Dp0c1b - Iic - Workprogress NR 14 - May 2014

DANIELI
IIC Steel For Steel Plant Management

PROJECT
NEW MINIMILL DANIELI (MI.DA)

FOR THE PRODUCTION OF 830,000 TPY LIQUID
STEEL AND 500,000 TPY REBARS
BENI SWEIF INDUSTRIAL ZONE - EGYPT
BUYER :
SELLER :
IIC Steel 14B Cleopatra St., Elkorba, Heliopolis, Cairo Egypt

DANIELI & C. Officine Meccaniche S.p.A
SUMMARY OF WORK PROGRESS No. 14

CUT-OFF DATE 31 MAY 2014
REFERENCE CONTRACT No. DP0C1B01 - DP0FTE01 - DP0GS601
TABLES OF CONTENTS
1
SAFETY, QUALITY & QM ................................................................................................................................... 3

1.1
Site Safety.......................................................................................................................................................... 3
MAJOR EVENTS ................................................................................................................................................ 3
OFFSHORE SUPPLY CONTRACT DP0C1B00........................................................................................................ 4

3.1
Engineering ....................................................................................................................................................... 4
3.2
Procurement & Manufacturing ......................................................................................................................... 4
3.3
Inspections ........................................................................................................................................................ 4
3.4
Equipment Ready for Delivery .......................................................................................................................... 6
3.5
Shipments Status............................................................................................................................................... 7
3.6
Contract Financial Status................................................................................................................................... 8
TURN KEY SERVICES CONTRACT DP0GS600 ...................................................................................................... 9

4.1
Engineering ....................................................................................................................................................... 9
4.2
Procurement & Manufacturing ......................................................................................................................... 9
4.3
Inspection.......................................................................................................................................................... 9
4.4
Equipment Ready for Delivery ........................................................................................................................ 10
4.5
Shipments Status............................................................................................................................................. 12
4.6
Contract Financial Status................................................................................................................................. 13
CRANES AND COMPONENTS CONTRACT DP0FTE00 ....................................................................................... 14

5.1
Engineering ..................................................................................................................................................... 14
5.2
Procurement & Manufacturing ....................................................................................................................... 14
5.3
Inspection........................................................................................................................................................ 14
5.4
Equipment Ready for Delivery ........................................................................................................................ 15
5.5
Shipments Status............................................................................................................................................. 15
5.6
Contract Financial Status................................................................................................................................. 16
VARIATION ORDERS (APPROVED) .................................................................................................................. 17

Make up water tank: ............................................................................................................................................... 17
Weighting Bridge:.................................................................................................................................................... 17
Substation: .............................................................................................................................................................. 17
DANIELI CONTRACTS FINANCIAL SUMMARY .................................................................................................. 18
WORKS EXECUTION & ERECTION ................................................................................................................... 19

8.1
Building Permits .............................................................................................................................................. 19
8.2
Construction Works......................................................................................................................................... 19
OVERALL PROGRESS....................................................................................................................................... 59
9.1
Overall Engineering ......................................................................................................................................... 59
9.2
Engineering distribution and progress by discipline ....................................................................................... 59
9.3
Engineering progress by Plant Unit ................................................................................................................. 60
9.4
Overall Progress Curve .................................................................................................................................... 61
DP0C1B - IIC - WORKPROGRESS NR 14_MAY 2014.docx

2
1
1.1
SAFETY, QUALITY & QM

Site Safety
On 19/05/2014 has been held a Safety Audit on Site by DANIELI Safety Advisor Adam Giro.
See report R-455-01.02 in attachment
MAJOR EVENTS
st
13/03/2012 1 Down Payment (2.322.970 ) Off Shore Contract;

24/04/2012 Kick off Meeting for DP0C1B Off Shore Heliopolis;
nd
13/07/2012 2 Down Payment (6.974.755 ) Off Shore Contract;

05/09/2012 Signature of TKS DP0GS6 Technical Specification;
19/12/2012 Signature of TKS DP0GS6 commercial contract;
st
19/01/2013 1 Down Payment (5.800.000 ) TKS Contract;

st
01/04/2013 1 LC opened and Effectiveness date (8.903.483 ) Off Shore Contract;

st
01/04/2013 1 LC opened and Effectiveness date (15.660.000 ) TKS Contract;

06/04/2013 Kick Off Meeting for TKS portion Buttrio;
14/05/2013 Kick Off Meeting with local execution contractor Hassan Allam Sons and start date of
contractor contract Cairo;
04/07/2013 EGYPTIAN ELECTRICITY TRANSMISSION COMPANY (EETC) allocation of 84.4 MW for IIC Beni
Sweif project;
15/09/2013 Effective Starting Date of Excavation;
25/09/2013 DAN/IIC/UNGER Joint visit to Unger Steel Factory Sharjah IIC inspection of the workshop;
st
03/10/2013 the 1 memorandum of understanding for the project way forward has been signed by the
parties noting the condition precedents to the progress of the contract and project way forward;
09/10/2013 IIC obtain Work Permit from authorities;
17/12/2013 OFFSHORE and TKS contracts LG extension;
st
18/12/2013 1 LC OFFSHORE modified and value incremented an amount of (20.774.792 )

st
to reach (29.678.275 ) Off Shore Contract, 1 LC TKS modified and value incremented an amount of
(20.880.000 ) to reach (37.200.000 ) TKS Contract (missing 15M)
04/01/2014 First Major delivery to site;
nd
26/01/2014 the 2
memorandum of understanding for the project way forward has been signed by the
parties noting the condition precedents to the progress of the contract and project way forward;
28/01/2014 Erection of first steel structure column;
19/02/2014 Safety Audit Onsite;
st
03/03/2014 1 LC TKS modified and value incremented an amount of (5.000.000 ) to reach (42.200.000 )
TKS Contract (still outstanding 10M);
04/04/2014 Safety Audit Onsite;
3
OFFSHORE SUPPLY CONTRACT DP0C1B00
3.1
Engineering
EVENT DESCRIPTION
EQUIPMENT
CIVIL
BASIC
EQUIPMENT ASSEMBLY
DRAWINGS
3.2
EVENT
STATUS
EVENT COMPLETION
DATE
PAYMENT
STATUS
Complete
06/05/2013
Paid
Complete
12/06/2013
Paid
PAYMENT
DATE
10/12/2013
10/12/2013
Procurement & Manufacturing
ALL LPL010
PLANT UNIT
DAN JOB NO.
PURCHASING &
MANUFACTURING
MELTSHOP FOR 500.000 TPY
DP0C1B01
98%
NEW CONT. CAST MACHINE FOR

500.000 TPY
DP0C1B02
94%
FTP FOR 500.000 TPY
DP0C1B03
97%
ROLLING MILL FOR MIDA
DP0C1B04
86%
PLANT TOTALS
DP0C1B00
91%
3.3
Inspections
The inspections mentioned are those finally agreed during the meeting DP0C1B-DAB-IIC-M00009 held on 14th
November 2013.
Job
TPC_pos
Full_Description
Plan / Exp.
Date
14.1b.3.2.1.1
DP0C1B01
202
Furnace Tilting Platform
20/04/2014
Wavier
14.1b
14.1b.3.2.1.3
DP0C1B01
212
Upper Shell
20/04/2014
Wavier
14.1b
14.1b.3.2.1.4
DP0C1B01
213
Lower Shell
20/04/2014
Wavier
14.1b
14.1b.3.2.1.5
DP0C1B01
221
Watercooled Panels, Standard Type
20/04/2014
Wavier
14.1b
14.1b.3.2.1.11
DP0C1B01
242
Water Cooled Roof
20/04/2014
Wavier
14.1b
14.1b.3.2.1.13
DP0C1B01
261
Roof & Electrode Lifting & Rotation Unit
20/04/2014
Wavier
14.1b
14.1b.3.2.1.14
DP0C1B01
282
Electrode Arms for EAF, Conductive Type
20/04/2014
Wavier
14.1b
14.1b.3.2.1.15
DP0C1B01
291
Furnace Secondary Circuit for LF
20/04/2014
Wavier
Sec.
Contr_Item
14.1b
Sub_Item
Inspection
Status
14.1b
14.1b.3.2.1.17.A
DP0C1B01
4151
Ladle Transfer Car
20/04/2014
Wavier
14.1b
14.1b.3.2.1.29.A
DP0C1B01
6007
Upper Shell
20/04/2014
Wavier
14.1b
14.1b.3.2.1.29.B
DP0C1B01
6008
Lower Shell
20/04/2014
Wavier
14.1b
14.1b.3.2.1.29.C
DP0C1B01
6009
Watercooled Panels, Spare (*)
20/04/2014
Wavier
14.1b
14.1b.3.3.1.1
DP0C1B01
1611
Roof & Electrode Lifting System
20/04/2014
Wavier
14.1b
14.1b.3.3.1.2
DP0C1B01
1631
Ladle Furnace Roof, Inert Type
20/04/2014
Wavier

4
14.1b
14.1b.3.3.1.4
DP0C1B01
1642
Electrode Arms for LF, Bus Bar Type
20/04/2014
Wavier
14.1b
14.1b.3.3.1.7.A
DP0C1B01
4451
Ladle Transfer Car
20/04/2014
Wavier
14.1b
14.1b.3.5.1.1.A
DP0C1B01
4601
Ladle
20/04/2014
Wavier
14.2
14.2.3.2.1.1.A
DP0C1B03
2201
Primary fumes water-cooled ducts
20/04/2014
Wavier
14.3
14.3.3.1.A
DP0C1B02
2811
Fixed ladle turret assembly
20/04/2014
Wavier
Liftable tundish car
20/04/2014
Wavier
10/06/2014
Remaining
10/06/2014
Remaining
10/06/2014
Remaining
20/04/2014
Remaining
14.3
14.3.3.4
DP0C1B02
2825
14.3
14.3.3.16
DP0C1B02
2936
14.3
14.3.3.17
DP0C1B02
2978
14.3
14.3.3.18
DP0C1B02
2973
14.3
14.3.3.25
DP0C1B02
3151
Mould assembly 130x130 (including

14.3.10.2.d)
Oscillating table (Fast Cast Cube)
hydraulically actuated (including
14.3.3.15, 14.3.10.2.c)
Oscillating table assembly (including
14.3.10.2.e/f)
Withdrawal and straightening unit
(including 14.3.10.2.k)
14.4
14.4.3.1.1.1.A
DP0C1B04
112
Induction furnace
30/07/2014
Remaining
14.4
14.4.3.2.2.7.A
DP0C1B04
2351
Roll cartridge
14/08/2014
Remaining
14.4
14.4.3.2.2.12.A
DP0C1B04
2491
Roll cartridge
14/08/2014
Remaining
14/08/2014
Remaining
14/08/2014
Remaining
14.4
14.4.3.2.2.13.F
DP0C1B04
2233
14.4
14.4.3.2.2.14.D
DP0C1B04
2414
Gearbox / pinion stand (including

14.4.3.2.2.13.I)
Gearbox / pinion stand (including
14.3.2.2.14.F)
Inspection overview and status, the below chart is illustrative of the inspection classified into complete for the
equipment inspected, wavier for the inspection not performed and Remaining for equipment to be inspected.
Inspection Status
Remaining
31%
Wavier
69%

5
3.4
Equipment Ready for Delivery
CSP017- forecast for the equipment ready to be shipped breakdown for the consecutive 3 months
Calculated Weight in Tons
PLANT UNIT
JOB
2014/06
2014/07
2014/08
MELTSHOP FOR 500.000 TPY
DP0C1B01
1492,7
121,2
95,8
NEW CONT. CAST MACHINE FOR

500.000 TPY
DP0C1B02
149,7
246,3
209,3
FTP FOR 500.000 TPY
DP0C1B03
600,5
81,2
2,4
ROLLING MILL FOR MIDA
DP0C1B04
82,0
631,4
2,5
4,5
4,0
2,0
3,5
3,0
1,5
Thousands TONS
CSP017- forecast for the equipment ready to be shipped
DP0C1B OFFSHORE
MONTHLY
DP0C1B OFFSHORE
CUMULATIVE MONTHLY
2,5
2,0
1,0
1,5
1,0
0,5
0,5
0,0
0,0
2015/04
2015/03
2015/02
2015/01
2014/12
2014/11
2014/10
2014/09
2014/08
2014/07
2014/06
2014/05
CSP017- Equipment effectively packed, ready to be shipped and handling activities complete prior to shipping
DP0C1B OFFSHORE SHIPMENT PROCESSING PROGRESS
PROCESSED
12%
PENDING
88%

6
3.5
Shipments Status
TK010 the graph below is illustrative of the date of shipment vs. shipment weight (in tons weight axis on the right)
and cumulative weight (in tons weight axis on the left).
Consignments Weights
16,00
14,00
12,00
10,00
8,00
6,00
4,00
2,00
0,00
16,00
14,00
12,00
10,00
8,00
6,00
4,00
2,00
0,00
6/19/2014
6/18/2014
6/17/2014
6/16/2014
6/15/2014
6/14/2014
6/13/2014
6/12/2014
6/11/2014
6/10/2014
6/9/2014
6/8/2014
6/7/2014
6/6/2014
6/5/2014
6/4/2014
6/3/2014
6/2/2014
6/1/2014
5/31/2014
Sum of Shipped Weight (Tons)
Cumulative of Shipped Weight (Tons)
TK010 the graph below is illustrative of the date of shipment vs. shipment invoices (in millions of euros for each
shipment on the right) and cumulative invoices (in millions of euros for each shipment on the left). Please note these
values consider the various engineering and performances included in these invoices
0,18
0,16
0,14
0,12
0,1
0,08
0,06
0,04
0,02
0
0,18
0,16
0,14
0,12
0,1
0,08
0,06
0,04
0,02
0
6/19/2014
6/18/2014
6/17/2014
6/16/2014
6/15/2014
6/14/2014
6/13/2014
6/12/2014
6/11/2014
6/10/2014
6/9/2014
6/8/2014
6/7/2014
6/6/2014
6/5/2014
6/4/2014
6/3/2014
6/2/2014
6/1/2014
5/31/2014
Sum EURO
Millions
Millions
Consignments Value Invoiced
Cumulative of EURO

7
3.6
Contract Financial Status

CONTRACTS IIC OFF
EURO
TRANS DATE
38.976.000
1st DP
6%
2.322.970
CASHED 13 MAR 2013
2nd DP
18%
6.974.755
CASHED 13 SEPT 2012
LC1
76%
29.678.275
BASIC CIVIL
1%
322.970
CASHED 10 DEC 2013
ASSEMBLY DWG
11%
4.322.970
CASHED 10 DEC 2013
GOODS
55%
21.613.362
PAC RM
2%
683.790
PAC SMP
3%
1.025.697
FAC
4%
1.709.486
28 FEB 2013
mod. 18 DEC 2013
CASHED
94.643,86
REMAINING
21.518.718,14
FINANCIAL SUMMARY
CURRENT LC BALANCE
24.937.691
TOTAL OUTSTANDING
TOTAL CASHED
14.038.309
TOTAL CASHED
36%
CURRENT LC
BALANCE
64%
TOTAL
OUTSTANDING
0%

8
TURN KEY SERVICES CONTRACT DP0GS600
4.1
Engineering
The various engineering activities have been completed with the communication of transmittals DP0C1B-DAB-IICT00043 for the civil basic engineering and the DP0C1B-DAB-IIC-T00052 for the equipment assembly drawings
EVENT DESCRIPTION
EQUIPMENT CIVIL
BASIC
EQUIPMENT DETAIL
BASIC
EQUIPMENT ASSEMBLY
DRAWINGS
4.2
EVENT
STATUS
EVENT COMPLETION
DATE
PAYMENT
STATUS
Complete
21/05/2013
Paid
In
progress
30/08/2014
Complete
21/06/2013
Paid
PAYMENT
DATE
9/12/2013
9/12/2013
ALL LPL010
PLANT UNIT
DAN JOB NO.
PURCHASING &
MANUFACTURING
AUX PLANTS FOR MINIMILL
DP0GS601
65%
TURNKEY FOR MIDA MELTSHOP
DP0GS602
73%
DP0GS603
87%
DP0GS604
89%
DP0GS605
94%
TURNKEY FOR MIDA CRANES
DP0GS606
55%
PLANT TOTALS
DP0GS600
78%
TURNKEY FOR MIDA CONT. CASTING

MACHINE
TURNKEY FOR MIDA FUME
TREATMENT PLANT
TURNKEY FOR MIDA ROLLING
MACHINE
4.3
Inspection
November 2013.
Sec.
Contr_Item
14.5T
14.5T
Sub_Item
Job
TPC_pos
14.5T.6.2.2.1
DP0GS601
6401
14.5T.6.2.8.1
DP0GS601
7052
14.5T
14.5T.6.2.12.C.1.4.A
DP0GS601
7711
14.6
14.6.4.1.4.0.4.1.1.A
DP0GS601
5703
DP0GS601
5705
14.6
14.6.4.1.4.0.4.1.2
Full_Description
Air Compressors (including
14.5T.6.2.2.2/4/5/6)
Mechanical Workshop Equipment (CNC
Equipment)
Main bldgs & secondary bldgs (including
14.5T - 6.2.12.C.1.1.A, 6.2.12.C.1.2.A,
6.2.12.C.1.3.A, 6.2.12.C.1.5.A,
6.2.12.C.1.6.A, 6.2.12.C.1.7.A,
6.2.12.C.1.8.A, 6.2.12.C.2.1.A,
6.2.12.C.2.2.A, 6.2.12.C.2.3.A,
6.2.12.C.2.5.A)
Incoming Line Bay GIS type (including
14.6.4.1.4.0.4.1.1.C/B/D/E/(G)/F/(H)/(I)/(L))
66/22 kV Transformer
Plan / Exp.
Date
Inspection
Status
20/05/2014
Complete
20/02/2014
Complete
Complete
10/09/2014
Remaining
10/09/2014
Remaining

9
14.6
14.6
14.6.4.1.4.0.4.1.3.(C)
14.6.4.3.4.0.4.1.5.2
DP0GS601
5704
Circuit Breaker for disconnecting SVC
10/09/2014
Remaining
DP0GS601
5710
LV Power Centre Switchboard (including

14.6.4.4.4.0.4.1.5.2, 14.6.4.5.4.0.4.1.5.2)
30/05/2014
Complete
Inspection overview and status, the below chart is illustrative of the inspection classified into complete for the
equipment inspected, wavier for the inspection not performed and Remaining for equipment to be inspected.
Inspection Status
Remaining
50%
4.4
Complete
50%
PLANT UNIT
JOB
2014/06
2014/07
2014/08
AUX PLANTS FOR MINIMILL
DP0GS601
658,2
2,6
TURNKEY FOR MIDA MELTSHOP
DP0GS602
724,4
19,8
2,7
TURNKEY FOR MIDA CONT. CASTING

MACHINE
DP0GS603
168,7
162,3
76,6
TURNKEY FOR MIDA FUME TREATMENT

PLANT
DP0GS604
456,6
120,6
TURNKEY FOR MIDA ROLLING MACHINE
DP0GS605
440,1
27,7

10
2,5
6,0
5,0
2,0
4,0
Thousands TONS
DP0GS6 TURN KEY

SERVICES MONTHLY
DP0GS6 TURN KEY
SERVICES CUMULATIVE
MONTHLY
1,5
3,0
1,0
2,0
0,5
1,0
0,0
0,0
2015/04
2015/03
2015/02
2015/01
2014/12
2014/11
2014/10
2014/09
2014/08
2014/07
2014/06
2014/05
CSP017- Equipment effectively packed, ready to be shipped and handling activities complete prior to shipping
DP0GS6 TURN KEY SERVICES SHIPMENT PROCESSING

PROGRESS
PROCESSED
-19%
PENDING
81%

11
4.5
Shipments Status
Consignments Weights
8000
1600
7000
1400
6000
1200
5000
1000
4000
800
3000
600
2000
400
1000
200
0
5/21/2014
5/14/2014
5/7/2014
4/30/2014
4/23/2014
4/16/2014
4/9/2014
4/2/2014
3/26/2014
3/19/2014
3/12/2014
3/5/2014
2/26/2014
2/19/2014
2/12/2014
2/5/2014
1/29/2014
1/22/2014
1/15/2014
1/8/2014
1/1/2014
12/25/2013
12/18/2013
12/11/2013
12/4/2013
11/27/2013
11/20/2013
Sum of Shipped Weight (Tons)
Cumulative of Shipped Weight (Tons)
values consider the various engineering and performances included in these invoices.
16
14
12
10
8
6
4
2
0
3
2,5
2
Millions
Millions
Consignments Invoiced Value
1,5
1
0,5
0
5/21/2014
5/7/2014
4/23/2014
4/9/2014
3/26/2014
3/12/2014
2/26/2014
2/12/2014
1/29/2014
1/15/2014
1/1/2014
12/18/2013
12/4/2013
11/20/2013
Sum EURO
Cumulative of EURO

12
4.6

CONTRACTS IIC TKS
TRANS DATE
58.000.000
1st DP
10%
5.800.000
CASHED 19 JAN 2013

28 FEB 2013
mod. (1) 18 DEC 2013
LC1
73%
42.200.000
BASIC CIVIL
3%
1.450.000
CASHED 09 DEC 2013
mod. (2) 05 MAR 2014
DETAILS CIVILS
3%
1.450.000
FORECAST 30 AUG 2014
ASSEMBLY DWG
3%
1.450.000
CASHED 09 DEC 2013
GOODS
62%
35.743.651
PAC RM
1%
631.905
PAC SMP
1%
631.905
FAC
1%
842.540
LC1 Modified #2 (Pending)
17%
10.000.000
GOODS
16%
9.206.349
PAC RM
0,41%
238.095
PAC SMP
0,41%
238.095
FAC
1%
317.460
CASHED
11.814.007,78
REMAINING
23.929.643,23
FINANCIAL SUMMARY
CURRENT LC BALANCE
27.485.992
TOTAL OUTSTANDING
10.000.000
TOTAL CASHED
20.514.008
TOTAL CASHED
35%
CURRENT LC
BALANCE
48%
TOTAL
OUTSTANDING
17%

13
CRANES AND COMPONENTS CONTRACT DP0FTE00
5.1
Engineering
The definition is pending of the spare parts list need to be defined within and no later the end of the November 2014.
5.2
ALL LPL010
PLANT UNIT
DAN JOB NO.
PURCHASING &
MANUFACTURING
CRANES FOR MELTSHOP
DP0FTE01
89%
1 YEAR SPARES FOR MELTSHOP
DP0FTE02
NA
DP0FTE03
NA
DP0FTE04
NA
DP0FTE05
NA
DP0FTE00
NA
1 YEAR SPARES FOR CONT.

CASTING MACHINE
1 YEAR SPARES FOR FUME
TREATMENT PLANT
1 YEAR SPARES FOR ROLLING
MILL
PLANT TOTALS
5.3
Inspection
November 2013.
Sec.
Contr_Item
14.5L
14.5L
Sub_Item
Job
TPC_pos
14.5L.3.5.1.1.2.B
DP0FTE01
6132
14.5L.3.5.1.1.2.D
DP0FTE01
6146
Full_Description
Main & Auxiliary
Hoist Gearboxes
Electrical Control
panel & Drives
Plan / Exp.
Date
Inspection
Status
15/07/2014
Remaining
15/07/2014
Remaining
Inspection Status
Remaining
100%

14
5.4
PLANT UNIT
JOB
2014/06
2014/07
2014/08
CRANES FOR MELTSHOP
DP0FTE01
NA
NA
NA
1 YEAR SPARES FOR MELTSHOP
DP0FTE02
NA
NA
NA
1 YEAR SPARES FOR CONT. CASTING

MACHINE
DP0FTE03
NA
NA
NA
1 YEAR SPARES FOR FUME TREATMENT

PLANT
DP0FTE04
NA
NA
NA
1 YEAR SPARES FOR ROLLING MILL
DP0FTE05
NA
NA
NA

Note: this section is under development, awaiting the confirmation of the replacement agreement of the cranes
5.5
Shipments Status
values consider the various engineering and performances included in these invoices.

15
5.6
CONTRACTS IIC CRANES / SPARES
TRANS DATE
1st Lot
19%
1.000.000
FORECAST 30 JUN 2014
2nd Lot
19%
1.000.000
FORECAST 30 SEPT 2014
3rd Lot LC
62%
3.250.000
5.250.000
CASHED
0,00
REMAINING
3.250.000,00
FINANCIAL SUMMARY
CURRENT LC BALANCE
TOTAL OUTSTANDING
5.250.000
TOTAL CASHED
CURRENT LC
BALANCE
0%
TOTAL CASHED
0%
TOTAL
OUTSTANDING
100%

16
VARIATION ORDERS (APPROVED)
Make up water tank:

The parties agreed for the Automatic solution modification of the Makeup water tank of 30.000.
Weighting Bridge:
The parties agreed for the increased capacity of the plant weighting bridge.
Substation:
Substation of 220 KV in Air with Double Bus Bar respect to contractual one GIS 66 KV
The parties agree that 1.7M will be taken out from the DAN scope as an exchange for the improvement of Gate Weighting
Stations of 100 ton, automation of the Makeup water tank of 30.000 m3 and changes required to accommodate the
substation 220kV technical specification and relocation DPOC1B-YB01-E9100-ES108 .Rev04.
The takeout positions from DAN Scope of Supply under the TKS contract DP0GS600 have been agreed by the parties and are
as follows:
5720 - INDOOR LIGHTING SYSTEMS (NORMAL/EMERG.)

5721 - OUTDOOR LIGHTING SYSTEMS(PERIPH./SHEDS)
5725 - LIGHTNING PROTECTION SYSTEMS
5726 - MV ELECTRIC CABLES
5730 - ELECTRIC CABLES FOR SUBSIDIARY SYSTEMS
7131 - MS LABORATORY (Spectrometer equipment only)
5734 - AUXILIARIES ELECTRICAL INSTALLATION MATERIALS

17
DANIELI CONTRACTS FINANCIAL SUMMARY

OVERALL CONTRACTS
TRANS STATUS
DOWN PAYMENTS
15.097.725
CRANE GOODS AGAINST CASH
2.000.000
TOTAL LC OPEN
TOTAL BASIC CIVIL
TOTAL DETAIL CIVIL
TOTAL ASSEMBLY DRAWINGS
71.878.275
1.772.970
1.450.000
5.772.970
GOODS AGAINST OPEN LC
57.357.013
PAC RM OPEN LC
PAC SMP OPEN LC
FAC OPEN LC
TOTAL OUTSTANDING LC
GOODS AGAINST OUTSTANDING LC
PAC RM OUTSTANDING LC
PAC SMP OUTSTANDING LC
FAC OUTSTANDING LC
1.315.695
1.657.602
2.552.026
13.250.000
12.456.349
238.095
238.095
317.460
PAID
CASHED
REMAINING
EFFECTIVE
PAID
PAID
CASHED
REMAINING
0,00
2.000.000,00
11.908.651,63
45.448.361,37
OVERALL FINANCIAL SUMMARY

CURRENT LC BALANCE
TOTAL OUTSTANDING
TOTAL CASHED
52.423.683
15.250.000
34.552.317
TOTAL CASHED
34%
CURRENT LC
BALANCE
51%
TOTAL
OUTSTANDING
15%

18
8
8.1
WORKS EXECUTION & ERECTION

Building Permits
The permits issuing is ongoing and permits currently enables the site works to proceed according to the schedule.
8.2
Construction Works
8.2.1 Mobilization
The Commencement Date of the Works relevant to the Contract Misr Sons Development S.A.E. (Hassan Allam
Construction) is the 14th May 2013.
The parties agreed to follow the breakdown submitted by HAC ref. DP0C1B-HAC-ENG-L0022 for Interim Payment.
Subject to monthly verification by ENG.
Internet connection already established by 01/12/2013. ENG requires HAC to guarantee 24 hour, 7 days continuous
power supply of servers and guarantee continuous internet operation.
8.2.2 Shop Drawings

ENG evidenced that HAC accumulated a strong delay with the shop drawings submission which impacted on the
Works schedule.
ENG specified that shop drawing submission was critical and could delay the start date of related construction
activities. The Technical Office team was not adequate to the Works to be performed and has been requested to
increase in order to do not jeopardize the agreed schedule.
No quantity are recognized without approved shop drawings and related BOQs.
8.2.3 Permanent Works
Site Works Chronology
Actual Date
Planned Date
Effective Starting Date of Excavation (JA01_F01-F02)
15.09.2013
15.09.2013
Issuing Date of Excavation Work Permit
09.10.2013
11.09.2013
First Blinding Concrete Casting (XB11_F01)
23.10.2013
02.10.2013
Rebars Cutting & Bending Starting Date
30.10.2013
First R.C. Foundation Casting (JA01_F01-F02)
11.11.2013
12.10.2013
First R.C. Pedestal Casting (XB11_F01)
08.12.2013
28.10.2013
Starting of Steel Structures Arrival at Site
04.01.2014
16.11.2013
Starting of Steel Structures Preassembling on Ground
21.01.2014
10.12.2013
Starting of Steel Structures Erection (JA01_F01-F02, Lot A4, Lot B4)
28.01.2014
10.12.2013
Starting of Steel Structures Erection (GA01_F01-F02, Lot A1)
30.01.2014
03.02.2013

19
8.2.3.1 Civil Works

The Progress of the Works during May 2014 is behind the schedule
The following chart explain in detail the actual progress of the concrete works performed with cut off 29/05/14,
Actual vs Planned quantities according to the target concrete casting curve (including blinding).
NOTE:
REAL PERFORMED = Approved quantities included in Monthly Statement
PHYSICAL PERFORMED = Quantities casted but not yet approved
The Contractor is issuing a recovery plan in the next Monthly Report will be revised all the targets
accordingly.
Layout with Progress 29.05.2014 (in annex)
20
PU
KEYPLAN UNIT
DESCRIPTION
PROGRESS %
GA01
GA01-F01
Meltshop Building - Foundation
100,0%
GA01
GA01-F01
Meltshop Building - Slab on grade
GB11
GB11-F01
Scrap Yard - Foundation
GB11
GB11-C01
Scrap Yard - Electrical Cabin
0,0%
GB11
GB11-F01
Scrap Yard - Technological Foundation
0,0%
GB11
GB11-F01
Scrap Yard - Walls
68,8%
GB51
GB51-F01
Slag Disposal Area
100,0%
GC11
GC11-F01
Ferroalloy - Foundation
100,0%
GC11
GC11-F01
Ferroalloy - Slab on grade
GC11
GC11-F02
Alloy Raw Material Handling
GC21
GC21-F01
Carbon Powder Injection
GC51
GC51-F01
Consteel
GD11
GD11-F01
EAF - Technological Foundation
0,0%
GD11
GD11-F01
EAF - Platform
0,0%
GE11
GE11-E01
LF - Electrical Cabin & Pulpit
0,0%
GE11
GE11-F01
LF - Technological Foundation
GE11
GE11-F02
LF - Platform
0,0%
GS51
GS51-E01
FTP - Electrical Cabin
0,0%
GS51
GS51-F01
Fume Treatement Plant
0,0%
GS51
GS51-F02
Settling Chamber Foundation
0,0%
GY11
GY11-F01
Temporary Shell Parking Station
GY11
GY11-F02
Shell Maintenance Station Foundation
86,8%
GY11
GY11-F03
Ladle Horizontal Reheating Foundation
0,0%
GY11
GY11-F04
Ladle Deslagging Area
0,0%
GY11
GY11-F05
Emergency Pit Foundation
0,0%
GY11
GY11-F06
Ladle Relining Station Foundation
0,0%
GY11
GY11-F07
Ladle Wrecking Station Foundation
0,0%
GY11
GY11-F08
Full Ladle Stand Foundation
0,0%
GY11
GY11-F09
Ladle Drying Station Foundation
0,0%
HC11
HC11-E01
CCM - Electrical Cabin & Pulpit
0,0%
HC11
HC11-F01
CCM - Foundation
0,0%
HY11
HY11-F01
Tundish Relining Station Foundation
0,0%
HY11
HY11-F02
Tundish Drying Station Foundation
0,0%
HY11
HY11-F03
Tundish Wrecking Station Foundation
0,0%
HY11
HY11-F04
Mould Maintenance Area Foundation
0,0%
JA01
JA01-F01
Bar Mill General Area
JA01
JA01-F01
Bar Mill - Slab on grade
0,0%
JA01
JA01-E01
Bar Mill Electrical Cabin
8,0%
JD21
JD21-F01
Roughing Rolling Mill Area
55,0%
JD31
JD31-F01
Intermediate Rolling Mill Area
35,5%
JD41
JD41-F01
Finishing Rolling Mill Area
26,8%
JD51
JD51-F01
Rolling Mill Exit Area
14,2%
0,0%
100,0%
0,0%
48,3%
0,0%
62,5%
100,0%
100,0%
100,0%

21
JL21
JL21-F01
Cutting To Length
0,0%
JL41
JL41-F01
Bundles Forming - Cooling Bed
0,0%
JL61
JL61-F01
Bundles Evacuation
0,0%
JY11
JY11-F01
Workshop Area
0,0%
WC11
WC11
Roads
0,0%
WC81
WC81
Sewerage and Drainage Network
0,0%
WD41
WD41-F01
Weighing Station
0,0%
WD42
WD42-F01
Weighing Station
0,0%
WE11
WE11-F01
Rolling Mill Laboratory
WE11
WE11-F02
Meltshop Laboratory
WG11
WG11-F01
General Warehouse & Workshop
WG11
WG11-F01-F02
General Warehouse - Slab on grade & Perimetral Walls
50,0%
WG11
WG11-C01
Central Maintenance Workshop Cabin
72,3%
WG11
WG11-C01-S01
Central Maintenance Workshop Office S1
77,4%
WG11
WG11-C01-S02
Central Maintenance Workshop Office S2
68,8%
XA00
XA00-F01
Pipe Racks - Foundation
70,0%
XB11
XB11-E01
WTP - Electrical Cabin
XB11
XB11-F01
WTP - Pump Room
XB11
XB11-F01
WTP - Slab on grade
0,0%
XB11
XB11-F01
WTP - Cooling Towers
5,0%
XB11
XB11-F02
Sand Filters and Drain Collecting Tank
97,2%
XB11
XB11-F03
Longitudinal Settling Basin
20,0%
XB11
XB11-F04
Scale Pit
87,8%
XB11
XB11-F05
Sludge Thickener
20,0%
XB11
XB11-F06
Drying Beds
99,7%
XB11
XB11-F07
Make-up Water System
24,9%
XB11
XB11-F08
Emergency Tower
100,0%
XC81
XC81-F01
CAP - Foundation
100,0%
XC81
XC81-F01
CAP - Slab on grade
0,0%
XC81
XC81-F01
CAP - Technological Foundation
0,0%
YA00
YA00-F01
Diesel Generator Room
0,0%
YA00
YA00-F01
Electrical Underground General System
0,0%
YB01
YB01-C01
Electrical Substation Cabin
0,0%
YB01
YB01-C02
Electrical Substation Cabin
0,0%
72,4%
33,3%
100,0%
0,0%
100,0%

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45
8.2.3.2 Steel Structures Progress
The cumulative physical and real progress quantities for Steel Structures Erection Works as of 29.05.2014
are as follows:
TARGET
[ton]
DELIVERED
[ton]
PHICALY
PROGRESS
[ton]
REAL
PROGRESS
[ton]
GA01 - MELTSHOP LOT A1
1276
1276
904
690
GA01 - MELTSHOP LOT B1
1316
1316
97
129
GB11 SCRAP YARD LOT A2
479
479
340
257
GB11 SCRAP YARD LOT B2
418
418
199
153
GC11 FERRO ALLOY LOT A3
114
114
74
61
JA01 - ROLLING MILL LOT A4
882
882
808
612
JA01 - ROLLING MILL LOT B4
787
787
581
442
WG11 WAREHOUSE LOT A5
543
543
523
427
XB11 PUMP ROOM LOT A6
58
58
55
44
XB11 PUMP ROOM LOT B6
17
17
0,80
XC81 CAP LOT A7
28
28
27
22
5918
5918
100%
3608
61,0%
2838
47,9%
BUILDING
TOTAL
For more details please refer to

STEEL BUILDINGS SUMMARY OF WORK PROGRESS CUT-OFF 29 MAY 2014 in annex.

46
NOTE:
REAL PERFORMED = Approved quantities included in Monthly Statement
PHYSICAL PERFORMED = Quantities erected (tightening/alignment/touch-up to be completed)

47

48

49

50

51

52

53

54

55

56
8.2.4 Permanent Works Overall Progress & Cost Control
ACWP vs BCWP WORK PERFORMED, Status as of 29.05.2014
0%
EGP -
01 BUILDINGS
EGP 15.163.523
02-1 SITE CONSTRUCTION
EGP -
02-2 ROADS WORK
EGP 36.938.616
03 CONCRETE
EGP -
04 MASONRY
EGP 6.837.909
05 METALS
EGP 656.734
07 THERMAL AND MOISTURE
EGP -
08 DOORS AND WINDOWS
EGP -
09 FINISHES
EGP -
10 SPECIALTIES
EGP -
11 EQUPMENT
EGP -
15 MECHANICAL
EGP -
16 ELECTRICAL
EGP -
OPTIONS
EGP 56.701.490
TOTAL WORK PERFORMED
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%

57
8.2.5 Critical issues
1. Construction Works Delay

ENG evidences a deceleration of the civil works and the underperformances during the month of May 2014
which is mainly due to:
Workshop drawings submission delays (under recovery)
Lack of resources in technical office team
Lack of resources on field considering the increase of the civil works (in elevation),
Increasing demand of temporary facilities (scaffolding, formworks) and equipment (mobile cranes,
roller compactors, plate compactors) and increase of overlapping activities in several plant units.
ENG highlights that RC casting is under the revised planned quantities to be performed increasing the delay
instead to recover the variance .
ENG evidences that the Construction Time Schedule Level 3 is definitely a critical task and must be
completed immediately in order to drive through an adequate level of detail the Works on site.
Moreover, HAC is requested to build up the Recovery Plan in compliance with the end of erection milestones.
In addition HAC is requested to submit the manpower and equipment resourcing in compliance with the
Recovery Plan.
Dedicate workshops has been held on May 2014 between the Parties (IIC/HAC/ENG) in order to issue a
Recovery Plan including the Lev. 3 of MEP erection, with the target to allow to cast the first billet within the
st
1 of July 2015.
Within June 2014 will be revised the new targets to be monitored; meanwhile the works has been driven by a
short term look ahead plan focused on the first phases of the recovery.

58
OVERALL PROGRESS
9.1
Overall Engineering
9.2
Engineering distribution and progress by discipline

59
9.3
Engineering progress by Plant Unit

60
9.4
Overall Progress Curve

61

Dp0c1b - Iic - Workprogress NR 14 - May 2014

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DANIELI

IIC Steel For Steel Plant Management

NEW MINIMILL DANIELI (MI.DA)

IIC Steel 14B Cleopatra St., Elkorba, Heliopolis, Cairo Egypt

SUMMARY OF WORK PROGRESS No. 14

REFERENCE CONTRACT No. DP0C1B01 - DP0FTE01 - DP0GS601

SAFETY, QUALITY & QM ................................................................................................................................... 3

MAJOR EVENTS ................................................................................................................................................ 3

OFFSHORE SUPPLY CONTRACT DP0C1B00........................................................................................................ 4

Procurement & Manufacturing ......................................................................................................................... 4

Equipment Ready for Delivery .......................................................................................................................... 6

Contract Financial Status................................................................................................................................... 8

TURN KEY SERVICES CONTRACT DP0GS600 ...................................................................................................... 9

Procurement & Manufacturing ......................................................................................................................... 9

Equipment Ready for Delivery ........................................................................................................................ 10

Contract Financial Status................................................................................................................................. 13

CRANES AND COMPONENTS CONTRACT DP0FTE00 ....................................................................................... 14

Procurement & Manufacturing ....................................................................................................................... 14

Equipment Ready for Delivery ........................................................................................................................ 15

Contract Financial Status................................................................................................................................. 16

VARIATION ORDERS (APPROVED) .................................................................................................................. 17

DANIELI CONTRACTS FINANCIAL SUMMARY .................................................................................................. 18

WORKS EXECUTION & ERECTION ................................................................................................................... 19

Building Permits .............................................................................................................................................. 19

Overall Engineering ......................................................................................................................................... 59

Engineering distribution and progress by discipline ....................................................................................... 59

Engineering progress by Plant Unit ................................................................................................................. 60

Overall Progress Curve .................................................................................................................................... 61

DP0C1B - IIC - WORKPROGRESS NR 14_MAY 2014.docx

SAFETY, QUALITY & QM

13/03/2012 1 Down Payment (2.322.970 ) Off Shore Contract;

13/07/2012 2 Down Payment (6.974.755 ) Off Shore Contract;

19/01/2013 1 Down Payment (5.800.000 ) TKS Contract;

01/04/2013 1 LC opened and Effectiveness date (8.903.483 ) Off Shore Contract;

01/04/2013 1 LC opened and Effectiveness date (15.660.000 ) TKS Contract;

18/12/2013 1 LC OFFSHORE modified and value incremented an amount of (20.774.792 )

OFFSHORE SUPPLY CONTRACT DP0C1B00

Procurement & Manufacturing

DAN JOB NO.

MELTSHOP FOR 500.000 TPY

NEW CONT. CAST MACHINE FOR

FTP FOR 500.000 TPY

ROLLING MILL FOR MIDA

Furnace Tilting Platform

Watercooled Panels, Standard Type

Water Cooled Roof

Roof & Electrode Lifting & Rotation Unit

Electrode Arms for EAF, Conductive Type

Furnace Secondary Circuit for LF

Ladle Transfer Car

Watercooled Panels, Spare (*)

Roof & Electrode Lifting System

Ladle Furnace Roof, Inert Type

DP0C1B - IIC - WORKPROGRESS NR 14_MAY 2014.docx

Electrode Arms for LF, Bus Bar Type

Ladle Transfer Car

Primary fumes water-cooled ducts

Fixed ladle turret assembly

Liftable tundish car

Mould assembly 130x130 (including

Gearbox / pinion stand (including

DP0C1B - IIC - WORKPROGRESS NR 14_MAY 2014.docx