IntElect = highly precise

IntElect is the result of decades of

engineering competence and you
can benet from it!
Your technical advantages:
All-electric injection moulding machine
with specically developed innovative
high-torque direct drives
activeDynamics guarantees highest
precision due to particularly quick
response and unsurpassed reproducibility
Greater safety and reliability in processes
with the closest tolerances
Highest energy ef ciency
Your economic advantages:
Increased productivity for higher prot
and fast return of invest
Lower investment costs for your
production infrastructure
Your benet:
Maximum product quality and
increased productivity
Higher production ef ciency with
signicantly lower overall operating costs
Resource-saving technologies
BlueTechnolution
For Sumitomo (SHI) Demag, environmental awareness and
environment-friendly action go hand in hand with the most
advanced application-oriented technologies in all areas of injection
moulding. All our products are characterised by high energy and
production ef ciency.
Energy saving
Energy and resource consumption are still
the key cost factors in the production of
plastic products.
With our BlueTechnolution philosophy we
help to drastically reduce energy needs and
the carbon footprint in the area of injection
moulding.
Industry expertise
Decades of experience have given us
a very good knowledge of the requirements
of a variety of industries. This puts us into
a position to support customers with
optimum product solutions which due to
their particular ef ciency increase your
prots and reduce costs long-term.
1 Standard caps, thin-walled products
2 Covers, customised closing systems, ip tops,
buckets, reservoirs
3 Precision and micro parts
4 Pharmaceutical packaging components, pipettes,
syringes, cosmetic products
5 Plugs, switches, fasteners, gear wheels,
optical parts
6 Automotive interiors, technical parts, white goods
7 Enclosures, vehicle parts under the hood,
instruments
8 Toys, household articles, of ce supplies
Think green act blue !
Allocation to industry by
machine concepts
Production quality /
precision
Production
speed
3
4
5
6
7
8
IntElect
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Packaging
Automotive/white goods
Electronics/precision parts
Medical
Energy saving
%
100
80
60
40
20
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Medical
With its emission-free drives IntElect is the
ideal injection moulding machine for clean
rooms and production cells with air shower.
It ensures highly precise production
processes and a consistent quality
documentation which is essential for
medical production.
Microparts
To allow perfect processing of the smallest
shot weights, material dosing and injection
process must be as precise as possible.
With its 14mm screw IntElect guarantees
the highest level of reproducible processing
quality for the activeDynamics module and
lockable non-return valve activeLock.
IntElect all-electric and ultra-precise
IntElect injection moulding machines with a particularly low noise
level are all-electric. With shorter sampling times they allow highly
dynamic and precise process control. Your benet: the highest
control accuracy and reproducibility alongside clearly reduced
noise emission. For particularly sensitive processes precision can
be signicantly increased with the switchable non-return valve
activeLock. For multi-cavity moulds activeFlowBalance can be used
for automatic cavity adjustment.
Acoustic emission
54
56
58
60
62
64
66
68
dB(A)
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Precision, reproducibility
IntElect
Industry standard
Injection dynamics (related to V
max
)
0
50
100
150
ms
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Shot 1 1 10

10 20 20 30 30 40 40 50 50
Melt cushion deviation
IntElect Industry standard
Automotive
The high-quality requirements in the
automotive industry can only be realised
with injection moulding machines
achieving highly precise results even for
multiple component and IMD applications.
No matter if functional components or
ligree design elements are produced
IntElect enables economic production
at the highest level.
Electronics
Injection moulding of different wall
thicknesses and complicated geometries
requires particularly powerful and exible
machines. IntElect produces complex top-
quality plastic parts within the shortest
cycle times.
The fast way to the prot zone
The purchase price of IntElect may be
somewhat expensive, however the
investment will pay off. You will benet
from the highest production ef ciency,
signicantly lower energy consumption and
reduced downtimes. Although energy costs
are increasing, you will reduce your overall
operating costs in the long term.
Ef cient in every respect
IntElect
Energy costs in 15 years approx. 60,000
Industry standard
Energy costs in 15 years approx. 230,000
Comparison of total costs in Euro
1,120,000*
800,000*
Energy costs/a
Running costs/a**
Amount of
service, wage and overhead
costs and depreciation
Investment costs
*Total costs
in 15 Years
includes
6% increase of energy costs
2% increase of wage costs
IntElect
Industry standard
Hydraulic machine
2,500
50,000
80,500
10,000
57,000
62,000
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** Calculation example with
equal output quantity
0
15 years today
10,000
5,000
15,000
20,000
25,000

Energy costs per year*

*) With a price increase of 6% per year (in Germany)
IntElect
Industry standard
Sumitomo (SHI) Demag Plastics Machinery GmbH
info-dpde@dpg.com
www.sumitomo-shi-demag.eu
Although all data and information contained in this leaet were compiled with the utmost care, we cannot accept liability for their accuracy.
We furthermore point out that individual pictures and information can deviate from the actual delivery condition. a
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Until now, Sumitomo (SHI) Demag, has
delivered more than 100,000 injection
moulding machines for almost every
application and requirement. As early as
in the 1990s Sumitomo was a driving force
behind the development and production of
all-electric injection moulding machines and
is now the worldwide market and
technology leader. The electrical direct drives
are developed, optimised and produced by
the company.
In the all-electric IntElect injection mould-
ing machine, the synergies from the Sumi-
tomo and Demag merger unleash their full
effect. IntElect bundles the best solutions
developed by our experienced engineers.
The result is a highly precise, dynamic and
energy-ef cient
injection moulding machine which is the
basis for realising your ideas now and
in the future.
Ready for the future