
762
Thickness
mm
span
condition
thickness of concrete above deck sheet
for 1 m with
Units mm-kg
Weight
*
50 75 100 125 150 175 200
Kg/m
2
permisble span in mm for construction stage - wt of cocrete + LL 1.5 kN/m
2
0.7
2720 2595 2490 2400 2322 2253 2192
inertia 986086
Z
top
20839
Z
bot
34745
8.79
3361 3206 3037 2881 2746 2628 2525
Ultimate moment
Of resistance
Composite (kNm)
27.56 34.64 41.72 48.80 55.88 62.95 70.03
0.8
2844 2713 2603 2509 2428 2356 2292
inertia 1126847
Z
top
23788
Z
bot
39635
10.05
3514 3444 3245 3078 2934 2808 2698
Ultimate moment
Of resistance
Composite (kNm)
31.51 39.6 47.69 55.78 63.87 71.96 80.05
0.9
2958 2822 27.08 2610 2525 2450 2383
inertia 1267584
Z
top
26731
Z
bot
44507
11.31
3655 3648 3440 3263 3110 2977 2860
Ultimate moment
Of resistance
Composite (kNm)
35.46 44.56 53.66 62.76 71.86 80.96 90.06
1.0
3063 2922 2804 2703 2615 2538 2468
inertia 1408300
Z
top
29667
Z
bot
49361
12.56
3785 3611 3465 3340 3231 3135 3012
Ultimate moment
Of resistance
Composite (kNm)
39.42 49.52 59.63 69.74 79.85 89.96 100.07
1.2
3255 3105 2980 2872 2779 2696 2623
inertia 1689671
Z
top
35520
Z
bot
59016
15.08
4022 3837 3682 3549 3433 3332 3241
Ultimate moment
Of resistance
Composite (kNm)
44.82 59.46 71.59 83.72 95.85 107.98 120.11
1.4
3427 3269 3137 3024 2925 2838 2761
inertia 1970972
Z
top
41347
Z
bot
68602
17.59
4234 4039 3875 3736 3614 3507 3412
Ultimate moment
Of resistance
Composite (kNm)
44.91 69.41 83.56 97.71 111.85 126.00 140.15
1.5
3506 3345 3210 3094 2993 2904 2825
inertia 2111598
Z
top
44250
Z
bot
73369
18.85
4332 4133 3966 3823 3698 3588 3491
Ultimate moment
Of resistance
Composite (kNm)
44.96 70.90 89.55 104.70 119.86 135.02 150.17
Applications
Composite Decking
Specifcation
2
)
2
and defection L/200
M
e
t
a
l

D
e
c
k
i
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g

S
y
s
t
e
m
7
5
880
305
Thickness
mm
span
condition
thickness of concrete above deck sheet
for 1 m with
Units mm-kg
50 75 100 125 150 175 200
permisble span in mm for construction stage - wt of cocrete + LL 1.5 kN/m2
0.7
2662 2539 2437 2349 2272 2205 2145
inertia 924019
Ztop 25212
Zbot 24608
area 966.4
mass 7.58
3351 3133 2952 2800 2669 2555 2454
3289 3138 3011 2902 2808 2724 2650
Ultimate moment
Of resistance
Composite (kNm)
24.54 31.62 38.7 45.77 52.85 59.93 67.01
0.8
2783 2655 2548 2456 2376 2305 2243
inertia 1056014
Ztop 28773
Zbot 28087
area 1104.4
mass 8.66
3580 3347 3154 2991 2851 2729 2622
3439 3280 3148 3034 2935 2848 2771
Ultimate moment
Of resistance
Composite (kNm)
28.06 36.15 44.23 52.32 60.41 68.50 76.59
0.9
2895 2761 2650 2554 2471 2398 2332
inertia 1188010
Ztop 32322
Zbot 31558
area 1242.4
mass 9.74
3795 3548 3343 3171 3022 2893 2779
4242 3966 3738 3545 3379 3234 3107
Ultimate moment
Of resistance
Composite (kNm)
31.58 40.68 49.78 58.88 67.98 77.08 86.18
1.0
2998 2860 2744 2645 2559 2483 2416
inertia 1320006
Ztop 35863
Zbot 35020
area 1380.4
mass 10.82
3997 3737 3522 3340 3184 3048 2927
3704 3534 3391 3268 3162 3068 2985
Ultimate moment
Of resistance
Composite (kNm)
35.10 45.21 55.32 65.43 75.54 85.65 95.76
1.2
3186 3039 2916 2811 2720 2639 2567
inertia 1584010
Ztop 42912
Zbot 41919
area 1656.4
mass 12.99
4282 4085 3853 3654 3483 3334 3203
3936 3755 3603 3473 3360 3261 3172
Ultimate moment
Of resistance
Composite (kNm)
35.56 54.29 66.42 78.55 90.68 102.81 114.94
1.4
3354 3200 3070 2959 2863 2778 2703
inertia 1848032
Ztop 49921
Zbot 48785
area 1932.3
mass 15.15
4508 4301 4127 3942 3758 3597 3455
4144 3953 3793 3656 3537 3433 3339
Ultimate moment
Of resistance
Composite (kNm)
35.05 59.08 77.53 91.68 105.83 119.97 134.12
1.5
3432 3274 3142 3028 2930 2843 2756
inertia 1980052
Ztop 53412
Zbot 52204
area 2070.3
mass 16.23
4613 4401 4223 4070 3887 3721 3574
4240 4045 3881 3741 3620 3512 3417
Ultimate moment
Of resistance
Composite (kNm)
35.69 59.13 83.09 98.25 113.40 128.56 143.72
Applications
Composite Decking
Specifcation
2
)
2
and defection L/200
M
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D
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k
i
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S
y
s
t
e
m
Roll Formed - Z Purlins
Applications
Secondary support & Girts
Specifcation
Hot Dip galvanized steel thickness 1.5 to
3.0 mm roll formed purlin conform ing to
ASTM 653 grade D (ss 340) zinc coated
to G 90 (275 gm/m
2
)
Nominal Dimensions Section Properties
Section
Ref
Depth
D mm
Top
fange
f1 mm
Bottom
fange
f2 mm
Thickness
t mm
A
mm
B
mm
Sleeve
L
mm
Wt/m
Kg
Area
cm
2
YBar
mm
Ixx
cm
4
Sxx Top
cm
3
SxxBot
cm
3
Rxx
mm
lycTop
cm
4
lycBot
cm
4
Syy
cm
3
Ryy
mm
14215 142 45 40 1.5 56 240 614 2.93 3.740 69.59 111.54 16.03 15.40 54.61 9.38 8.09 3.21 21.62
14220 142 45 40 2.0 56 240 614 3.89 4.953 69.58 146.28 21.04 20.22 54.36 12.22 10.52 4.19 21.43
14225 142 45 40 2.5 56 240 614 4.83 6.150 69.58 180.15 25.89 24.87 54.12 14.91 12.83 5.14 21.24
17215 172 55 50 1.5 86 290 714 3.52 4.490 84.57 197.89 23.39 22.63 66.39 15.32 13.49 4.47 25.33
17220 172 55 50 2.0 86 290 714 4.67 4.953 84.57 260.44 30.79 29.79 66.14 20.01 17.61 5.86 25.14
17225 172 55 50 2.5 86 290 714 5.81 7.400 84.56 321.33 37.99 36.75 65.89 24.51 21.55 7.20 24.95
20215 202 65 60 1.5 116 350 834 4.14 4.940 99.47 289.61 29.11 28.24 76.57 15.39 13.43 4.46 24.15
20220 202 65 60 2.0 116 350 834 5.50 6.553 99.47 381.65 38.36 37.22 76.31 20.11 17.52 5.85 23.96
20225 202 65 60 2.5 116 350 834 6.87 8.150 99.47 471.46 47.39 45.98 76.05 24.63 21.44 7.19 23.77
23215 232 75 70 1.5 146 410 954 4.73 5.990 113.98 483.16 42.39 40.93 89.81 34.32 29.88 7.55 32.74
23220 232 75 70 2.0 146 410 954 6.31 7.953 113.97 638.00 55.97 54.05 89.56 45.05 39.19 9.93 32.54
23225 232 75 70 2.5 146 410 954 7.77 9.900 113.97 789.78 69.29 66.91 89.31 55.44 48.20 12.26 32.35
25015 250 65 60 1.5 164 460 1054 4.71 6.110 126.56 527.51 42.73 41.67 94.19 23.39 20.71 5.91 27.24
25020 250 65 60 2.0 164 460 1054 6.28 8.120 126.57 696.53 56.43 55.03 93.93 30.65 27.11 7.77 27.05
25025 250 65 60 2.5 164 460 1054 7.86 10.120 126.57 862.19 69.85 68.11 93.66 37.64 33.27 9.57 26.86
26215 262 65 60 1.5 176 460 1054 4.82 6.140 129.40 592.68 45.80 44.70 98.25 23.45 20.71 5.91 26.82
26220 262 65 60 2.0 176 460 1054 6.40 8.153 129.40 782.84 60.48 59.04 97.98 30.72 27.11 7.77 26.63
26225 262 65 60 2.5 176 460 1054 7.97 10.150 129.40 969.33 74.90 73.10 97.72 37.73 33.27 9.58 26.45
30215 302 90 85 1.5 216 570 1274 5.89 7.505 149.19 1007.67 67.53 65.94 115.87 55.57 50.54 10.52 37.51
30220 302 90 85 2.0 216 570 1274 7.83 9.973 149.19 1333.25 89.36 87.25 115.62 73.13 65.80 13.88 37.32
30225 302 90 85 2.5 216 570 1274 9.76 12.425 149.19 1653.74 110.84 108.22 115.36 90.20 81.13 17.16 37.13
30230 302 90 85 3.0 216 570 1274 11.79 14.897 149.19 1979.32 130.92 128.32 115.12 107.24 97.26 21.32 36.94
M
e
t
a
l

D
e
c
k
i
n
g

S
y
s
t
e
m
1
9
5
1
6
83
3
0
2
90
1
6
Z 302
1
7
6
1
6
60
2
6
2
65
1
6
Z 262
1
4
6
1
6
70
2
3
2
75
1
6
Z 232
1
1
6
1
6
60
2
0
2
65
1
6
Z 202
8
6
1
6
60
1
7
2
65
1
6
Z 172
5
6
1
6
50
1
4
2
55
1
6
Z 142
5
6
1
6
40
1
2
2
45
1
6
Z 122
TSSC Purlins are made from hot DIP galvanized steel
to ASTM A653-Gr D with a minimum guaranteed
yield stress of 345 N/mm2 - Zn coating G90 is 275 Gm/
m2 (min).Purlins are used in building which are two
or more bays long and are made continuous using
Purlin sleeves, sleeves should be of the same section
as the purlin , But used in reverse for joining. All holes
are normally 18mm diameter for M16 Bolts
C
e
r
t
i
f
c
a
t
i
o
n
s
Certifcations
USA
UK
Russia
UAE
Armenia
Cyprus
KSA
France
www.harwal.net
Our Global Presence
Global Harwal Group offces & Branches
Technical Supplies & Services Co. Ltd
Dubai Investment Park - UAE
P.O. BOX: 77031,
Tel: 00971-4-8850474
Fax: 00971-4-8850343

Sharjah - UAE
P.O. BOX: 1818,
Tel: 00971-6-5341344
Fax: 00971-6-5341686
Email:info@tsscuae.com
Abudhabi - UAE
P.O. BOX: 43135
Tel: 00971-2-6768748
Fax: 00971-2-6773726
www.tsscuae.com
www.harwal.net

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