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Kalzip

roof systems
Construction details
Corus Bausysteme
Planning Guidance
Kalzip

aluminium roofing systems are suitable for a wide variety of applications and not only offer a lengthy service life
but also excellent economic efficiency. Their compliance with the current requirements of construction physics relating
to fire/acoustic protection and the EnEV energy-saving directives is exemplary.
These construction recommendations are based on state-of-the-art technology. They are provided to the best of our
knowledge and based on our experience and studies. They do not refer to any specific application and cannot give rise
to any claims for compensation.
We reserve the right to make any changes to the construction or product range which seem technically sensible in view
of our high demands for quality and progress.
The vendor accepts no liability for the advice rendered to the purchaser within the framework of the technical service
which he provides. All drawings, sales documents or other suggested structures, procedures and ideas are presented
without obligation to the purchaser for checking. It is the duty of the purchaser to ensure that there is no infringement
of the trade mark rights (protection rights/industrial property rights?) of a third party.
The constructional details represent suggestions for roof structures designs which have two shells and must be adapted
to suit the actual constructional facts and conditions. The design of these types of structures requires careful planning,
calculation, skilled preparation and installation. For this reason, all conditions and facts relating to use, in particular those
relating to construction physics, must be taken into consideration. Standard constructions, which fulfil all requirements,
are not possible.
Kalzip

plastic compound clip


Kalzip

compound clips are not available in all sizes.


All details are also applicable to the use of aluminium clips.
Standards/instructions
The current applicable standards and manufacturers instructions should be observed.
Air tightness
All room sealing connections should be made air-tight in accordance with the EnEV energy-saving directives.
Fixed points/ fasteners
Fixed points and featured fasteners should be used in accordance with the static calculations.
May 2004
This construction guide replaces all previous construction details.
Preface
Construction details truss roof/purlin roof
Construction 101 Kalzip

deck roof system - rafter roof


102 Kalzip

deck roof system - purlin roof


Ridge 121 Duo-pitch ridge purlin roof
122 Duo-pitch ridge truss roof
123 Mono-pitch ridge truss roof
124 Abutment ridge to parapet truss roof
125 Mono-pitch ridge overhang (with clip bar) truss roof
126 Mono-pitch ridge overhang (without clip bar) truss roof
Eaves 141 Eaves detail with gutter purlin roof
142 Eaves detail with gutter truss roof
143 Parapet eaves gutter detail truss roof
144 Overhanging eaves (with clip bar) truss roof
145 Overhanging eaves (without clip bar) truss roof
146 Valley gutter detail truss roof
Ridge 161 Verge purlin roof
162 Verge truss roof
163 Abutment to parapet truss roof
164 Verge with Kalzip

transition sheet truss roof


165 Cantilevered verge truss roof
166 Cantilevered verge with steel plate bracket purlin roof
167 Curved verge truss roof
168 Curved verge with Kalzip

transition sheet truss roof


Construction details rafter roof
Construction 201 Roof construction with rafter insulation rafter roof
202 Roof construction Kalzip

AF with intermediate rafter insulation rafter roof


Ridge 221 Ridge with fixed point rafter roof
222 Abutment ridge to parapet rafter roof
223 Cantilevered ridge with clip bar rafter roof
224 Overhanging ridge with cantilever rafter rafter roof
Eaves 241 Dripping eaves rafter roof
242 Cantilevered dripping eaves with clip bar rafter roof
243 Overhanging ridge with cantilever rafter rafter roof
244 Dripping eaves Kalzip

AF rafter roof
245 Dripping eaves Kalzip

AF/ventilated masonry rafter roof


Ridge 261 Overhanging verge rafter roof
262 Overhanging verge with Kalzip

transition sheet rafter roof


263 Overhanging verge with Kalzip

AF rafter roof
264 Overhanging round verge rafter roof
Supplementary construction details
Hip 301 Hip with ridge closure purlin roof
302 Welded hip with Kalzip

transition sheet purlin roof


Groove 303 Groove with gutter rafter roof
304 Groove with Kalzip

AF rafter roof
305 Groove on building unit with expansion member
Contents
Roof-light 311 Domed roof-light roofing frame
312 Cross-section roof-light with flat flange - roofing frame truss roof
313 Cross-section roof-light with flat flange truss roof
314 Cross-section roof-light with Kalzip

roofing frame truss roof


315 Longitudinal roof-light with Kalzip

roofing frame truss roof


Roof lights 321 Lighting row connection, below gable end truss roof
322 Lighting row connection, below gable end truss roof
323 Lighting row connection, below gable end truss roof
324 Lighting row joint - lateral truss roof
Joints 331 Curved roof with welded ridge jolt truss roof
332 Curved roof with sealed lateral jolt truss roof
Stepped roofs 341 Lowered dripping eaves rafter roof
342 Lowered verge rafter roof
Expansion joint 351 Expansion joint Kalzip

truss roof
Ridge 361 Ridge flashing - cantilevered
362 Sliding ridge - Duo-pitch roof truss roof
363 Ventilated ridge rafter roof
Construction details Kalzip NatureRoof

Ridge 401 Duo-pitch ridge purlin roof


402 Mono-pitch ridge truss roof
403 Mono-pitch roof with attic truss roof
Eaves 411 Dripping eaves detail with gutter purlin roof
412 Dripping eaves with parapet truss roof
Verge 421 Verge purlin roof
422 Verge with parapet truss roof
423 Verge with Kalzip

transition sheet truss roof


Additions 431 Installation and shearing protection truss roof
432 Domed rooflight truss roof
433 Internal box gutter thermally insulated truss roof
434 Curved roof with welded ridge jolt truss roof
Construction details Kalzip Duo

and Kalzip DuoPlus

Construction 501 Roof construction with trapezoidal steel deck truss roof
502 Roof construction with aerated concrete roof slaps truss roof
503 Roof construction purlin roof
504 Roof construction with upper insulation rafter roof
505 Roof construction intermediate rafter insulation rafter roof
506 Roof construction with trapezoidal steel profile (structural deck) truss roof
Additions 511 Duo-pitch ridge purlin roof
521 Dripping eaves truss roof
531 Verge truss roof
Contents
01.02.04
scale 1:10
Detail
101
Construction detail
101 Kalzip

deck roof system - rafter roof


Compound clip*
(diagonally installed)
Alternative: Al-clip with thermal barrier
Kalzip

Kalzip

rock wool insulation


Kalzip

vapour control layer


Compound clip*
(diagonally installed)
Alternative: Al-clip with thermal barrier
Kalzip

Kalzip

rock wool insulation


Kalzip

vapour control layer


Cross-section
Horizontal section
Structural deck
Rafter
* Compound clips are not
available in all sizes.
Structural deck
Rafter
Construction detail
102 Kalzip

deck roof system - purlin roof


Horizontal section
Compound clip*
Alternative: Al-clip with thermal barrier
Top-hat sub-purlin
Kalzip

Kalzip

rock wool insulation


Kalzip

vapour control layer


Cross-section
Structural deck
Purlin
Rafter
* Compound clips are not
available in all sizes.
Structural deck
Purlin
Rafter
Compound clip*
Alternative: Al-clip with thermal barrier
Top-hat sub-purlin
Kalzip

Kalzip

rock wool insulation


Kalzip

vapour control layer


Detail
102
01.02.04
scale 1:10
Construction detail - Kalzip

liner-deck roof system - purlin roof


121 Duo-pitch ridge
Ridge flashing
Insulation - rigid**
Kalzip

vapour control layer


Kalzip

rock wool insulation


Alternative: Fixed point clip
Al-clip with thermal barrier
Fixing of
ridge flashing:
max. distance
400 mm, only into
ridge closure
Type of fixed point to be
determined by calculation
Ridge flashing
Spacer profile
Ridge turn up
Fixed point clip
Compound clip*
Filler block
Ridge closure
Kalzip

Liner deck
Top-hat sub-purlin
Purlin
Rafter
Inner skin flashing
* Compound clips are not available in all sizes.
** Special precautions must be taken when soft thermal insulation is used to prevent penetration.
! 100
! 70
01.02.04
scale 1:5
Detail
121
Construction detail - Kalzip

deck roof system - rafter roof


122 Duo-pitch ridge
Alternative: Fixed point clip
Al-clip with thermal barrier
Fixing of
ridge flashing:
max. distance
400 mm, only into
ridge closure
Type of fixed point to be
determined by calculation
Ridge flashing
Spacer profile
Ridge turn up
Kalzip

rock wool insulation


Insulation - rigid**
Kalzip

vapour control layer


Structural deck
Rafter
Fixed point clip
Compound clip*
Filler block
Ridge closure
Kalzip

* Compound clips are not available in all sizes.


** Special precautions must be taken when soft thermal insulation is used to prevent penetration.
! 100
! 70
Detail
122
01.02.04
scale 1:5
Construction detail - Kalzip

deck roof system - rafter roof


123 Mono-pitch ridge
01.02.04
scale 1:5
Detail
123
Type of fixed point to be
determined by calculation
Al-Fixed point clip with
thermal barrier
Alternative: Compound clip*
Filler block
Fixing of ridge
flashing:
max. distance
400 mm, only into
Ridge closure
Ridge closure
Spacer profile
Ridge turn up
Ridge flashing
Retainer
Insulation - rigid**
Slosure profile to
structural liner tray
Sealing strip 2x
Kalbau

trapezoidal deck
Structural liner tray
Insulation
Sealing strip
Thermal isolation strip
Structural deck
Internal closure
flashing
* Compound clips are not available in all sizes.
** Special precautions must be taken when soft thermal insulation is used to prevent penetration.
Kalzip

Kalzip

rock wool insulation


Kalzip

vapour control layer


Construction detail - Kalzip

deck roof system - rafter roof


124 Abutment ridge to parapet
Detail
124
01.02.04
scale 1:5
Fixed point clip
Compound clip*
Alternative:
Al-clip with thermal barrier
Filler block
Fixing of
ridge flashing:
max. distance 400 mm;
not into standing seam
Kalzip

rock wool insulation


Insulation - rigid**
Kalzip

vapour control
layer
Structural deck
Internal closure
flashing
Sealing strip
Coping system
Timber bearer
Coping bracket
Ridge closure
Kalzip

Ridge flashing
Spacer profile
Ridge turn up
* Compound clips are not available in all sizes.
** Special precautions must be taken when soft thermal insulation is used to prevent penetration.
! 100
! 70
Construction detail - Kalzip

deck roof system - rafter roof


125 Mono-pitch ridge overhang (with clip bar)
01.02.04
scale 1:5
Detail
125
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Construction detail - Kalzip

deck roof system - rafter roof


126 Mono-pitch ridge overhang (without clip bar)
Detail
126
01.02.04
scale 1:5
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Construction detail - Kalzip

liner-deck roof system - purlin roof


141 Eaves detail with gutter
01.02.04
scale 1:5
Detail
141
* Compound clips are not
available in all sizes.
Alternative
Kalzip

Sealing strip
Al-clip
Gutter
Gutter brackets
Closure flashing
Compound clip*
Filler block
Drip angle
Closure flashing
Timber
eaves bearer
Timber
spacer
Liner-deck
Purlin
Rafter
Kalzip

rock wool insulation


Kalzip

vapour control layer


Insulation - rigid
Construction detail - Kalzip

deck roof system - rafter roof


142 Eaves detail with gutter
Detail
142
01.02.04
scale 1:5
Structural deck
Rafter
Internal closure
flashing
Sealing strip 2x
Kalzip

Insulation rigid
Timber spacer
Kalzip

vapour control layer


Kalzip

rock wool insulation


Gutter brackets
Timber eaves bearer
Al-clip
Gutter
Filler block
Drip angle
Closure flashing
Thermal isolation strip
Closure profile to
structural liner tray
Structural liner tray
Insulation
Kalbau

SN 18/76
Construction detail - deck roof system - rafter roof
143 Parapet eaves gutter detail
01.02.04
scale 1:5
Detail
143
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Construction detail - deck roof system - rafter roof
144 Overhanging eaves (with clip bar)
Detail
144
01.02.04
scale 1:5
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Construction detail - Kalzip

deck roof system - rafter roof


145 Overhanging eaves (without clip bar)
01.02.04
scale 1:5
Detail
145
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Construction detail - Kalzip

deck roof system - rafter roof


146 Valley gutter detail
Detail
146
01.02.04
scale 1:5
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Construction detail - Kalzip

liner-deck roof system - purlin roof


161 Verge
01.02.04
scale 1:5
Detail
161
* Compound clips are not
available in all sizes.
Al-clip
Tolerance profile
Gable end channel
Gable end clip
Verge flashing
Retainer flashing
Closure flashing
Sealing strip
Timber verge bearer
Kalzip

Kalzip

rock wool insulation


Compound clip*
Alternative: Al-clip with
thermal barrier
Top-hat sub-purlin
Kalzip

vapour
control layer
Liner deck
Interal closure flashing
Purlin
Rafter
Kalzip

TF 800 R
Tolerance
Construction detail - Kalzip

deck roof system - rafter roof


162 Verge
Detail
162
05.05.04
scale 1:5
* Compound clips are not
available in all sizes.
Al-clip
Tolerance profile
Gable end channel
Gable end clip
Verge flashing
Flashing retainer
support
Timber verge bearer
Kalzip

Kalzip

rock wool insulation


Compound clip*
Alternative: Al-clip with
thermal barrier
Kalzip

vapour control layer


Verge profile
Structural deck
Sealing strip
Rafter
Tolerance
Tolerance
Alternative
Construction detail - Kalzip

deck roof system - rafter roof


163 Abutment to parapet
01.02.04
scale 1:5
Detail
163
* Compound clips are not
available in all sizes.
Coping system
Coping bracket
Timber bearer
Retainer flashing
Verge flashing
Gable end clip
Gable end channel
Tolerance profile
Z-Profil
Kalbau

trapezoidal profile
Kalzip

rock wool insulation


Kalzip

vapour control layer


Structural deck
Insulation - rigid
Sealing strip
Kalzip

Compound clip*
Alternative: Al-clip with
thermal barrier
Kalzip

transition sheet
Insulation - rigid
Tolerance
min. 150
Alternative
Construction detail - Kalzip

deck roof system - rafter roof


164 Verge with Kalzip

transition sheet
Detail
164
01.02.04
scale 1:5
* Compound clips are not
available in all sizes.
Internal closure
flashing
Sealing strip
Kalzip

TF 800 R
Closure flashing
Flashing retainer/support
Kalzip

transition sheet
Compound clip*
Alternative: Al-clip with thermal barrier
Kalzip

rock wool insulation


Kalzip

vapour control layer


Structural deck
Construction detail - Kalzip

deck roof system - rafter roof


165 Cantilevered verge
01.02.04
scale 1:5
Detail
165
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