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TECHNICAL GUIDE

®
®

TECHNICAL
GUIDE

®
CA B LO F I L
Power the global solution
High-quality steel wire cable supports

Unique safety edge

Fast install system

High level mechanical and electrical


performance
Data

Control Process

2
®

Applications - Sustainable development ............04

Mechanical resistance ............06

Metals and surface treatments ............08

Food industry safety ............10

Electromagnetic compatibility ............12

Electrical continuity – Earth network ............14

Power cables ............16

Efficient data cabling ............18

Fibre optic cables ............19

Copper data cables ............20

Standards and directives ............22

Fire resistance ............24

Fire protection: EZ-Path® ............26

References ............32

Decision-making software ............33

Specifications ............34

3
®

Applications
BUILDING SERVICES INFRASTRUCTURE


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HEAVY INDUSTRY PROCESSING INDUSTRIES


  
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Sustainable development
Sustainable development, once the preserve of SITE MANAGEMENT: ISO 14001
legislators and governments, has become a fact F

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of life for all stakeholders within society. Today's environmental management at sites
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PRODUCT DESIGN
Health and environment
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Mechanical resistance
First and foremost, a cable tray must act as an effective, resistant and durable support for
cables.
The mechanical performance of all products and accessories is tested against the very
demanding requirements imposed by the international standard IEC 61537.

SAFE WORKING LOADS FOR CABLE LOAD TESTS: TEST CONFIGURATION


TRAYS ACCORDING TO STANDARD IEC 61537
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120.0 CF 54/150
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Load (kg/m)

CF 54/400 to 500
80.0 CF 54/600

60.0 SAFETY
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1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500
Span (mm)
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POSITIONING OF THE COUPLERS (general scenario applicable to all spans)


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Metals and surface treatments


Uncontrolled corrosion is a recurrent problem with all ap- COATED STEELS
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The environment in which the cable trays are installed
is therefore the main criteria in the choice of surface
treatment, or type of steel.  Recommended
PG GS EZ GC DC 304L 316L
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Copper

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Steel 750 570 430 350 200 0


or between a metal
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Wire cable trays Accessories


EZ/PG Î EZ/GS
GC Î GC/DC
304L Î 304L & 316L
Î Zn anod Fe cathod
316L 316L

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Food industry safety


Safety in the food processing industry is critical. Production lines must be kept clean. Even
the smallest risk of contamination can result in operational losses and have dramatic
repercussions for public health and a company's image.

HACCP DIRECTIVES
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DURABILITY GUARANTEED
CABLOFIL has two low-carbon stainless steel ranges
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Electromagnetic compatibility
Understanding EMC involves the analysis of electromagnetic pollution between a source of
disturbance and its victim.

PHENOMENON THE GOLDEN RULES!


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continuity which are integrated into an installation's
equipotential earthing network reduce the effects
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Make sure electrical


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EMC TESTS
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"   #   Excellent EMC performance Similar performance to wire cable trays, Do not mix power and data cables in the same
electrical installation. Cable arrangement can be inspected visually. but limited scope for visual inspection compartment

When integrated into the earthing network, CABLOFIL's metallic cable trays help electrical installations
achieve excellent EMC levels.

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CONFIGURATION OF THE 1ST TEST: CONFIGURATION OF THE 2ND TEST:


Data cable in an external electromagnetic field Data cable alongside a power cable
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Cable with no metal tray (for
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Generation of electromagnetic interference by
injecting current into the power cable

Cable in CABLOFIL® with cover Cable in raceway with cover

Measurement of the interference generated in the data cable

A comparison of the impact of 3 of the 118 configurations


Interference within
the cable in dBμV

Frequency

> Results and interpretations


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Electrical continuity
Fundamental to providing safety to people and property, electrical continuity also plays an
essential role in the EMC performance of an electrical installation.

DEFINITION TESTED FOR ELECTRICAL CONTINUITY


   
  
  
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Guarantee the safety of people and property:
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No couplers = DANGER Couplers = SAFE

TEST RESULTS
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Earth network
Earthing(1) an installation is vital for the safety of people and property. Furthermore it plays
an active role in EMC. P?Q
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BENEFITS OF AN EQUIPOTENTIAL
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NETWORK Grifequip:  
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Power cables
Electricity transfer generates energy losses in the form of heat. By improving the heat dissi-
pation of power cables, substantial savings can be made. The open structure of CABLOFIL®
maximises ventilation and therefore reduces installation and operational costs.

ASSESSMENT
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120%
Useful energy
100% Lost energy
100 %
96 %
91 %
80%
78 % 77 %
60% 63 % 63 %

40%

20%

0%
Cablofil -4%
Perf. tray - 10 %
-20% Cablofil +
cover - 22 % - 23 %
Perf. tray + Plastic
-40% - 37 % - 37 %
cover trunking
Metallic Metallic
-60% conduit trunking

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In spite of the electrical protection equipment of the network, energy transfer will always
present risks to people and property. CABLOFIL® is able to manage these risks with its
high performance cable supports.

SHORT CIRCUITS Insulating Sheath


cover
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Efficient DATA cabling


In order to manage data installations and master their complexity, it is necessary to have
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DATA SECURITY AND INTEGRITY MAINTAINING AND DEVELOPING THE


 
  
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DEFINITION COMPONENTS OF A FIBRE OPTIC CABLE


  
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Copper data cables


The development of communications cable technology is rapidly changing and the use of
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NEW STANDARDS FOR NEW PERFOR- TWISTED PAIR


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RELIABILITY AND DURABILITY


The two major considerations for the network infrastructures are the reliability and durability
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Standards and directives


The manufacture and use of cable trays are subject to strict and precise regulations. CABLOFIL®
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STANDARDS
The IEC 61 537 standard, "Cable tray systems and cable ladder systems for electrotechnical
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Fire resistance
Safety is a major concern for everyone, but can only be achieved with knowledge of how elec-
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STANDARD DIN 4102-12 TEST CONFIGURATION


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CABLOFIL® is certified to E90 for a number of configurations that meet the requirements of data
transfer facilities designed to ensure the protection of property and people in the event of a fire.
Below are 9 representative samples of the more than 20 configurations tested.

Light duty

TF8 TF8 TF8

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to 20 kg/m

CF54/100Î200 CF54/50Î400 CF30/200 CF54/100Î300

Heavy duty

CF54/300 10 kg/m PFREDF CF54/150 CF54/400


C41S200 C41S 500
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P41S 300 to 1000
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C41S 500
CU500
C41S 400
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1 kg/m 1250 mm 10 kg/m 1250 mm 10 kg/m


1200 mm
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CF54/300 CF105/400 CF54/150Î400 CF54/100Î400

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Fire protection
Preventing a fire from spreading not only saves lives but can significantly reduce further
damage to property.
Fire prevention is a critical factor in an electrical installation. Specialist designers have the
task of making these installations safe and flexible whilst respecting the rules relating to
passive protection.

FIRE PROTECTION RULES

Compartmentation of Stop fire from spreading Restore the integrity of


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The relentless development of electrical and datacom installations demands readily adaptable
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regulations.

GUARANTEED FIRE PROTECTION MAINTENANCE AND DEVELOPMENT


As soon as EZ-Path
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A FAST AND FLEXIBLE SYSTEM COST MANAGEMENT


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HORIZONTAL INSTALLATION
DRY PARTITIONS & CONCRETE WALL Cables
Module 22 Cat. No. Code Kit † Framework

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23 31

DRY PARTITIONS & CONCRETE WALL Cables


Number of † Framework

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Module 33 Installation Plates* and accessories Code
modules Ø Coring in place

† 80x80 mm
1 EZP133R 250210
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1 EZP133CW 250240 † 80x80 mm x


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75 2 EZP233W 250120 † 80x155 mm x


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1 EZD33E 250078

1 RCM33E 250206

Number DRY PARTITIONS & CONCRETE WALL Cables


Module 44 Installation Plates* Code † Framework

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353
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MAXIMUM MODULE CAPACITY
Ø of cables (mm)
3.5 4.5 5.5 6 7.5 8 10 14 16 18 21 22 24 26 29 32 38 48 60 70 75
Modules Maximum number of cables
EZDP22 58 30 20 17 11 10 6 3
EZD33 280 140 99 75 51 45 29 12 10 6 5 5 4 3 1 1
EZD44 654 331 224 178 127 107 73 33 23 19 13 11 9 7 6 4 3 2 1 1 1

 
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Number of FLOOR
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† 80x80 mm
EZD 33 250018 1 EZP133K 250220
Ø 102 mm

Number of FLOOR
Module Code Installation Plates* Code
modules † Framework - Ø Coring

† 120x105 mm
EZD 44 250058 1 EZP144F 250260
Ø 152 mm

Number of FLOOR
KIT Code Installation Plates* Code
modules † Framework

EZDG 444 EK@@Z|   ]" ?


 † 150x450 mm

EZD 444 MB
EZD444MB 250088
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SELECTED REFERENCES
> Energy > Marine
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IN CABLOFIL® THEY TRUST


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Decision-making software
CABLOFIL® has integrated 4 types of decision-making software to guide users throughout
every stage of the process, from design through the creation of the bills of material.
> CABLOSOFT: to recommend a solution
> CABLOCAD: to help design installations
> e-CATALOGUE: to put together a technical specification and generate a request for quotation
> 3D MODELLING: CABLOFIL installations can be modelled in 3D by Intergraph Software

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Specifications for power and data cable


supports
Welded steel wire cable trays shall comply with the description and performance levels
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DESCRIPTION
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Specifications for the firestop caulking of


cable pathways
After feeding electrical cables through a wall, the integrity of firestop walls must, without
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