************************************************************************

**
**
**
**
**
OptiStruct 12.0
**
**
**
**
Design and Optimization Software
**
**
from Altair Engineering, Inc.
**
**
**
**
**
**
Windows Workstation (Build 9200) DHWANI_CHOPADE
**
**
8 CPU: Intel(R) Core(TM) i7-3632QM CPU @ 2.20GHz
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CPU speed 2200 MHz
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**
4689 MB RAM, 16276 MB swap
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**
**
** Build tag: 0654688_5533120_Ce64RBW8UH12M:77575-000 4000020004200 **
************************************************************************
** COPYRIGHT (C) 1996-2013
Altair Engineering, Inc. **
** All Rights Reserved. Copyright notice does not imply publication. **
**
Contains trade secrets of Altair Engineering, Inc.
**
** Decompilation or disassembly of this software strictly prohibited. **
************************************************************************
*** OptiStruct defaults set from:
install config file: C:/Program Files/Altair/12.0.0.85-Win8/hwsolvers/hwsolve
r.cfg.
NOTE # 9199
MSGLMT=BRIEF is active, following messages will be suppressed:
741 742 1935 1052 1305 1436 1437 1051 1931 1932 2010
Use MSGLMT=STRICT (e.g. in config file) to turn back full printing.
NOTE # 1085
Value of PARAM,CHECKEL is overwritten from command line.
1 PARAM(s) were set:
AUTOSPC ,YES
*** WARNING # 1261
Asked for multiprocessor run with 16 CPU but this computer
has only 8 processor(s) available.
*** INFORMATION # 743
The total number of grids whose rotational d.o.f.s need not be
constrained in RBE2 elements is
64
Note: These rotational d.o.f. are not automatically constrained because
some of the dependent grids in the same RBE2 require their
rotational d.o.f. to be constrained.
NOTE # 1847
AUTOMATIC SCREENING is activated.
Use "DSCREEN,AUTO,OFF" to turn off this effect.
*** WARNING # 340
RBE3 element
88231282
has nonzero weights at rotational (456) dofs of independent grids.
This practice may result in undesirable load distribution - use with caution.

*** WARNING # 340

RBE3 element
88231283
has nonzero weights at rotational (456) dofs of independent grids.
This practice may result in undesirable load distribution - use with caution.
*** WARNING # 340
RBE3 element
88231284
has nonzero weights at rotational (456) dofs of independent grids.
This practice may result in undesirable load distribution - use with caution.
*** WARNING # 340
RBE3 element
88231285
has nonzero weights at rotational (456) dofs of independent grids.
This practice may result in undesirable load distribution - use with caution.
*** WARNING # 340
RBE3 element
88231286
has nonzero weights at rotational (456) dofs of independent grids.
This practice may result in undesirable load distribution - use with caution.
Number of RBE3 with rotational dofs at independent nodes =
3558
*** INFORMATION # 6361
There is no user-defined MINDIM for DTPL card 1 but MINDIM is
required when manufacturing constraints and/or composite optimization
are activated.
Using MINDIM=9.2489e+000 based on the average mesh size.
************************************************************************
OPTIMIZATION FILE AND PARAMETER INFORMATION :
--------------------------------------------FEM model file
:
111851_b203_001_l560_upv0_tailgate_torsion_glazed.fem
Output files prefix
:
111851_b203_001_l560_upv0_tailgate_torsion_glazed
Model read from files:
111851_b203_001_l560_upv0_tailgate_torsion_glazed.fem
************************************************************************

************************************************************************
FINITE ELEMENT MODEL DATA INFORMATION :
--------------------------------------Total
Total
Total
Total
Total
Total

#
#
#
#
#
#

of
of
of
of
of
of

Grids (Structural)
Elements
Rigid Elements
Rigid Element Constraints
Degrees of Freedom
Non-zero Stiffness Terms

Element Type Information

------------------------

:
161540
:
207364
:
3628
:
33418
:
939755
: 25985286

CBAR
CHEXA
CTETRA
CPENTA
CQUAD4
CTRIA3

Elements
Elements
Elements
Elements
Elements
Elements

:
:
:
:
:
:

8
5456
45736
65
135865
20234

Load and Boundary Information

----------------------------FORCE Sets
SPC Sets

:
:

1
1

Material and Property Information

--------------------------------PBAR
PBEAM
PSOLID
PSHELL
MAT1

Cards
Cards
Cards
Cards
Cards

:
:
:
:
:

4
1
8
41
17

************************************************************************

************************************************************************
OPTIMIZATION PROBLEM PARAMETERS :
--------------------------------Objective Function : Minimize Compliance
-----------------Response Summary :
-----------------Number of compliance responses

-----------------------Static Subcase Summary :

--------------------------------Subcase ID
---------1
----------

-------SPC ID
-------1
--------

-------FORCE ID
-------2
--------

--------------------------Design Parameters Summary :

--------------------------Total # of topology design elements
Total # of topology cards
Total Volume of Design
Total Mass of Design
Volume of Non-Design
Mass of Non-Design

Material
Material
Material
Material

:
:
:
:

:
:
1.4515E+06
2.7579E-03
1.1048E+07
2.2784E-02

45736
1

Solid Design Elements : PSOLID

---------------------------850020
--------------------------------Optimization Parameters Summary :
--------------------------------Initial Material Fraction [0,1] :
Minimum Element Volume Fraction :
Discreteness Parameter
:

0.6000
0.0100
1.0000

Topology Optimization Method

Maximum Number of Iterations

:
:

Density Method
80

Convergence Tolerance
Step Size (Topology)

:
:

5.0000E-03
0.5000

Checkerboard Control

On (1 - Global Averaging)

Run Type

Topology Optimization

------------------------------Topology Optimization Summary :

-------------------------------------- ----------DTPL ID
Minimum
Member Size
-------- ----------1 0.9249E+01
-------- -----------

----------- ----------Maximum
Minimum
Member Size Gap Size
----------- --------------------- -----------

-------- ------- ------DTPL ID Pattern Pattern

Repet. Group.
-------- ------- ------1 NONE 1-PLANE
-------- ------- -------

----------Draw Dir.
Constraints
----------NONE
-----------

----------Stamping
Constraints
----------NONE
-----------

----------No Hole
Constraints
----------NONE
-----------

----------Extrusion
Constraints
----------NONE
-----------

Restart from previous solution : No

Scratch file directory
: ./
Free space: 251027 MB
Number of CPU processors
:
8
************************************************************************

************************************************************************
MEMORY ESTIMATION INFORMATION :
------------------------------Solver Type is: Sparse-Matrix Solver
Direct Method

Current Memory (RAM)

Estimated Minimum Memory (RAM) for Out of Core Solution
Recommended Memory (RAM) for Out of Core Solution
Recommended Memory (RAM) for In-Core Solution

:
:
:
:

846
759
846
4044

MB
MB
MB
MB

:
:
:

987 MB
610 MB
4990 MB

DISK SPACE ESTIMATION INFORMATION :

----------------------------------Estimated Disk Space for Output Data Files
Estimated Scratch Disk Space for In-Core Solution
Estimated Scratch Disk Space for Out of Core Solution

************************************************************************
BEGINNING OPTIMIZATION SOLUTION ....
************************************************************************
OPTIMIZATION HISTORY INFORMATION :
---------------------------------ITERATION

(Scratch disk space usage for starting iteration = 3748 MB)

(Running out-of-core solution)
Objective Function (Minimize COMPL) = 3.73172E+03
No active constraints
Design Volume Fraction
= 6.00000E-01

Mass

= 2.44388E-02

Subcase Compliance
1 3.731717E+03
RETAINED RESPONSES TABLE
-----------------------------------------------------------------------------------Response Type Response
Subcase Grid/
DOF/ Response
Objective
V
iol.
User-ID
Label
/RANDPS Element/ Comp
Value
Reference/
%
+Frqncy MID/PID/ /Reg
Constraint
Mode No.
Bound
-----------------------------------------------------------------------------------2 COMPL Complian
1
-- TOTL 3.732E+03 MIN
-----------------------------------------------------------------------------------ITERATION

Objective Function (Minimize COMPL) = 3.69730E+03

No active constraints
Design Volume Fraction
= 9.00000E-01

% change =
Mass

-0.92

= 2.52662E-02

Subcase Compliance
1 3.697299E+03
RETAINED RESPONSES TABLE
-----------------------------------------------------------------------------------Response Type Response
Subcase Grid/
DOF/ Response
Objective
V
iol.
User-ID
Label
/RANDPS Element/ Comp
Value
Reference/
%
+Frqncy MID/PID/ /Reg
Constraint
Mode No.
Bound
-----------------------------------------------------------------------------------2 COMPL Complian
1
-- TOTL 3.697E+03 MIN
-----------------------------------------------------------------------------------ITERATION 2
the 1st satisfied convergence ratio = 2.2477E-03
Objective Function (Minimize COMPL) = 3.68901E+03
No active constraints
Design Volume Fraction
= 1.00000E+00

% change =
Mass

-0.22

= 2.55419E-02

Subcase Compliance
1 3.689007E+03
RETAINED RESPONSES TABLE
-----------------------------------------------------------------------------------Response Type Response
Subcase Grid/
DOF/ Response
Objective
V
iol.
User-ID
Label
/RANDPS Element/ Comp
Value
Reference/
%
+Frqncy MID/PID/ /Reg
Constraint
Mode No.
Bound
-----------------------------------------------------------------------------------2 COMPL Complian
1
-- TOTL 3.689E+03 MIN
-----------------------------------------------------------------------------------ITERATION 3
the 2nd satisfied convergence ratio = 0.0000E+00
Objective Function (Minimize COMPL) = 3.68901E+03
No active constraints
Design Volume Fraction
= 1.00000E+00

% change =
Mass

0.00

= 2.55419E-02

Subcase Compliance
1 3.689007E+03
RETAINED RESPONSES TABLE
--------------------------------------------------------------------------------

----Response Type Response

iol.
User-ID
Label
%

Subcase Grid/

DOF/

/RANDPS Element/ Comp

Response

Objective

Value

Reference/

+Frqncy MID/PID/ /Reg

Constraint
Mode No.
Bound
-----------------------------------------------------------------------------------2 COMPL Complian
1
-- TOTL 3.689E+03 MIN
-----------------------------------------------------------------------------------ITERATION

*** ERROR # 157 ***

Error opening the scratch file "./111851_b203_001_l560_upv0_tailgate_torsion_gl
azed_12804_w42.rs~"
Fortran error code =
9
This may be caused by not having the access right to open the file,
not enough memory left for the system routines, or some other
system setup related reasons.
This error was detected in subroutine opdirscr.
*** ERROR # 151 ***
Error accessing the scratch files:
error encountered in subroutine "xdslfa"
Solver error no. = -506
index = 1
This may be caused by insufficient disk space or some other
system resource related limitations.
(e.g. The Operating System or NFS cannot handle file size > 2 GB.)
This error was detected in subroutine bcsmtxfct.
This error occurs in module "lstatdrv".
************************************************************************
RESOURCE USAGE INFORMATION
-------------------------MAXIMUM MEMORY USED
MAXIMUM DISK SPACE USED

846 MB
3885 MB

************************************************************************
************************************************************************
COMPUTE TIME INFORMATION
-----------------------EXECUTION STARTED
EXECUTION COMPLETED
ELAPSED TIME
CPU TIME

Thu Sep 11 07:07:47 2014

Thu Sep 11 07:20:24 2014
00:12:36
00:15:07

************************************************************************

*** PROGRAM STOPPED: FATAL ERROR(s) ENCOUNTERED.

***** END OF REPORT *****
For Useful OptiStruct Tips and Tricks, go to the URL:
http://www.altairhyperworks.com/tips.aspx
************************************************************************
RADIOSS/OptiStruct error termination report printed to file
"111851_b203_001_l560_upv0_tailgate_torsion_glazed.stat".
PROGRAM STOPPED DUE TO ERROR.
************************************************************************
A fatal error has occurred during computations:
*** ERROR # 157 ***
Error opening the scratch file "./111851_b203_001_l560_upv0_tailgate_torsion_g
lazed_12804_w42.rs~"
Fortran error code =
9
This may be caused by not having the access right to open the file,
not enough memory left for the system routines, or some other
system setup related reasons.
This error was detected in subroutine opdirscr.
************************************************************************