March 2008 Section 5 Troubleshooting Flow Charts

REV B
Part No. 72136 S-40 S-45 5 - 51
Chart 23
Platform Rotate
Left Function
Inoperative
Be sure all other
functions operate
normally.
With key switch turned
to ground controls and
both Emergency Stop
buttons pulled out to the
ON position, hold the
function enable switch to
either side and move the
platform rotate toggle
switch TS13 in the LEFT
direction. Check voltage
at grn wire on platform
rotate left directional
valve (item CC).
0V
With key switch turned
to ground controls and
both Emergency Stop
buttons pulled out to the
ON position, hold the
function enable switch to
either side and move the
platform rotate toggle
switch in the LEFT
direction. Check voltage
at TB17.
0V
With key switch turned
to platform controls and
both Emergency Stop
buttons pulled out to the
ON position, press down
the foot switch and
move the platform rotate
toggle switch in the LEFT
direction. Check voltage
at TB17.
Repair open in grn-4
wire from TB17 to
platform rotate left
directional valve coil
(item CC) OR repair
open in brn ground wire
circuit to valve coil.
12V or
more
0V
Troubleshoot platform
rotate toggle switches
TS13 and TS5 OR
repair open in red power
wire circuit to TS13 and
TS5 OR repair open in
grn wire circuit from
TS13 and TS5 to TB17
OR consult Genie
Industries Service
Department.
12V or more
Troubleshoot platform
rotate toggle switch
TS13 OR repair open in
red power wire circuit to
TS13 OR repair open in
grn wire circuit from
TS13 to TB17 OR
consult Genie Industries
Service Department.
12V or more
Continued on the next
page.
March 2008 Section 5 Troubleshooting Flow Charts
REV B
5 - 52 S-40 S-45 Part No. 72136
CHART 23
Disconnect the wires
from the platform rotate
left directional valve coil
(item CC) and test the
resistance of the valve
coil.
0 or
infinite
ohms Replace the platform
rotate left directional
valve coil (item CC).
6 to 7 ohms
Continued from the
previous page.
Exchange platform
rotate left and right
directional valves (items
CC and DD) and
activate the platform
rotate left function.
function inoperative
function
operates
Replace the faulty
directional valve.
Exchange platform
rotate left and right
counterbalance valves
at the counterbalance
valve manifold and
activate the platform
rotate left function.
function inoperative
function
operates
Replace the faulty
counterbalance valve.
Install a 0 to 3000 (207
bar) pressure gauge at
the quick disconnect
coupling on the function
manifold and activate
the platform rotate left
function.
Check for mechanical
restrictions keeping
platform rotate left
function from operating
OR repair or replace
platform rotator OR
replace platform rotator
counterbalance valve
manifold OR consult
Genie Industries Service
Department.
Consult Genie Industries
Service Department.
Exchange platform
rotate flow regulator
valve (item EE) with the
platform leveling flow
regulator valve (item U)
and activate the platform
rotate left function.
function inoperative
function
operates
Replace faulty flow
regulator valve.
*See Note 2
*See
Note 1
*Note 2
S-40: less than 2600 psi
S-45: less than 2900 psi
*Note 1
S-40: 2600 psi or more
S-45: 2900 psi or more
March 2008 Section 5 Troubleshooting Flow Charts
REV B
Part No. 72136 S-40 S-45 5 - 53
Chart 24
Platform Rotate
Right Function
Inoperative
Be sure all other
functions operate
normally.
With key switch turned
to ground controls and
both Emergency Stop
buttons pulled out to the
ON position, hold the
function enable switch to
either side and move the
platform rotate toggle
switch TS13 in the RIGHT
direction. Check voltage
at grn/blk-4 wire on
platform rotate right
directional valve
(item DD).
0V
With key switch turned
to ground controls and
both Emergency Stop
buttons pulled out to the
ON position, hold the
function enable switch to
either side and move the
platform rotate toggle
switch in the RIGHT
direction. Check voltage
at TB18.
0V
With key switch turned
to platform controls and
both Emergency Stop
buttons pulled out to the
ON position, press down
the foot switch and
move the platform rotate
toggle switch in the
RIGHT direction. Check
voltage at TB18.
Repair open in grn/blk-4
wire from TB18 to
platform rotate right
directional valve coil OR
repair open in brn
ground wire circuit to
valve coil.
12V or
more
0V
Troubleshoot platform
rotate toggle switches
TS13 and TS5 OR
repair open in red power
wire circuit to TS13 and
TS5 OR repair open in
grn/blk wire circuit from
TS13 and TS5 to TB18
OR consult Genie
Industries Service
Department.
12V or more
Troubleshoot platform
rotate toggle switch
TS13 OR repair open in
red power wire circuit to
TS13 OR repair open in
grn/blk wire circuit from
TS13 to TB18 OR
consult Genie Industries
Service Department.
12V or more
Continued on the next
page.
March 2008 Section 5 Troubleshooting Flow Charts
REV B
5 - 54 S-40 S-45 Part No. 72136
CHART 24
Disconnect the wires
from the platform rotate
right directional valve
coil (item DD) and test
the resistance of the
valve coil.
0 or
infinite
ohms Replace the platform
rotate right directional
valve coil (item DD).
6 to 7 ohms
Continued from the
previous page.
Exchange platform
rotate right and left
directional valves (items
DD and CC) and
activate the platform
rotate right function.
function inoperative
function
operates
Replace the faulty
directional valve.
Exchange platform
rotate right and left
counterbalance valves
at the counterbalance
valve manifold and
activate the platform
rotate right function.
function inoperative
function
operates
Replace the faulty
counterbalance valve.
Install a 0 to 3000 (207
bar) pressure gauge at
the quick disconnect
coupling on the function
manifold and activate
the platform rotate right
function.
Check for mechanical
restrictions keeping
platform rotate right
function from operating
OR repair or replace
platform rotator OR
replace platform rotator
counterbalance valve
manifold OR consult
Genie Industries Service
Department.
Consult Genie Industries
Service Department.
Exchange platform
rotate flow regulator
valve (item EE) with
platform level flow
regulator valve (item U)
and activate the platform
rotate right function.
function inoperative
function
operates
Replace faulty flow
regulator valve.
*See Note 2
*See
Note 1
*Note 2
S-40: less than 2600 psi
S-45: less than 2900 psi
*Note 1
S-40: 2600 psi or more
S-45: 2900 psi or more