INTRAVIA 10p Service Manuals

TM
INTRAVIA'S
SERVICE
GUIDE
10
Tenth E
Edition
dition
ANALOG AND DIGITAL
COPIERS
FROM
2000 - 2002
INTRAVIA'S SERVICE GUIDE

TO COPIERS
TENTH EDITION
The author and publisher of this guide has made every effort to ensure that the maintenance and repair procedures
and routines and descriptions of the photocopiers are up to date, accurate and complete. However, neither the
publisher or the author make any warranty that any of the material contained in the guide will enable any person to
achieve any particular result and assume no responsibility or any liability of any kind for errors in any of the material
contained in the book or for the consequences of any such errors. This book is intended as a guide and reminder for
an experienced repair person who may lack familiarity with all of the peculiarities of certain photocopiers.
COPYRIGHT 2003
JIM INTRAVIA
LAYOUT: PHIL SANDEZER
Revision 4 May 2006
All rights reserved. Printed in the UNITED STATES OF AMERICA. Except as permitted under the United States
Copyright Act of 1976, no part of this publication may be reproduced or distributed in any form or by any means, or
stored in a database or retrieval system, without the prior written permission of the copyright owner.
AB Dick, Adler Royal, Brother, Canon, Gestetner, Hewlett-Packard, Hitachi-Koki, IBM, Imagistics, Kodak, Konica,
Konica Royal, Kyocera-Mita, Lanier/Harris/3M, Minolta, Mita, Monroe, Muratec, NEC, Olympia, Panasonic, Pitney
Bowes, Ricoh, Royal CopyStar, Royal Imaging Systems, Sanyo, Savin, Selex, Sharp, Toshiba and Xerox, are
registered trademarks.
2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763

Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

II
INTRAVIAS SERVICE GUIDE TO COPIERS

TENTH EDITION
TABLE OF CONTENTS
INDEX/CROSSREFERENCE........................................................................................................................................................V
INTRODUCTION 10TH EDITION OF INTRAVIAS SERVICE GUIDE TO COPIERS............................................ XXIV
CANON IC-D620, IC-D660, IC-D661, IC-D680, IC-D681 ............................................................................................................1
CANON IR1200, IR1300 .................................................................................................................................................................1
CANON IR1600, IR2000, IR2010F..................................................................................................................................................5
CANON IR2200, IR2800, IR3300 ..................................................................................................................................................10
CANON IR3250...............................................................................................................................................................................19
CANON PC1060, PC1061, PC1080F ..............................................................................................................................................1
GESTETNER 2651, 2760, 2770 (RICOH 7650/7660/7670) ......................................................................................................199
GESTETNER 2913Z (RICOH 3813)...........................................................................................................................................194
GESTETNER 3222, 3227 (RICOH AFICIO 220/270) ..............................................................................................................164
GESTETNER 3355, 3370 (RICOH AFICIO 551/700) ..............................................................................................................173
GESTETNER 3502/P, 4502/P (RICOH AFICIO 1035/1045) ...................................................................................................184
HITACHI I45, I55 (MINOLTA DI 450/550) ............................................................................................................................122
IMAGISTICS DL155, DL185 (KYOCERA-MITA 1510/1810) ..................................................................................................56
IMAGISTICS DL200, DL270, DL370 (MINOLTA DI 200/251/351) .......................................................................................116
IMAGISTICS DL460, DL550 (MINOLTA DI 450/550)............................................................................................................122
IMAGISTICS DL750 (KONICA 7075) ........................................................................................................................................48
IMAGISTICS DL3510, DL4510 (SHARP AR-350M/450M).................................................................................................... 225
KONICA 7025, 7035 .......................................................................................................................................................................26
KONICA 7055, 7065 .......................................................................................................................................................................34
KONICA 7075 .................................................................................................................................................................................48
KONICA 7115, 7118 (MINOLTA DI 152/183)...........................................................................................................................111
KONICA 7415 (MINOLTA DI 151F) .........................................................................................................................................108
KYOCERA-MITA 1505, 1510, 1810 .............................................................................................................................................56
KYOCERA-MITA 1530, 2030 .......................................................................................................................................................62
KYOCERA-MITA 2530, 3530, 4030 .............................................................................................................................................71
KYOCERA-MITA 4230, 5230 .......................................................................................................................................................78
KYOCERA-MITA 4530, 5530 .......................................................................................................................................................85
KYOCERA-MITA 6230 ..............................................................................................................................................................101
KYOCERA-MITA VI7360 (KONICA 7075)................................................................................................................................48
LANIER 5222, 5227 (RICOH AFICIO 220/270)........................................................................................................................164
LANIER 5415 (MINOLTA DI 151F) ..........................................................................................................................................108
LANIER 5455 (RICOH AFICIO 551).........................................................................................................................................173
LANIER 5555, 5565, 5580 (TOSHIBA ESTUDIO 550/650/800)...............................................................................................250
LANIER 5635, 5645 (RICOH AFICIO 1035/1045)....................................................................................................................184
MINOLTA DI 151/F ....................................................................................................................................................................108
MINOLTA DI 152, DI 183 ...........................................................................................................................................................111
MINOLTA DI 200/F, DI 251/F, DI 351/F....................................................................................................................................116
MINOLTA DI DI450, DI550 .......................................................................................................................................................122
MINOLTA DI 750 (KONICA 7075)..............................................................................................................................................48
MITA DC-5090................................................................................................................................................................................94
MURATEC 2530 (MINOLTA DI 251F) ....................................................................................................................................116

III

TENTH EDITION
TABLE OF CONTENTS
NEC IT2510, IT3510 (MINOLTA DI 251F/351F) ..................................................................................................................... 116
OCE OP33 (CANON IR-3300) ..................................................................................................................................................... 10
OCE 3275 (KONICA 7075)........................................................................................................................................................... 48
PANASONIC DP-130 SERIES, DP-150 SERIES ..................................................................................................................... 131
PANASONIC DP-355, DP-455, DP-605 ..................................................................................................................................... 136
PANASONIC DP-1510, DP-1810, DP-2010 ............................................................................................................................... 149
PANASONIC DP-2000, DP-2500, DP-3000 ............................................................................................................................... 156
PITNEY BOWES DL155, DL185 (K-M 1510/1810) ................................................................................................................... 56
PITNEY BOWES DL200, DL270, DL370 (MINOLTA DI 200/251/351) ............................................................................... 116
PITNEY BOWES DL460, DL550 (MINOLTA DI 450/550) .................................................................................................... 122
PITNEY BOWES DL750 (KONICA 7075) .................................................................................................................................. 48
PITNEY BOWES DL3510, DL4510 (SHARP AR-M350/450) .................................................................................................. 225
RICOH AFICO 220, AFICIO 270............................................................................................................................................... 164
RICOH AFICIO 551, AFICIO 700 ............................................................................................................................................ 173
RICOH AFICIO 1035, AFICIO 1045 ........................................................................................................................................ 184
RICOH 3813................................................................................................................................................................................. 194
RICOH 7650, 7660, 7670 .............................................................................................................................................................. 199
ROYAL COPYSTAR 1505, 1510, 1810 (K-M)............................................................................................................................. 56
ROYAL COPYSTAR 1530, 2030 (K-M) ..................................................................................................................................... 62
ROYAL COPYSTAR 2250 (MITA DC-5090).............................................................................................................................. 94
ROYAL COPYSTAR 2530, 3530, 4030 (K-M)............................................................................................................................. 72
ROYAL COPYSTAR 4230/5230 (K-M) ...................................................................................................................................... 78
ROYAL COPYSTAR 4530/5530 (K-M) ...................................................................................................................................... 85
ROYAL COPYSTAR 6230 (K-M) .............................................................................................................................................. 101
SAVIN 2013Z ................................................................................................................................................................................ 194
SAVIN 2055DP, 2070DP (RICOH AFICIO 551/700) ............................................................................................................... 173
SAVIN 2535DP, 2545DP (RICOH AFICIO 1035/1045) ........................................................................................................... 184
SAVIN 9500, 9600, 9700 .............................................................................................................................................................. 199
SAVIN 9922DP, 9927DP (RICOH AFICIO 220/270) ............................................................................................................... 164
SHARP AL-1215, AL-1340, AL-1451, AL-1530CS, AL-1540CS, AL-1551, AL-1551CS, AR-122,
AR-123E, AR-152E, AR-153E, AR-157E.................................................................................................................................... 210
SHARP AR-235, AR-275.............................................................................................................................................................. 219
SHARP AR-M350, AR-M450 ..................................................................................................................................................... 225
SHARP AR-651, AR-810 (TOSHIBA ESTUDIO 650/800) ..................................................................................................... 250
TOSHIBA E-STUDIO 16, E-STUDIO 20, E-STUDIO 25......................................................................................................... 232
TOSHIBA E-STUDIO 28 (DP-2800,) E-STUDIO 35 (DP-3500,) E-STUDIO 45 (DP-4500) ................................................. 241
TOSHIBA E-STUDIO 120, E-STUDIO 150 (SHARP AR-157E, ETC.) ................................................................................. 210
TOSHIBA E-STUDIO 550, E-STUDIO 650, E-STUDIO 800.................................................................................................. 250
XEROX WORKCENTRE PRO15, WORKCENTRE PRO16 (SHARP AL-1215, AR-157E, ETC.)................................. 210
XEROX PRO416, PRO 421 (TOSHIBA E-STUDIO 16/20/25) ............................................................................................. 232
XEROX DC332, 340ST, 425, 432, 440ST................................................................................................................................ 263
XEROX XL2120, XL2130, XL2140DF (SHARP AL-1215, AR-157E, ETC.)....................................................................... 210
PUBLICATIONS ORDER PAGE...................................................................................................................... BACK OF BOOK

IV

TENTH EDITION
INDEX / CROSS REFERENCE
A.B. Dick
120/122.....................3rd................ 69.1.............. XEROX/1012/RE
2012/2012RE ...........4th ................ KON-1............ Konica 1290/RE
2017..........................4th ................ KON-5.................. Konica 1790
2018..........................5th ................ 15......................... Konica 1018
2025..........................4th ................ KON-11................ Konica 2590
2032..........................3rd................ 12.1...................... Konica 3290
2035..........................5th ................ 15......................... Konica 3035
2042..........................3rd................ 13......................... Konica 4290
2045..........................5th ................ 15......................... Konica 4045
2060..........................5th ................ 21......................... Konica 6090
2070..........................5th ................ 21........................ Konica 7090210/212RE ...............3rd................ 70.....................Xerox 1025/RE
2117..........................4th ................ KON-5.................. Konica 1790
250/255.....................3rd................ 70.....................Xerox 1038/RE
355 ..........................4th ................ X-1 .........................Xerox 1040
357 ..........................4th ................ X-5 .........................Xerox 5046
403 ..........................None ............ ...............................Xerox 1048
555 ..........................4th ................ X-3 .........................Xerox 1050
627 ..........................None ............ ...............................Xerox 1065
7113..........................6th ................ 28......................... Konica 1112
7200 ......................... None............ ..................... None, 1980 or so.

7226 ......................... 5th................ 15..........................Konica 3035
7463 ......................... 5th................ 21..........................Konica 4065
7577 ......................... 5th................ 21..........................Konica 5080
955 .......................... 1&2 .............. 1....................................... None
960 .......................... 3rd................ 4B ...............Sim. to Canon 155
960 .......................... 1&2 .............. 5..................Sim. to Canon 155
960EC ...................... 1&2 .............. 5.... Canon 150 (different drum)
965/R........................ 1&2 .............. 56...........Panasonic 1300/1310
970Z ......................... None. ........... Made by Canon,
......................... ..................... not same as anything.
975/985 .................... 1&2 .............. 58...........Panasonic 1801/1802
980 .......................... 1&2 .............. 2....................................... None
988 .......................... 1&2 .............. 59....................Panasonic 2520
990 .......................... 1&2 .............. 31........... Similar to Minolta 510
995 .......................... 1&2 .............. 58....................Panasonic 3000
995R......................... 1&2 .............. 60............................Pan 3010R
998 .......................... 1&2 .............. 9..................Similar-Canon 400
999 .......................... 1&2 .............. 9..................Similar-Canon 500
ADLER ROYAL
2012..........................3rd ................. 27..............................Mita 1205
2016..........................4th ................. MIT-3 ........................Mita 1605
2020..........................4th ................. MIT-7 ........................Mita 2055
rd
2021..........................3 ................. 29..............................Mita 2105
2022..........................4th ................. MIT-7 ........................Mita 2254
2025..........................3rd ................. 30..............................Mita 2555
2032..........................3rd ................. 31..............................Mita 3255
2045..........................4th ................. MIT-9 ........................Mita 4555
2055..........................4th ................. MIT-13 ......................Mita 5585
rd
209 ..........................3 ................. 26..............................Mita 1001
210/210C..................3rd ................. 21...........................Mita 111/C*
210TC.......................3rd ................. 22................................Mita 114
211 ..........................1&2............... 38................................Mita 122
212 ..........................1&2............... 39................................Mita 131
2122..........................4th ................. MIT-7 ........................Mita 2255
212RE.......................1&2...............40................................Mita 142
215Z..........................3rd ................. 23................................Mita 152
216 ..........................1&2............... 39................................Mita 132
218R......................... 1&2 .............. 43............................. Mita 181R

220RE ...................... 3rd................. 24................................ Mita 213
2212 ......................... 4th ................. MIT-1 ........................Mita 1255
th
2216 ......................... 4 ................. MIT-3 ........................Mita 1656
2222 ......................... 4th ................. MIT-7 ........................Mita 2285
2225 ......................... 3rd................. 30.............................. Mita 2585
223 .......................... 1&2 .............. 42................................ Mita 232
2232 ......................... 3rd................. 31.............................. Mita 3285
2240 ......................... 3rd................. 32.............................. Mita 4085
th
2245 ......................... 4 ................. MIT-9 ........................Mita 4585
230DZ ...................... 3rd................. 24........................... Mita 313ZD
230RE ...................... 1&2 .............. 50................................ Mita 312
230Z ......................... 3rd................. 24..............................Mita 313Z
2316 ......................... 4th ................. MIT-3 ........................Mita 1685
250Z ......................... 1&2 .............. 51................................ Mita 513
* Separate Publication.
APECO
100 None ................. ..................... Royal RBC III
200 1&2....................95 ................. Toshiba 702
300 1&2....................83 ................. Sharp 710
WARNING
After many years, manufacturers sometimes reuse model numbers.
For example the Copystar RC-2030 and CS-2030 are totally different machines. The Canon PC300, NP300, C300,
CLC300 are all totally different. Also beware of using a model number and looking it up under the wrong
manufacturer. For example model number 2020 has been used by Adler Royal, Canon, Konica and Sharp.


TENTH EDITION
BROTHER
DCP 1000 .................Fax 1 ............9 (similar to 1000)
DCP 1200 .................Fax 1 ............9
DCP 1400 .................Fax 1 ............12
8550..........................8th .................61 ......................... Konica 7410
CANON
th
C 100 .......................6 .................3

C 120 / 120F.............6th .................5
C 122 / 122F.............6th .................5
Note: We have a separate book, that covers PC710-795, NP 6012,
6012F, 6412, 6412F, C120-122F in great detail. It includes
troubleshooting, disassembly, part numbers, part prices.
C 130 / 130F.............9th .................1
C 150 ........................6th .................8
C 160 ........................6th ................9
th
C 180 / C180II...........6 .................13
C 200D......................7th .................14
C 210 ........................9th .................13
th
C 250D......................8 .................1
C 300D......................5th .................2
C 330D......................8th ................1
th
C 400D......................8 ................7
CJ10 .........................None.............Bubble jet
CLC None..................Color copiers
IC D620/D660/D661.10th ..............1
IC D680/D681...........10th ..............1
IC 2200/2210/2220...9th ................34
IC 2250 .....................9th .................34 (same as 2200 series)
GP 30........................8th ................12
GP 55........................8th ................18
GP 200......................9th ................5
IR 200L .....................9th .................5
IR 210 .......................9th .................5
IR 330/400 ................9th .................18
IR 550/600 ................9th .................26
IR1200 ......................10th ...............1
th
IR1300 ......................10 ...............1
IR1307 ......................10th ...............1
IR1600 ......................10th ...............5
IR2000 ......................10th ...............5
IR2010F....................10th ...............5
IR2200 ......................10th ...............10
IR2800 ......................10th ...............10
IR3250 ......................10th ...............19
IR3300 ......................10th ...............10
th
NP 1010/1020...........6 .................3
NP 1820/2020/2120 .6th .................13
rd
NP 112/115...............3 .................3 .............................................. *
NP 120/125...............1&2...............4
NP 1215/1218...........6th .................8
* Covered in separate publication
NP 150/155...............3rd .................4B
NP 150/155...............1&2...............5
NP 1500....................5th .................1
NP 1520....................6th8
NP 1820/2020/2120 .6th .................13
NP 200......................1&2...............6
NP 2015....................3rd .................5
th
NP 2020/2120...........6 .................13
NP 210......................1&2...............7
NP 250......................1&2...............8
NP 270......................1&2...............8
NP 300......................1&2...............7
NP 350......................1&2...............8
NP 3025/3225...........4th .................CAN-5
NP 3025/3525...........3rd .................6
NP 3030/3050...........5th .................2
th
NP 3325/3825...........5 .................5
NP 3525/3725...........4th .................CAN-5
NP 3825....................5th .................5
NP 400......................1&2...............9
NP 4035/4540...........3rd .................7B
NP 4050/4080...........5th .................8
NP 4540....................3rd .................7B
NP 4835....................4th .................CAN-7
NP 500......................1&2...............9/
NP 6012/6012F ........6th .................5
NP 6016....................6th .................9
NP 6025/6030...........6th .................14
NP 6035....................7th .................1
NP 6045....................7th .................6
NP 6050....................9th .................38
NP 6060....................6th .................18
NP 6150....................4th .................CAN-10
NP 6221 (2120) ........6th .................13
NP 6230....................7th .................1
NP 6330....................8th ................1
NP 6412/6412F ........6th .................5
Note: We have a separate book, that covers PC710-795, NP 6012,
6012F, 6412, 6412F, C120-122F in great detail. It includes
troubleshooting, disassembly, part numbers, part prices.
NP 6521....................7th .................14
th
NP 6545....................7 (6045)
NP 6551....................7th (6045)

VI

TENTH EDITION

Canon - continued
NP 6650....................4th ................. CAN-10
NP 7130/7130F ........9th** .............. 1
NP 7050/7550 ..........3rd ................. 7.1
NP 7850....................None
NP 8070/8570 ..........4th ................. CAN-13.....................................
PC 1 - 5LII.................4th ................. CAN-1..................................... *
PC 3/5/5L..................3rd ................. 1
PC 10 - 25 ................3rd ................. 3 .............................................. *
PC 10 - 25 ................1&2............... 3 .............................................. *
PC 6/6RE/7/8 ...........4th ................. CAN-2
PC 11/12/65..............4th ................. CAN-2
Note: We have a separate book, that covers PC1-12, 65,
NP1010/1020 in great detail. It includes troubleshooting,
disassembly, part numbers, part prices, etc.
* Covered in separate publication
PC 300-550 ..............Separate publication only.

PC1060/1061/1080F 10th ............... 1
PC 710 - 795 ............6th ................. 5 .............................................. *
*Note: We have a separate book, that covers PC710-795, NP
6012, 6012F, 6412, 6412F, C120-122F in great detail. It
includes troubleshooting, disassembly, part numbers, part
prices, etc.
PC 850/870...............6th ................. 9 ................................................
PC 920/921/950 .......9th ................ 1*
PC 980/981...............9th ................ 1*
**Note: We have a separate book, that covers PC920-981 NP
7130/F, C130/F in great detail. It includes troubleshooting,
disassembly, part numbers, part prices, etc.
COPYSTAR
See Royal Copystar
DANKA
th
A75 (Toshiba 7560)..9 . ............... 218
FACIT
2350..........................1&2............... 78.............................. Saxon 10
GESTETNER
2000..........................1&2............38 ...............................Mita 122
2001..........................1&2............39 ...............................Mita 131
2002R .......................1&2............39 ............................ Mita 133R
2003/2004/2006 .......1&2............42............... Mita 161/162/232
2005R .......................1&2............43 ............................ Mita 181R
2007..........................1&2............45 ...............................Mita 211
2007RE.....................3rd ..............24 ...............................Mita 213
2008/2140.................1&2............50 ........................Mita 312/412
2045..........................None .........Royal 145 (1983)
2110/2110C..............3rd ..............21 ........................... Mita 111 *
2111CE.....................3rd ..............21 ...............................Mita 113
2112RE.....................1&2............40 ...............................Mita 142
2115..........................1&2............41 ...............................Mita 152
2130Z .......................3rd ..............24 .............................Mita 313Z
2130ZD.....................3rd ..............24 ..........................Mita 313ZD
2140..........................1&2............50 ...............................Mita 412
2150Z .......................1&2............51 ...............................Mita 513
2200..........................3rd ..............26 .............................Mita 1001
2201..........................3rd ..............27 .............................Mita 1205
2203..........................4th ..............MIT-1........................Mita 1255
rd
2216..........................3 ..............23 .............................Mita 1655
2217ZD.....................3rd ..............27.1..........................Mita 1785
2222..........................4th ..............MIT-7........................Mita 2254
2240/ZD....................3rd ..............32 ....................Mita 4055/4085
2301 ......................... 5th .............. 47............................. Mita 1415

2302 ......................... 5th .............. 47............................. Mita 1435
2303 ......................... 5th .............. 47............................. Mita 1455
2316 ......................... 4th .............. MIT-3 ....................... Mita 1656
2318 ......................... 5th .............. 50............................. Mita 1855
2320Z ....................... 3rd.............. 28............................. Mita 2055
2322/2322ZD ........... 4th .............. MIT-7 .............. Mita 2255/2285
2325/2325ZD ........... 3rd.............. 30.................... Mita 2555/2585
2332ZD .................... 3rd.............. 31.................... Mita 3255/3285
2335 ......................... 5th .............. 57.................... Mita 3555/3585
2337 ......................... 5th .............. 60............................. Mita 3755
2345 ......................... 4th .............. MIT-9 .............. Mita 4555/4585
2346 ......................... 5th .............. 60............................. Mita 4655
2355 ......................... 4th .............. MIT-13 ..................... Mita 5585
2356 ......................... 5................ 63............................. Mita 5685
2312 ......................... 6th .............. 55............................. Mita 1256
th
2410 ......................... 6 .............. 55............................Mita CC50
2417 ......................... 6th .............. 59............................. Mita 1755
2418 ......................... 7th .............. 90............................. Mita 1856
2440 ......................... 6th .............. 67.................... Mita 4056/4086
2530 ......................... 7th .............. 98............................. Mita 3060
th
2632 ......................... 7 .............. 153.........................Ricoh 5632
2635 ......................... 6th ............. 88.................Ricoh 5035 /5135
th
2640e ....................... 9 .............. 148.................Ricoh Aficio 400

VII

TENTH EDITION

Gestetner - continued
2651..........................10th ..............199 ......................... Ricoh 7650
2713..........................7th ................132 ................Ricoh 3513/3713
2715..........................7th ................139 ......................... Ricoh 4015
2718..........................7th ................139 .........Similar to Ricoh 4015
2722..........................8th ................149 ......................... Ricoh 4822
2732..........................7th ................153 ......................... Ricoh 5832
2740..........................7th ................153 ......................... Ricoh 5840
2760..........................10th ..............199 ......................... Ricoh 7650
2770..........................10th ..............199 ......................... Ricoh 7670
2822..........................7th ................145 ......................... Ricoh 4022
2850e........................9th ................148 ................. Ricoh Aficio 500
2851/2860/2870........9th ................168 ......Ricoh 7950/7960/ 7970
2913Z........................10th ..............194 ......................... Ricoh 3813
3210X .......................8th ...............139 ..................... Ricoh MV310
3215s ........................9th ................131 .................. Ricoh Aficio180
3218.......................... 9................... 131..................Ricoh Aficio 180

3220.......................... 8th................ 130..................Ricoh Aficio 200
3222.......................... 10th.............. 164..................Ricoh Aficio 220
3225.......................... 8th................ 130..................Ricoh Aficio 250
3227.......................... 10th.............. 164..................Ricoh Aficio 270
3235/s/e.................... 9th................ 138...............Ricoh Aficio 350/e
3240.......................... 9th................ 148.......... Ricoh Aficio 400/401
3245/e ...................... 9th................ 138...............Ricoh Aficio 450/e
3255.......................... 9th................ 156..................Ricoh Aficio 550
3265.......................... 9th................ 156..................Ricoh Aficio 650
3355.......................... 10th.............. 173..................Ricoh Aficio 551
3370.......................... 10th.............. 173..................Ricoh Aficio 700
3502.......................... 10th.............. 184................Ricoh Aficio 1035
4502.......................... 10th.............. 184................Ricoh Aficio 1045
* Covered in separate publication.
Hewlett-Packard
th
Mopier 240 & 320 .....9 ................44
Hitachi-Koki
DDC 35N ..................9th .................97 ....................... Minolta Di350
th
DDC 52/52N .............9 .................102 ..................... Minolta Di520
DDC 62/62N .............9th .................102 ..................... Minolta Di620
I-45 ..........................10th ...............122 ..................... Minolta Di450
I-55 ..........................10th ...............122 ..................... Minolta Di550
Imagistics (was Pitney Bowes)

DL-155 ......................10th ...............56 ...............Kyocera-Mita 1510
DL-185 ......................10th ...............56 ...............Kyocera-Mita 1810
DL-200 ......................10th ...............116 ..................... Minolta Di200
DL-260 ......................9th .................97 ....................... Minolta Di250
th
DL-270 ......................10 ...............116 ..................Minolta Di251/F
DL-370 ......................10th ...............116 ..................Minolta Di351/F
DL-460 ......................10th ...............122 ..................... Minolta Di450
DL-550......................10th ............... 122..................... Minolta Di550

DL-750......................10th .............. 48......................... Konica 7075
IM-3510 ....................10th ............... 225................. Sharp AR-M350
IM-4510 ....................10th ............... 225................. Sharp AR-M450
th
IM-6530 ....................10 ............... 250.......... Toshiba eStudio 650
IM-8130 ....................10th ............... 250.......... Toshiba eStudio 800
IBM
102 ..........................1&2...............26 ...........................Minolta 310
KODAK
We do not cover Kodak at all, except in those cases where they were made by Canon. Even then, there may be major
differences, such as in diagnostics.
20
25
30
85
..........................6th .................13 ......................... Canon 2020

..........................4th .................CAN-5 .................. Canon 3225
..........................5th .................2 ........................... Canon 3050
..........................3rd .................7.1 ........................ Canon 7550
90 .......................... 4th ................. CAN-10.................Canon 6650

95 .......................... 6th ................. 18..........................Canon 6060
M50cp....................... 8th ................. 53..........................Konica 7050

VIII

TENTH EDITION
KONICA
Note: Machines that used to be called Royal or Konica Royal are listed under Konica here, though they may be listed
differently in the earlier editions.
1001..........................1&2............... 72............................ Sanyo 605
1015..........................6th ................. 23
1018..........................5th ................. 15
110 ..........................1&2............... 11
1112..........................6th ................. 28
1120..........................7th ................. 21
115/122.....................1&2............... 12
1200..........................3rd ................. 8
1212..........................7th ................. 21
1216..........................9th ................ 51
1290/1290RE ...........4th ................. KON-1
130/130R..................1&2............... 13
th
1312..........................8 ................ 25
1441..........................1&2............... 72............................ Sanyo 605
145 ..........................None
1500/1503.................3rd ................. 9
1590..........................4th ................. KON-3
1602/2502.................1&2............... 16
1790..........................4th ................. KON-5
1803/2803.................3rd ................. 10
1803/2803.................1&2............... 17
2020..........................5th ................. 15
2028..........................5th ................. 15
2125..........................7th ................. 28
2130..........................7th ................. 28
2203..........................3rd ................. 12
th
2223..........................8 ................ 29
2230..........................8th ................ 36
2290..........................4th ................. KON-8
2502..........................1&2............... 16
2590..........................4th ................. KON-11
th
3035..........................5 ................. 15
3135..........................6th ................. 32
3240..........................7th ................. 35
3290..........................3rd ................. 12.1
3302..........................1&2............... 18
3340..........................7th ................. 35
4003.......................... 1&2 .............. 20

th
4045.......................... 5 ................. 15
4065.......................... 5th ................. 21
4090.......................... None
4145.......................... 6th ................. 32
4155.......................... 6th ................. 32
4255.......................... 6th ................. 32
4290.......................... 3rd ................. 13
4291.......................... None
4345/4355 ................ 7th ................. 47
5003.......................... 3rd ................. 15
5003/5503 ................ 1&2 .............. 23
th
5080.......................... 5 ................. 21
5503.......................... 1&2 .............. 23
5590.......................... None
6090.......................... 5th ................. 21
700MM ..................... None ............ IBM III-70
702MM ..................... None ............ IBM III-85
7020.......................... 9th ................. 57
7025.......................... 10th .............. 26
7030.......................... 9th ................ 57
7033.......................... 8th ................. 45
7035.......................... 10th .............. 26
7040.......................... 8th ................ 45
7050.......................... 8th ................ 53
7055.......................... 10th .............. 34
th
7060.......................... 9 ................ 66
7065.......................... 10th ............... 34
7075.......................... 10th .............. 48
th
7090.......................... 5 ................. 21
7115.......................... 10th ............... 114..................... Minolta Di152
th
7118.......................... 10 ............... 114..................... Minolta Di183
th
7150.......................... 9 ................. 66
7410.......................... 8th ................ 61
7415.......................... 10th ............... 111..................... Minolta Di151
7490.......................... 5th ................. 21
WARNING
After many years, manufacturers sometimes reuse model numbers. For example the Copystar RC-2030 and
CS-2030 are totally different machines. The Canon PC300, NP300, C300, CLC300 are all totally different. Also
beware of using a model number and looking it up under the wrong manufacturer. For example model number
2020 has been used by Adler Royal, Canon, Konica and Sharp.

IX

TENTH EDITION
KYOCERA-MITA
CC-10/20 ..................Covered in separate publication (PC1-65)
DC15.........................1&2...............35
CC-50 .......................6th .................55
rd
1001..........................3 .................26
111/111C/113...........3rd .................21 *
114 ..........................3rd .................22 *
1205..........................3rd .................27B
121/122.....................1&2...............38
AF-1200....................Fax 1 ............66
1255..........................4th .................MIT-1
1256/1257.................6th .................55
131/132/133R ...........1&2...............39
1355..........................7th .................78
th
1415/1435/1455........5 .................47
142RE.......................1&2...............40
1460/1470.................8th ................97
th
1505..........................10 ...............56
1510..........................10th ..............56
1515..........................8th ................101
152Z..........................1&2...............41
152Z/1655.................3rd .................23
1530..........................10th ...............62
th
1560..........................7 .................83
1605/1656/1685........4th .................MIT-3
161/162/232..............1&2...............42
1655..........................3rd .................23
1685..........................4th ................MIT-3
1755..........................6th .................59
1785..........................3rd .................27.1
1810..........................10th ..............56
(note this is not the Ai1810, different machine)
th
Ai 1810......................9 .................77 (note this is not the KM1810)
181R .........................1&2...............43
1855..........................5th .................50
th
1856/2355.................7 .................90
1860..........................8th ................105
191 ..........................1&2...............44
Ai 2020......................9th .................77
2030..........................10th ..............62
2054/2055.................4th .................MIT-7
2105..........................1&2...............53
2105..........................3rd .................29
211 ..........................1&2...............45
Separate Publication.
rd
213/313Z/313ZD .. ...3 ................. 24B
2155..........................5th ................. 50
2254/2255/2285 .......4th ................. MIT-7
232 ..........................1&2............... 42
Ai 2310......................9th ................ 82
2355..........................7th ................. 90
2360..........................8th ................. 105
2530..........................10th .............. 71
2555/2585.................3rd ................. 30
2556..........................5th ................. 50
Ai 3010......................9th ................ 82
Ai 3030......................8th ................ 112
3055..........................6th ................. 63
th
3060..........................7 ................. 98
312RE/412 ...............1&2............... 50
313Z/ZD....................3 ................... 24
3255/3285.................3rd ................. 31
3530..........................10th .............. 71
3555/3585.................5th ................. 57
th
3755/3785.................5 ................. 60
4030..........................10th ............... 71
Ai 4040......................9th ................. 87
rd
4055/4085.................3 ................. 32
4056/4086.................6th ................. 67
4090..........................7th ................. 98
4230..........................10th ............... 78
4530..........................10th .............. 85
4555/4585.................4th ................. MIT-9
4655/4685.................5th ................. 60
Ai 5050......................9th ................. 87
5055..........................4th ................. MIT-11
th
Ai 5055......................9 ................. 66 ....................... Konica 7060
5090..........................10th .............. 94
513Z..........................1&2............... 51
5230..........................10th ............... 78
5530..........................10th .............. 85
5555/5585.................4th ................. MIT-13
5685..........................5th ................. 63
Ai 6060......................9th ................. 66 ........................ Konica 7060
6230..........................10th .............. 101
AC6500.....................None ............ Color Digital
VI7360 ......................10th ............... 48......................... Konica 7075
WARNING


TENTH EDITION
LANIER
Over the years, Lanier's name has changed back and forth among 3M, Lanier and Harris. In this cross reference, we
list them all under Lanier, but earlier editions will have machines under 3M, Harris etc.
3022..........................None ............ ........................... Toshiba 2230
516 ..........................1&2............... 98....................... Toshiba 3301
526 ..........................1&2............... 100..................... Toshiba 3701
536/537.....................3rd ................. 64.................. Toshiba 4111/ 21
536/537.....................1&2...............101................ Toshiba 4111/ 21
545 ..........................1&2............... 99....................... Toshiba 3503
546 ..........................1&2............... 100..................... Toshiba 4511
565 ..........................1&2............... 96......................... Toshiba 728
566 ..........................1&2............... 100..................... Toshiba 4515
570 ..........................1&2............... 102..................... Toshiba 5511
576/583.....................1&2............... 105........... Toshiba 7812/ 7816
576/586.....................3rd ................. 68............. Toshiba 7812/ 8812
595/596.....................1&2............... 104........... Toshiba 7501/ 7511
5020 MFD.................8th ................. 130................. Ricoh Aficio 200
th
5025 MFD.................8 ................. 130................. Ricoh Aficio 250
5040 MFD.................9th ................. 148................. Ricoh Aficio 401
5112 MFD.................8th ................ 61......................... Konica 7410
th
5216..........................8 ................. 168.................... Sharp AR-161
5218..........................9th ................. 131................. Ricoh Aficio 180
5220..........................8th ................. 168.................... Sharp AR-200
5222..........................10th ............... 164................. Ricoh Aficio 220
5227..........................10th ............... 164................. Ricoh Aficio 270
5235..........................9th ................. 138................. Ricoh Aficio 350
5245..........................9 ................... 138................. Ricoh Aficio 450
5255..........................9th ................. 156................. Ricoh Aficio 550
5265..........................9th ................. 156................. Ricoh Aficio 650
th
5355..........................9 ................. 209................ Toshiba DP5570
5365..........................9th ................. 209................ Toshiba DP6570
5415..........................10th ............... 108................... Minolta Di151F
th
5435..........................9 ................. 138............... Ricoh Aficio 350e
5445..........................9th ................. 138............... Ricoh Aficio 450e
th
5455..........................10 ............... 173................. Ricoh Aficio 551
th
5480..........................9 ................. 209................ Toshiba DP8070
5555..........................10th ............... 250.......... Toshiba eStudio 550
5635..........................10th ............... 184............... Ricoh Aficio 1035
5645..........................10th ............... 184............... Ricoh Aficio 1045
6010..........................3rd ................. 62B .................... Toshiba 3110
6015..........................3rd ................. 65B .................... Toshiba 4810
6020..........................4th ..............TOSH-6....... Toshiba 5110/ 5120
6022..........................3rd ................. 66B .......... Toshiba 5610/ 5620
6030..........................4th ................. TOSH-7 ............. Toshiba 7720
6040..........................3rd ................. 69B .................... Toshiba 8412
6040..........................1&2............... 106..................... Toshiba 8412
6055..........................4th ................. TOSH-12 ........... Toshiba 9110
6070..........................4th ................. CAN-13.................Canon 8570
6110..........................4th ................. TOSH-2 ............. Toshiba 2810
6113/6213 ................ 3rd ................. 53.............. Sharp 7300/ 7350 *

6115/6215 ................ 4th ................. PAN-2.............Panasonic 1510
6130.......................... 3rd ................. 67B .....................Toshiba 7610
6155.......................... 4th ................. TOSH-12 ............Toshiba 9110
6213.......................... 3rd ................. 53......................... Sharp 7350*
6215.......................... 4th ................ Pan-2 ..............Panasonic 1530
6230.......................... 4th ................. TOSH-8 ..............Toshiba 7910
6242.......................... 4th ................. TOSH-10 ............Toshiba 8510
6260.......................... 5th ................. 123......................Toshiba 9230
6272.......................... None ............ ..............................Canon 8580
6315.......................... 5th ................. 68....................Panasonic 1570
6360.......................... 5th ................. 123......................Toshiba 9240
th
6413.......................... 5 ................. 107....................... Sharp 7320*
6425.......................... 5th ................. 117......................Toshiba 2500
6432.......................... 5th ................. 117......................Toshiba 3210
6440.......................... 5th ................. 117......................Toshiba 4010
6450.......................... 5th ................. 117......................Toshiba 5010
6483.......................... None ............ ..............................Canon 8530
6514.......................... 5th ................. 107....................... Sharp 7370*
6517.......................... 5th ................. 72....................Panasonic 1670
6523.......................... 5th ................. 117......................Toshiba 2310
6525.......................... 5th ................. 117......................Toshiba 2510
6532.......................... 5th ................. 117......................Toshiba 3220
6540.......................... 5th ................. 117......................Toshiba 4010
6550.......................... 5th ................. 117......................Toshiba 5020
6583.......................... None ............ ..............................Canon 9800
6610.......................... 6th ................. 116....................... Sharp 2010*
6613.......................... 6th ................. 139......................Toshiba 1340
6614.......................... 6th ................. 117.........................Sharp 2114
6616.......................... 6th ................. 71....................Panasonic 1680
6625.......................... 6th ................. 147......................Toshiba 2540
th
6632.......................... 6 ................. 147......................Toshiba 2532
6713.......................... 6th ................. 139......................Toshiba 1350
6714.......................... 6th ................. 117.........................Sharp 2214
6716.......................... 6th ................. 129.........................Sharp 2116
6717.......................... 5th ................. 72....................Panasonic 1780
6718.......................... 6th ................. 129.........................Sharp 2118
6720.......................... 6th ................. 71....................Panasonic 2080
6725.......................... Not covered . ............................Toshiba 2550
6735.......................... 6th ................. 153......................Toshiba 3550
6740.......................... None ............ ...........................Van Dyk 4000
6745.......................... 6th ................. 153......................Toshiba 4550
6765.......................... 6th ................. 153......................Toshiba 6550
6813.......................... 6th ................. 78....................Panasonic 7113
7100.......................... None ............ .............................. Kodak 3100
7213.......................... 6th ................. 139......................Toshiba 1360
th
7214.......................... 7 ................. 164.........................Sharp 2414

XI

TENTH EDITION

Lanier - continued
7216..........................7th .................170 .........................Sharp 2216
7313..........................6th .................139 ..................... Toshiba 1370
7316..........................7th .................170 .........................Sharp 2216
7228..........................7th .................200 ..................... Toshiba 2860
7320..........................7th .................200 ..................... Toshiba 2060
7328..........................7th .................200 ..................... Toshiba 2860
7335..........................7th .................200 ..................... Toshiba 3560
7345..........................7th ................. 200..................... Toshiba 4560

7355/7365/7375 .......9th .......... 218 Toshiba 5560/6560/7560
787 ..........................None ............ Unique. Also known as
Secretary IV.
Secretary II ..............1&2............... 95......................... Toshiba 707
Secretary III ..............None ............ Unique machine.
Does not cross reference. Also known as 777
MINOLTA
1030/1031.................8th ................64
1030F/1031F ............8th ................64
1070..........................8th ................69
1080/1081.................6th .................37
1083..........................7th .................58
1085..........................8th ................75
th
2010..........................7 .................58
2030..........................8th ................75
2050..........................6th .................42
th
2080..........................7 .................65
2100..........................4th .................MIN-3
2120/2121.................5th .................26
th
2130/2131.................6 .................46
2150/2151.................5th .................26
2152..........................6th .................46
rd
270/370.....................3 .................16
300/300RE................1&2...............25
3000..........................8th ................82
th
3050..........................6 .................49
310 ..........................1&2...............26
3120/3150.................4th .................MIN-4
3170..........................5th .................29
3190..........................6th .................53
320 ..........................1&2...............27
350/350Z...................1&2...............28
370 ..........................3rd .................16
4000..........................7th .................71
4050..........................6th .................49
410 ..........................3rd .................17
4210..........................5th .................29
4230..........................4th .................MIN-6
4233..........................5th .................32
425 ..........................3rd .................17.1
4300..........................4th .................MIN-7
4320/4321.................5th .................35
450/450Z ..................1&2............... 29
470 ..........................1&2............... 30
470Z..........................3rd ................. 18
5000..........................7th ................. 71
5050..........................8th ................ 89
510 ..........................1&2............... 31
520/530/530R...........1&2............... 32
5320/5420.................5th ................. 38
5400/5401.................4th ................. MIN-8
th
5420..........................5 ................ 38
550Z..........................3rd ................. 19
550Z..........................1&2............... 33
570 ..........................3rd ................. 19.1
6000..........................8th ................ 89
6001..........................None
650Z..........................1&2............... 33
850/870.....................4th ................. MIN-1
8015..........................None
8600..........................5 ................... 43
Di151 ........................10th ............... 108
Di152 ........................10th .............. 111
Di181 ........................9th ................. 92
Di183 ........................10th ............... 111
Di200 ........................10th .............. 116
Di250/F .....................9th ................. 97
Di251/F .....................10th .............. 116
Di350/F .....................9th ................ 97
Di351/F .....................10th .............. 116
Di450 ........................10th .............. 122
Di520 ........................9th ................. 102
Di550 ........................10th .............. 122
Di620 ........................9th ................ 102
Di750 ........................10th .............. 48.......................(Konica 7075)
EP50.........................3rd ................. 15.1
MITA
See Kyocera-Mita

XII

TENTH EDITION
MONROE
th
1212Z .......................6 ................. 55..............................Mita 1256

1213..........................7th ................. 78..............................Mita 1355
1217..........................6th ................. 59..............................Mita 1755
th
1218..........................7 ................. 90..............................Mita 1856
1223..........................7th ................. 90..............................Mita 2355
1230..........................6th ................. 63..............................Mita 3055
1240M.......................6th ................. 67.................. Mita 4056 / 4086
1418M.......................8th ................. 105............................Mita 1860
1423M.......................8th ................. 105............................Mita 2360
1430..........................7th ................. 98..............................Mita 3060
1440..........................7th ................. 98..............................Mita 4090
612 ..........................1&2............... 39................................Mita 131
614 ..........................1&2...............38.................................Mita122
618 ..........................1&2...............44.................................Mita191
620 ..........................1&2............... 43.............................Mita 181R
630 ..........................1&2............... 50................................Mita 312
640 ..........................1&2............... 50................................Mita 412
710/C ........................1&2............... 36............................ Mita 111/C
715RE.......................1&2...............40................................Mita 142
717Z..........................3rd ................. 23................................Mita 152
717Z..........................1&2............... 41................................Mita 152
725RE.......................3rd ................. 24................................Mita 213
rd
735Z..........................3 ................. 24................................Mita 313
*
750Z ......................... 1&2 .............. 51................................ Mita 513

810C......................... 3rd................. 26.............................. Mita 1001
817Z ......................... 3rd................. 23.............................. Mita 1655
rd
835ZD ...................... 3 ................. 24........................... Mita 313ZD
912C......................... 3rd................. 27.............................. Mita 1205
914 .......................... 5th ................. 47.............................. Mita 1415
914Z ......................... 5th ................. 47.............................. Mita 1435
916 .......................... 4th ................. MIT-3 ........................Mita 1656
918 .......................... 5th ................. 50.............................. Mita 1855
920 .......................... 3rd................. 28.............................. Mita 2055
922 .......................... 4th ................. MIT-7 ........................Mita 2255
922ZMR ................... 5th ................. 50.............................. Mita 2155
925DX ...................... 3rd................. 30.............................. Mita 2585
rd
932DX ...................... 3 ................. 31.............................. Mita 3285
935/DX ..................... 5th ................. 57.....................Mita 3555/3585
937/DX ..................... 5th ................. 60.....................Mita 3755/3785
rd
940DX ...................... 3 ................. 32.............................. Mita 4085
945/DX ..................... 4th ................. MIT-9 ...............Mita 4555/4585
955 .......................... 4th ................. MIT-13...................... Mita 5585
th
956 .......................... 5 ................. 63.............................. Mita 5685
970 .......................... 5th ................. 63.............................. Mita 7085
985 .......................... None............ .................................. Mita 8585
MURATEC
MFX-1200/1600........Fax 1 ............ 95
MFX-2000.................Fax 1 ............ 100
MFX-2500.................9th ................. 97....................... Minolta Di250
MFX-2500................. Fax 1............ 105

MFX-2530................. 10th ............... 116.................. Minolta Di-251F
NASHUATEC
3320/3322.................6th ..............95 .................... Ricoh 4220/ 4222
3413/3413S ..............6th ..............83 .............................. Ricoh 3213
3522..........................7th ..............145............................ Ricoh 4022
3527..........................6th ..............88 .............................. Ricoh 4527
3535..........................6th ..............88 .........Ricoh 5035/ 5135 / 5535
3632..........................7th ..............153............................ Ricoh 5632
3713/3713S ..............7th ..............132.................. Ricoh 3513/ 3713
3715 ......................... 7th .............. 139.............................Ricoh 4015

3732 ......................... 7th .............. 153.................. Ricoh 5632/ 5832
3740 ......................... 7th ................. 153..........................Ricoh 5840
4345 ......................... 6th ................. 101..........................Ricoh 6645
4355 ......................... 6th ................. 101..........................Ricoh 6655
4365 ......................... 6th ................. 101..........................Ricoh 6665
D3640....................... 9th ................. 148..................Ricoh Aficio 400
NEC
th
NEFAX IT 2500 ........9 ................. 97....................... Minolta Di250

NEFAX IT 3500 ........9th ................. 97 ...................... Minolta Di350
(see also NEC in Fax 1st edition)
NEFAX IT 3510 ........10th ............... 116................... Minolta Di351F
(see also NEC in Fax 1st edition)
NEFAX 805 ..............10th ............... 108................... Minolta Di151F
NUCO
See Saxon

XIII

TENTH EDITION
OCE
th
3122..........................9 .................5 .........................Canon IR 210

3133/3140.................9th .................18 ................Canon IR 330/400
th
3275..........................10 ............... 48......................... Konica 7075
oP33 .........................10th ............... 10......................Canon IR3300
OLIVETTI
1000/1050.................1&2...............54 .................. Made by Olivetti.
1300/1350.................1&2...............42 ........................ Mita 161/162
1400/1450.................1&2...............84 ..................... Sharp 741/740
1500/1550.................1&2...............83 ..................... Sharp 726/710
1600.......................... None ............ ................................. Sharp 730

1710/1810 ................ 1&2 .............. 88......................Sharp 771/781
2510.......................... 1&2 .............. 91......Similar to Sharp 815/825
OLYMPIA
th
1000..........................4 ..........TOSH-2..................... Toshiba 2810

1201/F.......................5th ..........26 ..Minolta 2120/ 2121
1300/1310.................4th ..........TOSH-3........... Toshiba 3810/ 3910
1320..........................6th ..........46 ..Minolta 2130
1501..........................5th ..........26 ..Minolta 2151
1520..........................6th ..........46 ..Minolta 2152
1600..........................4th ..........TOSH-5..................... Toshiba 4910
1610..........................4th ..........TOSH-5..................... Toshiba 4910
1700..........................5th ..........29 ..Minolta 3170
1850E .......................6th ..........37 ..Minolta 1080/ 1081
2011..........................4th ..........TOSH-6..................... Toshiba 5120
2100.......................... 5th .......... 29.. Minolta 4210

2300.......................... 4th .......... 35.. Minolta 4230
2301.......................... 5th .......... 32.. Minolta 4233
2550E ....................... 6th ......... ...... Minolta 2050
3011.......................... 4th .......... TOSH-8 .....................Toshiba 7910
3200.......................... 5th .......... 35.. Minolta 4320
3201.......................... None ..... ...... Minolta 5320
4000.......................... 4th .......... MIN-8..........................Minolta 5400
4200.......................... 5th .......... 38.. Minolta 5420
6000/6001 ................ 5th .......... ...... Minolta 8600
OLYMPUS PANOLY
102 ..........................1&2...............55 .....................................None
250/251.....................None
PANASONIC
DP-130 series...........10th ...............131
DP-150 series...........10th ...............131
th
DP-1510/P ................10 ...............149
DP-1810/F/P.............10th ...............149
DP-2000....................10th ...............156
Note: 2000 and 2010 are not the same family of machines.
DP-2010E .................10th ...............149
DP-2500....................10th ...............156
DP-3000....................10th ...............156
th
FP-D250/350 ............8 ................119
FP-D355 ...................10th ...............136
FP-D450/600 ............9th .................109
th
FP-D455 ...................10 ...............136
th
FP-D600 ...................9 .................109
FP-D605 ...................10th ...............136
1000..........................None.............Unique. No cross ref.
1100..........................3rd ................. 22................................Mita 114

1100..........................1&2............... 37................................Mita 114
1270/1275.................5th ................. 26...............Minolta 2120/ 2121
1300/1310R..............1&2............... 56
1307..........................4th ................. PAN-2
1510/1530/1540 .......4th ................. PAN-2
1520..........................3rd ................. 33
1520..........................1&2............... 57
1530..........................3rd ................. 34B
th
1540..........................4 ................. PAN-2
1570..........................5th ................. 68
1670..........................5th ................. 72
th
1680/1780.................6 ................. 71
1780..........................6TH ................ 71
WARNING

XIV

TENTH EDITION

Panasonic - continued
1801/1802.................1&2............... 58
2080/2680.................6th ................. 71
2230..........................4th ................. PAN-5
2520/2625.................1&2............... 59
2670..........................5th ................. 72
2680..........................5th ................. 72
2680..........................6TH ................ 71
3001..........................1&2............... 60
3007..........................3rd ................. 37
3010R .......................1&2............... 60
3030/3040.................3rd ................. 37
3037..........................4th ................. PAN-8
th
3270..........................5 ................. 72
3280..........................5th ................. 72 same as 3270.
4080..........................5th ................. 72
th
4080S1/4080S2 .......6 ................. 71
4520..........................3rd ................. 39
4630..........................None
4650..........................4th ................. PAN-10
5060..........................5th ................. 79
6070/80/90................5th ................. 43.........................Minolta 8600
th
7113..........................6 ................. 78
7115..........................7th ................. 108....................Same as 7715
7117..........................6th ................. 71......................Same as 1780
7121.......................... 6th ................. 71...................... Same as 2080

7127.......................... 5th ................. 72...................... Same as 2680
7133.......................... 5th ................. 72...................... Same as 3280
7140.......................... 6th ................. 71...................... Same as 4080
7160.......................... Not covered
(maybe same as 7760/Minolta 6000)
7180.......................... 6th ................. 71...................... Same as 4080
7713.......................... 6th ................. 78...................... Same as 7113
7715.......................... 7th ................. 108
th
7718.......................... 7 ................. 114
7722.......................... 7th ................. 114
7728.......................... 7th ................. 114
7735.......................... 7th ................. 114
th
7742.......................... 7 ................. 122
7750.......................... 7th ................. 122
7760.......................... 8th ................. 89.........................Minolta 6000
th
7818.......................... 9 ................ 120
7824.......................... 9th ................. 120
7830.......................... 9th ................. 120
7835.......................... 9th ................. 120
th
7845.......................... 9 ................. 120
7850.......................... 9th ................. 120
820/830..................... 4th ................. PAN-1
PITNEY BOWES (See Imagistics Also)

2000..........................1&2............... 65........................Ricoh 3020 *
2000..........................3rd ................. 41........................Ricoh 3020 *
2800..........................1&2............... 65........................Ricoh 3050 *
2800..........................3rd ................. 41........................Ricoh 3050 *
3800..........................1&2...............66........................... Ricoh 4060
5200..........................None ............ 1979 or so.
9014..........................5th ................. 47..............................Mita 1435
9016..........................5th ................. 72................... Panasonic 1670
9018..........................5th ................. 50..............................Mita 1855
9023..........................5th ................. 50..............................Mita 2155
9025..........................5th ................. 50..............................Mita 2556
9032..........................5th ................. 72................... Panasonic 3270
th
9035..........................5 ................. 57..............................Mita 3585
9045..........................4th ................. MIT-9 ........................Mita 4585
9056..........................5th ................. 63..............................Mita 5685
9070..........................5th ................. 63..............................Mita 7090
9181..........................1&2............... 58................... Panasonic 1801
9300..........................1&2............... 58................... Panasonic 1801
9317.......................... 6th ................. 71....................Panasonic 1780

9323.......................... 6th ................. 71....................Panasonic 2080
9326.......................... 5th ................. 72....................Panasonic 2680
th
9327.......................... 5 ................. 72....................Panasonic 7127
9332.......................... 5th ................. 72....................Panasonic 3280
9333.......................... 5th ................. 72....................Panasonic 7133
9337.......................... 5th ................. 60..............................Mita 3785
9340.......................... 6th ................. 71....................Panasonic 4080
9346.......................... 5th ................. 60..............................Mita 4685
9600/9600R.............. 1&2 .............. 71........................... Ricoh 6200
C140......................... 8th ................. 97..............................Mita 1460
C145......................... 8th ................. 97..............................Mita 1470
th
C170......................... 6 ................. 71....................Panasonic 7117
C180......................... 7th ................. 114..................Panasonic 7718
C235......................... 7th ................. 114..................Panasonic 7722
C270......................... 5th ................. 72....................Panasonic 7127
C285......................... 7th ................. 114..................Panasonic 7728
C320......................... 5th ................. 72....................Panasonic 7133
WARNING

XV

TENTH EDITION

Pitney Bowes - continued
C350 .........................6th .................49 .........................Minolta 3050
C355 .........................7th .................114 ................. Panasonic 7735
C360 .........................7TH ................114 ....... Panasonic 7735S2MX
C400 .........................7th .................71 .........................Minolta 4000
C420 .........................7th .................122 ................. Panasonic 7742
C450 .........................6th .................49 .........................Minolta 4050
C450 .........................6th .................49 .........................Minolta 4050
C500 .........................7th .................122 ................. Panasonic 7750
C550 .........................7th .................71 .........................Minolta 5000
C650 .........................8th .................89 .........................Minolta 5050
D230 .........................3RD ................43 ...........................Ricoh 5010
D230 .........................3rd .................43 ...........................Ricoh 5010
D350/M350 ...............1&2...............69 ................Ricoh 5050 / 5070
D460 .........................1&2...............70 ........................... Ricoh 6080
D460 .........................1&2...............70 ........................... Ricoh 6080
D500 .........................1&2...............70 .................Ricoh 6080/ 6085
D500 .........................1&2...............70 ........................... Ricoh 6085
D640 .........................3rd .................44 ...........................Ricoh 5560
rd
D640 .........................3 .................44 ...........................Ricoh 5560
D735 .........................4th .................RIC-9...................... Ricoh 5540
D743 .........................4th .................RIC-9...................... Ricoh 5570
th
D750 .........................4 .................RIC-9...................... Ricoh 5590
D750 .........................4th .................RIC-9...................... Ricoh 6620
D860 .........................4th .................RIC-11.................... Ricoh 7065
th
D964 .........................4 .................RIC-11.................... Ricoh 7770
DL 155 ......................10th ...............56 ...............Kyocera-Mita 1510
DL 185 ......................10th ...............56 ...............Kyocera-Mita 1810
DL 200 ......................10th ...............116 ..................... Minolta Di200
DL 250 ......................8th ................119 ...........Panasonic FP-D250
DL 260 ......................9th .................97 ....................... Minolta Di250
DL 270 ......................10th ...............116 ..................Minolta Di251/F
DL 355 ......................8th ................119 ...........Panasonic FP-D350
th
DL 360...................... 9 ................. 97........................Minolta Di350

DL 370...................... 10th ............... 116.................. Minolta Di351/F
DL 450...................... 9th ................. 109........... Panasonic FP-D450
DL 460...................... 10th .............. 122......................Minolta Di450
DL 520...................... 9th ................. 102......................Minolta Di520
DL 550...................... 10th ............... 122......................Minolta Di550
DL 560...................... 10th ............... 122......................Minolta Di550
DL 600...................... 9th ................. 109........... Panasonic FP-D600
DL 620...................... 9th ................. 102......................Minolta Di620
DL-750...................... 10th ............... 48..........................Konica 7075
IM-3510 .................... 10th ............... 225..................Sharp AR-M350
IM-4510 .................... 10th ............... 225..................Sharp AR-M450
th
IM-6530 .................... 10 ............... 250......... Toshiba eStudio 650
IM-8130 .................... 10th ............... 250.......... Toshiba eStudio 800
L215/315 .................. 1&2 .............. 64.........Ricoh 2010-2050/2070
L315.......................... 1&2 .............. 64................ Ricoh 2050 / 2070
L400/415 .................. 3rd ................. 54.................Sharp 7700/ 7750
M120/122 ................. 1&2 .............. 66................. Ricoh 4065/ 4085
M250 ........................ 1&2 .............. 66........................... Ricoh 4065
M425 ........................ 3rd ................. 42........................... Ricoh 4480
M425 ........................ 4th ................. RIC-7 ..................... Ricoh 4480
th
M522 ........................ 4 ................. RIC-7 ..................... Ricoh 4430
M526 ........................ 4th ................. RIC-7 ..................... Ricoh 4490
M750 ........................ 4th ................. RIC-9 ..................... Ricoh 5590
th
M750 ........................ 4 ................. RIC-9 ..................... Ricoh 6620
PBCI ......................... None ............ 1975
PBCII ........................ None ............ ............................... Minolta 710
SF-40........................ 7th ................. 71.........................Minolta 4000
SF-50........................ 7th ................. 71.........................Minolta 5000
SF-60........................ 8th ................. 89.........................Minolta 6000
RADIO SHACK
?? None..................Similar to Sharp Z-30 and/or Sanyo 50.
PPC1&2....................78
WARNING
CS-2030 are totally different machines.
The Canon PC300, NP300, C300, CLC300 are all totally different. Also beware of using a model number and
looking it up under the wrong manufacturer. For example model number 2020 has been used by Adler Royal,
Canon, Konica and Sharp.

XVI

TENTH EDITION
RICOH
th
4460/4480/4490 ....... 4th ................. RIC-7

Aficio 150..................9 ................. see AF180
th
Aficio 180..................9 ................ 131
4480.......................... 3rd ................. 42
Aficio 200..................8th ............... 130
4522.......................... 7th ................. 145
th
th
4527.......................... 6 ................. 88
Aficio 220..................10 ............... 164
Aficio 250..................8th ............... 130
4622.......................... 8th ................ 149
th
Aficio 270..................10 .............. 164
4700.......................... 1&2 .............. 67
th
Aficio 340/350...........9th ................. 138
4727.......................... 5 ................. 84
th
Aficio 350e/355.........9 ................. 138
4822.......................... 8th ................ 149
th
Aficio 400/401...........9 ................. 148
5000/5010 ................ 3rd ................. 43
th
Aficio 450/e...............9 ................. 138
5035/5535 ................ 6th ................. 88
Aficio 500..................9th ................ 148
5050/5070 ................ 1&2 .............. 69
Afico 550...................9th ................. 156
5433.......................... 5th ................. 84
th
Aficio 551..................10 .............. 173
5520.......................... None ............ Probably close to 5010
th
th
Aficio 650..................9 ................. 156
5535.......................... 6 ................. 88
th
Aficio 700..................10 .............. 173
5540/5570 ................ 4th ................. RIC-9
th
Aficio 1035................10 ............... 184
5560.......................... 3rd ................. 44
th
th
Aficio 1045................10 ............... 184
5570.......................... 4 ................. RIC-9
rd
2010/2050/2070 .......3 ................. 40
5590/6620 ................ 4th ................. RIC-9
rd
2220..........................3 ................. 40
5632/5732 ................ 7th ................. 153
th
th
2260..........................4 ................. RIC-1
5733.......................... 5 ................. 84
5832.......................... 7th ................. 153
3013/3213.................6th ................. 83
rd
5840.......................... 7th ................. 153
3020/3050/3060 .......3 ................. 41 *
th
MV310 ......................8 ................ 139
6080/6085 ................ 1&2 .............. 70
3113/3313.................5th ................. 84
6200/6200R.............. 1&2 .............. 71
3213..........................6th ................. 83
6600.......................... None ............ 1982
3313..........................5th ................. 84
6620.......................... 4th ................. RIC-9
th
3320..........................4 ................. RIC-3
6645/6655/6665 ....... 6th ................. 101
th
3513..........................7 ................. 132
6750.......................... 6th ................. 110
th
3713..........................7 ................. 132
Bizworks 406/706..... 8th ................ 145
th
3813..........................10 .............. 194
7060/7770 ................ 4th ................. RIC-11
Bizworks 406/706 .....8th ................ 145
7650/7660/7670 ....... 10th .............. 199
th
th
4015..........................7 ................. 139
7950/7960/7970 ....... 9 ................. 168
th
4022..........................7 ................. 145
FX-10........................ Fax 1............ 136
4027..........................6th ................. 88
LR1 .......................... 1&2 .............. CAN-1 Canon PC5L.
* Covered in detail in separate publication. PC1-65.
4030/4060/4085 .......1&2............... 66
LR2 .......................... 4th ................. 62.............................. Ricoh M5
4065/4420.................1&2............... 66
M10 (RIPRO) ........... 1&2 .............. 63
4215/4220/4222 .......6th ................. 95
M5 (RIPRO JR.) ....... 1&2 .............. 62
4400/4410/4430 .......4th ................. RIC-7
MV310 ...................... 8th ................ 139
4415/4418/4421 .......5th ................. 84
th
4427..........................5 ................. 84
Note: Most Ricohs were prefixed "FT." Most digitals are prefixed "Aficio."
WARNING

XVII

TENTH EDITION
RONEO
1005..........................1&2...............78 .............................. Saxon 10
1015..........................None.............Unique. No cross ref.
230 ..........................1&2...............60 .................Panasonic 3010R
ROYAL
Don't get confused. One line of copiers that was called Royal in the 70s and early 80s is now called Konica. Company called Adler-Royal
marketed their machines under the label Adler- Royal or TA Adler Royal from about 1980-89 or so. then they marketed them under the
name Royal Imaging Systems for a while, before they wound up being sold as CopyStar or Royal CopyStar. Also see Konica, Konica
Royal.
ROYAL COPYSTAR / COPYSTAR

1205..........................3rd .................27B........................... Mita 1205
1415..........................5th .................47 ............................. Mita 1415
1435..........................5th .................47 ............................. Mita 1435
th
1500/F.......................8 .................101 .............Kyocera-Mita 1515
1505..........................10th ...............56 ..............Kyocera-Mita 1505
1510..........................10th ...............56 ...............Kyocera-Mita 1510
1530..........................10th ...............62 ...............Kyocera-Mita 1530
th
1605/1656/1685........4 .................MIT-3.......... Mita 1605/1656/85
1800F........................9th .................77 ......... Kyocera-Mita Ai1810F
1810..........................10th ...............56 ...............Kyocera-Mita 1810
2000D .......................9th .................77 .......................... Mita Ai2020
th
2013..........................7 .................78 ............................. Mita 1355
2014/2114.................8th ................97 .................... Mita 1460/1470
2017..........................6th .................59 ............................. Mita 1755
th
2018..........................7 .................90 ............................. Mita 1856
2021..........................5th .................50 ............................. Mita 2155
2030 (analog)............6th .................63 ............................. Mita 3055
th
2030 (digital) .............10 ...............62 ...............Kyocera-Mita 2030
2035/2235.................5th .................57 .................... Mita 3555/3585
2037..........................5th .................60 .................... Mita 3755/3785
2045..........................4th .................MIT-9........................ Mita 4555
2046..........................5th .................60 ............................. Mita 4655
2054/2055.................4th .................MIT-7........................ Mita 2054
2070/2270.................5th .................63 ............................. Mita 7085
2085..........................4th .................MIT-7........................ Mita 2085
2114..........................8th ................97 .................... Mita 1460/1470
th
2115..........................7 .................83 ............................. Mita 1560
2118..........................5th .................50 ............................. Mita 1855
2120..........................7th .................83 ............................. Mita 1560
2121/2123.................7th .................90 ......................... Mita 2355??
th
2130..........................7 ................. 98..............................Mita 3060
2140..........................6th ................. 67..............................Mita 4056
2218..........................8th ................ 105............................Mita 1860
th
2221..........................8 ................. 105............................Mita 2360
2225..........................8th ................. 105............................Mita 2360
2235..........................5th ................. 57..............................Mita 3585
2246..........................5th ................. 60..............................Mita 4685
th
2250..........................10 ............... 94..............................Mita 5090
2255..........................4th ................. MIT-7 ........................Mita 2255
2256..........................4th ................. MIT-13 ......................Mita 5685
2270..........................5th ................. 63..............................Mita 7085
th
2310..........................9 ................. 82............Kyocera-Mita Ai2310
2325..........................5th ................. 50..............................Mita 2556
2340..........................6th ................. 67..............................Mita 4086
2440..........................7th ................. 98..............................Mita 4090
2530..........................10th ............... 71...............Kyocera-Mita 2530
3000d........................8th ................. 112............................Mita 3030
th
3010..........................9 ................. 82............Kyocera-Mita Ai3010
3010L........................9th ................. 82..........Kyocera-Mita Ai3010L
3530..........................10th ............... 71...............Kyocera-Mita 3530
4000d........................9th ................. 87............Kyocera-Mita Ai4040
4030..........................10th ............... 71...............Kyocera-Mita 4030
4230..........................10th ............... 78...............Kyocera-Mita 4230
th
4530..........................10 ............... 85...............Kyocera-Mita 4530
th
5000d........................9 ................. 87............Kyocera-Mita Ai5050
5230..........................10th ............... 78...............Kyocera-Mita 5230
th
5530..........................10 ............... 85...............Kyocera-Mita 5530
th
6230..........................10 ............... 101.............Kyocera-Mita 6230
CC50 ........................6th ................. 55..............................Mita 1256
ROYAL IMAGING SYSTEMS

(See TA Adler Royal or Royal-Copystar)
WARNING

XVIII

TENTH EDITION
SANYO
th
50/50L ...................... 4th .............. SY-1. Similar to Sharp Z-30 *

600 .......................... 1&2 .............. 72
605 .......................... 1&2 .............. 72
62 .......................... 4th ................. SY-2
70 .......................... 3rd................. 46
80 .......................... 5th ................. 96
800/850 .................... 1&2 .............. 73
802/852 .................... 1&2 .............. 74
90 .......................... 5th ................. 98
100/120.....................4 ..............SY-3
1100/1102.................1&2............75
115/116.....................3rd ..............47
1150/1152.................1&2............75
120 ..........................3rd ..............48
1200/1250.................None .........Early version of 123/133
122 ..........................3rd ..............49
125 ..........................5th ..............98
133 ..........................4th ..............SY-4
*
SAMSUNG
SCX-5112.................Fax 1st ......... .......................... Xerox Pro 412
SAVIN
th
2013Z .......................10 ............... 194......................... Ricoh 3813

2035DP.....................9th ................. 138.............. Ricoh Aficio 350/e
2045DP.....................9th ................. 138.............. Ricoh Aficio 450/e
2050..........................9th ................. 168. Ricoh FT-7950/7960/7970
2055DP.....................10th ............... 173................. Ricoh Aficio 551
2060..........................9th ................. 168. Ricoh FT-7950/7960/7970
2070..........................9th ................. 168. Ricoh FT-7950/7960/7970
2070DP.....................10th ............... 173................. Ricoh Aficio 700
2535..........................10th ............... 184............... Ricoh Aficio 1035
th
2545..........................10 ............... 184............... Ricoh Aficio 1045
rd
5015/5015RE ...........3 ................. 41...............Ricoh 3020/3050 *
5020..........................1&2...............66........................... Ricoh 4060
7010..........................1&2............... 63.................. Ricoh M10 Ripro
7015RE.....................1&2............... 64.................Ricoh 2050/ 2070
7015Z .......................1&2............... 65........................... Ricoh 3060
7020/7025.................1&2............... 66..............Ricoh 4065 or 4085
7035..........................1&2............... 69................. Ricoh 5050/ 5070
7045..........................1&2...............70........................... Ricoh 6080
7055..........................1&2...............70........................... Ricoh 6085
7065..........................4th ................. RIC-11 ................... Ricoh 7060
7120..........................4th ................. RIC-4 ..................... Ricoh 3320
7150..........................4th ................. RIC-3 ..................... Ricoh 2260
7220..........................4th ................. RIC-7 ..................... Ricoh 4430
7250..........................3rd ................. 42........................... Ricoh 4480
7334..........................4th ................. RIC-9 ..................... Ricoh 5540
7430..........................4th ................. RIC-9 ..................... Ricoh 5570
7500..........................4th ................. RIC-9 ..................... Ricoh 6620
7640..........................4th ................. RIC-11 ................... Ricoh 7770
9013/9013Z ..............6th ................. 83................. Ricoh 3013/ 3213
9015/9020/9022 .......6th ................. 95................. Ricoh 4215/ 4220
9027/9027DL............6th ................. 88................. Ricoh 4027/ 4527
9032/D ......................7th ................. 153......................... Ricoh 5632
9035/9035DL............6th ................. 88................. Ricoh 5035/ 5535
9040..........................None ............ ........................................ Ricoh
9080.......................... None ............ ............................... Ricoh 8780

9113/Z ...................... 7th ................. 132.............. Ricoh 3513 / 3713
9115.......................... 7th ................. 139......................... Ricoh 4015
9122/DL.................... 8th ................ 149......................... Ricoh 4622
9130/Z ...................... 5th ................. 84................. Ricoh 3113/ 3313
9150.......................... 5th ................. 84........................... Ricoh 4415
9180.......................... 5th ................. 84........................... Ricoh 4418
9210.......................... 5th ................. 84........................... Ricoh 4421
9220.......................... 7th ................. 145......................... Ricoh 4022
th
9270.......................... 5 ................. 84........................... Ricoh 4427
9330.......................... 5th ................. 84........................... Ricoh 5433
9335.......................... 5th ................. 84........................... Ricoh 5733
th
9400D....................... 7 ................. 153......................... Ricoh 5840
9450.......................... 6th ................. 101......................... Ricoh 6645
9500.......................... 10th ............... 199......................... Ricoh 7650
9520.......................... 6th ................. 110......................... Ricoh 6750
9550.......................... 6th ................. 101......................... Ricoh 6655
9600.......................... 10th ............... 199......................... Ricoh 7660
9650.......................... 6th ................. 101......................... Ricoh 6665
9700.......................... 10th ............... 199......................... Ricoh 7670
9710.......................... None ............ ............................... Ricoh 7870
th
9910.......................... 8 ................. 139......................Ricoh MV310
9918.......................... 9th ................. 131................. Ricoh Aficio 180
9920.......................... 8th ................. 130.................. Ricoh Afico 200
9922DP .................... 10th ............... 164................. Ricoh Aficio 220
9925.......................... 8th ................. 130................. Ricoh Aficio 250
9927DP .................... 10th ............... 164................. Ricoh Aficio 270
9935/e....................... 9th ................. 138.............. Ricoh Aficio 350/e
9940.......................... 9th ................. 148.......... Ricoh Aficio 400/401
th
9945/e....................... 9 ................. 138.............. Ricoh Aficio 450/e
9950DP .................... 9th ................. 156................. Ricoh Aficio 550
9955.......................... 9th ................. 156................. Ricoh Aficio 550
9965.......................... 9th ................. 156................. Ricoh Aficio 650
V35 .......................... 1&2 .............. 76........................None (Liquid)

XIX

TENTH EDITION
SAXON
SX 10 ........................1&2...............78
SX 15 ........................1&2...............55
SX 18/30...................1&2............... 58
SX 25........................None. ........... Olympic Panoly 251
SCM
1200/1201.................1&2...............79
6740..........................None.............1972
SELEX
1050..........................3rd .................5 ........................... Canon 2015
1450/1455.................5th .................1 ................. Canon 1500/ 1520
2150..........................4th .................CAN-5 .................. Canon 3225
2320/2350.................5th .................5 ........................... Canon 3325
2580..........................5th .................2 ........................... Canon 3050
3020.......................... 4th ................. CAN-7...................Canon 4835

3580.......................... 5th ................. 8............................Canon 4050
4000.......................... 3rd ................. 7B .........................Canon 4540
4170.......................... 4th ................. CAN-10.................Canon 6650
7260.......................... None ............ ..............................Canon 8580
SHARP
AL-800/840/841........8th ................157
th
FO-3800M ................8 ................157
AL-1000/1010...........8th .................161
AL-1020/1041...........8th ................161
AL-1200 ....................8th ................161
AL-1215 ....................10th ...............210
AL-1220/1250...........8th ................161
AL-1340 ....................10th ...............210
AL-1451 ....................10th ..............210
AL-1520/1521...........8th ................161
Note: Expect a separate publication on the AL-1000 series in 2004.
AL-1530 ....................10th ...............210
AL-1530cs.................10th ...............210
th
AL-1540cs.................10 ...............210
AL-1551 ....................10th ..............210
AL-1551cs.................10th ...............210
th
AL-1600-1670...........8 ................168
AR-122......................10th ..............210
AR-123......................10th ..............210
th
AR-150/155N............8 .................161
AR-152......................10th ..............210
AR-F151 ...................8th .................161
th
AR-151/156 ..............9 .................178
AR-153/e...................10th ..............210
AR-155N...................8th .................161
AR-156......................9th .................178
AR-157/e...................10th ..............210
AR-F152 ...................9th .................178
AR-160/161 ..............8th ................168
AR-162/163/164 .......9th ................185
th
AR-200/200S/205.....8 ................168
Note: Possibility of a separate publication on the AR-160-207, AL1600 series, DM-2000 series in 2004 or so.
th
AR-201/203/207 .......9 .................185
AR-235......................10th ..............219
th
AR-250......................9 .................192
th
AR-275 .....................10 .............. 219

th
AR-280/285 ..............8 ................ 175
AR-286/J/287 ...........9th ................ 192
AR-335 .....................8th ................ 175
AR-336/J/337/405/407 ................... 9th .......................................192
AR-M350 ..................10th .............. 225
AR-M450 ..................10th ............... 225
AR-501/505/507 .......9th ................ 192
AR-5125/5132 ..........8th ................ 182
AR-650 .....................9th ................ 209..................... Toshiba 6570
th
AR-651 .....................10 .............. 250.......... Toshiba eStudio 650
th
AR-800 .....................9 ................ 209..................... Toshiba 8070
AR-810 .....................10th .............. 250.......... Toshiba eStudio 800
th
DM-1500 Series .......9 ................ 178
DM-2000 series ........8th ................ 168
1420/1430.................6th ................. 117
th
2010..........................6 ................. 116
2014/2114/2214 .......6th ................. 117
2020..........................7th ................. 170
th
2022..........................5 ................. 101
2025..........................7th ................. 179
2027..........................5th ................. 101
th
2030..........................7 ................. 179
2035..........................5th ................. 101
2040..........................7th ................. 179
2050..........................6th ................. 124
2052..........................8th ................ 189
2114..........................6th ................. 117
2116/2118.................6th ................. 129
2120..........................7th ................. 170
th
2214..........................6 ................. 117
2216..........................7th ................. 170
2314/2414/2514 .......7th ................. 164
2530 (same as 2030)7th ................ 179

XX

TENTH EDITION

Sharp - continued
2540 (same as 2040)7th ................ 179
6000..........................4th ................. SH-8
710/720/726..............1&2............... 83
7100..........................3rd ................. 52
7200..........................1&2............... 93
730 ..........................None ............ (1975)
7300/7350.................3rd ................. 53*
7320/7370.................5th ................. 107*
7350..........................3rd ................. 53*
7370..........................5th ................. 107*
740/741.....................1&2............... 84
750 ..........................1&2............... 85 *
755/756/760..............3rd ................. 52 *
770/771.....................1&2............... 88
7700/7750.................3rd ................. 54
780/781.....................1&2............... 88
7800/7850.................4th ................. SH-2*
7855 (7850) ..............4th ................. SH-2*
7900/8300.................4th ................. SH-4
810 ..........................1&2............... 89
8100/8260.................3rd ................. 55
811/820/850..............1&2............... 90
815/816.....................1&2............... 91
8200..........................1&2............... 94
825/826.....................1&2............... 91
8350/8400.................4th ................. SH-4
8500/8800.................4th ................. SH-6
8570/8870.................5th ................. 109
8600..........................3rd ................. 56
8800..........................4th ................. SH-6
th
8870.......................... 5 ................. 109
8875.......................... 6th ................. 134
900/901..................... 1&2 .............. 92
9100.......................... 1&2 .............. 92
Same as 901
9300.......................... 3rd ................. 57
9400.......................... 5th ................. 109
9500/9550 ................ 3rd ................. 58
9510/9560 ................ None ............
Probably similar to 9500, 9700 etc.
9600.......................... 3rd ................. 60
9700/9750 ................ 4th ................. SH-7
9800.......................... 5th ................. 111
Note: We have a separate book that covers Z20-Z88 in great
detail: Troubleshooting, disassembly, part numbers, etc.
SD-2060/3060/3075/4085.............. None
Z20/22/25/27 ............ None ............ * Separate publication
Z30 .......................... None ............ * Separate Publication
th
Z50 - Z77.................. 4 ................. SH-8 *
Z50/55/70 ................. 3rd ................. 61 *
Z52/Z52II .................. None ............ * Separate publication
Z60 .......................... 1&2 .............. 82
Z88 .......................... None ............ * Separate publication
Z800 ......................... 6th ................. 117
See 2014
Z810/820/825/830/
835/845............. 7th ................. 189
Note: Separate publication on the Z810 series (Xerox 800, 1000,
1200 series) available.
Note: Most Sharps were prefixed "SF," thought a few were "SN." Digitals have been "AL" or "AR."
STANDARD
213 ..........................1&2............... 56................... Panasonic 1300
225 ..........................1&2............... 59................... Panasonic 2520
SWINTEC
800 ..........................Mita CC10/20. *
* Separate publication (PC1-65).
WARNING

XXI

TENTH EDITION
TOSHIBA
th
DP1250/1450............9 .................225 ....................Xerox 212/214

DP1570.....................8th .................101 ........................... Mita 1515
th
DP1870F ..................9 .................Mita 1810F
DP2460.....................8th ................195
DP2570.....................9th .................201
DP-2800 (E28)..........10th ..............241
DP-3500 (E35)..........10th ..............241
DP3580.....................9th .................201
DP3850.....................8th ................203
DP4500 (E45)...........10th ..............241
DP4580.....................9th .................209
DP5570.....................9th .................209
DP6570.....................9th .................209
DP8070.....................9th ................209
eStudio 16.................10th ...............232
eStudio 20.................10th ...............232
eStudio 25.................10th ...............232
eStudio 28.................10th ...............241
eStudio 35.................10th ...............241
eStudio 45.................10th ...............241
eStudio 120...............10th ...............210 .................... Sharp AR-153
eStudio 150...............10th ...............210 .................... Sharp AR-157
eStudio 550...............10th ...............250
eStudio 650...............10th ...............250
eStudio 800...............10th ..............250
1210..........................None............. ..........................Same as 2810
1310..........................None............. ..........................Same as 3910
1340/50/60/70...........6th .................139
1550/1560.................7th .................194
1650..........................6th .................142
1710..........................5th .................117
2050..........................6th .................142
2060..........................7th .................200
2230..........................None.............Probably same as 5110
2310..........................5th .................117
th
2500..........................5 .................117
2510..........................5th .................117
2532..........................6th .................147
2540..........................6th .................147
2810..........................4th .................TOSH-2
2860/2870.................7th .................200
3110..........................3rd .................62B
3201..........................1&2...............95
3202..........................1&2...............97
3210..........................5th .................117
3220..........................5th .................117
3301..........................1&2............... 98
3503..........................1&2............... 99
3550/4550.................6th ................. 153
3560/3570.................7th ................. 200
3701..........................1&2............... 100
3810/3910.................4th ................. TOSH-3
4010..........................5th ................. 117
4111/4121.................3rd ................. 64
4111/4121.................1&2............... 101
4501..........................1&2............... 100
4511/4515.................1&2............... 100
4550..........................6th ................. 153
4560/4570.................7th ................. 200
4580..........................9th ................ 209
4810..........................3rd ................. 65B
4910..........................4th ................. TOSH-5
5010..........................5th ................. 117
5020..........................5th ................. 117
5110/5120.................4th ................. TOSH-6
5511..........................1&2............... 102
5560..........................9TH ................ 218
6560..........................9TH ................ 218
7560..........................9TH ................ 218
5610/5620.................3rd ................. 66B
5610/5620.................1&2............... 103
601 ..........................None ............ 1975 or so
6550..........................6th ................. 153
702/702A ..................1&2............... 95
707 ..........................1&2............... 95
7110..........................None ............ Ricoh 7870
727/728.....................1&2............... 96
7501/7511.................1&2............... 104
7610..........................3rd ................. 67B
7720..........................4th ................. TOSH-7
7812/7815.................1&2............... 105
7812/8812.................3rd ................. 68
7816/8812.................1&2............... 105
7910..........................4th ................. TOSH-8
8101/8102.................None ............ 1980 or so.
8412..........................3rd ................. 69B
8510..........................4th ................. TOSH-10
9060.......................... ..................... Konica 6190
909 ..........................None ............ 1975 or so
9100..........................None ............ Similar to 9110
9110..........................4th ................. TOSH-12
9230/9240.................5th ................. 123
Note: Toshiba models were often prefixed "BD." That designation has been dropped. Digitals have been prefixed "DP."
TOWA
1000..........................1&2...............72 ............................Sanyo 600
1800..........................1&2...............75 ..........................Sanyo 1102
VAN DYK
None .........................1972

XXII

TENTH EDITION
XEROX
1012/1012RE ...........3rd ..............69.1
1020..........................1&2............109
1025/1038.................3rd ..............70
rd
1035..........................3 ..............72 *
1038..........................3rd ..............70
1040..........................4th ..............X-1
1050..........................4th ..............X-3
1065..........................None
1075..........................None
1090..........................None
212/214.....................9th .............225
2300/2350.................1&2............110
2400..........................None .........1968 or so
2600..........................1&2............111
2830..........................3rd ..............72 *
2830..........................1&2............112 *
332/340/425/440 ......10th ...........263
3010..........................None
3100/3107.................1&2............111
3400..........................1&2............111
3600..........................None .........1968 or so
4000..........................None .........1973
5008/5008RE ...........4th ..............SH-8
5008RE.....................3rd ..............61
5009..........................4th ..............SH-8........................Sharp Z76
5011/5012/5014 .......5th ..............127
5016 (see 5018) .......5th ..............133
5018/5028/5034 .......5th ..............133 *
5042..........................None
5046..........................4th ..............X-5
5052..........................None
5053..........................None
5065..........................None
5090..........................None
5100..........................None
5113/5114/5614 .......6th ..............117.... Sharp 2014/ 2114/2214
5201/5202/5203 .......None ......... ..Sharp Z20-Z27.*
5205/5210/5220 .......None ......... .. Sharp Z-30. * 5222
5240..........................None ......... .. Sharp Z55 *
5260..........................3rd ..............61 ....................... Sharp Z-70. *
5280..........................6th ..............116........................Sharp 2010
5305/5306.................None ......... .. Sharp Z20-Z27.*
5307..........................None ......... .. Sharp Z57.
5308/5310.................6th ..............116...............Sharp Z88 / 2010
5309..........................None .........Sharp Z-85 *
5310..........................None .........Sharp Z-88. *
Note: We have a separate book that covers the personal
copiers (5008, 5009, 5310, 5220, etc.) in great detail:
Troubleshooting, disassembly, part numbers, etc.
5312/5313/5314 .......6th ..............160
5318/5320/5322 ....... 6th .............. 163

5318/5322/5330 ....... 7th .............. 212
5328.......................... 7th .............. 220
th
5330.......................... 7 .............. 212
5335.......................... None
5340/5343 ................ 6th .............. 169
5345.......................... 7th .............. 225
5350/5352 ................ 6th .............. 169
5355.......................... 7th .............. 225
5365.......................... None
5380.......................... None
5388.......................... None
550/660..................... 1&2 ........... 108
5614.......................... 6th .............. 117
5622.......................... 7th .............. 212
5624.......................... 8th ............. 216
th
5626.......................... 8 ............. 216
5818.......................... 8th ............. 216.................Similar to 5624?
5820.......................... 8th ............. 216.................Similar to 5624?
th
5824/5828/5830 ....... 8 ............. 216
5775.......................... None
5828.......................... 8th ............. 216
th
5830.......................... 8 ............. 216
5837.......................... None
7000.......................... None ......... 1970 or so
WorkCentre Pro15 ... 10th ........... 210............................Sharp AL
WorkCentre Pro16/P 10th ............ 210............................Sharp AL
Pro 215..................... 9th .............. 178.............Sharp AR-151/156
Pro 412..................... Fax 1st edition
Pro 416..................... 10th ............ 232........... Toshiba eStudio 16
Pro 421..................... 10th ............ 232........... Toshiba eStudio 20
th
WorkCentre 332/340 10 ........... 263
WorkCentre 432/440 10th ........... 263
DC23/XDL23 ............ 8th ............. 210
th
DC220/230 series .... 9 ............ 227
DC33/33D................. 8th ............. 210
XDL33/33D............... 8th ............. 210
XC520/540/560/580 . 7th .............. 233
XC810/820/830/865/XC1020/1040/
XC1045/1255.... 7th .............. 189................. Sharp Z810 etc.
Note: Separate publication for Xerox 800/1000/1200 series available.
XD100/102/103F/104/105F/120F/125fF130F/155DF/1515
.................. 8th .............. 161.................. Sharp AL-1000
XE60......................... 8th ................. 157...........................Sharp 800
XE80......................... 8th ............. 157.......................... Sharp 840
XE88......................... 8th .............. 157...............Sharp FO-3800M
XL2120/2130/2140DF10th .............. 210...... Sharp AL-1340 / 1451 /
......................... ..................... ............................1551 (similar)

XXIII

TENTH EDITION
TH
INTRODUCTION - 10 EDITION OF
This is the 10th book in the series. There are a few analogs in here, but nearly everything is digital. We have
added Accessories and Options to the section on each machine.
This is not a training manual. It is designed for technicians who have experience on copiers. Copiers are very
unforgiving.
We present the most essential information taken from dozens of service and parts manuals. Whether or not you
can handle a 80 copy per minute machine is your decision, not mine. We have had requests for faster equipment and
it is there for you if you want it.
Corrections are published on our website, or can also be faxed to you. If you receive a correction sheet with your
order, be sure to check over and make the changes to your book. It will save you a headache someday. We can't know
we made a mistake if no-one tells us. If you have a correction, your fellow technicians would very much appreciate it if
you could update us. Bulletins and manufacturers corrections are very helpful to document corrections. We do not get
them from manufacturers, only from people like you.
Non-published Machines May Be Available To You

If information on these machines has been researched, it is available to you, for a $15.00 fee.
Part Numbers
Bear in mind that this information was taken from service manuals. Be very careful. We cannot proofread each
item. If there is a mistake, we dont know it until you tell us. Be cautious when ordering parts. Let your supplier know
that you are "pretty sure" of the part number. Most will very quickly be able to confirm its accuracy. Our accuracy is
about 99.5%, but that tiny percentage can ruin your day.
Secondary uses of the part numbers are to find out what parts cross over to other machines, and to avoid
assumptions, such as thinking that two nearly identical machines use the same main board. When you see two
different part numbers, you know you had better be careful.
When Not To Use This Book

When you have complete manufacturers support. Obviously, a 250 page book that covers dozens of machines
cannot supply the same information as a 500 page manual dedicated to one machine. My feeling is that if you are
selling new machines, you should buy the factory service and parts manuals for that model. As time goes by you wind
up servicing lots of odds n ends. For those machines INTRAVIAS SERVICE GUIDES are usually all you need, though
parts manuals are sometimes impossible to live without.
Prepare Before The Service Call
If I am going to an unfamiliar machine, I review the particular machine in advance. There is no reason to try and
memorize anything. That is why books are written!
Some Machines Are Listed In What Appears To Be The Wrong Place
Dont assume that the pages are in the same order as the machines. Model numbers jump around some times.
Before you assume a machine is not covered, check the table of contents and the index/cross reference in front.
Computers arrange model numbers like this. C540, 520, 5201, 530. People might list 520, 530, C540, 5201. If you are
looking for a model number, read our index/cross reference carefully to be sure that you dont miss it. Many times, a
machine will be listed in the index/cross reference, but not in any table of contents. Take for example, the Sharp AR650. When you look in the 10th edition index/cross references the AR-650 is listed as appearing in the 9th edition.
However, the 9th edition does not show a Sharp AR-650. That is because when the 9th edition was published, the AR650 (which is really the Toshiba 6570) either was not yet announced by Sharp, or we didnt know about it.
Usually, There Is No More Information Available - Updates Are Available On Our Web-Site Or By Fax
These books are created from factory service manuals. There is no opportunity to verify or confirm all the codes,
procedures or part numbers. We provide some limited technical assistance. If you have a problem with a code or
procedure, fax your question, and be sure to leave a working fax number. If we have more or updated information, we
will fax or email it to you; usually within a day or two. Nearly all the calls of this sort that we receive are technicians who
dont fully understand the equipment or the procedures. I am not necessarily qualified to help you with a specific
question. However, some seem to think so. Therefore additional technical assistance is available, for a $15.00 fee,
with no guarantee of results.
Good luck.
JimIntravia

XXIV

TENTH EDITION
CANON IMAGERUNNER 1200 / 1300 SERIES PC1060 / 1061 / 1080F,

IMAGECLASS IC-D620 / IC-D660 / IC-D661 / IC-D680 / IC-D681
Equivalent Machines: None
PROFILE: Digital
Speed: 13 copies/pages per minute.
PC AND IMAGECLASS CONSUMABLES

All-in-one cartridge (includes toner, developer unit, drum, cleaner unit): L50. 6812A001AA
Stated yield is 5,000 sheets (based on 4% coverage.)
Developer: Since this is a mono-component machine, there is no developer or calibration
IMAGERUNNER CONSUMABLES
Toner: 7814A003AA (300 grams) ....................................Yield is 5,300 @ 6%
Drum cartridge: 7815A004AA ....................................... Yield is 24,000
Developer: Since this is a mono-component machine, there is no developer or calibration.
Waste toner: When drum unit is full, indicator on operation panel will light, and machine will stop.
PARTS AND MAINTENANCE ITEMS

Canon PC1000
PART DESCRIPTION
PART NUMBER
MAN LOC
250 sheet cassette backstop ..................FB5-0172....... 300 11
250 sheet cassette side plate; front ........FF5-9034....... 300 20
250 sheet cassette side plate; rear .........FF5-9035....... 300 21
250 sheet cassette spring; front..............FS7-2201....... 300 23
250 sheet cassette spring; rear ..............FS7-2202....... 300 24
500 sheet cassette springs (3)................FS7-2211....... 302 15
ADF actuator .........................................FC5-0024 ...... 161 23
ADF actuator (2) .....................................FC5-0037 ...... 161 32
ADF drive assembly................................FM2-0004 ........... 240
ADF hinge...............................................FC5-0011 ...... 161 14
ADF hinge socket; left.............................FB6-0172......... 210 2
ADF hinge socket; right ..........................FB6-0173......... 210 3
ADF open/close sensor flag....................FB6-0176......... 210 4
ADF photo interrupter .............................WG8-5362 ..... 161 76
ADF photo interrupter (2)........................WG8-5362 ..... 161 77
ADF pickup roller ....................................FC5-0009 ...... 161 13
ADF registration roller.............................FC5-0070 ...... 161 40
ADF separator pad .................................FC5-0042 .... 161 44a
ADF separator pad mount ......................FL2-0006 ....... 161 44
ADF separator pad sponge.....................FC5-0044 .... 161 44b
ADF separator roller ...............................FM2-0015 ...... 161 48
Analog processor board..........................FG6-8800 ...... 210 29
Battery 1 (on image processor board) ....WK1-5112 .. 950 bat1
Battery 2 (on image processor board) ....WK1-5133 .. 950 bat2
Bypass photo interrupter (PS104)...........WG8-5309 ..... 103 36
Bypass pickup roller................................RB2-2900 ...... 101-8b
Bypass sensor arm .................................FB6-0075......... 103 2
Bypass tray extension.............................FG6-7972 ........ 101 9
CD-ROM (IR) ..........................................FG3-3049
...........................................................or 3050 .......... 103 13
CD-ROM (PC).........................................FG3-6261 ...... 103 15
PART DESCRIPTION
PART NUMBER
MAN LOC
Contact image sensor .............................FH7-7565 ...... 210 34
DC controller (IR) ....................................FG6-9555 ........ 930 8
DC controller (PC) ..................................FG6-8543 ........ 930 5
DC power supply ....................................FH3-2639 ...... 930 16
Developer unit (IR)..................................FG6-9528 ........... 640
Developer unit doctor blade (IR) .............FG6-9532 ...... 640 45
Developer unit magnetic roller (IR) .........FG6-9533 ...... 640 46
DIMM (IR Image processor board) .........FG6-9560 ........ 950 1
Exit tray...................................................FB6-0124......... 100 3
Fan..........................................................FH6-1921 ...... 102 15
Fuser exit actuator ..................................RB2-6351 ...... 810 16
Fuser exit photo interrupter.....................WG8-5309 ..... 810 24
Fuser film ................................................FG6-7948 ........ 810 7
Fuser pressure roller...............................RF5-2601 ...... 810 18
Fuser unit................................................FG6-7947 ........... 810
Image processor board (1060)................FG6-8822 ........ 950 1
Image processor board (661)..................FG6-9442 ........ 950 1
Image processor board (copier)..............FG6-8814 ........ 950 1
Image processor board (copier)..............FG6-8819 ........ 950 1
Image processor board (IR 1370) ...........FG6-9573 ........... 950
Image processor board (IR1210) ............FG6-9577 ........... 950
Laser flat cable .......................................FH2-6934 ...... 102 14
Laser unit ................................................FG6-7925 ........... 460
Main drive assembly ...............................FG6-7923 ........... 250
Main drive assembly ...............................FG6-7923 ........... 250
Main motor (part of main drive assembly)....FH6-1923 ........ 250 6
Manual; operator (1060/1060F/1080F) ...FA7-2985..................
Manual; operator (IR).............................. ................................
Manual; parts (IR1200/1300 series)........FY8-31FX-000 ..........
2003 Knight Business Systems Ltd. 81 Buffalo Avenue Medford NY 11763


TENTH EDITION

PART DESCRIPTION
PART NUMBER
MAN LOC
Manual; parts
(PC1000s/1200/imageCLASS D600s) .. HY8-31AR-030.........
Manual; service (IR1200/1300 series) .... FY8-13HU-000 .........
Manual; service
(PC1000s/1200/imageCLASS D600s) .. HY8-19AW-010
NCU board ............................................. HG1-4365 ..... 103 30
Operation panel assembly
(includes board, switches, etc.; 1080). FG6-7958 ........... 130
(includes board, switches, etc.; 660)... FG6-7959 ........... 130
(includes board, switches, etc.; IR) ..... FG6-9513 ........... 130
Operation panel board (PC660 & IR) ..... FG6-8805 ...... 130 15
Operation panel board (PC680 & IR) ..... FG6-8804 ...... 130 15
DIAGNOSTICS AND SIMULATIONS

TROUBLE CODES
E000: Fuser problem. Fuser heater, fuser film,
thermistor, connections, power supply.
E001: Fuser temperature too high. Fuser heater, fuser
film, thermistor, connections, power supply. Shut
power and wait 10 minutes. Machine may work OK
after that.
E002: Low fuser temperature. Thermistor, fuser film,
thermal fuse, power supply, fuser heater.
E003: Low fuser temperature. Thermistor, fuser film,
thermal fuse, power supply, fuser heater.
PART DESCRIPTION
PART NUMBER
MAN LOC
Paper feed pickup rollers (2)................... FB4-9817 .... 330 22a
Paper sensor flag ................................... FB6-0245 ...... 330 14
Phone jack board.................................... FG6-8829 ...... 103 17
Platen cover assembly ........................... FG6-7944 ........... 160
Platen hinge (2) ...................................... FB6-0330 ........ 160 1
Printer board (IR).................................... FG6-9860 ...... 103 20
Printer board (PC) .................................. FG3-2279 ...... 103 14
Registration assembly ............................ FG6-7926 ........... 320
Registration sensor flag .......................... FB6-0158 ........ 330 7
Scan assembly (includes motor)............. FG6-7933 ........... 220
Scan motor ............................................. FH6-1922 ........ 220 8
Sensor arm that goes to main board
(DC controller)..................................... FB6-0290 ........ 930 1
Sensor board .......................................... FG6-8801 ...... 210 30
Sensor flag on left bottom ...................... FB6-0290 .................
Toner cartridge (L50).............................. 6812A001AA ............
Transfer roller ......................................... RG5-4130...... 330 31
Transfer roller (IR) .................................. FG6-9504 ...... 330 24
Note: To reset E000, E001, E002, E003, go to service

mode 4, select OK. Go to #7 PRINTER, in
service mode. Then, press Execute #4 PRINTER
RESET. Shut power and turn back on.
E100: Laser problem. Laser unit, BD mirror, image
processor board, laser board, DC controller.
E110: Laser motor or DC controller.
E805: Bad fan, DC controller or Image processor board.
E810: (IR models) No drum in machine.

Service mode: Press Additional Functions key
to enter User mode. Press # key on user mode screen. Select
a menu item with left/right arrow keys (</>.) Press Set/OK key. Enter data using number keys. Press Set key.
Press Stop/additional functions to end service mode. Note: IR models have OK key. PC/IC models have Set key.
7: Printer function. 1 is softswitches. 2 is numeric
1: Soft switches: Used for fax functions. Not covered
parameters. 3 is print count. 4 is printer reset (yes
here. Use paper select key for and enlarge/reduce
is <, no is >.) 5 is MLT cleaning (not used.)
key to select soft switch. Use left/right arrow keys
(</>) to select a bit.
8: PDL.
2: Menu: Fax settings.
9: Counter.
Total
3: Numeric parameters (fax settings.)
4A: Special (not defined.)
Service 1: total counter.
4B: NCU setting.
Service 2: total copy count.
4C: ISDN (not used.)
TTL: total counter.
5: Type (country.)
Copy: total copy count.
6: Scanner: 1 is bitsw. 2 is slice. 3 is gamma. 4 is
PDL-PRT: print count.
numeric. 5 is LUT 1 fno. 6 is LUT 2 adj. 7 is CCD.
FAX-PRT: fax receptions.
8 is model.
RPT-PRT: report print count.
SCAN: scan count.


TENTH EDITION

Simulation 9 - continued
Pickup
C1: cassette.
C2-C4: not used.
MF: bypass.
Feeder: feed.
Jam
TTL: machine total jams.
Feeder: ADF jam count.
Sorter: not used.
MF: bypass.
C1: cassette jams.
C2-C4: not used.
10: Reports
1: Service & system: service mode data, start date,
system dump list, output.
2: Service data: service mode data, start date output.
3: System dump: list.
4: Key history report: last 1800 key presses.
5: BCH log: not used.
6: Counter report: count.
7: Print spec report: printer specifications.
11: Download
12: Clear
Tel & user data.
User data (initialize.)
Service switch.
Service data (system dump list initialize.)
Report:
Activity
Jam (not used.)
Error (not used.)
Alarm (not used.)
Counter (initialize.)
Card (not used.)
Err (not used.)
All (total data initialize.)
13: ROM
Main (image processor board ROM version.)
Main2 (image processor board ROM CPU.)
ECONT (DC controller board ROM.)
PDL (print controller ROM.)
14: CS set (not used.)
Test mode: Select User Mode. Press additional functions and then press # to enter service mode. select
Service. Select Test mode using left/right arrow keys. Press Set/OK key. In test mode menu, press number
for particular test. When done, press Stop, and additional functions to end test mode.
To adjust Contact Sensor (CCD): Press additional functions, and then press # to enter service mode. Press
left/right arrow keys (</>) and select 2 to display Test mode. Press Set/OK key. There should be nothing on
the platen glass. Close cover.
Press 7: This will clear CCD parameters. Press Stop key to return to test mode.
Press 2. 2: CCD test will display.3: This will adjust contact sensor position for using ADF.
Press 8. Contact sensor LED intensity auto adjustment will take place. When done, press Stop, and then press
additional functions to end test mode.
Press 4: MLT is bypass paper sensor. TN and
3: Test print. Factory manual recommends using test
JAM are not used.
prints 2 and 6 only.
4: ADF test. Place original in document feeder to test.
4: Modem NCU. Fax transmission tests.
5: Not used.
5: Aging test. Not used.
6: Speaker test.
6: Faculty test.
7: Operation panel test. Test LCD, LEDs and keys.
1: G3 signals.
8: Book test, or nothing, depending which part of
2: Not used.
the service manual is correct.
3: Sensor test. Actuate sensor and watch display.
9: Live connection reception test.
Press 1: DS is document feeder original
#: ESS test. Energy save standby.
sensor. Des is document feeder
registration sensor. DDS is document
10: Reports.
feeder original exit sensor. CRG is not
System service data: Soft switch settings.
used. DCVS is reader unit slide detect
System dump: Fax communications and error
switch and toner cover open/closed switch.
communications.
Press 2: HPS is contact sensor home position.
Key history: The last 1800 presses of the keys.
BCVS is ADF open/close sensor. TBS is toner
Why would anyone care?
bottle sensor. WTS is waste toner full sensor.
Counter:
Press 3: CT1 is cassette paper full/empty sensor.
Print spec:


TENTH EDITION

IMAGEC IMAGECLASS IC-D620 / IC-D660 / IC-D661 / IC-D680 / IC-D681
Simulations - continued
and then press # to enter
To adjust lead edge registration from platen glass. Press additional functions,
service mode. Press left/right arrow keys (</>) to display #6 scanner. Press Set/OK key. Press left/right arrow
keys (</>) to display 7: CCD. Press Set/OK key. Press left/right arrow keys (</>) to display 023 in 2nd row of
LCD. Press left/right arrow keys (</>) to make adjustment. Press Set/OK key. Press Stop key. When done,
press Stop, and additional functions to end test mode.
To adjust lead edge registration from platen glass for book mode. Same as above, but use 021 instead of 023.
To adjust lead edge registration from ADF. Same as above, but use 024 instead of 023.
To adjust trail edge registration from ADF. Same as above, but use 025 instead of 023.
To adjust side to side registration. Same as above, but use 021 instead of 023.
To adjust left/right registration. Remove the white mat and adjust the slide guide to change the registration.
To adjust original speed through ADF. Press additional functions,
and then press # to enter service mode.
Press left/right arrow keys (</>) to display #6 scanner. Press Set/OK key. Press left/right arrow keys (</>) to
display 7: CCD. Press Set/OK key. Press left/right arrow keys (</>) to display 034 in 2nd row of LCD. Press
left/right arrow keys (</>) to make adjustment. Press Set/OK key. Press Stop key. When done, press Stop,
and additional functions to end test mode.
User Mode: Press Additional Functions key
. Use left/right arrow keys (</>) to change choices and to change
values of those choices. Press OK to lock in.
Common Settings
Fax settings: See owners manual. 6 pages in service
manual.
1: Copy or Fax (if fax equipped.).
Timer settings: See owners manual. Date, time, energy
2: After auto clear, go to default mode or to current
save, daily timer, date setup.
mode.
Adjust/Clean mode:
3: Volume. 1. keypad. 2. alarm. 3. Transmit done (on,
error only or off.) 4. Receive done (on, error only,
1; Roller clean.
off.) 5. Printing end toner (on, error only or off.) 6.
2: ADF roller clean (if so equipped.)
Scanning end toner (on, error only or off.) 7.
3: Restart printer.
Calling volume (on, error only or off.) 8. Line
4: Mix toner (IR models.).
monitor volume (on, error only or off.)
Print lists:
4: Stack bypass paper size. Off is free size. On I
1: User data.
set on loading size.
2: Speed dial lists (if fax model.)
5: Cassette paper size.
3: Cancel report.
6: Print exposure setting (five choices.)
Counters:
7: Bypass paper type (plain, tracing, transparency,
101. Total count.
special papers 1 & 2.)
201. Count of what was selected in service mode
8: Copy power level: High, normal, low.
3-57 through 61.)
9: Toner save on or off.
User Reports: (Might only be fax models) Select desired
10: PRT feed interval: Long or short.
report from menu. Press Function key. Press
11: Language.
Report key. Use left/right arrow (</>) keys to
Copy Settings
select list. Press OK to print.
1: Standard image quality: Text, text/photo, photo
(text is default).
2: Standard exposure: Auto or manual (manual is
default.)
3: Standard zoom ratio (100% is default.)
4: Standard copy quantity (01 is default.)
5: Auto sort (off is standard.)
6: Maximum scan length.
7: Inch or metric size.
8: Sharpness (1-9 is range. Default is 5.)


TENTH EDITION
CANON IR1600 / 2000 / 2010F

Note: 2010F information is unconfirmed. Machine
is fax version and is probably identical to 2000
other ways.
Profile:
Digital: 16/20 copies per minute
CONSUMABLES
Item
Designation
Order number
Yield
Toner (440 grams) .........GPR-18 ......... 6836A003AA .......... 7,850 @ 6%

Drum.............................. ...................... 6837A004AA ................... 21,000
Staple cartridge.............. ...................... ...................................................
ACCESSORIES
Item
Designation
Finisher................................................................................. L1
Document feeder .................................................................. J1
Cassette feed module (1x250 sheet) .................................... F1
Cassette feed module (2x250 sheet) ................................... G1
Cassette feed module (3x250 sheet) ....................................H1
Inner 2-way tray ....................................................................B1
Print kit..................................................................................N1
Network kit ....................................................................... IN-E5
PS module ............................................................................B1
32MB memory (for copier) ........................................................
Item
Designation
32MB memory ( for print board N1) ..........................................

64MB memory (for print board N1) ...........................................
10GB hard drive (for print board N10..............................HD-65
Flash ROM module ......................................................... FR-65
Card reader...........................................................................E1
Card set ....................................................................................
Copy card set 2.........................................................................
Copy card set 3.........................................................................
Cabinets (large or small)...........................................................
Drum removal procedure: Open front door and unlock developer unit. Slide out left side cover. Lift drum unit out by
handles at each end (front and rear.)
Developer unit removal procedure: After removing drum unit (described above,) remove toner cartridge and remove
bypass assembly. Unlock developer unit by turning handle. Remove two screws in front holding shaft guide, and
remove it. Pull the developer unit out from the left side by the handles. This is a mono-component machine. There
is no developer calibration required.
Waste toner: Stored inside drum unit. When full Waste toner full will display and drum unit should be replaced or
emptied of waste toner.

PART DESCRIPTION
PART NUMBER MAN LOC YIELD
ADF actuator (1) ..............................FB5-9423..... P12 3............
ADF actuator (2) ..............................FB5-9424..... P12 4............
ADF actuator (long shaft).................FB5-9443..... P31 8............
ADF clutch .......................................FG6-8782 .... P33 61..........
ADF connector board.......................FG3-2176 .... P12 14..........
ADF drive board...............................FG3-2175 .... P11 2............
ADF feed tray (bottom) ....................FF6-1965 ..... P12 12..........
ADF feed tray (top) .......................... .................... P12 10..........
ADF feeder assembly ......................FG6-8779 .... P33 ..............
ADF motor (square) .........................FH6-1952 .... P33 53..........
ADF photo interrupter (8).................WG8-5362 ... P11 14..........
ADF pickup roller assembly .............FG6-8784 .... P31 18..........
ADF separator pad ..........................FB6-2648..... P33 50a........
PART DESCRIPTION
ADF slit glass...................................FF6-1742 ..... 210 6 ...........
ADF white pad .................................FF6-1967 ..... P11 13.........
Analog processor board...................FG6-8261 .... 210 22 .........
Bypass feed actuator .......................FB5-8047..... 104 13 .........
Bypass feed separator pad ..............FB5-8028..... 104 12 ... 50K
Bypass pickup roller.........................FF6-1671 ..... 104 26 ... 50K
Bypass sensor actuator ...................FB6-2069..... 104 44 .........
Bypass tray assembly ......................FG6-8309 .... 315 ..............
Carriage unit (exp lamp) ..................FG6-8259 .... 210 21 .........
Cassette backstop ...........................FB4-5814..... 300 6 ...........
Cassette paper sensor lever ............FB6-1648..... 300 17 .........
Cassette size sensor assembly .......FG6-8440 .... 310 10P.......
Cassette springs (2).........................FB6-2000..... 300 3 ...........


TENTH EDITION
CANON IR1600 / 2000 / 2010F

PART DESCRIPTION
Clutch .............................................. FH7-5996 .... .....................
Contact sensor unit ......................... FG6-8359 .... 210 23..........
DC controller (1600) ........................ FM1-0011.... 103 2............
DC controller (2000) ........................ FG6-8880 .... 103 2............
Developer bushing (3) ..................... FS5-1438 .... 640 17..........
Developer doctor blade ................... FB6-2022 .... 640 21..........
Developer gear; 14t/18t ................... FB6-2026 .... 640 10..........
Developer gear; 14t/33t ................... FF6-1737..... 640 16..........
Developer gear; 20t......................... FB6-2024 .... 640 9............
Developer gear; 21t......................... FB6-2037 .... 640 15..........
Developer gear; 32t......................... FB6-2028 .... 640 11..........
Developer gear; 70t......................... FB6-2008 .... 640 1............
Developer mag. roller end rollers (2) ... FB6-2016 .... 640 3............
Developer unit ................................. FG6-8413 .... 640...... 150K
DIMM............................................... FG3-3168 .... 106 3............
Document detect/read motor board. FG6-8384 .... 103 12..........
Document size sensors (2000; 4).... FH7-7569 .... 210 9............
Fan .................................................. FH6-1835 .... 102 18..........
Finisher actuator.............................. FB5-7864 .... Q11 10 .........
Finisher board ................................. FG3-2216 .... Q90 ..............
Finisher delivery drive assembly ..... FG6-8713 .... Q21 ..............
Finisher fan...................................... RH7-1442.... Q01 5 ...........
Finisher feed actuator...................... FB5-7837 .... Q15 5 ...........
Finisher feed photo interrupter ........ WG8-5362... Q15 11 .........
Finisher lower guide assembly ........ FG6-8710 .... Q32 .............
Finisher lower guide entry actuator . FB5-7879 .... Q32 4 ...........
Finisher lower guide photo interrupter.. WG8-5382... Q32 27 .........
Finisher motor ................................. FH6-1860 .... .....................
Finisher motor ................................. FH6-1957 .... .....................
Finisher photo interrupter (5) ........... WG8-5382... Q11 39 .........
Finisher processing tray assembly
(includes all "tray" parts) .............. FG6-8711 .... Q30 ..............
Finisher stack drive assembly ......... FG6-6980 .... Q20 ..............
Finisher stapler assembly................ FG6-8714 .... Q40 ..............
Finisher stapler micro switch ........... WC4-5030 ... Q40 5 ...........
Finisher tray actuator....................... FB5-0624 .... Q30 16 .........
Finisher tray actuator....................... FB5-7892 .... Q30 39 .........
Finisher tray extension .................... FB5-7824 .... Q15 2 ...........
Finisher tray motor .......................... FH6-1958 .... Q30 25 .........
Finisher tray motor (2; horizontal).... FH6-1959 .... Q30 46 .........
Finisher tray photo interrupter (5) .... WG8-5382... Q30 52 .........
Fuser exit actuator........................... FF6-1745..... 810 39..........
Fuser exit photo interrupter ............. WG8-5362... 810 11..........
Fuser gear; 15t ................................ FS7-0982 .... 810 8............
Fuser gear; 25t ................................ FS7-0983 .... 810 9............
Fuser gear; 61t ................................ FB6-1542 .... 810 6............
Fuser heat lamp .............................. FH7-4732 .... 810 54..........
Fuser heat roller .............................. FB5-8132 .... 810 55. 150K
Fuser heat roller drive gear ............. FS7-0984 .... 810 56..........
Fuser pressure roller ....................... FB6-1549 .... 810 44. 150K
PART DESCRIPTION
Fuser pressure roller bearings (4) ...XG9-0473 .... 810 50 ..........
Fuser sensor lever unit (includes lever,
photo interrupter and cable) .........FG6-8411 .... 810 25 ..........
Fuser separator claw (5)..................FB5-8143..... 810 16 . 150K
Fuser unit ........................................FG6-8452 .... 810...............
Image processor board....................FG6-8884 .... 106 2 ............
Laser unit.........................................FG6-7127 .... 104 10 ..........
Manual; parts, finisher .....................FY8-31FR-000...................
Manual; service, finisher ..................FY8-13HL-000...................
Manual; parts, copier ......................FY8-31FV-000...................
Manual; service, copier ...................FY8-13HS-000 ..................
Modular Jack board .........................FG6-9451 .... .....................
Modular Jack board .........................FG6-9453 .... .....................
Motor ...............................................FH6-1948 .... .....................
NCU board.......................................HG1-4365.... .....................
Network board .................................FG6-8322 .... U11-1 ...........
Operation panel assembly ..............FG6-8421 .... 130...............
Operation panel board .................... ................... .....................
Operation panel board ....................FG6-8886 .... .....................
Operation panel start button ............FB6-2099..... 130 16 ..........
Optional cassette feeder items
(pickup rollers, sensor, etc. ) same as machine.
Optional cassette feeder
paper empty actuator ...................FB6-1625..... R41 2 ...........
Paper delivery assembly exit actuator .FB6-2452..... Q30 5 ...........
Paper delivery assembly
photo interrupters (2) ...................WG8-5362 ... Q30 21 .........
Paper empty sensor lever/actuator..FB6-1625..... 310 2 ............
Paper feed photo interrupter (2) ......WG8-5362 ... 311 27 ..........
Paper feed solenoid.........................FH6-5044 .... 311 13 ..........
Paper feeder unit .............................FG6-7661 .... .....................
Paper pickup actuator......................FB6-1623..... 311 34 ..........
Paper pickup assembly ...................FG6-8442 .... .....................
Paper pickup guide assembly..........FG6-8308 .... 312...............
Paper pickup roller (2) .....................FB4-9817..... 311 30 ..........
Paper pickup sensor flag .................FF6-0970..... 312 8 ............
Paper separator roller (2) ................RF5-2634 .... 311 25 ..........
Photo interrupter
(document hinge area; 2) .............WG8-5362 ... 103 11 ..........
Photo interrupter (paper path; 3) .....WG8-5362 ... 104 32 ..........
Platen cover assembly ....................FG6-8266 .... 160...............
Platen cover hinge (2) .....................FB6-1278..... 160 3 ............
Platen cover white mat ....................FL5-0550 ..... 160 6 ............
Power supply board.........................FH3-2650 .... 102 12 ..........
PS/PCL print board..........................FG3-2839 .... U10 2 ...........
Registration roller ............................FB6-1458..... 104 22 ..........
Scan home sensor...........................WG8-5362 ... 210 10 ..........
Scan motor (M101)..........................FH6-1832 .... 104 6 ............
Transfer roller ..................................FB5-8019..... 101 2 ... 150K
Tray driver board .............................FG6-8667 .... .....................


TENTH EDITION
CANON IR1600 / 2000 / 2010F

TROUBLE CODES
E000: Fuser did not heat up. Fuser lamp, thermistor,
connections.
E001: Fuser temperature too high. Same possibilities as
E000, as well as shorted wire
E002: Fuser temperature not rising at correct pace.
Same possibilities as E000.
E003: Fuser temperature drops.
E004: Fuser problem: Triac shorted, bad thermistor,
power supply board.
To reset fuser errors, first shut power off and turn on
again. Then, go to service mode 7: 4: Printer
reset. YES= (*) to clear fuser error codes.
E010: Drive problem. Main motor, motor drive board,
gears, etc.
E100: Laser problem. Laser unit, laser board, image
processor board, DC controller. Can also happen if
drum unit is not installed.
E719: Communication problem between image

processor and card reader.
E500: Finisher main board or communication with copier.
E514: Stack delivery motor or sensor.
E530: Rear jogging plate motor or sensor.
E531: Finisher stapler motor, sensor.
E537: Front jogging plate motor M3, front aligning plate
home sensor.
E551: Finisher fan.
E577: Finisher delivery motor or sensor.
E580: Finisher stack tray upper limit sensor or motor
problem.
E583: Finisher tray aux plate motor or sensor.
E585: Finisher stack handling motor or sensor.
E805: Fan.
DC Controller
VR101: Lead edge registration adjustment.
VR401: Factory use only (high voltage.)
VR402: Factory use only (toner level detect.)
VR403: Factory use only (toner level detect.)
SW101: Test print.
Service Mode:
Select User mode by pressing additional function
key.
Press ID key (#) on user mode screen.
Select menu item using cursor key.
Press OK key. Select an item with cursor key.
Press OK key. Enter new values with number keys. Press OK to lock in.
Press Stop key to end service mode.
Service Menus:
1: SSSW (service soft switches): do not touch any except
33.
Soft switch 33
0: 1 to count as large size paper
1: 1 for serial number on counter screen
2: Not Used
3: Not Used
4: Not Used
5: Not Used
6: Not Used
7: Not Used
2: Menu: not used.
3: Numerical parameters: Change only 56-61. This has

to do with Counter check screen. If 0 no counter
indicated. 56-61 are to select count for counters 16.
100s: total
200s: copy
300s: print
500s: scan
700s: received print
800s: report print
4: Not used.
5: Type: When setting country, others will change
automatically.


TENTH EDITION
CANON IR1600 / 2000 / 2010F

Service Menu continued
6: Scanner:
1: Bit switch: do not change.
2: Slice: do not change.
3: Gamma: do not change.
4: Numeric: do not change.
5: LUT 1 fno: do not change.
6: LUT 2 adj: do not change.
7: CCD
Bit: Purpose: Default setting
0-17: Dont touch:
18: Contact start adjust (ADF read): 470
19: Shading position adjust: 90
20: CS wobble correction: 40
21: Main scan image read start adjust (book):
128
22: Main scan image read start adjust (ADF0:
128
23: Sub scan read start adjust (book): 145
24: Sub scan read start adjust (ADF); 235
25: Sub scan read end position correct (copy); 52
26-28: Not used
29: Main scan image read ratio correct (book):16
30: Main scan image read ratio correct (ADF): 16
31: Sub scan image read ratio correct (book); 16
32: Sub scan image read ratio correct (ADF); 16
34: ADF feed motor speed adjustment: 50
8: Model: Turn on/off original detect. Type A
original size detect not used. Type B original
detect will be used.
7: Printer:
2: Numeric parameters: 01-03 not used.
04: Lead edge margin (30 is default.)
05: Trail edge margin (70 is default.)
3: Print count.
4: Printer reset. YES= (*) To clear fuser error
E000. No=(#)
8: PDL: PDL-LIPS menu: not used.
PDL-PCL menu: Printer related.
9: Counter
Total:
Service 1 is total counter 1
Service 2 is total counter 2
TTL is total counter
Copy is total copy count
PDL-PRT is PDL print count
FAX-PRT is fax received (not used)
RPT-PRT is report count
SCAN is scan count
Pickup
C1 is cassette 1
C2 is cassette 2
C3 is cassette 3
C4 is cassette 4
MF is bypass
Feeder (presumably ADF, but manual does not
say)
Jam related: Same displays as Pickup
Miscellaneous
DRBL-1 (durables)
FX-UNIT is fuser count
TR-ROLL is transfer roller count
DV-UNT-C is developer unit count
M-SP-RL is bypass count
M-SP-P-D is bypass separator pad count
DRBL-2 (accessory durables)
FIN-STPR is finisher count
10: Report
Service & system (not used)
Service data: 1-7, 13, start data
System dump (not used)
Key history: 1800 key presses since most recent
report
Batch log (not used)
Counter: Maintenance/parts counters
Jam/error log: Jam, error, alarms
Print spec: Type settings, memory size, ROM
indications, adjustment data


TENTH EDITION
CANON IR1600 / 2000 / 2010F

Service Menu - continued
11: Download firmware: ROM DIMM and CPU on image
processor board. ROM on finisher DC controller.
If USB driver not installed on computer, go to [add
new hardware wizard] and select driver. When
done, click finish. Restart computer. Install the
firmware to the service tool. Install (may need
factory manual, or firmware may have
instructions.)
Download: Shut power. Remove rear cover and
connect USB connector J203 to image processor
board and Personal computer. Disconnect USB
from NIC if used. Turn on computer and start
service support tool. Turn on machine. On
computer, click on download/upload. On machine,
press user mode key and then press # key to
start service mode. Select #11 download with
cursor (</>) keys. Click OK on computer. Select
IR1600 system on computer screen. Click
Connect on computer. Click OK. Click OK
when done. Click system software download.
Select from list on screen. Click start. Machine
will restart at end of download. When [add new
hardware] displays, click cancel. Shut machine
power. Shut computer. Disconnect USB cable.
Connect USB back to NIC if used. Turn on
machine. press user mode key and # key to
start service mode. Using (</>) keys select
#13ROM and press OK. Using (</>) keys check
version in Main. Go to service mod 12 and select
Clear>All. Enter #5 Type. Press OK to lock in.
Press Clear to go back to copy mode.
12: Clear: Press Clear key to clear the count.

Tel/user data (not used)
User data initialize
Service switches 1-7 initialize
Service data (not used)
Report: Activity (not used,) jam, error, alarm
Counter (print clear)
ERR (E355 CLR)
All: Clear all except counter.
13: ROM
Main 1: Image processor board
Main 2: Image processor board
ECONT: DC controller board
FIN: Finisher
PDL: PCL printer board
NIC: Network interface board
NCR: Card reader
14: CS set to shipping position.
Test modes: Press User mode key. Press # key.
Select service mode. Select Test mode. with
(</>) keys. Press OK key. Press Stop key and
then Clear key to end test mode.
1: D-RAM test.
2: CCD test: Correct variation in sensitivity of CCD
sells.
3: PRINT test: 8 different test patterns.
4: FACULTY test: (might be 6 instead of 4.
Service manual is more confused than I am.)
Test various switches, sensors, ADF functions,
speakers.
5: BOOK test: Test read transmission LEDs.
Updates and corrections are posted at our website (www.intravia.com).


TENTH EDITION
CANON IR2200 / 2800 / 3300 / 3300I

Equivalent Machines: OCE op33
Profile: Digital
Speed: 22/28/33 copies/pages per minute.
CONSUMABLES
SUPPLY
STATED YIELD
Drum: 6648A004AA OPC: .........................................................50,000 pages.

Toner: 6647A004AA (GPR-6) 795 grams. .................................15,000 pages.
Note: Mono-component. No developer needed.
ACCESSORIES
Accessory
Designation
Document feeder....................................................... DADF-H1

Finisher (300 sheet) ................................................Finisher-J1
Saddle-stitch finisher ..............................................Finisher-G1
Puncher unit for saddle-stitch finisher ............... Punch unit K1
Inner 2-way tray.......................................... A1 delivery system
Accessory
Designation
2x500-sheet feed unit ............................ Cassette feed unit-W1

2,500-sheet paper deck ........................................................ L1
Envelope feeder ...................................................................B1
Network Multi-PDL printer kit ................................................C1
Super G3 fax board .............................................................. J1
Developer unit removal: Unlock developer unit by turning lock handle counterclockwise. Slide unit out. Monocomponent machine. There is no calibration or replacement required.
Drum removal & replacement: Shut power and open front door. Release feeder lever. Unlock developer unit.
Remove screw that holds drum in place. Slide out old drum, slide in new one, replace screw, lock developer unit
back in place and lock feeder back in position. Next to developer latch is a snapped-in cover. Remove this to push
and pull the lint cleaner. Enter service mode and select Copier>function>DPC>D-Gamma. Press OK key. APVC
will take place. Press Reset key twice. Shut power. Press these three keys at the same time. 2 8 and the key
that has * in it (might be additional functions.) Then press that key again
Waste toner bottle: Last about 200,000 copies. Will cause E019-0000 code. Waste toner pressure backing up in
cleaner unit will cause waste toner indicator to come on, at which time bottle must be emptied (yccch) or replaced.
To remove waste toner bottle: Shut power. Remove cover (one screw.) Slide out waste bottle and cap it. Install
new bottle and reinstall cover. Turn power back on.
Note: We have not specifically researched 3300I. Most parts are identical, but there may be some that are different
(such as main board.)

PART DESCRIPTION
ADF slit glass .................................. FF5-9816..... 210 11..........
Bypass assembly ............................ FG6-5648 .... 120...............
Bypass paper pickup roller .............. FB1-8581 .... 120 3... 240K
Bypass sensor flag (double end) ..... FB5-5145 .... 120 16..........
Bypass sensor flag (single) ............. FB6-2276 .... 120 8............
Bypass separator pad ..................... FE5-4132 .... 120 21. 240K
Bypass size sensor board ............... FG5-6289 .... 315 13..........
Bypass tray assembly ..................... FG6-5649 .... 315...............
Bypass tray extension ..................... FB4-3265 .... 315 8............
Cassette backstop........................... FB5-8353 .... 300 20..........
Cassette feed unit W-1 clutch.......... FH6-5005 .... z40 44 ..........
Cassette feed unit W-1
DC controller board...................... FG6-0770 .... z90 ...............
main drive assembly .................... FG6-5988 .... z20 ...............
PART DESCRIPTION
Cassette feed unit W-1 main drive motor FH6-1523 .... z20 2 ............
Cassette feed unit W-1 motor ..........FH6-1888 .... z40 43 ..........
Cassette feed unit W-1 paper pickup
sensor flag; upper ........................FB3-2880..... z40 7 ............
paper pickup assembly ................FG6-5989 .... z40 ...............
photo interrupter (2) .....................FH7-7462 .... z40 46 ..........
paper pickup retry sensor flag (2) ....FB4-3343..... z40 14 ..........
paper pickup roller (4) ..................FF5-4552..... z40 38 . 120K
sensor flag; lower.........................FB3-2881..... z40 8 ............

10

TENTH EDITION
CANON IR2200 / 2800 / 3300 / 3300I

PART DESCRIPTION
paper pickup vertical sensor flag..FB3-4149..... z40 12 ..........
pedestal pickup board ..................FG6-0767 .... z91 ...............
Cassette feed unit W-1 photo interrupter.FH7-7394 .... z35 3 ............
separator roller (2)........................FF5-4634 ..... z40 39 . 120K
size sensor board.........................FG3-1896 .... z11-33 ..........
CCD.................................................FG6-6020 .... 210 28b ........
Centro board....................................FG3-1744 .... 107 25 ..........
Circuit breaker .................................FH7-7527 .... 111 6 ............
DADF board.....................................FG3-1822 .... p93-1............
DADF document sensor lever..........FB5-9443..... p31-2 8.........
DADF feed tray assembly................FG6-7659 .... p12-2 ...........
DADF motor (M1; small) ..................FH6-1894 .... p33-4 55.......
DADF motor (M2; square) ...............FH6-1895 .... p33-4 46.......
DADF paper feeder assembly .........FG6-7661 .... p33-3............
DADF paper feeder
photo interrupters (4)....................WG8-5362 ... p33-4-47.......
DADF photo interrupter (2) ..............WG8-5362 ... p11-3 14.......
DADF pickup roller...........................FB5-9446..... p31-2 17.......
DADF separator pad........................FB5-9491..... p33-4 52a.....
DADF separator roller......................FB5-9445..... p31-2 16.......
DADF to copier harness ..................FG3-1820 .... p11-3 16.......
DC controller board..........................FG6-5774 .... 930 ...............
DC controller board battery..............WK1-0084 ... 930 2 ............
DC controller DIMM .........................FG3-1620 .... 930 1 ............
Developer bearing (1) ......................XG9-0262 .... 640 48 ..........
Developer bushing (1) .....................FS5-1212..... 640 29 ..........
Developer bushing (2) .....................FS1-1594..... 640 28 ..........
Developer gear; 14t .........................FS6-0592..... 640 33 ..........
Developer gear; 15t/43t ...................FS7-0755..... 640 40 ..........
Developer magnetic roller................FG6-5714 .... 640 44 . 480K
Developer magnetic roller bearing (2) ...XG9-0218 .... 640 47 ..........
Developer seal (2) ...........................X71-9310 ..... 640 42 ..........
Developer spacer roller (2) ..............FS5-6448..... 640 30 ..........
Developer toner sensor ...................FH7-7422 .... 640 27 ..........
Developer unit .................................FG6-5713 .... 640 ...............
Drum retainer thumb screw .............FA6-5618..... 500 8 ............
Drum sensor unit .............................FG3-0133 .... 107 20 ..........
Duplex drive assembly (includes motor)..FG6-5651 .... 261 ...............
Duplex feeder assembly ..................FG6-5650 .... 360 ...............
Duplex feeder flag (2) ......................FB6-2784..... 360 2 ............
Duplex feeder photo interrupter .......FH7-7462 .... 360 12 ..........
PART DESCRIPTION
Envelope feeder assembly B-1
vertical spring ...............................FB3-2916..... l10 1 ............
Ethernet board .................................FG6-5964 .... u10 3 ...........
Exit tray............................................FB4-5933..... 100 36 .........
Exit tray extension ...........................FB5-5143..... 100 37 .........
Exposure lamp ................................FH7-3393..... 420 8 ...........
Exposure lamp inverter board..........FH3-7212..... 210 18 .........
Fan...................................................FH6-1852..... 191 3 ...........
Fan (2) .............................................FH6-1854..... 351 5 ...........
Finisher G1 base tray sensor flag ....4A1-7270 ..... q10-3 32 ......
Finisher G1 bundle support
cover assembly ............................4G1-4044..... q24-2 ...........
Finisher G1 DC controller ................4G1-1242..... q90-1 ...........
Finisher G1 dispose assembly.........4G1-4010..... q30 2 ...........
Finisher G1 dispose micro switch ....4H1-6449..... q30-2 44 ......
Finisher G1 dispose motors (2; round).4K1-1067 ..... q30-2 11 ......
Finisher G1 dispose motors (2; square).4K1-1066 ..... q30-2 34 ......
Finisher G1 dispose sensor flag ......4A1-7329 ..... q30-2 24 ......
Finisher G1 drive assembly .............4G1-4003..... q22-2 ...........
Finisher G1 drive assembly motor ...4K1-1069 ..... q22-2 19 ......
Finisher G1 drive assembly
photo interrupter ...........................WG8-5421 ... q22-2 20 ......
Finisher G1 fold assembly ...............4G1-4052..... q35-4 ...........
Finisher G1 fold assembly
photo interrupter (2)......................WG8-5362 ... q35-5 54 ......
Finisher G1 fold clutch .....................4K1-4040 ..... q35-5 42 ......
Finisher G1 micro switch..................4H1-6449..... q12-2 17 ......
Finisher G1 motor ............................4K1-1065 ..... q11-3 35 ......
Finisher G1 paper feeder assembly....4G1-4021..... q32-2 ...........
Finisher G1 paper feeder sensor flag...4A1-7330 ..... q32-2 16 ......
Finisher G1 paper sensor flag, rear .4A1-7291 ..... q10-2 13 ......
Finisher G1 photo interrupter (11)....WG8-5362 ... q11-2 25 ......
Finisher G1 photo interrupter (2)......WG8-5362 ... q32-2 28 ......
Finisher G1 stack motor (motor only) ...4K1-1068 ..... q20-2 6 ........
Finisher G1 stack motor driver assembly 4G1-3999..... q20-2 ...........
Finisher G1 stack tray .....................FB5-0658..... q10-2 26 ......
Finisher G1 stack tray extension......FB5-0659..... q10-2 27 ......
Finisher G1 stapler assembly ..........4G1-4268..... q40-3 ...........
Finisher G1 stapler motor ................4K1-1070 ..... q40-4 42 ......
Finisher G1 top sensor flag..............4A1-7505 ..... q12-2 19 ......
Finisher J1 controller board .............FG3-1646 .... q90-1 ...........
Finisher J1 delivery assembly..........FG6-7608 .... q31-2 ...........
Finisher J1 delivery drive assembly .FG6-6987 .... q21-1 ...........
Finisher J1 delivery motor ...............FH6-1880..... q31-2 21 ......
Finisher J1 lower guide entry sensor flag.FB5-7879..... q32-2 4 ........
Finisher J1 lower guide
home sensor flag..........................FB5-7878..... q32-2 3 ........
Finisher J1 operating tray assembly ....FG6-6985 .... q30-2 ...........
Finisher J1 operating tray
home sensor flag..........................FB5-7892..... q30 3 39 ......
Finisher J1 operating tray motor ......FH6-1859..... q30-2 25 ......
Finisher J1 operating tray
photo interrupter (5)......................WG8-5362 ... q30-2 52 ......

11

TENTH EDITION
CANON IR2200 / 2800 / 3300 / 3300I

PART DESCRIPTION
Finisher J1 paper sensing flag......... FB5-7864 .... q11-3 10.......
Finisher J1 photo interrupter (7) ...... WG8-5362... q11-4 39.......
Finisher J1 stack tray ...................... FB5-7823 .... q15-2 1.........
Finisher J1 stack tray assembly ...... FG6-6976 .... q15-2 ...........
Finisher J1 stack tray drive assembly .. FG6-6980 .... q20-2............
Finisher J1 stack tray extension ...... FB5-7824 .... q15-2 2.........
Finisher J1 stack tray paper sensing flag FB5-7837 .... q15-2 5.........
Finisher J1 stapler assembly ........... FG6-7001 .... q40-1............
Fixing feeder drive assembly........... FG6-5703 .... 280...............
Fixing feeder motor (part of fixing
feeder drive assembly)................. FH6-1848 .... 280 5............
Fuser cleaning roller assembly........ FG6-5709 .... 810 32. 150K
Fuser film assembly ........................ FG6-6039 .... 810 34. 150K
Fuser film sensor board................... FG6-5710 .... 810 33..........
Fuser gear; 15t ................................ RS6-0354 .... 810 28..........
Fuser gear; 17t/19t .......................... FS7-0708 .... 810 14..........
Fuser gear; 27t ................................ FS7-0709 .... 810 15..........
Fuser photo interrupter .................... FH7-7462 .... 810 13..........
Fuser pressure roller ....................... FB5-4942 .... 810 10..........
Fuser pressure roller bushings (2)... RS5-1446 .... 810 27..........
Fuser unit ........................................ FG6-6038 .... 810...............
Hard drive........................................ WM2-5143... 107 24..........
High voltage power supply .............. FG6-5773 .... 910...............
Inner 2-way tray A1 delivery assembly FG6-5693 .... q30...............
Inner 2-way tray A1 delivery assembly
delivery sensor flag ...................... FB5-4873 .... q30 9............
delivery sensor flag ...................... FB5-4888 .... q30 12..........
Inner 2-way tray A1 delivery
assembly motor (2) ...................... FH6-1850 .... q30 27..........
photo interrupter (4) ..................... FH7-7462 .... q30 29..........
Inner 2-way tray A1 exit tray............ FB5-4886 .... q01 1............
Interlock switch................................ WC8-5178 ... 102 8............
Laser unit......................................... FG6-5633 .... 460...............
Left vertical path assembly
(includes two fans) ....................... FG6-5698 .... 351...............
LIPS board ...................................... FG3-1969 .... u90...............
Main controller board....................... FG3-1742 .... 900 3............
Main controller board battery........... WK1-0082 ... 900 3b..........
Main controller DIMM assembly ...... WA7-1373 ... 900 3a..........
Main drive assembly........................ FG6-5727 .... 250...............
Main drive clutch
(part of main drive assembly)....... FH6-5007 .... 250 14..........
Main motor (part of main drive assy) ... FH6-1845 .... 250 1............
Manual; parts................................... FY8-31FC-000 ..................
Manual; parts, DADF-H1 ................. FY8-31FD-000 ..................
Manual; parts, Finisher-G1 .............. FY8-31FF-000 ...................
Manual; parts, Finisher-J1 ............... FY8-31FE-000...................
Manual; service ............................... FY8-13H8-000...................
Operation panel............................... FG6-5761 .... 101 20..........
Paper deck L-1 controller board ...... FG3-1711 .... r11 17...........
Paper deck L-1 micro switch ........... WC4-0153 ... r30 33...........
PART DESCRIPTION
Paper deck L-1 micro switch............WC4-5153 ... r11 34...........
Paper deck L-1 motor (square)........FH6-1571 .... r11 19...........
Paper deck L-1 paper pickup assembly..FG6-6011 .... r40................
Paper deck L-1 paper pickup
assembly clutch (2) ......................FH7-5826 .... r40 37...........
assembly feed roller (2) ...............FB4-2034..... r40 33a.........
assembly paper sensor flag .........FB3-9214..... r40 15...........
assembly photo interrupter (5) .....FH7-7462 .... r40 39...........
assembly pickup roller 2 ..............FB4-2033..... r40 34a.........
assembly pickup roller 2 ..............FF5-7830..... r40 35.. 240K
assembly separator roller.............FB2-7777..... r40 7.... 240K
Paper deck L-1 paper sensor
arm (actuator?) ............................FB2-9248..... r30 4.............
Paper deck L-1 paper stock motor...FH7-17991 .. r30 32...........
Paper deck L-1 paper stock sensor flag FB3-9742..... r30 19...........
Paper deck L-1 photo interrupter (2) ..FH7-7312 .... r30 33...........
Paper deck L-1 photo interrupter (2) ..FH7-7462 .... r11 21...........
Paper deck L-1 switch board ...........FG5-9288 .... r10 20...........
Paper delivery assembly .................FG6-5691 .... 350...............
Paper delivery assembly actuator (1 tab) FB5-4854..... 350 2 ............
Paper delivery assembly full
actuator (3 or 4 tabs)....................FB5-4853..... 350 1 ............
Paper delivery assembly motor .......FH6-1850 .... 350 10 ..........
Paper delivery assembly
photo interrupter (2) .....................FH7-7557 .... 350 11 ..........
Paper detect sensor unit..................FH7-7550 .... 210 20 ..........
Paper feeder actuator......................FB5-4800..... 330 21 ..........
Paper feeder assembly....................FG6-5670 .... 330...............
Paper feeder photo interrupter.........FH7-7557 .... 330 24 ..........
Paper feeder pre-transfer roller; lower .FB5-4804..... 330 26 ..........
Paper feeder pre-transfer roller; upper.FB5-4805..... 330 27 ..........
Paper feeder static charge eliminator ..FB5-4791..... 330 8 ............
Paper feeder transfer roller..............FF6-0104..... 330 40 . 240K
Paper pickup assembly ...................FG6-5644 .... 102 23 ..........
Paper pickup assembly motor (in assy.) .FH6-1253 .... 103 31 ..........
Paper pickup board .........................FG6-0455 .... 940...............
Paper pickup drive assembly...........FG6-5726 .... 260...............
Paper pickup drive clutch
(part of pickup drive assembly) ....FH6-5006 .... 260 7 ............
Paper pickup drive motor
(part of pickup drive assembly) ....FH6-1849 .... 260 6 ............
Paper pickup mount assembly clutch ..FH6-5005 .... 310 36 ..........
Paper pickup mount assembly motor ..FH6-1477 .... 310 35 ..........
Paper pickup mount assembly
paper retry sensor flag (2)............FB4-3343..... 310 15 ..........
paper sensor flag .........................FB6-2782..... 310 7 ............

12

TENTH EDITION
CANON IR2200 / 2800 / 3300 / 3300I

PART DESCRIPTION
paper sensor flag .........................FB6-2783..... 310 8 ............
photo interrupter (2) .....................FH7-7462 .... 310 38 ..........
pickup rollers (4)...........................FF5-4552 ..... 310 32 . 120K
separator rollers (2)......................FF5-4634 ..... 310 33 . 120K
Paper pickup photo interrupter ........FH7-7462 .... 103 32 ..........
Paper pickup roller (rear;
location & quantity unknown) .......FF5-7829 ..... ............ 240K
Platen cover assembly.....................FM5-0712 .... 160 ...............
Platen cover hinges (2)....................FE5-3632..... 160 4 ............
Platen cover white mat ....................FL5-0550 ..... 160 5 ............
Platen glass .....................................FF9-1859 ..... 210 17 ..........
Platen glass .....................................FF9-1861 ..... 210 17 ..........
Precondition lamp board..................FG5-6297 .... 102 18 . 240K
Raiser board ....................................FG6-5795 .... u10 2 ............
PART DESCRIPTION
Reader controller board ...................FG3-1674 .... 931 ..............
Reader controller DIMM...................FG3-1736 .... 931 1 ...........
Registration flag, front......................FB5-5146..... 320 8 ...........
Registration flag, front sensor ..........FB5-4713..... 320 6 ...........
Registration photo interrupter (4) .....FH7-7462..... 320 11 .........
Registration roller; front....................FB5-4714..... 320 7 ...........
Registration roller; lower ..................FF6-0086 ..... 103 5 ...........
Registration roller; upper..................FF6-0097 ..... 103 6 ...........
Scan motor ......................................FH6-1856..... 210 33 .........
Scan photo interrupter .....................FH7-7557..... 210 38 .........
Switching regulator board ................FH3-2613..... 107 8 ...........
Switching regulator board (Acc type) ...FH3-2615..... 107 8 ...........
Token ring board..............................FG6-5796 .... n90 ..............
Toner waste bottle ...........................FG6-5815 .... 107 30 .........
Toner waste bottle sensor................FM5-5153 .... 107 29 .........
Transfer roller
(part of paper feeder assembly) ...FF6-0104 ..... 330 40 .........
TROUBLE CODES
E000-0000: Fuser did not heat up. Fuser film, thermistor,
connections, heater, SSR/heater relay, DC
controller, etc.
E001-0000, -0001, -0002: Fuser temperature too high.
E002-0000: Fuser temperature not rising at correct pace.
E003-0000: Fuser temperature drops.
E007-0000: Fuser film rotation problem.
Note: The above codes require a technician to reset the
machine. To do so, enter service mode:
CLEAR: ERR: Initializes (resets) error codes. E000,
E001, E002, E003, E004, E032, E717. Select ERR
and highlight it. Press "OK." Turn power off and
back on.
E010-0000; Drive problem. Main motor, motor drive
board, gears, etc.
E014-0000: Fuser motor.
E019-0000: Waste toner full. Dispose of. Shut power.
Replace waste container. Turn power back on.
E032-0001: DA unit communication error. Copy DC
controller counter problem. (requires the following
reset procedure: Enter service mode. Select
COPIER, FUNCTION, CLEAR, ERR. Press "OK."
Turn power off and then back on.
E051-0000: Horizontal registration home detect
mechanism (motor M9 or sensor PS10).
E064-0000: Charge, transfer or developer bias problem.
E100-0001, -0002, -0003: Laser problem. Laser unit, BD
board, laser board, DC controller.
E110-0000: Laser motor.
E202-0001, -0002: Scan problem. Scan switch, scan
motor, image processor board.
E204-0001: ADF lead edge image signal problem.

E220-0001: Exposure lamp inverter board.
E225-0000, -0002: White plate/edge whit plate read
error. Bad CCD or exposure lamp.
E240-0000; Mcon-Dcon problem. Bad DC controller.
E243-0000: Control panel to image processor board
communication problem. Main controller board.
E248-0001, -0002, -0003: EEPROM error. Go to service
mode: copier>function>clear?con. Bad EEPROM
or rear control board.
E261-0000: Zero cross signal problem. Main control
board or DC control board.
E302-0001, -0002: Shading error. CCD, reader board or
main control board.
E315: Image data problem. Main control board.
E420-0001; ADF back up data.
E421-0001; ADF back up data.
E422-0001: ADF IPC error.
E500-0000: Finisher communication error.
E501-0001: Saddle finisher communication problem with
punch.
E505-0001, -0002: Finisher back up RAM error.
E510-0001, -0002: Finisher feed motor.
E514-0000, 0001, -0002: Finisher delivery motor or stack
handling motor.
E530-0000, -0001, -0002; Finisher width plate shift motor
or rear alignment motor.
E531-0000, 0001, -0002: Finisher stapler motor.
E532-0000, 0001, -0002; Finisher stapler slide motor.
E537-0000, 0001, -0002: Finisher alignment motor.
E540-0001, -0002, -0003: Finisher tray up/down motor.

13

TENTH EDITION
CANON IR2200 / 2800 / 3300 / 3300I

Trouble Codes - continued
E577-0000, 0001, -0002, -0003, -0004: Finisher paddle
motor or delivery motor.
E580-0000 Finisher tray up/down motor.
E585-0000 Finisher stack handling problem.
E590-0001, -0002: Punch motor.
E592-0001, -0002, -0003, -0004, -0005: are horizontal
registration sensor. 0006 is punch sensor error.
E593-0001, -0002: Punch shift motor.
E5F1-0001, -0002, -0003: Finisher saddle folder motor.
E601-0000, -0001: Image transfer error. Hard drive, main
controller, DC controller.
E602-0001, -0002: Hard disk error. Reinstall software.
Hard drive or DC controller bad.
E604-0000: Image memory. Hard drive or main controller
board.
E605-0001: Image memory battery. Hard drive or main
controller board.
E606-0001: HDD mounting fault. Reinstall software.
Replace HDD or main control board.
E674-0000; Fax unit problem.
E677-0001: PDL board. Printer board or main control
board.
E710-0001, -0002, -0003; IPC initialization problem.
E711-0001, -0002, -0003: IPC register.

E712-0001, -0002: Communication problem with doc
feeder.
E713-0000: Communication problem with finisher.
E716-0000: Communication problem with pedestal.
E717-0001: Communication problem with ASSIST.
E719-0001: Card reader, coin vendor communication
problem.
E732-0001: Reader communication problem.
E733-0001: Printer communication problem.
E737-0000: SDRAM problem.
E740-0001, -0002, -0003: Ethernet board.
E741-0000: PCI bus error.
E742: RIP1 board.
E743-0000 Mcon-Rcon communication error.
E744-0000: Boot ROM software problem.
E803-0000: Low voltage power supply problem.
E805-0001: is developer fan, -0002: is fuser fan, -0003:
is curl reduce fan, -0004: is curl reduce fan, -0005:
is electrical unit fan.
E901-0000: Pedestal feed unit motor or board.
SIMULATIONS
Service mode:
Press Additional Functions key
Press "2" & "8" at the same time (simultaneously.) Press user mode key
again. Display will now show choice of copier, feeder, sorter, fax, or board service modes, level 1. Press "reset"
to return to previous screen. Press "reset" twice to exit. Touch the item on the screen that you wish to access.
You will go to level 2 screen, touch what you wish. Top row will list what your choice of screens are (Display, I/0,
adjust, function, option, test, counter). Touch the one you wish to use. This will bring you into a level 3 screen.
Select what you want on the screen. Level 1 is selected by pressing an item at top of screen. Level 2 is selected
by pressing a highlighted item of choice. Level 3 is selected by pressing the item. +/- will reverse + & -. Press
OK to lock in a new setting. < and > are previous page and next page.
Display mode: There are dozens of display items, which are described on the screen. Each one, when selected will
list another level of items. For example Version will list DC-CON (for DC controller,) R-CON (for reader
controller,) Panel, Feeder, etc. Each one will display the ROM version or board version. There will be readings
for fuser temperature, internal humidity, etc.
I/O operation check mode: Display will list items such as DC-CON (for DC controller,) R-CON (for reader controller,)
Panel, Feeder, etc. Each one will have an address, such as P001, P002. Each of these will list various items
(M1 for main motor, lamp2 for pre exposure lamp, M10 for laser motor, etc.) Each can be turned on to test.
There are about 300 separate items that can be tested, listed as "bit." Every motor, clutch, sensor, etc. can be
tested, some in various states. We cannot list them here. These are what is often described as inputs and
outputs in other machines. I believe the screen will describe each as you scroll through it.
ADJUST MODE
AE: AE-TBL (text mode density; default is 5.)
ADJ-XY: ADJ-X (scan lead edge x-direction,) ADJ-Y (CCD start position x-direction,), ADJ-S (scan home position; factory use
only.) ADJ-Y-DF (read start position in main scan with ADF.) STRD-POS (CCD read position for stream feed.)
CCD: SH-TRGT (white level target for shading correct,) SH-PATIO (white level ratio for standard white paper for
shading correct, or maybe it is for back-yard BBQ?) EGGN-ST (adjust value for edge gain correct start position
of CCD,) EGGN-END (adjust value for end gain correct end position of CCD).

14

TENTH EDITION
CANON IR2200 / 2800 / 3300 / 3300I

Adjust Mode - continued
LASER: PVE-OST (offset from laser center,) LA-OFF
(laser trail edge deactivation adjustment,) POWER
(laser paper non-potential control mode.)
DEVELOP: DE-DC (dc output during exposure,) DEOFST (bias dc component.)
DENS: DENS-ADJ (default is 5.)
BLANK: BLANK-T (lead edge void width.) BLANK-B (trail
edge void width.)
HV-PRI: eight different primary adjustments.
HV-TR: TR-N1 (transfer bias; 1st side), TR-N2 (2nd side),
TR-OFST, TR-SPP (thick paper)
FEED-ADJ: REGIST (registration clutch on timing,) ADJREFE (horizontal registration,) ARCH (paper buckle at
registration roller.)
CST-ADJ: MF-A4R, MF-A6R, MF-A4 (bypass width
adjustments.)
FUNCTIONS MODE
TONER-S: Stirs toner for 4 minutes.
STRD-POS: Auto adjust of CCD.
CARD: When installing card reader.
CCD-ADJ: Shading auto correct. Should be done after
replacing composite board or laser unit. Select CCDADJ and press OK. Runs for 30 seconds.
SHDG-POS: Use if white line appears. Range is 240-320.
SH-PS-ST: Standard white plate shading correction. First
do CCD-ADJ. Runs for 10 seconds.
EGGN-POS: Auto adjust of edge gain correct for CCD.
DENS: WHITE-ME: White level density auto correct.
Cover glass with 10 sheets of clean white paper.
Select WHITE-ME, OK. There will be a scan.
Thats it.
PD-DENS: Test pattern.
PD-ME: Density auto correct for text or text/photo mode.
Place test pattern printed out during PD-DENS on
glass, with whiter side of gradations toward vertical
size plate, with that corner at the "V" mark. Do PD-ME,
OK. There will be 13 scans. Will display OK if ok. If
"NG," requires service manual.
D-GAMMA: Measures drum resistance, wear, life, etc.
Select and press OK. Machine will print out a
blank copy.
CST: MF-A4R, MF-A6R, MF-A4; Restores multi-feeder
paper width defaults. Load paper, adjust side guide
to appropriate position, highlight appropriate
display, press OK. Auto adjustment will take place.
FIXING: NIP-CHK: Make a solid black copy. Make about 20
copies of test sheet. Place the black copy in the multi
feeder, black side down. Select NIP-CHK, press OK.
Paper will feed, stop in the fuser rollers and then
FIXING: FX-FL-TH (fine adjustment for fuser film speed

in thick paper mode,) FX-FL-SP (fine adjustment
for fuser film speed with normal paper.)
MISC: C1-ADJ-Y (cassette 1 horizontal registration,) C2ADJ-Y (cassette 2 horizontal registration,) C3-ADJY (cassette 3 horizontal registration,) C4-ADJ-Y
(cassette 4 horizontal registration,) MF-ADJ-Y
(bypass horizontal registration,) DK-ADJ-Y (deck
horizontal registration,) FRAME-X (zoom fine
adjust in sub scan direction,) FRAME-Y (zoom fine
adjust in main scan direction,) IMG-DLY (fine
adjustment for length of image delay in sub scan.)
FEEDER: DOCST (adjust lead edge original registration
through ADF,) LA-SPEED (adjust original feed in
stream feeding mode with ADF.)
SORTER: PNCH-HLE (adjust punch hole position in feed
direction,) PNCH-Y (adjust punch hole position
from front to rear.)
eject in about 20 seconds. Measure shiny area.

Should be 5.2 to 5.8 mm wide.
PANEL: LCD-CHK, LED-CHK, LED-OFF, KEY-CHK,
TOUCHCHK, number keys can all be checked and
tested.
PART-CHK: CL (clutches,) CL-ON (clutch tests,) MTR
(motors,) MTR-ON (motors,) SL (solenoids,) SLON (solenoids.)
Clutches
1 : Vertical path
2: Multi-feeder pickup clutch
3: Developer clutch
4: Vertical path roller clutch
5: Deck feed clutch
6: Deck pickup clutch
Motors
1: Main motor
2: Fuser motor
3: Pickup motor
4: Duplex motor
5: Exit motor
6: 2-way output motor
7: 2-way inlet motor
8: Horizontal registration motor
9: Registration motor
10: Laser motor
11: Pedestal main motor
12: Cassette pickup motor
13: Deck main motor
14: Deck lift motor

15

TENTH EDITION
CANON IR2200 / 2800 / 3300 / 3300I

Functions Mode - continued
Solenoids
1: Pickup down
2: 2-way exit
3: Charge solenoid
4: Multi-feeder holding plate
CLEAR
ERR: Initializes (resets) error codes. E000, E001, E002,
E003, E004, E032, E717. Select ERR and
highlight it. Press "OK." Turn power off and back
on.
DC-CON: Initializes DC controller.
R-CON: Initialize reader board.
MMI: Initializes user mode settings.
CARD: Clear card group.
ALARM: Clear alarm log.
SERVICE: Initializes backup data for service mode.
5: Not used
6: Pickup roller down
7: Desk pickup roller release
8: Deck open
JAM-HIST: Initializes jam history.

ERR-HIST: Initializes error history.
E345-CLR: No description.
PWD-CLR: Clear password.
ADRS-BK: Clear address book data.
CNT-MCON: Clear counters for servicing on DC
controller.
CNT-DCON: Clear counters for servicing on DC
controller.
MISC-R
SCANLAMP: Tests exposure lamp.
MISC-P
P-PRINT: print contents of service mode.
KEY-HIST: print out history of key inputs
HIST-PRT: print jam history.
USER-PRT: print user settings.
C1-ADJ-Y: cassette 1 horizontal registration auto
adjustment.
adjustment.

adjustment.
adjustment.
MF-ADJ-Y: multi-feeder horizontal registration auto
adjustment.
DK-ADJ-Y: deck horizontal registration auto adjustment.
LBL-PRNT: print out service label.
PRE-EXP: test pre exposure lamp.
SYSTEM
DOWNLOAD: Turn off machine and computer. Disconnect network cable. Connect machine and computer with bicentronics cable. Turn on computer. Turn on machine. Select Download, highlight it and press OK. Use service tool
to download data. Shut machine and turn back on.
CHK-TYPE: test hard drive partition number with keypad.
HD-CHECK: check and recover of partition select using CHK-TYPE.
HD-CLEAR: initialize partition of CHK-TYPE.
OPTION
Machine settings
MODEL-SZ: Inch, metric. 0 is AB. 1 is inch. 2 is A. 3 is AB/inch. This will affect r/e, feed size detect.
FIX-CLN: fuser cleaning mode at end of run. 0 is none (default.) 1 is once in 500. 2 is once in 200. 3 is once in 100.
FIX-TEMP: fuser temperature. 0 is disable (default.) 1 is 10 centigrade. 2 is -6 degrees. 3 is -3. 4 is +3. 5 is +6. 6 is
+10. 7 is +15.
HUM-SW: 0 is environmental control. 1 is high humidity mode. 2 is normal. 3 is low humidity.
SCANSLCT: disable original size detect for ADF.
TRNS-SW: Transfer bias for large paper. 0 is auto. 1 is manual mode, which requires you to go to ADJUST>HVTR>TR-N1.

16

TENTH EDITION
CANON IR2200 / 2800 / 3300 / 3300I

Options - continued
PRIAC-SW: 0 is to not increase charge current. 1 will
increase the charge current. Often needed in first
2K copies of drum life, or if D-GAMMA has been
done.
SENS-CNF: original sensors arrangement. 0 is AB. 1 is
inch. 2 is A-configuration.
CONFIG: select firmware stored on hard drive. Highlight
and press +/- key to select. Press OK.
SHARP: image sharpness. 3 is default.
COTDPC-D: factory use only.
USER
COPY-LIM: Max number of copies up to 999.
SLEEP: Sleep mode off if 0, on if 1.
SIZE-DET: enable or disable original size detect.
COUNTER1 through COUNTER6: type of software
counter of control panel.
DATE-DSP: date time type of indicator. 0 is YY MM/DD.
1 is DD/MM YY. 2 is MM/DD/YY.
MB-CCV: restricts control card users for mail box. 0 is
off. 1 is on (restricted).
B4-L-CNT: B4 counted as large or small. 0 is small
(default.)
TRY-STP: stapling limit in finisher. 0 is normal . 1 will
stop when paper full.
DF-BLINE: enable or disable black line reduction mode.

0 is disable.
FIX-SMR: set fuser trail removal in high humidity. 0 is off
(default.) 1 is on.
DECRL-FN: curl reduce fan. 0 is default (off.)
TR-CLN: transfer charge roller clean bias on or off (0 is
disable; default.)
FAN-EXTN: fan extension mode at end of job. 0 is
disable; default.
MF-LG-ST: to indicate extra length key for long paper if

set to 1 0 is default.
SPECK-DP: dust detect warning in stream reading
mode. 0 is disable. 1 is enable.
CNT-DISP: disable or enable serial number for counter
check key. 0 is enable. 1 is disable.
PH-D-SEL: to select lines for photo printing. 0 is 142. 1 is
134.
COPY-JOB: to enable or disable copy job auto start with
coin or card reader. 0 s enable. 1 is disable.
OP-SZ-DT: enable or disable original size detect in book
NW-SCAN: enable or disable network scan. 0 is disable.
1 is enable.
CST: Cassette settings

U1-NAME thru U-8 NAME: Turns off or on the indicator of the paper size for the particular cassette. 0 is disable. 1 is
enable.
CST-U1 through CST-U8. Select name of paper for size groups.
ENV1: envelope settings 21 is COM 10, 22 is ISO-B5, 23 is Monarch, 24 is ISO-C5, 25 is DL, 26 is no. 4.
ACC: Accessory settings
COIN: 0 is std. 1 if coin vendor setup
DK-P: Paper size for side deck. 0 is A4. 1 is B5. 2 is LTR. 3 is A-LTR.
INT-FACE
IMG-CONT: to set detection of connection of external controller. 0s is absent. 1 is present.
FEEDER
SIZE-SW: enable mixed original sizes. 0 is disable. 1 is enable.
SORTER
BLNK-SW: set margin width for both sides of saddle-stitch fold. 0 is 5mm. 1 is 10mm.
MD-SPRTN: set retraction after finisher error. 0 is disable. 1 is enabled.
BOARD
MENUE-1 through MENUE-4: set levels 1-4 of printer settings menu.
PCL1-OFF through PCL3 OFF: enable or disable functions of slots 1, 2, 3. 0 is normal. 1 is disable.

17

TENTH EDITION
CANON IR2200 / 2800 / 3300 / 3300I

TEST MODE
PG displays as level 2. Go to TYPE to generate a test print. Select PG and enter number. Press OK. Return to 00 after
test.
Test number Type
Test number Type
05: Halftone
00: CCD
06: Black
01: Grid
07: Vertical lines
02: 17 gradations with image correction
08: Horizontal lines
03: 17 gradations without image correction
04: Blank
TXPH is used to select text or photo mode. 0 is text. 1 is photo.
PG-PICK: paper source. 1-4 are cassettes 1-4. 7 is paper deck. 8 is multi-feeder (bypass.)
NETWORK
PING: check connection between machine and TCP/IP network.
COUNTER MODE
In level 2 & 3, you can access many counters to read them and to clear them. The reading will display. To clear the
item, press "Clear." 000000000 will display. Counters are.
SERVICE 1 & SERVICE 2: Total copy counters 1 & 2.
COPY: Total copies.
PDL-PRT, FAX-PRT, RMT-PRT, BOX-PRT, RMT-RPT, BOX-PRT, RPT-PRT, 2-SIDE, SCAN: The counts for each of
those.
PICKUP: level 3
C1-C4 are cassettes 1-4. MF is multi-feeder (bypass,) DK is deck. 2-side is duplex.
FEEDER: FEED document feeder original pickup counts.
JAM: TOTAL, FEEDER, SORTER, 2-SIDE, MF, C1-C4, DK counts.
DRBL-1: (stands for durables counters)
PRE-LAMP: pre exposure lamp
TR-ROLL: transfer roller
SP-SC-EL: separation static eliminator
DVG-CYL: developer cylinder
C1, C2, C3, C4, M PU-RL: these are all pickup
rollers (cassettes 1-4, bypass)
C1, C2, C3, C4, M SP-RL: these are all separator
rollers (cassettes 1-4, bypass)
M-SP-PD: multi-feeder separator pad
FX-LW-RL: fuser pressure roller
FX-UNIT: fuser unit
FX-FILM: fuser film
FX-CL-RL: fuser cleaner roller.
DRBL-2:
DF-PU-RL: ADF pickup roller
DF-SP-RL: ADF separator plate
DF-FD-RL: ADF separator pad
LNT-TAPE: ADF dust collect tape
PD-PU-RL: paper deck pickup roller
PD-SP-RL: paper deck separator roller
PD-FD-RL: paper deck feed roller
FIN-STPR: stapler counter
SDL-STPL: saddle stapler counter
PUNCH: punch
Download basic information. Two ways to download.

Download in download mode.
Shut power. Hold down 2 and 8 keys while turning on power. Continue holding until Download Mode displays on
control panel.
Download in service mode. Enter service mode (described earlier.) Go to copier>function>system>download.
Cross Reference Information on All Copiers

Is Listed In The Front Of The 10th Edition.

18

TENTH EDITION
CANON IR3250
Equivalent Machines: None.
Profile: Digital
Speed: 32 copies/pages per minute.
CONSUMABLES
ITEM
PART NUMBER
YIELD
Toner, drum, developer unit, cleaner unit, charge are all in one cartridge:
EP-72 ..........3845A002AA ...................... 20,000 @5%
Staple cartridge for D2 for G1 finisher .... 0250A002AA
Note: Mono-component. No developer needed.
ACCESSORIES
ACCESSORY
MODEL
DESIGNATION
Document feeder ......................... Built-in .................. Unknown
Finisher........................................ G1 .................. 0193A002AA
Duplex unit................................... DU82.............. 0310A002AA
Paper deck (1000 sheet) ............. D1 .................. 0314A002AB
ACCESSORY
MODEL
DESIGNATION
Envelope feeder........................... EF-9 ............... 0638A006AA
Super G3 Fax board .................... H1................... 0424A002AA
Cassette (upper) .......................... UC82 .............. 3392A001AA
Cassette (lower)........................... UC82K............ 3392A002AA
Counters: On control panel press Counter check key to read various counters.
Developer & drum removal: None required. Both are part of customer replaceable cartridge.

PART DESCRIPTION
AC power supply board ...................FG5-9847 .... 917 ...............
ADF assembly separation roller.......FF5-5207 ..... ............ 250K
ADF feed belt...................................FC1-7815 .... ............ 250K
ADF pickup assembly feed belt (4) ..FB3-5702..... ............ 250K
Bypass clutch ..................................RH7-5189 .... 340 28 ..........
Bypass fan.......................................RH7-1397 .... 340 1 ............
Bypass pickup assembly .................RG5-4330 .... 340 ...............
Bypass pickup roller.........................RB1-9526 .... 340 5 ... 200K
Bypass sensor arm ..........................RB1-6733 .... 340 8 ............
Bypass sensor flag ..........................RB1-6733 .... 340 9 ............
Bypass separator pad......................RF5-2703 .... 340 18 . 200K
Bypass tray assembly......................FG6-4543 .... 341 ...............
Cassette backstop; lower & upper ...RF5-2002 .... 300 26 ..........
Cassette size sensor board (2) ........RG5-1845 .... 106 5 ............
CCD ................................................FG6-4461 .... 102 15 ..........
CD-ROM media pack.......................FG3-1565 .... .....................
Centronics board .............................FG3-0871 .... 935 2 ............
Part no. may be wrong
Connector board ..............................FG3-0860 .... 935 7 ............
Controller assembly .........................FG6-4514 .... 935 ...............
Controller assembly fan ...................FH6-1544 .... 935 16 ..........
Controller power board ....................FG6-4516 .... 910 ...............
PART DESCRIPTION
Controller power board ....................FG6-4533 .... 910 ..............
Controller power supply board .........FG6-4523 .... 911 ..............
DC controller board..........................FG3-0866 .... 931 ..............
Delivery assembly............................RG5-2410 .... 350 ..............
Delivery assembly fan......................RH7-1289 .... 350 24 .........
Delivery assembly paper height lever ..RB1-6693 .... 350 12 .........
Delivery assembly paper sensor lever .RB1-6692 .... 350 11 .........
DIMM (2)..........................................WA7-1041.... 935 33 .........
Document size sensor (1) ................FH7-7388..... 103 16 .........
Duplex clutch ...................................RH7-5122 .... s10 50 .........
Duplex drive board...........................RG5-3864 .... s90 ..............
Duplex motor (horizontal).................RH7-1264 .... s10 49 .........
Duplex motor (vertical).....................RH7-1365 .... s10 48 .........
Duplex photo interrupters (4) ...........WG8-0291 ... s10 40 .........
Duplex sensor flag ...........................RB1-6849 .... s10 34 .........
Duplex sensor flag ...........................RB1-6850 .... s10 35 .........
Duplex sensor flag ...........................RB2-2536 .... s10 2 ...........
Envelope feeder board.....................RG5-2285 .... q90 ..............
Envelope feeder click lever ..............RB1-8392 .... q11 13a .......

19

TENTH EDITION
CANON IR3250
PART DESCRIPTION
Envelope feeder motor .................... RH7-1287.... q11 19..........
Envelope feeder pickup roller 1 ....... RB1-8063 .... q11 10..........
Envelope feeder pickup roller 2 ....... RB1-8064 .... q11 11..........
Envelope feeder sensor arm ........... RB1-8052 .... q11 5............
Envelope feeder separator roller ..... RF5-1700 .... q11 17..........
Exposure lamp ................................ FH7-3336 .... 420 12..........
Exposure light sensor board............ FG2-9439 .... 420 18..........
Fan (electrical section) .................... FH6-1463 .... 900 8............
Fan (horizontal) ............................... RH7-1271.... 108 11..........
Fan (low voltage power supply)....... RH7-1270.... 108 15..........
Fan (optics) ..................................... FH6-1463 .... 103 21..........
Fax board ........................................ FG6-4542 .... x90 ...............
Fax CCU board ............................... FG3-1520 .... x90b 8 ..........
Fax modular board .......................... FG3-0864 .... s90 2 ............
Fax twins board ............................... FG3-1517 .... x90b 5 ..........
Fuser assembly ............................... RG5-4318.... 810...... 350K
Fuser cover ..................................... RB2-3524 .... 810 8............
Fuser exit switch sensor lever ......... RF5-2694 .... 810 36..........
Fuser gear; 14t ................................ RS5-0752 .... 810 33..........
Fuser gear; 20t ................................ RS5-0748 .... 810 19..........
Fuser gear; 54t ................................ RS6-0507 .... 810 23..........
Fuser heat lamp .............................. RH7-4126.... 810 44..........
Fuser heat lamp .............................. RH7-4127.... 810 45..........
Fuser heat roller .............................. RB2-3521 .... 810 5............
Fuser heat roller bearings (2) .......... XG9-0377.... 810 27..........
Fuser heat roller bushings (2).......... FB1-6823 .... 810 3............
Fuser heat roller separator
pawl springs (6) ........................... RS6-0506 .... 810 40..........
Fuser heat roller separator pawls (6) ... RB2-3531 .... 810 35..........
Fuser pressure roller ....................... RB2-3522 .... 810 6............
Fuser pressure roller bearings (2) ... XG9-0379.... 810 28..........
Fuser thermistor .............................. RH7-7105.... 810 46..........
Fuser thermal switch ....................... RH7-7106.... 810 47..........
Hard drive........................................ FG3-0872 .... 935 26..........
HVT ................................................. RG5-4306.... 980...............
Image processor board ................... FG3-0867 .... 937...............
Interface board ................................ FG6-4458 .... 900 3............
Inverter board .................................. FG5-9849 .... 970...............
Laser unit......................................... RG5-4344.... 107 6............
LIPS board ...................................... FG3-1242 .... 955...............
LIPS board DIMM............................ FH5-3127 .... 955 1............
Low voltage power supply ............... FG3-1147 .... 108 4............
Main motor ...................................... RH7-5219.... 105 10..........
Manual; parts................................... FY8-31EQ-000 ..................
Manual; service .............................. FY8-13GP-000 ..................
Manual; service handbook............... FY8-23BA-000 ..................
NCU board ..................................... HG1-4268.... x92 ...............
NCU board (two port board) ............ HG5-1000.... x91 ...............
Network board ................................. FG6-4518 .... 935 25..........
Noise filter board ............................. FG2-9463 .... 915...............
Operation panel assembly............... FG6-4500 .... 130...............
PART DESCRIPTION
Operation panel assembly ...............FG6-4501 .... 130...............
Operation panel assembly ...............FG6-4502 .... 130...............
Operation panel board.....................FG6-4482 .... 925...............
Operation panel CPU board ............FG6-4487 .... 920...............
Operation panel start button ............fb5-2172 ...... 131 9 ............
Paper feed assembly.......................RG5-4305.... 330...............
Paper feed assembly registration
photo interrupter...........................WG8-0291 ... 330 11 ..........
Paper feed assembly
registration sensor arm ................RB1-6417 .... 330 10 ..........
Paper pickup assembly ...................RG5-4334.... 310...............
Paper pickup assembly board .........RG5-1860.... 310 65 ..........
Paper pickup assembly clutch .........RH7-5188 .... 310 88 ..........
Paper pickup assembly feed rollers (4) RF5-1834 .... 310 20 . 350K
Paper pickup assembly motor .........RH7-1350 .... 310 87 ..........
Paper pickup assembly
photo interrupters (2) ...................WG8-0291 ... 310 52 ..........
Paper pickup assembly pickup rollers (2) RF5-2708 .... 310 21 ..........
Paper pickup assembly sensor flag (1) RB1-6557 .... 310 48 ..........
Paper pickup assembly sensor flag (2) RB2-3587 .... 310 9 ............
Photo interrupter (PS2)....................FH7-7312 .... 104 10 ..........
Platen glass .....................................FF5-9449..... 100 9 ............
Power switch ...................................FH7-6254 .... 910 1 ............
Printer drive assembly .....................RG5-4365.... 105 2 ............
PS/PCL board..................................FG3-0626 .... 956...............
PS/PCL board DIMM .......................FG9-3839 .... 956 1 ............
Reader controller battery .................WK1-5019 ... 930 BAT100
Reader controller board...................FG3-0897 .... 930...............
Reader controller DIMM extension ..FG3-0886 .... 930 1 ............
Registration area static eliminator ...RB1-6402 .... 325 1 ............
Registration clutch ...........................RH7-5187 .... 325 7 ............
Registration roller assembly ............RG5-4303.... 325...............
Registration roller; lower ..................RB1-6405 .... 325 3 ............
Registration roller; upper .................RB1-6404 .... 325 2 ............
Relay board .....................................FG3-1146 .... 910 7 ............
Scan cable; front..............................FB4-0739..... 102 6 ............
Scan cable; rear ..............................FB4-0741..... 102 7 ............
Scan home sensor...........................FH7-7306 .... 102 20 ..........
Scan motor ......................................FH6-1465 .... 102 22 ..........
Scan motor drive board ...................FG5-9842 .... 103 3 ............
S-RAM board...................................FG3-0865 .... 935 32 ..........
Switch sensor board ........................RG5-1846.... 107 4 ............
Switching regulator board ................FH3-2507 .... 900 14 ..........
System controller board...................FG3-1021 .... 938...............
System controller board battery.......WK1-5019 ... 938 bat1 .......
Transfer roller .................................RF5-2675 .... 105 8 ... 350K
Transfer roller ..................................RF9-1394 .... 105 8 ... 350K
Tray (right side assembly) ...............FG6-2279 .... 315...............
Tray (right side extension only)........FB3-3143..... 315 3 ............

20

TENTH EDITION
CANON IR3250
TROUBLE CODES
E000: Fuser did not heat up. Fuser heater, sub heater, thermal
switch, thermistor, connections or DC controller.
Note: To reset E000, E001, E002, E003, go to
service mode 4, select OK.
E001: Fuser temperature too high. Thermistor, DC power
supply or DC controller
E003: Fuser did not heat up. Fuser heater, sub heater, thermal
switch, thermistor, connections or DC controller.
E009: Fuser does not match power supply (wrong unit,)
or DC controller board.
E010/E011: Drive problem. Main motor, door switch
sensor board.
E040: Holding plate drive assembly, holding plate
position sensor or holding plate solenoid.
E043: Paper deck feed motor problem.
E054: Duplex feed roller home position sensor lever,
duplex feed roller gear, duplex driver board, duplex
feed clutch, or duplex motor.
E055: Horizontal registration guide, home sensor lever,
drive gear, duplex driver board, horizontal
registration motor or duplex drive motor.
E100: Laser problem. Laser unit, condensation in laser,
BD mirror, laser unit, DC controller.
E102: Laser problem.
E110: Laser motor, laser driver board, DC controller.
E202: Scan problem. Scan switch, scan motor, scan
motor board, reader controller board.
Panel locked with no code. Same as E202. Scan motor
problem, scan sensor, scan motor board, image
processor board. To reset E202 or panel locked, go to
service mode 1 and use "ERR" in display.
E203: Scan motor driver board, scan motor or reader
controller board.
E211/E215: Reader controller board, exposure lamp heater,
exposure lamp thermistor, flat cable connections.
E216: Exposure lamp, inverter board, reader controller board.
E217: Exposure lamp heater or reader controller board.
E219: Exposure lamp, inverter board, reader controller board.
E220: Exposure lamp or inverter board problem.
Note: If lamp is removed, must go to service mode when
installing new or used lamp.
E400: RDF to copier communication problem.
E401: RDF Pickup motor or pickup sensor.
E402: RDF belt motor or pulse sensor.
E403: RDF feed motor or pulse sensor.
E404: RDF delivery motor problem.
E421: RDF to machine communication problem.
E500: Finisher main board or communication with copier.

E503-03: Finisher saddle-stitcher communication problem.
E504-01, -02, -03, -04: Finisher height sensor problem.
E505-01: Finisher back up RAM error.
E512-01, -02: Finisher delivery motor or delivery motors
clock sensor.
E513-01, -02: Finisher alignment motor or alignment
motor home sensor.
E531-01, -02: Finisher stapler motor or its home sensor.
E532-01, -02: Finisher stapler drive motor or its home sensor.
E535-01, -02: Finisher delivery motor or its swing guide
switches.
E535-03: Finisher safety switch or swing guide switch.
E540-01: Finisher tray lift motor, clock sensor or home sensor.
E540-02: Finisher tray upper limit switch.
E540-03: Finisher tray lift motor or clock sensor.
E584-01, -02, -03: Finisher feed motor, feed motor switch
or shutter closed switch.
E606: Hard drive-relay board connections, system controller
connections, system controller board or hard drive.
E676/E677: PDL board connection, PDL board, system
controller board.
E710, 711, 712, 713: Connection to finisher or DC controller.
E731: Relay board, PDL board, network board, image
processor board, system controller board.
E732: Connection from reader and controller, reader unit
power supply, interface board, reader controller
board, image processor board.
E733: System controller, image processor, printer unit power
supply, DC controller, image processor board.
E736: Fax board or system controller board.
E737: DIMM or system controller.
E738: Network board, relay board, system controller board.
E804: Printer unit power supply fan, DC controller.
E805: Fuser fan or DC controller.
E807: Fuser/scanner fan or DC controller.
E826: Bypass fan or DC controller.
E827: Controller power supply fan problem.
E903: Paper deck lift problem.
VR1601: Image controller board: Adjusts exposure lamp. : Adjust lamp after replacing a board (or reinstalling a used
lamp.) Adjust VR1601 on image processor board until LED 111 lights. Then press OK. Let machine be on for
about 5 minutes before doing this.
Dipswitch SW1601: Numbered 1-7 from bottom to top. In US 1 should be on, 2 should be off, 3 should be on, 4 should
be off, 5 should be on, 6 should be off, 7 should be off.

21

TENTH EDITION
CANON IR3250
SIMULATIONS
SERVICE MODE:
Press User mode key (UUU) (might be Additional Functions key
"*" key. Press "2" & "8" at the same time
(simultaneously.) Press user mode key again (UUU.) Display will now show choice of copier, feeder, fax, or
board service modes, level 1. Press "reset" to return to previous screen. Press "reset" twice to exit. Touch the
item on the screen that you wish to access. You will go to level 2 screen. Touch what you wish. Top row will list
what your choice of screens are (Display, I/0, adjust, function, option, test, counter). Touch the one you wish to
use. This will bring you into a level 3 screen. Select what you want on the screen. Level 1 is selected by pressing
an item at top of screen. Level 2 is selected by pressing a highlighted item of choice. Level 3 is selected by
pressing the item. +/- will reverse + & -. Press OK to lock in a new setting. < and > are previous page and next
page. You can make a test copy in the service mode by pressing Start.
DISPLAY MODE: There are dozens of display items, which are described on the screen. Each one, when selected will
list another level of items. For example Version will display the ROM version or board version. There will be
settings for user, accessories, jam, errors, CCD settings, fuser temperature, internal humidity, etc.
ACC-STS: For feeder, sorter (finisher,) and deck. Set to 1 if installed. Set to 0 if none.
FL-LIFE: Exposure lamp is nearing end of its life.
ADJUST MODE
AE: AE-TBL: Speed AE text mode density. BE-TBL: text.
ADJ-XY: ADJ-X (scan lead edge x-direction,) ADJ-Y (CCD start position x-direction.)
CCD: W-PLT-X: Standard white plate X signal data adjustment. W-PLT-Y: Standard white plate Y signal data
adjustment. W-PLT-Z: Standard white plate Z signal data adjustment. A-RG: Color displacement correction in
sub scan not dependent on RG. B-RG: Color displacement correction in sub scan not dependent on RG. B-GB:
Color displacement correction in sub scan not dependent on GB. AL-RG: Color displacement correction in sub
scan dependent on RG ratio in lens unit. . AL-GB: Color displacement correction in sub scan dependent on GB
ratio in lens unit.
BLANK: BLANK-T (lead edge void width.) BLANK-L (left margin adjustment.) BLANK-R (right margin adjustment.)
BLANK-B (trail edge void width.) BLANK-TP (lead edge margin adjustment.)
COLOR: ADJ-K (K color balance.) OFST-K (K light area density and color balance adjustment.
FUNCTIONS MODE
TONER-S: Stirs toner for 4 minutes.
STRD-POS: Auto adjust of CCD.
CARD: When installing card reader.
CCD-ADJ: Shading auto correct. Should be done after
replacing composite board or laser unit. Select CCDADJ and press OK. Runs for 30 seconds.
SHDG-POS: Use if white line appears. Range is 240-320.
SH-PS-ST: Standard white plate shading correction. First

do CCD-ADJ. Runs for 10 seconds.
EGGN-POS: Auto adjust of edge gain correct for CCD.
PANEL: LCD-CHK, LED-CHK, LED-OFF, KEY-CHK,
TOUCHCHK, number keys can all be checked and
tested.
PART-CHK: Test fan.
CLEAR
ERR: Initializes (resets) error codes. E000, E001, E002, E003, E004, E032, E717. Select ERR and highlight the item.
Press "OK." Turn power off and back on.
Use above procedure for all of these as needed.
R-CON: Initialize reader board.
MMI-FAX: Initializes fax control panel settings.
PWD-CLR: Clear password.
SERVICE: Initializes backup data for service mode.
ADRS-BK: Clear address book data.
FAX: Initialize fax RAM.
OPTION: initialize back up data of service mode option.
JAM-HIST: Initializes jam history.
MMI: Initialize settings back up items and copier control
panel back up items.
ERR-HIST: Initializes error history.

22

TENTH EDITION
CANON IR3250
MISC-R: Use OK key after highlighting item.
SCANLAMP: Tests exposure lamp.
SC-MOVE: Test scan.
LAMP-ADJ: Adjust lamp after replacing.
USE-LAMP: Adjust lamp after replacing a board (or reinstalling a used lamp.) Adjust VR1601 on image processor
board until LED 111 lights. Then press OK. Let machine be on for about 5 minutes before doing this.
MISC-P: Use OK key after highlighting item.
IP-CHK: Self diagnosis of image processor board.
P-PRINT: print contents of service mode.
HIST-PRT: print jam history.
TRS-DATA: Transfer data in memory reception to a box.
USER-PRT: print user settings.
adjustment.
adjustment.

adjustment.
adjustment.
MF-ADJ-Y: multi-feeder horizontal registration auto
adjustment.
DK-ADJ-Y: deck horizontal registration auto adjustment.
LBL-PRNT: print out service label.
PRE-EXP: test pre exposure lamp.
SYSTEM
DOWNLOAD: Turn off machine and computer. Disconnect network cable. Connect machine and computer with bicentronics cable. Turn on computer. Turn on machine. Select Download, highlight it and press OK. Use service tool
to download data. After turning on machine, display should say CONNECTED. Shut machine and turn back on.
CHK-TYPE: test hard drive partition number with keypad.
HD-CHECK: check and recover of partition select using CHK-TYPE.
HD-CLEAR: initialize partition of CHK-TYPE.
OPTION
Machine Settings
MODEL-SZ: Inch, metric. 0 is AB. 1 is inch. 2 is A. 3 is
B/inch. This will affect r/e, feed size detect.
THINP-SP: To increase separation for thin paper. 0 is
standard. 1 is more separation power.
CONFIG: Country, language.
RAW-DATA: Check received data.
TNR-COT: Toner counter.
TN-SLICE: Toner count warning.
IFAX-LIM: Limit the number of output lines when in i-fax
mode.
FIX-TEMP: fuser temperature. 0 is disable (default.) 1 is
10 centigrade. 2 is -6 degrees. 3 is -3. 4 is +3. 5 is
+6. 6 is +10. 7 is +15.
HUM-SW: 0 is environmental control. 1 is high humidity
mode. 2 is normal. 3 is low humidity.
SCANSLCT: disable original size detect for ADF.
TRNS-SW: Transfer bias for large paper. 0 is auto. 1 is
manual mode, which requires you to go to
ADJUST>HV-TR>TR-N1.
PRIAC-SW: 0 is to not increase charge current. 1 will

increase the charge current. Often needed in first
2K copies of drum life, or if D-GAMMA has been
done.
SENS-CNF: original sensors arrangement. 0 is AB. 1 is
inch. 2 is A-configuration.
CONFIG: select firmware stored on hard drive. Highlight
and press +/- key to select. Press OK.
SHARP: image sharpness. 3 is default.
COTDPC-D: factory use only.
DF-BLINE: enable or disable black line reduction mode.
0 is disable.
FIX-SMR: set fuser trail removal in high humidity. 0 is off
(default.) 1 is on.
DECRL-FN: curl reduce fan. 0 is default (off.)
TR-CLN: transfer charge roller clean bias on or off (0 is
disable; default.)
FAN-EXTN: fan extension mode at end of job. 0 is
disable; default.

23

TENTH EDITION
CANON IR3250
USER
COPY-LIM: Max number of copies up to 999.
SLEEP: Sleep mode off if 0, on if 1.
TX-PT-ON: Specify if text/photo items should display in
service mode when text/photo/map is selected.
SIZE-DET: enable or disable original size detect.
COUNTER1 through COUNTER6: type of software
counter of control panel.
DATE-DSP: date time type of indicator. 0 is YYYY
MM/DD. 1 is DD/MM YYYY. 2 is MM/DD/YYYY.
IMG-RTN: Image rotation.
FIX-CLN: After narrow sheets, if wide sheets selected,
paper interval is increased.
STPL-PSN: Stapling position.
SLEEP-MD: Power supply loads in sleep mode.
MB-CCV: restricts control card users for mail box. 0 is
off. 1 is on (restricted).
B4-L-CNT: B4 counted as large or small. 0 is small (default.)
TRY-STP: stapling limit in finisher. 0 is normal . 1 will

stop when paper full.
MF-LG-ST: to indicate extra length key for long paper if
set to 1 0 is default.
SPECK-DP: dust detect warning in stream reading
CNT-DISP: disable or enable serial number for counter
check key. 0 is enable. 1 is disable.
PH-D-SEL: to select lines for photo printing. 0 is 142. 1 is
134.
COPY-JOB: to enable or disable copy job auto start with
coin or card reader. 0 s enable. 1 is disable.
OP-SZ-DT: enable or disable original size detect in book
NW-SCAN: enable or disable network scan. 0 is disable.
1 is enable.
CST: Cassette settings

U1-NAME thru U-8 NAME: Turns off or on the indicator of the paper size for the particular cassette. 0 is disable. 1 is
enable.
CST-U1 through CST-U8. Select name of paper for size groups.
ACC: Accessory settings
COIN: 0 is std. 1 if coin vendor setup
DK-P: Paper size for side deck. 0 is A4. 1 is B5. 2 is LTR. 3 is A-LTR.
INT-FACE
IMG-CONT: to set detection of connection of external controller. 0s is absent. 1 is present.
FEEDER
SIZE-SW: enable mixed original sizes. 0 is disable. 1 is enable.
SORTER
BLNK-SW: set margin width for both sides of saddle-stitch fold. 0 is 5mm. 1 is 10mm.
MD-SPRTN: set retraction after finisher error. 0 is disable. 1 is enabled.
BOARD
MENUE-1 through MENUE-4: set levels 1-4 of printer settings menu.
PCL1-OFF through PCL3 OFF: enable or disable functions of slots 1, 2, 3. 0 is normal. 1 is disable.
TEST MODE
PG displays as level 2. Go to TYPE to generate a test print. Select number. Press the key. Press Start. Machine will
test. Enter 0 and press Start to make a standard copy.
Test number: Type
Test number: Type
00: CCD
05: Halftone
01: Grid
06: Black
02: 17 gradations with image correction
07: Vertical lines
03: 17 gradations without image correction
08: Horizontal lines
04: Blank

24

TENTH EDITION
CANON IR3250
Test Mode - continued
TXPH is used to select text or photo mode. 0 is text. 1 is photo.
PG-PICK: paper source. 1-4 are cassettes 1-4. 7 is paper deck. 8 is multi-feeder (bypass.)
NETWORK
PING: check connection between machine and TCP/IP network. Press OK.
COUNTER MODE
In level 2 & 3, you can access counters to read them and
to clear them. The reading will display. To clear the
item, highlight it and then press "Clear." 0000 will
display. Counters are.
SERVICE 1 & SERVICE 2: Total copy counters 1 & 2.
COPY: Total copies.
PDL-PRT, FAX-PRT, RMT-PRT, BOX-PRT, RMT-RPT,
BOX-PRT, RPT-PRT, 2-SIDE, SCAN: The counts
for each of those.
PICKUP: level 3
C1 and C2 are cassettes 1 & 2. MF is multi-feeder
(bypass,) DK is deck. 2-side is duplex.
FEEDER: FEED document feeder original pickup counts.
Level 3 includes
DISPLAY-Feeder size
ADJUST: DOCST for adjusting original stop position.
DOCST-RP (not used.) P-INTL-U for adjusting
original to original interval.
FUNCTION: SENS-INT for adjusting sensitivity of each
sensor. UBLT-CLN for cleaning upper separation
belt. DBLT-CLN for cleaning lower separation belt.
OPTION: SIZE-SW AB and inch size detection switching.
SCAN-SEL for turning on or off non-default original
size detect.
JAM: TOTAL, FEEDER, SORTER, MF, C1, C2, DK
counts.
Download basic information. Install download tool (version 1.2J or later) in PC and install system CD.
Start service support tool. Select ROM data, and then select add data. On next screen select register from
selected folder. Select correct drive for CD. Select the file of the version. Click Register. Machines data lamp
should stay off. Shut both power switches on machine and unplug machine. Disconnect network cable if
installed. Connect computer to parallel port on controller side with parallel cable. Turn on computer. Plug in
machine. Turn on reader side power switch, then turn on printer side power switch. On download/upload screen,
select next. Select system or RUI. Select connect. Enter service mode. Go to
copier>function>system>download. Click OK. When screen reads Connection to the copier has successfully
ended, click OK. Select download system software. Select language and site from list of software. Click
Start. When finished, click OK. Go to basic selection menu>to previous screen>end. Shut machines main
switch and unplug from wall. Turn off computer. Disconnect parallel cable. Reinstall network cable.
BOARD: OPTION: LIPS-ERR to enable or disable in case of error. MENU-1, MENU-2, MENU-3, MENU-4 to display
level 1-4 display.
FAX: Includes about 50 pages of softswitch settings, etc. Not covered here.


25

TENTH EDITION
KONICA 7025 / 7035

Profile: Digital
Speed: 25 / 35 copies per minute
CONSUMABLES
SUPPLY
PART NUMBER
YIELD
7025 Toner .......................................... 950-236............. 26,000
7035 Toner ........................................... 950-251........................
7025 Developer (675 grams)................ 950-237........... 200,000
7035 Developer .................................... 950-252........... 200,000
7025/7035 Drum .................................. 950-253........... 200,000
ACCESSORIES
Accessory
Model
RADF ........................................................................... DF-314

Platen cover ................................................................ CV-109
Finisher .........................................................................FS-107
Finisher trays.................................................................FT-107
Finisher inner tray unit .................................................... IT-101
2-tray paper feed unit (7025 only) ................................ DB-209
2-tray paper feed unit ................................................... DB-210
LCT (7025 only)............................................................ DB-409
LCT ............................................................................. DB-410
Accessory
Model
Pedestal (cabinet)......................................................... DK-109

Fax kit ...........................................................................FK-101
Print controller ...............................................................IP-421
Print controller ................................................................IP-011
Network board .............................................................. KN-303
Printer memory .............................................................MU-403
Hard drive ..................................................................... HD-103
Total counter, PM counter, PM start date, Drum counter: Read and/or reset in "P" mode or "25 mode." Some in "47
mode."
Developer replacement & calibration: Loosen set screw and slide developer unit out. Remove two screws to remove
developer cover. Remove cover. (do not turn gear in reverse direction). Empty old developer and replace
developer. Use "L" adjustment in 36 mode. Hold 3 & 6 keys while turning on power. Select "HV adjustment." Press
"next" until "L detection adj." displays. Press "Start." "OK" should display along with the value.
Drum unit: Includes drum, charge corona, pre-charge lamp assembly, cleaner unit, separator claws, toner recycling
section.
Drum unit removal: Remove developer unit, open duplex unit & transport handle. Loosen screw and slide out drum
unit. You will have to turn it to an angle to get it out. Remove charge corona (2 screws). Remove stop ring & drum
shaft. Remove bearing (2 screws). Remove lock blocks o each end (lift up). Remove drum. New drum: use starting
powder. If you use starting powder on new drum, you should wipe off the toner control sensor board surface to be
sure that starting powder does not interfere with density readings. To reset drum: 36 mode; counter clear.
Drum blade replacement: Remove drum unit from machine. Remove charge corona, remove drum from unit (all
described above in drum removal.) Remove two screws that hold blade in place through the "suppressor piece."
Remove and replace blade.
Copy quality: 36 mode has a "Density adjustment" and a "Copy quality adjustment."
Waste toner: Recycled back to the developer unit.
2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763

26

TENTH EDITION
KONICA 7025 / 7035

PART DESCRIPTION
PART NUMBER MAN LOC
YIELD
Board; DC power source .................26NA84510.. 77 15 ............
Board; main driving (7025) ..............26NA-9022 .. 77 2 ..............
Board; main driving (7035) ..............26TA-9020... 81 2 ..............
Board; parameter memory...............26NA-9110 .. 77 19 ............
Board; system control (7025)...........26SA-9301 .. 77 3 ..............
Board; system control (7035)...........26TA-9300... 81 .................
Bypass actuator ...............................26NA42280.. 57 11 ............
Bypass conveyance roller................40AA42100.. 57 24 .... 300K
Bypass feed roller ............................540040562 .. 57 23 .... 300K
Bypass feed tray flap/extension .......26NA42320.. 61 15 ............
Bypass photo interrupter..................552085510 .. 57 29 ............
Bypass pickup assembly .................26NA-4280 .. 57 51 ............
Bypass pickup roller.........................25BA40320.. 59 37 .... 300K
Bypass reverse roller .......................40AA-4060 .. ............. 300K
Bypass size detect board.................13FG-9330 .. 61 14 ............
Cassette backstop ...........................26NA47040.. 70 2 ..............
Cassette drive motor (lift?)...............26NA80041.. 67 11 ............
CCD assembly (7025) .....................26NA-6260 .. 11 16 ............
CCD assembly (7035) .....................26TA-6260... 11 16 ............
Charge corona assembly.................26NA-2500 .. 27 14 .... 200K
Charge corona discharge plate assy...26NA-2510 .. 27 13 ............
Charge grid......................................26NA25160.. 27 3 ..............
DB-209/210/409/410 actuator; lower ...13HA10170.. 4 21 ..............
DB-209/210/409/410 actuator; upper...13HA40060.. 3 6 ................
DB-209/210/409/410 cassette backstop26NA47040.. 10 1 ..............
DB-209/210/409/410 cassette
drive motor (2)..............................26NA80041.. 9 12 ..............
DB-209/210/409/410 caster (4) .......12XQ10040 . 3 4 ................
DB-209/210/409/410 double feed
prevent roller; lower......................26NA40120.. 7 20 ...... 200K
DB-209/210/409/410 double feed
prevent roller; upper .....................26NA40110.. 7 16 ...... 200K
DB-209/210/409/410 paper feed tire...26NA40090.. 7 9 ........ 200K
DB-209/210/409/410
photo interrupter (3) .....................552085510 .. 3 5 ................
DB-209/409 drive board assembly...13GU-9010 .. 9 23 ..............
DB-209/409 drive unit ......................13GU-1500 .. 9 28 ..............
DB-209/409 paper feed drive motor.12RQ80010 . 9 26 ..............
DB-210/410 drive board assembly...13NA-9010 .. 9 23 ..............
DB-210/410 drive unit ......................13NA-1500 .. 9 1 ................
DB-210/410 paper feed drive motor.26TA80010 .. 9 26 ..............
Developer coupling ..........................26NA30950.. 31 3 ..............
Developer gear agitate A: 22t ..........26NA30140.. 31 16 ............
Developer gear agitate B; 22t ..........26NA30150.. 31 15 ............
Developer gear C.............................26NA30850.. 31 7 ..............
Developer gear; 26t .........................26NA30700.. 31 22 ............
Developer gear; coupling.................26NA30730.. 31 10 ............
Developer motor? Manual appears to be wrong. One of the
drum motor listings is likely to be the developer motor.
Developer unit (7025) ......................26NA-3002 .. 31 1 ...... 600K
Developer unit (7035) ......................26NA-3000 .. 31 1 ...... 600K
Developer unit toner density sensor 26NA88040.. 33 10 ............
PART DESCRIPTION
PART NUMBER MAN LOC
YIELD
DF-314 double feed prevent roller ...13GL40050.. 5 15 .............
DF-314 double feed prevent roller A...13GL-4050... 5 13 250K orig.
DF-314 drive motor 1 .......................13GL80010.. 9 36 .............
DF-314 drive motor 2 .......................13GL80021.. 7 25 .............
DF-314 drive motor 3 .......................13GL15190.. 11 34 ...........
DF-314 exit actuator (long curved one)..13GL46650.. 11 24 ...........
DF-314 exit actuator (small one)......13GL46640.. 11 22 ...........
DF-314 feed roller A ........................13GL40110.. 7 12 250K orig.
DF-314 hinge; left ............................13GL10110.. 3 5 ...............
DF-314 hinge; right ........ Made up of about 10 pieces. Not listed here
DF-314 original tray photo interrupter...55WA85520. 17 13 ...........
DF-314 original tray size detect board..13FG-9330 .. 17 11 ...........
DF-314 photo interrupter (3) ............12QV85510 . 5 33 .............
DF-314 pickup roller.........................12QV40340 . 7 3 ...............
DF-314 resist sensor (2?) ................12ER85511.. 5 16 .............
Door switch ......................................40AA85010.. 75 1 .............
Drum blade assembly (7025)...........26NA-2090 .. 23 20 .... 200K
Drum blade assembly (7035)...........26TA-2090... 23 20 .... 200K
Drum motor
(listed in several places) (7025) ...26NA80010.. 17 1 .............
Drum motor
(listed twice. 2 of them?) (7025) ...26NA80010.. 15 11 ...........
Drum motor
(listed twice. 2 of them?) (7035) ...26TA80010 .. 15 11 ...........
Drum motor
(listed twice. 2 of them?) (7035) ...26TA80010 .. 17 11 ...........
Drum recovery
blade assembly ? (7025) ..............26NA-2240 .. 23 17 ...........
Drum recovery
blade assembly ? (7035) ..............26TA-2240... 23 17 ...........
Drum separator claw assembly........26NA-2180 .. 23 18 ...........
Drum unit assembly (7025)..............26NA20350.. 21 7 .............
Drum unit assembly (7035)..............26TA-9900... 21 7 .............
Duplex area (cassette) photo interrupter .552085510... 67 22 ...........
Duplex motor ...................................26NA80090.. 67 14 ...........
Duplex reverse actuator...................26NA50070.. 67 24 ...........
Exposure lamp.................................26NA83010.. 13 12 ...........
Exposure lamp harness to board
(includes board?) .........................26NA-9510 .. 13 28 ...........
Fan (3) .............................................26NA80510.. 3 18 .............
Fan (squirrel cage) (7025) ...............26NA-7390 .. 63 3 .............
Fan (squirrel cage) (7035) ...............26TA-7390... 63 3 .............
Filter (left side) .................................26NA73680.. 3 15 .............
FS-107 collect motor (small round; 2) ..13GQ80011 . 11 1 .............
FS-107 drive motor ..........................13GQ80020 . 5 17 .............
FS-107 exit actuator ........................13GQ48200 . 5 22 .............
FS-107 exit roller .............................13GQ45191 . 9 31 ...... 600K
FS-107 exit tray A ............................13GQ48010 . 5 1 ...............
FS-107 exit tray B ............................13GQ48020 . 5 2 ...............
FS-107 fan .......................................13GQ80510 . 7 26 .............
FS-107 motor 1 (small round, mounted underneath,
horizontally)..................................13GQ80030 . 13 12 ...........

27

TENTH EDITION
KONICA 7025 / 7035

PART DESCRIPTION
PART NUMBER MAN LOC
YIELD
FS-107 motor 2 (square) ................. 13GQ80040. 7 29..............
FS-107 motor 3 (cylindrical) ............ 13GQ80051. 9 20..............
FS-107 photo interrupter ................. 13QV85510 . 3 5................
FS-107 photo interrupter (2) ............ 12QV85510 . 5 20..............
FS-107 positioning actuator............. 13GQ48250. 7 1................
FS-107 stapler unit .......................... 120H50402.. 13 22............
Fuser cleaner assembly (7025) ....... 26NA-5401 .. 51 5..............
Fuser cleaner assembly (7035) ....... 26TA-5400 .. 55 5..............
Fuser cleaner roller ........................ 26NA53830 . 51 13............
Fuser cleaner roller gear; 44t (7025) ... 26NA53470 . 51 17............
Fuser cleaner roller gear; 48t (7035) ... 26TA53470.. 55 17............
Fuser cleaner web........................... 26NA53430 . 51 18.... 100K
Fuser exit actuator (7025) ............... 26NA53170 . 53 3..............
Fuser exit actuator (7035) ............... 26TA53170.. 57 3..............
Fuser gear; 16t/38t (3) (7035) ......... 26TA54290.. 57 26............
Fuser gear; 18t/44t (3) (7025) ......... 26NA54290 . 53 26............
Fuser gear; 20t (7035)..................... 26TA53450.. 57 29............
Fuser gear; 21t ................................ 26NA53940 . 53 27............
Fuser gear; 21t (7025)..................... 26NA53440 . 53 28............
Fuser gear; 21t/21t (7025)............... 26NA53450 . 53 29............
Fuser gear; 23t/23t (7035)............... 26TA53440.. 57 28............
Fuser heat lamp 1 (upper) ............... 26NE83020 . 47 7...... 400K
Fuser heat lamp 2 (lower)................ 26NE83030 . 47 8...... 400K
Fuser heat roller (7025) ................... 26NA53033 . 47 9...... 100K
Fuser heat roller (7035) ................... 26TA53033.. 47 9...... 100K
Fuser heat roller bearings (2) .......... 26NA53710 . 49 17.... 200K
Fuser heat roller bushings (2).......... 26NA53720 . 47 15.... 100K
Fuser heat roller drive gear (7025) .. 26NA54060 . 49 22............
Fuser heat roller drive gear (7035) .. 26TA54060.. 53 16............
Fuser photo interrupter .................... 552085510 .. 53 1..............
Fuser pressure roller (7025) ............ 26NA53040 . 53 12.... 100K
Fuser pressure roller (7035) ............ 26TA53040.. 57 12.... 100K
Fuser pressure roller bearings (2) ... 26NA53590 . 53 35.... 200K
Fuser separator pawl; 6................... 26NA54270 . 51 4...... 200K
Fuser thermistor .............................. 26NA88011 . 47 6..............
Fuser thermal fuse assembly
(includes mounting plate)............. 26NA-5350 .. 49 33.... 400K
Fuser unit (7025) ............................. 26NE-5302 .. 49 32............
Fuser unit (7035) ............................. 26TE-5300 .. 51 1..............
High voltage unit.............................. 26NA84010 . 75 16............
Laser unit (7025) ............................. 26NA-6503 .. 79 1..............
Laser unit (7035) ............................. 26TA-6500 .. 83 1..............
Operation panel assembly............... 26NE-7000 .. 9 20..............
Operation panel overlay .................. 26NE70041 . 9 9................
Ozone filter (7025)........................... 26NA10170 . 7 16...... 200K
Ozone filter (7035)........................... 26TA10170.. 7 16...... 200K
Paper exit actuator (duplex area) .... 26NA48240 . 63 24............
Paper exit photo interrupter
(duplex area; 2)............................ 552085510 .. 63 19............
PART DESCRIPTION
PART NUMBER MAN LOC
YIELD
Paper exit sensor assembly
(duplex area)................................26NA-4920 .. 63 10 ............
Paper feed clutch.............................26NA82020 . 17 22 ............
Paper feed lower actuator ...............26NA40280 . 43 22 ............
Paper feed lower actuator ...............26NA40750 . 43 24 ............
Paper feed lower double feed
prevention roller lower..................26NA40120 . 43 16 .... 200K
Paper feed lower double feed
prevention roller upper .................26NA40110 . 43 8...... 200K
Paper feed lower photo interrupter (1) .25AA85511.. 43 38............
Paper feed lower photo interrupter (2) .552085510 .. 43 25............
Paper feed pickup roller (2) .............26NA40090 . 43 1..... 200K
Paper feed upper actuator ...............26NA40280 . 41 28 ............
Paper feed upper actuator ...............26NA40750 . 41 30 ............
Paper feed upper double feed
prevention lower roller..................26NA40120 . 39 19 ............
Paper feed upper double feed
prevention roller ..........................26NA40100 . 39 11 ............
Paper feed upper photo interrupter (1).25AA85511.. 41 39 ............
Paper feed upper photo interrupter (2).552085510 .. 41 25 ............
Paper feed upper roller ...................26NA40090 . 39 4..............
Photo interrupter (inside rear frame)...552085510 .. 3 23..............
Platen glass assembly (includes left and
rear edge guides)........................26NA-6272 .. 11 1..............
Platen slit glass ...............................26NA-6282 .. 11 7..............
Power switch ...................................55GA86010 . 77 22 ............
PTL light shield assembly
(seems to include lamp) ...............26NA-4581 .. 45 5..............
Resist actuator.................................26NA45160 . 55 8..............
Resist clutch ....................................26NA82010 . 55 4..............
Resist photo interrupter ...................552085510 .. 55 6..............
Resist roller A ..................................26NA45130 . 55 12 ............
Resist roller B ..................................26NA45120 . 55 13 ............
Scan cable; front..............................26NA61221 . 13 19 ............
Scan cable; rear ..............................26NA61211 . 13 20 ............
Scan home photo interrupter ...........552085510 .. 11 9..............
Scan motor (7025)...........................26NA80022 . 13 26 ............
Scan motor (7035)...........................26NA80020 . 13 26 ............
Suction filter (7035 only) ..................26TA31110.. 43 8...... 200K
Toner detect board assembly
(in drum cartridge/cleaner unit) ....26NA-9180 .. 23 9..............
Toner motor .....................................26NA80060 . 35 17 ............
Toner remaining sensor
(in toner supply section) ...............40AA88030.. 35 22 ............
Toner supply drive assembly (7025) ..26NA-3230 .. 37 18 ............
Toner supply drive assembly (7035)...26TA-3230... 37 1..............
Toner supply unit (7025)..................26NA-3200 .. 35 4..............
Toner supply unit (7035)..................26tA-3200.... 35 1..............
Transfer separator corona assembly..26NA-2600 .. 29 3..... 400K
Transfer separator corona
assembly fingers ..........................26NA26190 . 29 1..............

28

TENTH EDITION
KONICA 7025 / 7035

TROUBLE CODES
F10-1, -2, -9: Communication errors between Printer
board and copier.
F18-1: Upper paper feed lift problem.
F18-2: Lower paper feed lift problem.
F18-3: Upper DB lift problem.
F18-4: Lower DB lift problem.
F22-1: Drum temp too high.
F22-2: PCL connector problem.
F23-1: PCL connector problem.
F26-1, -2, -3: Auto toner detect problem.
F28-1: Charge corona problem.
F28-2: Transfer corona problem.
F28-3: Separator corona problem.
F28-4: Developer problem at patch.
F34-1: High fuser temperature or bad thermistor.
F34-2: High fuser temperature.
F35-1 thru F35-6: Low fuser temperature or open
thermistor.
F35-7, -8: Low fuser temperature/ wrap jam.
F35-9,-10: Fuser thermistor.
F36-1: High fuser temperature at TH1.
F36-2: High fuser temperature at TH2.
F36-3: Open TH1.
F36-4: Open TH2.
All F34, F35 & F36 codes must be reset using 25
mode. Dipswitch 3, bit 1 is the fuser reset
command. 0 is no. 1 is yes. Presumably this
means that if you must reset a fuser fault, you
enter this mode, select Dipswitch 3, select bit 1
and change no to yes, by pressing "ON."
F37-1: Replace fuser cleaning web. Go to 36 mode to
reset web counter.
Go to 25 mode for exact procedure. Note: This
procedure is not listed in the newest 7025/7035
manual, though it was in the earlier models
(7020/7030.)
F40-1, -9: Optics communication error.
F41-1: Scan return problem.
F43-1: Exposure lamp or lamp board problem.
F46-1: Laser motor problem
F46-8: Laser index error.
F46-10: AOC error.
F46-11: AGC error.
F49-2: Laser board connection error.
F49-4: Index sensing board connection error.
F49-6: ADB (A/D conversion board) connection error.
F51-4: Developer speed problem.
F51-5: Main motor speed problem.
F51-6: Laser motor problem.
F52-1: Optics fan problem.
F52-2: Fuser fan problem.

F52-3: DC power supply fan.
F52-4: Developer suction problem.
F52-6: CPU fan problem.
F56-1 thru -11: Communication problem; control board.
F60-1: RADF control board or main control board.
F60-11: RADF control board.
F67-3: RADF control board or main control board.
F70-1: Communication problem between machine and
finisher; main control board or finisher board.
F70-9: Finisher error caused by SRGA error detect.
F70-11: Finisher board.
F77-2: Finisher board, up/down motor or up/down detect
sensor problem.
F77-3: Finisher alignment problem.
F77-4: Finisher up/down tray error.
F77-5: Finisher board or pressure motor.
F77-6: Stapler problem or finisher board.
F77-11: Stapler problem.
F77-16: Finisher rear alignment error.
F77-17: Stapler motor or finisher board.
F77-18: Finisher fan problem.
F77-22: Rear alignment motor or sensor or finisher
board.
F80-1 thru -5: PRMB (parameter memory board) on
control board.
F81-1, -2, -3: Control board.
F87-1, -2, -3: Printer controller.
F88-1: Control board.
F89-1 thru -6: Control board.
J10: Bypass jam.
J11: Upper feed jam.
J12: Upper feed jam.
J13: DB upper feed jam.
J14: DB lower feed jam.
J16: Jam in DB.
J20-2: Duplex door opened.
J20-3: Finisher opened.
J20-4: Emergency stop signal form copier.
J20-5, -6: Finisher opened.
J30: Jam, probably registration area.
J31: Exit jam.
J32: Paper exit jam.
J32-2: Fuser exit jam.
J33: Paper exit jam.
J50-1: Print request failure from system.
J50-2: Valid signal failure.
J50-3: Registration did not start on time (duplex?)
J61-0, -1: RADF opened during run, or other RADF jam.

29

TENTH EDITION
KONICA 7025 / 7035

J62-0 THRU j62-5: RADF feed jam.
J63-0 thru J63-5: RADF internal or exit jam.
J65-1, -2, -3: RADF feed jam.
J65-8: RADF exit jam.
J65-9, -10, -11: RADF jams.
J72-1, -2: Finisher jam.
J72-16: Finisher entry jam.
J72-17: Finisher exit jam.
J72-19: Finisher entry jam.

J72-81: Stapler jam.
J75-10, -11, -12, -13: IT101 jams.
J81: Duplex paper feed jam.
J82: DB or duplex feed jam.
J90: Fuser exit.
J91: Paper exit.
J92: Duplex jam.
J97-1, -2: Duplex problem.
J100: Duplex jam.
SIMULATIONS
Note: 9272 is the standard password to enter simulations. Press 9, 2, 7, 2, Start. To use each of these, with
power already on, press and hold the "*" key, until the display says "Please enter service password." Press
9,2,7,2, start. "Mode select menu screen" will appear. Press the mode you want (P, 25, 36 or 47). When
finished, press "normal mode" to return to standard screen. Note: It is possible that instead of holding the "*" key,
you may have to press it repeatedly. Service manual says "keep pressing."
Use the number keys to change values. Press Print key to check item. Press stop/clear when finished.
"P" function. Counters. Press "*" key. Total count will display. Press "!" to see other counters, press "Print." Press
"OK" or "stop/clear" to return to normal.
Counters available are: Total count, total count start date, PM count/PM count limit, PM count start date, Fax send
count, Fax receive count, Printer count, Scanner count, Drum count, Developer count, fuser count.
"25 Mode": To enter this mode, turn off power. Press the "2" and "5" keys and hold them down. While they are held
down, turn on power. Menu screen will list choices
1: Software switches
7: serial number
2: PM count/cycle
8: ROM version
3: collecting data
9: KRDS setting
4: parts count
10: ISW
5: password set
11: Root counter
6: service phone number
Select your choice. Enter value. Press "Return" to see that your new value has been entered. Turn power off. New
information will not take effect until power is off and back on again.
1. Software SW: use up/down arrow keys to select dip switch. Use up/down arrow keys to select to select bit number.
"On" is "1." "Off" is "0." On will set bit. Off will clear bit. Press "return" to return to menu. Listing dipswitches and
all their bits cannot be done in a short publication such as this one. These are covered in pages 6-7 thru 6-11 of
the factory service manual, in very small print. We will list only those that are essential.
Dipswitch 3, bit 1 is the fuser reset command. 0 is no. 1 is yes. To reset a fuser fault, you enter this
mode, select Dipswitch 3, select bit 1 and change "1" to "0" by pressing "off."
Dipswitch 23, bit 7 is fuser web count-over stop. Machine will stop operating when fuser web life is
reached if this is set to"1."
2. PM count. Enter value with number keys. Press "SET" to lock in. PM cycle. Enter three digits (100 =100K.
015=15K) for the PM cycle you want. Press "SET" to lock in.
3. Data collection. 5 pages in the service manual of various counts of jams, copies in each mode, etc. It is possible
that the screen displays the verbal description of each item. However, the manual lists numbers of steps,
classifications, counts, sizes, occurrences, points of occurrence, errors etc. Here are some that may be
important. 46; photo mode. 51; text/photo mode. 52; text mode. 52; arbitrary density mode. 63; increase contrast
mode.

30

TENTH EDITION
KONICA 7025 / 7035

Simulations 25 Mode - continued
4. Parts Count. Displays the copies made, allows you to clear the count and to set the maximum number of copies or
date that items should be replaced. Enter 25 mode, select "Parts Counter." Use up/down arrow keys to select
item. Press "Count reset" to reset. Press "Limit set" to enter a limit value. Press "P/N set" to enter the part
number. Press "parts name" to enter the parts name. Press "Yes" to clear count of an item in the "Count reset"
screen. There are 39 items listed in the factory manual, including heat lamp, exit rollers, etc. We will only list the
most common. It is possible that the screen will list them, rather than just reference numbers. Number 1; drum.
1; drum blade. 3; drum unit. 4/ t/s corona. 5; developer. 6; developer unit. 7; ozone filter. 25; fuser web. 28; fuser
cleaner roller.
To set "limit." Enter 25 mode, select "Parts counter." Select "Limit set." Enter limit that you want with the number
keys. Press "SET." To set part number. Use same procedure as setting limit, except with "P/N SET" screen. To
set "Parts Name." Same procedure, except press "OK" instead of set.
5. Password set. Enter 25 mode. Select "Password setting." Select "Key operator password det." Enter a 4-digit
password with the number keys. Press "SET." To lock in. If password is set to "0000" no password will be
required for the weekly timer. "EKC" master code; same procedure as password (8-digit code). "Weekly timer"
(4-digits) is same procedure.
6. Service phone number. Enter 25 mode. Select "Service TEL no." Press "TEL for phone and "FAX" for fax. Use
number keys to enter up to 16 digits for each. Cursor can be moved with "<<" ">>" keys to make changes or
corrections. Entire number can be deleted with "stop/clear" key. Press "SET" to lock in.
7. Serial number. Enter 25 mode. Select "Serial number." Enter 9 digit serial number. Press "SET" to lock in.
Destination for Fax. Enter 25 mode. Select "Serial number." Then select "Destination." Use up/down arrow keys
to select country. Press "OK" to lock in.
8. ROM version. Enter 25 mode. Select "ROM version." Item name and ROM version will display, along with serial
number of ROM. There will be a separate ROM for each of the following, if installed; System control, Image
control, Panel, Optical control, RADF, Finisher, Fax, Printer.
9. KRDS. KRDS allows copier to call the host computer periodically and when there is a problem. With KRDS, copier
data can be accessed and changed via the computer; total count, PM count, RADF count, etc., error status,
adjustment data. To use KRDS, initialize KRDS, set modem & line (not necessary if FAX-KRDS used), enter
host password, set phone number. For any further KRDS information, you will need the factory service manual;
pages 6-1 thru 6-20.
10. ISW: ISW stands for "In-System Writer." This is flash-ROM rewrite. You will need the specific ISW service
handbook to perform this test, but here is what the service manual says otherwise. Enter "25" mode.
Select ISW (service manual lists it as 10, but says to press 11, so be careful. It should list "ISW.") When
you have that screen, you will see "ISW menu screen." Select ROM. Next screen should be "Program
rewrite." Press "Start." Most machines are not terribly difficult. Usually, you shut power before installing
pre-programmed flash-rom (programmed from your computer previously).
11. Root Counter. Enter 25 mode. Select "Root counter." The total copy count will display.
36 Mode: This is an adjustment mode. To enter, turn off power. Hold down the "3" & "6" keys while turning on power.
Menu will display choices. Select the item. Each will have a set of choices. Enter new information. Press
"Return" to see if the data has been entered. Turn power off. New data will take effect when machine is powered
up again.
36 Mode Adjustments And Settings.
1. HV (high voltage). Includes charge, transfer, separator, grid, bias, L detect. L detect is done when developer is
replaced.
2. Timing. Includes printer vertical magnification, platen vertical & horizontal magnification, RADF in various reduction
& enlargements for single sided & double sided modes. Also, restart timing from various feed positions, paper
feed loop adjustment form all feed positions, lead edge registration, centering adjustment from all feed
positions,, timing adjustment for centering, image read and restoring standard data. ADJUSTMENT PROCEDUE
in timing mode: Enter 36 mode. Select "Timing adj." Select item. Press "Next" key to get the item you want.
Press "Copy." Select paper size, etc. Press "Start" to print test pattern. Check the adjustment of the item you are
interested in. If you wish to change it, press "#" and "*" keys simultaneously to return to previous adjustment
screen. Change value with number keys. Press "SET" key to lock in. Test, measure, redo as needed. Press
"Return" when finished to return to normal.

31

TENTH EDITION
KONICA 7025 / 7035

3. Running mode includes intermittent copy, no paper intermittent, no paper, no paper continuous, and running.
4. Test pattern can be printed out.
5. Density adjustment can be made in 36-5.
6. Copy quality adjustment in 36-6 (apparently for RADF).
7. Various lists can be printed; test pattern, fonts, memory dump, machine management, 25 & 36 mode adjustment list.
8. Counter clear: Clear drum counter. Clear fuser web counter.
9. RADF adjustment for vertical magnification in various modes, restart timing for RADF in various modes, as well as
centering adjustment of RADF, and RADF scanner density adjustment,
10: Finisher adjustment
47 Mode: To enter this mode, turn off power (sw2). Press "4" & "7" while turning on power.
Inputs: These are signals, such as from switches and sensors. When checking inputs, you will activate the device
(switch, sensor etc.) and watch the magnification display to see if it . For "Multi mode" (which allows you to test
additional items at the same time) press "* and enter multi mode with number keys.
Outputs: These are items that are operated, such as motors, lamps, solenoids, etc. When testing an output, you will
press the "Start" button to test the item. For "Multi mode" (which allows you to test additional items at the same
time) press "* and enter multi mode with number keys.
Note: The same procedure is used for inputs and outputs. Use the number keys to enter the input or output. If an input
and output have the same code number, that does not mean that they are related. You can activate a sensor for
an input, and without even changing codes, press start to test something. They are two different types of tests.
To end a test, press "stop/clear." To exit 47 mode, shut power switch SW2.
47 Mode Inputs
00: Drum temperature signal.
01: Toner control data 0.
02: Toner control data 1.
03: Fuser temperature sensor 0.
04: Fuser temperature sensor 1.
05: L detect signal.
06: Humidity sensor signal.
10-1 thru 10-5 No paper
12-1 thru 12-4: Upper limit paper sensor.
13-1 thru 13-4: Tray detect paper sensor.
16-1 thru16-4: Paper size signal
20-1: Paper feed/registration sensor signal.
20-3: Upper tray jam detect sensor.
20-4: Lower jam tray detect sensor.
20-5: Intermediate p/s upper sensor.

20-6: Intermediate p/s lower sensor.
22-1 & -2 Fuser &Paper exit sensor.
23: Duplex door open.
40: Optics sensors. -1; home. -2 APS timing. -2 APS
sensor 1. -4 APS sensor 2.
50: Serial communications; -1; RADF. -2; Finisher. -3;
Scanner drive board. -4; Printer drive board.
57: Toner supply. -1; Toner level detect. -2; Toner bottle
sensor.
60-00 thru -09: RADF inputs.
70-1 thru -22 : Finisher inputs
80: Duplex sensor.
press the "Start" button to test the item. For "Multi mode" (which allows you to test additional items at the same
time) press "* and enter multi mode with number keys.
Note: That the same procedure is used for inputs and outputs. Use the number keys to enter the input or output. If an
input and output have the same code number, that does not mean that they are related. You can activate a
sensor for an input, and without even changing codes, press start to test something. They are two different types
of tests.
To end a test, press "stop/clear." To exit 47 mode, shut power switch SW2.
00: Exposure lamp.
05: Transfer & Separator corona.
01: Toner motor., developer sleeve, main motor, toner
06: Separator corona (dc.)
bottle solenoid.
07: Grid.
02: Charge corona.
08: Dmax/yLED
03: Transfer corona.
10: Guide plate.
04: Separator corona (ac)
11: Developer bias.

32

TENTH EDITION
KONICA 7025 / 7035

Simulations 47 Mode Outputs - continued
15: Clear Service counters
1: Service
2: Reuse (developer.)
10:EKC.
11: Job memory.
12: Arbitrary parts repl.
13: Coded dialing.
14: One touch fax clear.
15: Group fax clear.
98: Initialize KRDS non-volatile.
20 -1 through -5: 1st paper feed solenoid for 5 separate
feed stations.
21 -1, -2: Paper feed motor & DB drive motor.
23: Tray lift motors (1-4).
25: Registration clutch.
26: Loop clutch.
27: Tray select (1-4).
28: Bypass size adjust.
29: Drum separator solenoid.
31: Scan motor.
32: Laser motor (1 & 2).
33: Laser motor + APC.
34: Shading correction
36: Laser PVM.
37: Conpel to laser ON
39: Platen still APS operation.
41: Main motor.
42: Fan motors (1 through 7.)
43: Total counter.
45: Fuser lamp.
48: Lights display.
49: Operation panel test.
50: Developer motor.
51: PCL.
52: TSL.
53: Cleaner web solenoid.
54: Toner auto supply.
55: Toner motor.
56: Toner bottle solenoid. 7035 will allow reverse rotate
in -2.
57: Toner level power.
58: Toner bottle.
59: 24volts (1,2; scanner & printer)
60: Doc feed motors & solenoids (0-8).
69: Doc feed original size adjustments. (0, 1)
70: Finisher tests. 25 tests with non-sequential numbers
of them Page 4-85 of service manual.
75: ITU gate solenoid.
80: Duplex motor (1-4).
83: Duplex gate solenoid.
90: Clear PM count.
91: Clear process counter/ (0), clear drum counter (1.)
93: Initial setting (restore to factory default.) Manual says
"assembly line."
94: 36 mode list display.
95: L detect reference value auto adjustment. (Developer
counter reset.) Manual says "assembly line."
96: Process delivery completion. Manual says "assembly
line."
97: Light distribution check.
101: Message display.
121: Initialize Fax non volatile memory. Manual says
"assembly line."
197: Display E-RDH memory size.
198: E-RDH memory check.
999: Factory control board check.


33

TENTH EDITION
KONICA 7055 / 7065

Profile: Digital
Speed: 55 / 65 copies per minute.
CONSUMABLES
SUPPLY
DESIGNATION
STATED YIELD
Toner (900 grams).............950-665. ......................... 28,000???
Developer (800 grams)......950-754 ............................. 150,000
Drum .................................950-786 .............................. 300,000
Staples ..............................950-764
Maintenance Kit.................950-666 ................................. 150K
Includes the following: Drum blade, fuser cleaning roller, fuser oil pad, fuser roller???, filter K, dust proof filter, charge &
discharge corona wires, separation unit cleaning block assembly (upper,) transfer unit cleaning block assembly (upper,) charge
control plate, cleaner idler gear.
KONICA ACCESSORIES & OPTIONS

ACCESSORY / OPTION
DESIGNATION ITEM NUMBER
Document feeder.................................... RADF-312 ................
Finisher................................................... FS-106 ........ 950-655
LCT ........................................................ LT-352......... 950-657
Key counter (standard) ........................... .................... 944-907
Key counter (Xerox compatible) ............. .................... 943-102
Copier memory: 32MB............................ MU-103 ....... 950-781
Tandem copy kit ..................................... .................... 950-792
Tandem print kit...................................... TDP-302...... 950-806
ACCESSORY / OPTION
Print controller ....................................... IP-303.......... 950-667
PostScript kit........................................... PS-302 ........ 950-809
Print memory: 16MB............................... MU-104 ....... 950-022
Print memory: 128MB............................. MU-302 ....... 950-808
Ethernet network card ............................ KN-301 ........ 950-789
Drum unit removal: Open front door. Loosen one screw. Unlock and pull out toner supply unit. Release lever.
Remove two screws that hold in drum cover. Remove three screws that hold drum unit in and slide out. Lift the
recycling unit and remove the screw in the center.
Drum and drum blade removal and replacement: With drum unit out (as described above,) remove charge corona
by unplugging connector and lifting out. Remove developer unit (explained below.) Remove drum cleaner blade by
removing cleaner lid (two screws.) Remove blade shaft retainer to get to center mounting screw of blade. Use
starting powder anytime drum and/or blade are installed, whether new or used. Remove cleaner unit idler gear and
drum coupling (both on rear.) Lift out drum. When installing drum, service manual says to discharge Y detect
sensor and Dmax sensor with alcohol dampened cloth. The idea is to prevent toner from sticking to them.
Reassemble and reinstall in reverse order. Use 47 mode, code 091 to reset drum counter.
Developer removal and replacement: With drum unit out of machine (described above,) remove drum. Release
levers at front and rear and unplug connector. Raise toner recycle pipe and remove developer unit. Service
manual says that when emptying developer, do not rotate the developer in the wrong direction, but does not make
clear which is the wrong direction. (It looks like you should turn the developer gear counter-clockwise as viewed
from rear.) Unhook developer cover and remove. Empty old developer and replace with new. Reassemble and
reinstall. Go to 36 mode, process adjustment, L-Adjustment to calibrate developer.
Waste toner: Recycled back to the developer unit.
Setting PM cycle: See 25 mode.
Clearing PM counter: See 25 mode.
Clearing drum counter: 47 mode. Output 91.

34

TENTH EDITION
KONICA 7055 / 7065

PART DESCRIPTION
1.5K sheet tray actuator...................55FA59120 .. 125 22 ..........
1.5K sheet tray actuator...................55TA58040 .. 123 14 ..........
1.5K sheet tray actuator...................55TA59030 .. 125 10 ..........
1.5K sheet tray clutch ......................55FA82321 .. 121 20 ..........
1.5K sheet tray double feed
prevent roller ................................25SA40960.. 121 2 .... 450K
1.5K sheet tray double feed
prevent roller ................................25SA40960.. 125 29 .. 450K
1.5K sheet tray photo interrupter (5)...540085510 .. 119 10 ..........
1.5K sheet tray photo interrupter (2) ...25SA59270.. 119 14 ..........
1.5K sheet tray pickup roller ............25AA40011.. 125 21 ..........
1.5K sheet tray pickup roller ............25AA40100.. 125 30 ..........
1.5K sheet tray resist actuator .........540041112 .. 119 24 ..........
1.5K tray board ................................25BA-9100 .. 127 5 ............
1.5K tray cassette detect switch ......540073211 .. 127 2 ............
1.5K tray elevating motor assembly.5640-4732 ... 127 12 ..........
1.5K tray motor ................................55FA-1820... 129 34 ..........
1.5K tray PFU board (small board) ..12EM-9020 .. 127 20 ..........
1.5K tray size detect switch .............466040310 .. 127 4 ............
1K sheet tray actuator......................55FA58120 .. 109 13 ..........
1K sheet tray actuator......................55TA58040 .. 111 29 ..........
1K sheet tray clutch (bottom) ...........55FA82310 .. 107 19 ..........
1K sheet tray clutch (top).................55FA82330 .. 107 4 ............
1K sheet tray double feed prevent roller 25SA40960.. 109 12 .. 450K
1K sheet tray double feed prevent roller 25SA40960.. 111 9 .... 450K
1K sheet tray paper exit sensor .......0650-4720 ... 111 24 ..........
1K sheet tray paper exit sensor (2)..65085540 .... 111 23 ..........
1K sheet tray photo interrupter (2) ...540085510 .. 111 26 ..........
1K sheet tray pickup roller ...............25AA40011.. 109 19 ..........
2nd paper feed unit (7055) ..............55WA-3800.. 65 1 ..............
2nd paper feed unit (7065) ..............55TA-3800... 65 1 ..............
2nd paper feed unit actuator ............25SA41201.. 67 6 ..............
2nd paper feed unit clutch ...............55TA82010 .. 65 8 ..............
2nd paper feed unit photo interrupter (2)540085510 .. 67 2 ..............
2nd paper feed unit resist actuator ..540041112 .. 67 4 ..............
2nd paper feed unit resist roller; upper.55FA41061 .. 65 18 .... 450K
APS detect photo interrupter ...........540085510 .. 19 9 ..............
APS detect photo interrupter ...........25BA85530.. 19 21 ............
APS detect photo interrupter ...........25SA85520.. 19 24 ............
Bypass actuator ...............................25BA42141.. 51 16 ............
Bypass paper feed unit pickup roller 55FA42330 .. 51 9 ..............
Cassette backstop ...........................25BA47540.. 73 4 ..............
CCD.................................................55TA-6400... 21 1 ..............
Charge corona assembly (7055)......55WA-2500.. 39 1 ..............
Charge corona assembly (7065)......55FA-2501... 39 1 ..............
Charge corona cleaner motor ..........25SA80040.. 39 2 ..............
Charge corona plate (grid?) .............25SA25080.. ............. 150K
Charge corona wire .........................55FA25012 .. 39 14 .... 150K
Charge corona wire cleaning block A .25SA-2531 .. ............. 150K
Charge corona wire cleaning block B .25SA-2541 .. ............. 150K
Circuit breaker (7055) ......................25AA88461.. 133 6 ............
Circuit breaker (7065) ......................25AA88460.. 133 6 ............
PART DESCRIPTION
Cleaner unit idle gear.......................55FA77070 .. 37 5 ...... 150K
Cleaner unit toner collector
roller assembly (7055)..................55WA-2040.. 37 2 .............
Cleaner unit toner collector
roller assembly (7065)..................55TA-2040... 37 2 .............
Control board (7055)........................55WA-9010.. 135 16 .........
Control board (7065)........................55TA-9010... 135 16 .........
DC power supply .............................55FA84512 .. 7 33 .............
Developer ............................................................. ............. 150K
Developer motor (7055) ...................55WA80070. 29 12 ...........
Developer motor (7065) ...................55FA80070 .. 29 12 ...........
Developer suction filter
(also called toner filter) .................540073070... 131 15 .. 300K
Developer unit (7055) ......................55WA-3000.. 43 1 .............
Developer unit (7065) ......................55FA-3002... 43 1 .............
Developer/toner sensor....................25SA88030.. 43 10 ...........
DF-312 clutch ..................................120A82010 .. 19 10 ...........
DF-312 clutch ..................................120A82020 .. 19 15 ...........
DF-312 conveyance roller (2; ribbed)...120A45820 .. 15 5 .............
DF-312 fan.......................................129H80030 .. 9 21 .............
DF-312 micro switch ........................129H85011 .. 19 3 .............
DF-312 motor (cylindrical; horizontal)...129H80020 .. 19 16 ...........
DF-312 motor (square) ....................129H80011 .. 9 1 ...............
DF-312 open/close cover actuator ...120A10170 .. 5 7 ...............
DF-312 photo sensor .......................120A85520 .. 7 9 ...............
DF-312 photo sensor .......................129A85520 .. 17 11 ...........
DF-312 photo sensor .......................120A85550 .. 19 25 ...........
DF-312 read sensor .........................129H85540 .. 9 18 .............
DF-312 resist roller ..........................129A45590 .. 5 13 .............
DF-312 roller (3 on shaft).................120A45240 .. 5 14 .............
DF-312 sensor ................................129H85510 .. 11 26 ...........
DF-312 sensor A .............................129H85510 .. 17 8 .............
DF-312 sensor assembly .................120A85530 .. 17 6 .............
DF-312 sensor flag ..........................120A73020 .. 7 8 ...............
DF-312 separator pad assembly......120A-4580 ... 17 2 .............
DF-312 tray board............................129H88010 .. 21 11 ...........
DF-312 tray sensor ..........................120A85520 .. 21 9 .............
DF-312 tray sensor actuator ............129H40051 .. 21 10 ...........
Document feeder board (on machine) .55FA-9620... 7 5 ...............
Door switch ......................................25SA86010.. 7 30 .............
Door switch ......................................25SA86010.. 11 10 ...........
Drum ..................................................................... ............. 300K
Drum cleaner blade .........................25SA-2060... 35 11 .... 150K
Drum motor (7055) ..........................55WA80080. 31 2 .............
Drum motor (7065) ..........................55FA80080 .. 31 2 .............
Drum separator claw (3) ..................55FA-2031... 33 30 .... 300K
Duplex actuator................................25SA50450.. 93 14 ...........
Duplex actuator................................25SA50461.. 97 17 ...........
Duplex clutch (1)..............................55FA82211 .. 99 24 ...........
Duplex clutch (2)..............................25SA82221.. 99 6 .............
Duplex conveyance sensor..............70085510..... 97 12 ...........
Duplex drive clutch ..........................55FA82211 .. 31 27 ...........

35

TENTH EDITION
KONICA 7055 / 7065

PART DESCRIPTION
Duplex fan (2).................................. 55TA80550.. 99 20............
Duplex motor (7055)........................ 55WA80210 99 3..............
Duplex motor (7065)........................ 55FA80210.. 99 3..............
Duplex photo interrupter (4)............. 540085510 .. 97 14............
Duplex resist actuator...................... 540041112 .. 97 21............
Exposure lamp ............................... 55TA83010.. 23 9..............
Exposure lamp board ...................... 55TA83510.. 23 1..............
Fan (2)............................................. 55FA80540.. 7 23..............
Fan (2)............................................. 55FA80540.. 131 2............
Fan (paper exit) ............................... 55TA80550.. 17 7..............
Fan (reverse area; 2)....................... 55TA80550.. 91 10............
Fan (that has ozone filter on it)........ 55FA80520.. 131 9............
FS-106 exit roller ............................. 122H48250.. ............. 150K
FS-106 swing roller ......................... 12QR50650. ............. 150K
FS-106/108 staple cartridge ............ 12QRK001 .. ............. 150K
FS-108BM conveyance roller .......... 122H45250.. ............. 150K
FS-108BM exit roller........................ 122H48250.. ............. 150K
Fuser cleaning roller ........................ 25SA53200 . 81 4...... 150K
Fuser drive gear .............................. 544077201 .. 79 2..............
Fuser exit actuator........................... 55TA53250.. 85 27............
Fuser exit sensor............................. 70085510 .... 85 23............
Fuser exit sensor............................. 540085510 .. 85 26............
Fuser gear; 19t ................................ 25BA77191 . 81 16............
Fuser gear; 24t ................................ 55TA77041.. 81 10............
Fuser gear; 25t ................................ 25SA77150 . 81 8..............
Fuser gear; 27t ................................ 55TA77030.. 81 17............
Fuser heat lamp 1 (in heat roller) .... 55TE83030.. 79 16............
Fuser heat lamp 2 (in heat roller) .... 55FE83040.. 79 17............
Fuser heat lamp 3 (in pressure roller) .. 55FE83050.. 79 11............
Fuser heat roller .............................. 55FA53193.. 79 14.... 300K
Fuser heat roller bearings (2) .......... 45407540 .... 79 4...... 450K
Fuser heat roller bushings /
heat sleeves (2) ........................... 454503391 .. 79 5...... 300K
Fuser heat roller separator pawl (6) 25SA53151 . 85 16.... 300K
Fuser oil pad.................................... 55FA-5350 .. 83 13.... 150K
Fuser oil roller D .............................. 55FA53130.. 81 2...... 150K
Fuser pressure roller ....................... 55FA53200.. 79 10.... 450K
Fuser pressure roller bearings (2) ... 25BA76030 . 79 9...... 450K
Fuser pressure roller separator pawl (3) 25BA53330 . 85 14.... 450K
Fuser regulation belts (2-outer) ....... 55TA53550.. 81 22............
Fuser regulation belts (3-inner) ....... 50BA48221 . 81 23............
Fuser thermistor assembly .............. 25SA-5460 .. 85 12............
Fuser thermistor assembly .............. 25SA88440 . 85 5..............
Fuser thermal switch ....................... 25BA88470 . 85 20............
Fuser thermal switch ....................... 25SA88420 . 85 17............
Fuser unit (7055) ............................. 55WE-5300 . 79 1..............
Fuser unit (7065) ............................. 55TE-5300 .. 79 1..............
High voltage power supply (large one) 25SA84024 . 67 7..............
High voltage power supply (small one) 55FA84010.. 131 4............
Laser area dust proof filter............... 55TA-6940 .. 17 6...... 300K
Laser motor ..................................... 25SA-6730 .. 25 5..............
Laser unit (7055) ............................. 55TA-6503 .. 25 1..............
PART DESCRIPTION
Laser unit (7065) .............................55TA-6500... 25 1..............
Operation panel assembly (7055)....55WE-7000 . 11 1..............
Operation panel assembly (7065)....55TE-7001... 11 1..............
Operation panel board
(with ROMS; 7055) ......................55WE-9021 . 15 11 ............
(with ROMS; 7065) ......................55TE-9021... 15 11 ............
(with switches; 7055) ...................55TA-9141... 15 5..............
(with switches; 7065) ...................55TA-9030... 15 5..............
Operation panel image process board.55TA-9500... 7 1................
Ozone filter K...................................55FA73010.. 131 10 .. 150K
Paper feed unit (7055) .....................55TA-4002... 49 1..............
Paper feed unit (7065) .....................55TA-4000... 49 1..............
Paper feed unit actuator .................55TA40090.. 51 26 ............
Paper feed unit actuator (2) .............25SA40530.. 51 30 ............
Paper feed unit clutch......................25SA82021.. 51 1..............
Paper feed unit clutch......................55FA82032.. 57 14 ............
Paper feed unit clutch (2) ................55FA82040.. 57 2..............
Paper feed unit double feed
prevent roller ................................25SA40960.. 53 8...... 450K
prevent roller ................................25SA40960.. 55 24 .... 450K
prevent roller ................................55FA42340.. 49 23 ............
Paper feed unit elevating motor (7055) 55FA-4171... 59 13 ............
Paper feed unit elevating motor (7065) 55FA-4170... 59 13 ............
Paper feed unit paper detect actuator 25SA40530.. 53 34 ............
Paper feed unit photo interrupter (1)...55AA85520.. 61 17 ............
Paper feed unit photo interrupter (8) ...540085510 .. 51 19 ............
Paper feed unit pickup roller ............540040562 .. 51 24 .... 450K
Paper feed unit pickup roller ............25AA40011.. 53 21 ............
PCL (pre charge lamp; 7055) ..........55WA-9120 . 39 3..............
PCL (pre charge lamp; 7065) ..........5400-9120 ... 39 3..............
Photo interrupter..............................540085510 .. 7 28..............
Platen glass .....................................55GA61501 . 9 3................
Power supply switch assembly ........25SA-8301 .. 11 5..............
PTL (pre transfer lamp assembly) ...5400-9130 ... 67 16 ............
Registration roller; 2nd paper feed unit resist roller;
lower ............................................55TA41050.. 65 16 .... 450K
Registration roller; upper .................55FA41061.. 65 18 .... 450K
Reverse area board.........................55TA-9040... 91 12 ............
Reverse area conveyance photo sensor 70085510 .... 91 11 ............
Reverse area detect actuator ..........25SA50461.. 91 13 ............
Reverse area motor (round) ............55TA80110.. 93 18 ............
Reverse area motor (square)...........55TA80120.. 93 20 ............
Reverse area photo interrupter........540085510 .. 91 6..............
Reverse area resist actuator............540041112 .. 91 8..............
Scan cable (2) .................................55TA61190.. 17 15 ............
Scan motor ......................................55FA-6910... 19 16 ............
Separator corona wire cleaning block..25SA-2640 .. 41 16 .... 150K
Suction fan.......................................25SA80531.. 71 17 ............

36

TENTH EDITION
KONICA 7055 / 7065

PART DESCRIPTION
Toner empty sensor.........................540088030 .. 47 25 ............
Toner filter
(also called developer suction filter) ...540073070 .. 131 15 .. 300K
Toner guide roller.............................55TA-2041... ............. 150K
Toner motor .....................................25SA-1650 .. 29 11 ............
Toner supply motor..........................25SA-3291 .. 47 5 ..............
Toner supply unit (7055)..................55TE-3204... 45 1 ..............
Toner supply unit (7065)..................55TE-3200... 45 1 ..............

TROUBLE CODES
E46-0: Board problem; image processor or laser drivers
1 or 2.
E46-1: Image Processing Board.
E46-2, -3: FIFO error in E-RDH; RDH processor board.
E46-5: RDH processor board.
E46-6: E-RDH problem. RDH processor board.
E46-8: INDEX sensor board or laser driver board 1 or 2.
D46-10: RDH processor board.
E46-11: Parameter error; RDH processor board.
E46-12: Compression error; RDH processor board.
E46-15, -16, -17, -20: Image processing board.
E46-24, -25: Exposure lamp, inverter board, AD
converter board, image processor board, or control
board.
E47-1, -2, -3, -4, -5, -6: Image process board, laser
correct motor or control board.
E60-3: ADF board or control board.
E67-1, -2, -3: ADF problem; any of three sensors, control
board or ADF control board.
E70: Communication problem between machine and
finisher; finisher board.
E77-1: Finisher roller shift problem; roller motor or
sensor.
E77-2: Finisher tray up/down problem; motor or upper
limit sensor.
E77-3: Finisher register plate problem; matching plate
motor or sensor.
E77-4: Finisher exit roller problem; motor or sensor.
E77-5: Finisher exit problem; motor or sensor.
E77-6: Stapler problem; motor or transfer home sensor.
E77-11, -12: Stapler home sensor or motor.
F18-1: Upper paper feed lift problem.
F18-2: Lower paper feed lift problem.
F18-3: LCT lift problem.
F22-1: Charge corona cleaner problem.
PART DESCRIPTION
Transfer corona cleaner motor.........25SA80101.. 41 2 .............
Transfer corona wire cleaning block 25SA-2630... 41 14 .... 150K
Transfer/separator corona assembly
(7055)...........................................55TE-2602... 41 1 .............
Transfer/separator corona assembly
(7065)...........................................55TE-2600... 41 1 .............
Transfer/separator corona wires (3).25SA26120.. ............. 150K
Transport belt (in conveyance unit)..25SA45070.. 69 18 ...........
F22-2: Transfer/separator corona cleaner problem.

F28-1: Charge corona problem.
F28-2: Transfer corona problem.
F28-3: Separator corona problem.
F34-1: High fuser temperature or bad thermistor.
F34-2: High fuser temperature. F34 codes must be
reset using 25 mode, Soft switch 3-1, 3-2, 3-3
or 3-4. Set to 0. Go to 25 mode for exact

procedure.
F35-1: Low fuser temperature or open thermistor.
F35-2: Low fuser temperature. F35 codes must be
reset using 25 mode, Soft switch 3-1, 3-2, 3-3 or
3-4. Set to 0. Go to 25 mode for exact
procedure.F36-1: Low fuser temperature.
F36-2: Low fuser temperature or open thermistor. F36
codes must be reset using 25 mode, Soft switch
3-1, 3-2, 3-3 or 3-4. Set to 0. Go to 25 mode for
exact procedure.F37-1: Lower fuser roller
temperature too high.
F37-1: Low fuser temperature. Must be reset using 25
mode, Soft switch 3-1, 3-2, 3-3 or 3-4. Set to 0.
Go to 25 mode for exact procedure.F41-1: Scan
return problem.
E41-2: Scan return problem having to do with ADF home
position.
E41-3: Scan home problem.
E41-4: Glass detector problem.
E41-5: Scan stop position cant be adjusted.
F51-1: Developer control board
F51-2: Main motor or main board.
F51-3: Toner motor or main board.
F51-4: Developer drive motor or main board.
F51-5: Drum drive motor or main board.
F51-6: Laser motor, laser motor board or main board.
F51-7: Duplex motor or main board.
F51-9: Scan motor or scan motor board.
F52-1: Cooling fan.
F52-2: Suction fan.
F52-3: Developer suction fan.

37

TENTH EDITION
KONICA 7055 / 7065

F52-4: Optics fan.
F52-5: E-RDH cooling fan.
F52-6: Laser cooling fan.
F52-8: Duplex fan1.
F52-9: Duplex fan 2.
F52-10: DC power supply fan.
F52-11: Exit fan 2.
F52-12: Exit fan 2.
F56-2: Operation panel communication problem;
operation board 1 or control board.
J10-1, -2, -4: Bypass jam.
J11-1, -2, -3, -4: Tray 1 jam.
J12-1, -2, -3, -4: Tray 2 jam.
J13-1, -2, -3, -4: Tray 3 jam.
J14-1, -2, -3, -4: Tray 4 jam
J15-1, -2, -3, -4: LCT jam..
J16-0: Jam in machine.
J17-1, -3, -4, -5, -6: Jam in machine or in duplex.
J19-1, -2: LCT jam.

J21: Drum wrap jam.
J30: Jam in registration area.
J31: Exit jam.
J32: Exit jam.
J33-1, -2, -3, -4: Duplex jam.
J61-0, -1: ADF opened during run, or other ADF jam.
J62-1, -2, -3, -4, -5: ADF jam.
J63-0, -1, -2, -3, -4, -5, -6, -7: ADF exit jam.
J65-0, -1, -2, -3: ADF jam.
J72-16 thru J72-31: Finisher jam.
J72-81, -82, -83: Stapler jam.
J73-01, -02, -05, -06: Finisher jam.
J92: Duplex jam.
J93: Duplex jam.
J94: Duplex exit jam.
J95: Duplex exit jam.
J96: Duplex jam.
KRDS-FJo: Initialize KRDS and complete byte 33-bit 0.

KRDS-FJ1: Initialize KRDS and complete byte 33-bit 0.
KRDS-PJ2: Check modem is on and cable connected.
KRDS-FJ3, -4: Check memory dipswitch and turn back on.
KRDS-PJs: Set to byte 40-bit0 copy and byte 39 bit 5 copy enable. Unlock immediate stop.
SIMULATIONS
To change from mode to mode (such as P to 25, or 36 to 47, do the following: Hold P until Enter 4-digit
password to change displays. Enter 9272 and press Start. Mode changing screen will appear. Press the
number of the mode you want. After completion, press Basic screen. Turn power off and back on.
"P" Functions
To use each of these, with power already on, press and hold the "P" button. The "P" screen will appear. Press the
number of the screen you want, using number keys. Press "Print" to check the existing data.
Factory service manual does not say that these can be changed or adjusted in this mode. I suspect they can, but
there is no procedure supplied. Press Print key to check item. Press stop/clear when finished.
Shut power (this may lock it in, or it might exit the mode; not explained.)
0: Printer count.
4: Developer count.
8: Density shift (contrast.)
1: Total count.
5: Density shift (text/photo.)
9: User data; copy count & limit for
each password; copy count for
2: PM count & PM start date.
6: Density shift (text only.)
each size.
3: Drum count.
7: Density shift (photo only.)
"25 Mode": To enter this mode, turn off power. Press the "2" and "5" keys and hold them down. While they are held
down, turn on power. Select the screen you want. The display will be similar to this.
1: software switch setting . 6 Password setting
2: Paper size setting......... 7 Phone number setting
3: PM count/cycle ........... 8 MC serial number
4: Data collect................... 9 ROM version
5: Parts count ................... 10 KRDS set

38

TENTH EDITION
KONICA 7055 / 7065

25 Mode - continued
For PM (item 3): Select, then select "PM count reset" or "PM cycle reset." To reset PM count, select "Yes." Then
select "PREVIOUS SCREEN" to lock in and exit that screen. To change PM cycle, select "PM cycle set." Current
setting will display on the left. What you enter will display on the right. Enter the first 3 digits (for 125,000, enter
1, 2, 5.) ." Then select "PREVIOUS SCREEN" to lock in and exit that screen.
Data collection: This is the "Data" number of copies, prints or originals through various components & accessories.
We will only list the most common. 1 is RADF. 2 is jams. 3 is copies in each mode. 4 is "F" trouble codes. 5 is
"E" trouble codes.
Parts count: This lists the number of copies/pages produced by various components and consumables, and can be
reset. You can select a "copy limit" on the item with "limit setting" by pressing "Set." Select the item, and use
"Count Clear" to reset the count. In some cases, the machine will display the need to replace the item if so
programmed. You can enter the parts name on the part name setting screen, by spelling it out.
Phone number: This is where you would enter your phone & fax number so that the customer will be prompted to call
you when service is needed. These will display on the customer's screen. Enter with number keys on screen. It
must be 16 digits. Use hyphen (-) key to fill in as needed. Press SET to lock in. Be sure to press Next setting
or the number will not lock in.
Softswitch/Dipswitch setting procedure: select switch number with left/right arrow keys (</>). Select bit
number of switch with up/down arrow keys. Select on with 1. Select off with 0. Press Previous
screen, to end.
Item 1 (Softswitches) are listed as DIPSW.
DIPSW
BIT
IF set to 0
IF set to 1
1
0
Run without key counter
Jam if key removed
1
1
11x17 counted as 1.
11x17 counted twice
1
2
Will stop when stapled sheets limit
Will not stop at staple limit.
reached.
1
3
Maximum number of sheets to be stapled.
If 3 is set to 0 & 4 is set to 0=50. If 3 set to
1 & 4 set to 0=45. If 3 is set to 0 and 4 is
set to 1 = 40. If both at 0=50. If both at
1=35.
1
4
1
5
Sensor failure. Various sensitivity settings.
Service manual required.
1
6
1
7
F/E select (F cannot be replaced with E,
F/E select (F can be replaced with E,
except for fusing.)
except for fusing.)
2
0
Finisher. If both set to 0, nothing is set. If 0
is set to 1 and 1 is set to 0= face down
output. If 0 is set to 0 and 1 is set to 1=
face up output. Now, what could be more
confusing than this?
2
1
2
2
No jam display.
Jam display.
2
3
Auto charge cleaning.
No auto charge cleaning
2
4
Auto t/s cleaning.
No auto t/s cleaning.
2
5
Finisher over stack sensing.
No finisher sensing.
2
6
No password necessary for 25, 36, 47
Password necessary (9272.)
modes.
2
7
No A series paper.
Select "A" (Europe.)

39

TENTH EDITION
KONICA 7055 / 7065

Dip switches - continued
BIT
IF set to 0
IF set to 1
DIPSW
3
0
Not used.
3
1
F34 condition.
Reset F34.
3
2
F35 condition.
Reset F35.
3
3
F36 condition.
Reset F36.
3
4
F37 condition.
Reset F37.
3
5
Same as 1-0 for printer.
Same as 1-0 for printer.
3
6
Clear confirmation.
No clear confirmation.
3
7
Status screen off.
Status screen on.
4
0
Toner level replenishing. If 0 set to 1 and 1 set to 0, happens at 1000 copies. If 0
set to 0 and 1 set to 2, at 2K. if both set to 0, at 100 copies. If both set to 1, at 3K.
4
1
4
2
Country (destination): 2 & 3 set to 0 = Japan. 2 set to 1 and 3 set to 0 = USA. 2 set
to 0 and 3 set to 1 = Europe.
4
3
4
4
Not used.
4
5
No reserve memory at start.
Reserve memory.
4
6
Laser slow speed timing. If 6 & 7 both set to 0, its 15 seconds. If 6 set to 1 and 7
set to 0, 30 seconds. If 6 set to 0 and 7 set to 1, 60 seconds. If both set to 1, 120
4
7
seconds.
5
0
F4 size settings. See service manual.
5
1
5
2
All horizontal paper line (Japan.)
Horizontal for bypass.
5
3
Laser Pre-rotation timing. If 3 is 0, 4 is 0, 5 is 0= no preliminary rotation. If 3 is 0, 4
is 1, 5 is 0= 11,000 rpm. If 3 is 1, 4 is 1, 5 is 0=8,000 rpm. If 3 is 1, 4 is 0, 5 is 0=
5
4
14000rpm. If 3 is 0, 4 is 0 and 5 is 1= stop.
5
5
5
6
Lead edge erase for ADF. If 6 & 7 are both 0= 2millimeters. If 6 is 0 and 7 is
1=4mm. If 6 is 1 and 7 is 0=3mm. If both 1s=5mm.
5
7
6
0
6-0 thru 6-3 are for separator claw timing. Service manual required to explain.
General rule of thumb is the more 0s, the lower the value (0 mm). The more 1s the
6
1
higher the value (75mm max.)
6
2
6
3
6
4
6-4 thru 6-7 are for separator claw off timing. Service manual required to explain.
General rule of thumb is the more 0s, the lower the value (50 mm). The more 1s
6
5
the higher the value (125mm max.)
6
6
6
7
7
0
Toner replenish; no stop function.
Toner replenish: stop function.
7
1
Toner replenish stop when job ends.
Toner stops at set interval.
7
2
Number of copies after toner needed display. If 2 & 3 set to 0=100. If 2 set to 0 & 3
set to 1 =2,000. If 2 set to 1 & 3 set to 0=1,000. If both set to 1= 3,000.
7
3
7
4
Size select in APS mode for small sized originals. See factory manual.
7
5
7
6
Cannot adjust LCD contrast.
Can adjust LCD contrast.
7
7
Full auto screen.
Not full auto screen.
8
0
Rectangle non-image erase.
Slanted original compensation.
8
1
Fixed magnification Ratio prohibited.
Fixed magnification not prohibited.
8
2
Can copy when due for PM.
Cannot copy when due for PM.
8
3
Not 8 1/2 x 11R APS (Japan)
8 1/2 x 11R APS (Japan)
8
4
Tray select in APS mode. See factory service manual.
8
5
8
6
8
7
25 mode data correction.

40

TENTH EDITION
KONICA 7055 / 7065

BIT
IF set to 0
IF set to 1
DIPSW
9
0
This is the copy limit. There are many settings. Here are a few. If all are set to 0 (90, 9-1, 9-2, 9-3) there is no limit. If 9-0 is set to1, 9-1 is set to 0, 9-2 is set to 0, and
9
1
9-3 is set to 1, the limit is 99 copies.
9
2
9
3
9
4
9-4 thru 9-7 are used to set normal or fine modes. Factory manual is required for
this, and includes warnings about some jobs requiring too much memory if
9
5
attempted in fine mode.
9
6
9
7
10
0
10-0 thru 10-3 are for setting daylight savings time. Refer to factory service
manual.
10
1
10
2
10
3
10
4
Display "A"
Display 1.00
10
5
Guidance display on screen.
Machine status display on screen.
10
6
No icons on 3rd line.
Display icons on 3rd line.
11
0
Tray screen ok key display.
No tray screen ok key display.
11
1
Magnification screen ok display.
No Magnification screen ok display.
11
2
Density screen ok display.
No density screen ok display.
11
3
Copy mode ok key display.
No Copy mode ok key display.
11
4
Short select time without ok.
Long select time without ok.
11
5
No direct selection menu screen.
Direct selection menu screen.
11
6
No tray icon display.
Tray icon display.
12
0
12 -0, 12-1 & 12-2 are for gamma reset when copier is run continuously.
12
1
If 12-0 is set to 0 and 12-1 is set to 1=3000. If 12-0 set to 1 and 12-1 set to 0
=4000. If both set to 0 = 2000. If both set to 1=5000.
12
2
12
3
Sets the number to disable (?) copying when PM is called for. 12-3, 12-4 and 12-5
all at 0 = 1000 copies. 12-3 at 1, 12-4 & 12-5 at 0 =2000. 12-3 at 0, 12-4 at 1, 12-5
12
4
at 0=3000. 12-3 at 1, 12-4 at 1, 12-5 at 0=4000 12-3 at 0, 12-4 at 0, 12-5 at 1 =
12
5
5000.
12
6
KRDS not connected.
KRDS connected.
12
7
Close finish screen by pressing folder key.
Finish screen closes automatically.
13
0
Normal.
Isolate tray 1.
13
1
Normal.
Isolate tray 2.
13
2
Normal.
Isolate tray 3.
13
3
Normal.
Isolate tray 4.
13
4
Normal.
Isolate tray 5.
13
5
Normal.
Isolate duplex unit.
13
6
Not used.
13
7
Not used.
14
0
Not used.
14
1
No exit to sub-tray in non-sort.
Exit to sub-tray in non-sort.
14
2
Variable magnification APS enabled.
Variable magnification APS not
enabled.
14
3
Dont select consolidated operation in print. Select consolidated operation in print
14
4
Dont select arbitrary tray operation in print. Select arbitrary tray operation in
print.
14
5
Not used.
14
6
Not used.
14
7
Not used.

41

TENTH EDITION
KONICA 7055 / 7065

BIT
IF set to 0
IF set to 1
DIPSW
15
0
Change tray search sequence. Search by destination if all at 0. Search from tray 1
if 15-0 at 1, 15-1 at 0 and 15-2 at 0. Search from tray 2 if 15-0 at 0, 15-1 at 1, 15-2
15
1
at 0. Search from tray 3 if 15-0 at 1, 15-1 at 1, 15-2 at 0. Search from tray 4 if 15-0
15
2
at 0, 15-1 at 0, 15-2 at 1. Search from tray 5 if 15-0 at 1, 15-1 at 0, 15-2 at 1.
15
3
Display universal tray size.
Special.
15
4
Change platen memory read order N to 1. Change platen memory read
order 1 to N.
15
5
Taiwan B series size for 25 mode tray.
Taiwan K series size for 25 mode
tray.
15
6
Taiwan B series size.
Taiwan K series size.
15
7
Dual prohibition off.
Dual prohibition on.
16
0
Platen size detect destination.
Platen size detect ab & inch.
16
1
Not used.
16
2, 3,
Platen original size minimum detect (see
4, 5
manual.)
16
6
Dont stop if toner empty.
Stop if toner empty.
16
7
Thin line reproducibility normal.
Thin line reproducibility
smoothing.
17
0
Total count start date off.
Total count start date on.
17
1&2
Trail edge erase amount (See manual.)
17
3
47-15-01 data collect counter enable.
47-15-01 data collect counter
disable.
17
4
Not used.
17
5
Job offset off.
Job offset on (with finisher.)
17
6
Not used.
17
7
Recover when key counter removed.
No recovery if key counter
removed.
18
0
Dont set tandem mode with auto button.
Set tandem mode with auto
button.
18
1
Dont display 47-94 data.
Display 47-94 data.
18
2&3
See manual.
Auto non-image area erase mode
threshold value selection.
18
4
Counts C (K.)
No count of C (K.)
18
5
Not used.
18
6
ADF book copy off.
ADF book copy on.
18
7
Not used.
36 Mode: This is an adjustment mode. To enter, turn off power. Hold down the "3" & "6" keys while turning on power.
A screen similar to this will display. Press the number of the one you want.
1: Process adjustment
2: Image adjustment
3: Running test
4: Test pattern output mode
5: Test pattern density mode
Enter the data you want. Use up/down arrows to select if more than one screen choice is available. Enter what you
want and press "Set" to lock in (if set displays, it might not, according to the factory manual.) Press "Previous
Screen" to lock in and end. Shut power to end 36 mode.

42

TENTH EDITION
KONICA 7055 / 7065

36 Mode - continued
1: Process adjustment.
Charge grid (value printed on drum flange.) Measure to ground. Read in HV Adjustment screen. Select grid
voltage with up/down arrow keys. Press Start to test. Change value as needed with number keys. Press
set to lock in. Shut power to end.
Transfer current.
Separation (AC) current.
Apparently, these can also be adjusted,
using the same procedure, but are not
Separation (DC) current.
described in the service manual
Developer bias.
2 L-detecting adjustment.
L-detecting adjustment: Do when installing or replacing developer.
Select
Press Start. Machine will run for about 5 minutes, stirring and calibrating developer and message will change
from NOW to FIN. Press Previous Screen.
Laser adjustment. 9 adjustment items. Select with up/down arrows. See service manual (pages 6-56 through 6-59.)
Recall standard data. Press YES to set all process adjustments back to factory default.
Scale plate position auto adjustment (if read position rear plate was moved by mistake.)
Select 1. Make sure nothing is on glass. Load 11x17 in tray 1. Set to 100% magnification. Press Store. Will adjust
automatically. Press C while holding P to end and return to adjust screen. If plate is out of position, loosen
three screws to adjust. Lead edge value should be -79 to +80. trail edge to lead edge value is +3 to -6.
2: Image adjustment.
Magnification adjustments
Drum clock adj. printer is vertical magnification (lead edge to trail edge magnification) for printer.
Drum clock adj. platen copy is vertical magnification (lead edge to trail edge magnification) for copy from platen.
Horizontal adjustment (side to side adjustment in copy mode.)
Drum clock adj. RADF copy adjusts lead edge to trail edge magnification (RADF speed) in ADF mode.
For all magnification adjustments, select item on screen, press Copy Screen. Print out test pattern 16. Use
11x17 paper and this test chart to Measure with ruler. To return to adjust screen, hold C while pressing P.
Change value with number keys. Press SET. Try again and check results.
RADF adjustment. In Image adjustment screen, select your adjustment, by pressing the number key.
1: Density adjustment. Place white paper on glass. Press Store. FIN will display when done.
2: Original size adjustment. Select original size with up/down arrow keys. Set that original on RADF. Press
Start. FIN will display when done.
3: Sensor sensitivity adjustment. Select. Press Start. FIN will display when done.
Centering adjustment. Used for trays 1-5 and bypass. Select with up/down arrow keys. After selecting, press
Copy screen. Check for each feed station, including duplex.
Platen density: Not field adjustable.
Recall standard data: Sets all back to factory default.
Timing adjustment (in image adjustment mode.) Select number. Select adjustment item with up/down arrow keys.
Make 11x17 copy of test pattern 16. To go back to adjustment screen, hold C while pressing P. Change value
with number keys. Press Set. These adjustments are done for each paper feed station, duplex, etc. All can be
selected to apply same adjustment to all of them for paper feed loop adjustment.
1: Restart timing adj.
2: Paper feed loop adjustment
3: Lead edge timing adjustment (lead edge registration.)
4: Opt. brake position auto adjustment (not field adjustable.)
5; Optical brake adjustment (not field adjustable.)
6: Optical brake auto adjustment (not field adjustable.)
7: RADF registration loop adjustment.
8: RADF lead edge timing adjustment.

43

TENTH EDITION
KONICA 7055 / 7065

36 Mode - continued
3: Running test mode.
1: Intermittent: after first copy, a copy every second.
2: Paper less intermittent mode.
3: Paper less mode.
4: Paperless continuous mode.
5: Same as 4, plus optics scan and automatic tray change
4: Test pattern mode. Various test patterns. Select pattern, press SET. Press Copy screen to make test pattern. To
change to a different pattern, press C while holding P and repeat procedure. You can, apparently, print out a
service data test pattern that may help troubleshooting. Here are the inputs for the test pattern and what it refers to.
40: Field monitor codes
41: Copy limit for replacement parts
42: Copy limit for replacement parts
43: ADF original count
44: Jams for each jam code
45: Copies in each mode
46: Service calls of each F code
47: Service calls of each E code
5: Test pattern density setting. Set the density for the test patterns in the above test. 0 is white. 255 is black.
47 Mode: To enter this mode, turn off power. Press "4" & "7" while turning on power. I/O check mode will show in
display.
Inputs: These are signals, such as from switches and sensors. They go to the main board. When checking inputs, you
will activate the device (switch, sensor etc.) and watch the display to see if it changes from "L" to "H. or from "H"
to "L. If it does, the item is working.
press the "Start" button to test the item.
Note: That the same procedure is used for inputs and outputs. Use the number keys to enter the input or output. If an
input and output have the same code number, that does not mean that they are related. You can activate a
sensor for an input, and without even changing codes, press print to test something. They are two different types
of tests.
To end a test: press stop/clear. To exit 47 mode, shut power.
Multi-mode: This allows you to do more than one test at the same time. Use the following procedure for multi-mode
testing. After entering the code number, press P button. (-) will show in the display. Enter the multi-mode
number (other code you want to use.) That code will flash in the display. Press "P." Press "Copy." Run your test.
Shut power t o end and escape.


44

TENTH EDITION
KONICA 7055 / 7065

47 Mode - continued
INPUTS
Code Multi-mode
available?
001
002
003
004
005
007
008
009
010
Yes
012
016
019
020
Yes
Yes
Yes
Yes
022
023
Yes
Yes
024
030
Yes
Yes
060
Yes
076
Yes
080
082
085
Yes
OUTPUTS
Code Multi-Mode
Available?
000
001
002
Yes
003
Yes
004
Yes
005
006
Yes
007
Yes
008
009
010
011
Yes
013
Description
Toner level detection.

Internal machine temperature
Fuser thermistor 1
Fuser thermistor 2
Machine internal humidity.
Dmax MONI signal
Dmax signal
Drum jam signal.
Paper detect at sensors ps11, ps12, ps13, ps15,
ps140, ps141
Paper detect at sensors ps16, ps17, ps142, ps143
Paper size signals for cassettes.
Pre-try detect for PS20, ps21, ps200, ps210
Resist sensor, feed sensor, optics sensor, LCT
sensors (2)
Paper exit sensor
Interlocks: right side, LCT right side, left side, fuser
lever.
Pre try signal. Up & low paper feeds, LCT
Optics sensors: TMG, shading, return, resist, APS
timing, Center sensor, overrun.
ADF open/close interlock. ADF reverse interlock.
ADF paper sensors, size detect sensors.
Finisher I/O check: PS2- PS9, PS11- -PS22, MS1
(stapler interlock,) Stapler ready (PS-25.)
Duplex interlock.
Duplex paper detect sensors PS151-PS303.
Paper feed reversal sensors PS30-306.
Ok
Low
Deactuated
Actuated
Deactuated
Actuated
See service manual
See service manual
Deactuated
Actuated
Actuated
Deactuated
Deactuated
Actuated
Deactuated
Deactuated
Actuated
Actuated
Open
Closed
Actuated
Deactuated
Deactuated
Deactuated
Actuated
Actuated
Description of test
Exposure lamp
Toner motor
Charge corona
Transfer corona
Separator corona (AC)
Transfer & separator coronas (DC component)
Transfer & separator coronas (AC & DC components)
Grid
Dmax / y LED
Jam LED
Transfer guide plate
Bias voltage
Dmax level

45

TENTH EDITION
KONICA 7055 / 7065

47 Mode Outputs- continued
Code Multi-Mode Description of test
Available?
014
y correction level adjustment.
015
Yes
Process adjustment. Two sub codes: 01 will clear copy counts for each size, sheets
through ADF counter, counters for each mode, jam count, F counts, E counts and
adjustments error counts. 98 is KRDS initialization.
018
Dmax level adjustment & y correction level.
020
Yes
Paper feed solenoids: 1 is upper cassette. 2 is lower cassette. 3 is LCT right side 1K. 4 is
LCT left side 1.5K. 5 is bypass. 6 is upper pre feed solenoid. 7 is lower pre feed solenoid.
021
Yes
Paper feed motors: 2 is LCT bypass speed. 3 is LCT cassette speed. 4 is LT-352.
022
Yes
1st paper feed clutch. 1 is upper cassette. 2 is lower cassette. 3 is LCT right 1K. 4 is LCT
left 1.5K. 5 is bypass. 6 is upper middle cassette. 7 is lower middle cassette. 8 is LCT
middle. 9 is LT-352.
023
Yes
1 is reverse gate solenoid. 2 is paper exit gate solenoid.
024
Assist drive MC.
025
2nd paper feed clutch (registration?)
026
Paper reverse exit motor.
027
Paper exit motor.
028
Conveyance up/down solenoid.
029
Separator claw solenoid.
031
Optics scan motor.
032
Yes
Polygon motor (laser). 0 is 400dpi rotation. 1 is 600dpi rotation.
034
Shading correction. +AGC+AOC.
040
Yes
Main motor.
041
Drum motor.
042
Yes
Fan motors: 1 is main fan; 2 speeds. On is high speed. Off is low speed. 2 is optics fan. 3 is
suction fan. 4 is laser fan; 2 speeds. On is high speed. Off is low speed. 5 is RDH fan; 2 speeds. On
is high speed. Off is low speed. 6 is duplex fan. 7 is developer fan. 8 is exit fan (inner.) 9 is exit fan
(front.) 10 is DC power supply fan; on is hi speed. Off is low speed.
043
Total counter.
045
Yes
Fuser heater lamps. 1 is main heat. 2 is main heat & sub heat. 3 is main heat, sub heat
and lower fuser roller lamp.
046
Yes
Charge corona cleaner motor.
047
Transfer/separator corona cleaner motor.
048
Lights display.
050
Yes
Sets rotation number of developer motor in 400dpi mode.
051
PCL (pre clean lamp.)
052
TSL.
053
Developer screw motor.
054
Toner replenishing (with L detect; will probably stop at correct point, without overtoning.
Different than 002.)
055
Message test.
056
Compulsory return charge cleaner.
057
Compulsory return transfer/separator cleaner.
060
Yes
ADF paper feed motor. 1 is forward. 2 is reverse. 3 is convey motor forward. 4 is convey
motor reverse. 5 is original feed clutch. 6 is flapper solenoid. 7 is original pressure
solenoid.

46

TENTH EDITION
KONICA 7055 / 7065

47 Mode Outputs- continued
Code Multi-Mode Description of test
Available?
075
Yes
Finisher tests. 1 is conveyance drive motor. 2 is shift motor. 3 is shift motor. 4 is shift
motor. 5 is tray up/down motor. 6 is tray up/down motor down. 7 is tray up/down motor
with few sheets at staple mode. 8 is alignment plate motor. 9 is paper exit roller motor. 10
is paper exit roller motor; reverse. 11 is paper exit open motor/closing angle. 12 is paper
exit open motor open slot transfer/open angle. 14 is stapler R motor. 16 is stapler F motor.
17 is stapler movement motor. 18 is stapler movement motor.19 is stacker entry motor. 28
is gate solenoid. 29 is sub tray paper exit solenoid. 31 is paper exit open solenoid. 32 is
bypass solenoid. 33 is alignment plate motor. 34 is alignment plate motor. 35 is alignment
plate motor. 41 is 2nd convey motor. 42 is 2nd convey motor exit. 43 is stapler rotate motor,
vertical. 44 is stapler rotate motor, slant. 45 is decompression solenoid. 99 is tray up
running mode.
080
Duplex paper feed motor.
084
Yes
1: Duplex clockwise clutch. 2: Duplex counterclockwise clutch. 3: Duplex conveyance
clutch.
090
Clear PM count.
091
Clear drum count.
092
Initialize process (factory use only.)
093
Field initialization.
094
Adjustment mode list display.
095
L-detect reference value automatic adjustment. (Developer counter reset.)
096
Process complete setting (factory use only.)
097
Yes
Set lighting.
113
Dmax level correction at 600dpi.
114
Gamma correct at 600dpi.
197
ADF SIMM capacity check.
198
ADF SIMM check.


47

TENTH EDITION
KONICA 7075
Equivalent Machines:
Imagistics DL750, Kyocera-Mita VI7360,
Minolta Di750, Oce 3275
Profile: Digital
Speed: 75 copies per minute.
KONICA CONSUMABLES
SUPPLY
DESIGNATION
STATED YIELD
Toner: 1300 grams ............ 950 638 ............................... 50,000
Developer: 1500 grams ................... ............................. 500,000
Developer unit: ................... 950 640 .......................... 1,000,000
Drum ............................................... ............................. 500,000
SUPPLY
DESIGNATION
STATED YIELD
Drum unit ............................ 950 641 ..........................1,000,000
Staples ............................... 950 764 ..........................................
MA kit ................................. 960 629 .............................500,000
MINOLTA CONSUMABLES
SUPPLY
DESIGNATION
STATED YIELD
Toner: 1300 grams ...........8971-111 ............................... 50,000
Developer: 1500 grams ....8971-101 .......................... 1,000,000
Drum .............................. 8971-1291 ............................. 750,000
SUPPLY
DESIGNATION
STATED YIELD
Staple cartridge MS-5C (FN-6, 7,100, 102, 104, 112,
500, 502, 503, 504) ...4448-121 .. 3 cartridges / 5,000 each
KONICA ACCESSORIES & OPTIONS

KONICA DESIGNATION
KONICA ITEM #
MIN. ITEM #
MIN. DESIG.
Finisher (8-position)................................ FS-108 ..................................................................950 638 .................................. FN-104
Finisher (booklet).................................... FS-108B................................................................950 656 ...................................... FN-4
Post inserter (Cover inserter) ................. PPI-108 .................................................................950 636 ..............................................
Finisher trim unit..................................... .............................................................................. ................................................ TMG-1
Hole punch kit......................................... .............................................................................. ................................................... PK-1
Large capacity tray (4000 sheet LCT)......... LT-401...................................................................950 637 .................................... C305L
Exit tray (if no finisher)............................ .............................................................................. ..................................... 4014-1771-01
Large capacity cassette.......................... .............................................................................. ...................................................C305
Duplex unit ............................................. ADU ......................................................................Included ................................ Included
Document feeder.................................... DF-313 ..................................................................Included ................................. Included
Print controller ........................................ .............................................................................. ................................................ Pi7500
Copier memory: 64MB............................ MU-401 .................................................................95 0631 .................................... M64-1
Copier memory: 128MB.......................... MU-402 .................................................................950 632 .................................. M128-1
Hard disk drive ....................................... HD-102..................................................................950 630 ............................... 4675-612
Key counter (standard) ........................... U021-0020 ............................................................944 907 ..............................................
Key counter (Xerox compatible)........... U050-0120 ............................................................943 102 ..............................................
500K Maintenance Kit: includes charge wire (55VA2509); 2, charge plate (55VA2508), charge wire cleaning unit (25VA-255),
charge wire vibration damping rubber (25BA2501), drum blade (55VA5601), fuser web (55VA-524), toner guide brush (55VA579), suction filter (55VA3108), transfer/separator wire (55VA2613); 3, transfer cleaner unit (55VA276), drum separation claws
(55VA2914); 3, scatter prevention felt (55VA5568), resin ring (45AS2040); 2, separator wire cleaning unit (55VA-277),
transfer/separator vibration damping rubber (55VA2615); 3), dust bag, vanity bag gloves, cleaning pad, toner collector sheet,
cleaner brush, cotton swabs. .............. 950 629
Waste toner: Recycled.

Developer replacement: Slide drum unit out to service position. Remove toner suction filter case (1 screw; change
filter also.) Release developer lever. Lift developer unit out of drum unit. Remove top cover (snapped on, no
screws). Dump developer and replace.
After replacing developer, go to the 36 mode L detect to calibrate new developer.

48

TENTH EDITION
KONICA 7075
Drum Replacement: Remove toner supply unit. Remove 3 screws that hold drum cover. Hold solenoid release lever
under duplex unit and turn duplex lever. Remove 2 screws that hold drum unit in. Remove 1 screw that holds drum
coupling (When reinstalling coupling, align the line with the slot in the drum shaft). Slide out complete drum unit.
Remove charge corona, developer unit, suction assembly, drum temperature sensor board, cleaner unit. Remove
sensor guide rear screw and loosen sensor guide front screw to avoid scratching drum. Lift drum out. When
installing new drum, go to 36 mode to perform drum peculiarity adjustments as described.
Copy quality: Operator can set Density in Key operator mode, using Density level 1 or density level 2. in this mode, 1
is 1-4, 2 is 5-8, 3 is 9-12 and 4 is 13-16. Set density with number keys (maybe??) and then press start.
Total counter, Copier counter, Printer counter and PM counter can be read in P mode. On operation panel,
press button marked P with counter underneath it. Display will then show the list of counters. Press Check to
read the count. Press Counter list output to print the count, and then press start.
Clearing PM counter: See 25 mode.

PART DESCRIPTION
KONICA PART# MAN LOC YIELD
Duplex paper feed clutch .. 55VA82010 ....79 24, 91 15, 103 29
Duplex photo interrupter ..................25AA85530.. 81 12 ............
Fuser heat lamp 2............................55VB83030.. 61 21 ............
Manual feed actuator .......................55VA43320.. 125 10 ..........
PI-108 double feed
prevent roller assembly ................13FG-406 .... ............ 500K
PI-108 feed roller assembly A..........50BA-574 .... .............. 1 M
PI-108 feed roller B..........................50BA-575 .... ............ 500K
Toner control board assembly .........55VA-9510 .. 35 11 ............
Vertical convey Clutch (2)................55VA82020.. 95 0 ..............
1K sheet cass feed roller assembly A.55VA-4840 .. 115 7 .... 500K
1K sheet cass feed roller assembly B ..55VA-4830 .. 113 12 .. 500K
1000 sheet cassette motor assembly .55VA-4690 .. 107 17 ..........
1000 sheet cassette paper feed clutch. 55VA82010. .....................
1000 sheet cassette
paper feed roller assembly B .......55VA-4830 .. 115 35 .. 500K
1K sheet cass. torque limiter with pin...55FA58190 .. 101 18, 113 18
500 sheet feed cass. roller assembly A .55VA-4640 .. 103 7 ...... 1 M
500 sheet feed clutch.......................55VA82010.. 105 14,
.................................................... .................... 115 29, 117 14
500 sheet cassette feed clutch ........55VA82010.. 103 29
500 sheet cass. feed motor assembly..55VA-4690 .. 119 20
500 sheet cass. feed roller assembly...55VA-4630 .. 10 7 ........ 1 M
500 sheet cass. feed roller assembly B .55VA-4630 .. 11 11 ...... 1 M
500 sheet cass. torque limiter ..........55FA8190 .... .....................
500 sheet feed roller assembly ........55VA-4640 .. 103 7 ............
500 sheet feed roller B.....................55VA-4630 .. 101 12 ..........
ADF sensor......................................12WA85550. 27 14 ............
APS sensor......................................25SA85520.. 17 16 ............
Board: DC power source 1 .............55VB84511.. 129 3 ............
Board: DC power source 2 ..............55BV84520.. .....................
Board: DC power supply board .......55VA-9060 .. 127 16 ..........
Board: Duplex drive board assembly...55VB-9080 .. 127 12 ..........
Board: High voltage power source...55VA84011.. .....................
Board: I/F assembly.........................50BE-9240 .. 127 6 ............
Board: Image control board assembly .55VA-9140 .. 131 10 ..........
Board: LAN/F Board assembly ........55VA-9180 .. 127 9 ............
Board: Memory board assembly ......55VA-9100 .. 131 3 ............
PART DESCRIPTION
Board: Power source control board .55VA-9130... 127 15 .........
Bypass board assembly...................55GA-9070 .. 99 10, 111 10
Bypass double feed prevent pad .....55VA43330.. 123 17 .........
Bypass double feed prevent roller ...55VA-4630... 103 35 .... 1 M
Bypass double feed prevent roller ...55VA43340.. 123 5 ...........
Bypass double feed roller assembly B .55VA-4630... 123 5 ...... 1 M
Bypass feed roller assembly ............55VA-4640... 125 3 ...... 1 M
Bypass feed tray extension..............55VA43520.. 121 18 .........
Bypass motor assembly...................55VA-5120... 123 6 ...........
Bypass photo interrupter.......... 552085510... 13 10, 73 1, 93 17
Bypass photo interrupter.......... 25AA85510 .. 78 21, 89 21, 9 1
Bypass photo interrupter..................08AA85510.. ....................
Bypass photo interrupter..................08AA85510.. ....................
Bypass torque limiter (2) ..................5400-4393 ... 123 3 ...........
CCD .................................................55VA-6110... 17 27 ...........
CCD board (lens board)...................25SA-6390... 17 11 ...........
Charge corona assembly. ................55VA-2500... 45 13 ...........
Charge corona cleaner motor ..........25AA80090.. 45 2 .............
Charge corona resin ring (2) ............45AA2040.... 45 15 .... 250K
Charge corona wire (2) ....................55VA2509.... 45 9 ...... 250K
Charge grid ......................................55VA2508.... 45 9 ...... 250K
Charge wire unit vibration damper ...25BA2501.... 45 32 .... 250K
Cleaner unit ....................................55VA-5500... 65 1 .............
Cleaner unit blade motor..................55VA80130.. 67 2 .............
Cleaner unit blade seal assembly ....55VA-5620... 69 10 ...........
Cleaner unit blade wire ....................55VA55380.. 67 10 ...........
Cleaner unit photo interrupter (rear) 08AA85510.. ....................
Cleaner unit seal plate front assy.....55VA-5590... 65 7 .............
Cleaner unit seal plate rear assy .....55VA-5580... 65 11 ...........
Cleaner unit side seal front assy......55VA-5640... 67 14 ...........
Cleaner unit side seal rear assy.......55VA-5630... 67 12 ...........
Cleaner unit spew prevent felt .........55VA55680.. 65 20 .... 250K
Cleaner unit toner guide brush assy ...55VA-5740... 65 6 .............
Cleaner unit toner seal bld assy.......55VA-5680... 69 9 .............
Developer bushing (3)......................508053410... 47 12 ...........
Developer bushing (on agit inner) ....318076200... 47 3 .............
Developer gear; 19t .........................55VA77030.. 25 2 .............
Developer gear; 19t .........................55VA77170.. 25 3 .............

49

TENTH EDITION
KONICA 7075
PART DESCRIPTION
Developer gear; 20t......................... 55VA77310 . 47 18............
Developer gear; 20t/26t ................... 55VA77360 . 47 9..............
Developer gear; 23t......................... 55VA77370 . 47 6..............
Developer gear; 28t (2) ................... 55VA77350 . 47 8..............
Developer gear; 39t/22t .................. 55VA77330 . 47 17............
Developer gear; 40t/30t ................... 55VA77320 . 47 11............
Developer magnetic roller................ Not available separately
Developer motor.............................. 55VA80030 . 25 6..............
Developer shaft holder (out bush) ... 318076190 .. 47 4..............
Developer unit ................................ 55VA-3000 .. .....................
Developer unit suction filter ............. 55VA3108 ... 49 5...... 250K
Door switch...................................... 40AA85010 . 6 4................
Drive unit (main; incl. motor & gears) . 55VA-1590 .. 29 1..............
Drum blade...................................... 55VA56010 . 67 13.... 250K
Drum cartridge assembly................. 55VA-2000 .. 41 12............
Drum motor ..................................... 55VA80020 . 31 2..............
Drum separator claw ....................... 55VA29290 . .....................
Drum separator claw (3)(500K) ....... 55VA29219 . ............ 500K
Duplex actuator ............................... 25AA47810 . 79 22............
Duplex actuator (2).......................... 25SA50461 . 81 3..............
Duplex actuator B............................ 25SA50461 . 83 11............
Duplex actuator spring (2) ............... 25SA50501 . 81 4..............
Duplex area fuser fan ...................... 25AA80581 . 87 2..............
Duplex clutch................................... 55VA82010 . 91 15............
Duplex drive motor .......................... 55VA80060 . 27 6..............
Duplex drive motor .......................... 55VA80060 . 55 2..............
Duplex drive motor .......................... 55VA80060 . 87 7, 91 27...
Duplex exit motor ............................ 55VA80050 . 25 13............
Duplex feed clutch........................... 55VA82010 . .....................
Duplex lamp dust slit glass? ............ 55VA49180 . 73 22............
Duplex LED lamp ............................ 55VA83081 . 73 10............
Duplex photo interrupter .................. 540085510 .. 15 1..............
Duplex photo interrupter .................. 25AA85530 . 83 6..............
Duplex photo interrupter .................. 25AA85510 . .....................
Duplex photo interrupter (2)............. 540085510 .. 81 1..............
Duplex photo interrupter (2)............. 25AA85530 . 91 12............
Duplex photo interrupter (3).. 552085510 ... 97 2, 109 2, 125 18 ....
Duplex resist drive motor................. 55VA80080 . 91 33............
Duplex resist roller; upper................ 55VA46030 . 79 28............
Duplex resist unit............................. 55VA-3600 .. 79 1..............
Duplex unit tray paper collect
photo interrupter assembly ......... 55VA-8040 .. 79 6..............
Exit tray .......................................... 540012114 .. 9 18..............
Exposure lamp ................................ 55TA83010.. 19 9..............
Exposure lamp harness (relay wiring).. 55VA90810 . 17 12, 151 3
Fan (main frame toward exit)........... 55FA80540.. 5 10..............
Fan (paper exit fan motor) ............... 55TA80550.. 17 7..............
Fan (suction on main frame)............ 25SA80531 . 3 10..............
Fan motor(2).................................... 55FA80520.. 5 1................
Feed roller assembly ................B2055VA-4630 ..... 125 9 .....1 M
Fns-108/B drive unit ........................ 129U-108 .... .....................
Fns-108/B exit sponge roller (10) .... 122H4825.... ............ 250K
Fns-108/B sponge roller (4) (250K) . 122H4825.... ............ 250K
PART DESCRIPTION
Fns-108/B staple cartridge ..............12QRK001... ...As needed
Fns-108/Bstapler unit ......................129U4266.... .....................
Fuser bearings (2 upper) .................454075040 .. 61 19 ...... 1 M
Fuser bushings (2 upper) ................454053391 .. 61 18 ...... 1 M
Fuser cleaner roller..........................55VA53530.. 63 11 ...... 1 M
Fuser cleaner roller .........................55VA53860.. 57 13 ...... 1 M
Fuser cleaner web (250K) ...............55VA-5240 .. 63 9...... 250K
Fuser drive gear ..............................55VA77850.. 63 8..............
Fuser drive gear (2) .........................55VA77830.. 61 24 ............
Fuser heat lamp 1............................55VB83022.. .....................
Fuser heat lamp 3............................55VB83040.. 59 5..............
Fuser heat roller ..............................55VA53040.. 61 22 ...... 1 M
Fuser paper detect actuator.............55VA53090.. 61 13 ............
Fuser paper index actuator .............55VZ53830.. .....................

Fuser pawls (lower; 2) .....................25AA53290.. 61 7........ 1 M
Fuser pawls (upper; 6).....................55VA53210.. 61 14 ...... 1 M
Fuser photo sensor (exit?)...............55VA85520.. 61 9..............
Fuser pressure roller assembly
with bearings................................55VA-5280 .. 57 19 ...... 1 M
Fuser roller (auxiliary;1 heat lamp) ..55VA53070.. 59 6..............
Fuser roller drive gear .....................55VA77800.. 61 23 ............
Fuser thermal switch .......................25AA88431.. 59 16 ............
Fuser thermal switch .......................25SA88420.. 63 18 ............
Fuser thermistor 2 ...........................55VA88040.. 63 21 ............
Fuser unit ........................................55VE-5201 .. 57 1..............
Fuser up rlr temp control assembly .55VA-5300 .. 63 2..............
Fuser web drive motor.....................55VA80170.. 63 5..............
Laser unit ........................................55VA-6500 .. 23 1..............
Main motor.......................................55VA80010.. 29 8..............
Operation board ..............................55VA-9051 .. 11 16 ............
Operation unit decal overlay ............55VE70050.. 11 2..............
Optics lamp board(?) .......................55TA83510.. 19 1..............
Optics photo sensor (2) ...................25BA85530.. 17 17 ............
Ozone filter (2).................................55FA73010.. 5 2.......... 3 M
Ozone filter (rear main frame)..........55VA11070.. 3 11........ 3 M
Paper exit motor ..............................55VA80050.. 91 4..............
Paper feed motor.............................55VA80040.. 33 28 ............
Power source relay..........................55VA88410.. 129 12 ..........
Power switch ...................................55GA86010 . 7 15, 13 14 ...
Scan cable.......................................55TA61180.. 15 12 ............
Scan cable.......................................55TA61190.. 15 13 ............
Scan home sensor...........................540085510 .. 83 10 ............
Scan limit sensor .............................540085510 .. 93 6..............
Scan motor ......................................55VA80120.. 15 21 ............
Scan motor board ............................55VA-9090 .. 15 23 ............
Separator wire cleaning unit ............55VA-1277 .. 43 13 .... 500K
Toner bushing..................................8478640 ...... .....................
Toner empty sensor ........................55VA32150.. 53 14 ............
Toner motor .....................................55VE80150.. 53 6..............
Toner supply unit .............................55VE-3200 .. 51 1..............
Transfer corona assembly. ..............55VE-2700 .. 43 22 ............

50

TENTH EDITION
KONICA 7075
PART DESCRIPTION
Transfer wire cleaning unit...............55VA-2760 .. 43 12 .... 500K
Transfer/separator corona
vibration damper (3) .....................55VA2615.... 43 30 .... 500K
Transfer/separator corona wire (3) ..55VA2613.... 43 6 ...... 500K
Transfer/separator motor assembly .55VA0730.... 73 34 ............
PART DESCRIPTION
Triac.................................................25AE89080.. 127 29 .........
Vertical convey actuator...................25SA50461.. 93 20 ...........
Vertical convey photo switch.... 25AA85510 ....105 17,
............................................ .......................117 17, 121 10

TROUBLE CODES
Note: Some codes do not display, but can be read only in data collection, list output and KRDS.
F18-51, -52, -53: Bypass up/down feed problem.
E46-01, -02, -03, -05, -06, -08, -12: Image control board.
F21-01, -02, -03: Charge corona cleaning problem.
E46-13, -14, -15, -16, -17, -19, -21: Image control board
or printer control board.
F21-04, -05, -06: Transfer/separator corona cleaning
problem.
E46-23, -24: Image control board.
F23-01: Toner motor problem.
E46-25: A/D conversion board, exposure lamp.
F23-02: Developer motor.
E46-27, -29, -30, -31, -32, -33, -34: Image control board
or image control program.
F23-03, -04, -05, -06, -07, -08, -09:: Cleaning blade
problem.
E46-60: Laser problem.
F23-10: Drum problem (drum motor or drive?)
E46-61: Document feeder control board.
F23-11: Toner supply drive problem.
E46-62: Paper not centering.
F24-01, -02, -04: Drum temperature problem.
E46-63: Exposure lamp.
F28-01: High voltage unit 1.
E46-64: Toner control board.
F28-02, -03, -04: High voltage unit 2.
E46-80, -81, -82, -83: Image control board.
F29-01, -02, -03, -04, -05, -06, -07, -08: Toner control
E46-90: Image control board or DIMM contact.
sensor board or printer board.
E46-91: Image control board.
F29-09, -10, -11: Drum potential sensor.
E50-01, -02, -03, -04, -05: Print control board
F29-12, -13, -14, -15: High voltage unit 1 or 2.
E50-10: Printer control board or image control board.
F32-01, -02, -03, 04, -05, -06, -07: Fan motor problem,
AC drive board or ADU stand drive board.
F33-01:
Duplex registration area.
E60-01, -02, -03: Image control board or document
F33-02: Duplex paper reverse.
feeder control board.
F33-03: Duplex transfer.
E70-1, -2: Finisher control board.
F33-04: Duplex exit.
E90-01, -02: Duplex stand drive board.
F33-05: Duplex web drive.
F13-01, -02: Paper feed board or printer control board.
F33-06: Duplex web drive.
F13-03: DC drive board.
F34-01, -02, -03, -04: Fuser temperature too high.
F18-10, -11, -12, -13, -20, -21, -22, -23: Upper paper
F35-01, -02: Fuser temperature too low.
feed drive/ DC drive board/ printer control board,
sensor etc.
F36-01, -02, -03, -04, -05, -06: Fuser problem
(thermistor, lamp, print control board, AC drive
F18-30, -31, -32, -33: Paper feed lift problem/ DC drive
board.)
board, printer board.
F18-40, -41, -42, -43: LCT paper feed unit lift problem.
F52-03, -04: AC drive board or fan 3.
F34, F35 & F36 codes must be reset using 25 mode,
Softswitch 3.
F52-05, -06: AC drive board or fan 2.
F41-01, -02, -03, -04, -05, -06, -07, -08, -09: Scan
F52-07, -08, -09: AC drive board or fan 3.
problems.
F52-10: AC drive board, fan 3 or fan 4.
F41-10, -11: Laser polygon motor.
F52-11: AC drive board or fan 6.
F42-01, -02, -03: Scan drive board or scan cooling fan.
F53-01: Main motor.
F42-04, -05, -06, -07: DC drive board or laser cooling
F53-02, -03: AC drive board or total counter.
fans.
F52-01, -02: AC drive board, fan 3 or fan 4.

51

TENTH EDITION
KONICA 7075
F53-04, -05: AC drive board or key counter.
F53-06, -07, -08: Printer board.
F53-09: Abnormal input voltage.
F53-10, -11, -12: Printer board, solenoids, motors.
F56-11, -12, -13: O1, O2, or O3 programs.
F60-11: Document feeder control board or RADF
program.
F67-01, -02, -03: Document feeder problem.
F67-04: Document feeder board.
F67-05: Document feeder fan.
F67-06: Document feeder reverse jam detect problem.
F67-08: Document feeder tray up/down problem.
F77-1: Finisher roller shift problem.
F77-2: Finisher tray up/down or staple problem.
F77-3: Finisher alignment plate, relay board, control
board.
F77-4: Finisher control board.
F77-5: Finisher control board, exit problem.
F77-6: Finisher control board, relay board, stapler motor,
stapler sensor.f77-7: Finisher control board, relay
board or stapler motor.
F77-7: Finisher control board, relay board or stapler
rotate motor.
F77-11, -12, -15, -21, -22, -23, -24, -25, -26, -41, -91, 92: Finisher control board, conveyor motor, relay
board, sensors.
F80-01: Print control board.
F80-10, -11, -12, -13: C1, C2, C3 or C4 programs.
F80-21: Video I/F program.
F80-31: Printer cable or program file.
F80-32: Printer cable, program transfer destination board.
F93-01: Duplex stand drive board.

F93-02: Duplex conveyance.
F93-03, -04: Duplex reverse motor.
F93-05, -06: Duplex solenoids or motors.
J10-1, J10-2: Bypass jam.
J11-1, -2, -3, -4, -5: Main cassette (tray 1) or LCT jam.
J14-1, -2, -3, -4, -5: LCT jam.
J17-1, -2, -3, -4, -5, -6, -6, -7, -8, -9, -10: Internal,
vertical, or LCT jam.
J19-1, -2: Door opened.
J21-1, -2: Drum wrap jam.
J31-1: Paper internal jam.
J31-2: Fuser jam.
J32-1, -2, -3, -4, -5, -6, -8, -9, -10, -11: Fuser jam.
J51-1: Door opened.
J61-1, -2: Document feeder cover.
J62-2, -3, -4, -5, -6, -7, -8, -9, -10: Document feeder jam.
J63-1, -2, -3, -4, -5, -6, -7, -8, -9, -10, -11: Document
feeder jam.
J65-1, -2, -4, -8, -10, -20, -40: Document feeder jam.
J72-16, -17, -18, -19, -20, -21, -22, -23, -24, -25, -26, -27,
-28, -29, -30: Finisher jam.
J72-35, -36, -37: Post inserter (in finisher) jam.
J72-81, -82, -83, -90: Finisher jam.
J73-1, -2, -3, -4, -5, -6, -7, -9, -10, -14: Finisher jam.
J92-1, -2, -3, -4: Duplex problem.
J93-1, -2, -3, -4: Duplex problem.
J94-1, -2, -3: LCT to duplex unit jam.
SIMULATIONS
Key Operator Mode
Press [help]. Press Key operator mode. Operator must enter 4 digit password, only if this has been programmed.
Press "OK" to display key operator mode screen. Use up/down arrow keys to select menus 1-10 or 11-17.
operator then uses the touch screen to make their choices. Press "Previous screen" to return to menu.
"P" (Functions) Adjustments.
To use each of these, with power already on, press and hold the "P" key, and press the number listed, for the item you
want, as displayed on the screen. Follow instructions on screen.
Use the number keys to change values. Press Start Print to check item. Press "end" when finished.
Press P on control panel right above the word counter. Wait for "Enter password." Enter 9272. Press "Copy." Enter
number you want and wait for menu. Press "Basic screen" to return.
"25 Mode": To enter this mode, turn off main switch). press and hold "2" & "5" keys while turning on power switch.
Make your selection. Enter data. Turn off power to escape.
Software "DIP SW" setting. Enter 25 mode. Select "software DIP SW setting." Select DIP switch number using
up/down arrow keys on left. To use number keys, invert DIP switch number before entering a DIP switch
number. Select bit number using up/down arrow keys. Select "on" or "off." On sets the bit. Off clears the bit.
Press "Previous Screen" to return to 25 mode menu.

52

TENTH EDITION
KONICA 7075
There are many pages of dipswitches and dipswitch bits, arranged in a matrix, with pages of footnotes. They cannot be
reproduced here. If you need them, you will have to obtain a factory service manual; pages 4-8 thru 4-18. We
have listed a very few that might be necessary.
Dipswitch 3:
Bit 0: Set both to 0 for regular toner supply.
Bit 1: Clear service call problems (such as fuser). 1 is latched. 0 is unlatched. Probably set to 1 to clear error
and then back to 0 to run machine.
Bit 2: 25, 36, 47 mode password request. 0 is not requested. 1 is requested.
Bit 6: 47 mode 15-01 data collect clear.
Dipswitch 5:
Bit 0 & 1: Toner concentration. 0 on both is default. 5-1 set to "1" is light. Both set to "1" is lightest. 5-0 set to "1" is
darkest.
Tray size, PM reset, PM start date, PM cycle can be set in the 25 mode.
PM count: Select "3 PM count." Press "Reset Count." Then, on reset confirmation screen, press "Yes" to reset the
count and the pm date. Press "OK."
PM cycle: Select "3 PM count." Press "PM cycle set." Three digits of PM cycle will display (in reverse video, whatever
that means). Enter the value you want, using only 3 digits. (Presumably, 99K would be 099; 250K would be 250).
Press "OK."
Data collection. Can obtain the count of various occurrences and problems in the machine. In 25 mode, select "4 Data
Collection." Select item with number key. Scroll with up/down arrow keys. Go to software dipswitch 3-6 to clear
these counts if you wish. Use "Count Reset" to clear. There are 95 items that can be kept track of and cleared.
Everything from drum to fuser pawls to how many times a switch has been actuated, as well as various counts of
paper sizes, etc.
Parts counter. This can be set in the 25 mode.
Password can be set as well as a key operator password.
Your phone number and fax number can be entered in 25 mode.
Serial number can be displayed and changed.
ROM version can be displayed.
KRDS: This allows the copier to call the computer, there are 16 pages of tables and matrices on this subject in the
factory service manual.
36 Mode: This is an adjustment mode. To enter this mode, turn off power switch.H old down the "3" & "6" keys while
turning on power. Select item on screen that you want. There will be various adjustments. Select the one you
want with "Next item" or "Previous item." Enter the new setting and press "Set" key if it is available to confirm.
Press "Previous adjustment" to end. These adjustments will take effect only after turning the machine off and
back on again. Press "Start" to perform the adjustment. Press "Previous screen" to return to adjustment menu
The following can be adjusted in 36 mode.
Process Adjustments.
1 HV: charge, transfer, separator AC & DC, charge grid voltage, developer bias. However, factory manual says they
should be done only with Konica direct support. L detection (when developer is replaced,)
2 Drum Peculiarity adjustment: Blade setting (when replacing drum), Drum potential adjustment, Auto maximum
density adjustment (Dmax), Auto dot diameter adjustment, LD1 (laser write adjustment; press "Copy screen,"
load 11x17 paper and press "start" to produce a test pattern. Vertical & horizontal density should be even. If not,
press "C" while holding "P." Enter an offset value with number keys and press "SET." Repeat until vertical &
horizontal density is equal. LD2; same procedure as LD1. Auto Gamma adjustment. Follow screen prompts.
Takes place automatically and takes 20 seconds. NOTE: All of the previous "drum peculiarity adjustments"
should be done when drum is replaced.
3 Drum Peculiarity adjustment: Drum characteristic adjustment; to be done only with Konica support. Dot diameter
adjustment.
4 User paper settings: Transfer & separator corona settings at various positions in various modes (20 of them).
5 Recall standard data:

53

TENTH EDITION
KONICA 7075
Image Adjustments.
1 Trays 1, 2, 3, 4 (bypass).
2 Magnification: Printer drum clock, horizontal, scanner drum clock, various RADF.
3 Timing adjustments: Printer restart, printer resist, printer pre-resist, lead edge registration, scan restart, RADF
adjustments.
4 RADF adjustments: Density, original size, sensor sensitivity, incline offset.
5 Centering adjustments: Printer, scanner, RADF.
6 Warp adjustments: Platen scan & RADF scan.
Running Test Mode.
Intermittent copy mode, paperless running mode, paperless mode, paperless endless mode, running mode.
Test pattern mode.
Test pattern density setting.
Finisher Adjustment.
Stapling & folding stopper adjustment, folding stopper adjustment, cover sheet tray size adjustment, trimming stopper
adjustment.
List output mode.
Machine management list 1, adjustment data list, machine management list 2, parameter list, memory dump list, font
pattern.
47 Mode: To enter this mode, turn off power switch. Press the "4" and 7" keys and hold them down. While they are
held down, turn on power switch. Display will say "I/O check mode." Inputs: These are signals, such as from
switches and sensors. They go to the main board. When checking inputs, you will activate the device (switch,
sensor etc.) and watch the display. It will display "H" or "L." Outputs: These are items that are operated, such as
motors, lamps, solenoids, etc. When testing an output, you will press the "Start" button to test the item. Press
"stop/clear" to end the output test.
Note: The same procedure is used for inputs and outputs. Use the number keys to enter the input or output. If an input
and output have the same code number, that does not mean that they are related. You can activate a sensor for
an input, and without even changing codes, press print to test something. They are two different types of tests.
To end a test, press stop/clear. To exit 47 mode, shut power or hold "P" button while pressing "stop/clear.".
Multi-mode: This allows you to do more than one test at the same time. Use the following procedure for multi-mode
testing. After entering the code number, press P button. (-) will display. Enter the multi-mode number (other
code you want to use.) That code will display. Press "P." Press "Start (for outputs) to run your test.
Inputs: There are too many to list all the multi-modes. The number in parentheses is the number of multi-mode signals
within that input test. Pages 4-95 thru 4-102 of the factory manual.
018: Handle release (3.)
001: Toner detect signal.
020: Paper feed sensor signal (4.)
002: Drum internal temp signal.
021: Paper conveyance (3.)
003: Fuser up roller temp.
022: Paper feed detect sensor (4.)
004: Fuser heat roller temp.
023: Lead edge (3.)
005: Humidity sensor signal.
024: Paper exit (5.)
006: Dmax moni signal.
025: Door open (8.)
007: Dmax signal.
030: -1: scan home. 2: exposure home. 3: ADF brake.
008: "y" signal.
-4: scan reverse.
009: Drum potential signal.
031:
APS
sensors (8.)
010: Drum jam signal.
051:
LCT
down.
011: Tray paper detect (5.)
052: Key counter detect.
012: Paper remaining (7.)
053: Power supply ID.
013: Paper size detect (8.)
054: Corona cleaning positions (4.)
014: Paper size VR (3.)
060: RADF signals (15.)
015: Tray paper sizes (4.)
076: Finisher signals (64.)
016: Paper limit signal (7.)
080: Duplex signals (7.)
017: Paper tray set (3.)

54

TENTH EDITION
KONICA 7075
Outputs
There are too many to list all the multi-modes. The number in parentheses is the number of multi-mode signals within
that output test.
034: Various fans (typo in service manual. Dont know
000: Exposure lamp.
what output this should be.)
001: Toner motor.
042: Fan motors (12).
002: Charge corona.
043: Counter; total & key.
045: Fuser web motor.
004: Separator corona.
046: Charge corona motor.
005: Dmax LED.
047: T/S corona motor.
006: "y" LED.
048: Control panel LEDs.
007: Jam detect LED.
050: Developer motor rotation.
008: Transfer corona installation guide plate.
051: PCL.
009: Developer bias.
052: TSL.
015: 1: Clear copy count, ADF count, jam count
054: Toner motor.
: 98: KRDS initialize.
055: Jam display.
020: Paper feed solenoids (5.)
060: Doc feed belt drive motor, forward and reverse,
021: Paper feed motors (5.)
clutches, solenoids, fan, switch etc.
022: First paper feed MC (5.)
075:
Finisher
tests of motors, stapler, solenoids, etc. (45.)
023: Tray motors (7.)
080:
Duplex
solenoids
(3.)
024: Lock solenoids (3.)
081:
Duplex
feed
MS.
082: Duplex pre transfer motor.
027: Paper reverse & eject motor (2 speeds & 2
083: Duplex 2nd feed motor.
directions.)
084: Duplex reverse motor (3.)
028: Paper feed & LCT motors.
085: Duplex conveyance motor (2.)
086: Duplex reverse & eject motors (3.)
030: Optics unit right shift.
092: Factory only.
031: Optics unit left shift.
093: Initialize.
032: Laser motor @ 400dpi.
094: Adjust mode list.
034: Shading correction @ 400dpi.
096: Factory only.
040: Main motor.
097: RDH SIMM capacity check.
041: Drum motor
098: RDH SIMM check.


55

TENTH EDITION
KYOCERA-MITA 1505 / 1510 / 1810

Equivalent Models
Copystar 1505 / 1510 / 1810
Imagistics (Pitney Bowes) DL155 / 185
Profile: Digital. 15/18 copies per minute.
ACCESSORIES & OPTIONS

ITEM
MACHINES USED ON
MODEL NUMBER
DESIGNATION
Automatic Document Feeder.................. 1810 .................. None ........................... Included
Sheet feed document feeder .................. 1510 .................. None ........................... Included
250-sheet drawer ................................... 1510/1810 ........ ST-13 ...........................
Print controller ........................................ 1510/1810 ... Print system M ..................
Copier memory (16MB) .......................... 1510/1810 ......... MB-6 ...........................
Network board (10 base-T/100baseTX, 10base 2 ...................................... 1510/1810 ......... IB-20 ...........................
Supplies and consumables. Important note. Toner cartridges are not interchangeable between K-M & Copystar. No
information on Imagistics, but probably not interchangeable.
MODEL
ITEM
DESIGNATION
YIELD
Kyocera-Mita ..............Toner (300 grams) .................. 37029011 .................. 7,000
Copystar .....................Toner (300 grams) .................. 37029015 .................. 7,000
Kyocera-Mita ..............Developer (470 grams) ........................... .............. 100,000
Copystar .....................Developer (470 grams) ........... 37029111 .............. 100,000
Copystar .....................Drum.......................................2A182010 .............. 100,000
To read total copies: Hold down stop/reset key for about 5 seconds. Display will show F23, and will then display total
count.
Copy Quality adjustment: See user modes and simulations
Drum replacement: Remove imaging unit by doing the following: Remove cassette and open front door, bypass door
and paper conveying unit. Remove toner and waste toner bottle. Remove two screws holding waste cover and one
screw holding developer retainer. Remove two screws from image unit and slide out image unit. Remove charge
corona by removing one screw in front and removing. Remove drum blade spring, two screws in the front and two
screws in the rear of the cleaner unit. Put a spacer in the rear to hold the drum blade away from the drum. Rotate
the cleaner unit away from the developer unit to access drum. Remove screws in front that hold drum ground
plate and remove plate. Remove e-ring from drum shaft. Slide out drum shaft. Lift out drum. New drum will have a
letter code on it. Write down this number to enter in simulation 109. After installing drum and reassembling
machine, do simulations U109, U110 and U111.
Developer replacement & calibration: Remove drum as described above. Remove one screw and washer. Lift three
hooks upward and slide developer section cover off. Empty developer and replace. Service manual says you can
leave drum installed, but not to turn magnetic roller if drum is installed. Perform maintenance mode 130.
Warning: Be as careful as possible to avoid damaging seal blades and to avoid toner spilling into developer unit;
either will cause overtoning and spots on copies. At least it is what happened to me.

56

TENTH EDITION
KYOCERA-MITA 1505 / 1510 / 1810

PART DESCRIPTION
PART NUMBER MAN LOC
ADF actuator (1810) ...............................3BR07110 ......... 6 18
ADF feed roller (1810) ............................3BR07040 ......... 6 15
ADF hinge; (1810; left)............................3BR03010 ........... 6 5
ADF hinge; (1810; right) .........................3BR03040 ........... 6 6
ADF interlock switch (1810) ....................63527020 .......... 7 53
ADF motor (1810) ...................................3BR27020 ......... 7 35
ADF photo interrupter (1810; 2) ..............2A127050 .......... 7 36
ADF pickup roller (1810).........................3A707020 .......... 7 42
ADF pickup roller (1810).........................3A707030 .......... 6 40
ADF registration actuator (1810).............3BR07200 ......... 7 10
ADF registration roller; lower (1810) .......3BR07030 ........... 7 3
ADF registration roller; upper (1810) ......3BR07020 ........... 7 2
ADF separator film (1810) ......................3BR07350 ......... 7 58
ADF separator lift pad? (1810) ...............3BR07270 ......... 7 55
ADF separator pad? (1810) ....................3BR07320 ......... 7 64
Bypass clutch .........................................2AV27340.......... 2 45
Bypass pad.............................................2A106680 .......... 2 29
Bypass pickup roller................................2A106510 .......... 2 21
Cassette backstop ..................................34907131 .......... 3 15
Cassette springs (2)................................2A107030 ............ 3 3
Charge corona ........................................2A168010 ........ 11 28
Cleaning lamp.........................................2A127010 .......... 2 39
Cleaner unit seal blade (left side of unit).2A193040 .......... 11 8
Developer auger bushing; front (2) .........2A114311 ........ 10 28
Developer gear; 17t ................................2A114120 ........ 10 16
Developer gear; 24t ................................2A114320 ........ 10 29
Developer gear; magnetic roller; 16t.......2A114110 ........ 10 15
Developer gear; spiral 26t.......................2A114130 ........ 10 17
Developer paddle bushing; front .............49028113 ........ 10 37
Developer paddle gear ...........................2A114280 ........ 10 25
Developer seal blade ..............................2A114080 ........ 10 12
Developer unit bushing assembly; rear...2A109030 .......... 10 3
Developer unit bushing; rear (large assembly) 2A109041 .......... 10 4
Developer unit bushings; rear (3)............2A114300 ........ 10 27
Developer unit doctor blade....................2A114070 ........ 10 11
Developer unit magnetic roller ................2A114010 .......... 10 5
DF actuator (1510; left)...........................3BP11190.......... 5 13
DF actuator (1510; right).........................3BP11180.......... 5 12
DF hinges; lower piece (2; 1510) ............3BP11170.......... 5 11
DF hinges; upper piece (1510) ...............3BP11160.......... 5 10
DF photo interrupter (1510; 2) ................2A127050 .......... 5 25
DF white mat (1510/1810) ......................3BP11150.... 5 9/6 37
DF wire original catch (1510 only) ..........3BP11310.......... 5 22
DF/ADF slit glass (1510/1810)................2A112130 .......... 8 65
Document cover hinge; lower (2; 1505) ..3BP11170.................
Document cover hinge; upper (2; 1505) .3BP11160.................
Document cover large plastic cover (1505;
does not include other parts.)..............2BT11010............ 5 1
Document cover white mat (1505) ..........3BP11150............ 5 2
Drum blade .............................................2A193050 ........ 11 20
Drum blade spring ..................................2A118160 ........ 11 15
Drum seals (small square; 2) ..................2A118261 ........ 11 18
PART DESCRIPTION
PART NUMBER MAN LOC
Drum separator (3) .................................2A118300 ........ 11 21
Exposure lamp........................................2A193030 ............ 8 5
Fan..........................................................2A123010 ........ 14 39
Flash jig board ........................................35968010 ........ 16 13
Fuser exit actuator ..................................2A121030 ........ 12 20
Fuser exit actuator spring .......................2A121040 ........ 12 21
Fuser gear; 44t .......................................2A120240 ........ 12 17
Fuser heat lamp......................................2A193080 .......... 12 3
Fuser heat roller......................................2A193060 .......... 12 1
Fuser heat roller bushings (2) .................2A120061 .......... 12 5
Fuser heat roller gear..............................2A120050 .......... 12 4
Fuser photo interrupter ...........................2A127050 ........ 12 22
Fuser pressure roller...............................2A193070 .......... 12 2
Fuser pressure roller bearings (2)...........63820190 ........ 12 27
Fuser pressure roller bushings (2) ..........68820280 ........ 12 30
Fuser pressure roller springs (2).............2A120260 ........ 12 24
Fuser separator pawl springs (4) ............75720240 ........ 12 31
Fuser separator pawls (4) .......................2A120071 .......... 12 6
Fuser thermistor......................................2A120080 .......... 12 7
Fuser thermal switch...............................36220210 ........ 12 26
Fuser/toner gear; 25t ..............................65014160 ........ 12 28
High voltage board..................................2A193120 ........ 14 33
Humidity sensor (1510/1810)..................2A327010 ........ 14 48
Interlock switch .......................................2A127040 ........ 14 44
Inverter board .........................................2A128020 .......... 8 44
Laser unit ................................................2A168041 ............ 9 1
Magnet; front door ..................................71804400 ........ 13 33
Main board (1505) ..................................2BT01010 .......... 12 1
Main board (1510) ..................................2A101022 .......... 14 1
Main board (1810) ..................................2A201020 .......... 14 1
Main motor..............................................2A193100 ........ 13 10
Memory board (1510) .............................2A160010 .......... 16 1
Memory board (1810) .............................2A228010 ........ 14 36
Memory board special tool......................2AV68030........ 16 11
On/off power switch ................................2A127070 .......... 14 9
Operation board (1505)...........................2BT28020 .......... 13 6
Operation board (1510/1810)..................2A193130 .......... 15 6
Operation board overlay (1505) ..............2BT25031 .......... 13 2
Operation board overlay (1510/1810) .....2A125021 .......... 15 2
Optional cassette clutch, pickup tires, backstop & springs
same as standard cassette items
Optional cassette feed actuator ..............3BG06040 ......... 2 17
Optional cassette motor ..........................3BG27030 ........... 2 5
Optional cassette photo interrupter .........35327400 .......... 2 41
Paper feed clutch....................................2AV27330.......... 13 7
Paper pickup rollers (2)...........................2A106010 .......... 2 10
Photo interrupter (left side) .....................2A127050 ........ 14 16
Platen glass ...........................................2A112160 ............ 8 8
Power source board................................2A128051 .......... 14 7
Printer board (1510/1810).......................3BM01010
Registration actuator...............................2A106072 .......... 2 13

57

TENTH EDITION
KYOCERA-MITA 1505 / 1510 / 1810

PART DESCRIPTION
PART NUMBER MAN LOC
Registration clutch.................................. 2A127080........ 13 24
Registration roller; left ............................ 2A106020............ 4 5
Registration roller; right .......................... 2A106031.......... 2 11
Scan cable; front .................................... 2A112080............ 8 3
Scan cable; rear ..................................... 2A112090............ 8 4
Scan motor ............................................. 2A193110.......... 8 42
PART DESCRIPTION
PART NUMBER MAN LOC
Scan photo interrupter (2)....................... 35327400 .......... 8 57
Size switch.............................................. 35927420 .......... 14 5
Toner motor ............................................ 33915190 ........ 13 27
Toner sensor .......................................... 33914190 ........ 10 38
Toner waste bottle .................................. 2A173800.......... 16 6
Transfer roller assembly ......................... 2A168034.......... 4 29
Jam Codes
J00, J15, J20, J21, J22, J30, J40 or J50: Paper feed jam
in left side.
J70, J72, J73: Document feeder jam.
J95: Paper feed jam in left side.
J96: Charge corona problem.
J97: Image decompression.

J98: BD laser problem.
Note: J95, J96, J97, and J98 can display as a result of
electrical noise.
Error Codes
Note: 1505 codes will display same codes, but will prefix A instead of C. For example, A011, C021, etc.
C104: Optics; exposure lamp, main board, inverter
AP: Adding toner.
board, CCD, position of shading plate, bad CCD,
OP: Front cover or left cover.
bad ISU.
OP1: Document feeder cover open.
C310: Scan home problem; switch, main board, or scan
OP2: Left cover of optional cassette open.
motor.
PF: Paper feed problem.
C400:
Laser motor problem (polygon). Bad laser unit or
E07: Paper is different size than original.
power
source board.
E30: Tape in developer unit.
C401:
Laser
motor
steady state problem. Bad laser unit
E70: Last original did not copy in document feeder.
or
power
source
board.
E71: Reload originals into document feeder.
C420:
BD
steady
state
problem. Laser motor problem or
E72: Document still in document feeder.
bad main board.
E90: Memory is full.
C510: Charge HVT or corona problem. Could be HVT
C011: Backup memory problem. Turn power off and
charge springC610: Open fuser thermistor or heat
back on and run simulation U020. If it repeats,
lamp problem.
replace backup RAM.
C620: Low fuser temperature. Thermal switch, lamp, etc.
C021: Communication problem between main board &
C630: High fuser temperature. Bad thermistor, power
printer board.
source board, shorted wire.
C040: DIMM not inserted properly or no good.
To reset fuser errors, use simulation U163. After
C041: Bitmap problem. Memory board bad or not
entering simulation U163, press Start. CLE
inserted properly.
will display. Press Start again to clear.
C043: DMA problem. Memory board not inserted
C710: Toner sensor problem or bad developer.
properly or bad main board or bad memory board.
C730: Broken external temperature thermistor wire.
C100: Could be shading plate position (maybe even dirty
C731: Shorted external temperature thermistor wire.
if youre lucky,) bad exposure lamp, scan home
switch, main board, CCD, ISU, or inverter board.
SIMULATIONS (Maintenance Mode)
Simulation Procedure: Press these keys in this order, and keep holding them down: Stop/reset key, start key and left
copy density key. Press stop/reset key again. Then enter the code number with the number keys or the zoom
keys. Press the Start key. After the item is run or tested, press stop/reset. Exit the mode with 001.
In most cases, if there is a choice of things to do, items to test, etc., use the copy exposure keys to make the
selection. In certain items, use the zoom +/- keys to select the on setting. Note: Some codes do not apply to 1505.
U000: Prints status report. Print out maintenance settings, jam occurrences, service call occurrences.
U001: Ends Simulation (returns copier to warm-up or ready).
U004: Set last six digits of machine serial number.
U005 Aging (Copy with no paper.) PPC is copier. PPC +DF is copier & document feeder.

58

TENTH EDITION
KYOCERA-MITA 1505 / 1510 / 1810

U020: Initialize all backup RAM on the main board. Use
zoom +/- keys to select.
U021: Initialize memories; counters, service calls, etc.
Use zoom +/- keys to select.
U022: Initialize back up data for scanner or engine.
U030: Motor test (main and optional feed unit.)
U031: Paper path switches test. Press "Start" to see choices.
7-segment LED segments are the indicators.
U032: Paper path clutch test (bypass, feed, registration,
and optional feed unit clutch.)
U033: Test main power switch solenoid.
U034: Adjust print start timing (print registration.) Exp 1
for lead edge from cassette. Exp 3 for lead edge
from bypass. Press printer key. Press Start for test
pattern. Change setting with zoom keys. Press
Start key to lock in. press stop/reset to exit.
U035: Folio size length & width. Exp 1 for length. Exp 3
for width.
U042: Setting laser type. A, B, or C.
U051: Paper buckle. Exp 1 for cassette. Exp 3 for
bypass. Exp 5 for optional cassette. Adjust with
zoom keys. Lock in with Start.
U053: Fine adjustment of motor speed for main motor,
laser motor & optional feed motor.
U060: Scan input properties; This is density for
entire copy. Default is 12. Range is 0-23.
U061: Test exposure lamp.
U063: Shading position adjustment. Default is 0.
U065: Scan magnification adjustment; main scan and
auxiliary scan directions.
U066: Scan lead edge registration adjustment for
document on glass.
U067: Scan center line adjustment.
Note: Scan adjustments should follow this
sequence: 34, 67.
U068: Scan position adjustment for document feeder.
Default setting is 2.
U070: DF magnification adjustment.
U071: DF scan timing.
U072: DF center line adjustment.
U073: Scanner test. Exp 1 is magnification. Exp 3 is
paper size. Exp 5 is exposure lamp on/off.
U074: DF exposure adjustment.
U087: DF scan position adjust mode on or off (compares
for dust on slit glass if on.) Also set reference data
for identifying dust.
U088: Setting input filter (for density problems on
halftones, especially in enlargement.)
U089: Print test patterns.
UO91: Check shading. On scans before shading. Off
scans after shading.
U092: Adjust scanner automatically.

U093: Exposure density gradient. Use image mode
selection to select. Adjust in each mode (text,
text/photo, photo.)
U100: Setting charge surface potential in each mode
(grid control voltage.) Turns on charge corona.
U101: Setting high voltage; developer bias, transfer.
U109: Set drum type: A, b, C, d.
U110: Check and clear drum count. Press "start" and
then use exposure keys: 1 is for first 3 digits. 3 is
for last 3 digits. 5 is to clear count. (then press
start.) Use zoom +/- keys to set a new number.
U111: Check and clear drum timer (minutes.)
U130 Developer calibration: Press "Start". Will run for
2.5 minutes and then will display settings. This will
also reset toner sensor control voltage (U131),
renew toner feed start level (U156), clear
developer drive time (U157), clear developer count
(U158) and reset toner feed start level and toner
empty detection. Press stop/reset when done.
U131: Setting toner sensor control voltage.
U132: Add toner (up to reference value.)
U135: Test toner motor.
U155: Display toner sensor output.
U156: Change toner control level: Exp 1 for feed start. Exp 3
for difference between feed start and empty level.
U157: Check or clear developer drive time. Exp 1 is first
2 digits. Exp 3 is last 3 digits. Exp 5 clears drive
time. (done automatically in 130.)
U158: Check, change or clear developer count. Exp 1 is
first 2 digits. Exp 3 is last 3 digits. Exp 5 clears
count. (done automatically in 130.)
U161: Fuser temp. Normal is 125. stabilization is 180.
U162: Forced fuser stabilizing. Puts the machine into
"ready," without heat.
U163: Reset fuser errors. Press Start. CLE will
display. Press Start again to clear.
U170 Will apply toner to drum and clean at every paper
interval. Applies only to 1505.
U196: Turn fuser lamp on using Start.
U199: Display fuser temperature (Exp 1) and room
temperature (Exp 3.)
U200: Light up panel LEDs.
U203: Test document feeder. Exp 1 with paper. Exp 3
without paper, continuous.
U207: Test operation panel keys.
U208: Paper size. Exp 1 for standard cassette. Exp 3 for
optional cassette
U243: Test document feed motors, clutches, solenoids.
Exp 1 for pickup. Exp 2 for conveying.

59

TENTH EDITION
KYOCERA-MITA 1505 / 1510 / 1810

U244: Test document feed switches. Each one will give a
different indicator in the display.
U250: Set PM cycle. Press "Start" to display (x1K). Change
value with zoom keys. Press "Start" to lock in. Note: It
is unclear (at least to me,) what the difference is
between this and 345. Does not apply to 1505.
U251: Check and clear PM count (copies since last
PM and PM reset.) Press "Start." Press Exp 1 to
change first 3 digits. Press Exp 3 to change last 3
digits. Use zoom keys to change settings of the six
digits or Press Exp 5 to clear the count. Press
start. Does not apply to 1505.
U252: Destination.
U254: Auto start function on or off.
U255: Set auto clear time 0 is no auto clear. Otherwise,
up to 270 seconds.
U256: Auto preheat/energy save on or off.
U258: Toner empty will allow single copying or multiple,
depending on setting. Use zoom keys to select sin
(single) or con (continuous.) If set to continuous,
machine will allow 70 copies. You can change this
from 0-200.
U260: Change copy count timing point (exit or secondary feed.)
U265: Print product name on customer printout/reports if set
to 0. No name if set to 2. Does not apply to 1505.
U332: Setting black ratio for 8 x 11 paper. Requires
service manual (page 1-4-37.)
U342: Limits internal exit tray to 100 sheets if set to on.
No limit if set to off. Does not apply to 1505.
U345: PM due setting. Exp 1 for first 3 digits (range 09.) Exp 3 for last 3 digits (range 000-999.) Change
value with zoom keys and press start. Note: It is
unclear (at least to me, what the difference is
between this and 250.) Does not apply to 1505.
U348: Copy density range adjustment. SPC is 5 steps for

enlargement. nrL is 3 steps for normal copying.
U402: Image printing margin adjustment. Exp 1 for printer
lead edge. Exp 3 for printer left/right. Exp 5 for printer
trail edge. Exp 1 flashing for printer trail edge of non
standard size paper from cassette. . Exp 3 flashing
for printer trail edge of non standard size paper from
bypass. Change settings with zoom keys. Press Start
to lock in. Press stop/reset to exit.
U403: Adjust margins for reading an original on platen glass.
U404: Adjust margins for reading via document feeder.
U407: Adjust lead edge registration for memory image
printing. Same procedure as U034.
U901: Check and clear copy counts for various feed stations.
U903: Check and clear jam counts. Display by pressing
exposure keys to see CLE. Clears all counts at once.
U904: Check and clear service call counters. Unlike 903,
you can clear individually, or all at once.
U905: Check and clear document feeder counter. Exp 1
is first 3 digits. Exp 3 is last 3. Exp 5 clears count.
U910: Clear black ratio data. Press Start. Select On with
zoom keys. Press start.
U917: Read/write backup data. Using zoom keys, select
rd for read, rE for write.
U990: Check and clear time exposure lamp has been lit. Exp
1 is first 3 digits. Exp 3 is last 3. Exp 5 clears count.
U992: Clear printer counter. Exp 1 is first 3 digits. Exp 3 is
last 3. Exp 5 clears count. Does not apply to 1505.
U993: Print VTC-PG pattern. 0 is center line adj pattern.
1 is graph paper. 2 is solid black
U998: Print out memory list. Exp 1 for bit 16 to bit 23.
Exp 3 for bit 8 to bit 15. Exp 5 for bit 0 to bit 7.
1505 User modes. These are not service modes. They are accessible to the customer and are described in the
owners manual.
Hold down both exposure (density) keys for 3 seconds until F00 displays. Select code with zoom keys. Change value
with zoom keys or number keys. Lock in by pressing zoom input/enter key. Note: 1505 codes are different than
1510/1810.
F01: Print defaults of user codes.
F08: Cassette default. 1 is standard. 2 is optional (lower.)
F02: Select image mode: 1 is Auto exposure. 2 is
F09: Automatic cassette switching if set to 1 if optional
text/photo. 3 is photo. 4 is text.
cassette installed.
F03: Exposure steps. 1 is 3-step. 2 is 5-step.
F10: Copy limit. Set to max number of copies (1-99.)
F04: Auto exposure setting. 1-5. 1 is lightest. 5 is darkest.
F11: Lower cassette size. 1 is legal. 2 is letter. 3 is statement.
F05: Text/ photo exposure setting. 1-5. 1 is lightest. 5 is
F12: Silent mode. Motors will stop after this many seconds. 1
darkest.
is immediately. 2 is 5. 3 is 10. 4 is 15. 5 is 30.
F06: Photo exposure adjustment. 1-5. 1 is lightest. 5 is
F13: Auto shut off. Machine will shut off automatically if set to
darkest.
1. Will not if set to 0. Time of shutoff is based on F21.
F07: Text exposure adjustment. 1-5. 1 is lightest. 5 is
darkest.

60

TENTH EDITION
KYOCERA-MITA 1505 / 1510 / 1810

1505 Modes - continued
F14: Auto preheat time. When copying stops, machine will go into energy saver. 1 is 5 minutes. 2-9 increase this by 5
minute increments (9 is 45.)
F15: Auto shutoff time. If auto shutoff (F19) is on, each digit will increment it by 15 minutes. 1 is 15 minutes. 2 is 30 minutes,
up to 8, which is 120 minutes.
F16: Preheat recovery time. 1 is recovery priority. 2 is power save priority.
F17: To read total count.
F18: Toner count report = toner consumption ratio.
F19: Toner low printout. If set to 1 (on) machine will print out a sheet when low on toner.
F20: Paper shift adjustment (appears to be lead edge registration.)
F21: Paper shift adjustment for bypass (appears to be lead edge registration.)
F22: Inch if 1. Metric if 2. Metric Japan if 3.
F23: Folio length for main cassette. 1 is 210 mm (metric.) 1 is 216mm (inch.)
F24: Folio length for bypass.
1510/1810 User modes. These are not service modes. They are accessible to the customer and are described in the
owners manual.
Hold down both exposure (density) keys for 3 seconds until F00 displays. Select code with zoom keys. Change value
with zoom keys or number keys. Lock in by pressing zoom input/enter key. Note: Note: 1505 codes are different
than 1510/1810.
F19: Auto shut off. Machine will shut off automatically if
F01: Print defaults of user codes.
set to 1. Will not if set to 0. Time of shutoff is based
F02: Select image mode: 1 is Auto exposure. 2 is
on F21.
text/photo. 3 is photo. 4 is text.
F20:
Auto
preheat time. When copying stops, machine
F03: Exposure steps. 1 is 3-step. 2 is 5-step.
will
go
into energy saver. 1 is 5 minutes. 2-9
F04: Auto exposure setting. 1-5. 1 is lightest. 5 is darkest.
increase
this by 5 minute increments (9 is 45.)
F05: Text/ photo exposure setting. 1-5. 1 is lightest.
F21:
Auto
shutoff
time. If auto shutoff (F19) is on, each digit
5 is darkest.
will
increment
it by 15 minutes. 1 is 15 minutes. 2 is
F06: Photo exposure adjustment. 1-5. 1 is lightest. 5 is darkest.
30
minutes,
up
to 8, which is 120 minutes.
F07: Text exposure adjustment. 1-5. 1 is lightest. 5 is darkest.
F22:
Preheat
recovery
time. 1 is recovery priority. 2 is
F08: Cassette default. 1 is standard. 2 is optional (lower.)
power
save
priority.
F09: Automatic cassette switching if set to 1 if optional
F23: To read total count.
cassette installed.
F24: Toner count report = toner consumption ratio.
F10: Upper cassette size. 1 is legal. 2 is letter. 3 is
F25: Toner low printout. If set to 1 (on) machine will print
statement.
out a sheet when low on toner.
F11: Lower cassette size. 1 is legal. 2 is letter. 3 is
F26:
Paper
shift adjustment for main cassette (appears
statement.
to
be
lead edge registration.)
F12: Bypass non-standard size setting on if 1, off if 2.
F27:
Paper
shift
adjustment for optional cassette
F13: Bypass non-standard size width.
(appears to be lead edge registration.)
F14: Maximum number of copies that can be run can be
F28: Paper shift adjustment for bypass (appears to be
set from 1-99.
lead edge registration.)
F16: 4 in 1 layout. 1 is landscape. 2 is portrait.
F29:
Inch
if 1. Metric if 2. Metric Japan if 3.
F17: Type of borderline for layout copying. 1 is none. 2 is
F30: Folio length for main cassette.. 1 is 210 mm
solid. 3 is dotted.
(metric.) 1 is 216mm (inch.)
F18: Silent mode. Motors will stop after this many seconds.
F31: Folio length for bypass.
1 is immediately. 2 is 5. 3 is 10. 4 is 15. 5 is 30.

61

TENTH EDITION
KYOCERA-MITA 1530 / 2030

Equivalent Machines: CopyStar 1530 / 2030
Profile: Digital, 15 / 20 copies per minute.
CONSUMABLES
Supplies and consumables. Important note. Toner cartridges are not interchangeable between K-M & Copystar.
MODEL
SUPPLY
DESIGNATION YIELD
Kyocera-Mita .Toner (450 grams)......... 37028011.......... 11,000
Copystar ........Toner (450 grams)......... 37028015.......... 11,000
Kyocera-Mita .Developer (600 grams) .. 2AR86040D .... 100,000
Copystar ........Developer (600 grams) .. 2AR86040D .... 100,000
Kyocera-Mita .Drum.............................. ........................ 100,000
Copystar ........Drum.............................. 2AV82010 ....... 100,000
All Drum blade.................................... 2AV18030 ....... 100,000
All Drum seal blade ............................ 2AR93410....... 200,000
All Cassette pickup tires ..................... 2AV06010 ....... 100,000
All Bypass pickup tire ......................... 2AV06010 ....... 100,000
All Registration cleaner; left................ 2AV68010 ....... 200,000
All Registration cleaner; right ............. 2AV68020 ....... 200,000
All Charge corona .............................. 2AR93420....... 100,000
MODEL
SUPPLY
DESIGNATION YIELD
All Transfer roller ................................ 2AV68040 .......200,000
All Doctor blade cover A ..................... 2AR93400 .......200,000
All Fuser heat roller ............................ 2AV20100 .......200,000
All Fuser pressure roller ..................... 2AB93040 .......200,000
All Fuser heat roller bushing (2) ......... 35920350 ........200,000
All Fuser pressure roller bushing (2) .. 35920130 ........200,000
All Fuser pawls (5).............................. 35920150 ........200,000
All Fuser thermistor ............................ 2AV20250 .......200,000
All Document feeder pickup ??rollers (2) 3A707020..........50,000
originals
All Document feeder feed roller (10)... 3A707030..........50,000
originals

ITEM
MACHINES USED ON
MODEL
Automatic Document Feeder.................. 1530/2030 ....STDF-3
Reversing Document Feeder.................. 2030 ............ SRDF-1
Document cover (if no document feeder) 1530/2030 ................
250-sheet drawer ................................... 1530/2030 .......ST-12
Print system K (PCL6/PS2) .................... 1530/2030 ................
Network board
(10 base-T/100base-TX, 10base 2) .... 1530/2030 ........IB-20
Duplex unit ............................................. 2030 ............... AD-61
ITEM
MACHINES USED ON
MODEL
Duplex unit for use with finisher.............. 2030 ............... AD-62
Internal finisher ....................................... 2030 .............. F-2205
Job separator.......................................... 1530/2030 ..... J-1302
Fax system B.......................................... 2030 .........................
Fax memory board (8MB)....................... 2030 ..........FM1-8MB
Staple cartridge (for F-2205 finisher) ...... 2030 .........................
Spacer (1, 2 or 3 needed to bring machine to correct height
with standard cabinet; varies with number of cassettes

Drum replacement: Remove imaging unit by doing the following: Open front door, bypass door and paper conveying
unit. Remove toner and waste toner bottle. Remove two screws (top left and right upper corner) and one connector
from image unit and slide out image unit. Remove charge corona by removing one screw in rear. Remove two
screws holding the three separator claw assembly. Remove springs for drum blade. push spacers to hold the
blade away from the drum. Remove drum shaft. Lift out drum. Service manual says to clean shaft and then apply
conductive grease to contact surfaces of ground plate before reassembling. New drum will have a drum type
printed on it. Write down this number to enter in simulation 109. After installing drum and reassembling machine,
do simulations U109, U110 and U111.
Drum blade replacement: Follow previous steps to remove drum. With drum out, blade is replaced with three screws.
Developer replacement & calibration: Service manual is not clear. It may be necessary to remove drum. Remove
image formation unit. Lift developer cover off by pushing towards right and rear (no screws.) It is not clear whether
or not the drum and developer unit come out together. Empty developer and replace. Perform maintenance mode
(simulation) 130.

62

TENTH EDITION

PART DESCRIPTION
PART NUMBER MANUAL LOC.
Bypass clutch .........................................2AV27340........ 13 28
Bypass pickup roller (1) ..........................2AV06320.......... 6 44
Bypass size detect switch.......................33906990 .......... 6 41
Cassette assembly .................................2AV05100............ 3 1
Cassette pickup rollers (2) ......................2AV06010............ 6 3
Cassette springs (2)................................34907380 .......... 3 18
Charge corona assembly........................2AR93420 ....... 11 12
Cleaning lamp.........................................2AR27031 ....... 10 21
Developer seal diode ..............................2AR27620 ..... 11 100
Developer unit doctor blade....................2AR14580 ....... 11 65
Developer unit gear; 16t .........................2AR14110 ....... 11 40
Developer unit gear; 20t .........................63814060 ...... 11 108
Developer unit gear; 23t (2) ....................34922570 ...... 11 106
Developer unit gear; lower eject idle.......72320210 ...... 11 110
Developer unit gear;
paper feed drive; 20t ...........................35322020 ...... 11 118
Developer unit gear; recycle; 12t ............19518240 ...... 11 116
Developer unit lid (snaps on/off) .............2AR14590 ....... 11 66
DIMM (1530)...........................................2A027300 .......... 16 4
Drum cleaner blade ................................2AV18030.......... 11 6
Drum seal blade (lower blade) ................2AR93410 ....... 11 94
Drum separator claw (3) .........................2AR18240 ..... 11 112
Drum separator claw assembly (3) .........2AR00400 ..... 11 111
Duplex eject actuator ..............................3A821150 .......... 1 42
Duplex feed switch..................................35327400 .......... 1 54
Duplex finisher feed switch .....................35327400 .......... 1 45
Duplex finisher paper switch...................66006360 .......... 1 50
Duplex LED board ..................................3A828011 .......... 1 50
Duplex motor ..........................................3A627010 .......... 1 12
Duplex motor drive board .......................3A628011 .......... 1 13
Duplex paper switch ...............................66006360 .......... 1 61
Eject unit slide out tray............................3BN04090 ........... 3 7
Exposure lamp........................................2AV12100............ 9 4
F-2205 conveying actuator .....................3BN08280 ......... 1 31
F-2205 feed shift actuator.......................3BN08290 ......... 1 32
F-2205 feed shift motor...........................3BN27011 ......... 1 65
F-2205 feed switch .................................35327400 .......... 1 81
F-2205 release switch assembly ............3A601010 .......... 1 75
Fan (1) ....................................................35923010 ........ 15 29
Fan (2) ....................................................35923010 ........ 14 48
Fuser exit actuator ..................................2AV20200........ 12 19
Fuser feed switch....................................35327400 ........ 12 36
Fuser gear; 21t .......................................66022190 ........ 12 44
Fuser gear; idle/pf...................................73922250 ........ 12 46
Fuser heat lamp......................................2AV20130........ 12 13
Fuser heat roller......................................2AV20100........ 12 12
Fuser heat roller bushings (2) .................35920350 ........ 12 41
PART DESCRIPTION
Fuser heat roller gear..............................35920240 ........ 12 40
Fuser pressure roller...............................2AB93040........ 12 28
Fuser pressure roller bearings (2)...........35920130 ........ 12 37
Fuser separator pawls (5) .......................35920150 ........ 12 39
Fuser thermistor......................................2AV20250........ 12 24
Fuser thermal switch...............................63720211 ........ 12 43
Handle; left side ......................................2AV04150............ 7 5
High voltage board..................................2AV28041........ 14 37
Humidity sensor ......................................2A327010 ........ 14 45
Interlock switch .......................................2AV27370........ 14 36
Interlock switch .......................................2AR27040 ....... 14 41
Inverter board .........................................2AV28080.......... 9 59
Job separator exit actuator ....................3A821140 .......... 1 20
Job separator feed switch .......................35327400 .......... 1 38
Job separator LED board........................3A828011 .......... 1 31
Job separator paper switch (exit) ............66006360 .......... 1 42
Job separator plastic tray........................3A804020 ............ 1 2
Laser unit ................................................2AV13010.......... 10 1
Main board (1530) ..................................2AV01011.......... 14 1
Main board (2030) ..................................2AX01010.......... 14 1
Memory board (1530) .............................2AV60040.......... 16 3
Memory board special tool......................2AV68030........ 16 32
Middle tray feed switch ...........................35327400 .......... 2 38
Middle tray jam detect switch..................78727110 .......... 2 45
Middle tray main board ...........................3BN01010 ........... 2 1
Middle tray release switch assembly ......3A601010 .......... 2 36
Middle tray side registration motor ..........3BN27020 ......... 2 28
Middle tray side registration
photo interrupter board (2) ..................3BN28020 ......... 2 30
Operation board (1530)...........................2AV24011.......... 15 2
Operation board (2030)...........................2AX24011.......... 15 2
Operation cover (1530) ...........................2AV25010.......... 15 4
Operation cover (2030) ...........................2AX25010.......... 15 4
Operation cover print key........................2AV25140........ 15 19
Optional cassette actuator ......................3A506030 .......... 5 14
Optional cassette assembly ....................2AV05100............ 1 3
Optional cassette backstop.....................35907091 .......... 1 19
Optional cassette clutch..........................2AV27330.......... 5 45
Optional cassette drive board .................36093040 .......... 5 19
Optional cassette empty switch ..............65027360 .......... 5 34
Optional cassette feed switch .................35327400 .......... 5 46
Optional cassette motor ..........................36027020 .......... 5 18
Optional cassette pickup tires (2)............2AV06010.......... 5 30
Optional cassette size switch (5) ............35927420 .......... 5 47
Optional cassette springs (2) ..................34907380 .......... 1 18
Optional feed unit conveying actuator.....3A506030 .......... 2 14
Optional feed unit empty switch ..............65027360 .......... 2 34
Optional feed unit feed switch.................35327400 .......... 2 46
Optional feed unit motor..........................36027020 .......... 2 18
Optional feed unit motor drive board.......36093040 .......... 2 19
Optional feed unit paper feed clutch .......2AV27330.......... 2 45

63

TENTH EDITION

PART DESCRIPTION
Optional feed unit pickup tires (2)........... 2AV06010 ......... 2 30
Optional feed unit size switch (5)............ 35927420 .......... 2 47
Original detect sensor ........................... 35927290 .......... 9 53
Original detect sensor (1530) ................. 35927290 ........ 16 20
Original section photo interrupter ........... 72127100 .......... 9 54
Original size indicator; front .................... 35912490 .......... 9 51
Original size indicator; left ...................... 2A305070.......... 9 42
Original size indicator; rear..................... 2AV12470 ......... 9 28
Paper empty switch ................................ 65027360 .......... 6 38
Paper feed clutch ................................... 2AV27330 ....... 13 27
Paper feed motor.................................... 2AV27190 ....... 13 25
Platen cover original pocket ................... 60904280 .......... 8 10
Platen cover white mat ........................... 19012041 ............ 8 7
Platen glass............................................ 35912010 .......... 9 46
Power source board ............................... 2AV28051 ....... 14 38
Power switch .......................................... 2AV27290 ....... 14 35
Registration clutch.................................. 2AV27250 ....... 13 26
Registration roller; left ............................ 2AV06070 ........... 7 6
Registration roller; right .......................... 2AV06060 ........... 6 8
Registration switch ................................. 2AV27260 ......... 6 31
Release detect switch ............................ 2AC12370 ......... 9 38
Scan cable; front .................................... 2AV12190 ......... 9 13
Scan cable; rear ..................................... 2AV12200 ......... 9 14
Scan motor ............................................. 2AV12220 ......... 9 16
Scan switch; feed ................................... 35327400 .......... 9 45
PART DESCRIPTION
Size detect board.................................... 33928111 .......... 6 35
Size switch (4) ........................................ 35927420 .......... 2 30
Size switch (4) ........................................ 35927420 ...... 11 128
SRDF-1 Document feeder pickup roller.. 3AL07010............ 9 5
SRDF-1 Document feeder separator roller.. 3AL07020............ 9 6
SRDF-1 Document feeder separator roller.. 3AL07031.......... 9 27
STDF-3 driver board............................... 3A728010.......... 1 32
STDF-3 feed switch ............................... 3AL27060.......... 3 47
STDF-3 feed switch (2)........................... 35327400 .......... 1 36
STDF-3 motor (2) ................................... 3A727010.......... 3 43
STDF-3 original detect actuator.............. 3A702150.......... 1 11
STDF-3 original table actuator................ 3A706050.......... 1 28
STDF-3 paper feed roller ........................ 3A707020............ 2 2
STDF-3 paper feed roller ........................ 3A707030............ 2 3
STDF-3 paper pickup roller .................... 3A707020............ 3 8
STDF-3 safety switch ............................. 63527020 .......... 3 53
STDF-3 size detect actuator (5).............. 3A707140.......... 2 10
STDF-3 size detect board....................... 3A728020.......... 3 45
STDF-3 white mat................................... 3A727030.......... 1 29
Toner motor ............................................ 33915190 .......... 2 29
Toner motor gear.................................... 45727502 .......... 2 27
Toner sensor .......................................... 33914190 ...... 11 103
Toner waste bottle .................................. 2AV60020 ......... 16 1
Transfer roller ......................................... 2AV16100 ......... 7 27
Transfer roller cleaner ............................ 2AR17090 ......... 7 29

Jam Codes (May Be Prefaced By E)
10: Upper paper feed.
11: Lower paper feed.
12: First optional drawer feed.
13: Second optional drawer feed.
14: Bypass feed.
15: Vertical paper feed.
16: Drawer vertical paper feed.
20: Multiple sheet jam.
21: Multiple sheets in vertical section.
22: Multiple sheet bypass jam.
30: Registration area jam.
40: Fuser jam.
50: Exit jam.

51: Job separator jam or duplex jam.
60: Duplex jam.
61: Duplex jam.
70, 71, 72, 73 Document feed jam.
74: Document feed jam after retry.
75, 76: Document feed switchback jam.
80: Finisher jam.
81, 82, 83: Finisher eject jam.
90: Memory full.
98: Laser problem.

64

TENTH EDITION

Error Codes
Note: 1530 will alternate display between C and digits. 2030 will display all digits. Some of the alphanumeric codes
shown below will display on the 2030 with description of problem, rather than the code.
Add toner: Needs toner
Toner disposal: Replace waste bottle.
AP: Adding toner (machine is cycling.)
OF: Inner paper tray is full (250 sheets w/o separator; 150 if separator; 100 on other section of separator.
OP: Front cover or left cover.
OP1: Document feeder cover open.
OP2: Left cover of optional cassette open.
OP3-OP5 Optional drawer left cover open.
PF: Paper feed problem.
U1: Insert key counter.
E07: Paper is different size than original.
E30: Tape in developer unit.
E70: Last original did not copy in document feeder.
E71: Reload originals into document feeder.
E72: Document still in document feeder.
E90: Memory is full.
C011: Backup memory problem. Turn power off and back on. If it repeats, replace main board.
C021: Communication problem between main board and operation board.
C034: Communication problem between main board and finisher.
C040 : DIMM not inserted properly or no good.
C041: Bitmap problem. Memory board bad or not inserted properly.
C043: DMA problem. Bad main board.
C100: Could be shading plate position (maybe even dirty if youre lucky,) bad exposure lamp, main board, CCD or ISU.
C104: Optics; exposure lamp, main board, bad CCD, bad ISU.
C200: Drive motor problem.
C310: Scan home problem; switch, main board, or scan motor.
C400: Laser motor problem (polygon). Bad laser unit.
C401: Laser motor steady state problem. Bad laser unit or power source board.
C420: BD steady state problem. Laser motor problem or bad main board.
C510: Charge HVT or corona problem. Could be HVT charge spring
C610: Open fuser thermistor or heat lamp problem.
C620: Low fuser temperature. Bad thermal switch, lamp or thermistor.
C630: High fuser temperature. Bad thermistor, power source board, shorted wire.
To reset fuser errors, use simulation U163: Press Start. Press EXECUTE to clear. Press Start.
C730: Broken external temperature thermistor wire, or humidity sensor board.
C731: Shorted external temperature thermistor wire or humidity sensor board.
C740: Image formation unit not installed properly or connection problem.
C817: Finisher front side registration motor problem.
C818: Finisher rear side registration motor problem.
C819: Finisher trail edge registration motor problem.
C821: Finisher stapler motor problem.

65

TENTH EDITION

SIMULATIONS / SERVICE MODE (Maintenance Mode)
Simulation Procedure: Press these keys in this order. 10871087. Then enter the code number with the number keys,
cursor up/down keys or the zoom keys. Press the Start key. After the item is run or tested, press stop/clear. Exit
the mode by pressing 001, and then print.
In most cases, if there is a choice of things to do, items to test, etc., use the copy exposure keys to make the
selection. In certain items, use the zoom +/- keys to select the on setting. In some cases, you can make a test
copy in interrupt mode. It is not clear if the interrupt test is the new value/change, or the unchanged value. In
many cases, on the 2030 you will use cursor keys, whereas on the 1530 you will use zoom keys or exposure
keys.
U003: Phone number of service center. Use auto mode for (. Use image mode for ). Use lighter key for -. Use darker key for _
(space.) Move cursor with cursor left/right keys. (Does not apply to 1530.)
U019: Display ROM versions; main & MMI. (Does not apply to 1530.)
U020: Initialize all backup RAM on the main board. Select with up/down keys.
U021: Initialize memories; counters, service calls, etc. Select with up/down keys.
U022: Initialize back up data for scanner if it is replaced.
U030: Motor tests; main, drawer motors, feed shift motor at high/low, forward/reverse.
U031: Paper path switches test. Press "Start" to see choices.
U032: Paper path clutch test (bypass, feed, registration, and optional feed unit clutch.)
U033: Test solenoids.
U034: Adjust print start timing (print registration.) 1530: Exp 1 for lead edge from cassette. Exp 2 for lead edge when
paper pauses at registration roller. Press interrupt key. Press Start for test pattern. Change setting with zoom
keys. Press Stop/clear key to lock in. 2030: RCL on for lead edge from cassette. RCL on 2 for lead edge when
paper pauses at registration roller. RCL dup for lead edge registration in 2nd side of duplex. Press interrupt key.
Press Start for test pattern. Change setting with cursor left/right keys. Press Stop/clear key to lock in.
U035: Folio size length & width.
U051: Paper buckle. Exp 1 for cassette. Exp 3 for bypass. Exp 5 for optional cassette. Adjust with zoom keys. Lock in
with Start.
U053: Fine adjustment of motor speed for main motor, laser motor & optional feed shift feed motor.
U060: Scan input properties; This is density in text, text/photo, photo modes. Default is 12. Range is 0-23.
U063: Shading position adjustment. Default is 0. corrects longitudinal lines caused by messed up shading plate (clean
plate first.)
U065: Scan magnification adjustment; main scan and auxiliary scan directions. Select main for main scan on 2030.
Select 1 on 1530, with density keys. Press interrupt. Change values with cursor right/left keys. Lock in with
stop/clear. For auxiliary scan on 2030, select sub scan and select 2 on 1530.
U066: Scan lead edge registration adjustment for document on glass. Use cursor keys on 2030. Use zoom keys on
1530.
U067: Scan center line adjustment.
Note: Scan adjustments should follow this sequence: 34, 67. Use cursor keys on 2030. Use zoom keys on 1530.
U070: DF magnification adjustment. First do U053, U065 and U070. Initial setting is 0.
U071: DF scan timing. Use interrupt key for test copy to compare.
U072: DF center line adjustment. Initial setting is 0.
U073: Scanner test. Zoom is magnification. Size 3 is paper size. Lamp 5 is exposure lamp on/off.
U074: DF exposure adjustment. Initial setting is 1.
U075: Original size detection(Does not apply to 2030.)
U087: DF scan position adjust mode on or off (compares for dust on slit glass if on.) Also set reference data for
identifying dust. Initial setting is 35. Hey dusty, lets see your ID!
U088: Setting input filter (for density problems on halftones, especially in enlargement. They call it moir reduction.)

66

TENTH EDITION

UO91: Check shading. SHD Before scans before shading. SHD scans after shading.
U092: Adjust scanner automatically. Scan center, scan timing (lead edge registration) and sub scan (side to side
registration.)
U093: Exposure density gradient in manual density mode. Use image mode and up/down cursor to select. Adjust in
each mode (text, text/photo, photo.) Initial setting is 0.
U099: Original size detect. Select item with image mode select key. dA is original width detection data. LE is original
width threshold.
U100: Setting charge surface potential in each mode (grid control voltage.) Turns on charge corona. Default setting is
184. Exp 1 is to change grid voltage. Exp 2 turns charge on. Exp 3 turns charge on and laser on & off.
U101: Setting high voltage; developer bias, transfer.
U109: Set drum type: G, H, J.
U110: Check and clear drum count. Press "start" and then use exposure keys: 1 is for first 3 digits. 3 is for last 3
digits. 5 is to clear count. (then press start.) Use zoom +/- keys to set a new number.
U130 Developer calibration: Press "Start" Press Start. Will run for 2.5 minutes (I think) and then will display
settings. This will also reset toner sensor control voltage (U131), renew toner feed start level (U156), clear
developer drive time (U157), clear developer count (U158) and reset toner feed start level and toner empty
detection. Press stop/clear when done.
U131: Setting toner sensor control voltage. 155 is initial setting.
U132: Add toner (up to reference value.) Exposure keys: 1 is toner sensor output. 2 is current toner feed start level. 3
is current toner sensor control voltage. 4 is absolute humidity.
U155: Display toner sensor output. Exposure keys give same descriptions as 132.
U156: Change toner control level: Exp 1 for feed start. Exp 3 for difference between feed start and empty level.
U157: Check or clear developer drive time. Exp 1 is first 2 digits. Exp 3 clears drive time. (done automatically in 130.)
U158: Check, change or clear developer count. Exp 1 is first 2 digits. Exp 3 clears count. (done automatically in 130.)
U161: Fuser temp. Exposure 1 Normal is 135. Exp 2 is secondary stabilization;160. Exp 3 is regular stabilization; 180.
Exp 4 is small sized paper temp deduction; 0.
U162: Forced fuser stabilizing. Puts the machine into "ready," without heat.
U163: Reset fuser errors. Press Start. Press EXECUTE to clear. Press Start.
U196: Turn fuser lamp on using Start.
U199: Display fuser temperature and room temperature.
U203: Test document feeder. ADF or RADF with paper. ADF (non-p) or RADF (non-P) without paper, continuous.
U204: Key card if C-1. Key counter if C-2.
U210: Reverse LCD.
U211: Document feeder type. SADF or SRDF.
U240: Finisher item test; initial, FJM (front side registration,) RJM (rear side registration,) Retm (trail edge registration,)
Stapler, and pickup solenoid.
U241: Finisher switch test. Msfsw is open/close, Lsfsw is left cover, Ftps is internal tray sensor, Fjhs is side registration
front home sensor, Rjhs is side registration rear home sensor, Rehs is trail edge registration home sensor, STP
is stapler empty sensor.
U243: Test document feed motors, clutches, solenoids. Fmot is original feed, Cmot is original conveying, Fdcl is feed
clutch, Ejsl is eject feedshift solenoid, Rjsl is switchback feedshift solenoid, Fdsl is original feed solenoid, Rpsl is
switchback pressure solenoid.
U244: Test document feed switches. Each one will give a different indicator in the display.
U245: Checks messages that can be displayed. (Does not apply to 1530.)
U250: Set PM cycle. Press "Start." PM cycle (X1K) will display. If you wish to change PM cycle, Change value with
cursor left/right keys. Press "Start" to lock in. Note: It is unclear what the difference is between this and 345.

67

TENTH EDITION

U251: Check and clear PM count (copies since last PM and PM reset.) Press "Start" to display six digit PM cycle.
Select Clear with cursor up/down if you wish to clear count back to 0. If you wish to enter a new value, do so
with the number keys and press Start to lock in.
U252: Destination (country.)
U253: Single or double count for 11x17.
U254: Auto-start function on or off.
U255: Set auto clear time 0 is no auto clear. Otherwise, up to 270 seconds.
U258: Toner empty will allow single copying or multiple, depending on setting. Use cursor left/right keys to select sin
(single) or con (continuous.) If set to continuous, machine will allow 70 copies. You can change this from 0-200.
U265: Print product name on customer printout/reports if set to 0. No name if set to 2.
U330: Set sheets that enter stack mode; 0-100. Use number keys or cursor left/right. (Does not apply to 1530.)
U332: Setting black ratio for 8 x 11 paper. Requires service manual (page 1-4-42.)
U342: Limits internal exit tray to 100 sheets if set to on with finisher; 150 if job separator or duplex; 250 if no finisher,
job separator or duplex. No limit if set to off.
U343: Duplex or simplex default. On is duplex. Off is not. (Does not apply to 1530.)
U344: Preheat energy save. Instant ready (no energy/save.) Energy star; 30 seconds warm-up. Time serve; higher
temp and shorter warm-up.
U345: PM due setting. Exp 1 for first 3 digits (range 0-9.) Exp 3 for last 3 digits (range 000-999.) Change value with
number keys or cursor left/right keys and press start. Note: It is unclear what the difference is between this and
250.
U348: Copy density range adjustment. Special is 11 steps normal and 15 enlargement. Normal is 5 and 9.
U402: Image printing margin adjustment. 1530. Use exposure keys (left to right numbered 1-5.) 1d for printer lead
edge. 2 for printer left/right. 3 for printer trail edge. 4 for printer trail edge of non standard size paper from
cassette. 2030 Lead for printer lead edge. AC for printer left/right. Trail for printer trail edge. D CUT for printer
trail edge of non standard size paper from cassette. Trail2 for printer trail edge of non standard size paper from
bypass. Change settings with cursor left/right keys. Press Start to lock in. Press stop/reset to exit.Trail2 for
printer trail edge of non standard size paper from bypass. Change settings with cursor left/right keys. Press Start
to lock in. Press stop/reset to exit.
U403: Adjust margins for reading an original on platen glass. On 2030, select with cursor up/down. Press interrupt.
Press start. Change value with cursor right/left keys. Press stop/clear to lock in. On 1530, select with copy
exposure keys. Press interrupt. Press start. Change value with zoom keys. Press stop/clear to lock in.
U404: Adjust margins for reading via document feeder. A is left margin. B is lead edge. C is right margin. D is trail
edge.
U407: Adjust lead edge registration for memory image printing. Same procedure as U034. Should be done in this
sequence: U053, U034, U065, U066, and then U0407. After start press Interrupt, adjust with cursor left right
keys on 2030 or zoom keys on 1530.
U903: Check and clear jam counts. Display by pressing Start. Select All to clear all counts at once (cannot be
cleared individually.)
U904: Check and clear service call counters. Unlike 903, you can clear individually, or all at once.
U905: Check and clear document feeder and finisher counters. Exp 1 is first 3 digits. Exp 3 is last 3. Exp 5 clears
count.
U906: Reset partial operation. Some sections of the machine can go down, and be disabled but still allow the machine
to operate otherwise. After repairing those situations, go to this code to bring that unit back into service.
U908: Change total count. (Does not apply to 1530.)
U910: Clear black ratio data. Press Start. Select execute. Press start.
U914: Fax or copier priority (if set up as fax.) (Does not apply to 1530.)
U917: Read/write backup data. Using cursor up/down keys, select read or write.
U990: Check and clear time exposure lamp has been lit. Start will display how many minutes the exposure lamp has
lit for. If you wish to clear it, select clear with cursor up/down keys and press Start.

68

TENTH EDITION

U992: Clear printer counter. Press Start to read print or fax count. Change count by selecting item with cursor
up/down and entering six-digit value. To clear counts, press reset. Press Start.
U993: Print VTC-PG pattern. 1 is center line adj pattern. 2 is graph paper. 3 is solid black.
U998: Print out memory list.
Firmware Upgrade procedure on Main Board
Power off and machine unplugged. Remove upper shield cover (bottom corner of machine.) Remove memory board if
installed. Install master Rom into IC3 socket on flash tool. Connect CN2 on flash tool board to CN2 on memory
tool board. Insert memory tool board into machine and connect CN1 to the main boards CN31. Use guides on
1530. Be especially careful not to touch metal on 2030. Plug machine in and turn on. LED 2 will flash green on
the flash tool. When it stays lit steadily (about 30 seconds) you are done. Turn power off. Remove memory tool
board. If C021 displays, dont worry about it.
Firmware Upgrade procedure on Operation Board
Power off and machine unplugged. Remove upper shield cover (bottom corner of machine.) Install master Rom into
IC3 socket on flash tool. Slide flash tool in and connect CN2 of tool to CN33 on main board. Plug machine in and
turn on. LED 2 will flash green on the flash tool. When it stays lit steadily (about 3-4 minutes) you are done. Turn
power off. Remove memory tool board.
User modes (Copier management.) These are not service modes. They are accessible to the customer and are
described in the owners manual.
Note: 1530 displays an alphanumeric code, whereas 2030 displays the function spelled out in the LCD display. Below,
is the list of items. The F is the 1530 display for the corresponding item. Note that items are out of order
since both models use different numbering systems and different access methods.
To enter user mode on 1530: Press and hold down both exposure keys at the same time. After about 3 seconds,
F00 will display. Change to a different item with the zoom keys or number keys. Then press enter key. Use
zoom keys to change values in each. Press enter key when done.
To enter user mode on 2030: All items will fall in either copy defaults, or machine defaults, as described next.
Copy Defaults
Press */Language key. Use cursor down key to go to Copy Default. Press Enter key. Enter management code
(2000 is standard, unless someone has changed it, as described below in item 12.) Select the item you wish to
check or change. When finished and ready to return to normal, select and press End.
Note: Some items apply to one model or the other, but not both.
F02: Exposure mode: Auto exposure, Mixed mode (text/photo,) photo.
F03: Exposure steps: Choice of 5 or 9.
F04: Auto exposure adjustment: Using left/right cursor key you can select any density setting available.
F05: Mixed original density setting: Using left/right cursor key you can select any density setting available.
F07: Photo original density setting: Using left/right cursor key you can select any density setting available.
F06: Text original density setting: Using left/right cursor key you can select any density setting available.
F08: Paper select: Auto or manual.
F09: AMS mode (auto magnification select): AMS or 100% are the choices.
F10: Default drawer:
F13: Non standard paper size for bypass.
F14: Output form: Sort or non-sort.
F15: Rotate sort: On or off (will only function if 8 x11 paper is loaded both ways in two F16: Copy limit: Up to 250.
F17: Margin width: to in 1/8 increments.
F18: Border width: , or .

69

TENTH EDITION

Machine Defaults
Press */Language key. Use cursor down key to go to Machine Default. Press Enter key. Enter management code
(2000 is standard, unless someone has changed it, as described below in item 12.) Select the item you wish to
check or change. When finished and ready to return to normal, select and press End.
F01: 1: Print settings of user codes (status report.)
F24: 2: Auto shut off. Machine will shut off automatically if set to on. Will not shut automatically if set to off. Time of
shutoff is based on 10 (shut off time.) If machine is fax or printer equipped, it will not shut off, but will go into
energy saver, so that it can come back on line to print or receive faxes.
3: Special paper. Set if (*) Not set if (-) Select drawer with cursor up/down key. Mark drawer with (*) by pressing
left/right cursor key. Press cursor up to End and press enter key. Then, press cursor up/down key to
select on or off for choices supplied (plain, transparency, etc.)
4: APS (auto paper select) decision for Special paper (above; user mode 3)
5: Paper type for drawers. Select type (usually plain) and press enter.
F12: 6: Paper type for bypass. Select type (usually plain) and press enter.
7: Fax exit location. If so equipped, select inner tray, finisher or job separator.
F23: 8: Copy exit location. If so equipped, select inner tray, finisher or job separator.
F25: 9: Auto preheat time. When copying stops, machine will go into energy saver. 5 minutes to 45 in 5 minute
increments.
F26: 10: Auto shutoff time. If auto shutoff (mode 2) is on, this can be set from 15 minutes to 240 minutes.
11: Display contrast (operation panel visibility.)
12: Management code change. Standard default is 2000. You can change it to something else, but be sure to
note it somewhere or you wont be able to get back in to do any of these modes.
F22: 13: Silent mode. If set to silent mode, motor will stop immediately after copying stops.
F11: 14: Auto drawer switching. If set to on paper will automatically switch to other drawer, without interrupting job, if
both have same size and one runs empty.
F27: 15: Toner counter report. Prints out as toner coverage report. Shows % of toner coverage on prints, copies, etc,
along with total prints, total copies, total scans, and dot count for each.
F19:Layout (4 in 1.)
F20: Layout (borderline.)
F21: Transparency mode.
Management:
For departmental counters, and ID codes: Press */Language key. Use cursor down key to go to Management.
Press Enter. Beyond this, you will need the owners manual if you cannot access this. Standard access code is
2000. If it has been changed, you will need the new code. If the code has been changed in machine defaults,
you may not be able to get back to machine defaults without the new code.

70

TENTH EDITION
KYOCERA-MITA 2530 / 3530 / 4030

Profile: Digital, 25 / 35 / 40 copies per minute.
Equivalent Models:
Copystar RI 2530 / 3530 / 4030
Important note. Toner cartridges are not
interchangeable between K-M & Copystar.
SUPPLIES AND CONSUMABLES

MODEL
ITEM
DESIGNATION
YIELD
Kyocera-Mita ........................ Toner (1900 grams) ...... 370AB011 ............................ 34,000
Copystar .............................. Toner (1900 grams)....... 370AB016 ............................ 34,000
Waste toner bottle................. 2 included with toner cart. ...................................... 2BL93130
Copystar Maintenance Kit
Includes drum assembly, fuser assembly, developer assembly and
TR-700 transfer assembly .................................... MK-705 ................ 400K/500K/500K
Copystar drum assembly ...... Complete drum unit ....... 2BJ93020............. 400K/500K/500K
Copystar developer assembly (Complete unit) ............ 2BJ93010............. 400K/500K/500K
Copystar fuser assembly ...... (Complete unit).............. 2BJ93040............. 400K/500K/500K
Copystar transfer assembly .. Complete transfer assembly,
including transfer roller TR-700 ............................ 2BK93070 ............ 400K/500K/500K
Staple cartridge for DF-71 .... 3 cartridges per unit....... 36882040 ........... 5000 per cartridge
Staple cartridge for DF-75 .... 3 cartridges per unit....... 5GH82010.......... 5000 per cartridge
Staple cartridge for DF-78 .... 3 cartridges per unit....... 5AX82010 .......... 3000 per cartridge

ACCESSORY
DESCRIPTION
MODEL
Document feeder ....Reversing .................................... SRDF-2
Document feeder ....2530 only ......................................STDF-3
Finisher (3,000 sheet with hole punch) ........................... DF-71
Finisher...................Saddle-stitch................................... DF-75
Finisher...................Internal ........................................... DF-78
Finisher................... ......................................................F-2305
Attachment kit .........For DF71 and DF-75 ....................AK-70C
Mailbox finisher.......7-bin for use with DF-71 finisher... M-2107
Punch unit...............2-hole or 3-hole ................................ PH-2
Paper deck .............2 x550-sheet.................................. MD-15
Switchback unit.......Reversing adapter for DF-75 finisher.... RA-1
Job separator.......... ...................................................... J-1402
ACCESSORY
DESCRIPTION
MODEL
LCT .........................3,000 sheet ..................................... ST-14
Paper deck..............2x500-sheet .................................... PF-70
LCT .........................3,000-sheet..................................... PF-75
Duplex unit......................................................................AD-63
Print Scan system N .......Network printer and network scanner
Hard drive ...............For printer .........................................HD-4
Bar code reader ......For print scan system N....................BC-1
Wireless NIC...........802.11B ........................................... IB-22
Fax system C............................................................................
Fax system F ..........4030 only. .................................................
Fax memory............Optional for fax system ............. FM1-8MB
Drum and developer replacement: Open front cover. Remove toner cartridge and waste toner bottle. Remove one
screw, turn developer latch lever and slide out developer unit. Remove screws that hold drum unit into machine.
Slide drum unit out of machine.
Developer calibration: Perform maintenance mode (simulation) 130. This is a mono-component machine.

PART DESCRIPTION
PART NUMBER MAN LOC
AD-63 Duplex assembly actuator ...........2BL07090 .......... 3 11
AD-63 Duplex assembly clutch ...............2BL27500 .......... 3 18
AD-63 Duplex assembly photo interrupter...2BL27450 .......... 3 17
ADF slit glass..........................................2AV12250........ 19 19
PART DESCRIPTION
PART NUMBER MAN LOC
Bypass assembly....................................2BL93430 .......... 21 1
Bypass clutch..........................................2BL27500 ........ 21 46
Bypass clutch..........................................2AV27330........ 21 43
Bypass feed actuator ..............................2BL06730 .......... 23 6

71

TENTH EDITION
KYOCERA-MITA 2530 / 3530 / 4030

PART DESCRIPTION
PART NUMBER MAN LOC
Bypass feed unit..................................... 2BL93390............. 23
Bypass photo interrupter ........................ 2BL27450........ 21 19
Bypass pickup roller ............................... 2AR07240 ....... 21 20
Bypass roller (upper) .............................. 61706770 ........ 21 29
Bypass separation roller ......................... 2AR07230 ....... 21 34
Cassette backstop (2) ............................ 2AR07080 ......... 7 11
Cassette switch (2) ................................. 2AR00150 ....... 37 15
CCD ....................................................... .................................
Charge corona (main-C, MC700) ........... 2BL93090........ 31 48
Cleaner unit cleaner roller ...................... 2BL18080........ 31 13
Cleaner unit zener board ........................ 2BL01080........ 31 10
Cleaner/drum unit ................................... 2BJ93020.......... 31 1
Developer gear; 15t................................ 2BL14370........ 27 24
Developer gear; 23t/28t .......................... 2BL14110........ 27 36
Developer magnetic roller....................... 2BL14010........ 27 28
Developer magnetic roller bearings (2) .. 2BL14450........ 27 51
Developer unit ........................................ 2BJ93010.......... 27 1
Developer unit toner empty sensor......... 33915180 ........ 27 25
DF-78 Finisher conveying switch actuator .. 3B508350.......... 5 28
DF-78 Finisher fan.................................. 3AZ21810 ......... 3 49
DF-78 Finisher feed shift motor .............. 3BN27011 ......... 5 60
DF-78 Finisher feed switch..................... 35327400 .......... 5 30
DF-78 Finisher jam detect switch ........... 78727110 .......... 7 41
DF-78 Finisher release switch assembly... 3A601010............ 5 2
DF-78 Finisher side registration motor (3)... 3BN27020 ......... 7 35
DF-78 Finisher stapler ............................ 3AW27010 ........ 3 39
DF-78 Finisher tray photo interrupters (3) ... 35327400 .......... 7 22
DIMM board 5......................................... 3B228050........ 37 29
Drum board ............................................ 2BJ01040........ 31 45
Drum cleaner blade ................................ 2BL18300........ 31 30
Drum recovery/seal blade....................... 2BL18070........ 31 31
Drum separator pawl assemblies (5) ...... 2BL93310........ 31 32
Drum separator pawls (5) ....................... 2AR18240 ....... 31 35
Eject motor ............................................. 2BL27560........ 35 21
Empty switch .......................................... 2BL01170........ 35 38
Engine board .......................................... 2BJ26010.......... 37 2
Exit section actuator ............................... 2BL21120........ 17 34
Exit section actuator ............................... 2BL21130........ 17 16
Exit section photo interrupter.................. 2BL27450........ 17 15
Exposure lamp ....................................... 2AV12100 ......... 19 4
F-2305 Finisher conveying switch actuator . 3B508350.......... 5 28
F-2305 Finisher fan ................................ 3AZ21810 ......... 3 49
F-2305 Finisher feed shift motor............. 3BN27011 ......... 5 60
F-2305 Finisher feed switch ................... 35327400 .......... 5 30
F-2305 Finisher feed switch (3) .............. 35327400 .......... 7 22
F-2305 Finisher jam detect switch.......... 78727110 .......... 7 41
F-2305 Finisher main board ................... 3B528010.......... 7 25
PART DESCRIPTION
PART NUMBER MAN LOC
F-2305 Finisher side registration motor
(small, round; 3) .................................. 3BN27020 ......... 7 35
F-2305 Finisher stapler........................... 3AW27010 ........ 3 39
Fan (2) .................................................... 2BL27530........ 35 41
Fan (2; one underneath, horizontal.
Other on rear, vertical) ........................ 2BL27610........ 37 60
Fan (left side, center).............................. 2BL27620........ 13 24
Fan (left side, front & rear; 2).................. 2BL27710........ 13 43
Fan (mounted diagonally or vertically) .... 2BL27520........ 35 30
Fax system C main board....................... 3CM01020........... 3 1
Fax system C memory board.................. 3B182010.......... 3 13
Fax system C NCU board....................... 3B101030............ 3 9
Fax system C power supply board ......... 3CM01030........... 3 2
Fax system F data preserve board ......... 3CM68030......... 3 25
Fax system F flash jig board................... 35968010 .......... 3 26
Fax system F main board ....................... 3DB01010 ........... 3 1
Fax system F memory board .................. 3B182010.......... 3 27
Fax system F NCU board ....................... 3B101030............ 3 9
Fax system F power supply board.......... 3CM01030........... 3 2
Feed clutch (rear frame; 2) ..................... 2BL27500........ 33 16
Fuser drive gear ..................................... 2BL20070........ 29 15
Fuser heat lamp; M................................. 2BL20130........ 29 21
Fuser heat lamp; S ................................. 2BJ20040 ........ 29 22
Fuser heat roller ..................................... 2BK20012 ....... 29 12
Fuser heat roller bearings (2) ................. 33420210 ........ 29 14
Fuser heat roller bushings (2)................. 2BL20390........ 29 13
Fuser heat roller pawl springs (6) ........... 2BL20240........ 29 29
Fuser heat roller pawls (6) ...................... 2BL20080........ 29 28
Fuser pressure roller .............................. 2BL20061........ 29 17
Fuser pressure roller bearings (2) .......... 35920130 ........ 29 18
Fuser thermistor ..................................... 2BL20270........ 29 11
Fuser thermal switch .............................. 2BL20280........ 29 24
Fuser unit ............................................... 2BJ93040 ............. 29
High voltage board ................................. 2BL28051........ 37 39
Humidity sensor...................................... 2BM27890....... 37 50
Interlock switch (1).................................. 2AR27040 ....... 37 46
Interlock switch (2).................................. 2BL27480........ 37 45
Inverter board ......................................... 2AV28080 ....... 19 56
J-1402 Job separator conveying
switch actuator .................................... 3B616070.......... 3 22
J-1402 Job separator feed switch........... 35327400 .......... 3 13
J-1402 Job separator paper switch......... 66006360 .......... 3 30
Laser fan ................................................ 2BL27700........ 24 11
Laser unit................................................ 2BL93140.......... 24 1
Lift motor (2) ........................................... 2BL27580........ 33 23
Main motor.............................................. 2BL27540.......... 35 2
MD-15 Paper deck casters (4)................ 36502600 ............ 5 6
MD-15 Paper deck desk board ............... 3CC28010 ....... 13 13
MD-15 Paper deck desk motor ............... 3AT93010........ 11 14
MD-15 Paper deck feed roller (2) ........... 2AR07220 ........... 9 4
MD-15 Paper deck feed switch (4) ......... 35327400 .......... 9 22
MD-15 Paper deck interlock switch ........ 61727540 .......... 13 3

72

TENTH EDITION
KYOCERA-MITA 2530 / 3530 / 4030

PART DESCRIPTION
PART NUMBER MAN LOC
MD-15 Paper deck lift motor (2)..............2BL27580 ........ 11 16
MD-15 Paper deck paper empty actuator (2)..2AR07640 ......... 9 15
MD-15 Paper deck pickup roller (2) ........2AR07240 ........... 9 6
MD-15 Paper deck registration clutch (3) ....2AC06230 ......... 11 9
MD-15 Paper deck separator roller (2) ...2AR07230 ........... 9 5
MD-15 Paper deck size detect board (2).....33928111 .......... 7 29
MD-15 Paper deck vertical
conveying switch .................................33906140 .......... 9 31
Motor assembly; DR700
(includes main motor)..........................2BL93060 .......... 35 1
Motor; sub...............................................2BL27550 ........ 33 34
Operation panel is not listed as a unit..... .................................
Operation panel print button ...................2BJ25300 .......... 41 5
Original detect sensor.............................35927290 ........ 19 53
Paper feed path switch assembly (3)......2BL27410 ........ 11 72
PF-70 Paper deck cassette backstop (2)..... 2AR07080 ......... 7 11
PF-70 Paper deck casters (4) .................36502600 ............ 5 6
PF-70 Paper deck desk motor ................3AT93010........ 11 14
PF-70 Paper deck feed roller (2).............2AR07220 ........... 9 4
PF-70 Paper deck interlock switch..........61727540 .......... 13 3
PF-70 Paper deck lift motor (2)...............2BL27580 ........ 11 16
PF-70 Paper deck main board ................3CC28010 ....... 13 13
PF-70 Paper deck paper empty actuator (2)...2AR07640 ......... 9 15
PF-70 Paper deck photo interrupter (4) ..35327400 .......... 9 27
PF-70 Paper deck pickup roller (2) .........2AR07240 ........... 9 6
PF-70 Paper deck registration clutch (3) 2AC06230 ......... 11 9
PF-70 Paper deck separator roller (2) ....2AR07230 ........... 9 5
PF-70 Paper deck size detect board (2) .33928111 .......... 7 29
PF-70 Paper deck switch with actuator...33906140 .......... 9 31
PF-75 Paper deck air damper
(bellows; 2)..........................................54106950 .......... 5 13
PF-75 Paper deck casters (4) .................5A708000 .......... 3 11
PF-75 Paper deck clutch (3) ...................5A707970 .......... 7 24
PF-75 Paper deck H-pick
(pickup?) roller (2) ...............................5A707600 .......... 7 22
PF-75 Paper deck lift motor (2)...............5FH27010.......... 3 18
PF-75 Paper deck main board ................5FF07100 .......... 3 32
PF-75 Paper deck motor ........................5FF07040 .......... 3 19
PF-75 Paper deck remaining lever
(actuator?) (2) .....................................5FH02030.......... 3 17
PF-75 Paper deck separator roller (1) ....5FH06020.......... 7 42
Photo interrupter .....................................2BL27450 .......... 37 4
Platen cover assembly............................2AV60010............. 43
Platen cover hinges (2)...........................19012060 .......... 43 9
Power source board................................2BL28030 ........ 37 19
Power switch ..........................................2AV27290........ 37 49
Primary paper feed assembly (2)............2BL00050 ............... 9
Primary paper feed clutch (2) .................2BL27500 .......... 11 7
Primary paper feed empty actuator.........2AR07640 ......... 9 15
PART DESCRIPTION
PART NUMBER MAN LOC
Primary paper feed pickup roller (2)........2AR07240 ........... 9 6
Primary paper feed roller (2) ...................2AR07220 ........... 9 4
Primary paper feed separator roller (2) ...2AR07230 ........... 9 5
Print system N Scan system B DIMM board3CR01020 ........... 3 2
Print system N Scan system B main board .3CR01010 ........... 3 1
Print system N Scan system B RTC board..3CS01010 ......... 3 10
Print system N Scan system B scanner NIC ..3B301010 .......... 3 11
RA-1 Reverse unit main board................3CP01010 ......... 3 52
RA-1 Reverse unit switch........................66006360 .......... 3 67
RA-1 Reverse unit switch .......................36337040 .......... 3 65
RA-1 Reverse unit switchback motor (2).3CN27030 ......... 3 51
Registration cleaner ................................2BL68291 ........ 11 77
Registration clutch ..................................2BL27730 ........ 11 70
Registration clutch ..................................2BL27730 ........ 35 25
Registration roller; left .............................2BL16021 ........ 15 11
Registration roller; right...........................2BL06270 ........ 11 51
Registration switch..................................2BL27420 ........ 11 32
Scan cable; front.....................................2AV12190........ 19 13
Scan cable; rear......................................2AV12200........ 19 14
Scan drive board.....................................2AR93360 ....... 19 73
Scan home photo interrupter ..................72127100 ........ 19 54
Scan motor .............................................2AV12221........ 19 16
Size switch..............................................35927420 ........ 33 14
Size switch (3) ........................................35927420 ........ 37 47
SRDF-2 Document feeder clutch ............3AL93010 .......... 9 31
SRDF-2 Document feeder driver board ..3AL93020 .......... 17 3
SRDF-2 Document feeder feed switch....63227150 .......... 9 17
SRDF-2 Document feeder interlock switch..36827140 .......... 9 21
SRDF-2 Document feeder motors (2) .....3AL37011 .......... 15 5
SRDF-2 Document feeder original actuator....3BC07181 ......... 9 37
SRDF-2 Document feeder photo interrupter ...35327400 .......... 9 16
SRDF-2 Document feeder pickup roller ..3BC07010 ........... 9 5
SRDF-2 Document feeder separator roller (2).3BC07020 ........... 9 6
ST-14 Paper deck air damper (bellows; 2) ..54106950 .......... 5 13
ST-14 Paper deck board.........................5FF07100 .......... 3 31
ST-14 Paper deck casters (4) .................5A708000 .......... 3 11
ST-14 Paper deck clutch (3) ...................5A707970 .......... 7 24
ST-14 Paper deck H-pick roller (2) .........5A707600 .......... 7 22
ST-14 Paper deck lift motor (2)...............5FH27010.......... 3 18
ST-14 Paper deck motor.........................5FF07040 .......... 3 19
ST-14 Paper deck separator roller (1).....5FH06020.......... 7 42
Toner solenoid ........................................2BL27510 ........ 33 13
Toner switch assembly ...........................2BL01160 ........ 37 53
Transfer roller .........................................2BL17021 ........ 15 26
Transfer unit (TR-700) ............................2BK93070........ 15 25
Vertical feed assembly (left side) ............2BL93550 ............. 11
Waste toner bottle...................................2BL93130 ........ 45 21
Wing tray assembly ................................2BJ60500 ........ 45 26

73

TENTH EDITION
KYOCERA-MITA 2530 / 3530 / 4030

ERROR CODES
Service error codes will be accompanied by the message Call Service on the touch screen.
C4200: BD steady state problem. Laser motor problem
Time for maintenance means the machine is due for
or bad main board.
PM, not a service error.
C5300: Cleaning lamp.
Replace waste toner box will display when waste bottle
is full.
C6000: Low fuser temperature; heat lamp, thermoswitch.
C6020: High fuser temperature.
back on. Try simulation 20. If it repeats, replace
C6050: Low fuser temperature.
backup RAM.
C6410: Fuser unit connector or unit.
C0210: Communication problem between main board
C6420: Fuser contact or thermistor.
and operation board.
Note: Fuser errors require simulation U163 to reset.
C0240: Communication problem between main board
C7300: Toner sensor problem.
and print board.
C7400: Image formation unit problem or connector.
C0250: Scan network board problem.
C7410: Drum unit connector or drum unit.
C0280: Fax board problem.
C7800: Humidity sensor board.
C0030: Fax board problem.
C7810: External temperature thermistor or humidity
C0420: Paper deck or feed desk problem.
sensor board.
C0440: Finisher to machine communication problem.
C8010: Finisher paper conveying motor.
C0450: Mailbox problem.
C8030: Finisher paper conveying belt.
C0470: Switchback unit problem.
C8140: Finisher tray elevation motor.
C0600: DIMM problem.
C8170: Finisher front registration motor problem.
C0610: Bitmap problem (main board.)
C8180: Finisher rear registration motor problem.
C0620: Memory input problem (main board.)
C8190: Finisher trail edge registration motor problem.
C0630: Main board
C8210: Finisher front stapler problem.
C1010: Upper lift motor problem.
C8220: Finisher rear stapler problem.
C1020: Lower lift motor problem.
C8300: Booklet stitcher eject problem.
C1030: Desk upper lift motor problem
C8310: Booklet stitcher elevation motor problem.
C1040: Desk lower lift motor problem.
C8320: Booklet stitcher rear jog motor problem.
C1100: Paper deck motor problem.
C8330: Booklet stitcher front jog motor problem.
C1110: Paper deck motor problem.
C8340: Booklet stitcher staple motor problem.
C1120: Deck level switch or motor.
C8350: Booklet stitcher batch processing motor problem.
C1130: Deck lift position problem.
C8360: Booklet stitcher stapler shift motor problem.
C1160: Large paper deck or desk sequence problem.
C8370: Booklet stitcher paddle motor problem.
C1170: Large paper deck incorrect.
C8380: Booklet stitcher folding problem.
C8390: Booklet stitcher backup RAM problem.
C2500: Paper feed motor.
C8400: Booklet stitcher incorrect type.
C2600: Deck conveying motor or desk motor.
C8410: Booklet stitcher punch motor problem.
C8420: Booklet stitcher shift motor problem.
motor.
C8430: Booklet stitcher punch communication problem.
C3200: Exposure lamp problem, inverter board.
C8440: Booklet stitcher punch sensor problem.
C3300: Optical problem. Main board.
C8450: Booklet stitcher side punch sensor problem.
C4000: Laser motor problem (polygon). Bad laser unit,
C8460: Booklet stitcher punch backup RAM problem.
power supply or main board.
C8470: Booklet stitcher punch dust sensor problem.
C4010: Laser motor steady state problem. Bad laser unit,
C8480: Booklet stitcher side broken punch power source
main board or power source board.
wire problem.
C8500: Mailbox drive motor.
User Function mode (Copy Management Mode): Explained best in owners manual, and most items are described
on the touch screen, however you must be able to enter the mode for these to be accessible. Press the * key
for the default setting menu. Touch the management key. Enter administrator number will display. The factory
pin code to get you in is 2500 for the 2530, 3500 for the 3530 and 4000 for the 4030. At that point, follow
prompts and make selections. In the Copy default settings, you can select exposure mode (manual or auto,)
and exposure steps, as well as auto exposure and manual exposure settings, for text, photo and mixed.

74

TENTH EDITION
KYOCERA-MITA 2530 / 3530 / 4030

SIMULATIONS / SERVICE MODE (Maintenance Mode)
Simulation Procedure: Press these keys in this order. 10871087. Then enter the code number with the number keys
or cursor up/down keys. Press the Start key. You can usually make a test copy by pressing interrupt and then
Start. Most adjustments are made with up/down cursor or number keys. After the item is run or tested, press
stop/clear. Some tests are stopped (not exited) with interrupt key. Exit the mode by pressing 001, and then
print.
U000: Prints status report. Print out maintenance
document on glass.) Note: This is the sequence of
settings, jam occurrences, service call
adjustments that should be followed:
occurrences.
34>66>71.
U003: Phone number of service center. Symbols are
U067: Scan center line adjustment. Press Print. Press
available on the touch screen. Use </> keys to move
interrupt. Change value with up/down keys. Press
cursor.
Stop/clear to lock in. Note: This is the sequence
U004: Machine number (last six digits. serial number)
of adjustments that should be followed:
U005 Aging (Copy with no paper.) PPC is copier. PPC
34>67>72.
+DF is copier & document feeder.
U068: Adjust scan position for originals in document
U019: Display ROM versions.
feeder. Default is 0.
U020: Initialize all backup RAM on the main board. Press
U070: DF magnification adjustment. Press start. Press
start and then press Execute, and then start, again.
interrupt. Adjust with up/down keys. Press
stop/clear to lock in. This is the sequence of
Same procedure as U020.
53>65>70.
Same procedure as 20, but press scanner.
U071: DF scan start position adjustment. Select Lead
U030: Motor tests.
edge adj. Press interrupt. Adjust with up/down
U031: Paper path switches test. Press "Start" to see
keys. Press stop/clear to lock in. This is the
choices.
sequence of adjustments that should be followed:
Same procedure for trail edge, by selecting trail
U032: Paper path clutch test.
edge adj.
34>66>71.
U034: Adjust print start timing (print registration.) Press
Start. Change setting with up/down keys: RCL
U072: DF center line adjustment. Press Start. Press
on for lead edge from cassette. RCL on (DUP) for
duplex. RCL on (BYP) for bypass. Press interrupt
key. Press Start for test copy. Press Stop/clear key
to lock in and exit.
34>67>72.
Note: This is the sequence of registration adjustments
U073: Scanner test. Zoom is magnification. Size is
that should be followed:
original size. Lamp is exposure lamp on/off.
U074: Adjust light output in DF mode. default is 1.
U038: Check interlock switches.
U087: Turn DF scan position adjust mode on or off. This
U051: Paper buckle.
mode compensates for dust on slit glass if turned on.
U053: Fine adjustment of motor speed for main motor ,
eject motor and polygon motor.
halftones, especially in enlargement. They call it
moir reduction.)
U060: Scan input properties; This is density. Default
is 12. Range is 0-24.
U089: Print test patterns; four different choices.
UO91: Check shading. Before and after shading.
Displays original values at nine points.
Corrects longitudinal white lines caused by
U092: Adjust scanner automatically, doing the work of
messed up shading plate (clean plate first.) Range
the test in parentheses. Scan centerline (67,) main
is +2 to -2. default is 0.
scan (65,) scan lead edge registration (66,)
U065: Scan magnification adjustment; main scan adj.
auxiliary scan (65.)
Press interrupt. Change values with up/down
keys. Lock in with stop/clear. Note: This is the
54>65 (main scan)>65 (aux scan)>67.

75

TENTH EDITION
KYOCERA-MITA 2530 / 3530 / 4030

U093: Exposure density gradient in manual density
mode. Use appropriate mode and up/down cursor
to select. Adjust in each mode.
U099: Original size detect. Select item on touch screen.
Adjust with up/down keys. Lock in with Start key.
U100: Run charge corona and laser.
U101: Setting high voltage; developer bias, transfer,
separation. Bias default is 0. Dev duty is 0. dev
Sbias is 0. TC data is 120.
U102: Display drum surface potential as per EEPROM of
drum unit.
U110: Check and clear drum count. Press "start" to
display. Press reset to clear. Enter a new count
(six digits) with number keys. Press Start.
U112: Toner refresh; change the bias on time at power
on after copying if image flow is low.
U113: Drum refresh operation.
U130: Developer initialization: Press "Start" Press
Start again. Will run for several minutes and
will display settings. This will also clear
developer drive time (U157), clear developer
count (U158) and reset toner feed start level
and toner empty detection. Press stop/clear
when done.
U144: Setting toner load. For use after low density
copying.
U150: Test switches related to toner (developer sensor,
container set, container sensor, waste tank, waste
tank sensor.)
U157: Check or clear developer drive time.
U158: Check, change or clear developer count. Print,
reset, and then start.
U161: Fuser temp. Control default is 165. First temp is
110. Second temp is 165.
Item
Reason
Default
Upper......Large sizes..................................... 5
Upper .....Middle sizes ................................... 2
Upper......Small sizes ..................................... 0
Upper .....Low temp & high humidity.............. 5
Down ......High temp and high humidity ......... 5
Duplex ....Duplex copying............................... 5
U163: Reset fuser errors. Press Start. Press
Cancel. Press Start. Press Stop/clear.
U165: Checking fuser counts.
U196: Turn fuser lamps on using Start. Test main or
sub.
U199: Display fuser temperature.
U201: Initialize touch panel.
U202: Initialize or operate KMAS host monitoring system

option. Japan only.
U203: Test document feeder. ADF or RADF with paper.
ADF (non-p) or RADF (non-P) without paper,
continuous.
U204: Key card or key counter.
U206: Coin vendor device setup (Japan only.)
U208: Set paper size in paper deck.
U211: Set type of document feeder.
U217: For 8 1/2x13 paper.
U236: Set finisher eject section limit to accept or not
accept 5 1/2x8 paper.
U237: Set finisher max stack. 0 is higher limits. 1 is about
one-half.
U243: Test document feed motors, clutches, solenoids
U244: Test document feed switches.
U245: Checks messages that can be displayed.
U246: Finisher adjustments. For 3000-sheet finisher,
adjusts slack in punch mode. for saddle-stitch
finisher, adjusts booklet stapling position. For inner
finisher, it adjusts side registration cursor stop
position.
U247: Test LCT (3K deck,) and 2x500 sheet tray motors
and clutches.
U249: Test paper eject to optional output devices.
U250: Set PM cycle. Press "Start." PM cycle (X1K)
will display. If you wish to change PM cycle,
Change value with number keys. Press "Start"
to lock in.
PM and PM reset.) Press "Start" to display six
digit count since last PM. Select Reset if you
wish to clear count back to 0. If you wish to
enter a new value, do so with the number keys
and press Start to lock in.
up to 270 seconds.
depending on setting. If set to continuous, you can
change this from 0-200.
U260: Change copy count timing point (exit or secondary
feed.)
U264: Date order (year, month, date; or month, date,
year; or date, month year.
U265: Set OEM purchaser code with up/down keys.

76

TENTH EDITION
KYOCERA-MITA 2530 / 3530 / 4030

U274: Laser type. Label on laser. Do this if replacing
laser.
U330: Set sheets that eject tray will switch from sub tray
to main tray; 0-250. Use number keys.
U331: Face-up or face down to finisher if copied from
platen glass.
U332: Size conversion. See manual.
U341: Paper feed location for specific printing functions.
U342: Set exit restriction.
U343 Duplex or 1-sided default.
U344: Preheat energy save.
U345: PM due setting. Japan only.
U346: Sleep mode operation.
U402: Image printing margin adjustment. Press Interrupt
to make test. Press Start to lock in. Press
stop/clear to exit.
402>403>404.
U403: Adjust margins for reading an original on platen
glass. Press Start. Touch screen will give these
choices: A (left margin,) B (lead edge margin,) C
(right margin,) D (trail edge margin.) Change value
with up/down keys. Press interrupt key to test.
Lock in with Start key. Press stop/clear to lock in &
escape.) Note: This is the sequence of
402>403>404.
U404: Scan originals from document feeder adjustment.
Press Start. Select margin. Press interrupt.
Adjust with up/down keys. Press stop/clear to lock
in. This is the sequence of adjustments that should
be followed:
402>403>404.
U407: Adjust lead edge registration for memory printing.
Same procedure as U034. Note: This is the
sequence of registration adjustments that should
be followed:
53>34>65>66>407.
U500: Set limit on size of email originals sent from
scanner. Little is 512kb. Medium is 51024kb. Large
is 2048kb. Unlimited is 999 pages.
U501: Image cut when sending to network scanner.

U504: Initialize scanner network card.
U540: Adjust auxiliary scan magnification (200dpi,
300dpi, 400dpi, 600dpi.)
U901: Check and clear copy counts for various feed
stations.
U902: Check and clear punch count.
Start. Select screen with # and * keys. Press
Reset to clear all at once. Press Start.
U904: Check and clear service call counters. Unlike 903,
you can clear individually, or all at once.
U905: Check and clear document feeder and finisher
counters.
U906: Reset partial operation. Some sections of the
machine can go down, and be disabled but still
allow the machine to operate otherwise. After
repairing those situations, go to this code to bring
that unit back into service. Press Start and then
press Reset on touch screen and press Start
again.
U907: Check and reset count for each exit location.
U908: Check and clear and reenter total count for printer
and fax.
U910: Clear black ratio data. Press Start. Press
Cancel on touch screen. Press Start.
U911 Check/clear counts by size.
U960: Output machine used circumstances. Press
Start. Press Output. Press Start. Press Count
clear. Press Start.
U990: Check and clear time exposure lamp has been lit.
Print will display how many minutes the exposure
lamp has lit for. If you wish to clear it, select
Reset. You can enter a 6-digit number.
U991: Check and clear scan counter. Press reset.
Press Start. Enter a six digit number and press
Start.
U992: Check and clear printer/fax counter. Press reset.
Press Start. Enter a six digit number and press
Start.
U993: Prints out various test patterns.

77

TENTH EDITION

Profile: Digital. 42 / 52 copies per minute
Equivalent Models: Copystar 4230 / 5230
SUPPLIES AND CONSUMABLES

Important note: Toner cartridges are not interchangeable between K-M & Copystar.
ITEM
DESIGNATION
YIELD
Kyocera-Mita toner (700 grams)............. 37015011 ........................................ 22,000 @ 6%
Copystar toner (700 grams).................... 37015016 ........................................ 22,000 @ 6%
Kyocera-Mita developer (750 grams) ..... .................................................................120,000
Copystar developer (750 grams) ............ 37015116 .................................................120,000
Kyocera-Mita drum ................................. .................................................................120,000
Copystar drum........................................ 2AC82070 ................................................120,000
Staple cartridge for F-4130, F-4220 ....... 36882040 ............. 5,000 per cartridge. 3 per case
Staple cartridge for F-4220..................... 59982040 ............. 2,000 per cartridge. 3 per case

ITEM
MODEL
Finisher: 3,000 sheet ................................................................. F-4130

Finisher: 2,000 sheet, center bind, saddle-stitch ....................... F-4220
Print System G ......................................................................................
Print System J .......................................................................................
Reversing Document Feeder................................................... Included
2x550 sheet paper deck .............................................................MD-10
3,000 sheet paper deck .................................................................ST-8
Drum and developer replacement: Run simulation 133 first. Remove imaging unit by doing the following: Open front
door and lower paper conveying unit with lever. Remove charge corona by removing two screws. Loosen drum
blade pin (slotted head screws.) Move blade away from drum, and tighten screw/pin to keep it there. Remove two
screws to open upper cleaner cover on left side of drum. Remove two screws to open image unit rail. Unplug two
connectors (one pin and four pin.) Raise toner sub hopper, slide forward and turn image unit to right. Move
developer unit to right and remove. Remove front and rear retainer screws, remove retainers and lift out drum.
Replace drum in reverse order. When installing new drum, be sure to leave drum blade away from drum, run
simulations 110, 111 and then 160. After that, loosen blade screw/pin and allow blade to touch drum. with he three
separator claws (three screws.)
Drum blade replacement: Follow previous steps to remove drum. With drum out, blade is replaced with one screw.
Developer calibration: Perform maintenance mode (simulation) 130.

PART DESCRIPTION
ADF slit glass .................................. 35911450 .... 23 16............
Bypass clutch .................................. 33906130 .... 17 8..............
Bypass feed roller............................ 33906060 .... 240K ............
Bypass lift switch ............................. 66006350 .... 17 35............
Bypass original size switch.............. 76727010 .... 19 35............
Bypass pickup roller ........................ 33906470 .... 17 18... 240K
Bypass separator pad ..................... 60907910 .... 17 30............
PART DESCRIPTION
Bypass size detect board ................33928111 .... 19 31 ............
Bypass size detect switch................33906990 .... 19 27 ............
Bypass table (feed tray) assembly...2A300020 .... 19 16 ............
Cassette assembly ..........................68200070 .... 11.................
Cassette backstop ...........................33907130 .... 11 15 ............
CCD.................................................2A368070 .... 23 32 ............
Charge corona assembly.................2AC00102 ... 29 6..............

78

TENTH EDITION

PART DESCRIPTION
Charge corona grid ..........................2AC10040 ... 29 17 ... 120K
Charge corona wire .........................42929503 .... 29 9 ..............
Charge corona wire .........................84636362 .... 29 9 ..... 120K
Cleaner side blade seal ...................2AC18141 ... 37 28 ... 240K
Cleaner side blade seal ...................2AC18151 ... 37 31 ... 240K
Cleaner unit assembly .....................2AC93420 ... 31 1 ..............
Cleaning lamp..................................18500020 .... 37 20 ............
Cleaning pad assembly ...................33900940 .... 29 31 ... 120K
Copy memory board ........................2AC68031 ... 63 63 ............
Developer duct filter.........................2AC14560 ... 37 40 ... 120K
Developer gear A ............................33914170 .... 33 22 ............
Developer gear A, spiral ..................33914160 .... 33 21 ............
Developer gear B.............................33914180 .... 33 23 ............
Developer gear B, front....................33914140 .... 33 19 ............
Developer gear, input ......................33914120 .... 33 17 ............
Developer gear, magnetic roller.......33914110 .... 33 16 ............
Developer magnetic roller................2AC14020 ... 33 8 ..............
Developer unit assembly .................2AC00120 ... 33 .................
Drive unit clutch 32 ..........................2AC06260 ... 41 3 ..............
Drive unit clutch 35 ..........................2AC22170 ... 41 5 ..............
Drum cleaning blade........................2AC93030 ... 37 42 ... 120K
Drum cleaning brush........................2AC93020 ... 37 23 ... 240K
Duplex cassette lift switch................66006350 .... 51 9 ..............
Duplex conveying roller C................2AC07301 ... 49 25 ... 240K
Duplex conveying switch assembly .68727030 .... 51 27 ............
Duplex eject switch assembly ..........68727110 .... 51 31 ............
Duplex registration/pickup roller (ribbed) 68721420 .... 49 34 ... 240K
Duplex side to side registration motor ..2AC07380 ... 51 20 ............
Eject shift clutch...............................2AC22510 ... 41 17 ............
Engine output board ........................2A328020 .... 63 34 ............
Exit tray ...........................................2A304190 .... 93 1 ..............
Exposure lamp.................................2AC12100 ... 25 2 ..............
Fan ..................................................34927070 .... 37 46 ............
Fan (2) .............................................2AC23060 ... 63 16 ............
Fuser drive gear...............................33920140 .... 39 14 ............
Fuser exit switch assembly..............33920560 .... 39 41 ............
Fuser heat lamp (MU)......................2AC20320 ... 39 53 ............
Fuser heat lamp (SU) ......................2AC20350 ... 39 54 ............
Fuser heat roller...............................2AC20370 ... 39 12 ............
Fuser heat roller...............................2AC20370 ... 39 14 ... 120K
Fuser heat roller bearings (2) ..........33420210 .... 39 6 ..............
Fuser heat roller bushings (2) ..........33420220 .... 39 7 ..............
Fuser heat roller pawl springs (7) ....33920250 .... 39 24 ............
Fuser heat roller pawls (7) ...............2AC20390 ... 39 23 ............
Fuser lift handle ...............................2AC20160 ... 39 51 ............
Fuser pressure roller........................2AC20380 ... 39 38 ... 120K
Fuser pressure roller pawls ............. .................... .....................
Fuser thermistor...............................33920340 .... 39 32 ............
Fuser thermal switch (2) ..................33920600 .... 39 43 ............
Fuser unit.........................................2AC00232 ... 39 .................
High voltage board...........................2AC28101 ... 63 36 ............
Humidity sensor ...............................2A327010 .... 63 37 ............
Interlock switch (2)...........................61727540 .... 63 8 ..............
PART DESCRIPTION
Interlock switch (4230) .................... 61727540 .....59 8..............
Interlock switch (5230) .................... 2AD27050 ....59 40............
Inverter board.................................. 2AC28120 ....25 19............
Key counter ..................................... 82142540 .....99 1..............
Laser unit ........................................ 2AC13010 ....27 2..............
Lift motor (2).................................... 2AC06250 ....41 19............
Main board (4230) ........................... 2A368100.....63 59............
Main board (5230) ........................... 2A468010.....63 59............
Main motor ...................................... 2AC22500 ....41 24............
MMD main board............................. 6550101C ....97 1..............
Operation panel assembly............... 2A324020.....59 27............
Operation panel board..................... 2AC93410 ....59 38............
Operation panel print button............ 2A360200.....59 32............
Original detect sensor ..................... 35927290 .....23 13............
Ozone filter...................................... 2AC16170 .................120K
Ozone filter...................................... 2AC23050 ....7 49......120K
Paper feed clutch (3) ....................... 2AC06240 ....41 18............
Paper feed deck (5230) casters (4) . 54106800 .....85 11............
Paper feed deck (5230) clutch (2) ... 54126100 .....91 42............
Paper feed deck (5230) clutch (2) ... 54126110 .....89 35............
Paper feed deck (5230) conveying motor54126120 .....85 28............
Paper feed deck (5230) damper
(bellows; 2) .................................. 53304010 .....85 23............
Paper feed deck (5230) deck motor (2). 36707770 .....85 27............
Paper feed deck (5230) interlock switch 54126180 .....89 22............
Paper feed deck (5230) junction board . 54128030 .....89 32............
Paper feed deck (5230) main board 54128010 .....85 29............
Paper feed deck (5230) photo interrupter 54126170 .....91 39............
Paper feed deck (5230)
photo interrupter (2) ..................... 54126170 .....85 31............
pickup roller (2 on shaft; 3 sets)... 53310300 .....89 16............
Paper feed deck (5230) sensor 51 .. 54126000 .....91 37............
sensor actuator (2)....................... 53307010 .....85 42............
separator roller (2) ....................... 53310460 .....91 22............
Paper feed motor ............................ 2AC22520 ....41 31............
Paper feed section bypass
upper roller (2) ............................ 61706770 .....13 20....240K
Paper feed section
cassette lift switch (4) .................. 66006350 .....13 22............
Paper feed section feed switch ....... 33906340 .....15 12............
Paper feed section
paper empty actuator (2) ............. 33906150 .....13 13............
Paper feed section
paper feed clutch (2) ....................... 33906110 .....13 16............
Paper feed section pickup roller (2). 34806090 .....13 28....240K
Paper feed section roller; lower....... 2AC06310 ....15 7..............
Paper feed section roller; upper ...... 18506100 .....15 6..............

79

TENTH EDITION

PART DESCRIPTION
Paper feed section
vertical conveying switch ............. 33906140 .... 15 5..............
Paper feed section
vertical conveying switch (3) ........ 33906140 .... 19 2..............
Platen cover actuator ...................... 2AC12370 ... 23 9..............
Platen cover sensor photo interrupter.. 35327400 .... 23 11............
Power source board ........................ 2A328050.... 63 35............
Power switch ................................... 69027070 .... 59 4..............
Registration clutch........................... 2AC06230 ... 45 35............
Registration roller cleaner; lower ..... 2AC00630 ... 21 41... 360K
Registration roller cleaner; upper .... 2AC00640 ... 21 45... 360K
Registration roller; lower.................. 2AC06300 ... 21 13............
Registration roller; upper ................. 2AC06340 ... 19 45............
Registration switch .......................... 2AC27340 ... 21 24............
Reverse section duplex
conveying switch assembly.......... 68727030 .... 55 29............
Scan cable; front ............................. 2AC12170 ... 25 8..............
Scan cable; rear .............................. 2AC12420 ... 25 33............
Scan drive board ............................. 2A301020.... 23 24............
Scan home photo interrupter ........... 72127100 .... 23 7..............
Scan motor ...................................... 2AC12220 ... 25 11............
SRDF document feeder board......... 3AL93020.... 83 3..............
SRDF document feeder clutch ........ 3AL93010.... 75 31............
SRDF document feeder conveying section
photo interrupter .......................... 63527240 .... 79 22............
SRDF document feeder conveying section
pickup rollers (2) .......................... 18307550 .... 79 38............
SRDF document feeder feed motors (2). 3AL27011.... 79 5..............
SRDF document feeder
feed switch assembly................... 3AL27060.... 75 17............
PART DESCRIPTION
SRDF document feeder interlock switch.36827140 .... 71 5..............
SRDF document feeder interlock switch.36827140 .... 75 21 ............
SRDF document feeder jam
detect switch ................................78727110 .... 73 18 ............
original set switch.........................3AL27050 .... 75 30 ............
pickup roller (2 on shaft) ..............3AL07010 .... 75 560K orig.
SRDF document feeder roller ..........3AL07020 .... 75 660K orig.
SRDF document feeder separator roller .3AL07031 .... 75 2760K orig.
SRDF document feeder table
size detect switch.........................18327100 .... 73 2..............
SRDF document feeder timing switch...3AL27120 .... 79 24 ............
to copier harness ............................3AL27040 .... 83 4..............
upper feed (pickup?) roller ...........3AL08140 .... 69 5..............
SRDF document feeder white mat...3AL04060 .... 69 16 ............
Static eliminator ...............................63212210 .... 34 35 ... 120K
Toner motor (closer to front door)....18527270 .... 35 44 ............
Toner motor (closer to machine)......2AC15100 ... 35 16 ............
Toner sensor (in developer unit)......33914190 .... 33 24 ............
Transfer corona assembly ...............2AC00220 ... 29 23 ... 120K
Transfer corona cleaner .................2AC00430 ... 29 25 ... 120K
Transfer corona cleaner motor ........2AC16190 ... 29 44 ............
Transfer corona wire........................74669000 .... 29 38 ... 120K
Transport belts (3) ...........................2AC16030 ... 21 3..............
Transport suction fan.......................2AC16180 ... 21 10 ............

Operator error messages are spelled out in display.
Service Error Codes
Error codes: will be accompanied by Call for Service, on screen.
C032: Communication problem between main board and
C001: Memory board 1.
large paper deck or paper feed desk; engine
C003: Memory board 2.
board, deck board, desk board or main board.
C010: RAM/ROM problem. Bad main board.
finisher.
back on. Try simulation 20. If it repeats, replace
backup RAM.
memory board 2.
C037: Communication problem between microcomputer..
operation board.
C104: Optics; exposure lamp, main board, bad CCD, bad
ISU.
engine board.
C210: Paper conveying motor.
scan board.
C220: Side registration motor.
print board.
C231: Desk motor.
memory board 1.

80

TENTH EDITION

Error Codes - continued
C241: Upper lift motor.
C242: Lower lift motor.
C243: Upper desk lift motor.
C244: Lower desk lift motor.
motor.
C332: Scan watchdog. Bad main board.
C340: Original detect problem.
C401: Laser motor steady state problem. Bad laser unit,
engine board or power source board.
C420: BD steady state problem. Laser motor problem or
bad main board.
C510: Charge HVT or corona problem.
C511:Transfer separator high voltage problem.
C620: Low fuser temperature. Bad thermal switch, lamp
or thermistor.
Note: Factory service manual does not list any reset
procedure for fuser errors, which is very unusual.
This may be a mistake. Try procedures from other
K-M machines of similar vintage, or check with us
(on our website) for an update if there is one.
C640: Zero cross problem. Bad main board or power

source board.
C730: Broken external temperature thermistor wire, or
humidity sensor board.
C731: Shorted external temperature thermistor wire or
C740: Toner hopper problem, toner motor problem.
C803: Finisher paper conveying belt.
C814: Finisher tray elevation motor.
C817: Finisher front jogger motor problem.
C818: Finisher rear jogger motor problem.
C821: Finisher front stapler problem.
C920: Deck paper conveying problem.
C921: Deck, motor 1 problem.
C922: Deck motor 2 problem.
C923: Right lift problem.
C924: Left lift problem.
SIMULATIONS/SERVICE MODE (Maintenance Mode)

or up/down keys. Press the Print key. You can usually make a test copy by pressing interrupt and then Print.
Most adjustments are made with up/down keys. After the item is run or tested, press stop/clear. Some tests are
stopped (not exited) with interrupt key. Exit the mode by pressing 001, and then print.
U030: Motor tests; main motor, conveying motor and
U000: Prints status report. Print out maintenance settings,
paper feed motor.
jam occurrences, service call occurrences.
U031: Paper path switches test. Press "Print" to see choices.
U032: Paper path clutch test (bypass, 5 feed,
U002: Returns machine to factory settings.
registration, and eject speed switching clutch.)
U003: Phone number of service center. Symbols are
available on the touch screen. Use </> keys to
move cursor.
U034: Adjust print start timing (print registration.) Press
Print. Change setting with up/down keys: RCL
U004: Machine number (last six digits. serial number?)
on for lead edge from cassette. RCL on 2 for
U005: Aging (Copy with no paper.) PPC is copier. PPC
duplex. Press interrupt key. Press Print for test
copy. Press Stop/clear key to lock in and exit. Use
U019: Display ROM versions; main, MMI, Engine, font,
LSUOUT data for center line; same procedure.
scanner, Mem1 and Mem2.
Note:
This
is the sequence of registration adjustments
U020: Initialize all backup RAM on the main board. Press
print and then press Execute, and then print, again.
34>402>67>403>72>404.
Same procedure as U020..
U036: Envelope length & width.
Same procedure as 20, but press scanner.
U051: Paper buckle. Deck data is for drawer. Bypass
data is bypass. Duplex data is duplex.

81

TENTH EDITION

Maintenance Mode - continued
U053: Sub Scan adj.: Fine adjustment of motor speed for
main motor and paper conveying motor (auxiliary
scanning magnification.) Note: This is the
53>34>402>65>66>403>70>71>404.
U060: Scan input properties; This is density in text,
text/photo, photo modes. Default is 12. Range
is 0-23.
Corrects longitudinal white lines caused by
messed up shading plate (clean plate first.) Range
is +2 to -2. default is 0.
U065: Scan magnification adjustment; main scan adj.
Press interrupt. Change values with up/down
keys. Lock in with stop/clear. Note: This is the
65>66>403.
document on glass.) Note: This is the sequence of
53>34>402>65>66>403>70>71>404.
U067: Scan center line adjustment. Press Print. Press
interrupt. Change value with up/down keys. Press
Stop/clear to lock in. Note: This is the sequence
of adjustments that should be followed:
34>402>67>403>72>404.
U070: DF magnification adjustment. Press print. Press
53>34>402>65>66>403>70>71>404.
U071: DF scan start position adjustment. Select Lead
edge adj. Press interrupt. Adjust with up/down
keys. Press stop/clear to lock in. This is the
Same procedure for trail edge, by selecting trail
edge adj.
34>402>66>403>71>404.
U072: DF center line adjustment. Press print. Press
34>402>67>403>72>404.
U073: Scanner test. Zoom is magnification. Size is
original size. Lamp is exposure lamp on/off.
U080: Adjust density in toner save mode.

halftones, especially in enlargement. They call it
moir reduction.)
U089: Print test patterns; four different choices. Density can
be adjusted, but it might only be an adjustment of the
test, not of the machine after you leave the test.
UO91: Check shading. Before and after shading.
U092: Adjust scanner automatically, doing the work of
the test in parentheses. Scan centerline (67), main
scan (65,) scan lead edge registration (66,)
auxiliary scan (65.)
mode. Use appropriate mode and up/down cursor
to select. Adjust in each mode (text, text/photo,
photo.) Initial setting is 0.
U099: Original size detect. Select item on touch screen.
Adjust with up/down keys. Lock in with print key.
U100: Setting charge surface potential in each mode
(grid control voltage.) Turns on charge corona.
Default setting is 150. MC data is to change grid
voltage. MC on turns charge on. MCon/off turns
charge on/off. Laser on/off turns laser on & off.
U101: Setting high voltage; developer bias, transfer,
separation. Bias default is 220. transfer is 140.
separation is 100.
U102: Transfer corona cleaner motor interval. Occurs
during warm-up. Range is 0-20. Each increment is
1000 copies.
U110: Check and clear drum count. Press "print" to
display. Press clear to clear. Enter a new
count (six digits) with number keys.
U130: Developer calibration: Press "Print" Press
Print again. Will run for several minutes and
will display settings. This will also reset toner
sensor control voltage (U131), renew toner feed
start level (U156), clear developer drive time
(U157), clear developer count (U158) and reset
toner feed start level and toner empty
detection. Press stop/clear when done.
U131: Setting toner sensor control voltage. 153 is initial
setting.
U132: Add toner (up to reference value.) Display will
show target, control, or humid.
U133: Dump recycled toner. Be sure to do this before
replacing developer, or you will mix extra toner
with the new developer.
U135: Test toner motor and/or toner recycling motor.
U136: Turn toner level detect on or off.
U137: Test toner level sensor.

82

TENTH EDITION

U156: Change toner control level.
U158: Check, change or clear developer count. Print, clear.
U160: Prime drum cleaning blade when replacing drum.
U161: Fuser temp. Control default is 180 for 4230, 190
for 5230. First temp is 175 for both. Second temp
is 180 for 4230, 190 for 5230. Running time is 60
for 4230, 120 for 5230.
U196: Turn fuser lamps on using Print. Test main or sub.
U198: Phase control on or off.
U202: Initialize or operate MMD host monitoring system
option. Requires service manual.
U203: Test document feeder. ADF or RADF with paper.
ADF (non-p) or RADF (non-P) without paper,
continuous.
U204: Key card or key counter.
U206: Coin vendor device setup (Japan only.)
U209: Set date and time.
U243: Test document feed motors, clutches, solenoids
U247: Test LCT (3K deck,) and 2x500 sheet tray.
U248: Adjust paper buckle for finisher in punch mode,
punch limit and display and clear punch-hole scrap
count. Also adjusts booklet stapling position if
stitcher is attached.
U250: Set PM cycle. Press "Start." PM cycle (X1K)
will display. If you wish to change PM cycle,
Change value with up/down keys. Press "Start"
to lock in.
PM and PM reset.) Press "Print" to display six
digit count since last PM. Select Clear if you
wish to clear count back to 0. If you wish to
enter a new value, do so with the number keys
and press Print to lock in.
up to 270 seconds.
depending on setting. If set to continuous, you can
change this from 0-200.
feed.)
U263: Document feeder eject: Face down, face up speed

or face up memory.
U264: Date order (year, month, date or month, date, year
or date, month year.
U265: Set OEM purchaser code with up/down keys.
U330: Set sheets that eject tray will switch from sub tray
to main tray; 1-100. Use number keys.
U333: Select number of digits for ID code.
U334: Eject method for booklet stitcher.
U343: Duplex or simplex default. On is duplex. Off is not.
U344: Preheat energy save.
U345: PM due setting. This may be the same as 250, or it
might be a warning that comes on before maintenance
is due, by the number programmed in.
U347: Auto drawer size detect on or off.
U348: Copy density range adjustment. Special is 25
steps enlargement. Normal is 13.
U350: ID code error output report printed or not.
U402: Image printing margin adjustment. A Edge for
printer left margin. Lead edge for printer lead edge.
C edge for printer right margin. Trail edge for
printer trail edge. Trail edge 2 for printer trail edge
of 2nd side of duplex. Change settings with
up/down keys. Press Interrupt to make test. Press
Start to lock in. Press stop/clear to exit.
34>402>67>403>72>404.
glass. Press Print. Touch screen will give these
choices: Scan A (left margin,) Scan B (lead edge
margin,) Scan C (right margin,) Scan D (trail edge
margin.) Change value with up/down keys. Press
interrupt key to test. Lock in with Print key. Press
stop/clear to lock in & escape.) Note: This is the
402>403>404.
U404: Scan originals from document feeder adjustment.
Press print. Select DF A for left margin. DF B for
lead edge margin. DF C for right margin. DF D for
trail edge. Press interrupt. Adjust with up/down
keys. Press stop/clear to lock in.
This is the sequence of adjustments that should be
followed:
402>403>404.
stations.
Print. Select All to clear all counts at once
(cannot be cleared individually.)

83

TENTH EDITION

U904: Check and clear service call counters. Unlike 903, you can clear individually, or all at once.
U905: Check and clear document feeder and finisher counters.
U906: Reset partial operation. Some sections of the machine can go down, and be disabled but still allow the machine
to operate otherwise. After repairing those situations, go to this code to bring that unit back into service. Press
Print and then press Reset on touch screen and press print again.
U907: Check and reset count for each exit location.
U908: Check total count, electronically. Cannot be cleared.
U990: Check and clear time exposure lamp has been lit. Print will display how many minutes the exposure lamp has
lit for. If you wish to clear it, select clear with cursor up/down keys and press Print.
User Modes:
Touch Default. Enter standard pin code (4200.) Select
mode. Touch Set code. Touch Register. After
selecting your item or change, touch Register
again. When finished, touch End.
User mode (Copier Management)
Registering new department codes. 7-digits. Up to 1000
departments.
Deleting department codes.
Alter limits for each department.
User mode (Copy default)
Exposure mode: select auto or manual.
Exposure steps: 7 or 13.
Toner economy mode.
Auto exposure adjustment: adjust to darker or
lighter.
Manual exposure adjustment: can set darker or
lighter for each mode (text, photo and mixed.)
Quality: initial values.
Output form: initial sort mode.
Paper select: APS or manual.
Job programming: regular (7 programs,) or platen.
Default drawer.
Zoom mode choice.
Copy limit: 999 or any number less than that.
Customize border erase.
Front & back page margin display on setting screen.
Clear copy count by department.

View copy count by department.
Printing management report.
Turn copy management on/off.
Timer setting.
Programming week timer.
Cancel timer.
Turning timer on/off.
Insert sheet drawer select.

Cover sheet drawer select.
Rotate sort (not with finisher.)
Create shortcut: can display most common functions on
screen.
Customize GUI 1-5.
Bypass non-standard size.
Auto cassette switching.
Drawer paper size.
Special paper.
APS for special paper.
Beep sound for keys.
Preheat (energy saver) time.
Auto shut-off time.
Management pin code change. Default is 6482.
Auto shut-off. On or off.
Finisher: Two storage locations for output (prints or copies) can be selected.
DF: With punch off, copies will exit face down into sub tray starting with first page.
With punch on, copies will eject face up into sub tray starting with last page.
Platen: In non-sort mode, copies will exit face up into sub tray, regardless of punch choice.
In sort mode or group mode, copies will exit face down into main tray.

84

TENTH EDITION

Equivalent Models: Copystar 4530 / 5530
Profile: Digital.
Speed: 45 copies per minute / 55 copies per
minute.
CONSUMABLES
Supplies and consumables. Important note. Toner cartridges are not interchangeable between K-M & Copystar.
MODEL
SUPPLY / DESIGNATION
YIELD
Kyocera-Mita ...... Toner (1,260 grams) .......................................... 30,000 @ 6%
Copystar ............. Toner (1,260 grams) N32T / 370AE016 ............... 30,000 @ 6%
Kyocera-Mita ...... Developer (750 grams) ........................................... 400K/500K
Copystar ............. Developer (750 grams) N32D / 370AE111............... 400K/500K
Kyocera-Mita ...... Drum / 2BC82020 .... ............................................... 400K/500K
Copystar ............. Drum / 2BC82020 .... ............................................... 400K/500K
All Staple cartridge for either finisher
(DF-600 or DF-610) / 36882040 .... .... Three cartridges of 5,000 staples each
All Waste toner bottle / 2BC60010...... ............................................... 400K/500K

Item
Part Number
Automatic Reversing Document Feeder...................... Built-in

2,000 sheet finisher .....................................................DF-600
3,000 sheet finisher .....................................................DF-610
4,000 sheet paper deck................................................. ST-11
3,000 sheet folder optional booklet folder ...................... BF-1
Mailbox 5-bin multi-tray unit option for either finisher ... MT-1
2-hole or 3-hole punch unit option for DF-610 finisher PH-3A
Print system (network)........................................................Q
Item
Part Number
Scan system (network)....................................................... D

NIC (10BaseT/10Base2)................................................ IB-20
NIC (10/100BaseTX).................................................... IB-21E
NIC (wireless 802.11B ................................................... IB-22
6GB hard drive for printer................................................HD-4
Barcode reader (for printer with hard drive)....................BC-1
Tandem kit....................................................................... TS-1
Relay board assembly (necessary for tandem kit) 8402BC00

Drum and developer unit removal: Remove imaging unit by doing the following: Open front door. Remove image
formation left cover (one screw.) Unplug connector, remove three screws and tilt paper conveying unit lever down.
Slide out image unit. Remove two screws (top front and rear upper corner.) Rotate image unit counterclockwise.
Unplug two connectors. Raise shutter and slide towards front. Turn sub toner hopper towards the right. Remove
developer unit. Remove two screw to remove developer upper seal. Note how ends of seal fit into grooves in
developer housing. Remove charge corona by unplugging two connectors (from cleaning lamp and wire cleaner
motor.) Loosen pin with screwdriver blade and remove corona. Loosen drum blade pin (center, in lever.) rotate
blade pressure release lever and tighten securing pin to keep it away from drum. Remove drum retainer screws
(top; front and rear.) Lift drum out.
Drum blade: After drum is out (as described above,) remove ground wire and four screws to remove cleaner unit.
Remove two screws for cleaner unit cover and remove cover. Remove center screw from blade. Remove and
replace blade. After reassembly, run simulation 160. Then, return the blade pressure lever to its original position.
Fuser web replacement: Slide out fuser unit. Remove two screws that hold fuser cove. Remove web unit (two
screws.) push roller towards one end to release. Replace with new. Do simulation U909.
Waste toner: Sent to waste toner bottle. Will display message on screen when full or nearly full. Requires technician
to replace.

85

TENTH EDITION

PARTS AND MAINTENANCE ITEMS KM4530
PART
PART NUM
MAN LOC
YIELD
Bypass clutch .................................. 33906130 .. 55 59 ..............
Bypass lower roller .......................... 33906060 .. 55 69 ..............
Bypass original size switch.............. 76727010 .. 55 27 ..............
Bypass photo interrupter ................ 2BL27450.. 55 54 ..............
Bypass photo interrupter
feed switch................................... 2BC27930 . 55 32 ..............
Bypass pickup roller ........................ 33906470 .. 55 49 ..............
Bypass size detect board ................ 33928111 .. 55 35 ..............
Bypass size detect switch................ 33906990 .. 57 21 ..............
Bypass switch assembly.................. 2BC27010 . 55 4 ................
Bypass upper roller ......................... 61706770 .. 55 45 ..............
Cassette lift motor (2) ...................... 2BC27120 . 79 72 ..............
Cassette size detect board (2)......... 33928111 .. 7 36 ................
Casters (4)....................................... 2A002170.. 5 51 ................
CCD ............................................... 2BC93140 . 21 37 ..............
CCD cover....................................... 2BC12100 . 21 43 ..............
Charge corona assembly................. 2BC93031 . 19 ... 400K/500K
Charge corona cleaner motor.......... 2AC16190 . 19 11 ..............
Charge corona grid assembly.......... 2A068171.. 19 16 ..............
Charge corona wire ......................... 2A068240.. 19 14 ..............
Cleaner unit ..................................... 2BC93050 . 29 1 400K/500K
Cleaner unit brush ....................2BC18190 ... 28 22 ... 400K/500K
Conveying knob............................... 33920310 .. 37 46 ..............
Conveying switch (2) ....................... 2BL27410.. 37 36 ..............
Conveying unit release handle ........ 36716031 .. 33 19 ..............
Counter............................................ 2AC27330 . 81 15 ..............
Cover open switch (2)...................... 66127010 .. 79 18 ..............
Deck actuator A (paper remaining).......2BC07130 . 9 6 ..................
Deck actuator B (paper remaining)...... 2BC07471 . 11 6 ................
Deck conveying switch (2)............... 2BL27410.. 13 2 ................
Deck detect photo interrupter (2) ....... 2BL27450.. 79 7 ................
Deck motor (2)................................. 2A027590.. 79 71 ..............
Deck paper empty actuator ............. 2BC06380 . 13 20 ..............
Deck paper feed clutch (2) .............. 2AC06240 . 13 33 ..............
Deck paper feed roller ..................... 2BC06900 . 13 9 ................
Deck paper feed roller; lower........... 33906060 .. 13 43 ..............
Deck paper feed roller; upper (4) ....... 2BC07520 . 13 51 ..............
Deck pickup roller ............................ 2BC06810 . 13 57 ..............
Developer bushing .......................... 2BC14230 . 27 19 ..............
Developer bushing ......................... 71814100 .. 27 16 ..............
Developer bushing ......................... 71814130 .. 27 12 ..............
Developer bushing (2) ..................... 29717230 .. 27 40 ..............
Developer bushing (4) ..................... 75915090 .. 27 8 ................
Developer doctor blade ................... 2BC14030 . 27 26 ..............
Developer duct filter ........................ 2AC14560 . 45 74 ..............
Developer gear; idler ....................... 2BC14080 . 27 23 ..............
Developer gear; input ...................... 2BC14250 . 27 24 ..............
Developer gear; sleeve ................... 2BC14240 . 27 20 ..............
Developer gear; spiral A .................. 33914070 .. 27 15 ..............
Developer gear; spiral B .................. 33914140 .. 27 13 ..............
Developer gear; spiral C.................. 33914150 .. 27 9 ................
Developer magnetic roller................ 2BC14020 . 27 18 ..............
PART
PART NUM
MAN LOC
YIELD
Developer unit .................................2BC93040 . 27 ... 400K/500K
Developer unit toner sensor ............33914190 .. 27 2 ................
DF-600/610 main board...................3B801011 .. .......................
DIMM...............................................2BC27100 . 81 51 ..............
Document feeder clutch...................3AL93010 .. 69 31 ..............
Document feeder cover
interlock switch.............................36827140 .. 69 21 ..............
Document feeder driver board .........3AL93020 .. 77 3 ................
Document feeder interlock switch........36827140 .. 65 5 ................
Document feeder motor (2)..............3AL27011 .. 75 5 ................
Document feeder original actuator.......3BC07181 . 69 37 ..............
Document feeder photo interrupter......35327400 .. 69 16 ..............
Document feeder photo interrupter......63227150 .. 69 17 ..............
Document feeder pickup roller.........3BC07010 . 69 5 ................
Document feeder separation roller .......3BC07020 . 69 6 ................
Document feeder separation roller ......3BC07020 . 69 27 ..............
Document feeder slit glass ..............35911450 .. 23 3 ................
Document feeder timing
switch/sensor ...............................3C027020.. 73 22 ..............
Document feeder tray ......................3C006010.. 66 9 ................
Document feeder tray
jam detect switch .........................78727110 .. 67 17 ..............
Document feeder upper feed roller.......3AL08140 .. 63 5 ................
Drum cleaning blade........................2BC18460 . ....... 400K/500K
Drum cleaning blade.................2BC93240 ... 29 55 ... 400K/500K
Duplex conveying switch (2) ............2A027570 .. 49 14 ..............
Duplex conveying switch (3) ............68727030 .. 47 13 ..............
Duplex feed clutch (2)......................2AC06240 . 49 25 ..............
Duplex registration roller..................68721080 .. 47 26 ..............
Duplex upper registration roller........2AC07040 . 51 15 ..............
Engine output board ........................2BC01020 . 81 52 ..............
Exit photo interrupter .......................2BL27420 .. 53 2 ................
Exit tray ...........................................2A304190 .. 3 48 ................
Exposure lamp.................................2BC12150 . 21 26 ..............
Exposure lamp harness ...................2AC27800 . 21 31 ..............
Fan ..................................................2BL27700 .. 3 11 ................
Fan (horizontal;
under conveying section) .............2BC27790 . 33 23 ..............
Flash jig board .................................35968010 .. 85 8 ................
Fuser cleaning web ..................2A020330 .... 39 65 ... 400K/500K
Fuser drive gear ..............................33920410 .. 39 27 ..............
Fuser gear; 30t ................................66022131 .. 39 4 ................
Fuser gear; joint...............................2BC20360 . 39 13 ..............
Fuser heat lamp; main.....................2BC20920 . 39 46 ..............
Fuser heat lamp; sub.......................2BC20300 . 39 47 ..............
Fuser heat roller .......................2BC20530 ... 39 24 ... 400K/500K
Fuser heat roller bearings (2) ..........33420210 .. 39 26 ..............
Fuser heat roller bushings (2)..........33420220 .. 39 25 ..............
Fuser heat roller pawl springs (7) ........61720760 .. 53 43 ..............
Fuser heat roller pawls (7) ........61720750 .... 53 41 ... 400K/500K
Fuser lower cleaner roller ................2A020340 .. 39 6 400K/500K
Fuser pressure roller ................2BC20260 ... 39 16 ... 400K/500K

86

TENTH EDITION

PART
PART NUM
MAN LOC
YIELD
Fuser pressure roller pawls (4) ........36720493 ..39 54 ..............
Fuser thermistor...............................2BC20430 .39 42 ..............
Fuser thermal switch........................33920800 ..39 31 ..............
Hard drive fan ..................................2BC27950 .81 41 ..............
High voltage board...........................2BC28050 .81 21 ..............
Interlock switch ................................2BC27800 .81 16 ..............
Interlock switch A.............................2BC06190 .5 32 ................
Inverter board ..................................2BC28120 .21 30 ..............
Junction board (2)............................2BC60020 .85 3 ................
Laser unit.........................................2BC93151 .25 1 ................
Main board.......................................2BC01011 .81 48 ..............
Main motor (2) .................................2AC22500 .45 63 ..............
Maintenance kit (developer, cleaner unit, charge corona,
transfer unit, fuser unit,
paper feed unit) ............................2BC82040 . ....... 400K/500K
Maint. kit item: Charge corona .........2BC93031 .19 ... 400K/500K
Maint. kit item: Cleaner unit .............2BC93050 .29 1 400K/500K
Maint. kit item: Developer duct filter.2AC14560.... 45 74 ... 400K/500K
Maint. kit item: Developer unit .........2BC93040 .27 ... 400K/500K
Maint. kit item: Fuser eject guide .......... 2BC93090 . ....... 400K/500K
Maint. kit item: Fuser unit ................2BC93070 . ....... 400K/500K
Maint. kit item: Main filter (rear) .......2BC23020 .3 39 400K/500K
Maint. kit item: Ozone filter
(left side) ......................................2BC16350 .3 14 400K/500K
Maint. kit item:
Primary paper feed assembly (3).......2BC93010 . ....... 400K/500K
Maint. kit item: Transfer corona .......2BC93020 .41 3 400K/500K
Motor (2) ..........................................2BL27550 ..43 17 ..............
Operation board (L-shaped) ............2BJ01031 ..83 25 ..............
Operation board (right side).............2BJ01071 ..83 16 ..............
Operation panel start button ............2BJ25300 ..83 5 ................
Original detect sensor .....................35927290 ..21 59 ..............
Original detect sensor .....................35927290 ..21 36 ..............
Paper feed clutch ............................2BC27630 .43 28 ..............
Paper feed clutch (5) .......................2AC06240 .43 15 ..............
Paper remaining switch (6) ..............2BC27080 .79 3 ................
PCL lamp (2) ...................................2BC27090 .17 2 ................
Platen glass assembly (includes size indicators,
labels and shading plate) .............2BC93210 .23 6 ................
PM kit...............................................2BC94010 . ....... 400K/500K
PM kit item: Charge corona
cleaning pad..........................2A068220 .... 19 15 ... 400K/500K
PM kit item: Charge corona
grid cleaning pad..........................36768081 .. ....... 400K/500K
PM kit item: Cleaner brush .......2BC18190.... 28 22 ... 400K/500K
PM kit item: Cleaner seal; front........2BC93160 . ....... 400K/500K
PM kit item: Cleaner seal; rear ........2BC93170 . ....... 400K/500K
PM kit item: Cleaner
separator claws (2).......................2BC93130 . ....... 400K/500K
PM kit item: Cleaner sponge brush........2BC18700 . ....... 400K/500K
PM kit item: Developer duct filter.... 2AC14560 45 74 ... 400K/500K
PM kit item: Drum cleaning blade ..... 2BC93240 29 55 ... 400K/500K
PM kit item: Fuser cleaning felt (web) . 2A020330. 39 65 ... 400K/500K
PM kit item: Fuser heat roller ....... 2BC20530 39 24 ... 400K/500K
PART
PART NUM
MAN LOC
YIELD
PM kit item: Fuser
heat roller pawls (7).............. 61720750.....53 41 ... 400K/500K
PM kit item: Fuser lower cleaner roller.....2A020340 ..39 6 400K/500K
PM kit item: Fuser pressure roller .... 2BC20260 ... 39 16 400K/500K
PM kit item: Lower cleaning seal...........2BC18070.. ....... 400K/500K
PM kit item: Main filter (rear)............2BC23020..3 39 400K/500K
PM kit item: Ozone filter (left side).........2BC16350..3 14 400K/500K
PM kit item: SRDF pickup roller...........3BC07010..69 5 400K/500K
PM kit item: SRDF separator roller (2) 3BC07020 ... 69 27 400K/500K
PM kit item: Transfer cleaning parts.... 2BC93220 ... 41 22 400K/500K
PM kit item: Transfer corona
cleaning pad (2) ....................... 33900940 .... 41 15 400K/500K
Potential sensor ...............................34093331...81 4 ...............
Power relay......................................34027070...79 25 .............
Power source board.........................2BC01040..79 32 .............
Power switch....................................2BC27750..81 18 .............
Primary paper feed assembly (Each includes clutch,
pickup rollers, separator rollers,
photo interrupters, etc.) ................2BC93010..15 1 ...............
Primary paper feed assembly
conveying switch (4).....................2BC27010..15 44 .............
feed clutch (3) ..............................2AC06240..15 25 .............
feed roller (3) ...............................2BC06900..15 4 ...............
paper empty actuator (3)..................2BC06380..15 30 .............
photo interrupter (6)......................2BL27450 ..15 29 .............
pickup roller (3) ............................2BC06810..15 35 .............
Printer board ....................................023CS503.. ......................
Registration clutch ...........................2AC06230..43 29 .............
Registration clutch ...........................2BC22180..45 14 .............
Registration roller cleaner ................2BC93180..17 33 .............
Registration roller; upper..................2BC08500..17 26 .............
Scan cable; front..............................2AC12170..21 11 .............
Scan cable; rear...............................2AC12420..21 12 .............
Scan home photo interrupter ...........72127100...21 39 .............
Scan motor ......................................2A012060 ..21 57 .............
Scan motor board ............................2BC01070..21 40 .............
Scan photo interrupter .....................2BL27450 ..21 20 .............
Scan release detect switch ..............2AC12370..21 22 .............
Scanner system board .....................023C5503 .. ......................
Suction (transport) fan .....................2AC16180..33 7 ...............
Toner agitation motor
(closer to front door) .....................36715210...59 33 .............
Toner empty sensor ........................33915180...59 37 .............
Toner feed motor (closer to frame) ......36793270...59 35 .............
Toner hopper assembly ...................2BC93110..59 1 ...............
Toner sensor....................................33914190...27 2 ...............
Transfer corona assembly ...............2BC93020..41 3. 400K/500K
Transfer corona cleaner motor.........2AC16190..41 12 .............
Transfer corona wire (2)...................74669000...41 24 .............

87

TENTH EDITION

PART
PART NUM
MAN LOC
YIELD
Transport conveying switch assembly.....2BC27010 . 35 25 ..............
Transport belt (1; center narrow) ..... 2BC16480 . 35 6 ................
Transport belts (2; outer wide)......... 2BC16130 . 35 7 ................

Jam Codes (may be prefaced E)
10: 1st paper feed.
11: 2nd paper feed.
12: 3rd paper feed.
13: 4th paper feed.
14: Bypass feed.
15: Side deck feed.
16: Deck section 1.
17: Deck section 2.
18: Vertical conveying section 1.
PART
PART NUM
MAN LOC
YIELD
Waste toner bottle ....................2BC60010 ... 31 11 ... 400K/500K
Waste toner bottle cover open switch.....66127010 .. 31 8 ................
Waste toner bottle sensor................74718390 .. 31 7 ................
23: Converging section.

25: Vertical conveying section.
30: Converging section.
31: Deck conveying section.
32: Registration/transfer area.
40: Fuser jam.
50: Exit jam.
51: Face down exit jam.
52: Feed shift jam.

53: Feed shift jam.
60: Duplex jam.
61: Duplex jam.
62: Duplex feed shift jam.
63-68: Duplex jam.
70, 71, 72, 73, 74: Document feed
jam.
75, 76: Document feed switchback
jam.
80-89: Finisher jam.
90: Stapler jam
91-95: Saddle area jams.
Operator error messages: Most are self explanatory, are spelled out in the message display, and are not covered
here. Here are some that you might want to know about.
Ready to copy. Add toner. Will run only one copy at a time until toner is replaced.
Add toner to resume copying. Will not copy at all until toner is replaced.
Image cycle. Toner is mixing.
Call service. Trouble code requiring service technician.
Time for maintenance. Requires service technician.
Time for replacing felt roller. Requires service technician.
Waste toner box almost full. Requires service technician.
Waste toner box is full. Requires service technician.
Service trouble codes (accompanied by Call Service.)
C0040 : Network scanner board.
C0100: Memory read/write problem. RAM or main board.
C0110: Backup memory defective RAM.
C0210: Operation unit board or main board.
C0240: Printer board or main board.
C0250: Network scan board or main board.
C0420: Side deck board or main board.
C0440: Finisher board or main board.
C0610: Bitmap problem; main board or DIMM.
C0630: DMA problem; main board.
C0640: Hard drive problem or main board.
C1140: Side deck motor up problem.
C1150: Side deck motor down problem.
C2000: Image unit motor problem.
C2550: Paper conveying motor.
C2600: Deck drive motor.

C2640: Side deck motor.
C3100: Scan home problem; drive board, sensor, motor.
C3300: Exposure lamp, CCD, shading plate position,
engine board, inverter board.
C4000: Laser polygon motor, motor board or engine
board.
C4010: Laser polygon motor (laser unit,) power source
board or engine board.
C4200: Laser unit or main board.
C5100: Charge corona.
C5110: Transfer/separator corona.
C5500: Drum surface potential sensor problem; potential
sensor, engine board or HVT.
C5510: Drum surface potential sensor problem 2;
potential sensor.
C5600: Drum surface potential sensor problem; charge
corona, charge grid, HVT or engine board.

88

TENTH EDITION

Service Trouble Codes - continued
C5610: Drum surface potential sensor problem 2; HVT.
C6000: Fuser lamp (no heat) problem, or thermoswitch,
thermistor.
C6020 High fuser temperature. Bad thermistor, power
C6030: Fuser thermistor.
C6050: Low fuser temperature; lamp, thermoswitch,
thermistor.
To reset fuser errors, use simulation U163. Press

Start. Press EXECUTE to clear. Press Start.
C6400: Zero cross problem; power source board or main
board.
C7100: Toner sensor or bad developer.
C7300 Toner level detect sensor.
C7800: External temperature thermistor.
C7810: Shorted external temperature thermistor.

or cursor up/down keys. Press the Start key. After the item is run or tested, press stop/clear. Exit the mode by
pressing 001, and then start.
Generally, to clear counters, press Start, and then press Reset. Press Start again, and you may have to, or be
able to, enter a new value with number keys, and then press Start again.
Some modes will require you to press Start twice.
In some cases, you can make a test copy in interrupt mode.
To exit the maintenance mode, press Stop/clear.
U002: Set to factory defaults. Mode 1 will return language to English and reset all other items. Mode 2 will not affect language.
U003: Phone number of service center. Use number keys and symbols displayed. Move cursor with cursor left/right indicators.
U018: Display ROM checksum.
U020: Initialize all backup RAM on the main board. Select with up/down keys.
U021: Initialize memories; counters, service calls, etc. Select with up/down keys.
U024: Format hard drive.
U030: Motor tests; main, conveying, feed and deck.
U031: Paper path switches test. Press "Start" to see choices. Actuate each manually to test.
U034: Adjust print start timing (print registration.) Do in this sequence: 34>66>71.
U037: Fan test.
U050: Switchback drive test.
U051: Paper buckle.
U053: Fine adjustment of motor speed for main motor, laser motor and conveyance motor.
U054: Adjust paper buckle at vertical conveying.
U059: Fan mode. Mode 1 is 30 seconds after drive stop. Mode 2 is 10 seconds.
U060: Scan input properties; This is density in text, text/photo, photo modes. Default is 12. Range is 1-23.
U063: Shading position adjustment. Default is 0. Corrects longitudinal lines caused by messed up shading plate (clean
plate first.) Default is 0. Range is -8 to +2.
U064: Adjust CCD level. Default is 9. Range is 0 to +15.
U065: Scan motor speed adjustment. Do in this sequence. 53>65 (main)>65 (aux)>70.
U066: Scan lead edge registration adjustment for document on glass.
U067: Scan center line adjustment for document on glass. Follow this sequence. 34>67>72.

89

TENTH EDITION

Simulation/Service Mode - continued
U070: DF magnification adjustment. Do in this sequence. 53>65 (main scan)>65 (sub scan) > 70. Default is -1.
U071 DF lead edge and trail edge registration timing. Do in this sequence. 34>66>71.
U072: DF center line adjustment. Do in this sequence. 53>65
U073: Scan motor test.
U074: DF automatic exposure adjustment, which will automatically update the following modes as well: 70, 71, 72, 404
U080: Exposure adjustment in toner economy mode. -6 is default.
U089: Print test pattern. Four choices.
UO91: Check shading. SHD BEFORE scans before shading. SHD AFTER scans after shading.
U092: Adjust scanner automatically. The following all take place automatically: 67, 65, 66,
U093: Exposure density gradient in manual density mode. Adjust in each mode (text, text/photo, photo.) Initial
setting is 0.
U099: Original size detect sensor adjustment (sensitivity.) LEVEL default is 170. WAIT TIME default is 50.
U100: Check charge grid voltage. Grid default is 168.
U101: Setting high voltage; developer bias, (final and initial,) transfer (single sided and double sided,) separation
(single and double.)
U102: Set charge corona cleaning interval.
U110: Check and clear drum count. Press "start" to read, and Clear to clear.
U111: Check and clear drum timer (minutes.) Start, reset, start. Enter 5-digit value, press start.
U114: Set AC mode (inch is on. Metric is normal.)
U126: Setting effective potential correction for drum drive time (17K,) effective potential correction (1000,) and effective
correction target value (550.)
U130: Developer calibration: Press "Start" Press Start. Will run for several minutes and then will display settings.
This will also reset toner sensor control voltage (U131), renew toner feed start level (U156), clear developer
drive time (U157), clear developer count (U158) and reset toner feed start level and toner empty detection.
Press stop/clear when done.
U131: Setting toner sensor control voltage. 154 is initial setting.
U135: Test toner motors. 1 is toner feed. 2 is toner agitation.
U136: Turn toner level detect function on or off. If set to off, machine will continue to operate after toner level is low.
Otherwise it will stop (apparently.)
U137: Test toner level detect sensor.
U147: Set toner load operation. Puts toner on drum after low density copying at different rates. Every 30 pages in
mode 1 (if on.) every other page in mode 2 (if on.)
U155: Display toner sensor output. Exposure keys give same descriptions as 132.
U156: Change toner control level: Toner control default is 102, toner empty default is 30 and toner reference 102.
U157: Check or clear developer drive time. Mag time is image formation motor AGT is paper feed motor. (done
automatically in 130.)
U158: Check, change or clear developer count. Exp 1 is first 2 digits. Exp 3 clears count. (done automatically in 130.)
U160: Apply toner to drum blade for priming new drum and/or drum blade. Press Start twice.
U161: Fuser temp. Control when copying is 185. Primary stabilization is 165. Secondary stabilization is 185. Aging
after secondary stabilization is 120. Thick adj is 10.
U162: Forced fuser stabilizing. Puts the machine into "ready," without heat.
U163: Reset fuser errors. Press Start. Press EXECUTE to clear. Press Start.
U194: Fuser web drive. Apparently, you can set this to turn on (advance web) as often as you want, from after every
copy (1) to as infrequently as every 40 copies. Default is 30.
U196: Turn fuser lamp on. Main and Sub.
U198: Set fuser phase control. On is metric. Off for inch.
U201: Initialize control panel. Press Start. Press center of (+) key. + will flash at lower right. Press center of (+) key
again.
U202: Initialize KMAS host monitoring system.

90

TENTH EDITION

U203: Test document feeder. ADF or RADF with paper. ADF (non-p) or RADF (non-P) without paper, continuous.
U204: Key card or Key counter.
U206: Set for coin op device.
U208: Set paper size for deck.
U209: Date and time.
U212: Deck lift set operation. Side feed or upper feed (paper loading.)
U235: Output tray mode.
U240: Finisher item test; list of about 25 items. Press start, and then press interrupt. Press interrupt to stop.
U241: Finisher switch test. Lists many switches. Press Start. Actuate switch manually and observe display.
U244: Test document feed switches. Each one will give a different indicator in the display.
U247: Side deck tests of motor, fan, lift motor and clutches.
U248: Set paper eject device paper buckle for punch, saddle staple adjust and saddle adjust.
U250: Set PM cycle. Press "Start." PM cycle will display. If you wish to change PM cycle, Change value with number
keys. Press "Start" to lock in. Note: It is unclear what the difference is between this and 345.
U251: Check and clear PM count (copies since last PM and PM reset.) Press "Start" to display six digit PM cycle.
Select Reset if you wish to clear count back to 0. If you wish to enter a new value, do so with the number keys
and press Start to lock in.
U255: Set auto clear time 0 is no auto clear. Otherwise, up to 270 seconds.
U258: Toner empty will allow single copying or multiple, depending on setting. Press Start. You can change Empty Count
from 100-300. After Toner Empty, you can select single or continuous copying. If set to continue, you can select how
many copies can be made (using cursor up/down keys.) Range is 0-200 copies. Factory setting is 5.
U263: Paper eject when copying from ADF, face down or face up.
U264: Set date display type (inch is month, day, year: metric is day, month, year.)
U265: Set OEM purchaser code with number keys or up/down keys.
U266: Set how many days before deleting documents (set for 0 to .7)
U275: Set number of sheets for duplex circulation, if frequent jams. Mode 0 is five sheets. Mode 1 is four sheets..
U277: Auto application change time.
U329: Auto rotate copy/sort copy setting.
U330: Set sheets that enter stack mode sub tray before shifting to main tray ; 0-250. Use up/down cursor keys.
U331: Eject sheets face up or face down.
U332: Size conversion factor. Setting black ratio for 8 x 11 paper. Default is 1.0
U336: Hard drive type. Set to 0.
U339: Drawer heating mode.
U341: Paper feed location for printing.
U342: Limits internal exit tray capacity, but manual does not give limits.
U343: Duplex or simplex default. On is duplex. Off is not.
U344: Preheat energy save. Instant ready (no energy/save.) Energy Star; 30 seconds warm-up. E2000 appears to be
the same as Energy Star. Top runner is not explained.
U345: PM due setting. It is unclear what the difference is between this and 250.
U347: Auto drawer size detect on or off.
U350: Set ID code output or report if error occurs.
U355: Output mode for face up output. First to last or last to first.

91

TENTH EDITION

U402: Image printing margin adjustment. Do in this sequence. 402>403>404.
U403: Adjust margins for reading an original on platen glass. Do in this sequence. 402>403>404.
U404: Adjust margins for reading via document feeder. Do in this sequence. 402>403>404. A is left margin. B is lead
edge. C is right margin. D is trail edge.
U407: Adjust lead edge registration for memory image printing. Should be done in this sequence:
U053>U034>U065>U066>U0407. After start press Interrupt, press Start.
U504: Initialize scanner NIC. Press Start, Execute, Start.
U505: Set data base assistant.
U903: Check and clear jam counts. Display by pressing Start. Select Count. Select item with * or # keys. Select
Reset to clear all counts at once (cannot be cleared individually.)
U904: Check and clear service call counters. Unlike 903, you can clear individually, or all at once. Use approximate
same procedures as 903.
U905: Check and clear option counters. Start, select item. Start,
U906: Reset partial operation. Some sections of the machine can go down, and be disabled but still allow the
machine to operate otherwise. After repairing those situations, go to this code to bring that unit back into service.
Press Start. Press EXECUTE. Press Start.
U907: Check and reset count for eject devices.
U908: Change total count.
U909: Check/clear fuser web count. Do this after replacing fuser web. Press Start. Press reset. Press Start. Enter a new
value (000000?) Press Start.
U910: Clear black ratio data. Press Start. Select CANCEL Press start.
U911: Check/clear copy count by size.
U921: Check/clear waste toner container count. Do this after replacing Waste toner bottle. Press Start. Press reset.
Press Start. Enter a new value (000000?) Press Start.
U922: Check/clear solenoid count.
U923: Check/clear transfer count.
U960: Print machine used list. Prints out something, but manual does not explain what. Might be number of copies,
prints, etc.
U989: Scan disk for hard drive.
U990: Check and clear time exposure lamp has been lit. Start will display how many minutes the exposure lamp has
lit for. If you wish to clear it, select Reset and press Start.
U991: Check/clear scan count.
U992: Check/clear printer counter. Press Start to read print count. To clear count, press Reset. Press Start.
Firmware Upgrade procedure on Main Board
Format compact flash before starting.
Power off machine and unplug it. Remove middle cover (looks like upper corner, near DF cable.) Install Compact Flash
in slot, with front of card facing rear of machine (does that mean towards the rear that the rear faces to, or
towards the rear frame? I dont know.) Plug machine in and turn on. Energy saver and Start will flash alternately
for about three minutes. When it displays Completed, you are done. Turn power off. Remove flash card. Plug
machine in and turn back on.
described in the owners manual. Press * key. Default setting screen will display. Touch the screen you want
Management, or Default, for example. Enter 4-digit code. 4500 for 4530. 5500 for 5530; these are factory
defaults, assuming no-one has changed them. Select the item you want. Follow the prompts and screens from
this point. Close key ends the management mode.

92

TENTH EDITION

Management codes / choices: Register/delete department ID-codes, copy limits, clearing copy counts, checking
copy counts, printing department ID-code lists, turning management on/off, turning print management on/off,
turning error report access on/off, close.
Weekly timer choices: Programming, canceling temporarily, turning on/off.
Copy Defaults: Settings that are automatic when machine is turned on, but can be changed here. Paper type
(cassettes 1-5,) custom paper for 2-sided, paper type for used (?) paper, paper type for high resistance (?)
paper, auto shut-off time, auto preheat time, copy exit location, touch panel beep on/off, date & time, time
difference, management code change( If it is changed, you will need the new code. You may not be able to get
back to machine defaults without the new code.) Auto shut-off on or off.
Exposure mode: Auto exposure, Mixed mode (text/photo,) photo.
Exposure steps: Choice of full or half steps.
Original quality: Text/photo, text or photo.
Custom original sizes.
Economy mode on/off.
Black line correction on/off (if black lines appear from document feeder only.)
Paper select (APS or cassette default.)
Paper type (plain, recycled, etc.)
Cassette/drawer default.
Cover default.
Magnification ratio default.
Auto exposure level adjustment.
Auto exposure for OCR.
Manual exposure adjustment (text/photo.)
Manual exposure adjustment (text.)
Manual exposure adjustment (photo.)
Margin width.
Border erase width.
Copy limit (1-999.)
Repeat on/off.
Job history screen on/off.
Register display on/off.
Customize screen.
Customize screen with additional functions.
Box management: Under Document management. Document list print out, reset box, box name & password/clear,
document save time, Hard disk management, language (for message display.)

93

TENTH EDITION
MITA DC-5090
Comparable Machines: Royal Copystar 2250
Profile: Analog. 50 copies per minute.
Note: This machine was introduced in 1997, but we
were unable to locate information on it until
recently.
CONSUMABLES
SUPPLY
STATED YIELD
Kyocera-Mita toner: (37095011) 1050 grams .............................30,000

Copystar toner: (37095016) 1050 grams....................................30,000
Copystar developer (37095116) 1400 grams ..........................200,000
Kyocera-Mita developer (37095111) 1400 grams ....................200,000
Copystar drum (36782010)...................................................2,400,000
Kyocera-Mita drum (36782030)............................................2,400,000
Staple cartridge (AS-F6010) 36882040 ........................................5000 staples
Staple cartridge (AS-S5120) 78882010........................................5000 staples
ACCESSORIES
Item
Model
Document feeder............................................................Built in
10-bin stapler/sorter ................................................. AS-F6010
10-bin stapler sorter punch unit ............... Automatic punch unit
20-bin stapler/sorter ................................................. AS-S5120
Item
Model
20-bin stapler sorter punch unit ............... Automatic punch unit

20-bin sorter ............................................................... AS-4020
Auto stacker...................................................................... SK-1
MMD Level 2 ............................................................................
Copy Quality Adjustment: Exposure; simulation 24.

Developer unit removal, developer replacement and calibration: Open front door. Release transport lever.
Remove three screws to release image formation unit. Slide unit out to front. At this point, you might have to
remove cleaner unit (below) to continue to next developer unit steps. Lift lock lever in rear of developer unit. Lift
developer unit by its handle. Remove upper cover (three screws and hooked into unit.) Empty old developer and
replace with new developer. Manual says not to turn gears in wrong direction, but the picture is so confusing that I
cannot tell which way is right! Sorry. Reassemble developer unit. Reassemble everything. Run simulation 60.
Cleaner unit removal: With front door open (and image unit slid out already?? Not sure,) remove one screw that goes
through cleaner unit retainer (in front.) There is apparently a thumb screw or something similar on the rear of the
unit. Loosen that and remove retainer. Release retainer levers (rotate clockwise,) to release cleaner unit.
Drum removal: Remove developer unit and cleaner unit (might be just to slide out to service position.) Remove
charge corona. Loosen pins in retainers (front and rear, above drum.) Flip up retainers. Remove drum from unit.
When installing new drum, be sure to prime drum (using simulation 40.)
PM Cycle Setting Procedure: Simulation 71
PM Reset Procedure: Simulation 72.
Waste toner: Goes to a waste bottle. Don't know if changed by operator or technician.

94

TENTH EDITION
MITA DC-5090
PART DESCRIPTION
PART NUMBER
MAN. LOC.
Blank lamp assembly..............................36793180 ........ 35 51
Bypass lower roller .................................61706780 ........ 15 27
Bypass photo interrupter.........................66006350 ........ 15 31
Bypass pickup roller................................36707050 ........ 15 11
Bypass separator pad.............................36707260 ........ 15 23
Bypass size detect board........................33928110 ........ 15 48
Bypass upper roller.................................61706770 ........ 15 26
Cassette assembly .................................36700610 ............... 7
Cassette lift motor (2) .............................36727480 ........ 55 41
Charge corona assembly........................36793030 ........ 33 26
Charge corona cleaner motor .................66710060 ........ 31 38
Charge corona cleaner pad (2) ...............61768121 ........ 31 37
Charge corona grid .................................36768090 ........ 31 40
Charge corona wire ................................74669000 ........ 31 39
Charge grid cleaning pad........................36768080 ........ 33 43
Circuit breaker (20-amp).........................33027010 ........ 69 96
Cleaner unit assembly ............................36793090 ............. 43
Cleaner unit brush ..................................36793320 ........ 43 10
Conveying drive assembly......................36700380 ........ 55 13
Deck bellows (2) .....................................54106950 .......... 9 23
Deck clutch .............................................54126110 ........ 11 35
Deck junction board ................................54128030 ........ 11 32
Deck motor (2) ........................................36707770 ........ 55 44
Deck photo interrupter (4).......................54126170 ........ 11 24
Deck pickup rollers (3) ............................53310300 ........ 11 16
Deck safety switch ..................................54126180 ........ 11 22
Deck sensor 51.......................................54126000 ........ 13 37
Deck separation roller.............................53310310 ........ 13 22
Developer (Copystar)..............................37095116 .................
Developer (Kyocera-Mita).......................37095111 .................
Developer bushing..................................36714120 ........ 39 12
Developer bushing; lower front ...............36714090 .......... 39 9
Developer bushing; lower rear ................36714100 ........ 39 10
Developer gear; 25t ................................36714140 ........ 39 14
Developer gear; 27t ................................36714130 ........ 39 13
Developer gear; 27t/36t ..........................36714340 ........ 39 21
Developer gear; 34t ................................45727604 .......... 39 2
Developer gear; 35t ................................71814180 ........ 39 50
Developer gear; joint...............................33414071 .......... 39 3
Developer gear; magnetic roller..............36714110 ........ 39 11
Developer magnetic roller.......................36793250 .......... 39 5
Developer thermistor ..............................36727330 ........ 37 27
Developer unit ........................................36793070 ............. 39
Developer unit upper seal.......................36793260 ........ 37 29
Document feeder belt motor ...................18393050 .......... 85 3
Document feeder eject motor .................18393060 .......... 87 7
PART DESCRIPTION
PART NUMBER
MAN. LOC.
Document feeder eject motor
photo interrupter ..................................73127200 .......... 87 8
Document feeder eject section
conveying switch assembly .................68727030 ........ 87 24
Document feeder exit tray.......................18312510 ........ 95 11
Document feeder feed roller (2) ..............18307570 ........ 83 37
Document feeder feed switch .................63227150 ........ 83 11
Document feeder interlock switch ...........63527020 ........ 83 73
Document feeder interlock switch ...........63527020 ........ 89 33
Document feeder jam detect switch (2)...78727110 ........ 79 30
Document feeder main board .................18393170 ........ 89 12
Document feeder original reading board.18328050 ........ 83 54
Document feeder original set switch assembly18393070 ........ 83 50
Document feeder original size indicator switch 63205030 ........ 79 31
Document feeder P set switch assembly 18327190 ........ 83 52
Document feeder partition
section motor; square .............................18393080 ........ 91 29
Document feeder partition switch............18327140 ........ 91 45
Document feeder partition switch (interlock?) 18327140 ........ 87 23
Document feeder photo interrupter .........63527240 ........ 79 28
Document feeder pickup motor...............63227121 .......... 89 6
Document feeder pickup motor
photo interrupter ..................................73127200 ........ 89 45
Document feeder pickup roller ................18307550 ........ 83 36
Document feeder registration switch.......18393140 ........ 83 10
Document feeder separation belt B ........18307750 ........ 81 13
Document feeder separation roller..........18307580 ........ 83 38
Document feeder size detect switch .......18393090 ........ 79 25
Drive system pressure clutch..................36593510 ........ 53 14
Drum (Copystar) .....................................36782010 .......... 31 1
Drum (Kyocera-Mita)...............................36782030 .......... 31.1
Drum cleaner blade ................................36793310 .......... 43 9
Drum drive assembly ..............................36700430 .......... 53 1
Drum heater............................................36727040 ........ 31 24
Duplex clutch ..........................................68727050 ........ 59 30
Duplex clutch ..........................................68727070 ........ 57 22
Duplex exit switch assembly ...................68727110 ........ 61 19
Duplex paper switch ...............................66006360 ........ 57 35
Duplex photo interrupter .........................66006350 ........ 59 36
Duplex refeed roller ................................68721050 .......... 59 6
Duplex registration clutch........................68727060 ........ 59 31
Duplex registration roller (ribbed)............68721420 ........ 57 34
Duplex separation belts (2) .....................68721651 ........ 57 10
Duplex side registration motor ................68727020 ........ 59 20
Exit tray (flap; B) .....................................66020090 ........ 95 10
Exit tray (piece that attaches to machine; A)..66020080 .......... 95 9
Exposure lamp ......................................36793230 .......... 31 2
Exposure lamp harness ..........................36727320 ........ 31 38
Exposure lamp thermal switch ................68312080 .......... 31 4
Fan (conveying; box) ..............................61727440 ........ 53 40

95

TENTH EDITION
MITA DC-5090
PART DESCRIPTION
PART NUMBER
MAN. LOC.
Fan (conveying; round, sort of)............... 33416350 ........ 53 38
Fan (cooling, next to conveying; box) ..... 34993270 ........ 53 39
Fan (cooling; round, sort of) ................... 61727450 ........ 53 37
Fan (squirrel cage) ................................. 36727410 ........ 29 31
Feed roller; lower.................................... 36706060 .......... 21 6
Feed roller; upper ................................... 36706050 .......... 21 5
Fuser cleaner roller; upper ..................... 36793380 ........ 49 14
Fuser gear .............................................. 33414071 .......... 49 8
Fuser gear; 20t ....................................... 45728104 .......... 47 2
Fuser gear; 28t ....................................... 67322180 ........ 49 44
Fuser gear; 38t ....................................... 45728900 .......... 49 4
Fuser gear; cleaner roller ....................... 36720400 ........ 49 33
Fuser gear; eject .................................... 36720390 ........ 47 25
Fuser heat lamp (main) .......................... 36793420 ........ 49 36
Fuser heat lamp (sub) ............................ 36793430 ........ 49 37
Fuser heat roller ................................... 36793350 ........ 49 11
Fuser heat roller bearings (2) ................. G31609070 ....... 49 1
Fuser heat roller bushings (2)................. 78620531 ........ 49 40
Fuser heat roller gear ............................. 36720060 ........ 49 15
Fuser heat roller pawls (7)...................... 36720480 ........ 47 29
Fuser knob ............................................. 33920310 .......... 47 8
Fuser lower cleaning roller ..................... 36793390 ........ 47 12
Fuser oil roller......................................... 36793370 ........ 49 13
Fuser pressure roller ............................ 36793360 ........ 49 12
Fuser pressure roller pawls (4)............... 36720490 ........ 47 30
Fuser thermistor ..................................... 36720560 ........ 49 38
Fuser thermal switch (gear end)............. 33027130 .......... 49 7
Fuser thermal switch (non-gear end)...... 36720590 ........ 49 49
Fuser unit ............................................... 36793100 ............. 47
High voltage board ................................. 36793570 ........ 67 78
Humidity sensor board ........................... 36793560 ........ 67 54
Image formation bypass clutch............... 36707230 .......... 50 6
Image formation bypass lift clutch .......... 36707240 .......... 50 7
Image formation conveying main motor.. 36793460 ........ 50 64
Image formation conveying motor assembly 36700420 ........ 50 43
Image formation drive assembly............. 36700371 .......... 50 1
Image formation registration clutch (3) ... 33906330 .......... 50 5
Image formation unit harness switch ...... 63227020 ........ 33 68
Interlock switch ..................................... 61727540 ........ 67 36
Interlock switch (2) ................................. 66127010 ........ 67 32
Interlock switch (right side doors; 2) ....... 61727540 ........ 17 34
Jam knob................................................ 36706420 ........ 21 10
Lens cable .............................................. 36713180 ........ 31 21
Lens motor
(2; one horizontal and one vertical)..... 36793490 ........ 31 37
Lower cleaner seal assembly ................. 36768120 ........ 43 57
PART DESCRIPTION
PART NUMBER
MAN. LOC.
Main motor.............................................. 36793460 ........ 50 66
Operation board
(2 included in one part number) .......... 33901130 .......... 67 2
Operation panel assembly ...................... 36793131 .......... 67 1
Operation panel print button ................... 33925220 .......... 67 7
Operation unit main board ...................... 36793610 ........ 67 16
Paper empty actuator ............................. 36707100 ........ 15 16
Paper empty actuator (2) ........................ 33906150 ........ 17 11
Paper feed clutch (3) .............................. 33906110 ........ 17 10
Paper feed clutch (3) .............................. 33906110 ........ 17 30
Paper feed - feed switch ......................... 63227020 ........ 15 28
Paper feed motor.................................... 36737570 .......... 55 4
Paper feed photo interrupter (4) ............. 66066350 ........ 17 26
Paper feed pickup roller (2) .................... 60906161 ........ 17 22
Paper feed roller (2)................................ 36706290 ........ 17 19
Paper feed switch assembly ................... 33906140 ........ 17 42
Platen glass ............................................ 36712080 .......... 27 4
PM kit (200K).......................................... 58336721 .................
PM kit (400K).......................................... 58336741 .................
PM kit (600K).......................................... 58336780 .................
Potential sensor...................................... 33408170 ........ 35 49
Power source board ............................... 36793540 ........ 67 70
Power source switch............................... 65227040 ........ 67 43
Power switch .......................................... 36727340 ........ 67 55
Registration roller; lower ......................... 36706520 ........ 25 15
Registration roller; upper
(image formation unit) ......................... 36706510 ........ 35 16
Reverse section squirrel cage fan .......... 36727500 ........ 63 35
Reverse section switch assembly........... 68727030 ........ 63 30
Scan cable (2) ........................................ 36793200 ........ 29 17
Scan control board ................................. 36793600 ........ 69 85
Scan home sensor.................................. 72127100 ........ 29 34
Scan motor ............................................. 36793480 ........ 29 35
Scan/lens area photo interrupter (2) ....... 66006350 ........ 31 52
Toner hopper assembly.......................... 36793010 ............. 41
Toner motor; agitation, closer to front door.... 36715210 ........ 41 16
Toner motor; supply, closer to frame ...... 36793270 ........ 41 23
Toner sensor .......................................... 33914190 .......... 37 2
Toner waste bottle .................................. 36700520 ........ 45 24
Transfer belt cleaner brush..................... 36793280 .......... 23 9
Transfer belt cleaner brush..................... 36793300 ........ 23 24
Transfer belt high voltage board ............. 36793510 ........ 25 37
Transfer belt release handle ................... 36716030 ........ 25 19
Waste toner bottle .................................. 36700520 .......... 95 3


96

TENTH EDITION
MITA DC-5090
TROUBLE CODES
Most will clear by opening and closing any door, or by turning power off and then back on. C030 and C640 will clear
only by turning power off and back on again.
C640: High fuser temperature. Bad thermistor, bad AVR
C010: Backup memory problem. Open and close front
board, shorted wire.
door. Turn power off and back on. Run simulation
70, which will require you to reset many other
C650: Low fuser temperature. Fuser lamp, thermal
simulations.
switches, thermistor, CPCB board, wires,
connections.
C020: RAM read/write problem. Bad main board or
backup board.
C710: Toner sensor problem.
C030: CPU communication problem. Bad main board or
C720, 730 Drum thermistor open, shorted.
operation board.
C731: Drum heater problem, drum thermistor.
C031: Bad main board.
C751, 752 Outside thermistor.
C032: Bad document feeder board or main board.
C753, 754 Developer thermistor.
C033: Communication problem between copier and
C760: Toner hopper.
sorter. Main board.
C810, 811 Sorter motor.
C034: Sub CPU. Main board.
C820: Sorter bin motor.
C100: Exposure problem. Bad exposure lamp, bad
C821 : Sorter shift motor.
exposure lamp regulator board, bad potential
C830: Sorter table motor.
sensor.
C831: Sorter bin slide motor.
C210: Main drive problem. Gears, motor, etc.
C832: Sorter paper holder motor.
C220: Duplex side to side registration motor problem,
C833: Sorter side registration motor.
switch problem, side gates.
C840: Sorter bin upper limit.
C230: Image formation motor.
C841: Sorter bin lower limit.
C240: Paper feed drive motor problem.
C850: Sorter punch problem.
C253: Upper lift motor problem or limit switch.
C851: Sorter stapler.
C254: Lower lift motor problem or limit switch.
C852: Sorter stapler motor.
C255: Large deck left right lift motor or limit switch.
C860: Sorter shutter.
C310: Scan motor, scan sensor.
C861: Sorter hand motor problem.
C311: Scan home position.
C862: Stacker multi hand problem.
C320-323: Scan motor.
C863: Sorter communication problem.
C330-340: Scan motor board.
C864: Sorter intermediate tray motor.
C410: Lens motor, lens home sensor, lens drive belt.
C865: Sorter stack tray motor.
430: Mirror motor, mirror home sensor
C870: Sorter arm solenoid.
C510: Charge corona problem. Broken wire, shorted
C910: Document feeder drive motor problem, board or
blocks, dirty corona, bad HVT.
pulse sensor.
C520: Transfer belt problem.
C920: Document feeder belt drive motor problem,
C550, 551: Drum surface potential sensor.
document feeder pulse sensor or document feeder
C560, 561: Potential problem; charge corona, HVT or
main board.
main board.
C930: Document feeder eject motor, or sensor.
C570, 571: Dirty optics, exposure lamp thermal switch,
C940: Original home moving switch, solenoid, motor,
exposure lamp, main board, lamp board, potential
drive system or doc feeder board.
sensor.
C941: Original partition home switch, solenoid, motor or
C610: Fuser heat lamp, thermal switch (2 of them,)
doc feeder board.
thermistor or board.
C630: Fuser unit thermistor open or otherwise bad.

97

TENTH EDITION
MITA DC-5090
SIMULATIONS
Simulation Procedure: Press the number keys 1 0 8 7 1 0 8 7. U00 will display. Then enter the code number with the
number keys, or select the code with the up/down keys. Press the Print key. If changing a setting, use the up
and down keys. Press the "Enter" key to lock in the setting. Use the "Test Copy" to run a test copy after
changing a setting.
01: Ends Simulation.
02: Aging (copying without paper). Service manual tells you to unplug connectors CN3 and CN4 on the HVT. After
entering 02, and pressing Print, select either of these two operation modes: PPC, which runs the copier without
the document feeder, or PPC & DF, which runs copier and feeder. Empty the cassette that you are testing from.
03: Enlargement & Reduction test.
05: ADF Aging mode. ADF mode with originals if set to ADF MODE. RADF mode with originals if set to RADF MODE.
ADF mode without originals if set to ADF MODE (Non paper). RADF mode without originals if set to RADF
MODE (Non paper). Press ENTER or PRINT to begin test.
06: Reset disable function mode (partial operation.) Press "Print," then "reset," then "Enter," and then "Stop/clear."
09: Machine serial number. After pressing Print key, enter the last 6 digits of the copier serial number. Press Enter to
lock in.
10: MAIN runs main drive motor, feed motor, image formation motor and fans.
11: Switch tests. Enter 11. Press Print key. On the 3060, use the mode select key to select a particular switch On the
4090, actuate the switch and watch the display. Each switch will give an indication. The switches that can be
tested are paper feed switches 1, 2, 3, 4, 5, the registration switch, the feed shift switch, exit switch, duplex
registration switch, duplex conveying switch and duplex exit switch.
12: Clutch tests. After entering 12, press Print key. The item in capitals will test the clutch listed after it. On the 3060,
you will select the item with the mode select key. SB FEED, bypass feed clutch. SB LIFT is bypass solenoid.
FEED A, B, C, D, E, F will test, respectively, feed clutches 1-6. LCF P1, P2 and B will test large paper deck
clutch 1, 2 and conveying. Deck D PF and DECK E PF test deck upper and lower clutches. DUP PF is reefed
clutch. DUP REGIST is duplex registration. DUP CONV is duplex conveying. REGIST is registration clutch. TC
BELT is transfer belt release clutch.
13: Solenoid tests. After entering 13, press Print key. The item in capitals will test the solenoid listed. BRANCH, feed
shift. LEAD FEED, duplex forwarding. LEAD REST, duplex paper press. END PRESS, duplex paper tapping.
14: Sets folio sizes in metric only. Change settings with up/down keys. Length Data is 330-356, default is 330. Width
data is 200-220, default is 210. Press Enter to lock in.
15: Adjusts paper buckle if lead edge is off. This might be the lead edge registration adjustment.
16: Skewed copy test. Run with document cover open and no original. Certain blank lamps will be left off to give you
black lines parallel to paper path.
18: Duplex side registration adjustment.
20: Exposure lamp test. Press PRINT. Fan will also run.
21: Scanner test. Press PRINT. Optics will scan at whatever magnification ratio you have selected.
23: Lens and mirror motors test.
24: Exposure adjustment.
25: Side to side magnification adjustment (lens). 26: Lead edge to trail edge magnification adjustment (scan). same
procedure as 25.
27: Exposure light potential adjustment.
28: Lens unit rank.
29: Exposure adjustment in reduction and enlargement.
31: Transfer timing.
32: Drum potential test.
34: Charge corona.
35: Display drum surface potential
38: Charge corona cleaner interval. The charge corona will be cleaned automatically, every so many copies,
depending on what you set it for. Factory standard is every 10,000 copies (setting of 10). Press "Stop/Clear."
40: Drum prime. After installing new drum and/or new drum blade. Enter 40, press Print key. Press ENTER. Machine
will run and prime the drum with toner.

98

TENTH EDITION
MITA DC-5090
Simulations continued
41: Instant ready condition. Machine can be placed in the ready mode, with the ability to make copies, even if correct
fuser temperature is not present.
42: Blank lamp test. Runs pyramid-shaped pattern that demonstrate blank lamps. Do this with no original and the
cover open on 11 X17 paper.
43: Tests fuser lamps. After pressing Print key, select MAIN, SUB or ALL or MAIN & SUB. Main will light one lamp, sub
the other, all or main & sub will light both.
46: Fuser temperature adjustment. Display will show Fix temp, drum temp, inner temp, or outer temp.
50: Lights LEDs on operation panel.
51: Lights message display. Pressing any number between 0 and 299 will display a different message. Messages can
be tested by scrolling with up/down keys.
52: ADF lead edge registration.
54: Lead edge, trail edge, side edge and book copy void margin adjustment.
55: To initialize touch screen on operation panel is touch screen has been replaced, or possibly disconnected. Enter
55, press Print key. A (+) will flash in the upper left corner. Press it. Then, a (+) will start to flash in the lower
right. Press the lower right (+). Finished.
56: Lead edge registration.
58: Key counter or card counter. 58, Print. Select either option if installed. Press ENTER to lock in.
59: Set Punch-hole modes.
60: Developer calibration. Must be done when changing developer. Enter simulation 60. Press Print. Press ENTER.
After three minutes, the simulation will be finished. Toner control voltage, input data and humidity will display.
61: Adds toner if machine is undertoned (if developer calibration is correct). Will display toner input voltage, input data,
control out and humidity.
62: Toner sensor reference voltage adjustment. Enter simulation 62. Press Print key. Setting will display. You can
select CONTROL, TIME. Change the setting with the up/down keys if you choose. Range is 0-255. Press
ENTER key to lock in. Press "Stop/Clear."
64: Developer bias adjustment.
66: To show toner sensor output reading. 66, print, enter.
68: Check or set developer drive time; hours, minutes, seconds.
69: Set or check developer maintenance count. Press Print. See display for count. Change with up/down keys. To
clear, press "all clear." Press "Enter." Press "Stop/clear."
70: Reinitialize memory. Enter simulation 70 and press Print. Press Interrupt.
It is suggested that you enter the new readings from all the simulations listed below on the simulation label. This
will reinitialize the main board and/or backup board and will automatically set all the following simulations back to
their factory settings. This would be done after changing the backup board, or in some cases as a last resort to
reset a trouble code or extremely weird problem. You might want to go back to certain simulations and change
them individually to where you want them. Be aware that developer calibration (60 , exposure settings (24) and
PM settings (71 & 72) should probably be checked and returned to your settings, if they were recorded. This a
list of all the simulations that would be returned to factory settings: 9, 14, 15, 18, 24, 25, 26, 27, 28, 29, 31, 32,
38, 52, 54, 56, 58, ,59, 62, 64, 68, 69, 71, 72, 74, 75, 76, 77, 78, 79, 80, 81, 84, 85, 89, 90, 91, 92, 93, 94.
71: Setting PM cycle. Set this to the number that you want the machine to call for a PM. This is not the reset. Enter
simulation 71. Press Print key. The PM cycle will display. Enter number with up/down keys. Note that each digit
represents 1,000 copies. 0 will not call for PM. After entering the desired PM cycle, press ENTER to lock in.
Remember, this is the PM cycle, not the PM reset.
72: Copies since last PM and PM reset. Entering this code will allow you to read how many copies have been run
since the last PM and to reset the PM counter to 0 ( to clear it, or reset it). After 72, Print, press CLEAR on the
touch screen to reset to 000000. To change the count, use the number keys. Press "Enter." Press "Stop/Clear".
74: Checking and clearing the jam counts. Enter simulation 74. Press Print. Jam count appears in the display. Pressing
up/down will display jam count. To clear all jam counts, press ALL and then press ENTER. Press "Stop/Clear".
75: Phone number. Enter your phone number, so that you and only you will be called, when the machine requires
service. Enter 75, press Print. Phone number will display. Enter new number. Use left and right arrows to move
cursor. Hyphen, etc. are in the touch screen display. Press ENTER, when finished.

99

TENTH EDITION
MITA DC-5090
76: Checking and clearing the trouble call counts. Enter simulation 76. Press the Print key. An error code and the
number of times it has happened will display, in groups of three. Press the up/down keys to move through the
list. The error codes are all listed and explained earlier in the Trouble Code section. After reading all, to clear
them all, press ALL, then press ENTER. select key.
77: Checking and clearing the paper feed counts. You can check how many copies have been fed from each feed
station. Enter 77, press Print. Press up/down key to move through the different feed stations, three at a time.
You can clear the counts individually, by pressing ENTER, or you can clear all at once, by pressing ALL and
then pressing ENTER. Press "Stop/Clear" when finished.
78: Option counters. You will be able to see how many copies have been run by document feeder, sorter, stapler etc.
Each one will come up on the screen, and will have secondary readings that you will see when you touch the
screen, in some cases. You can clear individual counts with.
79: Maintenance near. Press "Print." Press "Enter." Change value with number keys. Will apparently display
"Maintenance near."
80: Double count or single count can be set for longer copies. Press ENTER to lock in.
81: Newspaper original exposure adjustment mode. Mode 1 is normal. Mode 2 is image density importance mode (?)
Press Enter.
84: Auto clear time adjustment. Set with up/down keys. Number displayed is seconds. Lock in with ENTER. If set to 0,
there will be no auto clear.
85: Auto preheat time adjustment. Can select on or off. If on, standard time to go into preheat (standby) is 15 minutes,
but this time can be changed by the user with information in the owner's manual.
89: Set the machine to count copies from the start of paper or from the exit switch.
90: To disable trouble codes. If this is entered, the machine can still be operated, even if a trouble code is present.
91: When toner is empty, you can select the quantity of copies can be run when the toner light is on. Enter simulation
91. Press Print. Set the amount of copies you want to limit this to. If set to 0, the machine will not copy at all
when the toner light is on. Press ENTER . If you want to change this, the display screen will offer SINGLE
MODE., and CONTINUE MODE. Single mode will allow only one copy. Continue will allow continuous copies
(range is 0-200.) When done press ENTER.
92: Auto start function can be selected or turned off.
93: Destination. Press 93, press Print. Choices will be shown. Select on touch screen. Press ENTER. Press
"Stop/Clear". This will also cause simulations 59, 79, 80, 84, 85, 92 and 94 to be changed to their defaults.
94: Preheat mode, duplex, manual exposure and Switzerland E2000 modes can be turned on or off.
99: Initialize the MMD host monitoring system.

100

TENTH EDITION
KYOCERA-MITA 6230
Equivalent Models: Copystar 6230
Profile: Digital 62 copies per minute
CONSUMABLES
Supplies and consumables. Important note. Toner cartridges are probably not interchangeable between Kyocera-Mita & Copystar.
BRAND
ITEM
DESIGNATION
YIELD
Kyocera-Mita ...... Toner (1,200 grams) ........................... 37026011 ...................... 30,000 per cartridge (6% yield)
Copystar ............. Toner N32T (1,200 grams).................. 37026016 ...................... 30,000 per cartridge (6% yield)
Kyocera-Mita ...... Developer (850 grams) ....................... Maybe same as Copystar....300,000 (two bottles required)
Copystar ............. Developer N32D (850 grams) .............37026111 .........................300,000 (two bottles required)
Kyocera-Mita ...... Drum ...................................................Maybe same as Copystar................................ 3,600,000
Copystar ............. Drum ...................................................2A082010 ........................................................ 3,600,000
KM & Copystar ... Staple cartridge for F-4220 saddle-stitch finisher
................... ............................................................59982040 ........2,000 per cartridge. Three cartridges per case
KM & Copystar ... Staple cartridge for F-4130, F-4220 saddle-stitch finisher and F-4330
................... ............................................................36882040 ........5,000 per cartridge. Three cartridges per case

Item
Model
Automatic Reversing Document Feeder ........................ Built-in

4,000 sheet paper deck .................................................. ST-11
Duplex unit...................................................................Included
Tandem kit (copy and print) .............................................. TS-1
Saddle-stitch finisher with V-fold and 3-position stapling......F-4220
3000 sheet finisher with punching and 3-position stapling....F-4330
Item
Model
Attachment kit for F-4330 finisher .............................2A082030

7-bin mailbox finisher ....................................................M-2107
Print/scan system L (includes print board, scan board
NS-20, Network card IB-20. ..............................................
Network board (10/100base-T, 10base 2)
Included in Print System L ....................................... IB-20

Drum replacement: Remove three screws to release image formation unit. Remove developing unit and cleaner unit.
Remove charge corona by unplugging two connectors and loosening retainer pin. Lift corona out. Loose front and
rear drum retainer pins. Release drum stopper. Remove drum assembly from imaging unit. After installing drum
and reassembling machine, do simulations U110 and U111.
Drum blade replacement: With cleaner unit still in machine, loosen screw (nearer gear end,) that holds blade release
plate. Lift weight and slide blade release plate towards non-gear end of cleaner unit, and lock blade in release
position. Tighten release slide lock screw. Remove cleaner unit from machine. Remove upper cleaner cover (two
screws.) Remove single center blade retainer screw. Blade, when reinstalled or replaced, should touch the sides of
the sponges, but not be over them. Run simulation 160 after reassembly (to prime blade/drum with toner.)
Developer replacement & calibration: Sorry. No other information available on disassembly. Two bottles developer
required. Perform maintenance mode (simulation) 130.

PART DESCRIPTION
300K PM kit
(includes all 300K items) ..............5832A030 .... ............ 300K
600K PM kit
(includes all 300K & 600K items) .5832A060 .... ............ 600K
ADF slit glass...................................35911450 .... 31 6 ..............
Bypass assembly.............................2A001630 .... 19 16 ............
Bypass feed switch ..........................63227020 .... 19 45 ............
Bypass lower roller ..........................61706780 .... 19 44 ............
PART DESCRIPTION
Bypass original size detect switch ...33906990..... 19 9 .............
Bypass paper empty actuator ..........36707103..... 19 32 ...........
Bypass pickup roller.........................36707050..... 19 27 ...........
Bypass separator pad ......................36707260..... 19 39 ...........
Bypass size detect board.................33928111..... 19 12 ...........
Bypass switch (cassette lift?)...........66006350..... 19 48 ...........
Bypass tray assembly ......................2A000750 .... 19 1 .............
Bypass upper roller ..........................61706770..... 19 43 ...........

101

TENTH EDITION
KYOCERA-MITA 6230
PART DESCRIPTION
Cassette assembly .......................... 2A000720.... 9 1................
Cassette backstop piece ................. 33907060 .... 8 17..............
Cassette backstop piece ................. 33907130 .... 8 16..............
Cassette lift switch (2) ..................... 66006350 .... 71 70............
CCD ................................................ 2A093010.... 32 34............
Charge corona assembly................. 2A000070.... 35 1..............
Charge corona cleaner motor.......... 2A027660.... 35 15............
Charge corona cleaning pad (2) ...... 3A068220.... 35 27... 600K
Charge corona grid.......................... 2A068170.... 35 3..............
Charge corona grid cleaner pad ...... 36768080 .... 35 22... 600K
Cleaner blade .................................. 36793311 .... 45 18............
Cleaner cover; upper ....................... 36793341 .... 45 26... 600K
Cleaner film (recovery blade?) ........ 2A018100.... 45 63............
Cleaner unit ..................................... 2A000661.... 45 1..............
Cleaner unit cleaning brush............. 2A018050.... 45 10... 300K
Cleaning brush terminal................... 36718110 .... 45 25... 300K
Cleaning lamp ................................. 36908040 .... 35 26............
Conveying release handle ............... 36716031 .... 29 25............
Counter............................................ 2A000510.... 71 13............
Deck unit "C-pick pulley" ................. 5A707580.... 13 20............
Deck unit belts (4) ........................... 2A007010.... 15 5..............
Deck unit clutch ............................... 61722460 .... 15 23............
Deck unit clutch (2).......................... 63506100 .... 17 13............
Deck unit feed switch (2) ................. 35327400 .... 17 4..............
Deck unit feed unit
(includes belts & clutch) ............... 2A001590.... 15 1..............
Deck unit interlock switch B............. 61727540 .... 17 2..............
Deck unit paper switch .................... 66006360 .... 17 43............
Developer blade assembly ............. 2A000220.... 39 3..... 600K
Developer bushing (1) ..................... 71814130 .... 41 39............
Developer bushing (agitator, large; 1) ... 71614080 .... 41 60............
Developer bushing (agitator; 4) ....... 71615050 .... 41 61............
Developer doctor blade ................... 2A014240.... 39 11............
Developer felt, lower; 4.................... 2A104410.... 41 28............
Developer felt, upper; 4 ................... 2A014380.... 41 27............
Developer filter ................................ 2A014460.... 39 38... 600K
Developer gear; 25t......................... 36714140 .... 41 38............
Developer gear; 27t ........................ 36714130 .... 41 37............
Developer gear; 27t/36t ................... 36714340 .... 41 44............
Developer gear; 28t......................... 71815100 .... 39 29............
Developer gear; 34t......................... 45727604 .... 41 35............
Developer gear; 35t......................... 71814180 .... 41 34............
Developer gear; idle ........................ 2A014041.... 41 6..............
Developer gear; idle ........................ 2A014220.... 41 23............
Developer magnetic roller bushing;
front lower .................................... 2A014110.... 41 13............
front upper ................................... 2A014090.... 41 11............
rear lower..................................... 2A014100.... 41 12............
rear upper .................................... 2A014080.... 41 10............
Developer magnetic roller; lower ..... 2A014020.... 41 4..............
PART DESCRIPTION
Developer magnetic roller; upper.....2A014030 .... 41 5..............
Developer unit .................................2A000210 .... 39 1..............
Developer upper seal .....................2A014360 .... 39 37 ... 600K
Developer upper seal assembly ......2A001540 .... 39 35 ............
Document feeder clutch...................3AL93010 .... 87 31 ............
Document feeder driver board .........3AL93020 .... 95 3..............
Document feeder feed switch ..........35327400 .... 91 58 ............
Document feeder interlock switch....36827140 .... 83 5..............
Document feeder interlock switch....36827140 .... 87 21 ............
Document feeder jam detect switch.78727110 .... 91 22 ............
Document feeder motor (square; 2).3AL27011 .... 93 5..............
Document feeder original actuator...3BC07180 ... 87 37 ............
Document feeder pickup roller.........3BC07010 ... 87 5..............
Document feeder separation roller ..3BC07020 ... 87 6..............
Document feeder separation roller ..3BC87020 ... 87 27 ............
Document feeder separator pad ......36707260 .... 87 22 ............
Document feeder switch ..................35327400 .... 87 16 ............
Document feeder switch ..................63227150 .... 87 17 ............
Document feeder tray; lower part ....3AL06052 .... 85 9..............
Document feeder tray; upper part....3AL06121 .... 85 5..............
Drum................................................2A082010 .... 35 32 ............
Drum cleaner blade .........................36793312 .... 45 18 ... 300K
Drum heater.....................................2A060080 .... 35 35 ............
Drum separator claw (2) ..................36718290 .... 45 6..............
Duplex unit.......................................2A000090 .... 63 1..............
Eject cover switch assembly............2A000840 .... 71 8..............
Eject section duplex conveying switch .68727030 .... 67 38 ............
Engine output board ........................2A001161 .... 71 61 ............
Exit tray ...........................................2A304190 .... 97 4..............
Exposure lamp.................................2A012010 .... 32 36 ............
Fan (horizontal underneath) ............63523010 .... 5 16..............
Feed shift duplex conveying switch ....68727030 .... 65 42 ............
Feed shift section switch assembly ....33920560 .... 65 28 ............
Feed shift unit ..................................2A000100 .... 65 1..............
Front shield cleaning .......................36793670 .... 27 32 ... 600K
Fuser area squirrel cage fan............2A000470 .... 65 46 ............
Fuser cleaning web/felt....................2A020330 .... 51 50 ... 300K
Fuser drive gear ..............................36720061 .... 51 23 ............
Fuser gear; 20t ................................45728104 .... 49 15 ............
Fuser gear; 30t ................................66022131 .... 51 52 ............
Fuser gear; 38t ................................45728900 .... 51 18 ............
Fuser gear; oil roller (2) ...................36520931 .... 51 51 ............
Fuser heat lamp MU ........................2A020130 .... 51 12 ............
Fuser heat lamp SU.........................2A020140 .... 51 13 ............
Fuser heat roller ..............................2A020010 .... 51 7..... 600K
Fuser heat roller bearings (2) ..........G3169070.... 51 2..............
Fuser heat roller bushings (2)..........78620531 .... 51 43 ............
Fuser heat roller separator pawls (7) ...61720750 .... 49 38 ............
Fuser lower cleaning roller ..............2A020340 .... 49 11 ... 300K
Fuser press roller pawls (4) .............36720493 .... 49 39 ............
Fuser pressure cleaner roller...........2A020300 .... 51 16 ............
Fuser pressure roller .......................2A020020 .... 51 8..... 600K

102

TENTH EDITION
KYOCERA-MITA 6230
PART DESCRIPTION
Fuser thermal switch........................36720590 .... 51 35 ............
Fuser thermistor...............................18520201 .... 51 6 ..............
Fuser unit.........................................2A000040 .... 51 1 ..............
Hard drive ........................................2A027680 .... 69 43 ............
High voltage assembly.....................2A001140 .... 71 57 ............
Humidity sensor ...............................2A327010 .... 71 68 ............
Image formation assembly...............2A000060 .... 37 1 ..............
Inhalation fan assembly
(that's what they call it).................2A000810 .... 23 65 ............
Interlock switch assembly ................2A000520 .... 71 21 ............
Interlock switch B.............................61727540 .... 71 23 ............
Inverter board ..................................2A028110 .... 32 42 ............
Laser unit.........................................2A013020 .... 37 65 ............
Lower blade assembly .....................2A068210 .... 45 64 ... 600K
Lower vertical conveying assembly
switch assembly ...........................2A000501 .... 23 54 ............
Main board.......................................2A068081 .... 71 32 ............
Memory board assembly .................2A068071 .... 71 37 ............
Operation board...............................2A068190 .... 71 45 ............
Operation panel assembly ...............2A001060 .... 71 39 ............
Operation panel print key.................2A368200 .... 71 41 ............
Original tray (shelf) ..........................2A000710 .... 97 1 ..............
Paper feed clutch (3) .......................2AC06240 ... 23 69 ............
Paper feed roller (registration?); lower...36706060 .... 23 7 ..............
Paper feed roller (registration?); upper ..36706050 .... 23 6 ..............
Paper feed roller knob .....................36706420 .... 23 11 ............
Paper size detect board...................2A000890 .... 71 29 ............
Platen glass .....................................35912010 .... 31 7 ..............
Potential sensor assembly...............2A000080 .... 37 59 ............
Power source assembly...................2A001100 .... 69 1 ..............
Power source board (part of assembly).2A028121 .... 69 48 ............
Power switch ..................................69027070 .... 71 28 ............
Primary paper feed assembly ..........2A000300 .... 21 1 ..............
Primary paper feed cassette lift switch (4)66006350 .... 21 28 ............
Primary paper feed - feed roller (2)..36706290 .... 21 20 ............
Primary paper feed - feed roller;
lower (2) .......................................33906060 .... 21 8 ..............
Primary paper feed paper
empty actuator (2) ........................33906150 .... 21 13 ............
Primary paper feed paper feed clutch ...2AC06240 ... 21 43 ............
Primary paper feed paper feed clutch (2) 33906110 .... 21 12 ............
Primary paper feed pickup roller (2) ...60906161 .... 21 24 ............
Primary paper feed vertical conveying
switch assembly ...........................33906140 .... 21 39 ............
Registration roller; lower ..................36706520 .... 29 20 ............
Scan cable; front..............................2AC12170 ... 32 23 ............
PART DESCRIPTION
Scan cable; rear...............................2AC12420.... 32 32 ...........
Scan home sensor assembly...........66200250..... 32 60 ...........
Scan motor ......................................2A012060 .... 32 39 ...........
Scan motor board ............................2A301021 .... 32 72 ...........
Scan unit (includes lamp, fan,
CCD, motor, etc.) .........................2A000252 .... 33 1 .............
Scan unit fan....................................19523020..... 33 10 ...........
Scan unit original detect sensor.......35927290..... 32 59 ...........
Scan unit photo interrupter...............35327300..... 32 17 ...........
Scan unit release switch ..................2AC00580.... 33 12 ...........
Separation fan assembly .................2A000800 .... 23 62 ...........
ST-11 casters (2) .............................36702180..... 3 7 ...............
ST-11cassette lift switch (2).............66006350..... 3 14 .............
ST-11conveying switch ....................33906140..... 9 56 .............
ST-11fan (horizontal) .......................78614500..... 3 30 .............
ST-11feed clutch..............................60027100..... 9 67 .............
ST-11feed roller (2 on shaft; ribbed; left)..3BF19150 .... 9 48 .............
ST-11feed roller (2 on shaft; ribbed; right)3BF19170 .... 9 49 .............
ST-11feed switch photo interrupter ..35327400..... 9 23 .............
ST-11interlock switch (1) ................61727450..... 3 29 .............
ST-11large deck limiter switch .........61727150..... 3 12 .............
ST-11large deck limiter switch .........3BF27100 .... 9 26 .............
ST-11large deck motor ....................61727040..... 5 24 .............
ST-11limit switch actuator................3BF19590 .... 7 20 .............
ST-11main board .............................3BF01010 .... 9 4 ...............
ST-11paper feed clutch....................36993200..... 9 25 .............
ST-11paper feed motor....................2AC22520.... 9 34 .............
ST-11photointerrupter feed switch ...63227020..... 5 25 .............
ST-11release detect switch..............2AC12370.... 7 5 ...............
ST-11safety switch (2) .....................77501091..... 3 17 .............
ST-11transport belts (4) ...................2A007010 .... 9 7 ...............
Toner hopper assembly ...................2A056020 .... 43 1 .............
Toner motor (closer to frame) ..........36715300..... 43 45 ...........
Toner motor (closer to front door) ....36715210..... 43 41 ...........
Toner sensor (in developer unit) ......33914190..... 39 13 ...........
Transfer belt.....................................36793281..... 27 4 ..... 600K
Transfer belt cleaning brush ............2A016040 .... 27 5 ..... 600K
Transfer belt high voltage board ......2A028090 .... 29 10 ...........
Transfer roller ..................................2A016020 .... 27 3 ..... 600K
Upper vertical conveying assembly .2A000310 .... 23 1 .............
Upper vertical conveying assembly
switch assembly ...........................2A000490 .... 23 51 ...........
Vertical conveying interlock switch .61727540..... 23 57 ...........
Waste toner bottle............................36700522..... 47 19 ...........

103

TENTH EDITION
KYOCERA-MITA 6230
Error Codes
Jam Codes
10: Large deck
13: Upper cassette
14: Lower cassette
15: Optional side deck
16: Bypass
17-19: Large paper deck
20-25: Vertical paper conveying section
26: Converging section:
27-31: Multiple sheets in vertical conveying section
32: Registration section
33: Registration/transfer section
40: Fuser section:
Trouble Codes
back on. If it repeats, replace main board.
C010: RAM/ROM problem. Replace main board.
C011: Memory problem. Turn power off and back on.
Perform simulation U020. If it repeats, replace
backup RAM.
operation board.
printer board.
memory board.
C032: Communication problem between side deck and
engine board.
finisher.
mail box finisher.
C037: Main board communication problem.
C038: Hard drive problem.
C039: DIMM problem.
C104: Optics; exposure lamp, main board, bad CCD, bad
ISU.
C230: Large paper deck right lift motor.
C231: Large paper deck left lift motor.
motor.
C401: Laser motor steady state problem. Bad laser unit
or power source board.
50: Eject section

51: Reverse eject section
52, 53: Feed shift section
60: Duplex
61, 62: Duplex eject
63-66: Duplex
67, 68: Duplex eject
70-76: SRDF
81: Finisher entry
82: Finisher eject
83: Finisher
84: Finisher sort tray eject.
C420: BD steady state problem. Laser motor problem or

bad main board.
C510: Charge HVT or corona problem. Could be HVT
charge spring.
C511: Transfer belt high voltage problem.
C550: Drum surface potential problem 1.
C551: Drum surface potential problem 2.
C560: Potential problem; charge corona, grid, hvt or
engine board.
C620: Low fuser temperature. Bad thermal switch, lamp
or thermistor.
C640: Zero cross problem. Power source board or main
board problem.
C650: Fuser thermistor.
There is no fuser reset procedure listed in service
manual. Presumably turn machine off and back
on. Or try simulation 906.
C720: Bad drum thermistor/broken wire.
C721: Shorted drum thermistor.
C722: Drum heater problem.
C730: Broken external temperature thermistor wire, or
C731: Shorted external temperature thermistor wire or
C750: toner hopper problem or connection problem.
C803: Finisher paper conveying belt problem.
C814: Finisher tray elevator motor problem.
C817: Finisher front jogger motor problem.
C818: Finisher rear jogger motor problem.

104

TENTH EDITION
KYOCERA-MITA 6230
C821: Finisher front stapler motor problem.
C830: Booklet stitcher shutter unitt problem.
C831: Booklet stitcher eject motor problem.
C832: Booklet stitcher elevation motor problem.
C833: Booklet stitcher jog motor problem.
C834: Booklet stitcher staple motor problem.
C835: Booklet stitcher stapler shift motor problem.
C836: Booklet stitcher stack level detect sensor problem.
C837: Booklet stitcher punch motor problem.
C838: Booklet stitcher punch shift motor problem.
C839: Booklet stitcher swing motor problem.
C840: Booklet stitcher backup RAM type.

C841: Booklet stitcher punch backup RAM problem.
C842: Booklet stitcher positioning plate motor problem.
C843: Booklet stitcher folding motor problem.
C844: Booklet stitcher guide motor problem.
C845: Booklet stitcher jog motor problem.
C846: Booklet stitcher rear staple motor problem.
C847: Booklet stitcher front staple motor problem.
C848: Booklet stitcher thrust motor problem.
C849: Booklet stitcher communication problem.
C850: Mailbox drive motor.

Simulation Procedure: Note: service manual uses Print and Start interchangeably. Press these keys in this order.
10871087. Then enter the code number with the number keys or up/down keys. Highlight (by touching) the item
on the screen. Press the Print key. After the item is run or tested, press stop/clear. To change values, use
up/down keys and lock in with start key. Exit the mode by pressing 001, and then Print. Pressing interrupt
will usually allow you to make a test copy to see if the new values are what you want.
U053: Fine adjustment of motor speed for drive motor
U000: Prints status report. Print out maintenance
and paper conveying motor. Follow this sequence:
settings, jam occurrences, service call
U053> U034>U402>U065>U066>U403>U407.
occurrences.
U060: Scan input properties: This might be density in
text, text/photo, photo modes. Service manual
U003: Phone number of service center.
does not explain.
U005 Aging (Copy with no paper.) PPC is copier. PPC
U063: Shading position adjustment. Clean plate first.
U065: Scan magnification adjustment of main scan.
U008: Print out machine information.
Follow this sequence: U053>U034>U402>U065>
U066>U403>U070>U071>U404.
U020: Initialize all backup RAM on the main board.
document on glass. Follow this sequence:
U034>U402>U066>U403>U071>U404.
U030: Motor tests.
U067: Scan center line adjustment. Follow this
U031: Paper path switches test.
sequence: U034>U402>U067>U403>U072>U404.
U070: DF magnification adjustment. Follow this
sequence: U053>U034>U402>U065>U066>
U034: Adjust print start timing (print registration.) Follow
U403>U070>U071>U404.
this sequence:
U071: DF scan timing, lead edge registration and trail
U034>U402>U066>U403>U071>U404.
edge registration. Follow this sequence:
U034>U402>U066>U403>U071>U404.
U036: Enveloper size setting.
U072: DF center line adjustment for simplex, duplex first
U037: Fan motor tests: optics, cooling, fuser, charge
side and duplex second side Follow this sequence:
corona, laser, duplex, eject and both blowers.
U034>U402>U066>U403>U071>U404.
U050: Switchback drive setting: Duplex forward clutch off
U073: Scanner test.
timing, duplex forward clutch off timing for 11x17,
U074: DF exposure adjustment.
duplex reverse clutch on timing, duplex reverse
U080: Toner economy mode exposure adjustment.
clutch off timing.
U088: Setting input filter (moir reduction.)
U051: Paper buckle. Cassette feed (+ 10 default,)
U089: Test pattern.
bypass feed (- 10,)and duplex feed (+10.)
UO91: Check shading.

105

TENTH EDITION
KYOCERA-MITA 6230
U092: Adjust scanner automatically.
mode.
U099: Original size detect.
U100: Setting charge surface.
U101: Setting transfer high voltage.
U102: Setting transfer corona cleaning interval.
U110: Check and clear drum count.
U130 Developer calibration: Press "Start" Press Start.
Will run for several minutes and then will display
settings. This will also reset toner sensor control
voltage (U131), renew toner feed start level
(U156), clear developer drive time (U157), clear
developer count (U158) and reset toner feed start
level and toner empty detection. Press stop/clear
when done.
U131: Setting toner sensor control voltage. 128 is initial
setting.
U136: Turning toner level detect function on or off.
U137: Check toner level detect sensor.
U156: Change toner control level: Toner control level
default is 128. Toner empty level is 30. Toner
control reference value for initial developer setting
is 102.
U158: Check or clear developer count.
U160: Apply toner to drum blade to prime drum.
U161: Fuser temp. Normal is 185. Primary is 165.
secondary is 185. Aging after secondary
stabilization is 90.
Note: There is no procedure for resetting fuser
errors. Presumably, power off and then back
on. If not, try simulation 906.
U194: Fuser web drive. Default is 30.
U196: Turn fuser lamp on.
U198: Set fuser phase control. On for inch. Off for metric.
U202: Setting MMD system.
U203: Test document feeder.
U204: Key card or key counter on or off.
U206: Coin vendor or not.
U208: Deck lift.
U209: Date and time.
U238: Mailbox solenoids and motors test.
U239: Mailbox switches test.

U240: Finisher item test.
U241: Finisher switch test.
U247: Side deck test.
U248: Set paper eject device: Paper slack adjust in
punch mode (default is 0.) Punch limit (max is
75,000.) Punch hole scrap count (0.) Booklet
stitcher stapling position adjustment (0.) Mailbox
operation check (1.)
U250: Set PM cycle. Note: It is unclear what the
difference is between this and 345.
PM and PM reset.)
U255: Set auto clear time.
depending on setting You can change this from
single to 1000.
feed.)
U263 DF copy eject orientation; face up or face down.
U265: Print product name on customer printout/reports if
set to 0. No name if set to 2.
U330: number of copies for switching finisher eject tray.
U331: Paper eject mode; face up or down.
U332: Setting size conversion factor.
U333: Setting number of ID code digits (7 for inch and 4
for metric.)
U334: Eject method of booklet stitcher.
U335: Drum heater control.
U336: Hard drive type. Default is 0.
U337: Paper size for side deck.
U338: Transmission capacity limit for email.
U340: Job build mode.
U343: Duplex or simplex default.
U344: Preheat energy-save.
U345: PM due setting. Note: It is unclear what the
difference is between this and 250.
U347: Auto cassette size detection.
U348: Copy density range adjustment.
U350: ID code error output.
U402: Image printing margin adjustment. Follow this
sequence: U034>U402>U066>U403>U071>U404.

106

TENTH EDITION
KYOCERA-MITA 6230
glass. Follow this sequence: U402>U403>U404. A
edge is printer left margin. C is printer right margin.
Lead edge and Trail edge are self explanatory.
Scan A is scan left. Scan B is scan lead edge.
Scan C is scan right. Scan D is scan trail edge.
U404: Adjust margins for reading via document feeder.
Follow this sequence: U402> U403> U404. DF A
margin is left margin. DF B is lead edge. DF C is
right. DF D is trail edge.
U407: Adjust lead edge registration for platen glass.
stations.
U903: Check and clear jam counts.
U904: Check and clear service call counters.
U905: Check and clear option counters. Exp 1 is first 3

digits. Exp 3 is last 3. Exp 5 clears count.
U906: Reset partial operation. Some sections of the
machine can go down, and be disabled but still
allow the machine to operate otherwise. After
repairing those situations, go to this code to bring
that unit back into service.
U907: Reset and/or check count on various eject
locations.
U908: Check total count.
U909: Check and clear web count.
U910: Clear black ratio data.
U990: Check and clear time exposure lamp has been lit.
U991: Check/clear scan count.
U992: Clear printer counter.
described in the owners manual. Press Default/special. Select your choice: management, weekly timer, copy
default, machine default or language. Enter 7-digit ID code (See owners manual for this
code????????????????) Enter the value or choice. Press Register to lock in. Press END, (possibly have to
press END twice,) to lock in.
Management: Department code, copy limit, clearing counts (of departments,) viewing counts, printing
management reports.
Week timer: Setting time, programming, canceling.
Copy default: Exposure; auto or manual, toner economy mode, auto exposure adjustment, manual
exposure adjustment, copy quality (mixed, text or photo,) output (sort/no sort,) paper select (auto/manual,)
job programming, cassette default, zoom mode, copy limit, border erase size, front & back margin, insert
sheet cassette choice, cassette cover sheet/stitch, rotate sort, modify copy, create shortcut, create user
choices 1-5.
Machine default: Unfixed size from bypass, auto cassette switching, cassette paper size, special paper, APS for
special paper, key sound on/off, auto preheat time, auto shutoff time, management code change, auto shut
off on/off.

107

TENTH EDITION
MINOLTA DI151 / 151F

Konica 7415, Lanier 5415, NEC 805
Profile: Digital
CONSUMABLES
SUPPLY
DESIGNATION
STATED YIELD
Toner: All in one imaging cartridge...............................4153-102 ................................7,000
Includes drum, developer unit, cleaner unit, charge.
Konica toner/drum/developer unit cartridge..................950-704 ..................................7,000
Lanier toner/drum/developer unit cartridge...................480-0047 ................................7,000
Fuser unit .....................................................................4007-0431-01 .......................50,000
Transfer roller ...............................................................4110-4103-01 .......................50,000
OPTIONS
DESCRIPTION
DESIGNATION/DESCRIPTION
PART #
Document feeder.................. AF-8 ............................ 4647-602
Original cover
(if no document feeder)..... .................................... 4625-151
Fax unit................................. 33.6Kbps w/Jbig.......... 4648-111
TWAIN.................................. Twain driver ................ 4968-240
Fax memory (4MB)............... .................................... 4968-270
Fax shield box ...................... For print and/or fax...... 4968-280
Paper feed unit ..................... PF-116 ........................ 4646-601
DESCRIPTION
DESIGNATION/DESCRIPTION
PART #
Print controller ...................... PI1501......................... 4649-602
NIC ....................................... 10/100BaseT............... 4968-220
Printer memory (16MB) ........ .................................... 4968-260
Copier memory (16MB) ........ .................................... 4968-230
Copier memory (32MB) ........ .................................... 4968-250
Cabinet ................................. PF-1P........................ 9403-1080
Cabinet ................................. PF-9P.......................... 9043-151
To read total count: Press and hold Clear/stop key for three seconds. Press and hold for three more seconds to
read copies run since PM count (owners manual says transfer roller & fuser unit.)
Developer replacement: None required. Replaced with imaging cartridge.
Drum replacement: None required. Replaced with imaging cartridge.
Waste Toner: Disposed of with imaging cartridge.

PART DESCRIPTION
PART NUMBER
MAN LOC
ADF board .............................................. 4647-1010-01.... 12 1
ADF clutch.............................................. 4647-1040-01.... 13 8
ADF feed in tray assembly ..................... 4647-1101-01.. 12 12
ADF hinges (2) ....................................... 4647-1104-01.... 12 2
ADF micro switch ................................... 4647-1008-01.... 13 7
ADF motor .............................................. 4647-1043-01.... 14 5
ADF paper feed roller ............................. 4647-1026-01.... 13 3
ADF paper feed roller (pickup?) ............. 4647-1028-01.. 14 19
ADF paper pickup roller.......................... 4647-1027-01.... 13 4
ADF photo interrupter ............................. 4647-1001-01.... 13 9
ADF photo interrupter w/ actuator .......... 4647-1003-01.. 13 10
ADF pickup assembly (includes rollers,
photo interrupters, etc.)....................... 4647-1102-01.. 13 11
ADF reed switch ..................................... 4647-1039-01.... 3 11
ADF white mat........................................ 4647-1124-01.... 12 3
Board A (PWB A) ................................... 4007-0101-03...... 5 9
PART DESCRIPTION
PART NUMBER
MAN LOC
CCD........................................................ 4647-1005-01...... 3 1
Control board.......................................... 4007-6051-02...... 4 5
Document cover ..................................... 4007-1611-04...... 2 1
Document cover hinges (2) .................... 1139-1705-01...... 2 4
Document cover white mat ..................... 4007-1613-01.... 2 13
Fuser exit switch (photo interrupter) ....... 8335-1410-31...... 7 8
Fuser exit switch actuator ....................... 4109-5518-01...... 7 6
Fuser fan ................................................ 9313-1000-31...... 7 3
Fuser heat lamp...................................... 9352-2810-11.... 7 22
Fuser heat roller ..................................... 4110-5501-02.... 7 19
Fuser heat roller bushing (front) ............. 4122-5522-01.... 7 21
Fuser heat roller bushing (rear) .............. 4109-5521-01.... 7 14
Fuser heat roller gear ............................. 4109-5512-01.... 7 17
Fuser interlock switch ............................. 9331-2710-11...... 7 5
Fuser pressure roller .............................. 4110-5502-01.... 7 13
Fuser pressure roller bushings (2).......... 4110-5511-01.... 7 10
2003 Knight Business Systems Ltd. - 81 Buffalo Avenue, Medford, NY 11763

108

TENTH EDITION

PART DESCRIPTION
PART NUMBER
MAN LOC
Fuser pressure roller springs (2).............4110-5517-02 ...... 7 9
Fuser separator pawls (4).......................4109-5533-01 .... 7 15
Fuser thermistor......................................4109-6701-01 .... 7 20
Fuser unit................................................4007-0431-02 .... 7 23
High voltage board .................................9325-1710-42 .... 5 26
Laser unit................................................4110-0532-02 .... 5 31
Laser unit cooling fan..............................9313-1711-11 ...... 5 6
Paper pickup item on shaft .....................4122-3001-01 .... 9 13
Paper pickup rollers (inner; 2).................4122-3055-01 ...... 9 6
Paper pickup rollers (outer; 2) ................4122-3056-01 ...... 9 5
Paper pickup separator pad....................4110-0751-01 .... 9 12
Paper pickup unit ....................................4007-0321-02 .... 9 38
PF-116 actuator ......................................4646-3853-01 .... 10 1
PF-116 cassette backstop ......................4165-3912-01 .... 11 7
PF-116 cassette unit...............................4646-0302-01 .. 11 12
PF-116 paper pickup unit........................4646-0321-02 .. 10 16
PART DESCRIPTION
PART NUMBER
MAN LOC
PF-116 paper pickup unit........................4646-3332-01 .... 10 5
PF-116 photo interrupter.........................9335-1410-31 .... 10 2
PF-116 switch (cassette?) ......................4109-6301-01 .. 10 21
Photo interrupter (registration & ??)........9335-1410-31 ...... 8 9
Platen glass ............................................4647-1036-01 .... 2 12
Power supply ..........................................9325-2910-12 .... 8 25
Power switch (S1) ...................................0990-6304-02 ...... 5 1
Registration actuator (?) .........................4110-3021-01 .... 8 10
Registration actuator (?) .........................4110-4117-01 .... 8 18
Scan home sensor ..................................4647-1002-01 ...... 3 3
Scan motor .............................................4647-1042-01 ...... 3 6
Scanner I/F board ...................................4647-1009-01 ...... 3 8
Toner empty board .................................4110-0108-13 .... 8 12
Transfer assembly (includes roller) .........4007-0411-01 .... 8 24
Transfer roller .........................................4110-4103-01 .... 8 16

TROUBLE CODES - ERROR CODES
Trouble codes are reset by opening and closing the lower front door
C0200: High voltage problem.
PC: Paper pickup.
C0500: Fuser problem. Warm-up incomplete.
J2: Internal jam.
J3: Exit jam.
J8: Document feeder jam.
C0650: Scan motor or scan sensor problem.
H1: Memory capacity exceeded.
C1200: System memory problem.
H2: Paper size mismatch.
C1300: Polygon motor (laser motor.)
oL: Clamshell open.
C13F0: SOS sensor (laser problem.)
oU: Document feeder open.
C133B: Communication problem with controller board.
oA: Document feeder misfeed guide open.
C14A3: Exposure lamp problem.
C0000: Main motor problem.
C1468: EEPROM problem. Run function test FA.
C0045: Fuser cooling fan motor problem.
C0049: Laser cooling fan problem.
SIMULATIONS
Tech rep mode for Di151(SERVICE MODE): Press "Clear/stop" key. Press "exposure lighter key (<)." Press
"clear/stop." Press "exposure darker (>)." Enter the letter of the service mode you want. Press "Start." Press
"Clear stop" to exit service mode.
Tech rep mode for Di151F(SERVICE MODE): Press "Utility" key. Press "Stop." Press "0." Press "0." Press Stop.
Press 0. Press 1.Enter the letter of the service mode you want. Press "Start." Press "Clear stop" to exit
service mode.
d: Display
F: Function
C: Tech Rep Choice
A: Adjust
Tech Rep Modes: Press 1 1 1. Press "start." Press the 1 key until you get to the function you want.
F5 Test pattern: Press 1 1 Start 1 1 1 1 Start.
Tech Rep mode display functions:
D1: Image cartridge counter. Two digits at a time.
D3: LED test of control panel.
D4: Jam count.
D5: Copy count.
D6: Print count.
D7: ROM version.
D8: Copier memory capacity. 08 is 0. 24 means 16MB.

40 means 32 MB (wouldnt it have been nice if
16 meant 16 and 32 meant 32?)
D9: Printer memory capacity. 08 is 0. 16 is 16MB. 32 is
32MB.

109

TENTH EDITION

Tech Rep mode functions:
F1: Paper path test.
F2: Exposure lamp test.
F3: Document feeder test.
F4: Test exposure lamp and scan motor.
F5: Test pattern.
F6: Half-tone test pattern.

FA: EEPROM test. 00 is OK. FF is no good.
Fb: Sleep test (huh?)
FE: Document feeder scan test.
FF: Lock scanner in home position for shipping.
Tech Rep mode choices:

C1: Marketing area. 0 is metric. 1 is inch.
C2: Toner empty. If 0, will keep copying. If set to 1, will not allow copying
C3: Fuser rollers predrive. If 0 will not predrive when start keys is pressed. If 1 will predrive.
C6: Clear counters and initialize data. Select with number keys. 9 or A can be chosen only in Auto exposure mode.
Indicator: Description
0: Nothing
7: PM counter
1: Image cartridge counter
8: User/tech rep choice
4: Jam counter
9: Adjust
5: Copy counter
A: All counters
6: Print counter
C8: Time to shut exposure lamp after copy cycle completes. 0 is 30 seconds. 1 is 20 seconds. 2 is three minutes
(Thats what the factory manual says. What are they thinking?)
Tech Rep mode adjust functions:
A1: CD zoom ratio adjustment (do after A9 & AA.)
A2: FD zoom ratio adjustment (do after A9 & AA.)
A3: CD registration adjustment (scanner; do after A9 & AA.)
A4: FD registration adjustment (scanner; do after A9 & AA.)
A5: CD zoom ratio adjustment (document feeder.)
A6: FD zoom ratio adjustment (document feeder.)
A7: CD registration adjustment (document feeder.)

A8: FD registration adjustment (document feeder.)
A9: CD registration adjustment from cassette.
AA: FD registration adjustment from cassette.
Ab: CD registration adjustment (with PF-116.)
AC: FD registration adjustment (with PF-116.)
Users Choice mode: Hold down Exposure control lighter key (<) for three seconds. Use number keys to make
choices. Press Start to display setting. Use number keys to change setting. Press Start to lock in. press
Clear/stop to exit users choice mode.
See owners manual for more detail on users choices
User code: Item
U1: Auto panel reset
U2: Sleep
U3: Non-sleep
U4: Exposure mode priority: Auto, manual or photo.
U5: Auto exposure level: In U5, you can select 1 for darker, 0 for normal, or -1 for lighter setting.
U6: Manual exposure priority. 4 is darkest. 0 is normal. -4 is lightest. Other settings in between in increments
of 1 each.
U7: Paper size
U8: Bypass paper size
U9: Document feeder density. 1 is standard. 2 is darker.
U0: Copier memory (DF only)
UA: PF-116 tray priority
Ub: Print controller image density. 3 is darkest. 0 is normal. -3 is lightest.
UC: Print mode PF-116 tray priority

110

TENTH EDITION
MINOLTA DI152 / 183

Konica 7115 / 7118
Profile: Digital
Speed: 15/18 copies per minute.
CONSUMABLES
SUPPLY
DESIGNATION
STATED YIELD
Toner (413 grams) ..................................... 8937-708................................................ 11,000
Konica toner designation ........................... 950-280.................................................. 11,000
Developer (starter; 200 grams) .................. 8936-416................................................ 40,000
Drum (photoconductor 106) ....................... 4021-0291.............................................. 40,000
Drum cleaner blade ................................... 4163-5602-02 ........................................ 40,000
Fuser unit................................................... 4021-0321-03 ...................................... 150,000
Transfer roller ............................................ 4021-0315-01 ...................................... 150,000
Pickup roller ............................................... 4021-3012-01 ...................................... 150,000
OPTIONS
DESCRIPTION
MINOLTA
KONICA
Document feeder ....................................AF-10............ DF-217
Original cover (if no document feeder)....OC-5............. CV-117
Multiple Bypass.......................................MB-5.............MT-102
Plug in counter........................................ 4623-475 .................
1-bin job separator tray ..........................JS-202 ............IT-102
Shift unit..................................................OT-103 ...........IS-101
Paper feed unit/cabinet (universal cassette) PF-120.......... PF-121
Copier memory (16MB) ..........................M16-4 .......... MU-409
Copier memory (32MB) ..........................M32-3 .......... MU-410
Cabinet (Copy desk) ...............................PF-1P .......................
Copy desk (2-drawer height) ..................CD-3M ......................
DESCRIPTION
MINOLTA
KONICA
Copy desk (3-drawer height)...................PF-11T .....................
Copy table (base) ...................................CT-3 .........................
Mechanical counter.................................CNT1 ........................
Data terminal ..........................................DT-201 .....................
Print option..............................................Pi1802e ....................
Network card...........................................NC-3 .........................
Print memory; 64MB ...............................7640-0001-05 ...........
Print memory; 128MB .............................7640-0001-01 ...........
Fax option ...............................................FX-1..........................
Fax/network scan option .........................SU-1 .........................
Fax memory upgrade; 8MB ....................M8-2 .........................
To read total count: Press and hold Meter count key to read total.
Developer replacement: Open front door and right side door. Remove two screws and lift out imaging unit. Remove
harness retainer screw towards rear, two screws on rear and two on front of imaging unit. Spread the ends to
remove the cleaner unit from the imaging unit. Unplug erase lamp connector. Remove two screws for drum shaft
and remove shaft. Remove drum. Remove two screws for erase lamp, remove ozone filter. Remove charge corona
(rotate and lift off.) Remove three screws to lift of grid(?) and cleaner blade. Empty developer. Turn gear only in the
standard direction. Replace developer. Do tech rep function F-8 ATDC adjustment.
Drum replacement: See procedure for developer replacement, immediately over. Prime with starting powder (manual
says to use toner.)
Waste Toner: Recycled back to the developer unit.


111

TENTH EDITION
MINOLTA DI152 / 183

PART DESCRIPTION
ADF pickup roller......................4688-3032-01 ..... ............. 120K
ADF pickup roller......................4688-3033-01 ..... ............. 120K
ADF separator roller .................4688-3034-01 ..... ............. 120K
ATDC sensor (toner sensor).....4163-6051-01 ..... 9 34..............
Board A (PWB A) .....................4021-0101-06 ..... 15 10............
Board C/C (PWB C/C) ..............4021-6051-03 ..... 15 7..............
Board R2 (PWB R2) .................4011-0112-01 ..... 11 11............
Bypass actuator........................1164-3027-01 ..... 16 19............
Bypass actuator........................4011-3205-01 ..... 16 5..............
Bypass actuator........................4021-3504-01 ..... 16 22............
Bypass photo interrupter (2) .....4611-6301-01 ..... 16 20............
Bypass photo interrupter (2) .....4686-0901-01 ..... 16 6..............
Bypass pickup roller .................4687-3257-01 ..... ............. 150K
Bypass pushbutton
paper size switch ..................4686-0902-01 ..... 16 17............
Bypass separator roller.............4658-0151-01 ..... ............ 150K
Bypass size board (PWB-I) ......4011-0111-01 ..... 16 15............
Bypass wrap spring clutch........4021-3108-01 ..... 16 11............
Cassette pickup roller ...............4021-3012-01 ..... 17 6...... 150K
Cassette separator roller ..........4658-0151-01 ..... 17 2...... 150K
CCD .........................................4506-1026-01 ..... 4 1................
Charge corona assembly
(includes grid) .......................4021-0306-02 ..... 8 9.......... 40K
Charge grid...............................4163-4104-02 ..... 8 6................
Charge neutralizing sheet.........4163-4302-01 ..... 10 16...... 40K
Developer bushings (3) ............4163-5277-01 ..... 9 11..............
Developer bushings (3) ............4163-5278-01 ..... 9 13..............
Developer gear.........................4021-5211-01 ..... 9 17..............
Developer gear.........................4021-5212-02 ..... 9 16..............
Developer gear.........................4021-5213-01 ..... 9 15..............
Developer gear.........................4021-5214-01 ..... 9 19..............
Developer gear.........................4021-5227-01 ..... 9 18..............
Developer magnetic roller.........4163-5296-02 ..... 9 3................
Developer roll? (disk; 2)............4163-5298-01 ..... 9 8................
Developer seal (round; 2) .........4021-5225-01 ..... 9 6................
Document cover hinges (2) ......1139-1705-01 ..... 1 2................
Document cover white mat .......1139-1704-14 ..... 1 3................
Drum blade...............................4163-5602-02 ..... 10 15...... 40K
Electrical section fan ................9313-1000-11 ..... 15 14............
Exposure lamp .........................4506-1034-01 ..... 5 12..............
Exposure lamp harness............4506-1028-01 ..... 5 14..............
Fuser board R1 (PWB R1) .......4011-0110-01 ..... 12 28............
Fuser drive gear .......................4021-5713-02 ..... 12 21............
Fuser exit actuator....................4021-5722-01 ..... 12 6..............
Fuser exit photo interrupter ......4686-0901-01 ..... 13 3..............
PART DESCRIPTION
Fuser fan ..................................9313-1100-11 ..... 13 2..............
Fuser heat lamp........................9352-2100-31 ..... 12 13 ............
Fuser heat roller ......................4021-5701-02 ..... 12 33 ............
Fuser heat roller bushing
with tab (1) ............................4021-5728-02 ..... 12 22 ............
Fuser heat roller bushings (2)...4021-5710-03 ..... 12 23 ............
Fuser pressure roller ................4021-5702-01 ..... 12 36 ............
Fuser thermistor .......................9372-2710-12 ..... 12 12 ............
Fuser thermal switch ................9334-1100-11 ..... 12 30 ............
Fuser unit .................................4021-0321-03 ..... 12 1...... 150K
High voltage unit.......................4021-6203-01 ..... 15 5..............
Interlock switch (right side) .......9331-2710-11 ..... 15 16 ............
Interlock switch (top rear corner) ..9332-1710-41 ..... 3 2................
Inverter .....................................4506-1035-01 ..... 5 17..............
JS-202 actuator/lever ...............4689-4402-02 ..... 18 14 ............
JS-202 bin change motor .........9314-1100-21 ..... 18 2..............
JS-202 board A.........................4689-0101-02 ..... 18 5..............
JS-202 exit tray.........................4689-4401-01 ..... 18 24 ............
JS-202 LED board ....................4689-0102-02 ..... 18 20 ............
JS-202 photo interrupter (4)......4686-0901-01 ..... 18 3..............
Laser unit..................................4021-0531-03 ..... 3 7................
LED pilot lamp (cleaning lamp?) ..4021-6505-01 ..... 8 15..............
Main motor................................9314-2000-91 ..... 14 1..............
Operation panel assembly ........4021-6052-04 ..... 1 10..............
Operation panel sheet ..............4022-1201-02 ..... 1 11..............
OT-103 board A........................4690-0101-01 ..... 3 12..............
OT-103 home sensor................4686-0901-01 ..... 3 13..............
OT-103 shift drive motor ...........9314-1100-31 ..... 3 14..............
Ozone filter ...............................1156-4118-02 ..... 10 14 .... 300K
Paper dust remover ..................4021-0151-01 ..... ............... 40K
PF-120 paper pickup rollers (2) 4686-3311-01 ..... ............. 150K
Platen glass ..............................4506-1010-01 ..... 1 8................
Power supply ............................4021-6201-02 ..... 15 3..............
Power switch (S1).....................9332-5810-11 ..... 15 13 ............
Reed switch ..............................4647-1039-01 ..... 4 7................
Registration clutch ....................9322-1100-11 ..... 7 12..............
Registration roller; lower (narrower).4021-3507-01 ..... 7 31..............
Registration roller; upper (wider) ..4021-3506-02 ..... 7 32..............
Scan home sensor....................4506-1001-01 ..... 4 5................
Scan motor ...............................4506-1014-01 ..... 5 11..............
Toner bottle photo interrupter ...4611-6301-01 ..... 6 2................
Toner motor ..............................9312-1100-11 ..... 6 1................
Transfer roller ...........................4021-0315-01 ..... 11 12 .... 150K

112

TENTH EDITION
MINOLTA DI152 / 183

Most trouble codes are reset by opening and closing the door, or by shutting power off and turning back on. Note
procedure for fuser codes.
Picture of wrench will accompany error codes.
Jam symbol will accompany jam codes.
Oil can will display when due for maintenance.
Add toner indicator will probably accompany Tnr.
J01 through J065 1st tray jam to 5th tray jam.
J06: Bypass jam.
J1: Internal jam.
J2: Jam at drum.
J3: Exit/fuser jam.
J9: JS-202 bin switch motor problem due to full tray.
J80: Document feeder jam.
J81: Document feeder registration jam.
J83: Document feeder exit jam.
Byp: Bypass jam.
j---: Various jams.
Tnr: Replace toner.
nP: Paper confusion.
PLG: Plug in counter missing.
Err: Outside setting range. Turn off and on.
nc1: Maintenance counter reached.
nc2: Imaging unit life stop mode reached.
H11: Memory capacity exceeded.
H2: Paper size mismatch.
H3: JS-202 overfull.
oL: Door open.
oU: Document feeder open.
oA: Document feeder misfeed guide open.
To reset most error codes, shut power off and turn back
on again.
C0000: Main motor problem.
C0045: Fuser cooling fan motor problem.
C004E: Power supply cooling fan problem.
C0070: Toner bottle home sensor or toner motor
problem.
C0210: Transfer roller voltage problem.
C03FF: Adjust mode 11 done wrong.
C0500: Fuser problem. Warm-up incomplete.
To reset fuser codes (C0500, C0510, C0520): Shut
power. Hold down Stop key while turning on
power.
C0650: Scan motor or scan home sensor problem.
C0B60: Bin switching motor problem.
C0B80: Shift motor problem.
C0F32: ATDC sensor problem.
C0F33: ATDC sensor adjusted wrong.
C1038: Engine connection problem (PWB-A to PWB-C.)
C1200: ASIC memory problem.
C1300: Laser polygon motor problem.
C13F0: Laser problem (HSYNC.)
C1468: EEPROM.
C14A3: Exposure lamp problem.
SIMULATIONS
TECH REP SERVICE MODE:
Function Mode: Press "meter counter" key (initial set key on fax models). Press stop. Press "0." Press "0." Press
"Stop." Press "0." Press "1." Enter the number 1. Press "Start." Press "Panel Reset" to exit service mode.
Tech Rep function mode: Press "meter counter" key (initial set key on fax models). Press Stop. Press "0." Press
"0." Press "Stop." Press "0." Press "1." Enter the number 2. Press "Start." When F- displays, enter number of
the function you want. Press Start. Press Clear to clear value. Enter new value with number keys. Press
Start to lock in. Press "Panel Reset" to exit service mode.
F1: Paper path test
F2: Factory high voltage test
F8: Developer replacement calibration
F12: Test pattern

113

TENTH EDITION
MINOLTA DI152 / 183

Tech Rep choice mode: Press "meter counter" key (initial set key on fax models). Press Stop. Press "0." Press "0."
Press "Stop." Press "0." Press "1." Enter the number 2. Press "Start." When C displays, enter number of the
choice you want. Press Start. Press Clear to clear value. Enter new value with number keys. Press Start to
lock in. Press "Panel Reset" to exit service mode.
C7: Top & bottom edge erase. 0 is off.
C1: Maintenance count. 0 is none. 1 is maintenance
1-5 is millimeters of void.
indicator. 2 is machine cannot be used when
maintenance count is reached.
C8: 1st tray paper buckle.
C2: If 0 can copy after IU count reaches life. If 1, will not
C9: 2nd to 5th trays paper buckle.
copy.
C10: Bypass paper buckle.
C3: Image density. 0 is lightest. 6 is darkest.
C11: FLS size.
C4: Vg voltage adjustment for density. 0 is lightest.
9: Adjust.
4 is darkest.
A: All counters.
C5: Lead edge erase. 0 is off. 1-5 is millimeters of void.
C6: Trail edge erase. 0 is off. 1-5 is millimeters of void.
Counter mode. Count for each paper feed station, paper type, or paper size.
-1: PM counts of each paper tray, as well as ADF, IR, ozone filter and transfer roller & fuser unit
-2: Maintenance count. Counts down. Press start to display. Press Clear to clear. nC1 means the machine will not
copy. Enter new value with number keys. Press Start to lock in.
-3: Imaging unit (IU) count. Pressing Start will automatically set it to 40,000. nC2 will display if machine will not copy.
-4: 1 is copies. 2 is pages printed.
-5: Jams from various locations.
-6: Error codes that have occurred (and quantity.)
-7: Paper used according to size and type.
The following are listed with counter mode, but may not be read the same way. Sorry, service manual is unclear.
5: ATDC output (cannot be changed, just read.)
11: Memory clear. Press Start. CLr will display. Press
Start again. Clr will reappear. Shut power off
6: Level history. Displays grid voltage and bias voltage.
and turn back on.
7: ROM version. Press start to display first 3 digits. Press
12: Clear all electronic counters. Same procedure as 11,
darker key repeatedly to display others. Press
but look for tCL.
Zoom down to display engine ROM.
13: ADF test.
8: Administrator number input. 6 digits. Press start to
lock in.
14: ADF original glass check.
9: Change fixed zoom.
15: Scan test.
10: Marketing area. 0 is MSJ, 1 is MC. 2 is ME. 3 is
16: Serial number display.
China. 4 is other.
Tech Rep mode adjust mode: Press "meter counter" key (initial set key on fax models). Press Stop. Press "0."
Press "0." Press "Stop." Press "0." Press "1." When AJ- displays, enter number 12. Press Start for a test
print. Enter number of adjustment you want to do. Press Clear to clear value. Enter new value with number
keys. Press Start to lock in. Enter the number of what you intend to adjust. Press "Start." At some point, you
may have to press stop and then start. Press Panel reset to escape.
-8: ADF CD registration
-1: CD registration (test print)
-9: ADF FD registration
-2: FD registration
-10: ATDC sensor manual adjustment
-3: Scan CD zoom adjustment
-11: Set to 1 after memory clear on 18cpm model
-4: Scan FD zoom adjustment
-12: Test print
-5: Scan CD registration
-20: Factory use only.
-6: Scan FD registration
-7: ADF FD registration

114

TENTH EDITION
MINOLTA DI152 / 183

Security Mode:
First, enter service mode. Press "meter counter" key (initial set key on fax models). Press stop. Press "0." Press "0."
Press "Stop." Press "0." Press "1." Press 9. Display will show SCU . Enter number of sub function. Press
Start to display value. Press Clear to erase value. Enter new value with number keys. Press Start to lock in.
If illegal value entered Err will display. Press Panel reset to escape.
-1: Total counter. 0 is 1 count. 1 or 2 is multiple counts.
-2: Size counter. 0 is none. 1 is ledger. 2 is legal/ledger. 3 is legal/ledger/11x14.
-3: Key counter. 0 is none. 1 is plugged in.
-4: Mechanical counter. 0 is none. 1 is installed.
Utility Mode
Users Choice mode: Hold down Panel reset key (Minolta) or Auto reset key (Konica)(<) for three seconds. Enter 1.
U-1 (for C-1 to C-33) will display. Press Start. Use number keys to select mode. Press Start. Use number
keys to enter new value. Press Clear key to erase value. Enter new value with number keys. Press Start to
lock in. ERR will display if you enter an illegal value. Press panel reset to exit users choice mode.
See owners manual for more detail on users choices.
User code: Item
C1: Mixed originals
C2: Paper priority
C3: Copy priority
C4: Exposure mode priority: Auto, manual or photo.
C5: Auto exposure level: In C5, you can select 2 for
darker, 1 for normal, or 0 for lighter setting.
C6: Manual exposure priority. 5 is darkest. 3 is
normal. 1 is lightest. Other settings in between
in increments of 1 each.
C7: Sort, non-sort or group
C8: Criss-cross mode on or off.
C9: 4 in 1 copy order
C10: Book binding position
C11: Margin width for file margin
C12: Erase width for left erase
C13: Erase width for upper erase
C14: Frame erase erase width
C15: Auto panel reset time. 0 is 30 seconds. 1-5 is 1-5
minutes. 6 is none.
C16: Energy saver time. 1-240 = that number of minutes.
C17: Auto shut off time. 1-240 = that number of minutes.
If 0, no auto shut off.
C18: Copy density when using ADF: 0 is standard. 1 is
darker.
C19: Image density when printing. 0 is lightest. 4 is
darkest.
User code: Item

C20-C24: Paper size detect measurement for auto paper
size detect
C25: Paper size detect method for tray 1
C26: Paper type in tray 1
C27: Paper type in bypass
C28-C33: Auto paper switching if one tray is empty and
another has same paper if set to 0
U2: Drum dehumidifier (drum dry sequence will run for
several minutes)
U3: Toner replenisher. Will mix in toner, if undertoned
U4: Custom size input mode
U5: Administrator mode. Hold down Panel reset key
(Minolta) or Auto reset key (Konica)for 3 seconds,
and then enter 5. With number keys. Press
Start. Display will show Ad. Enter number and
press Start. In administrator mode, use the codes
listed below
Ad1: Access different sub functions
Ad2: 0 is authorized. 1 is not
A1: Copy track
A2: Input account
A3: Disable account
A4: Change account
A5: Total count display
A6: Total count clear (all accounts)

115

TENTH EDITION
MINOLTA DI200 / 200F / 251 / 251F / 351 / 351F

Di200: Imagistics DL200
Di251/f: Imagistics DL270, Muratec 2530,
NEC IT2510
Di351/351F: Imagistics DL370, NEC IT3510
Profile: Digital.
Speed: 20/25/35 copies per minute.
F are fax equipped versions.
CONSUMABLES
SUPPLY
DESIGNATION
STATED YIELD
Toner MT302A: (413 gram cartridge) ........................................ 8936-402 ............................................. 11,000
Developer & Drum are included in imaging cartridge

Imaging cartridge 201A: (200/200f/251/251f) ........................... 4163-612 ................................. 67,000-74,000
Imaging cartridge 301A or 302A: (351/351f)............................. 4163-602 ............................................. 80,000
Fuser unit (200/251) ...........................................................4013-0321-02 ........................................... 300,000
Fuser unit (351) ..................................................................4011-0321-02 ........................................... 300,000
Staple cartridge MS-3D (FN-106, FN-110, FN-116) .................. 4623-371 ............... 3 cartridges of 5,000 each
Staple cartridge MS-5C (FN-6, 7,100, 102, 104, 112, 500, 502, 503, 504)
.......................................................................................... 4448-121 ............... 3 cartridges of 5,000 each
Staple cartridge MS-5D (FN-8, FN-105, FN-113) .................... 4623-3611 ............... 3 cartridges of 5,000 each
OPTIONS
DESCRIPTION
DESIGNATION PART NUMBER
Document feeder.................................... AF-9 ....... 4613-X001
Reversing document feeder ................... AFR-17..... 4490-812
Original cover (if no document feeder) ... OC-3 ......... 4179-175
2-way paper feed cabinet (2500 sheet) .. PF-117 ..... 4659-612
Large capacity cass. (500-sheet universal) PF-118 ..... 4658-612
Cassette (550-sheet) .............................. PF-119 ...... 4658-812
Duplex unit ............................................. AD-15........ 4661-612
5-bin mailbox finisher ............................. FN-504 ...... 4612-812
2-bin job separator ................................. JS-201....... 4602-812
3-hole to 2-hole punch conversion kit ..... Punch kit C 4614-211
Punch finisher......................................... FN-109 ...... 4653-612
Finisher; single position .......................... FN-110 ...... 4654-612
Finisher (no description available) .......... FN-116 ...... 4655-612
Finisher option tray (for FN-116) ............ JS-100....... 4665-612
DESCRIPTION
DESIGNATION PART NUMBER
Shift tray ................................................. OT-102 ...... 4491-812
Copier memory; 8MB.............................. M8-1 .......... 4698-400
Copier memory; 16MB............................ M16-1 ........ 4698-010
Copy desk .............................................. CD-2M 7640-0000-59
Copy cabinet (3-drawer height) .............. PF-10T7640-0000-60
Copy table .............................................. CT-2 ... 7640-0000-61
Print option ............................................. Pi3502 ....... 4668-602
Scan upgrade kit w/128MB memory....... Scan/ PS level 3 kit ..
........................................................... .................. 4625-161
Network card .......................................... NC-1.......... 4625-161
Print memory; 64MB............................... 64MB.. 7640-0000-73
Print memory; 128MB............................. 128MB 7640-0000-68
Hard drive ............................................... Pi3502 ....... 4623-411
To read total counter: Press Utility, and then press meter count.
Easiest Copy Quality Adjustment: Press "Utility press "user's choice." Select User management. This will provide
Priority quality, priority contrast.
Developer, drum and cleaner unit: In one operator replaceable unit. There is no developer calibration.
Waste Toner: Disposed of with the imaging cartridge.
User mode: Press "Utility press "user's choice." Select User management. This will provide certain functions,
including Priority quality and priority contrast. Select item, make changes as needed. Press "Enter" to lock in.
Escape by pressing "exit."

116

TENTH EDITION
MINOLTA DI200 / 200F / 251 / 251F / 351 / 351F

PART DESCRIPTION
PART NUMBER MAN REF YIELD
BCR board .............................................. 4015-1007-01..... 8 4...............

Board A (PWB A) 200/200f..................... 4013-0102-16..... 18 5.............
Board A (PWB A) 251/251f..................... 4012-0107-16..... 9 08.............
Board A (PWB A) 351/351f..................... 4011-0101-16..... 18 5.............
Board H (PWB H) 351f ........................... 4011-0113-01..... 32 2.............
Board MFB2 (PWB MFB2) 200/251 ....... 4012-6052-01..... 9 08.............
Board MFB2 (PWB MFB2) 200f ............. 4015-1054-01..... ....................
Board MFB2 (PWB MFB2) 251f ............. 4015-1053-01..... ....................
Board MFB2 (PWB MFB2) 351 ............. 4011-6055-01..... ....................
Board MFB2 (PWB MFB2) 351f ............. 4015-1052-01..... 18 8.............
Board N (PWB N) 200/251/351 .............. 4011-0109-14..... 9 09.............
Board N (PWB N) 200f/251f/351f ........... 4011-0133-01..... 18 11...........
Board NCU: 200f/251f/351f .................... 4015-1039-01..... 30 6.............
Board R (PWB R) 200/200f/251/251f/351/351f
............................................................ 4011-0112-01..... 8 04.............
Board R (PWB R) 351f ........................... 4011-0110-01..... ....................
Bypass actuator ...................................... 4011-3205-01..... 13 07...........
Bypass clutch (CL2)................................ 9322-1000-71..... 13 13...........
Bypass fan motor (M3) ........................... 9313-1710-51..... 13 23...........
Bypass feed tray ..................................... 4011-3204-02..... 13 01...........
Bypass photo interrupter......................... 4641-0901-01..... 13 09...........
Bypass roller (4 on shaft)........................ 4603-3206-01..... 13 34...........
Cassette backstop .................................. 1164-3048-02..... 18 24...........
Cassette springs (2)................................ None listed ......... 18-- .............
CCD ....................................................... 4015-1006-01..... 12 1.............
Charge corona ........................................ Not available ...... ....................
Charge grid ............................................. Not available ...... ....................
Cleaning lamp (erase lamp) 200/200f/251/251f/351
............................................................ 9351-1810-21..... 8 01.............
Cleaning lamp (erase lamp) 351f............ 9351-1710-11..... 16 1.............
Document cover hinge (2) ...................... 1139-1705-02..... 1 02.............
Document cover mat............................... 1139-1704-14..... 1 07.............
Document cover pocket .......................... 4002-1603-01..... 1 01.............
Document feeder (reversing) feed roller (2)4490-3505-02..... ........... 120K
Document feeder (reversing)
separator pad (2) ................................ 4652-0752-01..... ........... 120K
Document feeder (reversing)
take up roller (2).................................. 4490-3505-02..... ........... 120K
Document feeder actuator &
sensor assembly................................. 4015-1021-01..... 23 12...........
Document feeder actuator (has 5 pawls) ... 4015-1020-01..... 23 11...........
Document feeder board (on back near motor)4015-1019-01..... 24 05...........
Document feeder feed tray assembly ..... 4015-1009-01..... 22 01...........
Document feeder hinge; left.................... 4015-1014-01..... 22 02...........
Document feeder hinge; right ................. 4015-1015-01..... 22 05...........
Document feeder motor (A) .................... 4015-1023-01..... 24 04...........
Document feeder pickup clutch .............. 4015-1029-01..... 23 02...........
Document feeder pickup roller................ 4015-1025-01..... 23 05...........
Document feeder pickup unit (scanner).. 4015-1008-01..... 22 06...........
Document feeder roller ........................... 4015-1024-01..... 23 07...........
Document feeder separator roller assembly 4015-1027-01..... ........... 100K
Duplex actuator....................................... 4661-3133-02..... 50 17...........
Duplex board .......................................... 4661-0101-01..... 50 14...........
Duplex motor (2) ..................................... 9314-1000-81..... 50 11...........
Duplex photo interrupter ......................... 9335-1000-11..... 50 16...........
Exposure lamp........................................ 1166-1005-01..... 3 15.............
Exposure lamp harness .......................... 1166-1098-01..... 3 6...............
Fan (M9) ................................................. 9313-1710-51..... 8 06.............
PART DESCRIPTION
Fan (near toner hopper & ozone filter) ....9313-1710-51 ..... 10 12 ..........
Fan; transport area..................................9313-1710-51 ..... 17 06 ..........
Fax board 1 200f/251f/351f .....................4015-1041-01 ..... ...................
Fuser cleaner roller .................................4011-5717-02 ..... 11 10 ..........
Fuser exit actuator...................................4011-5757-01 ..... 11 13 ..........
Fuser exit sensor (PC3) ..........................4641-0901-01 ..... 11 28 ..........
Fuser gear ...............................................1164-5807-01 ..... 11 07 ..........
Fuser gear (2)..........................................4011-5771-03 ..... 12 10 ..........
Fuser gear (not on roller).........................4011-5765-03 ..... 11 04 ..........
Fuser heat lamp ......................................9352-2001-11 ..... 12 04 ..........
Fuser heat roller bearings (2) ..................4011-5762-01 ..... 12 11 ..........
Fuser heat roller: 200/200f/251/251f .......4012-5730-03 ..... 12 05 ..........
Fuser heat roller: 351/351f ......................4011-5730-03 ..... 24 5 ............
Fuser pawls; lower (4) .............................4011-5942-01 ..... 11 16 ..........
Fuser pawls; upper (5) ............................1054-4753-01 ..... 11 12 ..........
Fuser pressure roller ...............................4011-5731-02 ..... 12 01 ..........
Fuser pressure roller bearings (2) ...........4011-5758-02 ..... 12 02 ..........
Fuser roller drive gear .............................4011-5732-02 ..... 12 13 ..........
Fuser thermal fuse ..................................9346-3810-31 ..... 12 07 ..........
Fuser thermistor ......................................9372-2710-12 ..... 12 09 ..........
Fuser thermal switch TS1 .......................9334-1710-42 ..... 12 06 ..........
Fuser unit: 200/200f/251/251f .................4012-0321-02 ..... 11 30 ..300K
Fuser unit: 351/351f ................................4011-0321-02 ..... 22 30 ..300K
HVT (T/S only?) 200f/251f/351f ..............4011-6251-02 ..... 16 02 ..........
Inverter ....................................................4015-1005-01 ..... 12 3 ............
Laser unit ................................................4012-0531-02 ..... 15 01 ..........
Lens area switch (1) ................................1166-1111-01 ..... 6 07 ............
Lens area switch (3) ................................1166-1110-01 ..... 6 5/6 ...........
Main power switch...................................9332-5810-11 ..... 14 6 ............
Operation board ......................................No part number avail. .............
Operation panel 200f/251f/351f...............4011-0337-06 ..... 4 15 ............
Operation panel: 200/251/351.................4011-0336-02 ..... 2 15 ............
Original size detect board/assembly .......4011-0903-01 ..... 6 08 ............
Ozone filter ..............................................4011-2031-01 ..... 10 14 ..300K
Paper empty sensor actuator ..................1164-3027-01 ..... 16 03 ..........
Paper empty sensor photo interrupter (PC4)9335-1000-11 ..... 12 17 ..........
Paper pickup roller ..................................1164-3001-01 ..... 18 31 ..150K
Paper pickup roller separator pad ...........1164-0755-01 ..... 18 05 ..........
Paper tray unit actuator ...........................4658-3125-01 ..... 20 28 ..........
Paper tray unit actuator ...........................4658-3134-01 ..... 20 27 ..........
Paper tray unit clutch (CL101).................9322-1000-21 ..... 19 16 ..........
Paper tray unit control board ...................4658-0101-04 ..... 19 03 ..........
Paper tray unit door set photo interrupter .....4002-0902-01 ..... 19 09 ..........
Paper tray unit motor (M101) ..................9314-1000-11 ..... 19 18 ..........
Paper tray unit near empty board............4658-0102-01 ..... 19 06 ..........
Paper tray unit photo interrupter (4) ........4002-0902-01 ..... 20 25 ..........
Paper tray unit pickup roller.....................4658-0151-01 ..... 21 06 ..........
Paper tray unit second roller ...................4658-3501-01 ..... 20 29 ..........
Paper tray unit switch ..............................9332-1710-61 ..... 19 01 ..........
PF-117 feed roller....................................4496-3013-02 ..... ...........200K
PF-117 separator roller ...........................4496-3045-01 ..... ...........200K
PF-117 take up roller 1............................4496-3001-02 ..... ...........300K
PF-117 take up roller 2............................4496-3046-02 ..... ...........300K
PF-117 torque limiter...............................4496-0152-01 ..... ...........200K
PF-118/119 separator roller ....................4658-0151-01 ..... ...........200K
PF-118/119 take up roller........................4658-3027-01 ..... ...........200K
Power supply...........................................9325-2000-12 ..... 15-06 ..........

117

TENTH EDITION
MINOLTA DI200 / 200F / 251 / 251F / 351 / 351F

PART DESCRIPTION
Power switch (S3) ...................................9332-1710-41 ..... 7 11 ............

Registration actuator ...............................1164-3504-03 ..... 14 03 ..........
Registration clutch ..................................9322-1000-81 ..... 14 07 ..........
Registration photo interrupter..................4641-0901-01 ..... 14 01 ..........
Registration roller (narrow; lower?) .........4011-3509-01 ..... 14 11 ..........
Registration roller (wider; upper?)...........4011-3510-01 ..... 14 13 ..........
Registration roller cleaner pad ................1165-0756-01 ..... 14 12 ..150K
ROM/RAM board (PWB-M) 200f/251/351 ...4011-0108-02 ..... 9 09 ............
Scan motor (M10) ...................................4015-1032-01 ..... 5 02 ............
Scan photo interrupter.............................1166-1100-01 ..... 4 07 ............
Scan sensor (PC12)................................1166-1100-01 ..... 3 25 ............
Scan sensor (PC13)................................1166-1101-01 ..... 3 20 ............
Size board ...............................................4011-0111-01 ..... 17 07 ..........
Slit glass assembly for document feeder....4015-1002-01 ..... 1 08 ............
Toner bottle sensor .................................9335-1000-11 ..... 10 19 ..........
PART DESCRIPTION
Toner empty sensor (S4) ........................ 9334-2710-11..... 10 16...........

Toner motor (2)....................................... 9312-1000-11..... 10 06...........
Transfer roller assembly ......................... 4011-0313-02..... 14 09.. 150K
Transport actuator spring........................ 1164-3527-02..... 10 26...........
Transport area micro switch
(S2; door side it says?) ....................... 9331-2710-11..... 17 03...........
Transport area photo interrupters (2)...... 4011-0901-01..... 17 09...........
Transport area size board....................... 4011-0111-01..... 17 07...........
Transport drive assembly: 200/200f/251 4012-0152-01..... 17 12...........
Transport drive assembly: 351/351f ....... 4011-0152-01..... 17 12...........
Transport motor (M1) 200/200f/251/251f 9314-2000-82..... 17 05...........
Transport motor (M1) 351/351f............... 9314-2000-62..... ....................
Transport motor (M2) 200/200f/251/251f 9314-2910-32..... 17 04...........
Transport motor (M2) 351/351f............... 9314-2910-52..... ....................

Note: Some trouble codes are reset by opening and closing the lower front door. Some will be cleared by entering the
Tech Rep Service mode: Go to Counter. Go to Trouble. Trouble Reset. If Warm Restart Switch, is asked
for, This can be actuated through a small access hole on the right side of the operation panel, using a
straightened paper clip or something similar. You might be able to clear the counter by pressing
clear, and then end.
Note: Fax trouble codes are not included here.
C0B0F: Paper entry switch motor problem.
C0000: Main motor drive problem.
C0B30: CD aligning motor.
C0010: M1 motor not running.
C0B38; Shift motor.
C0045: Fuser fan
C0B48: Exit roller motor problem.
C004C: Ozone fan motor.
C0B4D: Paper holding tray motor.
C004E: Power supply fan.
C0B4E: Finisher tray motor.
C0070: Toner hopper motor.
C0B50: Stapler motor 1 problem.
C0214: Image transfer voltage problem.
C0B54: Stapler motor 2 problem.
C0500: Low fuser temp.
C0B73: Punch motor problem.
C0B78: Hole position selector motor problem.
C0B80: Shift motor problem.
Fuser trouble codes can be reset by going to Tech
Rep service mode to TROUBLE RESET. See
C0BA0: Elevator motor.
explanations above.
C0F32: ATDC sensor failure.
C0650: Scan home problem.
C0F33; ATDC did not take place in 1 minute in F8 mode
C0651: Scan home problem.
and/or voltage is outside the rane of 5.39 to 8.15.
C0990: LCC lift-up problem.
C1038; Engine connection error.
C0991: Lift 1 motor up problem.
C1300; Laser (polygon) motor error.
C0995: LCC transport motor problem.
C133A: Communications problem with gate array.
C0999; Lift 2 motor up problem.
C133B: Communication problem with option I/F.
C099D: Communications problem.
C13C0: Failure of imaging cartridge to initialize.
C0B00: Finisher transport motor.
C13D0: Bad EEPROM
C0B20: Stapler unit drive motor problem.
C13F0: HYSYNC detect failure.


118

TENTH EDITION
MINOLTA DI200 / 200F / 251 / 251F / 351 / 351F

SERVICE MODE: Described by Minolta as "Tech Rep Mode": Press Utility key. Select "Meter Count" screen. Press
Stop, press "0", Press 0, Press Stop, Press 0, Press "1". Follow the message display at that point.
Various choices; "tech rep choice," "system input," "Admin # input," "Counter," "Function," "I/O check,"
"Movement check," "RD mode," "ROM version," and "level history." Press Exit to exit.
Note: Unlike the previous series (250/350) F models used a different procedure. In this series, they all use the same
simulation procedure.
Note: Test print can be obtained by pressing S1 on PWB-A on rear of machine (same as F12.) Press again to stop print.
Warm restart switch: S37 on PWB-F (control panel) will enter initial mode. This can be actuated through a small
access hole on the right side of the operation panel, using a straightened paper clip or something similar.
Copy count: Can be obtained in Utility mode. Press Utility. Press meter count. Note that User management
includes toner replenish.
Copy quality: In Utility, Users choice 4/6, you can select density priority (auto/manual) and priority density (density
level.) Users choice 6/6 will allow you to select ADF density.
Tech Rep Modes: (Printer)
F1: Paper pass through machine, after warm-up. After pressing Start key, paper will pass through machine.
F2: High voltage output setting. Factory use only.
F7-1: Original size detect sensor adjust. Cover glass with several layer s of white 11x17 paper. Press "Start."
F8 : ATDC (auto toner density concentration): Press "start." Note: This is stated to be for Factory Use only. This
machine normally includes this function when the imaging unit is replaced.
F12: Prints out test pattern. Various choices. Press Start to begin and press stop to stop.
I/O check: Touch "I/O check." Touch function you want. Press "start." This will test sensors in these areas. Each will
have a symbol such as S6, PC14, etc. The panel will also display what switch or sensor it is. Service manual
says that all machines may not display the same message or the same information as in the manual. Switches &
sensors in these items can be tested by actuating them.
ADF
Mail bin finisher
Finisher
Scanner
Printer
Shift tray/job tray
Movement check: Test the item by running it.
ADF paper passage: Feeds paper through document feeder. After loading paper in ADF, press "start."
Scanner: Drives CCD, turns on exposure lamp and moves scanner.
Exp lamp check: Checks exposure lamp intensity.
Tech Rep Choices: System or Printer.
FLS paper. Size.
Auto paper configuration. Inch or metric.
Duplex or simplex:
Function limit. Whether or not to set functions is allowed
from control panel.
Dry key set. To display in User mgmt.
Printer:
Edge erase adjustment.
Loop adjustment (paper buckle at registration
roller.)
Image density. Sets center value of Users choice
of priority density.
ATDC sensor gain. ATDC control voltage is
displayed.
VG adjust: To change image density.
ADFR:
Original stop position.
Registration loop.
Scan through ADF:

Registration: Main scan is -72 to +72. Sub scan is 127 to +127.
Zoom adjust: Scan zoom in main and sub
directions. .99 to 1.00.
IR erase width
Book center erase.
Paper size input.
Change fixed zoom.
Machine configuration.
Technical memo: Serial number.
Original size detect.
Administrator # input: Set an ID number with number
keys.

119

TENTH EDITION
MINOLTA DI200 / 200F / 251 / 251F / 351 / 351F

COUNTERS: Open counter screen. Select counter you want to clear. Press Clear to clear that counter. Then press
End. IC1 and IC2 cannot be cleared. They reset when new imaging cartridge (drum unit) is installed. Counters
that can be accessed. Paper sizes, jam counts in all locations, PM counts = copies run on individual parts. To
reset errors, go to Trouble and select the item, then press clear, and then END. If that does not work, go to
the warm reset procedure as described above (at the beginning of Service mode.)
PM items that can be checked are: imaging cartridge, fuser unit, 5 different cassette drawers, LCC parts 1 & 2, copies
since last PM, single sided & double sided count, document feed uses, scans (IR1 & IR2,) finisher use, and
number of pages equivalent to the number of black dots on an A4 original with 5% coverage.
TROUBLE: You can also monitor trouble codes. Each trouble code is listed/displayed along with the number of times it
occurred.
DEVICE: Monitors number of prints for each application (copier, printer, reports, faxes, fax transmissions and mail
transmissions.)
MAINTENANCE:
Maintenance set: Select to read the current count. Press "Clear" to clear. Enter a new value with number keys if
you wish (otherwise I believe it defaults to 0s.)
Simplex or Duplex.
RD mode: Initial settings from Data terminal.
ID code: Enter code (default is highlighted.) Transmits "Maint Start" to the center.
Maintenance: initial settings.
DT: Data; CT-ID, DT-ID and phone number.
CT-ID: ID number of the center in the personal computer.
DT-ID: ID number of data terminal.
Tel No: Phone number of modem connected to the personal computer. "P" is for pulse. "T" is for touch tone.
Interrupt or pause for 3 second pauses.
Initial transmission: From machine to the center to check for communication at set up.
Counter clear: Clear spare counter set by center. Touch "Counter clear" and touch number assigned.
Call completion: Used by technician to notify center that service is complete.
RAM clear: Initializes data terminal settings (yes/no.)
Common DT: Display screens for communications settings. Phone choices; dial mode, auto receive, result code,
level history.
Dial mode: Type of phone (toner or pulse.)
Auto receive choice.
Result code: Set according to copier modem.
ROM version display.
Level history:
ATDC control voltage.
ATDC current display.
Vg current : Grid voltage (-534 to -748 volts)
Vb current : Developer bias (-409 to -623 volts.
Key counter, plug in counter, size counter, Total counter, Vendor mode, copy kit, copy kit counter.
Total counter: Mode 1 is 1 per copy. Modes 2 & 3 count multiple for sided copying. I dont understand what they
mean, but that is what the manual says.
Copy kit: PM indicator is a picture of oil can. You can set the PM CYCLE here. Maintenance indicator for this is M4.
Copy kit counter: You can set whether to call for PM or not. Mode 1 would be no PM call. Mode 2 allows copying after
PM indicator comes on. Mode 3 will stop machine operation when PM light comes on.
Plug in counter: Select whether to count copy cycles or copies made.
Key counter: On if key counter is used. If off, copies can be made without key.
Vendor mode: Off, coin or card.
ADJUST: SERVICE MODE: Show "Tech Rep Mode". Press stop. Press Start. Select function. Enter + or with
access mode key. Exit by touching "END."

120

TENTH EDITION
MINOLTA DI200 / 200F / 251 / 251F / 351 / 351F

Printer:
Registration: CD engine side is -4 to +4. FD is -19 to +19 on351, -26 to +26 on 200/251.
IR:
Registration: Main scan is -72 to +72. Sub scan is -24 to +127.
Zoom adjust: Scan zoom in main and sub directions. .99 to 1.00.
Initial Mode: To initialize various items: Memory clear, total clear, image data clear, date & time, touch panel adj,
marketing area, clear FAX setting, TROUBLE RESET.
Press "Warm Restart." "." will display on left side of screen. Enter "3." Select item to be reset. Follow
instructions. Touch "Exit" to exit. Note: To access warm restart switch: This can be actuated through a small
access hole on the right side of the operation panel, using a straightened paper clip or something similar.
Memory clear: All except counters.
Touch panel adj: Touch the center of each of the four points in sequence (any sequence).
Total clear: Clears all counters.
Marketing area: Settings for zoom rations, paper sizes, etc.
Image data clear: Clears data in file memory of MFB board.
FAX set/clear: Clears fax settings.
Date time set: Set.
Trouble reset: Reset all trouble codes including fuser codes. You may need to press warm restart switch. This
can be actuated through a small access hole on the right side of the operation panel, using a straightened
paper clip or something similar.
Utility mode: Select Utility on screen (service mode is not necessary.) Then select the item you want to check.
Soft switches are not covered here. Service manual pages S-39 through S-52.
Fax mode (F models) information.
To print memory dump and file dump. Press Utility key. Select "Meter Count" screen. Press Stop, press "0", Press
0, Press Stop, Press 0, Press "2". Select maintenance mode. Press memory dump, or file dump. Press
Exit to exit. Note: These reports are about 100 pages of printouts.
Utility Key, users choice mode will also give many other selections not available to non-F models. Line monitor
volume, fax program and many other operator fax choices.
Fax service mode. Same procedure as non-f models, but different screens (some the same.) Among the differences,
you can select a Service call for the following conditions. Toner empty, drum life nearly over and malfunction.
Fax service mode has a maintenance mode, which has nothing to do with routine maintenance such as PM. It has to
do with memory dump and file dump, as explained two paragraphs above this one.
Adjust mode: Follow screen and prompts.
Soft switches: Not included here: 74 pages of these in service manual. However Mode 026, Bit 3 is for allowing
machine to place service call for empty toner. Bit 2 is for allowing machine to place service call for end of drum
life. Bit 1 is for allowing machine to place service call for out of consumables.
Error codes: Fax error codes are not covered here.


121

TENTH EDITION
MINOLTA DIALTA DI450 / 550

Di450: Hitachi I-45, Imagistics DL-460
Di550: Hitachi I-55, Imagistics DL-550 / DL-560
Profile: Digital.
Speed: 45/55 copies per minute.
MINOLTA CONSUMABLES
SUPPLY
DESIGNATION
STATED YIELD (450 / 550)
Minolta Toner 502 A (1100 grams)..............................8936-902 .......................................................... 33,300
Imagistics Toner 451-3 (1100 grams)..........................8936-921 ........................................................... 33,300
Developer 502 (600 grams).........................................8936-912 .......................................... 240,000/300,000
Drum .........................................................................4002-0291 ........................................... 240,000/300,000
Staple cartridge: (FN-3, FN-5, ST-210, ST-212, ST-213, ST-1000) ......................... 3 cartridges of 5,000 each
Staple cartridge MS-3D: (FN-106, FN-110, FN-116) ...4623-371 ............................. 3 cartridges of 5,000 each
Staple cartridge MS-5C: (FN-6, 7,100, 102, 104, 112, 500, 502, 503, 504)
.............................................................................4448-121 ............................. 3 cartridges of 5,000 each
Staple cartridge MS-5D: (FN-8, FN-105, FN-113) .....4623-3611 ............................. 3 cartridges of 5,000 each
OPTIONS
DESCRIPTION
Document feeder.................................... EDH-3 ......................
Original cover (if no document feeder) ... OC-1 ........................
2-drawer paper feed cabinet................... PF-208 ...... 4640-230
Large capacity cassette.......................... PF-115 ...... 4640-430
Large capacity cassette.......................... C-306 ........ 4642-612
Large capacity cassette.......................... C-306L ...... 4642-812
Large capacity cassette landscape kit .... LCC kit ...... 4614-101
Duplex paper feed cabinet...................... PF-7D........ 4640-130
Finisher (multi-position stapler with punch).. FN-105 ...... 4643-612
Finisher (1-position stapler) .................... FN-106 ...... 4644-612
DESCRIPTION
Finisher (with folder) ............................... FN-5 .......... 4470-712
Finisher (with mail bins) .......................... FN-503 ...... 4612-712
Exit tray (if no finisher) ............................ Copy tray... 4447-121
Hard disk drive kit ................................... HDD-1 ....... 4623-259
Data terminal .......................................... DT-105 .............None
Print option (external w/ interface kit K) .. PI5500.....4645-X001
Print option (embedded) ......................... Pi5501 ....... 4692-612
Network 10/100BaseT ............................ NIC ............ 4625-171
Token ring card.........................Token ring card. 7640-0001-18
Easiest Copy Quality Adjustment: Select "User's choice" You can select auto exposure or manual. You can also
select the density setting which is described as "Print Exposure." For ADF density, go to "Density ADF"
Developer replacement and calibration: Open front door. Release transport lever. Loosen two screws and slide out
developer unit. Toner hopper: One connector and three screws and lift off. Empty old developer and replace. Clear
developer 1, developer 2 of PM counts in tech rep mode. Run F8 to calibrate developer (Auto toner density
concentration.)
Drum removal: Remove developer unit from machine, as described above. Remove charge corona. Remove drum
shaft in front (two screws.) Lift out drum. After replacing drum, clear counts for PC drum 1, PC drum 2 and PC
drum 3 in tech rep mode.
Drum blade: Remove front cover from developer unit. Remove screw in front and rear to remove cover plate (scatter
prevent plate.) Remove two screws and lift blade out and replace.
Resetting Maintenance: (PM) counters for waste toner and fuser web. Press "Utility." Touch "Meter Count." Press
Stop, 0, 0, stop, 0 1. select Tech Rep Mode. Select Counter. Select Consumables. For M2, select Waste Toner.
Press Clear. For M3, select Web. Press Clear.
Waste Toner: Collected in a waste bottle. Must be reset in Tech Rep Mode, M3 (above.)
User's choice mode: Press "Utility: key and then press "user's choice." Select screen This will provide certain
functions, such as density priority, print exposure, ADF density, etc. Select item, make changes as needed. Press
"Enter" to lock in. Escape by pressing "Panel Reset."

122

TENTH EDITION

PARTS AND MAINTENANCE ITEMS (450 / 550)
PART DESCRIPTION
AIDC board (board G).................. 1149-0107-01......13 32 ........
ATDC unit .................................... 1136-6052-12......14 48 ........
Board (PWB I1.I2)........................ 1164-0105-01......22 14 ........
Board (PWB R) ............................ 1155-0125-02......23 11 ........
Board A (PWB A)......................... 4002-0104-03......22 4 ..........
Board IC ...................................... 4002-0105-03......3 14 ..........
Board S: tech rep board (PWB S) 1155-0117-01......23 20 ........
Board: Image (PWB B) ................ 4002-0102-15......23 6 ..........
Board: inverter ............................. 4002-7802-01......6 17 ..........
Board: Option (PWB M) ............... 4002-0120-02......23 7 ..........
Board: Power (PWB C)................ 4002-0103-02......22 2 ..........
Board: Power (PWB M) ............... 4002-6201-02......22 8 ..........
Board: Power (PWB S) ................ 1177-6203-03......22 9 ..........
Bypass actuator ........................... 1075-3356-02......11 3 ..........
Bypass paper empty photo interrupter 4002-0902-01......11 1 ..........
Bypass roller (1)........................... 1136-0162-01......11 26 ........
Bypass roller (2)........................... 4002-3216-01......11 21 ........
C306 board A .............................. 4483-0101-01......2 9 ............
C306 board B .............................. 1285-0102-12......1 10 ..........
C306 photo interrupter (lower) ..... 4642-0901-01......2 8 ............
C306 photo interrupter (transport; 1) 4642-0901-01......3 31 ..........
C306 photo interrupter (transport; 3) 9335-1310-31......3 3 ............
C306 photo interrupter (upper) .... 9335-1310-31......2 11 ..........
C306 pickup motor (M2) .............. 9314-1611-91......2 3 ............
C306 pickup roller........................ 4421-0165-01......2 5 ............
C306 transport actuator ............... 4431-2402-13......3 14 ..........
C306 transport actuator ............... 4431-2403-01......3 10 ..........
C306 transport motor (m1) .......... 1257-6101-01......3 25 ..........
CCD............................................. 4002-0306-02......6 10 ..........
Charge corona assembly............. 4002-0311-01......13 50 ........
Charge grid.................................. 1177-4261-01......13 45 ........
Developer bushing....................... 1032-1606-02......14 22 ........
Developer bushing ...................... 1134-5147-01......14 9 ..........
Developer bushing (3) ................. 1200-3223-12......14 3 ..........
Developer bushing (auger; 2) ...... 1065-5106-01......14 54 ........
Developer gear ........................... 4002-5011-01......14 25 ........
Developer gear ........................... 4002-5013-02......14 24 ........
Developer gear ........................... 4002-5014-01......14 23 ........
Developer gear; 35t (2)................ 1134-5115-01......14 4 ..........
Developer mag roller ................... 4002-5001-02......14 38 ........
Developer motor (M1).................. 9314-2910-81......7 16 ..........
Developer seal (2) ....................... 1134-5148-01......14 2 ..........
Developer unit ............................. 4002-0313-02......13 51 ........
Developer unit gear ..................... 4002-5012-01......14 18 ........
Developer unit gear ..................... 4002-5013-01......14 19 ........
Developer unit gear; 15t .............. 1134-5112-01......14 45 ........
Developer unit gear; 24t .............. 1300-3131-03......14 46 ........
PART DESCRIPTION
Developer unit reed switch........... 9334-2610-11......14 12........
Developer unit sub motor (M14) .. 9312-1910-11......14 47........
Document cover assembly........... 4002-1603-01......1 1............
Document cover hinge; left .......... 4002-1601-01......1 6............
Document cover hinge; right ........ 4002-1602-01......1 5............
Document cover
photo interrupter (PC52)........... 4002-0902-01......3 8............
Document cover white mat .......... 4002-1604-01......1 4............
Drum anti-spill plate (recovery blade?) 1013-5524-01......13 30........
Drum cleaner unit transport coil ... 1136-5503-01......13 11........
Drum cleaning blade .............1136-0901-01 ..13 10 ... 240K/300K
Drum motor (M21) ....................... 9314-2910-71......7 17..........
Drum separator (3) ...................... 1134-0154-01......13 40........
EDH-3 board A ............................ 4641-0101-03......1 6............
EDH-3 drive section
solid state switch (1)................. 4641-0901-01......7 2............
EDH-3 drive section
EDH-3 exit motor (M4) ................. 9314-1911-53......7 13..........
EDH-3 fan .................................... 9313-1910-31......1 4............
EDH-3 motor (M2 & M3; 2) .......... 9314-1910-93......7 6............
EDH-3 paper pickup motor .......... 4641-0752-01......2 8............
EDH-3 paper pickup
photo interrupter (resist) ........... 4426-6302-01......3 14..........
EDH-3 paper pickup roller............ 4641-0153-01......4 15..........
EDH-3 paper pickup separator
solid state switch ...................... 9335-1910-91......4 2............
EDH-3 paper pickup size
solid state switch (2)................. 9335-1910-51......2 15..........
EDH-3 paper pickup
solid state switch (3)................. 9335-1000-11......2 11..........
EDH-3 paper pickup
EDH-3 paper pickup upper limit
solid state switch ...................... 4641-0901-01......4 3............
EDH-3 paper transport lever
(actuator?)................................ 4641-4412-02......5 16..........
EDH-3 paper transport
EDH-3 separation or feed roller ... 4469-3504-01......4 4............
EDH-3 separation or feed roller (2) .. 4641-3513-02......4 7............
EDH-3 take up motor (M1)........... 9314-1910-72......7 12..........
Erase lamp................................... 9351-1410-11......3 14..........
Exit photo interrupter ................... 4002-0903-01......21 13........
Exit upper left door interlock switch.. 9332-3610-13......21 15........
Exposure lamp............................. 4002-7801-01......6 18..........
Fan............................................... 9313-1910-31......23 26........
Fan............................................... 9313-1911-31......22 7..........
Fan............................................... 9313-1911-41......3 22..........
Fan (2) ......................................... 9313-1910-31......22 1..........
Fan (near squirrel cage)............... 9313-1911-41......23 13........
Fan (squirrel cage)....................... 9313-1310-92......23 14........

123

TENTH EDITION

PART DESCRIPTION
FN105 board A ............................ 4643-0101-03 ..... 3 10 ..........
FN105 punch unit ........................ 4643-4002-02 ..... 9 7 ............
FN105 punch unit bottle .............. 4643-4102-01 ..... 9 1 ............
FN105 punch unit motor (M11); round 4643-0751-01 ..... 9 15 ..........
FN105 punch unit photo interrupter. 4640-0902-01 ..... 9 17 ..........
FN105 stapler unit (2).................. 4643-0761-01 ..... 5 3 ............
FN105/FN106 elevator board D .. 4611-6054-01 ..... 4 16 ..........
FN105/FN106 elevator lower limit
micro switch ............................. 9331-2310-11 ..... 4 11 ..........
FN105/FN106 elevator lower limit
photo interrupter ...................... 4122-0901-01 ..... 4 12 ..........
FN105/FN106 elevator motor (M7) . 4643-0751-01 ..... 4 28 ..........
FN105/FN106 exit motor (M3)..... 9314-1911-62 ..... 5 26 ..........
FN105/FN106 exit section actuator. 4643-3034-01 ..... 8 34 ..........
FN105/FN106 exit section actuator. 4643-3046-01 ..... 8 7 ............
FN105/FN106 exit section
photo interrupters (2) ............... 4122-0901-01 ..... 5 37 ..........
FN105/FN106 exit section solid state
paper switch............................. 9335-1910-91 ..... 5 40 ..........
FN105/FN106 exit section tray
photo interrupters (2) ............... 4122-0901-01 ..... 8 6 ............
FN105/FN106 exit section
U route motor (M4) .................. 9314-1911-62 ..... 8 12 ..........
FN105/FN106 integrate motor (M5) 9314-1911-81 ..... 5 33 ..........
FN105/FN106 micro switch ......... 9331-2710-11 ..... 3 3 ............
FN105/FN106 micro switch actuator 4643-2119-02 ..... 3 4 ............
FN105/FN106 photo interrupter (3) . 4122-0901-01 ..... 3 6 ............
FN105/FN106 punch unit motor
(M1); square ............................ 9314-1911-71 ..... 9 18 ..........
FN105/FN106 shift section actuator 4643-4807-01 ..... 10 18 ........
FN105/FN106 shift section actuator 4643-4810-03 ..... 10 16 ........
FN105/FN106 shift section motor 4643-0751-01 ..... 10 5 ..........
FN105/FN106 shift section
photo interrupter ...................... 4640-0902-01 ..... 10 1 ..........
FN105/FN106 shift section
FN105/FN106 shift section upper limit
micro switch ............................. 9331-2310-11 ..... 10 13 ........
FN105/FN106 stapler motor (M6) 9314-1911-71 ..... 5 41 ..........
FN105/FN106 transport actuator
(2 flags next to each other) ...... 4643-3013-01 ..... 7 1 ............
FN105/FN106 transport actuator
(dogleg shape)......................... 4643-3020-02 ..... 7 4 ............
FN105/FN106 transport alienate
motor (M12) ............................. 4643-0751-01 ..... 7 31 ..........
FN105/FN106 transport exit paddle
motor (M15) near bottom ......... 4643-0752-01 ..... 7 44 ..........
FN105/FN106 transport exit roll
motor (M13); near top .............. 4643-0757-01 ..... 7 23 ..........
FN105/FN106 transport L route
motor (M2) ............................... 9314-1911-62 ..... 7 33 ..........
FN105/FN106 transport motor (M9) 4643-0752-01 ..... 6 25 ..........
FN105/FN106 transport
PART DESCRIPTION
FN105/FN106 transport
solid state switch...................... 9335-1910-51......6 3 ............
FN105/FN106 tray; lower ............ 4643-4301-03......1 11 ..........
FN105/FN106 tray; lower
slide extension ......................... 4643-4302-01......1 10 ..........
FN105/FN106 tray; upper ............ 4643-4201-01......1 12 ..........
FN105/FN106 tray; upper
slide extension ......................... 4643-4202-02......1 9 ............
FN106 stapler unit ....................... 4644-0752-01......5 3 ............
FN5 board B ................................ 4428-0102-01......9 15 ..........
FN5 board B ................................ 4428-0102-01......20 3 ..........
FN5 board D ................................ 4470-0110-01......21 5 ..........
FN5 board M ............................... 1134-0107-01......11 5 ..........
FN5 board P ................................ 4470-0102-01......1 8 ............
FN5 crease drive motor (M11)..... 4470-6122-01......19 10 ........
FN5 crease section actuator........ 4470-3142-01......18 11 ........
FN5 crease section photo interrupter.. 4642-0901-01......16 14 ........
FN5 crease section stopper
motor (M12) ............................. 9314-1710-51......18 1 ..........
photo interrupter....................... 4470-0902-01......16 17 ........
FN5 crease skew clutch (CL2)..... 9322-1511-21......19 9 ..........
FN5 drive section photo interrupter.. 4470-0902-01......7 10 ..........
FN5 elevator LW micro switch ..... 9331-2310-11......21 9 ..........
FN5 elevator tray photo interrupter (2) 4470-0902-01......11 2 ..........
FN5 elevator tray pitch motor (M9). 4470-0753-01......11 1 ..........
FN5 micro switch (2).................... 9331-2710-11......2 8 ............
FN5 non-sort tray photo interrupter.. 4485-6301-01......13 14 ........
FN5 non-sort tray board C ........... 4428-0103-01......13 6 ..........
FN5 non-sort tray micro switch
(tray set)................................... 9331-2710-11......13 5 ..........
FN5 non-sort tray photo interrupter.. 9335-1311-01......13 7 ..........
FN5 paper exit elevator up
micro switch ............................. 9331-2310-11......10 8 ..........
FN5 paper exit LED
FN5 paper exit photo interrupter.. 4470-6302-01......10 12 ........
FN5 paper exit tray motor (M8).... 4470-0755-01......10 6 ..........
FN5 paper exit/elevator
photo interrupter (2) ................. 4470-0902-01......10 1 ..........
FN5 photo interrupter .................. 4470-0902-01......21 10 ........
FN5 photo interrupter .................. 4470-6301-01......2 6 ............
FN5 photo interrupter .................. 4640-0902-01......2 7 ............
FN5 photo interrupter (2) ............. 4470-6302-01......21 7 ..........
FN5 punch photo interrupter........ 4470-0902-01......14 11 ........
FN5 punch photo interrupter........ 4640-0903-01......15 5 ..........
FN5 punch unit ............................ 4470-0155-01......15 16 ........
FN5 punch unit photo interrupter . 4642-0901-01......15 17 ........
FN5 registration clutch 2 (CL1; lower). 9322-1310-61......7 8 ............
FN5 registration clutch 2 (CL3; upper) 9322-1310-71......7 2 ............
FN5 stapler unit ........................... 4470-4351-04......20 1 ..........

124

TENTH EDITION

PART DESCRIPTION
FN5 take up motor (M3)............... 4470-0752-01......6 3 ............
FN5 take up photo interrupter ...... 4470-0902-01......6 1 ............
FN5 transport clamp motor (M4).. 4470-0752-01......9 14 ..........
FN5 transport clamp photo interrupter 4470-0902-01......9 12 ..........
FN5 transport motor (M1) ............ 4470-6121-01......7 7 ............
FN5 transport motor (M7) ............ 9314-1710-41......9 13 ..........
FN5 tray align motor (M5)............ 4470-0754-01......4 6 ............
FN5 tray CD align motor (M6)...... 9314-1710-61......5 7 ............
FN5 tray cover micro switch ........ 9331-2710-11......4 7 ............
FN5 tray photo interrupter ........... 4485-6301-01......5 8 ............
FN5 tray photo interrupters (3) .... 4470-0902-01......4 3 ............
FN5 tray stopper motor (M13) ..... 4470-0757-01......5 6 ............
FN5 upper entrance port exit
photo interrupter....................... 4640-0903-01......12 7 ..........
FN5 vertical transport actuator .... 4643-2119-02......23 9 ..........
FN5 vertical transport micro switch.. 9331-2710-11......23 11 ........
FN5 vertical transport photo interrupter4470-0902-01......23 17 ........
FN503 1st tray exit photo interrupter... 4612-0901-01......4 2 ............
FN503 assistance tray 1st tray
micro switch ............................. 4611-6303-01......9 1 ............
FN503 assistance tray motor (M10) 4611-6110-02......9 2 ............
FN503 assistance tray
photo interrupters (2)................ 4612-0902-01......9 3 ............
FN503 board A ............................ 4612-6054-01......2 5 ............
FN503 board B ............................ 4622-6051-02......6 6 ............
FN503 board C ............................ 4612-6052-01......2 9 ............
FN503 board D (bin empty) ......... 4622-6053-02......6 7 ............
FN503 board E ............................ 4611-6053-01......2 15 ..........
FN503 board E ............................ 4611-6053-01......6 5 ............
FN503 board F ............................ 4611-6054-01......8 22 ..........
FN503 box ................................... 4612-4001-01......3 6 ............
FN503 curl control motor (M7) ..... 4611-0753-01......8 25 ..........
FN503 elevator tray/mail bin
elevator motor (M9).................. 4611-0752-01......10 8 ..........
lower trays (5) .......................... 4612-4326-01......10 9 ..........
micro switch (3) ........................ 4611-6305-01......10 12 ........
photo interrupters (2)................ 4612-0902-01......10 13 ........
FN503 elevator tray/mail bin top tray. 4612-4325-01......10 1 ..........
FN503 finisher tray motor (M8) .... 4611-6107-02......12 12 ........
FN503 paper aligning motor (M4) 4611-6104-01......8 20 ..........
FN503 paper aligning actuator .... 4611-5414-01......8 11 ..........
FN503 paper aligning paddle
motor (M6) ............................... 4611-0751-01......8 1 ............
FN503 paper aligning
photo interrupters (4)................ 4612-0902-01......8 14 ..........
FN503 paper aligning shift motor (M5) 4611-6105-02......8 15 ..........
FN503 photo interrupter (finish tray) 4611-6302-01......5 11 ..........
FN503 punch unit ........................ 4612-4003-01......11 2 ..........
FN503 punch unit transport
motor (M1) ............................... 4612-6101-01......11 11 ........
FN503 set micro switch ............... 4611-6303-01......2 21 ..........
PART DESCRIPTION
FN503 stapler door interlock
micro switch ............................. 4611-6303-01......2 2............
FN503 stapler unit/finisher tray
photo interrupter ....................... 4612-0902-01......12 9..........
FN503 stapler unit/finisher tray
stapler unit................................ 4611-5601-01......12 4..........
FN503 transport actuator ............ 4611-3016-01......5 7............
FN503 transport actuator (long shaft) 4611-3011-01......4 8............
FN503 transport motor (M2) ........ 4611-6112-01......5 3............
FN503 transport motor L (M3) ..... 9314-1611-51......7 9............
FN503 upper cover
micro switch interlock ............... 4611-6303-01......4 3............
Fuser gear ................................... 4002-5710-02......19 10........
Fuser gear ................................... 4002-5737-01......18 3..........
Fuser heat lamp; lower ................ 9352-2910-81......19 4..........
Fuser heat lamp; upper................ 9352-2910-52......19 2..........
Fuser heat roller bearings (2)....... 4002-5705-01......19 13........
Fuser heat roller bushings (2) ...... 4002-5704-01......19 3..........
Fuser heat roller gear................... 4002-5709-02......19 12........
Fuser heat roller; upper.........4002-5701-01 ..... 19 1.. 480K/500K
Fuser motor (M2) ......................... 9314-2910-91......7 19..........
Fuser pressure roller bearings (2) 4002-5706-01......19 5..........
Fuser pressure roller; lower ..4002-5702-01 ..... 19 6.. 480K/500K
Fuser separator pawl springs
(lower; 5) .................................. 1074-5778-01......18 13........
Fuser separator pawl springs
(upper; 5).................................. 1400-2230-02......18 8..........
Fuser separator pawls (lower; 5) . 4002-5790-01......18 12........
Fuser separator pawls (upper; 5). 4002-5783-01......18 9..........
Fuser thermistor; lower ................ 9372-2910-31......19 7..........
Fuser thermistor; upper................ 9372-2000-51......18 21........
Fuser thermal switch.................... 9334-1610-11......18 22........
Fuser unit..................................... 4002-0323-02......18 23........
Fuser web ................................... 1075-5751-01......18 6..........
Fuser web roller ....................4002-5732-01 ..... 18 7 . 480K/500K
Hard drive .................................... 4002-6059-01......23 10........
High voltage unit .......................... 4002-6204-02......22 11........
Interlock switch; front door ........... 9331-2710-11......5 6............
Inverter......................................... 4002-7802-01......6 17..........
Laser unit ..................................... 4002-0531-02......23 23........
Operation panel assembly ........... 4002-0113-02......1 17..........
Ozone filter .................................. 1136-4018-01......4 12..........
Paper feed drawer
photo interrupter (2).................. 9335-1310-41......8 9............
Paper feed lift motor (2) ............... 4002-0751-01......8 12..........
Paper feed photo interrupter (3)... 4002-0902-01......8 8............
Paper take up actuator................. 4002-3322-01......9 28..........
Paper take up actuator................. 4425-3626-01......9 27..........
Paper take up clutch (2)............... 4002-3217-01......9 30..........
Paper take up motors (2; M4, M5).. 9314-1911-43......9 4............
Paper take up photo interrupter (2) .. 4002-0901-01......9 22..........
Paper take up photo interrupter (6) .. 4002-0902-01......9 19..........
Paper take up roller (2) ................ 4002-3201-01......9 33..........

125

TENTH EDITION

PART DESCRIPTION
Paper take up roller (2)................ 4002-3216-01 ..... 9 31 ..........
Paper take up vertical
transport motor (M6) ................ 9314-1000-41 ..... 9 3 ............
Paper take up vertical
transport motor (M7) ................ 9314-1000-51 ..... 9 18 ..........
PF115 drive section
photo interrupter (3) ................. 4640-0903-01 ..... 8 13 ..........
PF115 board A ............................ 4640-0102-03 ..... 1 46 ..........
PF115 board E (empty board) ..... 4425-0104-02 ..... 9 43 ..........
PF115 board H ............................ 4479-0105-01 ..... 9 15 ..........
PF115 drive motor (M122)........... 9314-1000-72 ..... 8 8 ............
PF115 elevator motor (M126)...... 4425-0753-01 ..... 9 41 ..........
PF115 paper tray motor
(M127 & M128;2) ..................... 4002-0751-01 ..... 9 19 ..........
PF115 paper tray
photo interrupter (5) ................. 4640-0903-01 ..... 9 7 ............
PF115 photo interrupter............... 4640-0902-01 ..... 7 16 ..........
PF115 photo interrupter............... 4640-0903-01 ..... 7 17 ..........
PF115 photo interrupters (4) ....... 4640-0903-01 ..... 10 12 ........
PF115 pickup or feed roller ......... 4002-3201-01 ..... 8 21 ..........
PF115 pickup or feed roller ......... 4002-3216-01 ..... 8 23 ..........
PF115/208 actuator ..................... 1136-4510-01 ..... 1 33 ..........
PF115/208 duplex motor (M131). 9314-2911-02 ..... 3 24 ..........
PF115/208 duplex
PF115/208 fan............................. 9313-1000-21 ..... 1 32 ..........
PF115/208 paper transport actuator 1075-3572-01 ..... 2 15 ..........
PF115/208 paper transport actuator 4640-3928-01 ..... 2 36 ..........
PF115/208 paper transport
PF115/208 turnover motor (M130).. 9314-1911-11 ..... 2 24 ..........
PF115/7D actuator ..................... 4002-3321-01 ..... 7 13 ..........
PF115/7D actuator
(2 for 115. 1 for 7D) ................. 4425-3626-01 ..... 7 5 ............
PF115/7D photo interrupter ......... 4640-0902-01 ..... 7 10 ..........
PF115/7D photo interrupter ......... 4640-0903-01 ..... 7 11 ..........
PF115/7D roller ........................... 4425-0152-02 ..... 7 8 ............
PF115/7D transport motor (M121) .. 9314-1000-41 ..... 8 7 ............
PF208 board A ............................ 4640-0101-03 ..... 1 46 ..........
PF208 drive section actuator (2) . 4002-3321-01 ..... 4 5 ............
PF208 drive section actuator (2) . 4425-3626-01 ..... 4 14 ..........
PF208 drive section
PF208 drive section
PF208 drive section
PART DESCRIPTION
PF208 feed roller (2).................... 4002-3216-01......5 22 ..........
PF208 lift motor (M124 & M125; 2).. 4002-0751-01......4 18 ..........
PF208 pickup roller (2) ................ 4425-0152-02......4 12 ..........
PF208 roller (2)............................ 4002-3306-01......5 10 ..........
PF208 take up clutch (20............. 4002-3217-01......5 21 ..........
PF208 take up motor
(M122 & M123; 2) .................... 9314-1000-72......5 9 ............
PF208 take up roller (2) ............... 4002-3201-01......5 19 ..........
PF208 take up section
photo interrupters (4) ............... 4640-0903-01......5 13 ..........
PF208 transport motor (M121) .... 9314-1000-41......5 8 ............
PF7D receipt tray box.................. 4425-2064-02......11 1 ..........
Photo interrupter (PC54) ............. 9335-1310-11......3 16 ..........
Photo interrupter; pre-drive (PC20).. 4002-0902-01......22 19 ........
Platen glass ................................. 1155-0156-03......1 7 ............
Registration actuator ................... 1139-3127-01......16 5 ..........
Registration photo interrupter ...... 4002-0902-01......16 8 ..........
Registration roller ........................ 4002-3503-01......15 18 ........
Registration roller ........................ 4002-3504-01......15 19 ........
Registration roller (probably) ....... 1136-3524-01......16 1 ..........
Scan motor (M51)........................ 9314-1910-81......6 16 ..........
Scan photo interrupter (PC51)..... 9335-1310-41......3 20 ..........
Size reset reed switch (S51)........ 9334-2610-11......3 21 ..........
Synchronizing motor (M9) ........... 9314-1000-72......15 3 ..........
Toner cartridge seal/sponge ........ 4002-5022-01......14 55 ........
Toner hopper photo interrupter.... 4002-0902-01......12 2 ..........
Toner hopper unit ........................ 4002-0316-02......12 19 ........
Toner motor (M13)....................... 9312-1910-21......12 18 ........
Transfer corona assembly ........... 4002-0319-02......16 36 ........
Transport actuator ....................... 4002-3518-01......15 22 ........
Transport area cleaning pad........ 1156-3543-01......15 27 ........
Transport belts (set of 4) ............. 4002-0901-01......17 20 ........
Transport motor (M8)................... 9314-1000-61......15 1 ..........
Transport photo interrupter .......... 4002-0902-01......15 21 ........
Triac/SSR .................................... 9343-4210-21......22 17 ........
Turnover actuator ........................ 4002-0902-01......21 49 ........
Turnover motor (M10).................. 9321-2910-81......20 2 ..........
Turnover photo interrupter (3)...... 4002-0902-01......20 22 ........
Waste toner bottle photo interrupter
(in PF115/208) ......................... 4640-0902-01......1 34 ..........
Waste toner bottle (in PF115/208) ...4640-0151-02......1 5 ............

126

TENTH EDITION

Note: Some trouble codes and all operator trouble codes are reset by opening and closing the lower front door. Some
will be cleared by entering the Tech Rep Service mode: Trouble Reset. Some will be cleared with the Tech reps
switch board (located in front, towards top left, under a small access plate).
Tech Rep board
Item Function
S25: Resets error codes
S26: Tech rep service switch
PJ2: Initialize to clear error codes (with jumper)
If pressing S25 does not clear an error code, shut power. Jumper the pins at PJ2. Turn power on. Keep jumpered for
about five seconds. "Initialize complete" will display. Press "OK."
If that does not work, you might have to do a memory clear. Shut power. On the same board (tech rep board,)
jumper TP1>TP3. Turn on power. Hold the jumper for about five seconds. "Memory clear complete" will display.
Press "OK."
C0998: Shift return problem.
C0000: Fuser motor drive problem.
C099C: Shift motor problem.
C0010: Drum motor not running.
C09C0: LCT elevator up/down problem.
C0040: Suction fan.
C0B00, C0B02, C0B03, C0B04: Finisher transport motor.
C0042: Fuser fan.
C0B20, C0B21, C0B24 Stapler drive problem.
C0044: EDH fan.
C0B30, C0B31, C0B34, C0B35, C0B36, C0B38: Paper
C0045: Image reader fan.
aligning problem.
C0046: PH fan.
C0B48: Neat copy stack transport problem.
C0047: PH fan.
C0B49, C0B4A, C0B4B, C0B4D, C0B4E, C0B4F: Copy
C0049: Vertical transport fan.
stack transport problem.
C004C Fan motor.
C0B50,
C0B51, C0B54: Staple drive problem.
C004E Power supply fan.
C0B73,
C0B74: Hole punch problem.
C004F: Power supply fan.
C0B78: Hole punch problem.
C0072 Toner hopper motor.
C0B80: Shift problem.
C0090: Developer motor.
C0BA0, C0BA1, C0BA2: Elevator motor.
C0210: Transfer/separator corona.
C0BC0, C0BC1, C0BC2, C0BC3: paper folder problem.
C0400: Exposure lamp problem.
C0BF0: Control system problem.
C0D50: Duplex horizontal motor problem.
C0500 : Low fuser temp.
C0E00: Erase lamp problem.
C0F24: AIDC sensor problem.
C0F32: ATDC sensor problem.
To reset fuser codes, see explanation at top of this
C0F33: Low toner concentration.
section.
C10xx, C1xx, C1xx: Memory board problem.
C0602: Scan cable problem.
C12CX: Hard drive problem.
C0605 Scan home problem.
C1300: Laser (polygon) motor error.
C0900: 3rd drawer lift problem.
C1326: ARMS interface problem.
C0904: 3rd drawer lift motor.
C1330: VD signal low.
C0910: 2nd drawer lift problem.
C1334: Duplex problem.
C0914: 2nd drawer lift motor.
C133B Communication problem with option I/F.
C0920: 1st drawer lift problem
C13F1: 600 dpi sensor.
C0924: 1st drawer lift motor.
C13F4: Optics out of adjust range.
C0950: 4th drawer lift problem.
C13F5: LD1 intensity adjust problem.
C0954: 4th drawer lift motor.
C13F6: LD2 intensity adjust problem.
C0990: Main tray lift-up problem.
C13F7: Sub scan beam position adjust problem.
C0994: Main tray elevator motor.
C13F8: Main scan beam position adjust problem.
C0996: Main tray lock release problem.
C13F9: EPROM error.
C0997: Shift gate problem.

127

TENTH EDITION

C13FA: LD2 out of range.
C13FC: APC problem.
C1401: IR main routine timeout.
C1402: IR illegal interrupt vector.
C1410: IR watchdog.
C1426: Report retransmitted.
C1428: Transmission buffer full.
C1429: Transmission hard error.
C1430: H-sync error
C143E: EDH error.
C1430: Gain problem.

C1441: CCD problem.
C1450: Sequence timeout.
C1461: Serial GA1 error.
C1462: Serial GA2 error.
C1470: CCM to EVM communication error.
C1471: EVM to SQM communication error.
C1472: EVM to AMM communication error.
C1499: Image reader fan problem.
C18XX: SCSI problem.
User Utility Mode: Press "Utility" on control panel to display choices. Choices will be offered. Use touch screen to go
to the one you want. Touch "Enter" when done to lock in setting. Press "Panel reset" to exit.
Note: User's choice 2/6 includes density priority (auto or manual) User choice 6/6 includes ADF density.
Print density (described as "Print exposure") is also available in Utility mode.
SERVICE MODE: Described by Minolta as "Tech Rep Mode." Press "Utility" key. touch "Meter Count." Press "Stop",
press "0", Press "0", Press "Stop", Press "0", Press "1." Follow the message display at that point. Various
choices; "Function," "tech rep choice," "system input," "Counter," "I/O check," "I.R. & EDH check," ROM version,"
"Smart," "level history, "Admin mode" and "Finisher." Press "Panel reset" to exit.
Tech Rep Modes:
Tech Rep Printer
Press "Function." Press "Printer." Press F code. Press "Start."
F1: Paper pass through machine, after warm-up. After pressing Start key, paper will pass through machine.
F2: High voltage output setting. Factory use only.
F5: AIDC (auto image density control.) After F8 has been done. Will run for 30 seconds. . When complete, start key will
turn from orange to green.
F8: ATDC (auto toner density concentration): Press "start." Will run for about four minutes. When complete, start key
will turn from orange to green.
F12: Prints out test pattern. Various choices.
Opt mem check: Check optional memory.
Side to side registration adjustment: Press "Printer." Press "Registration CD." Press "Start." To adjust, press "clear."
Then enter new value with number keys, using access key to switch from + to - or - to +. When complete, press
"END." Might have to be done for each drawer, and bypass.
Lead edge registration adjustment: Press "Printer." Press "Registration FD." Press "Start." To adjust, press "clear."
Then enter new value with number keys, using access key to switch from + to - or - to +. When complete, press
"END." Might have to be done for each drawer, and bypass.
Lead edge erase, trail edge erase. Use same procedure as for registration adjustments, except for item in display.
Loop adjustment. Same procedure as above, except us loop, and then "drawer," and then adjust as above.
Erase width, zoom (both axes,)
Doctor blade: .6mm +/- .05mm.
Flash memory: Turn power off and unplug machine. Remove rear cover. Insert memory card into slot on master board.
Plug in and turn on machine. Data will rewrite. LED 3 will flash and LED 4 will be off. When both are on steadily,
procedure is complete. Do NOT shut power. Unplug machine. Remove memory card. Turn off power switch.
Plug machine in. Turn power on. Go to tech rep mode screen. Touch "ROM version." Should match the flash
memory version.

128

TENTH EDITION

Service Mode - continued
Tech rep switch board is located in upper left front corner, and includes trouble reset switch, service switch,
initialization switch, memory clear and ground
To initialize: Shut power. Jumper pins on JP2 on tech rep switch board. Turn on power. Hold short for about five
seconds. When "Initialize complete" displays, touch "OK."
Memory clear: Shut power. Jumper pins TP1 & TP3 on tech rep switch board. Turn on power. Hold short for about five
seconds. When "Memory clear complete" displays, touch "OK."
Image memory:
Opt memory check
Memory check
Comp/expansion: Checks to see if compressed properly.
IR (Image reader) mem prn: Check for correct signal
transfer.
Hard disk format

Hard disk check
ECC check
Date/time check
Tech Rep Choices: System set.

FLS paper. Set size.
Auto paper configuration. Inch or metric.
Function limit on control panel.
Touch panel adjust: Touch screen adjustment: Go to Tech rep mode. Touch "Tech rep choice" and then touch "System
set." Touch "Panel adjust." Touch the four + that you see on the screen, using the tip of a pen. The + will change
to a grid. Touch "END."
Smoothing (text.) On or off.
Maintenance call on or off.
Universal tray paper size.
Tech Rep Choices: Printer
Toner empty( stop machine or not) when indicator comes
on.
T/C abnormal. Allow machine to run or not if toner
concentration is wrong.
Fuser input. 1 is 180C, 2 is 190C, 3 is 195C.
T/C auto recover. Enable or disable auto recovery of
toner concentration.
Counters. Clear by pressing "Clear" key. Touch "End."

Paper
Maintenance. PM cycle. Enter value with number keys
(six 0s, I guess.)
Jam: count in various areas.
PM: count of many different sections of machine and
parts; 1st drawer, 3rd drawer, etc. Also copies on
fuser unit, fuser roller, duplex copies, etc.
Controller set 0-9 (print controller)

Main sw notice (when print controller turns on.)
Printer time out
Warning level for printer errors.
Peripheral mode. Mode 1, 2, or 3.
Consumables
Waste toner is "M2." Warning at 220K copies on 450.
warning at 270K copies on 550. Machine will stop
functioning 20K copies later.
Fuser web is "M3." Warning at 460K copies on 450.
warning at 470K copies on 550. 450 will stop
functioning 20K copies later. 550 will stop 30K
copies later.
Touch "SET." Press "Clear" key. Enter new value with
number keys. Press "End."
Trouble: Clears the trouble code count. Does not reset
trouble code.
System input
Change fixed zoom
Paper size
Marketing area
Original size detect
Your phone number. Use interrupt key for (-). Touch
"End" to lock in.
Hard disk. Touch "on" if installed.

129

TENTH EDITION

Service Mode - continued
I/O check. A sensor will show a 1 or 0 if actuated or not
actuated.
Function (IR; image reader)
Focus
Zoom CD
Zoom FD
Scale CD
Scan check
Original size adjust
Function (EDH)
Position/zoom (FD)
Position (CD)
S-ADF mode (CD)
S-ADF mode (FD)
Skew test
I.R. & EDH check
I/O check (IR)
I/O check (EDH)
Tech rep choice: Erase width, ID in photo mode.
EDH paper passage. 1-sided, 2-sided, auto size, single
feed.
ROM version
RD mode.
Level history: Displays various voltages, and values.
Admin mode.
Finisher:
Punch loop adjust,
I/O check; sensors and port signals.
Security mode: Key counter, size counter, vendor , plug
in counter, total count, admin unit.
Press stop, press "9." Select function. Press "Panel

reset" to exit.
Adjust mode: press "Stop." Press "Start." Press "Panel
reset" to exit.
Printer adjustments:
Registration (CD)
Registration (FD)
PHC beam (laser)
Image density (-3 is lightest. +3 is darkest.)
ATDC control
Separator charge
LD bias (laser intensity)
Lead edge erase
Trail edge erase
Loop adjust
VG adjust
Image reader adjustments
Zoom CD
Zoom FD
Scale CD
Scale FD
EDH adjustments
Zoom (FD/EDH)
Feed 2
Feed FD
Feed CD
S-ADF feed (FD)
S-ADF feed (CD)
Registration loop 1
Registration loop 2
Feed position


130

TENTH EDITION
PANASONIC DP-130 / 150 SERIES

Profile: Digital.
PANASONIC CONSUMABLES
ITEM
DESIGNATION
STATED YIELD
Toner cartridge ............................................................ DQ-UG15A............................................5,000
Drum unit ..................................................................... DQ-UH32A..........................................30,000
5K refill kit .................................................................... DQ-RK05A .....................................................
10K refill kit .................................................................. DQ-RK10A .....................................................
This is a mono-component machine, so there is no developer or developer calibration.
ACCESSORIES
Item
Part Number
nd
2 feed module: 250-sheet ..................................... DA-DS150

Cabinet .......................................................................FA-D150
Item
Part Number
Memory: 2MB .......................................................UE-410046F

Memory: 4MB .......................................................UE-410047F
Service manual provides no information on drum replacement: Presumably, this is a customer replaceable item and
requires no special instructions.

PART DESCRIPTION
PART NUMBER
MAN LOC YIELD
2nd paper feed module
paper feed clutch spring........... FFPLR03362... 22 1313 ........
paper pickup rollers (1/2 moon; 2)..................... 22 1306 ........
paper tray detect actuator ........ FFPLL0677 ..... 22 2205 ........
2nd paper feed module sensor ... GP1A73A ........ 22 621 ..........
sensor actuator ........................ FFPLL06761 ... 22 2204 ........
sensor actuator ........................ FFPLL0678 ..... 22 2203 ........
AC/DC driver board ..................... FFPWB06691.. 6 609 ............
ADF clutch ................................... BJ-S.6-106 ...... 20 2025 ........
ADF drive motor........................... FFPXB63S00 .. 20 2001 ........
ADF drive motor temperature fuse . FFPWA0223 ... 20 941 ..........
ADF feed roller ............................ FFPMA06841 .. 21 1328 100K
ADF open/close sensor lever....... FFPLL06812 ... 9 934 ............
ADF pickup roller ......................... FFPMA0685 .... 21 1345 100K
ADF sensor (2) ............................ GP1A73A ..... Various locations
ADF sensor actuator.................... FFPLL0668 ..... 21 2105 ........
ADF sensor actuator.................... FFPLL0669 ..... 21 2106 ........
ADF sensor actuator.................... FFPLL06701 ... 20 2009 ........
ADF separator pad ...................... FFPKN03961 .. 20 2005 ........
ADF separator pad springs (2) .... FFPLP1186 ..... 20 2007 ........
ADF tray assembly ...................... FFPNA0762 .... 19 1908 ........
Bypass paper feed roller.............. FFPMA06841 .. 13 1328 100K
Bypass pickup roller..................... FFPMA0685 .... 13 1345 100K
PART DESCRIPTION
PART NUMBER
MAN LOC YIELD
Bypass tray assembly .................. FFPUQ90S00.. 17 1700 .......
Cassette backstop ....................... FFPQG00783.. 16 1615 .......
Cassette springs (2)..................... FFPLP11902 ... 16 1605 .......
CCD ............................................ FFPXK02S00 .. 9 902 ...........
Charge corona assembly ............. FFPXG64S00.. 12 1200 .......
Charge corona grid ...................... FFPKS1257..... 12 1201 .......
Charge corona wire ..................... FFPEY0074..... 12 1214 .......
CPU board ................................... FFPWA02221.. 7 712 ...........
CPU board (130/150)................... FFPWA0218.... 6 613 ...........
CPU board (130P/150P) .............. FFPWA0219.... 6 613 ...........
CPU board (150A/150PA)............ FFPWA0220.... 6 613 ...........
Developer doctor blade................ FFPHK11322 .. 11 1116 .......
Developer gear (1)....................... FFPMF12981 .. 11 1106 .......
Developer gear (1)....................... FFPMF1301 .... 11 1104 .......
Developer magnetic roller ............ FFPDN00251 .. 11 1119 .......
Discharge LED assembly............. FFPWB0670.... 6 605 ...........
Drum cleaner blade ..................... FFPHK1135 .... 11 1151 .......
Drum cleaner seal blade
(recovery blade) ....................... FFPHP0837 .... 11 1140 .......
Exit tray extension flap................. FFPNA07533 .. 2 207 ...........
Exposure lamp......................... HCSN8PYG318 .. 10 1017 .......
Fan........................................... FBA08A24H2K0 . 8 836 ...........
Fuser exit sensor ........................ GP1A73A ........ 14 621 .........
Fuser exit sensor actuator ........... FFPLL0679 ..... 14 1403 .......
Fuser heat lamp....................... QIR120800MDE . 14 1428 .......

131

TENTH EDITION

PART DESCRIPTION
PART NUMBER
MAN LOC YIELD
Fuser heat roller .......................... FFPMA06891.. 14 1432 100K
Fuser heat roller bushings (2)...... FFPMQC0653. 14 1429 100K
Fuser heat roller gear .................. FFPMF1325.... 14 1431 100K
Fuser idler gear ........................... FFPMF12851.. 8 821............
Fuser idler gear ........................... FFPMF1286.... 8 822............
Fuser pressure roller ................... FFPMA06901.. 14 1435 100K
Fuser pressure roller bushings (2)... FFPMQ0652 ... 14 1434 100K
Fuser separator finger (3)............ FFPLK0336..... 14 1426 100K
Fuser separator finger (3)............ FFPLK0391..... 14 1426 100K
Fuser thermistor .......................... FFPBL0018..... 14 1422........
Fuser thermal switch ................... FFPET0016 .... 14 1442........
Fuser unit .................................... FFPUT01S012 14 1400........
High voltage board ...................EUKMBN782HB . 8 803............
Inverter ........................................ 24X13327MD.. 10 1016........
Laser unit..................................... FFPXA12S00.. 6 604............
Laser unit slit glass...................... FFPGC0222.... ............. 100K
LCU board ................................... DZEP000441C 7 709............
Main motor ...............................DNQ12A62R21A 8 801............
Operation panel assembly (130) . FFPXB01S11.. 4 400............
Operation panel assembly (130P) FFPXB01S41.. 4 400............
Operation panel assembly (150) . FFPXB01S01.. 4 400............
Operation panel assembly (150A) FFPXB01S21.. 4 400............
Operation panel assembly (150FX). FFPXB01T51 .. 5 500............
Operation panel assembly (150P) FFPXB01S31.. 4 400............
Operation panel assembly (150PA) FFPXB01S51.. 4 400............
(130/DP, 150/DP models) ........ FFPWB0667 ... 4 405............
PART DESCRIPTION
PART NUMBER
MAN LOC YIELD
(A & PA models) ...................... FFPWB06671 . 4 405 ............
Operation panel board (fax model).. FFPWB0668 ... 5 503 ............
Operation panel start button
(fax model) ............................... FFPLB02122... 5 507 ............
Operation panel start button (non-fax)FFPLB02081... 4 410 ............
Ozone filter .................................. FFPHJ00571... 2 210 .... 100K
Paper feed actuator A.................. FFPLL06711 ... 13 1305 ........
Paper feed actuator B.................. FFPLL06721 ... 13 1303 ........
Paper feed clutch spring (3) ........ FFPLR03362... 13 1313 ........
Paper feed roller .......................... FFPMA0517.... 6 626 .... 100K
Paper feed sensor (2).................. GP1A73A ........ 13 621 ..........
Paper feed sensor (3).................. GP1A73A ........ 15 621 ..........
Paper feed sensor actuator (FX) . FFPLL0666 ..... 15 1510 ........
Paper pickup tires (1/2 moons; 2) FFPXA23S00 .. 13 1306 100K
Platen cover................................. FFPNA0755 .... 1 101 ............
Platen glass assembly (no feeder) . FFPXK01S01 .. 1 103 ............
Platen glass assembly (with feeder) FFPXK01S00 .. 1 103 ............
Registration roller (2 on shaft) ..... FFPXA25S00 .. 13 1320 ........
Registration roller (4 on shaft) ..... FFPMA06981.. 15 1532 ........
Scan cable................................... FFPMW00501. 9 919 ............
Scan home sensor....................... GP1A73A ........ 9 621 ............
Scan motor .................................. FFPXK03S00 .. 9 910 ............
Scan motor temperature fuse ...... FFPWA0223 ... 9 941 ............
Sensor ......................................... GP1A73A ........ 6 621 ............
Toner level sensor ....................TS05ANA114CE. 6 622 ............
Transfer roller .............................. FFPMA06771.. 15 1527 100K
Waste toner bottle assembly ....... FFPXG05S01.. 11 1121 ........

TROUBLE CODES
J01: 1st tray jam.
J02, J11, J12: 2nd tray jam.
J17: Paper jam.
J18, J21: 2nd tray jam.
J30: Bypass/registration area jam.
J31: 1st tray jam.
J33: Jam at registration roller.
J34: Registration jam in duplex mode (2010E.)
J50, J54: Duplex jam.
J70: ADF original jam or original too long.
U1: Right side door interlock.
U10: ADF open.
U19: No toner cartridge.
U40: No paper in bypass.
Service Error Codes:

E1-01: Scan home problem.
E1-20: Laser synch problem.
E1-22: Laser polygon motor.
E1-30: CCD adjustment gain problem.
E1-33: CCD offset gain problem.
E3-10: High voltage problem.
E3-20: Main motor drive problem.
E4-01: Low fuser temperature; lamp, thermal switch, thermistor.
E4-10: Fuser fan problem.
E5-05: Scanner 24 volt problem.
E5-14: Fax error.
E5-18: Shading adjustment error.
E5-30: Energy saver error.
E5-35: FROM card error.
E5-36: FROM card error for fax.
E5-72: GA#1 error.
E5-73: GA#1 or 2 error.
E5-77: FA#3 read/write error.
E5-99: Fatal error.
Fax error codes not covered here.

132

TENTH EDITION

SIMULATIONS
Entering Service Mode (F mode)
Note: Exiting service mode requires a different procedure.
To enter service mode, press these three keys in this sequence. You probably have to hold each while pressing the
next, so that all three are held down as you finish: "Auto/photo select," "Paper tray," "ones key." F1 will display.
To exit service mode, press these two keys Auto/photo select, and Clear/stop. The service manual does not specify if these
keys need to be pressed at the same time, in sequence, or in sequence and held down. If you do not use this procedure,
the machine will remain in the service mode. Shutting power or unplugging the copier will not clear it.
F1: Will light up display. Press "1" and "Start".
F2: Single sheet test. Press "2" and then "Start".
F3: Continuous aging. Press "3" and then "Start".
F4: Input / Output mode. After pressing "4", press Start.
Service manual does not describe how to select particular items.
Outputs:
Inputs:
C51: Bypass solenoid.
C01: Drum detect sensor.
C52: Paper feed solenoid.
C02: ADF detect sensor.
C53: Discharge lamp.
C03: a. Paper detect sensor for 2nd tray.
C54: Duplex solenoid (FX).
b. Paper exit sensor.
nd
C55: Duplex switchback solenoid 1.
C04: Paper path sensor for 2 tray.
C56: Duplex switchback solenoid 2.
C05: a. ADF size detect sensor.
C57: ADF stamp solenoid.
b. Platen open/close sensor.
C58: ADF feed solenoid.
C06: ADF open sensor.
C59: Scanner 24 volts.
C07: b. Duplex paper path sensor.
C60: Printer 24 volts.
c. Paper path sensor.
C61: Laser polygon motor.
C08: a. Laser polygon motor locked sensor
C62: Main motor.
b. Home position sensor.
C63: Second tray solenoid.
c. ADF registration sensor.
C64: ADF registration clutch.
C65: Cooling fan.
d. Paper path registration sensor.
C66: Exposure lamp.
C09: c. Main motor lock sensor.
C67: ADF motor.
d. Fan motor lock sensor.
C68: Registration clutch.
C69: Fuser lamp.
F5 Mode. Function parameters. After entering service mode and pressing "5", press "Start.
C00: Country: 0 is Japan. 1 is North America. 2 is Europe.
C01: Frequency: 0 is 50Hz. 1 is 60Hz (US.)
C02: Auto reset time: 0 is none. 1 is 45 seconds. 2 is one minute. 3 is two minutes.
C03: Energy save time: 0 is 5 minutes. 1 is 15 minutes. 2 is 30 minutes. 3 is one hour. 4 is 1.5 hours. 5 is 3 hours. 6 is
4 hours.
C07: Message display language: 0 is Japanese. 1 is English. 2 is German. 3 is French. 4 is Italian. 5 is Spanish. 6 is
Swedish. 7 is Finnish. 8 is Dutch. 9 is Portuguese. 10 is Norwegian. 12 is Danish.
C09: Fuser lamp phase control: 0 is off. 1is on.
C11: Copy reservation: Off if 0. 1 is on (default.)
C13: Sleep delay timer: 0 is none. 1 is 15 minutes. 2 is 30 minutes. 3 is one hour. 4 is 1.5 hours. 5 is 3 hours. 6 is 4
hours.
C14: Paper size setting for tray 1: 0 is not installed. 4 is A4-R. 6 is B5R. 7 is A5. 8 is FLS 1. 9 is FLS2. 10 is B5-R. 11
is legal. 13 is letter. 14 is invoice.

133

TENTH EDITION

Simulations (F5 Mode) - continued
C16: Same as 14 for tray 2.
C20: ADF selection: 0 is no ADF. 1 is machine is aware of ADF when the ADF is connected to the copier.
C22: Second paper tray: 0 is not installed. 1 is installed.
C25: Drum inferiority correction: 0 is no correction. 1 is corrected 1. 2 is corrected 2. 3 is corrected 3.
C26: Duplex (150FX): 0 is not installed. 1 is installed.
C40 : Double count on total counter: 0 will be single count on all sizes. 1 will be double count on legal.
C42: Mechanical counters: 0 if no counter. 1 if counter
C50: Auto Exposure. If 0, will not turn on when power is turned on. If 1, Auto will turn on. If 2, manual mode.
C64: Copy job priority time: 0 is none. 1 is 10 seconds. 2 is 20. 3 is 30. 4 is 40. 5 is 50. 6 is 60.
C81: A4/FLS/LGL switch: 0 is A4. 1 is FLS1 (13x8.) 2 is FLS2 (13x8.5.) 3 is legal.
C83: Digital sky shot mode: 0 is off. 1 is parallel.
C89: Print density: 0 is darkest. 1 is darker. 2 is lighter. 3 is lightest.
F6 Mode. Adjustment and programming. After entering F6, by pressing 6, in the service mode, press Start.
C00: Adjust ratio of horizontal scan. Range is -9 to +9.
C50: Text/Photo mode image density. Range is -99 to
+99. Default is 0.
C01: Adjust ratio of vertical scan. Range is -9 to +9.
C51: Photo mode image density. Range is -99 to +99.
C02: Registration timing from platen. Copy ratio.
Default is 0.
C04: Original registration adjustment.
C53: CCD detection timing position.
C05: Registration adjustment.
C56: Auto exposure adjustment for text/photo mode.
C07: Lead edge void timing.
Range is -99 to +99. Default is 0.
C08: Trail edge void of original.
C60:
Text/photo
mode contrast adjustment.
C09: Trail edge void of copy.
C61:
Photo
mode
contrast adjustment.
C10: Service counter coefficient for copier.
C62:
Text/photo
mode
edge emphasis adjustment
C12: Service counter coefficient for printer.
(MTF).
C14: Service counter coefficient for ADF.
C63: Photo mode edge emphasis adjustment (MTF).
C15: Service counter coefficient for scanner.
C67: ADF slice level.
C16: Service counter coefficient for fax.
C68: ADF density adjustment.
C17: Grid voltage adjustment (0 is default).
C69: Stamp position adjustment.
C19: Bias voltage adjustment.
C75: CCD even pixel gain. 255 is default.
C22: Transfer current adjustment (letter).
C77: CCD odd pixel gain. 255 is default.
C23: Transfer current adjustment (invoice).
C78: CCD odd pixel offset. 255 is default.
C24: Transfer current adjustment (B5).
79: MTF adjustment.
C25: Transfer current adjustment (thick paper).
C83: Laser unit image side write start position.
C31: Fuser temperature adjustment.
C84: 1st tray or bypass? laser unit image side write start
C35: Toner level detect value. Range is -14 to +20.
position.
Default is 0.
nd
C85:
2
tray laser unit image side write start position.
C36: Toner level detect value correction. Range is -50 to
C90:
ADF
detection timing image read start position
+50. Default is 0.
adjustment.
C37: Toner saver. 0 is off. 1 is normal. 2 is high saver.
C91: ADF lead edge registration.
C40: Transfer current correction. Range is -99 to +24.
C92: ADF pickup length buffer.
Default is 0.
C93: ADF original trail edge detect.
C41: Bypass paper buckle.
C94: ADF magnification ratio when scan is made.
C42: Main tray paper buckle.
nd
C99 FF5/F6 initialization.
C44: 2 tray paper buckle.
C45: Duplex paper buckle.

134

TENTH EDITION

F7 Mode. Electronic Counters. Enter service mode and press "7." Press "Start." Service manual does not describe
how to select particular items.
C20: Total copies for service purposes. Manual has
C00: Print list of counters.
coefficients listed and no easy explanation of what
C02: Total counter.
each means.
C03: PM count. This is the number of copies since
C21: Total copies printed.
the last PM.
C22: Total copies scanned.
C04: Developer/drum count.
C23: Total prints from computer.
C06: ADF count.
C24: Total originals through ADF.
C09: Duplex count.
C30: Total faxes sent.
C10: Copies made by bypass
C31: Total faxes received.
C12: Copies made by 2nd tray.
C32: Total of fax journal.
C16: Paper tray total count.
C33: Total faxes scanned.
C18: Scanned count.:
C99: Clear all counters.
C19: Scan operation total count.
F8 Mode. Operation adjustment. Enter service mode. Using ones key, enter "8." Press "Start."
C00: Move exposure unit to center to allow easy replacement of lamp.
C06: Each time you press the arrow key, the last 10 machine trouble codes or jam codes will display.
C07: Clear codes stored in 06, by pressing "Reset." Display will then tell you to press "Start."
C08: Lock exposure lamp for transportation.
C10: Drum charge voltage check.
C18: Print half tone image.
C19: Locks scanner moving parts for shipping. When power is turned on again, this will be released.
C20: Toner level sensor output. Runs motor and mixes developer and shows toner availability.
C21: Main memory capacity display.
C50: Test print.
F9. Unit Maintenance: Enter service mode. Press "9." Press "Start."
C01: Display software version.
C92: Backup current firmware to flash ROM card.
C02: F5/F6 set up value list.
C93: Restore parameter from flash ROM card.
C04: Memory dump list.
C94: Backup parameter to flash ROM card.
C91: Update firmware from flash ROM card.
C95: Create firmware from PC to flash ROM card.
(Fax only): Printout lists, reports and test results.
Press Function. Press 7. Press monitor four times. There are 40 pages of fax information in service manual, which
we will not cover here.

Updates and corrections are posted at our website

(www.intravia.com)

135

TENTH EDITION
PANASONIC DP-355 / 455 / 605

Profile: Digital.
Speed: 35 / 45 / 60 copies per minute.
SUPPLY
DESIGNATION
STATED YIELD
Developer (750 grams)................................................. FQ-ZL30 .......................................... 120,000
Drum ............................................................................FQ-HL20........................................... 120,000
Toner (355)...................................................................FQ-TL20 ............................................. 20,000
Toner (455/605)............................................................FQ-TL24 ............................................. 24,000
Toner waste bottle........................................................FFPQA0165........................................ 60,000
Fuser web.....................................................................FFPKM01343 ................................... 120,000
ACCESSORIES AND OPTIONS

Item
Model
Document feeder........................................................ FA-A355

Inverting document feeder.......................................... FA-A888
Platen cover (if no feeder) ..........................................FA-UC20
Exit tray ...................................................................... FA-X350
Finisher: inverting shift tray....................................... FA-TR350
Finisher: 2-bin inverting shift tray.............................. FA-TR355
Finisher: 2-bin............................................................. FA-F320
Finisher: 2-bin............................................................. FA-F365
Finisher: 3-bin.................................................... FA-F350/F355
Hole punch unit ................................................ FA-SP30/SP40
Duplex unit .............................................................FA-MADM8
550-sheet paper tray ............................................. FA-MA0555
LCT (3000 sheet) .................................................... FA-MA301
Item
Model
Inverter unit.................................................. FA-RU350/RU355

Stand ............................................................FA-DS725/DS825
Printer unit (PCL5e)..................................................FA-PC360
Multi page description language controller
(PCL5e/PS-II) ................................................... FA-MC360
Print memory: 16MB.................................................. FA-PM16
Print memory: 32MB.................................................. FA-PM32
DD filing unit (355).....................................................FA-WA11
DD filing unit (455/605) ..............................................FA-WA12
Hard disk drive: printer .............................................. FA-HD01
Hard disk drive: backup ............................................. FA-HD12
Hard disk drive: image memory (355)........................ FA-HD13
Hard disk drive: image memory (455/605)................. FA-HD14
Drum and blade removal and replacement: Swing out toner bottle. Unlock developer unit handle. Remove developer
unit. Remove solenoid cover (1 screw.) Disconnect harness. Remove drum shaft screw. Open waste toner bottle
door. Drop paper transport. Remove drum unit (one screw and one plug.) Press tabs of drum lid to remove lid.
Remove cleaning blade spring and blade case (one screw.) Remove front drum shaft screw. Remove drum shaft
and front spacer. Lift out drum and rear spacer. Use starting powder on new drum. Clean density sensor. Then do
F8-14.
Developer replacement: Remove developer unit and drum (described above.) Remove developer cover. If
vacuuming developer unit, remove toner sensor first. Add developer to unit; replace lid. Reassemble & reinstall in
reverse order and perform developer calibration: F8 09.
Waste Toner: Toner is recycled, somewhat. Every 2,000 copies the machine switches from recycle toner to refresh
and empties contaminated toner into the waste bottle. No explanation of how it knows which toner is contaminated
and which is not.
Fuser web replacement: Open front door, swing toner hopper away. Remove fuser unit knob (reverse threaded
screw.) Remove front door of machine. Remove fuser front cover. Remove two screws that cover web (one front
and one rear.) Slide web out to remove. Service manual does not say this, but it appears you probably have to
do simulation F7-05 to reset web counter.
Bias voltage: (-)550VDC.

136

TENTH EDITION
PANASONIC DP-355 / 455 / 605

PART DESCRIPTION
AC drive board (355) ................... FFPWB06298.. 6 5 ................
AC drive board (455/605) ............ FFPWB06299.. 6 5 ................
ADF clutch ................................... BJ-2.6-W03 ..... DF5 9 ...........
ADF drive board........................... FFPWB0605 ... DF1 25 .........
ADF feed sensor actuator............ FFPLL0607 ..... DF3 43 .........
ADF feed sensor actuator............ FFPLL0609 ..... DF1 14 .........
ADF feed sensor actuator............ FFPLL0610 ..... DF2-44 .........
ADF harness................................ FFPWC1767 ... DF1 22 .........
ADF original exit tray ................... FFPQA0189 .... DF1 38 .........
ADF original feed roller/DFP roller ... FFPMA0604 .... DF2-17 .........
ADF paper feed motor ..............55SPM25D5NC .. DF5 43 .........
ADF paper transport motor .......... KH56KM2B033 DF5 21 .........
ADF pickup roller ......................... FFPMA0605 .... DF4-18 .........
ADF sensor (photo interrupter; 5)... GP1A73A ..... Various locations
ADF sensor actuator.................... FFPLL0607 ..... DF3 43 .........
ADF sensor actuator.................... FFPLL0609 ..... DF2 6 ...........
ADF transport motor .................... FFPKD1527 .... DF5 19 .........
Bypass pickup roller (1) ............... FFPMA0542 .... 17 24 .... 120K
Bypass roller (feed & separator; 2) .. FFPMA05411 .. 17 15 .... 120K
Bypass sensor actuator (1 only) .. FFPLL0565 ..... 24 11 ............
Bypass sensors (photo interrupter; 3) GP1A73A ..... Various locations
Bypass separator pad.................. FFPKP0067 .... 24 2 ..............
Bypass tray assembly.................. FFPUQ90H012 17 60 ............
Cassette backstop ....................... FFPQG0082.... 23 17 ............
Cassette feed & separator rollers (4). FFPMA05411 .. ............. 120K
Cassette pickup roller (2)............. FFPMA0542 .... 18 48 .... 120K
CCD (355) ................................... FFPXK34V01 .. 13 3 ..............
CCD (455) ................................... FFPXK34V31 .. 13 3 ..............
CCD (605) ................................... FFPXK34V41 .. 13 3 ..............
Charge corona assembly............. FFPXG60L00 .. 16 2 48 . 360K
Charge corona grid ...................... FFPKS1137 .... 16 50 ............
Charge corona wire ..................... FFPXL05H00 .. 16 2 62 . 120K
Copy density board...................... FFPWB0630 ... 6 24 ..............
Developer .................................... FQ-ZL30.......... ............. 120K
Developer doctor blade................ FFPHK0937 .... 15 1 28 .........
Developer gear, paddle ............... FFPMF1140 .... 15 37 ............
Developer gear; auger ................. FFPMF1141 .... 15 37 ............
Developer gear; idler ................... FFPMF1164 .... 15 29 ............
Developer gear; magnetic roller... FFPMF1274 .... 15 27 ............
Developer gear; paddle ............... FFPMF1140 .... 15 39 ............
Developer gear; paddle ............... FFPMF1267 .... 15 2 37 .........
Developer shield plate
(355; underneath)..................... FFPXG11H00.. 15 2 41 .........
Developer shield plate
(455/605; underneath).............. FFPXG11Q60 . 15 2 41 .........
Developer unit (355) .................... FFPUG01L01 .. 15 0 ..............
Developer unit (455/605) ............. FFPUG01Q60 . 15 0 ..............
Developer unit doctor blade......... FFPHK0937 .... 15 28 ............
Developer unit magnetic roller ..... Not available separately........
PART DESCRIPTION
Developer unit magnetic roller
stopper; front ............................ FFPXG06H001 15 21 .... 120K
Developer unit magnetic roller
stopper; rear ............................. FFPXG07H001 15 24 .... 120K
Developer unit side seal; front ..... FFPXG51Q60 . 16 3 ...... 120K
Developer unit side seal; rear ...... FFPXG50Z60 .. 16 42 .... 120K
Developer unit toner
dispersion cover ....................... FFPXG13L00 .. 15 19 .... 120K
Discharge lamp (355)............... PQ24V8.7WMG1 ....4 30... 240K
Discharge lamp (455/605)........ PQ24V10WMG1 .....4 30... 240K
Drum ............................................ FQ-HL20 ......... ............. 120K
Drum cleaning blade assembly.... FFPXG65L00 .. 16 46 .... 120K
Drum separator finger .................. FFPLK0332 ..... 6 47 ...... 360K
Duplex board ............................... FFPWB0681.... 29 19 ...........
Duplex clutch (1) .......................... BJ-2.6-138....... 28 3 .............
Duplex clutch (2) .......................... BJ-2.6-137....... 28 17 ...........
Duplex motor ............................... 42S1A24DCSC26 15 ...........
Duplex motor (square) ................. FFPXD13W01 . 28 14 ...........
Duplex sensor actuator (center) .. FFPKS1057..... 25 5 .............
Duplex sensor arm (1) ................. FFPLL0688 ..... 27 3 .............
Duplex sensor arm (1) ................. FFPLL0689 ..... 27 26 ...........
Duplex sensor arm (2) ................. FFPLL0687 ..... 26 13 ...........
Duplex U turn area rollers
(2 on shaft) ............................... FFPMA05451 .. 25 14 ...........
Duplex unit double
feed prevention roller................ FFPMA0559 .... ............. 120K
Duplex unit F/R Mylar .................. FFPXD07J004. ............. 120K
Duplex unit paper feed roller........ FFPMA0558 .... ............. 120K
Duplex unit sensor ....................... GP1A73A ..... Various locations
Duplex unit sensor actuator ......... FFPKS1057..... 18 34 ...........
Duplex unit sensor actuator spring ..FFPLR0264 . 18 36 ...........
Duplex unit storage roller (2)........ FFPMZ0557 .... ............. 240K
Dust filter...................................... FFPHJ0049 ..... 10 21 .... 120K
Exposure lamp (355)................ CFXP14AYG36A 12 1 15 ........
Exposure lamp (455/605)......... HCS148YG366A. 12 15 .... 720K
Fan........................................... FBA08A24H2K0 . 13 15 ...........
Fan........................................... MBDC24ZS904... 8 41 .............
Fan .......................................... FBA06A24U2ES . 10 1 19 ........
Fan .......................................... TUDC12D4S996. 9 2 16 ..........
Fan (355) ................................. FBA06A24U2ES . 5 22 .............
Fan (355; 3) ............................. FBA08A24H2K0 . 5 14 .............
Fan (455/605; 5) ...................... FBA08A24H2K0 . 5 14 .............
Fan (suction; 2)........................ MBDC24Y4S905 6 48 .............
Finisher actuator .......................... FB3-7307-000 . F2 2 26 ........
Finisher actuator .......................... FB3-7905-000 . F2 1 6 ..........
Finisher bin (2) ............................. 4A1-3720-000 . F2 2 25 ........
Finisher buffer actuator ................ FB5-5890-000 . F10 10 .........
Finisher buffer sensor .................. WG8-5364-000 F10 17 .........
Finisher center feeder sensor ..... WG8-5309-000 F9 20 ...........
Finisher center feeder sensor
flag / actuator ........................... FB3-7420-000 . F9 4 .............
Finisher control board .................. 4G1-1265-000 . F23 1 ...........

137

TENTH EDITION
PANASONIC DP-355 / 455 / 605

PART DESCRIPTION
Finisher feed drive motor (2) ....... FH6-1779-000. F7 3..............
Finisher feed sensor (1)............... FH7-7418-000. F8 1 29.........
Finisher feed sensor (2)............... WG8-5364-000 F8 1 18.........
Finisher inlet feeder motor........... FH6-1780-000. F11 11..........
Finisher inlet sensor ................... WG8-5364-000 F11 16..........
Finisher inlet sensor flag.............. FB5-6223-000. F11 18..........
Finisher inner side plate
assembly motor ....................... FH6-1526-000. F20 2............
Finisher inner side plate
assembly sensor ..................... WG8-5382-000 F20 15..........
Finisher inner side plate assembly
sensor flag ............................... FB3-7895-000. F20 5............
Finisher micro switch ................... FF3-3385-000 . F3 29............
Finisher micro switch ................... WC4-5130-000 F3 24............
Finisher motor mount motor (higher one; cylindrical,
mounted horizontally)............... FH6-1455-000. F22 3............
Finisher motor mount motor (lower one; cylindrical,
mounted horizontally)............... FH6-1456-000. F22 4............
Finisher motor mount sensor (2) . FH7-7394-000. F22 5............
Finisher pass lower guide
assembly motor ....................... FH6-1457-000. F19 11..........
Finisher pass lower guide
assembly sensor (2)................. WG8-5362-000 F19 15..........
Finisher saddle
delivery assembly actuator ...... FB3-7910-000. F21 10..........
Finisher saddle
delivery assembly sensor......... WG8-5362-000 F21 19..........
Finisher sensor (1) ...................... WG8-5362-000 F2 1 11.........
Finisher sensor (1) ...................... WG8-5364-000 F2 1 15k.......
Finisher sensor (3) ...................... WG8-5309-000 F2 2 33.........
Finisher swing assembly
paper feed belt (2) ................... FB4-6656-000. F12 2............
Finisher swing assembly sensor.. WG8-5364-000 F12 9............
Finisher swing assembly sensor flag FB4-9051-000. F12 10..........
Finisher swing guide actuator...... FB3-7283-000. F13 2............
Finisher tray drive motor.............. FH6-1783-000. F6 8..............
Finisher tray drive sensor board .. FG5-8190-000 F6 1..............
Fuser clutch gear......................... FFPMF1065.... 21 33............
Fuser entry guide ........................ FFPKF1308 .... 21 17.... 360K
Fuser exit actuator....................... FFPLL0590 ..... 20 1 31.........
Fuser heat lamp 1 (355; upper)....H12V085WN2A .. 21 10A . 240K
Fuser heat lamp 1 (455/605; upper) H12V095WN2A .. 21 10A . 240K
Fuser heat lamp 2 (455/605; lower) H12V040WN2A .. 21 10B . 240K
Fuser heat roller .......................... FFPMA0577.... 21 15.... 360K
Fuser heat roller bearings (2; upper). FFPMQ0584 ... 21 13.... 600K
Fuser heat roller bushings (2; upper) FFPJF0034 ..... 21 12.... 360K
Fuser heat roller gear .................. FFPMF1080.... 21 40.... 600K
Fuser idler gear ........................... FFPMF1059.... 21 2 32.........
Fuser knob ...............................FFPXA669001B . 21 22............
Fuser pawls (lower; 2 on 355.
5 on 455/605)........................... FFPLK0231..... 20 26A . 120K
Fuser pawls (upper; 5) ................ FFPLK0230..... 20 37.... 120K
PART DESCRIPTION
Fuser pressure roller ................... FFPMA05651.. 21 16 .... 480K
Fuser pressure roller bearings (2) .. FFPMQ0573 ... 21 14 .... 600K
Fuser stopper .............................. FFPKF1203..... 21 43 ............
Fuser thermal switch ................... FFPET0015..... 21 2..............
Fuser thermistor .......................... FFPBL0015..... 21 7...... 240K
Fuser unit (355) ........................... FFPUT01V01 .. 20 0..............
Fuser unit (455/605) .................... FFPT01V41..... 20 0..............
Fuser web cleaning roller ............ FFPKM01343.. 20 7...... 120K
Fuser web gear............................ FFPMF1064 .... 20 1 11 .........
Fuser web gear (1) ...................... FFPMF10621 .. 20 1 14 .........
Fuser web pressure roller ............ FFPMA0470.... 20 8..............
HVT (355) .................................EUKMBN719HB . 10 2 42 .........
HVT (455/605) ..........................EUKMBN719HP . 10 2 42 .........
iADF CPU board.......................... PF2217K202 ... AF1 6 ...........
iADF exit section micro switch ..... E120001165.... AF5 1 10 ......
iADF feed roller (right side).......... PF2217P316 ... AF4 48 .........
iADF interlock Micro switch (2) .... E120001165.... AF1 21 .........
iADF original detect sensor actuator PF2214P020 ... AF3 1 16 ......
iADF original feed tray ................. PF2217K064 .. AF1 33 .........
iADF original feed tray ................. PF2217K065 .. AF1 33 .........
iADF original feed tray ................. PF2217P020 ... AF4 4 ...........
iADF original sensor actuator ...... PF216P123 ..... AF4 6 ...........
iADF original width switch............ F2217K216 ..... AF4 15 .........
iADF paper feed motor ................ PF2106P133 ... AF3 1 39 ......
iADF pickup roller (right side) ...... PF2214P471 ... AF4 51 .........
iADF pickup roller assembly ........ PF2217K103 ... AF2 4 ...........
iADF reverse motor ..................... PF2217K106 ... AF5 1 45 ......
iADF reverse sensor.................... PF2214K222 ... AF5 1 39 ......
iADF reverse sensor actuator ...... PF2214P332 ... AF5 1 28 ......
iADF sensor................................. E314000528.... AF3 1 7 ........
iADF sensor................................. E314000531.... AF3 2 54 ......
iADF sensor................................. PF2214K224 ... AF2 22 .........
iADF sensor actuator................... PF2217P013 ... AF4 23 .........
iADF separator pad? ................... PF2214P035 ... AF2 1 ...........
iADF transfer motor assembly ..... PF2217K105 ... AF1 12 .........
iADF transport belt....................... PF2214P353 ... AF6 4 ...........
Image memory board .................. FFPWB06224 . 9 6B .............
Image processor board (455) ...... FFPWB06563 . 9 5................
Image processor board (605) ...... FFPWB06562 . 9 5................
Inverter board (355)..................FIP24-15NPUX... 12 1 4 ...........
Inverter board (455/605) .............. HIU763C ......... 12 4..............
Laser on/off switch....................... FB1LAA12....... 6 39..............
Laser unit (355) ........................... FFPGX00031 .. 13 1..............
Laser unit (455/605) .................... FFPGX0004 .... 13 1..............
Laser unit slit glass ...................... FFPGC0208.... 13 7..............
LCT board ................................... FFPWB0583 ... LCC2 2.........
LCT lift motor ............................... FFPWE0058 ... LCC2 16.......
LCT paper actuator...................... FFPKS10581 .. LCC 4 15......
LCT paper actuator...................... FFPKS10901 .. LCC 4 16......
LCT paper feed motor ................. FFPXQ85J30 .. LCC2 31.......
LCT paper feed roller (2) ..........FFPMA05411 ..LCC 4 13 . 120K

138

TENTH EDITION
PANASONIC DP-355 / 455 / 605

PART DESCRIPTION
LCT paper pickup roller ............... FFPMA0542 .... LCC 4 9 120K
LCT sensor .................................. GP1A73A ........ LCC2 26.......
LED array .................................... FFPWB0660 ... 19 2 47 .........
LVPS (355) .................................. FFPWB06121.. 10 1 30 .........
LVPS (455/605) ........................... FFPWB06125.. 10 1 30 .........
Main CPU (355) ........................... FFPWB06037.. 9-1 5.............
Main CPU (455/605) .................... FFPWB0655 ... 9 2 19 ...........
Main motor (355) ......................DNQ16D07L36A. 7 45 ..............
Main motor (455/605) .................. DNQ25D0660A7 2 45 ...........
Operation panel assembly (355).. FFPXB01V11 .. 1 7 ................
Operation panel assembly (455/605) . FFPXB01V41 .. 1 7 ................
Operation panel board A.............. FFPWB0608 ... 2 13 ..............
Operation panel board B.............. FFPWB0609 ... 2 24 ..............
Operation panel CPU................... FFPWB0680 ... 2 21 ..............
Operation panel switch ................ FFPWBE0066 . 2 30 ..............
Optics filter A ............................... FFPHJ0048 ..... 1 13 ...... 120K
Owner manual ............................. FFPTD1072 .... 3 29 ..............
Ozone filter 1 (355) ...................... FFPHJ00473 ... 5 4 ........ 240K
Ozone filter 1 (455/605) ............... FFPHJ00532 ... 5 41 ...... 240K
Ozone filter 2 ............................... FFPHJ0039 ..... 9 21 ...... 240K
Paper exit sensor......................... FFPLL0590 ..... 20 31 ............
Paper feed cleaning sheet ........... FFPHK0951 .... ............. 600K
Paper feed clutch (355) ............... BJ-2.6-W03 ..... 8 3 ................
Paper feed clutch (355) ............... BJ-2.6-W03 ..... 17 1 39 .........
Paper feed clutch (355) ............... BJ-3-W04 ........ 7 14 ..............
Paper feed clutch (355; 2) ........... BJ-2.6-W05 ..... 18.1 12 .........
Paper feed clutch (455/605) ........ BJ-2.6 W04 ..... 8 3 ................
Paper feed clutch (455/605) ........ BJ-2.6-W04 ..... 17 1 39 .........
Paper feed clutch (455/605) ........ BJ-2.6-W05 ..... 18 1 12 .........
Paper feed clutch (455/605) ........ BJ-2.6-W04 ..... 8 3 ................
Paper feed clutch (455/605) ........ BJ-3-W03 ........ 7 14 ..............
Paper feed lift box........................ FFPKE10251... 8 1 19 ...........
Paper feed open close sensor lever FFPLL0563 ..... 17 2 48 .........
Paper feed or bypass actuator
(at registration roller) ................ FFPLL05581 ... 17 2 47 .........
Paper feed paper actuator ........... FFPKS1057 .... 18 1 34 .........
Paper feed paper actuator ........... FFPKS10581... 18 1 40 .........
Paper feed paper actuator ........... FFPKS10901... 18 1 39 .........
Paper feed photo interrupter ........ GP1A73A ..... Various locations
Paper feed roller (2)..................... FFPMA05411 .. 18 30 .... 120K
Paper feed sensor (3) .................. GP1A73A ..... Various locations
Paper feed sensor
(photo interrupter; 3) ................ GP1A73A ..... Various locations
Paper feed unit (355) ................... FFPUZ02V11 .. 18 1 0 ...........
Paper feed unit (455/605) ............ FFPUZ02V41 .. 18 1 0 ...........
Paper feed unit pickup actuator ... FFPLL0568 ..... 1 1 2 .............
Paper lift assembly ...................... FFPXA74H004 8 27 ..............
Paper lifting motor assembly ....... FFPXA73H003 8 21 ..............
Paper pickup roller ...................... FFPMA0542 .... ............ 120K
Power switch ............................... SIG8226-1BB .. 6 15 ..............
Punch unit ................................... FG6-6236-000. SP3 2k .........
PART DESCRIPTION
Punch unit actuator ...................... FB5-5965-000 . SP2 25a ......
Punch unit driver board................ 4G1-1267-000 . SP4 1 ..........
Punch unit dust box ..................... FF6-0503-000 . SP2 20 ........
Punch unit dust sensor ................ FG6-1533-000. SP2 23 ........
Punch unit encoder ...................... FB5-6775-000 . SP3 2e ........
Punch unit micro switch (2).......... WC4-5128-000 SP2 16 ........
Punch unit motor.......................... FH6-1843-000 . SP2 22 ........
Punch unit phototransistor board . FG3-1310-000. SP3 3 ..........
Punch unit sensor ........................ WG8-5364-000 SP2 17 ........
Punch unit slide assembly motor . FH6-1789-000 . SP3 2a ........
Punch unit slide assembly sensor (2) FH7-7462-000 . SP3 2b ........
Registration clutch ....................... BJ-2.6-W05 ..... ....................
Registration roller......................... FFPMA0540 .... 17 28 ...........
Registration roller (with knob) ...... FFPMA0539 .... 17 58 ...........
Riser board .................................. FFPWB0621.... 9 8 ...............
Rollers (2 on shaft; U-turn area) .. FFPMA05451 .. 18 42 ...........
Saddle assembly micro switch (3) .. WC4-5128-000 F16 1 15 ......
Saddle assembly motor ............... FH6-1457-000 . F16 55 .........
Saddle assembly motor ............... FH6-1458-000 . F16 56 .........
Saddle assembly sensor (11) ...... WG8-5362-000 F16 1 12 ......
Saddle assembly sensor board.... FG5-8408-000. F16 2 52 ......
Saddle assembly sensor flag (1).. FB3-7979-000 . F16 44 .........
Saddle assembly sensor flag (3).. FB3-7846-000 . F16 1 3 ........
Saddle control board.................... 4G1-1266-000 . F24 1 ...........
Scan belt...................................... FFPMN0123.... 12 21 ...........
Scan dust protect sheet ............... FFPKN0395 .... 1 12 .............
Scan home sensor ....................... GP1A73A ........ 13 10 ...........
Scan home sensor ....................... GP1A73A ..... Various locations
Scan motor (355) ......................... FFPXK02L01... 12 1 39 ........
Scan motor (455/605) .................. FFPXK02Q60.. 12 39 ...........
Sensor actuator (front) ................. FFPKS10901... 18 39 ...........
Sensor actuator (rear).................. FFPKS10581... 18 40 ...........
Separator corona wire.................. FFPXL05H00 .. 19 1 12 ........
Stand (FA-DS725) clutch ............. FFPXQ48J10 .. DS2 21 ........
Stand (FA-DS825) clutch ............. FFPXQ48J20 .. DS2 21 ........
Stand (FA-DS725/825) caster (left; 2). FFPNM00171.. DS3 6 ..........
Stand (FA-DS725/825) caster (right; 2)...FFPNM00181 ..DS3 5.......
Stand (FA-DS725/825) motor .. DNQ18A36L17A . DS2 33 ........
Stand (FA-DS725/825) paper feed
drive board ............................... FPWB05811.... DS2 31 ........
Stand (FA-DS725/825) sensor..... GP1A73A ........ DS2 2 ..........
Stand (FA-DS725/825)
sensor actuator ........................ FFPLL0571 ..... DS2 4 ..........
Stand (FA-DS725/825) tray ......... FFPQA0186 .... DS1 19 ........
Stapler ......................................... FB2-9999-000 . F15 26 .........
Stapler motor (lower cylindrical,
mounted horizontally) ............... FH6-1781-000 . F14 1 17 ......
Stapler motor (round, at an angle) ... FH6-1343-000 . F15 16 .........
Stapler motor
(round, mounted vertically)....... FH6-1342-000 . F14 1 39 ......

139

TENTH EDITION
PANASONIC DP-355 / 455 / 605

PART DESCRIPTION
Stapler motor (upper cylindrical
mounted horizontally)............... FH6-1460-000. F14 1 31.......
Stapler sensor (1)........................ WG8-5364-000 F15 20..........
Stapler sensor (2)........................ FH7-7394-000. F14 2 46.......
Stapler sensor flag ...................... FB5-5840-000. F14 1 7.........
System controller board............... FFPWB0617 ... 9 2 7.............
Toner density sensor
(in developer unit) .................TS0524ANA71C. 15 18............
Toner hopper unit ........................ FFPUH0Q612 . 14 0..............
Toner level sensor ....................... TS15A20-09A . 14 11............
Toner motor................................. FFPXH01H00 . 14 40............
Toner waste bottle....................... FFPQA0165.... 3 32........ 60K

TROUBLE CODES
J00: Bypass feed jam.
J01: Cassette or duplex feed jam.
J02: Paper feed unit jam.
J03-J05: System console feed jam.
J06: LCC jam.
J07: LCC or lower cassette feed jam.
J08: System console feed jam.
J09: System console feed jam.
J11: Paper feed jam. Copier or duplex.
J12: Paper feed jam.
J13-J15: System console paper feed jam.
J16: LCC feed unit jam.
J17, 18: Feed jam at registration roller.
J21: Upper jam.
J22: Lower jam.
J23-J25: Paper jam in registration area from system
console.
J30: Registration area jam from bypass.
J31: Jam in registration area.
J50-J59: Duplex jam.
J60: Finisher Jam
J61-69: FA-F350/F-355/F-365 stapler problem.
J70: ADF jam.
J71: ADF exit jam.
J72: FA-A888 jam in reverse.
J80-83: Inverter jam.
J84: Face up inverter jam.
J85: Face down inverter jam
J86: Reverse unit exit jam.
J87-J89: Inverter jam.
oF: Finisher overfull.
Uo: Key counter or access code number needed.
U1: Front door interlock.
U4: Finisher Interlock.
PART DESCRIPTION
Toner waste sensor ..................... EESX461P4 .... 6 1 21 ...........
Transfer corona wire.................... FFPXL04H00 .. 19 1 13 . 120K
Transfer/separator corona (355).. FFPVL01L01... 19 1 24 . 360K
Transfer/separator corona (455/605) FFPVL01Q611 19 1 24 . 360K
Transport assembly
(includes belts, etc.) 355 .......... FFPUE02L003 19 0..............
Transport assembly
(includes belts, etc.) 455/605 ... FFPUE01Q603 19 0..............
Transport belts (3) ....................... FFPML0023 .... 19 8..............
Waste toner bottle ....................... FFPQA0165 .... 3 32........ 60K
Waste toner sensor ..................... EESX461P4 .... 6 21..............
U5: Duplex interlock.

U6: Paper feed cover interlock.
U7: Interlock on system console paper feed cover.
U10: Document feeder interlock.
U12: Stapler open.
U13: Add toner. Could also be toner density sensor,
toner feed system, or main board.
Note: To clear U13, any key must be pressed. If this
does not clear the U13, see F5-63 to determine
which keys for which machine must be pressed.
U14: Waste toner bottle full.
U16: Developer unit not installed properly, or connector
problem.
U17: Inverting shift tray transport door open.
U18: Dept. Maximum copies. This means that a
department had a copy limit and has gone over it.
U30: Finisher punch cover.
U31: Finisher saddle paper jam.
U32: Finisher saddle unit feed cover.
U33: Finisher saddle staple unit not installed.
U34: Finisher saddle unit saddle front cover.
U35: Finisher saddle unit saddle paper exit cover.
E1-01: Scan drive problem.
E1-20: Laser horizontal synch. problem.
E1-22: Laser motor synchronization.
E1-30: CCD output.
E1-31: Exposure lamp wont turn on.
E1-32: Exposure lamp wont turn off.
E1-33: CCD gain adjustment problem (455/605.)
E1-40: Optics fan 1 not working.
E1-45: Laser fan not working.
E2-01: Lift motor, upper.
E2-02: Lift motor, lower.
E2-03: Lift motor 3 (system console, upper.)
E2-04: Lift motor 4 (system console, middle.)
E2-05: Lift motor 5 (system console, lower.)

140

TENTH EDITION
PANASONIC DP-355 / 455 / 605

E2-06: LCC lift motor up.
E2-07: LCC lift motor down.
E2-10: System console motor drive problem.
E3-01: Toner bottle motor drive problem.
E3-03: Toner density sensor.
E3-10, 11, 12: High voltage problem (coronas, HVT.)
E3-21: Dust fan drive problem.
E3-22: Developer fan problem.
E3-23: Suction fan problem.
E3-30: Discharge lamp problem.
E3-40: Density sensor problem.
E4-01: Low fuser temperature.
E4-10 through 14 Fuser fan problem.
E5-01: 24 volt problem.
E5-04: 12 volt problem.
E5-05: 24 volt scanner problem.
E5-06: 12 volt scanner problem.
E5-11: Printer engine communication.
E5-12: Scanner engine communication.
E5-13: NAC board communication problem.
E5-15: Printer controller board communication.
E5-17: Scanner synchronization.
E5-18: Black shading synchronization signal.
E5-21: Communication problem with ADF.
E5-23: Communication with control panel.
E5-31: Hard disk type.
E5-32: Scanner EEPROM access.
E5-33: Hard disk drive access.
E5-34: Zip drive access.
E5-40: Image memory capacity.
E5-41: Registration control circuit problem.
E5-42: Total counter problem.
E5-43: Printer controller hard disk access.
E5-44: Printer controller DIMM.
E5-45: Printer controller font SIMM.
E5-50: I/O communication problem.
E5-55: DMA transfer.
E5-56: Decode.
E5-58: D/A transfer.

E5-59: SLSYNC.
E5-60: Power supply fan problem.
E5-61: Printer controller fan problem.
E5-64: Control panel host program type.
E5-70, E5-71: PCI bus access.
E5-74 through E5-82L local bus access.
E5-83: Main memory access.
E5-84 through E5-88: Data transfer.
E5-89: Printer controller LSI access.
E5-95: Main engine host type (FP-D355)
E5-96 through E5-99: Communication error host panel
engine.
E6-04: Duplex width home sensor.
E7-10: ADF motor.
E7-11: ADF sensors.
E7-20: Finisher transport motor.
E7-21: Finisher exit motor.
E7-22: Finisher tamper motor.
E7-23: Finisher stapler motor.
E7-24: Finisher stapler shift motor.
E7-25: Finisher paper height sensor.
E7-26: Finisher back up RAM data.
E7-27: Finisher shift motor.
E7-28: Finisher punch motor.
E7-29: Finisher punch shift motor.
E7-30: Inverting unit shift motor.
E7-31: Inverting shift transport motor.
E7-32: Inverting unit reverse motor.
E7-40: Finisher saddle stitcher communication.
E7-41: Finisher saddle folding.
E7-42: Finisher saddle folding motor.
E7-43: Finisher saddle guide.
E7-44: Finisher saddle alignment motor.
E7-45: Finisher saddle rear staple motor.
E7-46: Finisher saddle front staple motor.
E7-47: Finisher saddle push motor.
E7-48: Finisher swing motor.
E7-49: Finisher sensor connector.
E7-50: Finisher micro switch.

141

TENTH EDITION
PANASONIC DP-355 / 455 / 605

SIMULATIONS
Note: Exiting service mode requires a slightly different procedure.
To enter service mode, press these three keys at the same time (simultaneously): "User Preset," " "3, "Original
Size/Ledger. Based on previous Panasonics, it is possible that you may have to press and hold each of the
three keys in that order.
To exit service mode, press these two keys at the same time (simultaneously), User Preset, Clear. If you do not use this
procedure, the machine will remain in the service mode. Shutting power or unplugging the copier will not clear it.
After entering service mode, enter the digit to get the desired mode.
F1: Will light up display. Press "1" and "Start."
F2: Single sheet aging. Press "2" and then "Start." Note: Various modes can be tested; book copy, duplex, etc.
counters do not count. If paper cassettes are empty, misfeed is disabled and machine will run without paper.
ADF and finisher can also be tested.
F3: Continuous aging. Press "3" and then "Start." Same note as F2.
F4: Input / Output mode. After pressing "4", press Start. Enter the input or output number, followed by "Start."
Check arrow on touch screen. All functions can be stopped by pressing "Clear/Stop."
Inputs: Each input has a corresponding cursor in the message display. It is impossible to describe or include those
here. The items are listed in the same sequence as in the service manual.
C15: FA-F320: paper inverting exit
C07: Duplex paper exit sensor,
C00: Paper limit sensors 1 & 2
sensor, paper pass sensor,
duplex paper pass sensor,
C01: Registration sensor, duplex
straight paper exit sensor,
and reverse sensor.
length sensor, duplex width
paper feed sensor.
C08: System console paper pass
home sensor, shift tray
C16: FA-F320: dust box detect
sensor 3, system console
registration sensor.
sensor, belt home position
paper limit sensor 3, system
C02: Total counter, paper level sensor
sensor, jogging home position
console
feed
sensor,
system
2, paper detect sensor 2, paper
sensor, set switch.
console motor lock signal.
pass sensor 2, 12V line error
C17: FA-F320stapler: cartridge
C09: System console paper pass
detect signal, paper level
detect sensor, detect sensor,
sensor 1, console upper limit
sensor 1, paper detect sensor
home position sensor, sheet
sensor 1, console paper detect
1, paper pass sensor 1.
detect sensor.
sensor 1, console paper pass
C03: Toner waste bottle full sensor,
sensor 2, console paper limit
C18: FA-F320: elevator bin lower
toner bottle position sensor,
sensor 2, console paper detect
limit sensor, paper top detect
main motor lock signal, exhaust
sensor 2.
sensor, paper full detect
fan lock signal 2, exhaust fan
sensor, elevator bin upper
C10: System console detect sensor,
lock signal 1, suction fan lock
limit sensor.
console paper level sensor 3,
signal, dust collecting fan lock
console paper level sensor 2,
signal, exhaust fan lock signal 4.
C19: FA-365: swing guide switch,
console paper level sensor 1.
shutter switch, tray zone,
C04: Exhaust fan lock signal 3,
upper limit, saddle unit, front
C11: LCC: paper limit sensor, paper
copier door interlock sensor,
detect sensor 1, paper tray low
exit sensor, transfer corona
door open, joint detect
limit sensor, detect sensor, door
leak, separator corona leak,
sensors..
open sensor, detect sensor 2,
charge corona leak.
C20: Original size detect sensors.
paper level sensor.
C05: Developer unit detect sensor,
C21: Platen angle sensor, platen
C12: Discharge lamp error signal.
paper feed door interlock
open sensor, optics fan lock
sensor, bypass detect sensor,
C14: Shift tray home sensor, shift
signal, 24 volt line error signal,
bypass size sensors 1, 2, 3.
tray detect sensor 2, shift tray
home sensor.
door sensor, shift tray exit
C06: Duplex unit detect sensor, laser
sensor, shift tray detect
motor lock signal, duplex unit
sensor.
tray detect sensor.

142

TENTH EDITION
PANASONIC DP-355 / 455 / 605

Simulations (F4 Inputs) - continued
C30: For document feeder FA-A355:
ADF open sensor, face up
paper exit sensor, original
detect sensor, ADF detect
sensor 1, registration roller
paper pass sensor, ADF
detect sensor 2
C30: For duplex document feeder
FA-A888: Registration roller
paper pass sensor, inverting
sensor, timing sensor, ADF
open sensor, entry cover
sensor, exit cover sensor.
C31: For document feeder FA-A355:

Original size detect sensors 5
thru 1.
C31: For duplex document feeder
FA-A888: Original size detect
sensors 1 thru 3.
C35: FA-F365: guide motor home
sensor, crescent roller sensor,
entry cover, staple unit, paper
position home sensor.
C-36: FA-F365: feed sensor, stack
detect sensor, paper pos.
F4: Outputs. Press Start to test the item listed.

C89: Console paper feed clutch.
C51: Bypass clutch.
C90: Console PF drive motor.
C52: Main motor.
C91: LCC paper feed solenoid.
C54: Lift motor 1.
C92: LCC paper feed lift tray up.
C55: Paper feed clutch 1.
C93: LCC paper feed lift tray down.
C57: Lift motor 2.
C94: Duplex forward clutch.
C58: Paper feed clutch 2.
C95: Duplex reverse clutch
C60: Middle roller clutch.
C96: Duplex middle clutch
C61: Recycle solenoid.
C97: Duplex exit clutch.
C62: Paper feed speed select
clutch.
C100: Shift motor rotate.
C63: Paper exit solenoid.
C102: Paper exit speed select clutch.
C64: 24 volt output control.
C103: Reverse solenoid.
C65: Key counter.
C104: Inverting motor rotate forward.
C66: Total counter.
C105: Inverting motor rotate reverse.
C67: Laser motor.
C106: Paper transport motor.
C68: Registration clutch.
C108: FA-F320 finisher saddlestitch.
C69: Fuser heat lamp.
C109: FA-F320 finisher bin
C72: Duplex paper feed motor.
movement.
C73: Exhaust fan motors, 1, 2, 3.
C110:
FA-F320 finisher bin
C75: Ozone fan, suction fan, dust
movement.
collecting fan, exhaust fan 4.
C111: Finisher transport motor.
C76: Toner bottle forward (factory).
C112: Finisher exit motor.
C77: Toner bottle reverse (factory).
C113: Finisher tamper motor.
C78: Separator solenoid.
C114: Stapler motor.
C80: Console lift motor 1.
C115: Stapler swing motor.
C81: Console paper feed clutch 1.
C116: Finisher belt motor.
C82: Console paper feed sol. 1.
C117: Finisher gate change
solenoid.
C118:
Finisher hole punch.
C120:
Exhaust
fan motors 4 & 5.
C121:
Laser
fan
motor.
C123: Pre-separation LED
guide sensor, staple home

sensors, feed pass sensors.
C-37: FA-F365: paper fold home
sensor, paper position, front
cover sensor, exit cover, fold
home, alignment motor home.
C-38: FA-F365: paper feed cover,
entry cover, front cover, exit
cover, stapler detect.
C-39: FA-F365: push switch and
dipswitches 1-4.
C150: 24 volt output for scanner.

C151: Exposure lamp.
C152: Optics fan.
C160-175: Document feeder tests.
C160: Transport belt motor forward,
high speed.
mid speed.
low speed.
C163: Transport belt motor reverse,
high speed.
C164: Paper feed motor forward.
C165: paper feed motor reverse,
high speed.
C166: Paper feed motor reverse,
mid speed.
C167: Paper feed motor reverse,
low speed.
C168: Paper reverse/exit motor
forward, high speed.
C169: Paper reverse/exit motor
forward, mid speed.
C170: paper reverse/exit motor
forward, low speed.
C171: Paper feed solenoid wait
plate and feed solenoid.
C172: Reverse solenoid.
C173: Not used.
C174: Paper exit speed select clutch.
C175: Registration roller clutch.

143

TENTH EDITION
PANASONIC DP-355 / 455 / 605

F5 Mode. Programming: After entering service mode and pressing "5", press "Start." Using the touch panel, enter the
code listed on the left, followed by "OK." The panel can be scrolled with the arrow keys. Then use the touch
panel display for the function that you want. Press OK key to lock in. press Cancel to erase. Press
"Clear/Stop" and "User Preset" to escape.
C39: Stapling default. 0 is corner. 1 is landscape. 2 is
C00: Country. 0 is Japan. 1 is North America. 2 is
booklet.
Europe.
C40 : Double count on total counter. 0 will be single
C01: Frequency. 0 is 50Hertz. 1 is 60 Hertz.
count on all sizes. 1 will be double count on 11 X
C07 Language. 0 is Japanese/German/English. 1 is
17 and A3. 2 will be double count on 11 X 17, 8 1/2
French/Swedish/English. 2 is
X 14, A3 and B4. Don't know if this affects PM
Spanish/Italian/Dutch.
counters or not.
C09: Fuser lamp start. 0 is Zero cross control. 1is phase
C41: Count at feed if set to 0. At exit if set to 1.
control. 10: Optics fan timer. 0 is standard. 1 is
C42: Counters. 0 if no counter. 1 if Key counter. 2 if
timer based on a certain number of copies.
Departmental counter.
C10: Optics fan. 0 is normal. 1 is controlled by
C43: Key counter. Same as F5-41
predetermined number of copies.
C44: Cover mode and interleaving count. 0 is no count
C11: Copy reservation. 0 is non-detect. 1 is detect.
up. 1 is count.
C12 Printer fan rotates after copy cycle for 5 minutes if 0,
C45: Hole punch. 0 is off. 1 is on.
2 minutes if 1, not at all if 2.
C46: Hole punch. 0 is 2 holes. 1 is 3 holes. 2 is 4 holes.
C14: Paper size setting for upper cassette. 0 is none. 1 is
Ledger/A3. 2 is Legal/B4. 3 is Letter/A4. 4 is
C47: No ID card. 0 is no function. 1; DD not up. 2; free.
LetterR/A4R. 5 is Statement/A5, 6 is B5R, 7 is A5,
C48: Print server.
8 is FLS1, 9 is FLS2, 10 is ledger, 11 is legal, 12 is
C49: Scan server.
letter, 13 is letter R, 14 is invoice.
C50: Auto Exposure. If 0, will not turn on when power is
C15: Same as 14, for lower cassette.
turned on. If 1, Auto will turn on. If 2, manual
C16: Same as 14 for system console upper cassette.
mode.
C17: Same as 14 for system console middle cassette.
C51: Image rotation at multi size original. 0 is no. 1 is
C18: Same as 14 for system console lower cassette.
yes.
C19: Paper size setting for LCC. 3 is A4. 12 is letter.
C52: Auto original size detect. 0 is no detection (manual.)
1 is detection. 2 is Manual key status LED held in
C20: ADF selection. 0 is no ADF. 1 is machine is aware of
memory
ADF when the ADF is connected to the copier.
C53: Auto shift in duplexing on if set to 1.
C21: 0 is no finisher. 1 selects finisher if installed.
C54: Margin mode reduction ratio. 0 is 100%. 1 is 95%. 2
C22: Paper feed console selection. 0 is no console. 1 is
is 93%. 3 is 91%.
machine aware of console when connected.
C55: Margin. 0 is 5mm. 1 is 10mm. 2 is 15mm. 3 is
C23: LCC. 0 is no LCC. 1 is machine aware of LCC if
20mm.
installed.
C56: Edge value. Same as 55.
C24: Inverting shift tray. 0 is cancelled. 1 is installed.
C57: Book value. 0 is 15mm. 1 is 20mm. 2 is 25mm. 3 is
C25: Digital QUANTUM. 0 is non detect. 1 is detect.
30mm.
C26: Duplex unit. 0 is no duplex unit. 1 means duplex
C58: Operation after U14 (waste toner full.): If set to 0,
automatically enabled when connected.
copier cannot be used. If set to 1, copier can be
C29: Paper exit from finisher (top to bottom): 0
used. Factory setting is 0.
copy>filing>printer. 1 Copy>printer>filing. 2
C59: Operation with toner empty (u13). 0 will cause
Filing>copy>printer. 3 Filing>printer>copy. 4
machine to not operate at all. 1 will allow
Printer>copy>filing. 5 Print>filing>copy.
operation. Factory standard is 0. Factory manual
C30: ADF check mode. Off is 0. 1 is on.
warns not to change this. You make your own
C31: ADF switch back if 1. No switch back if 0.
decision.
C32: SADF default. 0 is off. 1 is on.
C60:
Automatic
cassette selection. If 0, no auto
C34: Multi feed default off if 0. On if 1.
selection.
If 1, and cassette in use is empty, the
C35: Finisher default. 0 is non-sort. 1 is Sort. 2 is Staple
machine
will
automatically switch to the other
sort. 3 is Group.
cassette,
if
that
cassette is loaded with and set for
C38 Duplex initial mode. 0 is no selection. 1 is 1 sided to
the same size paper.
2 sided. 2 is 2 sided to 2 sided. 3 is book copy to 2
sided.

144

TENTH EDITION
PANASONIC DP-355 / 455 / 605

Simulations (F5 Programming Mode) - continued
C61: Lead edge void is off is 0. 1 is on.
C63: To clear U13. If set to 0, any key can be used. If set
to 1, a bit more difficult. Press "User mode" and
"1." Dont know if that is at the same time
(simultaneously) or in that sequence. Probably at
the same time (simultaneously).
C65: Toner refresh cycle. Number of copies for operating
timing of recycle vs. refresh mode.
0 is 3000 (recycle) vs. 300 (refresh). 1 is 2,000 vs.
300. 2 is 2,00 vs. 600. 3 is recycle only. 4 is no
recycle.
C66: Interleave. 0 is blank. 1 will copy.
C67: Page insert. 0 is blank paper. 1 is copied.
C68: Cover mode. 0 is front blank. 1 is front copy. 2 is
front and back blank. 3 is front and back copied.
C69: Void at N in 1 mode. 0 is no. 1 is yes.
C70: PM cycle. If set to 0, no PM is called for. 1 is 1,500
copies. 2 is 2,500 copies. 3 is 5,000 copies. 4 is
10,000 copies. 5 is 15,000 copies. 6 is 20,000. 7 is
30,000. 8 is 40,000. 9 is 60,000. 10 is80,000. 11 is
90,000. 12 is 120,000. 13 is 160,000. Factory
setting is 12 (120,000) To clear PM. Enter service
mode, and then press 5. Press Start. Scroll to
70. Touch 70. Touch PM cycle you want. Touch
OK. Press Clear & User Preset to escape
service.
C72: Fuser Web. After web life is reached, if set to 0,
machine will keep operating. If set 1, machine
cannot be used (factory setting.)
C73: Web life selection. If set to 0, 120K. If set to 1,
80K. Clear with procedure used in F5-C70.
C78: Original detect size judgment. 0 is fixed size
(invoice to ledger). 1 is Letter or less defaults to
letter.
C79: User information. Password on print list if set to 1.
No password shown if set to 0.
C80: Paper size select priority. 0 is none. 1 is A3. 2 is

B4. 3 is A4. 4 is A4R. 5 is B5, 6 is B5R, 7 is A5, 8
is FLS1, 9 is FLS2, 10 is ledger, 11 is legal, 12 is
letter, 13 is letter R, 14 is invoice.
C81: Size selection for European copiers. 0 is B4. 1 is 8
X 13. 2 is 8 1/2 X 13.
C82: Sky shot mode. 0 is off. 1 is M1 on. 2 is M2 on. 3 is
M1 and M2 on.
C83: Digital sky shot setting. 0 is none.
1 is free shape. 2 is parallel.
C84: Cassette priority. 0 is LCC lower to upper,>Copier
lower to upper>Bypass. 1 is copier upper to lower>
system upper to lower>LCC>bypass. 2 is LCC>
copier upper to lower> system upper to
lower>bypass.
C85: FA-A355 side void setting. 0 is off. 1 is on.
C86: PM (scanner). 0 is none. 1 is indicator.
C87: ADF PM. 0 is none. 1 is 120K. 2 is 80K. 3 is 60K. 4 is
40K. Clear with procedure used in F5-C70.
C88: DD file fault. 0 is not saved. 1 is saved.
C90: Beeper off if 0. On if 1.
C91: Paper width parallel to paper feed (M1 Y axis.)
C92: Paper width vertical to paper feed direction
(M1 X axis.)
C93: Paper width parallel to paper feed direction
(M2 Y axis.)
(M2 X axis.)
C95: Control panel paper size indicator (factory). 0
Japan. 1 North America. 2 Europe/others.
C96: Paper size detect (factory). Same as C95.
C97: Original size detect sensor type (factory). 0 4 pcs
(no A5R). 1 6 pcs (A5R).
C98: Bypass paper size select (factory). 0 is B4. 1 is
13x8. 2 is 14x8.5, 3 is legal.
F6 Mode. Adjustment and programming: After entering F6, by pressing 6, in the service mode, press Start. Select
the item on the touch display, and then touch OK." The display will show the present value. Use the number
keys to change the value. Use Reset key and number key to decrease value. Use the "OK" key to lock in to
memory. Use arrow keys (< >) to scroll display. To increase a value use the multi copy key. To decrease a value
use the reset and multi-copy key. Touch OK to lock in to memory.
C00: Adjust ratio of main scan (vertical to paper feed direction) from 99.1% to 100.9% in 1.% increments. Range is -9
to +9.
C01: Similar to 00, but for sub-scan magnification. Cannot really explain this any better, without trying it on a machine.
C02: 100% focus. Range is -50 to +50.
C04: Registration adjustment.
C05: Registration adjustment in normal mode (100%.) Range is-30 to +20. This might change if F6-04 (immediately
above) is changed. Also, this will automatically change if C02 in F8 mode is adjusted.
C07: Lead edge void timing. Will be affected by C05.
C08: Trail edge void timing in reduction.
C09: Trail edge void timing.

145

TENTH EDITION
PANASONIC DP-355 / 455 / 605

Simulations (F6 Adjustments) - continued
C10: Service count constant value a copier. Related to
counter F7-C20.
C11: Service count constant value b (DD file print.)
Related to counter F7-C20.
C12: Service count constant value c printer. See F7c20.
C13: Service count constant value d (DD file
save/retrieve.) See F7-c20.
C14: Service count constant value e ADF. See F7-c20.
C15: Service count constant value f scanner. See F7c20.
C17: Grid voltage in standard mode. Standard is -750
volts. Range is -99 to +99. Default setting is 2.28.
C18: Laser power compensation.
C19: Bias voltage. Standard is -550 volts.
C21: Toner density sensor gain voltage.
C26: Toner density sensor judgment voltage level. This
adjusts the toner supply starting voltage. Standard
is 2.5volts. Range is -26 to +26.
C27: Toner recycle switch judgment level. (Recycle or
refresh) Range is -10 to +10.
C28: White density adjustment.
C29: Black density adjustment.
C30: Laser power compensation in 2 value mode.
C31: Fuser temperature adjustment. Each increment is
.7 degrees centigrade. (-) is lower. (+) is higher.
Range is -15 to +15.
C33: Toner density concentration sensor output voltage
(read only).
C34: TDC output monitor (read only).
C35: TDC output monitor average value (read only).
C36: ADF original registration. Range is -32 to +32.
C37: ADF original registration for 2 sided copying. Range
is -32 to +32.
C38: Black level image density judgment adjustment.
Factory only.
C39: Laser unit PWM adjustment.
C40: Transfer corona adjustment.
C41: Bypass paper buckle. Range is -40 to +40.
C42: Paper buckle for 2nd side in duplex. Range is -50 to +50.
C43: Paper buckle for lower paper cassette. Range is 50 to + 50.
C44: Paper buckle for system console. Range is -50 to + 50.
C45: Paper buckle for LCC. Range is -50 to +50.
C46: Upper tray registration adjustment. Range is -50 to + 50.
C47: Lower cassette registration adjustment. Range is 50 to + 50.
C48: Upper system console registration adjustment.
Range is -50 to +50.
C49: Text mode image density.

C50: Text/Photo mode image density.
C51: Photo mode image density.
C53: CCD detection timing position.
C54: Registration void with ADF, no swing back.
C55: Auto image density in text mode.
C56: Auto image density in text/photo mode.
C57: Registration width guide (duplex).
C59: Bypass buckle.
C60: Duplex buckle.
C61: Lower paper tray buckle.
C62: Toner density sensor gain voltage. Range is -5 to +5.
C63 : System console paper buckle.
C64: LCT paper buckle.
C65: Black density sensor reference voltage
compensation.
C66: Black density sensor output gain.
C67: Binary level adjust for sheet through ADF A355.
C68: Contrast adjust for sheet through ADF A355.
C70: LCD contrast (display.)
C71: Touch panel X1 axis coordinates.
C72: Touch panel Y1 axis coordinates.
C73: Touch panel X2 axis coordinates.
C74: Touch panel Y2 axis coordinates.
C75: CCD pixel gain (even number, read only).
C76: CCD pixel gain (odd number, read only).
C77: CCD pixel offset (even number, read only).
C78: CCD pixel offset (odd number, read only).
C80: Automatic compensation of laser power (read only).
C81: Unknown. Factory.
C82: Automatic compensation of grid voltage (read only).
C84: Laser unit image side to side write position
adjustment.
C85: Server connection port 1.
C86: Server connection port 2.
C87: Server time out setting.
C90: ADF FA-355 detection timing image read start
position adjustment.
C91: ADF FA-355 lead edge registration.
C92: ADF FA-355 original pickup registration.
C93: ADF FA-355 original trail edge detect.
C94: ADF FA-355 magnification ration when scan is
made.
C95: Laser power when digital
QUANTUM is off (factory).
C96: Grid voltage when QUANTUM is off (factory).
C97: Bias voltage when QUANTUM is off (factory).
C99: F5/F6 initialization (factory).

146

TENTH EDITION
PANASONIC DP-355 / 455 / 605

F7 Mode. Electronic Counters: Enter service mode and press "7." Press "Start." Enter the code you want to use, by
scrolling the menu screen. You will see the present count in the display. Press "Change." Enter the new value
with the number keys or enter 0 to clear a counter. Press "OK" Press "Clear." This will lock the new value in.
Press "Clear/Stop" and "User Preset" to escape service mode.
C15: Copies made by LCC.
C00: Prints all counter and their readings. Select yes to
print. Press "Start."
C16: Copies made by upper drawer of copier (if no
duplex unit installed).
C01: ID code for key operator in user choice.
C17: Scanner PM count. Counts of copier scans.
C02: Total counter.
C18: Total count of scanner read.
C03: PM count. This is the number of copies since
the last PM.
C19: Total count of scans.
C04: Developer count. Copies since last developer
C20: Service count. Accumulated total based on a
change.
formula combining copies, prints, original feeds
and scans.
C05: Fuser web count. This appears to be the copies
remaining on the fuser web.
C21: Total copies made as a copier.
C06: Number of originals that have been fed through the
C22: Total scans as a copier.
ADF.
C23: Total prints as a printer.
C09: Number of copies that have been duplexed.
C24: ADF originals fed.
C10: Number of copies that have fed through the bypass.
C25: DD file retrieve count.
C11: Copies made by lower drawer.
C26: DD file save count.
C12: Copies made by upper tray of system console.
C27: DD file print count.
C13: Copies made by middle tray of system console.
C28: DD file scan count.
C14: Copies made by lower tray of system console.
C99: Clear all counters.
F8 Mode. Operation adjustment: Enter service mode. Using number keys, enter "8." Press "Start." Enter code you
want. Press Start to initiate adjustment procedure. Change the value with the number keys. Press "Clear/Stop"
and "User Preset" to escape service mode.
C00: Move exposure unit to center to allow easy replacement of lamp.
C06: Each time you press "Recall", last 30 machine trouble codes or jam codes will display.
C07: Clear codes stored in 06, by pressing "Reset." Display will then tell you to press "Start."
C08: Locks scanner moving parts for shipping. When power is turned on again, this will be released. Factory use.
C09: Toner density adjustment (Developer calibration.) To be done when replacing developer. After entering F8-09,
press "Start." Machine will run for about 2 minutes and will automatically calibrate. Panasonic recommends
checking F6-21, F6-26 and recording values.
C10: Tests charge corona.
C13: Black density sensor reference adjustment. Factory adjustment.
C14: Black density sensor output gain. After "14," press "Start." Automatically records reading in F6-65. Should be
done when replacing drum, or when replacing black density sensor.
C16: LCD touch panel adjustment.
C18: Laser unit PWM circuit adjustment. Will print gray steps corresponding to F6-39 adjustment values when Start is
pressed.
C19: Locks lens & mirrors for transporting.
C20: Toner density output adjustment. Press Start to set density. Takes place automatically.
C21: Display main memory capacity.
C50: Print test pattern.
F9. Telephone number: You can set the machine to display your phone number when it calls for service. Enter
service mode. Press "9." Press "Start."
C00: Telephone number. Use number keys for numbers. Use reset key for (-). Use clear key to back space.
C01: ROM display.
C02: Print memory contents of F5 & F6.
C03: Input machine ID number from DD file.

147

TENTH EDITION
PANASONIC DP-355 / 455 / 605

User Modes: There are several modes. Within each are sub-modes.
General user and Key Operator are accessed differently.
User Preset General Mode: Press User Preset Key. Select function on LCD touch screen. Select user preset mode
on screen. Select contents. Touch OK.
US00: Finisher mode default: (non sort is 0. sort is 1.
US05: Hard drive status.
sort/staple is 2. group is 3.)
US06: Departmental counter.
US01: Staple setting: 0 is front. 1 is rear. 2 is booklet.
US07: Page numbering style.
US02: Default mode at power on.
US08: Hole punch default: 0 is off. 1 is on.
US03: Manual add toner.
US09: Input key operator ID code.
US04: Change user information.
User Preset Key Operator Mode: Also includes general and copier.
Press User Preset Key. Select function on LCD touch screen. Select Key Operator Mode on screen. Enter
pass code Select Preset Mode. Select contents. Touch OK.
Note: There are too many of these to cover here. We are listing only the ones that I think are most useful to a
technician. No doubt, the operators manual will list these all as well. Each is also (most likely) described on the
touch screen.
General (Key Operator)
US02: Energy saver time.
US03: Auto shut off time.
US01, US04 through US13: Not listed here.
US14: Input key operator ID code (password?)
Copier (Key Operator)
US00: Auto exposure, manual or no detect.
US01: Original: 0 is text. 1 is text/photo. 2 is photo.
US02 through US05: Contrast settings for photo,
text/photo, photo sharpness, text/photo sharpness.
US6 through US13: Not covered here.
US14: Text mode sharpness.
File (Key Operator)

US10: Auto exposure, manual or no detect.
US11: Original: 0 is text. 1 is text/photo. 2 is photo.
US12 through US16: Contrast settings for photo,
text/photo, photo sharpness, text/photo sharpness
and text sharpness.
US17: Not covered here.
Printer (General)
Printer (Key Operator)

(www.intravia.com).


148

TENTH EDITION
PANASONIC DP-1510P / 1810P / 1810F / 2010E

Profile: Digital.
Item
Designation
Stated Yield
Drum...............................................................................DZ-H045B....................................................... 45,000
Toner (mono-component) .............................................. DQ-TU10C .......................................... 10,000 @ 6%
Toner waste bottle ..................................................Packaged with toner ..........................................................
ACCESSORIES
ITEM
MODEL NUMBER
PART NUMBER
Automatic Document Feeder .............................DA-AS180................. (standard on 1810F)
Inverting Automatic Document Feeder ..............DA-AR201 .................................................
Paper feed module (Use for 2nd/3rd/4th)..............DA-DS182 ............................DZTQ000033
Cabinet for 2nd/3rd/4th paper feed module...........DA-180 ......................................................
Cabinet for one paper feed module ...................DA-181 ......................................................
Cabinet for 2nd and 4th paper feed module.........DA-18-1 or 183 ..........................................
Printer/scanner ..................................................DA-PC200 .................................................
8MB PC board ...................................................DA-SM08B............................DZEC101554
16MBPC board ..................................................DA-SM16MB.........................DZEC101666
128MB memory .................................................DA-SM28B.................................................
PCL6 emulation kit.............................................DA-PC210 .................................................
10/100 Ethernet interface kit ..............................DA-NE200 .................................................
Drum replacement: Open right cover and front cover. Remove toner waste bottle. Lift lever and slide out process unit.
Flip open support arm on process unit. Release two latches (front and rear) to release drum assembly and rotate
counterclockwise and up to remove. Remove front bushing by turning clockwise. Push drum towards back and
remove front bushing and remove drum cylinder. Clean density sensor. Clear drum count in key operator mode 0915.(Maybe; see owners manual.)
Waste Toner bottle: Replaced by customer when changing toner.
Developer Calibration: This is a mono-component machine, so there is no developer or developer calibration.

PART DESCRIPTION
2nd/4th and 3rd paper feed module

feed roller (3) ...................................... DZLA000203.. 60 1213.. 120K
intermediate roller (3).......................... DZLA000303.. 59 1617.. 120K
reverse clutch (3) .................................... DZLG000009 . 60 1212.. 120K
roller/gear (3) ...................................... DZLA000202.. 60 1207.. 120K
2nd/4th paper feed module
3rd paper feed motor .......................... DZGG000012. 60 1701...........
2nd/4th paper feed module actuator....... DZHC000101 . 60 1215...........
2nd/4th paper feed module clutch .......... DZGA000007 . 60 1141...........
2nd/4th paper feed module feed roller.... DZLA000203.. 60 1213.. 120K
2nd/4th paper feed module lift motor ...... DZGG000051. 60 1229...........
2nd/4th paper feed module photo interrupterDZAL000072.. 60 604.............
PART DESCRIPTION
2nd/4th paper feed module reverse clutch ...DZGA000008 .60 1212 ..........
3rd paper feed module clutch assembly .DZHP004386..63 1246 ..........
3rd paper feed module 2nd
paper feed actuator .............................DZHC000107 .63 1624 ..........
3rd paper feed module actuator ..............DZHC000101 .62 1215 ..........
3rd paper feed module clutch B ..............DZGA000008 .62 1224 ..........
3rd paper feed module feed roller ...........DZLA000203 ..62 1213 ..120K
3rd paper feed module lift motor ............DZGG000051 .62 1229 ..........
3rd paper feed module lift motor assembly...DZHP006413..62 1238 ..........
3rd paper feed module paper tray roller ..DZLA000198 ..63 1306 ..........
3rd paper feed module reverse clutch.....DZGA000008 .62 1212 ..........
ADF feed roller ........................................DZLA000257 ..18 409 ....120K
ADF separator pad ..................................DZJN000052 ..18 428 ......60K
ADF to machine actuator.........................DZJM000664 ..6 121 ..............

149

TENTH EDITION

PART DESCRIPTION
ADF to machine actuator ........................DZJM001007.. 6 121 ..............

Bias charge roller ....................................DZLA000129 .. 39 1036 ..........
Bias transfer roller ...................................DZLA000252 .. 24 648 ....120K
Cassette backstop...................................DZJF000586... 48 1304 ..........
CCD ........................................................DZHP006790.. 22 562 ............
Developer frame unit...............................DHP006511.... 39 1004 ..........
Document feeder clutch ..........................DZGA000007 . 19 1141 ..........
Document feeder motor ..........................DZGG000052 . 18 437 ............
Document feeder original length actuator.....DZHC000057 . 15 330 ............
Document feeder original stopper ...........DZJM000686.. 18 417 ............
Document feeder original width actuator ....DZJM000676.. 15 334 ............
Document feeder photo sensor (2) .........DZAL000072 .. 16 604 ............
Document feeder pickup roller ................DZLA000216 .. 19 679 ....120K
Document feeder pre feed roller .............DZLA000204 .. 18 420 ....120K
Document feeder separator pad .............DZJN000052 .. 19 428 ............
Document feeder switch..........................DZCF000022.. 19 724 ............
Document feeder timing actuator ............DZJM000674.. 18 403 ............
Drive motor..................................... DNQ18AS04W25 ... 42 1105 ..........
Drive unit photo interrupter......................DZAL000072 .. 43 604 ............
Drum .......................................................DQ-H045B...... 39 1001 ........ ?
EP board .................................................DZEC101696.. 33 1419 ..........
Exposure lamp ........................................DZGM000009. 21 501 ............
Fan ................................................. FBA06A24U2ES..... 33 808 ............
Fan (rear frame) ............................. FBA08A24H2K0 ..... 42 1149 ..........
FRM board ..............................................DZEC101753.. 33 1420 ..........
Fuser actuator .........................................DZKK000085.. 42 1114 ..........
Fuser actuator 2 ......................................DZKK000084.. 42 1116 ..........
Fuser drive gear ......................................DZLF000199 .. 36 935 ............
Fuser exit actuator ..................................DZHC000141 . 36 921 ............
Fuser exit actuator spring........................DZKQ000069 . 36 922 ............
Fuser exit photo interrupter .....................DZAL000072 .. 38 604 ............
Fuser gear; 24t ........................................DZLF000450 .. 36 936 ............
Fuser heat lamp ......................................DZGN000028 . 36 924 ....240K
Fuser heat roller ......................................DZLA000119 .. 36 913 ....120K
Fuser heat roller bushings (2) .................DZLM000065.. 36 937 ....120K
Fuser heat roller separator pawls (quantity??)DZJM000022.. 36 923 ....120K
Fuser knob ..............................................DZLF000451 .. 36 934 ............
Fuser pressure roller ...............................DZLA000301 .. 36 914 ....240K
Fuser pressure roller bearings (2)...........DZLM000132.. 36 932 ....120K
Fuser thermal fuse ..................................DZDX000016.. 37 948 ............
Fuser thermistor ......................................DZBL000040 .. 37 944 ....120K
Fuser thermal switch .................. DZDX000003..37 947 ... Clean at 60K
Fuser unit (1810F)...................................DZHP005746.. 37 964 ............
Fuser unit (other models) ........................No number listed ....................
High voltage power supply ............. EUKMBN836HA ..... 33 1403 ..........
I-ADF actuator 1 ......................................DZHC000102 . 72 2123 ..........
I-ADF actuator 2 ......................................DZHC000103 . 72 2128 ..........
I-ADF actuator B .....................................DZHC000104 . 68 2039 ..........
I-ADF actuator C .....................................DZHC000105 . 68 2037 ..........
I-ADF clutch ............................................DZGA000007 . 69 1141 ..........
I-ADF clutch ............................................DZGA000008 . 69 1224 ..........
I-ADF clutch ............................................DZGA000017 . 73 2158 ..........
I-ADF feed roller ......................................DZLA000205 .. 68 2016 ..........
I-ADF motor.............................................DZGG000046 . 72 2101 ..........
I-ADF photo interrupter ...........................DZAL000072 .. 65 604 ............
I-ADF pre feed roller................................DZLA000204 .. 69 420 ....120K
I-ADF separation roller ............................DZLA000206 .. 68 2025 ..........
I-ADF original length actuator .................DZHC000057 . 65 330 ............
PART DESCRIPTION
Inverter board ......................................... DZEA000055 . 22 564.............

LANC board ............................................ DZEC101375 . 33 1409...........
Laser unit ................................................ LPA3604F ...... 30 710.............
LPC3 board............................................. DZEC102462 . 33 1402...........
Micro switch (2)....................................... AM51632C74 . 33 813.............
Operation panel assembly .............. No number listed.... 11 245.............
Operation panel assembly (1810F) ........ DZHP005717 . 12 245.............
(one on right) ...................................... DZEC102270 . 10 1417...........
(one on right) ...................................... DZEC102613 . 13 1417...........
(two together); 1510P/1810P.............. DZEC102479 . 10 1416...........
(two together); 1810F ......................... DZEC102476 . 13 1416...........
(two together); 2010E ......................... DZEC102496 . 10 1416...........
Operation panel start button
(1510P/1810P/2010E) ........................ DZKB000805 . 9 231...............
Operation panel start button (1810F) .......... DZKB000796 . 12 231.............
Paper feed clutch.................................... DZGA000008 . 45 1224...........
Paper feed lift motor assembly ............... DZHP006413 . 45 1238...........
Paper feed module feed roller ................ DZLA000203.. 45 1213.. 120K
Paper feed module reverse clutch .......... DZLG000009 . 45 1212.. 120K
Paper feed photo interrupter................... DZAL000072.. 45 604.............
Paper feed roller ..................................... DZLA000202.. 45 1207.. 120K
Paper feed roller ..................................... DZLA000203.. 45 1213.. 120K
Paper transport actuator ......................... DZHC000143 . 28 665.............
Paper transport actuator
(1510P/1810F/P) ................................ DZHC000142 . 24 615.............
Paper transport actuator (2010E) ........... DZHC000140 . 27 606.............
Paper transport cleaner roller ................. DZJP000025 .. 24 640.... 120K
Paper transport paper feed roller............ DZLA000216.. 28 679.... 120K
Paper transport photo interrupter............ DZAL000072.. 27 604.............
Paper transport separator pad................ DZKM000029. 28 659.... 120K
Pinch roller (registration?)....................... DZLA000253.. 27 647.............
Platen cover............................................ DZMA002394. 6 154...............
Platen cover white mat ........................... DZJM000428 . 6 157...............
Process unit assembly dr blade.............. DZHP006510 . 39 1040.. 120K
Process unit bias charge roller ............... DZLA000129.. 39 1036.. 120K
Process unit cleaning blade.................... DZHP006509 . 39 1035.. 120K
Process unit cleaning felt; front............... DZJP000045 .. 39 1031.. 120K
Process unit cleaning felt; rear ............... DZJP000046 .. 39 1032.. 120K
Process unit cleaning sponge ................ DZJM000851 . 39 1030.. 120K
Process unit developer felt ..................... DZJP000034 .. 39 1041.. 120K
Process unit magnetic roller .................. DZLA000196.. 40 1048.. 120K
Process unit magnetic roller gap ............ DZLM000100 . 40 1049.. 120K
Process unit magnetic roller joint............ DZLN000005.. 40 1047.. 120K
Process unit scoop sheet........................ DZJM001027 . 39 1033.. 120K
Registration actuator............................... DZHC000139 . 42 1146...........
Registration clutch .................................. DZGA000007 . 42 1141...........
Registration roller.................................... DZLA000251.. 43 1162...........
RLB board............................................... DZEC102305 . 33 1410...........
Scan home sensor.................................. DZAL000003.. 22 554.............
Scan motor ............................................. DZGG000054. 6 131...............
Toner sensor........................................... DZAN000002 . 42 1147...........
Transfer roller ......................................... DZLA000253.. 27 648.............
WTS board.............................................. DZEC102225 . 33 1418...........

150

TENTH EDITION

TROUBLE CODES
J01: 1st feed jam.
J02: 2nd feed jam.
J03: 3rd feed jam.
J04: 4th feed jam.
J07: 2nd, 3rd or 4th feed jam.
J08: 3rd or 4th feed jam.
J09: 4th feed jam.
J12: Paper feed/registration jam.
J22-J24: Paper feed/registration jam.
J30: Registration area jam.
Service Error Codes:
E1-22: Laser polygon motor synchronization.
E2: Lift motor (?)
E3-01: Toner bottle motor drive problem.
E4-01: Low fuser temperature; lamp, thermoswitch,
thermistor, HTC board.
E4-02: Fuser jam.
E4-10: Fuser fan problem, or LVPS.
E5-11: Thermistor or toner sensor.
J70: ADF original jam.

J71: ADF original too long.
J80-89: Duplex jam (2010E.)
J90: No print signal after feed.
J91: Cassette pulled out during paper feed.
J92: Front door open during paper feed.
U01: Front door or right side door interlock.
U07: Interlock on paper feed cover.
U13: Add toner or no toner waste container. Could also
be toner density sensor, toner feed system, or low
voltage power supply board.
U14: Waste toner container full.
U16: No toner waste container or no developer unit.
U20: ADF cover open.
U21: Platen cover open.
U90: Replace backup battery.
E5-12: Main CPU/LPC interface problem.

E5-13: LPC problem.
E5-14: Option installation error.
E5-15: Mechanical counter not installed.
E7-10: Sub CPU system error; board.
E7-11: ADF sensors/platen glass scanning.
E7-12: Exposure lamp disconnected.
E13: Out of toner.

SIMULATIONS
To enter service mode, press these three keys in this sequence. You probably have to hold each while pressing the
next, so that all three are held down as you finish: "Function," "Original Size," "3." F1 will display.
To exit service mode, press these two keys at the same time (simultaneously,) Function, and Clear. If you do not use this
00: CCD test.
02: Page memory test.
04: Factory use only (test print.)
01: LCD/LED test.
03: Test print.
F2: Single sheet test. Press "2" and then "Start".
F3: Continuous aging. Press "3" and then "Start".
F4: Input / Output mode. After pressing "4", press Start. Select input or output on panel. Press "Start" to execute
test. All functions can be stopped by pressing "Stop."
To exit service mode, press these two keys at the same time (simultaneously), Function, and Clear. If you do not
use this procedure, the machine will remain in the service mode. Shutting power or unplugging the copier will not
clear it.

151

TENTH EDITION

Inputs:
001: Registration sensor; 2nd 3rd & 4th trays (1810/2010.)
002: Registration sensor, paper exit sensor, dual-path exit
guide eject sensor (1810/2010.)
006: Duplex sensors (1810/2010).
007: 4th tray jam cover, paper level sensor, paper tray
sensor and paper empty sensor (1810/2010.)
008: 3rd tray jam cover, paper level sensor, paper tray
sensor and paper empty sensor (1810/2010.)
009: 2nd tray jam cover, paper level sensor, paper tray
sensor and paper empty sensor.
010: 1st tray paper level sensor, tray sensor and paper
empty sensor.
Outputs:
040: Total counter.
041: Key counter.
050: Main motor.
051: AC high voltage.
052: DC high voltage.
053: Developer high voltage.
054: Transfer high voltage.
055: Cleaning high voltage.
056: Fan.
057: Fan power supply.
060: Fuser heat lamp.
011: Bypass length sensors and bypass paper empty

sensor.
012: Toner waste container sensor, front cover sensor
and right side Microswitch.
021: Scan home sensor, ADF/platen cover sensor,
ADF/platen angle sensor.
030: ADF duplex exit sensor (2010,) ADF read point
sensor, ADF exit sensor (2010,) ADF cover open
sensor.
031: ADF original sensor, ADF width sensors and ADF
length sensors.
062: Laser polygon motor.

063: 1st tray feed clutch.
064: 1st tray lift motor.
066: Laser fan.
067: Toner bottle motor.
070: 2nd tray feed clutch.
071: 2nd tray lift motor.
072: 2nd intermediate roller clutch.
075: 3rd tray motor (1810/2010.)
076: 3rd tray feed clutch
(1810/2010.)
077: 3rd tray lift motor (1810/2010.)
078: 3rd tray intermediate clutch

(1810/2010.)
080: 4th tray feed clutch
(1810/2010.)
081: 4th tray lift motor. (1810/2010.)
082: 4th intermediate roller clutch
(1810/2010.)
085: Bypass feed clutch.
100: Duplex eject 2 solenoid (2010.)
101: Duplex eject 1 solenoid (2010.)
120: CCD.
F5 Mode. Function parameters. After entering service mode and pressing "5", press "Start." Using the operation
panel, enter the code listed on the left, followed by "Start." The panel can be scrolled with the arrow keys. To exit
service mode, press these two keys at the same time (simultaneously), Function, and Clear. If you do not use this
38: Duplex initial mode. 0 is no selection. 1 is 1 sided to
00: Country. 0 is Japan. 1 is North America. 2 is Europe.
03: Laser startup speed. 0 is low. 1 is stop.
sided.
04: Laser off timer. 0 is 15 seconds. 1 is 30. 2 is 45. 3 is
40: Double count on total counter. 0 will be single count
60. 4 is 75.
on all sizes. 1 will be double count on 11 X 17 and
09: Fuser lamp phase control. 0 is Zero cross control. 1is
A3. 2 will be double count on 11 X 17, 8 1/2 X 14,
phase control (pattern 1.) 2 is phase control
A3 and B4. Don't know if this affects PM counters
(pattern 2.)
or not.
14: Paper size setting for tray 1. 0 is Ledger. 1 is Legal. 2
41:
Count
at feed if set to 0. At exit if set to 1.
is Letter. 3 is Letter-R. 4 is Statement/A5-R. 5 is
42:
Counters.
0 if no counter. 1 if Key counter. 2 if
A3. 6 is B4. 7 is A4. 8 is A4-R. 9 is B5. 10 is B5-R.
11 is A5-R. 12 is FLS1. 13 is FLS2.
43: Key counter count location. Same as F5-41
15: Same as 14, for tray 2.
50: Auto Exposure. If 0, will not turn on when power is
16: Same as 14 for tray 3.
turned on. If 1, Auto will turn on. If 2, manual
mode.
20: ADF selection. 0 is no ADF. 1 is machine is aware of
54:
Margin
mode reduction ratio. 0 is no. 1 is yes.
55:
Margin.
0 is 5mm. 1 is 10mm. 2 is 15mm. 3 is 20mm.
24: Duplex. 0 is cancelled. 1 is installed.
56: Edge value. Same as 55.
35: Finisher default. 0 is non-sort. 1 is Sort. 2 is Staple
sort.

152

TENTH EDITION

57: Book value. 0 is 5mm. 1 is 10mm. 2 is 15mm. 3 is
20mm.
59: Operation with toner empty (U13). 0 will cause
machine to not operate at all. 1 will allow
operation.
60: Automatic cassette selection. If 0, no auto selection.
If 1, machine will select.
63: To clear U13. If set to 0, any key can be used. If set
to 1, a bit more difficult. press "Function" and "1."
Dont know if that is at the same time
the same time (simultaneously.)
69: Reduce N-in-1 space. 0 is no. 1 is yes.
70: PM cycle. If set to 0, no PM is called for. 1 is 1,500
30,000. 8 is 40,000. 9 is 60,000. 10 is80,000. 11 is
90,000. 12 is 120,000. 13 is 160,000. Factory
setting is 12 (120,000) To clear PM. Enter service
mode, and then press 5. Press Start. Scroll to
70. Touch 70. Touch PM cycle you want. Touch
OK. To exit service mode, press these two keys at
the same time (simultaneously), Function, and
Clear.
73: Drum life selection. If set to 0, no indicator. If set to
1, will require service technician. If set to 2 will
require user maintenance.
74: PM selection. If set to 0, no indicator. If set to 1, will
require service technician. If set to 2 will require
user maintenance.
76: Auto exposure setting for text. 0 is no. 1 is yes. 2 is
fixed.
77: Text error diffusion. 0 is off. 1 is on (execute in text

mode.)
78: Original detect size judgment. 0 is no. 1 is Letter or
less defaults to letter.
80: Paper size priority. 0 is Ledger. 1 is Legal. 2 is Letter.
3 is Letter-R. 4 is invoice. 5 is A3. 6 is B4. 7 is A4.
8 is A4-R. 9 is B5. 10 is B5-R. 11 is A5-R. 12 is
A5-R.
81: Size selection for European copiers. 0 is B4. 1 is 8 X
13. 2 is 8 1/2 X 13.
82: Sky shot mode. 0 is off. 1 is M1 on. 2 is M2 on. 3 is
M1 and M2 on.
83: Digital sky shot setting. 0 is none. 1 is normal. 2 is
quality.
84: Cassette priority. 0 is system; lower to upper. 1 is
copier upper to lower.
86: PM (scanner). 0 is none. 1 is 40K. 2 is 60K. 3 is
120K. 4 is 240K. is 360K. 6 is 480K. 7 is 600K.
87: PM (ADF/i-ADF). 0 is none. 1 is 40K. 2 is 60K. 3 is
120K. 4 is 240K. is 360K. 6 is 480K. 7 is 600K.
C90: Beeper off if 0. On soft if 1. On loud if 2.
C92: Paper width vertical to paper feed direction (M1 X
axis.)
C93: Paper width parallel to paper feed direction (M2 Y
axis.)
C94: Paper width vertical to paper feed direction (M2 X
axis.)
C95: Paper size (factory). 0 Japan. 1 North America. 2
Europe. 3 others.
C96: Bypass size (factory). Same as C95.
C98: Bypass paper size select (factory). 0 is B4. 1 is
13x8. 2 is 14x8.5, 3 is legal.
F6 Mode. Adjustment and programming. After entering F6, by pressing 6, in the service mode, press Start. Select
the item on the display (choose with up/down arrow keys,) and then touch Start."
To execute an adjustment, you may have to press OK, and then Clear. Use Reset key for negative (-) values.
To exit service mode, press these two keys at the same time (simultaneously), Function, and Clear. If you do not use this
00: Adjust ratio of main scan (vertical to paper feed
19: Bias voltage.
direction.) Range is -9 to +9.
20: Halftone adjustment for density in photo mode.
01: Similar to 00, but for sub-scan magnification.
31: Fuser temperature adjustment.
02: Registration timing from platen.
39: Laser unit PWM adjustment.
03: Registration adjustment from 1st tray.
41: 1st tray paper buckle.
04: Registration adjustment from bypass.
42: Bypass paper buckle.
05: Registration adjustment for 2nd tray.
43: 2nd tray paper buckle.
06: Registration adjustment for duplex.
44: Duplex paper buckle.
07: Lead edge void timing.
49: Text mode image density.
08: Trail edge void of original.
50: Text/Photo mode image density.
09: Trail edge void of copy.
51: Photo mode image density.
18: Laser power compensation.
53: CCD detection timing position.

153

TENTH EDITION

69: Stamp position adjustment.
79: MTF adjustment.
83: Laser unit image side write start position.
84: 1st tray laser unit image side write start position.
85: 2nd tray laser unit image side write start position.
86: 3rd tray laser unit image side write start position.
87: 4th tray laser unit image side write start position.
89: Duplex laser unit image side write start position.

90: ADF detection timing image read start position
adjustment.
93: ADF original trail edge detect.
94: ADF magnification ratio when scan is made.
99: FF6 initialization (factory).
F7 Mode. Electronic Counters. Enter service mode and press "7." Press "Start." Enter the code you want to use, by
scrolling the menu screen. Select the function and press Start.
15: Copies made by 4th tray.
00: Not used.
01: ID code for key operator in user choice.
16: Originals fed through document feeder.
02: Total counter.
17: Originals scanned through document feeder.
18: Total count of scans.
03: PM count. This is the number of copies since the
last PM.
19: Total count of scans read.
04: Scan count.
20: Total copies printed.
05: ADF count.
21: Total copies scanned.
06: Drum count.
22: Total prints from computer.
07: Process unit count.
23: Total scanned to computer.
08: Paper transport count.
24: Total faxes sent.
11: Copies made by bypass
25: Total faxes received.
12: Copies made by 1st tray.
26: Total faxes printed.
13: Copies made by 2nd tray.
27: Drum rotations.
14: Copies made by 3rd tray.
99: Clear all counters.
F8 Mode. Operation adjustment. Enter service mode. Using number keys, enter "8." Press "Start." Enter code you
want, scrolling to find. Press Start to initiate adjustment procedure. Change the value with the number keys.
use this procedure, the machine will remain in the service mode. Shutting power or unplugging the copier will not clear it.
00: Move exposure unit to center to allow easy replacement of lamp.
01-05: Not used.
06: Each time you press the arrow key, the 30 machine trouble codes or jam codes will display.
07: Clear codes stored in 06, by pressing "Reset." Display will then tell you to press "Start."
19: Locks scanner moving parts for shipping. When power is turned on again, this will be released. Factory use.
47: Test document feeder continuously.
48: Book scan test.
F9. Unit Maintenance. Enter service mode. Press "9." Press "Start."
Select code number, by scrolling through screens.
use this procedure, the machine will remain in the service mode. Shutting power or unplugging the copier will not clear it.
00: Set fax parameters.
01: Telephone number to display when service is needed. Use number keys for numbers. Use reset key for (-). Use
clear key to back space.
02: Firmware version. 00 is host. 02 is scanner. 03 is printer. 05 is printer board (PDL.) 06 is LAN board. 08 is modem.
03: Printout of device information. 00 is F5/F6 parameters.01 is printer. 02 is counter. 03 is system memory. 04 is RAM
data dump list.
04: RAM edit; factory use only.

154

TENTH EDITION

06: RAM initialize. 00 is fax parameters. 01 is clear all jobs in flash memory. 02 clears printer error log. 03 clears all
jobs, preset data, parameter initialize and resets fax counters. 04 clears fuser errors.
07: Firmware update. 00 is host program (4MB.) 01 is Host A (2MB.) 02 is Host B (2MB.) 03 is PDL board (2MB.) 04 is
LAN board (2MB. 05 is PC>Host program.
08: Firmware backup. 00 is host program (4MB.) 01 is Host A (2MB.) 02 is Host B (2MB.)
09: PC>Flash card. Create a master firmware card using firmware update kit, using 2MB or 4MB flash card.
10: Display page memory size in MB.
11: Display sort memory size in MB.
Service Mode 3 (Fax only): Printout lists, reports and test results.
Press Function. Press 7. Press monitor four times. Press *. Press 3. Scroll with up/down arrow keys to what
you want. Press Start to print it out. Press Stop to return to normal (standby) condition.


(www.intravia.com)

155

TENTH EDITION
PANASONIC DP-2000 / 2500 / 3000 & E WORKIO

Profile: Digital.
ITEM
DESIGNATION
STATED YIELD
Drum (2000/2500) ................................ DQ-H030B ..............................................................................................30,000

Drum (3000) ......................................... DQ-H045B ..............................................................................................45,000
Toner (mono-component)..................... DQ-TU18B ............................................................................................. 18,000
Toner refill kit........................................ DQ-RK18B ............................................................................. 6 refills of 18,000
Waste toner .......................................... ...................................... Customer installs new bottle with new toner cartridge.
Staple cartridge ................................... DQ-SS200 .................................................... 3000 staples each in 3 cartridges
Drum may be customer replaceable\\. A picture of wrench will come on if service is needed or if drum is needed.
ACCESSORIES
Item
Model Number
Automatic Document Feeder....................................DA-AS200

Inverting Automatic Document Feeder .................... DA-AR250
Platen cover (if no document feeder) ...................... DA-UC200
Paper feed module (Use for 2nd/4th)......................... DA-DS200
Paper feed module (3rd)........................................... DA-DS210
Cabinet (standard)................................................... DA-DE200
Stand ..........................................................................DA-D250
Base plate ..................................................................DA-D200
Cabinet for one paper feed module ......................... DA-DA200
Cabinet for two paper feed modules........................ DA-DA210
Cabinet for 3 paper feed modules ........................... DA-DA220
Cabinet for 4 paper tray modules ............................ DA-DA230
Duplex unit (std. on 3000) .......................................DA-MD200
Dual-path exit guide unit...........................................DA-FK200
Paper transport unit .................................................DA-MD200
1-bin finisher for 2000/2500......................................DA-FS200
Item
Model Number
1-bin finisher for 3000...............................................DA-FS205

8MB memory .......................................................... DA-SM08B
16MB memory ..................................................... DA-SM16MB
128MB memory ...................................................... DA-SM28B
PCL6 emulation kit .................................................. DA-PC210
Parallel port interface kit .......................................... DA-PC200
10/100 Ethernet interface kit.................................... DA-NE200
Sort board (2000) .................................................... DA-ES200
Fax kit ...................................................................... DA-FG230
2nd fax port kit .......................................................... DA-FG231
Handset .................................................................. UE-403171
Handset mounting kit.............................................. UE-408004
Flash memory card; 4MB ....................................... UE-410047
Flash memory card; 8MB ....................................... UE-410048
Exit tray (inner) ........................................................ DA-XN200
Exit tray (outer) .........................................................DA-XT200
Developer Calibration: This is a mono-component machine, so there is no developer or developer calibration.

PART DESCRIPTION
1-bin finisher actuator.......................... DZHC000118..... 7.25 2401 .......

1-bin finisher actuator.......................... DZKK000060 ..... 7.22 2118 .......
1-bin finisher actuator 2 (3 legs).......... DZHC000115..... 7.23 2211 .......
1-bin finisher control board.................. DZEC101761..... 7.25 2403 .......
1-bin finisher control board.................. DZEC102101..... 7.25 2403 .......
1-bin finisher motor (large round)........ DZGG000042 .... 7.26 2503 .......
1-bin finisher motor (round; horizontal) ...... DZGG000045 .... 7.27 2630 .......
1-bin finisher motor (square; lower front).... DZGG000043 .... 7.25 2402 .......
1-bin finisher motor (square; upper,
front or middle) ................................ DZGG000044 .... 7.25 2417 .......
1-bin finisher photo interrupter (1)....... DZAL000131 ..... 7.25 2424 .......
PART DESCRIPTION
1-bin finisher photo interrupter (several) .....DZAL000126 ..... many locations

1-bin finisher staple cartridge...............DZHP003919 .... 7.29 2801........
1-bin finisher stapler ............................DZHP003920 .... 7.29 2802........
1-bin finisher tray flap ..........................DZML000358 .... 7.22 2112........
1-bin finisher tray on machine..............DZML000357 .... 7.22 2111........
2nd/3rd/4th paper feed module actuator 2..DZHC000107 .... 7.32 3104........
2nd/3rd/4th paper feed module cassette
2 board (2000/2500?) ......................DZEC101609 .... 7.32 19123......
2 board (3000?) ...............................DZEC101946 .... 7.32 19123......
3 board (2000/2500) ........................DZEC101606 .... 7.32 19133......

156

TENTH EDITION

PART DESCRIPTION

3 board (3000) .................................DZEC101945 .... 7.32 19133......
2nd/3rd/4th paper feed module clutch .DZGA000007 .... 7.32 1260........
2nd/3rd/4th paper feed module clutch .DZLF000322 ..... 7.32 1135........
2nd/3rd/4th paper feed module lift motor ..FFPXA74H003C 7.32 1152........
2nd/3rd/4th paper feed module motor .DZGG000047.... 7.32 3115........
2nd/3rd/4th paper feed module NP actuator.DZHC000101 .... 7.32 1133........
2nd/3rd/4th paper feed module paper feed
(pickup?) roller (3)............................DZLA000203 ..... 7.32 1144 120K
roller gear (3) ..................................DZLA000202 ..... 7.32 1145 120K
roller spring (3).................................DZKQ000029 .... 7.32 1146 120K
2nd/3rd/4th paper feed module
photo interrupter ..............................DZAL000072 ..... 7.32 1045........
2nd/3rd/4th paper feed module
reverse clutch (3) .............................DZLG000009..... 7.32 1132 120K
ADF actuator 1.....................................DZHC000102 .... 7.36 1836........
ADF actuator B2 ..................................DZHC000104 .... 7.35 1759........
ADF board ...........................................DZEC101552 .... 7.17 19115......
ADF clutch ...........................................DZGA000007 .... 7.35 1260........
ADF clutch ...........................................DZGA000008 .... 7.35 2787........
ADF feed roller.....................................DZLA000205 ..... 7.35 1728 120K
ADF feed tray.......................................DZMA002341 .... 7.35 1604........
ADF feed tray base plate .....................DZMA002345 .... 7.35 1616........
ADF motor ...........................................DZGG000046.... 7.36 1801........
ADF photo interrupter (several) ...........DZAL000072 ..... many locations
ADF prefeed roller ...............................DZLA000204 ..... 7.35 1731 120K
ADF Separator roller............................DZLA000206 ..... 7.35 1740 120K
ADF slit glass.......................................DZTE000024..... 7.6 559............
ADF torque limiter bushing ..................DZMJ000416..... 7.35 1741........
ADF torque limiter spring .....................DZKQ000031 .... 7.35 1742 120K
Bias charge roller.................................DZLA000129 ..... 7.8 703.... 120K
Bias transfer roller (BTR) .....................DZLA000200 ..... 7.13 1221 120K
Bypass paper feed roller......................DZLA000216 ..... 7.13 1244 120K
Bypass separator holder pad...............DZHP004085 .... 7.13 1242 120K
Cabinet casters (4) ..............................K06833.............. 7.41 4101........
Cassette backstop ...............................DZJF000414 ..... 7.9 805............
CCD (2000/2500).................................DZHP003530 .... 7.3 207............
CCD (3000)..........................................DZHP004819 .... 7.3 207............
Cleaner felt; front .................................DZJP000022 ..... 7.8 722.... 120K
Cleaner felt; rear ..................................DZJP000023 ..... 7.8 723.... 120K
Cleaner sheet ......................................DZJM000375..... 7.8 725.... 120K
Cleaner sponge (2) ..............................DZJM000373..... 7.8 724.... 120K
Cleaner unit ("waste toner chamber")..DZJB000138 ..... 7.8 704............
Developer felt (2) .................................DZJP000024 ..... 7.8 774.... 120K
Developer magnetic roller "gap" roller (2) ...DZLM000100 .... 7.8 746.... 120K
Developer magnetic roller "joint"..........DZLN000005..... 7.8 753.... 120K
Developer unit magnetic roller .............DZLA000196 ..... 7.8 769.... 120K
DR blade (dont know if this is drum blade, doctor blade
or something else) ...........................DZJA000650 ..... ............... 120K
Drum blade ..........................................DZHP003567 .... 7.8 762.... 120K
Drum cleaner blade .............................DZHP004067 .... ................ 120K
Drum cylinder (2000/2500) ..................DQ-H030B......... 7.8 718...... 30K
Drum cylinder (3000) ...........................DQ-H045B......... 7.8 718...... 45K
Dual path exit actuator.........................DZHC000110 .... 7.16 1503........
Dual path exit photo interrupter ...........DZAL000072 ..... 7.16 1045........
Dual path feed roller ............................DZLA000219 ..... 7.16 1510 240K
Dual path idle roller..............................DZLA000217 ..... 7.16 1511 240K
Duplex actuator A ................................DZHC000112 .... 7.15 1402........
PART DESCRIPTION
Duplex actuator B................................ DZHC000111.....7.15 1403 .......

Duplex drive roller .............................. DZLA000218......7.15 1409 240K
Duplex drive roller 2 ............................ DZLA000220......7.15 1410 240K
Duplex photo interrupter (4) ................ DZAL000072......7.15 1045 .......
EP board ............................................. DZEC101696 .....7.4 19119 .......
EP board ............................................. DZEC101696 .....19119 .............
EXFD board......................................... DZEC101608 .....7.14 19131 .....
Exit tray (flap) ...................................... FPQB0060 .........7.6 547 ...........
Exit tray (piece on machine)................ FFPQB0052.......7.6 546 ...........
Exposure lamp .................................... DZGM000008 ....7.3 204 .... 240K
FRM board .......................................... DZEC101753 .....19118 .............
FRM G3B board .................................. DZEC101781 .....7.4 19118 .......
FRM G3B board .................................. DZEC101781 .....19118 .............
Fuser exit roller.................................... DZLA000212......7.11 1028 240K
Fuser exit sensor................................. DZAL000072......7.11 1045 .......
Fuser exit sensor actuator................... DZHC000106.....7.11 1005 .......
Fuser heat lamp (400 watt) ................. DZGN000019.....7.11 1044 360K
Fuser heat lamp (850 watt) ................. DZGN000023.....7.11 1043 360K
Fuser heat roller (2000/2500).............. DZLA000213......7.11 1026 120K
Fuser heat roller (3000)....................... DZLA000236......7.11 1026 120K
Fuser heat roller bearings (2) .............. DZLM000113 .....7.11 1046 240K
Fuser heat roller bushings (2) ............. DZLM000108 .....7.11 1006 120K
Fuser heat roller gear .......................... DZLF000358......7.11 1014 240K
Fuser heat roller pawls (4)................... DZJM000471 .....7.11 1047 120K
Fuser pressure roller ........................... DZLA000214......7.11 1027 240K
Fuser pressure roller bearings (2) ....... DZLM000112 .....7.11 1039 ..90K
Fuser side cover.................................. DZJE000761......7.11 1004 .......
Fuser thermal fuse .............................. DZDX000013 .....7.11 1040 .......
Fuser thermistor 1 ............................... DZBL000032......7.11 1041 240K
Fuser thermistor 2 ............................... DZBL000033......7.11 1042 240K
Fuser thermal switch ........................... DZDX000012 .....7.11 1038 .......
Fuser unit (2000/2500) ........................ DZHP003847 .....7.11 1058 .......
Fuser unit (3000) ................................. DZHP004852 .....7.11 1058 .......
FXB board ........................................... DZEC101737 .....1985 ...............
G3 board ............................................. DZEC101740 .....7.4 19134 .......
G3B board ........................................... DZEC101740 .....19134 .............
HCE board........................................... DZEC101792 .....19142 .............
High voltage board .............................. EUKMBN786HA 7.3 451 ...........
HTC board........................................... DZEC101607 .....7.4 1997 .........
HTC board 2........................................ DZEC101755 .....7.4 1998 .........
iADF actuator ...................................... DZHC000057.....7.17 1609 .......
iADF actuator 1 ................................... DZHC000102.....7.19 1836 .......
iADF actuator 2 ................................... DZHC000103.....7.19 1841 .......
iADF board .......................................... DZEC101648 .....7.17 19115 .....
iADF clutch .......................................... DZGA000007.....7.18 1260 .......
iADF clutch .......................................... DZGA000007.....7.19 1260 .......
iADF clutch .......................................... DZGA000008.....7.18 1787 .......
iADF feed tray ..................................... DZMA002341.....7.17 1604 .......
iADF motor .......................................... DZGG000046 ....7.19 1801 .......
iADF photo interrupter (several locations) .. DZAL000072......7.17 1045 .......
iADF roller (pickup?)............................ DZLA000205......7.18 1728 120K
iADF roller (prefeed)............................ DZLA000204......7.18 1731 120K
iADF sensor B2 actuator ..................... DZHC000104.....7.18 1759 .......
iADF sensor board .............................. DZEC101553 .....7.17 19116 .....
iADF sensor C actuator ....................... DZHC000105.....7.18 1756 .......
iADF separator roller ........................... DZLA000206......7.18 1740 120K
iADF torque limiter bushing ................. DZJM000416 .....7.18 1741 120K
iADF torque limiter spring.................... DZKQ000031.....7.18 1742 120K
Inverter board ...................................... DZEQ000047.....7.3 268 ...........

157

TENTH EDITION

PART DESCRIPTION
LANB board......................................... DZEC101751..... 1987 ...............

LANC board ........................................ DZEC101375..... 1989 ...............
Laser unit ............................................ LPA3603F.......... 7.12 1124 .......
LCU board ........................................... DZEC101791..... 7.4 1995 .........
LFB board ........................................... DZEC101683..... 7.3 19128 .......
Low voltage power supply................... ETXDN281ABD . 7.4 1999 .........
LPC board (2000/2500)....................... DZEC101686..... 19129 .............
LPC board (3000)................................ DZEC101944..... 19129 .............
Main motor .......................................... DNQ16D25R40A ... 7.10 901 .....
Micro switch ........................................ AM51632C74..... 7.4 461 ...........
No paper actuator ............................... DZHC000108..... 7.13 1210 .......
No paper photo interrupter .................. DZAL000072 ..... 7.13 1045 .......
Operation panel board 1 (2500) .......... DZEC101955..... 7.2 19120 .......
Operation panel board 2 (2000) .......... DZEC101549..... 7.2 19121 .......
Operation panel copy button ............... DZKB000634 ..... 7.2 108 ...........
Operation panel inverter...................... DZEA000046 ..... 7.2 125 ...........
Operation panel start button................ DZKB000650 ..... 7.2 103 ...........
Optional low voltage board.................. ETXDN282A4A.. 19130 .............
Paper feed clutch ................................ DZGA000007..... 7.13 1260 .......
Paper feed module clutch ................... DZGZ000007..... 7.12 1260 .......
Paper feed module fan........................ DZTK000002 ..... 7.12 1126 240K
Paper feed module fan (2) .................. FBA08A24L0 ..... ................ 240K
Paper feed module ILS board ............. DZEC101622..... 7.12 19124 .....
Paper feed module lift motor .............. FFPWE00611 .... 7.12 1168 .......
Paper feed module lift motor assembly.... FFPXA74H003C 7.12 1152 .......
Paper feed module NP actuator.......... DZHC000101..... 7.12 1133 .......
Paper feed module paper feed
(pickup?) roller ................................ DZLA000203 ..... 7.12 1144 120K
Paper feed module paper feed roller gear ... DZLA000202 ..... 7.12 1145 120K
Paper feed module paper feed roller spring . DZKQ000029..... 7.12 1146 120K

Trouble Codes
J01: 1st feed jam.
J02: 2nd feed jam.
J03: 3rd feed jam.
J04: 4th feed jam.
J07: 2nd, 3rd or 4th feed jam.
J08: 3rd or 4th feed jam.
J09: 4th feed jam.
J22-J24: Paper feed/registration jam.
J30: Registration area jam.
J45-47: Exit sensor jam.
J50-59: Paper transport jam.
J60: Finisher jam.
J61: Stapler problem.
J62, 63: Finisher jam.
PART DESCRIPTION
Paper feed module photo interrupter

(2, maybe more) ..............................DZAL000072 ..... 7.12 1045........
Paper feed module registration actuator...DZKZ000027..... 7.12 1122........
Paper feed module registration roller...DZLA000199 ..... 7.12 1121 120K
Paper feed module reverse clutch (2)..DZLG000009..... ................ 120K
Paper feed unit reverse clutch .............DZLG000009..... 7.12 1132 120K
Paper length actuator ..........................DZHC000109 .... 7.13 1214........
Paper transport cleaner roller ..............DZJP000025 ..... 7.13 1229 120K
Paper transport drive roller (2 on shaft).....DZLA000221 ..... 7.14 1314 240K
Paper transport motor (2000/2500) .....55SPM25D7NC1... 7.14 1320....
Paper transport motor (3000) ..............55SPM25D7NC2... 7.14 1320....
Platen cover white mat ........................DZJM00428....... 7.6 503............
Power switch........................................AJ82202ZZ........ 7.5 447............
PRIF board ..........................................DZEC101661 .... 1991................
RLB board............................................DZEC101665 .... 19127..............
SC board (2000) ..................................DZEZ00010....... 1983................
SC board (2000P)................................DZEZ00057....... 1983................
SC board (2500) ..................................DZEZ00008....... 1983................
SC board (3000) ..................................DZEZ00041....... 1983................
Scan area thermistor ...........................DZFR000013..... 7.3 273............
Scan board (2000/2500) ......................DZEC101551 .... 7.6 19114........
Scan board (3000) ...............................DZEC101969 .... 7.6 19114........
Scan motor ..........................................DZGG000049.... 7.3 201............
SDRM board; 128MB...........................DZEC101667 .... 7.4 19122........
SDRM board; 16MB.............................DZEC101666 .... 7.4 19122........
SDRM board; 8MB...............................DZEC101554 .... 7.4 19122........
SRU board ...........................................DZEC101626 .... 7.6 19117........
Thermistor assembly ...........................DZFR000013..... 7.4 273............
Toner case assembly...........................DQ-TU18B ........ 7.8 786............
Toner sensor........................................DZAN000002 .... 7.12 1123........
Waste toner box...................................DZHP004086 .... 7.8 788............
J64: Finisher disconnected.

J65: Multi-feed problem.
J66, 67: Finisher.
J70: ADF original jam.
J71: ADF original too long.
J80-89: Duplex jam.
J90: No print signal after feed.
J91: Cassette pulled out during paper feed.
U01: Front door or interlock.
U06: Right cover.
U07: Interlock on paper feed cover.
U08: Close transport unit.
U11: Close finisher.
U13: Add toner or no toner waste container. Could also
be toner density sensor, toner feed system, or low
voltage power supply board.
U20: ADF cover open.
U21: Platen cover open.
U22: ADF exit cover open.
U90: Replace backup battery.

158

TENTH EDITION

Service error codes
E1-22: Laser polygon motor synchronization.
E2: Lift motor (?)
E4-01: Low fuser temperature; lamp, thermoswitch,
thermistor, HTC board.
Note: Go to F9 mode, 06 (RAM initialize), sub code 04 to
reset fuser errors.
E4-02: Fuser jam.
E4-10: Fuser fan problem, or LVPS.
E5-11: Thermistor or toner sensor.
E5-12: Main CPU/LPC interface problem.
E5-13: LPC problem.
E5-14: Option installation error.

E5-15: Mechanical counter not installed.
E7-10: Sub CPU system error; SC board.
E7-11: ADF sensors/platen glass scanning. SC board.
E7-12: Exposure lamp. SC board.
E7-21: Finisher exit motor.
E7-22: Finisher damper motor.
E7-23: Stapler motor.
E7-27: Finisher shift tray motor.
E7-28: Finisher bundling motor.
E13: Out of toner, toner sensor, LVPS problem.
Note: Facsimile codes are not listed.

SIMULATIONS
To enter service mode, press these three keys at the same time (simultaneously.) The manual says simultaneously,
but most other Panasonics require you to hold press them in that sequence, and continue to hold each while
pressing the next, so that all three are held down as you finish: "Function," "Original Size," "3." F1 will display.
To exit service mode, press these two keys at the same time (simultaneously,) Function, and Clear. If you do not use this
00: CCD test.
03: Test print.
01: LCD/LED test.
02: Page memory test.
F2: Single sheet test. Press "2" and then "Start."
F3: Continuous aging. Press "3" and then "Start."
F4: Input/Output mode. After pressing "4", press Start. Select input or output on panel. Press "Start" to execute
test. All functions can be stopped by pressing "Stop."
Inputs
001: Registration sensor; 2nd 3rd & 4th trays.
002: Registration sensor, paper exit sensor, dual-path exit
guide eject sensor.
003: Finisher stapler tray and finisher tray.
004: Paper transport unit sensors 1, 2, 3 and 4.
005: Finisher stapler tray.
006: Duplex sensors.
007: Finisher tray home sensor, finisher feed sensor, 4th
tray jam cover, 4th tray paper level sensor, 4th
paper tray sensor and paper empty sensor.
008: Finisher lower & upper limit switches, 3rd tray jam
cover, 3rd tray paper level sensor, 3rd tray paper
tray sensor and 3rd tray paper empty sensor.
009: Finisher back roller home sensor, finisher front
alignment home sensor, 2nd tray jam cover, 2nd tray
paper level sensor, 2nd tray paper tray sensor and
2nd tray paper empty sensor.
010: Finisher end alignment home sensor, finisher lever

home sensor, 1st tray paper level sensor, 1st tray
tray sensor, 1st tray paper sensor and 1st tray
paper empty sensor.
011: Stapler detect sensor, staple cartridge home
sensor, bypass length sensors, bypass sensor,
and bypass paper empty sensor.
012: Finisher stapler cover, finisher interlock switch,
toner waste container sensor, transport door
sensor, front cover sensor or right side micro
switch.
020: Size sensors for platen.
021: Scan home sensor, ADF/platen cover sensor,
ADF/platen angle sensor.
030: ADF duplex exit sensor, ADF read point sensor,
ADF exit sensor, ADF cover open sensor.
031: ADF original sensor, ADF width sensors and ADF
length sensors.

159

TENTH EDITION

Outputs:
040: Total counter.
041: Key counter.
050: Main motor.
051: AC high voltage.
052: DC high voltage.
053: Developer high voltage.
054: Transfer high voltage.
055: Cleaning high voltage.
056: Fan.
057: Power supply fan.
060: Fuser heat lamp.
062: Laser polygon motor.
063: 1st tray feed clutch.
064: 1st tray lift motor.
065: Drum clutch.
070: 2nd tray feed clutch.
071: 2nd tray lift motor.
072: 2nd intermediate roller clutch.
075: 3rd tray motor.
076: 3rd tray feed clutch.

077: 3rd tray lift motor.
078: 3rd tray intermediate clutch.
080: 4th tray feed clutch.
081: 4th tray lift motor.
082: 4th intermediate roller clutch.
100: Duplex eject 2 solenoid.
101: Duplex eject 1 solenoid.
102: Transport motor.
103: Transport/duplex motor.
104: Dual path exit guide.
105: Dual path guide solenoid.
110: Finisher exit motor.
111: Finisher alignment motor.
112: Finisher front alignment motor.
113: Finisher end alignment motor.
114: Finisher stuck tray motor.
115: Stapler motor.
120: CCD.
F5 Mode. Function parameters. After entering service mode and pressing "5", press "Start." Using the operation
panel, enter the code listed on the left, followed by "Start." On the 2000, you will scroll with the u/down arrow
keys. On the 2500/3000 you will scroll with the </> arrow keys. Press Start or OK to select the function.
To exit service mode, press these two keys at the same time (simultaneously), Function, and Clear. If you do not use
this procedure, the machine will remain in the service mode. Shutting power or unplugging the copier will not clear it. It is
possible that instead of simultaneously, you have to press them individually one at a time, or individually and holding
them down.
00: Country. 0 is Japan. 1 is North America. 2 is Europe.
34: Multi-feed default. 0 is off. 1 is on.
03: Laser startup speed: 0 is full speed (U.S.) 1 is low
35: Finisher default. 0 is non-sort. 1 is Sort. 2 is Staple
speed (Europe.)
sort. 3 is group.
04: Laser off timer. 0 is 15 seconds. 1 is 30. 2 is 45. 3 is
36: Inner exit tray. 0 is off. 1 is auto.
60. 4 is 75.
37: Outer exit tray. 0 is off. 1 is auto.
09: Fuser lamp phase control. 0 is Zero cross control. 1is
38 : Duplex initial mode. 0 is no selection. 1 is 1 sided to
phase control (pattern 1.) 2 is phase control
(pattern 2.)
sided.
11: Copy reservation. 0 is no. 1 (default) is yes.
40 : Double count on total counter. 0 will be single count
14: Paper size setting for tray 1. 0 is Ledger. 1 is Legal. 2
on all sizes. 1 will be double count on 11 X 17 and
is Letter. 3 is Letter-R. 4 is Statement/A5-R. 5 is A3. 6 is
A3. 2 will be double count on 11 X 17, 8 1/2 X 14,
A4. 7 is A4-R. 8 is B5. 9 is B5-R. 10 is A5-R. 11 is FLS1.
A3 and B4. Don't know if this affects PM counters
12 is FLS2.
or not.
15: Same as 14, for tray 2.
41: Count at feed if set to 0. At exit if set to 1.
42: Counters. 0 if no counter. 1 if Key counter. 2 if
43: Key counter count location. Same as F5-41.
20: ADF selection. 0 is no ADF. 1 is machine is aware of
44: Insert blank sheet for OHP paper count. 0 is no. 1 is
yes.
21: Finisher selection. Same as 20.
50: Auto Exposure. If 0, will not turn on when power is
22: 3rd feed unit. Same as 20.
turned on. If 1, Auto will turn on. If 2, manual mode
23: Paper transport unit. Same as 20.
(default.)
24: Duplex. Same as 20.
51:
Multisize
rotation. 0 is no. 1 is yes.
25: Dual path guide unit. Same as 20.
52:
Original
size
detect. 0 is priority. 1 is yes (detect.) 2 is
26: iADF: Same as 20.
no.
32: SADF default. 0 is no. 1 is yes.

160

TENTH EDITION

F5 Mode. Function Parameters - continued
54: Margin mode reduction ratio. 0 is no. 1 is yes.
55: Margin. 0 is 5mm. 1 is 10mm. 2 is 15mm. 3 is 20mm.
56: Edge value. Same as 55.
57: Book value. Same as 55.
59: Operation with toner empty (U13). 0 will cause machine
to not operate at all. 1 will allow operation.
60: Automatic cassette selection. If 0, no auto selection.
If 1, machine will select.
63: To clear U13. If set to 0, any key can be used. If set
to 1, a bit more difficult. press "Function" and "1."
Dont know if that is at the same time
the same time (simultaneously.)
66: Interleave default. 0s is blank. 1 is copy.
69: Reduce N-in-1 space. 0 is no. 1 is yes.
70: PM cycle. If set to 0, no PM is called for. 1 is 1,500
30,000. 8 is 40,000. 9 is 60,000. 10 is80,000. 11 is
90,000. 12 is 120,000. 13 is 160,000. Factory setting
is 10 (80,000.) To clear PM. Enter service mode, and
then press 5. Press Start. Scroll to 70. Touch
70. Touch PM cycle you want. Touch OK. To exit
service mode, press these two keys at the same time
(simultaneously), Function, and Clear.
73: Drum life selection. If set to 0, no indicator. If set to
1, will require service technician. If set to 2 will
require user maintenance.
74: PM selection. If set to 0, no indicator. If set to 1, will
require service technician. If set to 2 will require
user maintenance.
76: Auto exposure setting for text. 0 is no. 1 is yes. 2 is
fixed.
77: Text error diffusion. 0 is off. 1 is on (execute in text

mode.)
78: Original detect size judgment. 0 is no. 1 is Letter or
less defaults to letter.
80: Paper size priority. 0 is Ledger. 1 is Legal. 2 is Letter.
3 is Letter-R. 4 is invoice. 5 is A3. 6 is B4. 7 is A4.
8 is A4-R. 9 is B5. 10 is B5-R. 11 is A5-R. 12 is
A5-R. 13 is FLS1. 14 is FLS2.
81: Size selection for European copiers. 0 is B4. 1 is 8 X
13. 2 is 8 1/2 X 13.
82: Sky shot mode. 0 is off. 1 is M1 on. 2 is M2 on. 3 is
M1 and M2 on.
83: Digital sky shot setting. 0 is none. 1 is normal. 2 is
quality.
84: Cassette priority. 0 is system; lower to upper. 1 is
copier upper to lower.
86: PM (scanner). 0 is none. 1 is 40K. 2 is 60K. 3 is
120K. 4 is 240K. is 360K. 6 is 480K. 7 is 600K.
87: PM (ADF/i-ADF). 0 is none. 1 is 40K. 2 is 60K. 3 is
120K. 4 is 240K. is 360K. 6 is 480K. 7 is 600K.
C90: Beeper off if 0. On soft if 1. On loud if 2.
(M1 X axis.)
C93: Paper width parallel to paper feed direction
(M2 Y axis.)
(M2 X axis.)
C95: Paper size (factory). 0 Japan. 1 North America.
2 Europe. 3 others.
C96: Bypass size (factory). Same as C95.
C98: Bypass paper size select (factory.) 0 is B4. 1 is
13x8. 2 is 13x8.5.
F6 Mode. Adjustment and programming. After entering F6, by pressing 6, in the service mode, press Start. Select the
item on the display (choose with up/down arrow keys on 2000. </> keys on 2500/3000,) and then touch Start."
To execute an adjustment, press OK, or Start. Use Reset key for negative (-) values.
procedure, the machine will remain in the service mode. Shutting power or unplugging the copier will not clear it. It is possible
that instead of simultaneously, you have to press them individually one at a time, or individually and holding them down.
00: Adjust ratio of main scan (vertical to paper feed
18: Laser power compensation.
direction.) Range is -9 to +90.
19: Bias voltage.
01: Similar to 00, but for sub-scan magnification.
20: Halftone adjustment for density in photo mode.
02: Registration timing from platen.
31: Fuser temperature adjustment.
03: Registration adjustment from 1st tray.
39: Laser unit PWM adjustment.
04: Registration adjustment from bypass.
41: 1st tray paper buckle.
nd, rd
th
05: Registration adjustment for 2 3 , 4 tray.
42: Bypass paper buckle.
06: Registration adjustment for duplex.
43: 2nd, 3rd, 4th tray paper buckle.
07: Lead edge void timing.
44: Duplex paper buckle.
08: Trail edge void of original.
49: Text mode image density.
09: Trail edge void of copy.
50: Text/Photo mode image density.

161

TENTH EDITION

F6 Mode. Adjustment and Programming - continued
51: Photo mode image density.
53: CCD detection timing position.
69: Stamp position adjustment.
79: MTF adjustment.
83: Laser unit image side write start position.
84: 1st tray laser unit image side write start position.
85: 2nd tray laser unit image side write start position.
86: 3rd tray laser unit image side write start position.
87: 4th tray laser unit image side write start position.
89: Duplex laser unit image side write start position.
90: ADF detection timing image read start position
adjustment.
93: ADF original trail edge detect.
94: ADF magnification ratio when scan is made.
F7 Mode. Electronic Counters. Enter service mode and press "7." Press "Start." Enter the code you want to use, by
selecting the code number. Select the function and press OK, or Start.
DP-2000 F7 items
00: Not used.
14: Copies made by 3rd tray.
01: ID code for key operator in user choice.
15: Copies made by 4th tray.
02: Total counter.
16: Originals fed through document feeder.
17: Originals scanned through document feeder.
03: PM count. This is the number of copies since the
last PM.
18: Total count of scans.
04: Scan count.
19: Total count of scans read.
05: ADF/iADF count.
20: Total copies printed.
06: Drum count.
21: Total copies scanned.
22: Total prints from computer.
08: Paper transport count.
23: Total scanned to computer.
09: Duplex count.
24: Total faxes sent.
10: Dual-path count.
25: Total faxes received.
11: Copies made by bypass
26: Total faxes printed.
12: Copies made by 1st tray.
99: Clear all counters.
13: Copies made by 2nd tray.
DP-2500/3000 F7 items.
00: Not used.
01: ID code for key operator in user
choice.
02: Maintenance count.
Sub-code: Item:
00: Total count.
01: PM count.
02: Scanner count.
03: ADF count.
04: Not used.
05: Drum count.
07: Paper transport unit count.
08: Duplex count.
09: Dual path count.
03: Paper feed count.

Sub-code: Item
00: Bypass.
01: 1st paper tray.
02: 2nd paper tray.
03: 3rd paper tray.
04: 4th paper tray.
04: Scanner count.
Sub-code: Item
00: Document feeder.
01: Document feeder scans.
02: Scan count.
03: Scan read count.
05: Copy count.

Sub-code: Item
00: Copy print.
01: Copy scan count.
06: PC count.
Sub-code: Item
00: PC print.
01: PC scan.
08: Fax count.
Sub-code: Item
00: Transmit.
01: Received.
02: Printed.
09: Clear all counts (no sub-codes.)

(www.intravia.com

162

TENTH EDITION

F8 Mode. Operation adjustment. Enter service mode. Using number keys, enter "8." Press OK or "Start." Enter code
you want. Press Start to initiate adjustment procedure. Change the value with the number keys. To exit service
mode, press these two keys at the same time (simultaneously), Function, and Clear. If you do not use this procedure,
the machine will remain in the service mode. Shutting power or unplugging the copier will not clear it.
00: Move exposure unit to center to allow easy replacement of lamp.
06: Each time you press the arrow key, the 30 most recent machine trouble codes or jam codes will display.
07: Clear codes stored in 06, by pressing "Reset." Display will then tell you to press "Start."
12: Original size sensor adjustment. Takes place automatically when platen cover is closed.
19: Locks scanner moving parts for shipping. When power is turned on again, this will be released.
47: Test document feeder continuously.
48: Platen continuous test.
F9. Unit Maintenance. Enter service mode. Press "9." Press OK or "Start."
Select code number. To exit service mode, press these two keys at the same time (simultaneously), Function, and Clear. If
you do not use this procedure, the machine will remain in the service mode. Shutting power or unplugging the copier will
not clear it.
00: Set fax parameters.
clears all jobs, preset data, parameter initialize and
resets fax counters. 04 clears fuser errors.
01: Telephone number to display when service is
needed. Use number keys for numbers. Use reset
07: Firmware update. 00 is host program (4MB.) 01 is
key for (-). Use clear key to back space.
Host A (2MB.) 02 is Host B (2MB.) 03 is PDL
board (2MB.) 04 is LAN board (2MB.) 05 is
02: Firmware version. 00 is host. 01 is control panel
PC>Host program.
(2500/3000.) 02 is scanner. 03 is printer. 04 is
finisher. 05 is printer board (PDL.) 06 is LAN
08: Firmware backup. 00 is host program (4MB.) 01 is
board. 07 is G3B board. 08 is modem. 09 is 3rd
Host A (2MB.) 02 is Host B (2MB.) 03 is 2MB EP
board. 04 is 2MB LAN board.
paper feed module.
09: PC>Flash card. Create a master firmware card using
03: Printout of device information. 00 is F5/F6
firmware update kit, using 2MB or 4MB flash card.
parameters.01 is printer. 02 is printer error log. 03
is system memory. 04 is RAM data dump list.
10: Display page memory size in MB.
04: RAM edit; factory use only.
11: Display sort memory size in MB.
06: RAM initialize. 00 is fax parameters. 01 is clear all
jobs in flash memory. 02 clears printer error log. 03
Service Mode (Fax only): Printout lists, reports and test results.
Press Function. Press monitor four times. Press *. Press 1, 2 or 3. Scroll with up/down arrow keys to what you
want. Press Start to print it out. Press Stop to return to normal (standby) condition.
User modes
Press Function. Select Copier Settings. Use > key to advance to 02/02 screen. Touch 09 key operator mode.
Enter operator ID code. Perform whatever functions or operations you wish. Press OK. Press Reset to exit
function mode.
User mode/choices are:
General Functions: 00 is sort default. 02 is mode at power on (copy or fax) 04 is sort memory. 06 is dept.
counter. 07 is page numbering. 09 is key operator.
Copier Settings: 00 is margin. 01 is edge. 02 is book. 03 is margin reduction. 04 is 2-sided priority. 05 is reduce N in 1
space. 06 is digital skyshot. 07 is manual sky shot. 08 is auto exposure off or on. 09 is key operator mode
General key operator functions: 00 is paper size. 01 is auto reset time. 02 is energy saver. 03 is energy saver
time. 04 is language. 05 is special tray. 06 is special tray 2. 09 is beep. 10 is original beep. 11 is ADF
original beep. 14 is department counter. 20 is date and time. 21 is daylight savings time. 22 is TCP/IP
address. 23 is TCP/IP subnet msk. 24 is TCP/IP G/W address.
Copier key operator settings: 00 is size priority. 01 is original default (text, photo, text/photo.) 02 is text
contrast. 03 is text/photo contrast. 04 is photo contrast. 06 is interleaving. 09 is SADF mode. 10 is
maximum copies. 11 is rotate multi-size. 12 is M1 size. 13 is M2 size. 16 is memory overflow warning. 18 is
output location. 19 is overlay contrast.

163

TENTH EDITION
RICOH AFICIO 220 / 270

220: Gestetner 3222, Lanier 5222, Savin 9922DP
270: Gestetner 3227, Lanier 5227, Savin 9927DP
Profile: Digital
Speed: 220 is 22 copies per minute.
270 is 27 copies per minute.
CONSUMABLES
SUPPLY
YIELD
Toner: (365 grams)

Gestetner: 89846. Lanier: 480-0032. Ricoh: 887976 or 885208 ......................................................... 10,000
Developer , OPC Drum and charge roller are included in the drum unit.
Ricoh: 400633. Savin: 400637 ................................................................................................................... 60,000
Drum replacement: When new drum unit is installed (which includes developer, charge roller, etc.) an actuator on the unit
contacts a sensor in the machine. The machine then goes into the toner density set up (Developer calibration) and runs
for about one minute. The actuator drops into a different position. Drum unit is designed to be disposed of.
Developer replacement: Developer is not replaced separately. It is part of the PCU (photoconductor unit), which is
the drum unit. There are no calibration procedures for the technician to perform, normally.
Waste Toner: Waste toner is recycled into the developer unit and reused.
ACCESSORIES
ACCESSORY
MODEL
Document feeder ARDF( DF69) ................................. A858

Large capacity tray (PS420) ....................................... A862
Paper tray unit (PS440) .............................................. A860
Bypass (270) .............................................................. A899
Duplex unit (AD360) ................................................... A896
1-bin tray finisher (PT270) .......................................... A898
1000 sheet finisher (SR720)....................................... A681
ACCESSORY
MODEL
Scanner unit ............................................................... A844

Shift tray unit (270) ..................................................... B313
Bridge unit (270) ......................................................... A897
Interchange unit (270) ................................................ B300
Fax unit (TR29)............................................. A892/894/895
Print controller (G690) ................................................ B306
Network interface board ............................................. B307

PART DESCRIPTION
PART NUMBER MAN LOC
1-bin tray 898 sensor assembly.............. AW01 0088 ....... 3 20
BICU board (220) ................................... A265 7601....... 53 27
BICU board (270) ................................... A267 7601....... 53 27
Bypass clutch ......................................... AX20 0168 ........ 3 17
Bypass paper end sensor....................... G020 2772 ........ 3 10
Bypass pickup roller (ribbed) .................. AF03 1058 .......... 3 4
Bypass separator pad ............................ G030 2670 ........ 2 22
Bypass tray assembly ............................ A899 6054........... 3 1
Bypass tray rotary switch........................ A899 6109......... 3 13
CCD ....................................................... A267 5225....... 19 11
DF69 ARDF A858 clutch ........................ AX21 0071 ...... 13 20
DF69 ARDF A858 feed tray
photo interrupter (2) ............................ AW02 0075 ....... 5 11
DF69 ARDF A858 filler open sensor ...... A859 1841......... 13 4
DF69 ARDF A858 interface harness ...... A858 8500......... 13 1
DF69 ARDF A858 main board................ A858 5510......... 13 8
DF69 ARDF A858 motor (square; 2) ...... A859 4121....... 13 14
DF69 ARDF A858 original actuator ........ A859 4871......... 13 5
PART DESCRIPTION
PART NUMBER MAN LOC
DF69 ARDF A858 paper feed belt.......... A859 2141......... 7 15
DF69 ARDF A858 paper size
sensor board ....................................... A859 5550......... 5 30
DF69 ARDF A858 photo
sensor assembly (3)............................ AW01 0087 ....... 5 31
DF69 ARDF A858 photo interrupter (1) .. AW02 0075 ......... 7 9
DF69 ARDF A858 photo interrupter (1) .. AW02 0075 ....... 13 7
DF69 ARDF A858 photo sensor (2)........ AW01 0076 ....... 11 3
DF69 ARDF A858 pickup roller .............. A859 2161......... 7 29
DF69 ARDF A858 reverse actuator........ A858 2319......... 5 34
DF69 ARDF A858 reverse roller............. A859 2241........... 7 2
DF69 ARDF A858 stamper..................... H511 5006....... 11 20
DF69 ARDF A858 white mat .................. A859 3611......... 15 2
Drive section 1 motor (2) ........................ AX04 0119 ...... 47 19
Drive section 1 photo interrupters (4) ..... A267 2908......... 47 6
Drive section 1 tray lift assembly (2)....... A267 2780....... 47 33
Drive section 2 clutch ............................. AX20 0165 ...... 47 13

164

TENTH EDITION

PART DESCRIPTION
PART NUMBER MAN LOC
Drive section 2 drum unit detect board
(PCU detect) .......................................A267 5156 ....... 49 12
Drive section 3 clutch (2) ........................AX20 0166......... 51 3
Drive section 3 clutch (2) ........................AX20 0167......... 51 2
Drive section 3 push switch (2) ...............G020 5626....... 51 15
Duplex unit AD360 A896 DCU board......A896 5150 ......... 7 15
Duplex unit AD360 A896 drive motor
(square, horizontal) .............................A232 4665 ......... 5 18
Duplex unit AD360 A896 drive motor
(square, horizontal) .............................A232 4665 ......... 7 19
Duplex unit AD360 A896 photo interrupter....AW02 0102........ 7 24
Duplex unit AD360 A896 photo sensor...AW01 0048........ 5 13
Duplex unit AD360 A896 push switch.....AW50 0022.......... 7 8
Exit area overflow actuator .....................A267 4479 ....... 45 13
Exit area paper feed actuator
(exit actuator) ......................................A267 4476 ....... 45 10
Exit area photo interrupter (2) .................AW02 0086...... 45 20
Exit area push switch..............................G020 5626......... 45 7
Exit tray flap ............................................A267 1343 ........... 9 9
Exposure lamp........................................AX50 0069......... 19 1
Exposure lamp stabilizer board...............A250 5736 ....... 19 13
Exposure slit glass (DF69 ARDF A858)..AC01 3004 ........ 3 17
Fan (electrical section)............................A267 1105 ....... 57 11
Fuser cleaner roller.................................AE04 2029....... 43 12
Fuser cleaner roller bushings (2) ............AA08 2073....... 43 10
Fuser drive gear......................................AB01 1400....... 41 12
Fuser heat lamp......................................AX44 0118......... 41 8
Fuser heat roller......................................AE01 1048....... 41 14
Fuser heat roller bearings (2) .................AE03 0029....... 41 13
Fuser pawl springs (upper; 5) .................A267 4103 ......... 41 4
Fuser pawls (upper; 5)............................AE04 4025......... 41 5
Fuser pressure roller...............................AE02 0086....... 41 16
Fuser pressure roller bearings (2)...........AE03 0030....... 41 15
Fuser thermistor......................................AW10 0050...... 43 18
Fuser thermal fuse..................................A267 4076 ....... 43 13
Fuser unit................................................A267 7280 ............ 41
High voltage power supply board ...........A267 5832 ......... 55 8
I/O board (220) .......................................A265 5120 ......... 53 7
I/O board (270) .......................................A267 5120 ......... 53 7
Image density sensor..............................A267 3901 ......... 25 2
Laser diode.............................................A267 1915 ....... 23 18
Laser polygon motor ...............................A267 5224 ....... 23 13
Laser slit glass ........................................AC03 0077 ...... 23 11
Laser sync detector ................................A232 5310 ....... 23 15
Laser unit (includes all other laser parts listed).A267 1900 ......... 23 1
LCT PS420 A862 clutch .........................AX20 0138....... 13 16
LCT PS420 A862 clutch .........................AX20 0153....... 13 26
LCT PS420 A862 drive assembly ...........A862 2808 ....... 13 35
LCT PS420 A862 feed roller...................AF03 1035......... 5 18
LCT PS420 A862 micro switch ...............1204 2356 ..... 13 112
LCT PS420 A862 motor (round on board/plate;
included in drive assembly ..................AX06 0184....... 13 10
LCT PS420 A862 paper end actuator.....A232 2762 ......... 5 16
PART DESCRIPTION
PART NUMBER MAN LOC
LCT PS420 A862 paper feed unit ...........A862 2748 ........... 5 1
LCT PS420 A862 photo interrupter.........AW02 0096.......... 5 3
LCT PS420 A862 photo interrupter (2) ...AW02 0056.......... 5 8
LCT PS420 A862 photo interrupter (6) ...AW02 0086...... 13 31
LCT PS420 A862 pickup roller................AF03 0035 ......... 5 20
LCT PS420 A862 push switch ................AW50 0022...... 13 33
LCT PS420 A862 separation roller .........AF03 2035 ......... 5 24
LCT PS420 A862 tandem tray
cover position sensor ..........................A862 2771 ......... 7 10
LCT PS420 A862 tandem tray drive motor..AX04 0107......... 11 1
photo interrupter (1).............................AW02 0086...... 11 14
photo interrupter (2).............................AW02 0115........ 7 12
photo interrupter with actuator (1) .......AW02 0112...... 11 16
Main motor..............................................AX06 0199......... 55 1
Mechanical counter.................................AX31 0038......... 57 3
Micro switches
(3 ganged together in electrical section) ..1204 2510 ..... 57 106
NVRAM...................................................A267 9001 ....... 53 22
Operation panel assembly ......................A267 7160 ......... 13 2
Operation panel board ............................A267 1489 ....... 13 25
Operation panel start button ...................A193 1477 ....... 13 12
Optics photo interrupter (platen close?) ..AW02 0086........ 17 4
Original sensor board (2) ........................A250 1761 ......... 19 9
Paper feed section 1 pull out roller .........AF02 2118 ....... 27 16
Paper feed section 1 push switch ...........G020 5626....... 27 13
Paper feed section 2 paper end
photo interrupter ..................................AW02 0075........ 29 7
sensor actuator ...................................A267 2803 ....... 31 16
Paper feed section 2 paper feed roller
(pickup? Ribbed) .................................A267 2751 ....... 29 10
Paper feed section 2 photo interrupter
with actuator ........................................AW01 0111...... 29 17
photo interrupter ..................................AW02 0075...... 31 13
sensor actuator .......................................A267 2803 ....... 31 16
Paper feed section 3 paper feed roller
(pickup? Ribbed) .................................A267 2751 ....... 31 17
Paper feed section 3 photo interrupter
with actuator ........................................AW01 0111........ 31 1
Paper height sensor actuator (2) ............A267 2777 ....... 47 25
Paper tray 1 backstop .............................A267 2853 ......... 37 7
Paper tray 1 separator pad .....................A267 2831 ....... 37 22
Paper tray 2 backstop .............................A267 2853 ......... 39 7
Paper tray 2 separator pad .....................A267 2831 ....... 39 22
Paper tray unit PS440 A86011 assembly....A860 7341 ........... 5 1
Paper tray unit PS440 A86011 backstop.....A267 2853 ........... 5 7
Paper tray unit PS440 A86011 clutch (1)...AX20 0167......... 13 9
Paper tray unit PS440 A86011 clutch (2)...AX20 0170....... 13 10

165

TENTH EDITION

PART DESCRIPTION
PART NUMBER MAN LOC
Paper tray unit PS440 A86011 drive motor
(round, on board or plate) ................... AX06 0184 ...... 11 21
Paper tray unit PS440 A86011 lift motor (2).. AX04 0119 ........ 9 11
Paper tray unit PS440 A86011
paper end actuator.............................. A267 2803........... 7 6
paper size sensor board ..................... A267 7343......... 5 25
paper volume photo interrupter (2) ..... AW02 0075 ..... 11 13
paper volume sensor actuator (2) ....... A267 2777....... 11 10
photo interrupter (3) ............................ AW02 0075 ......... 7 8
pickup roller (ribbed) ........................... A267 2751........... 7 2
Paper tray unit PS440 A86011 push switch.. G020 5626 ........ 7 15
PART DESCRIPTION
PART NUMBER MAN LOC
push switch (2).................................... G020 2620 .......... 7 1
Platen cover white mat ........................... AA16 2067 ........ 15 2
Power supply .......................................... A267 5721....... 53 23
Power switch assembly .......................... A267 5822....... 53 20
Quenching lamp ..................................... A267 3452....... 35 12
Registration roller .................................. AF02 0473....... 35 14
Registration roller
(driven; lower with gear)...................... AF02 1064......... 25 8
Registration sensor................................. AW01 0057 ....... 35 8
Scan home sensor.................................. AW02 0086 ....... 17 4
Scan motor ............................................. A267 1690....... 21 22
Toner motor ............................................ AX05 0140 ...............
Toner supply unit (OEM it says? does
not include motor) ............................... A267 7470......... 33 1
Toner supply unit (Ricoh; does
not include motor) ............................... A267 3500......... 33 1
Transfer/separation assembly ................ A267 3830....... 25 13
ERROR CODES
Some error codes will allow the machine to continue to operate. More severe codes will stop the machine, but will be
reset by turning power off and back on again. Some codes will require a technician to reset them. the reset
procedure is: Enter SP5-810 . Press "1. Then press and hold Photo key and # key at the same time. If reset
was successful, you will hear five beeps. Turn power off and then back on again.
101: Exposure lamp problem.
507: LCT tandem tray lift problem.
120: Scan home problem.
508: LCT rear fence drive.
509: LCT side fence error.
122: Scan return problem.
541: Fuser thermistor.
123: Scan return problem.
542: Fuser temperature too low.
192: Error during SBU auto adjustment: exp lamp, exp
543: Fuser temperature too high.
lamp stabilizer, BICU board, dirty white plate, SBU
544: Fuser temperature too low
board.
546: Fuser read temp problem.
194: IPU white level detect error: exp lap, BICU board,
547: Zero cross problem: Power supply IOB board, BICU
white pattern position, dirty white plate, fuse 4 on
board.
power supply, SBU board.
590: Cooling fan.
302: Charge roller problem or HVT problem.
610: Communication problem between IOB and duplex
320: Laser motor problem.
unit.
321: Laser start problem.
620: Communication problem between IOB and doc
322: Laser synch problem.
feeder.
324: Laser drive problem.
691: Communication problem BICU and fax board.
390: Toner density sensor.
692: Communication problem between BICU and printer
391: Developer bias problem.
controller.
392: Toner density sensor.
694: Communication problem between BICU and
scanner board.
401: Transfer roller.
696:
Communication
problem between IOB and finisher
402: Transfer roller.
722:
Finisher
jogger
motor.
411: Separator bias.
725: Finisher stack feed out motor.
500: Main motor locked.
726: Finisher shift motor error.
501: 1st lift motor.
730: Finisher stapler position problem.
502: 2nd lift motor.
503: Optional 3rd tray lift motor.
734: Finisher lift motor.
504: Optional 4th tray lift motor.
735: Finisher exit guide motor.
506: Optional paper motor locked.

166

TENTH EDITION

750: Interchange connection.
751: Bridge connection.
752: Finisher connection.
760: Document feeder gate.
770: Shift tray motor.
900: Electrical copy counter.
901: Mechanical copy counter.

921: Copier feature expander hardware problem.
980: Program loading problem.
990: Communication problem between BICU & IOB.
999: Program version error (incorrect software
downloaded.)
Print Controller Error Codes

2001: Power on error.
2002: FGATE error.
0201: On board SDRAM error.
0301: SDRAM error.
0Fxx: Controller-BICU error.
1101: Data transmission error.
1102: Data looped back.
11xx: Centronics cable error.
1401: Controller NVRAM error.

1402: NVRAM check sum error.
1403: NVRAM write error.
1404: NVRAM read error.
1501: RTC error.
1601: Font ROM error.
1602: Data in font ROM is damaged.
1Bxx: Option bus A error.
SIMULATIONS SP MODES.
Simulation Procedure: There are sometimes two or three levels of simulations, known as "SP modes" (Service
program). To enter the "SP mode", first, press Clear modes key. Then press "1". Press "0". Press "7". Then
press and hold down the "Clear/Stop" key for three seconds. To exit the mode, press "Clear modes" (possibly
several times, or press Back and Exit.
For first level, press #key or OK key. Select program number by pressing prev or next. If there are several
levels of program; press the number keys to select. To get to the third level, press the prev or next. keys. The
value that exists will display in the reduction/enlargement window. To enter new value for a particular mode,
enter the new value with the number keys. Then press # or OK key to lock in. to change value from (+) to (-)
or (-) to (+) use ./* key.
Test copy: Press interrupt. Make the copies. Press interrupt to return to SP modes.
1-001-1: Lead edge registration from cassette.
1-107-2: Fuser soft start adjustment. Europe & Asia. For
power dropouts. Changes zero-cross cycles. 0 is 3
1-001-2: Lead edge registration from bypass.
times. 1 is 10. 2 is 20.
1-001-3: Lead edge registration from duplex.
1-108-1: Fuser soft start adjustment. Control cycle. 0 is 1
1-002-1: Side to side reg. 1st paper feed.
second. 1 is 3 seconds.
1-002-1 Side to side reg. 2nd paper feed.
1-108-3: Fuser soft start adjustment. Control cycle. 0 is
1-002-3: Side to side reg. 3rd paper feed.
1/2 second. 1 is 1 seconds.
1-002-4: Side to side reg. 4th paper feed.
1-109:
Fusing nip check.
1-002-5: Side to side reg. bypass.
1-901:
Factory
only. Auto restart value.
1-002-6: Side to side reg. duplex.
1-902:
Fuser
control
frequency display.
1-003-1: Paper feed timing from trays.
1-903-1,
-2,
-3:
Bypass,
1st feed tray and other trays feed
1-003-2: Paper feed timing from bypass.
amount for correcting registration skew.
1-003-3: Paper feed timing from 2nd, 3rd, 4th paper feed,
1-905:
Paper tray full detect. 0 is no. 1 is yes.
LCT and bypass.
1-906:
Paper
tray full timer.
1-003-3: Paper feed timing from duplex.
1-908-1,
-2,
-3,
-4, -5: 1st bottom plate pressure
1-007: Bypass feed size display.
adjustment for normal size, small, middle, pressure
1-105-1: Fuser temperature adjustment.
readjust small and pressure readjust middle.
1-105-2: Fuser temperature in energy save.
1-908-6, -7, -8, -9: 1st paper small, 1st paper middle, 1st
1-105-2: Fuser temperature in energy saver.
paper smalls setting, 1st middle setting.
1-105-3: Fuser temperature for special paper.
1-909-1 through -9: Same as 908 but for 2nd paper.
1-106: Displays fuser temperature.
1-910-1 through -9: Same as 908 but for 3rd paper.
1-107-1: Fuser soft start adjustment. North America. For
1-911-1 through -9: Same as 908 but for 4th paper.
power dropouts. Changes zero-cross cycles. 0 is 3
1-912: Tray motor reverse time.
times. 1 is 10. 2 is 20.

167

TENTH EDITION

1-920-1 through -4: Duplex inverter motor speed
adjustments.
1-921-1, -2: Duplex transport motor speed adjustment.
1-990: Fuser idle in standby after low power mode. 0 is
no. 1 is yes.
2-001-1: Drum charge roller voltage adjustment.
2-001-2: Drum charge roller voltage adjustment in ID
sensor pattern.
2-001-3: Drum charge roller voltage temporary
adjustment (Dont touch.)
2-005-1, -2: Charge roller bias correct; minimum and
maximum.
2-005-3: Charge roller bias correct step.
2-101-1: Lead edge erase.
2-101-2: Trail edge erase, small.
2-101-3: Trail edge erase, middle.
2-101-4: Trail edge erase, large.
2-101-5: Left side erase.
2-101-6: Right side erase.
2-101-7: Trail edge erase.
2-101-8: Rear left side edge erase.
2-101-9: Rear right side erase.
2-101-10: Printer rear trail edge erase.
2-103: Laser power adjustment (dont touch).
2-106: Adjust image density for black pixels on test
pattern made in SP-902.
2-201-1: Developer bias adjustment in print mode.
2-201-2: Developer bias adjustment in ID mode.
2-213: Set the number of copies after toner end detect. 0
is 50 copies. 1 is 20.
2-220: Display Vt, Vsg, Vsp, Vsdp.
2-221: ID sensor error display.
2-301-1: Transfer adjustments for tray.
2-301-2: Transfer adjustment for bypass.
2-301-3: Transfer current for duplex.
2-301-4: Transfer current, cleaning.
2-301-5: Transfer current, front input.
2-301-4: Transfer current, rear input.
2-802: Developer initialization. 0 is no. 1 is yes.
2-901-1: Separator voltage adjust, front side, lead edge.
2-901-2: Separator voltage front side.
2-901-3: Separator voltage adjust, rear side, lead edge.
2-901-4: Separator voltage adjust, rear side.
2-902: Smoothing. 0 is disabled. 1 is on.
2-905: Gradation. Not field adjustment.
2-906-1, -2: Tailing correction; shift value and interval.
2-908: Add toner for 90 seconds.
2-915: Laser polygon motor idle time. 0 is none. 1 is 15
seconds. 2 is 25 seconds.
2-921: Toner feed rate. 0 is normal 1. 1 is normal 2. 2 is
fixed 1. 3 is fixed 2.
2-922: If SP 2-921 is set to 0 or 1, this will adjust toner

motor on time. 5 steps, apparently.
2-923: Toner motor on time in recovery after toner empty
or near empty. 3-60 in steps of one per second. 30
is default.
2-925: If SP 2-921 is set to 2 or 3, this will adjust toner
motor on time. Apparently 6 will run toner motor
constantly. 7 will not run it at all. 0-5 are for 1, 2, 4,
8, 12 and 16 (seconds?)
2-926: Standard Vt.
2-927: ID sensor or not for toner density. If 0 no. 1 is yes
(default.)
2-928: Clear toner end. Press 1 and then press # to
put out toner light.
2-929-1, -2: Vref upper limit and lower limit.
2-992: Number of copies that can be made after a toner
density error. 0 is 100. 1 is 200. After that, machine
will stop working and generate a service call (error
code.)
2-995: ID sensor detect interval. Will print test pattern
after sitting for the amount of minutes entered.
Each increment is 30 minutes.
2-996: Transfer roller cleaning before copy job. 0 is no. 1
is yes.
2-998-1, -2, -3: Main scan magnification adjustment:
printer, copy mode and image rotation. Use o/* key
to switch (+) to (-).
4-008: Adjust lead edge to trail edge scan magnification.
4-010: Adjust scanner lead edge registration.
4-011: Adjusts scanner side to side registration.
4-012-1: Lead edge void adjustment.
4-012-2: Trail edge void adjustment.
4-012-3: Left side void adjustment.
4-012-4: Right side void adjustment.
4-013: Scanner test.
4-015-1: White plate scan start.
4-015-2: White plate scan area.
4-101: Sub scan magnification
(scan motor speed.)
4-301: Auto paper size sensors.
4-303: APS small size original detect.
4-401: Binary processing (-/+). 0 is system. 1 is binary.
4-412: IPU image data path. 0 is Normal. 1 is after auto
shading processing. 2 is after magnification
processing. 3 is after MTF processing. 4 is after
gamma correction. 5 is data straight through (no
video processing). Do not touch.
4-417: IPU/SBU test patterns. 0 is none. 1-16 are all
different.
4-902: Exposure lamp on if 1. Off if 0.
4-904-1, -2, -3, -4: SBU gain adjustment. Dont adjust,
but use for reference after memory clear SP5-801.
4-905-1, -2: SBU DC count adjustment. Same as 4-904.

168

TENTH EDITION

4-906-1, -2: SBU reference. Same as 4-904.
4-908: White level. SBU auto adjustment. Use after
replacing white plate or BICU board. Cover glass
with several layers of white paper. 0 is normal. 1 is
to start adjustment.
4-910: Scan motor control. 1 is to reduce current and
solve jitter problems, which will slow machine
down. 0 is standard.
4-913: Shading interval time in DF mode. Lower value if
white level drifts during DF copy jobs.
4-915-1 through -48: Selects MTF filter coefficient in
binary mode. See manual.
4-916-1 through -48: Selects MTF filter coefficient in
binary mode. Same gibberish as above.
4-917-1,-2, -3, -4: Independent dot erase. Only for
service mode.
4-918-1 through -6: White line erase in various modes in
service mode, apparently.
4-919-1 through -6: Black line erase in various modes in
service mode, apparently.
4-921-1, -2, -3, -4: Smoothing adjustments. Dont touch.
4-922-, 1, -2: Binary selection for text and text/photo. 0 is
dynamic and static. Dont touch.
4-923: Binary threshold.
4-924: Binary threshold maximum.
4-925: Binary threshold minimum.
4-926: Binary threshold center.
4-927-1, -2: Smoothing filter in service mode.
4-928-1 through -6: Scanner gamma in various modes.
4-929-1 through -5: Matrix filter in service modes.
4-931: P-edge threshold, vertical.
4-932: P-edge threshold, horizontal.
4-933: P-edge threshold, right.
4-934: P-edge threshold, left.
4-935-1through -6: P-line width corrections.
4-936-1through -6: P-SBU ADS settings.
4-937-1through -6: P-IPU ADS settings.
4-938-1through -6: P-IPU ADS settings.
4-939: P-binary filter.

4-940-1 through -6: P-ID gamma adjustments.
4-942: White line erase.
4-943: Black line erase.
4-944: Independent dot erase.
4-947-1, -2, -3, -4: Positive/negative mtf coefficient or
strength.
4-948-1, -2, -3: Positive/negative binary thresholds;
maximum, minimum and center.
4-950: Shading mode selection for ADF.
5-001: Lights display.
5-103: Auto paper tray shift. 0 is no. 1 is yes.
5-104: A3/11x17 double count. 0 is off. 1 is on.
5-106: Image density used in ADS mode.
5-113: Option counter.
5-116: Count at feed if 0, at exit of 1.
5-120: Optional counter reset (Japan.)
5-143: Document feeder 180 rotate image if set to 1,
when needed.
5-401-1, 2, 3.: User mode enabled in operating mode for
copier, fax, printer. 0 is no. 1 is yes.
5-501-1: PM cycle setting. Each digit = 1000 copies.
Example; 45 = 45000 copy PM cycle. PM light
will come on every 45,000 copies. If set to 0,
there will be no PM indicator.
5-501-2: PM indicator. If set to 1, machine will call for
PM at above copy count. If set to 0, will not call
for PM.
5-501-3: Japan only.
5-504: Japan only.
5-507: Japan only.
5-508: Japan only.
5-801: Clear all memory. Hold down Original type and
# at the same time. If memory clears, you will
hear 5 beeps. If not, you will hear 2 beeps. Turn
power off and back on. Reset all scanner settings.
5-802: Continuous aging (free run).
5-803 Inputs
Tests switches & sensors. Display will show "00H" or "01H" when sensor is actuated, if it is working. If display does not
change, not working or you're on the wrong one.
25: Bridge unit exit sensor.
12-15: Not used.
1: Front door switch.
26: Bypass end sensor.
16: Upper relay sensor.
2: Front door switch.
27: Bypass size sensor.
17: Lower relay sensor.
3: Right cover switch.
28, 29: Not used.:
18: Optional tray vertical transport
4: Right lower door switch.
sensor.
30: Special paper switch.
5: Optional tray cover.
19: Registration sensor.
31: Upper paper end sensor.
6: Duplex unit open switch.
20: Exit sensor.
32: Lower paper end sensor.
7: Right upper cover switch.
21: Optional interchange exit sensor.
33: Upper paper size switch.
8: Bridge unit right guide switch.
22: Duplex entry sensor.
34: Lower paper size switch.
9: Bridge unit left guide switch.
23: Duplex exit sensor.
35: 1st paper height sensor.
10: Not used.
24: Bridge unit relay sensor.
11: Paper overflow sensor.

169

TENTH EDITION

5-803 Inputs - continued
36: 2nd paper height sensor.
37: Upper paper end sensor or right
tray sensor for LCT.
38: Optional tray lower paper end
sensor.
39: Optional paper tray or LCT
upper paper end sensor.
40: Optional paper tray lower paper
size switch.
upper paper height sensor.
42: Optional paper tray or LCT lower
paper height sensor.
upper paper lift sensor.
44: LCT lower limit sensor.
45: LCT rear fence home sensor.
46: LCT rear fence sensor.
47: LCT side fence sensor.
48: LCT side sensor.
49: LCT left end sensor.
50: LCT tray set switch.
51: 1-bin tray sensor.
52: Not used.

53: Drum set signal short.
54: Drum unit detect switch.
55: Optional paper tray unit type.
56: Paper tray unit installed.
57: 1-bin sorter installed.
58: BICU installed.
59: Bridge unit installed.
60: Shift tray installed.
61: Bypass installed.
62: Duplex installed.
63: Fuser installed.
64: Interchange installed.
65: Finisher installed.
66: Not used.
67: 1st lift sensor.
68: 2nd lift sensor.
69: Optional tray lift sensor.
70: Not used.
72.: Polygon motor locked.
73 : Optional tray motor lock.
74: Exhaust fan locked.

75: Not used (not listed.)
76: Total counter installed.
77: Not used.
78: Key counter installed.
79: Not used.
80: Not used.
81: Laser synch signal.
82: Laser diode error.
83-89: Not used.
90: Doc feeder position sensor.
91: Doc feeder open sensor.
92: Doc feeder original set sensor.
93: Doc feeder registration sensor.
94: Doc feeder trail edge sensor.
95: Doc feeder exit sensor.
96: Doc feeder reverse sensor.
97: Not used.
98: Not used.
99: Platen cover sensor.
5-804 Output Tests

Turns on electrical components, such as lamps, motors, solenoids. Select the particular number. Press # key or OK
key. Press 1. Press # key or OK key to test the item.
44: Not used.
25: Not used.
1: Main motor forward.
45: Bridge fan.
26: Optional paper tray upper feed clutch.
2: Main motor; reverse (dont do.)
46: Bridge motor.
27: Optional paper tray lower feed clutch.
47: Bridge junction gate solenoid.
28: Optional paper tray motor.
4: Not used.
48: Not used.
29: Optional paper tray or LCT lift
5: Toner motor.
motor.
49: Not used.
6-8: Not used.
30:
Optional
paper
tray
or
LCT
rear
50: 1-bin tray LED.
9: Fan; high speed.
fence motor.
51: Polygon laser motor.
10: Fan; low speed.
31: Optional paper tray or LCT lift
52: Polygon motor and laser diode.
11: Main motor forward.
motor down.
53: Laser diode; dont touch.
12: Main motor reverse.
32: LCT rear fence reverse motor.
54: 1-bin tray junction gate solenoid.
13: Upper feed clutch .
33: LCT side fence solenoid.
55-79 Not used.
14: Lower feed clutch.
34: Shift tray motor.
80: Duplex free run without paper.
15: Upper lift motor up.
35: Not used.
81: Duplex free run with paper.
16: Upper lift motor down.
36:
Exit
junction
gate
solenoid.
82-90 Not used.
17: Lower lift motor up.
37: Interchange duplex junction gate
90: ADF transport motor.
18: Lower lift motor down.
solenoid.
91: ADF feed motor.
19: Optional paper tray lift motor up.
38: Not used.
92: ADF clutch.
20: Optional paper tray lift motor down.
39: Not used.
93: ADF solenoid.
21: Optional paper tray upper relay
40: Duplex motor; reverse.
clutch.
94: ADF stamp solenoid.
41: Duplex motor; forward.
22: Optional paper tray lower relay clutch.
95: ADF junction gate solenoid.
42: Duplex transport motor.
23: Optional paper tray relay clutch.
96-99 Not used.
43: Duplex inverter solenoid.
24: Not used.

170

TENTH EDITION

5-807: Display language group (Europe.)
5-808: Language.
5-809: Inch or metric. In US 0 is inch 1 is metric. In
Europe or Asia, 0 is metric and 1 is inch.
5-810: Resets trouble codes. After doing this, press
"1. Then press and hold Photo key and #
key at the same time. If reset was successful,
you will hear five beeps. Turn power off and
then back on again.
5-811: Serial number. 5-812-1: Phone number to be called
for service. Use ./# key for (-).
5-812-1: Fax number to be printed on user counter report
for service. Use ./# key for (-).
5-816, 5-817, 821: Japan only.
5-824: NVRAM data upload. 0 is no. 1 is yes.
5-825: NVRAM data download. 0 is no. 1 is yes.
5-826: Program upload. 0 is no. 1 is yes.
5-827: Program download. 0 is no. 1 is yes.
5-901: Printer free run. Press 1, press OK or # twice.
5-902: Test pattern printouts.
5-903: LCD contrast adjustment.
5-904: Auto shut off timer.
5-905: Japan only.
5-906-1, 2: Fan timing; ready/night mode, low power mode.
5-907: Select band name & production name for plug &
play of windows 95/98.
5-909: Shut 24volt supplies in night mode if set to 0.
5-911: APS AR/letter priority. 0 is 11x8 .
5-912-1: Drum unit warning. If set to 1, drum warning.
If 0, no indicator.
5-912-2: Drum warning counter. 1-255. Each digit is
1K copies/prints.
5-913: Reset user tool data, If 1.
5-914: Printer count display if 1.
5-916: Language for Asia.
5925: Display serial number.
5-930: Fax forward in trouble code if set to 1. Will send
faxes to another fax.
5-932: Upload BICU software: (Factory use only.)
5-933: BICU software download (factory.)
5-940: Image rotation disabled if set to 1.
5-941: Duplex blank page on front or back when duplex
selected. 1 is front.
5-944: APS as default if 1.
5-946: Auto shut off disable when paper in exit tray.
5-950: Bypass LG size detect if 1.
5-951: Interleave count setting.
5-952: Bypass reset. 0 is thick paper. 1 is plain. 2 is hold.
5-991: VRAM data download.
5-992: Prints machine status history data list.
6-006-1: ADF side to side registration.
6-006-2: ADF lead edge registration.

6-006-3: ADF trail edge registration.
6-006-4: ADF side to side rear registration.
6-007: ADF sub scan magnification.
6-009: ADF free run.
6-010: Stamp position adjustment.
6-901: ADF original sensor output display.
6-902: ADF original scan method.
6-903: Original non-waiting start. If set to 0, next original
does not feed until trail edge of previous original
passes registration sensor. If 1, feeds earlier.
6-904: Original scan interval.
6-905: ARDF skew adjustment.
6-906: ARDF original buckle adjustment.
6-910: ADF/printer free run.
6-911: Binding holes in originals can be ignored to avoid
false jams.
7-001: Displays total drum rotation time.
7-002-1: Total number of scanned originals (copy & fax).
7-002-2: Total number of scanned originals (copy only).
7-002-3: Total number of scanned originals (fax only).
7-003-1: Total prints (all modes.)
7-003-2: Total copies (copy only.)
7-003-3: Total prints (fax only.)
7-003-4: Total prints (print only.)
7-004: CE count, (dont touch.)
7-101-1 thru 9: Total copies in each paper size. A3, B4,
A4, B5, 11x17, 8 x14, 8 x11, 8 x5 , other.
7-201: Total number of scans.
7-204-1 thru 6: Total paper tray count for each paper feed
station. 1-4 are 1st -4th. 5 is bypass. 6 is duplex.
7-205: Total number of originals fed through ADF.
7-301-1 through -9: total copies in various reproduction ratios.
7-303 -1 thru 9: Total copies in various editing modes.
7-304-1 thru 15: Total copies in various modes.
7-305-1 through -5: Total numbers of series copies.
7-401: Displays total of service error codes.
7-402: Display total of each service error code.
7-501: Displays total of jam codes
7-502: Displays total of jam codes.
7-503: Displays total original jams.
7-504-1 thru 13: Total jams at various stations.
7-801-1 thru 14: ROM/CPU version (IOCSS).
7-803: PM counter display. Pages printed since last PM.
7-804: Reset PM. Press Photo mode key and #
key or OK key at the same time. Will beep 5
times if successful. Will beep twice if not.
7-807: Reset error code and jam counters. Same
procedure as 7-804.

171

TENTH EDITION

7-808: Reset counters (not total.) Same procedure as 7-804.
7-810: Reset key operator code. Same procedure as 7-804.
7-825: Reset total counter. Same procedure as 7-804.
7-901: Display the last 20 error codes that have occurred.
7-902: Clear error codes that have displayed. Select 1.
Press photo mode key and # key or OK key at
the same time.
7-903: Jam history display.
7-904: Clear jam history. Same procedure as 7-902.
7-905: Original jam history display.
7-906: Clear original jam history. Same procedure as 7-804.

7-907: Clear timer counter. Same procedure as 7-804.
7-908: Display pages run on drum counter.
7-909: Clear drum counter. Same procedure as 7-804.
7-910: Display jam codes.
7-911: Display number of ID sensor errors.
7-912: Reset ID sensor error count, by selecting 1.
7-991: Display time since the main switch was last turned
on.
Duplex unit dip switches: Switch 4 is direction. Call it positive/negative, left/right, whatever. Switches 1 & 2 are
adjustment. Both off is 0mm. 1 on is 2mm. 2 on is 4mm. Both on is 6mm. Switch 3 is for free run.
Stapler dip switches: 100 & 101. Factory setting is all off. These will change the staple position. There is a matrix in the
service manual. there is a maximum movement of 2mm in either direction.
USER TOOLS: customer adjustments, some of which the technician may find useful. Select User Tools button. Then
select User Tools program. Press User Tools key again to return to normal copy mode, or press Exit key. In
System, Tools are not of much interest (in my humble opinion.) In Copier, you can change or select image
mode, image adjust, image density, which might be of interest to technician.


172

TENTH EDITION
RICOH AFICIO 551 / 551P / 700 / 700P

551: Gestetner 3355, Lanier 5455, Savin 2055DP.
700: Gestetner 3370, Savin 2070DP
Profile: Digital
700 is 70 copies per minute.
RICOH CONSUMABLES
SUPPLY
DESIGNATION
YIELD
Toner: (1220 grams; Type 5105D):........................... 885235................................................................ 43,000
Developer (1000 grams; Type 15): ...........................888002 .............................................................. 300,000
Drum: ..................................................................... A295 9510............................................................ 300,000
ACCESSORY
Item
Model
3,000 sheet finisher (with 50 sheet stapler) ......................B302

3,000 sheet finisher (wit 100 sheet stapler) ......................B312
Booklet finisher .................................................................A763
Punch unit (2-hole) ......................................................A812-32
Punch unit (2-hole) ......................................................A812-67
Item
Model
Punch unit (3-hole) ..................................................... A812-57

Copier connection kit for tandem copy..............................B322
LCT ..................................................................................B375
Tab sheet holder ...............................................................B373
Drum replacement: 360,000. Remove developer unit. Lower transfer belt. Slide out drum unit. Unplug connector to
potential sensor (rear.) Remove 2 screws that cover drum. Remove & replace drum. Do SP modes 2-001-1 & 2962 & 3-001-2.
Developer replacement & calibration: Developer is replaced every 300,000 copies. Go to SP mode SP2-801.
Remove shutter inner cover (1 screw,) release shutter lever. Open toner bottle holder. Remove drum cover plate.
Unplug two connectors. Slide out developer unit. Remove two screws to remove toner hopper. Empty developer
and replace. Reinstall toner hopper and reassemble. Do SP 2-801.
Copy quality adjustment: You can select manual or auto image density in the "User Modes." For further adjustment,
check simulations, but don't do any adjustments that you are unfamiliar with.
Waste Toner: Waste toner is recycled into the developer unit and reused. However, waste toner scraped from the
transfer belt is sent to a collector bottle that must be emptied. When bottle is full, an overflow switch will cause a
message display "Full toner collection bottle." 100 copies later, the machine will be inoperable if still in use. To
clear message, empty or replace waste bottle. De-actuating and then actuating the toner collector full switch will
reset the message.

PART DESCRIPTION
ARDF clutch ....................................AX20 0173... 35 29 ............
ARDF exit tray (on machine) ...........A229 1394 ... 21 18 ............
ARDF exit tray flap...........................A229 1396 ... 21 19 ............
ARDF feed tray ................................A806 1821 ... 21 1 ..............
ARDF motor
(cylindrical with two connectors)...AX06 0121... 37 1 ..............
ARDF motor (cylindrical; 2)..............B301 5600 ... 37 25 ............
ARDF original exit photo sensor ......AW01 0076.. 31 2 ..............
ARDF photo interrupter (8) ..............AW02 0075.. various .........
ARDF photo interrupter assembly
with actuator ................................AW02 0104.. 27 5 ..............
ARDF photo interrupter assembly
with actuator (2) ...........................AW02 0095.. 27 6 ..............
ARDF pickup roller....................... A806 1321....25 23... 80K orig.
ARDF registration photo sensor ......AW01 0076.. 27 23 ............
PART DESCRIPTION
ARDF separator roller .................. A680 1671... 25 26... 80K orig.
ARDF small feed belt ................... A806 1295... 25 10... 80K orig.
ARDF stepping motor (round)..........A806 2911 ... 35 1 .............
ARDF stepping motor (round)..........AX04 0096... 35 36 ...........
ARDF transport belt .........................B301 1441 ... 29 1 .80K orig.
BICU board ......................................A293 7552 ... 43 18 ...........
Bypass actuator (or registration actuator?)..A096 2697 ... 71 20 ...........
Bypass feed roller ............................AF03 1041 ... 71 16 .... 300K
Bypass pickup roller.........................AF03 0041 ... 71 14 ...........
Bypass separator roller ....................AF03 2041 ... 73 5 ...... 300K
Bypass size switch...........................A096 5335 ... 51 20 ...........
Bypass tray assembly ......................A229 2708 ... 51 21 ...........
Cassette assembly (without front cover).A248 6515 ... 61 12 ...........
Cassette backstop ...........................AF01 7021 ... 61 6 .............

173

TENTH EDITION
RICOH AFICIO 551 / 551P / 700 / 700P

PART DESCRIPTION
Casters (4)....................................... AH01 2015 .. 141 17..........
Charge corona assembly................. AD00 4091 .. 85 2..............
Charge corona cleaner .................... A096 2063... 85 7...... 300K
Charge corona cleaner motor.......... AX04 0061 .. 85 25............
Charge corona grid.......................... A096 2057... 85 18.... 300K
Charge corona wire ......................... AD02 0053 .. 85 12.... 300K
Circuit breaker ................................. A229 5880... 133 20..........
Connector board.............................. A293 5140... 129 18..........
CSS board....................................... A265 5154... 129 7............
Developer bushing .......................... A294 3170... 83 13............
Developer bushing (front and rear; 2). A294 3150... 83 10............
Developer bushing (front and rear; 2). AA08 0152 .. 83 9..............
Developer gear; 17t (2) ................... A247 3081... 81 6..............
Developer gear; 18t......................... AB01 3786 .. 81 9..............
Developer gear; 25t......................... AB01 3790 .. 81 10............
Developer gear; 34t......................... A247 3074... 81 11............
Developer magnetic roller bearings
(2; rear) ........................................ A247 3089... 83 3..............
Developer magnetic roller; lower ..... A247 3079... 83 2..............
Developer magnetic roller; upper .... A247 3078... 83 1..............
Developer unit ................................. A293 3050... 81 14............
Developer unit air filter .................... AA01 2060 .. 81 7...... 150K
Drive clutch
(part of drive motor assembly) ..... AX20 0093 .. 119 26..........
Drive motor
(odd shaped; 19.2W, rear frame) ....... A248 6167... 127 1............
Drive motor (round; 22.7W) ............. AX06 0187 .. 121 27..........
Drive motor (round; 32W) ................ AX06 0188 .. 119 20..........
Drive motor (round; 9W) .................. A293 2845... 119 10..........
Drive motor (square, sort of; 14.1W).. A229 1026... 119 5............
Drive motor assembly
(with gear cluster & clutch; 20.7W) .... A293 5305... 119 1............
Drive section photo interrupter ........ AW02 0056 . 125 14..........
Driver board (next to CSS) .............. A293 5150... 129 9............
Drum ............................................... A295 9510... 87 8..............
Drum cleaner seal; front .................. A247 3571... 89 4..............
Drum cleaner seal; rear ................... A247 3574... 89 3..............
Drum cleaning blade ....................... AD04 1056 .. 89 1...... 300K
Drum cleaning brush ....................... AD04 2039 .. 89 9...... 300K
Drum lower seal (recovery blade?).. A096 3621... 91 11............
Drum lower seal; front ..................... AA15 2431 .. 91 5..............
Drum lower seal; rear ...................... A294 3572... 91 6..............
Drum potential sensor ..................... AW33 0003 . 87 13............
Drum separator pawl (2).................. AD02 5022 .. 91 18............
Drum unit power pack ..................... AZ32 0087... 87 3..............
Drum unit; lower .............................. A293 2330... 91 2..............
Drum unit; upper.............................. A293 2380... 87.................
Duplex clutch (1) ............................. AX20 0178 .. 107 13..........
Duplex clutch (2) ............................. AX20 0206 .. 107 1............
Duplex jogger motor ........................ A134 5291... 109 21..........
Duplex photo interrupter .................. AW02 0113 . 111 20..........
PART DESCRIPTION
Duplex photo interrupter ..................AW02 0126.. 103 14 ..........
Duplex photo interrupter/
actuator assembly (2) ..................AW02 0102.. 111 18 ..........
Duplex photo sensor........................AW01 0058.. 103 24 ..........
Duplex unit.......................................A293 4501 ... 103 1 ............
Exit fan (squirrel cage).....................A229 1116 ... 139 33 ..........
Exit photo interrupter/
actuator assembly........................AW02 0106.. 115 13 ..........
Exit unit photo interrupter/
actuator assembly........................AW02 0106.. 113 12 ..........
Exposure lamp.................................AX50 0071... 45 12 ............
Fan (box) .........................................AX64 0082... 129 25 ..........
Fan (in housing)...............................A293 1097 ... 129 2 ............
Fan (in housing; Sirocco, 24W) .......A293 1095 ... 131 4 ............
Fan (optics, rear) .............................AX64 0110... 41 23 ............
Fan (optics, right side) .....................AX64 0083... 41 14 ............
Fan (with housing, mounted horizontally;
24V, 9.6W) ...................................A229 1195 ... 139 29 ..........
Flash memory card (4MB) ...............N803 6701... 167 4 ............
Fuser bushing (2) ............................AE03 1024... 97 8...... 200K
Fuser exit switch assembly..............AW20 0005.. 99 22 ............
Fuser gear; 31t ................................AB01 7357... 101 28 ..........
Fuser gear; 49t ................................AB01 3792... 101 10 ..........
Fuser heat lamp (2, both the same).AX44 0109... 101 24 ..........
Fuser heat roller ..............................AE01 1044... 101 23 .. 200K
Fuser heat roller bearings (2) ..........AE03 0017... 101 9 .... 600K
Fuser heat roller bushings (2)..........AE03 2014... 101 11 ..........
Fuser heat roller pawl spring (5) ......AA06 0539... 99 12 ............
Fuser heat roller pawls (5) ...............AE04 4019... 99 17 .... 300K
Fuser knob.......................................A293 4076 ... 97 20 ............
Fuser lower cleaner roller unit
(includes pressure roller, cleaner roller) ...A229 4090 ... 97 18 ............
Fuser oil supply cleaning roller
(included in oil supply unit)...........AE04 2035... 97 14 ... 150K
Fuser oil supply roller
(included in oil supply unit)...........AE04 0016... 97 16 .... 150K
Fuser oil supply unit.........................A229 4085 ... 97 1..............
Fuser pressure roller ......................AE02 2078... 101 22 .. 450K
Fuser pressure roller bearings (2) ...AE03 0018... 101 15 .. 450K
Fuser pressure roller cleaner roller..AE04 2036... 97 9...... 150K
Fuser thermistor ..............................A293 4131 ... 101 2 ............
Fuser thermal fuse assembly
(appears to include harness)........A097 4225 ... 101 1 ............
Hard drive (ATA)..............................A293 5892 ... 135 18 ..........
I/O board .........................................A293 5120 ... 129 14 ..........
Image density sensor
(on lower drum unit) .....................A134 5251 ... 91 13 ............
Interlock switch ................................1204 2355 ... 135 102 ........
Interlock switch ................................1204 2390 ... 135 104 ........
Interlock/micro switch
(several locations)........................1204 2363 ... several .........
Inverter ............................................AZ50 0054... 45 23 ............
Laser diode unit ...............................A293 6061 ... 43 3..............
Laser polygon motor........................AX06 0200... 43 8..............

174

TENTH EDITION
RICOH AFICIO 551 / 551P / 700 / 700P

PART DESCRIPTION
Laser slit glass .................................AC01 5026 .. 49 19 ............
Laser sync detect board ..................A293 5310 ... 49 20 ............
Laser unit.........................................A293 1871 ... 49 35 ............
Lift motor (1.7W; 2) ..........................AX04 0123... 127 5 ............
MCU board ......................................A293 5180 ... 131 9 ............
Micro switch/interlock
(several locations) ........................1204 2363 ... several .........
Operation panel assembly ...............A293 1412 ... 19 1 ..............
Operation panel start button ............A229 1452 ... 19 13 ............
Optics dust filter ...............................A229 1262 ... 17 19 .... 300K
Optics photo interrupter ...................AW02 0056.. 41 18 ............
Optics photo sensor (2) ...................A294 1843 ... 41 8 ..............
Ozone filter ......................................A293 1104 ... 139 11 .. 300K
Ozone filter ......................................AA01 0108... 17 7 ...... 300K
Paper feed clutch (with one gear; 3) ...AX20 0147... 63 10 ............
Paper feed clutch (with two gears; 3) .AX20 0202... 63 9 ..............
Paper feed control board .................A293 7510 ... 133 8 ............
Paper feed - feed roller (3)...............AF03 1040 ... 65 5 ...... 300K
Paper feed motor
(round, with three plates; 18W) ....A293 6160 ... 125 26 ..........
Paper feed paper end actuator (3)...A096 6344 ... 65 3 ..............
Paper feed paper end actuator shaft (3) A229 6362 ... 65 2 ..............
Paper feed photo reflection sensor (3) .AW01 0049.. 63 5 ..............
Paper feed photo interrupter (6).......AW02 0056.. 63 3 ..............
Paper feed pickup roller (3) .............AF03 0040 ... 65 4 ...... 300K
Paper feed separator roller (3).........AF03 2040 ... 67 3 ...... 300K
Paper size push switch assembly ....A096 5416 ... 125 32 ..........
Paper size push switch assembly ....AW50 0010.. 127 17 ..........
Platen glass .....................................AC01 2065 .. 41 5 ..............
Power pack (mounted on frame,
near toner pump)..........................A229 5016 ... 123 5 ............
Power supply board .........................AZ25 0057 ... 133 5 ............
Power switch ...................................1204 2468 ... 135 106 ........
Push switch .....................................AW50 0012.. 125 11 ..........
Quenching lamp
(mounted in upper drum unit) .......A096 5320 ... 87 9 ..............
Registration actuator
(or bypass actuator?) ...................A096 2697 ... 71 20 ............
Registration clutch ...........................AX20 0150... 75 24 ............
Registration paper dust cleaner .......A096 2607 ... 71 5 ..............
Registration photo interrupter ..........AW02 0056.. 71 26 ............
Registration photo sensor................AW01 0048.. 73 17 ............
Registration roller knob (2) ..............A060 2512 ... 15 18 ............
Registration roller; lower ..................A229 2617 ... 71 7 ..............
PART DESCRIPTION
Registration roller; upper..................A229 2618 ... 71 6 .............
Scan cable (2)..................................A293 1715 ... 47 1 .............
Scan motor ......................................A293 1705 ... 47 16 ...........
Tandem LCT assembly; left .............A293 6609 ... 53 3 .............
Tandem LCT motor; left ...................AX04 0107... 53 16 ...........
Tandem LCT photo interrupter (8) ...AW02 0056.. 53 18 ...........
Tandem LCT photo interrupter/
actuator assembly; left .................AW02 0008.. 53 4 .............
Tandem LCT sensor (on bottom).....A010 5700 ... 57 32 ...........
Toner bottle holder assembly
(Ricoh; includes motor) ................A293 3206 ... 77 1 .............
Toner bottle holder assembly
(Savin; includes motor).................A293 3205 ... 77 1 .............
Toner bottle motor ...........................A229 3240 ... 77 4 .............
Toner collection motor (12W)...........A096 5330 ... 123 8 ...........
Toner density sensor (in developer unit) AW23 0006.. 81 13 ...........
Toner end sensor (in toner supply unit) .AW31 0003.. 79 18 ...........
Toner hopper air filter (large) ...........AA01 2104... 79 3 ........... ?
Toner hopper air filter (small)...........AA01 2105... 79 16 ......... ?
Toner recycling photo interrupter .....AW02 0056.. 123 27 .........
Toner recycling pump (including clutch).A229 3551 ... 123 7 ...........
Toner recycling pump clutch ............AX20 0152... 123 19 .........
Toner recycling pump motor
(not part of other units) .................A293 3621 ... 125 21 .........
Toner recycling pump toner outlet unit
(not part of pump).........................A229 3554 ... 123 9 ...........
Toner recycling sub unit (gears, belt, clutch,
photo interrupter)..........................A229 3584 ... 123 26 .........
Toner supply unit .............................A293 3150 ... 79 1 .............
Transfer belt.....................................A293 3899 ... 93 5 ...... 450K
Transfer belt cleaner roller ...............A293 3916 ... 95 5 .............
Transfer belt unit
(includes transfer belt, and gears)...A283 3851 ... 93 24 ...........
Transfer belt up/down lever .............A293 3960 ... 139 16 .........
Transfer cleaner roller cleaning blade....A293 3918 ... 95 11 ...........
Transfer section power pack (HVT) .AZ30 0051 ... 95 25 .... 450K
Transfer unit (includes transfer belt unit) A293 3810 ... 93 1 .............
Universal tray assembly
(without front cover)......................A293 6517 ... 59 3 .............
Universal tray backstop....................A096 6562 ... 59 7 .............
Universal tray size actuator..............A293 6571 ... 59 14 ...........
Vacuum filter....................................A293 1098 ... 17 24 .... 150K
Vertical transport clutch ...................AX20 0207... 69 27 ...........
Waste toner bottle............................AA03 2041... 17 11 ....... 1M


175

TENTH EDITION
RICOH AFICIO 551 / 551P / 700 / 700P

ERROR CODES
reset by turning power off and back on again. Some codes will require a technician to reset them. The reset
procedure is: Enter SP mode. Turn power off and then back on.
There are no codes listed in service or operator manual for operator problems. Presumably, machine will display a
graphic printed message on the LCD
493: Exhaust fan locked.
101: Exposure lamp, lamp regulator, white plate dirty,
dirty optics, SBU board, CCD, fuse FU103.
494: Fuser fan locked.
120: Scan home problem, scan motor, sensor.
495: Toner recycling unit problem.
121: Scan home.
496: Toner collector bottle problem.
124: Scan motor.
497: Toner recycling motor problem.
125: Scan motor speed.
501: 1st tray lift problem or FU107.
126: Scan motor speed.
502: 2nd tray lift problem or FU107.
127: Scan motor direction.
503: 3rd tray lift problem.
128: Scan motor start.
505: LCT tray.
129: Scan motor speed control error.
510: Paper fee d motor problem.
130: SBU error.
511: LCT motor error.
300-303: Charge corona.
515: Tandem rear fence motor.
305, 306: Charge corona cleaner.
516: Tandem side fence motor.
310-314: Potential sensor.
520, 521: Duplex jogger motor or FU105.
321: Laser write problem.
530: Bypass motor locked or fuse FU106.
322: Laser 1 synch. problem.
531: Fusing duplex motor locked.
323: Laser diode drive problem.
541: Fuser thermistor open.
326: Laser 2 synch error.
542: Fuser temperature too low or fuse FU107.
327: Laser 1 diode home position error.
543, 544: Fuser temperature too high.
328: Laser 2 diode home position error.
329: Laser diode home position error.
546: Fuser ready temp problem.
330: Laser diode no initial setting.
547: Zero cross problem.
331: Laser diode home error.
590: Toner collector motor problem.
332: Laser diode present position error.
601: Communication problem between MCU and BICU.
335-338: Laser polygon motor problem.
602: Communication problem between BICU and Hard
disk drive board.
340: TD sensor output error.
620-622: Communication problem between BICU and
341: TD sensor adjust error.
ADF.
342: TD sensor adjust error.
625,
626:
Communication problem between BICU and
345: Developer bias loss.
finisher.
350-354: ID sensor error.
625, 626: Communication problem between BICU and
360: Hard disk drive error.
finisher.
630:
Communication
problem between line adapter and
CSS
center
(Japan).
366: Hard disk bad sector maximum.
367: Hard disk bad sector maximum.
paper feed board.
370-374: IMAC errors.
650-653:
Key card (Japan.)
376, 380, 382, 384, 386, 388: Data transmission
700, 701: ADF pickup problem.
problem.
702: ADF feed in motor.
390: CRC error.
703: ADF transport motor.
391: Image storage address error.
704: ADF feed out motor.
400, 401: Transfer roller error.
705: ADF bottom plate motor.
430: Quenching lamp error.
720: Finisher transport motor.
440: Drum motor locked.
722: Finisher jogger motor.
441: Developer motor locked.

176

TENTH EDITION
RICOH AFICIO 551 / 551P / 700 / 700P

724: Finisher stapler hammer motor.
726: Finisher shift/lift motor.
727: Finisher stapler rotation motor.
729: Finisher punch motor.
730: Finisher stapler position motor.
731: Finisher exit guide motor.
735: Finisher prestack motor.
736: Finisher exit guide plate motor.
737: Finisher waste staple full.
738: Finisher shift tray lift motor.
740: 1000 sheet finisher error.
01: Shutter error.
02: Exit motor.
03: Upper exit plate error.
04: Jogger motor.
05: Stapler motor.
06: Staple hammer motor.
07: Tray lift motor.
08: Shift tray height sensor.
09: Back up RAM.
0A: Communication error.
741: 1000 sheet finisher error in saddle stitch area.
01: Position plate motor.
02: Folder roller motor.
741 Sub codes - continued

03: Shutter guide motor.
04: Booklet jogger motor.
05: Stapler motor.
06: Folder plate motor.
07: Connector.
08: Switch.
900: Electrical total counter.
901: Mechanical total counter.
951: F-gate signal error.
953: Scan image error.
954: Printer image set error.
955: Memory set error.
956: Scanner parameter error.
957, 958: Scan error.
959, 960, 961: Printer error.
962: Memory setting ID error.
963: Memory finishing error.
964: Printer ready error.
970: Scan error.
980: Hard drive access error.
982: Hard drive construction error.
984: Hard drive response error.
990: Software performance error.
LOCKUP: Use software reset: Shut power and turn back on. Hold down "#" and "." At the same time, and continue
holding for 10 seconds or more.
System setting reset: Press "User tools" key. Hold down "#" and "System setting" key. When message displays,
press "yes."
Copy features reset: Press "User tools" key. Hold down "#" and "Copy features" key. When message displays, press "yes."
SIMULATIONS
USER PROGRAM MODE: Customer adjustments, some of which the technician may find useful. Press "User Tools."
Select "UP" mode program. Owner's manual will explain what each one is in detail. We cannot do that here."
Press "Exit" to return to normal copy mode.
System: Panel beeper, ready beeper, copy count, auto response sensor, auto tray switching, auto off timer, low power
shift time, low power timer, ADF original ejection, F/F4 size setting, system reset, copy output tray, set date, set
time, weekly timer; Monday thru Sunday, tray 1, 2, 3, paper size settings, tray 1, 2, 3 special paper indication,
LCT special paper indication, set user code, key counter, AOF (on), APS, APS tray display, Auto image density
priority, original mode priority, original mode display, original mode quality level & original image density level
(both for text, text/photo, photo, pale, generation), auto reset timer, paper tray priority, shortcut R/E, R/E priority,
duplex mode priority, duplex copy orientation, duplex original orientation, book duplex, initial mode, max copy
quantity, original beeper, shortcuts :F1-F5, R/E shortcut, R/E priority, Enlarge 1-5, priority setting for enlarge,
reduce 1-6, priority setting for reduce, shrink & center ratio, cover mode, copy back cover, front & back margins;
left, right, top, bottom, 1>2 duplex auto margin adjust, border erase, combine original shadow erase, erase
center, repeat separation line, double copies separation line, combine separation line, book/magazine original
orientation, stamp settings, individual input/output operation, next job scan start, SADF batch auto reset time,
ARDF original table rise time, platen mode exit, duplex auto eject, combine auto eject, rotate sort auto paper
continue, auto sort mode, memory full auto scan restart, check/rest/print coy counter, user code register change
delete.

177

TENTH EDITION
RICOH AFICIO 551 / 551P / 700 / 700P

SIMULATIONS (SP MODES)
Simulation procedure: There are sometimes two or three levels of simulations, known as "SP modes" (Service
program). To enter the "SP mode", first, press "Clear modes" key (this has the "C" in a diamond. Clear /stop has
the "C" without a diamond). Then press "1". Press "0". Press "7". Then press and hold down the "Clear/Stop" key
for three seconds. On the screen, touch the application. To exit the mode, press "exit" key. You can select the
program number from the touch screen or the number keys. "*" means there is a 3rd level of programming.
When you first enter the SP mode, the screen will display the modes " Copy SP" and, if printer option is installed
"Printer SP." BICU board software version will display at the bottom of the screen.
If there are several levels of program; press the number keys for each in sequence or use arrow keys or "prev"
or "next" keys.
To enter new value for a particular mode, enter the new value with the number keys. Then press "#" or "OK" or
"Start" key to lock in. To change (+) to (-) use the (.) key before entering the value. To change from (-) to (+) use
the "." key.
Test copy: Press "Copy Mode" key, select a quantity and make test copies. Return to SP mode by touching "SP
mode" key.
1-001-1: Lead edge registration.
1-002-1: Side to side reg. 1st paper feed.
1-002-1 Side to side reg. 2nd paper feed.
1-002-3: Side to side reg. 3rd paper feed.
1-002-5 Side to side reg. Duplex.
1-002-7: Side to side reg. LCT.
1-003-1: Paper feed timing from duplex
1-003-2: Paper feed timing from bypass
1-008: Duplex fence adjustment.
1-103: Fuser idling. 0 is 5 min. 1 is 10. 2 is 15. 3 is none.
1-104: Fuser temp control mode. 0 is on/off. 1 is phase.
1-105-1: Fuser temperature adjustment (bypass.)
1-105-2: Fuser temperature (transparencies.)
1-105-3: Fuser temperature (thick paper.)
1-901-1: CPM change for thick paper, tray 1. 0 is none. 1
is 55 cpm at 165 C. 2 is 45 cpm at 175 C. 3 is
35cpm.
1-901-2: CPM change for thick paper, tray 2. 0 is none. 1
is 50 cpm at 165 C. 2 is 45 cpm at 175 C.
1-904-1: Calibrates minimum paper width position of
sensor (100mm.)
1-904-2: Calibrates maximum paper width position of
sensor (A3.)
1-905: Thick paper mode from bypass. On is twice. Off is
once.
2-001-1: Grid plate voltage adjustment when auto
process control is off (change to default after
installing new drum or charge roller).
2-001-2: ID sensor pattern voltage adjustment.
2-001-3: Factory charge current adjustment.
2-001-4: Grid plate voltage adjustment when auto
process control is on.
2-001-5: Grid plate voltage adjustment for

transparencies.
2-101-1: Lead edge erase (print.)
2-101-2: Trail edge erase (print).
2-101-3: Left side erase (print.)
2-101-4: Right side erase (print.)
2-103-1: Laser power adjustment @400 dpi(don't touch.)
2-103-2: Laser power adjustment @600 dpi (don't touch.)
2-103-3: Laser power 2 adjustment @400 dpi(don't
touch.)
2-103-4: Laser power 2 adjustment @600 dpi(don't
touch.)
2-103-5: Laser power adjustment 1 (don't touch.)
2-103-6: Laser power adjustment 2 (don't touch.)
2-109-1: Laser beam pitch adjustment @400dpi.
2-109-3: Laser beam initial pitch setting @400dpi.
2-109-4: Laser beam initial pitch setting @600dpi.
2-109-5; Laser unit auto adj pitch interval.
2-109-6; Laser beam pitch unit position.
2-109-7: Laser beam pitch change counter.
2-109-8: Laser beam pitch data reset.
2-110: Image resolution change (don't touch.)
2-201-1: Developer bias adjustment in copy mode.
2-201-2: Developer bias adjustment for ID sensor
pattern. -400v.
2-201-3: Developer bias adjustment for transparencies. 300v.
2-201-4: Developer bias adjustment for ID sensor pattern
for Vsp adjustment (don't touch.) -280v.
2-207: Adds toner for 7 seconds.
2-208: Select toner supply method. 0 is Sensor. 1 is
image pixel mode (temporary; if ID sensor or TD
sensor problem.)
2-209: Toner supply rate. Higher value = less toner
supplied. Lower value for higher density.

178

TENTH EDITION
RICOH AFICIO 551 / 551P / 700 / 700P

Simulations (SP Modes) - continued
2-210: ID detection interval.
2-220: Adjust TD sensor reference voltage . 3.0v.
2-223: Vt display (TD output voltage.)
2-301-1: Transfer adjustment; side 1.
2-301-3: Transfer current; bypass.
2-301-4: Transfer current; postcard.
2-301-5: Transfer current; between pages.
2-301-6: Transfer current.
2-506-1: Cleaning operation. Use if drum gets dirty or
copies light on long runs. Will stop run and reverse
motor to clean drum blade and will make an ID
sensor pattern density correction. 1 is no. 2 is yes.
2-506-2: Cleaning interval for 2-506-1. 1-100 in 1 minute
per step intervals.
2-801: TD sensor initial setting. TD sensor output
voltage will display when finished. Do after
replacing developer, or TD sensor.
2-803: Corona wire cleaner on.
2-804-1: Corona wire cleaner on if 1. Off if 2.
2-804-2: Corona wire cleaner operation interval. Range
is 100 to 10K. Each step is 5K.
2-813: y table print test pattern.
2-902-2: Print IPU chip test pattern. There are 13
different test patterns that can be printed; gray
scales, vertical lines, etc.
2-902-3: Print printer test patterns. There are 21 different
patterns; lines, grid, dots, bands, etc.
2-902-4: Print test pattern.
2-902-5: Print test pattern.
2-906: Vcont manual setting (factory use.)
2-906-2: Vcont manual setting.
2-909-1: Main scan adjustment (copier.)
2-902-2: Main scan adjustment (printer.)
2-911-1: Transfer on timing at lead edge.
2-911-3: Transfer off timing (lead edge to image edge.)
2-912: Drum reverse rotation time (don't touch.)
2-913: Test pattern ID adjustment (adjust density for test
patterns with SP2-902.) Don't use.
2-920: Laser unit off check (don't touch.)
2-930: Transfer belt cleaning bias applied or not, when
changed from 400 dpi to 600 dpi. 0 is no. 1 is yes.
2-961: Factory only developer initialization.
2-962: Auto process control: Adjusts ID sensor, drum
potential sensor, charge grid voltage, Laser power.
Should be done after changing drum, ID sensor,
drum potential sensor, laser unit or toner density
sensor.
2-963: Only for new machine installation. Feeds toner
and initializes developer.
2-964-1: Drum blade lead edge toner apply timing. If 0,

not done. Otherwise 1-50.
2-964-2: Drum blade lead edge toner apply timing based
on laser power.
2-965-1 thru -6: Factory use only. Toner pump
adjustment for various modes.
2-966: Periodic auto process control off or on based on
24 hours since last process control or copy job is
finished.
2-967: Auto image density adjustment.
2-970: Transfer belt resistance value display.
2-971-1, -2: Output value between copies.
3-001-1: ID sensor PWM setting. Do if SC condition
occurs when sensor setting is not done after
NVRAM problem.
3-001-2: ID sensor initial setting. DO AFTER
REPLACING DRUM, after replacing or cleaning ID
sensor, or after NVRAM clear or replacement or
SBICU replacement. Press start.
3-103: Display Vsg and Vsp output.
3-901: Auto process control when fuser temp is low at
power up.
3-902-1: Auto process control off if 0, on if 1.
3-902-2: Display drum potential.
3-902-3: Display drum potential in areas illuminated by
laser.
3-902-4: Display charge grid voltage which resulted from
last Vd adjustment.
3-902-5: Laser power correction display.
3-902-6: Drum surface voltage on ID sensor pattern.
3-902-7: Process control data display.
4-008: Adjust sub-scan (lead edge to trail edge)
magnification.
4-010: Lead edge registration adjustment.
4-011: Adjusts side to side registration.
4-013: Scanner test (free run) with exposure lamp on.
4-015: Scanner speed adjustment.
4-301: Auto paper size sensors.
4-303: APS small size original detect.
4-428-1: Standard white level adjustment. 0 if not
performed. 1 if done. Factory use only.
4-428-2: Standard white level adjustment of white plate.
Factory use only.
4-902: SBU settings 1-86 (items in SP4-901 are done
here.)

179

TENTH EDITION
RICOH AFICIO 551 / 551P / 700 / 700P

5-112: Non-standard paper size.
4-903-2thru -85: Various adjustments. 4-904-1 thru -24:
Various very fine detail copy quality adjustments.
5-113: Optional counter. Don't touch.
4-905-1 thru -4: Image data path adjustments and
5-118: Disable copy function when print controller is
printout video data outputs.
installed.
4-906: Image process priority in text/photo. 0 is photo. 1
5-120: Mode clear. Japan only.
is text.
5-121: Counter up timing for optional counter.
4-909-1 thru -20: Various fine laser adjustments. Don't
5-127: APS off if 0. On if 1.
touch.
5-131: Paper size type select (only with print controller).
4-910-1: Data compression. 0 is yes. 1 is no. Don't touch.
0 Japan. 1 N. America. 2. Europe. 3 China.
4-910-2: Data compression threshold. Don't touch.
5-212-3: Page numbering sub scan direction on duplex
4-910-3: Data compression; ABS. Don't touch.
2nd side.
4-911-1: Hard disk drive (HDD) test. Press start. Takes 4
5-212-4: Page numbering main scan direction on duplex
minutes.
2nd side.
4-911-2: Format HDD. 4 minutes. Do not shut power.
Example; 35 = 35000 copy PM cycle. PM will be
4-911-6: HDD reset bad sector. Use if replacing HDD.
indicated every 35,000 copies. If set to "0", there
4-911-7: HDD bad sector display.
will be no PM indicator.
4-911-8: HDD model name display.
5-504-1 & -2, 505: Japan only.
5-009: Language.
5-507-128 thru -172: Japan only; paper control call
5-019-5: LCT paper size select.
intervals..
5-024: Metric/inch.
5-590-1
thru -5: Japan only.
5-106-6: Image density used in ADS mode.
5-801: Clear all memory. 1st, print out SMC data lists (SP 5-990-1). Resets process control, all software counters,
returns all modes and adjustments to default. Hold "start" for at least 3 seconds. Then turn main power switch off
and on. You will then have to calibrate the LCD touch panel, do laser beam pitch adjustment, adjust print & scan
registration and magnification adjustments and other values. Do SP 3-001-2 (ID sensor) and SP4-911-1 (HDD
media test)
5-802: Continuous printer aging (free run). Press "on", press "exit", Press "copy mode" press "start."
5-803 Inputs. Tests switches & sensors. Display will show "0" or "1" when sensor is actuated, if it is working. If display
does not change, not working or you're on the wrong one. Generally, "0" is not activated. "1" is activated. These
are done as "Bit-switches" and are numbered from 7 down to 0. Apparently 7 is first digit (reading left to right)
and 0 is last (8th) digit. Factory service manual uses a matrix, spread out over pages 4-67 thru 4-71
They are read as class 3 for 1st digit, and bit number for 2nd digit. Example: 1-5 is the first switch, bit number 5.
1 is for upper tray.
3 is for 3rd tray
5 is for 5th tray.
1-7 thru 1-3 Paper size switches.
3-7: Left tandem tray set detect 2.
5-7: 1st lift sensor.
1-2: 2nd near end sensor.
3-6: Side fence position sensor.
5-6: 2nd lift sensor.
1-1: 1st tray set detect.
3-5: Right tray down sensor.
5-5: 3rd lift sensor.
1-0: 1s near end sensor.
3-4: Rear fence home sensor.
5-4 & 5-0: Not used.
3-3: Side fence close sensor.
5-3: 1st paper end sensor.
2 is for 2nd tray
3-2: Rear fence return sensor.
5-2: 2nd paper end sensor.
3-1: 2nd paper end sensor.
5-1: 3rd paper end sensor.
1-7, -6, -3, -2: are not used.
3-0: Right tandem tray set detection
1-5 & 1-4: are for tray construction.
2.
6 is for 3rd tray
1-1: 3rd tray set detection.
1-0: 3rd tray near end sensor.
6-7, 6-6, 6-5, 6-4: Not used.
4 is for 4th tray.
6-3: 3rd tray down switch.
4-7: 1st feed sensor.
6-2: 3rd tray down sensor.
4-6: 2nd feed sensor.
6-1: 3rd tray motor lock.
4-5: 3rd feed sensor.
6-0: 3rd tray paper set.
4-4 thru 4-0: Not used.

180

TENTH EDITION
RICOH AFICIO 551 / 551P / 700 / 700P

Simulations (803 Inputs) - continued
10 is duplex
7 is Toner Collection
7-7, -6, -5, -4: Not used.
10-7: Duplex entrance sensor.
7-3: Paper feed motor lock.
10-6: Duplex transport 3 sensor.
7-2: Toner overflow switch.
7-1: Toner collection bottle set
switch.
10-3: Duplex jogger home sensor.
7-0: Toner collection motor sensor.
10-2: Duplex connection.
10-1: Toner pump connection.
8 is i/o board dip switch 101
10-0: Guide plate position sensor.
Apparently, each is a test of a dip
switch.
11 is LCT 1
Bit 7 is ds8, bit 6 is ds7, etc.
11-7: LCT motor lock.
11-6: LCT tray down switch.
9 is motor lock/transport.
11-5: LCT connection.
9-7: Drum motor.
11-4: LCT cover open switch.
9-6: Bypass motor.
11-3: LCT paper end sensor.
9-5: Developer motor.
11-2: LCT down sensor.
9-4: Fuser motor.
11-1: LCT lift sensor.
9-3: Laser diode home sensor.
11-0: LCT paper height 1 sensor.
9-2: Fuser exit sensor.
9-1: 1st exit sensor.
12 is LCT 2
9-0: Tray paper limit sensor.
12-7: Fusing fan motor.
12-6 & -4: Not used.
12-5: Front door switch.
12-1: LCT near end sensor.
12-0: LCT paper feed sensor.
13 is registration
13-7: LCT paper position sensor.
13-6: Toner end sensor.
13-5: Not used.
13-4: Relay sensor.
13-3: Bypass paper end sensor.
13-2: Registration sensor.
13-1 & -0 Not used.
14 is unit set
14-7: Duplex inverter exit sensor.
14-6: Fuser exit sensor.
14-5: Key counter.
14-4: Total counter set.
14-3: Exhaust fan lock.
14-2: Toner recycling sensor.
14-1: Drum unit set.
14-0: Fusing unit set.
5-804: Output tests. Turns on electrical components, such as lamps, motors, solenoids. Select the particular number.
Press "1." Press "on" to test the item. Press "off" to stop the test. Use "next" or "prev" to go to other outputs.
Note: The following outputs are not used: 4, 7, 8, 10, 12, 15, 16, 22, 23, 29, 30, 35, 37, 42, 48-52, 55, 58, 59, 60, 61,
65, 66, 68, 71, 72, 73, 79, 91, 98, 99.
54: Toner recycling motor.
28: Drum motor.
1: 1st feed clutch.
56: Toner motor.
31: Duplex /fuser motor.
2: 2nd feed clutch.
57: Transfer belt solenoid.
32: 1st vertical relay clutch.
3: 3rd feed clutch.
62: Quenching lamp.
33: 2nd vertical relay clutch.
5: Bypass clutch.
63: Charge corona.
34: 3rd vertical relay clutch.
6: LCT feed clutch.
64: Grid plate.
36: Relay clutch.
9: 1st pickup solenoid.
67: Developer bias.
38: LCT relay clutch.
10: 2nd pickup solenoid.
69: Transfer belt bias.
39: Registration motor.
11: 3rd pickup solenoid.
70: ID sensor.
40: Guide plate solenoid.
13: Bypass solenoid.
71: SBU fan.
41: Inverter gate solenoid.
14: LCT pickup solenoid.
72: Exposure lamp.
43: Duplex transport clutch.
17: 1st separation solenoid.
73: Optics fan.
44: Duplex feed clutch.
18: 2nd separation solenoid.
75: Duplex fan motor.
45: Duplex inverter gate solenoid.
19: 3rd separation solenoid..
76: Exhaust fan.
46: Reverse roller solenoid.
24: Rear fence motor.
77: Drum fan.
47: Inverter exit clutch.
25: LCT motor.
78: Fuser fan.
52: Toner supply clutch.
26: Paper feed motor.
79: Exit fan.
27: Bypass motor.

181

TENTH EDITION
RICOH AFICIO 551 / 551P / 700 / 700P

Simulations (5-804- Outputs) - continued
80: Finisher tray junction gate
85: Finisher upper transport motor.
solenoid.
86: Finisher lower transport motor.
81: Finisher stapler junction gate
87: Finisher shift tray exit motor.
solenoid.
88: Finisher staple hammer motor.
82: Finisher position roller solenoid.
84: Mechanical counter.
90: Laser diode.
5-807-1: Option connection; ADF. 0 is not connected. 1
is connected.
5-807-2: Option connection. Paper tray unit. 0 is not
connected. 1 is connected.
5-807-3: Option connection. LCT. 0 is not connected. 1 is
connected.
5-807-4: Option connection. Finisher. 0 is not connected.
1 is connected.
5-811: Serial number.
5-812-1: Phone number to be called for service. Use "."
for pause.
5-812-2: Fax number.
5-816 -1, -2: Japan only.
5-821: Japan only.
5-822: Server data clear. Clear all archive file in HDD.
5-823-1 thru -6: Paper supply call tray; Japan.
5-824: Upload NVRAM data.
5-825: Download NVRAM data.
5-826: Program upload.
5-829: Stamp data download.
5-907: Select brand name & production name for plug &
play of windows 95.
5-914: Printer counter display.
5-915: Mechanical counter not connected if 0 Detected if
1. Unknown if 2.
5-920: Recovery time for energy save; 0 is 20 seconds. 1
is 30 seconds.
5-921: Stamp data download.
5-922: Counter operation setting for optional counter.
5-923: Edge erase. 0 is erased from original data. 1 is
erased from laser diode.
5-924-1: Adjust margin for each original.
5-924-2: Adjust margin per original priority.
5-954: Copy server password display.
5-965: All copy server file delete.
5-990-1: Print system parameter lists.
5-990-2: Print SP mode data list.
5-990-3: Print User program list.
5-990-4: Print logged data list.
6-006-2: ADF lead edge registration (thin original.)
6-006-3: ADF lead edge registration (duplex-front.)
6-006-4: ADF lead edge registration (duplex-rear.)

94: Stapler motor.
96: Finisher stack feed belt motor.
97: Stapler rotation motor.
6-007-1 & -2: ADF input checks. Same description as

inputs above in SP5-803.
Bit switches:
1-7 Inverter sensor. 1-6 is exit sensor. 1-5 is
registration sensor. 1-4 is entrance sensor. 13, 2, 1 are original width sensors. 1-0 is
original set sensor.
2-7 Not used. 2-6 is pickup roller home sensor. 2-5
is bottom plate position sensor. 2-4 is bottom
plate home sensor. 2-3 is exit cover sensor. 22 is feed cover sensor. 2-1 is APS start sensor.
2-0 is ADF start sensor.
6-008: ADF output check. Same procedure as SP5-804
1: Feed motor forward.
2: Feed motor reverse.
3: Transport motor forward.
4: Transport motor reverse.
5: Feed out motor.
6: Exit gate solenoid.
7: Inverter gate solenoid.
8: ADF display.
9: Pickup motor forward.
10: Bottom plate motor.
6-009: -1 ADF free run.
6-016: Adjust speed of feed in, transport and feed out
motors.
6-020: ADF speed adjustment
6-105: Finisher staple position adjustment.
6-113-1 & -2: Punch hole adjustments.
6-116: Thick paper count.
6-119: Enable thick paper punch.
6-120: Adjust jogger fence position on staple tray.
6-801: Communication tests between main machine and
submachine, when "Connect Copy" option installed
(also known as clustering or tandem copying; two
machines printing one job.)
6-901-1 & -2: ADF original non-wait times.
6-902: Saddle stitch adjustment.
7-001: Displays total drum rotation time in minutes.
7-002-1: Total number of scanned originals.
7-002-2: Total number of scanned originals (copy only.)
7-002-3: Total number of scanned originals (copy server
only.)

182

TENTH EDITION
RICOH AFICIO 551 / 551P / 700 / 700P

7-003-1: Total copies (all modes.)
7-003-4: Total prints (print only.)
7-006-1 & -2: Sets of copies or prints per original.
7-101-5 thru -172: Total copies in each paper size.
7-202 -4 thru -128: Total number of scanned originals by
size.
7-204-1 thru 6: Total paper tray count for each paper
feed station.
7-205: ADF total originals.
7-206-1: Total staple count; normal.
7-207: ADF count.
7-301-1 thru 9: total copies in various reproduction ratios.
7-304-24: Total in each copy mode.
7-305-1 thru 8: Total copies by multiple count.
7-306-1 thru 5: Total copies by various modes.
7-320-1: Stored originals in copy server.
7-321-4 thru 128: Stored originals in copy server, by size.
7-323-5 thru 172: Prints made from copy server by size.
7-324-1 thru 6: Copy jobs made from copy server.
7-325-1 thru 5: Copy jobs, by number of pages from copy
server.
7-326-1 thru 4: Copy jobs by consecutive files in the job
from copy server.
7-327-1 thru 8: Prints by multiple quantity from copy
server.
7-328-1 thru -28: Prints for each type of job..
7-330, 7-331, 7-332, 7-333: Connect copy job, copy,
copy number, copy mode.
7-401: Displays total of error codes.
7-403-1 thru -10: Displays service call codes that
occurred.
7-501: Displays total of jam codes (copies & originals)
7-502: Displays total of copy jam codes.
7-503: Displays total of original jam codes.
7-504-1 thru - 73: Total jams at various stations.
7-505 -1 thru -4: Total original jam by location.

7-506-5 thru -172: Display copy jams by size.
7-507-1 thru -20: Detailed and sequence of last 10 jams.
7-617-1: PM based on copies.
7-617-2: PM based on originals.
7-618-1: PM reset based on copies (press Start.)
7-618-2: PM reset based on originals (press Start.)
7-801-3 thru -14: ROM versions for various boards &
accessories.
7-803: PM counter display.
7-804: Reset PM. Press Start to reset.
7-807: Reset error code and jam counters. Press start.
7-808: Reset counters (7-003 & 7-006, 7-206, 7-101-132.
Press start.)
7-810: Clear access code by pressing start.
7-816-1 thru 6: Reset counts for paper trays.
7-817: Resets ADF counter (7-205.)
7-822: Reset magnification (7-301.)
7-825: Reset electrical counter. Works at installation
only.
7-828: Reset punch counter (7-207.)
7-830: Copy counter by paper size.
7-902-1 thru 3: Service call details,
7-904: Reset all counters of SP7-304 by pressing start.
7-905: Reset all counters of 7-305.
7-906: Clear original number of each size of 7-202.
7-907: Clear job number of each size of 7-306.
7-908: Clear original number of 7-002-2.
7-920: Clear scanned storage of copy server of 7-320.
7-921: Clear original number of copy server of 7-321.
7-923: Clear print number of copy server of 7-323.
7-924: Clear print job page logging of copy server of 7324.
7-925: Clear print job page distribution of copy server of
7-325.
7-926: Clear print job file distribution of copy server of 7326.
7-990: Display details. 001 is file name. 002 is line
number. 003 is value.
ADF variable resistors

VR100: Original registration adjustment for one sided original.
VR101: Adjust original stop position for two-sided original.

183

TENTH EDITION

1035/P: Gestetner 3502/3502P, Lanier 5635,
Savin 2535/2535P
1045/P: Gestetner 4502/4502P, Lanier 5645,
Savin 2545/2545P
Profile: Digital
Speed: 1035 is 35 copies per minute. 1045 is 45 cpm.
CONSUMABLES
SUPPLY
DESIGNATION
STATED YIELD
Toner: (550 grams Type 3105D) ............................................. 885247................................................................23,000
Developer: (520 grams Type 18) ..............................................888073..............................................................300,000
Drum: ..................................................................................................................................................................150,000
OPTIONS AND ACCESSORIES.

CODE
DESCRIPTION
MODEL
B351 .............................. ARDF ................................................
B376 .............................. One-bin FINISHER............................
B352 .............................. Two-tray finisher................................
A681 .............................. 1000-sheet finisher................. SR720
A688/B397..................... Bridge unit ......................... TYPE 450
A825 .............................. External tray ......................................
A682 .............................. Paper tray unit (PTU) ..............PS360
A683 .............................. LCT ...........................................RT36
B377-17......................... Punch unit ....................... 2 or 3-hole
B377-27......................... Punch unit ........... 2 or 4-hole (metric)
B377-31......................... Punch unit .................4-hole (Europe)
B360 .............................. Fax unit .............................................
CODE
DESCRIPTION
MODEL
B367 .............................. ISDN..................................................
B366 .............................. G3 interface.......................................
A892 .............................. JBIG ..................................................
A646 .............................. Handset.............................................
B362 .............................. Printer unit.........................................
B361 .............................. Printer/scanner ..................................
G577.............................. PostScript3........................................
G574.............................. NIC ....................................................
G590.............................. 1394 interface ...................................
G909.............................. Mailbox..............................................
G579.............................. ..........................................................
G578.............................. ..........................................................
Drum replacement: 300,000. Do SP3-001-2. Open front door, duplex and transfer unit right side cover. Loosen screw
that locks in drum, dev unit (or both?) Rotate stay. Pull drum unit out a bit and slide developer unit away from it (to
the left.) Slide complete PCU (photoconductor unit) out of machine. Cap the toner hole. Turn unit over and remove
bottom cover (2 screws & 3 pawls.) Pull drum out to front while releasing charge roller with lever. After replacing
drum do SP3-001-2. then do SP2-805.
Developer replacement & calibration: Developer is replaced every 300,000 copies. Open front cover and right upper
cover. Loosen screw that locks in drum, dev unit (or both?) Rotate stay. Slide developer unit out. Remove top
cover (2 clips hold it in.) Record 7-digit lot number of developer (on developer package.) Pour in new developer,
adding about 1/3rd, then rotating magnetic roller, adding more, etc. Reassemble. Press Clear modes key (this has
the "C" in a diamond. Clear /stop has the "C" without a diamond). Then press "1". Press "0". Press "7". Then press
and hold down the "Clear/Stop" key for three seconds. Touch Copy SP on touch screen. Press SP direct. Enter
2-801. Press # key. Screen will ask for lot number of developer. Enter the 7-digit number from the package.
Press Yes. Press Execute. When done, enter 2805. Press #. Press Execute. Press Exit twice to exit
service mode. Note: If developer lot number is not available, enter any 7 digits (I would pick 9999999, why the
heck not?) Lot number is only for troubleshooting later on if there was a developer problem. Has no direct effect on
what you are doing.
Copy quality adjustment: In addition to obvious operator choices (text, photo, etc.) there are adjustments in the User
Program Mode, explained later on. Simulation (SP mode) 2-974-1 may also be useful.
Waste Toner: Waste toner is recycled into the developer unit and reused.
PM: 150K: Items to be replaced. Drum, drum blade, charge roller, charge roller cleaning pad, drum pick off pawls, paper feed
roller, separator roller, pickup roller (per 150k per feed station), Transfer belt & belt cleaner blade, fuser heat roller & pressure
roller. Document feeder transport belt, feed belt and separator roller are expected to be replaced every 80,000 originals.
PM: 300K: Above items. Also developer, developer filter.

184

TENTH EDITION

PART DESCRIPTION
1K finisher exit tray extension ..........A681 3621 ... 1 19 ..............
1K finisher stapler ............................AJ01 1012 ... 2 15 ..............
2-bin finisher exit tray extension ......B352 3921 ... 1 17 ..............
2-bin finisher stapler ........................B35 4079 ..... 9 32 ..............
ADF belt...........................................B351 2222 ... 4 14 . 80K orig.
ADF board .......................................B351 5100 ... 8 5 ................
ADF feed motor
(opposite side from other motors) ...B351 1811 ... 7 22 ..............
ADF large motor (scan) ...................B351 1932 ... 7 29 ..............
ADF pickup roller .............................B351 2126 ... 4 15 . 80K orig.
ADF pull out roller assembly ...........B351 3141 ... 2 7 ... 80K orig.
ADF reverse roller............................A859 2241 ... 3 17 . 80K orig.
ADF small motor (reverse)...............B351 1971 ... 7 28 ..............
ADF to copier harness .....................B004 5541 ... 6 10 ..............
ADF transport roller assembly
(7 on shaft) ...................................B351 3351 ... 5 10 ..............
BICU board......................................B004 5055 ... 28 4 ..............
Bypass clutch ..................................AX20 0140... 10 31 ............
Bypass clutch roller..........................AA08 3010... .....................
Bypass feed roller ............................AF03 0036 ... 10 22 ... 150K
Bypass feed roller ............................AF03 1036 ... 10 12 ... 150K
Bypass feed table assembly ............A232 6009 ... 9 24 ..............
Bypass paper detect feeler ..............A232 6055 ... .....................
Bypass paper detect sensor ............A232 6080 ... 7 16 ..............
Bypass photo interrupter .................AW02 0056.. 10 19 ............
Bypass roller holder .........................A232 6092 ... .....................
Bypass separator roller....................AF03 2036 ... 10 2 ...... 150K
Cassette assembly ..........................B004 2905 ... 11 1 ..............
Cassette back stop ..........................AF01 7026 ... 11 6 ..............
Charge roller ....................................AD02 7006 .. 16 26 .... 150K
Charge roller cleaning pad............... .................... ............. 150K
Circuit breaker .................................1107 0472 ... 27 103 ..........
Cleaning unit (complete assembly;
upper frame) ................................A232 7365 ... ??? ...............
Cleaning unit bushing (rear agitator) .... A232 2292 ... .....................
Cleaning unit bushing; front .............A232 2289 ... .....................
Cleaning unit bushing; toner
collector mylar ..............................A232 2288 ... .....................
Cleaning unit cleaning roller
(small on top rear) ........................A232 2300 ... .....................
Cleaning unit entrance seal tape .....A232 2280 ... 16 7 ..............
Cleaning unit rear collector
mylar/bushing...............................A232 2290 ... .....................
Clutch (registration?) .......................AX20 0138... 26 19 ............
Control board ...................................B004 5100 ... 31 16 ............
Developer filter ................................ .................... ............. 150K
Developer gear; 13t .........................AB01 4061... .....................
Developer gear; 17t/25t (front).........AB01 4062... 19 5 ..............
Developer gear; 21t (front)...............AB01 4060... 19 4 ..............
Developer gear; 29t (rear) ...............AB01 1384... 19 11 ............
Developer gear; sleeve gear (rear) ..AB01 1386... 19 12 ............
Developer unit .................................B004 7460 ... 19 1 ..............
PART DESCRIPTION
Developer unit mag roller assembly.B004 3100 ... 19 9 .............
Developer unit toner sensor.............B004 3065 ... 19 18 ...........
Developer/feed motor (1035) ...........AX06 0208... 26 36 ...........
Developer/feed motor (1045) ...........AX06 0207... 26 36 ...........
Document cover assembly...............AC00 1060... 4 9 ...............
Drive section transport unit clutch ...A232 2379 ... ....................
Drive section 2 clutch.......................AX20 0138... ....................
Drive section 2 clutch (2) .................AX20 0231... 26 1 .............
Drive section micro switch ...............1204 2466.... 26 103 .........
Drive section micro switch ...............1204 2466.... ....................
Drive section photo interrupter.........AW02 0097.. ....................
Drum ...............................................A230 9510 ... 16 29 ...........
Drum blade .....................................A232 2353 ... 16 22 .... 150K
Drum separator claw (2) ..................AD02 5021 .. 16 3 ...... 150K
Drum unit (PCU) ..............................B004 7361 ... 15 1 .............
Drum unit cleaner pad......................G065 2280... 16 13 ...........
Drum unit toner auger spring ...........AD04 3050... 15 5 .............
Duplex micro switch (2)....................1204 2466.... 23 106 .........
Duplex motor (2) ..............................B004 4664 ... 23 22 ...........
Duplex photo interrupter ..................AW01 0048.. 23 3 .............
Duplex photo interrupter ..................AW02 0056.. ....................
Duplex photo interrupter ..................AW02 0056.. 24 15 ...........
Duplex photo interrupter with actuator ...AW02 0102.. 24 9 .............
Duplex unit 2 entry photo interrupter ....AW01 0048.. ....................
Duplex unit 3 feed motor..................A232 4665 ... ....................
Duplex unit 3 feed sensor ................AW02 0102.. ....................
Duplex unit main board ....................B004 5140 ... 23 15 ...........
Exit tray; inside (sub copy tray)........A232 4499 ... ....................
Exposure lamp.................................AX50 0073... 7 8 ...............
Exposure lamp harness ...................B004 1843 ... 7 15 .............
Exposure lamp stabilizer..................AZ50 0055 ... 6 13 .............
Fan (electrical section; 2).................AX64 0113... 27 1 .............
Fan (on DC ) ....................................N607 6257 ... 27 21 ...........
Fan (rear, box) .................................AX64 0128... 6 27 .............
Flash Memory Card (4MB) ..............A2309352 .... ....................
Fuser bearings (2;upper) .................AE03 0047... 20 16 ...........
Fuser cleaner roller ..........................AE04 2039... 20 35 .... 150K
Fuser exit sensor .............................AW01 0090.. 18 36 ...........
Fuser gear; 25T ...............................AB01 4046... 20 29 ...........
Fuser heat lamp (550W) ..................AX43 0063... 20 14 ...........
Fuser heat lamp (650W) ..................AX44 0128... 20 42 ...........
Fuser heat roller...............................AE01 1064... 20 17 .... 150K
Fuser pawl springs (7) .....................AA06 0879... 20 7 .............
Fuser pawls (7;upper) ......................AE04 4030... 20 6 ...... 300K
Fuser pressure roller .......................AE02 0108... 20 22 .... 150K
Fuser pressure roller bearings (2)....AE03 0048... 20 21 ...........
Fuser roller drive gear .....................AB01 3882... 20 18 ...........
Fuser thermistor (front/center) .........AW10 0052.. 20 41 .... 150K
Fuser thermistor (rear) .....................AW10 0053.. 20 11 .... 150K
Fuser thermal switch .......................B004 4106 ... 20 12 ...........
Fuser unit.........................................B004 7320 ... 20 1 .............

185

TENTH EDITION

PART DESCRIPTION
High voltage unit.............................. AZ32 0086... 27 5..............
Image density sensor ..................... A232 2367... 13 5..............
Interlock switch (duplex) .................. 1204 2466 ... .....................
Interlock switch (near power switch;
2-each is 3 ganged0 .................... 1204 2466 ... 28 101..........
IOB board ........................................ B004 5125... 28 4..............
Laser diode (1035) .......................... B002 1891... 8 26..............
Laser diode (1045) .......................... B004 1891... 8 26..............
Laser slit glass................................. AC01 5025 .. 8 8................
Laser unit polygon motor (1035)...... AX06 0141 .. 8 9................
Laser unit polygon motor (1045)...... AX06 0180 .. 8 9................
Laser unit synch detector board ...... A293 5310... 8 25..............
LCT clutch (2).................................. AX20 0138 .. 5 12..............
LCT drive motor............................... AX06 0140 .. 5 7................
LCT interface board......................... A683 5110... 5 2................
LCT paper feed roller ...................... .................... ............. 150K
LCT photo interrupter (5) ................. AW02 0056 . 5 5................
LCT pickup roller ............................. AF03 0021... 2 20...... 150K
LCT separator roller ........................ AF03 2021... 2 29...... 150K
Main motor (1035) ........................... AX06 0206 .. 25 35............
Main motor (1045) ........................... AX06 0205 .. 25 35............
Mother board ................................... B004 5192... 31 2..............
Operation panel board..................... B004 1518... 5 5................
Operation panel start button ............ B004 1505... 5 3................
Paper end sensor feeler .................. A232 2762... 12 13............
Paper feed photo interrupter (2) ...... AW02 0056 . 12 31............
Paper feed pickup roller................... AF03 0034... 12 1...... 150K
Paper feed roller.............................. AF03 1035... 12 3...... 150K
Paper feed sensor & actuator.......... AW02 0096 . 12 35............
Paper feed separator roller.............. AF03 2035... 12 36.... 150K
Paper feed separator torque limiter . B004 2783... 12 11............
Paper feed vertical guide................. A232 2785... .....................
Paper feed/developer motor (1035). AX06 0208 .. 26 36............
Paper feed/developer motor (1045)..... AX06 0207 .. 26 36............
PART DESCRIPTION
Paper transport unit interlock switch leverA232 1161 ...
Paper tray end fence .......................AF01 7020... .....................
PFB board .......................................B004 5130 ... 26 20 ............
Power switch ..................................1204 2477 ... 28 63 ............
PTU cassette backstop....................AF01 7020... 2 6................
PTU clutch (1)..................................AX20 0138... 5 9................
PTU clutch (2)..................................AX20 0153... 4 5................
PTU feed roller ................................AF03 1035... 3 6........ 150K
PTU motor .......................................AX06 0139... 5 16..............
PTU paper feed unit assembly
(includes all other stuff) ................A232 2750 ... 3 39..............
PTU photo interrupter/actuator ........AW02 0096.. 3 35..............
PTU photointerruptors (2) ................AW02 0056.. 3 31..............
PTU pickup roller .............................AF03 0035... 3 1........ 150K
PTU separation roller.......................AF03 2035... 3 36...... 150K
Quenching lamp ..............................AX50 0046... 29 10 ............
Registration photo interrupter .........AW01 0048.. 13 17 ............
Registration roller ............................AF02 0410... 13 7..............
Registration roller; driven.................AF02 1059... 13 8..............
Scan cable (2) .................................AA05 0106... 7 25..............
Scan home photo interrupter ...........AW02 0100.. 6 8................
Scan interface board .......................B004 5387 ... 6 23..............
Scan motor ......................................AX06 0107... 14 14 ............
Scan motor board ............................B004 5397 ... 6 18..............
Scan photo interrupter .....................AW02 0056.. 7 19..............
Scan sensor ....................................AW02 0056???..................
Toner hopper unit ............................B004 3206 ... 14 1..............
Toner motor .....................................AX05 0168... 25 23 ............
Toner sensor (in developer unit)......B004 3065 ... 19 18 ............
Transfer belt ....................................A232 3880 ... 17 23 .... 150K
Transfer belt cleaner blade ..............A232 3830 ... 17 21 .... 150K
Transport area toner overflow sensor ..AW31 0006.. 17 11 ............
Transport area bias roller ................A232 3889 ... 17 28 ............

ERROR CODES
reset by turning power off and back on again. Some codes will require a technician to reset them.
The reset procedure is: Enter SP mode. Turn power off and then back on.
326: Laser 2 synch error.
Doors/covers open: blown fuse FU1
327: Laser 1 home position error.
Finisher door covers open: Blown fuse FU2
328: Laser 2 home position error.
Paper end condition: Blown fuse FU3
329: Laser beam pitch error.
101: Exposure lamp.
350: ID sensor error.
351: ID sensor Vsg test error.
121: Scan home or fuse FU4.
352: ID sensor pattern edge detect error.
302: Charge roller, HVT problem, or fuse FU5.
353: ID sensor LED error.
304: Charge roller problem; ID sensor problem.
354: ID sensor timeout error.
320: Laser motor problem.
391: Toner density sensor error.
321: Laser write problem.
395: Developer bias problem.
322: Laser 1 synch problem.
401: Transfer roller short.
323: Laser drive problem.

186

TENTH EDITION

402: Transfer roller open.
403: Transfer belt position error or fuse FU5.
405: Transfer belt error or fuse FU5.
490: Exhaust fan problem.
492: Cooling fan problem.
501: 1st tray lift problem.
502: 2nd t tray lift problem.
504: 4th tray lift problem.
506: Optional paper motor locked.
507: LCT motor lock.
510: LCT lift problem.
541: Fuser thermistor open.
542: Fuser temperature too low.
545: Fuser lamp stays on.
546: Fuser ready temp problem.
547: Zero cross problem.
548: Fuser unit not installed.
599: 1 bin tray motor.
601: Communication problem between BICU and scanner.
602: Communication problem between BICU and Hard
disk drive board.
610, 611, 612: Communication problem between BICU
and ADF.
Finisher or mailbox.
623: Communication problem between BICU and Paper
tray unit.
624: Communication problem between BICU and Paper
tray unit.
626: Communication problem between BICU and LCT.
627: Communication problem between BICU and LCT.
630: Communication problem with CSS.
640: BICU data transfer sum check error.
641: BICU control data transfer problem.
670: Engine or BICU error.
672: Op panel to controller problem.
690: BICU problem (I2C.)
700: ADF pickup problem.
701: ADF pickup problem.
724: Finisher stapler hammer motor.
726: Finisher shift/lift motor.
727: Finisher stapler rotation motor.

730: Finisher stapler position motor.
731: Finisher exit open/close motor problem.
732: Finisher up tray shift motor problem.
733: Finisher lower tray shift motor problem.
734: Finisher lower tray shift motor problem.
800: Control board bad.
804: Control board bad.
819: Software application error.
820: Control board or software.
821: Control board.
822: Bad hard drive.
823: Bad control board or NIC.
824: NVRAM or battery bad.
826: NVRAM bad.
827: Memory problem.
828: Bad control board or firmware.
829: RAM DIMM or control board bad.
835: Control board or connector.
836, 837: Font ROM bad.
838: Clock generator problem.
850: NIB or control board bad.
851: IEEE1384 interface board or control board bad.
860, 861: Hard drive problem or connection or cable.
862, 863: returned.
863: Bad sector of hard drive.
864: Abnormal hard drive data transfer.
865: Hard drive error.
900: Electrical copy counter reached 10 million or
NVRAM problem.
90:1 Mechanical counter.
95:1 BICU or software error.
953: Scanner image setting error (software.)
954: Printer image setting error (software.)
955: Memory setting error (software.)
964: Printer ready error (software.)
984: Control board, BICU or connections bad.
985: Control board, BICU or connections bad.
986: Software problem.
990: Software performance error.
991: Software problem.
996: FCU board or firmware problem.
997, 998: Software or missing RAM or missing DIMM.
999: Program download problem. BICU, IC or NVRAM
bad or power loss or board installed wrong

187

TENTH EDITION

USER PROGRAM MODE: Customer adjustments, some of which the technician may find useful. Press "User
Tools/counter." Select "UP" mode program. Owner's manual will explain what each one is in detail. We cannot
do that here. Press Exit key to return to normal copy mode.
User modes are explained in the display and are easier for you to read there than to try and explain here. Within User
Modes, you can change the auto image density (text, text/photo, photo, pale, generation copy.) You can also
adjust the quality of copies in each of those modes. Image density also has seven levels that can be set.
SIMULATIONS SP MODES.
program). To enter the "SP mode", first, press Clear modes key (this has the "C" in a diamond. (Clear /stop has
for three seconds or more. Touch Copy SP on touch screen. After entering the code you want to use, press
(but dont hold) the # key. If you are entering a Special Service Mode, press and hold down the # key and
press Copy SP. To exit the mode, press "Exit" two times. The display on the left will show groups. Press any
group number to display the list of sp code and their titles. You may not even need to refer to this manual once
you can do that. You can scroll the display with the keys in the center of the display.
To enter new value for a particular mode, enter the new value with the number keys. To change (+) or (-) use the (./*)
key to toggle before entering the value. Then press Yes key to lock in. Press Exit twice when done to return
to normal mode.
Test copy: In the SP mode, select test print and then select Copy Window from touch screen. Press Start to make
test copy. After test copy, press SP mode to go back to simulations.
2-001-1: Drum charge roller (copying) voltage adjustment
1-001-1: Lead edge registration.
st
at grid plate.
1-002-1: Side to side reg. 1 paper feed.
nd
2-001-2:
Drum charge roller (ID sensor pattern) voltage
rd
adjustment.
2-005-1: Charge correction 1 (lower threshold.).
2-005-2: Charge correction 2 (upper threshold.)
1-002-5 Side to side reg. Duplex.
2-005-3: Charge correction 2 (lower limit.)
2-005-4: Charge correction 4 (upper limit.)
1-002-7: Side to side reg. LCT.
2-005-5: Charge correction step.
1-003-1: Paper feed timing from trays & LCT.
2-101-1: Lead edge erase (print.)
1-003-2: Paper feed timing from duplex.
2-101-2: Trail edge erase (print).
1-003-3: Paper feed timing from bypass.
2-101-3: Left side erase (print.)
1-003-4: Paper feed timing from tray 1.
2-101-4: Right side erase (print.)
2-101-5: Trail edge erase (back side.)
1-012: Exit junction solenoid timing.
2-101-6: Right side erase (rear.)
1-103 : Fuser idling off if 0. On if 1.
2-101-7: Left side erase (rear.)
1-104: Fuser temp control mode. 0 is on/off. 1 is phase.
2-103-1: Laser power adjustment for copier (dont touch.)
1-105-1: Fuser center temperature adjustment (trays.)
2-103-2: Laser power adjustment for copier (dont touch.)
1-105-2: Fuser ends temperature (bypass.)
2-103-3: Laser power 2 adjustment for printer & fax
1-105-3: Fuser center (bypass.)
(dont touch.)
1-105-4: Fuser ends (bypass.)
2-103-4:
Laser power 2 adjustment for printer & fax
1-105-5: Reload temperature, center of fuser roller.
(dont
touch.)
1-105-6: Reload temperature, ends of fuser roller.
2-103-5:
Laser
power adjustment 1 (dont touch.)
1-105-7: Fuser center temperature for thick paper.
2-103-6:
Laser
power adjustment 2 (dont touch.)
1-105-8: Fuser ends, bypass for thick paper.
2-109-1:
Laser
beam
pitch adjustment @400dpi.
1-105-9: Fuser center roller, minus, thick paper.
1-105-10: Reload temperature, roller ends, thick paper.
2-109-3: Laser beam pitch setting @400dpi.
2-109-4: Laser beam pitch setting @600dpi.
1-106-1: Roller center.
2-109-5: Laser unit auto adjust interval.
1-106-2: Roller ends.
2-109-6; Laser beam pitch unit position.
1-109: Fuser nip test.
1-111: Paper switch back timing in duplex.

188

TENTH EDITION

Simulations SP Mode - continued
2-109-7: Laser beam pitch change counter.
2-109-8: Laser beam pitch data reset.
2-110: Image resolution change (dont touch.)
2-112: Laser motor off time during standby
2-201-1: Developer bias adjustment in copy mode.
2-201-2: Developer bias adjustment for ID sensor pattern.
2-207: Adds toner for 30 seconds (press "#" to start.)
2-208: Select toner supply method. 0 is Sensor. 1 is
image pixel mode (temporary; if ID sensor or TD
sensor problem.)
2-209-1: Toner supply rate. Higher value = less toner
supplied. Lower value for higher density
2-209-2: Display toner supply correction coefficient.
2-210: ID detection interval.
2-213: Set the number of copies after toner end detect. 0
is 90 copies. 1 is unlimited. 2 is 10.
2-220: Adjust TD sensor reference voltage when
experimenting wit a different developer unit (if you
really know this machine. I wouldn't mess with it!)
2-223-1: Vt display (TD output voltage.)
2-223-2: Vt display (Average of 10 TD.)
2-223-3: Vt rate of change.
2-223-4: Gain display for toner motor on time.
2-223-5: Pixel count display.
2-301-3: Transfer current; lead edge.
2-301-4: Transfer current; bypass.
2-301-5: Transfer current; lead edge bypass.
2-309-1: Transfer current correction (low paper width.)
2-309-2: Transfer current correction (upper paper width.)
2-309-3: Transfer current correction.
2-309-4: Transfer current correction.
2-309-5: Transfer current correction (bypass.)
2-309-6: Transfer current correction (bypass.)
2-801: TD sensor initial setting. Press "1" to start. TD
sensor output voltage will display when finished.
DO AFTER REPLACING DEVELOPER, or TD
sensor.
2-802-1: TD sensor manual setting; Vts.
Follow with 2-805.
2-802-2: TD sensor maximum manual setting; Vmax.
2-802-3: TD sensor maximum manual setting; Vmin.
2-805: Developer initialization. Press "1" to start. Should
be done after 802-1, and after replacing drum.
2-902-2: Print IPU chip test pattern. There are 15
different test patterns that can be printed; gray
scales, vertical lines, etc.
2-902-3: Print printer test patterns. There are 39 different
patterns; lines, grid, dots, bands, argyle (that I
want to see!), etc.
2-909-1: Main scan adjustment (copier.)

2-902-2: Main scan adjustment (printer.)
2-911-1: Transfer on timing at lead edge.
2-911-2: Transfer switch timing (lead edge to image edge.)
2-911-3: Transfer off timing after trail edge.
2-912: Drum reverse rotation time (dont touch.)
2-913: Test pattern ID adjustment (adjust density for test
patterns with SP2-902).
2-914-1thru 4: Various process control settings for
certain widths at certain times. Manual pages 5-13.
2-920: Laser unit off check (dont touch.)
2-960: Toner overflow sensor. 0 is no. 1 is yes.
2-964: Apply toner to transfer belt as a lubricant. Should be
increased in high humidity conditions. Range is 0-30.
2-969-1: Adjust laser power for printing.
2-969-2: Adjust laser power for receiving faxes.
2-971: Toner full sensor count (dont touch.)
2-972-1: Grayscale upper limit.
2-972-2: Grayscale lower limit.
2-973-1: Grayscale interval check.
2-974-1: Image density adjustment.
2-980: Sets number of pages that can be printed after
toner and developer setup to increase charge for
deterioration compensation.
3-001-1: ID sensor PWM setting. Do if SC condition
occurs when sensor setting is not done after
NVRAM problem.
3-001-2: ID sensor initial setting. DO AFTER
REPLACING DRUM, after cleaning ID sensor, or
after NVRAM clear. Press "1" to start.
3-103-1: ID sensor output display.
3-103-2: ID sensor output, Vsg.
3-103-3: ID sensor output. Vsdp.
3-103-4: ID sensor output. Vsm/Vsg.
4-008: Adjust sub-scan (lead edge to trail edge)
magnification. Toggle (+/-) with the ./* key.
4-010: Lead edge registration adjustment. Toggle (+/-)
with the ./* key.
4-011: Adjusts side to side registration. Toggle (+/-) with
the ./* key.
4-013: Scanner test.
4-301: Auto paper size sensors. APS time required to
detect size of original.
4-303: Determines original size if not detected.
4-305: 8K/16K detect.
4-307: APS output display.

189

TENTH EDITION

SIMULATIONS - continued
4-428-1: Standard white level adjustment. 0 if not
performed. 1 if done. Factory use only.
4-428-2: Standard white level adjustment of white plate.
Factory use only.
4-901-1 thru -34: Various adjustments. All designated
"factory use only." Pages 5-17 & 5-18 of service
manual.
4-903-2thru -77: Various adjustments. Factory manual
pages 5-18 thru 5-26.
4-904-2 through 18: Various very fine detail copy quality
adjustments. Pages 5-26 & 5-27 of service
manual.
4-905-1 thru 4: Image data path adjustments and
printout video data outputs. Factory only.
4-909-1 thru -20: Various fine laser adjustments. Don't
touch.
4-911-1: Hard disk drive (HDD) initialize.
4-911-2: Format HDD.
4-911-3: Initialize HDD NetFile thumbnail images.
4-911-4: Initialize HDD job logging data for popular
server.
4-911-5: Initialize HDD printer and stored fonts.
4-911-9: HDD reset bad sector.
5-024: Metric/inch display.
5-044: Operation panel dip switch. Dont touch.
5-106: Image density used in ADS mode.
5-112: Non-standard paper size.
5-113: Optional counter. Dont touch.

5-118: Disable copy function. Dont touch.
5-120: Mode clear. Japan only.
5-121: Counter up timing for optional counter.
5-127: APS on if 0. Off if 1.
5-129: "F" paper size detect.
5-131: Paper size type select. 0 Japan.
1 N. America. 2. Europe.
5-150: Bypass wide paper. 0 is off. 1 is on.
5-212-3: Duplex printout right/left position.
5-212-4: Duplex printout high/low position.
5-302-2: RTC time for local time zone.
Example; 35 = 35000 copy PM cycle. PM will be
indicated every 35,000 copies. If set to 0, there
will be no PM indicator.
5-504: Jam alarm (dont touch.)
5-505: Error alarm (Japan.)
5-507-1 thru 172: Dont touch; paper control call intervals.
5-508-1 thru -3: Unattended, continuous jams. Dont
touch.
5-801: Clear all memory. Resets process control, all
software counters, returns all modes and
adjustments to default. Hold "1" for 3 at least 3
seconds. Then turn main power switch off and on.
5-802: Continuous aging (free run). Press "1" and then
Copy window. Enter number of copies and press
Start.
5-803: Inputs. Tests switches & sensors. Display will show "0" or "1" when sensor is actuated, if it is working. If display
does not change, not working or you're on the wrong one. Generally, "0" is not activated. "1" is activated. These
are done as "Bit switches" and are numbered from 7 down to 0. Apparently 7 is first digit (reading left to right)
and 0 is last (8) digit. Factory service manual uses a matrix, spread out over pages 5-49 thru 5-52.
They are read as class 3 for 1st digit, and bit number for 2nd digit. Example: 1-5 is the first switch, bit number 5.
4 is for bypass.
1 is for upper tray.
1-7: Fuser exit sensor
4-7: Duplex.
1-6 & 5: Near end paper height sensors.
4-6: Paper end sensor.
1-4 : Not used.
4-5: Not used.
1-3 thru 1-0: Paper size sensors.
4-4 thru 4-1 Paper size sensors.
4-0: Unit set signal.
2 is for lower tray and most bits are identical to 1.
7 is duplex, not fuser exit.
5 is for bridge unit.
3-7: Zero cross signal.
5-7: Not used.
3-6: Transfer belt hp sensor.
5-6: Unit set.
3-5: Exhaust fan lock signal.
5-5: Paper sensor.
3-4: Cooling fan lock signal.
5-4: Relay sensor.
3-3: Main motor lock signal.
5-3: Exit sensor.
3-2: Toner overflow sensor.
5-2: Left cover switch.
3-1: Cover open.
5-1: Right cover switch.
5-0: Tray exit unit switch.

190

TENTH EDITION

Inputs - continued
6 is Unit set
6-7: Feed motor.
6-6: F-gate.
6-5: Height sensor.
6-4: Paper exit sensor.
6-3: Fuser unit.
6-2: Total counter.
6-1: Key counter.
6-0: Key card.
7 is Paper End
7-7: Front cover.
7-6: Vertical feed switch.
7-5: 2nd tray height sensor.
7-4: 1st tray height sensor.
7-3: Lower relay sensor.
7-2: Upper relay sensor.
7-1: Lower paper end sensor.
7-0: Upper paper end sensor.

8 is i/o board dipswitch 101.
Each bit is a dipswitch 8-1 =7-0.
9 is duplex.
9-7 Not used.
9-6: Right cover.
9-5: 1-bin unit.
9-4: Laser diode, scan home sensor.
9-3: Exit sensor.
9-2: Entrance sensor
9-1: Paper end sensor.
9-0: Duplex unit switch.
10 is Feed tray 1. all bit switches
with no clear explanation in
manual (page 5-51.)
11 is feed tray 1.
11-7: Bypass.
11-7 thru -3 not used.
11-2 thru -0: LCT.
12 is Full exit tray.
12-7: Mailbox 9-bin.
12-6: Mailbox 8-bin.
12-5: Not used.
12-4: Finisher shift tray 1.
12-3: Finisher shift tray 2.
12-2: Not used.
12-1: 1-bin exit.
12-0: Machine exit.
13 is mail box bins.
13-7 thru -0 is trays 7 thru 1 and
proof tray.
5-804: Output tests. Turns on electrical components, such as lamps, motors, solenoids. Select the particular number.
Press 1. Press On to test the item. Press "Off" to stop the test.
Note: The following outputs are not used: 7, 8, 9, 10, 11, 12, 15, 16, 22, 23, 24, 27, 32, 33, 34, 37, 40, 43, 44, 46, 53,
54, 55, 58, 59, 60, 61, 64, 65, 66, 68, 71, 72, 73, 74, 77, 79, 80, 81, 82,, 83, 84, 91, 98, 99.
57: Transfer belt clutch.
31: Duplex inverter motor; forward.
1: Upper feed clutch.
62: Quenching lamp.
32: Developer/feed motor.
2: Lower feed clutch.
63: Charge roller bias.
35: PTU relay clutch.
3: Upper PTU feed clutch.
67: Developer bias.
36: Relay clutch.
4: Lower PTU feed clutch.
69: Transfer belt bias.
38: LCT relay clutch.
5: Bypass clutch.
70: ID sensor LED.
6: LCT feed clutch.
75: Exhaust fan motor.
40: Developer clutch.
13: Bypass solenoid.
76: Cooling fan motor.
41: Interchange unit exit junction
14: LCT pickup solenoid.
gate
solenoid.
78: Relay fan motor.
17: Transport motor 1.
42: Duplex unit junction gate
85: Mechanical counter.
18: Transport motor 2.
solenoid.
90: Laser diode.
19: 3K shift tray exit motor or
45: Duplex junction gate solenoid.
Finisher 1k exit motor.
47: Relay unit junction gate
20: Staple motor.
93: 3K jogger motor or 1K jogger
solenoid.
fence motor.
21: Punch motor
50: 3K finisher tray junction gate
94: 3K stapler motor.
25: LCT motor.
solenoid.
26: PTU tray motor.
51: Staple junction gate solenoid.
96: Finisher shift motor.
28: Main motor.
52: Finisher Position roller sol.
97: 3K stapler rotation motor.
29: Duplex transport motor.
56:
Toner
motor.
30: Duplex inverter motor; reverse.
5-807-1: Option connection; ADF.
5-807-2: Option connection. Paper tray unit.
5-807-3: Option connection. LCT.
5-807-4: Option connection. Finisher.
5-811-1: Serial number
5-812-1: Phone number to be called for service. Use "./*" for pause.

191

TENTH EDITION

Outputs - continued
5-812-2: Fax number.
5-816 -1, -27: Japan only.
5-821: Japan only.
5-824: NVRAM data upload. Keep front cover open while
doing this to prevent software module from
accessing NVRAM.
5-825: NVRAM download. Keep front cover open while
doing this to prevent software module from
accessing NVRAM.
5-828-25 thru -53 network switches. Service manual
page 5-33 & 5-34.
5-833: Job log transfer on/off setting.
5-834: Enable and disable operation panel read (dump.)
0 is off. 1 is on.
5-907: Select brand name & production name for plug &
play of windows. Enter model number and press
# key.
5-914: Printer counter display.0 is no. 1 is yes.
5-915: Mechanical counter not connected if 0 Detected if
1. Unknown if 2.
5-918: A3/DLT counter display.
5-923: Border erase change.
5-958: Feed clutch start timing.
5-961: Large capacity exit.
5-970: Debug. Dont touch.
5-990 -1: All data list printout.
5-990-2: SP mode data printout.
5-990-3: UP mode data printout.
5-990-4: Logging data printout.
5-990-4: Self diagnostics printout.
5-990:7: NIB printout.
5-990-21: Copy UP mode printout.
5-990-22: Scanner SP mode printout.
4-990-23: Scanner UP mode printout..
6-006-2: ADF lead edge registration for thin original.
6-006-3: ADF lead edge registration (duplex-front)
6-006-4: ADF lead edge registration (duplex-rear).
6-007-1 & -2: ARDF input checks. Same description as
inputs above in SP5-803.
1-7 thru 1-4: Original width sensor.
1-3: Skew correct sensor.
1-2 & 1-1: Original length sensors.
1-0: Original LG sensor.
2-7: Original stopper hp sensor.
2-6: Pickup hp sensor.
2-5: Top cover sensor.
2-4: Lift sensor.
2-3: Inverter sensor.
2-2: Exit sensor.
2-0: Interval sensor.
6-008: ADF output check. Same procedure as SP5-804

1: Feed motor forward.
2: Feed motor reverse.
3: Drive motor forward.
4: Inverter motor forward.
5: Inverter motor reverse.
6: Feed clutch.
7: Inverter solenoid.
8: Pickup motor forward.
9: Pickup motor reverse
6-009 -1 & -2: ADF free run & stamp mode.
6-010: Stamp position adjustment.
6-016: Original size priority.
6-017:
6-105: Finisher staple position adjustment.
6-113-1: 2-hole punch adjustments.
6-113-2: 3-hole punch adjustments.
6-902: Fold position adjustment (Japan.)
7-001: Displays total drum rotation time.
7-002-1: Total number of scanned originals (copy & fax.)
7-002-2: Total number of scanned originals (copy only.)
7-002-3: Total number of scanned originals (fax only.)
7-002-4: Total in document box.
7-002-5: Total scanned.
7-002-6: Others.
7-003-1: Total copies (all modes.)
7-003-3: Total prints (fax only.)
7-003-4: Total prints (print mode.)
7-003-5: Others.
7-006-1 & -2: Sets of copies or prints per original.
7-007-1: Duplex count.
7-007-2: A3/DLT count.
7-007-3: Staple count.
7-007-4: Scan count.
7-101-5 thru 255: Total copies in each paper size.
7-204-1 thru 6: Total paper tray count for each paper
feed station.
7-205: ADF total originals.
7-206-1: Normal staple count.
7-206-2: Booklet staple count.
7-209: Punch count.
7-301-1 thru 8: total copies in various reproduction
ratios.
7-305-1 thru 8: Total copies by multiple count.
7-306-1: Copies in sort mode.
7-306-2: Copies stapled.

192

TENTH EDITION

7-306-3: Copies punched.
7-306-4: Not used.
7-306-5: Check copy?
7-320-1: Scan count.
7-321-1 thru-128: Number of originals by size scanned at
server.
7-323-5 thru -172. Number of prints by size.
7-324: Document server print job counters. -1 is duplex. 2 is sort. -3 is staple. -4 is punch. -5 is check copy.
-6 is 1st page.
7-325_1 thru -5: Number of print jobs by size of job.
7-326-1 thru -4: Number of print jobs by size of files.
7-327-1 thru -8: Number of print jobs by set sizes.
7-328 -6 thru-26: Number of prints by mode.
7-401: Total service calls.
7-403-1 thru -10: Service call history.
7-502: Displays total of copy jam codes.
7-503: Displays total of original jam codes.
7-504-1 thru 74: Total jams at various stations.

7-505 -1 thru -57: Total original jam by location.
7-506-5 thru 255: Display copy jams by size.
7-507-1 thru 10: Transfer unit jam history.
7-508-1 thru -10: Original jam history.
7-801: ROM version.
7-803: PM counter display.
7-804: Reset PM. Press 1 to reset.
7-807: Reset error code and jam counters. Press 1.
7-808: Reset counters (not total). Press 1.
7-810: Key operator access code number reset by
pressing 1.
7-811: Clear original count.
7-816-1 thru -6: Reset counts for paper trays.
7-822: Reset by magnification.
7-825: Reset total count.
7-826 thru 7-930: Reset various counters.
Software reset. Shut power off and turn back on. Press ./* and 3 buttons at the same time and hold down for at
least 10 seconds. When you hear a Beep release both. Now loading, please wait will display. When Copy
window opens machine is ready to go.
Resetting copy settings to default. Press Users tool/counter (diamond/123). Hold down # and press System
settings. When reset question is there, press Yes. Press Exit when it is done.
Copier setting reset. Press Users tool/counter (diamond/123). Hold down # and press Copier/Document Server
settings. When reset question is there, press Yes. Press Exit when it is done.
Software download: Shut power. Remove IC card cover. Insert IC card with software to download into slot of controller.
Turn on power. Follow LCD prompts. When OK displays, done. For operation panel software, start key is red
while downloading and green when finished. When done, shut power and remove IC card.
NVRAM upload: Shut power. Remove IC card cover. Plug flash memory card into controller slot. Turn on power. Do
SP mode 5-824. Press 1 to start.
NVRAM download: Shut power. Remove IC card cover. Plug flash memory card into controller slot. Turn on power. Do
SP mode 5-825. Press 1 to start.
Dipswitches
I/O board: Dip switch 101:
1: Speed; on is 35cpm. off is 45 cpm. Is this how to create a 450 from a 350?
2: Jam detect; on is off. Off is on.
3: Service call generation: Disabled if on. Enabled if off.
4: Keep off.
5: Keep off.
6 & 7: Country. Both off is for Japan. 6 off, 7 on is Europe. 6 on, 7 off is North America.
8: Not used. Leave off.
Controller board. Dipswitch 2:
1: IC card boot if on. System ROM boot if off.
2, 3, 4: No explanation given. Leave off.


193

TENTH EDITION
RICOH 3813
Gestetner 2913Z, Savin 2013Z.
PROFILE: Analog
RICOH CONSUMABLES
SUPPLY
STATED YIELD
Toner: 885117 (215 grams; type 1105) ........................................6,000 copies

Developer: 889855 (370 grams; type 3) .....................................45,000 copies
Drum: A219 9510 .......................................................................45,000 copies
Note: Drum and developer life may be 60,000.
Waste toner disposal: Waste toner is recycled.

Drum removal and replacement: Lift toner bottle lock lever. Slide out toner bottle holder assembly. Lower transfer
corona assembly. Remove one screw (might be thumb screw,) to release imaging unit. Slide unit out of machine.
Remove charge corona (one screw.) Remove front plate (two screws,) gear and rear plate (two screws.) Lift out
drum and replace with new one. After replacing drum, do SP93, clean optics. Set SP33 to default (0.) Then
(assuming you already cleaned optics,) do SP48 and SP56.
Cleaning blade: Perform steps above (image unit & charge corona removal.) Two screws to replace blade.
Developer replacement and calibration: Remove imaging unit as described in drum removal, above. Service
manual does not mention removing drum, but doing the following without doing so might be more trouble than its
worth; I would remove drum first. Remove developer unit from imaging unit (one screw and one snap.) Empty old
developer. Replace with new developer. After reassembling and reinstalling, run simulation 66.
Ricoh has some procedures they call Practical SP mode use.
Before doing SP 48, set SP 33 (bias) to default (0.)
If developer and / or TD sensor is replaced, do SP 66.
If drum is replaced do SP 93, SP 48, and SP 56.
If ADS sensor is replaced do SP 56.
Bias voltage: (-)200vdc. VRB on high voltage board. To compensate for drum wear, bias voltage is automatically
increased by (-)20 volts, every 5,000 copies, up to 20K, at which time it does not change automatically, anymore.
Grid voltage: (-)910vdc. VRG on high voltage board.
Transfer voltage: (-)350vdc. VRT on high voltage board.
When optics are cleaned, do SP 33, SP 48, and SP 56.

PART DESCRIPTION
AC/DC power supply board ............. A298 5653... 47 9..............
ADF friction belt............................... A497 1170... ........ 80K orig.
ADF transport belt ........................... A465 1127... ........ 80K orig.
Bypass clutch .................................. G020 1114 .. 41 4..............
Bypass pickup roller ........................ G020 2721 .. 17 13...... 90K
Bypass separator pad assembly ..... A190 2714... 21 19............
Bypass table assembly.................... A298 2700... 15.................
Cassette assembly .......................... A245 2551... 13.................
Cassette backstop........................... G020 2644 .. 13 20............
Cassette separator pad (2).............. G020 2645 .. 13 16...... 90K
Charge corona assembly................. A190 2011... 33 2..............
Charge corona grid.......................... A190 2060... 31 3........ 90K
Charge corona wire ......................... A190 2065... 31 4........ 60K
Charge corona wire cleaner ............ A190 2070... 31 12...... 60K
PART DESCRIPTION
Developer relay board .....................A190 5145 ... 47 20 ............
Discharge plate unit.........................A190 3880 ... 39 22 ............
Drum................................................A219 9510 ... 33 16 ...... 90K
Drum blade ......................................A190 3550 ... 33 20 ...... 90K
Erase lamp ......................................A190 2030 ... 35 25 ............
Exit actuator.....................................A190 4455 ... 39 10 ............
Exit tray (piece on machine) ............A298 1201 ... 7 18..............
Exit tray wire ....................................A298 1202 ... 7 19..............
Exp lamp/scan unit??? ....................A298 1700 ... 23 19 ............
Exposure lamp thermal fuse ............A298 1807 ... 23 24 ............
Exposure thermistor ........................AW10 0027.. 23 7..............
Fan (2) .............................................A298 5238 ... 47 2..............
Fan (front)........................................AX64 0058... 45 2..............
Fuser cover......................................A190 4070 ... 39 11 ............

194

TENTH EDITION
RICOH 3813
PART DESCRIPTION
Fuser heat lamp...............................A219 4117 ... 39 12 ............
Fuser heat roller...............................A298 4081 ... 39 15 ...... 90K
Fuser heat roller bushings (2) ..........A190 4086 ... 39 14 ............
Fuser heat roller gear ......................G020 4177... 37 16 ............
Fuser heat roller pawl springs (5) ....A190 4092 ... 39 5 ..............
Fuser heat roller pawls (5) ...............A184 4072 ... 39 4 ...... 135K
Fuser knob.......................................A190 4053 ... 39 2 ..............
Fuser pressure roller........................A298 4082 ... 39 18 ...... 90K
Fuser thermal fuse...........................A298 4123 ... 39 10 ............
Fuser thermistor...............................A190 4119 ... 39 8 ..............
Fuser unit.........................................A298 4021 ... 39 .................
High voltage board...........................A298 5150 ... 45 5 ..............
Imaging unit .....................................A298 2205 ... 33 .................
Imaging unit bushing (4) ..................A190 3125 ... 33 8 ..............
Imaging unit drum blade ..................A190 3550 ... 33 20 ............
Imaging unit drum cylinder...............A219 9510 ... 33 16 ...... 90K
Imaging unit gear (2)........................A190 3153 ... 33 6 ..............
Imaging unit gear; 14t/24t ...............G020 3571... 33 19 ............
Imaging unit seal..............................A190 3128 ... 33 22 ............
Interlock switch ................................1204 2334 ... 37 103 ..........
Lens assembly.................................A298 1682 ... 25 6 ..............
Lens motor.......................................A190 1672 ... 29 1 ..............
Main board.......................................B019 5100 ... 47 6 ..............
Main motor.......................................A298 1111 ... 47 12 ............
Micro switch (right side) ...................1204 4666 ... 19 101 ..........
Operation panel assembly ..............B019 1450 ... 11 .................
Operation panel board ....................A298 1464 ... 11 8 ..............
Operation panel board (Savin).........A219 1477 ... 11 8 ..............
PART DESCRIPTION
Operation panel start button ...........A190 1452 ... 11 4 .............
Optics control board.........................A152 5120 ... 27 3 .............
Optics photo interrupter ...................AW02 0075.. 28 5 .............
Ozone filter (rear fan).......................A298 1157 ... 47 15 ...... 90K
Paper empty actuator.......................G020 2581... 49 26 ...........
Paper end sensor ............................A190 2772 ... 17 8 .............
Paper feed clutch.............................G020 1112... 43 1 .............
Paper feed pickup tires (2)...............G020 2555... 17 2 ........ 90K
Paper feed vertical feed clutch.........A298 1139 ... 17 1 .............
Paper size push switch ....................A190 2620 ... 49 5 .............
Photo interrupter (exit & feed?)........AW02 0086.. 49 9 .............
Platen cover mat ..............................AA16 2067... 9 5 ...............
Platen cover white sheet..................5448 2804.... 9 6 .......... 90K
Platen glass .....................................AC01 2042... 7 13 .............
Power switch....................................A190 5222 ... 47 4 .............
Quenching lamp...............................A190 2020 ... 35 21 ...........
Registration area friction pad ...........G020 2716... 21 18 ...... 90K
Registration clutch ...........................G020 1115... 41 18 ...........
Registration roller; lower ..................A190 2740 ... 21 8 .............
Registration roller; upper..................A298 2741 ... 21 11 ...........
Registration switch assembly...........A190 2771 ... 17 5 .............
Scan home sensor ...........................AW02 0075.. 23 4 .............
Scan motor ......................................A271 5205 ... 27 19 ...........
Toner density sensor .......................A184 2455 ... 33 15 ...........
Toner motor .....................................A298 3381 ... 49 30 ...........
Toner supply unit .............................A219 3030 ... 31 ................
Transfer corona wire ........................A190 3866 ... 39 24 ...... 90K
Transfer/separator corona assembly ...A190 3851 ... 41 20 ...........

TROUBLE CODES
U1: Right side open.
U2: No key counter.
U4: Sorter not latched or not closed.
U6: Developer unit not in place.
E11: Exposure lamp problem.
E12: Exposure lamp problem.
E13: Zero cross. Main board or power supply board.
E14: Zero cross. Main board or power supply board.
E21: Scan home problem.
E22: Scan home problem.
E28: Lens home problem.
E28: Lens home sensor.
E29: Lens home problem.
E2A: 4th & 5th mirror home problem.

E2B: 4th & 5th mirror home problem. Fuse 2 on AC/DC
board.
E40: Optics thermistor.
E42: Bad transfer corona or HVT.
E52: Low fuser temperature.
E53: High fuser temperature.
E54: Fuser lamp on too long.
E55: Fuser thermistor open.
Note: Fuser codes must be cleared with SP97.
E96: Bad main power switch.
Auto image density LED or manual id LED flashing.
Toner density problem.


195

TENTH EDITION
RICOH 3813
SIMULATIONS SERVICE PROGRAM MODES (SP MODES)
User mode procedure (UP): Press Clear Modes key and then press and hold the Clear/Stop key for 3 seconds. Use
the number keys to choose the user program. The counter will flash and . will display. Pressing the auto
density key will lock you into the program number flashing in the display. Some service modes are also user
modes. Here is the quick description and cross reference.
UP
SP
Description
UP
SP
Description
1.......... 34........ Image density
5 ..........14 ........ Auto shut off time
2.......... 17........ Narrow paper
6 ..........38 ........ Toner density
3.......... 15........ Energy saver reset time
7 ..........16 ........ Count up or count down
4.......... 78........ Energy saver on/off
Service mode procedure: Press Clear Modes key. Press 1 key, 0 key, 7 key. Then press and hold the Clear/Stop key
for 3 seconds or more. The 1 will start to flash in the display, and a . will display in the top left of the display.
Auto image density indicator will flash and magnification ratio will turn off. Pressing the auto density key will lock
you into the number of the code in the display.
To change a value within a code, use the number keys. Then press Auto Image Density key to lock in.
Mode Operation
4: Free run and forced start, even with cold fuser.
5: Free run with exposure lamp off.
6: Shuts misfeed detect for troubleshooting purposes.
7: Free run.
8: Inputs. These are switch and sensor signals to the main board from the machine.
After entering SP mode 8. You might have to press auto image density key, or the Recall/Enter key (which is a
diamond with a symbol inside it.) Enter the input number you want. Press Recall/Enter again (maybe.) Enter a
number of copies and press print and watch the display. I believe that as each sensor is actuated the display
will change from 0 to 1 or 1 to 0. If you manually actuate each sensor or switch, the display will clearly show a
"1" or "0".
Input: Sensor
Input: Sensor
14: Mirror home sensor
1: Registration (paper feed) sensor.
16: Sorter paper detect sensor.
2: Exit.
17: Sorter wheel sensor.
3: Bypass feed or paper empty.
4: 1st paper end.
18: Sorter bin home.
8: High voltage short if 1.
19: Sorter interlock.
9: Power: 120 or 230.
20: ADF installed or not.
10: Right side door.
21: ADF open/close.
12: Scan home sensor.
22: Key counter.
9 Outputs: These are tests of components. Using the number keys, enter the output that you want to use. Press
"Start" to execute. Press Clear/Stop to stop.
Output: Component
Output: Component
1: Main motor, cleaning lamp and exhaust fan.
12: Toner motor in reverse.
2: Charge corona.
14: Sorter motor.
3: Transfer corona.
15: Sorter bins up.
4: Discharge plate.
16: Sorter bins down.
5: Bias voltage.
6: Erase lamp
18: Bypass clutch.
7: Machine main switch relay (machine shut off.)
19: Paper feed roller clutch.
8: Exhaust fan at high speed.
21: Relay roller clutch.
9: Optics fan.
23: Total counter.
10: Exposure lamp & fan.
24: Key counter.
11: Toner motor.

196

TENTH EDITION
RICOH 3813
10: Scanner free run.
11: Lights up display.
14: Auto shut off timing. 0 is 30 minutes. 1 is 15. 2 is 60.
3 is 90. 4 is 120.
15: Auto reset time. 0 is 1 minute. 1 is 3 minute. 2 is no
auto reset.
16: Count up if 0. Count down if 1.
17: Select narrow paper in bypass if set to 1.
18: Japan only. Auto feed station shift.
19: Auto document size priority if set to 0. If set to 1,
manual.
22: SADF shut off time of 5 seconds if set to 0. 60
seconds if set to 1.
24: Edge void adjustment during document feed use if
set to 0.
28: Will automatically select the sorter if sorter and
document feeder are installed and if more than 1
original is placed on the ADF and more than 1
copy is selected, if set to 1.
29: Fuser temperature control is on/off if set to 0. Phase
control if set to 1.
30: Toner feeding mode Machine can be in either fixed
(drop rate, regardless of how much toner is
needed) or detect mode (monitors toner usage and
keeps it at a certain density). Auto detect mode is
0. 0 is default. 1 is target sensor voltage set in
SP53. 2 is detect mode using initial toner density
setting. 3 is detect mode using toner density
sensor setting from SP53. Fixed mode is obtained
by setting to 4.
31: In detect (automatic) mode, the larger the number,
the longer the toner motor will turn. 4 is the default.
Range is 0-50.
32: In fixed toner feed mode, the toner ratio will be 3.5%
if set to 0. 7% if 1. 15% if 2. 30% if 3. 45% if 4.
60% if 5. Will run constantly if 6. Will not feed at all
if 7.
33: Developer bias. 0 is normal (Vo). 1 is darkest (40
volts higher). 2 is darker +-20 volts). 3 is lighter (20volts). 4 is lightest (-40 volts). 5 is highest (-60
volts). For manual image density.
34: Image density in ADS. 0 is normal. 1 is lighter (40volts). 2 is darker (+40). 3 is lightest (-40). 4 is
darkest (+40).
35: Toner motor on time, near end toner condition. 10
seconds X number entered (1-10 seconds, etc.)
36: Toner density sensor sensitivity. Default is 15, and
should be left there.
37: Alpha correction. Default is 3 (.02 volts per 1000 copies.)
38: Changes toner supply amount and bias voltage. 0 is
normal. 1 is darker. 2 is lighter. 3 is dark. 4 is light.
5 is darkest. 6 is lightest.
41: Lead edge void adjustment. Default is 8.
42: Registration adjustment. Default is 8.

43: Lead edge to trail edge magnification.
44: Side to side magnification.
45: Paper buckle at registration roller.
46: Paper buckle at registration roller with A5 paper.
47: Focus (4th & 5th mirror).
48: Exposure adjustment. Only do after cleaning optics.
Range is 100-194 for 120 volt machines. 100-180
for 230 volt. Default is 140, in either case. You are
supposed to set SP mode 33 to its normal setting,
and then adjust the exposure with a test pattern.
You are then expected to go to SP mode 56 and
adjust the ADS reference voltage.
49: Fuser temperature during copying. Standard is 190
50: Fuser temperature adjustment, during warm-up.
51: Exposure lamp voltage display. Multiply X 2 for the
actual voltage.
52: Display fuser temperature.
53: Toner sensor target control adjustment. If SP30 is set to
1 or 3, this is the value that is used. Default is 97.
54: Toner sensor adjustment. Occurs automatically, and
should not be changed. Default is 149.
55: Toner sensor output display.
56: ADS adjustment. Cover glass with white paper. Select
56. Adjust VR101, on main board, to 2.5 volts.
57: Displays ADS output voltage.
59: Display optics temperature.
60: Factory drum potential with paper.
61: Factory drum potential without paper.
62: VL correction interval. Exposure lamp intensity will
increase, as follows. 0 is 1 volt per 8,000 copies. 1
is 1 volt per 6,000 copies. 2 is 1 volt per 4,000
copies. 3 is 1 volt per 2,000 copies. 4 is 1 volt per
1,000 copies. If set to 5, there is no voltage change
63: To add toner if machine became undertoned. If set to
0, will add for 6 seconds. If set to 1, will add for 3
seconds.
64: Vr correction value of 0, Should not be changed.
66: Developer calibration. Press auto image density
key. Machine will now run for approximately one
minute and set up developer.
67: Displays toner density sensor initial setting.
68: VL2 correction selected by entering 0. Do not change.
st
69: Reads number of copies on drum. 1 three digits will

display. Press . To see last 3 digits.
70: Enable user code mode. Must cut JP101 jumper on
main board. Enter 3-digit user code. Will display
U2 if no user code entered.
71: Sorter. 0 is no sorter. 1 is sorter mode 1.
72: Register user numbers.
73: User code counter display.

197

TENTH EDITION
RICOH 3813
74: Paper sizes. * on paper size must be selected. 0 is * universal. 1 is A3. 2 is * Universal. 3 is B4. 4 is A4. 5 is A4R.
6 is B5. 7 is B5R. 8 is A5. 9 is B6. 13 is DLT. 14 is legal. 15 is LT. 16 is letter. 17 is HLT. 19 is folio. 27 is 8k. 28
is 16k sideways. 29 is 16k lengthwise.
76: Sort bin stack limit if set to 1. No limit if 0.
77: Factory simulation. No explanation available.
78: Auto energy saver mode if 1.
81: Factory initialization.
82: Factory data setting.
83: Factory adjustment.
88: Total copies. Press . to see last three digits.
90: Factory counter clear.
92: User code counter clear.
93: Reset drum residual voltage counter. Press 1 key and then press "Exposure darken" and "Auto image" keys
simultaneously.
94: Resets exposure lamp readings and counter. Theoretically occurs automatically after SP48 is done. Use same
procedure as 93.
95: Same explanation and procedure as 94.
96: Toner end condition cancellation, by pressing auto image density key.
97: Resets E52 E56 fuser trouble codes.
98: Clear total count. Use same procedure as 93.
99: Memory clear. Clears all counters and sets all things to factory default Same procedure as 93. After doing this, you
should go back and check or readjust SP modes, 41, 42, 43, 44, 47, and 48. You should also do SP66
(developer calibration).
100: Count of copies from bypass. Press . key to see last three digits.
101: Copies from cassette. Same as 100.
106: Number of originals run through the ADF. Press . to see last three digits.
130: Number of trouble codes that have occurred. Press . to see last three digits.
131: Number of misfeeds by type. Same as 130.
Document Feeder Information (model 662)
Dipswitch 1. Standard is all 4 switches off. If 1 & 4 are on, ADF will free run. If 3 & 4 are on. Solenoids will test. If 1, 2,
and 4 are on, motor will test. If all are on, display will light.
VR1 adjusts ADF registration.


198

TENTH EDITION
RICOH 7650 / 7660 / 7670

7650: Gestetner 2651, Savin 9500.
7660: Gestetner 2760, Savin 9600.
7670: Gestetner 2770, Savin 9700
Profile: Analog
Speed: 50 / 60 / 70 copies per minute
CONSUMABLES
SUPPLY
DESIGNATION (RICOH)
STATED YIELD
Toner type 710: 1140 grams................. 889851 ........................38,000 copies

Developer type 1 or 9: 1000 grams....... 887797 ......................120,000 copies
Drum: ................................................... ..................................360,000 copies
ACCESSORIES
Accessory
Model
Document feeder; dual job (DF62)....................................A610

Document handler; re-circulating (DH500) .......................A607
3500-sheet LCT (RT34)....................................................A609
Accessory
Model
Finisher (SR900)...............................................................A608
Sorter-stapler (ST28) ........................................................A606
Sorter-stapler with punch (ST28P)....................................A606
Developer replacement & calibration: Open front door, remove shutter cover and inner shutter cover (1 screw.)
Open toner bottle holder, by pushing bracket to right while lowering shutter lever. Close hopper cap. Remove drum
plate screw (top.) Remove drum knob and drum plate. Unplug two connectors and slide out developer unit. Be
sure to hold developer unit towards right while sliding out to avoid scratching drum. Remove toner hopper/cover
(two screws) and empty developer unit. Service manual say to turn the paddle know counterclockwise only (as
viewed from that end of the unit.) Replace developer and reassemble. Developer calibration: SP mode. Press
Clear modes. Press 1 0 7 Press and hold clear/stop key for three seconds. Touch "SP adjustment." Enter SP
mode 1, page 1 and select Developer initial setting. Touch "Start" key in screen. When it finishes, press "Index."
Then press quit.
Drum replacement: Remove developer unit (described above.) Lower transfer assembly. Slide out drum unit. Remove two
screws on top to access drum. Protect drum from light by closing its shutter. Remove two screws on top, front and rear.
Replace drum. When reinstalling drum, open shutter. You might have to hold drum blade release knob on front of
cleaner unit. Perform process control setting (Service mode SP1, page 1; process control.)
Copy Quality adjustment: Go to User Tool mode. Press clear modes. Press and hold Clear/stop key for three
seconds. Press Set operation modes. Press Next. Set "image density level." There are 5 steps (choices.) Press
the key that looks like a slide. Press Enter key (#). Press Menu. Press exit to exit. Make test copy.
Waste Toner: Waste toner is sent to a waste bottle located in front. Empty bottle and reinstall to reset (with power on.)
Total copies: Go to User Program Mode, by pressing clear modes, and by then holding clear/stop for three
seconds. Select 7 for copy count. There is also a mechanical counter on the machine.

PART DESCRIPTION
PART NUMBER
MAN LOC
A607 Document handler 1st pickup roller
(2 1/2 moons on shaft) ........................A607 1024 ......... 7 23
A607 Document handler 2nd pickup roller
(2 1/2 moons on shaft) ........................A607 1027 ......... 7 15
A607 Document handler belt drive motor .... AX06 0082....... 25 39
A607 Document handler main board ......A607 5500 ....... 25 26
A607 Document handler motor
(cylindrical; horizontal) ........................AX05 0096....... 17 32
(cylindrical; horizontal) ........................AX06 0091......... 25 1
PART DESCRIPTION
PART NUMBER
MAN LOC
(cylindrical; horizontal).........................AX06 0121....... 25 16
A607 Document handler photo interrupter (2) .5216 5245 ......... 7 12
A607 Document handler photo interrupter (4) .AW02 0075........ 11 9
A607 Document handler photo sensor (2)......AW01 0070........ 9 19
A607 Document handler photo sensor (4)......AW01 0066........ 11 3
A607 Document handler right side belts
(4 per set)............................................A499 9501 ....... 21 10
A607 Document handler separation belt set
(3 belts in set)......................................A499 9500 ......... 9 33

199

TENTH EDITION
RICOH 7650 / 7660 / 7670

PART DESCRIPTION
PART NUMBER
MAN LOC
A607 Document handler separation clutch . A607 1221........... 7 4
A607 Document handler separation roller
(ribbed) ............................................... A378 1211........... 7 2
A607 Document handler transport belt ... A497 1125......... 13 1
A609 LCT actuator ................................. A380 1293......... 7 15
A609 LCT micro switch........................... 1204 0192 ....... 7 103
A609 LCT motor ..................................... AX04 0091 ........ 7 36
A609 LCT optical sensor assembly ........ AW01 0064 ....... 7 25
A609 LCT photo interrupter .................... AW02 0012 ....... 7 17
A609 LCT photo interrupter .................... AW02 0021 ....... 11 6
A609 LCT photo sensor (2) .................... AW01 027 ........... 7 9
A609 LCT photo sensor assembly
(with actuator) ..................................... AW02 038 ....... 13 10
A610 Document feeder main board........ A610 5500....... 16 14
A610 Document feeder motor (cylindrical,
horizontal in electrical section)............ AX06 0121 ...... 16 13
A610 Document feeder photo interrupter
(6; orig feed sensor is 1) ..................... AW02 0021 ....... 9 25
A610 Document feeder photo sensor (4) AW01 0066 ....... 9 22
A610 Document feeder separation
belt motor (cylindrical)......................... AX06 0121 ........ 7 23
belt motor (square) ............................. A610 1139......... 7 22
belt rollers (2)...................................... A610 1477........... 9 5
A610 Document feeder separation belts (2) A610 1485........... 9 9
A610 Document feeder transport belt..... A376 2196......... 13 7
A610 Document feeder transport belt motor AX06 0082 ...... 17 28
AC drive board (120V)............................ A097 5175....... 95 17
AC drive board (230V)............................ A175 7580....... 95 17
Auto response sensor ............................ A096 5310......... 13 9
Bypass paper size switch ....................... A096 5335....... 55 13
Bypass push switch................................ AW50 0012 ....... 55 4
Bypass tray assembly ............................ A176 2810......... 55 7
Charge corona assembly........................ AD00 4069 ...... 61 16
Charge corona grid................................. A096 2057....... 61 33
Charge corona wire ................................ AD02 0053 ...... 61 34
Circuit breaker; 10A................................ 1107 0473 ..... 99 106
Circuit breaker; 8A.................................. 1107 0866 ..... 99 106
DC power supply (120V) ........................ AZ24 0033 ...... 99 14
DC power supply (230V) ........................ AZ24 0036 ...... 99 14
Density sensor board (optics area)......... A176 1733....... 25 23
Developer bushing (2) ............................ AA08 0152 ........ 69 6
Developer bushing (4) ............................ AA08 0150 ........ 69 2
Developer filter ....................................... AA01 2060 ...... 69 15
Developer gear; 17t (2) .......................... AB01 3791 ...... 69 36
Developer gear; 18t................................ AB01 3786 ...... 69 35
Developer gear; 43t................................ AB01 3785 ........ 69 3
Developer magnetic roller; lower ............ AD03 1248 ...... 69 20
PART DESCRIPTION
PART NUMBER
MAN LOC
Developer mag roller; upper ................... AD03 1297 ...... 69 19
Developer motor (7650).......................... A175 5305......... 89 1
Developer motor (7660/7670)................. A176 5305......... 89 1
Developer unit ........................................ A176 3050............ 69
Drive motor assembly (round; 7660/7670) .. A097 5306....... 89 16
Drive motor assembly (square; 7650)..... A175 5307....... 89 16
Drum....................................................... A096 9510......... 63 1
Drum cleaning blade............................... A176 3582......... 63 8
Drum cleaning brush .............................. AD04 2032 ...... 63 17
Drum separator pawls (2) ....................... AD02 5018 ...... 63 36
Drum unit (7650/7660)............................ A176 2251......... 61 1
Drum unit (7670)..................................... A177 2251......... 61 1
Drum unit high voltage board.................. AZ30 0043......... 61 6
Drum unit potential sensor...................... AW33 0003 ..... 61 12
Drum unit quenching lamp...................... A096 5320....... 61 10
Drum unit; lower (includes everything
except drum cylinder).......................... A175 3510......... 63 2
Duplex clutch .......................................... AA08 3005 ...... 85 18
Duplex jogger motor ............................... AX05 0061 ...... 85 14
Duplex paper end sensor assembly ....... AW01 0050 ..... 83 49
Duplex paper sensor .............................. AW02 0059 ..... 83 42
Duplex paper sensor .............................. AW02 0059 ..... 85 23
Duplex photo interrupter ......................... AW02 0056 ..... 85 38
Duplex pickup belt .................................. AA04 2008 ...... 81 20
Duplex pickup roller ................................ AF02 0296....... 85 21
Duplex separation clutch ........................ AX20 0092 ...... 85 33
Duplex separation roller.......................... AF03 2024....... 85 19
Duplex transport clutch........................... AX20 0091 ...... 85 39
Dust protect filter (7670) ......................... A176 1384....... 13 53
Erase lamp ............................................. A096 5210......... 61 3
Exposure lamp (7650) ............................ AX52 0016 ........ 27 7
Exposure lamp (7660/7670) ................... AX52 0030 ........ 27 7
Exposure lamp harness .......................... A096 5477....... 27 11
Exposure lamp thermal switch................ AW11 0011 ..... 27 23
Fan (7650) .............................................. AX64 0072 ...... 19 37
Fan (7660/7670) ..................................... A097 5553....... 19 36
Fan (box fan; 7660/7670) ....................... AX64 0045 ...... 95 25
Fan (box fan; 7660/7670) ....................... AX64 0049 ...... 95 19
Fuser cleaning roller; lower .................... A097 4242....... 75 42
Fuser drive gear; 49t .............................. AB01 3792 ...... 75 32
Fuser exit assembly................................ A096 4041............ 73
Fuser gear; 31t ....................................... AB01 7357 ...... 75 33
Fuser heat lamp (2; 120V) ...................... AX43 0021 ...... 75 21
Fuser heat lamp (2; 230V) ...................... AX43 0034 ...... 75 21
Fuser heat roller ..................................... AE01 1042 ...... 75 22
Fuser heat roller bearings (2) ................. AE03 0017 ........ 75 8
Fuser heat roller bushings (heat sleeves; 2) AE03 2014 ........ 75 7
Fuser oil supply cleaner blade ................ A176 4150....... 75 37
Fuser oil supply cleaner roller (thin)........ AE04 2020 ...... 75 46
Fuser oil supply roller (thick)................... AE04 0016 ...... 75 45
Fuser oil supply unit................................ A176 4082....... 75 52
Fuser pressure roller .............................. AE02 0059 ...... 75 23
Fuser pressure roller bearings (2) .......... AE03 0018 ........ 75 4

200

TENTH EDITION
RICOH 7650 / 7660 / 7670

PART DESCRIPTION
PART NUMBER
MAN LOC
Fuser pressure roller cleaning roller .......AE04 2023....... 75 40
Fuser separator pawls (set of 5) .............A096 9500 ....... 73 15
Fuser thermistor......................................A176 4224 ....... 75 15
Fuser thermal switch...............................A097 4225 ....... 75 14
Fuser unit (120V) ....................................A175 4021 ............ 75
Fuser unit (7650; 230V) ..........................A175 4026 ............ 75
Fuser unit (7660/7670; 230V) .................A176 4026 ............ 75
High voltage board..................................AZ30 0044....... 95 28
ID sensor board ......................................A096 5220 ....... 63 38
Inverter duplex entrance sensor assembly..AW02 0064...... 77 19
Inverter entrance sensor assembly.........AW02 0060...... 77 16
Inverter exit sensor assembly .................AW02 0057........ 77 9
Inverter/exit section sensor assembly.....AW02 0008........ 79 4
LCT motor...............................................AX06 0130......... 47 2
LCT photo interrupter with actuator ........AW02 0008...... 49 12
LCT push switch .....................................A079 5794 ....... 47 20
Lens assembly........................................A096 1760 ....... 31 10
Lens motor..............................................AX04 0094......... 31 1
Lens photo interrupter.............................AW02 0061...... 31 22
Main board (120V) ..................................A175 5112 ....... 95 21
Main board (230V) ..................................A175 5115 ....... 95 21
Main motor (7650) ..................................AX06 0125....... 87 33
Main motor (7660/7670) .........................AX06 0127....... 87 33
Operation panel assembly (Ricoh)..........A176 1462 ....... 13 13
Operation panel assembly (Savin)..........A176-7910....... 13 13
Operation panel board ............................A175 7560 ....... 23 19
Operation panel start button ...................A176 1491 ....... 23 11
Optics board (7650) ................................A175 5148 ......... 95 1
Optics board (7660) ................................A176 5149 ......... 95 1
Optics board (7670) ................................A177 5140 ......... 95 1
Optics fan ..............................................A176 2110 ....... 95 12
Optics fan (mounted at an angle)............AX64 0073....... 37 19
Optics thermistor.....................................AW10 0022........ 25 9
Original sensor assembly .......................AW01 0035...... 33 13
Ozone filter .............................................A096 2103 ......... 15 1
Paper bank drive 1 drive motor...............A096 5308 ....... 91 28
Paper bank drive 1 photo interrupter ......AW02 0056...... 91 13
Paper bank drive 1 push switch ..............AW50 0012...... 91 11
Paper bank drive 1 toner collection motor ...A096 5330 ......... 91 8
Paper bank drive 2 lift motors (4)............AX04 0063....... 93 10
Paper bank drive 2 photo interrupter (2) .AW02 0056........ 93 5
Paper bank drive 2 push switch (1).........AW50 0010...... 93 17
Paper bank drive 2 push switch (2).........AW50 0012...... 93 22
Paper feed 1 registration area
paper feed roller ..................................AF03 1021....... 57 35
Paper feed 1 registration clutch ..............AX21 0036....... 57 15
Paper feed 1 registration photo interrupter ....AW02 0056...... 57 19
Paper feed 1 registration roller; lower .....AF02 0242....... 57 10
Paper feed 1 registration roller; upper ....AF02 0255......... 57 9
Paper feed 1 registration sensor board...A096 5200 ......... 57 6
Paper feed 2 photo interrupter ................AW02 0056...... 59 44
PART DESCRIPTION
PART NUMBER
MAN LOC
Paper feed 2 photo interrupter (with actuator)..AW02 0058...... 59 35
Paper feed 2 separation roller.................AF03 2021 ....... 59 30
Paper feed board (7650).........................A095 5187 ......... 99 2
Paper feed board (7660/7670)................A096 7452 ......... 99 2
Paper feed motor ....................................A096 5307 ......... 89 2
Paper feed unit clutch (3)........................AX21 0037....... 51 51
Paper feed unit paper end actuator (3) ...A096 6344 ....... 51 46
Paper feed unit paper feed roller (3) .......AF03 1022 ....... 51 40
Paper feed unit photo interrupter (3) .......AW02 0056...... 51 44
Paper feed unit photo interrupter (3) .......AW02 0061...... 51 13
Paper feed unit pickup roller (3)..............AF03 0020 ....... 51 39
Paper feed unit separation rollers (3)......AF03 2023 ......... 51 8
Paper feed unit: 1st, 2nd, 4th..................A176 6200 ............ 51
Paper feed unit: 3rd ................................A176 6379 ............ 51
Paper tray ...............................................A175 6513 ....... 45 17
Paper tray backstop ................................AF01 7017 ......... 45 6
Platen cover photo interrupter.................AW02 0067...... 21 12
Platen cover white mat............................AA16 2053......... 21 2
Power switch...........................................1204 2421 ..... 17 105
Pre-transfer lamp ....................................A096 5315 ....... 63 30
Push switch (interlock?) ..........................1204 2421 ..... 17 110
Scan area photo interrupter ....................AW02 0061...... 33 22
Scan home actuator................................A177 1857 ......... 27 9
Scan home sensor ..................................AW02 0062...... 29 14
Scan motor .............................................AX05 0105....... 33 12
Scan motor .............................................AX05 0106....... 29 13
Scan motor (7650/7660;cylindrical, horizontal) AX07 0008....... 35 22
Scan motor (7670;cylindrical, horizontal) ...AX07 0012....... 35 22
Scan photo interrupter ............................AW02 0056...... 35 30
Scan squirrel-cage fan ............................AX65 0019......... 37 8
Scan squirrel-cage fan filter ....................A097 1727 ......... 37 9
SR900/A608 Finisher casters (4) ............AH01 2010 ........ 25 7
SR900/A608 Finisher electrical section
photo interrupter ..................................AW02 0012...... 23 24
SR900/A608 Finisher exit section sensor .....A010 5700 ....... 17 27
SR900/A608 Finisher exit section
photo interrupter (2).............................AW02 0006........ 17 6
SR900/A608 Finisher exit section
upper sensor actuator .........................A379 1225 ......... 17 1
SR900/A608 Finisher lower frame
photo interrupter with actuator.............AW02 0049........ 25 8
SR900/A608 Finisher main board...........A608 5100 ......... 23 2
SR900/A608 Finisher main motor assembly ..A379 1610 ......... 21 6
SR900/A608 Finisher motor
(electrical section; cylindrical, vertical) AX05 0055....... 23 10
SR900/A608 Finisher motor
(electrical section; square, horizontal) .AX05 0057....... 23 15
SR900/A608 Finisher safety switch actuatorA353 4311 ........... 5 9
SR900/A608 Finisher shift tray motor .....AX05 0055....... 19 25
SR900/A608 Finisher shift tray photo interrupter
with actuator ........................................AW02 0049...... 19 26
SR900/A608 Finisher stapler section
(cylindrical, horizontal).........................AX05 0096....... 13 36

201

TENTH EDITION
RICOH 7650 / 7660 / 7670

PART DESCRIPTION
PART NUMBER
MAN LOC
SR900/A608 Finisher stapler section motor
(2 square; one vertical and one horizontal) . AX05 0095 ...... 13 22
photo interrupter ................................. AW02 0012 ..... 11 17
photo interrupter (2) ............................ AW02 0006 ..... 13 34
SR900/A608 Finisher transport section
photo interrupter with actuator ............ AW02 0049 ......... 9 3
ST28/A606 Sorter/stapler
(cylindrical, horizontal) ........................ AX04 0053 ...... 11 32
ST28/A606 Sorter/stapler bin assembly . A606 3510......... 5 16
ST28/A606 Sorter/stapler motor
(round, on board or plate) ................... AX05 0098 ...... 11 15
ST28/A606 Sorter/stapler motor
(square, horizontal) ............................. AX05 0057 ........ 11 9
ST28/A606 Sorter/stapler photo interrupter AW02 0088 ..... 21 16
ST28/A606 Sorter/stapler photo interrupter (4)AW02 0075 ....... 9 15
ST28/A606 Sorter/stapler punch unit (2-hole). A377 7110....... 23 20
ST28/A606 Sorter/stapler punch unit (3-hole)..A606 7115....... 23 20
ST28/A606 Sorter/stapler punch unit motor.. AX05 0097 ...... 23 13
ST28/A606 Sorter/stapler punch unit
photo interrupter ................................. AW02 0075 ..... 23 10
ST28/A606 Sorter/stapler punch unit
photo sensor ....................................... AW01 0070 ....... 23 5
ST28/A606 Sorter/stapler stapler drive section motor
(square, horizontal) ............................. AX05 0100 ...... 15 11
ST28/A606 Sorter/stapler stapler drive section motor
(square, vertical) ................................. AX06 0081 ...... 15 32
PART DESCRIPTION
PART NUMBER
MAN LOC
ST28/A606 Sorter/stapler stapler motor
(square, vertical) ................................. AX05 0057 ........ 7 29
ST28/A606 Sorter/stapler stapler
ST28/A606 Sorter/stapler transport section
photo interrupter with actuator(2) ........ AW02 0049 ..... 17 19
ST28/A606 Sorter/stapler transport
section photo sensor ........................... AW02 0087 ....... 17 8
Tandem tray assembly (7660/7670) ....... A176 6601............ 39
Tandem tray motor (7660/7670) ............. A096 5300....... 39 24
Tandem tray motor (7660/7670) ............. A096 5301......... 41 7
Tandem tray photo interrupter
(2) (7660/7670) ................................... AW02 0008 ..... 39 20
Tandem tray photo interrupter
(4) (7660/7670) ............................AW02 0056.. 39 18, 41 13
Toner density sensor (in developer unit) AW23 0006 ..... 69 24
Toner end sensor (in toner supply unit) .. AW31 0003 ....... 67 2
Toner motor ............................................ A096 5325....... 65 30
Toner supply unit (does not include motor) . A097 3150......... 67 1
Transfer belt ........................................... A096 3852......... 71 3
Transfer belt cleaning blade ................... A096 3938....... 71 28
Transfer belt housing.............................. A096 3924....... 71 31
Transfer bias roller.................................. A096 3870......... 71 9
Transfer unit high voltage board ............. AZ30 0045....... 71 26
Transport unit lever................................. A096 3960....... 15 25
Universal tray assembly ......................... A176 6511............ 43
Vertical transport micro switch................ 1204 2355 ..... 53 102
Waste toner bottle .................................. AA03 2020 ...... 53 28
ERROR CODES
reset by turning power off and back on again. Some codes will disable only that part of the machine, but will
allow it to otherwise operate. reset procedure: Enter SP Mode. Turn power off and then back on again to reset.
If a trouble code occurs while in SP mode, it will not display. You will not be able to exit by touching quit. To
confirm this situation, enter Copy in SP mode. The Service call number will display.
There are no codes listed in service manual for operator problems. Presumably, machine will display a graphic printed
message on LCD.
192: High scan motor temperature.
101: Exposure lamp, exposure thermal switch, triac,
optics board.
302: Charge corona, HVT problem.
103: Power problem.
303: Charge wire cleaner motor problem.
104: Exposure lamp problem. Main relay, optics board, or
341: Developer motor lockup.
communication between main board and optics board.
342: Toner collection motor problem.
120: Scan home problem; sensor, motor, board.
343: Toner collector bottle out of position.
121: Scan home problem; sensor, motor, board.
351: Vsg problem. Should be 4.2 or less. ID sensor or
125: Scanning too slow.
main board.
126: Scanning too fast.
352: TD (toner density) sensor problem or bad toner mix.
127: Scan motor or optics board.
353: Vsp problem. Image density sensor, drum, hvt,
developer bias.
140 & 141: Lens vertical home sensor.
354: Vsp problem. Image density sensor bad or just dirty,
142 & 143: Lens horizontal home sensor.
drum, blace, hvt, developer bias, dirty charge
144 & 145: 3rd scan home sensor problem.
corona, bad discharge (quenching) lamp, bad
146: Lens motor, optics board or 3rd scan motor problem.
erase lamp.
190: Optics thermistor.
355:
Vtd
problem. Toner density sensor or undertoned.
191: Scan motor thermistor.

202

TENTH EDITION
RICOH 7650 / 7660 / 7670

356: Vtd problem. Toner density sensor or overtoned.
357: Vsp problem. Dirty image density sensor, bad
sensor or bad drum.
358: Vsp problem. Image density sensor, drum, toner spray.
361: Incomplete drum potential sensor calibration. Drum
sensor, drum shaft not grounded, bad drum, bad
charge corona.
364: Vd out of specs. Drum, drum potential sensor,
charge corona.
365: Vl out of specs. Dirty optics, bad drum, drum
potential sensor, charge corona.
366: Vr out of specs. Drum or drum ground.
402: Transfer belt, power pack or contact.
442: Drum thermistor open.
500: Bypass motor locked.
501: Paper feed motor locked.
502: 1st tray lift problem.
503: 2nd tray lift problem.
506: 3.5K LCT paper tray motor problem.
507: 3.5K LCT paper tray motor locked.
508: Tandem rear fence drive motor problem.
510 & 511: Tandem side fence home sensor problem.
520: Duplex/fuser drive motor.
522 & 523: Duplex jogger home problem.
541: Fuser thermistor or optics board.
542: Fuser temperature too low. Lamp, thermistor, AC driver.
543: Fuser temperature too high. Thermistor, main board.
544: Fuser temperature too high. AC driver, optics board,
main board, connection.
545 & 546: Fuser temperature too low. Fuser thermistor, AC
drive board, fuser lamp, main board or optics board.
547: Fuser lamp stays on. AC drive board.

548: Fuser temp is unstable. AC drive board, thermistor.
600: Communication problem between main board &
operation panel.
optics board.
603: Main board problem.
620: Communication problem between main board and
document feeder.
Staple/sorter.
700: DJF (dual job feeder = document feeder) feed in
motor problem.
701: DJF transport belt motor problem.
702: DJF feed out motor problem.
703: DJF inverter problem.
730: Staple/sorter main motor problem.
731: Staple/sorter bin drive motor problem.
732: Staple/sorter tray shift motor.
733: Staple/sorter lift motor/stack height sensor.
735: Staple/sorter jogger motor problem.
737: Staple/sorter gripper motor problem.
738: Staple/sorter staple home problem.
740: Staple/sorter drive motor problem.
741: Staple/sorter bin rear plate motor problem.
742: Staple/sorter stack feed out motor problem.
743: Staple/sorter punch motor problem.
744: Staple/sorter staple jam release problem.
745: Staple/sorter grip unit motor problem.
900 & 901: Mechanical counter.
940: Main switch problem or main board.
Full used toner bottle: With main power switch ON, remove waste toner bottle and empty. Reinstall and close front
doors.
SIMULATIONS
USER PROGRAM MODE: Customer adjustments, some of which the technician may find useful. Press Clear modes
key. Press and hold clear/stop key for three seconds, until User tool menu displays. Press the number of the
menu item you wish to access. Press menu to return to menu. Press Exit to return to user tool menu display.
Presumably, the owner's manual will explain what each one is in detail.
1: Auto reset/auto off
6: Set user code
2: Select special tray
7: Check/reset copy count
3: Set operation modes
8: Reset user code data
4: Change r/e
9: Reset user codes/counters
5: Set standard tray display
10: Select document feeder modes

203

TENTH EDITION
RICOH 7650 / 7660 / 7670

User Program Mode - continued
Touch panel adjustment: If display is out of position, touching a key may not yield desired result. Press "Interrupt"
and hold, while pressing "Clear/stop" for 3 seconds or more. Display will tell you what to do next. Touch upper
left corner with pointed object (such as pen.) Then touch a few other locations. You should see a (+) exactly
where you touched. If more than 7mm away from correct point (less than ) repeat the adjustment. Press
"Enter" to save (#). Touch clear/stop to quit.
SIMULATIONS SP MODES (service modes)
program). To enter the "SP mode", first, press Clear modes key (this has the "C" in a diamond. Clear /stop has
for three seconds. A screen will list the various modes. Touch the number of the one you want. To move to next
screen, use up/down keys. To exit the mode, press "Quit." To return to index menu, touch "index." To go to the
next page, touch "Next." To back up a page, touch "Prev." To make a test copy while in a test mode, press
"Copy in SP." To return to index menu, press Index. To change to a different menu screen, press next.
SP modes (viewable on touch screen)
1: SP ADJUSTMENT
Page 1
Developer initial setting. Do after replacing
developer.
Process control setting. Do after replacing
drum potential sensor, drum, exposure
lamp, charge corona or charge wire,
mirrors or lamps around drum, charge
P.P./Ram.
Fusing idling period.
Fuser temperature adjustment.
Page 2
Charge wire cleaner (on or off.)
Paper feed timing(registration roller buckle.) All
feed stations. Default is 00. change with
+/- keys.
Page 3
Lead edge registration.
Lead edge void.
Vertical magnification
Horizontal magnification.
Page 4
Side to side registration (might be document
feeder.)
Side position variation of original adjustment.
Page 5
Lens error correct.
Focus.
Scan motor (factory only.)
Automatically adjust auto density sensor
Page 6
Document feeder registration.
Document feeder side to side registration.
Document feeder thick paper stop position.
Document feeder gap between 1st & 2nd
originals.
Page 7
Toner supply mode. Default is auto.
Factory.
Toner supply ration in fixed mode.
Auto process on or off.
Page 8
Grid bias voltage when process control is off.
Developer bias voltage when process control
is off.
Factory use settings.
Page 9
Exposure lamp adjust.
Transfer voltage in process control.
Transfer adjustment for 1st side of paper.
Transfer current for 2nd side of duplex.
Image Density initial setting.
Page 10
Initialize bypass size sensor.
Page 11
Various adjustments for duplex jogger.
Page 12
Various adjustments for jogger span.
Page 13
Staple position adjustment.
Page 14
Vertical punch holes position.
Page 15
Duplex positioning roller (timing for buckle at
separation roller.)
Page 16
There is no page 16.
Page 17
Taiwanese paper.
Machine version.

204

TENTH EDITION
RICOH 7650 / 7660 / 7670

SIMULATIONS SP MODES (service modes) - continued
2: SP TEST MODE
Page 1
Free run without paper.
Free run without paper or exposure lamp.
Free run without jam detect.
Paper size select in bypass.
Page 2
Toner density recovery. Rotates both
developer motors and toner motor.
3: DATA OUT MODE

Page 1
Calibration potential o drum potential sensor
when -100v on drum
Calibration potential o drum potential sensor
when -800v on drum
Dark pattern potential.
Dark pattern potential.
Light pattern potential.
Residual potential.
Page 2
Charge corona grid bias voltage during
process control.
Developer bias voltage during process control
data initial setting.
Image density sensor bias voltage during
process control data initial setting.
Page 2
Exposure lamp voltage display.
Toner supply level display.
4: SP SPECIAL FEATURES
Page 1
Copy count up or down.
Counts once or twice when 11x17 copied.
Page 2
Enable user code mode.
Enable PM warning.
Set PM interval after clearing counter.
Page 3
Auto sort mode automatically.
Auto feed-out of duplex last copy.
Max quantity in staple mode set to 50.
Max copy quantity in sort and stack mode to
50.
Page 4
Auto access to border/center erase in platen
cover mode.
Auto select of right margin for duplex back side.
Duplex sorter possible from bypass feed.
Page 3
APS sensor test.
Inputs
Outputs
Page 4
Document feeder free run without copier.
Finisher free run without copier.
Page 5
Toner collection drive.
Page 3
Transfer voltage in process control data
initialization.
Toner supply mode (auto, detect or fixed.)
Page 4
Toner Density sensor output
Image density sensor output
Drum potential while detecting ID sensor
pattern.
Page 5
ADS sensor output.
Fuser temperature.
Drum temperature.
Optics temperature.
Page 5
Special features sort bin.
Limits user access to user tools.
Page 6
Fuser lower temperature limit select.
Trail edge erase in duplex.
Page 7 & 8
Paper size change.
Page 9
Service center phone number (will display on
screen.)
Serial number.
Page 10
Select staple mode
Original size detect.
ROM part number for each board.

205

TENTH EDITION
RICOH 7650 / 7660 / 7670

SIMULATIONS SP MODES (service modes) - continued
6: Jam/service call counters
Page 1
Total number of each service call. Scroll with
up/down arrows.
Total number of jams in copier and
accessories.
7: Copy counters
Page 1
Main motor rotation time.
Total originals through doc feeder.
Total copies.
Total copies for each size.
Page 2
Total copies for each magnification.
Total copies for edit.
Page 3
Total copies for each mode.
8: Counter clear
Page 1
Clear all service call counters.
Clear all jam counters.
Clear original jam counters.
Clear all copy counts, except total.
9: PM counter clear
Page 1
Total copies since last PM.
Clear PM counter.
Page 2
Total PM copies on each unit (scanner,
drum.)
Clear counter for above.
Total number of jams in each location.

Total jams at each feed.
Total jams in doc feeder in each location.
Total jams in doc feeder.
Page 4
Total copies for each mode
Total copies for each consumable (toner end,
staples, etc.)
Page 5
Total staples by position.
Total punches.
Page 6
Total copies by feed station.
Page 2
Clear all counters, except total.
Page 3
Total PM copies for each feed unit.
Clear counter for above.
Page 4
PM counter for feed stations.
Page 5
PM counter for duplex, doc feeder.
10: Memory clear

Page 1: Memory clear & memory all clear. Returns all settings to default.
Inputs
Tests switches & sensors. Enter the "SP mode." Press Clear modes key (this has the "C" in a diamond. Clear /stop
has the "C" without a diamond). Then press "1". Press "0". Press "7". Then press and hold down the
"Clear/Stop" key for three seconds. A screen will list the various modes. Select SP test mode. You can Copy
in SP mode, if necessary as well. Touch Input 00. Enter the number of the one you want. Press Enter.
1: Registration sensor
9: Built in LCT down switch
2: Fuser exit sensor
10: 2nd paper near end sensor
3: Exit sensor
11: 3rd paper near end sensor
4: Vertical transport cover switch
12: Built in LCT paper set sensor
5: 1st tray switch
13: 2nd paper size switch
6: Bypass paper end sensor
14: 2nd tray set detection
nd
7: 2 paper end
15: 3rd tray set switch
8: 3rd paper end
16: Built in LCT set detect/4th tray set switch

206

TENTH EDITION
RICOH 7650 / 7660 / 7670

Inputs - continued
17: 1st paper feed sensor
18: 2nd paper feed sensor
19: 3rd paper feed sensor
20: 4th paper feed sensor
21: 2nd lift sensor
22: 3rd lift sensor
23: Built in LCT tray down sensor/4th lift sensor
24: Fusing unit set detection
25: Drum unit set detect
26: Right tandem paper end sensor
27: Left tandem paper end sensor
28: Right tandem tray set detect
29: Left tandem tray set detect
30: Rear fence return sensor
31: Rear fence home position sensor
32: Tandem base plate down sensor
33: Tandem 1st paper near end sensor
34: 1st lift sensor
35: Side fence home sensor
36: 3.5K paper end sensor
37: 3.5K set detect
38: 3.5K lift sensor
39: 3.5K tray down switch
40: 3.5K paper feed sensor
41: 3.5K tray down sensor
42: 3.5K door switches
43: 3.5K paper position sensor
44: Duplex jogger home sensor
45: Duplex entrance sensor
46: Duplex transport sensor
47: Duplex exit sensor
48: Duplex unit set detect
49: Duplex paper end sensor
50: Toner end sensor
51: Toner overflow sensor
52: Bypass table switch
53: Front door interlock
54: Toner waste bottle switch
55: Bypass motor lock detect
56: Developer motor lock detect
57: Main motor lock detect
58: Not used
59: Paper feed motor lock detect
60: Fuser/duplex motor lock detect
61: Bypass feed motor lock detect
62: Duplex paper guide sensor
63: Not used
64: Not used
65: LCT paper near end sensor
66: Guide plate position sensor
67: 3.5K feed motor lock detect
68: Side fence closed sensor

91: Auto response sensor
92: Key counter set detect
101: Staple/sorter entry sensor
102: Staple/sorter proof exit sensor
103: Staple/sorter bin jam sensor or half turn sensor
104: Staple/sorter bin sensor/stack height sensor
105: Staple/sorter bin home/stack height sensor
106: Staple/sorter wheel sensor/lower limit sensor
107: Staple/sorter bin rear plt open sensor/jogger sensor
108: Staple/sorter bin rear plt close sensor/jogger sensor
109: Staple/sorter jogger home sensor
110: Staple/sorter grip home sensor
111: Staple/sorter staple home sensor/stack feed out belt
sensor
112: Staple/sorter stapler home/hammer sensor
113: Staple/sorter staple end switch
114: Staple/sorter paper sensor
115: Staple/sorter interlock
116: Staple/sorter transport motor encoder
117: Staple/sorter punch unit detect
118: Staple/sorter punch home sensor
119: Staple/sorter waste overflow sensor
120: Staple/sorter cartridge set switch
121: Staple/sorter unit set detect
122: Staple/sorter pull out position sensor
131: Scan home sensor
132: Lens vertical home sensor
133: Lens horizontal home sensor
134: 3rd scan home sensor
135: Platen sensor 1
136: Platen sensor 2
137: Optics thermistor
151: RDH one turn sensor
152: DJF original set sensor/pulse generator sensor
153: DJF original feed/set sensor
154: Recycle sensor
155: DJF lift switch/width sensor
156: DJF feed out motor encoder/registration sensor
157: DJF transport motor encoder/inverter sensor
158: DJF feed in motor encoder/feed out sensor
159: DJF registration sensor 2
160: DJF original width sensor 1/transport belt motor
encoder
161: DJF original width sensor 2/feed in motor encoder
162: DJF original width sensor 3/inverter motor encoder
164: DJF feed out sensor/lift switch
165: RDH position sensor
166: DJF position sensor
167: DJF feed in cover sensor
169: DJF original length sensor

207

TENTH EDITION
RICOH 7650 / 7660 / 7670

Outputs
Turns on electrical components, such as lamps, motors, solenoids. Enter the "SP mode." Press Clear modes key
(this has the "C" in a diamond. Clear /stop has the "C" without a diamond). Then press "1". Press "0". Press "7".
Then press and hold down the "Clear/Stop" key for three seconds. A screen will list the various modes. Select
SP test mode. Press Next. Touch Output 00. Enter the number of the one you want. Press Enter. Press
ON to operate and OFF to stop.
80: Main switch off solenoid
2: Junction solenoid
41: 2nd lift motor; down
101: Staple/sorter trnsp mtr proof
3: LCT feed clutch
42: 3rd lift motor; up
102: Staple/sorter main motor
4: Bypass feed clutch
43: 3rd lift motor; down
103: Staple/sorter exit motor
5: Duplex transport clutch
44: 4th lift motor; up
104: Staple/sorter turn gate solenoid
6: Toner clutch
45: 4th lift motor; down
or junction solenoid
7: Bypass pickup solenoid
46: Rear fence motor; CCW
105: Staple/sorter bin motor/
8: Guide plate solenoid
47: Rear fence motor; CW
positioning roller solenoid
9: LCT pickup solenoid
48: 1st feed clutch
nd
106: Staple/sorter jogger motor
10: Toner bottle motor
49: 2 feed clutch
107: Staple/sorter bin rear plate/shift
11: Duplex transport clutch
50 : 3rd feed clutch
motor
12: Pressure arm solenoid
51: 4th feed clutch
108: Staple/sorter grip motor/stack
13: Duplex position solenoid
52: Registration clutch
feed out motor
14: LCT down switch LED
53: Main power relay
109:
Staple/sorter
grip solenoid/shift
16: Main motor forward
54: Erase lamp
tray
lift
motor
17: Main motor backwards
55: Charge corona wire clnr motor
110: Grip solenoid
18: Fuser/duplex motor
56: Transfer belt position solenoid
111: Stapler unit motor
19: Developer motor
57: (-)100Volt calibration mode
112: Staple/sorter stapler motor
20: Bypass feed motor; low speed
58: (-)800 Volt calibration mode
113: Staple/sorter punch motor
21: Bypass feed motor; high speed
59: Quench lamp/Pre transfer lamp
131: Optics fan
22: LCT motor; up
60: Charge grid (copy)
152: DJF original gate solenoid
23: LCT motor; down
61: Charge grid (ID)
153: RDH inverter solenoid
24: Paper feed motor; low speed
62: Bias (copy)
154: READY LED; DJF push plate
25: Paper feed motor; high speed
63: Bias (non-image)
solenoid
26: Dehumidifier relay
64: Bias (ID pattern)
155: AUTO LED/RDH feed in clutch
27: 1st pickup solenoid
65: Transfer corona current
157: DJF feed in motor
nd
66: Exhaust fan; slow
28: 2 pickup solenoid
158: DJF feed out motor
rd
67: Exhaust fan; fast
160: DJF belt drive motor
th
68: LCT up
162: DJF separator solenoid/
st
69: LCT down
31: 1 pressure solenoid
inverter motor
nd
70: Optics cooling fan 2
32: 2 pressure solenoid
163:
RDH
feed out motor
71: AC cooling fan
33: 3rd pressure solenoid
165:
DJF
stopper
solenoid/RDH
72: Duplex fan
34: 4th pressure solenoid
friction belt motor
73: Scan motor cooling fan
35: Toner collect motor; high
166: DJF inverter solenoid/RDH
74: Drum fan; high speed
36: Toner collect motor; low
ready LED
75: Drum fan; low speed
37: Tandem lock solenoid
167:
DJF
feed in clutch
76: LCT feed motor; high
38: 1st lift motor; up
77: LCT feed motor; low
39: 1st lift motor; down
78: Drum ground relay off
40: 2nd lift motor ; up

208

TENTH EDITION
RICOH 7650 / 7660 / 7670

DJF: (document feeder) adjustments.
VR101: One sided original registration.
VR102: Two sided original registration.
VR103: Feed in motor speed (high speed.)
VR104: Feed in motor speed (low speed.)
VR105: Belt drive motor speed.
VR106: Feed out motor speed (low speed.)
VR107: Feed out motor speed (high speed.)
Note 1: Document feeder has a variety of tests that are done with dipswitches. These are in a complicated matrix,
which is not included here, but are in the factory service manual; pages 7-26 and 7-27.
Note 2: If LEDs 101 & 102 are lit, it means the motors listed above are at the correct speed.
Note 3: If LED 101 is on and 102 is off, it means the particular motor is running too fast.
Note 4: If LED 101 is off and 102 is on, it means the particular motor is running too slow.
RDH: (recirculating document handler) adjustments are done through SP modes.
LED 101: If lit, motor speed is too fast.
LED 102: If lit, motor speed is too slow.
Stapler/sorter.
LED 100: If lit steadily, stack feed-out motor is correct. If flashing, it is too fast or too slow.


209

TENTH EDITION
SHARP AL-1215 / AL-1340 / 1451 / 1530CS

SHARP 1540CS / 1551 / 1551CS
SHARP AR-122E / 123E / 152E / 153E / 157E
Equivalent Machines: Xerox WorkCentrePro15 /
Pro 16, XL2120, 2130, 2140DF.
Toshiba E-Studio 120 / 150
Profile: Digital.
AR Models: Speed: 122/123 are 12 copies per minute.
Others are 15 copies per minute. 122/152 have single
sheet bypass. 153/157 have multi-bypass. 157 has 2nd
cassette, duplex and built in doc feeder. Doc feeder
and 2nd cassette are optional on 153, not available on
others. Color scanning and GDI printing are optional on
all. 157 has 16MB memory. Others have 8MB.
AL Models: (That is AL, not all) 1340 is 13 copies per minute, with single sheet bypass. 1451 is 14 copies
per minute, with document feeder and manual bypass. 1551 is 15 copies per minute, with reversing
document feeder, stack bypass and duplex.
1215 is 12 copies per minute, with single sheet bypass. 1530CS is 12 copies per minute, with color scanner
and single sheet bypass. 1540CS is 12 copies per minute with color scanner, document feeder and single
sheet bypass. 1551CS is 12 copies per minute with color scanner, reversing document feeder, 2nd cassette,
duplex and stack bypass.
SHARP AR CONSUMABLES
SUPPLY
XEROX PRO CONSUMABLES
STATED YIELD
Toner (210 grams) AR-152MT ..............................8,000 copies.

Developer (170 grams) AR-152MD ......................25,000 copies
Drum kit AR-152DR..............................................25,000 copies
PART NUMBER
STATED YIELD
Toner ..................... 6R972 ................................................6,000

Drum...................... 13R563 .......................................................
XEROX XL CONSUMABLES
SHARP AL CONSUMABLES
SUPPLY
SUPPLY
STATED YIELD
Toner (220 grams toner & 190 grams developer):

AL-100TD................................................................... 6,000
Toner (124 grams toner & 190 grams developer):
AL-110TD................................................................... 4,000
Drum: AL-100DR............................................................. 18,000
SUPPLY
PART NUMBER
STATED YIELD
Toner ..................... 106R482 ............................................4,000

Drum...................... 13R551 ............................................18,000
AR-OPTIONS
Option
Designation
Document Feeder........................................................ AR-SP5

2nd cassette ..................................................................AR-D16
122/123/152 Color scanner/GDI printer................... AL-12PKM
153/157 Color scanner/GDI printer.............................. AR-PG2


210

TENTH EDITION
SHARP AL-1215 / AL-1340 / 1451 / 1530CS

SHARP 1540CS / 1551 / 1551CS
SHARP AR-122E / 123E / 152E / 153E / 157E
To read total copies: Hold down Clear key for five seconds or use simulation 22-5.
Note: Developer & drum procedures refer to AR models, not to AL or any Xerox.
Developer replacement: Open right side & front doors. Remove 1 screw in front that locks in developer unit. Slide unit
out. Remove cover (1 screw.) Empty old developer and replace with one bag of new developer. Reassemble toner
hopper and reinstall. There is no developer calibration.
Drum replacement: Remove toner developer unit and slide out drum unit. Remove drum mounting plate (front.)
Remove drum cylinder.
Drum blade replacement: Remove drum, remove charge corona (2 screws.) Remove drum blade (2 screws).
To approximate how much toner is remaining: Press and hold both density keys for five seconds. Approximate
percentage of toner remaining will display.
AR models: When toner is getting low, toner light will light steadily, but machine will still be operable.
AR & AL models: When toner is empty, toner light will flash and machine will not operate. AL will not give a warning.
Resetting the drum counter: Simulation 24-07. However, AR models have no drum light to reset.
Waste toner disposal: Waste toner is sent to a waste toner bottle, which is part of the toner cartridge.
Toner saver mode: This can be done for auto and manual modes, but not for photo. Enter exposure manual mode.
Hold down the exposure mode selector key for abut five seconds, until the photo indicator flashes. Press the light
density key to go into toner saver (1). Press the dark key to go into the normal mode (5.)
Copy quality adjustment: There are several obvious customer choices. Auto, manual (text) and photo mode. Also, the
customer can select toner saver mode or non-toner saver mode, with the key to the left of the density keys. To make
the easiest copy quality adjustment, hold the exposure key for about 5 seconds until the "auto" indicator is lit. You can
then adjust the auto exposure with the density keys. For document feed copy quality adjustment, repeat the
procedure with the SPF lamp lit. Technician adjustment procedure: Should be done in AE mode, TEXT mode,
PHOTO mode, and in toner saver modes for TEXT and AE. Enter simulation mode 46-01. Enter non-toner saver
mode. Select the mode. Set density to 3 (center). Exposure lamp voltage will display. Make a test copy. Change the
value with the number keys as needed. Then set the density to 1 and repeat the procedure. Repeat again at density
5. Do the procedure in each mode (AE, Text, Photo) and do each in both non-toner saver and toner saver (there is
no photo toner saver mode). Manual is confusing. You make your changes at setting 3. I cannot determine if you can
also change the other settings, or if they are automatically calculated and set.
PARTS AND MAINTENANCE ITEMS - SHARP AL-1340/1451/1551 (NOT

CS)
PART DESCRIPTION
PART NUMBER MAN LOC CODE
2nd paper feed unit (1551) ................ CFRM-0009RS51 ...28 17 ......BG

2nd paper feed unit actuator.............. MLEVP0033QSZZ ..29 16 ...... AF
2nd paper feed unit pickup roller assy.. CROLP0015QS01 ..29 25 ......AU
2nd paper feed unit pickup rollers (2) PGUMR0217FCZZ .Not listed .....
Note: There are differences between some AL & AR parts
2nd paper feed unit sensor board...... VHPGP1A71A1-1 ...29 15 ......AG
2nd paper feed unit tray detect switch ...QSW-B0003QSZZ ..29 24 ...... AF
2nd paper feed unit wrap spring ........ MSPRC0161QSZZ .29 8 ........ AF
ADF 2nd roller.................................... NROLR0922FCZZ ..7 31 ........AR
ADF feed in actuator.......................... MLEVP0009QSZZ ..7 9 ..........AD
ADF hinge; left (1451)........................ MHNG-0003QSZZ ..5 22 ........ AX
ADF hinge; left (1551)........................ MHNG-0005QSZZ ..3 30 ........ AY
ADF hinge; right (1451) ..................... MHNG-0004QSZZ ..5 32 ........ AX
ADF hinge; right (1551) ..................... MHNG-0006QSZZ ..3 45 ........ AY
Note: AL-1551 and AL-1551CS are not the same machine
ADF motor ......................................... RMOTP0013QSZZ .4 13 ........ BB
ADF original tray ................................ LSOU-0004QSZZ ...3 1 .......... AX
ADF original tray assembly (1451) .... DUNT-0032RSZZ ...5 901 ...... BZ
ADF pickup roller ............................... NROLP0024QSZZ..7 27 ........ AL
ADF pickup unit (1451) ...................... CFRM-0011RS51 ...5 11 ........ BF
PART DESCRIPTION
ADF pickup unit (1551).......................CFRM-0011RS55... 3 11 .........BF

ADF sensor board ..............................CPWBF0009RS51 . 7 7 .......... AG
ADF sheet (might be separator) .........PSHEZ0039QSZZ.. 4 2 .......... AG
ADF sheet (might be separator) .........PSHEZ2174FCZZ .. 4 1 .......... AB
ADF sheet (might be separator) .........PSHEZ2174FCZZ .. 6 25 ........ AB
ADF sheet mounting plate..................LPLTP0013QSZZ... 4 3 .......... AD
ADF slit glass
(part of platen glass assembly) ......PGLSP0002QSZZ.. 1 37 ........ AU
ADF transport clutch (1551) ...............PCLC-0002QSZZ ... 4 28 ........ AV
ADF white mat....................................PCUSS0010QSZ1.. 3 56 ........ AV
ADF wrap spring.................................MSPRC1316FCZ1 . 7 18 ........ AE
Bypass 2nd roller (1551) ....................NROLR0922FCZZ.. 23 1 ........ AR
Bypass actuator (1340/1451) .............MLEVP0007QSZZ.. 22 17 ...... AD
Bypass extension tray flap .................LSOU-0003QSZZ... 23 49 ...... AK
Bypass feed sensor board (1340/1451)..CPWBF1177DS5B . 22 1 ........ AQ
Bypass pickup clutch spring ?(1551) .MSPRC1315FCZ1 . 23 16 ...... AD
Bypass pickup clutch spring ?(1551) .MSPRC1316FCZ1 . 23 27 ...... AE
Bypass pickup roller (1551)................NROLP1008FCZZ.. 23 5 ........ AK
Bypass separator pad (1551) .............PSHEZ2026FCZ1 .. 16 29 ...... AB
Cassette assembly .............................CCASP0001RS53 .. 26 901 .... BE

211

TENTH EDITION
SHARP AL-1215 / AL-1340 / 1451 / 1530CS

SHARP 1540CS / 1551 / 1551CS
SHARP AR-122E / 123E / 152E / 153E / 157E
PART DESCRIPTION
Cassette backstop..............................LPLTM2642FCGZ.. 26 4........ AD

Cassette springs (2) ...........................MSPRC0108QSZZ. 26 15...... AC
CCD assembly ...................................CDAIU0008RS59 ... 11 7........ BP
CDROM..............................................CDSKA0013QS31.. 30 106.....AL
DC power supply (1340) ....................CPWBF0017QS32 . 17 13...... BU
DC power supply (1451/1551) ...........CPWBF0017QS35 . 17 13...... BU
Drive motor (included in drive unit) ....RMOTP0010QSZZ. 19 2........ BN
Drive unit (1340/1451)........................CPLTM0042RS54 .. 19 901.... BP
Drive unit (1551).................................CPLTM0042RS53 .. 19 901.... BP
DSP sensor (1451/1551)....................DUNT-0084QS11... 17 501.... AU
Duplex motor (1551) ..........................RMTOP0012QSZZ. 15 35..... AW
Exit extension flap ..............................LSOU-0008QSZZ... 1 4.......... AH
Exposure lamp ..................................CREFL0003QS33 .. 10 3........ BQ
Exposure lamp harness/flat cable ......DHAI-0041QSZZ .... 10 6.........AF
Fan .....................................................NFANP0005QSZZ . 15 12..... AW
Fuser drive gear .................................NGERH0540FCZ3 . 18 19...... AD
Fuser exit sensor board (PPD2).........CPWBF1177DS59 . 18 13...... AV
Fuser heat lamp .................................RLMPU0010QSZZ . 18 22...... BA
Fuser heat roller ................................NROLI0014QSZZ... 18 21.......AZ
Fuser heat roller bearings (2).............NGERH0567FCZZ . 18 20...... AG
Fuser pressure roller ..........................NROLR0028QSZZ . 18 27.......AZ
Fuser pressure roller bushings (2) .....NBRGP0260FCZ1 . 18 24...... AD
Fuser pressure roller scraper .............LPLTM0022QSZ3 .. 18 29.......AF
Fuser separator pawls (3) ..................CTME-0229FC03 ... 18 11...... AG
Fuser thermistor .................................RDTCT0128FCZZ.. 18 9........ AR
Fuser thermal switch ..........................CTHM-0019DS52... 18 12.......AT
Fuser unit ...........................................DUNTW0014RS12. 18 901.....BT
GDI board...........................................CPWBF0012QSE1. 17 6........ BC
GDI memory board (6MB)..................CPWBF0013QSE2. 17 10......BM
GDI to main board harness (flat cable) ...DHAI-0063QSZZ .... 17 17...... AG
Hinge socket; left (1451/1551 ............PGIDM0019QSZZ.. 11 37...... AH
Hinge socket; right(1451/1551) ..........PGIDM0020QSZZ.. 11 38...... AH
Laser unit ...........................................DUNTK0013QS11.. 13 4 ........BT
Main board (1340)..............................CPWBX0101QS46. 17 4.........BZ
Main board (1451)..............................CPWBX0101QS4C 17 4.........BZ
PART DESCRIPTION
Main board (1551) ............................. CPWBX0101QS4J..17 4 ........ BZ

Main motor......................................... RMOTP0010QSZZ .19 2 ........BN
Operation panel board (1340)............ CPWBF0014QSE1 .8 8 ..........BC
Operation panel board (1451)............ CPWBF0014QSF3 .8 8 ..........BD
Operation panel board (1551)............ CPWBF0014QSF1 .8 8 ..........BD
Operation panel copy key (start button).. CBTN-0009QS01....8 2 ......... AG
Operation panel overlay (1340) ......... PFILZ0001QS12.....8 1 .........AS
Operation panel overlay (1451) ......... PFILZ0001QS30.....8 1 ..........AS
Operation panel overlay (1551) ......... PFILZ0001QS29.....8 1 ..........AS
Operation panel switches .................. QSW-P0005QSZZ ..Not listed .....
Owner's manual (1340)...................... TINSE0675QSZZ....30 7 ........AV
Ozone filter ........................................ PFILZ0002QSZZ ....1 23 ........ AL
Paper exit actuator............................. MLEVP0005QSZZ ..14 5 ........AD
Paper exit sensor board..................... CPWBF1177DS57..14 4 ........AV
Paper pickup roller assembly............. CROLP0015QS01 ..16 20 ......AU
Paper pickup rollers (2)...................... PGUMR0217FCZZ .Not listed .....
Paper pickup wrap spring .................. MSPRC0161QSZZ .16 16 ...... AF
Platen cover assembly....................... CCOVH004RS51....2 901 ......BC
Platen cover white mat ...................... PSHEZ0034QSZ1 ..2 3 ..........AV
Platen glass assembly (1340)............ CFIX-0003QS52 .....1 501 .....BA
Platen glass assembly (1451/1551)... CFIX-0003RS59 .....1 501 ......BB
Registration actuator.......................... MLEVP0006QSZZ ..16 2 ........AD
Registration roller; lower .................... NROLR0013QSZZ..16 7 ....... AQ
Registration sensor............................ CPWBF1177DS58..16 1 ....... AQ
Registration wrap spring .................... MSPRC1316FCZ1..16 11 ......AE
Scan cable (2).................................... PWIR-0003QSZZ....10 1 ........AR
Scan home sensor............................. CPWBF1177DS5A .11 9 ........ AT
Scan motor ....................................... RMOTP0011QSZZ .10 20 ......BA
Side door micro-switch assembly
(2 switches).................................... CSW-M0004RS51 ..20 4 .......AW
Toner motor ....................................... RMOTD0009QSZZ .15 9 ........AU
Transfer corona assembly ................. CHLDZ0010RS52...9 18 ........AU
Tray detect switch.............................. QSW-B0003QSZZ ..16 26 ...... AF
PARTS AND MAINTENANCE ITEMS - SHARP AL-1215 / 1530CS / 1540CS /

1551CS
PART DESCRIPTION
2nd paper feed unit (1551CS).............CFRM-0009RS54... 26 17 ......BF

2nd paper feed unit actuator ...............MLEVP0033QSZZ.. 27 16 ......AF
2nd paper feed unit photo interrupter..VHPGP1A71A1-1... 27 15 ..... AG
2nd paper feed unit pickup roller assembly
(1551CS).........................................CROLP0015QS01.. 27 25 ..... AU
2nd paper feed unit pickup rollers
(1551CS).........................................PGUMR0217FCZZ. No listing
2nd paper feed unit tray detect switch QSW-B0003QSZZ.. 27 24 ......AT
2nd paper feed unit wrap spring..........MSPRC0161QSZZ. 27 8 ........AF
ADF drive motor ..................................RMOTP0013QSZZ. 4 13 ....... BB
ADF feed in actuator ...........................MLEVP0009QSZZ.. 7 9 ......... AD
ADF feed in sensor .............................RDTCT0004QSZZ.. 4 37 ........AL
ADF hinge sockets (2).........................PGIDM0020QSJZ .. 10 30 .... AH
ADF hinges (2) 1540CS ......................MHNG-0017QSZZ.. 5 21 ....... AQ
ADF hinges (2) 1551CS ......................MHNG-0019QSZZ.. 3 30 ....... AS
ADF original tray .................................LSOU-0035QSZZ... 3 1 ......... AR
ADF pickup roller.................................NROLP0024QSZ1.. 7 27 ....... AH
PART DESCRIPTION
ADF pickup unit (1540CS) .................. CFRM-0011RS58 .. 7 901...... BF

ADF pickup unit (1551CS) .................. CFRM-0011RS59 .. 3 11....... BG
ADF second roller ............................... NROLR0922FCZZ . 7 31....... AR
ADF sensor board............................... CPWBF0009RS51 . 7 7......... AG
ADF sheet (might be separator) ......... PSHEZ2174FCZZ.. 4 1..........AB
ADF sheet (might be separator) ......... PSHEZ0039QSZZ . 4 2......... AG
ADF sheet (might be separator) ......... PSHEZ2174FCZZ.. 6 25........AB
ADF sheet mounting plate .................. LPLTP0013QSZZ .. 4 3..........AD
ADF slit glass...................................... PGLSP0008QSZZ . 1 23........AH
ADF to machine harness .................... DHAI-0304QSZZ.... 4 11........AP
ADF transport clutch ........................... PCLC-0010QSZZ... 4 28........ AT
ADF white mat .................................... PCUSS0025QSZZ . 3 56....... AQ
ADF wrap spring ................................. MSPRC1316FCZ1 . 7 18........AE
Note: AL-1551 and AL-1551CS are not the same machine
Bypass actuator (1215/1530CS/1540CS)MLEVP0007QSZZ . 20 17......AD
Bypass assembly (except trays; 1551CS)CFRM-0010RS54 .. 21 502... BG
Bypass feed tray flap (1551CS).......... LSOUP0003QSJZ.. 21 49......AH

212

TENTH EDITION
SHARP AL-1215 / AL-1340 / 1451 / 1530CS

SHARP 1540CS / 1551 / 1551CS
SHARP AR-122E / 123E / 152E / 153E / 157E
PART DESCRIPTION
Bypass pickup clutch spring (1551CS).... MSPRC1316FCZ1 . 21 27...... AE

Bypass pickup roller (1551CS) ........... NROLP1008FCZZ . 21 5........ AK
Bypass second roller (1551CS) .......... NROLR0922FCZZ . 21 1........AR
Bypass second roller clutch spring
(1551CS) ........................................ MSPRC1315FCZ1 . 21 16......AD
Bypass sensor board
(1215/1530CS/1540CS) ................. CPWBF0116RS54 . 20 1........ AP
Cassette assembly ............................. CCASP0001RS55.. 24 901.... BF
Cassette backstop .............................. LPLTM2642FCGZ.. 24 4........AD
Cassette springs (2)............................ MSPRC0108QSZZ 24 15......AC
CCD ................................................... Included in exposure assembly
CCD flat cable..................................... DHAI-0268QSZZ.... 10 40 ..... AZ
CDROM .............................................. CDSKA0019QS34 . 28 105.... AV
DC power supply ................................ RDENC0006QS12 . 15 13......BN
Drive unit; includes motor
(1215/1530CS/1540CS) ................. CPLTM0042RS55.. 17 901... BM
Drive unit; includes motor (1551CS)... CPLTM0042RS56.. 17 901... BM
Duplex motor ...................................... RMOTP0012QSZZ 13 35..... AW
Exit tray extension flap........................ LSOU-0008QSJZ... 1 4..........AH
Exposure lamp assembly (includes CCD)..DUNT-0276QSZZ .. 10 6........ BT
Fan...................................................... NFANP0005QSZ1 . 13 12......BR
Fuser drive gear.................................. NGERH0540FCZ3 . 16 19......AD
Fuser exit sensor board ...................... CPWBF0116RS52 . 16 13...... AP
Fuser heat lamp.................................. RLMPU0010QSZZ. 16 22...... BA
Fuser heat roller.................................. NROLI0014QSZZ .. 16 21...... AZ
Fuser heat roller bearings (2) ............. NBRGP0567FCZZ . 16 20......AG
Fuser pressure roller........................... NROLR0028QSZZ. 16 27...... AZ
Fuser pressure roller bushings (2)...... NBRGP0260FCZ1 . 16 24......AD
Fuser pressure roller scraper.............. LPLTM0022QSZ4 .. 16 29......AG
Fuser separator pawls (3)................... CTME-0229FC03... 16 11......AG
Fuser thermistor.................................. RDTCT0128FCZZ.. 16 9........AR
Fuser thermal switch........................... CTHM-0019DS52 .. 16 12...... AT
Fuser unit............................................ DUNTW0285RSZZ 16 901.... BS
High voltage board.............................. RDENC0007QSZZ. 15 6........BG
Interface board.................................... CPWBF0114QSE1 14 5........ BA
Laser unit ............................................ DUNTK0013QS13 . 11 4........ BS
Main board (1215) .............................. CPWBX0112QS31. 14 4....... BW
PART DESCRIPTION
Main board (1530CS) ......................... CPWBX0112QS32 . 14 4 ...... BW

Main board (1540CS) ......................... CPWBX0112QS33 . 14 4 ....... BX
Main board (1551CS) ......................... CPWBX0112QS34 . 14 4 ....... BX
Operation panel board (1215) ............ CPWBF0113QSE5 . 8 8 ......... BG
Operation panel board (1530CS) ....... CPWBF0113QSE1 . 8 8 ......... BB
Operation panel copy button .............. CBTN-0019QS02 ... 8 2 ..........AF
Operation panel overlay (1215).......... CPNLH0023QS01 .. 8 1 ......... AR
Operation panel overlay (1530CS)..... CPNLH0023QS24 .. 8 1 ......... AR
Operation panel switches .................. QSW-P0005QSZZ.. No listing
Owner's manual ................................. TINSE0738QSZ1.... 28 7 ....... AS
Ozone filter ......................................... PFILZ0002QSZZ .... 1 21 ........AL
Paper exit actuator ............................. MLEVP0005QSZZ.. 12 5 ....... AD
Paper exit sensor board ..................... CPWBF0116RS53.. 12 4 ....... AP
Paper feed pickup roller assembly ..... CROLP0015QS01 .. 14 20 ..... AU
Paper feed pickup rollers.................... PGUMR0217FCZZ ..... No listing
Paper pickup clutch spring ................. MSPRC0161QSZZ . 14 16 ......AF
Platen cover assembly ....................... CCOVH0004RS54.. 2 901 ......BF
Platen cover white mat ....................... GCOVH0004QSJZ . 2 2 ........ AW
Platen glass assembly........................ CFIX-0021RS51 ..... 1 501 ..... BB
PPD sensor board .............................. CPWBF0116RS51.. 14 1 ....... AP
Registration clutch spring (?).............. MSPRC1316FCZ1.. 14 11 ..... AE
Registration clutch spring (?).............. MSPRC0161QSZZ . 14 16 ......AF
Registration front actuator .................. MLEVP0006QSZZ.. 14 2 ....... AD
Registration roller; lower..................... NROLR0013QSZZ . 14 7 ....... AQ
Scan home sensor ............................. VHPGP1A71A1-1 ... 10 36 ..... AG
Scan motor ......................................... RMOTS0038QSZZ . 10 25 ......BL
Side door interlock micro switch......... CSW-M0004RS52 .. 18 4 ....... AQ
Toner motor........................................ RMOTD0009QSZZ. 13 9 ....... AU
Transfer corona assembly.................. CHLDZ0010RS52... 9 18 ....... AU
Tray detect switch .............................. QSW-B0003QSZZ.. 14 26 ......AF
PARTS AND MAINTENANCE ITEMS - SHARP AR122 / 123 / 152 / 153E & E
N
PART DESCRIPTION:
Note: There are differences between some AL & AR parts.

ADF (SPF/RSPF) pick up unit (includes clutches, rollers,
sensors, actuators, etc.) ................. CFRM-0011RS59 .. 5 901......BG
ADF 2nd roller..................................... NROLR0922FCZZ . 5 31........AR
ADF feed tray...................................... LSOU-0035QSZZ .. 3 1..........AR
ADF hinge (2) ..................................... MHNG-0019QSZZ . 3 30........ AS
ADF hinge socket; left......................... PGIDM0019QSZZ.. 12 37......AH
ADF hinge socket; right ...................... PGIDM0020QSZZ.. 12 38......AH
ADF motor .......................................... RMOTP0013QSZZ 4 13........ BB
ADF pickup roller ................................ NROLP0024QSZ1 . 4 27........AH
ADF sheet (might be separator) ......... PSHEZ0039QSZZ . 4 2..........AG
ADF sheet (might be separator) ......... PSHEZ2174FCZZ.. 4 1.......... AB
ADF sheet mounting plate .................. LPLTP0013QSZZ .. 4 3..........AD
ADF solenoid ...................................... RPLU-0015QSZZ... 4 15........ AS
ADF transport clutch ........................... PCLC-0010QSZZ... 4 28........ AT
ADF white mat ................................ PCCUSS0025QSZZ .. 3 56........AQ
PART DESCRIPTION
Bypass 2nd roller................................ NROLR0922FCZZ.. 19 1 ....... AR

Bypass 2nd wrap spring ..................... MSPRC1315FCZ1.. 19 16 ..... AD
Bypass actuator (multi-feed) .............. MLEVP0007QSZZ.. 18 17 ..... AD
Bypass feed tray flap.......................... LSOU-0003QSJZ ... 19 49 ..... AH
Bypass feed tray unit (multi-feed)....... CFRM-0007RS54 ... 18 501 ... AX
Bypass pickup roller ........................... NROLP1008FCZZ .. 19 5 ....... AK
Bypass pickup wrap spring................. MSPRC1316FCZ1.. 19 27 ..... AE
Bypass sensor board.......................... CPWBF0116RS54.. 18 1 ....... AP
Bypass unit (single sheet-feed) .......... CFRM-0006RS53 ... 18 502 ... BB
Cassette assembly (N) ....................... CCASP0001RS55 .. 22 901 ....BF
Cassette assembly (not N) ................. CCASP0001QS53 .. 27 901 ... BD
Cassette backstop.............................. LPLTM2642FCGZ .. 27 4 ....... AD
Cassette springs (2) ........................... MSPRC0108QSZZ . 22 15 ..... AC
CCD.................................................... CDAIU0008QS51 ... 12 7 ....... BC

213

TENTH EDITION
SHARP AL-1215 / AL-1340 / 1451 / 1530CS

SHARP 1540CS / 1551 / 1551CS
SHARP AR-122E / 123E / 152E / 153E / 157E
PART DESCRIPTION
Charge corona case............................PCASZ0004QSZZ.. 29 4 ....... AK

Charge corona grid .............................LPLTM0034QSZ1 .. 29 9 ....... AE
Charge corona grid terminal................QTANP0005QSZZ . 29 6 ....... AC
Charge corona holder .........................LHLDZ0016QSZZ .. 29 5 .......AM
Charge corona saw .............................LPLTM0033QSZZ .. 29 8 ........AF
Charge corona saw tape .....................PTPE-0003QSZ1 ... 29 7 ........AF
Charge corona saw terminal ...............QTANP0004QSZZ . 29 3 ....... AD
DC power supply (not N).....................CPWBF0039QS32 . 18 13 ..... BU
DC Power supply (N) ..........................RDENC0006QS12 . 13 13 ..... BN
Developer unit ATC sensor .................RDTCM0013QSZZ. 28 26 ..... AY
Developer unit bearing; front...............NBRGC0020QSZZ. 28 16 ..... AH
Developer unit bearing; rear (2) ..........NBRGC0020QSZZ. 28 16 ..... AH
Developer unit gear; 18t......................NGERH0145QSZZ. 28 15 ..... AD
Developer unit gear; 20t......................NGERH0001YSZZ . 28 12 ..... AD
Developer unit gear; 28t......................NGERH0135QSZZ. 28 9 ....... AD
Developer unit housing .......................PBOX-0012QSZZ... 28 17 ..... AN
Developer unit magnetic roller ............NROLM0074QSZZ. 38 31 ......AZ
Developer unit magnetic roller holder; front LHLDR0081QSZZ .. 28 24 ..... AC
Drive unit (includes main motor, gears, solenoids)
122 / 123 / 152 / 157 ......................CPLTM0042RS55 .. 15 901 ...BM
Drive unit (includes main motor,
gears, solenoids) 157......................CPLTM0042RS56 .. 15 901 ...BM
Drum cleaner blade.............................UCLEZ0007QSZZ .. 29 10 ..... AU
Drum housing assembly......................CDRM-0002QS7A.. 29 901 ... BH
DSP sensor .........................................DUNT-0084QS13 ... 18 501 ... AU
Duplex motor .......................................RMOTP0012QSZZ. 11 35 .... AW
Exit tray flap/extension ........................LSOU-0008QSJZ ... 1 4 ......... AH
Exposure lamp harness (ribbon cable)...DHAI-0041QSZZ .... 11 6 ........AF
Exposure lamp unit .............................DUNT-0276QSZZ... 8 6 ..........BT
Fan (rear) ............................................NFANP0005QSZ1.. 16 12 .... AW
Fuser cover .........................................LFRM-0004QSZZ... 19 7 ....... AV
Fuser electrode; front ..........................MSPRP0033QSZZ . 19 6 ....... AD
Fuser electrode; rear ...........................MSPRP0034QSZZ . 14 14 ..... AE
Fuser exit sensor (PPD2)....................CPWBF0116RS52 . 14 13 ..... AP
Fuser gear ...........................................NGERH0540FCZ3 . 14 19 ..... AD
Fuser heat lamp ..................................RLMPU0010QSZZ . 14 22 ..... BA
Fuser heat roller ..................................NROLI0014QSZ2 ... 14 21 ......AZ
Fuser heat roller bushings (2) .............NBRGP0567FCZZ . 14 20 ..... AG
Fuser pawl assembly; lower................LPLTM0022QSZ4 .. 14 29 ..... AG
Fuser pawls; upper (3) ........................CTME-0229FC04 ... 14 11 ..... AG
Fuser pressure roller ...........................NROLR0028QSZZ . 14 27 ......AZ
Fuser pressure roller bushings (2) ......NBRGP0260FCZ1.. 14 24 ..... AD
Fuser pressure roller scraper ..............LPLTM0022QSZ4 .. .............. AG
Fuser thermistor ..................................RDTCT0128FCZZ .. 19 9 ....... AR
Fuser thermal switch ...........................CTHM-0019DS52... 14 12 ......AT
Fuser unit ............................................DUNTW0285RS13 . 19 901 ... BS
GDI memory board; 6MB ....................CPWBF0013QS52 . 18 10 ......BL
High voltage board (N series) ........ RDENC00067QSZZ ... 13 6 ....... BG
Hinge socket (122/123/152/153; left) ..PGIDM0059QSJZ .. 8 29 ....... AG
Hinge socket (122/123/152/153; right) PGIDM0060QSJZ .. 8 30 ........AF
Hinge socket (157; left) .......................PGIDM0019QSJZ .. 8 29 ....... AH
Hinge socket (157; right) .....................PGIDM0020QSJZ .. 8 30 ....... AH
Joint gear (2) .......................................NGERH1169FCZZ . 12 47 ......AF
Knob ....................................................JKNBZ0001QSZZ .. 16 22 ..... AE
Laser unit ............................................DUNTK0013QS13.. 9 4 ......... BS
Main board (122) .................................CPWBX0121QS31 . 13 1 ...... BX
Main board (122E N)...........................CPWBX0112QS3A. 13 4 ...... BW
PART DESCRIPTION
Main board (123) ................................ CPWBX0121QS35. 13 1 ....... BY

Main board (152) ................................ CPWBX0121QS32. 13 1 .......BX
Main board (152E N) .......................... CPWBX0112QS3G 13 4.......BW
Main board (153E/157E N) ................. CPWBX0112QS3D 13 4........ BY
Main motor.......................................... RMOTP0036QSZZ 15 2........BD
MCU board (Charge hvt?) .................. CPWBX0038QS3Z 18 4........CA
Middle frame (drive unit) ..................... LFRM-0035QSZZ .. 16 21...... AZ
Operation board (122/152) ................. CPWBF0113QSE8 6 8..........BB
Operation board (123/153) ................. CPWBF0113QSE9 6 8..........BB
Operation board (157) ........................ CPWBF0113QSF0. 6 8..........BB
Operation panel overlay (122) ............ CPNLH0023QS12.. 6 1..........AR
Operation panel overlay (123) ............ CPNLH0023QS33.. 6 1.......... AT
Operation panel start button ............... CBTN-0019QS02... 6 2.......... AF
Operation panel switches ................... QSW-P0001ESZZ.. 27 3........AC
Ozone filter ......................................... PFILZ0002QSZZ.... 1 23........ AL
Paper feed sheet ................................ PSHEZ2174FCZZ.. 12 36......AB
Paper pickup clutch boss.................... LBOSZ1031FCZZ .. 17 15......AC
Paper pickup clutch gear; 29t ............. NGERH1132FCZZ. 17 18......AH
Paper pickup clutch sleeve ................. PPIPP0003QSZZ... 17 17......AD
Paper pickup clutch wrap spring......... MSPRC0161QSZZ 17 16...... AF
Paper pickup roller assembly.............. CROLP0015QS01 . 12 20......AU
Paper pickup rollers (2)....................... PGUMR0217FCZZ None ..........
Platen cover assembly........................ CCOVH0004RS54 . 2 901...... BF
Platen cover hinge socket; left............ PGIDM0059QSZZ.. 12 37..... AG
Platen cover hinge socket; right.......... PGIDM0060QSZZ.. 12 38..... AG
Platen cover white mat ....................... PCUSS0024QSZZ . 2 3..........AV
Platen glass ........................................ CFIX-0021RS51..... 1 501......BB
Platen glass lead edge guide.............. CFIX-0021QS01 .... 1 13....... AG
POD (paper exit) sensor board........... CPWBF0116RS53 . 10 4........AP
PPD1 sensor board ............................ CPQBF1177FC58.. 17 1....... AG
Print switch (use for all operation
board switches)............................... QSW-P0001ESZZ.. 27 3........AC
Registration actuator........................... MLEVP0006QSZZ . 17 2........AD
Registration actuator spring................ MSPRC0026QSZ1. 12 3........AB
Registration clutch boss...................... LBOSZ1851FCZZ .. 17 13......AC
Registration clutch gear; 26t ............... NGERH0020QSZZ 17 9....... AG
Registration clutch sleeve................... PPIPP0109FCZ1 ... 17 10......AC
Registration clutch wrap spring........... MSPRC1316FCZ1 . 17 11......AE
Registration roller; lower (PS)............. NROLR0013QSZZ. 12 7....... AQ
RSPF white mat.............................. PCCUSS0025QSZZ .. 3 56....... AQ
Scan cable (2)..................................... PWIR-0003QSZZ... 11 1........AR
Scan motor ......................................... RMOTP0011QSZZ 11 20......BA
Scan pulley (2 & 3 mirror unit; 2) ........ NPLYZ0007QSZZ.. 14 4....... AG
Scan pulley (larger; 2)......................... NPLYZ0005QSZZ.. 11 9....... AG
Scan pulley (smaller; 2) ...................... NPLYZ0006QSZZ.. 11 10......AD
Separator pad ..................................... PSHEZ2026FCZ1 .. ...............AB
Separator pad holder .......................... LHLDZ0017QSZZ .. 12 30......AD
Separator pad spring .......................... MSPRC0047QSZZ 12 31......AA
Side door detect switch....................... CSW-M0004QS51 . 21 4........AS
Toner motor ........................................ RMOTD0009QSZZ 16 9........AU
Transfer corona assembly .................. CHLDZ0010RS52 .. 7 18........AU
Tray detect switch (2) ......................... QSW-B0003QSZZ . .............. AF
U-turn roller......................................... NROLP0025QSZZ . 10 24..... AM

214

TENTH EDITION
SHARP AL-1215 / AL-1340 / 1451 / 1530CS

SHARP 1540CS / 1551 / 1551CS
SHARP AR-122E / 123E / 152E / 153E / 157E
ERROR CODES
CH Flashing: Toner cartridge not installed or not installed
properly.
CH Lit steadily: Side door open.
Toner light requires new cartridge.
P: Paper empty or feed problem.
Developer light (circle with dots around it) indicates time
to replace developer. (AR)
AL (AL, not AR) models light drum indicator when drum
is near due and then, one thousand copies later,
machine will stop working and drum indicator
(picture of cylinder) will be flashing.
AR models have no drum indicator. It is to be changed
by technician at 25K PM.
PM is due when symbol of maintenance person lights.
(AR)
E2: Paper jam.
E7: Sub code 01: Duplex memory error. Cancel with
simulation 26-39. Set to 2.
Sub code 02: Laser problem.
Sub code 03: Laser problem (some models.)
Sub code 10: CCD black level problem.
Sub code 11: CCD white level problem. Lamp, inverter
board.
Sub code 12: Shading problem. Dirty white plate.
Sub code 14: CPU to ASIC connection problem (some
models.)
Sub code 15: Exposure lamp or inverter problem (some

models.)
Sub code 16: Laser problem.
F2: Sub code 04: Toner cartridge problem
F5: Sub code 02: Bad exposure lamp or inverter board.
F6: Sub codes not available; Fax problems.
F9: Sub codes not available; Printer problems.
H2: Sub code 00: Fuser thermistor.
H3: Sub code 00: Fuser temperature too high.
H4: Sub code 00: Fuser temperature too low.
Note: To reset H codes requires simulation 14 (Clear,
exposure, clear, exposure, 14, print).
L1: Sub code 00: Scan problem. Scan did not leave
home; scan did not return home; scan overloaded;
mirror motor problem; scan cable came off.
L3: Sub code 00: Scan return problem. Approximately
same causes as L1.
L4: Sub code 01: Main drive problem. Sensor, gear,
motor.
L6: Sub code 10: Laser drive, laser polygon motor.
P: Paper feed.
U2: Sub code 01: Counter sum check error (memory
problem.)
Sub code 04: EEPROM problem.
Sub code 40: Main IC chip read error.
Note: To reset U2, requires simulation 16 (Clear,
exposure, clear, exposure 16 Print).

User Simulations: Note. These are user codes, not service codes. They are listed and described in the operators
manual. Look further on for service codes.
Procedure. Press and hold light and dark keys at the same time, for five seconds. All indicators will start to flash. Enter
code number with number keys. Press "Copy". Change the value with the units (1s) key. Press Copy.
User simulation codes.
1: Auto clear time: 0=none. 1=30 seconds. 2=60. 3=90. 4=120. 5 = 150 (shorter times on AL models.)
2: Preheat time: 0=30 seconds. 1=60 seconds. 2=90 seconds.
3: Auto shut-off: 0=none. 1=5 minutes. 2=15 minutes. 3=30 minutes. 4=60 minutes. 5=120 minutes.
4: SPF stream feeding mode. 0 is on. 1 is off. On means that if the user inserts an original within 5 seconds of the
previous original, the machine will automatically copy.
5: Auto shut off: 0=none. 1=auto shut off.
6: Auto/manual mode resolution setup (not all models.)

215

TENTH EDITION
SHARP AL-1215 / AL-1340 / 1451 / 1530CS

SHARP 1540CS / 1551 / 1551CS
SHARP AR-122E / 123E / 152E / 153E / 157E
SIMULATIONS
Once begun, procedure must be entered within 4 seconds.
Procedure: Press Clear key, exposure mode key, clear key, exposure mode key. Press number of code using 10s and
1s key. Press "Start." Enter the number of the sub code. Press "Start" key.
Note: Some procedures refer to AR models only. Some non-AL codes are not noted separately below.
1: Sub code 01: Will operate scan. Scan home test
24: Sub code 01: Clear jam counter.
sensor will light drum indicator.
Sub code 04: Clear SPF counter.
Sub code 06: Clear developer counter.
Sub code 06: Aging of mirror scanning. (not all AL)
Sub code 07: Reset drum count, turn off drum light.
2: Sub code 02: Test sensors in SPF. Document detect
Sub code 08: Clear copy counter.
will light the toner light. Document feed transport
Sub code 09: Clear printer counter.
sensor will light the jam light. SPF cover sensor will
Sub code 13: Reset scan counter.
light the drum light. Open/close sensor will light the
Sub code 14: Clear SPF jam counter.
SPF jam light.
Sub code 15: Clear scan counter.
Sub code 03: SPF motor.
25: Sub code 01: Runs machine, motor, bias, etc.
Sub code 04: SPF solenoid.
for 30 seconds.
Sub code 05: RSPF pressure release solenoid.
Sub
code 10: Tests laser motor.
Sub code 06: RSPF resist clutch.
26:
Sub
code 01: Set bypass. 0 = single sheet. 1 = stack.
Sub code 07: RSPF gate solenoid.
Sub
code
02: SPF configuration. 0 is none. 1 if
5: Sub code 01: Lights up display.
SPF
equipped.
2 if RSPF.
Sub code 02: Test fuser lamp and fan.
Sub
code
03:
Second
cassette. 0 is no 2nd
Sub code 03: Test exposure lamp
nd
cassette. 1 is 2 cassette.
6: Sub code 01: Test paper feed solenoid.
Sub
code 04: Duplex if 1. No duplex if 0.
Sub code 02: Test resist solenoid
Sub
code0 6: Paper size. 0 is inch. 1 is metric. 2 is
(registration solenoid).
Japan.
7: Sub code 01: Warm-up time is displayed and the
Sub code 07: Machine speed. 10 -15 = 10-15cpm.
machine goes into an aging mode.
Sub code 20: Trail edge void if 0. No void if 1.
Sub code 06: Aging mode, occurring intermittently.
Sub code 30: CE mark off if 0. On if 1.
8: Sub code 01: Developer bias. 400VDC. VR121.
Sub code 37: Developer life over will stop machine
Sub code 02: Grid voltage; high-580. VR 142.
if set to 0. Will allow machine to run if set to 1.
Sub code 03: Grid voltage; low -400. VR 141.
Sub code 38: 0 is stop at drum life over. 1 is cancel
Sub code 06: Transfer corona.
of stop at drum life over.
10: Runs toner motor for 30 seconds.
Sub code 39: Memory capacity. 8 is 8MB. 16 is 16MB.
14: To reset error codes.
Sub code 40: Laser motor off timing. 0 is 0
16: To reset U2.
seconds. 1 is 30. 2 is 60. 3 is 90.
20: Clear PM count. (AR)
Sub code 42: Transfer corona on timing. Default is
21: (AR) Sub code 01: PM cycle. 0 is 3000 pages. 1 is 6K. 2
0, which is 330 milliseconds. 1-9 will start with
is 9K. 3 is 13K. 4 is 25K. 5 is no PM indicator.
(-)40 ms and in 10ms increments go up to (+)
Sub code 02: Mini-PM cycle (Japan only.)
40 ms, with 5 being the default of 330 also.
0 is 5K. 1 is 10K. 2 is none.
Sub code 43: Side void area. If 0, no void. Settings
22: Sub code 01: PM/mini-PM count display.
1-10 increase side void in .5mm increments.
Sub code 02: PM/mini-PM cycle display.
Sub code 44: (Doc feed only) Adjustment for rear
Sub code 04: Jam count.
edge detect to erase document rear edge shade
Sub code 05: Check total copy count.
in SPF reduction. Range is 0-8. Default is 4.
Sub code 06: Developer count.
Sub code 55: CRUM destination. (AR) 00 is nothing,
Sub code 08: SPF count.
01 is BTA-A, 02 is BTA-B, 03 is BTA-C, 99 is
Sub code 12: Copies on drum.
conversion.
Sub code 14: Display P-ROM version.
Sub code 62: Energy save exposure lamp half on.
Sub code 17: Total copy count.
On if 0. Off if 1. (not all AL.)
Sub code 18: Printer count.
Sub code 63: Fan speed. 1 is 1 speed. 2 is 2
Sub code 19: Scan count.
speed. (not all AL.)
Sub code 21: Display scan count.
Sub code 64: (AR) Heater control in scan mode. 0
Sub code 22: SPF jam count.
is control on. 1 is control off. (not AL.)

216

TENTH EDITION
SHARP AL-1215 / AL-1340 / 1451 / 1530CS

SHARP 1540CS / 1551 / 1551CS
SHARP AR-122E / 123E / 152E / 153E / 157E
30: Sub code 01: Tests sensors and switches. Paper feed switch will light the developer light. Fuser paper sensor will
light jam light. Paper cassette sensor will light the cassette light. Paper feed sensor will light drum light. Exit
switch will light developer light. 2nd cassette detector will light 2nd cassette light. Bypass detector will light AE
light. New drum sensor will light zoom indicator.
43: Sub code 01: Fuser temperature displayed in centigrade. 0 is 175. 1 is 180. 2 is 185. 3 is 190 . 4 if 195 (default.) 5
is 200.
Sub code 04: Fuser temperature displayed in multi copy, apparently, after 20 copies. 0 is 155. Increases by 5
degree increments with each setting up to 5 (180.)
Sub code 05: Duplex fuser temp. Change temp in degrees centigrade by the following amounts. 0 is 0. 1 is -8. 2
is -6. 3 is -4. 4 is -2. 5 is 0. 6 is +2. 7 is +4. 8 is +6. 9 is +8.
Sub code 09: Postcard size fuser changes. 0 is default. 1 is setup.
46: Sub code 01: Copy density adjustment at 300dpi. Exposure value will display. Change value with up/down keys
and press "Start" key to make test copy. Press "Clear" to lock in. Do for each mode; AE, TEXT, PHOTO, toner
saver/text, toner saver. More detail in Technicians copy quality adjustment. This sounds easy, but the service
manual has some confusing information about GAMMA ADJUST, and says that the table in the manual is
subject to change. (this is the only 46 sub-code that applies to some AL models.)
Sub code 02: Same as 01, but for 600dpi.
Sub code 18: Image contrast adjustment at 300dpi. Same indicators as 46-01..
Sub code 19: y table set up (Gamma table code number display.) 1 is image quality priority. 2 is toner
consumption priority. When switched to AE by pressing copy mode select, 0 is fixed process (default,) and 1
is real time.
Sub code 20: Adjust exposure in doc feeder mode.
Sub code 29: Same as 18, but for 600dpi.
Sub code 31: Image sharpness adjustment. 0 is shading off. 1 is standard (default.) 2 is clear. Same image
displays as in 01.
Sub code 32: Copier color reproduction. See factory manual to do this.
48: Sub code 01: Scan adjustment. Use zoom keys. White plate reference value is also determined in this procedure,
so that means that copy quality can also be affected. Use AE key to select different modes that are adjusted. AE
lit will be for side to side magnification auto correction. TEXT lit is for side to side magnification manual
correction. PHOTO lit is for lead edge to trail edge magnification ratio correction. AE, TEXT and PHOTO lit is for
SPF magnification ratio correction. NOTE: If the jam indicator comes on during this procedure, it means the CCD
did not see the white plate or there was some other kind of scanning error.
49: Sub code 01: Flash ROM program writing.
50: Sub code 01: Use exposure key to select mode.
AE & main cassette lit: Adjusts print start position for main cassette.(Registration)
AE & 2nd cassette lit: Adjusts print start position for 2nd cassette.(Registration)
AE & bypass indicator lit: Adjusts print start position for bypass.(Registration)
TEXT lit: Adjusts lead edge void.
PHOTO lit: Adjusts scan start position.
AE, TEXT, PHOTO lit: Adjusts rear edge void.
AE, TEXT lit: Adjusts SPF scan start.
Sub code 10: Center offset adjustment. This might be what we often call side to side registration.
AE and main cassette lamp lit: Main cassette feed offset.
AE and 2nd cassette lamp lit: 2nd cassette feed offset.
AE and 2nd cassette lamp lit (if so equipped): 2nd cassette feed offset.
AE and bypass lamp lit: Bypass offset (with multi feed unit).
AE and TEXT lamp lit: Original center offset.
AE, TEXT, PHOTO lit: SPF offset.
Sub code 18: Memory reverse position adjustment in duplex. (Head to toe.)
Sub code 19: Duplex copy rear edge void. RSPF rear edge void image cut with AE lamp on. Paper rear edge
void is TEXT lamp on.

217

TENTH EDITION
SHARP AL-1215 / AL-1340 / 1451 / 1530CS

SHARP 1540CS / 1551 / 1551CS
SHARP AR-122E / 123E / 152E / 153E / 157E
51 Sub code 02: Adjust paper buckle at registration roller of copier and registration roller (resist roller) of SPF. After
entering value with number keys, press SORT key to lock in.
AE, main cassette lit: Main cassette.
AE 2nd cassette lit: 2nd cassette.
AE, bypass lit: Bypass if multi-feed equipped.
AE, TEXT, PHOTO lit: RSPF (front.)
AE, TEXT lit: RSPF (rear.)
TEXT, PHOTO lit: Duplex back.
Sub code 06: Adjust ADF exposure correction (some AL models only.)
53 Sub code 08: SPF scan position automatic adjustment. Place black chart on spg slit glass and run 53-08 with
documents cover open. (does not apply to all AL.)
61: Sub code 03: Laser motor is spun. Zoom indicator lights for 1/10th of a second when the HYSNC signal is
detected.
63: Sub code 01: Displays shading level of white plate. Detects the level of one pixel and displays the reference
voltage. This does not seem to be adjustable. Only for reference.
64: Sub code 01: Executes an internally generated test print. Does not utilize the optics. Two choices: ) is 1x2 and 1 is
a grid.


218

TENTH EDITION
SHARP AR-235 / 275

Profile: Digital.
CONSUMABLES
SUPPLY
DESIGNATION
STATED YIELD
Toner ................................ AR-270MT. .........................25,000

Staple cartridge................. AR-SC1
Developer ......................... AR-270MD ...........................50,000
Drum kit ............................ AR-270DR. ..........................50,000
Drum cleaner blade .......... AR-270CB............................50,000
Drum frame unit ................ AR-270DU .........................200,000
Drum separator pawl kit.... ............................................100,000
Charge corona .................. AR-270MC ...........................50,000
Transfer roller ................... AR-270TX ..........................100,000
Paper feed roller kit........... AR-270IR ...........................100,000
Ozone filter ....................... ..............................................50,000
SUPPLY
DESIGNATION
STATED YIELD
Fuser unit.......................... AR-270FU ......................... 150,000

Fuser thermistor................ ............................................. 50,000
Fuser paper guide............. ............................................. 50,000
Fuser heat roller kit (heat roller, gear, 4 separator pawls,
2 bearings): ............... AR-270UH.......................... 150,000
Fuser pressure roller kit (pressure roller, 4 separator pawls,
2 bearings): ............... AR-270LH .......................... 300,000
Maintenance kit (2 drum separator units,
transfer roller): .......... AR-270KA1 ........................ 100,000
Paper feed rollers (each is expected to be replaced
at 50,000 uses of that roller) .................................... 50,000
ACCESSORIES
Accessory
Model Number
Platen cover (if no document feeder)........................... AR-VR3

Document feeder (single pass feeder)......................... AR-SP4
Reversing document feeder......................................... AR-RP3
Finisher........................................................................ AR-FN5
500-sheet paper feed unit............................................ AR-D11
Tandem 500-sheet paper feed unit.............................. AR-D12
Job separator............................................................... AR-TR3
Fax kit .......................................................................... AR-FX4
Accessory
Model Number
Fax memory: 2MB ...................................................... AR-MM5

Printer board ................................................................ AR-P11
Print server board ...................................................... AR-NC5J
Network kit ................................................................... AR-NS2
Bar code font kit........................................................... AR-PF1
PS3 expansion kit ........................................................ AR-PK1
Toner disposal: Not described in service manual. This machine may recycle toner.
To read total count: Press and hold down Copy key. Total count will display, as will approximate percentage of
toner remaining.
Drum removal: Remove toner/developer unit (probably.) Twist off round end plate and lift drum out of unit. Use
starting powder with new drum and run simulation 24-7 after installing new drum. Drum blade and charge corona
appear to be held in with two screws each. Corona must be pushed forward and up to remove. The factory manual
says to check the front and rear moquettes at 50K. Dont panic. Its in the dictionary. Moquette is a carpet like
substance.
Developer replacement and calibration: Open front door. Loosen screw and slide out developer unit. Separate
developer unit from toner hopper. Empty old developer. Replace with full bag. Reassemble. Install in machine and
enter simulation 25-2. : Press "#". Press "Interrupt". Press "Clear". Press "Interrupt". The display will go dead.
Enter 25. Then press "Start." Then enter 2. and press Start. Developer will stir and calibrate for about thee
minutes. Do not interrupt during stir, or you will ruin the calibration.
Copy Quality Adjustment: See simulation 46-02.
Registration adjustment: See simulation 50.


219

TENTH EDITION
SHARP AR-235 / 275

PART DESCRIPTION
1st cassette lift unit..............................CDAIU0024QS51 ... 33 901 ... BA

1st delivery unit ...................................CFRM-0038QS51... 23 901 ... BX
1st delivery unit actuator .....................MLEVP0055QSZZ.. 23 15 ..... AC
1st delivery unit duplex motor unit.......CBRC-0004QS51... 24 502 ... BA
1st delivery unit fan (2) ........................NFANP0004QSZZ.. 23 31 ..... BB
1st delivery unit fan ozone filters (2) ...PFILZ0004QSZZ .... 23 32 .....AM
1st delivery unit registration roller; upper ..NROLP1122FCZZ.. 23 27 ......AF
1st delivery unit sensor board .............CPWBF0083QS51 . 23 18 ..... AU
1st delivery unit shifter unit..................CPLTM0184QS51 .. 24 501 ... BA
2nd cassette interface board...............CPWBF0082QS51 . 32 2 ....... BB
2nd cassette lift unit ............................CDAIU0024QS52 ... 32 13 ..... BA
2nd cassette paper feed clutch ...........PCLC-0008QSZZ ... 32 7 ........AT
2nd cassette transport clutch ..............PCLC-0003QSZZ ... 32 26 ......AT
2nd delivery unit ..................................CGIDM0072QS51 .. 25 901 ... BG
2nd delivery unit actuator ....................MLEVP0067QSZZ.. 25 25 ..... AC
2nd delivery unit photo sensor ............VHPGP1S44S/-1.... 25 12 ..... AK
2nd delivery unit photo sensor ............VHPGP1S73P+-1... 25 13 ......AF
2nd delivery unit tray detect switch .....QSW-B0003QSZZ.. 25 15 ......AF
2nd paper transfer plate cover unit
(with separator) ...............................CCOVP0079QS51 . 30 501 ... AX
550-sheet cassette 2 assembly...........CCASP0005QS51.. 29 901 ... BH
550-sheet cassette 2 backstop ...........LPLTP0159QSZZ... 29 1 ....... AD
550-sheet cassette 2 interface board..CPWBF0082QS51 . 30 1 ....... BB
550-sheet cassette 2 paper detect actuator .MLEVP0064QSZZ.. 30 6 ....... AD
550-sheet cassette 2 paper in actuator ..MLEVP0062QSZZ.. 30 7 ....... AC
550-sheet cassette 2 paper pickup rollerNROLR0054QSZZ . 30 27 ..... AP
550-sheet cassette 2 paper roller........NROLR0084QSZZ . 30 23 ..... AS
550-sheet cassette 2 sensor board.....CPWBF0095QS51 . 30 4 ....... AY
550-sheet cassette 2 tray detect switch ...QSW-B0003QSZZ.. 30 14 ......AF
550-sheet cassette 2 upper limit
detect actuator ................................MLEVP0063QSZZ.. 30 5 ....... AD
550-sheet cassette assembly..............CCASP0004QS51.. 11 901 ... BG
550-sheet cassette backstop ..............LPLTP0159QSZZ... 11 1 ....... AD
AR-D11 PFU interface board ..............CPWBF0082QS52 . 4 1 ......... BH
AR-D11/D12 PFU cassette backstop..LPLTP0159QSZZ... 6 1 ......... AD
AR-D11/D12 PFU cassette sensor board..CPWBF0095QS51 . 4 4 ......... AY
AR-D11/D12 PFU feed clutch .............PCLC-0008QSZZ ... 4 7 ..........AT
AR-D11/D12 PFU lift motor.................CMOTV0778FC52.. 5 1 ........ AW
AR-D11/D12 PFU lift unit ....................CDAIU0024QS52 ... 4 13 ....... BA
AR-D11/D12 PFU motor .....................RMOTS0030QSZZ. 4 38 ....... BA
AR-D11/D12 PFU paper detect actuator .MLEVP0064QSZZ.. 4 6 ......... AD
AR-D11/D12 PFU paper feed roller ....NROLR0084QSZZ . 4 23 ....... AS
AR-D11/D12 PFU paper pickup roller .NROLR0054QSZZ . 4 27 ....... AP
AR-D11/D12 PFU transport clutch ......PCLC-0003QSZZ ... 4 26 ........AT
AR-D11/D12 PFU transport clutch ......PCLC-0009QSZZ ... 4 44 ........AT
AR-D11/D12 PFU tray detect switch...QSWB0003QSZZ... 4 14 ........AF
AR-D11/D12 PFU upper detect actuator .MLEVP0063QSZZ.. 4 5 ......... AD
AR-D12 PFU interface board ..............CPWBF0082QS53 . 4 1 ......... BK
AR-RP3 original tray assembly ...........CSOU-0015QS54... 2 502 ..... BS
AR-RP3 transport unit .........................CGIDM0043QS56 .. 5 501 ..... BN
AR-RP3/AR-SP4 original
detect actuators (4) .........................MLEVP0009QSZZ.. 3 9 ......... AD
AR-RP3/AR-SP4 book sensor actuator...MLEVP0047QSEZ . 5 51 ....... AD
AR-RP3/AR-SP4 book sensor
photo sensor ...................................VHPGP1A71A1-1... 5 53 ....... AG
AR-RP3/AR-SP4 document feeder slit
glass assembly................................CFIX-0012QS51..... 7 1 ......... BB
PART DESCRIPTION
AR-RP3/AR-SP4 drive unit ................. CFRM-0030QS54 .. 5 502......BK

AR-RP3/AR-SP4 exit actuator ............ MLEVP0073QSZZ . 2 60........AE
AR-RP3/AR-SP4 feed roller................ NROLR1051FCZZ . 3 31........ AT
AR-RP3/AR-SP4 inner sensor............ RDTCT0006QSZZ . 5 35........ AL
AR-RP3/AR-SP4 middle tray .............. LSOU-0016QSEZ .. 7 10........AP
AR-RP3/AR-SP4 motor ...................... RMOTP0020QSZZ 5 13........BC
AR-RP3/AR-SP4 open/close actuator MLEVP0010QSZZ . 3 10........AE
AR-RP3/AR-SP4 original & exit
photo sensors (3)............................ VHPGP1A71A1-1 .. 2 10....... AG
AR-RP3/AR-SP4 original actuator (2). MLEVP0035QSE1 . 2 9..........AC
AR-RP3/AR-SP4 paper feeding unit... CFRM-0029QS53 .. 2 14....... BQ
AR-RP3/AR-SP4 paper pickup unit .... CARMP0028QS51. 3 502...... AZ
AR-RP3/AR-SP4 pickup roller ............ NROLP0024QSZZ . 3 27........ AL
AR-RP3/AR-SP4 pickup wrap spring.. MSPRC1316FCZ1 . 3 18........AE
AR-RP3/AR-SP4 sensor board........... CPWBF0017QS51. 3 7..........AU
AR-RP3/AR-SP4 white mat ................ PCUSS0022QSZZ . 2 22.......AW
AR-SP4 original tray assembly ........... CSOU-0015QS53 .. 2 502......BS
AR-SP4 transport unit......................... CGIDM0043QS55.. 5 501......BN
Bypass actuator .................................. MLEVP0023QSZZ . 13 11......AE
Bypass actuator .................................. MLEVP0044QSZZ . 13 12......AE
Bypass feed roller ............................... CROLP1115FC02.. 17 10......AN
Bypass paper feed actuator................ MLEVP0057QSZZ . 13 22......AC
Bypass paper feed photo interrupter .. VHPGP1S73P+-1 .. 13 19...... AF
Bypass pickup roller............................ NROLR1051FCZZ . 17 4........ AT
Bypass separator assembly (includes pad)CCOVP0060QS51 . 13 503.... AY
Bypass separator pad......................... GPAD-0001QSZZ .. 13 23..... AG
Bypass tray assembly......................... CSOU-0024QS51 .. 16 901....BK
Bypass wrap spring clutch .................. MSPRC1315FCZ1 . 17 15......AD
Bypass wrap spring clutch .................. MSPRC1316FCZ1 . 17 22......AE
Cassette sensor board........................ CPWBF0081QS51. 12 2........AU
CCD .................................................... CLNS-0003QS52 ... 9 28........BP
Charge corona .................................... CHLDZ0035QS53.. 19 31...... AZ
Cleaner unit ........................................ CFRM-0049QS51 .. 19 901... BM
Cleaner unit front cover ...................... PCOVP0057QSZZ. 19 17.......ag
Cleaner unit separator pawls (2)......... PTME-0021QSZZ .. 19 25......AK
Delivery tray actuator.......................... MLEVP0068QSZZ . 3 10........AC
Delivery tray photo interrupter ............ VHPGP1S73P+-1 .. 3 9.......... AF
Developer gear; 18t ............................ NGERH0136QSZZ 18 16......AD
Developer gear; 20t ............................ NGERH0001YSZZ. 18 14......AD
Developer gear; 28t ............................ NGERH0135QSZZ 18 10......AD
Developer magnetic roller................... NROLM0071QSZZ 18 22...... AZ
Developer unit..................................... CBOX-0001YS58... 18 501... BM
Drive unit............................................. CPLTM0160QS51.. 22 901... BQ
Drive unit main motor.......................... RMOTP0025QSZZ 22 2........BH
Drum wiper blade................................ UCLEZ0011QSZZ.. 19 32...... AT
Exposure lamp.................................... RLMPU0012QSZZ. 7 2......... BG
Fan...................................................... NFANP0006QSZZ . 3 5.......... AT
Fuser actuator..................................... MLEVP0086QSZZ . 21 18......AD
Fuser drive gear.................................. NGERH0100QSZ1. 20 16......AU
Fuser heat lamp.................................. RLMPU0019QSZZ. 20 11......BA
Fuser heat roller.................................. NROLR0053QSZZ. 20 18...... AZ
Fuser heat roller bearings (2) ............. CBRGP0010QS01 . 20 17......AN
Fuser heat roller pawls (upper; 4)....... PTME-0024QSZZ .. 20 21......AN
Fuser photo interrupter ....................... VHPGP1S73P+-1 .. 20 22...... AF
Fuser pressure roller........................... NROLR0083QSZZ. 21 5........ BF
Fuser pressure roller pawls (3) ........... PTME-0014QSZZ .. 21 12......AK

220

TENTH EDITION
SHARP AR-235 / 275

PART DESCRIPTION
Fuser thermistor.................................. RDTCT0010QSZZ . 20 8........AN

Fuser thermal switch........................... RTHM-0003QSZZ.. 20 3........ AL
Fuser unit............................................ DUNTW0171QS15 21 901.... BX
IMC board ........................................... CPWBX0074QS31. 26 1........BN
Interlock switch ................................... CSW-M0007QS52 . 10 36...... BB
Job separator actuator........................ MLEVP0066QSZZ . 34 3........AD
Job separator tray............................... LSOU-0034QSZZ .. 34 1........ AX
Laser unit ............................................ DUNTK0185QSZZ . 10 1........ BF
MCU board (235) ................................ CPWBX0073QS31. 26 10......BN
MCU board (275) ................................ CPWBX0073QS32. 26 10......BN
Mother board ...................................... CPWBX0090QS51. 26 13...... BB
Operation panel assembly .................. CPNLH0016QS51.. 2 25........BD
Operation panel start button ............... CPLTP0189QS01 .. 4 16........AG
Option connector board ...................... CPWBF0080QS51. 41 901....BG
Ozone filter ......................................... PFILZ0011QSZZ.... 2 18........ AS
Paper detect actuator (triangular) ....... MLEVP0064QSZZ . 12 3........AD
Paper feed clutch................................ PCLCP0004QSZZ . 12 28...... AT
Paper feed detect actuator ................. MLEVP0056QSZZ . 12 5........AC
Paper feed pickup roller...................... NROLR0054QSZZ. 12 10...... AP
Paper feed second roller..................... NROLR0055QSZ1 . 12 14......AR
PART DESCRIPTION
Platen cover hinges (2) ...................... MHNG-0015QSZZ.. 4 4 ........ AS

Platen cover open/close actuator ....... MLEVP0077QSZZ.. 9 16 ....... AC
Platen cover open/close photo sensor ...VHPGP1S73P+-1... 9 14 ........AF
Platen cover white mat ....................... PCUSS0023QSZZ.. 4 3 ......... AV
Platen glass........................................ PGLSP0003QSZZ .. 1 11 ....... BA
Power supply...................................... RDENU0003QS11.. 27 28 ..... BY
Power switch ...................................... QSW-C929QCZZ ... 27 20 ..... AN
Registration clutch.............................. PCLC-0006QSZZ ... 10 19 ..... AU
Registration roller; upper .................... NROLP1122FCZZ .. 14 15 ......AF
Scan cable; front ................................ PWIR-0006QSZZ ... 8 1 ........ AQ
Scan cable; rear ................................. PWIR-0005QSZZ ... 8 6 ......... AQ
Scan home sensor ............................. CPWBF0083QS51 . 9 7 ......... AU
Scan motor ......................................... RMOTP0027QSZZ . 8 15 ....... BG
Scan photo sensor (size?).................. VHPGP2D03//-1 ..... 9 3 ......... BA
Scan photo sensor (size?).................. VHPGP2D032/-1 .... 9 11 ....... BA
Toner motor........................................ RMOTD0023QSZZ. 10 47 ......AZ
Transfer assembly.............................. CHLDR0083QS51 .. 14 33 ..... BG
Transfer roller (part of assembly) ....... NROLR0078QSZZ . 15 4 ........AZ
Tray detect switch .............................. QSW-B0003QSZZ.. 12 22 ......AF
Upper limit detect actuator ................. MLEVP0063QSZZ.. 12 4 ....... AD

ERROR CODES
When the machine has a problem, a code will display. At that time, press the Print key to see if there is a sub code.
Most codes will reset if the machine is turned off and back on again. Some will require simulation 14, 16 or 17
described in the simulation section.
Most operator messages will be spelled out in the display: toner will use the toner symbol, and PM will use the little
man maintenance icon, but possibly only if the customer presses the information key.
Sub code 06: Finisher shift motor.
CE: Sub code 00: Communication error with network cable.
Sub code 08: Finisher stapler shift motor problem.
Sub code 01: Communication error with print
server card (AR-NC3D.)
Sub code 10: Stapler problem.
Sub code 02: Mail server or FTP server not found.
Sub code 11: Pusher motor problem.
Sub code 03: Server does not correspond during
Sub code 15: Finisher elevator motor problem.
image transmission.
F2: Sub code 02: Toner supply problem.
Sub code 04: Entered account number of FTP
Sub code 04: Identification problem, model error,
server or password is no good.
type error, destination error, data abnormality
Sub code 05: FTP server entered directory is no
or miscellaneous error.
good.
F5: Sub code 02: Exposure lamp problem.
EE: Sub code EL: Problem during developer calibration.
F6: Sub code 00: Fax communication problem.
Over toned.
Sub code 10, 80, 81, 82, 84, 88, 99: Fax board.
Sub code EU: Problem during developer
F9: Sub code 00: MCU-PRT problem.
calibration. Under toned.
Sub code 10, 80, 81, 82, 84, 88: Printer board.
E1: Sub code 00, 10, 11, 12, 13, 14, 15, 16, 17, 80, 81,
Sub code 99: Machine-PCL board language
82, 84, 88: IMC board problem.
problem.
E7: Sub code 02: Laser problem.
H2: Sub code 00: Fuser thermistor open.
Sub code 10: Black correction shading problem
H3: Sub code 00: Fuser temperature too high.
from CCD
H4: Sub code 00: Fuser temperature too low. Lamp,
Sub code 11: White correction shading problem
thermal switch, connections.
from CCD.
H5: Sub code 01: Exit sensor problem.
Sub code 12: Shading problem.
Sub code 02: Fuser thermistor problem.
F1: Sub code 00: Communication error between main
Note: H codes require Simulation 14 to reset.
board and finisher.
Sub code 01: Finisher jogger shift problem.

221

TENTH EDITION
SHARP AR-235 / 275

Error Codes continued
L1: Sub code 00: Scan forward problem. Motor, sensor,
board.
L3: Sub code 00: Scan return problem. Motor, sensor, board.
L4: Sub code 01: Drive problem; main motor, gear,
sensor, bind.
Sub code 11: Shifter motor problem.
L6: Sub code 10: Laser problem. Motor, sensor, board.
L8: Sub code 01: Zero cross (board problem with no
explanation.)
PF: Sub code 00: RIC copy inhibition signal received.
Resetting error codes: See simulations 14-17.
U2: Sub code 04: EEPROM communication problem.

Sub code 11: Counter check sum error.
Sub code 12: Adjust value check sum error.
Sub code 20: Machine speed error.
Sub code 40: CRUM chip communication error.
U7: Sub code 00: RIC communication problem (ICU board.)
U9: Sub code 00: MCU-OPE communication problem.
Sub code 80, 81, 82, 84, 88, 99: Operation panel
problem.
SIMULATIONS
User Programs: These are user choices and are not described in the copier operator's manual, or service manual.
There may be a separate manual for these. Here is the list of what they are.
Auditing mode, copies per account, reset account, account number control, account limit, account number security,
key operator number change (default is 00000,) adjust exposure, copy limit, margin shift default adjustment,
erase adjustment, initial conditions, stream feeding doc feeder, rotate copy, auto select sort, output trays, printer
memory, offset, toner save, auto shut off, auto clear, preheat, message time, time out setting, auto paper select
on/off, job program change, document feeder disable (when problem.) duplex disable (when problem,) stapler
disable (when problem,) disable center tray counting, disable PC/modem, disable auto power shut off, disable
beep tone, disable backlight change, total count.
SIMULATION CODES
Simulation procedure: Press "#". Press "Interrupt". Press "Clear". Press "Interrupt". The display will most likely go
dead. Now, press the number of the simulation code that you need. Then press "Start." Then enter the
number(s) for the sub code, if needed. Use number keys and up/down arrows to select mode and item. "Start" or
OK will start the test, clear the counter or whatever. "CA" will end it. Note: The Interrupt key is also called the
Pause key. It looks like an equal sign with an arrow pointing to it.
To end a particular simulation, without leaving simulation mode, press "interrupt." You can then enter another
code if you want. The same applies if you want to switch to a different sub-code.
07: Sub code 01: Aging.
01: Sub code 01: Scan test. Scanner will move back and forth.
Sub code 06: Intermittent aging.
Sub code 02: Optics sensors (scan home and lens
home) test. Actuate and de-actuate each, by
Sub code 08: Set yes/no of display regarding
moving the scanner by hand. The display screen
warm-up time.
will show you which sensor is being actuated.
08: Sub code 01: Bias voltage can be displayed and
02: Sub code 01: Document feeder test.
adjusted in various modes.
Sub code 02: Document feeder sensors.
Sub code 02: Check and adjust charge corona grid
voltage in high mode, in each copy mode.
Sub code 03: Document feeder loads (motors,
solenoids, etc.)
voltage in low mode, in each copy mode.
03: Sub code 02: Finisher sensors.
Sub code 10: Check and adjust bias voltage in
Sub code 03: Finisher loads (motors, solenoids, etc.)
each copy mode.
Sub code 06: Adjust finisher jogger position.
Sub
code 11: Check and adjust charge corona grid
Sub code 07: Adjust offset tray operations.
voltage
in high mode in each printer mode.
Sub code 11: Check shifter operation.
Sub
code
12:
Check and adjust charge corona grid
04: Sub code 02: Test option tray sensors and detector.
voltage
in
low mode in each printer mode.
Sub code 03: Option tray loads.
Sub
code
13:
Check
and adjust bias voltage in fax mode.
05: Sub code 01: Lights display panel.
Sub code 02: Lights heat lamp (5 times.)
voltage in high mode in fax mode.
Sub code 03: Tests exposure lamp.
06: Sub code 01: Test loads in paper transport system.
voltage in low mode in fax mode.
Sub code 02: Test fans.

222

TENTH EDITION
SHARP AR-235 / 275

09: Sub code 01: Duplex motor test.
Sub code 04: Duplex motor speed test.
Sub code 05: Adjust duplex motor switch back
time.
10: Sub code 0: Toner motor test. Be careful not to
overtone.
14: Sub code 0: Clear trouble codes
(other than U2 or PF).
16: Sub code 0: Clear U2.
17: Sub code 0: Clear PF code.
21: Sub code 01: Setting PM cycle. Enter the PM
cycle that you want.
Setting: Prints when PM will display
0: 5,000
1: 12,500
2: 25,000
3: 50,000 (factory setting)
4: No PM called for
22: Sub code 01: Displays how many copies have been
run on each section.
Sub code 02: Displays misfeed count.
Sub code 03: Misfeed positions and totals.
Sub code 04: Total trouble displays.
Sub code 05: ROM version of each section.
Sub code 07: Show key operator code.
Sub code 08: Document feeder, scanner, and
stapler counter.
Sub code 09: Paper feed count from each section.
Sub code 10: Check system configuration (internal
hardware.)
Sub code 11: Check use of fax.
Sub code 12: Jam positions and number of jams at
each position.
Sub code 19: Display scan mode counter.
24: Sub code 01: Clear jam (misfeed) count, jam history,
error code count and error code history.
Sub code 02: Clear paper feed section count for
each section.
Sub code 03: Clear count of document feeder,
stapler, scanner.
Sub code 04: Reset PM counter.
Sub code 07: Clear drum correction counter.
Do when replacing drum.
Sub code 09: Clear printer count (after PM.)
Sub code 10: Clear fax counter.
Sub code 15: Clear scanner counter.
25: Sub code 01: Main motor. Toner sensor reference

number is displayed.
Sub code 02: Developer calibration. Will run for
about 3 minutes and automatically
calibrate.
26: Sub code 01: Option setting. Displayed on screen.
Sub code 02: Detect paper size.
Sub code 03: Set auditor specs.
Sub code 05: Set count of total and PM.
Sub code 06: Country.
Sub code 10: Entry of software key input for
network scanner (only if PCL board.)
Sub code 12: To input software key for E-MAIL RIC.
Sub code 14: Input software key for PS extension kit.
Sub code 18: Toner save mode, but only in Japan
or UK. Otherwise, use user mode.
Sub code 20: Set job separator exit mode.
Sub code 22: Language.
Sub code 30: Set operation mode for CE mark.
Sub code 35: Set whether sim. 22-4 displays as
one problem or as the number of problems,
when two or more of the same kind occur.
Trouble memory mode.
Sub code 36: Set whether or not to stop operations
when PM cycle is reached.
when developer cycle is reached.
when drum cycle is reached.
Sub code 46: Set output direction of images,
regardless of mode, when installing finisher.
Sub code 50: Black white reverse on or off.
Sub code 54: PWM duty (brightness). Set to center
value of LCD contrast.
Sub code 57: Set control mode.
Sub code 60: Enable or disable fax mode key
when fax is not installed. Automatically
enabled if fax equipped.
27: Sub code 01: Set PC/MODEM communication
problem (U7-00) detect, yes or no.
Sub code 05: Tag number (up grades entered.)
30: Sub code 01: Tests sensors, other than paper feed
section.
Sub code 02: Tests paper path sensors in the feed
section.
40: Sub code 01: Test bypass paper path sensors.
Sub code 02: Adjust bypass width sensors.
Sub code 03: Analog/digital conversion of bypass
width detection display.

223

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SHARP AR-235 / 275

41: Sub code 01: Test document feeder original sensors.
Sub code 02: Adjust document feeder original sensors.
Sub code 03: Display output value of document
size sensors.
Sub code 04: Adjust detect level of OC (original
cover angle?) 20 degrees.
43: Sub code 01: Reads and allows change of fuser
temperature in each mode.
Sub code 10: Set paper feed cycle for cardstock.
44: Sub code 01: Various setups in process control modes.
Sub code 34: Adjust transfer current.
Sub code 35: Temperature correction adjustment
(ambient, not fuser.)
Sub code 40: Set rotating time before toner supply.
46: Density Adjustments.
Sub code 02: Density adjustment for each copy
mode. Select mode with arrow keys. Make
changes with number keys and lock in with
OK key. Start key will give you test copy.
You can adjust AE, text, text/photo, photo,
super photo, toner saver AE, toner saver text
and toner saver text/photo. 50 is default for all
of them.
Sub code 07: Density adjustment for each density
level in the super photo copy mode.
level in the copy mode (character mode.)
level in the copy mode (character/photo mode.)
level in the copy mode (photo mode.)
Sub code 12: Fax exposure level adjustment (batch.)
Sub code 13 through 16: Fax exposure level
adjustment (individual.)
Sub code 18: Adjust copy contrast inclination.
Sub code 19: Image quality adjustment in
exposure mode.
Sub code 20: Adjust density correction in
document feeder mode.
Sub code 30: Set AE limit.
48: Sub code 01: Front to rear magnification adjustment

(main scan.)
Sub code 02: Side to side magnification
adjustment (sub scan.)
Sub code 03: Adjust lead edge sub scan magnification.
Sub code 08: Fax scan magnification adjustment.
Sub code 09: Fax print magnification adjustment.
Sub code 10: Fax auto reduction ratio (print.)
50: Sub code 01: Registration and lead edge void
adjustment in copy mode
Sub code 05: Lead edge registration, printer mode.
Sub code 06: Lead edge registration with
document feeder.
Sub code 08: Fax scan lead edge registration
adjustment.
Sub code 09: Fax print lead edge registration adjustment.
Sub code 10: Print centering adjustment for each
paper feed section.
Sub code 12: Adjust print image center in each
document mode.
51: Sub code 01: Drum pawl separation timing.
Sub code 02: Resist roller contact pressure
adjustment (paper feed, duplex, SPF feed.)
Sub code 08: Enable or disable drum separation pawl.
61: Sub code 01: Test laser unit.
63: Sub code 01: Check shading correction.
Sub code 07: Adjust document feeder white plate
scan start position. Adjusts automatically.
64: Sub code 01: Print test patterns.
65: Sub code 05: Test operation panel.
66: Sub code 01 through 53 are various Fax settings, not
covered here.
67: Sub code 11: Set the select-IN signal.
Sub code 14: Check write/comparison of flash programs.
Sub code 17: Clear NVRAM.
Sub code 18: Clear application data area of
network scanner of Flash ROM.
network connection with scanner option installed.
Flash ROM upgrade procedure. Each board gets the Flash ROM plugged in to it.
1. Shut power.
2. Connect computer to machine with RS-232C cable.
3. Turn on power. Machine will go into download, and computer will display tree.
4. Double click on Special.
5. Double click All area download.
6. Computer will ask file name. specify download file (*.dat.)
7. Will take about 5 minutes to download. Download complete will display on computer when done.
Note: Last step in factory manual says to turn on power. This is probably a mistake, since power was turned on
earlier.

224

TENTH EDITION
SHARP AR - M350 / 450

Profile: Digital.
450 is 45 cpm.
Equivalent Machines: Imagistics 3510 / 4510
CONSUMABLES
SUPPLY
DESIGNATION
STATED YIELD
Toner (814 grams): ............................................... AR-450NT. ................................... 27,000 copies

Developer (450 grams): ....................................... AR-450ND. .................................. 100,000 copies
Drum: ................................................................... AR-450DR...................................... 50,000 copies
50K maintenance kit: ........................................... AR-450KC1 ................................... 50,000 copies
50K kit includes drum blade, drum separator pawl, grid, toner seal, front and rear side cushions
and charge plate.
100K maintenance kit: .......................................... AR-450KA1
100K kit includes transfer roller, discharge plate, paper dust remover, developer blade, and front
& rear developer side seals.
Upper fuser kit (roller & 4 pawls):.......................... AR-450UH...............................................200,000
Lower fuser kit (roller & 2 pawls): ......................... AR-450LH ................................................100,000
Staple cartridge for FN4 & FN6 finishers: ............. AR-SC1
Staple cartridge for FN7 finisher: .......................... AR-SC2
Waste toner is recycled.
ACCESSORIES
Accessory
Designation
Black/white scanner with duplex document feeder (DSPF)

This accessory is standard on these machines. .......... AR-EF1
Duplex unit with multi-sheet bypass.............................AR-DU4
Duplex unit...................................................................AR-DU3
Rack (for installing scanner unit with duplex unit)
This accessory is standard on these machines. .......... AR-RK1
Finisher........................................................................ AR-FN6
Saddle stitch finisher.................................................... AR-FN7
3-hole punch unit ....................................................... AR-PN18
Mail bin unit .................................................................AR-MS1
3x500 sheet cabinet/drawer......................................... AR-D14
Accessory
Designation
Stand/MPD & 2000 sheet drawer ................................ AR-D13

Multi-purpose drawer .................................................. AR-MU1
Exit tray (left side) ........................................................ AR-TE3
Shelf (right side)........................................................... AR-TE4
Print controller..............................................................AR-M11
Power supply (required with AR-D13 or AR-D14) ........AR-DC1
Network interface card (10/100 base TX) .................. AR-NC5J
Network scanner expansion kit .................................... AR-NS2
Hard disk drive (5GB) ..................................................AR-HD3
PostScript expansion kit............................................... AR-PK1
Fax kit ........................................................................ Unknown
Drum removal: Slide open left side door. Slide out drum unit. Remove charge corona. Remove front plate (3 screws)
to access drum. Replace drum, using starting powder to prime. Replace drum separator pawls (4). Replace
cleaner blade. Clear drum counter and drum time counter (see simulations.)
Developer replacement and calibration: Slide out developer unit and remove cover (2 screws). Empty old
developer. Replace with full bag. Reassemble. Install in machine. Leave front door open. Enter simulation 25-2.
After pressing start, close front door. Press Start again. Will run for about two minutes. When complete, shut
power and turn back on.
Waste toner: Recycled.

225

TENTH EDITION
SHARP AR - M350 / 450

PART DESCRIPTION
PART NUMBER
CODE MAN LOC
AC/DC power supply (100V) .......... RDENC0002FCZZ...... BX ....... 13 1

ADF (DSPF) actuator ..................... MLEVP0797FCZZ ...... AC ..... 35 26
ADF (DSPF) CIS board .................. CPWBN1458FCE1 ..... BF ....... 36 1
ADF (DSPF) CIS unit
(contact image sensor)............... DUNT-7079FCZZ ....... CC....... 36 4
ADF (DSPF) delivery jam sensor/
actuator assembly ...................... QSW-Z0531FCZZ ...... AL...... 34 63
ADF (DSPF) hinge; left .................. MHNG-0209FCZZ ...... BC ..... 34 34
ADF (DSPF) motor ......................... RMOTS0876FCZZ ..... BD ..... 34 35
ADF (DSPF) original exit tray 1...... LSOU-0179FCZZ ....... AR ....... 37 2
ADF (DSPF) original exit tray T...... LSOU-0177FCGZ....... AP ....... 37 2
ADF (DSPF) photo interrupter
(3, maybe more)......................... VHPGP1A73A+-1....... AG..... 34 68
ADF (DSPF) registration clutch...... PCLC-0302FCZZ........ AT ..... 34 22
ADF (DSPF) separator clutch ........ PCLC-0303FCZZ........ AT ..... 34 14
ADF (DSPF) separator pad............ PSHEZ4878FCZZ ...... AC ..... 35 18
ADF (DSPF) separator roller.......... NROLR1317FCZZ...... AP ..... 34 21
ADF (DSPF) set actuator ............... MLEVP0796FCZZ ...... AC ..... 35 14
ADF (DSPF)pickup roller................ NROLR1312FCZZ...... AN ..... 34 19
ADF (SPF) board ........................... CPWBF1459DS51...... BN ..... 33 26
ADF (SPF) hinge; right................... MHNG-0208FCZZ ...... BA ....... 33 7
ADF (SPF) length detect actuator..... MLEVP0794FCZZ ...... AC ..... 33 34
ADF (SPF) photo interrupter .......... VHPGP1A73A+-1....... AG..... 33 33
ADF (SPF) white mat ..................... PSHEZ4845FCZZ ...... AV ....... 33 1
ADF assembly (DSPF) ................... DUNT-7133DSZZ ....... CZ ....... 27 8
ADF assembly (SPF) ..................... DUNT-7132DSZZ ....... CY ....... 27 8
ADF exit tray .................................. GCAB-0940-FCZ2 ...... BA ......... 1 5
Cassette assembly......................... CCASP0175FC31 ...... BD ... 16 901
Cassette board ............................... CPWBF1457DS51...... AG..... 15 25
Cassette feed clutch....................... PCLC-0299FCZZ........ AP ....... 6 13
Cassette pickup roller (1) ............... NROLR1312FCZZ...... AN ....... 6 10
Cassette separator......................... PGIDM1892FCZZ....... AE ....... 6 23
Cassette separator rollers
(2 in cassette)............................. NROLR1311FCZZ...... AN ....... 6 12
CCD assembly ............................... CPLTM0031RS51 ...... BS ..... 31 41
CCD flat cable ................................ QCNW-0167FCZZ...... AM....... 30 5
Charge corona assembly ............... CCASZ0295DS51 ...... BA ..... 9 901
Charge corona grid ........................ LPLTM5873FCZZ....... AG......... 9 9
Developer auger bearings (4) ........ CBRGP0639FC01 ...... AH ..... 11 13
Developer doctor blade .................. LPLTM5876FCZZ....... AS ..... 11 16
Developer gear; 22t........................ NGERH1371FCZZ ..... AC ....... 11 8
Developer gear; 29t........................ CGERH1420FC01...... AF ....... 11 6
Developer gear; 31t........................ NGERH1374FCZZ ..... AC ..... 11 11
Developer gear; 34t........................ NGERH1373FCZZ ..... AD ..... 11 12
Developer initial detect board
(front small square) .................... CPWBF1448DS51...... BP ..... 11 32
Developer magnetic
roller bearing; front ..................... CHLDZ1444FC01....... AH ..... 11 36
Developer magnetic
roller bearing; rear...................... CHLDZ1445FC01....... AL...... 11 10
Developer unit
(price code seems too low) ........ CBOX-0125DS51 ....... BD ... 11 901
Developer unit front handle ............ JHNDP0153FCZZ ...... AE ..... 11 27
Developer unit magnetic roller ....... NROLM1309FCZZ ..... BR ..... 11 15
Door switch .................................... QSW-M0502FCZZ...... AH ..... 14 10
Drum motor .................................... RMOT-0875FCZZ....... BN ..... 15 12
Exposure lamp .............................. RLMPD0658FCZZ...... BA ....... 32 1
PART DESCRIPTION
PART NUMBER
CODE MAN LOC
Exposure lamp assembly................ CDAIU0619DS51....... BF ........31 1

Fan; controller box .......................... NFANP0063FCZZ...... AW.......12 5
Fan; controller box; front................. NFANP0062FCZZ...... AX......12 12
Fan; delivery unit bottom ................ NFANP0063FCZZ...... AW.........8 5
Fan; left side ................................... NFANP0063FCZZ...... AW.......2 27
Fan; rear frame (2).......................... NFANP0063FCZZ...... AW.......14 1
Fuser cleaner roller......................... NROLM1387FCZZ ..... AK........7 52
Fuser cleaner roller bushings (2) .... NBRGP0670FCZZ ..... AC........7 53
Fuser heat lamp 1; (100V) .............. RLMPU0656FCZZ ..... AY........7 23
Fuser heat lamp 2; (100/110V) ....... RLMPU0657FCZZ ..... AY........7 21
Fuser heat lamp 2; (120/127V) ....... RLMPU0662FCZZ ..... AX........7 21
Fuser heat lamp1; (120/127V) ........ RLMPU0661FCZZ ..... AX........7 23
Fuser heat roller.............................. NROLT1313FCZZ...... BE........7 46
Fuser heat roller bearings (2) ......... NBRGY0646FCZZ ..... BE........7 45
Fuser heat roller gear ..................... NGERH1380FCZZ ..... AQ .......7 47
Fuser pawl springs (4) .................... MSPRT2852FCZZ ..... AB..........7 4
Fuser pawls; upper (4).................... PTME-0282FCZZ....... AH..........7 3
Fuser pressure lever; front.............. MLEVP0786FCZZ...... AC........7 30
Fuser pressure roller....................... NROLi1314FCZZ ....... BG .......7 22
Fuser pressure roller bearings (2) ....... NBRGY0093FCZZ ..... AK........7 24
Fuser pressure roller pawls (2) ....... PTME-0283FCZZ....... AL ........7 41
Fuser thermistor (2) ........................ RDTCT0147FCZZ...... AR..........7 6
Fuser thermal switch (115V)........... RTHM-0023FCZZ ...... AM .......7 15
Fuser thermal switch (other than 115V) RTHM-0024FCZZ ...... AM .......7 15
Fuser unit (100/110V) ..................... DUNTW7095DSZZ .... CD .....7 901
Fuser unit (120/127V) ..................... DUNTW7095DS11..... CC .....7 901
High voltage resistor board............. CPWBF1490DS52 ..... AK........2 24
High voltage transformer ................ RDENU0001FCZZ ..... BP......15 42
Inverter board (in exp. assembly) ...... CPWBF1449FC31 ..... BH........32 9
Inverter board (in operation panel) ...... CPWBF1470DS51 ..... BN........29 4
Laser unit; 350 ................................ DUNT-7093DSZZ ...... BS......12 21
Laser unit; 450 ................................ DUNT-7093DS11....... BS......12 21
Lift motor......................................... RMOTD0858FCZZ..... BR......15 22
Lift unit (includes lift motor)............. CDAIU0624DS51....... BP....15 501
Main drive paper feed clutch........... PCLC-0298FCZZ ....... AT ........4 59
Main drive registration clutch .......... PCLC-0296FCZZ ....... AX........4 64
Main drive registration clutch; front...... PCLC-0297FCZZ ....... AU........4 60
Main drive unit; includes paper feed clutch
and registration clutches............. CFRM-1016DS51 ...... BP......4 901
Main motor; 350.............................. RMOTP0861FCZZ ..... BF ......15 14
Main motor; 450.............................. RMOTP0862FCZZ ..... BF ......15 14
Mother board .................................. CPWBN1460DS51..... AS......12 16
Operation board.............................. CPWBF1447FCE1..... BC..........1 9
Operation key ................................. JBTN-0249FCZZ........ AF ........1 10
Operation panel .............................. CPNLC0244DS52...... CT......27 26
Operation panel interface flat cable QCNW-0173FCZZ ..... AK......12 15
Operation panel start button ........... CBTN-0250FC01 ....... AH......29 18
Original detect unit (AR-EF1).......... CARMP0147DS51 ..... BA....28 501
Ozone filter ..................................... PFILZ0285FCZ1 ........ AT ........12 2
Paper exit actuator (long) ............... MLEVP0792FCZZ...... AD..........8 8
Paper exit actuator (short) .............. MLEVP0838FCZZ...... AC..........8 7
Paper exit actuator detect lever (long) . MLEVP0828FCZZ...... AD..........8 6
Paper exit actuator
photo interrupter (2) .................... VHPGP1A73A+-1 ...... AG .........8 9

226

TENTH EDITION
SHARP AR - M350 / 450

PART DESCRIPTION
PART NUMBER
CODE MAN LOC
Paper exit motor ............................. RMOTS0859FCZZ..... BC........8 57

Paper exit reverse unit.................... CFRM-1020DS51 ...... BQ .....8 901
PCU board; 350 .............................. CPWBN1461FCE1 .... BW.....15 26
PCU board; 450 .............................. CPWBN1461FCE2 .... BW.....15 26
PCU flash ROM .............................. VHI28F081L01F......... BE......15 58
Platen glass assembly .................... CGLSP0003RS52...... BC......27 10
Power switch................................... QSW-C1381QCZZ..... AY......13 12
Print control board .......................... CPWBN1495FC52..... CP......12 34
Printer interface flat cable ............... QCNW-0176FCZZ ..... AK......12 14
Process unit ................................... CFRM-1017DS71 ...... BN....10 901
Registration roller (PS roller) .......... NROLR1303FCZZ ..... AY..........3 8
Registration roller follower .............. NROLP1302FCZZ ..... AX..........3 1
Registration roller; front (2 on shaft) .... NROLR1304FCZZ ..... AP........3 30
PART DESCRIPTION
PART NUMBER
CODE MAN LOC
Release handle; left door ............... MLEVP0781FCZZ ...... AD ....... 2 15

Reverse gate .................................. PGIDM1886FCZZ....... AL.......... 2 1
Scan cable; front ............................ PWIR-0192FCZZ........ AQ ..... 31 16
Scan cable; rear ............................. PWIR-0191FCZZ........ AQ ..... 31 17
Scan control board ......................... CPWBN1451DS51 ..... BF...... 30 18
Scan home photo interrupter.......... VHPGP1A22LC-1....... AK ..... 31 38
Scan motor ..................................... RMOTS0857FCZZ ..... AZ...... 31 27
Separator pawl solenoid................. RPLU-0326FCZ1........ AN ....... 15 6
Toner motor.................................... RMOTD0856FCZZ ..... BA ..... 15 44
Toner sensor (ATC sensor)............ RDTCT0146FCZZ ...... AX ..... 11 39
Transfer discharge plate (toothed) .... LPLTM5875FCZ1 ...... AK ......... 5 2
Transfer roller (only) ....................... NROLR1355FCZ1 ...... AZ.......... 5 8
Transfer unit (includes roller)...... CHLDZ1474DS51.......BN ......... 5 901

ERROR CODES
When the machine has a problem, a code will display. At that time, there will usually be a sub code. The factory
manual does not supply any information on reading the sub code. It may display automatically, or you might
have to press some other key. Most codes will reset if the machine is turned off and back on again. Some will
require simulation 14, 15, 16 or 17 as described in the simulation section.
Sub code 11: Finisher or console finisher bundle
C1: Sub code 00: Charge corona problem.
motor problem.
CE: Sub code 00: Miscellaneous e-mail related error.
Sub
code 12: Mail box gate.
Sub code 01: Network interface card problem.
Sub
code 15: Finisher or console finisher lift motor
Sub code 02: FTP error or cant find mail server.
problem.
Sub code 03: Server down during scanning.
Sub code 19: Finisher or console finisher front
Sub code 04: Invalid account name or password
alignment motor problem.
for FTP server entered.
Sub
code 20: Finisher or console finisher aligning
Sub code 05: Invalid FTP server directory entered.
motor
problem.
CH: Door open.
Sub
code
30:
Console finisher communication problem.
Sub code 00: Developer cartridge (unit) missing.
Sub code 31: Console finisher fold problem (sensor.)
Sub code 01: Toner cartridge missing.
Sub code 32: Console finisher punch
EE: Sub code EL: Problem during developer calibration.
communication problem.
Over toned.
Sub code 33: Console finisher side punch motor register.
Sub code EU: Problem during developer
Sub code 34: Console finisher punch motor
calibration. Under toned.
Sub code 35: Console finisher side punch motor
E6 Sub code 10: CIS problem (black correction.)
register sensor.
Sub code 11: CIS problem (white correction.)
Sub
code 36: Console finisher punch timer sensor.
Sub code 14: CIS-ASIC communication problem.
Sub
code
37: Console finisher RAM.
E7 Sub code 02: Laser problem.
Sub
code
38: Console finisher punch RAM.
Sub code 03: Hard drive problem.
Sub
code
80:
Finisher or mail box 24 volt problem.
Sub code 06: Control board decode problem.
Sub
code
81:
Console finisher transport motor.
Sub code 10: Shading problem (black correction.)
Sub code 87: Finisher stapler rotate motor.
Sub code 11: Shading problem (white correction.)
F2: Sub code 00: Toner sensor.
Sub code 14: CCD-ASIC communication problem.
Sub code 02: Toner problem.
Sub code 50: Laser connection.
Sub code 04: Wrong cartridge, destination or life cycle.
Sub code 80: Scan board communication problem.
Sub code 05: CRUM problem.
Sub code 90: PCU communication problem.
Sub code 39: Process unit thermistor (not fuser.)
F1: Sub code 00: Communication error with finisher or
F3:
Sub
code 12: Tray 1 lift problem.
mail bin stacker.
Sub
code 22: Multi purpose lift problem.
Sub code 02: Mail box stacker drive motor problem.
F6 Sub code 00: Fax communication problem.
Sub code 03: Console finisher paddle motor.
Sub code 01: Fax flash ROM problem.
Sub code 06: Console finisher slide motor.
Sub code 04: Fax modem problem.
Sub code 08: Finisher stapler shift motor problem.
Sub code 10: Finisher or console finisher stapler problem.

227

TENTH EDITION
SHARP AR - M350 / 450

F7: Sub code 01: Fax board EEPROM read/write error.
F9 Sub code 02: Centro port error (control board.)
Sub code 03: Network card problem (control board.)
H2: Sub code 00: Fuser thermistor for HL1 open.
Sub code 01: Fuser thermistor for HL2 open.
H3: Sub code 00: HL1 fuser temperature too high.
Sub code 01: HL2 fuser temperature too high.
H4: Sub code 00: HL1 fuser temperature too low. Lamp,
thermal switch, connections.
Sub code 01: HL2 fuser temperature too low.
Lamp, thermal switch, connections.
H5: Sub code 01: Exit sensor problem.
Note: H codes might require Simulation 14, 15, 16 or
17 to reset. Not listed in factory manual.
L1: Sub code 00: Scan forward problem.
L3: Sub code 00: Scan return problem.
L4: Sub code 01: Drive problem; main motor, gear, sensor,
bind.
Sub code 02: Drum drive motor problem.
L6: Sub code 10: Laser problem. Motor, sensor, board.
L8: Sub code 01: No full-wave signal (PCU).
Sub code 02: Full-wave signal problem (PCU).
PC: Personal counter missing.
PF: RIC copy inhibition signal received from host

computer. Reset PF with simulation 17.
U1: Sub code 01: Fax board battery problem.
Sub code 02: RTC read problem (fax or ICU
board.) Reset with simulation 14.
U2: Sub code 00: EEPROM read/write problem.
Sub code 11: Control board EEPROM counter
check sum error.
Sub code 12: Control board EEPROM adjust value
check sum error.
Sub code 80: Scanner EEPROM.
Sub code 81: Scanner memory checksum error.
Sub code 90: PCU EEPROM write/read problem.
Sub code 91: PCU memory check sum problem.
Reset U2 codes with simulation 16.
U6: Sub code 00: Desk and/or LCT communication
problem.
Sub code 01-03: Desk or LCC or multi-purpose
tray lift problems.
Sub code 10: Desk or LCC transport motor.
Reset U6 codes with simulation 15.
U7: Sub code 00: MODEM-PC problem.
Resetting error codes: See simulations 14, 15, 16, 17.

Simulation procedure: Press P * Clear * Enter code with number keys. Press Start. Press number of sub
code. Press Start. Enter new value with number keys, and press Start to lock in.
Sub code 03: Tests exposure lamp.
01: Sub code 01: Scan test. Scanner will move back and
forth.
06: Sub code 01: Test loads in paper transport system.
Sub code 02: Optics sensors (scan home and lens
Sub code 02: Test fans.
home) test. Actuate and de-actuate each, by
07: Sub code 01: Aging.
moving the scanner by hand. The display
Sub code 06: Intermittent aging.
screen will show you which sensor is being
Sub code 08: Set yes/no of display regarding
actuated.
warm-up time.
02: Sub code 01: Document feeder test.
08: Sub code 01: Bias voltage can be displayed and
Sub code 02: Document feeder sensors.
adjusted in various modes.
Sub code 03: Document feeder loads (motors,
solenoids, etc.)
voltage in each print mode.
03: Sub code 02: Finisher sensors.
Sub code 06: Check and adjust transfer current.
Sub code 03: Finisher loads (motors, solenoids, etc.)
Sub code 17: Set and adjust transfer roller output.
Sub code 06: Adjust finisher jogger position.
09: Sub code 01: Duplex motor and solenoid test.
Sub code 10: Adjust console finisher (AR-FN7.)
Sub code 02: Duplex sensor test.
Sub code 20: Check mail bin stacker (AR-MS1)
10: Sub code 0: Toner motor test. Be careful not to
sensor.
overtone.
Sub code 21: Check mail bin stacker loads.
13: Sub code 0: Reset U1 problem (with fax.)
04: Sub code 02: Test option paper feed sensors and
14: Sub code 0: Clear trouble codes
detector.
15: Sub code 0: Clear U6 trouble codes.
Sub code 03: Option paper feed loads.
16: Sub code 0: Clear U2 trouble codes.
05: Sub code 01: Lights display panel.
17: Sub code 0: Clear PF code.
Sub code 02: Lights heat lamp (5 times.)

228

TENTH EDITION
SHARP AR - M350 / 450

21: Sub code 01: Setting PM cycle. Enter the PM
cycle that you want.
Setting: PM will display
0: Default: Quantity unknown
4: 100,000
1: 40,000
5: 120,000
2: 50,000
6: No PM called for
3: 80,000
22: Sub code 01: Displays how many prints have been
run on each section (Total, drum count, toner,
developer, PM, output, paper, printer, fax prints,
right side exit, other print counters.)
Sub code 02: Displays misfeed count.
Sub code 03: Misfeed positions and totals.
Sub code 04: Total trouble displays.
Sub code 05: ROM version of each section.
Sub code 06: Print adjustments and setup data.
Sub code 07: Show key operator code.
Sub code 08: Document feeder, scanner, and
stapler counter.
Sub code 09: Paper feed count from each section.
Sub code 10: Check system configuration (internal
hardware.)
Sub code 11: Check use of fax.
Sub code 12: Jam positions and number of jams at
each position.
Sub code 13: Display process cartridge info.
Sub code 19: Display scan mode counter.
24: Sub code 01: Clear jam (misfeed) count, jam history,
error code count and error code history.
Sub code 02: Clear paper feed section count for
each section.
Sub code 03: Clear count of document feeder,
stapler, scanner.
Sub code 04: Reset PM counter.
Sub code 07: Clear drum correction counter.
Do when replacing drum.
Sub code 09: Clear printer count (after PM.)
Sub code 10: Clear fax counter.
Sub code 11: Clear drum rotate time, toner motor
rotate time an developer time counter.
Sub code 15: Clear scanner counter.
25: Sub code 01: Main motor. Toner sensor reference
number is displayed.
Sub code 02: Developer calibration. Open front
door, enter simulation 25-2. Press start.
Close door, press Start. Will run for about
two minutes and automatically calibrate.
When done, shut power, and then turn back
on.
26 Sub code 03: Set auditor specs.

Sub code 05: Set count of total and PM.
Sub code 06: Country.
Sub code 10: Set trial mode for network scanner.
Sub code 18: Toner save mode, but only in Japan
or UK. Otherwise, use user mode P22.
Sub code 30: Set operation mode for CE mark.
Sub code 35: Set whether sim. 22-4 displays as
one problem or as the number of problems,
when two or more of the same kind occur.
Trouble memory mode.
when developer cycle is reached.
Sub code 41: Enable or disable AMS in pamphlet
mode.
Sub code 52: Enable disable white paper in OHP
mode.
27: Sub code 01: Set PC/MODEM communication
problem (U7-00) detect, yes or no.
Sub code 05: Tag number (up grades entered.):
30: Sub code 01: Tests sensors in paper feed section.
Sub code 02: Tests paper path sensors in the feed
section.
40: Sub code 01: Test bypass paper path sensors.
Sub code 02: Adjust bypass width sensors.
Sub code 07: Adjust bypass tray width detect level.
Sub code 11: Check width detect level of bypass
tray width detector.
Sub code 12: Check width detect level of bypass
tray width detector.
41: Sub code 01: Test document feeder original sensors.
Sub code 02: Adjust document feeder original
sensors.
Sub code 03: Display output value of document
size sensors.:
43: Sub code 01: Reads and allows change of fuser
temperature in each mode.
44: Sub code 01: Enable/disable correction operations in
process sections.
Sub code 04: Set reference density level in
developer bias correction.
Sub code 09: Check result of correction in process
section.
46: Density Adjustments.
Sub code 02: Density adjustment for each copy
mode. Select mode on screen. Make changes
with number keys and lock in with P key.
Start key will give you test copy and will lock
in value. You can adjust binary, auto, text,
text/photo, photo modes. 50 is default for all of
them.

229

TENTH EDITION
SHARP AR - M350 / 450

Simulations (46 Sub codes) - continued
level in the copy mode (binary text mode.)
level in the copy mode (binary text/photo
mode.)
level in the copy mode (binary/photo mode.)
Sub code 12: Fax exposure level adjustment.
Sub code 13 through 16: Fax exposure level
adjustment (individual.)
Sub code 17: Adjust CCD/CIS shading reference.
Sub code 18: Adjust gamma in each copy mode.
Sub code 19: Adjust gamma in auto copy mode, to
set density detect area and to set image
process mode.
Sub code 20: Adjust density correction in
document feeder mode for document table
(platen glass?) mode so that density is the
same as in table mode.
Sub code 21: Adjust scanner exposure level (1
mode auto.)
Sub code 22: Adjust scanner exposure level and
individual setup in normal mode.
individual setup in small text mode.
individual setup in fine mode.
individual setup in super fine mode.
48: Sub code 01: Main scan and sub scan magnification
adjustment.
Sub code 02: Adjust scan motor speed
50: Sub code 01: Adjust document scan position, image

print position and lead edge void. 50-02 is easier.
Sub code 02: Adjust document scan position
(Registration,) image print position and lead
edge void. Simpler than 50-01. select Copy
start. Enter new value with number keys.
Press P to lock in. Sub code 06: Lead edge
registration with document feeder (DSPF.) 5007 is easier.
Sub code 07: Lead edge registration with
document feeder (DSPF,) Simpler than 50-06.
Sub code 10: Print centering adjustment for each
paper feed section.
Sub code 12: Adjust print image center in each
document mode.
51: Sub code 02: Resist roller contact pressure
adjustment (paper feed, duplex, SPF feed.)
53: Sub code 06: Adjust DSPF width detect level.
Sub code 07: Adjust SPF width detect.
60: Sub code 01: Test ICU (DRAM) read/write operation
and SIMM memory and onboard memory.
61: Sub code 01: Test laser unit.
Sub code 02: Adjust laser power in copy mode.
Sub code 03: Adjust laser power in fax mode.
Sub code 04: Adjust laser power in print mode.
63: Sub code 01: Check shading correction.
Sub code 02: Execute shading.
Sub code 07: Adjust document feeder white plate
scan start position. Adjusts automatically.
64: Sub code 01: Print test patterns.
65: Sub code 01: Adjust LCD touch panel detect position.
Sub code 02: Check LCD touch panel detect
position adjust (displays coordinates.)
66: Sub code 01 through 36 are various Fax settings, not
covered here.
67: Sub code 02: Check parallel I/F operation of printer.
Sub code 11: Set enable/disable of parallel I/F
select signal of printer.
Sub code 16: Check network card.
Key Operator Programs: These are not service modes, but operator accessible. Default password is 0000.
Press Menu until key operator programs displays. Press OK. Key operator code will display. Factory
default code is a mystery so far; sorry. You are expected to enter the 5th digit of the code, and then press OK.
Enter each of the other four digits in the same manner. Select the program with the up/down arrows. Press OK.
Press Menu to exit.
Printer settings
Auditor settings.
Energy save settings.
Operation panel settings.
Device settings (duplex, stapler, etc.)
Print key operator program list.
Key operator code change.
System settings (include print density.)

Interface settings.
Network settings.
Initialize/store settings.
Product key.

230

TENTH EDITION
SHARP AR - M350 / 450

Copier settings
Initial status settings: Paper tray, exposure mode, copy ratio, duplex, output mode default settings are programmable
by operator in this mode.
Exposure adjustment: In auto mode. Factory default is 5, but you can set auto exposure anywhere from 1-9.
Rotate copy: Will rotate image to fit copy paper if auto paper select or auto image mode selected.
Auto paper select: Set for plain paper, or plain paper and recycle paper.
600dpi x 600dpi scan: Standard is 600dpi x 300dpi. 600 x 600 will produce better quality, but scan slower.
Quick scan from glass: When scanning from glass, will scan at 600dpi x 300dpi. First copy time will be faster, but
resolution will be weaker.
Device control: Original size detect and disable document feeder settings (such as when scanner is not working.)
Flash ROM upgrade procedure .
Each board gets the Flash ROM plugged in to it.
8. Shut power.
9. Connect computer to machine with RS-232C cable.
10. Turn on power. Machine will go into download, and computer will display tree.
11. Double click on Special.
12. Double click All area download.
13. Computer will ask file name. Specify download file (*.dat.)
14. Will take about 5 minutes to download. Download complete will display on computer when done.
Note: Last step in factory manual says to turn on power. This is probably a mistake, since power was turned on
earlier.
Updates and corrections are posted at our website (www.intravia.com)


231

TENTH EDITION
TOSHIBA E-STUDIO 16 / 20 / 25
Equivalent machines: Xerox Pro 416 / 421
Profile: Digital.
Speed: 16 / 20 / 25 copies per minute
TOSHIBA CONSUMABLES
SUPPLY
DESIGNATION
STATED YIELD
Toner (16) T-1600 (335 grams) ....................................... T-1600D ............................................ 5,000

Toner (20/25) (500 grams) .............................................. T-2500 .............................................. 7,500
Developer (16/20; same as 25, but different yield)... D-1600 ............................................ 99,000
Developer (25; same as 16/20, but different yield) .......... D-1600 ............................................ 33,000
Process unit (16) ............................................................. PU-1600N ....................................... 27,000
Process unit (20/25) ........................................................ ZT 2500.......................................... 99,000
Process unit (25) ............................................................. PU-1600.......................................... 99,000
Process unit (Has a fuse which blows at installation. See Note below).
Fuser unit (16) ................................................................. Fuser-1600-120..........................................
Fuser unit (20/25) ............................................................ Fuser-2500-120..........................................
Transfer corona (16/20/25).............................................. Main-CH-1600............................................
Process unit Note: Earlier models used Customer replaceable unit (CRU). The customer would replace the complete process
unit every 27K or 33K, which included the drum and developer. Later models, designated s use Service replaceable units
(SRU). In these machines the process unit includes the drum, but not the developer. At 81K or 99K, the technician replaces
developer. The customer (I think) still replaces the process unit at 27K or 33K. The technician can change the PM cycle as well.
XEROX 416 CONSUMABLES
XEROX 421 CONSUMABLES
SUPPLY
DESIGNATION
STATED YIELD
Toner (2 per box)

sold: No contract ......... 106R445 ............................. 5,000
Drum (Print cartridge) .... 113R475 or 101R90................. 27,000
Drum (Print cartridge)
with tag 005................... 113R629 ........................... 27,000
Developer - In print cartridge (doesnt make sense)........ 81,000
SUPPLY
DESIGNATION
STATED YIELD
Toner (2 per box)...............106R647 .................................5,000

Drum (Print cartridge) ........113R629 ..............................27,000
Developer - In print cartridge (doesnt make sense) ........81,000

ACCESSORY / OPTION
TOSHIBA MODEL DESIGNATION
Automatic document feeder......... MR2012, MR-2012-N.....ADF
Reverse automatic
document feeder ...................... MR-3011 ..................... RADF
Original cover
(if no document feeder).........KA-1600PC, KA-1600PC-N......
Duplex unit .................................. MD-0101, MD-0101-N... ADU
Print controller ............................. GA-1030 ..............................
Print controller ............................. GA-1031 ...............................
Memory ...................................GC-1110, GC-1120, GC-1050..
GC-1050-N ..................................
NIC kit.......................................... GF-1110................................
Fax kit.......................................... GD-1060-EU/NA/AU/TW.......
Internet fax kit.............................. GD-1070 ...............................
ACCESSORY / OPTION
TOSHIBA MODEL DESIGNATION
Paper feed pedestal (550-sheet) . KD-1009, KD-1009-N.....PFP
Paper feed unit ............................ MY-1015, MY-1015-N ....PFU
Cassette module.......................... MY-1017, MY-1017-N ..... CM
Large capacity feeder .................. KD-1010......................... LCF
Paper feed controller ................... GH-1010, GH-1010-N ....PFC
Job separator............................... MJ-5001, MJ-5001-N ..... JSP
Offset tray .................................... MJ-5002, MJ-5002-N ............
Stack feed bypass ....................... MY-1016, MY-1016-N ....SFB
Finisher........................................ MJ-1011 ................................
Stapler ......................................... KK-1600 ................................

232

TENTH EDITION
Drum replacement: Remove toner cartridge and slide out process unit. Raise the shutter and remove separator
claws. Separate the drum assembly from the process unit by removing four screws (2 in front and 2 in rear). You
may have to remove charge corona and the discharge LED board on the drum unit. Remove two screws in front
for the drum shaft. Remove the drum shaft and lift out the drum. Use starting powder on new drum when installing.
Drum blade replacement: Remove drum (described immediately above,) as well as the charge corona and discharge
LED board. Pull out two pins that mount the drum blade to release the blade.
Developer replacement: Remove drum (as described two paragraphs above). Remove developer cover (two screws).
Dump developer. The manuals specifically warns you not to vacuum directly on the toner sensor (this ruins them
sometimes, on many machines). Replace developer. Apparently, you will not replace developer in an old process
unit, but will only install it in a new unit.
Process unit fuse: The process unit has a fuse (value not known). I believe this fuse is expected to blow at the initial
installation of the process unit. Replacing it may allow reuse of the unit (maybe; just guessing). To check if the fuse
is blown, there are three terminals on the process unit; the upper and lower read the fuse. Infinite ohm reading is
blown fuse. Short is new fuse. The fuse appears to be soldered in to the DLE PWA assembly which is the
discharge LED board mounted on the drum unit.
Developer Calibration: None required. Takes place when process unit is replaced, along with new developer.
Waste toner: Is sent to the waste toner section of the toner cartridge.
Reading and Clearing PM Count: It appears that this takes place when the process unit is replaced, or possibly by
replacing the process unit fuse.

PART DESCRIPTION
PART NUMBER
MAN LOC
Battery ....................................................4130 1044000 . 10 13
Bypass photo interrupter.........................4401 983080 ... 16 12
Bypass pickup roller................................4401 964290 ..... 16 5
Bypass separator....................................4130 6013000 ... 16 9
CCD (16) ................................................4130 3644000 . 5 36a
CCD (20/25) ...........................................4130 3645000 . 5 36b
Charge corona assembly........................4131 1531000 . 23 29
Charge corona grid .................................4131 2033000 . 23 30
Computer interface board (PIF) ..............4130 0512000 . 10 24
Developer agitator bushing (2) ...............4130 6097000 . 24 20
Developer agitator seal (3) .....................4130 6097000 . 24 21
Developer auger bushing........................4130 6094000 . 24 30
Developer doctor blade...........................4130 5059000 ... 24 6
Developer gear .......................................4130 6333000 . 23 41
Developer gear; agitator .........................4130 6101000 . 24 24
Developer gear; auger ............................4130 6312000 . 24 28
Developer gear; double ..........................4130 6103000 . 24 13
Developer gear; double ..........................4130 6104000 . 24 15
Developer gear; double (magnetic roller) ....4130 6327000 . 24 11
Developer gear; idler ..............................4130 6104000 . 24 16
Developer lift handle ...............................4130 6306000 ... 23 1
Developer mag roller ..............................4130 7899000 . 24 52
Developer mag roller bushing (2)............4130 7761000 . 24 14
Developer unit ........................................4131 11530000 23 45
Discharge LED board .............................4130 0510000 . 23 61
Drum blade (BL-1600D)..........................4130 3612000 . 23 57
PART DESCRIPTION
PART NUMBER
MAN LOC
Drum cylinder (OD-1600)........................4130 3611000.. 23 55
Drum recovery sheet...............................4130 6575000.. 23 25
Drum separator pawls (3) .......................4130 6384000.... 23 7
Exit actuator (16) ....................................4130 6156000.. 8 16a
Exit actuator (20/25) ...............................4130 6357000.. 8 16b
Exit tray stopper......................................4130 6169000.... 1 11
Exposure lamp (16).................................4130 1112000.... 5 2a
Exposure lamp (20/25)............................4130 9019000.... 5 2b
Fan (2) ....................................................4130 6518000.... 13 5
Fuse: process unit reset..........................4843 078009.... 23 62
Fuser cleaner roller .................................4130 4523000.... 9 18
Fuser drive gear......................................4130 6341000...... 9 9
Fuser gear (20/25) ..................................4131 4029000.. 22 51
Fuser gear; exit.......................................4130 6061000...... 9 5
Fuser gear; idler (16) ..............................4130 6065000.... 9 15
Fuser gear; idler (20/25) .........................4131 4011000.. 22 15
Fuser heat lamps (assembly includes both) 4130 3610000.. 9 26a
Fuser heat roller (16) ..............................4130 3609000.... 9 21
Fuser heat roller (20/25) .........................4130 3609000.. 22 21
Fuser heat roller bushing (2)...................4130 6059000.... 9 10
Fuser pressure roller...............................4130 3608000.... 8 16
Fuser thermistor......................................4420 9012000.... 9 35
Fuser thermal switch...............................4130 6532000.... 9 30
Fuser unit ...............................................4130 6070000...... 9 1
High voltage board..................................4130 1096000.. 10 21
Inverter board (16) ..................................4130 1113000.. 4 20a
Inverter board (20/25) .............................4130 9020000.. 4 20b
Laser unit (16).........................................4130 3621000 13 15a
Laser unit (20/25)....................................4130 3621100 13 15b
Low voltage power supply.......................4130 1130000.. 13 14

233

TENTH EDITION
PART DESCRIPTION
PART NUMBER
MAN LOC
Main motor (large one) ........................... 4131 2002000 . 11 50
Main motor (small one)........................... 4130 4061000 . 11 30
Memory board ........................................ 4130 0008000 ... 10 6
Operation board (16) .............................. 4130 0525000 . 6 22a
Operation board (20/25) ......................... 4130 0551000 . 6 22b
Operation panel...................................... 4130 6195000 ..... 6 3
Operation start button............................. 4130 6205000 ..... 6 9
Optics sensors (20/25; 2) ....................... 4406 379920 ..... 5 39
Optics sensors (20/25; 4) ....................... 4420 5167000 ... 5 40
Ozone filter ............................................. 4130 6746000 ... 1 13
Paper feed photo interrupter (2) ............. 4408 683480 ... 17 13
Paper feed roller..................................... 4401 964410 ... 17 28
Paper pickup clutch ................................ 4130 6508000 ... 17 3
Paper pickup roller (2 on assembly) ....... 4130 6719000 . 17 15
Platen glass assembly (includes slit glass).. 4130 3554000 ..... 3 1
PM stuff: 16 fuser kit (FU-kit-1600)......... 4130 3639000 ... 21 1
PM stuff: 20/25 fuser kit (FU-kit-2500).... 4130 3639100 ... 21 1
PM stuff: CH-kit-1600 ............................. 4130 3638000 ... 21 2
PM stuff: Dev-kit-1600 ............................ 4130 3714000 ... 21 5
PART DESCRIPTION
PART NUMBER
MAN LOC
PM stuff: PU-kit-1600 ............................. 4130 3713000 ... 21 4
PM stuff: roller kit (Rol-kit-16cst)............. 4130 3640000 ... 21 3
Process unit reset fuse ........................... 4843 078009 ... 23 62
Registration actuator .............................. 4130 6045000 . 15 29
Registration actuator spring.................... 4130 5505000 . 15 30
Registration clutch .................................. 4130 6527000 ... 15 3
Registration photo interrupter ................. 4408 683480 ... 15 33
Registration roller ................................... 4130 6526000 ... 15 7
Relay board ............................................ 4130 0521000 . 10 2a
Scan board (16)...................................... 4130 1105000 ... 4 5a
Scan board (20/25)................................. 4130 9017000 ... 4 5b
Scan motor ............................................. 4130 1109000 ... 4 17
Scan photo interrupter ............................ 3038 646531 ..... 4 23
Scan thermistor? Them-CS .................... 4130 1114000 ... 4 37
Toner motor ............................................ 4130 6613000 ... 14 2
Toner sensor (in developer unit)............. 4130 6684000 . 24 31
Transfer corona (main charger) .............. 4130 3636000 ..... 7 4
Tray up clutch ......................................... 4130 6506000 . 12 15
Tray up motor ......................................... 4130 6513000 ... 12 4

TROUBLE CODES
These will not display automatically. If the machine has a jam ("Clear paper") or "picture of a wrench" you can read
these codes. To read them, press down the "8" key and the Clear/Stop key simultaneously. All codes, except
fuser errors, are reset by turning the machine off and back on again.
Life end
Process unit
Toner
Operator errors
Offset tray full
Cassette not ready.
No toner
Toner empty
Finisher tray full
LCF not installed.
No process unit
Internal tray full
Cover open
(will state which one).
Upper tray of job separator full
No paper
No staples.
(cassette, 1, 2, 3, 4, LCF).
Lower tray of job separator full
Service Errors
C01: Main motor drive problem.
CA2: Horizontal sync signal error.
C04: PFP main drive problem (tray 3).
C06: LCF feed motor.
C13: Cassette 1.
C14: Cassette 2.
C15: Cassette 3.
C16: Cassette 4.
C18: LCF tray problem.
C19: LCF feed motor.
C21: Scan problem.
C25: Scan watchdog error.
C26: Exposure lamp.
C38: Replaced process unit error.
C41: Fuser thermistor or low temperature.
C43: Fuser problem after warm-up

C44: Fuser problem after warm-up.
C45: Fuser thermistor open.
To reset fuser errors: Go to 08-400. Press Start.
Change status from any number displayed to
0 to clear fuser code, press set on Toshiba
or insert on Xerox. Shut power and turn back
on.
C56: Communication problem between copier and PFC.
C57: Communication problem between copier and IPC.
C58: Communication problem between IPC and finisher.
C71: Doc feeder paper supply motor problem.
C73: Doc feeder EEPROM initialization problem.
C74: Doc feeder exit reverse sensor problem.
C81: Doc feeder fan.

234

TENTH EDITION
Error Codes continued
C82: Doc feeder aligning sensor.
C83: Doc feeder size length adjustment error.
C91: SRAM lithium battery.
C95: Power supply fan.
C96: Process unit fan.
C97: Vacuum fan.
C98: Clock IC problem.
C99: PFC microcomputer problem.
CA1: Laser motor (polygon motor) problem.
CA2: Laser HSYNC problem.
CB2: Finisher exit motor.
CB5: Staple motor.
CC3: Processing motor.
CC8: Front aligning motor.
CC9: Upper tray elevator motor.
CCA: Lower tray elevator motor.
CCB: Rear aligning motor.
E01: Jam.
E02: Fuser jam.
E03: Jam at turn on.
E08: Duplex jam.
E09: Paper feed jam.
E11: Duplex feed jam.
E12: Bypass jam.
E13: Upper cassette jam.
E14: 2nd cassette jam (PFU).
E15: 3rd cassette jam (PFP upper).
E16: 4th cassette jam (PFP; 20/25).
E19: LCF jam (20/25).
E31: Cassette 2 jam.
E32: Cassette 3 or 4 jam.
E33: LCF jam (20/25).
E34: Cassette 3 or 4 jam.
E36: LCF jam (20/25).
E41: Front or side door open during copy cycle.
E42: Cassette 2 or 3 door open during copy cycle.
E43: Duplex unit open during copy cycle.

E45: LCF open during copy cycle.
E71: ADF feed jam.
E72: ADF transport jam.
E73: ADF exit jam.
E74: ADF original reverse jam.
EA1: Finisher transport jam.
EA2: Finisher jam.
EA3: Jam in finisher at power on.
EA4: Finisher door open jam.
EA5: Stapler jam.
EA6: Finisher early arrival jam.
EA7: Finisher transport jam.
F11: Scanner I/F problem.
F12: Write error downloading scanner program.
F13: Download sector error of scanner unit program.
F14: Scan unit F-ROM error.
F21: PCON board memory error.
F22: PC Interface board NVRAM error.
F31: Fax modem IC problem.
F41: Offset catch tray initial detect error.
OF1: Intermittent failure.
OF2: Netware problem.
OF3: Message without fault code.
OF4: Network card PCL print error.
OF5: Network card status not printed.
OF6: User interface error.
OF7: Web page print error.
OF8: Fax problem.
OF9: Internet fax problem.
OF10: Stapler.
OF11: Scan document size sense problem.
OF12: Offset catch tray.
OF13: Separator tray.
OF14: Print cartridge (drum/dev unit).
OF15: Toner detect problem.


235

TENTH EDITION
SIMULATIONS
There are many simulations, tests and settings that can be done in the various modes. To enter the mode, shut power
off. Then hold the "0" key and the number key of that mode, while turning on power. You will then be in the
particular mode. In all cases, turning power off and back on again will exit the mode.
Function test: Two ways of entering this mode, apparently. 1st method: Shut power. Hold down 1 & 3 keys while
turning on power. 2nd method: press the following keys in this sequence; * # * * Use the up/down arrow
keys to select the test. Then press set.
01: Operations panel test: Display dots turn on and off and cursor moves.
02: Print test: Select code with number keys, press set. Select cassette with number keys. Press set. Print setup 1
(T,), set. Print setup 2 (B,) set. Press Start. Press clear/stop. T is for character density. B is for background
density. Print tests listed below.
135: All surface horizontal 1 dot line, horizontal 1 dot
109: If T=0 all black. If T=255 all white. Halftone test.
space.
110: Density should change smoothly. Scans 256
136: All surface vertical 1 dot line, vertical 1 dot space.
levels.
137: All surface horizontal 2 dot line, horizontal 2 dot
111: 33 levels of transition. Scans 33 levels.
space.
138:
All
surface vertical 2 dot line, vertical 2 dot space.
113: 33 levels of transition. Feeds 33 levels.
141:
1
dot
grid pattern.
114: 17 levels of transition. Feeds 17 levels.
142: 2 dot grid pattern.
115: Scan 1 dot line, 2-level. Black if T and B are
145: Grid pattern; 4 sets of 1 dot lines. Horizontal 2 dot
0. White if T and B are 255.
space.
116: Scan 24 dot line, 2-level. Black if T and B are
146: Grid pattern; 4 sets of 2 dot lines. Horizontal 2 dot
0. White if T and B are 255.
space.
121: Halftone. All gray.
149: All black.
122: Density should change smoothly. Scans 256
150: All white.
levels.
151: Right tilt rising line with an interval of 5mm. line
123: 33 levels of transition. Scans 33 levels.:
should be tilted, but straight.
03: Modem test. Not covered here.
04: Sensor test. Service manual uses bit switch / matrix which is very unclear and cannot be duplicated here.
It is possible that the display will indicates dozens of 1s and 0s, and you can see a change from 1>0 or 0>1 by
actuating each sensor. However, if sensor is not working you would not be able to tell with only this information.
05: SRAM test. Will display if error is found.
06: DRAM test. Will display if error is found.
07: Clock IC test.
08: Scanner test. Does read/write test on RAM in the image processing LSI.
09: CODEC test. Encodes 10 lines with Modified Huffman and compares to original.
10: Outputs: Test various items. Select item with number keys. Press set. Press Start to run or test item. Press
Clear/stop to end test. Press Cancel to escape.
101: Main motor and
261: Scan motor.
206: LCF transport clutch.
discharge lamp on.
263: Exposure lamp.
222: Duplex lower motor.
102: Toner motor on.
268: PFC LCF end fence motor.
223: Duplex upper motor.
103: Laser motor @ 600 dpi on.
269: PFC LCF end fence solenoid.
224: Duplex upper motor reverse.
105: Laser motor 16X15.4.
270: LCF transport motor.
225: PFP transport clutch.
106: Laser motor 15.4X16.
271: LCF lift motor.
226: PFC cassette 3 feed clutch.
275: PFC cassette 3 lift motor.
227: PFC cassette 4 feed clutch.
109: PFP motor (tray 3).
276: PFC cassette 4 lift motor.
242: Cassette 1 lift motor.
201: Cassette feed clutch.
281: RADF pick up roller.
243: Cassette 2 lift motor.
202: PFP feed clutch.
282: RADF registration roller.
250: Developer bias.
203: PFC 2nd feed clutch.
283: RADF read roller clockwise.
251: Charge corona.
204: Bypass clutch.
284: RADF read roller
255: Transfer guide bias.
counterclockwise.
205: LCF feed clutch.
256: Laser on/off.

236

TENTH EDITION
Simulations (10:Outputs) continued
285: RADF reverse roller
clockwise.
286: RADF reverse roller
counterclockwise.
287: RADF reverse solenoid.
288: RADF exit solenoid.
296: ADF transport motor
forward.
297: ADF transport motor reverse.

298: RADF fan.
302: Transfer corona high.
303: Transfer corona center.
304: Transfer corona low.
308: Separation corona high.
309: Separation corona center.
310: Separation corona low.
11: Printer board test. Tests printer board.
330: Process fan on high and

vacuum fan.
331: Process fan on low and
vacuum fan.
333: Jop separator/FIN pass
solenoid.
334: Offset tray stack motor
front/rear.
Memory Clear: Shut power. Hold down 1 and 3 while turning on power to clear all memory. 2nd method. Select
items to be cleared from menu. After entering service mode (* # * *) use up/down arrow keys to select test
mode. Press set. Select maintenance. Press Set. Use up/down keys to select memory clear. Press Set.
Select items of memory to be cleared from select menu. Press set.
Memory write: Not covered here. Requires using Hex data.
Service list: Press Program. Press * # * *. Select test mode with up/down arrow keys. Press set. Select service
list with up/down keys. Press set. Select list you want with up/down keys.
Protocol trace: See fax handbook. Not covered here.
Total errors: See fax handbook. Not covered here.
Function: Prints settings such as country, functions (in binary,) etc.
Drum history: Current count, count by size, date replaced last, counter when drum was replaced.
Memory dump: Dumped RAM data can be printed.
Jam counter.
Country Codes. 1 is letter. 44 is metric.
0 & 5 Mode: Turn power off. Hold down"0" & "5" while turning on power. This is a mode for setting and adjusting. Once in
the mode, press the number key of choice for the particular code you want. Then press "Set" or Start. Then use the
number keys or the up/down keys to change the setting. Then press "Set" or Start to lock in the new value.
Process unit adjustments in 0-5 mode.
205: Developer bias (156 default for 16. 166 for others).
233: Separator high adjustment. (67 default).
210: Grid voltage (104 default for 16. 118 for others).
234: Separator center adjustment (49 default).
220: Transfer high adjustment for (180 default).
235: Separator low adjustment (35 default).
221: Transfer center adjustment (142 default for 16. 155
261: Laser power @ 600dpi adjustment (33 default for
for others).
16. 47 for others).
Scanner adjustments in 0-5 mode.
304: Scanner feed magnification (128 default)
305: Scan feed misalignment (128 default).
306: CCD scan misalignment (128 default).
354: ADF/RADF aligning amount ; surface (10 default).
355: RADF aligning amount ; back (10 default).
356: ADF/RADF position sensor automatic adjustment
(adjusts automatically).
357: ADF/RADF speed fine adjustment (50 default).
Printer adjustments in 0-5 mode.
400: Laser motor fine adjustment @ 600dpi in standard
(128 default).
403: Laser motor fine adjustment.
404: Laser motor fine adjustment.
358: ADF/RADF transport speed fine adjustment (128 default)

365: ADF/RADF top position adjustment; surface (50 default).
366: RADF top position adjustment; back (50 default).
380: ADF document width sensor adjustment; narrowest
document (adjusts automatically).
381: ADF document width sensor adjustment; widest
document width (adjusts automatically).
410: Laser start position @ 600dpi cassette 1 (108 default).

413: Laser start position, tray 1.
414: Laser start position, tray 1.
417: Laser start position @600dpi cassette 2 (106 default).

237

TENTH EDITION
Printer Adjustments continued
418: Laser start position @600 dpi cassette 3/LCF (119 default).
419: Laser start position @600 dpi cassette 4 (128 default).
421: Main motor speed fine adjustment (124 default for
16. 130 for others).
430: Lead edge margin (0 default).
431: Left margin (0 default).
432: Right margin (0 default).
433: Trail edge margin (0 default).
440: Upper cassette registration (23 default).
441: Cassette 2 registration (8 default).
442: Bypass registration (8 default).
443: LCF registration (8 default).
444: PFP registration (7 default).
Scan imaging processing parameter @600 dpi
501: Manual exposure adjustment in Photo mode (139
default).
503: Manual exposure adjustment in Photo/text mode
(133 default).
504: Manual exposure adjustment in text mode (130 default).
505: Manual exposure fine adjustment in photo/text mode,
light side (28 default).
506: Manual exposure fine adjustment in photo mode,
light side (18 default).
507: Manual exposure fine adjustment in text mode, light
side (20 default).
508: Manual exposure fine adjustment in photo/text, dark
side (13default).
Note: 600 codes may apply only to Toshiba.
620: Image quality via HPF intensity setting. 0 is use of
default. 1 is text/photo. 2 is photo. 3 is text. The
higher the number entered, the larger the intensity
coefficient. Good luck. I wont even try to think
about what this means.
621: HPF intensity in photo mode. Same explanation as 620.
622: HPF intensity in text mode. Same explanation as 620.
445: Duplex registration (8 default).

450: Long size upper cassette aligning value (14 default).
451: Short size upper cassette aligning value (14 default).
452: Long size PFU cassette 2 aligning value (22 default).
453: Short size PFU cassette 2 aligning value (16 default).
455: Duplex short size aligning value (26 default on 16.
23 on others).
456: PFP aligning value for short size (16 default).
457: LCF aligning value (16 default).
458: Bypass aligning value, short size (21 default).
463: PFP aligning value, long size (18 default).
465: Bypass aligning value, long size (28 default).
467: Laser start position @600 dpi, bypass (101 default).
509: Manual exposure fine adjustment in photo, dark
side (20default).
510: Manual exposure fine adjustment in text, dark side
(18default).
512: Auto exposure adjustment in photo mode (140 default).
514: Auto exposure adjustment in photo/text mode (133
default).
515: Auto exposure adjustment in text mode (130 default).
593: y data inclination correction in text/photo (0 default).
594: y data inclination correction in photo (0 default).
595: y data inclination correction in text (0 default).
693-695: These are grayed out in the factory service

manual, which may mean they should not be
touched. They are described as a range correction
on original on the document feeder, and has to do
with background peak, background density, and
text density. For background, values 1 and 3 are
fixed. Values 2 and 4 are fixed. For text, 1 & 2 are
fixed and 3 & 4 are varied. Default values are 12
for text/photo. 12 for photo. 44 for text.
Note: 700 codes may apply only to Xerox. They are for scanned fax documents.
700: Threshold level of simple binary form, center value; text.
720: Manual exposure fine adjustment, dark side step
value; photo.
701: Threshold level of simple binary form, light value; text.
724:
Manual
exposure fine adjustment, center value;
702: Threshold level of simple binary form, dark value; text.
text/photo.
710: Manual exposure fine adjustment, center value; photo.
725: Auto exposure fine adjustment; photo.
714: Manual exposure fine adjustment, center value;
729: Auto exposure fine adjustment; text/photo.
text/photo.
715: Manual exposure fine adjustment, light value; photo.
719: Manual exposure fine adjustment, light side step
value; text/photo.

238

TENTH EDITION
0 & 8 Mode. Turn power off. Hold down 0 and 8 keys while turning on power. Enter the code with the number keys.
Press Set or Start. Use the number keys to change values. Press Set or Start. to lock in.
202: Optional external counter. 0 is none. 1 is coin. 2 is
401: Drum life counter (might be rotations, not copies).
key card. 3 is key counter.
402: Hours, minutes and seconds that the machine has
204: All clear timer to reset operation panel to standard
been on, or has been copying.
settings. If set to 0, will not reset. 1 10 X 15 seconds.
403: Fuser running counter. Same as total counter.
205: Energy save timing. 0 is no energy save. 1 is on.
Double counts on long paper.
Set on panel.
404: Developer counter.
206: Automatic power off. 0 is off. 1 is on. Set on panel.
406: Pre-run time start time. 0 is none. 1 is 30 seconds. 2
207: Key counter display. May not apply.
is 35. 3 is 40. 4 is 45. 5 is 50. 6 is 55. 7 is 60.
224: Bypass paper size. Default is 14 for undefined.
407: Pre-run time. 0 is none. 1 is 5. 2 is 10. 3 is 15. 4 is 20. 5
Sizes otherwise same as 225 (just below).
is 25. 6 is 30. 7 is 40. 8 is 50. 9 is 60. 10 is 150.
225: Cassette paper size. 0 is A3. 1 is A4. 2 is A4R. 3 is
408: Pre-run time for thick paper. 0 is none. 1-10 is that
A5R. 4 is B4. 5 is B5. 6 is B5R. 7 is letter. 8 is
many seconds. 11-15 is 12-20 seconds.
letter-R. 9 is ledger. 10 is legal. 11 is statement-R.
409: Toner filter count. Same count as drum life counter
12 is computer. 13 is folio.
(08-401).
226: Cassette 2 paper size. Same as 225.
410: Fuser temperature when printing. 4 is 170 degrees
centigrade. Add 5 degrees for every digit up to 13
(215). Default is 8 for 16 and 10 for 20 & 25.
411:
Fuser
temperature in ready. 0 is 170. 1-6, add 5
250: Your telephone number. Use number keys. For -
degrees
for each digit. 7 is temperature control on.
use the Help of Info key.
412:
Fuser
temperature
in energy saver. 0 is off. 1-5 are
251: PM cycle counter. This is the number of copies
120
degrees
centigrade
through 160.
you want the machine to call for a PM at. 16 is
413: Fuser temperature in thick paper mode. 0 is not
81K. 20 & 25 are 99K.
functional. 1 is 195 degrees centigrade. 2 is 200. 3
252: PM count. This is the number of copies that
is 205. 4 is 210.
have been run since the last PM.
446:
Process
correct for transfer output on timing:
255: PFP status. 0 is automatic. 1 is PFP. 2 is PFP 3 & 4.
Factory
only. (11 is default).
256: LCF size. 0 is A4. 1 is letter.
447:
Process
correct
for transfer output off timing:
300: Maximum copies. 0 is 999. 1 is 99. 2 is 9.
Factory
only.
(1
is default for 16. 11 for 20 & 25).
340: Drum end counter setting. Drum life: 16 is 27K. 20 &
462:
RADF
switchback
if set to 1. No switchback if 0.
25 are 33K. If set to 0, nothing displays (does this
480:
Cassette
priority.
0
=A4/letter. 1 =LCF. 2 = cassette
mean drum does not have to be changed?)
1.
3
=
cassette
2.
4
= cassette 3. 5 = cassette 4.
351: Total counter.
481:
Auto
cassette
change.
0 is none. 1 is normal.
352: Ledger and/or A3 size paper double count if set to
483: Laser polygon motor pre-run. 0 is on. 1 is off.
1. Single if set to 0.
486: Polygon motor auto clear time for pre running. 0 is
355: Display copies on drum.
15 seconds. 1 is 30. 2 is 45.
374: Display original run through doc feeder.
503: Density default. 0 is automatic. 1 is light 3. 2 is
375: Double count for copying ledger.
light 2. 3 is light 1. 4 is center. 5 is dark 1. 6 is
376: Double count for print counter for ledger.
dark 2. 7 is dark 3.
377: Double count for fax receiving ledger.
504: Folio (South America only). 0 is folio. 1 is 13legal.
385: Scanner count.
550: Image mode. 0 is photo/text. 1 is photo. 2 is text.
386: Print scan count.
603: Automatic duplexing default. 0 is off. 1 is 1 side/2
388: Platen scan count.
side. 2 is 2 side/2 side.
389: Save instruction for total count if replacing scanner.
604: APS/AMS priority select.
400: Fuser errors (thermistor status). If 0, no errors. 1611: Book original. 0 is open from front. 1 is open from rear.
is C41 1st thermistor or heater error at start up. 2
nd
614: Function clear LED flashes if value is different from
is C41 2 thermistor or heater error at start up. 3
default if set to 1.
is not used. 4 is C43 thermistor error in warm-up.
618:
Default
for mixed size originals. Grayed out. May
5 is C44 during warm-up. 6 is C43 thermistor after
not work.
ready. 7 is C44 heater after ready. 8 is C45 high
620: Auto start if set to 0. no auto start if set to 2.
temperature after warm-up. 9 is C44 high
temperature. 10 is C45 low temperature. Change
to 0 to reset fuser errors.

239

TENTH EDITION
Simulations (0&8 Mode) - continued
635: Process for last page of one sided original in
duplex. 0 is one side. 1 is double sided, with blank
sheet added as last even numbered page.
641: Document feeder automatic sorting mode. 0 is nonsort. 1 is staple. 2 is sort. 3 is not used. 4 is rotate
sort. 5 is offset sort.
642: Sort priority. 0 is non-sort. 1 is staple. 2 is sort. 3 is
not used. 4 is rotate sort. 5 is offset sort. 6 is nonsort offset.
648: Initialize finisher bin at all clear if set to 1.
649: Magazine sort. 0 is opening from front. 1 is from rear.
650: 2 in in 1 setting. 0 is horizontal mode. 1 is vertical mode.

652: Cascade operation setting (20 & 25). 0 is none. 1 is
1- bin to 2-bin.
665: Area default. 05 is adjust area, y adjust store area.
08 is setting area.
673: Resetting drum related counters 08-355 and 08401. Works only if 08-689 is set to 1, SRU.
685: Paper feed by turns at duplex if 1.
688: User Interface shortcut key. 1 is reduce/enlarge and
zoom up/down only. 2 is cassette size setting. 3 is all.
689: SRU/CRU mode setting. 0 is CRU. 1 is SRU.
0 & 9 Mode: Park scanner.

User tests: Press program. Press test mode. Press set. Select test using up/down arrow keys. Press set.
Users can test
ADF
LCD
Printer functions.
Operation panel keys
Speaker volume
Operation pane LEDs
Sensors (follow display indictors)
User test printout: Select test result, with up/down arrow keys.
Updating Firmware: It is recommended that you print the Function list, for reference in case something goes wrong.
9.
Hold 0 and 8 keys while turning on power.
1. Shut power.
10.
Machine will be in system mode. Enter 388 with
2. Remove rear panel.
number keys. Press set/start. The total counter will
3. Insert main recovery board into CN10 of the
be backed up (I assume this means the count will be
main board, with the ROM side down.
entered into the new board).
4. Turn on power. Data will begin to download, as
11.
Shut power.
display will show. When all dots in display are
filled in and blinking (about five minutes,)
12.
Hold down 1, 3, and # keys while turning on
power. Hold them down until please wait displays.
download is done.
Turn off power.
5. Shut power.
13.
After download, do a memory clear, by shutting
6. Remove recovery board, replace panel and turn
power, and by holding down *, and # keys while
power on.
turning power back on. Service manual says this is
7. If you are replacing main board, and want to
important.
check total count, do the following.
8. Shut power.
Updating scanner firmware:
1. Install the ROM that has the data for the update onto the scanner recovery board. Directions will be with ROM
(we hope).
2. Shut power.
3. Remove platen glass.
4. Remove CCD cover.
5. Insert main recovery board into CN3 of the scan control board, with the ROM facing towards the outside, which
I think means to the right.
6. Turn on power. Exposure lamp will flash once when it starts, and twice when finished (in about 10 to 20
seconds).
7. Shut power, remove board, reassemble machine and turn back on.
If F14 error code displays, do the following:
Shut power.
Hold 0, and 8 keys while turning on power.
Machine will be in system mode. Enter 389 with number keys. Press Set/start. Manual says that backs up
total counter. I guess it means scan counts; not terribly important, in my humble opinion.
Using batch file: This procedure is in the Factory service handbook, pages 5-8 through 5-23. You would need this. We
cannot supply it here.

240

TENTH EDITION
TOSHIBA STUDIO E-28 / 35 / 45 (DP-2800 / 3500 / 4500)

Profile: Digital.
CONSUMABLES
ITEM
YIELD
TOSHIBA DESIGNATION
Toner ......................................................12,000 ..................................T-3500

Toner waste bottle .................................. .......................................... TB-3500
Developer (e-28)..................................... 93,000 ................................ D-3500
Developer (e-35).....................................120,000 .............................. D-3500
Developer (e-45).....................................150,000 ............................... D-3500
Drum (e-28) ............................................93,000 .............................. OD-3500
Drum (e-35) ............................................120,000 ............................ OD-3500
Drum (e-45) ............................................150,000 ............................ OD-3500
ACCESSORIES
Accessory
Toshiba Designation
Document feeder (RADF) .......................................... MR-3012

Platen cover (if no RADF)...................................... KA-1600PC
Work table (RADF/platen cover mounts to) ................ KK-3500
Finisher (single position)...................................MJ-1011 (e-35)
Finisher (multi-position) .............................................. MJ-1012
Finisher (saddle-stitch) ............................................... MJ-1013
Finisher relay unit .....................................................................
Paper feed pedestal (PFP) ......................................... KD-1009
Cassette module (fits in PFP) .....................................MY-1017
Large capacity feeder (550-sheet LCF) ...................... KD-1010
Hole punch unit........................................................... MJ-6001
Staple cartridge............... Staple-600, Staple-700, Staple-1600
Desk (H) ..................................................................MH-1600H
Desk (L) ................................................................... MH-1600L
Fax unit.......................................................................GD-1080
Accessory
Toshiba Designation
Fax 2nd line option...................................................... GD-1090

System controller ......................................GL-1010, GL-1010E
System controller extended memory ......................... GC-1090
System controller PC-fax ............................................GB-1040
System controller scan/email, internet fax, print .........GB-1060
System controller TokenRing NIC...............SC-2-TKRING-NIC
System controller I/F protocol converter board ........... GF-1100
Print controller with NIC ..............................................GA-1040
Print controller extended memory; 128MB................. GC-1080
Print controller Command Work Station......................GB-1070
Print controller freeform ..............................................GB-1080
Print controller DocBuilderPro.....................................GB-1090
Print controller PostScript3 without hard drive ............GE-1020
Print controller PostScript3 with hard drive .................GE-1030
Copy Quality Adjustment: See the"0" & "5" mode; 501-515.

Developer removal/replacement: Open front door and remove waste toner container. Unplug connector and loosen
blue screw. Slide out developer unit. Remove top cover from developer unit (no screws.) Empty developer and
replace developer. Developer Calibration: 0 & 5 mode, simulation 200.
Drum removal/replacement: Remove toner waste container and developer unit (described above.) open bypass,
duplex and jam access cover. Remove two screws and slide out cleaner/drum unit. Remove charge corona.
Release latch on rear and remove bracket/bar which appears to be on top of drum unit. Turn lever
counterclockwise to release. Slide drum shaft out. Lift drum out. New Drum: Service manual says to release
cleaner blade pressure before installing new drum. It also says to insert a jig into a space by pressing blade holder
to take tension off drum. Reset Drum Timer: Simulation 08-401. Set to 0.
Drum blade: with drum out of machine, remove two screws and lift off.
Setting PM Cycle: Go to "0" & "8" mode, code 251.
Reading and Clearing PM Count: Go to "0" & "8" mode, code 252.
Waste toner: When dispose used toner displays, open front door, replace waste container and close door.

241

TENTH EDITION

PART DESCRIPTION
ADF slit glass .............................. 44202 865000..... 9 6 ............
Board: PS-1H-320U (fuser?) ....... 44205 157100..... 31 2 ..........
Board: PWA-F-ADU-320 (duplex) 44204 943000..... 32 30 ........
Board: PWA-F-LGC-320
(45/4500 main board) .............. 44205 025000..... 7 19A........
(35/3500 main board) .............. 44205 027000..... 7 19B........
(28/2800 main board) .............. 44216 460000..... 7 19C........
Board: PWA-F-SDV-320 (scan area). 44204 935000..... 12 22 ........
Board: PWA-F-SLG-320.............. 44205 013000..... 9 13 ..........
Bypass clutch .............................. 44019 69920....... 16 7 ..........
Bypass photo interrupter ............. 44086 83480....... 17 25 ........
Bypass pickup roller (fat) ............. 44203 8460......... 17 14 .. 80K
Bypass pickup roller (skinny)....... 44019 66500....... 17 18 .. 80K
Bypass separator pad ................. 44201 967000..... 16 4-1 .......
Bypass separator pad ................. 44201 968000..... 16 4-2 .......
Cassette assembly ...................... 66090 428........... 102 5 ........
Cassette backstop....................... 41306 031000..... 33 21 ........
CCD ............................................ 44204 772000..... 9 3-1 .........
Charge corona assembly............. 44203 500000..... 22 1
....................................................... ....................... .. 93K/120K/150K
Charge corona wire ..................... 44086 72510....... 22 10 ........

Charge grid.................................. 44086 72480....... 22 15 ........
Cleaner unit ................................. 44203 400000..... 24 1 ..........
Cleaner unit recovery blade......... 44203 416000..... 24 18 ........
Developer (D-3500) ..................... 44295 004000...... 12 3
................................................. ..................... ..93K/120K/150K
Developer bushing (large) ........... 44204 069000..... 25 17 ........
Developer bushing (small)........... 44077 28150....... 25 32 ........
Developer gear............................ 44204 063000..... 25 14 ........
Developer gear (double).............. 44204 062000..... 25 13 ........
Developer gear (idler).................. 44204 061000..... 25 12 ........
Developer gear (magnetic roller) . 44204 060000..... 25 11 ........
Developer kit (developer, charge grid, ozone filter, corona
wires,
drum blade, drum pawls) ......... 44202 400000..... 104 1 ........
Developer magnetic roller guides (2) 44204 055000..... 25 9 ..........
Developer seal (5) ....................... 44019 49290....... 25 33 ........
Developer unit ............................ 44204 020000..... 25 1 ..........
Developer unit magnetic roller..... 44204 030000..... 25 2 ..........
Drum cleaner blade (BL-3500D).. 44299 018000..... 24 4
................................................. ................. ......93K/120K/150K
Drum cylinder (OD-3500) ............ 44299 006000..... 102 1
................................................. ................. ......93K/120K/150K
Duplex clutch............................... 44019 69920....... 32 16 ........
Duplex exit motor ........................ 44205 169000..... 32 18 ........
Exit motor .................................... 44205 169000..... 6 11 ..........
Exposure lamp ............................ 44205 155000..... 20 2 ..........
Fan .............................................. 44205 160000..... 8 3 ............
Fan ............................................. 44205 160000..... 7 28 ..........
Fan (2 together, angled differently) ... 44205 160000..... 10 2 ..........
PART DESCRIPTION
Fan (developer) ........................... 44205 180000 .....6 33 ..........
Feed actuator .............................. 44201 534000 .....18 9 ..........
Feed switch assembly ................. 44019 83080 .......18 5 ..........
Front frame interlock switch (2) ... 48432 32255 .......4 5 ............
Fuser cleaner roller...................... 44202 985000 .....29 8
................................................. ................. ..... 93K/120K/150K
Fuser exit actuator....................... 44202 997000 .....30 19 ........
Fuser exit sensor ......................... 44086 83480 .......30 21 ........
Fuser fan ..................................... 44205 181000 .....29 13 ........
Fuser gear .................................. 44203 023000 .....28 12 ........
Fuser gear .................................. 44203 036000 .....28 14 ........
Fuser gear .................................. 44203 038000 .....28 13 ........
Fuser gear (knob?) ...................... 44203 015000 .....28 4 ..........
Fuser gear (knob?) ...................... 44203 035000 .....28 5 ..........
Fuser heat roller (HR-3500-U) ..... 44299 019000 .....29 5
................................................. ................. ..... 93K/120K/150K
Fuser heat roller bearings............ 44202 938000 .....29 2 ..........
Fuser heat roller gear .................. 44202 940000 .....29 2 ..........
Fuser heat roller separator pawls (5). 44202 943000 .....29 10
................................................. ................. ..... 93K/120K/150K
Fuser heat roller separator pawls (6). 44202 983000 .....30 13
................................................. ................. ..... 93K/120K/150K
Fuser heater ................................ 44203 083000 .....30 23 ........
Fuser kit (heat, pressure, cleaner rollers,
heat roller pawls)...................... 44202 410000 .....104 2 ........
Fuser pressure roller (HR-3500-L)... 44299 020000 .....29 1
................................................. ................. ..... 93K/120K/150K
Fuser pressure roller bearings (2) ... 44202 925000 .....29 5 ..........
Fuser pressure roller separator
scrapers (5).............................. 44203 329000 .....29 21 ........
Fuser thermistor .......................... 44205 182000 .....28 10 ........
Fuser thermal switch ................... 44205 189000 .....28 9 ..........
Fuser unit .................................... 44202 968000 .....28 1 ..........
Fuser unit .................................... 44203 053000 .....28 1 ..........
Fuser unit .................................... 44203 154000 .....28 1 ..........
Inverter ........................................ 44205 151000 .....20 3 ..........
Laser unit..................................... 44202 200000 .....8 5 ............
Main motor................................... 44205 161000 .....11 26 ........
Main motor area photo interrupter ... 44086 83480 .......11 28 ........
Operation panel board................. 44204 99900 .......3 16 ..........
Operation panel print button ........ 44200 72200 .......3 10 ..........
Ozone filter .................................. 44203 925000 .....10 16
................................................. ................. ..... 93K/120K/150K
Paper feed clutch......................... 44019 69940 .......13 14 ........
Paper feed clutch ........................ 44019 69900 .......14 20 ........
Paper feed clutch ........................ 44019 69920 .......14 16 ........
Paper feed empty actuator .......... 44201 787000 .....13 26 ........
Paper feed near empty actuator .. 44201 792000 .....13 25 ........
Paper feed photo interrupters (3). 44086 83480 .......13 27 ........
Paper feed pickup roller (2) ......... 44201 807000 .....13 20 .. 80K
Paper feed separator roller .......... 44006 69910 .......13 9 .... 80K
Platen cover hinges (2)................ 41306 667000 .....19 14 ........

242

TENTH EDITION

PART DESCRIPTION
Platen cover white mat ................ 41306 586000 .....19 13 ........
Registration actuator.................... 44201 537000 .....18 8 ..........
Registration clutch ....................... 44065 47840 .......18 31 ........
Registration roller; lower .............. 44201 510000 .....18 22 ........
Registration roller; upper ............. 44201 490000 .....18 19 ........
Registration sensor...................... 44086 83480 .......18 11 ........
Roller kit (feed/pickup/separator?) .... 44202 420000 .....104 3 .. 80K
Scan area platen cover actuator .. 44202 845000 .....12 13 ........
Scan area platen cover sensor .... 44086 83480 .......12 15 ........
Scan cable; front.......................... 44202 643000 .....12 3 ..........
Scan cable; rear........................... 44202 645000 .....12 4 ..........
Scan home sensor....................... 44086 83480 .......9 22 ..........
Scan motor .................................. 44202 763000 .....12 9 ..........
PART DESCRIPTION
Toner (PS-ZT3500)...................... 66089 630 ...........12 2..........
Toner assembly micro switch....... 44079 66810 .......27 23........
Toner motor ................................. 44204 340000 .....27 9..........
Toner sensor................................ 44028 59550 .......25 19........
Transfer corona assembly ........... 44203 810000 .....23 1
................................................. ................. ..... 93K/120K/150K
Transfer corona assembly ........... 44204 820000 .....103 4
................................................. ................. ..... 93K/120K/150K
Transfer corona wire (2)............... 44006 74790 .......23 6..........
Tray (KK-3500) ............................ 66089 611 ...........102 7........
Waste toner bottle (PS-TB3500).. 6608 A054...........102 4........
Waste toner bottle (PS-TB3500)......66089 633.... 27 30 ...........
Trouble codes
these codes. To read them, press down the "8" key and the Clear/Stop key at the same time. All codes, except
CA5: Laser power adjust error.
Dispose of used toner: Open door, replace waste
container, close door.
CA6: Laser calibration error.
CA9: Laser image data transmit error from SYS board.
C13: Upper cassette.
CAA: Laser secondary scan fine adjust error.
C14: Lower cassette.
CAB: Laser secondary scan inter-page error.
C15: PFP upper cassette.
CAC: Laser primary scan dot adjust error.
C16: PFP lower cassette.
CAB: Secondary scan interpage compensation error.
C1A: LCF end fence motor.
CB1: Finisher feed motor.
C1B: LCF motor.
C26: Peak detect error. Exposure lamp.???
CB3: Finisher lift motor.
C27, C28: Scan home problem.
CB4: Finisher alignment motor.
CB5: Staple motor.
C43: Fuser problem after warm-up, or fuser thermistor.
CB6: Staple shift motor problem.
C44: Fuser problem.
CB7: Finisher height sensor.
C45: Side fuser thermistor bad.
CB8: Backup RAM problem.
C47: Power voltage problem.
CB9: Saddle stitcher paper push plate motor.
C48: High IGBT temperature.
CBA: Saddle stitcher front stitcher motor.
C49: IH circuit.
CBB: Saddle stitcher rear stitcher motor.
Note: Reset fuser codes with 08-400.
CBC: Saddle stitcher alignment motor.
CBD: Saddle stitcher guide motor.
RADF.
CBE: Saddle stitcher folding motor.
C57: Communication problem between CPU and IPC.
CBF: Saddle stitcher paper positioning plate motor.
CCO: Finisher sensor connector error.
C71: ADF feed motor.
CC1: Finisher micro switch.
C73: EEPROM initialization problem in RADF.
CC2: Saddle stitcher to finisher communications
C74: RADF exit reverse sensor problem.
problem.
C81: RADF fan.
CC3: Stack process motor problem.
C82: RADF sensor adjustment error.
CC4: Finisher swing motor.
C83: RADF original sensor adjustment error.
CC5: Finisher horizontal registration motor.
C94: Main CPU problem.
CC6: Finisher punch motor.
CC8: Front jogger motor.
CA2: Laser H-SYNC problem.
CC9: Upper stack tray lift motor.
CA3: Laser secondary scan rough adjust error.
CCA: Lower stack tray lift motor.

243

TENTH EDITION

CCB: Rear jogger motor.
E01: Jam before fuser.
E02: Fuser jam.
E09: Hard drive error.
E11: Duplex jam.
E12: Bypass jam.
E13: 1st cassette jam.
E14: 2nd cassette jam.
E15: 3rd cassette jams.
E16: 4th cassette jams.
E19: LCF jam.

E20 & E21: Jams from 1st cassette.
E22: Jams from 2nd cassette.
E30-E33: PFP upper cassette jam.
E34-E36: PFP lower cassette jams.
E3C, E3D, E3E, E3F: LCF jams.
F07: Communication error between SYS board and LGC
board.
F10: Hard drive initialization error.
F11: Communication error between SYS board and SLG
board.
SIMULATIONS
0 & 1 mode: Hold down 0 and 1 keys while turning on power. Control panel LEDs and LCD will light up.
0 & 3 mode: Hold down 0 and 3 keys while turning on power.
Inputs: These are signals that enter the main board, and are supplied by switches and sensors throughout the
machine. Explaining them without a factory service manual or complex graphics is not practical here.
If you must have them, I suggest you get the factory manual or at least the handbook.
The following outputs in the 0 & 3 mode are far more useful than the inputs referred to above. Shut power. Hold down
0 & 3 keys while turning on power. Enter the number of the code, using the number keys. Then press "Start".
This will test the component. In some cases, Clear/stop ends the test. Some require a second press of the
Start button to stop the test. In some cases you must enter a second code (50 digits higher) to stop the test. In
some cases, another press of the Start key will reverse the item, or cause it to move another step. Press "0" &
"9" simultaneously (at the same time) to exit the mode.
238: IH fan & developer fan.
210: LCF transport clutch.
101: Drum motor.
240: Developer fan.
211: Document feed motor; forward.
Note: 101-122 must be turned
off with 151-172, (50 digits
241: Fuser fan.
212: Document feed motor; reverse.
higher.)
242: Upper cassette tray up motor.
213: Document feed scan motor;
forward.
243: Lower cassette tray up motor.
103: Laser motor at 600 dpi.
248: Developer bias +DC.
reverse.
249: Developer bias -DC1.
215: Document feed reverse motor;
109: PFP motor.
252: Charge corona.
forward.
110: Duplex motor.
253: Separator corona.
216: Document feed reverse motor;
118: Laser.
255: Transfer guide bias.
reverse.
120: Exit motor; forward.
217: Sub separation fan.
121: Exit motor; reverse.
261: Scan motor.
218: Key counter count up.
122: LCF motor.
267: Exposure lamp.
219: Fan.
201: Upper cassette clutch.
268: Laser fan; high speed.
202: Lower cassette clutch.
271: LCF lift motor.
223: Duplex stack clutch.
203: Transport clutch.
278: PFP upper cassette tray lift
225: PFP transport clutch.
motor.
226: PFP upper cassette feed clutch.
205: Transport clutch/low
280: PFP lower cassette tray lift
228: PFP lower cassette feed clutch.
speed.
motor.
232: Relay gate solenoid.
206: LCF pickup solenoid.
294: RADF reverse solenoid.
235: Discharge LED.
207: LCF end fence.
295: Power off mode.
236: Fan; slow.
208: LCF end fence motor.
297: RADF fan.
237: Fan; fast.
209: LCF feed clutch.

244

TENTH EDITION

0 & 4 Mode: Test pattern printout. Turn power off. Hold down"0" & "4" while turning on power. Enter the code number
of your choice. Press Start. The machine will make the test pattern. Press Clear to end. Shut power to exit.
111: Primary scan with 33 gradations and error diffusion.
113: Secondary scan with 33 gradations and error diffusion.
142: Grid pattern.
0 & 5 Mode: Turn power off. Hold down"0" & "5" while turning on power. This is a mode for setting and adjusting. Once
in the mode, press the number key of choice (or in some cases use zoom keys) for the particular code you want.
Then press "Start". Then use the number keys to change the setting. Then press "SET" or INTERRUPT to lock
in the new value. Press "FAX" to make a test copy.
200: Auto toner set up (Developer calibration.) This is a bit different than the others. You will not change the setting
normally, but will allow the machine to cycle and find the correct setting on its own. Hold 0 & 5 while turning on
power. Enter 200 with number keys. Press Start key. Allow the machine to cycle for about two to three minutes.
The machine will not stop running, but the reading on the display will stabilize. It should land between 2.35-2.45
volts, though it will be expressed in 3 digits and a (%) sign (such as 230%). If it is not 2.35-2.45, put it there,
using the up/down icon. Press "SET" or "INTERRUPT "key to lock in.
201: Manual Adjustment of Auto toner set up. Default is 128.
205: Developer bias DC output. Default is 193.
210: Grid voltage adjust. Default is 158.
221: Transfer DC output. 117 is default.
286: Laser power adjustment. Default is 117.
305: Lead edge to trail edge image shift. Enter new value and then press "SET" to lock in. 128 is default.
306: CCD primary scan deviation. Enter new value and then press "SET" to lock in. 128 is default.
308: Moves carriage to adjustment position.
340: Scan copy length reproduction ratio adjust. 128 is default.
354: RADF adjustment for one-sided original. 10 is default.
355: RADF adjustment for two-sided original. 10 is default.
356: RADF EEPROM initialization. RADF sensor automatic adjustment.
357: RADF transport motor fine adjustment. 50 is default.
358: RADF side to side adjustment. 128 is default.
365: RADF lead edge adjustment for single-side original. Default is 50.
366: RADF lead edge adjustment for two-sided original. Default is 50.
401: Laser motor fine adjustment; printer. 133 is default.
405: Laser motor fine adjustment; copier. 129 is default.
410: Laser write position; copier (do after 411.) 128 is default.
411: Laser write position; printer. 128 is default.
421: Laser write position adjustment. 138 is default.
422: Laser write position adjustment for fax. 139 is default.
430: Lead edge copier void adjust. 0 is default.
431: Left copier void. 0 is default.
432: Right copier void. 0 is default.
433: Trail edge copier void. 0 is default.
435: Printer lead edge void. 24 is default.
436: Left printer void. 0 is default.
437: Right printer void. 0 is default.
438: Printer trail edge void. 0 is default.
440: Registration adjustment for paper fed from upper cassette. 8 is default.
441: Registration adjustment for paper fed from lower cassette. 24 is default.
442: Registration adjustment for paper fed from bypass. 8 is default.
443: Registration adjustment for paper fed from LCF. 8 is default.

245

TENTH EDITION

Simulations - 05 Mode - continued
444: Registration adjustment for paper fed from PFP. 8 is
default.
445: Registration adjustment for duplex paper. 8 is default.
448-0 through 458-3 are for paper aligning adjustment at
copier registration for all cassettes, long size, short
size, middle size, thick paper.
468-0: Binding position/folding fine adjustment (A4R/LTR.) 0 is default.
468-1: Binding position/folding fine adjustment (B4.) 0 is
default.
468-2: Binding position/folding fine adjustment
(A3/Ledger.) 0 is default.
497-4: LCT side to side adjustment. 128 is default.
498-0, -1: Long and short duplex side to side deviation.
148 is default.
501: Manual exposure adjustment in photo mode; center.
128 is default.
503: Manual exposure adjustment in text/photo mode;
center. 128 is default.
504: Manual exposure adjustment in text mode; center.
128 is default.
505: Manual exposure adjustment in text/photo mode,
light side. 20 is default.
506: Manual exposure adjustment in photo mode, light
side. 12 is default.
507: Manual exposure adjustment in text mode, light
508: Manual exposure adjustment in photo/text, dark

509: Manual exposure adjustment in photo mode, dark
510: Manual exposure adjustment in text mode, dark
512: Auto exposure adjustment in photo mode. 128 is default.
514: Auto exposure adjustment in text/photo mode. 128
is default.
515: Auto exposure adjustment in text mode. 128 is default.
570: Range correction for originals on glass in photo/text.
Default is 12.
571: Range correction for originals on glass in photo.
Default is 12.
572: Range correction for originals on glass in text.
Default is 44.
593-595: Gamma data slope correction in various
modes. Higher value = darker image. 0 is default.
620: Sharpness in photo/text. Default is 1.
621: Sharpness in photo. Default is 2.
622: Sharpness in text. Default is 5.
693: Range correction of original on RADF in photo/text.
Default is 12.
694: Range correction of original on RADF in photo.
Default is 12.
693: Range correction of original on RADF in text.
Default is 44.
Press Start. Use the number keys or ICONs to change values. Press Interrupt or
"SET" to lock in. Shut power to exit or press 0 and 9 keys at the same time. For those that have a second
setting, enter the number with the number keys, and then press Interrupt or "SET" to lock in.
200: Date setting. Year, month, date, day (number value), hour, minutes, seconds. In that order.
201: Country paper size. 0 is Europe. 1 is UC. 2 is Japan.
202: Optional external counter. 0 is none. 1 is coin. 2 is key card. 3 is key counter.
203: Line adjustment mode. 0 is factory. 1 is line. 0 is default.
204: All clear timer to reset operation panel to standard settings. If set to 0, will not reset. 1 10 X 15 seconds.
205: Energy save timing. 0 is no energy save. 1-5 is the value X 30 seconds. Beyond that, 6-15 will give times of 3
minutes through 60 minutes.
206: Automatic power off. 0 after 3 minutes. Approximately 5 minutes X the number up to 10. Various values up to 19,
which is 240 minutes.
220: Language display. 0 -4; not described in factory manual.
224: Bypass size select .
225: Upper cassette size select.
226: Lower cassette size select.
227: PFP upper cassette size select.
228: PFP lower cassette size select.
Note: For 224-228, select size from display icon.
229-245: Paper size selections for different sizes from all locations..
250: Your telephone number. Use number keys. For - use the Help/info key.

246

TENTH EDITION

Simulations 0 & 8 Mode - continued
357: Lower cassette counter.
you want the machine to call for a PM at. If set to
358: Bypass counter.
"0," there will be no PM indicator. Default is
359: LCF counter.
116,000 for e-35; 150,000 for e-45.
360: PFP upper cassette counter.
252: PM count. This is the number of copies that have
361: Copy scan counter.
been run since the last PM.
362: Copy counter.
253: Error history count.
363: Fax scan counter.
255: PFP/LCF installation. 0 is automatic. 1 is PFP single
364: Fax transmission counter.
cassette. 2 is PFP two cassettes. 3 is LCF. 4 is
365: Fax reception counter.
neither installed.
366: Fax list report counter.
256: LCF size setting.
367: Print counter.
257: Total counter.
368: DSS scan counter.
300: Maximum copies that can be made if this is set. 0 is
370: PFP lower cassette counter.
999. 1 is 99. 2 is 9.
372: Duplex counter.
302: Original count display. 0 is off. 2 display.
374: ADF original counter.
331: Screen select. 0 is copy. 1 is fax.
390: HDD copier error counter.
391: HDD fax error counter.
392: HDD LAN/DSS error counter.
356: Upper cassette counter.
400: Fuser errors (thermistor status). If 0, no errors. 1-9 is the number of fuser errors that occurred. Sub code in 400. 0
is no error. 1 is C41 once. 2 is C41 continuously. 3 is not used. 4 is C43. 5 is C44. 6 is C43. 7 is C44. 8 is C45. 9
is C44. 10 is C47. 11 is C47. 12 is C48. 13 is C49. 14 is C47. 15 is C48. 16 is C49. 17 is C47. 18 is C48. 19 is
C49. To Clear: Enter "0." Press "SET" or "INTERRUPT."
401: Rotations of drum (rotations, not copies). Set to "0" after replacing drum.
402: Running time of machine.
403: Running time of fuser.
404: Developer counter. Set to "0" after replacing developer.
408: Pre running time before first copy (thick paper): 0 is not used. 1-15 are 1-15 seconds.
410: Fuser unit temperature (in centigrade) after pre-run. 0 is 140. 1 is 145. 2 is 150. 3 is 1255. 4 is 160. 5 is 165. 6 is
170. 7 is 175. 8 is 180. 9 is 185. 10 is 190. 11 is 195. 12 is 200. 13 is 205. 14 is 210.
411: Fuser temperature in ready. Same as 410.
412: Fuser temperature in energy saver. 0 off. 1 is 100.
413: Fuser temperature for thick paper. 0 is not used. 1 is 195. 2 is 200. 3 is 205. 4 is 210.
414: Toner density correction. Default is 0. 0 is no correction. 1 is .+3 bit. 2 is + 6 bit 3 is + 9 bit. 4 is .+12 bit. 5 is -3 bit.
6 is 6 bit. 7 is 9 bit. 8 is -12 bit.
455: Toner supply amount. 0 is default/normal. 1 is 90%. 2 is 80%.
462: Switchback operation to copy mixed size originals in RADF if set to 1. No switchback of 0.
469: Speed switching of sub separation fan. 0 is high speed. 1 is low speed.
480: Paper source priority. 0 is letter. 1 is LCF. 2 is upper cassette. 3 is lower cassette. 4 is PFP upper cassette. 5 is
PFP lower cassette.
481: Auto cassette change. 0 is none. 1 is same size. 2 is same paper in different orientation (portrait/landscape.)
482: Retry feed if set to 1. No retry if 1.
483: Pre run of laser motor (polygon motor): 0 starts when original is set on RADF tray or glass.. 1 is off. 2 is when
original on RADF tray.
484: Auto stop pre run of polygon motor. 0 is stop. 1 is not stopped.
485: Laser polygon motor rotation in standby.
486: Auto stop timer for pre run of laser polygon motor.
489: Pre run rotation of polygon motor in standby.
490: Laser polygon motor in energy saver. 0 is stopped. 1 is 10,000 rpm.
497: Separator corona counter.
503: Density default. 0 is automatic. 1 is manual.

247

TENTH EDITION

550: Copy mode priority. 0 is text/photo. 1 is photo. 2 is text.
602: Energy save and display power off function. 0 is display off. 1 is display on.
603: Automatic duplexing default. 0 is disabled. 1 is 1 side/2 side. 2 is 2 side/2 side. 3 is user selected.
604: Auto paper size. 0 is APS. 1 is AMS. 2 is none.
607: RADF priority. 0 is press start. 1 will cause machine to start automatically if documents in RADF feed tray.
611: Book original. 0 is left to right. 1 is right to left.
612: Summertime mode. 0 is not summer time. 1 is summertime.
613: User key size select. Select icon.
618: Mixed size originals priority. 0 is same size. 1 is mixed sizes.
619: Time lag before auto-start in bypass. 1-10 in increments of second. 0 is none.
625: Non printed sheet prevention mode in RADF jam if set to 1.
626: Bypass size recognition if 1, to eliminate outer guide.
627: Reverse setting (printed side down) with manually placed original in non-sort mode.
628: Original priority direction. 0 is automatic. 1 is portrait. 2 is landscape.
629: Department management setting. 0 is on. X is off.
Setting Copy FAX
LAN/DSS
0 ............. X ...... X.................X
1 ............. 0....... X.................X
2 ............. X ...... 0 .................X
3 ............. 0....... 0 .................X
4 ............. X ...... X.................0
5 ............. 0....... X.................0
6 ............. X ...... 0 .................0
7 ............. 0....... 0 .................0
634: Exit destination with finisher. 0 is finisher exit tray. 1 is copier exit tray.
636: Width setting for image shift. 0 is on. 1 is off.
637: Counter for printer user interface. 0 is no display. 1 is total counter. 2 is total counter, copy counter, fax/list
counter and printer counter.
639: Time display on if set to 1.
640: Date format. If 0, year, month, date (2003, 06, 11). If 1, date, month, year (06, 11, 2003). If 2, month, date, year
(06, 11, 2003.)
641: Document feeder automatic sorting mode. 0 is non-sort. 1 is staple. 2 is sort. 3 is group. 4 is alternate.
642: Finisher priority. 0 is non-sort. 1 is staple. 2 is sort. 3 is group. 4 is alternate.
645: Reproduction ratio in editing. 0 is 90%. 1-10 are 91%-100%.
646: Image position in 2 in 1 or 4 in 1. 0 is cornering. 1 is vertical centering.
648: Return finisher to 1-bin position when finished if set to 1. Does not return if 0.
649: Magazine sort. 0 is left to right. 1 is right to left.
650: 2 in 1 and 4 in 1 in order of placement. 0 is horizontal. 1 is vertical.
651: Page numbering. Hyphen; 0 is off, 1 is on, 2 is off. 3 is on. If present, reads like this (-1-.) If none, like this (1.)
652: Cascade operation setting; copier. 0 is off. 1 is on.
653: Cascade operation setting; printer. 0 is off. 1 is on.
657: Annotation default direction. 0 is short edge. 1 is long edge.
658: Auto start setting for paper during bypass feeding in print mode. 0 is off. 1 is on.
659: Auto start setting for paper during bypass feeding in copy mode. 0 is off. 1 is on.
672: Departmental management information initialization. Requires code, then press initialize.
690: HDD formatting. Press Start. Display will say System mode. Press 2. Press Set or interrupt. Wait will
display. When wait disappears, shut power.
691: HDD type indication. 0 is not formatted. 1 is not used. 2 is normal format.

248

TENTH EDITION

693: Hard drive standby mode entry time. Set from 0-255. 242 is default.
839: Humidity sensor control. 0 is auto-toner control (default.) 1 is not used. 2 is charge grid, developer bias and laser
power control. 3 is auto toner, charge grid, developer bias and laser power control.
840: Toner density temperature control. 0 is controlled by thermistor. 1 is not.
855: Fuser temperature in transparency print mode. 0 is 165. 5 degree increments up to 7 (200.)
860: Developer bias correction in printer mode. 128 is default.
861: Developer bias correction in photo/text; copier mode. 128 is default.
862: Developer bias correction in text; copier mode. 128 is default.
863: Developer bias correction in photo; copier mode. 128 is default.
864: Charge corona grid bias correction in printer mode. 128 is default.
865: Charge corona grid bias correction in text/photo; copier mode. 128 is default.
866: Charge corona grid bias correction in text; copier mode. 128 is default.
867: Charge corona grid bias correction in photo; copier mode. 128 is default.
872: Laser power correction in print mode. 128 is default.
873: Laser power correction in copy mode. 128 is default.
900: System firmware ROM version.
903: Printer ROM version.
905: Scanner ROM version.
907: RADF ROM version.
908: Finisher ROM version.
920: FROM basic software version.
921: FROM internal program version.
922: User Interface fixed version.
923: UI common version.
924: 1st language UI data version in HDD.
925: 2nd language UI data version in HDD.
926: 3rd language UI data version in HDD.
927: 4th language UI data version in HDD.
930: UI data version displayed at turn on.


249

TENTH EDITION
TOSHIBA STUDIO E-550 / 650 / E-800

eStudio 550: Lanier 5555
eStudio 650: Lanier 5565, Sharp AR-651
eStudio 800: Lanier 5580, Sharp AR-810
Profile: Digital.
Speed: 55 / 65 / 80 copies per minute.
TOSHIBA CONSUMABLES
SUPPLY
STATED YIELD
SHARP
Toner: (1500 grams) T-6510 for 550/650/810 .....................60,100 copies. .......................AR-650MT

Toner: (1500 grams) T-6570 for 55/65/80 ...........................60,100 copies. .......................AR-650MT
Developer: (1500 grams): Rated at 400K for e550, 460K for e650 and 500K for e810 ...............AR-650ND
Drum: (Rated at 400K for e550, 460K for e650 and 500K for e810) .............................................AR-650DR
Toner waste bottle: PS-TB6550 .......................................... .............................................. AR-650HB
Staple cartridge for MJ-1017: Staple-600
Staple cartridge for MJ-1018: Staple-700
ITEM
SHARP MODEL/YIELD
SHARP DESIGNATION
TOSHIBA MODEL/YIELD
TOSHIBA DESIGNATION
Toner .................................AR-651 & 810/ 60,100 ...........AR-650MT ............. e550/E650/E810 ........ T-6510 (T-6570 for 55/65/81)
Toner waste bottle.............AR-651 & 810 ......................................... ............. .................................................................................
Drum .................................No equivalent.......................................... ............ e55 & 550/400K .......................................................
Drum .................................AR-651/460K .........................AR-650DR ............. e65 & 650/460K .......................................................
Drum .................................AR-800/500K .........................AR-650DR ............. eE81 & 810/500K ....................................................
Developer (1500 grams)....No equivalent ......................................... ............. e550/400K.............................D-6510 (D6570 for 55)
Developer (1500 grams)....AR-651 ..................................AR-650ND ............. e650/460K.............................D-6510 (D6570 for 65)
Developer (1500 grams)....AR-810 ..................................AR-650ND ............. e810/500K.............................D-6510 (D6570 for 81)
ACCESSORIES
ACCESSORY
TOSHIBA DESIG SHARP DESIG
Finisher (55/65/80) ................................. MJ-1015 .....................
Finisher (550/650/810) ........................... MJ-1017 ........ AR-FN8
Saddle-stitch finisher (55/65/80)............. MJ-1016 .....................
Saddle-stitch finisher (550/650/810) ....... MJ-1018 ........ AR-FN9
Punch unit (55/65/80) ............................. MJ-6002N ..................
Punch unit (550/650/810) ....................... MJ-6003 ..... AR-PN2B
Inserter (550/650/810) ............................ MJ-7001 .....................
Printer controller (55/65/80).................... GA-1060.....................
10Base2 network card for GA-1060
(55/65/80) ........................................... KR-7018.....................
10/100MB network card for GA-1060
(55/65/80) ........................................... GF-1050.....................
Printer controller (550/650/810).............. GL-1020 ........ AR-P13
ACCESSORY
TOSHIBA DESIG SHARP DESIG
Printer board (550/650/810) ................... GA-1140.....................
Scan accelerator board (550/650/810) ... GE-1110.....................
PostScript 3 with Hard drive (550/650/810) . GE-1060.....................
PostScript 3 without Hard drive
(550/650/810)...................................... GE-1020.....................
Document builder (550/650/810) ............ GB-1160.....................
Token ring network card (55/65/80)........ KR-7019 .....................
Network card ......................................... ................... AR-NC4T
Printer memory; 32MB (55/65/80) .......... KR-7020 .....................
Printer memory; 128MB (550/650/810) .. GC-1080....... AR-SM3
Large capacity feeder (550/650/810)...... MP-4003A ..................
Key counter (550/650/810) ..................... MU-8 ..........................
Key counter socket (550/650/810).......... MU-10 ........................
Copy Quality Adjustment: See the"0" & "5" mode; 501-515.

Developer Calibration: 0 & 5 mode, simulation 200, followed by 290.
New Drum: Reset Drum Timer: Simulation 08-401. Set to 0.
Setting PM Cycle: Go to "0" & "8" mode, code 251.
Reading and Clearing PM Count: Go to "0" & "8" mode, code 252.
Fuser web: Replace web and pushing roller. Set PM support (8-2209; change to 2210,) and clear web counter (08-940).
Waste toner: When symbol displays, customer must call service. After replacing waste toner bottle, must go to 08-399
to reset.

250

TENTH EDITION

Sharp uses the same part numbers as Toshiba in most cases. Sharp always has 13-digit part numbers. In nearly all
cases, Sharp has added ON to the beginning of the part numbers, and in most cases has added a / to the end
of the part number. If you order Sharp parts, add the ON and if it comes to only 12 digits, then add the / at the
end. In some cases, the Sharp part number is different than Toshibas and is listed on the right.
Toshiba E-studio 550 / 650 / 810

Part Description
Yield/PM Cycle Sharp Part Number

(if different)
Bypass electromagnetic clutch ............... 6LA04768000........ 11 13 ........ BB ................................ .....................................................
Bypass feed roller................................... 4401773050 .......... 10 35 ........ AY ................................ .....................................................
Bypass photo interrupter ........................ C0-03663000 ........ 10 23 ........ AS ................................ .....................................................
Bypass pickup roller ............................... 6LA04694000........ 10 36 ........ BA ................................ 100K.............................................
Bypass separator roller........................... 4406347610 .......... 11 36 ........ BA ................................ 100K.............................................
Bypass tray assembly............................. 6LA04783000........ 12 1 .......... BC................................ .....................................................
CCD area fan.......................................... 6LA07166000........ 32 10 ........ BB ................................ .....................................................
CCD area sensor (2) .............................. 4406379920 .......... 32 13 ........ BD................................ .....................................................
CCD assembly........................................ 6LA01840000........ 32 17 ........ DB................................ .....................................................
Charge corona cleaner home switch? .... E0-05032000......... 37 13 ........ AS ................................ .....................................................
Charge corona cleaner motor ................. 6LA07162000........ 37 8 .......... BL ................................ .....................................................
Charge corona grid (GRID-340) ............. 6LA02260000........ 38 27 ........ AZ ................................ 400/460/500K...............................
Charge corona wire (WIRE-CH-060) ...... 4402308040 .......... 38 19 ........ AV ................................ 400/460/500K...............................
Charge corona wire cleaning pad
(K-BASE-PAD-CH-M) ........................ .............................. 38 9 .......... AX ................................ 400/460/500K... ON6LA02274000
Cleaner unit drum blade: BL-6570D ....... 4409892740 .......... 48 9 .......... BA ................................ 400/460/500K.... ON4409894220/
Cleaner unit recovery blade.................... 4406328620 .......... 47 29 ........ BA ................................ .....................................................
Cleaner unit roller? B-6510..................... 6LA27061000........ 49 10-1..... BL ................................ ......................... ON6LA27063000
Cleaner unit seal blade U1 ..................... 4401904080 .......... 48 7 .......... AF ................................ .....................................................
Cleaner unit seal blade U2 ..................... 4407887150 .......... 48 8 .......... AF ................................ .....................................................
Cleaner unit separator pawls (2)............. 4401762580 .......... 48 21 ........ AS ................................ 400/460/500K...............................
Developer fan (box) ................................ 6LA07127000........ 40 13 ........ BB ................................ .....................................................
Developer fan (curved housing).............. 6LA07125000........ 40 25 ........ BL ................................ .....................................................
Developer filter (FILTER-DEV-F300)...... 4406334920 .......... 40 24 ........ BH................................ 400/460/500K...............................
Developer gear ....................................... 4406332610 .......... 42 19 ........ AY ................................ .....................................................
Developer gear ....................................... 4406332630 .......... 42 16 ........ AP ................................ .....................................................
Developer gear ....................................... 4406333020 .......... 42 24 ........ BC................................ .....................................................
Developer gear ....................................... 6LA02452000........ 42 10 ........ AP ................................ .....................................................
Developer gear ....................................... 6LA02453000........ 42 11 ........ AP ................................ .....................................................
Developer motor ..................................... 6LA07129000........ 40 22 ........ BU................................ .....................................................
Developer sensor ................................... 4406379790 .......... 42 26 ........ BN................................ .....................................................
Document feeder actuator ...................... 6LA09171000........ 81 11 ........ AP ................................ .....................................................
Document feeder actuator ...................... 6LA09197000........ 84 20 ........ AP ................................ .....................................................
Document feeder exit motor ................... 6LA09141000........ 86 19 ........ BV ................................ .....................................................
Document feeder exit motor ................... 6LA09207000........ 87 13 ........ BR................................ ......................... ON6LA09144000
Document feeder exit sensor
w/ harness ......................................... 6LA09150000........ 84 1 .......... AR................................ .....................................................
Document feeder exit switch................... 6LA09018000........ 86 13 ........ AX ................................ .....................................................
Document feeder exit tray ...................... 6LA09165000........ 90 31 ........ BH................................ .....................................................
Document feeder feed roller ................... 6LA09004000........ 81 21 ........ BB ................................ 400/460/500K...............................
Document feeder feed tray actuator ....... 6LA09068000 ........ 93 12 ........ AR................................ .....................................................
Document feeder feed tray assembly ..... 6LA09137000........ 93 3 .......... BZ ................................ .....................................................
Document feeder feed tray
photo interrupter ................................ 6LA09019000........ 93 102 ...... AT ................................ .....................................................
Document feeder feed tray
photo interrupter w/ harness .............. 6LA09140000........ 93 14 ........ BA ................................ .....................................................
Document feeder main board ................. 6LA09139000........ 88 13 ........ CN................................ .....................................................
Document feeder motor .......................... 6LA09142000........ 83 27 ........ BW ............................... .....................................................
Document feeder motor .......................... 6LA09143000........ 87 14 ........ BT ................................ .....................................................
Document feeder Mylar .......................... 6LA09402000........ 81 14 ........ AN................................ .....................................................
Document feeder open/close switch....... 6LA09018000........ 88 101 ...... AX ................................ .....................................................
Toshiba Part Number
Man Loc Sharp Code

251

TENTH EDITION

Part Description

(if different)
Document feeder original actuator (2) .... 6LA09173000........ 91 6.......... AP................................ .....................................................
Document feeder original actuator (1) .... 6LA09172000........ 91 7.......... AP................................ .....................................................
Document feeder photo interrupter......... 6LA09019000........ 84 105...... AT ................................ .....................................................
Document feeder photo interrupter......... 6LA09067000........ 82 31........ BA................................ .....................................................
Document feeder photo interrupter......... 6LA09067000........ 85 15........ BA................................ .....................................................
Document feeder photo interrupter
in original feed area (4) ..................... 6LA09019000........ 90 103...... AT ................................ .....................................................
Document feeder pickup belt.................. 6LA09003000........ 81 20........ BC................................ 400/460/500K ..............................
Document feeder plate ........................... 6LA09204000........ 81 17........ AP................................ .....................................................
Document feeder separator pad?........... 6LA09344000........ 82 25........ AS................................ ......................... ON6LA09460000
Document feeder separator pad?........... 6LA09346000........ 82 23........ AN................................ .....................................................
Document feeder separator pad?........... 6LA09386000........ 81 33........ AP................................ .....................................................
Document feeder separator roller........... 6LA09005000........ 82 22........ BB................................ 400/460/500K ..............................
Document feeder shading plate ............. 6LA01973000........ 33 19........ AT ................................ .....................................................
Document feeder slit glass ..................... 6LA01974000........ 32 7.......... BG ............................... .....................................................
Document feeder small round motor ...... 6LA09429000........ 86 20........ BL ................................ .....................................................
Document feeder white mat ................... 6LA09130000........ 92 3.......... BQ ............................... .....................................................
Drum cleaning blade (BL-6510D) ........... .............................. 48 9.......... BA................................ 400/460/500K ....ON4409894220/
Drum cleaning brush (B-6570) ............... .............................. ................. ..................................... 400/460/500K ..............................
Drum motor ............................................ 6LA07130000........ 39 18........ BR................................ .....................................................
Drum separator pawls (2)....................... 4401762580 .......... 48 21........ AS................................ 400/460/500K ..............................
Erase lamp ............................................. 4406379800 .......... 37 11........ BN................................ .....................................................
Exit motor .............................................. 6LA07139000........ 13 24........ BM ............................... .....................................................
Exit tray .................................................. 6LA06850000........ 1 27.......... BG ............................... .....................................................
Exposure assembly
(including lamp & inverter)................. 6LA01800000........ 34 21........ DB................................ .....................................................
Exposure lamp ....................................... 6LA07120000........ 34 3.......... BP................................ .....................................................
Fan; electrical area ................................ 6LA07127000........ 52 24........ B .................................. .....................................................
Fuser board............................................ 6LA07177000........ 24 16a...... CC ............................... .....................................................
Fuser cleaner web (CW-6510) ............... 6LA23055000........ 26 11........ BY................................ 400/460/500L... ON6LA27031000
Fuser coil assembly................................ 6LA05236000........ 25 36a...... CK................................ 100K ............................................
Fuser exit actuator.................................. 6LA05410000........ 27 2.......... AY................................ .....................................................
Fuser fan ................................................ 6LA07126000........ 24 17........ BB................................ .....................................................
Fuser felt cleaning roller (SR-6570L)...... 4409892780 .......... 26 24........ BN................................ 400/460/500L........... 4409894280
Fuser heat roller (HR-8110-U)................ 6LA27058000........ 25 12-1 .... CB................................ 400/460/500K .. ON6LA27060000
Fuser heat roller bearings (2) ................. 6LA05255000........ 25 9.......... BE................................ .....................................................
Fuser heat roller drive gear .................... 6LA05260000........ 25 11........ AY................................ .....................................................
Fuser heat roller pawl springs and
pressure roller pawl springs (11) ....... 4401758780 .......... 27 10........ AG ............................... .....................................................
Fuser heat roller pawls (6)
(SCRAPER-212) ............................... 4402491630 .......... 27 22........ AP................................ 400/460/500L...............................
Fuser metal cleaning roller (B-8070L) .... 4409893740 .......... 27 14........ BG ............................... 400/460/500L........... 4409894270
Fuser motor............................................ 6LA07133000........ 24 5.......... BU................................ .....................................................
Fuser photo interrupter........................... C0-03663000 ........ 25 8.......... AS................................ .....................................................
Fuser pressure roller (HR-6570-L) ......... 6LA23092000........ 25 14-1 .... CC ............................... 400/460/500L... ON6LA27028000
Fuser pressure roller (HR-6570-L) ......... 6LA27058000........ 25 14-2 .... CC ............................... 400/460/500L...............................
Fuser pressure roller bearing (2) ............ 4406323720 .......... 25 13........ BA................................ .....................................................
Fuser pressure roller bushing (2) ........... 4401902550 .......... 25 15........ AQ ............................... .....................................................
Fuser pressure roller pawls (5)............... 4401758770 .......... 27 9.......... AL ................................ .....................................................
Fuser thermistor (2)................................ 6LA07150000........ 26 6.......... BF ................................ .....................................................
Fuser thermal switch .............................. 4406379760 .......... 26 28........ BA................................ .....................................................
Fuser thermal switch .............................. 6LA07172000........ 26 4.......... AW............................... .....................................................
Fuser web motor .................................... 6LA07185000........ 25 29-1 .... BM ............................... ......................... ON6LA07187000
Fuser web pushing roller (PR-6510W)
above web......................................... 6LA23060000........ 26 12........ BL ................................ ......................... ON6LA27032000
Hard drive............................................... 44205196000 ........ 52 16........ BQ ............................... .....................................................
Inverter board......................................... 6LA07184000........ 34 4-1 ...... BS................................ .....................................................
KSRAM: 55 ............................................ 6LA07721000........ 52 22........ ..................................... .....................................................
KSRAM: 65 ............................................ 6LA07727000........ 52 22........ BP................................ .....................................................
Toshiba Part Number
Man Loc Sharp Code

252

TENTH EDITION

Part Description

(if different)
KSRAM: 81............................................. 6LA07730000........ 52 22 ........ BP ................................ .....................................................
Laser area board/assembly .................... 6LA07043000........ 31 16 1 ..... CU................................ .....................................................
Laser area fans (4) ................................. 6LA07126000........ 31 7 .......... BB ................................ .....................................................
Laser unit................................................ 6LA01400000........ 31 10 ........ EL ................................ .....................................................
Main logic board: E550........................... 6LA07044000........ 52 14 ........ ..................................... .....................................................
Main logic board: E650/AR-651.............. 6LA07044100........ 52 14 ........ DA................................ .....................................................
Main logic board: E810/AR-810.............. 6LA07044200........ 52 14 ........ DB................................ .....................................................
Motor (on frame, cylindrical) ................... 6LA07164000........ 30 12 ........ BF ................................ .....................................................
Operation panel board (rectangle display)... 6LA06941000 ........ 2 4 ............ CD................................ .....................................................
Operation panel board (square).............. 6LA06944000........ 2 5 ............ BL ................................ .....................................................
Operation panel board (square).............. 6LA06947000........ 2 6 ............ BP ................................ .....................................................
Operation panel board sensor ................ 6LA07151000........ 2 30 .......... BC................................ .....................................................
Operation panel print button ................... 6LA00536000........ 2 13 .......... AQ................................ .....................................................
Operation panel touch screen................. 6LA00558000........ 2 27 .......... BQ................................ .....................................................
Optical sensor (3) ................................... 4406379910 .......... 36 6 .......... BD................................ .....................................................
Ozone filter (2nd one) ............................ 6LA01365000........ 31 25 ........ BN................................ 400/460/500K...............................
Ozone filter in laser area ........................ 6LA01366000........ 31 32 ........ BN................................ .....................................................
Paper feed & pickup rollers
(Tandem LCF; 2) ............................... 6LA03841000........ 7 38 .......... AW ............................... 200K feeds ...................................
Paper feed clutch (2) .............................. 6LA07134000........ 7 26 .......... BB ................................ .....................................................
Paper feed motor.................................... 6LA07135000........ 6 2 ............ BU................................ .....................................................
Paper feed pickup roller
(1st through 4th cassettes) ................ Unknown ............... 7 12 .......... AY ................................ 200K feeds ....... ON6LA03891000
Paper feed pickup roller
(1st through 4th cassettes) ................ Unknown ............... 7 38 .......... AW ............................... 200K feeds ....... ON6LA03841000
Paper feed roller .................................... 6LA03867000........ 7 52 .......... ..................................... 200K feeds ...................................
Paper feed roller (Tandem LCF)............. 6LA03844000........ 7 52 .......... AX ................................ 200K feeds ............ 6LA03865000
Paper feed separation roller
(1st through 4th cassettes) ................ 6LA03865000........ 7 52 .......... AX ................................ 200K feeds ...................................
Paper feed tray drive assembly .............. 6LA04321000........ 6 12 .......... AN................................ .....................................................
Paper feed tray motor............................. 6LA04330000........ 6 20 .......... BC................................ .....................................................
Photo interrupter..................................... 6LA09019000........ 89 101 ...... AT ................................ .....................................................
Platen glass ............................................ 6LA01965000........ 33 12 ........ BG................................ .....................................................
Power switch .......................................... 4402322720 .......... 28 11 ........ BM ............................... .....................................................
Recovery blade....................................... 4406328620 .......... 47 29 ........ BA ................................ .....................................................
Registration actuator .............................. 4401772500 .......... 16 3 .......... AS ................................ .....................................................
Registration motor .................................. 4401901390 .......... 16 16 ........ AR................................ .....................................................
Registration photo interrupter ................. C0-03663000 ........ 16 6 .......... AS ................................ .....................................................
Registration roller ................................... 4406349760 .......... 16 8 .......... BG................................ .....................................................
Registration roller; upper ........................ 6LA03421000........ 16 10 ........ BL ................................ .....................................................
Reverse motor (square).......................... 6LA07138000........ 13 5 .......... BR................................ .....................................................
Reverse open section actuator ............... 6LA05668000........ 15 16 ........ AQ................................ .....................................................
Reverse open section fans (2)................ 6LA07126000........ 15 12 ........ BB ................................ .....................................................
Reverse open section photo interrupter (2) . C0-03663000 ........ 15 14 ........ AS ................................ .....................................................
Reverse open switch .............................. 4406380030 .......... 15 25 ........ AY ................................ .....................................................
Scan cable; front..................................... 6LA01745000........ 33 3 .......... AY ................................ .....................................................
Scan cable; rear ..................................... 6LA01750000........ 33 4 .......... AY ................................ .....................................................
Scan motor ............................................. 6LA01893000........ 33 6 .......... BQ................................ .....................................................
SLG board/assembly (optics) ................. 6LA06997000........ 36 1 1 ....... CR................................ .....................................................
Start button ............................................. 6LA00536000........ 2 13 .......... AQ................................ .....................................................
System board/assembly ......................... 6LA07053000........ 52 10 2 ..... DC................................ .....................................................
Tandem LCF motor ................................ 6LA04849000........ 9 22 .......... BR................................ .....................................................
Tandem LCF pickup roller ...................... Unknown ............... ................. ..................................... 100K feeds ...................................
Tandem LCF separator roller.................. Unknown ............... ................. ..................................... 200K feeds ...................................
Toner bottle switch ................................. E0-05031000......... 44 18 ........ AT ................................ .....................................................
Toner motor ............................................ 6LA07124000........ 44 27 ........ BM ............................... .....................................................
Transfer belt cleaning blade
(BL-6510TR)...................................... .............................. ................. ..................................... 400/460/500 .................................
Toshiba Part Number
Man Loc Sharp Code

253

TENTH EDITION

Part Description
Toshiba Part Number
Man Loc Sharp Code

(if different)
Transfer belt cleaning brush

(B-6510TR) ....................................... 6LA23070000........ 23 10........ BR................................ 400/460/500..... ON6LA27034000
Transport belt (BT-6510TR) ................... 6LA23065000........ 22 18........ CH ............................... 400/460/500..... ON6LA27033000
Transport belt drive clutch ...................... 6LA07170000........ 19 21........ BA................................ .....................................................
Transport cleaner motor ......................... 6LA07128000........ 18 7.......... BH................................ .....................................................
Transport clutch ..................................... 6LA07134000........ 17 23........ BB................................ .....................................................
Transport drive motor ............................. 6LA07131000........ 18 26........ BR................................ .....................................................
Transport photo interrupter..................... 4400678850 .......... 18 3.......... AY................................ .....................................................
Transport photo interrupter..................... C0-03663000 ........ 17 6.......... AS................................ .....................................................
Tray up motor ......................................... 41319906000 ........ 30 34........ BQ ............................... .....................................................
VO sensor (board unit) ........................... 6LA07148000........ 5 13.......... BY................................ .....................................................
Waste toner bottle: (PS-TB6510) ................. 66089851 .............. 45 19a...... ..................................... .....................................................
Waste toner motor.................................. 6LA07123000........ 45 2.......... BH................................ .....................................................
Waste toner recycle motor ..................... 6LA07123000........ 46 15........ BH................................ .....................................................
Waste toner recycle motor ..................... 6LA07164000........ 46 19........ BF ................................ .....................................................
TROUBLE CODES
these codes. To read them, press down the "8" key and the Clear/Stop key at the same time. All codes, except
C56: Communication problem between CPU and PFC.
C57: Communication problem between CPU and IPC.
C11: Duplex side guide.
C12: Duplex stopper guide problem.
C59: Communication problem between CPU and laser
C13: 1st cassette.
CPU.
C14: 2nd cassette.
C72: RADF registration sensor problem.
C15: 3rd cassette.
C73: EEPROM initialization problem in RADF.
C16: 4th cassette.
C74: RADF exit reverse sensor problem.
C17: PFP lower cassette.
C82: RADF sensor adjustment error.
C18: LCF tray up problem.
C83: RADF original sensor adjustment error.
C1A: Tandem LCF end fence motor.
C84: RADF small original reverse sensor adjustment
C1C: LCF tray up motor.
error.
C26: Peak detect error. Exposure lamp.???
C85:
RADF
lift tray motor.
C27, C28: Scan home problem.
C86: RADF large original exit sensor adjustment error.
C94: Main CPU problem.
C36: Charge corona cleaning problem.
C37: Transfer belt cam motor.
CA2: Laser H-SYNC problem.
CD1: Brush motor locked.
CA3: Laser secondary scan rough adjust error.
CD2: Toner auger motor locked.
CA5: Laser power adjust error.
CD3: Used toner motor.
CA6: Laser calibration error.
CD4: Waste toner full.
CA9: Laser image data transmit error from SYS board.
CAA: Laser secondary scan fine adjust error.
C43: Fuser problem after warm-up, or fuser thermistor.
CAB: Laser secondary scan inter-page error.
C44: Fuser problem.
CAC: Laser primary scan dot adjust error.
C45: Side fuser thermistor bad.
CAB: Secondary scan interpage compensation error.
C46: Fuser pressure roller thermistor bad.
CB1: Finisher feed motor.
C47: Power voltage problem.
C48: High IGBT temperature.
CB3: Finisher lift motor.
C49: IH circuit.
CB4: Finisher alignment motor.
C4A: Fuser web.
CB5: Staple motor.
CD5: Web motor path error.
CB6: Staple shift motor problem.
Note: Reset fuser codes with 08-400.
RADF.

254

TENTH EDITION

Trouble Codes continued
CB7: Finisher height sensor.
CB8: Backup RAM problem.
CB9: Saddle stitcher paper push plate motor.
CBA: Saddle stitcher front stitcher motor.
CBB: Saddle stitcher rear stitcher motor.
CBC: Saddle stitcher alignment motor.
CBD: Saddle stitcher guide motor.
CBE: Saddle stitcher folding motor.
CBF: Saddle stitcher paper positioning plate motor.
CCO: Finisher sensor connector error.
CC1: Finisher micro switch.
CC2: Saddle stitcher to finisher communications
problem.
CC4: Finisher swing motor.
CC5: Finisher horizontal registration motor.
E11: Duplex jam.
E12: Bypass jam.
E13: 1st cassette jam.
E14: 2nd cassette jam.
E15: 3rd cassette jams.
E16: 4th cassette jams.
E18: Tandem feed jam.
E19: LCF jam.
E20 & E21: Jams from 1st cassette.
E22-E24: Jams from 2nd cassette.
E25: Jams from LCF.
E3E33: 3rd cassette jam.
E34-E38: 4th cassette jams.
CC6: Finisher punch motor.

CC7: Finisher punch unit backup RAM data.
CCC: Finisher to inserter communication problem.
CCD: Finisher inserter EEPROM problem.
CCE: Finisher inserter fan.
CDO: Laser initialize time out error.
CEO: Laser comparator problem.
CE1: Laser beam sensor detect error.
CE2: Laser sensor busy error.
CE3: Laser primary scan adjustment error.
CE4: Laser abnormal window comparator.
E01: Jam before fuser.
E02: Fuser jam.
E09: Hard drive error.
E3C, E3D, E3E, E3F: Tandem LCF jams.
E41-E47: Cover open jam.
E50-E59, E5A: Duplex jam.
E71-E77, E7B-E7F, E80-E85: Document feeder jam.
EA1-EA9, E9F, EAA-EB3: Finisher jams.
EC0-EC9, ECA-ECC: Inserter jam.
EB5, EB6: Jam in transport area.
F07: Communication error between SYS board and LGC
board.
F10: Hard drive format error.
F11: Communication error between SYS board and SLG
board.
SIMULATIONS
Inputs: These are signals that enter the main board, and are supplied by switches and sensors throughout the
machine. Explaining them without a factory service manual or complex graphics is not practical here.
If you must have them, I suggest you get the factory manual or at least the handbook.
The following outputs in the 0 & 3 mode are far more useful than the inputs referred to above. Shut power. Hold down
0 & 3 keys while turning on power. Enter the number of the code, using the number keys. Then press "Start".
This will test the component. In some cases, Clear/stop ends the test. Some require a second press of the
Start button to stop the test. In some cases you must enter a second code (50 digits higher) to stop the test. In
some cases, another press of the Start key will reverse the item, or cause it to move another step. Press "0" &
"9" simultaneously (at the same time) to exit the mode.
113 : Fuser motor.
124: Web motor.
101: Drum motor.
114: Transfer belt motor.
125: Feed motor.
Note: 101-118 must be turned off
with 151-168, (50 digits
115: Cleaning brush motor.
126: Reverse motor; forward.
higher), listed below.
116: Used toner auger motor.
127: Reverse motor; fast.
118: Laser.
128: Reverse motor; normal reverse.
103: Laser motor at 600 dpi on.
119: Fuser motor; slow.
129: Reverse motor; fast reverse.
108: Registration motor.
120: Exit motor; normal.
131: Recycle toner motor.
110: Duplex clutch.
121: Exit motor; fast.
151: Drum motor off
122: External LCF motor.
152: Toner motor off.
123: Toner recycle motor.
153: Laser motor 600 dpi off.

255

TENTH EDITION

Simulations (0 & 3 Outputs) continued
223: Duplex stack clutch.
158: Registration motor off.
225: 4th cassette transport clutch.
160: Duplex clutch off.
161: Drum separator solenoid off.
226: 3rd cassette feed clutch.
162: Developer motor off.
228: 4th cassette feed clutch.
163: Fuser motor off.
229: 1st cassette transport clutch.
164: Transfer belt motor off.
230: 2nd cassette transport clutch.
165: Brush motor off.
231: 3rd cassette transport clutch.
166: Auger motor off.
234: Bypass pickup solenoid.
168: Laser off.
235: Discharge LED.
169: Fuser motor off.
238: Fan.
170: Exit motor off.
240: Developer fan.
201: 1st cassette clutch.
243: Charge corona wire cleaner.
244: Transfer belt cam motor up &
202: 2nd cassette clutch.
down.
203: Intermediate transport clutch.
245: Transfer belt bias TR1.
206: Tandem LCF pickup solenoid.
207: Tandem LCF end fence.
248: Developer bias +DC.
208: Tandem LCF motor.
209: Tandem LCT feed clutch.
210: Tandem LCF transport clutch.
251: Developer bias -DC3
211: Document feed motor; forward.
252: Charge corona.
212: Document feed motor; reverse.
254: Fan in duct.
257: Duct fan motor; fast.
forward.
258: Duct fan motor; slow.
218: Key counter count up.
259: Fuser fan motor; fast.
219: Exit fan.
260: Fuser fan motor; slow.
261: Scan motor.
221: Duplex transport clutch.
264: SLG fan.
267: Exposure lamp.

270: Tandem LCF lift motor.
271: External LCF lift motor.
272: External LCF clutch.
273: External LCF transport clutch.
274: Gate solenoid.
276: 1st cassette tray up motor.
278: 2nd cassette tray lift motor.
279: 3rd cassette tray lift motor.
280: 4th cassette tray lift motor.
283: RADF exit roller; forward.
284: RADF exit roller; reverse.
285: RADF small exit roller; forward.
286: RADF small exit roller; reverse.
287: RADF large original exit
solenoid.
288: RADF small original exit
solenoid.
289: RADF disengage solenoid.
290: RADF lift motor.
292: Laser fan; fast.
293: Laser fan; slow.
295: Power off mode.
450: IH fan; fast.
451: IH fan; slow.
452: Reverse fan1; fast.
453: Reverse fan 1 and 2; slow.
454: Reverse fan 2; fast.
0 & 4 Mode: Test pattern printout. Turn power off. Hold down"0" & "4" while turning on power. Enter the code number
of your choice. Press Start. The machine will make the test pattern. Press Clear to end. Shut power to exit.
111: Primary scan with 33 gradations and error diffusion.
113: Secondary scan with 33 gradations and error diffusion.
142: Grid pattern.
0 & 5 Mode: Turn power off. Hold down"0" & "5" while turning on power. This is a mode for setting and adjusting. Once
in the mode, press the number key of choice (or in some cases use zoom keys) for the particular code you want.
Then press "Start". Then use the number keys to change the setting. Then press "SET" or INTERRUPT to lock
in the new value. Press "Energy Saver" to make a test copy. Press Job status to insert a hyphen (-).
200: Auto toner set up (Developer calibration). This is a bit different than the others. You will not change the setting
normally, but will allow the machine to cycle and find the correct setting on its own. Hold 0 & 5 while turning on
power. Enter 200 with number keys. Press Start key. Allow the machine to cycle for about two to three minutes.
The machine will not stop running, but the reading on the display will stabilize. It should land between 2.45-2.55
volts, though it will be expressed in 3 digits and a (%) sign (such as 230%). If it is not 2.45-2.55, put it there,
using the up/down icon. Press "SET" or "INTERRUPT "key to lock in. Enter 290 with the number keys. Press
Start. When it finishes, shut power to reset.
201: Manual Adjustment of Auto toner set up.
205: Developer bias DC output. Default is 141.
206: Developer bias display only.

256

TENTH EDITION

Simulations (0 & 5 Mode) - continued
210: Grid voltage adjust. Default is 112.
211: Grid voltage display.
221: Transfer DC output. 175 is default.
242: Drum surface control status. Default is 0.
268: Image quality display of corrected exposure. Default
is 0.
269: Image quality limiter flag display. Default is 0.
290: Enforced performing of image quality control.
291: Image quality control status display. Default is 0.
292: Image density sensor output test. (Not adjustable).
293: Image density sensor output test. (Not adjustable).
296: Service auto adjust image density sensor LED
intensity. For checking Image quality control
problems. Higher number = dirtier sensor or worn
drum. Over 255 is beyond compensation.
305: Lead edge to trail edge image shift. Enter new value
and then press "SET" to lock in. 137 is default.
306: CCD primary scan deviation. Enter new value and
then press "SET" to lock in. 128 is default.
308: Moves carriage to adjustment position.
340: Scan copy length reproduction ratio adjust. 128 is default.
354: RADF adjustment for one-sided original. 10 is default.
355: RADF adjustment for two-sided original. 10 is default.
356: RADF EEPROM initialization. RADF sensor
automatic adjustment.
357: RADF transport motor fine adjustment. 50 is default.
358: RADF side to side adjustment. 128 is default.
365: RADF lead edge adjustment for single-side original.
Default is 50.
366: RADF lead edge adjustment for two-sided original.
Default is 50.
367 & 368: RADF original width sensor adjustment.
401: Laser motor fine adjustment; printer. 133 is default.
405: Laser motor fine adjustment; copier. 129 is default.
410: Laser write position; copier (do after 411). 128 is default.
411: Laser write position; printer. 128 is default.
424-0: Exit motor speed in normal. 128 is default.
424-1: Exit motor speed in high speed. 128 is default.
425-0: Exit motor speed in normal. 128 is default.
425-1: Exit motor speed in high speed. 128 is default.
426-0: Reverse motor speed in normal. 128 is default.
426-1: Reverse motor speed in high speed. 128 is default.
427-0: Reverse motor speed in normal. 128 is default.
427-1: Reverse motor speed in high speed. 128 is default.
430: Lead edge void adjust. 0 is default.
431: Left void. 0 is default.
432: Right void. 0 is default.
433: Trail edge void. 0 is default.
434: Copier lead edge void. (maybe; missing from manual).
435: Printer lead edge void. 24 is default.
436: Left void. 0 is default.

437: Right void. 0 is default.
438: Printer trail edge void. 0 is default.
439: Registration adjustment for paper fed from 1st
cassette. 20 is default.
440: Registration adjustment for paper fed from 2nd
441: Registration adjustment for paper fed from 3rdt
cassette or tandem LCF. 8 is default.
442: Registration adjustment for paper fed from bypass.
8 is default.
443: Registration adjustment for paper fed from external
LCF. 8 is default.
444: Registration adjustment for paper fed from 4th
445: Registration adjustment for duplex paper. 8 is default.
446: Remaining paper detect for 4th cassette. 10 is default.
447: Remaining paper detect for tandem LCF. 10 is default.
448-0 through 452-3 (16 in all) are for paper aligning
adjustment at copier registration for all cassettes,
long size, short size, middle size, thick paper.
453: Remaining paper detect for 4th cassette.
454: Remaining paper detect for tandem LCF.
455-0 through 458-4: (13 in all) are for paper aligning
adjustment at copier registration for duplex, LCF,
tandem and bypass.
468-0: Binding position/folding fine adjustment (A4R/LTR). 0 is default.
468-1: Binding position/folding fine adjustment (B4). 0 is
default.
468-2: Binding position/folding fine adjustment
(A3/Ledger). 0 is default.
470: Paper remaining indicator adjustment. Note: for
470-475, after entering value, press "Start" twice
and then "SET."
471: Paper remaining indicator LCF manual for less than
1/2. 10 is default.
472: Paper remaining indicator PFP upper manual. 10 is
default.
473: Paper remaining indicator PFP middle manual for
less than 1/2. 10 is default.
474: Paper remaining indicator PFP lower manual for
less than 1/2. 10 is default.
475: Paper remaining indicator. Auto adjust for full
condition; LCF and PFP. 10 is default.
476: Paper remaining indicator for external LCF.
477: Paper remaining indicator for 1st cassette.
478: Paper remaining indicator for 2nd cassette.
479: Paper remaining indicator for 3rd cassette.
481: Drum motor speed fine adjust; copier. 128 is default.

257

TENTH EDITION

Simulations (0 & 5 Mode) continued
482: Drum motor speed fine adjust; printer. 120 is default.
483: Registration motor speed fine adjustment; copier.
128 is default.
484: Registration motor speed fine adjustment; printer.
128 is default.
485: Fuser motor speed fine adjustment; copier. 128 is
default.
486: Fuser motor speed fine adjustment; printer. 128 is
default.
487: Transfer belt motor speed fine adjustment; copier.
128 is default.
488: Transfer belt motor speed fine adjustment; printer.
128 is default.
489: Paper feed motor speed fine adjustment; copier.
128 is default.
490: Paper motor speed fine adjustment; printer. 128 is
default.
491: Duplex motor speed fine adjustment; copier. 128 is
default.
492: Duplex motor speed fine adjustment; printer. 128 is
default.
493-0: Developer motor speed fine adjustment; copier
text/photo. 4 is default.
text. 4 is default.
photo. 4 is default.
495: Developer motor speed fine adjustment; printer. 4 is
default.
497-4: Tandem LCT side to side adjustment. 128 is
default.
498-0, -1: Long and short duplex side to side deviation.
148 is default.
501: Manual exposure adjustment in photo mode; center.
128 is default.
503: Manual exposure adjustment in text/photo mode;
center. 128 is default.
504: Manual exposure adjustment in text mode; center.
128 is default.
505: Manual exposure adjustment in photo mode, light
506: Manual exposure adjustment in photo/text mode,

light side. 128 is default.
507: Manual exposure adjustment in text mode, light
508: Manual exposure adjustment in photo/text, dark
509: Manual exposure adjustment in photo mode, dark
510: Manual exposure adjustment in text mode, dark
512: Auto exposure adjustment in photo mode. 128 is
default.
514: Auto exposure adjustment in text/photo mode. 128
is default.
515: Auto exposure adjustment in text mode. 128 is
default.
532: Photo/text range correction. 40 is default.
533: Photo range correction: 16 is default.
534: Text range correction. 64 is default.
570: Range correction for originals on glass in photo/text.
Default varies.
571: Range correction for originals on glass in photo.
Default is 12.
572: Range correction for originals on glass in text.
Default is 44.
593-595: Gamma data slope correction in various
modes. Higher value = darker image. 0 is default.
620: Sharpness in photo/text.
621: Sharpness in text. Default is 2.
622: Sharpness in photo. Default is 2.
648: Adjust blurred or thin spotted text in photo/text:
657: Adjust blurred or thin spotted text in print mode;
normal. Default is 4.
658: Adjust blurred or thin spotted text in print mode;
toner save. Default is 6.
672-0 through 677-4 (20 in all) is adjustment of printer
density in various normal and toner save modes.
693: Range correction of original on RADF in photo/text.
694: Range correction of original on RADF in photo.
Default is 12.
693: Range correction of original on RADF in text.
Default is 44

258

TENTH EDITION

Press Start. Use the number keys or ICONs to change values. Press Interrupt or
"SET" to lock in. Shut power to exit.
255: Cassette/external LCF installation.
200: Date setting. Year, month, date, day (number
value), hour, minutes, seconds. In that order. The
256: Tandem LCF size setting.
day is represented by a digit; presumably 1-7.
300: Maximum copies that can be made if this is set. 0 is
201: Country paper size. 0 is Europe. 1 is UC. 2 is
9999. 1 is 999. 2 is 99. 3 is 9.
Japan.
302: Original count display. 0 is off. 2 display.
202: Optional external counter. 0 is none. 1 is coin. 2 is
332: Quick access menu setting. 0 is normal. 1 is no
key card. 3 is key counter.
quick tab. 2 is quick tab.
203: Line adjustment mode. 0 is factory. 1 is line. 0 is
333: Continued original input. 0 is 9 times. 1 is 4 times.
default.
349: External LCF counter.
204: All clear timer to reset operation panel to standard
351: Electronic counter.
settings. If set to 0, will not reset. 1 10 X 15
seconds.
205: Energy save timing. 0 is no energy save. 1-5 is the
355: Large size setting for ledger if 0, for legal if 1.
value X 30 seconds. Beyond that, 6-15 will give
356: 1st cassette counter.
times of 3 minutes through 60 minutes.
357: 2nd cassette counter.
206: Automatic power off. 0 after 3 minutes.
358: Bypass counter.
Approximately 5 minutes X the number up to 10.
359: Tandem LCF counter.
Various values up to 19, which is 240 minutes. If
360: 3rd cassette counter.
set to 20, there is no automatic power off.
361: Copy scan counter.
210: Punch setting. 0 is no punch if tab is set. 1 is punch
362: Copy counter.
set.
366: List report counter.
211: Inserter reverse setting with back cover if 1. Not if 0.
367: Print counter.
213: Reverse setting at RADF for single-sided copying. 0
368: Scan counter.
is reverse. 1 is not.
nd
370: 4th cassette counter.
214: Tab paper printing/tab extension setting for 2
372: Duplex counter.
cassette. Default is 130.
nd
374: RADF original counter.
215: Tab paper printing/tab shift setting for 2 cassette.
Default is 130.
385: Large size copy counter.
216: Tab paper printing/tab extension setting for bypass.
386: Small size copy counter.
Default is 130.
387: Large size print counter.
217: Tab paper printing/tab shift setting for bypass.
388: Small size print counter.
Default is 130.
390: HDD copier error counter.
220: Language display. 0 is English. 1is French. 2 is
392: HDD LAN/DSS error counter.
Spanish. Customer can do this with "adjust" icon.
399: Used toner full counter. Will read 3 if full. Must
224: Bypass size select.
reset to 0 after replacing bottle to use machine
225: 1st cassette size select.
again.
226: 2nd cassette size select.
400: Fuser errors (thermistor status). If 0, no errors. 1-9
227: 3rd cassette size select.
is the number of fuser errors that occurred. Sub
code in 400. 0 is no error. 1 is C41 once. 2 is C41
228: 4th cassette size select.
continuously. 3 is C46. 4 is C43. 5 is C44. 6 is
Note: For 224-228, select size from display icon.
C43. 7 is C44. 8 is C45. 9 is C44. 10 is C47. 11 is
229-245: Paper size selections for different sizes from all
C47. 12 is C48. 13 is C49. 14 is C47. 15 is C48. 16
locations..
is C49. 17 is C47. 18 is C48. 19 is C49. To clear:
250: Your telephone number. Use number keys. For -
Enter "0." Press "SET" or "INTERRUPT."
use the Help key.
401: Rotations of drum (rotations, not copies). Set to "0"
after replacing drum.
you want the machine to call for a PM at. If set to
"0," there will be no PM indicator.
252: PM count. This is the number of copies that have
404: Developer counter. Set to "0" after replacing
been run since the last PM.
developer.
253: Error history count.

259

TENTH EDITION

405: Transfer belt counter. Set to 0 to clear.
408: Fuser unit temperature after pre-run. 0 is 100. 1 is
110. 2 is 120. 3 is 125. 4 is 130. 5 is 135. 6 is 140.
7 is 145. 8 is 150. 9 is 155. 10 is 160. 11 is 165. 12
is 170.
410: Fuser temperature in print mode. 0 is 173 degrees
centigrade. 1 is 180. Add 3 degrees for every digit
up to 11 (209).
411: Fuser temperature in ready. Same as 410.
412: Fuser temperature in energy saver. 0 is 60
centigrade. Add 5 degrees for each digit up to 14
(170). 15 is 180.
413: About the same as 412, for pre-running in low
temperature environment.
414: Toner density correction. Default is 6. 0 is .5%
higher. 1 is .8% higher. 2 is 1.5% higher.. 3 is 1.5%
lower. 4 is .8% lower. 5 is .3% lower. 6 is same. 7
is .3% higher.
418: Charge corona wire cleaning. If 0, cleans. If set to 1;
no cleaning.
420: Abnormal detection of drum surface potential
control. Default is 0.
421: Setting of drum surface potential sensor. Default is
0. 1 is invalid.
433: High fusing mode 2 for thick paper 2. Default is 0.
434: High fusing mode 1. Default is 0. 1 is 1 second. 2 is
5 sec. 3 is 8. 4 is 10. 5 is 12. 6 is 15. 7 is 17. 8 is
20. 9 is 22. 10 is 25.
449: Temporary laser mode when beam position
problem. Enter value of "1" and press "SET." This
will keep the laser running continuously until it can
be replaced.
455: Toner supply amount. 0 is default/normal. 1 is 1.5x
the normal amount of toner feed. 2 is one-half the
normal amount of toner feed.
456: Toner recycle amount. 0 is default/normal. 1 is 1.5x
the normal amount of toner feed. 2 is one-half the
normal amount of toner feed.
459: Increased reversing speed for thick paper if 0.
Normal if 1.
462: Switchback operation o copy mixed size originals in
RADF if set to 1.
480: Paper source priority. 0 is letter. 1 is tandem LCF. 2
is 1st cassette. 3 is 2nd cassette. 4 is 3rd cassette. 5
is 4th cassette. 6 is external LCF.
481: Auto cassette change. 0 is none. 1 is normal.
482: Retry feed if set to 1. No retry if 1.
490: Laser polygon motor in energy saver. 0 is stopped.
1 is 10,000 rpm.
503: Density default. 0 is automatic. 1 is manual.
550: Copy mode priority. 0 is text/photo. 1 is photo. 2 is
text.
602: Energy save and display power off function. 0 is

display on. 1 is display off.
603: Automatic duplexing default. 0 is displayed. 1 is 1
side/2 side. 2 is 2 side/2 side. 3 is user selected.
604: Auto paper size. 0 is APS. 1 is AMS. 2 is none.
607: RADF priority. 0 is press start. 1 will cause machine
to start automatically if documents in RADF feed
tray.
611: Book original. 0 is open from front. 1 is open from
rear.
612: Summertime mode. 0 is not summer time. 1 is
summertime..and the living is easy (just kidding,
musically).
613: User key size select. Select icon.
618: Mixed size originals priority. 0 is same size. 1 is
mixed sizes.
619: Time lag before auto-start in bypass. 1-10 in
increments of second. 0 is none.
625: Non printed sheet prevention mode if set to 1.
626: Bypass size recognition if 1, to eliminate outer
guide.
627: Reverse setting (printed side down) with manually
placed original in non-sort mode.
628: Original priority direction. 0 is automatic. 1 is
portrait.
629: Department management setting.
Setting
Copy
Printer/Scanner
634: Print ME setting in print mode if set to 1.

636: Width setting for image shift. 0 is on. 1 is off.
639: Time display on if set to 1.
640: Date format. If 0, year, month, date (2003, 06, 11). If
1, date, month, year (06, 11, 2003). If 2, month,
date, year (06, 11, 2003).
641: Document feeder automatic sorting mode. 0 is nonsort. 1 is staple. 2 is sort. 3 is stack.
642: Finisher priority. 0 is non-sort. 1 is staple. 2 is sort. 3
is group.
645: Reproduction ratio in editing. 0 is 90%. 1-10 are
91%-100%.
646: Image position in editing mode. 0 is cornering. 1 is
vertical centering of 4 on 1.

260

TENTH EDITION

648: Return finisher to 1-bin position when finished if set
to 1. Does not return if 0.
649: Magazine sort. 0 is opening from front. 1 is from rear.
650: 2 in 1 and 4 in 1 in order of placement. 0 is
horizontal. 1 is vertical.
651: Page numbering. Hyphen; 0 is off, 1 is on, 2 is off. 3
is on. If present, reads like this (-1-). If none, like
this (1).
652: Cascade operation setting; copier. 0 is off. 1 is on.
653: Cascade operation setting; printer. 0 is off. 1 is on.
657: Annotation default direction. 0 is short edge. 1 is
long edge.
658: Auto start setting for paper during bypass feeding in
print mode. 0 is off. 1 is on.
659: Auto start setting for paper during bypass feeding in
copy mode. 0 is off. 1 is on.
663: Auto feed from inserter function/tab in print mode if
set to 1.
664: Auto feed from inserter function/tab in copy mode if
set to 1.
672: Departmental management information initialization.
Requires code, then press initialize.
690: HDD formatting. 2 is normal. 10 is formatting except
for scanner template for GA-1140. 11 is formatting
only the scanner template for GA-1140. Shut
power after reboot machine displays.
691: HDD type indication. 0 is not formatted. 1 is not
used. 2 is normal format.
693: Hard drive standby mode entry time. Set from 0255. 242 is default.
800: Image quality control abnormality detection. Enter 0
to reset.
802: Image quality maintenance control on if 0. Off if 1.
803: Image quality maintenance control startup count
setting. 2 is default.
814: Image quality control/abnormal value of image
quality sensor. 97 is default.
839: Humidity sensor control. 0 is auto-toner control
(default). 1 is not used.
855: Low speed pre-run in energy save recovery. 0 is
pre-run. 1 is no pre-run.
859: Developer bias correction in toner save printer
mode. 128 is default.
860: Developer bias correction in normal; printer mode.
128 is default.
861: Developer bias correction in photo/text; copier
862: Developer bias correction in text; copier mode. 128
is default.
863: Developer bias correction in photo; copier mode.
128 is default.
864: Charge corona grid bias correction in normal; printer

865: Charge corona grid bias correction in photo; copier
866: Charge corona grid bias correction in text; copier
867: Charge corona grid bias correction in photo; copier
868: Transfer bias correction; high. 128 is default.
869: Transfer bias correction; low. 128 is default.
871: Charge corona grid bias correction in toner save;
printer mode. 128 is default.
872: Laser power correction in print mode. 128 is default.
873: Laser power correction in copy mode. 128 is default.
883: Heat roller fuser temperature in warm-up. 8 is
default. 0 is 173 degrees centigrade. 11 is 209.
890: Fuser pressure roller temperature starting in low
speed pre-run during ready. 0 is 50 degrees
centigrade. 16 is 130.
891: Fuser pressure roller temperature stopping low
897: If option connected, fuser pressure roller
temperature starting low speed pre-run during
ready. 0 is 50 degrees centigrade. 16 is 130.
898: Fuser pressure roller temperature stopping low
900: System firmware ROM version.
903: Printer ROM version.
904: Laser ROM version.
905: Scanner ROM version.
906: PFC ROM version.
907: RADF ROM version.
908: Finisher ROM version.
909: Inserter ROM version.
920: FROM basic software version.
921: FROM internal program version.
922: User Interface fixed version..
923: UI common version.
924: 1st language UI data version in HDD.
925: 2nd language UI data version in HDD.
926: 3rd language UI data version in HDD.
930: UI data version displayed at turn on.
938: Display remaining fuser web life (copies or
rotations?) 0 is displayed. 1 is not.

261

TENTH EDITION

939: Fuser web finished. Will stop machine if set to 0.
Will allow operation if set to 1. Default is 0.
940: Fuser cleaning web life control counter. Might
just be the web counter.
941: Set fuser web to display this many copies before the
end of its life. Manufacturers default is about
40,000; varies with model. You can set it to
whatever you want.
942: Fuser cleaning web display value.
943: Fuser cleaning web paper feed amount. Default is
300.
955: Paper information for 1st cassette; displays. 0 is
normal. 1 is thick paper. 2 is thick paper 2.
956: Paper information for 2n d cassette; displays. 0 is
957: Paper information for 3rd cassette; displays. 0 is

958: Paper information for 4th cassette; displays. 0 is
959: Paper information for tandem LCF; displays. 0 is
960: Paper information for external LCF; displays. 0 is
961: Paper information for bypass; displays. 0 is normal.
1 is thick paper. 2 is thick paper 2. 3 is
transparency.
962: Paper information for inserter; displays. 0 is normal.
1 is thick paper. 3 is transparency.
999: FSMS counter.
1110: Image quality control auto-start print volume
setting 2. Default is 5.
2001 thru 2357: are individual items that can be set as PM values. You can apparently read the value and reset it, on
about 50 different items, such as RADF feed roller, tandem LCF feed rollers, charge corona wire, etc. It looks
like what you are expected to do is to replace the item, go to the code and then enter a code one digit higher to
reset. I am not confident about the explanation.
Item
Code
Item
Code
Drum ................................................................................ 2001
Drum blade....................................................................... 2005
Drum cleaning brush ........................................................ 2009
Ozone filter ....................................................................... 2013
Drum pawl ........................................................................ 2013
Charge grid....................................................................... 2051
Charge wire ...................................................................... 2055
Cleaning pad .................................................................... 2059
Developer ......................................................................... 2101
Toner filter ........................................................................ 2105
Toner bag (bottle?) ........................................................... 2121
Transfer belt ..................................................................... 2151
Transfer belt blade ........................................................... 2155
Transfer belt brush ........................................................... 2159
Fuser heat roller ............................................................... 2201
Fuser pressure roller ........................................................ 2205
Fuser cleaning web .......................................................... 2209
Fuser web push roller ....................................................... 2213
Fuser felt clean roller ........................................................ 2217
Fuser metal clean roller .................................................... 2221
Fuser upper pawls ............................................................ 2225
RADF pickup belt ............................................................. 2251
RADF feed roller............................................................... 2255
RADF separator roller....................................................... 2259

Tandem LCF pickup roller ................................................ 2301
1st cassette pickup roller ................................................... 2305
2nd cassette pickup roller .................................................. 2309
3rd cassette pickup roller................................................... 2393
4th cassette pickup roller ................................................... 2397
Bypass pickup roller ......................................................... 2401
External LCF feed roller.................................................... 2321
Tandem LCF separation roller .......................................... 2341
1st cassette feed roller ...................................................... 2325
1st cassette feed roller ...................................................... 2325
2nd cassette feed roller...................................................... 2329
3rd cassette feed roller ..................................................... 2377
4th cassette feed roller ...................................................... 2381
Bypass feed roller............................................................. 2385
External LCF feed roller.................................................... 2337
Tandem LCF separation roller .......................................... 2341
1st cassette separation roller............................................. 2345
2nd cassette separation roller ............................................ 2349
3rd cassette separation roller ............................................ 2361
4th cassette separation roller............................................. 2365
Bypass separation roller ................................................... 2369
External LCF separation roller .......................................... 2357


262

TENTH EDITION
XEROX DC332 / 340ST / 425 / 432 / 440ST

Profile: Digital
Speed: 25, 32 or 40 copies per minute.
CONSUMABLES
All in one cartridge. Toner, drum, developer, charge corona, cleaner unt.
SUPPLIES
DESCRIPTION
YIELD
Copy Cartridge...........Metered: Included in customers contract. 113R316...................28,000
Copy Cartridge...........Sold: Customer purchases separately. 113R315 or 113R317....28,000
Note: The two cartridge types (metered & sold) are not interchangeable. Machine will not work at all with wrong cartridge.
Key: Some Xerox abbreviations.

CDIC: Compression decompression interface controller.
CRU: Customer replaceable unit.
CRUM: Customer replaceable unit monitor.
DADF: Duplex automatic document feeder.
dC: Diagnostic routine.
HCF: High capacity feeder.
HDIF: Hard disk interface.
HFSI: High frequency service items.
IIT: Integrated input terminal or image input terminal.

IOT: Image output terminal (the copier!)
IPS: Image processing system.
MCU: Main control unit system.
NVM: Non volatile memory.
PCMCIA:Personal computer memory card international
association.
Copy count (system count): In operator mode, press Machine status, to get total count, copies since last call, and
other information.
Mono-component toner/developer: There is no developer calibration.

PART DESCRIPTION
PART NUMBER
MAN LOC
Bypass assembly....................................059K16900 ..... 4 10 6
Bypass empty sensor (photo interrupter) 107E08680 ... 4 20 10
Bypass feed roller (fat)............................022K59260 ..... 4 20 9
Bypass nudger roller (not fat) .................059K00440 ... 4 20 21
Bypass retard pad...................................019K92810 ..... 4 15 7
Bypass tray.............................................050K45640 ... 4 10 15
Bypass tray size sensor..........................130K56410 ..... 4 25 5
Bypass upper feed clutch .......................121K29590 ..... 4 20 2
Bypass upper feeder assembly ..............059K16920 ..... 4 15 2
Cabinet casters (4) .................................017E08832 . 10 25 10
CCD board..............................................160K88530 ... 11 15 7
CCD board (aligned)...............................160K27683 ... 11 15 7
Cdic board ..............................................160K59653 ..... 9 30 1
Center tray full switch .............................110K98830 ... 6 15 16
CVT slit glass..........................................090E91601 ... 11 10 4
DADF actuator ........................................120E17150 . 13 20 10
DADF control board ................................160K36616 ... 13 25 1
DADF control board ................................160K83510 ... 13 62 1
DADF document in sensor......................130E84310 ... 13 40 4
DADF document registration assembly ..059K07261 . 13 40 19
DADF document tray (right side) ............050K44600 ... 13 60 1
PART DESCRIPTION
PART NUMBER
MAN LOC
DADF document tray right side actuator .120K91920 ... 13 60 7
DADF document width sensor board ......130K62510 ... 13 76 1
DADF exit/reverse clutch ........................121E83750 ... 13 30 7
DADF exit/reverse sensor.......................130K57261 ... 13 50 9
DADF exit/reverse sensor.......................130K62520 ... 13 76 4
DADF feed improvement kit....................600K89950 . 13 40 25
DADF feed tray .......................................048K46413 . 13 15 16
DADF feed/pickup roll kit ........................604K04220 . 13 78 23
DADF feeder repair kit ............................600K89950 . 13 35 16
DADF large roll (5 on shaft) ....................059K11900 . 13 45 17
DADF large roll clutch .............................121E84620 . 13 30 14
DADF large roll motor .............................127E81551 . 13 30 17
DADF large roll motor assembly .............127K20972 ... 13 30 1
DADF long document sensor..................160K36580 . 13 15 21
DADF pad kit ..........................................604K00260 . 13 35 15
DADF pad retard kit ................................600K71561 . 13 35 14
DADF pick up clutch ...............................121E83750 . 13 25 13
DADF pickup motor.................................127K33650 ... 13 70 4
DADF pickup roller (2) ............................059E92492 ... 13 40 9
DADF pickup sensor ...............................160K36580 ... 13 40 2
DADF pre registration 1 sensor ..............160K58070 ... 13 20 9
2003 Knight Business Systems Ltd. 81 Buffalo Avenue. Medford, NY 11763

263

TENTH EDITION
XEROX DC332 / 340ST / 425 / 432 / 440ST

PART DESCRIPTION
PART NUMBER
MAN LOC
DADF pre registration 2 sensor .............. 130E84310... 13 20 8
DADF registration motor......................... 127E81250. 13 25 10
DADF registration motor assembly......... 127K20982... 13 25 6
DADF registration sensor ....................... 160K58080... 13 45 4
DADF registration/lead edge sensors (2) 130K62500... 13 76 3
DADF scan motor................................... 127K33660... 13 70 5
DADF separation pad assembly............. 048K58752... 13 35 1
DADF separator roller (2) ....................... 059E91692. 13 40 24
DADF shingle pad kit.............................. 600K71580. 13 40 20
DADF top cover interlock switch............. 110K11280... 13 72 1
DADF top cover switch ........................... 110K08170. 13 15 15
DADF top cover switch actuator ............. 049E59820. 13 15 13
DADF white mat ..................................... 004E15840... 13 10 3
DADF width actuator (4) ......................... 011E99060. 13 20 12
DADF width sensor board ...................... 160K36600. 13 20 11
Document size sensor ............................ 130K87150... 11 15 4
Drive assembly; main (includes main motor) .. 007K83446..... 1 10 1
Duplex assembly .................................... 022K69512..... 8 10 9
Duplex board .......................................... 160K81301..... 8 15 1
Duplex drive motor assembly ................. 127K19090..... 8 15 4
Duplex exit sensor .................................. 130K83340..... 8 20 9
Duplex inner chute assembly ................. 054K24561..... 8 30 1
Duplex inverter clutch ............................. 121K84520... 6 25 14
Duplex module face up exit tray ............. 050K34950..... 8 10 7
Duplex wait clutch .................................. 121K84001..... 8 15 3
Duplex wait sensor ................................. 130K83340... 8 25 14
ESS board .............................................. 160K31075..... 9 30 4
ESS control board .................................. 160K79102... 9 31 15
ESS hard drive ....................................... 121E17740... 9 30 14
ESS hard drive ....................................... 121K25127... 9 30 14
ESS I/O board ........................................ 160K71475... 9 31 12
ESS power supply ................................. 105K17791..... 9 40 1
ESS power supply (Nasg/xcl) ................. 105K17781..... 9 40 1
ESS power supply with tag 97 (Nasg/xcl) ... 105K24560..... 9 41 2
ESS power supply with tag 97 (XE)........ 105K24550..... 9 41 2
ESS riser board ...................................... 160K80330..... 9 31 1
Exit chute assembly ............................... 022K64832..... 6 10 1
Exit chute drive clutch ............................ 068K20660..... 6 25 1
Exposure lamp ....................................... 122K01970... 11 25 2
Exposure lamp ballast board .................. 105E06200... 11 25 3
Face up exit switch................................. 110K94651..... 6 20 2
Fan ......................................................... 127K22620..... 9 30 3
Fan ......................................................... 127K22620..... 9 31 4
Fax line 2 board...................................... 160K46940..... 9 45 4
Fax storage hard disk interface board .... 160K89580..... 9 50 5
Fax storage hard drive (4.5GB) .............. 121E17740..... 9 50 2
Finisher board ........................................ 160K79780... 17 35 8
Finisher caster; left (2)............................ 017E09331... 17 45 4
Finisher caster; right (2).......................... 017E09341... 17 45 3
Finisher compiler sensor ........................ 130K55250. 17 35 16
Finisher disk motor ................................. 127K17141... 17 25 1
Finisher stack height limit sensor ........... 130E08200... 17 25 3
Finisher tamper home sensor................. 130K53461... 17 35 7
PART DESCRIPTION
PART NUMBER
MAN LOC
Finisher tamper motor ............................ 127K19831. 17 35 13
Finisher transport motor ......................... 127K26911... 17 20 4
Finisher tray lower limit sensor ............... 130K54571... 17 30 8
Finisher tray motor assembly.................. 030K59842... 17 30 7
Foreign interface assembly .................... 101K41620..... 9 35 1
Fuser assembly (tag 11) ......................... 600K73203..... 7 10 1
Fuser exit switch..................................... 110K94632... 6 10 12
Fuser fan ................................................ 127K19110... 10 10 6
Fuser heat lamp; main. Nasg/xcl ............ 126K13490... 7 10 12
Fuser heat lamp; main. XE ..................... 126K22360... 7 10 12
Fuser heat lamp; sub. Nasg/xcl .............. 126K22370... 7 10 11
Fuser heat lamp; sub. XE ....................... 126K22350... 7 10 11
Fuser heat roller assembly (includes drive gear,
other gear, C-ring and heat roller)....... 059K28260... 7 15 16
Fuser heat roller gear ............................. 007E41080... 7 15 22
Fuser pressure roller .............................. 022K54690... 7 15 22
Fuser thermistor ..................................... 130K87461... 7 10 13
Fuser thermal switch .............................. 130K55840... 7 10 15
G3M line 2 board .................................... 160K92650..... 9 45 5
G3M line board ....................................... 160K47584... 9 15 14
HCF board .............................................. 160K37281..... 3 25 4
HCF board (with tag 706) ....................... 160K93140..... 3 25 4
HCF elevator motor assembly ................ 127K22722..... 3 25 1
HCF feed belt ......................................... 023E13961..... 3 30 2
HCF feed clutch (electromagnetic) ......... 121K29570... 3 45 10
HCF feed motor ...................................... 127K22570..... 3 30 3
HCF feed sensor .................................... 130E85240..... 3 35 4
HCF feed sensor actuator ...................... 120E15182..... 3 40 3
HCF feed/nudger roller (2)...................... 022K49980..... 3 50 6
HCF feeder assembly............................. 059K28390..... 3 30 1
HCF interlock switch............................... 110E07300..... 3 10 5
HCF one way clutch (wrap spring?)........ 005K04490..... 3 45 9
HCF paper size switch............................ 110E07300... 3 25 15
HCF retard roller..................................... 059K27640... 3 55 11
HCF tray empty sensor/stack height sensor . 107E08680..... 3 40 6
High voltage unit..................................... 105K24831..... 9 10 8
II T board ................................................ 160K47122... 11 10 7
II T registration sensor (scan) ................. 107E08680. 11 10 11
II T registration sensor assembly............ 130K64931. 11 10 19
Interface board ....................................... 160K33911..... 9 10 5
IOT registration clutch ............................ 121K83190..... 5 35 3
IOT registration roller.............................. 022K33900..... 5 35 2
IOT registration sensor ........................... 130E85240..... 5 35 5
LAN fax hard disk interface .................... 160K89580..... 9 51 2
Low voltage power supply (Nasg/xcl) ..... 105K17807..... 9 25 4
Low voltage power supply (XE) .............. 105K25302..... 9 25 4
Lower left cover assembly ...................... 802K23382..... 5 20 1
Lower left cover interlock switch ............. 110E93440..... 5 20 8
Mailbox actuator; bin tray ...................... 120E13130... 16 30 7
Mailbox actuator; bin tray 1 .................... 120E13130... 16 20 5
Mailbox actuator; top .............................. 120E09580... 16 20 9
Mailbox actuator; top .............................. 120E13130... 16 20 8
Mailbox bin 1 entry sensor ..................... 130E81860... 16 20 6

264

TENTH EDITION
XEROX DC332 / 340ST / 425 / 432 / 440ST

PART DESCRIPTION
PART NUMBER
MAN LOC
Mailbox board .........................................140E79130 ... 16 40 1
Mailbox interlock switch/magnet .............110E94000 ... 16 35 7
Mailbox output tray .................................050E10781 ... 17 15 9
Mailbox output tray offset sensor ............130K53461 ... 17 15 8
Mailbox TMB motor.................................127E81410 ... 16 40 9
Mailbox TMB transport jam sensor .........140E76190 . 16 35 12
MCU board .............................................160K72414 ..... 9 20 2
MCU hard drive.......................................121K25280 ... 9 20 14
MFSYS board .........................................160K57390 ..... 9 15 2
MMB board .............................................160K27321 ..... 9 15 5
NCU board..............................................160K47350 ..... 9 15 4
NCU line 2 board (Nasg/xcl) ...................160K47402 ..... 9 45 6
NCU line 2 board (XE) ............................160K47360 ..... 9 45 6
OCT repair kit .........................................604K04351 ... 6 10 17
Offset motor............................................127K18861 ..... 6 10 5
OM board................................................160K27830 ..... 9 15 6
Platen open switch..................................110K94900 ... 11 10 9
ROS assembly (Laser????) ...................062K11200 ... 14 10 1
Scan motor ............................................127K41620 . 11 20 11
Scan motor drive board assembly ..........160K89560 . 11 10 12
Splitter board ..........................................160K37210 ..... 9 35 6
Stapler assembly ....................................014K04099 ... 17 40 7
Stapler door interlock switch...................110E08510 ... 17 40 8
Token ring board.....................................160K39411 ... 9 30 18
Token ring board.....................................160K72195 ... 9 31 13
Toner empty sensor assembly................130K55760 . 15 10 11
Transfer roller assembly .........................022K36343 ... 15 10 1
Transport chute assembly
(Includes transfer roller, etc.) ..............054K24781 ........ 5 15
Tray (cassette) assembly........................050K34716 ..... 2 75 1
Tray 1 actuator .......................................120E13780 ..... 2 10 4
Tray 1 actuator .......................................120E98260 ........ 2 10
Tray 1 empty sensor/stack height sensor....107E08680 ..... 2 10 5
Tray 1 feed clutch ...................................121K29570 ..... 2 15 1
PART DESCRIPTION
PART NUMBER
MAN LOC
Tray 1 feed/nudger rollers (2) .................059K27640 ..... 2 15 5
Tray 1 lift motor.......................................127K27331 ..... 2 10 2
Tray 1 retard roller ..................................059K27640 ... 2 25 11
Tray 1 size switch ...................................110K13860 ..... 2 10 8
Tray 1 takeaway clutch ...........................121K82830 ... 2 15 16
Tray 2 actuator........................................120E13780 ..... 2 30 5
Tray 2 actuator........................................120E98260 ........ 2 30
Tray 2 feed clutch ...................................121K29570 ... 2 35 11
Tray 2 retard roller ..................................059K27640 ..... 2 40 4
Tray 2 stack height sensor/empty sensor ..107E08680 ..... 2 30 1
Tray 2 takeaway sensor..........................130E85240 ... 2 20 22
Tray 3 & 4 paper feed drive motor ..........127K19000 ..... 5 25 1
Tray 3 actuator........................................120E13780 ..... 2 45 5
Tray 3 actuator........................................120E98260 ........ 2 45
Tray 3 feed clutch ..................................121K29570 ... 2 50 11
Tray 3 feed nudger rollers (2) .................059K27640 ..... 2 50 7
Tray 3/4 takeaway sensor.......................130E85240 ..... 2 30 8
Tray 4 actuator........................................120E13780 ..... 2 60 5
Tray 4 actuator........................................120E98260 ........ 2 60
Tray 4 feed clutch ...................................121K29570 ... 2 65 11
Tray backstop .........................................Not available
separately
Tray lift motor (3) ....................................127K27331 ..... 5 30 1
Tray paper feed drive board....................160K80280 ..... 5 30 3
Tray size witch board ..............................110K07040 ..... 5 30 2
UI board ..................................................160K60173 ... 11 30 7
Upper left cover interlock switch .............110E93460 ..... 9 10 1
ERROR CODES
Press "Status" key for second digit or pair of digits.
"A" CODES
A1-1,-2,-3: DADF misfeed.
A3-1, -2, -3: DADF misfeed.
A2-1, -2, -3, -4: DADF misfeed.
A5-1: DADF interlock.
A5-2: DADF miscount.
"C" CODES
C1-3: Tray 1 feed jam.
C3, -2, -3: Tray 3 feed jam.
C4-1, -2: Tray 4 feed jam.
C4-2, -3: Tray 4 feed jam.

C6-1: Duplex feed jam.
C8-2: Tray 2 feed problem.
C8-3,-4: Tray 3 or 4 feed problem.
C8-6: Duplex tray problem.

C9-2, -3: Bypass feed problem.
C10-1, -2, -3: HCF feed problems.
"D" CODES
D1-35, -36, -40, -44: MFSYS error.
D1-41: MMB board.
D1-43: OM board.
D1-48: hard drive error.
D2-40: Fax problem.

D8-1: Diagnostic error.

265

TENTH EDITION
XEROX DC332 / 340ST / 425 / 432 / 440ST

"E" CODES
E1-1, -2, -3: Registration jam or
fuser jam.
E1-6: Registration sensor.
"F" CODES
F0-0,-2, -3: HCF.
F2-1, -2, -3, -6: Tower mailbox.
E3-1,-6: Fuser exit switch.

E41, -2, -3, -4, -5, -6: Exit jam.
E5-1: Upper left interlock.
E6-1: Lower left interlock.

E7-3: Duplex interlock.
E8-1, -2, -6: Duplex exit sensor.
F3-1, -2, -6: Tower mailbox transport

jam.
F4-01 thru 10: Tower mailbox fin full.
F5-1: Tower mailbox interlock

switch.
"G" CODES
G3-1, -2, -3: Finisher jam.
G3-4, -7: Disk motor failure.
G10-1, HCF interlock.

G11-3: Finisher interlock.
H CODES
H1-1: Tray 1 lift motor.
H1-10: HCF lift motor.
H2-9: Bypass empty.
H2-10 HCF tray empty.
H2-15: HCF tray open.
H2-21, -22, -223, -24: Tray size
mismatch.
H2-25: Bypass tray mismatch.
H2-26: HCF tray unmatched size
setting.
H2-32, -33, -34: Envelope tray
problem.
H3-4: Disk motor.
H3-5: Stacker motor or finisher
elevator motor.
H3-6:Compiler sensor not actuated.
H4-2, -3, -4: Paper size mismatch.
H4-10: HCF paper size mismatch.

H5-00 to 04, -12, -13, -14:
communication problem.
H6-11: DADF motor.
H6-12: DADF registration motor.
H6-21, -22: DADF pick up sensor
adjustment problem.
H6-23, -24: DADF pre-registration
sensor adjustment problem.
H6-25, -26: DADF registration
H6-27, -28: DADF exit/reverse
H6-63, -64: DADF EPROM error.
H6-71 thru -75: DADF
communications problem.
H7-1: Editing board failure.
H7-2: Editing marker problem.
H7-61, -62: Edit memory error.
H7-71, -72, -73, -4, -75: Edit board.
H7-80, -91, -92: Annotation ASIC

problem.
H8-66, -67, -68: Page memory error.
H9-6: HCF paper jam.
H11-1: Tray motor stuck up.
H11-2: Paper in stapler.
H11-3: Finisher interlock.
H11-4: Improper sheet removal.
H12-, -21: Stapler not home.
Communication problem.
H16-2: Stacker offset motor not
home.
H16-3: Stacker offset motor won't
start.
H16-4: Tamper motor won't start.
H16-5: Tamper motor won't home.
HD-01 to HD-75: MCU hard drive
failure.
J6-1: Copy cartridge almost finished.

J7-1: Non-compatible copy
cartridge.
J8-1: CRUM id number mismatch.
J8-3, -4: CRUM communications

error.
J9-10, -11, -12, -13: Foreign
interface failure.
"J" CODES
J1-2: Toner empty sensor problem.
J3-1: Replace copy cartridge, or not
installed.
J4-90: Center tray full.
KX-XX: Fax problem.
"L" CODES
L2-1: Stapler empty.
L2-2: Finisher tray full.
"M" CODES
M1-1: Not ready.

266

TENTH EDITION
XEROX DC332 / 340ST / 425 / 432 / 440ST

"N" CODES
N5-1: POST result not reported.
N5-2: ESS/UI POST
N5-3: ESS POST PROBLEM.
N5-4: DRAM failure.
N5-5: Hard disk POST failure.
N5-6: Hard disk failure.
N5-7: Floppy disk POST failure.
N5-8: PCMCIA PMC POST failure.
N5-9: Token ring PCMCIA card
POST failure.
N5-10: Local talk PCMCIA.
N5-11: File system check POST
failure.
N5-12: Insufficient RAM.

N5-13: ESS software failed to load.
N5-14: Hard disk read/write problem.
N5-15: CDIC post failure.
N5-16: ESS/IOT POST
communications failure (ESS
reported.)
N5-17: Incompatible UI software.
N5-18: Incompatible MFSYS software.
N5-19: Incompatible DCSYS software.
N5-20: Equitrac alpha terminal
POST failure.
N5-21, -22, -23: Corrupted system file.
N5-50, -51: EFI token ring adapter.
N5-52: EFI Ethernet problem.

N6---: ESS entry problem.
N7-1, -2: ESS/IOT communications
problem.
N7-3: ESS/UI communications
problem.
N7-4: Software error.
N7-5: Hard disk read/write error.
N7-6: Hard disk full.
N7-7: ESS software failure to load.
N7-8: Equitrac alpha terminal
N7-11: ESS/IOT communications
problem (IOT not reported)
"OF" CODES
OF1-1: Main Lo volt power supply (5v.)
OF1-2: Main Lo volt power supply (24v.)
OF1-3: AC power.
OF1-4: +24 volt finisher problem..
OF1-5: Option LVPS + 24 vdc problem.
OF1-6: +12 vdc problem
OF1-7: ESS power supply.
OF1-8: DC com (0V) problem.
OF2-1: UI problem (U eye, not u one.)
OF5-2: DADF incorrect document size.
OF5-3: DADF document in indicator
LED problem.
OF5-4: DADF fan problem.

OF6-1: Platen cover switch.
OF6-2, -3, -4: Platen sensors (size &
angle.)
OF7-1: Tray 1 size mismatch.
OF9-1: Bias charge problem.
OF9-2: Developer bias problem.
OF9-3: Bias transfer roller problem.
OF9-4: Detack (separator) chute
bias problem.
OF10-1: Offset motor.
OF 12-1: Stapler problem.
OF14-1: FAX fault code entry.

OF14-2: Dial and connect failure.
OF14-3: Dial tone failure.
OF14-5: Ready tone failure.
OF14-6: Transmit/receive failure.
OF19-1: Network troubleshooting.
OF19-2: Token ring PCMCIA
installation problem.
OF20-1: ESS.
OF20-2: Fax hard drive problem.
"U" CODES
U0-01, -02, -03: DCSYS software error.
U0-04: DCSYS job start error.
U0--05: Memory failure.
U0-06, -07, -08, -09: DCSYS software.
U0-3X: Panel software.
U0-5: DCSYS software.
U1-1: Main motor drive problem.
U1-2: Fuser fan.
U1-3: LVPS fan.
U2-1, -2, -3: Scan sensor or scan
motor.
U2-71, -72, -73, -74: DCSYS-duplex
error.
U3-1, -3, -4: Scan start error.
U3-5: ROS motor problem.
U4-1: Fuser low temperature.

U4-2: Fuser high temperature.
U4-3: Fuser thermistor.
Note: To reset fuser codes, go to
simulations (dC ROUTINES)
and use dC 131; 50-20.
U6-01: DC-SYS ROM checksum error.
U6-02: RAM read/write error.
U6-03, -04: MCU board EPROM
U6-05, -06: MCU board NVM..
U6-31, -32, -33, -34: Control panel
ROM, RAM, NVM RAM errors.
U6-41, -42, -43, -44: IIT-SYS ROM,
IIT/IPS RAM, IIT-SYS
EEPROM problems.
U6-82: MFSYS RAM read/write.

U7-01 thru -35: MFSYS-DCSYS
interface problem.
U7-31 thru -35: DCSYS interface error.
U7-41 thru -45: IIT/IPS FCSYS
interface error.
U7-51 to U7-54: IOT-tower mailbox
problem.
U8-3, -4, -5, -6: IIT/scan failure.
U8-05: Hard disk problem.
U8-11, -12: Hard disk hardware or
media.
U8-3, -4, -5, -6: Scan failure.
U9-31, 32, 33, 41: Sync failure.

267

TENTH EDITION
XEROX DC332 / 340ST / 425 / 432 / 440ST

"X" CODES
X0-27: MFSYS image memory
read/write error.
X0-29, -62: MFSYS error.
X0-32, 33, 35: Fax modem problem.
X0-40: Overrun.
X0-42: DIS/DCS receive error.
X0-62: MYSYS error.

X2-01: MFSYS error.
X2-03, -04: Fax fall back error.
X2-05: RTN/PIN receive problem.
X2-06: Non operator response.
X2-10, -12, -20, -21, -22, -23:

RTN/PIN sent.
X2-60, -61, -62, -63, -65: EORQ/ECM fax error.
X2-66 through X8-20: Fax problem.
SIMULATIONS / DIAGNOSTICS.
To enter mode, press "Access." Press the following keys, in this order: "#" "1" "1." Press "Enter."
Make your choice from:
Fault History, GP2
Call Closeout
dC361 test prints
HFSI,GP4
dC106 diagnostic copy mode
Software levels
dC ROUTINES
dC109 reports printout
Billing counters
When finished, press "Exit," and then press "Call Closeout," followed by "Complete," to exit diagnostics. Reboot the
system, by selecting "Yes" (presumably answering a question on the screen.) You should reboot if a NVM
setting, customer or key operator setting was changed.
Fault History: Includes
"Last 40 machine faults," which includes code, date and time of codes, description of fault.. In any of these, you
can erase this information (clear it from memory) with the "clear" button.
"Other Fault Histories," which includes MF faults, DC faults, input faults, output faults, ESS faults, User interface
faults, remote device faults. Scroll to the one you want, press retrieve.
Clear history will show last 20 faults.
"Fault Counters." Scroll to the code. Press Read. Count will display. Clear with Clear.
"Jam Counters." Same procedure as fault.
Service/Information: In diagnostic mode, select the screen you wish:
"Software Levels." You can select the following software levels; UI, ESS, DC-SYS, IIT-SYS, HD-SYS, ESS, MFSYS, HCF-SYS, DSS-SYS, G3M0 FAX, G3M1 FAX.
"Billing Counters." Will provide the following counts: Copy count, print count, total count, IOT, copies since last
call, faxes sent, faxes received, scan to file, diagnostics copy count.
"HFSI." High frequency service items. This will display the items, their recommended replacement interval and
the action required. View the copy count on them so far with the "Read" button. Clear with the "Clear" button.
GP 6 terminal emulation set up: Connect serial cable and null modem adaptor. Select Accessories from
program manager (on computer?) Select terminal. Go to Settings and select communications. Set barud rate
to 9600, data bits to 8, stop bits to 1, parity to none, flow control xon/xoff, connector com1, press OK.
Select terminal emulation under settings. Select DECVT-100 (ANSI). Select OK.
GP 7 software upgrade: requires service manual. Page 6-6
"Call Closeout." You must select "Complete" or "Incomplete." "Complete" will reset all fault histories, except the
"Last 40 machine faults." "Incomplete" does not reset. You will be asked if you should reboot. Select "Yes"
ONLY if NVM or operator or customer settings were changed.
"dC ROUTINES". You can change the diagnostic password and/or the user password. Either one can be up to 9
digits long. The standard diagnostic password is "#" "1" "1".
You cannot change anything in "Screen Capture."
"SA Information" SA stands for system administrator. You can enter up to 32 digits. Press "Save" to lock in. You
can enter phone number as well, and press "save."
CRUM information shows life of copy cartridge in hexadecimal, which means it is probably gibberish.
"ESS Configuration: You can choose Floppy, PCMCIA, PCL5, Scan to file, Network FAX, or Post Script. Press
Save to lock in.
"KO Information" Key operator name & phone number. Press save to lock in each.

268

TENTH EDITION
XEROX DC332 / 340ST / 425 / 432 / 440ST

Service/Information - continued
"Private MBX Ps" Select a numeric password (up to 4 digits). Press save to lock in.
Speed Apparently you can change the machines speed, although certain tags might be required. Enter
password 9914. Select 25, 32 or 39/40. Press save.
dC106: Allows copy jobs to be performed while in diagnostics.
dC107: Runs a series of diagnostic tests and displays results.
dC108: Display phone number of fax.
dC109: Report printout of machine configuration; fax or IOT/IIT
dC110: Individual tests selected from menu. Press "Start" to test. Press "Stop" to return to menu. Press "Exit" to return
to other screens.
dC131: NVM settings & initialization. Before doing this, you should print reports from dC109. There are 10 pages of
items that can be initialized; approximately 900 items. Hopefully, the display describes them. We obviously
cannot list them here. We are listing those that seem to be the most important or the most likely to be needed.
After entering diagnostics, GP1, select dC routines. Enter Fax dCs. Select dC131. Press Window between scroll
keys. Enter chain and function (such as chain 2, function 13 from number keys. Use dash for dash (-). Press
Save. Press Read to read an NVM value. Press New value to change; a keypad will display. Enter new
value on this keypad and press save. Press confirm to answer are you sure. Press exit when done. 28-91
through 157-696 are all fax settings, fax codes, etc. About 400 fax codes alone.3
20-8: Toner empty shutdown limit.
2-13: Copy priority.
20-14: Toner save enable or not.
2-14: Print priority.
20-41 through 20-44 are lead edge registration for tray 1,
2-15: Fax priority.
2/4, bypass and duplex.
2-17: Set CRU reorder count (0-1000.)
20-45 through 20-49 are registration loop (buckle.)
2-27: Language.
20-60: IOT NVM.
2-32: Copy count.
20-61: Edit NVM initialization.
2-33: Print count.
20-62: System NVM.
2-35: Fax receive count.
20-64: IIT/IPS NVM init.
2-36: Fax sent count.
20-66: Mode preset NVM init.
2-37: Scan to file count.
20-67: Total IOT NVM init.
2-38; Total system count.
20-68: Total IIT NVM init.
2-52: Network fax enable.
20-70: Function NVM init.
2-54: Scan to file enable.
20-71: Preset mode function NVM init.
2-55: Toner change validation.
20-82: Reset fault counter.
2-66: Duplex count.
20-83: Reset jam counter.
2-90: User interface NVM .
20-84: Reset fault/jam histories
2-91: AAA NVM.
20-85: Reset total system.
6-42: Stored copies.
20-93: Clear all data.
6-60: ROS image density, 600 dpi, text, text/photo.
20-97, 98, 99: Lead edge registration for trays 3, 4 and
6-61: ROS image density, 600 dpi, photo.
HCF.
6-62: ROS image density, 400 dpi.
20-100: Clear MF & UI service NVM.
6-67: Side registration adjustment. 600 HCF.
20-101: Clear MF DC & UI NVM.
6-68 through 6-90 are all side registration adjustments in
21-1: IIT fine adj in slow sca.n
various situations; page 6-83 of factory manual.
21-2: IIT fine adj in fast scan.
6-91 through 6-95 are void area (edge erase
21-3: IIT fine adj in slow scan (fax.)
adjustments.) left scan, right scan, lead edge, trail
edge and bypass.
21-5: Gray scale light 2.
9-50 through 9-93 and 14-1 through 14-14 appear to be
21-6: Gray scale light 1
incomprehensible without factory training and
21-7: Gray scale normal
factory service manual, at least to me.
21-8: Gray scale dark 1.
15-6 through 15-11 have to do with Hard disk situations.
21-9: Gray scale dark 2.
17-1: Initialize HDD.
21-10 through 21-14 is same set as 21-5 through 21-9,
17-2-17-10 require service manual.
except for text/photo.
20-2 through 20-4 are fuser temperature adjustments.

269

TENTH EDITION
XEROX DC332 / 340ST / 425 / 432 / 440ST

Simulations / Diagnostics - continued
21-15 through 21-19 is same set as 21-5 through 21-09,
except for photo.
21-20 through21-24 is same set as 21-5 through 21-09,
except for fax.
21-25: Gray scale copy auto exposure text.
21-26: Gray scale copy auto exposure DADF.
21-31: Auto exposure fixed start line.
21-32: Auto exposure background threshold.
21-33: Auto exposure operations mode, dc m/c.
21-34: Auto exposure operations mode, fax, m/c.
21-35 through 21-67 are various adjustments; background,
AGC at various settings, shading, sharpness, etc.
21-70: Platen side edge registration adjustment.
21-71: Platen lead edge registration adjustment.
21-80: DADF lead edge registration adjustment.
21-81: DADF trail edge.
21-82: DADF side reg.
21-83: DADF vertical magnification adjustment, slow scan.
21-84: DADF fax vertical magnification adjustment, slow
scan fax.
21-87: DADF scan position adjustment.
21-90 through 21-99 are auto exposure threshold in
various modes at various settings.
23-50: Test print.
23-52: Test print density adjust.
23-53: Test print light position adjustment.
23-54: Test print registration adjustment..
23-55: Rest print output tray setting.
25-54: NVM upload.
25-55: NVM download.
26-1 through 26-20: NVM read/write settings.
27-1 through 27-8: NVM read/write settings.
28-1: Paper supply default.
28-2: R/E default.
28-3: Copy lighter/darker default.
28-4 through 28-15: NVM settings.
28-30 through 28-33: Trays 2,3,4,5,1 (in that order)
priority settings.
28-38 through 28-49: More NVM settings.
28-50: Lead/trail edge erase.
28-51: Front/rear edge erase.
28-52: Center erase.
28-70, -71, -91: Print permission timers and screen
default select.
29-1: Copiers per minute. 0 is 25. 1 is 32. 2 is 40.
29-2: Operating company. 0 is FX. 1 is XC. 2 is RX. 3 is AP.
30-35: CRU life cycle.
30-36: CRU end of life.
30-37: OPCO.
30-38: CRU type. 0 is USO. 1 is XCL. 2 is XE. 3 is ACO.
30-40: Copies on CRU.
30-41: Optional hard stop.
30-42: CRU planned life.

30-43: CRU reorder count.
30-44: Photoreceptor revolutions.
30-45: Photoreceptor used count.
30-47: Conversion complete.
30-48: Cartridge type.
30-49: Toner phase.
50-1: Print after toner empty. 0 or 1.
50-6: Bypass installed.
50-7: Face up tray installed.
50-8: Mail box installed.
50-9: Right angle rotation installed.
50-10: Duplex installed.
50-11: Offset catch tray installed.
50-12: One sheet in paper path.
50-17: Developer bias off.
50-20: Fuser over-temp reset.
50-21: CRU alarm.
50-23: Custom density control.
50-24: Fuser warm up time.
50-25: Bypass tray idle time adj.
50-26: Print job interrupt time.
50-28: Main motor speed.
50-29: Empty toner warning.
50-30: Empty toner detect.
50-31: Machine configuration. 0 is dc/mc. 1 is MF m/c.
50-33: Number of trays installed.
50-34: HCF installed.
50-35: Finisher installed.
50-36: DADF installed.
50-37: Printer installed.
50-38: Edit option installed.
50-39: Switcher installed.
50-40: Page memory installed.
50-42: Gray scale copy front exposure control.
50-43: Mailbox bin full capacity adj.
50-44: Bypass size select. 0 is A4. 1 is letter.
50-45 through50-50: see manual.
50-52: Hard disk. 0 is no. 1 is yes.
50-55: Hard disk stop/not stop.
50-62: Tray 4.
50-63: Fax rotation process switching.
50-70: Drum idling time/bypass thick paper.
50-71: Drum idling time/envelopes.
50-72: Drum idling time/ transparency.
50-75: Billing count.
50-77: DADF inch/metric. 0 is metric. 1 is inch
50-91: HDDD installed if 1. Not installed if 0.
58-301: Digital tone pattern test.
58-595: HDD read/write diagnostics interval.

270

TENTH EDITION
XEROX DC332 / 340ST / 425 / 432 / 440ST

132: Read or change a memory address. Enter Hexadecimal value and press "save" to rewrite.
302: Rigid disk tests (ESS). Verify ability of ESS to write and read from and to hard drive.
305: UI test (IOT/IIT)Tests for LCD1, LCD2, hard buttons, LED, pixel, bar graph.
309: Loop back test between IOT and MFSYS.
312: Not done on this machine. (communication test with target device via various network protocols.)
320: Setup routines.
5-34: DADF side registration.
7-29: Bypass tray width.
5-99: DADF sensor adjust diagnostics.
12-69: Stapler motor.
6-20: CCD setup.
12-74: Tray drive test.
15-1: HDD block removal.
6-30: Platen lead edge registration.
6-31: Platen side edge registration.
15-4: Reliability test.
6-73: Laser diode light @ 600dpi.
20-5: Bypass minimum width.
6-74: Laser diode light @ 400dpi.
20-6: Bypass maximum width.
25-50: through 25-53: Move counts.
330 INPUTS: These are tests of switches, sensors etc. They can be selected by scrolling, or by pressing the window
between the scrolling keys. Enter the chain (1st digit) and function (2nd digits) with the number keys, using (-)
between them. Then press "Start." The display will change between H & L if the component is working.
10-20: Fuser temperature.
6-70: ROS motor ready.
1-1: Upper left interlock.
10-23: Fuser exit switch.
7-1 thru 7-6: Tray 1-4 & bypass
1-10: Lower left interlock.
paper size sensors.
10-24: Face up exit switch.
5-6: DADF document sensor.
7-7
thru
7-12:
Trays
&
bypass
empty
11-44: TMB interlock.
5-7, -8, -9: DADF document width
sensors.
sensor.
11-60 thru 11-69: TMB bin full
7-13 thru 7-16: Tray 1-4 stack height
sensors.
5-10: DADF length sensor.
sensors.
11-70: TMB jam sensor.
5-11: DADF feed sensor.
7-30: Center tray full.
11-71: TMB bin 1 entry sensor.
5-12: DADF registration sensor.
7-54: HCF feed sensor.
11-72: TMB bin 10 entry sensor.
5-13: DADF length sensor.
7-55: HCF empty sensor.
12-1: Tamper home sensor.
5-30: DADF Feed interlock.
7-56: HCF stack height sensor.
12-2: Finisher exit sensor.
5-60: DADF document sensor.
7-57: HCF tray switch.
12-3, -4: Tray upper & lower limit
5-61, -62, -63, -64: DADF document
7-58: HCF interlock.
sensors.
size sensors.
7-61: HCF paper size switch
12-5: Finisher docked switch.
5-65: DADF registration sensor.
8-5: IOT registration sensor.
12-6: Finisher tray full switch.
5-66: DADF exit/invert sensor.
8-6,
-7:
Trays
2,
3
&
4
take
away
roll
12-7: Manual staple switch.
5-67: DADF pickup sensor.
sensor.
12-8: Offset home sensor.
5-68: DADF encoder sensor.
8-30: Duplex exit sensor.
12-9: Stapler home sensor.
5-69, -70: DADF pre-registration
8-31: Duplex wait sensor.
sensors.
12-10: Low staple switch.
8-32: Duplex registration sensor.
5-71: DADF top interlock.
12-11: Compiler sensor.
8-33: Duplex interlock.
6-6, -7: Platen size sensors.
12-12: Disk home sensor.
8-34: Duplex fuser exit switch.
6-11: IIT registration sensor.
13-1: Sensor switch.
9-2: Copy cartridge interlock.
6-21, -22: Platen open & angle
9-4: Toner empty sensor.
switches.

Updates and corrections are posted at our website (www.intravia.com

271

TENTH EDITION
XEROX DC332 / 340ST / 425 / 432 / 440ST

330 OUTPUTS
Test components. These are tests of switches, sensors etc. They can be selected by scrolling, or by pressing
the window between the scrolling keys. Enter the chain (1st digit) and function (2nd digits) with the number keys,
using (-) between them. Then press "Start."
8-11: Takeaway roll clutch.
1-50: Main power switch.
8-12 thru 8-17: Tray 1-4 & bypass feed clutches.
4-1: Main motor.
8-36: Duplex exit gate solenoid.
4-2: Fuser fan motor.
8-37: Duplex wait clutch.
4-3: Low voltage power supply fan motor.
8-38, -39: Duplex motor (slow & fast.)
5-1, -2, -3, -31, -50, -51, -52: DADF motor at various
speeds.
8-50, -51: Duplex inverter clutch (forward & reverse.)
5-50: DADF drive motor.
9-1: Main motor.
9-21: Developer bias.
9-23: AC bias.
5-53: DADF motor reverse.
9-24: DC bias.
5-54: DADF pick up roll down.
9-26: Transfer bias select.
5-55: DADF registration motor, reverse.
9-27: Detack chute bias.
5-56, -57, -58: DADF registration motor.
9-30: Bias transfer.
5-59: DADF pick up roll up.
10-4: Fuser fan.
5-80, -81: DADF exit/invert roll clutch & solenoid.
10-6: Offset forward.
5-82: DADF pick up up/down clutch.
10-7: Offset reverse.
5-83: DADF big roll clutch.
10-51: Exit solenoid.
5-90: DADF LED.
11-3: TMB motor.
5-99: DADF sensor adjust.
11-13: TMB diverter gate solenoid.
6-1: Scan forward.
11-15 thru 11-23: TMB bing 2-10 gate solenoids.
6-2: Scan reverse.
12-64, -65: Transport motor (slow & fast.)
6-25: Exposure lamp.
12-66: Disk motor.
6-75: ROS motor @ 600dpi.
12-68: Disk motor home.
6-76: ROS motor @ 400dpi
12-70: Safety gate interlock.
6-77: ROS motor stand by.
12-72: Tamper motor.
7-18 thru 7-21: Tray 1 thru tray 4 lift motors.
12-73: Tray offset motor.
7-50: HCF feed clutch.
12-75: Elevator motor down.
7-52: HCF elevator motor.
12-76: Kicker stacking position.
7-53: HCF feed motor.
12-77: Kicker stapling position.
8-1: Main motor.
12-78: Manual staple LED.
8-2: Paper feed motor.
12-80: Tray motor up.
8-10: IOT registration clutch.
dC358: Floppy disk tests (ESS.) Enter GP1. Enter dC routines. Enter DSS dCs. Select dC358. insert a formatted,
write-enabled disk. Press Start.
dC360: Enter GP1. ESS Loop tests. See manual, page 6-108, 6-109.
dC361: Enter GP1. Enter dC routines. Select ESS dCs. Scroll to a test print. Press "Start."
dC363: ESS port tests. Enter GP1. Enter dC routines. Select ESS dCs. Select dC363. Press "Start."
dC606: Printer Exerciser/Tower Mailbox Exerciser. Various test patterns. Enter GP1. Enter dC routines.. Select dC131.
go to chain/function 23-50. change to 0 for simplex or 1 for duplex. Go to 23-55. select 0 cor center tray, 1 ofr
left, 2 for TMB/all bins, 3 for TMB bin 1, 4-12 for TMB bins 2-10. press exit. Select dC606. select one of about
30 patterns offered(probably 1 DOT grid IOT 600dp.i) Press "Start." Wait 15 seconds for tray menu. Selct tray.
Press quantity window. Select copy number. Press save. Press Start. Press exit when done.
dC720: HCF exercisers. Move high capacity feeder away from machine to test. Enter GP1. Enter dC routines. Select
dC720. Select feed 1 sheet or feed 10 sheet from menu. Press "Start." Press HCF interlock button on HCF.
When done, press Exit. Exit diagnostics.

272
PUBLICATIONS BY KNIGHT BUSINESS SYSTEMS

81 BUFFALO AVENUE MEDFORD, NY 11763 Website: www.intravia.com
Phone: (631) 758-0279 Fax: (631) 758-0469
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INTRAVIAS SERVICE GUIDES

Intravias Service Guide to Color Copiers, Edition A . . . . . . . . . . . . . . . . . . . $66.00_____
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(1975-1986) . . . . . . . . . . . . . . . $40.00_____
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INTRAVIA'S SERVICE GUIDE

LAYOUT: PHIL SANDEZER

Revision 4 May 2006

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763

INTRAVIAS SERVICE GUIDE TO COPIERS

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763

INTRAVIAS SERVICE GUIDE TO COPIERS

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763

INTRAVIAS SERVICE GUIDE TO COPIERS

INDEX / CROSS REFERENCE

7200 ......................... None............ ..................... None, 1980 or so.

218R......................... 1&2 .............. 43............................. Mita 181R

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763

INTRAVIAS SERVICE GUIDE TO COPIERS

INDEX / CROSS REFERENCE

C 100 .......................6 .................3

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763

INTRAVIAS SERVICE GUIDE TO COPIERS

INDEX / CROSS REFERENCE

PC 300-550 ..............Separate publication only.

A75 (Toshiba 7560)..9 . ............... 218

2301 ......................... 5th .............. 47............................. Mita 1415

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763

INTRAVIAS SERVICE GUIDE TO COPIERS

INDEX / CROSS REFERENCE

3218.......................... 9................... 131..................Ricoh Aficio 180

* Covered in separate publication.

Mopier 240 & 320 .....9 ................44

Imagistics (was Pitney Bowes)

DL-550......................10th ............... 122..................... Minolta Di550

..........................6th .................13 ......................... Canon 2020

90 .......................... 4th ................. CAN-10.................Canon 6650

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763

INTRAVIAS SERVICE GUIDE TO COPIERS

INDEX / CROSS REFERENCE

4003.......................... 1&2 .............. 20

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763

INTRAVIAS SERVICE GUIDE TO COPIERS

INDEX / CROSS REFERENCE

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763

INTRAVIAS SERVICE GUIDE TO COPIERS

INDEX / CROSS REFERENCE

6113/6213 ................ 3rd ................. 53.............. Sharp 7300/ 7350 *

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763

INTRAVIAS SERVICE GUIDE TO COPIERS

INDEX / CROSS REFERENCE

7345..........................7th ................. 200..................... Toshiba 4560

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763

INTRAVIAS SERVICE GUIDE TO COPIERS

INDEX / CROSS REFERENCE

1212Z .......................6 ................. 55..............................Mita 1256

750Z ......................... 1&2 .............. 51................................ Mita 513

MFX-2500................. Fax 1............ 105

3715 ......................... 7th .............. 139.............................Ricoh 4015

NEFAX IT 2500 ........9 ................. 97....................... Minolta Di250

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763

INTRAVIAS SERVICE GUIDE TO COPIERS

INDEX / CROSS REFERENCE

3122..........................9 .................5 .........................Canon IR 210

1600.......................... None ............ ................................. Sharp 730

1000..........................4 ..........TOSH-2..................... Toshiba 2810

2100.......................... 5th .......... 29.. Minolta 4210