Date Section Depart.

CIMENTO NACIONAL LDA

Basic Maintenance programme
Form No:Main /ML/4/000
Issue: 1
Page: 1of5
Cement
mill
Mech
Eqpt. No. & Name /
Description of activities
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Frequency
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Instruction Remark
Jet pulse flter,

R/S L/M D W F M 3M 6M Y O
1. Carry out general cleaning on & around
the filter
S M O
2. Carry out internal cleaning & clean air
chamber
S M O
3. Check solenoid & membrane ales
function properly
! M O
". Check for presence of isible dust in
the air flo# from stack.
! M O $f dust is isible. Check bags &
!eplace defectie.
%. Check air pressure &' bar( ! M O
'. Condition of compressed air ! M O Dry) clean) free from oil
*. Check function of automatic #ater
separator
! M O
+. Drain #ater from collection pipe. ! M O
,. Check that all inspection hatches &
-oints are tight
S M O $f necessary) replace the rubber
Seals of the hatch.
1.. Check all filter bags after dismantling S M O
11. !eplace the filter cartridge in the
compressed air filter
S M O
12. Check differential pressure

S M O /orking on time base 1. sec.
Differential 0ressure base 2%m bar
13. Check leakage of compressed air. ! M O
1". Check hose & pc pipe condition for #ear S M O
1%. Check suction & deliery ducts for #ear S M O
1'. Check inlet & out let e1pansion -oints ! M O
Legend: R = Running S = Stop Planning cell Entered in Record Sign.
D = Daily W = Weekly F = Fortnightly Sign. Name
M = Monthly Y = Yearly Name Prepared by Checked by
Date Section Depart.
CIMENTO NACIONAL LDA
Basic Maintenance programme
Form No:Main /ML/4/000
Issue: 1
Page: 2of5 Cement
mill
Mech
Eqpt. No. & Name /
Description of activities
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Frequency
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Instruction Remark

Screw conveyor,

R/S L/M D W F M 3M 6M Y O
1. Check outlet for choking S M O
2. 2ubricate the bearings. S 2 O .2 points) 2ub.34032
3. Change grease for bearings. S 2 O 2ub.34032) 5ty6 33...kg
". Clean the surrounding ! M O
%. Check hanger bearing condition S M O
'. Check for abnormal sound ! M O
*. Check the condition scre# blades S M O 7or #ear) damage) crack & other
+. Check coers8 sealing condition ! M O
* Gear box
Type:
1. Change lubricant

S 2 O 4ery 1+ months
Oil grade6 Mobil gear '3.)5ty6 3.32
2. Check oil colour and iscosity. S M O Change oil) if polluted
3. Check leakage of oil S M O
". Check temp. of gearbo1 ! M O
%. Check for abnormal sound. ! M O
'. Check & clean the breather S M O
*. Check for ibration. ! M O
+. Check oil leel S M O Oil grade6 Mobil gear '3.
Legend: R = Running S = Stop Planning cell Entered in Record Sign.
D = Daily W = Weekly F = Fortnightly Sign. Name
M = Monthly Y = Yearly Name Prepared by Checked by
Date Section Depart.
CIMENTO NACIONAL LDA
Basic Maintenance programme
Form No:Main /ML/4/000
Issue: 1
Page: 3of5 Cement
mill
Mech
Eqpt. No. & Name /
Description of activities
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Frequency
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Instruction Remark

Screw conveyor,

R/S L/M D W F M 3M 6M Y O
1. Check outlet for choking S M O
2. 2ubricate the bearings. S 2 O .2 points) 2ub.34032
3. Change grease for bearings. S 2 O 2ub.34032) 5ty6 33...kg
". Clean the surrounding ! M O
%. Check hanger bearing condition S M O
'. Check for abnormal sound ! M O
*. Check the condition scre# blades S M O 7or #ear) damage) crack & other
+. Check coers8 sealing condition ! M O
* Gear box
Type:
1. Change lubricant

S 2 O 4ery 1+ months
Oil grade6 Mobil gear '3.)5ty6 3.32
2. Check oil colour and iscosity. S M O Change oil) if polluted
3. Check leakage of oil S M O
". Check temp. of gearbo1 ! M O
%. Check for abnormal sound. ! M O
'. Check & clean the breather S M O
*. Check for ibration. ! M O
+. Check oil leel S M O Oil grade6 Mobil gear '3.
Legend: R = Running S = Stop Planning cell Entered in Record Sign.
D = Daily W = Weekly F = Fortnightly Sign. Name
M = Monthly Y = Yearly Name Prepared by Checked by
Date Section Depart.
CIMENTO NACIONAL LDA
Basic Maintenance programme
Form No:Main /ML/4/000
Issue: 1
Page: 4of5
Cement mill
Mech
Eqpt. No. & Name /
Description of activities
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Frequency
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Instruction Remark
* Air sluice,

R/S L/M D W F M 3M 6M Y O
1. 2ubricate bearings ! 2 O
2 points) 2ub.4032)
2. Clean the e5uipment. S M O
3. $nspect housing ! M O
7or rust) corrosion) #ear
". $nspect flanges S M O
7or rust) corrosion) #ear
%. 2eakages any ! M O
'. $nspect impeller S M O
9ane #ear) corrosion) stuck material.
*. $nspect end coers S M O
7or corrosion) #ear
+. $nspect packing glands S M O
!etighten) if not change packing cord.
,. Change grease from bearings S 2 O
2ub.4032) fill 283 2 points
1.. $nspect bearings during grease change S M O
!ust) cracked rack) cage) damage
11. Check for loose bolts S M O
12. Check for abnormal sound ! M O
** Gear Box
Type:
1. Change lubricant

S 2 O 4ery 1+ months
Oil grade6 Mobil gear '3.)5ty6 1.32
2. Check oil colour and iscosity. S M O Change oil) if polluted
3. Check leakage of oil S M O
". Check temp. of gearbo1 ! M O
%. Check for abnormal sound. ! M O
'. Check & clean the breather S M O
*. Check for ibration. ! M O
+. Check oil leel S M O Oil grade6 Mobil gear '3.
*** Coupling
1.Check the clearance8gap bet#een the coupling hales
! M O
Std : 2333' mm ;ctual:<<<<<<<<<<<
2.Check the plastic fle1ibles for #ear
&Circumferential backlash(
S M O Std : +.. mm
;ctual:<<<<<<<<
3.Check all fasteners &for tightness( S M O
Legend: R = Running S = Stop Planning cell Entered in Record Sign.
D = Daily W = Weekly F = Fortnightly Sign. Name
M = Monthly Y = Yearly Name Prepared by Checked by
Date Section Depart.
CIMENTO NACIONAL LDA
Basic Maintenance programme
Form No:Main /ML/4/000
Issue: 1
Page: 5of5
Cement mill
feed
Mech
Eqpt. No. & Name /
Description of activities
S
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Frequency
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Instruction Remark
* Air sluice,

R/S L/M D W F M 3M 6M Y O
1. 2ubricate bearings ! 2 O
2 points) 2ub.4032)
2. Clean the e5uipment. S M O
3. $nspect housing ! M O
7or rust) corrosion) #ear
". $nspect flanges S M O
7or rust) corrosion) #ear
%. 2eakages any ! M O
'. $nspect impeller S M O
9ane #ear) corrosion) stuck material.
*. $nspect end coers S M O
7or corrosion) #ear
+. $nspect packing glands S M O
!etighten) if not change packing cord.
,. Change grease from bearings S 2 O
2ub.4032) fill 283 2 points
1.. $nspect bearings during grease change S M O
!ust) cracked rack) cage) damage
11. Check for loose bolts S M O
12. Check for abnormal sound ! M O
** Gear Box
Type:
1. Change lubricant

S 2 O 4ery 1+ months
Oil grade6 Mobil gear '3.)5ty6 1.32
2. Check oil colour and iscosity. S M O Change oil) if polluted
3. Check leakage of oil S M O
". Check temp. of gearbo1 ! M O
%. Check for abnormal sound. ! M O
'. Check & clean the breather S M O
*. Check for ibration. ! M O
+. Check oil leel S M O Oil grade6 Mobil gear '3.
*** Coupling (Type:
1.Check the clearance8gap bet#een the coupling hales
! M O
Std : 2333' mm ;ctual:<<<<<<<<<<<
2.Check the plastic fle1ibles for #ear
&Circumferential backlash(
S M O Std : +.. mm
;ctual:<<<<<<<<
3.Check all fasteners &for tightness( S M O
Legend: R = Running S = Stop Planning cell Entered in Record Sign.
D = Daily W = Weekly F = Fortnightly Sign. Name
M = Monthly Y = Yearly Name Prepared by Checked by