90.1307 Tuc-6 BW o & M Manual

OPERATION & MAINTENANCE MANUAL FOR
BELT WEIGHER
FLSmidth Pfister India Ltd.

OPERATION & MAINTENANCE MANUAL FOR

BELT WEIGHER

TIL JOB NO : 90.1307
CUSTOMER : JINDAL STEEL & POWER LIMITED.
CONSULTANT : JOCABS ENGG
EQPT : BELT WEIGHER (BW)

TABLE OF CONTENTS
SR. NO. DESCRIPTION PAGE NO.

1.0
OPERATION & MAINTENANCE MANUAL FOR TUC-6
CONTROLLER
45

2.0
PRE-REQUISTIES FOR INSTALATIONS FOR A BELT WEIGH
SCALE.
01

3.0 MECHANICAL DATA.
3.1 ASSEMBLY & STARTUP INSTRUCTION. 01
3.2 MAINTENANCE INSTRUCTION. 01
3.3 TESTING / ADJUSTING MANUAL. 01
3.4 ERECTION INSTRUCTION MANUAL. 02
3.5 SAFETY & STORAGE MANUAL. 02

4.0 TECHNICAL DATA.
4.1 TACHOMETER TECHNICAL LITERATURE. 04
4.2 LOADCELL SPECIFICATION. 03
4.3 DATA SHEET. 05

5.0 ELCTRICAL DRAWING 60

6.0 MECHANICAL GAD. 05

TUC 6 OPERATION & MAINTENANCE MANUAL

TUC 6 OPERATION & MAINTENANCE

MANUAL

OPERATION & MAINTENANCE MANUAL - INDEX

Belt Weigher/ Solid Flow Meter with TUC-6 Electronics
Page 1 of 1

Software_version: 2.x (onwards)
2007-06-14

1.0 Technical data............................................05
TUC6-020-EE23.0-R0

2.0 Functional Description.................................... 04
TUC6-020-EE23.1-R0

3.0 Operator's Manual.........................................07
TUC6-020-EE23.2-R0

4.0 Commissioning Instructions.................................. 11
TUC6-020-EE23.3-R0

5.0 Menu Operations...........................................08
TUC6-020-EE23.4-R0

6.0 Parameter Listing..........................................03
TUC6-020-EE23.5-R0

7.0 Appliance Description..................................... 06
TUC6-020-EE23.10-R1

8.0 Front Facia Layout........................................01
TUC6-020-EE25-R0

TECHNICAL DATA

TUC6-020-EE23.0-R0 Page 1 of 5

Software_version: 1.0 (onwards)
2007-05-15
1.0 System

1.1 Microprocessor : 8xC51FA
1.2 Memory : 64K EPROM
8K RAM with integral Battery
Backup.

2.0 Construction

2.1 Housing : Aluminium enclosure in DIN
: format
2.2 Colour : Silver anodized
2.3 Dimensions (W*H*D) : 144 * 72 * 245 mm
2.4 Control Panel cutout : 138 * 68 mm
2.5 Control Panel thickness : Min. 1 mm, max. 15 mm
2.6 Mounting space : Approx. 300 mm deep with
connectors
2.7 Wall clearance : Min. 100 mm upwards.
Min. 60 mm on each side with
natural convection
2.8 Weight : Approx. 1.0 Kg
2.9 Mounting : 2 Grub screws at the sides
2.10 Protection type : IP 54 (Front)

3.0 Display

3.1 Display : 2 lines * 16 Characters Vacuum
Fluorescent Display
3.2 Colour : Blue
3.3 Type : VFD, alphanumeric
3.4 Digit height : 5.5 mm legible to approx. 2 m
3.5 Reading angle : Approx. 40 .
3.6 Dimension sign : kg, t (User selectable)

4.0 Control panel

4.1 Type : Membrane foil with pressure
sensitive keyboard.

TECHNICAL DATA


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5.0 Environment

5.1 Operating temperature : 0 C to +55 C
5.2 Storage temperature : -20 C to +85 C
5.3 Humidity : Max 85 % relative, without
condensation

6.0 Measurement Input - Loadcell

6.1 Terminal : 9 pole, DB connector
6.2 Measurement input range : 0 to 28 mV
6.3 Supply voltage : Internal 12 V 5 %, Max. 110mA
(e.g. 3 loadcells of 350 ohms in
parallel)
6.4 Measuring cable : 6 core, shielded (min. 80%
optical cover)
Isolation resistance min.120
Mohm/Km
Core cross-section min. 0.34 mm
to 0.5 mm solderable directly to
connector. Cable diameter upto
8mm mountable in connector.
Connect greater cross-sections
with solderable connectors.

6.5 Cable length : l =5.1 * R * A / n

R =Loadcell resistance in ohm
A =Cable cross-section in mm
n =no. of loadcells in parallel
l =Cable length , max. 1000 m

7.0 Measurement Input - Tacho

7.1 Terminal : Screw clamped terminals.
Conductor size 0.14 to 1.5 mm
2
.
7.2 Input signal : Max. 15 V
7.3 Measurement input range : 10 - 2500 Hz, 12 V
7.4 Supply voltage : Internal 12 V 5 %; max. 10 mA

TECHNICAL DATA


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7.5 Measuring cable : 3 core, shielded (min. 80%
optical cover)
Isolation resistance min.120
Mohm/Km
Core cross-section min. 0.34 mm
to 1.5 mm
2
.
7.6 Cable length : Max. 1000 m

8.0 Digital Outputs

8.1 Output type : 4 Nos. Relay contacts, 220Vac,
2 Amp contact rating
8.2 Terminal : Screw clamped terminals
Conductor size from 0.5 to 1.5
mm
2
8.3 Functions : RLY1 is used for S1 or S2 O/P.
RLY2 is used for Limit O/P
RLY3 & RLY4 each can be used
for a.] Tacho Fault
b.] Belt Load Error
c.] General Fault
d.] Measurement ON.

9.0 Power supply

2
.
9.2 Voltage : 18-36 Vdc
9.3 Power consumption : 12 VA max.

10.0 Analog output

10.1 Function : 0 -20 mA / 4-20 mA isolated o/p
corresponding to Actual feedrate
10.2 Isolation type : Galvanic
10.3 Load : 500 Ohm
2
.
10.5 Cable type : 2 core ,shielded.

TECHNICAL DATA


2007-05-15
Individual core connectable
directly to connector.

11.0 Impulse output

11.1 Function : 1 relay output corresponding to
either Totaliser1 or Totaliser2.
50 mSec to 500 mSec
programmable ON time pulses
2
.

12.0 RS-485 Interface

12.1 Terminal : 5 pole DIN socket
12.2 Transmission : Half duplex, serial bit,
asynchronous mode
12.3 Baud rate : 4800,9600,19200 baud
12.4 Format 8 bits, 1 stop, Np / Ep / Op.
12.5 Cable type : 2 core ,shielded ,max 0.5 mm
2
individual core connectable
12.6 Function : Used to interface SIO modules to
TUC-6 unit.

13.0 Profibus-DP Interface

13.1 Terminal : 9 pole, DB connector
13.2 Transmission mode : RS 485
13.3 Baud rate : 9600 bps to 12 Mbps max
13.4 Station Address : 01 to 99

TECHNICAL DATA


2007-05-15
Optional Interface Modules

14.0 Serial I/O Module

16.1 Interface : RS-485
16.2 Protocol : Modbus RTU
16.3 Terminal : 14-pin screwed terminals
16.4 Transmission : Half duplex, serial bit,
synchronous, adjustable bit mode.
16.5 Baud rate : 4800, 9600, 19200 baud.
16.6 Format : 3 options, user selectable.
16.7 Cable type : 2 core, shielded, max 0.5 mm
individual core connectable
16.8 Cable length : Max. 1000 m at 19200 baud.

FUNCTIONAL DESCRIPTION


2007-05-15

TABLE OF CONTENTS

1.0 Principle.................................................... 2
1.1 TUC-6 Belt Weigher / SFM system,Overview........... 2
1.2 System Features......................................... ...2

2.0 Functions.................................................. 3
2.1 Zero Setting............................................ 3
2.2 Linearisation of material load...................... 3
2.3 Error Messages.......................................... 3

3.0 Interfaces.................................................. 3
3.1 Computer Interface................................. 3
3.2 Pulse outputs.......................................... 3
3.3 Analog outputs........................................ 3
3.4 Digital I/O............................................ 4



2007-05-15

1.0 Principle

The Conveyor Belt Weigher system consists of a conveyor belt whose load is constantly
weighed with a measuring device. The volume flow is calculated from the product of load
(Load cell value) and belt speed (Tacho frequency or fixed frequency). Integration of the
instantaneous conveyed value results in the amount transported.

The Solid Flow Meter system consists of an Impact plate whose load is constantly
weighed with a measuring device. The volume flow is calculated from the product of load
(Load cell value) and internal speed. Integration of the instantaneous conveyed value
results in the amount transported.

1.1 TUC-6 Belt Weigher / Solid Flow Meter System, Overview:

The TUC-6 calculates the instantaneous value of the material being conveyed and
keeps track of the amount of material conveyed over a period of time.

The measuring unit is operated using the TUC-6 keypad, and the 2 line, 16 digit LCD
display. The display values are called using fixed keys or displayed through pull-down
selection.

The configuration of TUC-6 is determined by the parameter fields. To do this, a selection
is made from the given values in the configuration menus or a parameter is entered
using the front keypad.

1.2 System Features

- Fail safe EEPROM memory for configuration parameters
- Battery buffered RAM for working data
- Date/Time in battery buffered Real Time Clock
- Integrated keyboard and display
- Data memory even with replacement of interface cards
- 1 Impulse output
- Isolated analog signal output interface
- Curve correction
- Zero correction
- Alphanumeric Text displays for Fault diagnosis



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2.0 Functions

2.1 Zero setting

Belt related influences on the belt load can be compensated by means of zero
correction. To do this, the correction process is started with the belt running idle. The
zero correction value, with which the belt load is set off, is calculated automatically after
the zero correction process. The zero correction is initiated from the front keypad.

2.2 Linearisation of material load

If the load on the measuring cell is not linear in the whole range, the load can be
laniaries by entering up to ten correction points.

2.3 Error Messages

Faults/Errors caused by incorrect operations are displayed in clear text in the control
display.
Faults are also made available at the output in the form of potential free contacts.

3.0 Interfaces

3.1 Computer Interface

It is possible to enable remote monitoring and control of the system, by connecting the
unit to a master controller through the serial interface. Modbus RTU and Profibus
protocol options are supported through use of optional modules.

3.2 Pulse Output

One-pulse output (either S1 or S2) is available from the system corresponding to the
quantity being conveyed. The resolution & pulse width of the Totalizer pulses are
configurable.

3.3 Analog output

Isolated Analog output is available for display and/or measurement tasks. Analog current
output corresponds to Actual Feedrate.



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3.4 Digital I/O

One digital input corresponding to external START / STOP command is available. This is
+12V signal I/p to TUC-6.

In case if above input is not used for External Start / Stop command, it can be used for
Tacho input to the TUC-6.

Four Digital outputs are available in the form of potential free relay terminals
corresponding to Pulse Output, Limit Output & Error Outputs.

OPERATORS MANUAL


2007-05-15

TABLE OF CONTENTS

1.0 Keypad and display............................................. 2
1.1 Keypad................................................. 2
1.2 Display................................................. 4

2.0 Functions................................................... 5
2.1 Start.................................................. 5
2.2 Stop.................................................. 5
2.3 Zero setting.......................................... 5
2.4 Error Acknowledgement................................. 6

3.0 Parameter input............................................ 6

4.0 Error Messages............................................ 7

5.0 Abbreviations............................................... 7

OPERATORS MANUAL


2007-05-15

1.0 Keypad and display

1.1 Keypad

TUC-6 has a multi-function keypad, the definition of keys change as per the menu
operations. Some keys have alphabets in the lower left hand corner. These are not used
in this module. The numbers 0 to 9 in the upper right hand corner of some keys are used
for numeric entries.

Characters/Symbols used in the keys have following meaning,

Key not defined

BB - Display Belt Load in %

Key not defined

Display Actual Flowrate

Display Totalizer 1

Key not defined

Display Tacho Frequency

OPERATORS MANUAL


2007-05-15

Display Totalizer 2

Start Zeroing in Manual/Local modes

Key not defined

Cancel (CL)
-In Main Program, S1 value displayed in Line 2 is cleared
-Used to Clear Fault displays
-When used with 'Esc' key, is used to exit from menu.
-Used to accept values modified in the SET menu.

HOR
-Selection of options from list.
-'ENTER' key to accept Password value

Start/Stop

ESC
-Used in combination with 'CL' key to exit from menu.
-Used to discard values modified in the SET menu.
-Display mV value in Calibration menu

UP/DOWN - Scroll Menu/parameter list being displayed.

OPERATORS MANUAL


2007-05-15

1.2 Display

When the TUC-6 is powered on from the mains, the display "Transweigh" is shown for 5
secs.

The system then displays either the Online Menu or the Offline menus, depending on the
status of key pressed during the 5 secs. delay.
-Press 'VER' to bypass 5 sec. delay & jump to Main Program menu.
-Press 'CL' to bypass 5 sec. delay & jump to Offline menus.

If no key is pressed, the system enters Main Program menu at the end of 5 sec. delay.

a) In the Online menu Main Program, the following parameters can be displayed
by selecting keys from the keypad 'X', 'S1', 'S2', 'BB', 'T':

X Actual flowrate value in units selected
S1 Totalizer1 value
S2 Totalizer2 value
BB Belt load value in %
T Weigh Feeder Tacho frequency in Hz.

Other Values are selectable with the '' key. These values are shown below with their
designated names.

BS Belt Speed in m/sec
Date In format yy-mm-dd
Time In format Hour:Minute

b) Error messages
The error messages have the highest priority, i.e. they are not overwritten by any
other display and remain in display until they are acknowledged.

The error messages are listed in section 4.0 "Errors Messages" of this manual.

OPERATORS MANUAL


2007-05-15

2.0 Functions

2.1 Start / Stop

There are two means by which TUC-6 accepts Start/Stop Command.
One is by pressing Start button provided on the Keypad.
Another is by External Start / Stop i/p connected to TUC-6 on X1 connector terminals 10-
11-12.
When in OFF line mode, CONFIGURATION MENU, START -> INT is selected then
TUC accepts command from keypad.
When in OFF line mode, CONFIGURATION MENU, START -> EXT is selected then
TUC accepts command from external input.
When External Start/Stop input is connected to TUC-6, internal FIXED TACHO must be
selected for the system.

START Condition:-
Display - LED above 'START' on.

STOP Condition:-
Display - LED above 'START' off.

2.2 Zero setting

With this key, Zero correction process is initiated.

Conditions
- System in Local/De-Interlock-Volumetric mode
- Belt started

Display - LED over '>0<' flashing.

Note:
Zero setting operation can be canceled by pressing '>0<' key during zeroing process.

With canceling, the old zero setting value is not lost.

OPERATORS MANUAL


2007-05-15

Operation:
The zero setting runs for one belt revolution determined by the belt revolution time set in
configuration. After zero setting operation, the mean value over the zero curve is
calculated and the belt load is re-calculated with the zero correction value. An error
message occurs when the correction limit is exceeded.

2.3 Error Acknowledgment

'CL' key is used to acknowledge errors.

Display
The Error text message is displayed in line 2. All Error texts are characterized with "!" in
the last column

Note:
If an error is already in the display, further errors will not be displayed until this error has
been acknowledged.

3.0 Parameter input

Operating the menus via the TUC keys is described in the Operating Instructions section
of this manual (see Menu Operations, section 2.0)

OPERATORS MANUAL


2007-05-15

4.0 Error Messages

Errors are characterized by "!" display in the last position of the display. Error
messages occurring during operation are shown below.

" Message !" = Meaning
> Help

"Tacho Fault !" = Tacho freq. input missing
> Check tacho, tacho cable
"Corr.>set-limit !" = Zero correction error greater than permitted
> Check belt load, repeat zero correction
"Corr. aborted !" = Zero correction cycle aborted.
> Check Tacho input, Drive Interlock input.

"EEProm read !" = Data and checksum in EEProm do not
match
> Enter parameters anew.
"EEProm write !" = Not possible to write to EEProm
> Hardware fault. Replace unit.
" Overload !" = BB > MAX. LOAD value set in Measuring
parameters.
> Check material on belt
" Underload !" = BB < MIN. LOAD value set in Measuring
Parameters.
" SIO Communicat. ! = Communication error with SIO module
> Check connection, interface, and setup
" Master Commun. !" = Communication error between SIO &
Modbus master
> Check connection, interface, and setup

5.0 Abbreviations

'....' key...
=....= Parameter in configuration
BB Belt Load
S1 Totalizer 1
LED Light emitting diode
VFD Vacuum Fluorescent display (16 characters X 2 line)

COMMISSIONING INSTRUCTIONS

TUC6-020-EE23.3-R0 Page 1 of 11

2007-05-15

TABLE OF CONTENTS

1.0 First start................................................ 2

2.0 Parameters.................................................... 2

3.0 OFFline parameters......................................... 2
3.1 Password................................................ 2
3.2 Measuring Parameters................................... 3
3.3 Configuration Parameters.............................. 4
3.4 Calibration........................................... 7
3.4.1 Calibration using weights.........................7
3.4.2 Calibration without weights...................... 8
3.5 Analog Output......................................... 8
3.6 Calibration correction.................................. 9
3.7 System data............................................ 10

4.0 ONline parameters........................................... 11
4.1 Main program.......................................... 11
4.1.1 Zero Correction................................. 12


TUC6-020-EE23.3-R0 Page 2 of 11

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1.0 First start

When starting for the first time the following procedure must be followed:
Steps
1.1 Check jumpers
1.2 Connect peripheral appliances
1.3 Enter parameters
1.4 Calibrate system
1.5 Zero setting
1.6 Calibration correction

2.0 Parameters

See "Menu Operations" (section 2.0) for description about menu parameters and
operations.

3.0 OFFline parameters

3.1 Password

=Password=
When power is turned ON and 'CL' key is pressed during the 5 sec. delay, the
system comes to this option Press '/' keys to scroll through the different menus.

To select any menu,Press '' key with that menu being displayed in the 2nd display line.

=Enter Password=
Enter the 5 digit Password and press '' key.
The OFFline parameter access is disabled if the wrong password is entered. The
same can be accessed only on right password entry. Once enabled, the
parameters can be accessed till the ONline menu is accessed or power to the
system is turned 'Off'.

Display: "Y" - On right password entry
"N" - On wrong password entry


TUC6-020-EE23.3-R0 Page 3 of 11

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3.2 Measuring parameters

=M. RANGE= Measuring Range
The voltage rise is defined as the voltage difference which the measuring cell
delivers between a belt loaded with 100% load and an empty belt.The value to
be set is the next lowest setting value to this value.

Select : 1.0 / 3.0 / 6.0 / 12 mV

=Units,X= Units,Capacity
Designation of all capacity displays.
If "t/h" is selected as designation,all other values are automatically defined with
"t".
Select : kg/h, t/h

=D. Pt,X= Decimal point,capacity
Definition of the position of the decimal point within the 4 digit capacity display.
Select : 000000 / 00000,0 / 0000,00 / 000,000

=Nom. Cap.= Nominal capacity
Flow rate with 100% belt load and nominal tacho frequency = 100% capacity.
Input : Numerical value of capacity

=D. Pt,S1=Decimal point, Totalizer 1
Definition of the position of the decimal point within the 6 digits display of
Totaliser 1
Select : 000000 / 00000,0 / 0000,00 / 000,000

=Units,S1= Units ,Totalizer 1
Definition of designation for resettable Totaliser 1
Select : kg / t

=D. Pt,S2= Decimal point, Totalizer 2
Definition of the position of the decimal point within the 6 digits display of
Totaliser 2
Select : 000000 / 00000,0 / 0000,00 / 000,000


TUC6-020-EE23.3-R0 Page 4 of 11

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=Units,S2 = Units ,Totaliser 2
Definition of designation for non-resettable Totaliser 2
Select : kg / t

=Fixed Freq. = Frequency input source
Select: Yes - Tacho frequency is simulated internally (0500 Hz)
No - Tacho frequency is read from tacho input connected to TUC-6.

=Tacho Freq= Nominal tacho frequency
Input: 0-9999 Hz (Only used for fixed frequency = "YES")

=Max. Load= Limit maximum load
Maximum limiting value causing error message "Overload!".
Input : Numerical value in %

=Min. Load= Limit minimum load
Minimum limiting value causing error message "Underload!".
Input : Numerical value in %

3.3 Configuration Parameters

=Rev. Time= Belt revolution time
Time for one revolution of the belt with nominal tacho frequency.
Input : Numerical value in 0,1 s steps

=Zero Limit= Zero correction limit
This parameter determines the number of percentage points by which the zero
correction value may differ from the zero value. If the difference is greater, the
error message "CORR.>SET-LIMIT!" is displayed and the zero value calculated
is discarded.
Input : numerical value in %

=Run Time= Tacho supervision time
Time for monitoring the tacho input pulses.
Input : 0-999.9 s in 0.1s steps
(No monitoring with input "0")


TUC6-020-EE23.3-R0 Page 5 of 11

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=Impulse time=
The impulse output can be assigned to Totaliser 1, Totaliser 2 or kept Off.
Select : S1 / S2 / Off

=On_Time=
The impulse ON time can be set using this parameter.
Select : 50mS / 100mS / 250mS / 500mS

=Error1= Error 1 output
Selection of one of the following errors at the output
Error No. Error description

1 Tacho Fault
2 Belt load error
3 General fault
4 Measurement ON
Select: 1 / 2 / 3 / 4

=Error2= Error 2 output
As per =Error1= above.
Select: 1 / 2 / 3 / 4

=Limit = Limit value
The potential free output for Belt load value above this value.
Select : Numerical value in %

=L_Delay= Hysteresis time
Time after which the output goes high when Belt load remains above limit values
1 or 2
Input : Numerical value in 0,1 sec steps.

=Clear,S2=
Clear Totaliser2 value
Input : No / YES

=Meas_Filt=
Meas_Filt provides Loadcell input signal filtering. Select 0 to de-select filtering.
Select: 0/ 1 / 2 / 3 / 4 / 5 steps


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=Display_Step=
Digit step provides damping of display and analog output values.
Select : 1 / 2 / 3 / 4 / 5 / 6 steps

=AO_mode=
Selection of analog output range is carried out with this parameter
Select: 0-20 / 4-20 mA

=Output=
Selection of NO or NC configuration for Relay outputs.
Select: NO / NC

=SIO_INT= SIO Interface
Selection of the peripheral device at SIO module
Select: Off / Modbus / Profibus

=SIO_BAUD= SIO baud rate
Setting the baud rate at serial interface
Select: 4800 / 9600 / 19200 baud

=SIO_SETUP= SIO data format
Definition of data format at serial interface
Select: Data Stop Parity
8 1 None
8 1 Even
8 1 Odd

=SIO_ADDR= SIO address
Address of controller when connected to a multi-drop bus on the SIO module
Input: Numerical value from 00-99.

=SIO_MONITOR= SIO monitoring time
Monitoring time for communication.
Input: Numerical value in 1 sec. steps

Note: IF "00" selected, SIO communication monitoring is disabled. In systems, where
"Remote Interlock" mode of operation is used, i.e. Setpoint & Start/Stop through SIO,
this parameter should not be set to "00".


TUC6-020-EE23.3-R0 Page 7 of 11

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=Tacho Type=
The Tacho used is selected with this parameter.
Select: 1 - Tacho with 128 serations.
2 - Tacho with 200 serations.

=Start=
Start input source is selected with this parameter. Select "Int" for start through
keypad & "Ext for start through digital input.
Select: Int / Ext

3.4 Calibration

Calibration of the scale can be carried out in 2 ways,
i) Using Calibration weights
ii) Using previous calibration values.
In this mode, previous calibration values, viz
'COUNT_DL' and 'COUNT_BL', are used to calibrate the scale.

=Re-calibrate? ->= Recalibrate?
The 2 modes in calibration menu are initiated by the following procedure,

i) Mode 1 - Calibration using Weights
Press ''. Pressing '' key will exit the menu without recalibration.

ii) Mode 2 - Calibration without weights
Press keys '1','2','3' and '' in sequence. Pressing '' key will exit the menu
without recalibration.
Input : As above

3.4.1 Mode 1 - Calibration using Weights

=Dead load=
The actual value is displayed in terms of "d" in the lower display line.With a
completely empty belt , delete the dead load with the '' key.The actual value
displayed then shows 0000 d; the dead load is compensated.Press '' key to
switch further.
Input : None

TIP : Press 'ESC' key to display the actual value in mV.


TUC6-020-EE23.3-R0 Page 8 of 11

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=Calibration load= Calibration load
The actual value is displayed in terms of "d" in the lower display line. Load a
known weight and wait for a steady display.
The display then shows the actual value on the left and is ready to accept the new
value.

CALIBRATION LOAD
1230 => 0000

Enter the calibration load value on the right hand side. A value of 2000
corresponds to 100% Belt load.Scale the input value according to the calibration
load.Conclude the calibration procedure with '' key.The value entered is saved
on exit.

Input : Numerical value of calibration load in terms of "d".

TIP : Press 'ESC' key to display the actual value in mV.

3.4.2 Mode 2 - Calibration without Weights

=Count_DL= Dead Load Count
The Dead Load is displayed in terms of internal calibration counts. The numerical
keys can be used to change this value. Press '' key to switch further.
Input : Numerical value

=Count_BL= Belt Load Count
The Belt Load corresponding to 100% load is displayed in terms of internal
calibration counts. The numerical keys can be used to change this value. Press
'' key to switch further.
Input : Numerical value

3.5 Analog Output

=Re-Calibrate?= Analog output re-calibration
The analog output calibration menu is released on selecting ' for this
parameter. Pressing '' key will not affect the existing values stored in memory.
Selection : /


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=Min_Value= I1 Output Min. value
This is used to adjust the minimum output value at the Analog output I1. The
present analog output count value is displayed in the display 2
nd
line. Press ''
key to increase/decrease the analog output value.
Esc key is used to toggle assignment of '' key as increase or decrease key.
Press to save value and proceed further.

=Max_Value= I1 Output Max. value
This is used to adjust the maximum output value at the Analog output I1. The
present analog output count value is displayed in the display 2
nd
line. Press ''
key to increase/decrease the analog output value.
Esc key is used to toggle assignment of '' key as increase or decrease key.
Press to save value and proceed further.


If measurement of the momentary load shows non-linear characteristics, correction in
order to increase the linearity is possible.

For this upto 10 measuring points can be taken and stored from 0....100% capacity.
Between these measuring points, the curve is then linearized.

To start the calibration correction process, calibrate the system. Take a measuring point
e.g at 20% capacity and operate the system at 20% of nominal capacity.

Switch on the capacity display on the unit and note the average indicated capacity.
Bypass a determined quantity (at completed belt revolutions) and reweigh it using a
static weigher. Take the measurement time by a stop watch. From the actual conveyed
capacity and the time taken, calculate the true conveying capacity.

Conveying capacity (t/h) = Reweighed quantity (t) x 3600
Time (sec)

Input the displayed value (S1) and the measured value in the unit. Repeat the
procedure for other calibration points,if necessary.


TUC6-020-EE23.3-R0 Page 10 of 11

2007-05-15

N DISP MEASURED
0 0123,00000,0
=Curve_Correction=
=Edit ->= Press '' key to enter the curve correction menu. Press ''
key to exit the menu.
Pressing '' key will display the correction points as shown,

" N" - The correction point number,from 0 to 9

" DISP." - Input for quantity of conveyed material as displayed
Input : Numerical value in units & resolution of S1.

" MEASURED" - Input for measured quantity of material using a static scale.
Input : Numerical value in units & resolution of S1.
Press '" key to increment to the next correction point. After 10 correction points are
displayed, next '" press will display the following in the lower line,

" Exit ->"
Press '' to exit the menu and '' to move to correction point number 0

3.7 System data

=CPU crystal=
CPU crystal frequency is displayed
Input : None

=S/W Ver.= Software version
Display of software version
Input : None

=Date=
The date can be changed through this parameter.
Input : Numerical value in format YY:MM:DD

=Time=
The system time can be changed through this parameter.
Input : Numerical value in format HH:MM:SS


TUC6-020-EE23.3-R0 Page 11 of 11

2007-05-15

4.0 ONline parameters

If 'CL' key is not pressed during the 5 sec. power on delay, system goes to the ONline
mode when power is switched ON.

4.1 Main Program

The display in the ONline mode can be switched directly by using keys 'BB','Ta','X',
'S1' and 'S2'. Other parameters are called by pressing '' key.

The following parameters can be displayed in this mode,

X Actual flowrate value in units selected
S1 Totaliser1 value
S2 Totaliser 2
BB Belt load value in %
T Weigh Feeder Tacho frequency in Hz.
BS Belt Speed in m/sec
Date In format yy-mm-dd
Time In format Hour:Minute

4.1.1 Zero correction

Since the belt conveyor scale shows system related oscillation around the zero position,
the zero point is corrected during one belt revolution in order to improve the measuring
precision.
The deviation of the zero point is measured and stored with a plus or minus prefix. This
value is used to correct the momentary load during each measuring cycle.

Zeroing can be started with the system in "Local" or "Manual" mode and in "Start"
condition. Press key to initiate the zero correction cycle.

When zero correction is in progress, deviation of zero point is displayed continuously. At
the end of the zero correction cycle, the average deviation is displayed in percent. If the
deviation is greater than the =Zero_limit= parameter, an error message is displayed and
the value calculated is discarded. Zero correction has to be repeated.

Press key to stop zeroing in progress.

MENU OPERATIONS


2007-05-15

TABLE OF CONTENTS

1.0 General............................................... 2
1.1 Parameter save...................................... 2

2.0 Parameter menus......................................... 2
2.1 OFFline parameters................................2
2.2 ONline parameters................................. 2
2.3 Parameter label...................................2
2.4 Menu structure.................................... 3
2.5 Keys inside the menu............................. 5
2.6 Calling and operating the menus................... 5
2.7 Menu operation example........................... 7

MENU OPERATIONS


2007-05-15

1.0 General

The Parameters are entered using the keypad and a 16 digit x 2 line display. The
arrangement of parameters within the menus, options available for each parameters and
writing the parameters are explained in the commissioning instructions.

1.1 Parameter save

The parameters of the system are stored in an EEPROM. On each power ON, the data
in the EEPORM is checked with the contents of the Battery Buffered RAM. If a mismatch
occurs, error message is displayed. Acknowledging the error, reloads the RAM from
EEPROM.

Instantaneous values during system operation are stored in the Battery buffered RAM.

The parameters in a menu are automatically saved when the display is scrolled to
display the next parameter.

When the Online menu "Main_Program" is called, the parameters set in various menus
are checked for logical settings. In case of mismatch, error message is generated. The
corresponding parameter should then be correctly set.

2.0 Parameter Menus

The menu structure is divided into 2 categories,

2.1 OFFline parameters

These parameters can be changed only when the measuring mode is "OFF".

2.2 ONline parameters

These parameters can be changed even when the system is in operation.

2.3 Parameter Label

A differentiation is made between 2 types of parameters:

MENU OPERATIONS


2007-05-15

Parameter label Display

1. Parameter whose value is entered numerically xxxxxxx
2. Parameter whose value is selected from a list Selection

2.4 Menu structure

The parameters are arranged in different menus. The menus and the parameter listing is
as shown below.

Power ON
Password
Enter Password
Measuring Parameters
Measuring range
Units, Capacity
Decimal point, Capacity
Nominal capacity
Decimal point, S1
Units, S1
Decimal point, S2
Units, S2
Frequency Input
Nominal Tacho frequency
Limit max. load
Limit min. load
Configuration
Belt revolution time
Zero correction limit
Tacho supervision time
Impulse time (S1,S2,OFF)
On_Time for Impulse output
Error1 o/p
Error2 o/p
Limit value
Limit delay time
Clear Totaliser2
Measurement Filter

MENU OPERATIONS


2007-05-15

Display Filter Step
Analog Output mode
Output type
SIO Interface
SIO Baud
SIO Setup
SIO address
SIO monitor
Tacho Type
Start Input
Analog Output
Re-Calibrate?
Min_Value
Max_Value
Calibration
Recalibrate?
Dead load set ------- Count_DL
Calib. load set ------- Count_BL
Calibration correction
Edit?
N Displayed_value Measured_value
System data
CPU crystal frequency
Software version
Date
Time
Main Program
Display Actual Flowrate,X
Display S1
Display S2
Display Belt Load,BB
Display WF Tacho Frequency,T
Display Belt speed in m/sec,BS
Display Date
Display Time

See Commissioning Instructions" for descriptions of each parameter.

MENU OPERATIONS


2007-05-15

2.5 Keys inside the Menu

-Entry into a Menu/Sub-menu or
-Selection of various options available for that
parameter

-Saving an entry and/or
-Move further in the menu list
. . . . . -Numerical data input from the keypad

-Exit from menu

+

-Call Online parameters from Main_Program
SET menu

2.6 Calling and operating the menus

1. Power On

a] Possibility 1

The system enters Main_Program menu after 5 Secs., if no key is pressed during this
delay period. If 'VER' is pressed during the 5 sec. delay, the delay is bypassed.

a.1]

TRANSWEIGH
Version_1.0
X = 00,00 t/h
S1 = 00000,0 t

Password

MENU OPERATIONS


2007-05-15

M. Range 1,0 mV
Press 'Esc' and 'CL' to exit the online menu and enter the offline menus. Exit to Offline
menus is possible in Weigh Feeder 'Stop' condition.

a.2]

Press key to enter the menu.

All Offline menus are Password protected. Entry into the menu is allowed only if the right
password is pressed.

a.3]

..

5 Digit PASSWORD entry using 1 TO 9 keys.

a.4]

If PASSWORD is right, the configuration menus can be accessed

a.5]

The Offline menus can be accessed by pressing '' key. Press 'Esc' and '' key to
scroll the menu backwards.

a.6]

Password
Enter Password
Password
Enter Password
Password
Enter Password:Y
Password
Measuring Param

MENU OPERATIONS


2007-05-15

Configuration

Password

Password

Press key to enter the menu. The first menu parameter is displayed in the 2nd

display line.

a.7]

Press to change this value.
a.8]

Press 'Esc' and 'CL' to exit the sub-menu and enter the main menu list.

b] Possibility 2

b.1]

The system enters the Offline menu directly, if 'CL' key is pressed during the 5 sec.
delay.

2.7 Menu operation Example

Example : Change the digit step from 1 to 2 in the Measuring parameters menu.

STEP 1 Enter Offline menu as per 2.6 above.

STEP 2

M. Range 3,0 mV
Password
Enter Password

MENU OPERATIONS


2007-05-15

M. Range 1,0 mV
M. Range 1,0 mV
UNITS,X kg/h
M. Range 1,0 mV
UNITS,X t/h
UNITS,X t/h
D.Pt. X 0000,00
STEP 3

5digit password, using numerical keys

STEP 4

Only on right password entry.

STEP 5

STEP 6

STEP 7

STEP 8

STEP 9

Step 9 saves the change made in the Units,X in Step 9.
Password
Enter Password
Password
Enter Password:Y
Password
Measuring Param

PARAMETER LISTING


Software_version: 1.0
2007-05-15

Sr. No. Parameter Value 1 Value 2
1.0 Measuring parameters
1.1 M. Range
1.2 Units, X
1.3 D. Pt, X
1.4 Nom. Cap.
1.5 D. Pt, S1
1.6 Units, S1
1.7 D. Pt, S2
1.8 Units, S2
1.9 Fixed Freq.
1.10 Tacho Freq.
1.11 Max. load
1.12 Min. Load
2.0 Configuration Parameters
2.1 Rev. Time
2.2 Zero Limit
2.3 Run Time
2.4 Impulse Time
2.5 On Time
2.6 Error 1 o/p
2.7 Error 2 o/p
2.8 Limit Value
2.9 L_ Delay
2.10 Clear, S2
2.11 Meas_Filt
PARAMETER LISTING


2007-05-15

2.12 Disp_step
2.13 AO_Mode
2.14 Output
2.15 SIO_Interface
2.16 SIO_Baud
2.17 SIO_Setup
2.18 SIO_Addr
2.19 SIO_Monitor
2.20 Tacho type
2.21 Start Type
3.0 Analog Output
3.1 Min_Value
3.2 Max_Value
4.0 Calibration
4.1 Count_DL
4.2 Count_BL
Displayed Value
5.1
Measured Value
Displayed Value
5.2
Measured Value
Displayed Value
5.3
Measured Value
Displayed Value
5.4
Measured Value
Displayed Value
5.5
Measured Value
PARAMETER LISTING


2007-05-15

Displayed Value
5.6
Measured Value
Displayed Value
5.7
Measured Value
Displayed Value
5.8
Measured Value
Displayed Value
5.9
Measured Value
Displayed Value
5.10
Measured Value
6.0 System Data
6.1 CPU Crystal 11 MHz 11 MHz
6.2 S/W Version Ver_2.0 Ver_2.0

APPLIANCE DESCRIPTION
TUC6-020-EE23.10-R1 Page 1 of 6

2007-05-15

TABLE OF CONTENTS

1.0 General................................................... 2

2.0 System Representation....................................... 2

3.0 Configuration of Jumpers...................................3
3.1 Main Board.............................................. 3
3.2 Measuring Card....................................... 3

4.0 Layout of Main Board...................................... 4

5.0 Main Board External Connectors.............................. 5

6.0 Rear View of TUC6......................................... 6

TUC6-020-EE23.10-R1 Page 2 of 6

2007-05-15

1.0 General

Each member of the TUC-6 family comprises a Basic unit & several I/O modules
connected to the Basic unit on the RS-485 serial Interface. The I/O modules are suited
for external mounting on an assembly plate.

2.0 System Representation

TUC-6
X1

F1 0.5A Mains Connections
24Vdc
+Main Board

X6

Measuring card
X1

X3

Loadcell connection 12V/0.11A for
max. 3 loadcells 350 Ohm

X1

4 Digital outputs
4-20mA Isolated Output
Tacho Pulse Input

X2

X4

X5
Serial interface RS485

Profibus Interface

TUC-6 Display & Keypad
X1 Interface Card

TUC6-020-EE23.10-R1 Page 3 of 6

2007-05-15

3.0 Configuration of Jumpers & Dip Switches

3.1 Main Board

Jumper J1 : 1-2 Terminating resistor for X2 Interface
(Connects 120E resistor)

3.2 Measuring Card

Jumper J1 : 1-2 / 9-10 measurement period 4ms
1-2 / 7-8 8ms
3-4 / 9-10 8ms
3-4 / 7-8 16ms
5-6 / 9-10 16ms
5-6 / 7-8 32ms

MAIN BOARD LAYOUT.pcb - Mon Jun 18 10:47:50 2007

PRE-REQUISTIES FOR INSTALLATIONS
FOR A BELT WEIGH SCALE

The belt conveyor should wherever possible be provided with a Gravity type take up device.
This is imperative for accuracies of +1 %.

The belt conveyor inclination, if any, should be steady and invariable.

Belt Weigher should be installed on lowest possible belt tension location.

Belt weigher should be installed on such a portion where belt is resting firmly on idlers &
not lifting on the concave portion even under no load conditions The Belt should be
centered at the location of Belt weigher

Belt Weigher should be mounted 3-4 idlers after the convex portion of the Belt.

Belt weigher should not be mounted near the self aligning idlers.

The instantaneous loading of the belt weigher should be within 30-100%.

2 preceding and 2 succeeding idlers of the conveyer should be inline with each other in all
planes.

Material feeding on belt conveyer should be through devices which can give even feed.

The material on the measuring section to be settled & calmed, without relative movement.

It must be assured that upon stopping, the belt does not run back .This is in order to avoid
double weighing.

Protection of the belt weigher measuring arrangement, against weather influence and lateral
wind protection for the weighing section, to be provided.

The belt shall be even and of uniform thickness so that tare weight does not change & the
quality of belting to meet the requirement for weighing purposes i.e. uniform in weight,
smooth and light and as flexible as possible.

The measuring section of the belt conveyor should be supported properly. Sagging and
vibrating of structure should be eliminated.

Three idlers adjacent to the measuring section on both side should turn easily and
concentrically Eccentricity not to exceed 0.2 mm TIR( Total Indicator Runout)

Belt to be provided with proper working scrappers in order to avoid return material.

The belt should be properly vulcanized to maintain the uniform belt thickness & stiffness.

If mounted on the reversible belt conveyer, the belt weigher should be calibrated Separately
in both the directions.

ASSEMBLY & STARTUP INSTRUCTION

The Conveyor Belt Weigher System Consists Of three major elements; The belt speed sensor and
the electronic unit.

Each serves a distinct function in the process of accurately weighing Material moving on the belt.
The measuring unit is the primary belt load Sensor, mounting it under the carrying side of belt on
the stringer, it Supports weighing idler and generates an electrical output proportional To the belt
loading with the help of the loadcell. The belt speed sensor Provides stream of pulses each
representing unit of belt travel, the electronic unit processes these two signals to evaluate rate and
weight. The weight is totalised and displayed.

TMA / rd

MAINTENANCE INSTRUCTION MANUAL

The belt weighers require very less maintenance especially if idler alignment is carried out
carefully. In new installations, zero and calibration shifts may be expected due to changes in
alignment. Idler etc. In the initial stage it is advisable that zero shifts be monitored every other day
for a few weeks.

1. Is the scale area clean of rocks dust and material build up check if the material is wedged in
scale position preventing force transfer. If noticeable dust buildup is observed, the scale should
be cleaned and measures to avoid the same must be taken.

2. See if the alignment of rollers is disturbed. Ensure that alignment is Proper. Rollers in weigh
zone should rotate freely.

3. See if material buildup is there on the belt. If material build up is Observed the scrapper should
be effectively adjusted.

4. Check if the belt is tracking properly. The belt should run true to the Centre line of idlers in
scale area in loaded and empty condition of The belt.

5. Belt tension must be kept constant. Gravity type pickup is recommended. The gravity pickup
must act Effectively check if the Gravity pickup is acting properly. If not ensure the same.

6. If the skirt boards are provided in weigh zone, ensure that material is not getting entrapped
under the skirt plates or rubber strips.

7. Ensure that speed sensor is running smoothly and there is no material build up on pickup wheel.
Measure the consistency of speed sensor pulses.

8. If the shift observed is abnormal check wiring and the circuits in Electronic unit.

9. Adjust zero (TARE) if everything is proper. However keep the record. Record the shift in
terms of % observed. If the shift is observed quite Often it is advisable to carefully check all
above points and take Appropriate measures. If the problem persists inform with
observations over 10 days to the supplier.

It must be understood that any change in zero results into error in calibration. Calibration of
the system is highly stable unless fault in Component is there. So zero should always be
checked first and all measures external to the belt scale should be taken care of. It is the
Experience of the supplier that most of the times errors in belt scale Are due to zero shift

SAK / rd

TESTING / ADJUSTING MANUAL

A. Zero Load Tests

If a belt conveyor scale system has been idle for a period of two hours or more, the system
shall be run for not less than 30 minutes.

The variation between the beginning and ending indication of the master weight totalizer
shall not be more than 1 scale division when the instrument is operated at no load for a
period of time Equivalent to that required to deliver the minimum totalized load of 1000
scale divisions

The zero-load test shall be conducted over a whole number of belt Revolutions, but not less
than three revolutions or 10 minutes operation, whichever is greater

B. Material tests

Use bulk material, preferably that material for which the device is normally used. Either
pass a quantity of pre-weighed material over the belt-conveyor scale in a manner as similar
as feasible to actual Loading conditions, or weigh all material that has passed over the Belt-
conveyor scale. Means for weighing the material test load will depend on the capacity of the
belt-conveyor scale and availability of a suitable scale for the test

SAK / rd

ERECTION INSTRUCTION MANUAL

ERECTION QUALITY CONTROL PLAN FOR BELT WEIGHER

SR.
NO.
DESCRIPTION RESPONSIBILITY

1. Supervisory staff should be well trained in enforcing safety
Regulation & be able to distinguish safe unsafe workmanship.

Erection
contractor

2. While engaging men for the job the supervisor should check Up
& make sure that they skilled in the particular job they have to
perform.
3. Package & equipment should be check for damage during
Transit.
4. Quantity should be checked as per packing list to ensure
Completeness of supply.
5. Special care should be taken so as to avoid the damage to the
Load sensing mechanism of supplied equipment.
6. All the points mentioned in the erection instruction manual For
weigh feeders & belt weighers should be complied with
7. Wire ropes, clams, lifting tackles should be inspected for Their
condition before used.
8. The safe working load of the ropes, tackles needed to lift the
Weigh feeder & belt weigher should never be exceeded.
9. When moving the weigh feeder, belt weigher into place the area
should be cordoned off to prevent persons from hitting Against

The erection of the scale in a conveyor belt supplied by others is shown in the General arrangement
drawing. The complete measuring unite can be mounted on the conveyor frame without any modification
of the conveyor structure. Separate foundations are not necessary.

Select the scale location as shown in the general arrangement drawings. A Partial

1. Install the scale system on rigid conveyor

2. The scale should not be located closer than 3 meters from feeder hoppers and skirt boards.

3. The scale must be placed in concave or convex curves

Belt weigher equipment has four mounting plates. The width of these mounting Plates matches the width of
stringers of belt conveyor.

Weighing idler centre line should be matched with the existing carrying idler Centre line. The distance of
the proceeding and succeeding carrying idlers about weighing idler should remain same on either side.

Tacho generator assembly should be mounted on the bracket as indicated in The drawing.

Ensure that the aluminum wheel always touches the conveyor belt at all times
Install the junction box close to the best scale.
Install local federate indicator in the vicinity of the belt scale at a convient Place

ERECTION INSTRUCTION MANUAL

LOADCELL MOUNTING PROCEDURE FOR BELT WEIGHER

Belt weigher enclosure cover is to be opened to have an access for changing the loadcell. Weight of
material on the belt is transferred to the loadcell through a mechanical leverage system.

The loadcell is placed horizontally on a machined pad plate and its held with Two bolts from under side.

Towards other end of the loadcell there is a knife edge provided. This knife Edge is connected through a
lever to other knife edge provided on the main Fulcrum lever.

Load transfer takes place through this arrangement. For the replacement of these loadcell initially loosen
the stopper bolt no. 1 and take it down and Remove its not from the place.

Bolt no. 2 holds the base of knife edge towards end of loadcell. Now loosen Bolt no. 2 and take it down
slide the knife edge and take it off.

Remove the loadcell and install new loadcell 3 in its place slide black knife Edge in its place and take bolt
no. 2 up to hold the base of knife edge.

Now raise the stopper bolt no. 1 up and adjust the gap between bolt no. 2 and Stopper bolt no. 1 as 0.2 mm.

SAFETY & STORAGE MANUAL

SAFETY & STORAGE MANUAL FOR BELT WEIGHER

Sefety Note
General information
All work related to transport, putting in to storage, setting up/mounting
Connection, start up, trained personnel observing should only perform
Maintenance and repair
The corresponding detailed operating instructions and wiring diagrams,
The warning and safety sign
The specific regulations and requirements for the system and
Normal / regional regulations governing safety and prevention of accidents.
Severe injuries and damage to property may result from
Incorrect use
Incorrect installation or operation
Remove of required protective covers or the housing when this is not permitted.

Designated use These equipments are intended for industrial systems. They correspond to the
applicable Standards and regulations.

The technical data and the information about permitted condition are to be found on
the nameplate and in the documentation.

It is essential that you observe all specified information!

Transportation Inspect the delivery for any damage in transit as soon as you receive The
Delivery. Inform the shipping company immediately. It maybe Necessary To
preclude startup.

Use suitable, sufficiently rated handling equipment if necessary. Remove any
transportation fixture prior startup.

SAFETY & STORAGE MANUAL

STORAGE
Comply with the storage conditions specified in the following table for Storage:
Climate zone Packing 1 Storage location Storage time
Temperature
(Europe,
USA,
Canada,
China and
Russia,
excluding
tropical
zones)
Packed in
containers, with
desiccant and
moisture and
moisture indicator
sealed in the
plastic film.
With roof, protected against rain and
snow, no shock loads.
Max .3 year with regular
checks on the packaging
and moisture indictor
(rel. atmospheric humidly
<50%)
Open With roof, enclosed, at constant
temperature and atmospheric
humidity (5c<v>60C, 50% relative
atmospheric humidity) No sudden
temperature fluctuation with filter
(free from dirt and dust.) no
aggressive vapors and shock loads.
2 years or more given
regular inspections. And
mechanical damage as
part of the inspection.
Check the corrosion
protection as intact.
Tropical
(Asia, Africa,
central and
south
America,
Australia ,
new Zealand
excluding
temperate
zone)
Packed in
containers, with
desiccant and
moisture indicator
sealed in the
plastic film.
Protected against
insect damage and
mildew by
chemical
treatment.
With roof, protected against, no
shock loads.
Max. 3 yeasr with regular
checks on the packaging
and moisture
indicator(rel. atmospheric
humidity <50%)
Open

With roof, enclosed, at constant
temperature and atmospheric
humidity (5c<v>60C, 50% relative
atmospheric humidity) No sudden
temperature fluctuation and
controlled ventilation with filter (free
From dirt and dust). No aggressive
vapors and no shock loads.
Protection against insect damage.
2 year or more gave
regular inspections.
Check for cleanliness and
mechanical damage as
part of the inspection.
Check the corrosion
protection is intact.
1) Packing must be performed by an experienced company using the packing materials,
Which have been expressly qualified for the particular application.

TACHOMETER TECHNICAL LITERATURE

ROTARY PULSE TRANSDUCER SRS. RPT

1.0 GENERAL

The Transweigh series RPT Rotary Pulse Transducers are low cost incremental encoders to
digitize any rotary motion for display and / or control.

The frequency of their output is proportional to the speed of the input shaft. Depending
upon the type, direction discrimination is also achieved. When combined with Transweighs
other standard and customer-made electronics, these encoders can solve measuring and
control problems relating to speed, position, differentials, frequency time etc.

These tailor-made transducers are designed for specific application by combining a wide
range of standard elements and features. The variables include:

a) The output type
b) Output level and compatibility
c) Type of sensors used
d) Input voltage
e) Casing and packaging

The mechanical drive to the transducers can be affected in a number of ways in accordance
with the requirements. The most satisfactory method is to couple the transducer to a drive
shaft via a flexible coupling, if the drive is by means of a gear change or cogged belt,
appropriate accessories can be provided on request.

All Rotary pulse Transducers are tested and burned in and also Factory Adjusted before
dispatch so that transducers having same type numbers are interchangeable at site . This
greatly simplifies maintains and reduces down time in the unlikely event of a failure.

1.1 OPERATION:

The unit consists of a shaft running in anti-friction bearings. This shaft carries inductive
sensors or optically programmed discs, depending upon the type of sensors used. The
sensors are mounted on the stator body.

With the rotation of the shaft, the coded disc moves relative to the sensor, this picks up the
coded signal.

These signals are then prossed through an electronic circuitry coupled in the RPT and is
available to the user in a from, compatible with any of the standard electrical levels.


2.1 NOTE ON OPTICAL TYPES

In the optical units, the optical units the optically programmed disc is mounted on the
central shaft. the disc have LED interrupter straddling them.The aperturing of the interrupter
is an Integral assembly to this. When the shaft is rotated the disc rotates with this ,
producring the Required signals in the interrupter receiver.

The LED chosen is of the new PN Gallium Arsenide type and is hermetically sealed in its
optical casing.

Min RPM =0

Max. Frequency of output =50 KHz

Output Types =Open collector, NPN

3.0 HOUSING

The packaging of the RPT s can be affected a number of standard ways.

3.1 Casing
This is a eugged cast aluminum flange mounted casing which is vermin and splash Proof
and can be offered to IP 54, 55 or 65 specifications. The casing carries a coat of Hard
backed enamel on the outside.

The following standard bearing and seal arrangement are available in this casing type.

i. Bearings for 3000 RPM max. With double lip neoprene seals

ii. Bearings for 3000 RPM max. With metallic labyrinth seals.

iii. Bearings for 6000 RPM max. With double lip neoprene seals

iv. Bearings for 6000 RPM max with metallic labyrinth seals

The termination of the electrical lines can be offered in any of the following versions:

1. 1 meter long flexible lead out ending in crimped terminals

2. 1above in hydraulic hose with termination box to I P 65.

3. Plug connectors.


4. Screw terminal.

5. Water proof plug connectors

For application of linear speed measurements of rubber or metallic belts a swivel arrangement and
a friction contact wheel is available . the general arrangement for which is shown in drg . no 000-
M- 0743.

The casing can house a toothed wheel for inductive sensor or an optically coded disc.

The discs size limits the maximum resolution for optical disc can go as high as 500 ppr.

Breakaway Torque with neoprene seals 1.0 kg- M

With metal labyrinths seals 0.9 kg.-M

Shaft inertia 3000 grm.
Cm 40V2 +40Vapprox

Shaft load Axial 50 kg.
Radial 110 kg.

TACHO CARD UNIDIRECTIONAL (F -760)

1.0 DESCRIPTION:

This card forms part of the Rotary pulse Transducer , Series RPT. This Card provides the
necessary interface between an integral light source & detector and the Weighing
Electronics.

An optical disc with alternate transparent and opaque sections is mounted in between the
light source and detector. The optical disc when rotated , causes light stream to be broken
when the opaque section comes in line with the light source and detector . This causes
change in the elector output which is available at the out put point 2.

2.0 USE:

Interface between an optical sensor and the Weighing Electronics.

3.0 INPUTS:
Rotation of optical disc.


4.0 OUTPUT:
Pulse output (Open Collector)

5.0 OPERATING VOOLTAGES:
+15 V

6.0 TESTING INSTRUMENTS:
i) Multimeter
ii) Oscillscope

7.0 REPLACEMENT:
None

8.0 SETTINGS:

Mount the optical disc between the light source and detector. Adjust potentiometer P1 to get
11 V at point TP1 .Rotated the optical disc and obscure the pulse output at point 2 .The
output at point 2 should match the rotation of optical disc as the following formula,
Output Freg. (Hz) = Rotation of disc (RPS) * No. of opaque slots on disc

LOADCELL SPECIFICATION



DATA SHEET

DATA SHEET

DATA SHEET

DATA SHEET

DATA SHEET

ELECTRICAL DRAWING

ELECTRICAL DRAWING

CATEGORY OF DRG.
ELECTRICAL DRAWINGS -
DETAIL ELECTRICAL DRAWINGS -
TERMINATION DETAILS -
P.O. NO.
JOB NO
CUSTOMER
PROJECT
124, ABCD, Govt.Indl. Estate, kandivli (West),
Mumbai - 400067, India
Tel.: +91 22 67726000/2868 2311. Fax +91 2267726100
FLSMIDTH PFISTER INDIA Ltd.
:
:
:
:
PP II/JSPL/BRBL/BW-9 DATED. 04-07-2013
REFERENCE
90.1307
JINDAL STEEL & POWER LIMITED
ELECTRICAL DOCUMENTATION FOR
BELT WEIGHER
R1
R1
APPROVAL
R1
AS BUILT
9
0
A
1
3
0
7
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
TABLE OF CONTENTS
10 11
DRG.NO.:
= A1_TOC
12
90.1307
+
- ----
13 14
SHEET
1
1
9
0
A
1
3
0
7
TABLE OF CONTENTS
PAGE NO. PAGE DESIGNATION DRAWING NO.
APPROVED BY
=A1_FC/1
=A1_TOC/1
=A1_BAS/1
=A1_BAS/2
=A1_BAS/3
=A1_BAS/4
=A1_BAS/5
=A1_BAS/6
=A1/1
=A1/2
=A1/3
=A1/4
=A1/5
=A1/6
=A1_TER/1
=A1_TER/2
=A1_TER/3
=A1_TER/4
=A1_TER/5
=A1_TER/6
=A1_BOM/1
FC
TABLE OF CONTENTS
SYSTEM BLOCK DIAGRAM
SINGLE LINE DIAGRAM
CABLE SCHEDULE
ELECTRICS ENCLOSURE GA
JUNCTION BOX GA
TUC-6 GA.
ELECTRICAL WIRING DIAGRAM
VOLTAGE SUPPLY
LOAD CELL
ANALOG INTERFACE
DIGITAL INTERFACE
=A1-X9
=A1-X11
=A1-X13
=A1-JB-X15
=A1-X21
=A1-X22
BILL OF MATERIAL
----
----
021-EE01-R1
021-EE02-R1
021-EE04-R1
021-EE05-R1
021-EE10-R1
021-EE25-R1
021-EE16-R1
021-EE16-R1
021-EE16-R1
021-EE16-R1
021-EE16-R1
021-EE16-R1
021-EE17-R1
021-EE17-R1
021-EE17-R1
021-EE17-R1
021-EE17-R1
021-EE17-R1
021-EE03-R1
1 REVISED 27/8/2013 DN /HS
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
SYSTEM BLOCK
DIAGRAM
10 11
DRG.NO.:
= A1_BAS
12
90.1307
+
- 021-EE01-R1
13 14
SHEET
1
6
9
0
A
1
3
0
7
OUTPUTS : POTENTIAL FREE
* FLSMIDTHPFISTER SCOPE
INPUTS / OUTPUTS
230 V 10%
50 Hz 5%
MCC
(CUSTOMER)
W
P

0
1
T
O
T
A
L
I
S
E
R

P
U
L
S
E

O
/
P
W
C

0
1
JUNCTION BOX FIELD
W
C
S

0
4
*
W
C
S

0
2
P
A
N
E
L

H
E
A
L
T
H
Y
/
F
A
U
L
T
Y
*
W
C
S

0
1
-
4
*
W
C
S

0
1
-
3
ELECTRICS ENCLOSURE WITH
TUC-6 ELECTRONICS
*
W
C
S

0
1
-
2
W
C
S

0
3
W
C
S

0
5
4
-
2
0
m
A

I
S
O

O
/
P

A
C
T
U
A
L

F
E
E
D
R
A
T
E
*
W
C
S

0
1
-
1
PLC/DCS
(CUSTOMER)
EPT.NO
B55202
B55221
B43058
FILTER CAKE
PRODUCT
SINTER FINES
MATERIAL
CAPACITY
1100 TPH
1000 TPH
40 TPH
QTY
1
1
1
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
SINGLE LINE
DIAGRAM
10 11
DRG.NO.:
= A1_BAS
12
90.1307
+
- 021-EE02-R1
13 14
SHEET
2
6
9
0
A
1
3
0
7
E
L
E
C
T
R
I
C

E
N
C
L
O
S
U
R
E
F
I
E
L
D
M
C
C

(
C
U
S
T
O
M
E
R
)
Fa
U1
U2
I
~
~
TUC-6
-
-
> >
2
230 V 10%
50 Hz 5%
60 VA
230 VAC
FOR ISOLATOR
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
CABLE SCHEDULE
10 11
DRG.NO.:
= A1_BAS
12
90.1307
+
- 021-EE04-R1
13 14
SHEET
3
6
9
0
A
1
3
0
7
SR.
NO.
02
04
06
07
01
03
05
++ - INTEGRATED CABLE FOR LOADCELL AND TACHO
*- POTENTIAL FREE
JB - JUNCTION BOX
YY - UNARMOURED COPPER CABLE
YWY - ARMOURED COPPER CABLE
B55202
B55221
B43058
EQUIP.
NO.
WCS 03
WCS 04
WCS 01
WCS 02
WCS 05
WP O1
WC 01
CABLE.
NO.
ELECT. ENCL
ELECT. ENCL
JB
JB
FIELD
FIELD
MCC
FROM
ELECT. ENCL
ELECT. ENCL
ELECT. ENCL
PLC/DCS PANEL
PLC/DCS PANEL
JB
JB
CABLE
TO
FLSMIDTHPFISTER
FLSMIDTHPFISTER
CUSTOMER
CUSTOMER
CUSTOMER
CUSTOMER
CUSTOMER
SCOPE
4-20 mA
230 VAC
12V DC
8.2V DC
12V DC
8.2V DC
*
O
P
E
R
A
T
I
N
G
V
O
L
T
A
G
E
2
X
0
.
7
5
SCREENED
(YY)
3
X
0
.
3
5
+
+
4
X
0
.
3
5
+
+
3
X
0
.
7
5
CABLE TYPE NO. OF LEADS x AREA IN mm
(YWY)
6
X
0
.
7
5
7
X
0
.
7
5
2
X
1
.
5
CONTROL
3
X
1
.
5
4
X
1
.
5
(YWY)
8
X
1
.
5
1
0
X
1
.
5
1
4
X
1
.
5
2
x
2
.
5
2
X
4
POWER
2
X
6
3
X
2
.
5
2
(YWY)
3
X
4
3
X
6
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
3
12
3
3
3
3
3
N
O
.
O
F

R
U
N
S
TACHO
LOADCELL
TACHO
POWER SUPPLY
4-20mA ISO O/P
ACTUAL FEEDRATE
LOADCELL
DIGITAL O/P
REMARKS
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
ELECTRICS
ENCLOSURE GA
10 11
DRG.NO.:
= A1_BAS
12
90.1307
+
- 021-EE05-R1
13 14
SHEET
4
6
9
0
A
1
3
0
7
DOOR
LOCK
9.5 HOLE
FOR M8 BOLTS.
ACRYLIC WINDOW
TUC-6
WALL MOUNTING
BRACKET
PANEL LABEL
EARTHING BOLTS 2 NOS.
500
460
3
0
0
3
3
0
380
C OF CABLE
ENTRAY
L
2
9
0
3
0
0
5) WEIGHT :
3) REMOVABLE GLAND PLATE :- DRILLED GLAND HOLES WITH
QTY.:- 3 NOS.
NOTE :
1) ALL DIMENSIONS ARE IN MM.
2) DOUBLE DOOR ENCLOSURE WITH CONTROLLER
ACRYLIC WINDOW AND DOOR LOCK
ON OUTER DOOR,
4) SHEET THICKNESS :
- APPROX. 11 KGS.
6) SURFACE PROTECTION :
- OUTSIDE & INSIDE
7) PROTECTION/CLASS : IP65
8) PACKED SIZE:
- 540 W x 350 H x 410 D
9) MAINTENANCE SPACE REQUIRED:
- 1.5 m. IN FRONT
- 1.0 m. AT SIDES
MOUNTED ON INNER DOOR,
- 2.0 mm DOOR
- 1.5mm REST
EPOXY POWDER COAT-
(STRUCTURE FINISH)
AS PER SHADE NO. RAL-7035
BLANKING PLUGS.
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
JUNCTION BOX GA
10 11
DRG.NO.:
= A1_BAS
12
90.1307
+
- 021-EE10-R1
13 14
SHEET
5
6
9
0
A
1
3
0
7
CABLE GLAND (2 Nos.)
(2 nos)
6.5 EARTHING BOLT
22.5 HOLE FOR
4
5
30
120
83.14
4
5
4
5
2
0
0
M5, SCREW (4 nos)
FOR COVER FITTING
247
225
200
M6 SCREW (4 nos)
FOR JB MTG.
1
2
0
1
6
0
4
5
4
5
120
35
83.14
30
4
5
CONDUIT GLAND (5 Nos.)
22.5 HOLE FOR
6. ALL UNUSED HOLES WILL BE PLUGGED.
7. ALL DIMENSION ARE IN `MM'
4. SURFACE :
5. PROTECTION CLASS : IP 65
1. OVERALL DIMENSIONS :
3. MATERIAL SPECIFICATION :
2. WEIGHT : 2.05 KGS.
NOTE:
POWDER COAT RAL 7035
200.0 W x 200.0 HT. x 120.0 D
CRCA SHEET 1.5 mm THK.
QTY : 3 NOS.
BACKGROUND / OUTER SURF.
COLOUR - RAL 7035
LABEL DETAIL
(ON COVER)
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
TUC-6 GA.
10 11
DRG.NO.:
= A1_BAS
12
90.1307
+
- 021-EE25-R1
13 14
SHEET
6
6
9
0
A
1
3
0
7
R
TRANSWEIGH
VFD DISPLAY
S T
138.0 mm x 68.0 mm
U
ELEVATION
PANEL CUTOUT
MOUNTING
=
SET
TUC-6
ESC
A
I
N
CL
W
X
4
1
7
D
L
O
*
T
2
0
5
8
E
M
P -
O
-
1
2
3
6
9
144
7
2
5
245
WEIGHT 2.0 Kgs (approx.)
SIDE VIEW
QTY : 3 NOS.
NOTE:
- ALL DIMENSIONS ARE IN MM.
62
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
ELECTRICAL WIRING
DIAGRAM
10 11
DRG.NO.:
= A1
12
90.1307
+
- 021-EE16-R1
13 14
SHEET
1
6
9
0
A
1
3
0
7
CUSTOMER :
TITLE :
DRG. NO :
QTY. :
EQPT. NO. :
BELT WEIGHER
90.1307-021-EE16-R1
3 NOS.
B55202, B55221, B43058
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
ELECTRICAL WIRING
DIAGRAM
10 11
DRG.NO.:
= A1
12
90.1307
+
- 021-EE16-R1
13 14
SHEET
2
6
9
0
A
1
3
0
7
REV
NAME
REVISED
DATE NAME
SHEET KIND OF REVISION
PANEL WIRING COLOR CODE
VOLTAGE
230 VAC
24VDC
EARTHING
POT. FREE.
EPT.NO
B55202
B55221
B43058
FILTER CAKE
PRODUCT
SINTER FINES
MATERIAL
COLOR
RED
GREY
BLACK
YELLOW / GREEN
BLUE
(PHASE/NEUTRAL)
(+VE)
(-VE)
CAPACITY
1100 TPH
1000 TPH
40 TPH
QTY
1
1
1
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
VOLTAGE SUPPLY
10 11
DRG.NO.:
= A1
12
90.1307
+
- 021-EE16-R1
13 14
SHEET
3
6
9
0
A
1
3
0
7
MCC
(CUSTOMER)
WP01
2x2.5
230 V 10%
50 Hz 5%
L
X13 1
1 Amp
Fa
1
2
3
4
N
2
E
E
230VAC
24VDC @2.2 Amps.
U2
N
V-
L
V+
WCSX-3
2X0.75
/6.2 24P.1
/6.2 24N.1
/4.3 24P
/4.3 24N
E1
/5.2 230N1.1
/5.2 230P1.1
24 V DC
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
LOAD CELL
10 11
DRG.NO.:
= A1
12
90.1307
+
- 021-EE16-R1
13 14
SHEET
4
6
9
0
A
1
3
0
7
JB
WCS01-1
4x0.35
24VDC
X15 1 2
U1
5.1
6.2
TUC-6
3
LC1
A
B
C
D
LOADCELL-1
3.12/24N
3.12/24P
4
X
1
:
1
5
X
1
:
2
6
X
1
:
3
7
WCSB-1
6x0.75
WCS03
6x0.75
X
3
:
1
X11 5
WCS01-2
4x0.35
8
S
U
P
P
L
Y

+
X
3
:
5
2
S
E
N
S
E

+
X
3
:
4
7
LC2
A
B
C
D
9
LOADCELL-2
S
I
G
N
A
L

+
X
3
:
2
3
10
S
I
G
N
A
L

-
X
3
:
6
4
11
S
E
N
S
E

-
X
3
:
8
6
12
S
U
P
P
L
Y

-
X
3
:
9
1
WCS01-3
4x0.35
13
LC3
A
B
C
D
LOADCELL-3
14 15 16
WCS01-4
4x0.35
17
LC4
A
B
C
D
18
LOADCELL-4
19 20
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
ANALOG
INTERFACE
10 11
DRG.NO.:
= A1
12
90.1307
+
- 021-EE16-R1
13 14
SHEET
5
6
9
0
A
1
3
0
7
U1
4.2
PLC /DCS
(CUSTOMER)
TUC-6
3.13/230P1.1
3.13/230N1.1
WCS05
2x0.75
U4
P
N
WCSA-1
2x0.35
4-20 mA ISO O/P
FEEDRATE
X9 1
O/P2+
I/P+
X
1
:
1
3
+
4-20mA
I/I
2
O/P2-
I/P-
X
1
:
1
4
-
O/P1+
O/P1-
3
P
E
WCSL1
2x0.35
TO LOCAL DISPLAY
X22 1 2 3
JB
4.1
WCS02
3x0.35
WCS04
3x0.75
WCSF-1
3x0.35
G
R
E
Y
SPEED SENSOR
1:+12 V
X15 21
X11 8
X1:10
+
1
2

V
G
R
E
E
N
2:INPUT
22
9
X1:11
I
N
P
U
T
B
L
A
C
K
3:0V
23
10
X1:12
0
V
24
11
PE
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
DIGITAL
INTERFACE
10 11
DRG.NO.:
= A1
12
90.1307
+
- 021-EE16-R1
13 14
SHEET
6
6
9
0
A
1
3
0
7
U1
4.2
3.12/24P.1
3.12/24N.1
PLC/DCS
(CUSTOMER)
TUC-6
U3
WC01
4x1.5
X
1
:
4
COM
R
L
1
:
O
X21 1
TOTALISER
PULSE O/P
A016
RL1
RL1
X
1
:
5
1
R
L
1
:
P
2
A017
X
1
:
6
A018
RL2
X
1
:
7
2CH 2C/O
24V DC
A019
RL3
X
1
:
8
R
L
2
:
O
3
PANEL HEALTHY/
FAULTY
RL2
RL4
X
1
:
9
2
R
L
2
:
P
4
MODBUS
COMMUNICATION
X
2
:
2
+
X
2
:
3
-
PROFIBUS
COMMUNICATION
X
4
:
3
+
X
4
:
8
-
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A1-X9
10 11
DRG.NO.:
= A1_TER
12
90.1307
+
- 021-EE17-R1
13 14
SHEET
1
6
9
0
A
1
3
0
7
Terminal diagram
Function text
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ESSK034E
4-20 mA ISO O/P FEEDRATE
=
SHIELD
=
A
1
-
W
C
S
0
5
1
2
-PLC/DCS
-PLC/DCS
SH
1
2
3
=A1-X9
-U4
-U4
SH
O/P2+
O/P2-
=
A
1
-
W
1
1
2
=A1/5.2
=A1/5.3
=A1/5.4
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A1-X11
10 11
DRG.NO.:
= A1_TER
12
90.1307
+
- 021-EE17-R1
13 14
SHEET
2
6
9
0
A
1
3
0
7
Terminal diagram
Function text
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ESSK034E
SUPPLY -
SUPPLY +
SIGNAL +
SIGNAL -
SHIELD
SENSE -
SENSE +
SPEED SENSOR
=
=
SHIELD
=
A
1
-
W
C
S
0
4
1
2
3
=
A
1
-
W
C
S
B
-
1
1
2
3
4
5
6
-U1
-U1
-U1
-U1
SH
-U1
-U1
-JB-X15
-JB-X15
-JB-X15
SH
X3:9
X3:5
X3:2
X3:6
X3:8
X3:4
21
22
23
1
2
3
4
5
6
7
8
9
10
11
=A1-X11
-JB-X15
-JB-X15
-JB-X15
-JB-X15
SH
-JB-X15
-JB-X15
-U1
-U1
-U1
SH
6
1
9
13
5
2
X1:10
X1:11
X1:12
=
A
1
-
W
C
S
0
3
1
2
3
4
5
6
=
A
1
-
W
C
S
F
-
1
1
2
3
=A1/4.8
=A1/4.5
=A1/4.6
=A1/4.7
=A1/4.5
=A1/4.8
=A1/4.6
=A1/5.12
=A1/5.12
=A1/5.13
=A1/5.13
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A1-X13
10 11
DRG.NO.:
= A1_TER
12
90.1307
+
- 021-EE17-R1
13 14
SHEET
3
6
9
0
A
1
3
0
7
Terminal diagram
Function text
C
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path
ESSK034E
230 V 10% 50 Hz 5%
=
EARTH
=
A
1
-
W
P
0
1
1
2
-MCC
-MCC
-MCC
L
N
E
1
2
E
=A1-X13
-Fa
-Fa
-E1
1
3
=A1/3.2
=A1/3.3
=A1/3.3
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A1-JB-X15
10 11
DRG.NO.:
= A1_TER
12
90.1307
+
- 021-EE17-R1
13 14
SHEET
4
6
9
0
A
1
3
0
7
Terminal diagram
Function text
C
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Target design. C
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C
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path
ESSK034E
SUPPLY +
SENSE +
=
=
SENSE -
SUPPLY -
=
SHIELD
SIGNAL +
=
=
=
SIGNAL -
=
=
=
SHIELD
=
=
=
SPEED SENSOR
=
=
SHIELD
=
A
1
-
W
C
S
0
2
1
2
2
=
A
1
-
W
C
S
0
1
-
4
1
2
3
4
SH
=
A
1
-
W
C
S
0
1
-
3
1
2
3
4
SH
=
A
1
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W
C
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0
1
-
2
1
2
3
4
SH
=
A
1
-
W
C
S
0
1
-
1
1
2
3
4
SH
-LC1
-LC2
-LC3
-LC4
-LC1
-LC2
-LC3
-LC4
-LC1
-LC2
-LC3
-LC4
-LC1
-LC2
-LC3
-LC4
-WCS01-1
-WCS01-2
-WCS01-3
-WCS01-4
-1
-2
-3
SH
B
B
B
B
D
D
D
D
A
A
A
A
C
C
C
C
SH
SH
SH
SH
+12V
INPUT
0V
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
=A1-JB-X15
-X11
-X11
-X11
-X11
-X11
-X11
-X11
-X11
-X11
SH
2
7
6
1
3
4
8
9
10
=
A
1
-
W
C
S
0
3
2
6
5
1
3
4
=
A
1
-
W
C
S
0
4
1
2
3
=A1/4.1
=A1/4.2
=A1/4.2
=A1/4.3
=A1/4.3
=A1/4.4
=A1/4.4
=A1/4.5
=A1/4.6
=A1/4.7
=A1/4.7
=A1/4.8
=A1/4.9
=A1/4.10
=A1/4.10
=A1/4.11
=A1/4.12
=A1/4.13
=A1/4.14
=A1/4.14
=A1/5.12
=A1/5.12
=A1/5.13
=A1/5.13
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A1-X21
10 11
DRG.NO.:
= A1_TER
12
90.1307
+
- 021-EE17-R1
13 14
SHEET
5
6
9
0
A
1
3
0
7
Terminal diagram
Function text
C
a
b
l
e

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a
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T
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Target design. C
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c
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J
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Strip designation
C
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Target design. C
o
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n
e
c
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C
a
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Page/
path
ESSK034E
TOTALISER PULSE O/P
=
PANEL HEALTHY/FAULTY
=
=
A
1
-
W
C
0
1
1
2
3
4
-PLC/DCS
-PLC/DCS
-PLC/DCS
-PLC/DCS
1
2
3
4
=A1-X21
-U3
-U3
-U3
-U3
RL1:O
RL1:P
RL2:O
RL2:P
=A1/6.3
=A1/6.4
=A1/6.5
=A1/6.5
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A1-X22
10 11
DRG.NO.:
= A1_TER
12
90.1307
+
- 021-EE17-R1
13 14
SHEET
6
6
9
0
A
1
3
0
7
Terminal diagram
Function text
C
a
b
l
e

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a
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T
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Target design. C
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a
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Strip designation
C
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Target design. C
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n
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c
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a
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Page/
path
ESSK034E
TO LOCAL DISPLAY
=
SHIELD
1
2
3
=A1-X22
-U4
-U4
SH
O/P1+
O/P1-
=
A
1
-
W
C
S
L
1
1
2
=A1/5.7
=A1/5.7
=A1/5.8
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
BILL OF MATERIAL
10 11
DRG.NO.:
= A1_BOM
12
90.1307
+
- 021-EE03-R1
13 14
SHEET
1
1
9
0
A
1
3
0
7
BILL OF MATERIAL
COMPONENT LEGEND QTY.
DEVICE
TYPE NUMBER GENERAL SPECIFICATION MAKE PAGE/PATH
TIL-FLS BOM
=A1-Fa
=A1-U1
=A1-U2
=A1-U3
=A1-U4
1
1
1
1
1
MCB
CONTROLLER
POWER PACK
RELAY BOARD
DUAL ISOLATOR
DP
TUC 6
NES-50-24
2 CHANGE OVER
I TO I
1 Amp(2P)
WEIGHING CONTROLLER
24VDC@2.2Amp
2 CHANNEL/24 VDC
230 VAC
MDS/SIEMENS
FPIL
MEANWELL
FPIL
NIPPON
=A1/3. 2
=A1/4. 2
=A1/3. 7
=A1/6. 2
=A1/5. 2

CATEGORY OF DRG.
ELECTRICAL DRAWINGS -
DETAIL ELECTRICAL DRAWINGS -
TERMINATION DETAILS -
P.O. NO.
JOB NO
CUSTOMER
PROJECT
124, ABCD, Govt.Indl. Estate, kandivli (West),
Mumbai - 400067, India
Tel.: +91 22 67726000/2868 2311. Fax +91 2267726100
FLSMIDTH PFISTER INDIA Ltd.
:
:
:
:
PP II/JSPL/BRBL/BW-9 DATED. 04-07-2013
REFERENCE
90.1307
ELECTRICAL DOCUMENTATION FOR
BELT WEIGHER
R0
R0
APPROVAL
R0
AS BUILT
9
0
A
1
3
0
7
A
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
TABLE OF CONTENTS
10 11
DRG.NO.:
= A2_TOC
12
90.1307
+
- ----
13 14
SHEET
1
2
9
0
A
1
3
0
7
A
TABLE OF CONTENTS
APPROVED BY
=A2_FC/1
=A2_TOC/1
=A2_TOC/2
=A2_BAS/1
=A2_BAS/2
=A2_BAS/3
=A2_BAS/4
=A2_BAS/5
=A2_BAS/6
=A2_BAS/7
=A2/1
=A2/2
=A2/3
=A2/4
=A2/5
=A2/6
=A2/7
=A2/8
=A2/9
=A2/10
=A2/11
=A2_TER/1
=A2_TER/2
=A2_TER/3
=A2_TER/4
=A2_TER/5
=A2_TER/6
=A2_TER/7
=A2_TER/8
=A2_TER/9
FC
TABLE OF CONTENTS
TABLE OF CONTENTS
SYSTEM BLOCK DIAGRAM
SINGLE LINE DIAGRAM
CABLE SCHEDULE
ELECTRICS ENCLOSURE GA
LOCAL INDICATION BOX
JUNCTION BOX GA
TUC-6 GA.
VOLTAGE SUPPLY
VOLTAGE SUPPLY
LOAD CELL
ANALOG INTERFACE
DIGITAL INTERFACE
VOLTAGE SUPPLY
LOAD CELL
ANALOG INTERFACE
DIGITAL INTERFACE
=A2-X9.1
=A2-X9.2
=A2-X11.1
=A2-X11.2
=A2-X12.1
=A2-X12.2
=A2-X13
=A2-LIB1-X14.1
=A2-LIB2-X14.2
----
----
----
022-EE01-R0
022-EE02-R0
022-EE04-R0
022-EE05-R0
022-EE09-R0
022-EE10-R0
022-EE25-R0
022-EE16-R0
022-EE16-R0
022-EE16-R0
022-EE16-R0
022-EE16-R0
022-EE16-R0
022-EE16-R0
022-EE16-R0
022-EE16-R0
022-EE16-R0
022-EE16-R0
022-EE17-R0
022-EE17-R0
022-EE17-R0
022-EE17-R0
022-EE17-R0
022-EE17-R0
022-EE17-R0
022-EE17-R0
022-EE17-R0
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
TABLE OF CONTENTS
10 11
DRG.NO.:
= A2_TOC
12
90.1307
+
- ----
13 14
SHEET
2
2
9
0
A
1
3
0
7
A
TABLE OF CONTENTS
APPROVED BY
=A2_TER/10
=A2_TER/11
=A2_TER/12
=A2_TER/13
=A2_TER/14
=A2_TER/15
=A2_TER/16
=A2_TER/17
=A2_BOM/1
=A2-JB1.1-X15.1
=A2-JB1.2-X15.2
=A2-X21.1
=A2-X21.2
=A2-X22.1
=A2-X22.2
=A2-LIB1-X41.1
=A2-LIB2-X41.2
BILL OF MATERIAL
022-EE17-R0
022-EE17-R0
022-EE17-R0
022-EE17-R0
022-EE17-R0
022-EE17-R0
022-EE17-R0
022-EE17-R0
022-EE03-R0
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
SYSTEM BLOCK
DIAGRAM
10 11
DRG.NO.:
= A2_BAS
12
90.1307
+
- 022-EE01-R0
13 14
SHEET
1
7
9
0
A
1
3
0
7
A
230 V 10%
50 Hz 5%
MCC
(CUSTOMER)
OUTPUTS : POTENTIAL FREE
* FLSMIDTHPFISTER SCOPE
INPUTS / OUTPUTS
W
P

0
1
JUNCTION BOX FIELD (JB1.1)
W
C
S

0
4
-
1
T
O
T
A
L
I
S
E
R

P
U
L
S
E

O
/
P
*
W
C
S

0
2
-
1
W
C

0
1
-
1
*
W
C
S

0
1
-
1
-
4
*
W
C
S

0
1
-
1
-
3
P
A
N
E
L

H
E
A
L
T
H
Y
/
F
A
U
L
T
Y
*
W
C
S

0
1
-
1
-
2
W
C
S

0
3
-
1
*
W
C
S

0
1
-
1
-
1
W
C
S

0
5
-
1
4
-
2
0
m
A

I
S
O

O
/
P

A
C
T
U
A
L

F
E
E
D
R
A
T
E
W
C
S

0
6
-
1
LIB-1
W
C

0
3
-
1
W
C

0
2
-
1
ELECTRICS ENCLOSURE WITH
TUC-6 ELECTRONICS
T
O
T
A
L
I
S
E
R

P
U
L
S
E

O
/
P
JUNCTION BOX FIELD (JB1.2)
W
C
S

0
4
-
2
*
W
C
S

0
2
-
2
W
C

0
1
-
2
*
W
C
S

0
1
-
2
-
4
P
A
N
E
L

H
E
A
L
T
H
Y
/
F
A
U
L
T
Y
*
W
C
S

0
1
-
2
-
3
*
W
C
S

0
1
-
2
-
2
W
C
S

0
3
-
2
*
W
C
S

0
1
-
2
-
1
EPT.NO
B55016
B55018
W
C
S

0
5
-
2
4
-
2
0
m
A

I
S
O

O
/
P

A
C
T
U
A
L

F
E
E
D
R
A
T
E
W
C
S

0
6
-
2
GREEN PELLET
MIXED ORE
LIB-2
PLC/DCS
(CUSTOMER)
MATERIAL
W
C

0
3
-
2
W
C

0
2
-
2
CAPACITY
1200 TPH
450 TPH
EE
QTY
1
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
SINGLE LINE
DIAGRAM
10 11
DRG.NO.:
= A2_BAS
12
90.1307
+
- 022-EE02-R0
13 14
SHEET
2
7
9
0
A
1
3
0
7
A
E
L
E
C
T
R
I
C

E
N
C
L
O
S
U
R
E
F
I
E
L
D
M
C
C

(
C
U
S
T
O
M
E
R
)
Fa.1
U1.1
U2.1
I
~
~
TUC-6
Fa
-
-
> >
2
230 VAC
FOR ISOLATOR
I > >
2
230 V 10%
50 Hz 5%
150 VA
Fa.2
U2.2
U1.2
I
~
~
TUC-6
-
-
> >
2
230 VAC
FOR ISOLATOR
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
CABLE SCHEDULE
10 11
DRG.NO.:
= A2_BAS
12
90.1307
+
- 022-EE04-R0
13 14
SHEET
3
7
9
0
A
1
3
0
7
A
SR.
NO.
02
04
06
08
09
10
11
01
03
05
B55016
B55018
++ - INTEGRATED CABLE FOR LOADCELL AND TACHO
*- POTENTIAL FREE
JB - JUNCTION BOX
YY - UNARMOURED COPPER CABLE
YWY - ARMOURED COPPER CABLE
EQUIP.
NO.
WCS 03
WCS 04
WCS 01
WCS 02
WP O1
WCS 05
WCS 06
WC 01
WC 02
WC 03
CABLE.
NO.
ELECT. ENCL
ELECT. ENCL
ELECT. ENCL
ELECT. ENCL
ELECT. ENCL
JB
JB
FIELD
FIELD
MCC
FROM
ELECT. ENCL
ELECT. ENCL
ELECT. ENCL
PLC/DCS PANEL
LIB
PLC/DCS PANEL
LIB
LIB
JB
JB
CABLE
TO
FLSMIDTHPFISTER
FLSMIDTHPFISTER
CUSTOMER
CUSTOMER
CUSTOMER
CUSTOMER
CUSTOMER
CUSTOMER
CUSTOMER
CUSTOMER
SCOPE
230 VAC
24V DC
12V DC
8.2V DC
12V DC
8.2V DC
-----
24V DC
-----
*
O
P
E
R
A
T
I
N
G
V
O
L
T
A
G
E
2
X
0
.
7
5
SCREENED
(YY)
3
X
0
.
3
5
+
+
4
X
0
.
3
5
+
+
3
X
0
.
7
5
CABLE TYPE NO. OF LEADS x AREA IN mm
(YWY)
6
X
0
.
7
5
7
X
0
.
7
5
2
X
1
.
5
CONTROL
3
X
1
.
5
4
X
1
.
5
(YWY)
8
X
1
.
5
1
0
X
1
.
5
1
4
X
1
.
5
2
x
2
.
5
2
X
4
POWER
2
X
6
3
X
2
.
5
2
(YWY)
3
X
4
3
X
6
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
8
2
2
2
2
2
2
2
2
N
O
.
O
F

R
U
N
S
FEEDRATE INDICATOR
DIGITAL OUTPUTS
SUPPLY
TOTALISER PULSE
TACHO
LOADCELL
TACHO
POWER SUPPLY
4-20mA ISO O/P
ACTUAL FEEDRATE
LOADCELL
REMARKS
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
ELECTRICS
ENCLOSURE GA
10 11
DRG.NO.:
= A2_BAS
12
90.1307
+
- 022-EE05-R0
13 14
SHEET
4
7
9
0
A
1
3
0
7
A
CABLE ENTRY
M
A
I
N
T
E
N
A
N
C
E
S
P
A
C
E
R
E
Q
U
I
R
E
D
DOOR
LOCK
DOOR
LOCK
DOOR
LOCK
C
2
0
0
(
P
N
L
.
H
T
.
)
1
0
0
0

(
P
N
L
.
H
T
.
)
1
0
0
0

(
M
i
n
)
600 (PNL. W.)
TUC6
TUC6
PANEL LABEL
PLINTH
2 N0S
EARTHING
BOLT
(M8)
500
1
0
0
0
QTY.: 1 NO.
8) DIMENSION :-
7) ALL DIMENSIONS ARE IN `MM'.
NOTE:
1) DESIGN FEATURES :
- FRONT SIDE WITH DOOR & LOCK.
- EXTRA TERMINALS PROVIDED.
- PROTECTION SYSTEM IP54 WITH DOORS CLOSED.
- REMOVABLE GLAND PLATE (BOTTOM CABLE ENTERY)
2) SHEET THICKNESS : ALL 2.0 mm THK.
3) WEIGHT :
- APPROX. 150 KGS.
4) SURFACE PROTECTION :
- PANEL (OUTSIDE & INSIDE)
6) PACKED SIZE:
- 680 mm x 540 mm x 1310 mm.
[1000 (H) X 600 (W) X 500 (D) ] 0.3%
POWDER COAT -
(STRUCTURE FINISH)
AS PER SHADE NO. RAL 7035 OF NEROCOAT
DRILLED GLAND HOLES WITH BLANKING PLUGS PROVIDED.
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
LOCAL INDICATION
BOX
10 11
DRG.NO.:
= A2_BAS
12
90.1307
+
- 022-EE09-R0
13 14
SHEET
5
7
9
0
A
1
3
0
7
A
3
6
0

C
R
S
T1 - TOTALISER DISPLAY - SELECTRON MAKE
D1 - FEEDRATE INDICATOR (DPM) - FPIL MAKE
3
0
0
2
0
0
5
0
5
0
50
ACRYLIC WINDOW
WALL MOUNTING BRACKET
260 CRS
300
200
(SCREW FITTED)
INNER MTG. PLATE
T1
D1
50
EARTHING BOLT
M6 (2 NOS)
C
L
OF CABLE ENTRY
60
3
0
210
1) SPECIFICATIONS OF LOCAL INDICATION BOX
2) PROTECTION CLASS : IP65
3) SHEET THICKNESS : 2 mm.
(STRUCTURE FINISH)
4) OVERALL SIZE- 300 x 300 x 210
-OUTSIDE & INSIDE
5) MAINTENANCE SPACE REQUIRED :
- 1.5 m. IN FRONT
- 1.0 m. AT SIDES
8) ALL DIMENSIONS ARE IN MM.
7) DIMENSIONS SHOWN IN THE DRAWING.
-WALL MOUNTING
6) MOUNTING :
QTY : 2 NOS.
SURFACE PROTECTION: RAL 7035
INSIDE . PLATE : 2mm.
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
JUNCTION BOX GA
10 11
DRG.NO.:
= A2_BAS
12
90.1307
+
- 022-EE10-R0
13 14
SHEET
6
7
9
0
A
1
3
0
7
A
CABLE GLAND (2 Nos.)
(2 nos)
6.5 EARTHING BOLT
22.5 HOLE FOR
4
5
30
120
83.14
4
5
4
5
2
0
0
M5, SCREW (4 nos)
FOR COVER FITTING
247
225
200
M6 SCREW (4 nos)
FOR JB MTG.
1
2
0
1
6
0
4
5
4
5
120
35
83.14
30
4
5
CONDUIT GLAND (5 Nos.)
22.5 HOLE FOR
6. ALL UNUSED HOLES WILL BE PLUGGED.
7. ALL DIMENSION ARE IN `MM'
4. SURFACE :
5. PROTECTION CLASS : IP 65
1. OVERALL DIMENSIONS :
3. MATERIAL SPECIFICATION :
2. WEIGHT : 2.05 KGS.
NOTE:
POWDER COAT RAL 7035
200.0 W x 200.0 HT. x 120.0 D
CRCA SHEET 1.5 mm THK.
QTY : 2 NOS.
BACKGROUND / OUTER SURF.
COLOUR - RAL 7035
LABEL DETAIL
(ON COVER)
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
TUC-6 GA.
10 11
DRG.NO.:
= A2_BAS
12
90.1307
+
- 022-EE25-R0
13 14
SHEET
7
7
9
0
A
1
3
0
7
A
R
TRANSWEIGH
VFD DISPLAY
S T
138.0 mm x 68.0 mm
U
ELEVATION
PANEL CUTOUT
MOUNTING
=
SET
TUC-6
ESC
A
I
N
CL
W
X
4
1
7
D
L
O
*
T
2
0
5
8
E
M
P -
O
-
1
2
3
6
9
144
7
2
5
245
WEIGHT 2.0 Kgs (approx.)
SIDE VIEW
QTY : 2 NOS.
NOTE:
- ALL DIMENSIONS ARE IN MM.
62
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
ELECTRICAL WIRING
DIAGRAM
10 11
DRG.NO.:
= A2
12
90.1307
+
- 022-EE16-R0
13 14
SHEET
1
11
9
0
A
1
3
0
7
A
CUSTOMER :
TITLE :
DRG. NO :
EE QTY. :
EQPT. NO. :
BELT WEIGHER
90.1307-022-EE16-R0
1 NO.
B55016, B55018
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
ELECTRICAL WIRING
DIAGRAM
10 11
DRG.NO.:
= A2
12
90.1307
+
- 022-EE16-R0
13 14
SHEET
2
11
9
0
A
1
3
0
7
A
REV
NAME
REVISED
DATE NAME
SHEET KIND OF REVISION
PANEL WIRING COLOR CODE
VOLTAGE
230 VAC
24VDC
EARTHING
POT. FREE.
EPT.NO
B55016
B55018
GREEN PELLET
MIXED ORE
MATERIAL
COLOR
RED
GREY
BLACK
YELLOW / GREEN
BLUE
(PHASE/NEUTRAL)
(+VE)
(-VE)
CAPACITY
1200 TPH
450 TPH
EE
QTY
1
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
VOLTAGE SUPPLY
10 11
DRG.NO.:
= A2
12
90.1307
+
- 022-EE16-R0
13 14
SHEET
3
11
9
0
A
1
3
0
7
A
MCC
(CUSTOMER)
WP01
2x2.5
230 V 10%
50 Hz 5%
L
X13 1
2 Amp
Fa
1
2
3
4
N
2
E
E
/4.12 E1
/8.3 230N2
/8.2 230P2
/4.3 230N1
/4.2 230P1
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
VOLTAGE SUPPLY
10 11
DRG.NO.:
= A2
12
90.1307
+
- 022-EE16-R0
13 14
SHEET
4
11
9
0
A
1
3
0
7
A
3.13
230P1
1 Amp
Fa.1
1
2
3
4
230 VAC
3.13
230N1 E
230VAC
24VDC @2.2 Amps.
U2.1
N
V-
L
V+
WCSX-1
2X0.75
/6.7 24P1.2
/6.7 24N1.2
/7.3 24P1.1
/7.3 24N1.1
/5.3 24P1
/5.3 24N1
/3.12 E1
/6.2 230N1.1
/6.2 230P1.1
24 V DC
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
LOAD CELL
10 11
DRG.NO.:
= A2
12
90.1307
+
- 022-EE16-R0
13 14
SHEET
5
11
9
0
A
1
3
0
7
A
JB1.1
WCS01-1-1
4x0.35
24VDC
X15.1 1 2
U1.1
6.1
7.2
TUC-6
3
LC1
A
B
C
D
LOADCELL-1
4.12/24N1
4.12/24P1
4
X
1
:
1
5
X
1
:
2
6
X
1
:
3
7
WCSB-1
6x0.75
WCS03-1
6x0.75
X
3
:
1
X11.1 5
WCS01-1-2
4x0.35
8
S
U
P
P
L
Y

+
X
3
:
5
2
S
E
N
S
E

+
X
3
:
4
7
LC2
A
B
C
D
9
LOADCELL-2
S
I
G
N
A
L

+
X
3
:
2
3
10
S
I
G
N
A
L

-
X
3
:
6
4
11
S
E
N
S
E

-
X
3
:
8
6
12
S
U
P
P
L
Y

-
X
3
:
9
1
WCS01-1-3
4x0.35
13
LC3
A
B
C
D
LOADCELL-3
14 15 16
WCS01-1-4
4x0.35
17
LC4
A
B
C
D
18
LOADCELL-4
19 20
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
ANALOG
INTERFACE
10 11
DRG.NO.:
= A2
12
90.1307
+
- 022-EE16-R0
13 14
SHEET
6
11
9
0
A
1
3
0
7
A
U1.1
5.2
PLC /DCS
(CUSTOMER)
TUC-6
4.13/230P1.1
4.13/230N1.1
WCS05-1
2x0.75
U4.1
P
N
WCSA-1
2x0.35
4-20 mA ISO O/P
FEEDRATE
X9.1 1
O/P2+
I/P+
X
1
:
1
3
+
4-20mA
I/I
2
O/P2-
I/P-
X
1
:
1
4
-
O/P1+
O/P1-
3
P
E
LIB1
7.6/P1.1
7.6/N1.1
WC 02-1
2x1.5
X14.1 1
X12.1 1
4
.
1
2
/
2
4
P
1
.
2
2
2
4
.
1
2
/
2
4
N
1
.
2
D1.1
+9
-10
WCSD-1
2x0.35
WCS06-1
2x0.75
WCSL1-1
2x0.35
FEEDRATE INDICATOR
+1
X41.1 1
X22.1 1
-2
2
2
3
3
JB1.1
5.1
WCS02-1
3x0.35
WCS04-1
3x0.75
WCSF-1
3x0.35
G
R
E
Y
SPEED SENSOR
1:+12 V
X15.1 21
X11.1 8
X1:10
+
1
2

V
G
R
E
E
N
2:INPUT
22
9
X1:11
I
N
P
U
T
B
L
A
C
K
3:0V
23
10
X1:12
0
V
24
11
PE
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
DIGITAL
INTERFACE
10 11
DRG.NO.:
= A2
12
90.1307
+
- 022-EE16-R0
13 14
SHEET
7
11
9
0
A
1
3
0
7
A
U1.1
5.2
TUC-6
U3.1
4.12/24P1.1
4.12/24N1.1
PLC/DCS
PANEL CUSTOMER
WC01-1
4x1.5
X
1
:
4
COM
R
L
1
:
O
1
X21.1 1
TOTALISER
PULSE O/P
A016
RL1
RL1
X
1
:
5
1
R
L
1
:
P
1
2
A017
X
1
:
6
A018
RL2
X
1
:
7
LIB1
A019
RL3
X
1
:
8
T1.1
1CH 2C/O
24V DC
RL4
X
1
:
9
5 4
/
6
.
6
P
1
.
1
12
/
6
.
6
N
1
.
1
10
WCSD1-1
2x0.35
MODBUS
COMMUNICATION
WC03-1
2x1.5
X
2
:
2
+
R
L
1
:
O
2
X22.1 4
X41.1 4
2
TONNES
RL1
X
2
:
3
-
R
L
1
:
P
2
5
5
3
PROFIBUS
COMMUNICATION
X
4
:
3
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X
4
:
8
-
PLC/DCS
PANEL CUSTOMER
U5.1
WC01-1
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1
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O
X21.1 3
PANEL HEALTHY/
FAULTY
RL1
R
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1
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4
1CH 1C/O
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1
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
VOLTAGE SUPPLY
10 11
DRG.NO.:
= A2
12
90.1307
+
- 022-EE16-R0
13 14
SHEET
8
11
9
0
A
1
3
0
7
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3.13
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1
2
3
4
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230N2 E1
230VAC
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N
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L
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/9.3 24P2
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E2
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/10.2 230P2.1
24 V DC
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
LOAD CELL
10 11
DRG.NO.:
= A2
12
90.1307
+
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13 14
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9
11
9
0
A
1
3
0
7
A
JB1.2
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X15.2 1 2
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10.1
11.2
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3
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A
B
C
D
LOADCELL-1
8.12/24N2
8.12/24P2
4
X
1
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1
5
X
1
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2
6
X
1
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3
7
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3
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8
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3
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C
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9
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3
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2
3
10
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3
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8
6
12
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LOADCELL-3
14 15 16
WCS01-2-4
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17
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B
C
D
18
LOADCELL-4
19 20
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
ANALOG
INTERFACE
10 11
DRG.NO.:
= A2
12
90.1307
+
- 022-EE16-R0
13 14
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10
11
9
0
A
1
3
0
7
A
U1.2
9.2
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(CUSTOMER)
TUC-6
8.13/230P2.1
8.13/230N2.1
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P
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WCSA-1
2x0.35
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FEEDRATE
X9.2 1
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X
1
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3
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2
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1
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4
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2
2
3
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CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
DIGITAL
INTERFACE
10 11
DRG.NO.:
= A2
12
90.1307
+
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13 14
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11
11
9
0
A
1
3
0
7
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9.2
TUC-6
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8.12/24P2.1
8.12/24N2.1
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PANEL CUSTOMER
WC01-2
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X
1
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4
COM
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L
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1
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RL1
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1
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1
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1
2
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1
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X
1
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R
L
1
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2
5
5
3
PROFIBUS
COMMUNICATION
X
4
:
3
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X
4
:
8
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PLC/DCS
PANEL CUSTOMER
U5.2
WC01-2
4x1.5
COM
R
L
1
:
O
X21.2 3
PANEL HEALTHY/
FAULTY
RL1
R
L
1
:
P
4
1CH 1C/O
24V DC
1
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A2-X9.1
10 11
DRG.NO.:
= A2_TER
12
90.1307
+
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13 14
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1
17
9
0
A
1
3
0
7
A
Terminal diagram
Function text
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ESSK034E
=
SHIELD
=
A
2
-
W
C
S
0
5
-
1
1
2
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-PLC/DCS
SH
1
2
3
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SH
O/P2+
O/P2-
=
A
2
-
W
1
1
2
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=A2/6.3
=A2/6.4
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A2-X9.2
10 11
DRG.NO.:
= A2_TER
12
90.1307
+
- 022-EE17-R0
13 14
SHEET
2
17
9
0
A
1
3
0
7
A
Terminal diagram
Function text
C
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ESSK034E
=
SHIELD
=
A
2
-
W
C
S
0
5
-
2
1
2
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-PLC/DCS
SH
1
2
3
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SH
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O/P2-
=
A
2
-
W
2
1
2
=A2/10.2
=A2/10.3
=A2/10.4
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A2-X11.1
10 11
DRG.NO.:
= A2_TER
12
90.1307
+
- 022-EE17-R0
13 14
SHEET
3
17
9
0
A
1
3
0
7
A
Terminal diagram
Function text
C
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ESSK034E
SUPPLY -
SUPPLY +
SIGNAL +
SIGNAL -
SHIELD
SENSE -
SENSE +
SPEED SENSOR
=
=
SHIELD
=
A
2
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W
C
S
0
4
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1
1
2
3
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A
2
-
W
C
S
B
-
1
1
2
3
4
5
6
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-U1.1
-U1.1
-U1.1
SH
-U1.1
-U1.1
-JB1.1-X15.1
-JB1.1-X15.1
-JB1.1-X15.1
SH
X3:9
X3:5
X3:2
X3:6
X3:8
X3:4
21
22
23
1
2
3
4
5
6
7
8
9
10
11
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SH
-JB1.1-X15.1
-JB1.1-X15.1
-U1.1
-U1.1
-U1.1
SH
6
1
9
13
5
2
X1:10
X1:11
X1:12
=
A
2
-
W
C
S
0
3
-
1
1
2
3
4
5
6
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A
2
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W
C
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F
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1
1
2
3
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=A2/5.8
=A2/5.6
=A2/6.12
=A2/6.12
=A2/6.13
=A2/6.13
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A2-X11.2
10 11
DRG.NO.:
= A2_TER
12
90.1307
+
- 022-EE17-R0
13 14
SHEET
4
17
9
0
A
1
3
0
7
A
Terminal diagram
Function text
C
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ESSK034E
SUPPLY -
SUPPLY +
SIGNAL +
SIGNAL -
SHIELD
SENSE -
SENSE +
SPEED SENSOR
=
=
SHIELD
=
A
2
-
W
C
S
0
4
-
2
1
2
3
=
A
2
-
W
C
S
B
-
2
1
2
3
4
5
6
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-U1.2
-U1.2
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SH
-U1.2
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SH
X3:9
X3:5
X3:2
X3:6
X3:8
X3:4
21
22
23
1
2
3
4
5
6
7
8
9
10
11
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SH
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-JB1.2-X15.2
-U1.2
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-U1.2
SH
6
1
9
13
5
2
X1:10
X1:11
X1:12
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A
2
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W
C
S
0
3
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2
1
2
3
4
5
6
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A
2
-
W
C
S
F
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2
1
2
3
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=A2/9.8
=A2/9.6
=A2/10.12
=A2/10.12
=A2/10.13
=A2/10.13
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A2-X12.1
10 11
DRG.NO.:
= A2_TER
12
90.1307
+
- 022-EE17-R0
13 14
SHEET
5
17
9
0
A
1
3
0
7
A
Terminal diagram
Function text
C
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ESSK034E
24P
24N
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A
2
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2
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1
1
2
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1
2
1
2
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X1:4
COM
=A2/6.7
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CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A2-X12.2
10 11
DRG.NO.:
= A2_TER
12
90.1307
+
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13 14
SHEET
6
17
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0
7
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Terminal diagram
Function text
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ESSK034E
24P
24N
=
A
2
-
W
C
0
2
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2
1
2
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1
2
1
2
=A2-X12.2
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X1:4
COM
=A2/10.7
=A2/10.7
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A2-X13
10 11
DRG.NO.:
= A2_TER
12
90.1307
+
- 022-EE17-R0
13 14
SHEET
7
17
9
0
A
1
3
0
7
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Terminal diagram
Function text
C
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Strip designation
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ESSK034E
230 V 10% 50 Hz 5%
=
EARTH
=
A
2
-
W
P
0
1
1
2
-MCC
-MCC
-MCC
L
N
E
1
2
E
=A2-X13
-Fa
-Fa
-E1
1
3
=A2/3.2
=A2/3.3
=A2/3.3
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A2-LIB1-X14.1
10 11
DRG.NO.:
= A2_TER
12
90.1307
+
- 022-EE17-R0
13 14
SHEET
8
17
9
0
A
1
3
0
7
A
Terminal diagram
Function text
C
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Target design. C
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Strip designation
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ESSK034E
24P
24N
X
X
-LIB1-D1.1
-LIB1-D1.1
+9
-10
1
2
=A2-LIB1-X14.1
-X12.1
-X12.1
1
2
=
A
2
-
W
C
0
2
-
1
1
2
=A2/6.7
=A2/6.7
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A2-LIB2-X14.2
10 11
DRG.NO.:
= A2_TER
12
90.1307
+
- 022-EE17-R0
13 14
SHEET
9
17
9
0
A
1
3
0
7
A
Terminal diagram
Function text
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ESSK034E
24P
24N
X
X
-LIB2-D1.2
-LIB2-D1.2
+9
-10
1
2
=A2-LIB2-X14.2
-X12.2
-X12.2
1
2
=
A
2
-
W
C
0
2
-
2
1
2
=A2/10.7
=A2/10.7
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A2-JB1.1-X15.1
10 11
DRG.NO.:
= A2_TER
12
90.1307
+
- 022-EE17-R0
13 14
SHEET
10
17
9
0
A
1
3
0
7
A
Terminal diagram
Function text
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ESSK034E
SUPPLY +
SENSE +
=
=
SENSE -
SUPPLY -
=
SHIELD
SIGNAL +
=
=
=
SIGNAL -
=
=
=
SHIELD
=
=
=
SPEED SENSOR
=
=
SHIELD
=
A
2
-
W
C
S
0
2
-
1
1
2
2
=
A
2
-
W
C
S
0
1
-
1
-
4
1
2
3
4
SH
=
A
2
-
W
C
S
0
1
-
1
-
3
1
2
3
4
SH
=
A
2
-
W
C
S
0
1
-
1
-
2
1
2
3
4
SH
=
A
2
-
W
C
S
0
1
-
1
-
1
1
2
3
4
SH
-LC1
-LC2
-LC3
-LC4
-LC1
-LC2
-LC3
-LC4
-LC1
-LC2
-LC3
-LC4
-LC1
-LC2
-LC3
-LC4
-WCS01-1-1
-WCS01-1-2
-WCS01-1-3
-WCS01-1-4
-1
-2
-3
SH
B
B
B
B
D
D
D
D
A
A
A
A
C
C
C
C
SH
SH
SH
SH
+12V
INPUT
0V
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
=A2-JB1.1-X15.1
-X11.1
-X11.1
-X11.1
-X11.1
-X11.1
-X11.1
-X11.1
-X11.1
-X11.1
SH
2
7
6
1
3
4
8
9
10
=
A
2
-
W
C
S
0
3
-
1
2
6
5
1
3
4
=
A
2
-
W
C
S
0
4
-
1
1
2
3
=A2/5.1
=A2/5.2
=A2/5.2
=A2/5.3
=A2/5.3
=A2/5.4
=A2/5.4
=A2/5.5
=A2/5.6
=A2/5.7
=A2/5.7
=A2/5.8
=A2/5.9
=A2/5.10
=A2/5.10
=A2/5.11
=A2/5.12
=A2/5.13
=A2/5.14
=A2/5.14
=A2/6.12
=A2/6.12
=A2/6.13
=A2/6.13
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A2-JB1.2-X15.2
10 11
DRG.NO.:
= A2_TER
12
90.1307
+
- 022-EE17-R0
13 14
SHEET
11
17
9
0
A
1
3
0
7
A
Terminal diagram
Function text
C
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ESSK034E
SUPPLY +
SENSE +
=
=
SENSE -
SUPPLY -
=
SHIELD
SIGNAL +
=
=
=
SIGNAL -
=
=
=
SHIELD
=
=
=
SPEED SENSOR
=
=
SHIELD
=
A
2
-
W
C
S
0
2
-
2
1
2
2
=
A
2
-
W
C
S
0
1
-
2
-
4
1
2
3
4
SH
=
A
2
-
W
C
S
0
1
-
2
-
3
1
2
3
4
SH
=
A
2
-
W
C
S
0
1
-
2
-
2
1
2
3
4
SH
=
A
2
-
W
C
S
0
1
-
2
-
1
1
2
3
4
SH
-LC1
-LC2
-LC3
-LC4
-LC1
-LC2
-LC3
-LC4
-LC1
-LC2
-LC3
-LC4
-LC1
-LC2
-LC3
-LC4
-WCS01-2-1
-WCS01-2-2
-WCS01-2-3
-WCS01-2-4
-1
-2
-3
SH
B
B
B
B
D
D
D
D
A
A
A
A
C
C
C
C
SH
SH
SH
SH
+12V
INPUT
0V
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
=A2-JB1.2-X15.2
-X11.2
-X11.2
-X11.2
-X11.2
-X11.2
-X11.2
-X11.2
-X11.2
-X11.2
SH
2
7
6
1
3
4
8
9
10
=
A
2
-
W
C
S
0
3
-
2
2
6
5
1
3
4
=
A
2
-
W
C
S
0
4
-
2
1
2
3
=A2/9.1
=A2/9.2
=A2/9.2
=A2/9.3
=A2/9.4
=A2/9.4
=A2/9.5
=A2/9.5
=A2/9.6
=A2/9.7
=A2/9.7
=A2/9.8
=A2/9.9
=A2/9.10
=A2/9.10
=A2/9.11
=A2/9.13
=A2/9.13
=A2/9.14
=A2/9.14
=A2/10.12
=A2/10.12
=A2/10.13
=A2/10.13
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A2-X21.1
10 11
DRG.NO.:
= A2_TER
12
90.1307
+
- 022-EE17-R0
13 14
SHEET
12
17
9
0
A
1
3
0
7
A
Terminal diagram
Function text
C
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Target design. C
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Strip designation
C
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ESSK034E
TOTALISER PULSE O/P
=
=
=
A
2
-
W
C
0
1
-
1
1
2
3
4
-PLC/DCS
-PLC/DCS
-PLC/DCS
-PLC/DCS
1
2
3
4
=A2-X21.1
-U3.1
-U3.1
-U5.1
-U5.1
RL1:O1
RL1:P1
RL1:O
RL1:P
=A2/7.3
=A2/7.4
=A2/7.9
=A2/7.10
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A2-X21.2
10 11
DRG.NO.:
= A2_TER
12
90.1307
+
- 022-EE17-R0
13 14
SHEET
13
17
9
0
A
1
3
0
7
A
Terminal diagram
Function text
C
a
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Target design. C
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Strip designation
C
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Page/
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ESSK034E
TOTALISER PULSE O/P
=
=
=
A
2
-
W
C
0
1
-
2
1
2
3
4
-PLC/DCS
-PLC/DCS
-PLC/DCS
-PLC/DCS
1
2
3
4
=A2-X21.2
-U3.2
-U3.2
-U5.2
-U5.2
RL1:O1
RL1:P1
RL1:O
RL1:P
=A2/11.3
=A2/11.4
=A2/11.10
=A2/11.10
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A2-X22.1
10 11
DRG.NO.:
= A2_TER
12
90.1307
+
- 022-EE17-R0
13 14
SHEET
14
17
9
0
A
1
3
0
7
A
Terminal diagram
Function text
C
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Target design. C
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Strip designation
C
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Target design. C
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Page/
path
ESSK034E
FEEDRATE INDICATOR
=
SHIELD
TONNES
=
=
A
2
-
W
C
0
3
-
1
1
2
=
A
2
-
W
C
S
0
6
-
1
1
2
-LIB1-X41.1
-LIB1-X41.1
SH
-LIB1-X41.1
-LIB1-X41.1
1
2
4
5
1
2
3
4
5
=A2-X22.1
-U4.1
-U4.1
SH
-U3.1
-U3.1
O/P1+
O/P1-
RL1:O2
RL1:P2
=
A
2
-
W
C
S
L
1
-
1
1
2
=A2/6.9
=A2/6.9
=A2/6.10
=A2/7.6
=A2/7.7
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A2-X22.2
10 11
DRG.NO.:
= A2_TER
12
90.1307
+
- 022-EE17-R0
13 14
SHEET
15
17
9
0
A
1
3
0
7
A
Terminal diagram
Function text
C
a
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Target design. C
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Strip designation
C
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Target design. C
o
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c
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C
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Page/
path
ESSK034E
FEEDRATE INDICATOR
=
SHIELD
TONNES
=
=
A
2
-
W
C
0
3
-
2
1
2
=
A
2
-
W
C
S
0
6
-
2
1
2
-LIB2-X41.2
-LIB2-X41.2
SH
-LIB2-X41.2
-LIB2-X41.2
1
2
4
5
1
2
3
4
5
=A2-X22.2
-U4.2
-U4.2
SH
-U3.2
-U3.2
O/P1+
O/P1-
RL1:O2
RL1:P2
=
A
2
-
W
C
S
L
1
-
2
1
2
=A2/10.9
=A2/10.9
=A2/10.10
=A2/11.7
=A2/11.7
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A2-LIB1-X41.1
10 11
DRG.NO.:
= A2_TER
12
90.1307
+
- 022-EE17-R0
13 14
SHEET
16
17
9
0
A
1
3
0
7
A
Terminal diagram
Function text
C
a
b
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e

n
a
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T
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Target design. C
o
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c
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a
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n
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Strip designation
C
o
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c
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Target design. C
o
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c
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C
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Page/
path
ESSK034E
FEEDRATE INDICATOR
=
SHIELD
TONNES
=
=
A
2
-
W
C
0
3
-
1
1
2
=
A
2
-
W
C
S
D
-
1
1
2
-LIB1-D1.1
-LIB1-D1.1
SH
-X22.1
-X22.1
+1
-2
4
5
1
2
3
4
5
=A2-LIB1-X41.1
-X22.1
-X22.1
SH
-LIB1-T1.1
-LIB1-T1.1
1
2
2
3
=
A
2
-
W
C
S
0
6
-
1
1
2
=
A
2
-
W
C
S
D
1
-
1
1
2
=A2/6.9
=A2/6.9
=A2/6.10
=A2/7.6
=A2/7.7
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
=A2-LIB2-X41.2
10 11
DRG.NO.:
= A2_TER
12
90.1307
+
- 022-EE17-R0
13 14
SHEET
17
17
9
0
A
1
3
0
7
A
Terminal diagram
Function text
C
a
b
l
e

n
a
m
e
T
y
p
e
Target design. C
o
n
n
e
c
t
i
o
n
T
e
r
m
i
n
a
l

n
u
m
b
e
r
J
u
m
p
e
r
s
Strip designation
C
o
n
n
e
c
t
i
o
n
Target design. C
o
n
n
e
c
t
i
o
n
C
a
b
l
e

n
a
m
e
T
y
p
e
Page/
path
ESSK034E
FEEDRATE INDICATOR
=
SHIELD
TONNES
=
=
A
2
-
W
C
0
3
-
2
1
2
=
A
2
-
W
C
S
D
-
2
1
2
-LIB2-D1.2
-LIB2-D1.2
SH
-X22.2
-X22.2
+1
-2
4
5
1
2
3
4
5
=A2-LIB2-X41.2
-X22.2
-X22.2
SH
-LIB2-T1.2
-LIB2-T1.2
1
2
2
3
=
A
2
-
W
C
S
0
6
-
2
1
2
=
A
2
-
W
C
S
D
1
-
2
1
2
=A2/10.9
=A2/10.9
=A2/10.10
=A2/11.7
=A2/11.7
CHANGE
1
DATE/NAME
2
CHKD
ENGG
CHKD
DRN
3
08.Jul.2013
08.Jul.2013
08.Jul.2013
08.Jul.2013
DATE
4
NAME
DN
DN
DN
DN
CUSTOMER:
PROJECT:
CONSULTANT:
5
JOCABS ENGG
6
BELT WEIGHER
7 8 9
TITLE:
BILL OF MATERIAL
10 11
DRG.NO.:
= A2_BOM
12
90.1307
+
- 022-EE03-R0
13 14
SHEET
1
1
9
0
A
1
3
0
7
A
BILL OF MATERIAL
COMPONENT LEGEND QTY.
DEVICE
TYPE NUMBER GENERAL SPECIFICATION MAKE PAGE/PATH
TIL-FLS BOM
=A2-Fa
=A2-Fa.1
=A2-Fa.2
=A2-LIB1-D1.1
=A2-LIB1-T1.1
=A2-LIB2-D1.2
=A2-LIB2-T1.2
=A2-U1.1
=A2-U1.2
=A2-U2.1
=A2-U2.2
=A2-U3.1
=A2-U3.2
=A2-U4.1
=A2-U4.2
=A2-U5.1
=A2-U5.2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MCB
MCB
MCB
DISPLAY(TPH)
DISPLAY (TONNES)
DISPLAY(TPH)
DISPLAY (TONNES)
CONTROLLER
CONTROLLER
POWER PACK
POWER PACK
RELAY BOARD
RELAY BOARD
DUAL ISOLATOR
DUAL ISOLATOR
RELAY BOARD
RELAY BOARD
DP
DP
DP
3 1/2 DIGIT
XC410 (6DIGIT)
3 1/2 DIGIT
XC410 (6DIGIT)
TUC 6
TUC 6
NES-50-24
NES-50-24
2 CHANGE OVER
2 CHANGE OVER
I TO I
I TO I
1 CHANGE OVER
1 CHANGE OVER
2 Amp(2P)
1 Amp(2P)
1 Amp(2P)
24VDC
24VDC
24VDC
24VDC
WEIGHING CONTROLLER
WEIGHING CONTROLLER
24VDC@2.2Amp
24VDC@2.2Amp
1 CHANNEL/24 VDC
1 CHANNEL/24 VDC
230 VAC
230 VAC
1 CHANNEL/24 VDC
1 CHANNEL/24 VDC
MDS/SIEMENS
MDS/SIEMENS
MDS/SIEMENS
FPIL
SELECTRON
FPIL
SELECTRON
FPIL
FPIL
MEANWELL
MEANWELL
FPIL
FPIL
NIPPON
NIPPON
FPIL
FPIL
=A2/3. 2
=A2/4. 2
=A2/8. 2
=A2/6. 8
=A2/7. 5
=A2/10. 8
=A2/11. 5
=A2/5. 2
=A2/9. 2
=A2/4. 7
=A2/8. 8
=A2/7. 2
=A2/11. 3
=A2/6. 2
=A2/10. 2
=A2/7. 9
=A2/11. 9

MECHANICAL GAD

MECHANICAL GAD

90.1307 Tuc-6 BW o & M Manual

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