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HIGH TECHNOLOGY SOLUTIONS FOR THE INDIAN CEMENT INDUSTRY

Kiln Shell Scanning and 3D Kiln Shell Visualisation


High Temperature Kiln and Cooler Cameras
Expert Refractory Software System
Exclusive Agents for Thermoteknix
Cement Products in India
Trending
Designed to give reliability you can depend
on in the harshest plant environment, the
Centurion TK30 model is specifcally designed
for rotary kiln shell scanning. Centurion TK30
is a smart sensor with powerful embedded
microprocessor and internal temperature
references for long term accurate temperature
measurement and self calibration. With its 100
degree confgurable feld of view and 1120
linear temperature measurements per scan at
20 to 30 Hz, the Centurion covers every brick in
every ring to ensure the coating and brick performance are continually checked
from light up to shut down with temperature measurement resolution of 2mRad.
WinCem 3D Kiln Shell Visualisation
3D Coating / Brick thickness display WinCem
3D software technology peels away the kiln
in layers to show what you really need to see:
Shell and refractory temperatures, brick wear
and coating thickness...
Thermoteknix coating thickness software
provides high resolution rendering of refractory
thickness and location of brick thinning or coating
build-up.
Take a walk inside your kiln from the comfort of your own desk! With the Centurion and
WinCem continual history tracking system, every single measured point on the kiln is checked
on every revolution of the kiln to ensure you never miss a problem. All User preferences and
settings are saved automatically to ensure Operator familiarity and ease of use.
WinCem 3D Kiln Shell Visualisation System
WinCem incorporates the latest in 3D graphical image processing techniques to show
Operators real time kiln data from any angle or viewpoint. Operators can even view the
internal kiln conditions using the Thermoteknix proprietary modelling algorithms which display
refractory thickness and coating wear.
WinCem Graphic 3D software is compatible with all
Thermoteknix Centurion-based line scanning systems in
line with Company policy to supply future-proof value added
protection for your valuable kiln shell scanning investment.
Based on Client-Server technology, WinCem 3D provides
unrivalled fexibility in the display of multiple kiln data on any
PC monitor within your plant network.
User confgured Windows interface
WinCem 3D software gives the Operator a very fexible user interface. Users can display real time temperature trending at any
point or points on the kiln shell to see live or historical evolution of hotspot or coating formation. 8 digital outputs for fan control
are supplied as standard while as options 4-20 mA and OPC communications are available.
Single click selection of display modes enable subtraction
displays of reference temperature charts, shift or day to
day changes to display effects of different kiln operating
conditions at a glance. Plant wide display of Alarm status
or Tyre slip values keep engineers fully in the picture at all
times. With the Centurion and WinCem continual history
tracking system, every single measured point on the kiln is
checked on every revolution of the kiln to ensure you never
miss a problem. All User preferences and settings are saved
automatically to ensure Operator familiarity and ease of use.
1120 linear measurements per scan
100 Scanning
Sector
Kiln
Cent ur i on

infrared linescan camera


Wi nCem 3D

kiln shell visualisation system


&
Centurion Installation
VCR Style Historical Playback
2D and 3D views available
Client-Server Based System
more than just an image...
Tyre Slip Monitoring
WinCem 3D Kiln Display and WinCem Kiln Shell
Scanner by Thermoteknix Systems Ltd

HIGH TECHNOLOGY SOLUTIONS
FOR THE INDIAN CEMENT INDUSTRY
ThermaScope

SLK High Temperature Infrared Kiln and Cooler Camera


improves effciency, increases combustion control and reduces pollution.
Solid state infrared technology, superior image quality,
temperature measurement, accuracy and outputs for
pyro-processing control.
Unmatched reliability, ease of use and service
Powerful software with unlimited spot and area real time
measurement
Temperature versus Time and Alarm functions
ThermaScope SLK displays bright clear real time thermal images of high
temperature processes and measures temperature at every point in the
feld of view. A key factor in effcient
and safe kiln operation is the ability to
accurately monitor the combustion process.
ThermaScope SLK is a unique rugged instrument that sends real time thermal images and
unlimited temperature data of the kiln or clinker bed to its control room PC processor and
monitor. As fuel fow, operating conditions or fuel quality changes, ThermaScope gives
operators and control engineers a clear image and instantaneous temperatures at any spot
or within any area of interest.
Alarming will warn of unwanted temperature extremes and process variation whilst direct
external outputs enable interfacing and automated control.
ThermaScope SLK Infrared Kiln Camera:
- Focal plane array imaging and temperature sensor
- Water cooled stainless steel protective camera housing
- Automatic, fail-safe pneumatic camera insert/retract
mechanism
- Camera interface, signal processing circuitry and services
control unit.
- Real time infrared digital thermal imaging and temperature
measurement
- High Resolution focal plane array IR detector
- Remote controlled, fail safe pneumatic insertion/retraction
- Patented calibration for accuracy even in dusty kilns
- Solid state - long term reliability you can depend on
- Direct view with no alignment inaccuracies
- Simple feld maintenance
ThermaScope software gives the process engineer or control room operator advanced
analysis tools with control interface signals for advanced closed loop control. User
friendly operator interface with unlimited number of simultaneous spot and area of interest
measurements, thermal profles, image storage, differential temperatures, live and historic
data trending, highlights and much more. ThermaScope HTV displays bright clear real time
images of high temperature processes.
ThermaScope

HTV Cooler Camera


A unique rugged instrument that sends real time CCTV
images of the kiln or clinker bed to the control room.
ThermaScope HTV has the following principle camera components:
- High resolution focal plane array imaging and temperature sensor
- Water cooled stainless steel protective camera housing
- Direct view with no alignment inaccuracies - simple feld maintenance
- Automatic, fail-safe pneumatic camera insert/retract mechanism with camera interface,
signal processing circuitry and services control unit
- Solid state for long term reliablity you can depend on
Ther maScope

HTV Kiln and Cooler Cameras
Radiometric ThermaScope SLK
ThermaScope HTV Cooler Camera
ThermaScope Kiln Installation
Diagram showing typical ThermaScope SLK Setup
Communication Cables
Fibre optic communication
Air and water
services control unit
Process control interface
4-20 mAoutputs
Alarms
Local network
PCwith
ThermaScope
software
ThermaScope


Control Unit
Ther maScope

Failsafe Retraction System


Air Purge
Water cooling

HIGH TECHNOLOGY SOLUTIONS
FOR THE INDIAN CEMENT INDUSTRY
more than just an image...
In India, Contact:
SB Engineers
404, Ornet Arcade, Opp. Simandhar Tower, Bodakdev,
Ahmedabad - 380 054, Gujarat, India
Ph: 079 26854375, Fax: 079 26854345,
Cell: (0) 98250 84769,
Email: keyurshah@sbgroupindia.com
Web: www.sbgroupindia.com
Until now, refractory management
software simply recorded brick
installed in a kiln.
WinBrix

Refractory Expert is a new


concept. It works with you, in the way you work planning, buying, stocking,
installing and documenting every aspect of refractory brick and castable used
in your plant pre-heater, risers, cyclones, kilns and coolers. WinBrix helps
you to make decisions based on what works best for you, in your kiln, with your
process, with your budget.
WinBrix Refractory Expert is designed to
help you increase clinker production, save
engineering mantime, reduce costs and
increase effciency. WinBrix Refractory Expert guides you
step by step to help make the best decisions and manage
your materials for the maximum campaign length and
optimum effciency. WinBrix can be installed on a single PC
in the production or maintenance offce or networked through
the plant to put the information you need at your fngertips.
WinBrix Refractory Expert sets the industry standard and is
suitable for the smallest to the largest plants. WinBrix is a
stand alone, dedicated package, ready to use without any
additional third party spreadsheets or database software.
So easy to use WinBrix has a picture based, user friendly interface incorporating Point and
Click data entry to get you up and running fast. Fuel changes, stoppages, clinker production,
drilling or lining thickness are entered in minutes. On-line Tip and Context sensitive Help are
there to assist you at every step and to see the results you can choose from tables, 2D or 3D
graphs at the click of your mouse. Refractory charting at a glance WinBrix Refractory Expert
creates installation charts instantly with materials and their performance shown at a glance.
No more laborious hours entering data or drawing paper installation records. Lining charts,
performance charts, refractory service, production, predicted brick life and much more!
SB Engineers - Exclusive Agents for Thermoteknix Systems Ltd Cement Products
The SB Group was founded in 1989 by Mr. Subodh Bhatt, a Mechanical Engineer with background of industrial marketing of
more than 20 years. It was set up with a clear objective of providing Engineering Solutions. The group includes companies
from both India and abroad, for their world class Products and Services.
SB Engineers is based in Gujarat and has been installing and supporting Thermoteknix high technology products
since 1989 and are the exclusive agents for Thermoteknix Cement Products in India.
WinBrix

refractory expert
In Europe, Contact:
Thermoteknix Systems Ltd
Teknix House
2 Pembroke Avenue
Waterbeach
Cambridge CB25 9QR - United Kingdom
www.thermoteknix.com
Drilling Records
Centralised Database
Consumption

HIGH TECHNOLOGY SOLUTIONS
FOR THE INDIAN CEMENT INDUSTRY