Pakistan Institute of Engineering and Applied Sciences,
Nilore, Islamabad
Determination of Major & Minor Losses in Pipes Submitted To: Dr. Inaam-ul-Haq
Submitted By: Muhammad Asim Shahzad NE-25, Group-4
ABSTRACT
Flow in pipes, laminar or turbulent, is subject to pressure losses that result from the viscous stresses on the wall of the pipe. These losses are dependent on the Reynolds number of the flow and the surface roughness of the pipe wall. This phenomenon is described in terms of the friction factor (dimensionless pressure loss per unit length of the pipe) in Moodys diagram (Figure 6.13 in Whites Intro to Fluids book, 7th Ed.). Losses resulting from complex flow patterns appearing at some elements of piping systems, such as valves, expansions, contractions, elbows, etc., can be described in similar terms by means of a concentrated loss given by a dimensionless loss factor K.The objective of this lab session was to experimentally measure thefriction factor for the pipes of different diameters,head loss coefficient for different fittings, discharge coefficient for flow measuring devices, total head loss and total pressure drop of the system, for different values of the Reynolds number (Re).The pressure drop across the pipes, fittings and the devices was measured in terms of mmHg by manometer. Then the above mentioned parameters were calculated from the observed data. Calculations and corresponding graphs showed that for a given value of Re, friction factor increases with pipe diameter. For a given diameter the friction factor decreases with increasing Re. The head loss coefficients for most of the fittings decrease with increasing Re and further increase in Re, the friction factor increased slightly.Plots of the minor losses confirmed that factor K for globe valve is higher than that of the other valves. Discharge coefficient curves showed that venturi has relatively higher value than orifice at anyRe.
INTRODUCTION This experiment is related to find out data for friction factors of different pipes by using mercury manometer. Selection of mercury manometer was due to large pressure difference between components and device has not ability to measure them with water as manometer substance. There were three objectives; To calculate friction factor at different flow rates in three different pipes of different diameters. To compute numerical values of minor losses at different flow rates of different components and plot those values against Reynolds number. To compute discharge coefficient of pressure measuring devices and also plot values as function of Reynolds number. These data are very valuable in determining pipe properties and also provide insight in understanding relation between flow rate and friction factor, flow rate and minor losses of various components and last but not least is relation of discharge coefficient and flow rate and an indication that which instrument is better for measuring pressure difference at different Reynolds number.
PROCEDURE 1. First of all started pump and adjusted flow rate for our experiment with the help of Rota meter. 2. Measurepressure difference between two specific points on pipe diameter is inch. Distance between points is constant in each case that is 2m. 3. Reading was recorded with the help of manometer in which mercury was as indicative fluid. 4. In the same way pressure difference was measured for second and third pipe diameter is inch and 1inch, respectively. 5. After measuring pressures of pipes, pressure differences of individual components were measured one by one. 6. The same procedure is repeated for almost ten times to get better result and to minimize errors
OBSERVATION AND CALCULATIONS A. Determination of Friction Factor Table 1: Head loss, velocity, friction factor and Reynolds number for different pipes It is to be remembered that hf is in meter of H2O and velocity is in meters per seconds.
0.0000 0.0100 0.0200 0.0300 0.0400 0.0500 0.0600 0.0700 0.0800 0.0900 0.1000 0 20000 40000 60000 F r i c t i o n
B. Determination of Head Loss Coefficient for Different Pipe Fittings It is to be remembered that hf is in meter of H2O and velocity is in meters per seconds. Flow Rate
0.00 5.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00 0 5000 10000 15000 20000 25000 30000 35000 H e a d
l o s s
c o e f f i c i e n t
REynolds Number K vs Reynolds Number Elbow Gradual Increase Gradual Decrease Gate Valve Globe Valve Ball Valve Sudden Expansion Sudden Contraction
C. Determination of Discharge Coefficient for Flow Measuring Devices Actual Flow Rate Reynolds Number Orifice (D0 = 0.0147m) Nozzle (Dn= 0.0131m) Venturi (Dv = 0.0119m) hL Q0 Cd hL Qn Cd hL Qv Cd m 3 /sec Re m H2O m 3 /sec
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 5000 10000 15000 20000 25000 30000 35000 C d
Re Cd Vs NRe Orifice Nozzle Venturi
Discussion With the available instrument we performed this experiment and results are shown in the form of curves. Curves of this experiment are not exactly matching with those that are available in literature, inasmuch as no smooth trend is obtained like in literature. Mismatch is due to following reasons Instrument is too old and possibility is that there are silting in pipe Environmental condition because of effect of temperature on density of water Human error because in observing data from manometer and hastening in recording readings
However results somehow matches and gives understanding between quantities in which plots are drawn. Conclusion From calculations and graphical representation of the data, it can be calculated that For a given value of Re, friction factor increases with pipe diameter For a given diameter the friction factor decreases with increasing Re The head loss coefficients for most of the fittings decrease with increasing Re. Plots of the minor losses confirmed that factor K for globe valve is higher than that of the other valves Discharge coefficient increases with increasing Reynolds number. Discharge coefficient curves showed that venturi has relatively higher value than orifice at any Re.
References 1. F. M. White, Fluid Mechanics, 5TH Edition, McGraw HILL Company, INC, USA, 2005 2. Laboratory Manual