EECC - THANE

Pre Commissioning Check for Dense Phase Dust Conveying system

1. Phase out the electrical connection between Relay Based Control Panel, Junction Box
(as applicable) and Pneumatic Panel. This will ensure the proper seuential
!unctionin" o! the system.
#. Chec$ the Control Panel whether the seuential operations are bein" displayed and
chec$ that the seuence is in line with the Control write up.
%. &ll Timer 'ettin"s should be done as per the recommended timer settin" chart.
(. Chec$ the pressure switches !or proper operation and its settin" as per the
recommendations.
). Chec$ whether the le*el probe is mounted as per the drawin" to maintain minimum
one *essel *olume o! material o*er the dome *al*e and ensure the proper !unctionin".
+. Chec$ lea$a"e in the air,water,ash con*eyin" pipe line with the soap solution test
-. Chec$ the oil le*el in lubricator. Chec$ oil re"ulator settin"s and ensure one drop o!
oil per cycle by settin" the ad.ustin" screw.
/. Chec$ the operation o! the euipments !or proper !unctionin" o! all the components
li$e 0ome 1al*e, blow *al*e, solenoid *al*e, limit switches etc. on all mode o!
selections i.e. Timer,le*el probe mode.
2. Chec$ the hopper,sur"e chute to ensure no !orei"n material is inside the hopper,
be!ore openin" the isolation plate *al*e to put the system on load.
13. while openin" the plate *al*e , ensure that it is !ully opened ( 4ote 5 The plate *al*e
should always be !ully opened or !ully closed)
11. Be!ore char"in" air recei*er, ensure that no !orei"n material is inside. Chec$ by
openin" the manhole.
1#. Chec$ the proper !unctionin" o! sa!ety *al*e at air recei*er and chec$ the operation o!
drain trap.
1%. Chec$ all the pneumatic pipin"s are as per the P 6 7 dia"ram and ensure that no air
lea$a"e throu"h !ittin"s tubin"s etc. Chec$ the ori!ice as per the recommended P 6 7
dia"ram.
1(. Chec$ alarm system by .ammin" 8 94 : 9;;< the ash chute probes in the !ull
Position. &larm should !unction a!ter set time, dependin" on alarm timer settin".
1). =nsure recommended 7nstrument and Con*eyin" &ir pressures are a*ailable be!ore
puttin" the system on load.
1+. 7! !luidi>in" pads are pro*ided on the sur"e hoppers, chec$ the !unctionin" o! the
same.
EECC - THANE
COMMISSIONING PROTOCOL FOR DNS P!"S D#ST
CON$%ING S%STM
Client5 0ate5

Pro.ect5
Compressor 'l. 4o.5
?otor Ratin"5
?otor 'l. 4o.5
&' Physica( Ins)ection
a. 7nstallation o! &sh 1essel
b. 7nstallation o! 0ome 1al*e
c. 7nstallation o! Blow *al*e
d. 7nstallation o! solenoid *al*e
e. 7nstallation o! @imit 'witches
!. 7nstallation o! Plate *al*e
". 7nstallation o! &ir Recei*er
h. 7nstallation o! @e*el switch
i. &ir lea$a"e Test o! air,ash con*eyin" pipeline
.. 7nstallation o! air and ash con*eyin" pipelines
&s per drawin"
$. 9il le*el in lubricator
l. Chec$in" o! electrical connections in !ield instruments,euipments
m. Chec$in" o! electrical connections in 0PC' panel !or con*eyin" system
n. 7nstallation o! ?aster Panel,'la*e panel and 0PC'.
C(ient Manufacturer "CC
EECC - THANE
*' Pressure S+itch an, Timer settings

Pressure
'witch identity
@ocation Purpose Pressure 'et
Timer 7dentity Purpose Time 'et
-' O)erationa( Check .

a. 'euential operation display chec$ throu"h Control panel
7n line with Control write up
b. 9peration o! Pressure switches
c. 9peration o! @e*el switches
d. 9peration o! 0ome 1al*e
e. 9peration o! Blow *al*e
!. 9peration o! 'olenoid *al*e
". 9peration o! @imit switches
h. 9peration o! Plate 1al*es
i. &larm system chec$
.. 9peration o! ;luidi>in" Pads (i! pro*ided)
$. 9perational chec$ o! the entire system throu"h P@C in Timer ?ode
l. 9perational chec$ o! the entire system throu"h P@C in @e*el Probe ?ode
m. 7nter!acin" between P@C ( !or con*eyin" system ) and ?arshallin" Box
n. ?anual o*er ride operation5
C(ient Manufacturer "CC