An air jet loom uses short quick bursts of compressed air to propel the weft through the

shed in order to complete the weave. Air jets are the fastest traditional method of weaving in
modern manufacturing and they are able to achieve up to 1200 picks per minutes. However,
the amounts of compressed air required to run these looms as well as the complexity in the
way the air jets are positioned makes them more costly than other looms.The
spectacular debut will lead the new era of weaving.
ZAX9100 Air Jet Loom
The World's First "Weave Navigation System"
With the newly designed air jet loom, anyone can easily weave high-quality fabric
using the Weave Navigation System. In pursuit of the ultimate user-friendly loom,
Tsudakoma developed the new ZAX9100 air jet loom.

Voile curtain weaving

Worsted weaving

Upholstery weaving

The advantages of the ZAX9100 are shown below:
Loom rpm: Increased 20%
Air consumption: Reduced 10%
Floor vibration: Reduced 35%
Accessibility: Increased 20%
(Compared with the conventional model)
All parts of the ZAX9100 were re-thought: the frame structure, the beating, the weft
insertion, the let-off, and the take-up motion. It is the premium air jet loom provided
with the latest Weave Navigation System. It is expected to meet various challenges
like cost competition, QR (quick response), value-added fabric weaving, and the
development of a new product line that will increase in importance in the future.
Careful attention has been paid to design the ZAX9100.
Soft weft insertion with low pressure.
Offset rocking shaft with less moment of inertia
Hollow reed holder
With all these new designs the ZAX9100 thoroughly pursues high-speed ability.



Robust frame structure

Twin Nozzle valve
Dynamic balanced beating system

Offset rocking shaft

Hollow reed holder
Also, air consumption was reduced (by about 10%) by employing the twin nozzle
valve and by shortening the air route.
Shortening the consolidated adjusting points and reducing the required tools improved
accessibility and operationality. Thus, Tsudakoma succeeded in reducing style change
time 20%.
Note: The figures are based on comparison with the conventional model. The figures are subject to change
depending on fabrics and weaving conditions.







Toyota Industries develops and manufacturers air jet looms, which insert the weft yarn using air. We
provide our customers all over the world with state-of-the-art weaving machinery that excels in
speedy and reliable performance.
JAT810 (Air Jet Loom)

Based on the underlying design concept of the JAT Series of
Weaving the highest quality fabric at the lowest possible
cost, the JAT810 boasts a diverse range of original Toyota
features, including an Air-Saving System that reduces energy
consumption and the new E-shed electronic shedding
motion. In addition, a newly developed function panel and a
factory management system dramatically improve operability.

[ Main specifications ]


Weft insertion: single electric drum, 2-, 4-, 6-, 8-color
exchange electric drum

Nominal reed space: 140cm, 150cm, 170cm, 190cm,
210cm, 230cm, 250cm, 260cm, 280cm, 300cm,
340cm, 360cm, 390cm

Shedding: negative cam, positive cam, crank, dobby,
electric shedding, jacquard
Toyota Industries Begins Production of New JAT810 Air Jet Loom
Seeking Energy Savings and Productivity to Meet the Needs of the Times
Main Features
1. 20% reduction* in air consumption compared to the previous model, through innovative weft
insertion system
1) New sub-nozzle
Weft insertion with less air usage is achieved by the optimization of the air stream angle and
TICOs original nozzle aperture configuration.
2) TICOs original reed, JAT e-REED
The optimized shape of the reeds tunnel allows the sub-nozzle to be located closer to the
reed, thereby preventing the air stream from scattering, which enables air consumption for
the weft insertion to be reduced.

2. Increased productivity through factory management
3. Development of the TICO original E-shed electronic shedding device
The independently-driven shedding technology developed by TICO enables faster weaving of
complex fabrics, thus achieved both high-speed and versatility.

4. Adoption of a new function panel
The large 12-inch panel allows large amounts of information to be displayed on a single screen,
and adoption of swipe operation provides easier, more visual operability.

dornier:
Filling control: The Triple Weft Sensor
The patented and conceptually modular
Triple Weft Sensor, consists of a first and
second filling stop motion combined with the
stretching nozzle. It guarantees precise filling
control of even most subtle yarns. The first
filling stop motion monitors thread arrival, the
second one thread breaks during insertion.
The distance between both filling stop
motions can be adjusted in accordance with
filling yarn elasticity. After reed beat-up the
thread is taken up by the deflection nozzle
so that the stretching nozzle remains always
free for the next filling insertion.
USB and Ethernet interface
The recording of pattern and product data, as also the loading
of new configurations and software, is effected simply and
conveniently via USB-Stick. The weaving machine can be
linked with all customary operating data systems, or connected
to a network, via an integrated mass-produced Ethernet
interface
ORW technology can also be seen as a process for creating multiaxial fabrics for technical textiles.
Arranging two axes driven independently allows weaving additional threads into the plain weave in
any diagonal direction as 3rd or 4th thread systems. This adapts the position of the diagonal threads
to the direction of active forces.
Apart from the option of integrating additional thread systems in the plain weave across the complete
fabric width, ORW technology is especially suitable to do this partially in order to integrate
reinforcements required for specific fabric areas.
Modular integration of the ORW unit retains the full productivity and unrestricted application
spectrum of the weaving machine.










PICANOL!
Picanol offers seven types of weaving machines the OptiMax, GT-Max and GTXplus with
rapier technology, the OMNIplus 800, OMNIplus 800 TC, OMNIjet and now recently the
OMNIplus-X with air-jet insertion technology. Together, these machines cover the full
spectrum of textiles including apparel, household and technical fabrics. The high degree
of digitisation of all these machines, together with their Sumo main drive, ensures a
lower weaving cost, higher quality of the fabrics produced, greater flexibility and
exceptional ease of operation in comparison with other weaving machines.
Air tucker (for Omni, OMNIplus and OMNIplus 800)
Makes it possible to produce tucked selvedges in a more cost-efficient way. Fast and reversible transformation from leno to tucked
selvedges.

Autospeed (for OMNIplus and OMNIplus 800)
With the new Autospeed feature, the insertion capacity of the main nozzles remains at its highest possible performance. While
Autospeed keeps the arrival time of the filling yarns at a set value, by adjusting the air quantity going to the main nozzle,
Autospeed continuously adapts the machine speed based on the air-friendliness of the filling yarn.

Balloon breaker (for all airjet machines)
Reduces the balloon formation of the filling yarn between the prewinder and the main nozzle. Reduces the number of filling stops
and air consumption. Easy filling detector (for Omni, Delta, OMNIplus, OMNIplus 800, TERRYplus and
TERRYplus 800)
Picanol has developed a new next to the reed filling detector that is mounted onto the reed holder: the
Easy filling detector.
Adaptive Relay Valve Drive (ARVD) (for OMNIplus , OMNIplus 800, TERRYplus and TERRYplus 800)
Automatically adapts the opening and closing time of the relay nozzle valves to the behavior and airfriendliness of the filling yarn.

Adaptive Relay Valve Drive Plus (ARVDplus) (for OMNIplus and OMNIplus 800)
Automatically adapts the closing time of the relay nozzle valves to the behavior and airfriendliness of the filling yarn. ARVDplus can
be switched on from the machine dispaly. When activated, ARVDplus will continuously monitor the main insertion parameters
measured by the machine, such as the winding timings and filling arrival time