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Y 280 K86 238e-702
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Datum/Date 18.08.2006

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Robert Bosch GmbH reserves all rights even in the event of industrial Property rights. We reserve all rights of disposal such as copying and passing on to third parties.

Produkt / Product: Canister Purge Valve
Typ / Type: TEV 5
Bestellnummer / Part Number: 0 280 142 428
B 280 520 396
Angebotszeichnung / Offer Drawing: A 280 520 396-702
Kenndaten / Characteristic Data: Seite/Page 3 bis/to 4
Prfmethoden / Test Method: Seite/Page 5 bis/to 6
Prfdaten / Test Data: Seite/Page 6 bis/to 7
Gltig ab / Valid from: Series
Bemerkungen / Comment:

Nr.
Index
Seite
Page
nderung
Revision
Datum
Date
Dvlp.
GS-AM/
ENG2-Si
S-Dvlp.
GS-EC/
EFA3
Sales
GS/SCI

--- ---- Erstausgabe/First Edition 18.08.06







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Alle Rechte bei Robert Bosch GmbH, auch fr den Fall von Schutzrechtsanmeldungen. Jede Verfgungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.
Robert Bosch GmbH reserves all rights even in the event of industrial Property rights. We reserve all rights of disposal such as copying and passing on to third parties.

Table of Contents

1. Characteristic Data 3
2. Operating Conditions 3
3. Test Methods 4
3.1 Test Conditions 4
3.2 Design of the Test Bench 5
3.3 Driver Stage to trigger the cpv 5
4. Test Data 5
4.1 Electrical Data 5
4.1.1 Valve Resistance 5
4.1.2 Minimum Operating Voltage 5
4.1.3 Cutoff Voltage 6
4.2 Flow Rates 6
4.2.1 Flow Point Q
1
6
4.2.2 Flow Point Q
2
6
4.2.3 Flow Point Q
3
6
4.2.4 Valve Tightness 6
5. Durability Tests / Design Validation Tests 7
5.1 Temperature Cycle Test 7
5.2 Vibration Test 7
5.3 Corrosion Test 7
5.4 Functional Durability 7
6. Audit Test 7
7. Evaluation of Field Parts 7


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Technical Customer Information
Y 280 K86 238e-702
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Datum/Date 18.08.2006

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Robert Bosch GmbH reserves all rights even in the event of industrial Property rights. We reserve all rights of disposal such as copying and passing on to third parties.

1. Characteristic Data

Valve Type:
Maximum flow 6.5 m/h at p=700 mbar

Valve is : normally closed
Nominal voltage : 13.5 V
Overvoltage (1 min) : 24 V
Minimum operating voltage : 7 V
Minimum release voltage : 2.0 V
Electrical resistance (+20C) : 16
Current draw at nom.voltage : 0.85 A
Typical trigger impulse : ~ 8 ms
Leakage quantity at p -400 mbar : 0.002 m/h
Inductivity at ambient temperature and : ~ 10 mH (1kHz,500mA)
U
B
16.5 V with Z70 V diode

2. Operating Conditions

Usage
The canister purge valve (cpv) meters the gas flow which is generated during
regeneration of the activated carbon filter, utilized for fuel tank ventilation.
The cpv is triggered by impulses. Duration and frequency are adjusted by an
electronic unit depending on the load condition of the engine.

Assembly Recommendations

-The inlet of the valve has a protection labyrinth (gap 280m).
-To avoid the blocking of this labyrinth over life-time, also the carbon canister
must have a appropriate filter.
-The function will be fulfilled in usage with a buffered carbon canister cc. If an
unbuffered cc is used some special steps are necessary regarding mounting and
usage.
-The volume of the hose between cpv and intake manifold should be as small as
possible. Using a hose with an inner diameter of 6 mm the following lenghts of the
hose are recommended (estimated values):
for motor swept vol. 1 l : lenght 0.5 m
2 l : lenght 1.0 m
3 l : lenght 1.5 m
4 l : lenght 2.0 m
Non-observance will lead to temporary, inadmissible high, -deviations at change of
load (dynamic effects).


Data
Operating voltage : 9 - 16 V
Trigger frequency : up to 30 Hz
Operating temperature : -30C to +140C
Storage temperature : -40C to +140C
Maximum differential pressure : -800 mbar
for trigger
Number of cycles : 200 million cycles
Maximum storage time : 15 years
Permissible vibration : 300 m/s (peaks at random vibration)
at the product
(Measurement at specific frequency for the assembly location and Bosch agreement
provided).

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Robert Bosch GmbH reserves all rights even in the event of industrial Property rights. We reserve all rights of disposal such as copying and passing on to third parties.

Trigger Range

The flow quantity is depending on the differential pressure p
e
at the valve and on
the duty cycle of the trigger impulse.

p
e
= p
manifold
- p
inlet
(p
inlet
= p
ambient
)

Q : volume flow at the inlet at room temperature of
(23 5)C

= (T
on
/(T
on
+ T
off
))*100% : duty cycle at the driverstage input



Q
1
5.70 m/h at p
e
-100 mbar ( = 100%)
Q
2
6.50 m/h at p
e
-700 mbar ( = 100%)
Q
3
0.20 m/h at p
e
-700 mbar ( = 7%) at 10 Hz


3. Test Methods

3.1 Test Conditions

Definition of p
e
, Q and see 2.
Unless otherwise specified all mesurements are conducted under the following
conditions:

-Ambient temperature : (23 5)C
-Operating voltage : (13.5 0.1) V
-Trigger frequency:
(10 0.05) Hz (equals T
on
+ T
off
= 100 ms)
resp.:(6.25 0.05) Hz (equals T
on
+ T
off
= 160 ms)
to :(30 0.05) Hz (equals T
on
+ T
off
= 33.4 ms)

-All pressure values are to be adjusted to 5 mbar and the duty cycle at the driver
input to 5% of the respective value.
0,0
1,0
2,0
3,0
4,0
5,0
6,0
7,0
0 100 200 300 400 500 600 700
differential pressure in mbar
f
l
o
w

i
n

m

/
h
Q1
Q2
Q3

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Robert Bosch GmbH reserves all rights even in the event of industrial Property rights. We reserve all rights of disposal such as copying and passing on to third parties.

3.2 Design of the Test Bench

The flow values specified in this TKU were determined on the component development
test bench. Due to differences (different tubes, different measuring chains,..)
between test benches, deviations in tested flow values might easily happen.
Therefore the tested values have to be adjusted/coordinated to the component
development test bench.


3.3 Driver Stage to trigger the cpv


Discharge with 45...70V diode.
Operating voltage U unless otherwise specified (13.5 0.1) V

4. Test Data

4.1 Electrical Data

All testing at room temperature (23 5)C, without vacuum.

4.1.1 Valve Resistance

R = 16 2

4.1.2 Minimum Operating Voltage

U
on
= 7 Volts
RES
+5V
TEV
UB
UB
VCC
GND1..4
Rck-
seite
A2
10k
CJ920
E2 fp
cpv
dp
Q
Filter
Pump

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Robert Bosch GmbH reserves all rights even in the event of industrial Property rights. We reserve all rights of disposal such as copying and passing on to third parties.

4.1.3 Cutoff Voltage

acc. DIN 40 839/part 1

- impulse formate : E 1
- noise level : I


4.2 Flow Rates


4.2.1 Flow Point Q
1


p
e
-100 mbar, = 100% open, Q
1
= 5.7 0.4 m/h

4.2.2 Flow Point Q
2


p
e
-700 mbar, = 100% open, Q
2
= 6.5 0.3 m/h

4.2.3 Flow Point Q
3


p
e
-700 mbar, = 4 to 10% open, Q
3
see chart

Flow at 10 Hz, 13.5 Volt, Rt 23 5C and driver stage acc. 3.3


4.2.4 Valve Tightness

p
e
-400 mbar permissible Leakage: Q
L
2 l/h.


0,0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,8
0,9
1,0
2 3 4 5 6 7 8 9 10
Duty Cycle in % (10Hz)
F
l
o
w

i
n

m

/
h

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Robert Bosch GmbH reserves all rights even in the event of industrial Property rights. We reserve all rights of disposal such as copying and passing on to third parties.

5. Durability Tests / Design Validation Tests

Use new parts for each test.

5.1 Temperature Cycle Test

Conduction:
20 cycles between -40C and +140C.
Holding duration at the extreme temperatures 30 minutes each.
No flow through the valve, i.e. p
e
= 0 mbar.
Valve operated during warm phase with (13.5 0.1) V and T
on
= 50 ms at 10 Hz

Acceptance criterion: Tolerances according to sections 4.2 must be met.

5.2 Vibration Test

Valve triggered with f=30 Hz and 50%-duty cycle.
No flow through the valve, i.e. p
e
= 0 mbar.

Sinusoidal test:
Frequency
f= 20-100 Hz; a
0
=20 m/s increasing to 300 m/s
f=100-250 Hz; a
0
=300 m/s
f=250-300 Hz; decreasing to a
0
=50 m/s
f=300-1000 Hz; a
0
=50 m/s

frequency change =1 Oct/min
duration 24h each axis (vertical, longitudinal, transversal)
temperature t=+80C

Acceptance criterion: acc. section 4.2

5.3 Corrosion Test

Conduction:
-Plug both connection fittings
-Connect electrical connector with appropriate plug
-No electrical operation
-Use new parts for each test
1.Salt spray test : 144 hr acc. DIN 50 021-SS (= ASTM B 117)
2.Industrial climate : 6 cycles acc. DIN 50 018, SFW 2.0 s

Acceptance criterion: Surface may not crack.
Tolerances according to sections 4.2 must be met.

5.4 Functional Durability

Conduction:
Ambient temperature : (+80 5)C
Valves electrically operated with : (13.5 0.1) V und T
on
= 16.7ms at 30 Hz
Duration : 10
8
cycles at p
e
-300 mbar

Acceptance criterion: acc. section 4.2

6. Audit Test

The test specified in section 5.1 to 5.4 will be done in specified time frames, at
least once a year each valve type-family, by using random samples from production
of any type.
After design changes the above mentioned tests will be done out of the normal time
frames.

7. Evaluation of Field Parts

0
5
10
15
20
25
30
35
0 100 200 300 400 500 600 700 800 900 1000
Frequency in Hz
A
c
c
e
l
e
r
a
t
i
o
n

i
n

g

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Alle Rechte bei Robert Bosch GmbH, auch fr den Fall von Schutzrechtsanmeldungen. Jede Verfgungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.
Robert Bosch GmbH reserves all rights even in the event of industrial Property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Permissible values (flow, leakage, resistance) after functional test and field
returns acc. 4.2.

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