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MUHAMMAD REHAN

Cell # +971-50-7414861 Nationality : Pakistani


E-mail: mohdrehan82@yahoo.com Date of birth : 4
th
August, 1982
CAREER OBJECTIVE
To work in a professional and technology oriented company, conducive to career development where I can learn and apply the
latest technical concepts. Where my leadership skills are utilized to the fullest and where the company places the highest
importance on training within and without.
EDUCATIONAL QUALIFICATIONS
Bachelor of Engineering in Electronics from N.E.D University of Engineering & Technology, Karachi in 2006
HSC from Adamjee Govt. Science College, Karachi in 2000
SSC from Chiniot Islamia Public School, Karachi in 1998

PROFESSIONAL EXPERIENCE
BYCO Petroleum Pakistan Limited (June 2010 till May 2014)

BYCO Petroleum Pakistan Ltd. has relocatied one 130, 000 barrel/day refinery from Milford Heavens, England and one
Aromatic plant of 30,000 barrel/day from Naples, Italy. Initially, the Aromatic Plant was based on pneumatic Instrumentation
which has been planned to be replaced by new Instrumentation & DCS. My


Shift Engineer: (October 2013 till May 2014)

Scheduling, planning & executing jobs during the shift including procurement & contractor management.
Work order generation using SAP maintenance module.
Preventive maintenance of crude, reformer & LPG area including all the field related instruments including control valves,
transmitter, analyzer, level trolls and control system.
Performed reliability survey of plant for key plant assets.
Turnaround coordinator job scope covers maintenance of all instruments and contractor management

Project Engineer: (June 2010 till October 2013)

Loading gantry metering system for product shipment area, Accuload controllers and terminal
automation system were configured and installed with complete onsite installation, commissioning and
startup

Complete installation in field, loops testing, panel and JB termination.
Installation of fuel-facs+ terminal automation system for transmitting shipment data, generating
invoices, maintaining tankers history and inventory management linked to SAP.

Automatic Tank Gauging for 36 floating roof and fixed roof crude and product storage tanks
manufactured by Rosemount ( model :REX 3950 & 3930 ) with Multi spot thermometer , water level sensor &
Pressure transmitter

Complete installation in field, loops testing, panel and JB termination.
Installation of TankMaster software Extensively worked on the Win OPI and Win setup software
for configuring different field parameters and inventory management system
Certified & Trained by Rosemount Singapore trainers.

Yokogawa DCS - Centum 3000 & Centum VP:

Calculation of I/Os
Checking loops & termination in marshaling cabinet
Graphics Building
Loop testing of the system for final reviews
Development of control logics

Bently Nevada series 3500 System:

Vibration monitoring system for Compressor Protection Panel termination, relay and system
cabinet commissioning,
Installation & commissioning of the system


Engineering:
P&ID review, Control System Specifications, Safety Instrumentation System Specification, cause &
Effect Drawings.
Instrument specifications and datasheets, control valve and flow element sizing, Instrument Layout
and Cable Routing, Hookup and Installation Drawings, Logic Drawings, Loop Drawings, Termination
Drawings, Control room Layout and Arrangement Drawings, Panel Specifications and Arrangement
Drawings, Instrument Power Distribution Network and UPS Drawings.
Inspection:
Inspection of all the field instruments (transmitters, control valves, level trolls, gauge glasses,
analyzers, temperature controllers etc) received from Milford.
Generating BOQ and material list for refurbishment of all the field instruments.
Inspection, testing and calibration of newly procured field instrument, control system, and control
valves and PSV being refurbished at the site.
Refurbishment, Construction & Commissioning:

Instrument Installation Supervision, construction & Commissioning.
Development & implementation of complete cable tray & cabling works, installation of JBs & TBs.
Review of P&IDs, cable schedules and instrument hook-up drawings.
Refurbishment of field instruments i.e. Smart flow and pressure transmitters, testing of RTDs (pt-
100), thermocouples (J, K type) and calibration of temperature transmitters (Inor & Rosemount)
Maintenance and refurbishment of control valves make Fisher, Flowserve, Glocon and Masoneilan.
Calibration of Pressure Safety Valves manufactured by Fisher and preparation of their calibration
certificates.
Maintenance of electrical motors, transformer, sub-station, distribution boxes and other
miscellaneous equipment.
Analyzing & preparing weekly progress reports from contractor, complete follow-up of project
related activities from E&I contractor.
Verifying invoices as per payment schedule & assigned targets to contractor

Linde Pakistan Limited (September 2008 till May 2010)
Electrical & Instrumentation Engineer (Reliability/Maintenance)

Linde Pakistan produces atmospheric gases, Carbon dioxide, Hydrogen, Dissolved Acetylene and Nitrous Oxide, spread across
various major cities of Pakistan to reliably meet our customers' demands. The facility at Port Qasim produces atmospheric gases
through 100 TPD ASU plant, 23 TPD of Carbon dioxide through compression & water separation & 390 Nm3/hr Hydrogen gas
through electrolysis of water.
Job Description:

Electrical competency system maintenance.
Protection Scheme maintenance for HV & LV substations.
Project Planning and implementation
Integrated Management Systems and standards Implementation
Safety Health Environment and Quality systems Implementation
MAXIMO


Annual Shut down, Maintenance & Reliability Platform:

Planned & performed Annual Shutdown & Maintenance of Electrical & Instrumentation works for
100TPD ASU Plant & 390 Nm3/hr Hydrogen Plant at Port Qasim.
Responsible for any break down maintenance.
Implementation of the Preventive maintenance plans as per MAXIMO schedule to effectively
calculate MTTF & MTTR.
In-house RAM & RCM Analysis of the ASU & Hydrogen plant to achieve the maximum reliability of
ASU Compressors & Hydrogen plant thyristor controlled rectifiers & electrolytic cells.
Implementation of the Preventive Maintenance of plant machinery Compressors, Cooling towers,
exchangers, refrigeration units, pumps, and expansion machines.
Responsible for installation, maintenance & commissioning of 23 TPD CO2 plant at Linde Port
Qasim covering all the Electrical & Instrumentation scope.
Responsible for carrying out Electrical Earthing audit for BOC Pakistan West wharf & Port Qasim
sites.
Responsible for the implementation of Operation and Engineering directives in BOC Pakistan.
Safety Systems:

Worked as Safety Representative for the implementation of SHEQ Policies in Linde Pakistan.
Preparation of Engineering Management of Change (EMOC) documents in accordance with the
Linde Group Standards.
Responsible for achieving the site Road Map targets, a program by Linde Group to achieve world-
class standards.

Engro Polymers & Chemicals Limited (February 2006 till August 2008)
Electrical & Instrumentation Engineer (Project/Maintenance)

EPCL is a manufacturing facility that operates on combined cycle power plant of 60MW with the production capacities of 200K tons
of Vinyl chloride monomer, 150K tons of Poly vinyl chloride, 107K tons of Caustic and 94K tons of Chlorine gas per annum.
(Website: http://www.engropolymer.com )


Maintenance and management of day-to-day activities at an extensive plant area regarding field
instrumentation and control systems of PVC-I, PVC-II and Chlor Alkali Plants.
Carried out the relevant responsibilities as I&C Commissioning & Startup Engineer for PVC-II,
Utilities and Chlor Alkali Plants.
Developed Quality manual and carried out Quality Assurance audits from I&C perspective for newly
commissioned units as member Quality Assurance Team.
Initiated a reliability study for plant site and made several recommendations for improvements in
I&C Systems. Developed a comprehensive implementation plan and carried out several
recommendations as per plant conditions and management approvals.
Formulating & implementing preventive maintenance plans, including schedules and procedures.
Contractor manpower training of effective preventive maintenance plans.
Implementing engineering modifications through engineering management of change.
Maintenance of Induction Machines ranging from factional HP to 530 kW, 6.6 kV motors.
Maintenance of 6.6 kV, 2 MVA Power Transformers.
Maintenance, Testing and Trouble Shooting of Fire Alarm & Gas detection Systems (make HOW,
Photain and Notifier).
Testing of Grounding System.
Trouble shooting of various other Controls (for Boilers, Compressors, Pumps, Industrial Blowers and
Centrifuges).
Preventive/Corrective maintenance of Electrolysers, rectiformers and HCL furnace for Chlor Alkali
Plant.
Lead and completed the RCM exercise for Chlor Alkali Plant Facility. Supervised & performed
FMECA based RCM analysis including development of PMR and Job plans.
Spare Part Optimization for Chlor Alkali Plants Facility taking in account the risk matrix of each SC
and BC elements.
Generation of job plans, planned maintenance routines with identified spares & provision of an
annual maintenance plan incorporating all shutdown requirements.
Advise and assist Maintenance Engineers, instrument technicians, planners and supervisors on
complex instrument repairs and troubleshooting methodologies for Chlor Alkali Plant Facility.
Up-gradation of CMMS (Maximo) with an equipment criticality review, asset location verification
and establishment of job plans.
Skills:
Hazardous area classification, equipment protection, location & ingress protection.
MAXIMO/SAP
Proficiency at MS Office Tools
Good Interpersonal and Problem Solving Skills
Successful Team Player
Good Skills to achieve goals
Analytical mind, enjoy working with numbers
Good and quick decision making ability
Can work well under pressure
Ability to handle tasks independently, Target oriented
SAFETY & STANDARDS
Completely aware & trained on DuPont PSM & PSRM Standards
Well equipped with ISO, IEEE, IEC, API, ANSI and OSHA Standards
Fully conversant with FMEA, HAZOP, FAT & SAT Guidelines, What-If Analysis and RCA tools